JP2017019024A - Remote management system of water-soluble cutting oil - Google Patents

Remote management system of water-soluble cutting oil Download PDF

Info

Publication number
JP2017019024A
JP2017019024A JP2015136564A JP2015136564A JP2017019024A JP 2017019024 A JP2017019024 A JP 2017019024A JP 2015136564 A JP2015136564 A JP 2015136564A JP 2015136564 A JP2015136564 A JP 2015136564A JP 2017019024 A JP2017019024 A JP 2017019024A
Authority
JP
Japan
Prior art keywords
water
cutting oil
soluble cutting
coolant tank
liquid
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
JP2015136564A
Other languages
Japanese (ja)
Other versions
JP5907303B1 (en
Inventor
池田和寛
Tomohiro Ikeda
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
MEDIOCRITAS Inc
Original Assignee
MEDIOCRITAS Inc
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by MEDIOCRITAS Inc filed Critical MEDIOCRITAS Inc
Priority to JP2015136564A priority Critical patent/JP5907303B1/en
Application granted granted Critical
Publication of JP5907303B1 publication Critical patent/JP5907303B1/en
Publication of JP2017019024A publication Critical patent/JP2017019024A/en
Active legal-status Critical Current
Anticipated expiration legal-status Critical

Links

Images

Landscapes

  • Measuring Or Testing Involving Enzymes Or Micro-Organisms (AREA)
  • Auxiliary Devices For Machine Tools (AREA)

Abstract

PROBLEM TO BE SOLVED: To provide a remote management system of water-soluble cutting oil capable of extending a liquid life of the water-soluble cutting oil which is stored in a coolant tank, and maintaining a preferable condition of the same.SOLUTION: The invention is configured to measure a coolant tank liquid level, a number of viable cells, density and pH of the water-soluble cutting oil stored in a coolant tank 5 using a coolant tank liquid level measurement part 6, a viable cell number measurement part 7, a density measurement part 8 and a pH measurement part 9 always at a real time, and if a measured value is deviated from a prescribed range, a communication part 10 notifies a mobile terminal 22 of a liquid manager of abnormality occurrence through a cloud server 4, and notifies the manager of a proper treatment. The liquid manager remotely operates a sterilization agent supply part 13, a water-soluble cutting oil stock solution supply part 14 and a water supply part 15 from the mobile terminal, so that it is possible to manage properly the water-soluble cutting oil regardless of a time and a place.SELECTED DRAWING: Figure 1

Description

本発明は、切削油の遠隔管理システム、特に、水溶性切削油原液と水とを混合した状態でクーラントタンク内に貯留された水溶性切削油の液寿命を延長し、かつ好適な状態に保つための水溶性切削油の遠隔管理システムに関する。本発明は、水溶性切削油を使用する分野および金属加工分野および液剤の腐敗管理を必要とする工業分野において広く利用される。   The present invention relates to a cutting oil remote management system, and in particular, extends the life of the water-soluble cutting oil stored in the coolant tank in a state where the water-soluble cutting oil stock solution and water are mixed, and keeps it in a suitable state. The present invention relates to a remote management system for water-soluble cutting oil. The present invention is widely used in the field of using a water-soluble cutting oil, the field of metal processing, and the industrial field that requires liquid agent spoilage management.

従来より、水溶性切削油は冷却性や引火しにくい等の面で優れているため、広く金属加工業等において使用されている。しかし、水溶性切削油原液を水により数十倍から数百倍に希釈して使用される水溶性切削油は、適切な管理を行わない場合、水溶性切削油の腐敗が進行して短期間で液交換することになり、液交換コストの増大や設備稼働率低下を引き起こす。また、水溶性切削油の濃度が低下するなどにより好適な状態を保てず、切削機械工具等の寿命の短縮や製品品質の低下につながる。この為、作業現場にて使用中の水溶性切削油を所定の頻度で採取し、屈折計等により濃度を測定し、pH計等によりpHを測定し、24〜48時間培地で培養後に生成したコロニー数計測により生菌数を測定した上で、問題がある場合には適宜処置を行うことで、水溶性切削油の管理が行われていた。   Conventionally, water-soluble cutting oil has been widely used in the metalworking industry and the like because it is excellent in terms of cooling performance and resistance to ignition. However, the water-soluble cutting oil used by diluting the water-soluble cutting oil stock solution several tens to several hundred times with water will be used for a short period of time due to the decay of the water-soluble cutting oil unless proper management is performed. This will cause the liquid to be replaced, leading to an increase in liquid replacement cost and a reduction in equipment operation rate. Moreover, a suitable state cannot be maintained due to a decrease in the concentration of the water-soluble cutting oil, which leads to shortening of the life of the cutting machine tool or the like and deterioration of product quality. For this reason, water-soluble cutting oil in use at the work site is collected at a predetermined frequency, the concentration is measured with a refractometer or the like, the pH is measured with a pH meter or the like, and produced after culturing in a medium for 24 to 48 hours. After measuring the number of viable bacteria by counting the number of colonies, if there is a problem, appropriate measures were taken to manage the water-soluble cutting oil.

しかし、従来の方法では、液管理者が工場内にある全てのクーラントタンクから一定頻度で液を採取して測定する必要があり、作業効率が悪かった。また、生菌数測定には専用機材や分析室が必要なため、水溶性切削油原液メーカーに測定依頼することが大半であり、しかも計測には24〜48時間培養する必要があることから、リアルタイムでの測定は事実上難しかった。作業現場の室温が上がりやすい夏季は特に、液採取から生菌数測定結果判明までの数日間で腐敗が進行する危険性が高いため、実質的に意味を成さない測定方法だった。このため、従来の方法では、迅速な液管理ができず、液腐敗による液交換コストの増大や設備稼働率の低下という問題が発生していた。   However, in the conventional method, it is necessary for the liquid manager to collect and measure the liquid from all the coolant tanks in the factory at a certain frequency, and the work efficiency is poor. In addition, since dedicated equipment and an analysis room are required to measure the number of viable bacteria, most of them are requested to make a measurement with a water-soluble cutting oil stock solution manufacturer, and the measurement needs to be cultured for 24 to 48 hours. Real-time measurement was practically difficult. In summer, when the room temperature at the work site is likely to rise, the measurement method was practically meaningless because of the high risk of decay in the few days from the collection of the liquid to the determination of the viable cell count results. For this reason, in the conventional method, rapid liquid management cannot be performed, and problems such as an increase in liquid replacement cost due to liquid decay and a decrease in equipment operation rate have occurred.

さらに、各項目の測定結果を基に水溶性切削油の液管理を行う場合、どの液剤をどれだけ添加すれば好適な状態を維持できるのかは、液管理者あるいは油剤メーカー担当者の勘と経験に頼っているところがあり、必ずしも適正な液管理が行えているとは言えなかった。   Furthermore, when performing liquid management of water-soluble cutting fluid based on the measurement results of each item, it is the intuition and experience of the liquid manager or the oil manufacturer's manager to determine which liquid should be added and how much can be maintained. There was a place that relied on, and it could not be said that proper liquid management was always performed.

このような状況に鑑み、前記問題に対応するためにいくつかの技術が開示されている。例えば、特許文献1では、所定の測定場所においてpH測定計によりpHを測定し、錆止め評価用切屑パックを用いて錆止め性を評価し、簡易型生菌数測定装置により生菌数を測定しかつ油分濃度測定用滴定装置を用いて油分濃度を測定する、簡便な水溶性切削油剤の液管理システムが開示されている。また、特許文献2では、水溶性切削油のpHと濃度を常時測定して適宜自動で水溶性切削油原液と水を供給することによりクーラント液の状態を最適化する水溶性切削油の自動管理装置が開示されている。   In view of such a situation, several techniques have been disclosed to cope with the above problem. For example, in Patent Document 1, the pH is measured with a pH meter at a predetermined measurement location, the rust prevention property is evaluated using a chip pack for rust prevention evaluation, the number of viable bacteria is measured with a simple viable count device, and A simple liquid management system for a water-soluble cutting fluid that measures oil concentration using a titration device for oil concentration measurement is disclosed. Also, in Patent Document 2, automatic management of water-soluble cutting oil that optimizes the state of coolant liquid by constantly measuring the pH and concentration of water-soluble cutting oil and automatically automatically supplying water-soluble cutting oil stock and water as appropriate. An apparatus is disclosed.

しかしながら、特許文献1の簡便な水溶性切削油剤の液管理システムでは、一つの場所でpH、錆止め性、生菌数および濃度を効率的に測定することができるものの、その測定結果に対する具体的な対応方法が示されておらず、生菌数の測定においては依然として24時間〜48時間の培養時間を必要とすることから、前記問題に対応できているとは言い難い。また、特許文献2の水溶性切削油の自動管理装置では、クーラント液のpHと濃度を自動測定後、最適なpHと濃度となるように水溶性切削油原液と水を供給するものであるが、クーラント液中の生菌数の程度に配慮するものとなっておらず、pHの異常を検知した時点では嫌気性細菌等の増殖により手遅れになっている可能性が高い。   However, the simple liquid management system for water-soluble cutting fluid of Patent Document 1 can efficiently measure pH, rust-preventing property, viable cell count, and concentration in one place, but the measurement results are specific. No corresponding method is shown, and the measurement of the number of viable bacteria still requires a culture time of 24 to 48 hours, so it cannot be said that the above problem can be addressed. Moreover, in the automatic management apparatus of the water-soluble cutting oil of patent document 2, after automatically measuring the pH and density | concentration of coolant liquid, water-soluble cutting oil stock solution and water are supplied so that it may become optimal pH and density | concentration. The number of viable bacteria in the coolant is not taken into consideration, and it is highly possible that it is too late due to the growth of anaerobic bacteria at the time when an abnormality in pH is detected.

また、前記二つの特許文献の発明では、基本的に金属切削加工工場などの現場にいる必要があり、液管理者が現場外、休暇中または海外にいるような場合に水溶性切削油の状態を最適化することは困難である。すなわち、このような水溶性切削油の液管理に必要なモニタリングの各項目をリアルタイムかつ常時モニタリングしてその測定結果を遠隔で確認し、また、測定結果が所定範囲を逸脱した場合には、適切な処置を遠隔で行うことにより水溶性切削油の液寿命を延長し、かつ好適な状態を維持することができる水溶性切削油の遠隔管理システムが望まれている。   In the inventions of the above two patent documents, it is basically necessary to be at a site such as a metal cutting factory, and the state of the water-soluble cutting oil when the liquid manager is off-site, on vacation or abroad. Is difficult to optimize. In other words, monitoring items necessary for liquid management of such water-soluble cutting fluid are monitored in real time and constantly, and the measurement results are confirmed remotely. Therefore, there is a demand for a remote management system for water-soluble cutting oil that can extend the liquid life of the water-soluble cutting oil and maintain a suitable state by remotely performing various treatments.

特開平8−233804号公報JP-A-8-233804 特開平9−85577号公報Japanese Patent Laid-Open No. 9-85577 特表2014−514556号公報Special table 2014-514556 gazette 特開2013−152211号公報JP 2013-152111 A 特開2014−097027号公報JP 2014-097027 A

Flow cytometric analysis of bacterial respiratory and enzymatic activity in the natural aquatic environment. N. Yamaguchi, M. Nasu. J. Appl. Microbiol., 83: 43-52(1997)N. Yamaguchi, M. Nasu. J. Appl. Microbiol., 83: 43-52 (1997) Flow cytometric analysis of bacterial respiratory and biological activity in the natural aquatic environment. Rapid in situ enumeration of physiologically active bacteria in river waters using fluorescent probes. N. Yamaguchi, T. Kenzaka, M. Nasu. Microbes Environ., 12: 1-8(1997)Rapid in situ enumeration of physiologically active bacteria in river waters using fluorescent probes. N. Yamaguchi, T. Kenzaka, M. Nasu. Microbes Environ., 12: 1-8 (1997)

本発明の課題は、水溶性切削油の液管理に必要なモニタリング項目をリアルタイムかつ常時モニタリングしてその測定結果を遠隔で確認し、また、測定結果が所定範囲を逸脱した場合には、適切な処置を遠隔で行うことにより水溶性切削油の液寿命を延長し、かつ好適な状態を維持することができる水溶性切削油の遠隔管理システムを提供することである。   The object of the present invention is to monitor the monitoring items necessary for liquid management of water-soluble cutting oil in real time and constantly to check the measurement results remotely, and when the measurement results deviate from a predetermined range, It is an object to provide a remote management system for a water-soluble cutting oil that can extend the life of the water-soluble cutting oil and maintain a suitable state by performing the treatment remotely.

前記課題を解決するため、本発明者らは鋭意検討した結果、生菌数測定装置による生菌数測定、濃度測定装置による水溶性切削油の濃度測定、pH測定装置によるpH測定または液面レベル測定装置によるクーラントタンクの液面レベル(以下、液位または水位ということもある。)測定を常時自動的に行わせ、生菌数、濃度、pHまたはクーラントタンクの液面レベルが所定範囲を逸脱した場合に液管理者の端末に警告を出させ、さらに液管理者が所持する端末からの操作により生菌数を所定範囲に戻すように適切な量の殺菌剤の補給をさせ、または濃度、pH若しくはクーラントタンク液面レベルを所定範囲に戻すように適切な量の水溶性切削油原液および水を補給させることによって、クーラントタンク内の水溶性切削油の状態を常時好適に保つことができることを見出し、本発明を完成させるに至った。   In order to solve the above-mentioned problems, the present inventors have intensively studied. As a result, the viable cell count measurement using the viable cell count device, the concentration measurement of the water-soluble cutting oil using the concentration measurement device, the pH measurement using the pH measurement device, or the liquid level. The coolant level of the coolant tank (hereinafter sometimes referred to as “liquid level” or “water level”) is always automatically measured by the measuring device, and the viable count, concentration, pH, or coolant tank level is outside the specified range. In such a case, a warning is given to the terminal of the liquid manager, and an appropriate amount of bactericide is replenished so as to return the viable cell count to a predetermined range by operation from the terminal possessed by the liquid manager, or the concentration, By replenishing the appropriate amount of water-soluble cutting fluid stock and water so that the pH or coolant tank level returns to the specified range, the state of the water-soluble cutting oil in the coolant tank is constantly maintained. It found that can be kept proper, and completed the present invention.

すなわち、本発明の構成は、以下のようになる。
(1)水溶性切削油原液と水とを混合した状態でクーラントタンク(貯留槽)内に貯留された水溶性切削油の液寿命を延長し、かつ好適な状態に保つための水溶性切削油の遠隔管理システムであって、前記水溶性切削油の生菌数を常時測定する生菌数測定手段と、液管理者が所持する端末へ測定結果を常時送信しながら、前記生菌数測定手段による測定結果が所定の範囲を逸脱した場合に警告を出すソフトウェアと、前記水溶性切削油の生菌数を調整するための殺菌剤を前記クーラントタンクに供給する殺菌剤補給手段と、前記生菌数測定手段による測定結果に応じて、前記水溶性切削油の生菌数が所定値以下になるように前記殺菌剤補給手段の補給動作を遠隔制御するためのソフトウェアを有する制御手段とを備えることを特徴とする、水溶性切削油の遠隔管理システム。
(2)前記水溶性切削油の濃度を常時測定する濃度測定手段と、液管理者が所持する端末へ測定結果を常時送信しながら、前記濃度測定手段による測定結果が所定の範囲を逸脱した場合に警告を出すソフトウェアと、前記水溶性切削油の濃度調整を行うための前記水溶性切削油原液を前記クーラントタンクに補給する水溶性切削油原液補給手段と、前記水溶性切削油の濃度調整を行うための水を前記クーラントタンクに補給する水補給手段と、前記濃度測定手段による測定結果に応じて、前記水溶性切削油の濃度が所定範囲内になるように前記水溶性切削油原液補給手段および前記水補給手段の補給動作を遠隔制御するためのソフトウェアを有する制御手段とを、さらに備えることを特徴とする、前記(1)記載の水溶性切削油の遠隔管理システム。
(3)前記水溶性切削油のpHを常時測定するpH測定手段と、液管理者が所持する端末へ測定結果を常時送信しながら、前記pH測定手段による測定結果が所定の範囲を逸脱した場合に警告を出すソフトウェアと、前記水溶性切削油のpH調整を行うための前記水溶性切削油原液を前記クーラントタンクに補給する水溶性切削油原液補給手段と、前記水溶性切削油のpH調整を行うための水を前記クーラントタンクに補給する水補給手段と、前記pH測定手段による測定結果に応じて、前記水溶性切削油のpHが所定範囲内になり、かつ前記濃度の所定範囲を逸脱しないように前記水溶性切削油原液補給手段および前記水補給手段の補給動作を遠隔制御するためのソフトウェアを有する制御手段とを、さらに備えることを特徴とする、前記(1)または(2)記載の水溶性切削油の遠隔管理システム。
(4)前記クーラントタンク内に貯留された前記水溶性切削油の液面レベルを常時測定するクーラントタンク液面レベル測定手段と、液管理者が所持する端末へ測定結果を常時送信しながら、前記クーラントタンク液面レベル測定手段の測定結果が所定の範囲を逸脱した場合に警告を出すソフトウェアと、前記クーラントタンク液面レベルを調整するための前記水溶性切削油原液を前記クーラントタンクに補給する水溶性切削油原液補給手段と、前記クーラントタンク液面レベルを調整するための水を前記クーラントタンクに補給する水補給手段と、前記クーラントタンク液面レベル測定手段の測定結果に応じて、前記クーラントタンク液面レベルが所定範囲内になるように前記水溶性切削油原液補給手段および前記水補給手段の補給動作を遠隔制御するためのソフトウェアを有する制御手段とを、さらに備えることを特徴とする、前記(1)〜(3)のいずれかに記載の水溶性切削油の遠隔管理システム。
(5)前記殺菌剤補給手段を装着する殺菌剤の容器の液面レベルを常時測定する殺菌剤液面レベル測定手段と、液管理者の端末へ測定結果を常時送信しながら、前記殺菌剤液面レベル測定手段による測定結果が所定値以下に下がった場合に警告を出すとともに、殺菌剤供給業者に発注を行うためのソフトウェアをさらに備えることを特徴とする、前記(1)〜(4)のいずれかに記載の水溶性切削油の遠隔管理システム。
(6)前記水溶性切削油原液補給手段を装着する水溶性切削原液の容器の液面レベルを常時測定する水溶性切削油原液の容器の液面レベル測定手段と、液管理者の端末へ測定結果を常時送信しながら、前記水溶性切削油原液の容器の液面レベル測定手段による測定結果が所定値以下に下がった場合に警告を出すとともに、水溶性切削油原液の供給業者に発注を行うためのソフトウェアをさらに備えることを特徴とする、前記(1)〜(5)のいずれかに記載の水溶性切削油の遠隔管理システム。
That is, the configuration of the present invention is as follows.
(1) Water-soluble cutting oil for extending the life of water-soluble cutting oil stored in a coolant tank (storage tank) in a state where water-soluble cutting oil stock solution and water are mixed, and for maintaining a suitable state Remote control system, wherein the viable cell count measuring means for constantly measuring the viable count of the water-soluble cutting oil, and the viable cell count measuring means while constantly transmitting the measurement result to a terminal possessed by the liquid manager Software that issues a warning when the measurement result by the sensor deviates from a predetermined range, a bactericide replenishing means for supplying a bactericide for adjusting the viable count of the water-soluble cutting oil to the coolant tank, and the viable bacteria Control means having software for remotely controlling the replenishment operation of the disinfectant replenishing means so that the number of viable bacteria of the water-soluble cutting oil becomes a predetermined value or less according to the measurement result by the number measuring means. Characterized by the water Remote management system of gender cutting oil.
(2) Concentration measurement means for constantly measuring the concentration of the water-soluble cutting oil, and when the measurement result by the concentration measurement means deviates from a predetermined range while constantly transmitting the measurement result to a terminal held by the liquid manager Software for issuing a warning, water-soluble cutting oil stock replenishing means for replenishing the coolant tank with the water-soluble cutting oil stock solution for adjusting the concentration of the water-soluble cutting oil, and adjusting the concentration of the water-soluble cutting oil A water replenishing means for replenishing the coolant tank with water to be performed, and the water-soluble cutting oil stock solution replenishing means so that the concentration of the water-soluble cutting oil falls within a predetermined range according to the measurement result by the concentration measuring means. And a control means having software for remotely controlling the replenishing operation of the water replenishing means, further comprising a remote management system for water-soluble cutting oil according to (1) above Temu.
(3) When the pH measurement means constantly measures the pH of the water-soluble cutting oil and the measurement result by the pH measurement means deviates from a predetermined range while constantly transmitting the measurement result to a terminal held by the liquid manager. Software for issuing a warning, water-soluble cutting oil stock replenishing means for replenishing the coolant tank with the water-soluble cutting oil stock solution for pH adjustment of the water-soluble cutting oil, and pH adjustment of the water-soluble cutting oil The water supply means for supplying water to the coolant tank and the pH of the water-soluble cutting oil are within a predetermined range according to the measurement result by the pH measurement means, and do not deviate from the predetermined range of the concentration. The water-soluble cutting oil stock solution replenishing means and the control means having software for remotely controlling the replenishment operation of the water replenishing means are further provided, 1) or (2) remote management system for water-soluble cutting oil according.
(4) Coolant tank liquid level measurement means for constantly measuring the liquid level of the water-soluble cutting oil stored in the coolant tank, while constantly transmitting the measurement results to a terminal possessed by the liquid manager, Software that issues a warning when the measurement result of the coolant tank liquid level measurement means deviates from a predetermined range, and a water solution that replenishes the coolant tank with the water-soluble cutting oil stock solution for adjusting the coolant tank liquid level. Depending on the measurement result of the coolant tank liquid level supply means, the water supply means for supplying water for adjusting the coolant tank liquid level to the coolant tank, and the coolant tank liquid level measurement means, the coolant tank The water-soluble cutting oil stock solution replenishing means and the water replenishing means are replenished so that the liquid level is within a predetermined range. And control means having a software for septum control, characterized by comprising further, the (1) to (3) remote management system for water-soluble cutting oil according to any one of.
(5) A bactericide liquid level measuring unit that constantly measures the liquid level of a bactericide container to which the bactericide replenishment means is attached, and the bactericide liquid while constantly transmitting the measurement result to the terminal of the liquid manager. The above (1) to (4), characterized by further comprising software for giving a warning when the measurement result by the surface level measuring means falls below a predetermined value and for placing an order with a disinfectant supplier. The remote management system of the water-soluble cutting oil in any one.
(6) Liquid level measurement means for the water-soluble cutting oil stock solution that always measures the liquid level of the water-soluble cutting stock solution container to which the water-soluble cutting oil stock solution replenishment means is attached, and measurement to the terminal of the liquid manager While constantly transmitting the results, when the measurement result of the water level of the water-soluble cutting oil stock solution falls below a predetermined value, a warning is issued and an order is made to the supplier of the water-soluble cutting oil stock solution The remote management system for water-soluble cutting oil according to any one of (1) to (5), further comprising:

本発明によれば、水溶性切削油の生菌数が常に一定数以下に管理され、かつpHが所定範囲となるように常に調整されるため、水溶性切削油が腐敗しにくくなり、液寿命を延長し、液交換コストを低減でき、さらに液交換による設備稼働率低下を大幅に軽減できる。また、水溶性切削油の濃度が所定範囲となるように常に調整されるため、水溶性切削油が好適な状態に維持され、切削機械工具の寿命が延長でされるばかりでなく、製品品質の向上につながる。   According to the present invention, the number of viable bacteria in the water-soluble cutting oil is always controlled to a certain number or less, and the pH is always adjusted so as to be within a predetermined range. Can be extended, the liquid replacement cost can be reduced, and the decline in equipment operation rate due to liquid replacement can be greatly reduced. Moreover, since the concentration of the water-soluble cutting oil is constantly adjusted so as to be within a predetermined range, the water-soluble cutting oil is maintained in a suitable state, not only extending the life of the cutting machine tool but also improving the product quality. It leads to improvement.

また、液の状態を常時監視し、異常があればスマートフォンなどのモバイル端末等の液管理者が所持する端末に警告を出し、必要であれば遠隔での液管理が可能なため、非稼働時間帯であっても簡便に液管理ができ、液管理の作業効率が向上でき、極めて有用である。   In addition, the liquid status is constantly monitored, and if there is an abnormality, a warning is given to the terminal held by the liquid manager, such as a mobile terminal such as a smartphone. Even if it is a belt, liquid management can be performed easily, and the work efficiency of liquid management can be improved, which is extremely useful.

さらに、液管理を行うための殺菌剤や水溶性切削油原液の容器内の残量も常時監視し、残量不足になればスマートフォンなどのモバイル端末等の液管理者が所持する端末に警告を出し、必要であればそのモバイル端末等から発注が可能である。供給業者の荷姿(ドラム缶、ペール缶等)のままで液剤交換することも可能なため、極めて実用的である。   In addition, the remaining amount of the disinfectant and water-soluble cutting oil stock solution for liquid management is constantly monitored, and if the remaining amount is insufficient, a warning is given to terminals owned by liquid managers such as mobile terminals such as smartphones. You can order from the mobile terminal if necessary. Since the liquid agent can be exchanged with the supplier's packaging (drum, pail, etc.), it is extremely practical.

図1は水溶性切削油の遠隔管理システムのシステム構成を示した説明図である。FIG. 1 is an explanatory diagram showing a system configuration of a remote management system for water-soluble cutting oil. 図2は水溶性切削油の遠隔管理システムの制御フローを示した説明図である。FIG. 2 is an explanatory diagram showing a control flow of the remote management system for water-soluble cutting oil.

以下、本発明の水溶性切削油遠隔管理システムについて詳細に説明する。   Hereinafter, the water-soluble cutting oil remote management system of the present invention will be described in detail.

本発明の水溶性切削油の遠隔管理システムは、生菌数測定装置により生菌数を測定し、濃度測定装置により水溶性切削油の濃度を測定し、pH測定装置によりpHを測定し、液面レベル測定装置によりクーラントタンクの液面レベルを測定し、生菌数、濃度、pHあるいはクーラントタンク液面レベルが所定範囲を逸脱した場合に液管理者の端末に警告を出し、生菌数を所定範囲に戻すよう液管理者の端末を操作することにより適切な量の殺菌剤を補給し、濃度、pHあるいはクーラントタンク液面レベルを所定範囲に戻すようモバイル端末より適切な量の水溶性切削油原液および水を補給することにより、クーラントタンク内の水溶性切削油の状態を常時好適に維持するものである。   The remote management system for water-soluble cutting oil of the present invention measures the number of viable bacteria with a viable count device, measures the concentration of water-soluble cutting oil with a concentration measuring device, measures the pH with a pH measuring device, The level of the coolant tank is measured by a surface level measuring device, and if the number of viable bacteria, concentration, pH or coolant tank liquid level deviates from the specified range, a warning is given to the liquid manager's terminal and the number of viable bacteria is determined. A suitable amount of disinfectant is replenished by operating the terminal of the liquid manager to return to the predetermined range, and an appropriate amount of water-soluble cutting is performed from the mobile terminal to return the concentration, pH or coolant tank level to the predetermined range. By replenishing the oil stock solution and water, the state of the water-soluble cutting oil in the coolant tank is always suitably maintained.

本発明に使用される生菌数測定装置は、短時間で菌数測定を行うことのできるものが好ましい。このような生菌数測定装置としては、例えば、紫外線などのレーザーを照射した際に発光する細菌が持つ固有の蛍光X線をバイオマーカーとして検出する生菌数測定装置(例えば、特許文献3)、電界効果型トランジスタを用いた半導体バイオセンサーにより測定する生菌数測定装置(例えば、特許文献4)、細菌の細胞内に存在するATP(アデノシン三リン酸)をルシフェラーゼの添加により発光させてその発光量を測定する生菌数測定装置、液中の酸素濃度を電気化学的に測定することにより求められる生菌の酸素消費量から生菌数を測定する生菌数測定装置(例えば、特許文献5)または蛍光活性染色法による生菌数測定方法(例えば、非特許文献1,2)を挙げることができる。   The viable cell count measuring apparatus used in the present invention is preferably one capable of measuring the bacterial count in a short time. As such a viable cell count measurement apparatus, for example, a viable cell count measurement apparatus that detects, as a biomarker, a unique fluorescent X-ray possessed by bacteria that emit light when irradiated with a laser such as ultraviolet rays (for example, Patent Document 3). , A viable cell count measurement device (for example, Patent Document 4) for measuring with a semiconductor biosensor using a field effect transistor, and ATP (adenosine triphosphate) present in bacterial cells to emit light by adding luciferase Viable count device that measures the amount of luminescence, and a viable count device that measures the viable cell count from the oxygen consumption of the live cell determined by electrochemically measuring the oxygen concentration in the liquid (for example, patent document) 5) or a method for measuring the number of viable bacteria by fluorescent activity staining (for example, Non-Patent Documents 1 and 2).

本発明に使用される濃度測定装置は、例えば、液中の超音波伝播速度を測定することで濃度を測定するもの、吸収分光法を用いた濃度測定器、光の屈折を利用して濃度を測る屈折計を挙げることができる。   The concentration measuring device used in the present invention is, for example, a device that measures the concentration by measuring the ultrasonic wave propagation velocity in the liquid, a concentration measuring device that uses absorption spectroscopy, and a concentration that uses light refraction. Measure refractometers.

本発明に使用されるpH測定装置は、例えば、ガラス電極pH計、半導体シリコンチップを用いたpHセンサーで測定するものを挙げることができる。   Examples of the pH measuring device used in the present invention include a glass electrode pH meter and a device that measures with a pH sensor using a semiconductor silicon chip.

本発明に使用される液面レベル測定装置は、センサーを水中(液中)に投げ込み水圧(液圧)を測る水圧式水位計、水面上(液面上)から電波や超音波を発信して水面(液面)までの距離を非接触で測定する電波式水位計、超音波式水位計、水面(液面)にフロートを浮かべてフロートの位置を観測するフロート式水位計を挙げることができる。これらの液面レベル測定装置は、クーラントタンク内の液面レベルだけでなく、殺菌剤、水溶性切削油原液の容器内の液面レベルの測定にも使用することができる。   The liquid level measuring device used in the present invention is a water pressure type water level meter that throws a sensor into water (liquid) and measures the water pressure (liquid pressure), and transmits radio waves and ultrasonic waves from the water surface (on the liquid surface). Examples include a radio wave water level meter, ultrasonic water level meter that measures the distance to the water surface (liquid level) in a non-contact manner, and a float type water level meter that floats on the water surface (liquid level) and observes the position of the float. . These liquid level measuring devices can be used not only for measuring the liquid level in the coolant tank but also for measuring the liquid level in the container of the disinfectant and water-soluble cutting oil stock solution.

本発明に使用される生菌数測定装置、濃度測定装置、pH測定装置および液面レベル測定装置には通信デバイスが備わっており、外部サーバーに常時測定値を送信する。外部サーバーとしては、特に限定されないが、日本国内と海外との間でも利用可能なクラウドサーバーが好ましく用いられる。前記通信デバイスと前記外部サーバーとを接続するための通信回線は、無線あるいは有線を問わず、いずれも用いることができるが、遠隔管理システムの機能を十分に発揮する上では無線であるのがよく、特に、インターネット回線であるのが好ましい。   The viable cell count measuring device, concentration measuring device, pH measuring device and liquid level measuring device used in the present invention are equipped with a communication device, and constantly transmit measured values to an external server. The external server is not particularly limited, but a cloud server that can be used between Japan and overseas is preferably used. A communication line for connecting the communication device and the external server can be used regardless of whether it is wireless or wired. However, it is preferable that the communication line is wireless in order to fully function the remote management system. In particular, an internet line is preferable.

本発明においては、液管理者が所持する端末から外部サーバーにアクセスすることにより、現在および現在までの測定値推移が確認でき、予め設定しておいた所定範囲をいずれかの測定値が逸脱した場合はリアルタイムで外部サーバーから液管理者が所持する端末に警告が発せられる。液管理者が所持する端末としては、携帯電話、スマートフォン、タブレット端末若しくはノートパソコンなどのモバイル端末またはデスクトップパソコンなどのモバイル端末以外の端末が用いられる。これらのうち、液管理者の行動の自由度が確保されるようなモバイル端末が好ましく用いられる。   In the present invention, by accessing the external server from the terminal possessed by the liquid manager, it is possible to confirm the current and current measured value transition, and any measured value deviates from the predetermined range set in advance. In this case, a warning is issued from the external server to the terminal owned by the liquid manager in real time. As a terminal possessed by the liquid manager, a mobile terminal such as a mobile phone, a smartphone, a tablet terminal or a notebook personal computer, or a terminal other than a mobile terminal such as a desktop personal computer is used. Of these, mobile terminals that can ensure the freedom of action of the liquid manager are preferably used.

本発明に使用される殺菌剤補給装置、水溶性切削油原液補給装置および水補給装置は、液管理者が所持する端末の操作により補給量を遠隔操作できるモーター式ポンプが好ましく使用され、前記殺菌剤、前記水溶性切削油原液および前記水の容器に装着される。このような容器としては、専用のストレージタンクを用いることもでき、殺菌剤または水溶性切削油原液(以下、液剤ともいう。)の場合は、殺菌剤供給業者若しくは水溶性切削油原液供給業者から供給される液剤容器をそのまま用いることもできる。このような液剤容器としては、例えばドラム缶、ペール缶などが挙げられる。特に、前記殺菌剤補給装置および前記水溶性切削油原液補給装置は、殺菌剤供給業者若しくは水溶性切削油原液供給業者から供給される液剤容器の口に簡便に装着できるようにして、液剤入れ替えの作業負担を軽減できる構造にすることも可能である。また、前記水補給装置は、専用のストレージタンクの他、上水道などの水供給源からの配管に固定的に装着できる構造にすることもできる。   The disinfectant replenishing device, the water-soluble cutting oil stock solution replenishing device and the water replenishing device used in the present invention are preferably motor-type pumps that can remotely control the replenishment amount by operating a terminal possessed by the liquid manager. And the water-soluble cutting oil stock solution and the water container. As such a container, a dedicated storage tank can also be used. In the case of a bactericidal agent or a water-soluble cutting oil stock solution (hereinafter also referred to as a liquid agent), from a bactericidal agent supplier or a water-soluble cutting oil stock solution supplier. The supplied liquid agent container can also be used as it is. Examples of such a liquid container include a drum can and a pail can. In particular, the disinfectant replenishing device and the water-soluble cutting oil stock solution replenishing device can be easily attached to the mouth of a liquid agent container supplied from a disinfectant supplier or a water-soluble cutting oil stock solution supplier, It is also possible to have a structure that can reduce the work load. Further, the water replenishing device can be structured so that it can be fixedly attached to a pipe from a water supply source such as a water supply in addition to a dedicated storage tank.

本発明に使用される液管理者が所持する端末に組み込まれたクーラント液管理ソフトは、所定範囲から逸脱した測定値を所定範囲に戻すために必要となる各液の補給量を計算し、推奨値として表示することができる。これにより、従来作業者の勘や経験に頼っていたクーラント液管理による管理不良を大幅に軽減できる。さらに、前記殺菌剤補給装置および前記水溶性切削油原液補給装置には液面レベル測定装置および通信デバイスが備わっており、液残量を外部サーバーに常時送信する。通信デバイスと前記外部サーバーとを接続するための通信回線は、無線あるいは有線を問わず、いずれも用いることができるが、遠隔管理システムの機能を十分に発揮する上では無線であるのがよく、特に、インターネット回線であるのが好ましい。液残量が所定値を下回った場合はリアルタイムに外部サーバーを通じて液管理者が所持する端末に警告が発せられる。液管理者が所持する端末に組み込まれたクーラント液管理ソフトには、液剤(殺菌剤、水溶性切削油原液)の発注機能も付いており、液残量が少なくなった液剤の発注を液管理者が所持する端末から行うことができるため、失念等による発注ミスによるクーラント液の管理不良を防止することができる。   The coolant management software incorporated in the terminal possessed by the liquid manager used in the present invention calculates and recommends the replenishment amount of each liquid required to return the measured value deviating from the predetermined range to the predetermined range. Can be displayed as a value. As a result, poor management due to coolant liquid management that relied on the intuition and experience of conventional workers can be greatly reduced. Further, the disinfectant replenishing device and the water-soluble cutting oil stock solution replenishing device are provided with a liquid level measuring device and a communication device, and constantly transmit the remaining amount of liquid to an external server. The communication line for connecting the communication device and the external server can be used regardless of whether it is wireless or wired, but it is preferable that the communication line is wireless in order to fully perform the function of the remote management system. In particular, an internet line is preferable. When the remaining amount of liquid falls below a predetermined value, a warning is issued to the terminal owned by the liquid manager through the external server in real time. The coolant liquid management software built into the terminal owned by the liquid manager also has an ordering function for liquids (disinfectant, water-soluble cutting oil stock solution), and liquids can be ordered when the liquid level is low. Since it can be performed from the terminal possessed by the person, it is possible to prevent poor management of the coolant liquid due to an ordering error due to forgetting or the like.

本発明で使用される殺菌剤は、一般的には細菌、真菌などの有害微生物を死滅させるものをいうが、これらの増殖を抑制するもの、例えば、防腐剤、抗菌剤、静菌剤等の名称で呼ばれるものも含む。このような殺菌剤の有効成分としては、特に限定されないが、例えば、2,2−ジブロモ−2−ニトロエタノール、2−ブロモ−2−ニトロ−1,3−プロパンジオール、2−ブロモ−2−ニトロ−1,3−プロパンジオールジアセテート、2,2−ジブロモ−3−ニトリロプロピオンアミド、ジクロログリオキシム、N−ブチル−1,2−ベンズイソチアゾリン−3−オン、1,2−ベンズイソチアゾリン−3−オン、2−メチル−4−イソチアゾリン−3−オン、5−クロロ−2−メチル−4−イソチアゾリン−3−オン、4,5−ジクロロ−2−メチル−4−イソチアゾリン−3−オン、2−オクチル−4−イソチアゾリン−3−オン、メチレンビスチオシアネート、4,5−ジクロロ−1,2−ジチオール−3−オン、ヘキサブロモジメチルスルホン、1,4−ビス(ブロモアセトキシ)−2−ブテン、1,2−ビス(ブロモアセトキシ)エタン、1,2,3−トリス(ブロモアセトキシ)プロパン、1,2−ビスブロモアセトキシプロパン、3,3,4,4−テトラクロロテトラヒドロチオフェン−1,1−ジオキシド、ホルムアルデヒド、グルタルアルデヒド、硫酸テトラキス(ヒドロキシメチル)ホスホニウム、ビス(2−ピリジルチオ−1−オキシド)亜鉛、2−ピリジルチオ−1−オキシドナトリウム、p−ヒドロキシ安息香酸メチル、p−ヒドロキシ安息香酸エチル、p−ヒドロキシ安息香酸プロピル、p−ヒドロキシ安息香酸ブチル、3−ヨード−2−プロピニルブチルカーバメート、α−クロロベンズアルドキシムアセテート、2,4,5,6−テトラクロロイソフタロニトリル、5−クロロ−2,4,6−トリフルオロイソフタロニトリル、ヘキサヒドロ−1,3,5−トリス(2−ヒドロキシエチル)−1,3,5−トリアジン、ヘキサヒドロ−1,3,5−トリエチル−1,3,5−トリアジン、ジデシルジメチルアンモニウムクロライド、炭素数12〜16のアルキルジメチルベンジルアンモニウムクロライド、ポリヘキサメチレンビグアニジン塩酸塩(重合度8〜16の混合物)またはポリ[オキシエチレン(ジメチルイミノ)エチレン(ジメチルイミノ)エチレン・二塩化物](重量平均分子量1000〜10000)を挙げることができる。水溶性切削油の生菌数制御の点では、1,2−ベンズイソチアゾリン−3−オン、N−ブチル−1,2−ベンズイソチアゾリン−3−オン、2−メチル−4−イソチアゾリン−3−オン、5−クロロ−2−メチル−4−イソチアゾリン−3−オン、ヘキサヒドロ−1,3,5−トリス(2−ヒドロキシエチル)−1,3,5−トリアジン、3−ヨード−2−プロピニルブチルカーバメート、ポリ[オキシエチレン(ジメチルイミノ)エチレン(ジメチルイミノ)エチレン・二塩化物](重量平均分子量1000〜10000)、2−ピリジルチオ−1−オキシドナトリウムおよび2−オクチル−4−イソチアゾリン−3−オンから成る群のうち、少なくとも一種以上を含むものが好ましく用いられる。   The bactericides used in the present invention generally refer to those that kill harmful microorganisms such as bacteria and fungi, but those that suppress their growth, such as antiseptics, antibacterial agents, bacteriostatic agents, etc. Includes what is called by name. The active ingredient of such a bactericide is not particularly limited. For example, 2,2-dibromo-2-nitroethanol, 2-bromo-2-nitro-1,3-propanediol, 2-bromo-2- Nitro-1,3-propanediol diacetate, 2,2-dibromo-3-nitrilopropionamide, dichloroglyoxime, N-butyl-1,2-benzisothiazolin-3-one, 1,2-benzisothiazoline-3 -One, 2-methyl-4-isothiazolin-3-one, 5-chloro-2-methyl-4-isothiazolin-3-one, 4,5-dichloro-2-methyl-4-isothiazolin-3-one, -Octyl-4-isothiazolin-3-one, methylenebisthiocyanate, 4,5-dichloro-1,2-dithiol-3-one, hexabromo Methylsulfone, 1,4-bis (bromoacetoxy) -2-butene, 1,2-bis (bromoacetoxy) ethane, 1,2,3-tris (bromoacetoxy) propane, 1,2-bisbromoacetoxypropane, 3,3,4,4-tetrachlorotetrahydrothiophene-1,1-dioxide, formaldehyde, glutaraldehyde, tetrakis (hydroxymethyl) phosphonium sulfate, bis (2-pyridylthio-1-oxide) zinc, 2-pyridylthio-1- Sodium oxide, methyl p-hydroxybenzoate, ethyl p-hydroxybenzoate, propyl p-hydroxybenzoate, butyl p-hydroxybenzoate, 3-iodo-2-propynylbutylcarbamate, α-chlorobenzaldoxime acetate, 2 , 4,5,6-tetrachrome Rhoisophthalonitrile, 5-chloro-2,4,6-trifluoroisophthalonitrile, hexahydro-1,3,5-tris (2-hydroxyethyl) -1,3,5-triazine, hexahydro-1,3 , 5-triethyl-1,3,5-triazine, didecyldimethylammonium chloride, alkyldimethylbenzylammonium chloride having 12 to 16 carbon atoms, polyhexamethylene biguanidine hydrochloride (a mixture having a polymerization degree of 8 to 16) or poly [ And oxyethylene (dimethylimino) ethylene (dimethylimino) ethylene dichloride] (weight average molecular weight 1000 to 10,000). In terms of controlling the viable count of water-soluble cutting oil, 1,2-benzisothiazolin-3-one, N-butyl-1,2-benzisothiazolin-3-one, 2-methyl-4-isothiazolin-3-one 5-chloro-2-methyl-4-isothiazolin-3-one, hexahydro-1,3,5-tris (2-hydroxyethyl) -1,3,5-triazine, 3-iodo-2-propynylbutylcarbamate , Poly [oxyethylene (dimethylimino) ethylene (dimethylimino) ethylene dichloride] (weight average molecular weight 1000-10000), 2-pyridylthio-1-oxide sodium and 2-octyl-4-isothiazolin-3-one Among these groups, those containing at least one or more are preferably used.

本発明で使用される水溶性切削油原液としては、特に限定されないが、例えば、鉱物油、硫酸化油、塩素化油、石鹸類、アルコール類、界面活性剤、トリエタノールアミン等の成分を含むものを挙げることができ、切削加工される対象製品の種類に応じて適宜選択される。   The water-soluble cutting oil stock solution used in the present invention is not particularly limited, but includes, for example, components such as mineral oil, sulfated oil, chlorinated oil, soaps, alcohols, surfactants, triethanolamine and the like. And can be appropriately selected depending on the type of the target product to be cut.

本発明に使用されるクーラントタンク内に貯留された水溶性切削油のpHは、8.5〜10.5の範囲であるのがよく、より好ましくは9〜10であるのがよい。但し、切削加工する金属材料がアルミニウム、真鍮であるときは、金属材料表面の変色を防止するため、8.5〜9.3であるのがよい。又、pHの調整は、水溶性切削油原液を用いて行う他、水酸化ナトリウム、水酸化カリウム等を含有するアルカリ性溶液や金属材料に悪影響を及ぼさない範囲で塩酸、硫酸、リン酸等を含有する酸性溶液を用いて行うことができる。   The pH of the water-soluble cutting oil stored in the coolant tank used in the present invention may be in the range of 8.5 to 10.5, and more preferably 9 to 10. However, when the metal material to be cut is aluminum or brass, it is preferably 8.5 to 9.3 in order to prevent discoloration of the surface of the metal material. In addition to adjusting the pH using a water-soluble cutting oil stock solution, it contains hydrochloric acid, sulfuric acid, phosphoric acid, etc. as long as it does not adversely affect alkaline solutions and metal materials containing sodium hydroxide, potassium hydroxide, etc. Can be carried out using an acidic solution.

次に、図面を参照しながら本発明の水溶性切削油の遠隔管理システムの実施形態について具体的に説明する。図1に示すように、本発明の一実施形態を採用した水溶性切削油遠隔管理システムは、工作機械本体18へ水溶性切削油を循環供給するクーラントタンク5に備え付けられており、水溶性切削油の状態を測定する水溶性切削油測定部1と、切削油の状態を所定の状態に管理する水溶性切削油制御部2と、水溶性切削油測定部1の測定結果を遠隔監視し、水溶性切削油制御部2へ液管理指示を遠隔で行うクーラント管理ソフト3(ここでは液管理者のモバイル端末22に組み込まれている。)とを備えている。水溶性切削油測定部1および水溶性切削油制御部2と、クーラント管理ソフト3とは有線あるいは無線にて、外部サーバーの一つであるクラウドサーバー4を経由して通信を行う。   Next, an embodiment of the remote management system for water-soluble cutting oil of the present invention will be specifically described with reference to the drawings. As shown in FIG. 1, a water-soluble cutting oil remote management system that employs an embodiment of the present invention is provided in a coolant tank 5 that circulates and supplies water-soluble cutting oil to a machine tool main body 18. Remotely monitor the measurement results of the water-soluble cutting oil measuring unit 1 that measures the state of the oil, the water-soluble cutting oil control unit 2 that manages the state of the cutting oil in a predetermined state, and the water-soluble cutting oil measuring unit 1; Coolant management software 3 (in this case, incorporated in the mobile terminal 22 of the liquid manager) that remotely instructs the water-soluble cutting oil control unit 2 to perform liquid management. The water-soluble cutting oil measuring unit 1 and the water-soluble cutting oil control unit 2 and the coolant management software 3 communicate with each other via a cloud server 4 which is one of the external servers in a wired or wireless manner.

水溶性切削油測定部1は、クーラントタンク5の水位を測定する液位測定部6と、水溶性切削油の生菌数を測定する生菌数測定部7と、水溶性切削油の濃度を測定する濃度測定部8と、水溶性切削油のpHを測定するpH測定部9と、リアルタイムかつ常時モニタリングされた各測定結果をクラウドサーバー4に送信する通信部10とを有している。   The water-soluble cutting oil measuring unit 1 includes a liquid level measuring unit 6 that measures the water level of the coolant tank 5, a viable cell count measuring unit 7 that measures the viable cell count of the water-soluble cutting oil, and the concentration of the water-soluble cutting oil. It has a concentration measuring unit 8 for measuring, a pH measuring unit 9 for measuring the pH of the water-soluble cutting oil, and a communication unit 10 for transmitting each measurement result monitored in real time and constantly to the cloud server 4.

水溶性切削油制御部2は、クラウドサーバー4から液管理指示を受信する通信部11と、液管理指示に基づき殺菌剤20および水溶性切削油原液(以下、切削原液ともいう。)21の投入制御を行う制御部12と、殺菌剤20をクーラントタンク5に補給する殺菌剤補給部13と、切削原液21をクーラントタンク5に補給する水溶性切削油原液補給部(以下、原液補給部ともいう。)14と、水供給源19より供給される水をクーラントタンク5に補給する水補給部15と、殺菌剤残量測定部16と、切削原液残量測定部17とを有している。   The water-soluble cutting oil control unit 2 receives a liquid management instruction from the cloud server 4 and inputs a bactericide 20 and a water-soluble cutting oil stock solution (hereinafter also referred to as a cutting stock solution) 21 based on the liquid management instruction. A control unit 12 that performs control, a sterilizing agent replenishing unit 13 that replenishes the coolant tank 5 with a sterilizing agent 20, and a water-soluble cutting oil stock solution replenishing unit (hereinafter also referred to as a stock solution replenishing unit) that replenishes the coolant tank 5 with the cutting stock solution 21. 14), a water replenishing unit 15 that replenishes the coolant tank 5 with water supplied from the water supply source 19, a disinfectant remaining amount measuring unit 16, and a cutting stock solution remaining amount measuring unit 17.

クーラント管理ソフト3は、クラウドサーバー4を経由して水溶性切削油測定部1の測定結果を閲覧する測定値表示機能(不図示)と、クラウドサーバー4を経由して水溶性切削油測定部1の測定結果が所定範囲を逸脱した場合に警告を発する測定値逸脱警告機能(不図示)と、水溶性切削油測定部1の測定結果が所定範囲を逸脱した場合に所定範囲に戻せるよう各液投入量の推奨値を算出する液投入量算出機能(不図示)と、クラウドサーバー4を経由して液投入指示を行う液投入機能(不図示)と、クラウドサーバー4を経由して殺菌剤20および水溶性切削原液21の発注を行う液発注機能(不図示)とを有している。   The coolant management software 3 includes a measurement value display function (not shown) for browsing the measurement results of the water-soluble cutting oil measurement unit 1 via the cloud server 4, and the water-soluble cutting oil measurement unit 1 via the cloud server 4. A measurement value deviation warning function (not shown) that issues a warning when the measurement result of the water is outside the predetermined range, and each liquid so that the measurement result of the water-soluble cutting oil measuring unit 1 can be returned to the predetermined range when the measurement result is out of the predetermined range. A liquid input amount calculation function (not shown) for calculating a recommended value of the input amount, a liquid input function (not shown) for instructing liquid input via the cloud server 4, and the bactericide 20 via the cloud server 4 And a liquid ordering function (not shown) for placing an order for the water-soluble cutting stock solution 21.

殺菌剤補給部13および切削原液補給部14は、供給業者より供給される殺菌剤20および水溶性切削油原液21が入った容器(ドラム缶、ペール缶など)の口に簡便に装着・密封できる構造になっており(不図示)、容器の底まで殺菌剤20または切削原液21の補給装置のノズルが伸び、制御部12からの投入指示を反映してポンプが稼働する。殺菌剤補給部13および切削原液補給部14は液位計も有しており、液残量の測定値を通信部11を通じてクラウドサーバー4に送信する。水補給部15は、上水道などの水供給源19に接続された電磁開閉弁を有しており、制御部12からの投入指示を反映して電磁開閉弁が開閉する。   The disinfectant replenishment unit 13 and the cutting stock solution replenishment unit 14 can be easily attached and sealed to the mouth of a container (drum can, pail can, etc.) containing a disinfectant 20 and a water-soluble cutting oil stock solution 21 supplied from a supplier. (Not shown), the nozzle of the replenishing device for the bactericidal agent 20 or the cutting stock solution 21 extends to the bottom of the container, and the pump is operated reflecting the input instruction from the control unit 12. The disinfectant replenishing unit 13 and the cutting stock solution replenishing unit 14 also have a liquid level meter, and transmit the measured value of the remaining amount of liquid to the cloud server 4 through the communication unit 11. The water replenishing unit 15 has an electromagnetic on-off valve connected to a water supply source 19 such as a water supply, and the electromagnetic on-off valve opens and closes in response to a charging instruction from the control unit 12.

クーラント管理ソフト3が有する液投入量算出機能は、例えば、予め生菌数と殺菌剤投入量の関係を実験などで調べておけば、生菌数測定値とクーラントタンク5の容量から殺菌剤投入量が算出できる。例えば、pHが所定範囲を下回った場合、クーラントタンク5の水位を考慮しながら水溶性切削油の濃度を所定範囲上限まで上げるような水溶性切削原液21の投入量を算出することで、水溶性切削原液21が有するアルカリ性を利用してpHを所定範囲に引き上げることができる。この場合、クーラント管理ソフト3は水溶性切削油の濃度が所定範囲上限に来ることも併せて表示する。   For example, if the relationship between the number of viable bacteria and the amount of bactericidal agent is examined in advance, the liquid management amount calculation function of the coolant management software 3 can be used to input the bactericidal agent from the measured value of the viable cell count and the capacity of the coolant tank 5. The amount can be calculated. For example, when the pH falls below a predetermined range, the amount of the water-soluble cutting stock solution 21 that increases the concentration of the water-soluble cutting oil to the upper limit of the predetermined range while calculating the water level of the coolant tank 5 is calculated. The pH can be raised to a predetermined range using the alkalinity of the cutting stock solution 21. In this case, the coolant management software 3 also displays that the concentration of the water-soluble cutting oil reaches the upper limit of the predetermined range.

次に、図1の制御部12の制御動作を、図2に示す制御フローチャートに従って説明する。図2の手順P1では、クーラントタンク水位Aと生菌数Bと濃度DとpH値Hと殺菌剤残量Apと切削原液残量Adの上限値と下限値の初期設定を行い、手順P2に移行する。手順P2では、液位測定部6(図1)でクーラントタンク水位Aを測定し、手順P3でクーラントタンク水位Aが上限値A2を超えていないか判断する。クーラントタンク水位Aが上限値A2を超えている場合、液剤添加による水溶性切削油管理ができないため、手順P4へ移行する。手順P4では、タンク水位が上限値を超えていることを液管理者のモバイル端末22(図1)に通知・警告し、水溶性切削油の汲み出しなどの処置を促す。   Next, the control operation of the control unit 12 of FIG. 1 will be described according to the control flowchart shown in FIG. In the procedure P1 of FIG. 2, initial setting of the upper limit value and the lower limit value of the coolant tank water level A, the viable cell count B, the concentration D, the pH value H, the sterilizing agent remaining amount Ap, and the cutting stock solution remaining amount Ad is performed. Transition. In the procedure P2, the coolant tank water level A is measured by the liquid level measuring unit 6 (FIG. 1), and in the procedure P3, it is determined whether or not the coolant tank water level A exceeds the upper limit value A2. When the coolant tank water level A exceeds the upper limit value A2, water-soluble cutting oil management cannot be performed by adding the liquid agent, and the process proceeds to procedure P4. In the procedure P4, the liquid manager's mobile terminal 22 (FIG. 1) is notified / warned that the tank water level has exceeded the upper limit value, and a measure such as pumping out water-soluble cutting oil is urged.

クーラントタンク水位Aが上限値A2を超えていない場合には、手順P3から手順P5へ移行する。手順P5では、生菌数測定部7(図1)で生菌数Bを測定し、手順P6で生菌数Bが上限値B2を超えていないか判断する。生菌数Bが上限値B2を超えている場合、水溶性切削油の腐敗を抑制できない生菌数レベルに達しているため、手順P7へ移行する。手順P7では、生菌数が上限値を超えていることをモバイル端末22(図1)に通知・警告し、水溶性切削油の全量液交換処置を促す。   When the coolant tank water level A does not exceed the upper limit value A2, the process proceeds from the procedure P3 to the procedure P5. In the procedure P5, the viable cell count B is measured by the viable cell count measuring unit 7 (FIG. 1), and it is determined whether or not the viable cell count B exceeds the upper limit value B2 in the procedure P6. When the viable cell count B exceeds the upper limit B2, since the viable cell count level has been reached at which the decay of the water-soluble cutting oil cannot be suppressed, the process proceeds to procedure P7. In the procedure P7, the mobile terminal 22 (FIG. 1) is notified / warned that the viable cell count exceeds the upper limit value, and prompts a total liquid replacement treatment of the water-soluble cutting oil.

手順P6で生菌数Bが上限値B2を超えていない場合には、手順P8へ移行する。手順P8では、生菌数Bが下限値B1と上限値B2との間に入っているか判断する。生菌数Bが下限値B1と上限値B2との間に入っている場合には、手順P9へ移行する。手順P9では、生菌数Bとクーラントタンク5(図1)の容量から殺菌剤20(図1)の投入量を計算し、手順P10でモバイル端末22(図1)に殺菌剤補給の警告と殺菌剤補給量の推奨値を送信し、手順P11に移行する。手順P11では、液管理者が殺菌剤20(図1)の補給を了承するか判断する。液管理者が殺菌剤20(図1)の補給を了承しない場合は手順P19へ移行、了承する場合は手順P12へ移行する。手順P12では、モバイル端末22(図1)より殺菌剤補給部13(図1)に対して殺菌剤20(図1)の補給を指示し、殺菌剤補給部13(図1)はクーラントタンク5(図1)へ殺菌剤20(図1)を補給し、手順P13へ移行する。手順P13では、殺菌剤補給部13(図1)に付属する液位計により殺菌剤残量Apを測定し、手順P14で殺菌剤残量Apが下限値Ap1を下回っていないか判断する。殺菌剤残量Apが下限値Ap1を下回っていない場合は手順P18へ移行、殺菌剤残量Apが下限値Ap1を下回っている場合は手順P15へ移行する。手順P15では、殺菌剤残量Apが下限値を下回っていることをモバイル端末22(図1)に通知・警告し、手順P16で液管理者が殺菌剤20(図1)を発注するか判断する。殺菌剤20(図1)を発注しない場合は手順P18へ移行、殺菌剤20(図1)を発注する場合は手順P17へ移行する。手順P17では、モバイル端末22(図1)より殺菌剤供給業者に対して殺菌剤20(図1)の発注を行い、手順P18へ移行する。手順P18では、手順P12で殺菌剤20(図1)の補給を行った時間から1時間後に再度生菌数測定部7(図1)で生菌数Bを測定し、手順P8に戻る。   If the viable cell count B does not exceed the upper limit B2 in the procedure P6, the process proceeds to the procedure P8. In procedure P8, it is determined whether the viable cell count B is between the lower limit value B1 and the upper limit value B2. If the viable count B is between the lower limit value B1 and the upper limit value B2, the process proceeds to procedure P9. In step P9, the amount of the sterilizing agent 20 (FIG. 1) is calculated from the viable count B and the capacity of the coolant tank 5 (FIG. 1). The recommended value of the bactericidal replenishment amount is transmitted, and the procedure proceeds to procedure P11. In procedure P11, it is determined whether the liquid manager approves replenishment of the bactericide 20 (FIG. 1). If the liquid manager does not approve the replenishment of the bactericide 20 (FIG. 1), the process proceeds to step P19. If the liquid manager approves, the process proceeds to step P12. In procedure P12, the mobile terminal 22 (FIG. 1) instructs the sterilizing agent replenishing unit 13 (FIG. 1) to replenish the sterilizing agent 20 (FIG. 1), and the sterilizing agent replenishing unit 13 (FIG. 1) (FIG. 1) is replenished with the bactericide 20 (FIG. 1), and the process proceeds to procedure P13. In the procedure P13, the sterilizing agent remaining amount Ap is measured by a liquid level meter attached to the sterilizing agent supply unit 13 (FIG. 1), and it is determined in the procedure P14 whether the sterilizing agent remaining amount Ap is less than the lower limit value Ap1. When the sterilizing agent remaining amount Ap is not less than the lower limit value Ap1, the process proceeds to procedure P18, and when the sterilizing agent remaining amount Ap is less than the lower limit value Ap1, the process proceeds to procedure P15. In step P15, the mobile terminal 22 (FIG. 1) is notified / warned that the remaining amount of the disinfectant Ap is below the lower limit, and it is determined whether the liquid manager orders the disinfectant 20 (FIG. 1) in step P16. To do. When the disinfectant 20 (FIG. 1) is not ordered, the process proceeds to procedure P18, and when the disinfectant 20 (FIG. 1) is ordered, the process proceeds to procedure P17. In step P17, the mobile terminal 22 (FIG. 1) places an order for the bactericidal agent 20 (FIG. 1) from the bactericide supplier, and the process proceeds to step P18. In the procedure P18, the viable cell count B is again measured by the viable cell count measurement unit 7 (FIG. 1) one hour after the time when the fungicide 20 (FIG. 1) is replenished in the procedure P12, and the procedure returns to the procedure P8.

手順P8で生菌数Bが下限値B1を下回った場合には、手順P19へ移行する。手順P19では、濃度測定部8(図1)で濃度Dを測定し、手順P20で濃度Dが下限値D1と上限値D2との間に入っているか判断する。濃度Dが下限値D1と上限値D2との間に入っている場合、手順P27へ移行する。濃度Dが下限値D1と上限値D2との間に入っていない場合、手順P21へ移行する。手順P21では、濃度Dとクーラントタンク5(図1)の容量から補給する水溶性切削原液21(図1)と水の量を計算し、手順P22へ移行する。手順P22では、濃度Dが下限値と上限値との間に入っていないことをモバイル端末22(図1)に通知・警告し、手順P23で液管理者が濃度調整を行うか判断する。濃度調整を行わない場合は手順P27に移行、濃度調整を行う場合は手順P24およびP25に移行する。手順P24では、液管理者がモバイル端末22(図1)より水溶性切削原液補給部14(図1)へ水溶性切削原液21(図1)の補給を指示し、水溶性切削原液補給部14(図1)はクーラントタンク5(図1)へ水溶性切削原液21(図1)を補給する。手順P25では、液管理者がモバイル端末22(図1)より水補給部15(図1)へ水の補給を指示し、水補給部15(図1)がクーラントタンク5(図1)に水を補給する。手順P24およびP25が完了したら、手順P26へ移行する。手順P26では、再度濃度測定部8(図1)で濃度Dを測定し、手順P20に戻る。   If the viable cell count B falls below the lower limit B1 in the procedure P8, the process proceeds to the procedure P19. In step P19, the concentration D is measured by the concentration measuring unit 8 (FIG. 1), and in step P20, it is determined whether the concentration D is between the lower limit value D1 and the upper limit value D2. When the density D is between the lower limit value D1 and the upper limit value D2, the process proceeds to procedure P27. When the density D is not between the lower limit value D1 and the upper limit value D2, the process proceeds to procedure P21. In step P21, the amount of water-soluble cutting stock solution 21 (FIG. 1) and water to be replenished is calculated from the concentration D and the capacity of the coolant tank 5 (FIG. 1), and the process proceeds to step P22. In step P22, the mobile terminal 22 (FIG. 1) is notified / warned that the concentration D is not between the lower limit value and the upper limit value, and in step P23, the liquid manager determines whether or not to adjust the concentration. When the density adjustment is not performed, the process proceeds to procedure P27, and when the density adjustment is performed, the process proceeds to procedures P24 and P25. In procedure P24, the liquid manager instructs the water-soluble cutting stock solution replenishment unit 14 (FIG. 1) to replenish the water-soluble cutting stock solution 21 (FIG. 1) from the mobile terminal 22 (FIG. 1). (FIG. 1) replenishes the coolant tank 5 (FIG. 1) with the water-soluble cutting stock solution 21 (FIG. 1). In procedure P25, the liquid manager instructs the water supply unit 15 (FIG. 1) to supply water from the mobile terminal 22 (FIG. 1), and the water supply unit 15 (FIG. 1) supplies water to the coolant tank 5 (FIG. 1). Replenish. When procedures P24 and P25 are completed, the process proceeds to procedure P26. In the procedure P26, the concentration D is measured again by the concentration measuring unit 8 (FIG. 1), and the procedure returns to the procedure P20.

手順P20で濃度Dが下限値D1と上限値D2との間に入っている場合には、手順P27へ移行する。手順P27ではpH測定部9(図1)でpH値Hを測定し、手順P28でpH値Hが下限値H1と上限値H2との間に入っているか判断する。pH値Hが下限値H1と上限値H2との間に入っていない場合、手順P29へ移行する。手順P29では、pH値Hとクーラントタンク5(図1)の容量から補給する水溶性切削原液21(図1)と水の量を計算し、手順P30へ移行する。手順P30では、pH値Hが下限値H1と上限値H2との間に入っていないことをモバイル端末22(図1)に通知・警告し、手順P31で液管理者がpH調整をするか判断する。pH調整を行わない場合は手順P35に移行、pH調整を行う場合は手順P32およびP33に移行する。手順P32では、液管理者がモバイル端末22(図1)より水溶性切削原液補給部14(図1)へ水溶性切削原液21(図1)の補給を指示し、水溶性切削原液補給部14(図1)はクーラントタンク5(図1)へ水溶性切削原液21(図1)を補給する。手順P33では、液管理者がモバイル端末22(図1)より水補給部15(図1)へ水の補給を指示し、水補給部15(図1)がクーラントタンク5(図1)に水を補給する。手順P32およびP33が完了したら、手順P34へ移行する。手順P34では、pH測定部9(図1)でpH値Hを測定し、手順P28に戻る。   When the density D is between the lower limit value D1 and the upper limit value D2 in the procedure P20, the process proceeds to the procedure P27. In step P27, the pH value H is measured by the pH measuring unit 9 (FIG. 1), and in step P28, it is determined whether the pH value H is between the lower limit value H1 and the upper limit value H2. When the pH value H is not between the lower limit value H1 and the upper limit value H2, the process proceeds to procedure P29. In procedure P29, the amount of water-soluble cutting stock solution 21 (FIG. 1) and water to be replenished is calculated from the pH value H and the capacity of the coolant tank 5 (FIG. 1), and the procedure proceeds to procedure P30. In step P30, the mobile terminal 22 (FIG. 1) is notified / warned that the pH value H is not between the lower limit value H1 and the upper limit value H2, and it is determined in step P31 whether the liquid administrator adjusts the pH. To do. When pH adjustment is not performed, the process proceeds to procedure P35, and when pH adjustment is performed, the process proceeds to procedures P32 and P33. In procedure P32, the liquid manager instructs the water-soluble cutting stock solution replenishment unit 14 (FIG. 1) to replenish the water-soluble cutting stock solution 21 (FIG. 1) from the mobile terminal 22 (FIG. 1), and the water-soluble cutting stock solution replenishment unit 14 (FIG. 1) replenishes the coolant tank 5 (FIG. 1) with the water-soluble cutting stock solution 21 (FIG. 1). In procedure P33, the liquid manager instructs the water replenishment unit 15 (FIG. 1) to supply water from the mobile terminal 22 (FIG. 1), and the water replenishment unit 15 (FIG. 1) supplies water to the coolant tank 5 (FIG. 1). Replenish. When procedures P32 and P33 are completed, the process proceeds to procedure P34. In procedure P34, the pH value H is measured by the pH measurement unit 9 (FIG. 1), and the procedure returns to procedure P28.

手順P28でpH値Hが下限値H1と上限値H2との間に入っている場合には、手順P35へ移行する。手順P35では再度液位測定部6(図1)でクーラントタンク水位Aを測定し、手順P36でクーラントタンク水位Aが下限値A1と上限値A2との間に入っているか判断する。クーラントタンク水位Aが下限値A1と上限値A2との間に入っていない場合、手順P37へ移行する。手順P37では、クーラントタンク水位Aとクーラントタンク5(図1)の容量から補給する水溶性切削原液21(図1)と水の量を計算し、手順P38へ移行する。手順P38では、クーラントタンク水位Aが下限値A1と上限値A2との間に入っていないことをモバイル端末22(図1)に通知・警告し、手順P39で液管理者がクーラントタンク水位調整を行うか判断する。クーラントタンク水位調整を行わない場合は手順P43に移行、水位調整を行う場合は手順P40およびP41に移行する。手順P40では、液管理者がモバイル端末22(図1)より水溶性切削原液補給部14(図1)へ水溶性切削原液21(図1)の補給を指示し、水溶性切削原液補給部14(図1)はクーラントタンク5(図1)へ水溶性切削原液21(図1)を補給する。手順P41では、液管理者がモバイル端末22(図1)より水補給部15(図1)へ水の補給を指示し、水補給部15(図1)がクーラントタンク5(図1)に水を補給する。手順P40およびP41が完了したら、手順P42へ移行する。手順P42では、液位測定部6(図1)でクーラントタンク水位Aを再度測定し、手順P36に戻る。   When the pH value H is between the lower limit value H1 and the upper limit value H2 in the procedure P28, the process proceeds to the procedure P35. In procedure P35, the coolant level A is measured again by the liquid level measuring unit 6 (FIG. 1), and it is determined in procedure P36 whether the coolant level A is between the lower limit A1 and the upper limit A2. When the coolant tank water level A is not between the lower limit value A1 and the upper limit value A2, the process proceeds to procedure P37. In procedure P37, the amount of water-soluble cutting stock solution 21 (FIG. 1) and water to be replenished is calculated from the coolant tank water level A and the capacity of the coolant tank 5 (FIG. 1), and the process proceeds to procedure P38. In step P38, the mobile terminal 22 (FIG. 1) is notified / warned that the coolant tank water level A is not between the lower limit value A1 and the upper limit value A2. In step P39, the liquid administrator adjusts the coolant tank water level. Determine whether to do it. When the coolant tank water level adjustment is not performed, the process proceeds to procedure P43, and when the water level adjustment is performed, the process proceeds to procedures P40 and P41. In procedure P40, the liquid manager instructs the water-soluble cutting stock solution replenishing unit 14 (FIG. 1) to replenish the water-soluble cutting stock solution 21 (FIG. 1) from the mobile terminal 22 (FIG. 1). (FIG. 1) replenishes the coolant tank 5 (FIG. 1) with the water-soluble cutting stock solution 21 (FIG. 1). In procedure P41, the liquid manager instructs the water supply unit 15 (FIG. 1) to supply water from the mobile terminal 22 (FIG. 1), and the water supply unit 15 (FIG. 1) supplies water to the coolant tank 5 (FIG. 1). Replenish. When procedures P40 and P41 are completed, the process proceeds to procedure P42. In procedure P42, the coolant tank water level A is measured again by the liquid level measurement unit 6 (FIG. 1), and the process returns to procedure P36.

手順P36でクーラントタンク水位Aが下限値A1と上限値A2との間に入っている場合には、手順P43へ移行する。手順P43では、水溶性切削油原液補給部14(図1)に付属する液位計により切削原液残量Adを測定し、手順P44で切削原液残量Adが下限値Ad1を下回っていないか判断する。切削原液残量Adが下限値Ad1を下回っていない場合は全手順終了、切削原液残量Adが下限値Ad1を下回っている場合は手順P45へ移行する。手順P45では、切削原液残量Adが下限値Ad1を下回っていることをモバイル端末22(図1)に通知・警告し、手順P46で液管理者が水溶性切削油原液21(図1)を発注するか判断する。水溶性切削油原液21(図1)を発注しない場合は全手順終了、水溶性切削油原液21(図1)を発注する場合は手順P47へ移行する。手順P47では、モバイル端末22(図1)より水溶性切削油原液供給業者に対して水溶性切削油原液21(図1)の発注を行い、全手順が終了する。   When the coolant tank water level A is between the lower limit value A1 and the upper limit value A2 in the procedure P36, the process proceeds to the procedure P43. In the procedure P43, the cutting stock solution remaining amount Ad is measured by a liquid level meter attached to the water-soluble cutting oil stock solution replenishing unit 14 (FIG. 1), and it is determined in the procedure P44 whether the cutting stock solution remaining amount Ad is below the lower limit value Ad1. To do. When the cutting stock solution remaining amount Ad is not less than the lower limit value Ad1, the entire procedure ends. When the cutting stock solution remaining amount Ad is less than the lower limit value Ad1, the procedure proceeds to step P45. In step P45, the mobile terminal 22 (FIG. 1) is notified / warned that the cutting stock remaining amount Ad is below the lower limit value Ad1, and in step P46, the liquid manager supplies the water-soluble cutting oil stock solution 21 (FIG. 1). Determine whether to place an order. When the water-soluble cutting oil stock solution 21 (FIG. 1) is not ordered, the entire procedure ends. When the water-soluble cutting oil stock solution 21 (FIG. 1) is ordered, the process proceeds to step P47. In step P47, the mobile terminal 22 (FIG. 1) orders the water-soluble cutting oil stock solution 21 (FIG. 1) to the water-soluble cutting oil stock solution supplier, and the entire procedure is completed.

本発明は、切削油の遠隔管理システム、特に、水溶性切削油原液と水とを混合した状態でクーラントタンク内に貯留された水溶性切削油の液寿命を延長し、かつ好適な状態に保つための水溶性切削油の遠隔管理システムに関するものであり、水溶性切削油を使用する分野および金属加工分野および各種液剤の腐敗管理を必要とする工業分野において広く利用されるものである。特に、本発明においては、水溶性切削油が好適な状態に維持され、切削機械工具の寿命が延長されるばかりでなく、製品品質の向上につながる。また、液の状態を常時監視し、異常があればスマートフォンなどのモバイル端末等に警告を出し、必要であれば遠隔での液管理が可能なため、非稼働時間帯であっても簡便に液管理ができ、液管理の作業効率が向上でき、極めて有用である。   The present invention relates to a cutting oil remote management system, and in particular, extends the life of the water-soluble cutting oil stored in the coolant tank in a state where the water-soluble cutting oil stock solution and water are mixed, and keeps it in a suitable state. The present invention relates to a remote management system for water-soluble cutting oil, and is widely used in the field of using water-soluble cutting oil, the field of metal processing, and the industrial field that requires the rot management of various liquid agents. In particular, in the present invention, the water-soluble cutting oil is maintained in a suitable state, and not only the life of the cutting machine tool is extended, but also the product quality is improved. In addition, the liquid status is constantly monitored, and if there is an abnormality, a warning is given to a mobile terminal such as a smartphone. If necessary, the liquid can be managed remotely. It can be managed and the work efficiency of liquid management can be improved, which is extremely useful.

1 水溶性切削油測定部、2 水溶性切削油制御部、3 クーラント管理ソフト、4 クラウドサーバー、5 クーラントタンク、6 液位測定部、7 生菌数測定部、8 濃度測定部、9 pH測定部、10、11 通信部、12 制御部、13 殺菌剤補給部、14 切削原液補給部、15 水補給部、16、17 残量測定部、18 工作機械本体、19 水供給源、20 殺菌剤、21 切削原液、22 モバイル端末   1 Water-soluble cutting oil measurement part, 2 Water-soluble cutting oil control part, 3 Coolant management software, 4 Cloud server, 5 Coolant tank, 6 Liquid level measurement part, 7 Viable count measurement part, 8 Concentration measurement part, 9 pH measurement , 10, 11 Communication unit, 12 Control unit, 13 Disinfectant supply unit, 14 Cutting stock solution supply unit, 15 Water supply unit, 16, 17 Remaining amount measurement unit, 18 Machine tool body, 19 Water supply source, 20 Disinfectant , 21 Cutting stock solution, 22 Mobile terminal

すなわち、本発明の構成は、以下のようになる。
(1)水溶性切削油原液と水とを混合した状態でクーラントタンク(貯留槽)内に貯留された水溶性切削油の液寿命を延長し、かつ好適な状態に保つための水溶性切削油の遠隔管理システムであって、前記水溶性切削油の生菌数を常時測定する、通信デバイスが備わった生菌数測定手段と、インターネット回線およびクラウドサーバーを介して液管理者が所持するモバイル端末へ測定結果を常時送信しながら、前記生菌数測定手段による測定結果が所定の範囲を逸脱した場合に警告を出すソフトウェアと、前記水溶性切削油の生菌数を調整するための下記(a)を成分として含有する殺菌剤を前記クーラントタンクに供給する、通信デバイスが備わった殺菌剤補給手段と、前記生菌数測定手段による測定結果に応じて、前記水溶性切削油の生菌数が所定値以下になるように前記殺菌剤補給手段の補給動作を液管理者が所持するモバイル端末からの操作によりインターネット回線およびクラウドサーバーを介して生菌数を所定範囲に戻すように適切な量の殺菌剤の補給をさせることによって遠隔制御するためのソフトウェアを有する制御手段とを備えることを特徴とする、水溶性切削油の遠隔管理システム。
(a)2,2−ジブロモ−2−ニトロエタノール、2−ブロモ−2−ニトロ−1,3−プロパンジオール、2−ブロモ−2−ニトロ−1,3−プロパンジオールジアセテート、2,2−ジブロモ−3−ニトリロプロピオンアミド、ジクロログリオキシム、N−ブチル−1,2−ベンズイソチアゾリン−3−オン、1,2−ベンズイソチアゾリン−3−オン、2−メチル−4−イソチアゾリン−3−オン、5−クロロ−2−メチル−4−イソチアゾリン−3−オン、4,5−ジクロロ−2−メチル−4−イソチアゾリン−3−オン、2−オクチル−4−イソチアゾリン−3−オン、メチレンビスチオシアネート、4,5−ジクロロ−1,2−ジチオール−3−オン、ヘキサブロモジメチルスルホン、1,4−ビス(ブロモアセトキシ)−2−ブテン、1,2−ビス(ブロモアセトキシ)エタン、1,2,3−トリス(ブロモアセトキシ)プロパン、1,2−ビスブロモアセトキシプロパン、3,3,4,4−テトラクロロテトラヒドロチオフェン−1,1−ジオキシド、ホルムアルデヒド、グルタルアルデヒド、硫酸テトラキス(ヒドロキシメチル)ホスホニウム、ビス(2−ピリジルチオ−1−オキシド)亜鉛、2−ピリジルチオ−1−オキシドナトリウム、p−ヒドロキシ安息香酸メチル、p−ヒドロキシ安息香酸エチル、p−ヒドロキシ安息香酸プロピル、p−ヒドロキシ安息香酸ブチル、3−ヨード−2−プロピニルブチルカーバメート、α−クロロベンズアルドキシムアセテート、2,4,5,6−テトラクロロイソフタロニトリル、5−クロロ−2,4,6−トリフルオロイソフタロニトリル、ヘキサヒドロ−1,3,5−トリス(2−ヒドロキシエチル)−1,3,5−トリアジン、ヘキサヒドロ−1,3,5−トリエチル−1,3,5−トリアジン、ジデシルジメチルアンモニウムクロライド、炭素数12〜16のアルキルジメチルベンジルアンモニウムクロライド、ポリヘキサメチレンビグアニジン塩酸塩(重合度8〜16の混合物)またはポリ[オキシエチレン(ジメチルイミノ)エチレン(ジメチルイミノ)エチレン・二塩化物](重量平均分子量1000〜10000)からなる群より選ばれる少なくとも1種以上
(2)前記水溶性切削油の濃度を常時測定する、通信デバイスが備わった濃度測定手段と、インターネット回線およびクラウドサーバーを介して液管理者が所持するモバイル端末へ測定結果を常時送信しながら、前記濃度測定手段による測定結果が所定の範囲を逸脱した場合に警告を出すソフトウェアと、前記水溶性切削油の濃度調整を行うための前記水溶性切削油原液を前記クーラントタンクに補給する、通信デバイスが備わった水溶性切削油原液補給手段と、前記水溶性切削油の濃度調整を行うための水を前記クーラントタンクに補給する、通信デバイスが備わった水補給手段と、前記濃度測定手段による測定結果に応じて、前記水溶性切削油の濃度が所定範囲内になるように前記水溶性切削油原液補給手段および前記水補給手段の補給動作を液管理者が所持するモバイル端末からの操作によりインターネット回線およびクラウドサーバーを介して濃度を所定範囲に戻すように適切な量の水溶性切削油原液および水の補給をさせることによって遠隔制御するためのソフトウェアを有する制御手段とを、さらに備えることを特徴とする、前記(1)記載の水溶性切削油の遠隔管理システム。
(3)前記水溶性切削油のpHを常時測定する、通信デバイスが備わったpH測定手段と、インターネット回線およびクラウドサーバーを介して液管理者が所持するモバイル端末へ測定結果を常時送信しながら、前記pH測定手段による測定結果が所定の範囲を逸脱した場合に警告を出すソフトウェアと、前記水溶性切削油のpH調整を行うための前記水溶性切削油原液を前記クーラントタンクに補給する、通信デバイスが備わった水溶性切削油原液補給手段と、前記水溶性切削油のpH調整を行うための水を前記クーラントタンクに補給する、通信デバイスが備わった水補給手段と、前記pH測定手段による測定結果に応じて、前記水溶性切削油のpHが所定範囲内になり、かつ前記濃度の所定範囲を逸脱しないように前記水溶性切削油原液補給手段および前記水補給手段の補給動作を液管理者が所持するモバイル端末からの操作によりインターネット回線およびクラウドサーバーを介してpHを所定範囲に戻すように適切な量の水溶性切削油原液および水の補給をさせることによって遠隔制御するためのソフトウェアを有する制御手段とを、さらに備えることを特徴とする、前記(2)記載の水溶性切削油の遠隔管理システム。
(4)前記クーラントタンク内に貯留された前記水溶性切削油の液面レベルを常時測定する、通信デバイスが備わったクーラントタンク液面レベル測定手段と、インターネット回線およびクラウドサーバーを介して液管理者が所持するモバイル端末へ測定結果を常時送信しながら、前記クーラントタンク液面レベル測定手段の測定結果が所定の範囲を逸脱した場合に警告を出すソフトウェアと、前記クーラントタンク液面レベルを調整するための前記水溶性切削油原液を前記クーラントタンクに補給する、通信デバイスが備わった水溶性切削油原液補給手段と、前記クーラントタンク液面レベルを調整するための水を前記クーラントタンクに補給する、通信デバイスが備わった水補給手段と、前記クーラントタンク液面レベル測定手段の測定結果に応じて、前記クーラントタンク液面レベルが所定範囲内になるように前記水溶性切削油原液補給手段および前記水補給手段の補給動作を液管理者が所持するモバイル端末からの操作によりインターネット回線およびクラウドサーバーを介してクーラントタンク液面レベルを所定範囲に戻すように適切な量の水溶性切削油原液および水の補給をさせることによって遠隔制御するためのソフトウェアを有する制御手段とを、さらに備えることを特徴とする、前記(3)に記載の水溶性切削油の遠隔管理システム。
(5)前記殺菌剤補給手段を装着する殺菌剤の容器の液面レベルを常時測定する、通信デバイスが備わった殺菌剤液面レベル測定手段と、インターネット回線およびクラウドサーバーを介して液管理者のモバイル端末へ測定結果を常時送信しながら、前記殺菌剤液面レベル測定手段による測定結果が所定値以下に下がった場合に警告を出すとともに、液管理者が所持するモバイル端末からの操作によりインターネット回線およびクラウドサーバーを介して殺菌剤供給業者に発注を行うためのソフトウェアをさらに備えることを特徴とする、前記(4)に記載の水溶性切削油の遠隔管理システム。
(6)前記水溶性切削油原液補給手段を装着する水溶性切削原液の容器の液面レベルを常時測定する、通信デバイスが備わった水溶性切削油原液の容器の液面レベル測定手段と、インターネット回線およびクラウドサーバーを介して液管理者のモバイル端末へ測定結果を常時送信しながら、前記水溶性切削油原液の容器の液面レベル測定手段による測定結果が所定値以下に下がった場合に警告を出すとともに、液管理者が所持するモバイル端末からの操作によりインターネット回線およびクラウドサーバーを介して水溶性切削油原液の供給業者に発注を行うためのソフトウェアをさらに備えることを特徴とする、前記(4)または(5)のいずれかに記載の水溶性切削油の遠隔管理システム。
That is, the configuration of the present invention is as follows.
(1) Water-soluble cutting oil for extending the life of water-soluble cutting oil stored in a coolant tank (storage tank) in a state where water-soluble cutting oil stock solution and water are mixed, and for maintaining a suitable state mobile terminal a remote management system, the constantly measuring the viable count of the water-soluble cutting oil, and the viable cell number measuring means for communication device is provided, the liquid administrator via the Internet and cloud server possession of Software that issues a warning when the measurement result by the viable cell count measurement means deviates from a predetermined range while constantly transmitting the measurement result to the following, and the following (a) for adjusting the viable cell count of the water-soluble cutting oil ) to the said coolant tank fungicide containing as components, a disinfectant supply means communicating device is provided, in accordance with the measurement result by the number of living bacteria measuring means, the raw of the water-soluble cutting oil The number appropriate to return to a predetermined range of number of viable bacteria over the internet and cloud servers by operation from a mobile terminal to supply operation liquid administrator possession of the sterilizing agent feeding means to be equal to or less than the predetermined value A remote control system for water-soluble cutting oil, comprising control means having software for remote control by replenishing a quantity of bactericidal agent .
(A) 2,2-dibromo-2-nitroethanol, 2-bromo-2-nitro-1,3-propanediol, 2-bromo-2-nitro-1,3-propanediol diacetate, 2,2- Dibromo-3-nitrilopropionamide, dichloroglyoxime, N-butyl-1,2-benzisothiazolin-3-one, 1,2-benzisothiazolin-3-one, 2-methyl-4-isothiazolin-3-one, 5-chloro-2-methyl-4-isothiazolin-3-one, 4,5-dichloro-2-methyl-4-isothiazolin-3-one, 2-octyl-4-isothiazolin-3-one, methylenebisthiocyanate, 4,5-dichloro-1,2-dithiol-3-one, hexabromodimethylsulfone, 1,4-bis (bromoacetoxy) -2-but 1,2-bis (bromoacetoxy) ethane, 1,2,3-tris (bromoacetoxy) propane, 1,2-bisbromoacetoxypropane, 3,3,4,4-tetrachlorotetrahydrothiophene-1, 1-dioxide, formaldehyde, glutaraldehyde, tetrakis (hydroxymethyl) phosphonium sulfate, bis (2-pyridylthio-1-oxide) zinc, sodium 2-pyridylthio-1-oxide, methyl p-hydroxybenzoate, p-hydroxybenzoic acid Ethyl, propyl p-hydroxybenzoate, butyl p-hydroxybenzoate, 3-iodo-2-propynylbutylcarbamate, α-chlorobenzaldoxime acetate, 2,4,5,6-tetrachloroisophthalonitrile, 5- Chloro-2,4,6-trifluoro Isophthalonitrile, hexahydro-1,3,5-tris (2-hydroxyethyl) -1,3,5-triazine, hexahydro-1,3,5-triethyl-1,3,5-triazine, didecyldimethylammonium Chloride, alkyl dimethyl benzyl ammonium chloride having 12 to 16 carbon atoms, polyhexamethylene biguanidine hydrochloride (a mixture having a polymerization degree of 8 to 16) or poly [oxyethylene (dimethylimino) ethylene (dimethylimino) ethylene dichloride] ( 2) at least one selected from the group consisting of (weight average molecular weight 1000 to 10000) (2) Concentration measuring means equipped with a communication device that constantly measures the concentration of the water-soluble cutting oil , via an Internet line and a cloud server Te solution administrators to possession of measurement to the mobile terminal Software that issues a warning when the measurement result by the concentration measuring means deviates from a predetermined range while constantly transmitting the results, and the water-soluble cutting oil stock solution for adjusting the concentration of the water-soluble cutting oil. A water-soluble cutting oil stock solution replenishing means equipped with a communication device for replenishing the tank, and a water replenishing means equipped with a communication device for replenishing the coolant tank with water for adjusting the concentration of the water-soluble cutting oil, The liquid manager possesses the replenishment operation of the water-soluble cutting oil stock solution replenishing means and the water replenishing means so that the concentration of the water-soluble cutting oil falls within a predetermined range according to the measurement result by the concentration measuring means. Appropriate amount of water-soluble cutting stock solution and water are supplied so that the concentration is returned to the specified range via the Internet line and cloud server by operation from the terminal. Control means, characterized in that it comprises further, the (1) remote management system for water-soluble cutting oil according with software for remotely controlling by.
(3) While constantly measuring the pH of the water-soluble cutting oil, while constantly transmitting the measurement result to a mobile terminal possessed by a liquid manager via a pH measuring means equipped with a communication device and an internet line and a cloud server , Software that issues a warning when the measurement result by the pH measurement means deviates from a predetermined range, and a communication device that replenishes the coolant tank with the water-soluble cutting oil stock solution for adjusting the pH of the water-soluble cutting oil A water-soluble cutting oil stock replenishing means equipped with water, a water replenishing means equipped with a communication device for replenishing the coolant tank with water for adjusting the pH of the water-soluble cutting oil, and a measurement result by the pH measuring means Accordingly, the water-soluble cutting oil source is adjusted so that the pH of the water-soluble cutting oil is within a predetermined range and does not deviate from the predetermined range of the concentration. Replenishing means and the water-soluble cutting oil concentrate and water supply operation to the operation from the mobile terminal the liquid administrator possessed of appropriate amount to return the pH via the Internet and the cloud server to a predetermined range of the water supply means The remote management system for water-soluble cutting oil according to (2) , further comprising control means having software for remote control by causing replenishment .
(4) A coolant level level measuring means equipped with a communication device for constantly measuring the level level of the water-soluble cutting oil stored in the coolant tank, and a liquid manager via an Internet line and a cloud server. Software for issuing a warning when the measurement result of the coolant tank level measurement means deviates from a predetermined range while constantly transmitting the measurement result to a mobile terminal possessed by the mobile terminal, and for adjusting the coolant tank level A water-soluble cutting oil stock solution replenishing means equipped with a communication device for replenishing the coolant tank with the water-soluble cutting oil stock solution , and a communication for replenishing the coolant tank with water for adjusting the coolant tank liquid level. and water supply means that the device is provided, the measurement of the coolant tank liquid level measuring means Depending on the result, internet access by operation from the mobile terminal, wherein the coolant tank liquid level the liquid administrator replenishment operation of the water-soluble cutting oil concentrate supply means and the water supply means to fall within a predetermined range possessed And a control means having software for remotely controlling the coolant tank liquid level by supplying an appropriate amount of water-soluble cutting oil stock solution and water so as to return the coolant tank liquid level to a predetermined range via the cloud server. The remote management system for water-soluble cutting oil according to (3) , characterized in that:
(5) the liquid level of the container of disinfectant for mounting the disinfectant supply means constantly measures a disinfectant liquid level measuring means for communication device is equipped, the liquid administrator via the internet and cloud servers While constantly sending the measurement result to the mobile terminal, when the measurement result by the disinfectant liquid level measurement means falls below a predetermined value, a warning is given and an internet line is operated by the operation from the mobile terminal possessed by the liquid manager. And the remote management system for water-soluble cutting oil according to (4) , further comprising software for placing an order with a disinfectant supplier via a cloud server .
(6) Liquid level measurement means for a water-soluble cutting oil stock solution container equipped with a communication device for constantly measuring the liquid level of a water-soluble cutting stock solution container equipped with the water-soluble cutting oil stock solution replenishing means, and the Internet While constantly sending the measurement result to the liquid manager's mobile terminal via the line and the cloud server , a warning is given if the measurement result by the liquid level measuring means of the container of the water-soluble cutting oil stock solution falls below a predetermined value. And (4) further comprising software for placing an order with a supplier of a water-soluble cutting oil stock solution via an Internet line and a cloud server by an operation from a mobile terminal possessed by the liquid manager. ) Or the remote management system for water-soluble cutting oil according to any one of (5) .

Claims (6)

水溶性切削油原液と水とを混合した状態でクーラントタンク(貯留槽)内に貯留された水溶性切削油の液寿命を延長し、かつ好適な状態に保つための水溶性切削油の遠隔管理システムであって、前記水溶性切削油の生菌数を常時測定する生菌数測定手段と、液管理者が所持する端末へ測定結果を常時送信しながら、前記生菌数測定手段による測定結果が所定の範囲を逸脱した場合に警告を出すソフトウェアと、前記水溶性切削油の生菌数を調整するための殺菌剤を前記クーラントタンクに供給する殺菌剤補給手段と、前記生菌数測定手段による測定結果に応じて、前記水溶性切削油の生菌数が所定値以下になるように前記殺菌剤補給手段の補給動作を遠隔制御するためのソフトウェアを有する制御手段とを備えることを特徴とする、水溶性切削油の遠隔管理システム。   Remote management of water-soluble cutting oil to extend the life of water-soluble cutting oil stored in the coolant tank (reservoir) in a mixed state of water-soluble cutting oil and water, and to maintain a suitable state A system for measuring the number of viable bacteria in the water-soluble cutting oil at all times, and a measurement result by the viable cell count measuring means while constantly transmitting the measurement results to a terminal held by the liquid manager Software that issues a warning when the temperature deviates from a predetermined range, a bactericide replenishing means for supplying a bactericide for adjusting the viable count of the water-soluble cutting oil to the coolant tank, and the viable count measurement means And control means having software for remotely controlling the replenishment operation of the disinfectant replenishment means so that the number of viable bacteria of the water-soluble cutting oil becomes a predetermined value or less according to the measurement result by Water-soluble cutting Oil remote management system of. 前記水溶性切削油の濃度を常時測定する濃度測定手段と、液管理者が所持する端末へ測定結果を常時送信しながら、前記濃度測定手段による測定結果が所定の範囲を逸脱した場合に警告を出すソフトウェアと、前記水溶性切削油の濃度調整を行うための前記水溶性切削油原液を前記クーラントタンクに補給する水溶性切削油原液補給手段と、前記水溶性切削油の濃度調整を行うための水を前記クーラントタンクに補給する水補給手段と、前記濃度測定手段による測定結果に応じて、前記水溶性切削油の濃度が所定範囲内になるように前記水溶性切削油原液補給手段および前記水補給手段の補給動作を遠隔制御するためのソフトウェアを有する制御手段とを、さらに備えることを特徴とする、請求項1記載の水溶性切削油の遠隔管理システム。   Concentration measuring means for constantly measuring the concentration of the water-soluble cutting oil, and constantly sending the measurement result to a terminal possessed by the liquid manager, and a warning when the measurement result by the concentration measuring means deviates from a predetermined range. Software for dispensing, water-soluble cutting oil stock supply means for supplying the water-soluble cutting oil stock solution for adjusting the concentration of the water-soluble cutting oil to the coolant tank, and for adjusting the concentration of the water-soluble cutting oil A water replenishing means for replenishing water to the coolant tank, and the water-soluble cutting oil stock solution replenishing means and the water so that the concentration of the water-soluble cutting oil falls within a predetermined range according to the measurement result by the concentration measuring means. The remote management system for water-soluble cutting oil according to claim 1, further comprising control means having software for remotely controlling a replenishment operation of the replenishment means. 前記水溶性切削油のpHを常時測定するpH測定手段と、液管理者が所持する端末へ測定結果を常時送信しながら、前記pH測定手段による測定結果が所定の範囲を逸脱した場合に警告を出すソフトウェアと、前記水溶性切削油のpH調整を行うための前記水溶性切削油原液を前記クーラントタンクに補給する水溶性切削油原液補給手段と、前記水溶性切削油のpH調整を行うための水を前記クーラントタンクに補給する水補給手段と、前記pH測定手段による測定結果に応じて、前記水溶性切削油のpHが所定範囲内になり、かつ前記濃度の所定範囲を逸脱しないように前記水溶性切削油原液補給手段および前記水補給手段の補給動作を遠隔制御するためのソフトウェアを有する制御手段とを、さらに備えることを特徴とする、請求項1または請求項2記載の水溶性切削油の遠隔管理システム。   A pH measurement means for constantly measuring the pH of the water-soluble cutting oil and a measurement result by the pH measurement means while constantly transmitting the measurement result to a terminal held by the liquid manager, and a warning when the measurement result deviates from a predetermined range. Software for supplying, water-soluble cutting oil stock solution supplying means for supplying the water-soluble cutting oil stock solution for adjusting the pH of the water-soluble cutting oil to the coolant tank, and for adjusting the pH of the water-soluble cutting oil The water replenishing means for replenishing water to the coolant tank, and the pH of the water-soluble cutting oil is within a predetermined range according to the measurement result by the pH measuring means, and the concentration is not deviated from the predetermined range. The water-soluble cutting oil stock solution replenishing means and a control means having software for remotely controlling the replenishment operation of the water replenishing means are further provided. Remote management system for water-soluble cutting oil according to claim 2, wherein the. 前記クーラントタンク内に貯留された前記水溶性切削油の液面レベルを常時測定するクーラントタンク液面レベル測定手段と、液管理者が所持する端末へ測定結果を常時送信しながら、前記クーラントタンク液面レベル測定手段の測定結果が所定の範囲を逸脱した場合に警告を出すソフトウェアと、前記クーラントタンク液面レベルを調整するための前記水溶性切削油原液を前記クーラントタンクに補給する水溶性切削油原液補給手段と、前記クーラントタンク液面レベルを調整するための水を前記クーラントタンクに補給する水補給手段と、前記クーラントタンク液面レベル測定手段の測定結果に応じて、前記クーラントタンク液面レベルが所定範囲内になるように前記水溶性切削油原液補給手段および前記水補給手段の補給動作を遠隔制御するためのソフトウェアを有する制御手段とを、さらに備えることを特徴とする、請求項1〜3のいずれかに記載の水溶性切削油の遠隔管理システム。   The coolant tank liquid level measuring means for constantly measuring the liquid level of the water-soluble cutting oil stored in the coolant tank, and the coolant tank liquid while constantly transmitting the measurement result to a terminal held by a liquid manager. Software that issues a warning when the measurement result of the surface level measuring means deviates from a predetermined range, and a water-soluble cutting oil that replenishes the coolant tank with the water-soluble cutting oil stock solution for adjusting the coolant tank liquid level According to the measurement results of the stock solution replenishing means, the water replenishing means for replenishing the coolant tank with water for adjusting the coolant tank liquid level, and the coolant tank liquid level according to the measurement results of the coolant tank liquid level measuring means The water-soluble cutting fluid stock solution replenishing means and the replenishing operation of the water replenishing means are controlled remotely so that the Remote management system for water-soluble cutting oil according to the control means, characterized in that it comprises further, any one of claims 1 to 3 having a software for. 前記殺菌剤補給手段を装着する殺菌剤の容器の液面レベルを常時測定する殺菌剤液面レベル測定手段と、液管理者が所持する端末へ測定結果を常時送信しながら、前記殺菌剤液面レベル測定手段による測定結果が所定値以下に下がった場合に警告を出すとともに、殺菌剤供給業者に発注を行うためのソフトウェアをさらに備えることを特徴とする、請求項1〜4のいずれかに記載の水溶性切削油の遠隔管理システム。   The bactericide level level measuring means for constantly measuring the level of the bactericidal agent container to which the bactericidal agent replenishment means is mounted, and the bactericidal agent level while constantly transmitting the measurement results to the terminal held by the liquid manager. The system according to any one of claims 1 to 4, further comprising software for issuing a warning when the result of measurement by the level measuring means falls below a predetermined value and placing an order with a disinfectant supplier. Remote management system for water-soluble cutting oil. 前記水溶性切削油原液補給手段を装着する水溶性切削原液の容器の液面レベルを常時測定する水溶性切削油原液の容器の液面レベル測定手段と、液管理者が所持する端末へ測定結果を常時送信しながら、前記水溶性切削油原液の容器の液面レベル測定手段による測定結果が所定値以下に下がった場合に警告を出すとともに、水溶性切削油原液の供給業者に発注を行うためのソフトウェアをさらに備えることを特徴とする、請求項1〜5のいずれかに記載の水溶性切削油の遠隔管理システム。   The level measurement means of the water-soluble cutting oil stock solution that always measures the liquid level of the water-soluble cutting stock solution container to which the water-soluble cutting oil stock replenishment means is attached, and the measurement result to the terminal possessed by the liquid manager In order to place an order to the supplier of the water-soluble cutting oil stock solution while always sending a warning when the measurement result by the liquid level measuring means of the container of the water-soluble cutting oil stock solution falls below a predetermined value The remote management system for water-soluble cutting oil according to any one of claims 1 to 5, further comprising:
JP2015136564A 2015-07-08 2015-07-08 Remote management system for water-soluble cutting oil Active JP5907303B1 (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP2015136564A JP5907303B1 (en) 2015-07-08 2015-07-08 Remote management system for water-soluble cutting oil

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP2015136564A JP5907303B1 (en) 2015-07-08 2015-07-08 Remote management system for water-soluble cutting oil

Publications (2)

Publication Number Publication Date
JP5907303B1 JP5907303B1 (en) 2016-04-26
JP2017019024A true JP2017019024A (en) 2017-01-26

Family

ID=55793209

Family Applications (1)

Application Number Title Priority Date Filing Date
JP2015136564A Active JP5907303B1 (en) 2015-07-08 2015-07-08 Remote management system for water-soluble cutting oil

Country Status (1)

Country Link
JP (1) JP5907303B1 (en)

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
KR101972663B1 (en) * 2017-10-27 2019-08-16 인하대학교 산학협력단 Deep type electro polishing apparatus
JP2021041488A (en) * 2019-09-10 2021-03-18 株式会社松野製作所 Coolant supply device
WO2024068830A1 (en) * 2022-09-28 2024-04-04 Liquidtool Systems Ag System for conditioning a cooling lubricant emulsion

Citations (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS56134152A (en) * 1980-03-17 1981-10-20 Nissan Motor Co Ltd Automatic quality control for cutting fluid
JP3028248U (en) * 1996-02-21 1996-08-30 株式会社シイエヌケイ Coolant device with sterilizing ionic liquid generation
JPH1029132A (en) * 1996-07-11 1998-02-03 Kayaba Ind Co Ltd System for supplying water soluble cutting fluid
JP2009096781A (en) * 2007-10-19 2009-05-07 Sumika Enviro-Science Co Ltd Industrial antimicrobial composition
JP2009285773A (en) * 2008-05-29 2009-12-10 Panasonic Corp Slurry feeder
WO2011013215A1 (en) * 2009-07-29 2011-02-03 Kanzaki Yuuki Living apparatus provided with function capable of displaying information through management and operation center and management system for the apparatus
WO2015140908A1 (en) * 2014-03-17 2015-09-24 三菱電機株式会社 Management system, gateway apparatus, server apparatus, management method, gateway method, management process execution method, and program

Patent Citations (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS56134152A (en) * 1980-03-17 1981-10-20 Nissan Motor Co Ltd Automatic quality control for cutting fluid
JP3028248U (en) * 1996-02-21 1996-08-30 株式会社シイエヌケイ Coolant device with sterilizing ionic liquid generation
JPH1029132A (en) * 1996-07-11 1998-02-03 Kayaba Ind Co Ltd System for supplying water soluble cutting fluid
JP2009096781A (en) * 2007-10-19 2009-05-07 Sumika Enviro-Science Co Ltd Industrial antimicrobial composition
JP2009285773A (en) * 2008-05-29 2009-12-10 Panasonic Corp Slurry feeder
WO2011013215A1 (en) * 2009-07-29 2011-02-03 Kanzaki Yuuki Living apparatus provided with function capable of displaying information through management and operation center and management system for the apparatus
WO2015140908A1 (en) * 2014-03-17 2015-09-24 三菱電機株式会社 Management system, gateway apparatus, server apparatus, management method, gateway method, management process execution method, and program

Non-Patent Citations (1)

* Cited by examiner, † Cited by third party
Title
石川 峰男 MINEO ISHIKAWA: "技術解説", 機械と工具, vol. 第43巻第10号, JPN6015043866, 1 October 1999 (1999-10-01), JP, pages 69 - 75, ISSN: 0003186609 *

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
KR101972663B1 (en) * 2017-10-27 2019-08-16 인하대학교 산학협력단 Deep type electro polishing apparatus
JP2021041488A (en) * 2019-09-10 2021-03-18 株式会社松野製作所 Coolant supply device
JP7324500B2 (en) 2019-09-10 2023-08-10 株式会社松野製作所 Coolant supply device
WO2024068830A1 (en) * 2022-09-28 2024-04-04 Liquidtool Systems Ag System for conditioning a cooling lubricant emulsion

Also Published As

Publication number Publication date
JP5907303B1 (en) 2016-04-26

Similar Documents

Publication Publication Date Title
JP5907303B1 (en) Remote management system for water-soluble cutting oil
CA2056379C (en) Biocidal methods and compositions for recirculating water systems
Len et al. Effects of storage conditions and pH on chlorine loss in electrolyzed oxidizing (EO) water
KR101526199B1 (en) System for managing farming in farming building
KR101706548B1 (en) Bactericidal/algicidal method
CA2934265C (en) Chemical injection and control system and method for controlling chloramines
US8025784B2 (en) System and method for controlling the generation of a biocidal liquid
CN104981156A (en) Synergistic disinfection enhancement
JP2013538107A5 (en)
JP2009513337A (en) Biofouling control
JP4711187B2 (en) Water treatment chemical injection method and injection system thereof
JPWO2021010399A1 (en) Aquaculture system
KR20120076683A (en) Management system for nursery based on waterquality chaange
JP2012106224A (en) Ballast water control method and ballast water treatment system
JP2009160505A (en) Method for controlling slime in water of water system
JP2009095742A (en) Method for preventing slime and system for adding halogen-based disinfectant
JP2014091063A (en) Pool water sterilizer
US20130126403A1 (en) Automated santization and disinfection of recreational and commercial bodies of water
CN103442562B (en) The composition of dibromo malonamide and the purposes as biocide thereof
CN104886051A (en) Compositions of dibromomalonamide and their use as biocides
JP2019069427A (en) Method for treating open circulation cooling water system
TWI823947B (en) System and method for monitoring process water treated with a biocide using an oxygen sensor
CN115262266B (en) Real-time microorganism detection regulation and control device and early warning and regulation and control method for paper machine papermaking system
JP2003048804A (en) Fungicide and method for producing the same
JP2005205354A (en) Circulating water system management method, and circulating water system management system

Legal Events

Date Code Title Description
TRDD Decision of grant or rejection written
A01 Written decision to grant a patent or to grant a registration (utility model)

Free format text: JAPANESE INTERMEDIATE CODE: A01

Effective date: 20160303

A61 First payment of annual fees (during grant procedure)

Free format text: JAPANESE INTERMEDIATE CODE: A61

Effective date: 20160307

R150 Certificate of patent or registration of utility model

Ref document number: 5907303

Country of ref document: JP

Free format text: JAPANESE INTERMEDIATE CODE: R150

R250 Receipt of annual fees

Free format text: JAPANESE INTERMEDIATE CODE: R250