JP2017009881A - Fixation device and image formation apparatus - Google Patents

Fixation device and image formation apparatus Download PDF

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JP2017009881A
JP2017009881A JP2015127130A JP2015127130A JP2017009881A JP 2017009881 A JP2017009881 A JP 2017009881A JP 2015127130 A JP2015127130 A JP 2015127130A JP 2015127130 A JP2015127130 A JP 2015127130A JP 2017009881 A JP2017009881 A JP 2017009881A
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fixing device
heating element
reflection
reflecting
reflecting member
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JP2017009881A5 (en
JP6459065B2 (en
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圭輔 川端
Keisuke Kawabata
圭輔 川端
憲成 澤田
Kazunari Sawada
憲成 澤田
匠 和井田
Takumi Waida
匠 和井田
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Ricoh Co Ltd
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Ricoh Co Ltd
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Abstract

PROBLEM TO BE SOLVED: To provide a fixation device and an image formation apparatus which can maintain the action of efficiently heating a fixation belt with the reflection shape of a reflection member even if a deflection occurs in a nip formation member.SOLUTION: A fixation device 12 comprises: an endless rotor 38 which is provided in a rotatable manner; a contact member 30 which contacts the outer peripheral surface of the rotor; a nip formation member 60 which contacts the contact member via the rotor and forms a nip part SN; a heating element 50 which is arranged on the inner side of the rotor; and a reflection member 40 which reflects the radiation heat emitted from the heating element toward the nip formation member with the reflection surface. The fixation device has: arranged therein the heating element so as to face the side surface of a reinforcement part standing from a sliding and rubbing part sliding in a rubbing manner on the inner peripheral surface of the rotor in the nip formation member; and the reflection shape of reflecting the radiation heat in the direction not heading toward the heating element at a position facing the heating element on the reflection surface of the reflection member. The fixation device also comprises reflection member attachment means 44, 51 which attach the reflection member to the heating element independently of the reinforcement part.SELECTED DRAWING: Figure 1

Description

本発明は、定着装置及び画像形成装置に関するものである。   The present invention relates to a fixing device and an image forming apparatus.

従来から、ウォームアップ時間が短い定着装置として、回転する円筒状の定着ベルトと、定着ベルトの外周面に接触する接触部材とを備え、定着ベルトの内側に配置した発熱体によって定着ベルトを加熱するベルト定着装置を備えた画像形成装置が知られている。   Conventionally, as a fixing device with a short warm-up time, a rotating cylindrical fixing belt and a contact member that contacts the outer peripheral surface of the fixing belt are provided, and the fixing belt is heated by a heating element disposed inside the fixing belt. An image forming apparatus including a belt fixing device is known.

特許文献1には、係るベルト定着装置であって、定着ベルトの内側から定着ベルトを接触部材に押圧して定着ニップを形成するニップ形成部材を備える定着装置が記載されている。この定着装置が備えるニップ形成部材は、定着ベルトの内周が摺接する摺擦部と、この摺擦部から定着ベルトの内側に向けて起立するプレート状の補強部とを有する。また、この補強部を挟んで両側に発熱体が配置されている。さらに、補強部の起立する部分の両側面における発熱体と対向する位置に、発熱体からの輻射熱を反射する反射部材を配置している。この反射部材は、発熱体と対向する位置を頂点として発熱体に向けて突き出した山型形状を有する。   Japanese Patent Application Laid-Open No. 2004-151561 describes a belt fixing device that includes a nip forming member that forms a fixing nip by pressing the fixing belt against a contact member from the inside of the fixing belt. The nip forming member provided in the fixing device includes a rubbing portion where the inner periphery of the fixing belt is slidably contacted, and a plate-shaped reinforcing portion standing from the rubbing portion toward the inside of the fixing belt. In addition, heating elements are arranged on both sides of the reinforcing portion. Further, a reflecting member that reflects the radiant heat from the heating element is disposed at a position facing the heating element on both side surfaces of the portion where the reinforcing portion stands. The reflecting member has a mountain shape that protrudes toward the heating element with the position facing the heating element as a vertex.

特許文献1に記載の定着装置では、発熱体から放射された輻射熱は反射部材の山型形状の斜面に入射し反射する。このとき、反射部材の斜面に入射する輻射熱の入射角度は斜面に対して直角ではない。このため、反射部材は、輻射熱が入射してきた方向とは異なる方向に向けて輻射熱を反射する。よって、反射した輻射熱が発熱体に向かうことを防止し、輻射熱が発熱体自体を加熱することを防止することにより、定着ベルトを効率良く加熱することができると考えられる。   In the fixing device described in Patent Document 1, the radiant heat radiated from the heating element is incident on the angled slope of the reflecting member and reflected. At this time, the incident angle of the radiant heat incident on the inclined surface of the reflecting member is not perpendicular to the inclined surface. For this reason, the reflecting member reflects the radiant heat in a direction different from the direction in which the radiant heat is incident. Therefore, it is considered that the fixing belt can be efficiently heated by preventing the reflected radiant heat from going to the heating element and preventing the radiant heat from heating the heating element itself.

しかしながら、特許文献1に記載の反射部材は、定着ベルトを挟んで接触部材に当接するニップ形成部材の補強部に一体的に形成されている。定着ベルトの内側に配置されるニップ形成部材は、定着ベルトの回転軸に平行な軸方向の両端で装置本体に対して固定されている。よって、接触部材との当接圧によってニップ形成部材は、定着ベルトの内側に向かう撓みが生じる。これにより、ニップ形成部材の補強部に一体的に形成された反射部材は、補強部の撓みに追従して変形し、補強部が起立する方向における反射部材の山型形状の頂点と発熱体との位置にずれが生じる。この位置のずれにより、上述した山型形状を設けることによって定着ベルトを効率良く加熱する効果が得られなくなるおそれがある。   However, the reflecting member described in Patent Document 1 is formed integrally with the reinforcing portion of the nip forming member that contacts the contact member with the fixing belt interposed therebetween. The nip forming member disposed inside the fixing belt is fixed to the apparatus main body at both axial ends parallel to the rotation axis of the fixing belt. Therefore, the nip forming member is bent toward the inside of the fixing belt by the contact pressure with the contact member. As a result, the reflecting member formed integrally with the reinforcing portion of the nip forming member is deformed following the bending of the reinforcing portion, and the apex of the mountain shape of the reflecting member and the heating element in the direction in which the reinforcing portion rises. Deviation occurs in the position. Due to this positional shift, there is a possibility that the effect of efficiently heating the fixing belt cannot be obtained by providing the above-described mountain shape.

なお、反射部材に形成する、輻射熱が入射してきた方向とは異なる方向に向けて輻射熱を反射する形状としては、上述した山型形状に限らない。曲面を有する凸部や輻射熱の入射方向に対して傾斜した斜面を有する凹部など、輻射熱を発熱体とは異なる方向に反射できる反射形状であれば同様の問題が生じ得る。また、定着ベルトの内側に向けて起立する補強部を挟んで両側に発熱体を備える構成について説明したが、補強部を挟んだ一方のみに発熱体を備える構成でも同様の問題が生じ得る。   In addition, the shape that reflects the radiant heat toward the direction different from the direction in which the radiant heat enters is not limited to the above-described mountain shape. Similar problems may occur if the reflective shape can reflect radiant heat in a direction different from the heating element, such as a convex portion having a curved surface or a concave portion having a slope inclined with respect to the incident direction of radiant heat. In addition, the configuration in which the heating element is provided on both sides with the reinforcing portion standing toward the inside of the fixing belt has been described, but the same problem may occur in the configuration in which the heating element is provided only on one side of the reinforcing portion.

上記課題を解決するために、本発明は、回転可能に設けられた無端状の回転体と、前記回転体の外周面と接触する接触部材と、前記回転体の内側に配置され前記回転体を介して前記接触部材と当接しニップ部を形成するニップ形成部材と、前記回転体の内側に配置された発熱体と、前記回転体の内側に配置され、前記発熱体から前記ニップ形成部材に向けて放射される輻射熱を反射面で反射する反射部材とを備え、前記ニップ形成部材は、前記回転体の内周面に摺擦する摺擦部と、前記摺擦部から前記回転体の内側に向けて起立する補強部とを有し、前記発熱体は前記補強部の起立する部分の側面と対向するように配置され、前記反射部材は、前記反射面における前記発熱体と対向する位置に、前記発熱体から放射される輻射熱を前記発熱体に向かわない方向に反射させる反射形状を有する定着装置において、前記反射部材を前記補強部とは独立に前記発熱体に取り付ける反射部材取り付け手段を有することを特徴とする。   In order to solve the above-described problems, the present invention provides an endless rotating body that is rotatably provided, a contact member that is in contact with an outer peripheral surface of the rotating body, and the rotating body that is disposed inside the rotating body. A nip forming member that contacts the contact member to form a nip portion, a heating element disposed inside the rotating body, and disposed inside the rotating body, from the heating element toward the nip forming member A reflecting member that reflects the radiant heat radiated by the reflecting surface, and the nip forming member includes a rubbing portion that rubs against an inner peripheral surface of the rotating body, and an inner side of the rotating body from the rubbing portion. And the heating element is disposed so as to face the side surface of the standing part of the reinforcing part, and the reflecting member is located at a position facing the heating element on the reflecting surface. Radiant heat radiated from the heating element is converted into the heating element. In the fixing device having a reflection geometry for reflecting in the direction not directed, and having a reflecting member mounting means for mounting the reflecting member to the heat generating element independently from the reinforcing portion.

以上、本発明によれば、ニップ形成部材に撓みが生じても、反射部材の反射形状によって定着ベルトを効率よく加熱する作用を維持することができるという優れた効果がある。   As described above, according to the present invention, there is an excellent effect that even when the nip forming member is bent, the operation of efficiently heating the fixing belt can be maintained by the reflection shape of the reflecting member.

図2の左側から見た定着装置の模式図。FIG. 3 is a schematic diagram of the fixing device viewed from the left side of FIG. 2. 実施形態に係る画像形成装置の概略構成図。1 is a schematic configuration diagram of an image forming apparatus according to an embodiment. 実施形態に係る定着装置の模式図。1 is a schematic diagram of a fixing device according to an embodiment. 従来例の定着装置における問題点の説明に用いる図。The figure used for description of the problem in the conventional fixing device. (a)加圧ローラを定着ベルトに向けて付勢していない非圧接時における定着装置を上方から見たものを模式的に示した上面模式図、(b)加圧ローラを定着ベルトに向けて付勢している圧接時における定着装置を上方から見たものを模式的に示した上面模式図。(A) Schematic top view schematically showing the fixing device viewed from above when the pressure roller is not biased toward the fixing belt, and (b) the pressure roller is directed toward the fixing belt. FIG. 3 is a schematic top view schematically showing the fixing device as viewed from above at the time of press-contacting biased. ハロゲンヒータにリフレクタを取り付けた状態を示す斜視図。The perspective view which shows the state which attached the reflector to the halogen heater. ハロゲンヒータとリフレクタとの取り付けについての説明図。Explanatory drawing about attachment of a halogen heater and a reflector. リフレクタとは別部材を用いてリフレクタをハロゲンヒータに取り付けた場合の模式図。The schematic diagram at the time of attaching a reflector to a halogen heater using a member different from a reflector. 横搬送構成における定着装置の模式図。FIG. 3 is a schematic diagram of a fixing device in a lateral conveyance configuration. 縦搬送構成における定着装置の模式図。FIG. 3 is a schematic diagram of a fixing device in a vertical conveyance configuration. リフレクタの回転を規制する回転規制突起部を設けた定着装置の模式図。FIG. 4 is a schematic diagram of a fixing device provided with a rotation restricting protrusion that restricts rotation of the reflector. リフレクタの傾斜部に平面部を追加して回転規制突起部を設けた定着装置の模式図。FIG. 3 is a schematic diagram of a fixing device in which a rotation restricting protrusion is provided by adding a flat portion to an inclined portion of a reflector. ステーとリフレクタとの間に空隙を設けてリフレクタを設置した定着装置の模式図。The schematic diagram of the fixing device which provided the space | gap between the stay and the reflector and installed the reflector. リフレクタの反射面に円弧形状部を備える定着装置の概略構成図。The schematic block diagram of a fixing device provided with an arc-shaped part in the reflective surface of a reflector.

図2に、本実施形態に係る画像形成装置の概略構成図を示す。図2に示すように、本実施形態に係る画像形成装置の一例としてのプリンタは、給紙装置4と、レジストローラ対6と、像担持体としての感光体ドラム8と、転写装置10と、定着装置12等を有している。   FIG. 2 is a schematic configuration diagram of the image forming apparatus according to the present embodiment. As shown in FIG. 2, a printer as an example of an image forming apparatus according to the present embodiment includes a paper feeding device 4, a registration roller pair 6, a photosensitive drum 8 as an image carrier, a transfer device 10, It has a fixing device 12 and the like.

給紙装置4は、記録材としての用紙Pが積載状態で収容される給紙トレイ14と、給紙トレイ14に収容された用紙Pを最上のものから順に1枚ずつ分離して送り出す給紙コロ16等を有している。給紙コロ16によって送り出された用紙Pは、レジストローラ対6で一旦停止され、姿勢ずれを矯正される。その後、感光体ドラム8の回転に同期するタイミングで、すなわち、感光体ドラム8上に形成されたトナー像の先端と、用紙Pの搬送方向先端部の所定位置とが一致するタイミングで、レジストローラ対6により転写部Nへ送られる。   The paper feeding device 4 feeds the paper P as a recording material stored in a stacked state and the paper P stored in the paper feeding tray 14 one by one in order from the top. It has a roller 16 and the like. The paper P delivered by the paper supply roller 16 is temporarily stopped by the registration roller pair 6 to correct the posture deviation. Thereafter, at the timing synchronized with the rotation of the photosensitive drum 8, that is, at the timing at which the leading edge of the toner image formed on the photosensitive drum 8 coincides with the predetermined position at the leading edge of the sheet P in the transport direction. The pair 6 is sent to the transfer portion N.

感光体ドラム8の周りには、感光体ドラム回転方向順に、帯電ローラ18と、露光手段の一部を構成するミラー20と、現像ローラ22aを備えた現像装置22と、転写装置10と、クリーニングブレード24aを備えたクリーニング装置24等が配置されている。帯電ローラ18と現像装置22との間において、ミラー20を介して感光体ドラム8上の露光部26に露光光Lbが照射され、走査されるようになっている。   Around the photosensitive drum 8, the charging roller 18, the mirror 20 constituting a part of the exposure unit, the developing device 22 including the developing roller 22a, the transfer device 10, and the cleaning are arranged in order of the photosensitive drum rotation direction. A cleaning device 24 provided with a blade 24a is disposed. Between the charging roller 18 and the developing device 22, exposure light Lb is irradiated to the exposure unit 26 on the photosensitive drum 8 through the mirror 20 and scanned.

プリンタにおける画像形成動作は従来と同様に行われる。すなわち、感光体ドラム8が回転を始めると、感光体ドラム8の表面が帯電ローラ18により均一に帯電され、画像データに基づいて露光光Lbが露光部26に照射、走査されて作成すべき画像に対応した潜像が形成される。この潜像は、感光体ドラム8の回転により現像装置22と対向する位置まで移動し、ここで現像装置22からトナーが潜像に供給されて可視像化され、トナー像が形成される。感光体ドラム8上に形成されたトナー像は、所定のタイミングで転写部Nに進入してきた用紙P上に、転写装置10による転写バイアスの印加により転写される。 トナー像が転写された用紙Pは、定着装置12へ向けて搬送され、定着装置12でトナー像が用紙Pに定着された後、排紙トレイへ排出されスタックされる。   The image forming operation in the printer is performed in the same manner as in the past. That is, when the photosensitive drum 8 starts to rotate, the surface of the photosensitive drum 8 is uniformly charged by the charging roller 18, and the exposure light Lb is irradiated and scanned on the exposure unit 26 based on the image data to create an image to be created. A latent image corresponding to is formed. The latent image is moved to a position facing the developing device 22 by the rotation of the photosensitive drum 8, where toner is supplied from the developing device 22 to the latent image to be visualized to form a toner image. The toner image formed on the photosensitive drum 8 is transferred onto the paper P that has entered the transfer portion N at a predetermined timing by applying a transfer bias by the transfer device 10. The paper P to which the toner image has been transferred is conveyed toward the fixing device 12, and after the toner image is fixed on the paper P by the fixing device 12, the paper P is discharged to the paper discharge tray and stacked.

転写部Nで感光体ドラム8から用紙Pに転写されずに感光体ドラム8上に残った残留トナーは、感光体ドラム8の回転に伴ってクリーニング装置24に至り、クリーニングブレード24aによって掻き落とされて、感光体ドラム表面が清掃される。その後、感光体ドラム8上の残留電位が、除電手段により除去され、次の作像工程に備えられる。   Residual toner remaining on the photosensitive drum 8 without being transferred from the photosensitive drum 8 to the paper P at the transfer portion N reaches the cleaning device 24 as the photosensitive drum 8 rotates, and is scraped off by the cleaning blade 24a. Thus, the surface of the photosensitive drum is cleaned. Thereafter, the residual potential on the photosensitive drum 8 is removed by the charge eliminating means, and is prepared for the next image forming step.

図3は、本実施形態に係る定着装置12の模式図である。定着ベルト38は、外径が30[mm]で厚みが10[μm]〜70[μm]のニッケル(NI)製の基体と、この基体の表面に被覆された弾性層とを有している。前記弾性層は、シリコーンゴムで形成されており厚みは50[μm]〜150[μm]である。定着ベルト38の最表層には、耐久性を高めて離型性を確保するために、PFAやPTFE等のフッ素系樹脂による厚みが5[μm]〜50[μm]の離型層が形成される。また、定着ベルト38の基体としてはニッケルに限らず、ステンレス鋼などの金属基体もしくはポリイミド(PI)等の耐熱性樹脂であってもよい。   FIG. 3 is a schematic diagram of the fixing device 12 according to the present embodiment. The fixing belt 38 has a nickel (NI) base having an outer diameter of 30 [mm] and a thickness of 10 [μm] to 70 [μm], and an elastic layer coated on the surface of the base. . The elastic layer is made of silicone rubber and has a thickness of 50 [μm] to 150 [μm]. The outermost layer of the fixing belt 38 is formed with a release layer having a thickness of 5 [μm] to 50 [μm] using a fluorine-based resin such as PFA or PTFE in order to enhance durability and secure release properties. The The base of the fixing belt 38 is not limited to nickel, and may be a metal base such as stainless steel or a heat resistant resin such as polyimide (PI).

加圧ローラ30は外径が30[mm]であり、中空の鉄製である芯金30aと、この芯金30aの表面に形成された弾性層30bと離型層30cとで形成されている。弾性層30bは、シリコーンゴムで形成されており厚みは5[mm]である。弾性層30bの表面には、離型性を高めるために厚みが40[μm]程度のフッ素樹脂からなる離型層30cを形成するのが望ましい。加圧ローラ30は付勢手段により付勢され定着ベルト38に圧接されている。   The pressure roller 30 has an outer diameter of 30 [mm], and is formed of a hollow metal core 30a, and an elastic layer 30b and a release layer 30c formed on the surface of the core 30a. The elastic layer 30b is made of silicone rubber and has a thickness of 5 [mm]. It is desirable to form a release layer 30c made of a fluororesin having a thickness of about 40 [μm] on the surface of the elastic layer 30b in order to improve the release property. The pressure roller 30 is urged by urging means and is in pressure contact with the fixing belt 38.

加圧パッド60は、LCP等の耐熱性が高い樹脂で形成されており、定着ベルト38の内面と摺接し加圧ローラ30と圧接して定着ニップSNを形成している。加圧パッド60は、加圧ローラ30の加圧パッド60に対する押し圧力を、加圧パッド60を内側から補強する補強部であるステー61によって支持されている。ステー61は、定着装置12の両側板によって長手方向両端部が支持されており、加圧ローラ30から加圧パッド60が受ける押圧力を受け止めている。   The pressure pad 60 is made of a resin having high heat resistance such as LCP, and is in sliding contact with the inner surface of the fixing belt 38 to press the pressure roller 30 to form a fixing nip SN. The pressure pad 60 is supported by a stay 61, which is a reinforcing portion that reinforces the pressure pad 60 from the inside, with respect to the pressing force of the pressure roller 30 against the pressure pad 60. The stay 61 is supported at both ends in the longitudinal direction by both side plates of the fixing device 12, and receives the pressing force received by the pressure pad 60 from the pressure roller 30.

二本のハロゲンヒータ50a,50bはステー61を挟んで両側に対向配置されており、ハロゲンヒータ50a,50bの長手方向両端部がブラケット82a,82b(図1参照)によって支持されている。ハロゲンヒータ50aは、小サイズ用紙幅に対応する幅狭領域に発光部フィラメントが長手方向にわたって配されている。ハロゲンヒータ50bは、大サイズ用紙幅に対応する幅広領域における小サイズ用紙幅以外の領域に発光部フィラメントが長手方向にわたって配されている。なお、以下の説明において、ハロゲンヒータ50aとハロゲンヒータ50bとを特に区別しない場合には、単にハロゲンヒータ50ということもある。   The two halogen heaters 50a and 50b are arranged opposite to each other across the stay 61, and both longitudinal ends of the halogen heaters 50a and 50b are supported by brackets 82a and 82b (see FIG. 1). In the halogen heater 50a, the light emitting filaments are arranged in the longitudinal direction in a narrow area corresponding to the width of the small size paper. In the halogen heater 50b, light emitting section filaments are arranged in the longitudinal direction in a region other than the small size paper width in the wide region corresponding to the large size paper width. In the following description, the halogen heater 50a and the halogen heater 50b may be simply referred to as the halogen heater 50 unless they are particularly distinguished.

リフレクタ40a,40bは、ステー61のハロゲンヒータ50a,50bそれぞれと対向する側面に接触または隣接させて配置されている。リフレクタ40a,40bは、後述するようにハロゲンヒータ50a,50bに取り付けられている。リフレクタ40a,40bは、アルミニウム製の基体と、この基体の表面に塗布された銀ペーストとで形成されており、ハロゲンヒータ50a,50bの輻射熱をそれぞれ定着ベルト38に正反射している。リフレクタ40a,40bは、ハロゲンヒータ50a,50bとステー61及び加圧パッド60を遮るように多角形で形成されている。また、ハロゲンヒータ50a,50bそれぞれの中心とリフレクタ40a,40bとが垂直に交わる位置において、その位置を頂点41a,41bとする山型形状部42a,42bがリフレクタ40a,40bに形成されている。このような山型形状部42a,42bをリフレクタ40a,40bに備えることにより、ハロゲンヒータ50a,50bから照射された輻射熱のうち、上記垂線に沿って反射面43a,43bに入射する輻射熱は、山型形状部42a,42bの斜面に入射する。このとき、輻射熱の入射方向と山型形状部42a,42bの斜面とは直角ではないため、輻射熱は入射した方向とは異なる方向に向けて反射する。このため、反射面43a,43bに入射した輻射熱をハロゲンヒータ50a,50bの通過を避けて定着ベルト38へ向けて反射でき、輻射熱がハロゲンヒータ50a,50b自体を加熱することを防止できる。なお、以下の説明において、リフレクタ40aとリフレクタ40bとを特に区別しない場合には、単にリフレクタ40ということもある。   The reflectors 40a and 40b are arranged in contact with or adjacent to the side surfaces of the stay 61 facing the halogen heaters 50a and 50b, respectively. The reflectors 40a and 40b are attached to the halogen heaters 50a and 50b as will be described later. The reflectors 40a and 40b are formed of an aluminum base and a silver paste applied to the surface of the base, and the radiant heat of the halogen heaters 50a and 50b is regularly reflected on the fixing belt 38, respectively. The reflectors 40 a and 40 b are formed in a polygonal shape so as to block the halogen heaters 50 a and 50 b, the stay 61 and the pressure pad 60. In addition, at the positions where the centers of the halogen heaters 50a and 50b and the reflectors 40a and 40b intersect perpendicularly, mountain-shaped portions 42a and 42b having apexes 41a and 41b as the positions are formed in the reflectors 40a and 40b. By providing such mountain-shaped portions 42a and 42b in the reflectors 40a and 40b, among the radiant heat irradiated from the halogen heaters 50a and 50b, the radiant heat incident on the reflecting surfaces 43a and 43b along the vertical line is Incident on the slopes of the mold-shaped portions 42a and 42b. At this time, since the incident direction of the radiant heat is not perpendicular to the slopes of the mountain-shaped portions 42a and 42b, the radiant heat is reflected in a direction different from the incident direction. Therefore, the radiant heat incident on the reflecting surfaces 43a and 43b can be reflected toward the fixing belt 38 while avoiding the passage of the halogen heaters 50a and 50b, and the radiant heat can be prevented from heating the halogen heaters 50a and 50b themselves. In the following description, the reflector 40a and the reflector 40b may be simply referred to as the reflector 40 unless otherwise distinguished.

ここで、比較例に係る定着装置を用いて従来の問題点について説明する。なお、比較例に係る定着装置の基本的な構成は、実施形態に係る定着装置12の構成と同様であり、リフレクタ40a,40bをステー61に固定している点が異なる。図4は、比較例に係る定着装置の斜視説明図である。なお、図4においては、定着ベルト38を取り外した状態であり、便宜的に定着ベルト38の軌道のみを破線で示している。また、ハロゲンヒータ50b及びリフレクタ40bも取り外した状態である。図5(a)は、加圧ローラ30を定着ベルト38に向けて付勢していない非圧接時における定着装置を上方から見たものを模式的に示した上面模式図である。図5(b)は、加圧ローラ30を定着ベルト38に向けて付勢している圧接時における定着装置を上方から見たものを模式的に示した上面模式図である。   Here, conventional problems will be described using the fixing device according to the comparative example. The basic configuration of the fixing device according to the comparative example is the same as the configuration of the fixing device 12 according to the embodiment, except that the reflectors 40 a and 40 b are fixed to the stay 61. FIG. 4 is a perspective explanatory view of a fixing device according to a comparative example. In FIG. 4, the fixing belt 38 is removed, and for convenience, only the trajectory of the fixing belt 38 is indicated by a broken line. Further, the halogen heater 50b and the reflector 40b are also removed. FIG. 5A is a schematic top view of the fixing device as viewed from above when the pressure roller 30 is not biased toward the fixing belt 38 and is not pressed. FIG. 5B is a schematic top view of the fixing device as viewed from above during pressure contact in which the pressure roller 30 is urged toward the fixing belt 38.

図4に示すように、比較例に係る定着装置では、ステー61によるリフレクタ40aの支持構成であり、ステー61の長手方向両端部にネジ71a,72aでリフレクタ40aが固定されている。そして、図5(a)に示すように、非圧接時には、装置横方向(図中のX軸に平行な方向)について、リフレクタ40aの山型形状部42aの頂点41aは、ハロゲンヒータ50aの中心位置と一致している。   As shown in FIG. 4, the fixing device according to the comparative example is configured to support the reflector 40 a by the stay 61, and the reflector 40 a is fixed to the both ends in the longitudinal direction of the stay 61 by screws 71 a and 72 a. As shown in FIG. 5A, at the time of non-pressure welding, the apex 41a of the chevron shaped portion 42a of the reflector 40a is the center of the halogen heater 50a in the lateral direction of the apparatus (direction parallel to the X axis in the figure). It matches the position.

圧接時には、加圧ローラ30が定着ベルト38に向けて付勢され、定着ベルト38及び加圧パッド60を介してステー61に加圧力が作用する。そして、ステー61に加圧力が作用すると、図5(b)に示すように、ステー61には、長手方向の中央部が加圧ローラ30から離れるように撓んだ変形が生じる。このとき、リフレクタ40aは、ステー61に追従して変形し、上述した山型形状部42aの頂点41aは長手方向の中央部が加圧ローラ30から離れるように変位する。このため、装置横方向について、リフレクタ40aの山型形状部42aの頂点41aの位置と、ハロゲンヒータ50aの中心位置とが大幅にずれる箇所が生じる。その結果、入射した輻射熱をハロゲンヒータ50aの通過を避けて定着ベルト38へ反射できなくなり、ベルト加熱効率は下がってしまう。なお、これまでの比較例の定着装置の説明では、ハロゲンヒータ50aについて説明したが、ステー61を挟んでハロゲンヒータ50aの反対側に位置させるハロゲンヒータ50bについても同様の問題が生じる。   At the time of pressure contact, the pressure roller 30 is urged toward the fixing belt 38, and pressure is applied to the stay 61 via the fixing belt 38 and the pressure pad 60. When a pressure is applied to the stay 61, the stay 61 is deformed such that the central portion in the longitudinal direction is separated from the pressure roller 30 as shown in FIG. At this time, the reflector 40 a is deformed following the stay 61, and the vertex 41 a of the mountain-shaped portion 42 a described above is displaced so that the central portion in the longitudinal direction is separated from the pressure roller 30. For this reason, the position where the position of the vertex 41a of the mountain-shaped part 42a of the reflector 40a and the center position of the halogen heater 50a shift | deviate significantly arises about the apparatus horizontal direction. As a result, the incident radiant heat cannot be reflected to the fixing belt 38 while avoiding the passage of the halogen heater 50a, and the belt heating efficiency is lowered. In the above description of the fixing device of the comparative example, the halogen heater 50a has been described. However, the same problem arises with the halogen heater 50b positioned on the opposite side of the halogen heater 50a with the stay 61 interposed therebetween.

図6は、ハロゲンヒータ50にリフレクタ40を取り付けた状態を示す斜視図である。図7は、ハロゲンヒータ50とリフレクタ40との取り付けについての説明図である。図1は、定着装置12を加圧ローラ30側とは反対側から見た模式図である。本実施形態に係る定着装置12では、図6に示すようにリフレクタ40の長手方向端部に設けられた嵌合部44と、ハロゲンヒータ50の長手方向端部に設けられた被嵌合部である碍子部51とを嵌合させて、ハロゲンヒータ50にリフレクタ40を取り付ける。なお、リフレクタ40の嵌合部44と、ハロゲンヒータ50の碍子部51とが、ハロゲンヒータ50にリフレクタ40を取り付ける反射板取り付け手段として機能する。図1に示すように、ハロゲンヒータ50a,50bの碍子部51a,51bは、定着装置12の長手方向両端部にある側板81A,81Bに装置外側で取り付けられたブラケット82a,82bに保持される。また、ハロゲンヒータ50a,50bの碍子部51a,51bにおける側板81A,81Bよりも装置内側の部分と嵌合部44a,44bとが嵌合し、リフレクタ40がハロゲンヒータ50a,50bに取り付けられる。   FIG. 6 is a perspective view showing a state in which the reflector 40 is attached to the halogen heater 50. FIG. 7 is an explanatory diagram for the attachment of the halogen heater 50 and the reflector 40. FIG. 1 is a schematic view of the fixing device 12 as viewed from the side opposite to the pressure roller 30 side. In the fixing device 12 according to the present embodiment, as shown in FIG. 6, the fitting portion 44 provided at the longitudinal end portion of the reflector 40 and the fitted portion provided at the longitudinal end portion of the halogen heater 50. The reflector 40 is attached to the halogen heater 50 by fitting with a certain insulator 51. The fitting portion 44 of the reflector 40 and the lever portion 51 of the halogen heater 50 function as a reflector mounting means for attaching the reflector 40 to the halogen heater 50. As shown in FIG. 1, the insulator portions 51 a and 51 b of the halogen heaters 50 a and 50 b are held by brackets 82 a and 82 b attached to the side plates 81 A and 81 B at both ends in the longitudinal direction of the fixing device 12. Further, the inner portions of the insulators 51a and 51b of the halogen heaters 50a and 50b with respect to the side plates 81A and 81B are fitted to the fitting portions 44a and 44b, and the reflector 40 is attached to the halogen heaters 50a and 50b.

本実施形態においては、図7に示すような、ハロゲンヒータ50の碍子部51がリフレクタ40に対して、ある一定の角度で嵌る切り欠き形状を有する板状の嵌合部44を、リフレクタ40の長手方向端部に反射面43から立設させて作っている。そして、ハロゲンヒータ50へのリフレクタ40の取り付け時には、ハロゲンヒータ50の碍子部51が、図7(a)に示す姿勢でのみ、リフレクタ40の嵌合部44にハロゲンヒータ50の碍子部51が嵌め込み可能となっている。そして、リフレクタ40の嵌合部44にハロゲンヒータ50の碍子部51を嵌め込んだ後は、図7(b)に示す姿勢にハロゲンヒータ50の碍子部51を回転させる。これにより、リフレクタ40の嵌合部44とハロゲンヒータ50の碍子部51との嵌合が、意図せずに外れるのを抑制することができる。   In the present embodiment, as shown in FIG. 7, the plate-like fitting portion 44 having a notch shape in which the insulator portion 51 of the halogen heater 50 is fitted to the reflector 40 at a certain angle is provided on the reflector 40. It is made upright from the reflecting surface 43 at the end in the longitudinal direction. When the reflector 40 is attached to the halogen heater 50, the lever 51 of the halogen heater 50 is fitted into the fitting portion 44 of the reflector 40 only in the posture shown in FIG. It is possible. Then, after the lever part 51 of the halogen heater 50 is fitted into the fitting part 44 of the reflector 40, the lever part 51 of the halogen heater 50 is rotated to the posture shown in FIG. Thereby, it can suppress that fitting with the fitting part 44 of the reflector 40 and the insulator part 51 of the halogen heater 50 removes unintentionally.

また、このような構造により、リフレクタ40はハロゲンヒータ50の中心Oに対して回転可能であるため、図7(c)に示すように、リフレクタ40の山型形状部42の頂点41とハロゲンヒータ50の中心Oとが、常に一致した状態を保つことができる。また、リフレクタ40をステー61とは独立にハロゲンヒータ50に取り付けており、リフレクタ40はステー61に固定されていない。そのため、ステー61のたわみや部品公差によらず、常にリフレクタ40に設けられた山型形状部42の頂点41とハロゲンヒータ50の中心Oが一致している。   Further, since the reflector 40 can rotate with respect to the center O of the halogen heater 50 by such a structure, as shown in FIG. 7C, the apex 41 of the mountain-shaped portion 42 of the reflector 40 and the halogen heater It is possible to always keep the 50 center O in agreement. Further, the reflector 40 is attached to the halogen heater 50 independently of the stay 61, and the reflector 40 is not fixed to the stay 61. For this reason, the apex 41 of the chevron shaped portion 42 provided in the reflector 40 and the center O of the halogen heater 50 always coincide with each other regardless of the deflection of the stay 61 and the component tolerance.

なお、ハロゲンヒータ50に対するリフレクタ40の取り付け方法としては、図1や図6などに示すように、リフレクタ40の長手方向端部を加工して設けた嵌合部44と、ハロゲンヒータ50の碍子部51とを嵌合させるものに限るものではない。図8は、リフレクタ40とは別部材のホルダー90を用いてハロゲンヒータ50にリフレクタ40を取り付けた定着装置12の模式図である。図8に示す定着装置12においては、リフレクタ40とは別部材であるホルダー90にリフレクタ40を設置して、ホルダー90を用いてハロゲンヒータ50にリフレクタ40を取り付ける。また、ホルダー90にステンレス鋼などの剛性の高い材質を用いるのが望ましい。これにより、組み付け時のリフレクタ40の変形を抑制でき、高精度で上述したようなリフレクタ40の山型形状部42の頂点41とハロゲンヒータ50の中心Oとが一致する位置関係を維持することができる。   The reflector 40 is attached to the halogen heater 50 as shown in FIGS. 1 and 6 and the like. The fitting portion 44 provided by machining the longitudinal end of the reflector 40 and the insulator portion of the halogen heater 50 are provided. It is not restricted to what fits 51. FIG. FIG. 8 is a schematic diagram of the fixing device 12 in which the reflector 40 is attached to the halogen heater 50 using a holder 90 that is a separate member from the reflector 40. In the fixing device 12 shown in FIG. 8, the reflector 40 is installed in a holder 90 that is a separate member from the reflector 40, and the reflector 40 is attached to the halogen heater 50 using the holder 90. Further, it is desirable to use a material having high rigidity such as stainless steel for the holder 90. Thereby, deformation of the reflector 40 at the time of assembly can be suppressed, and the positional relationship in which the apex 41 of the mountain-shaped portion 42 of the reflector 40 and the center O of the halogen heater 50 coincide with each other with high accuracy can be maintained. it can.

図9は、横搬送方式の構成を採用した定着装置12の模式図である。図10は、縦搬送方式の構成を採用した定着装置12の模式図である。図11は、ステー61の下側に位置するリフレクタ40bの回転を規制する回転規制板91を設けた定着装置12の模式図である。ハロゲンヒータ50に対して回転可能な状態でリフレクタ40を取り付けた場合、図9に示すように定着装置12が横搬送方式の構成であれば、リフレクタ40a,40bが重力によって回転しステー61に接触することはない。一方で、図10に示すように定着装置12が縦搬送方式の構成の場合には、ステー61の下側に位置するリフレクタ40bが重力によりハロゲンヒータ50b側に近づき、ハロゲンヒータ50bとリフレクタ40bとが接触してしまうおそれがある。そこで、図11に示すように、回転規制板91をステー61の下端面に設け、回転規制板91に設けられた突起部91aとリフレクタ40bの反射面43bとが当たることで、リフレクタ40bのハロゲンヒータ50b側への回転を規制する。これにより、リフレクタ40bが重力により回転してハロゲンヒータ50bに接触するのを防止することができる。   FIG. 9 is a schematic diagram of the fixing device 12 adopting the configuration of the lateral conveyance method. FIG. 10 is a schematic diagram of the fixing device 12 adopting the configuration of the vertical conveyance method. FIG. 11 is a schematic diagram of the fixing device 12 provided with a rotation restricting plate 91 that restricts the rotation of the reflector 40 b located below the stay 61. When the reflector 40 is attached so as to be rotatable with respect to the halogen heater 50, as shown in FIG. Never do. On the other hand, as shown in FIG. 10, when the fixing device 12 has a configuration of the vertical conveyance system, the reflector 40b positioned below the stay 61 approaches the halogen heater 50b side by gravity, and the halogen heater 50b and the reflector 40b May come into contact. Therefore, as shown in FIG. 11, the rotation restricting plate 91 is provided on the lower end surface of the stay 61, and the projection 91a provided on the rotation restricting plate 91 and the reflecting surface 43b of the reflector 40b come into contact with each other, whereby the halogen of the reflector 40b. The rotation to the heater 50b side is restricted. Thereby, it can prevent that the reflector 40b rotates by gravity and contacts the halogen heater 50b.

なお、回転規制板91はリフレクタ40bの反射効率の低下を抑制するために、ハロゲンヒータ50bの発熱領域よりも長手方向外側(ハロゲンヒータ長手方向端部)に位置する非発熱領域に設置するのが望ましい。一方で、ハロゲンヒータ50bの発熱領域よりも長手方向外側に位置する非発熱領域に回転規制板91を設置すると、前記非発熱領域に対応する位置までリフレクタ40bの反射面43bを長手方向で形成しなければならず、コストアップに繋がってしまう。そこで、ハロゲンヒータ50bの輻射熱の反射に不必要な位置にまでリフレクタ40bの反射面43bを形成しなくて済むように、図12に示すように、リフレクタ40bの反射面43bの斜面部分から加圧パッド60側に延在した延在部(平面部)45bを設ける。これにより、ハロゲンヒータ50bの発熱領域に回転規制板91を設けても、反射面43bではなく延在部45bに回転規制板91を当てることで、反射板43bによる反射効率の低下を抑えつつ、リフレクタ40bの回転を規制することが可能となる。   Note that the rotation restricting plate 91 is installed in a non-heat generation region located on the outer side in the longitudinal direction (end portion in the longitudinal direction of the halogen heater) than the heat generation region of the halogen heater 50b in order to suppress a decrease in the reflection efficiency of the reflector 40b. desirable. On the other hand, when the rotation restricting plate 91 is installed in the non-heat generation area located outside the heat generation area of the halogen heater 50b, the reflection surface 43b of the reflector 40b is formed in the longitudinal direction up to a position corresponding to the non-heat generation area. It must lead to an increase in cost. Accordingly, as shown in FIG. 12, pressure is applied from the inclined surface of the reflecting surface 43b of the reflector 40b so that the reflecting surface 43b of the reflector 40b does not have to be formed at a position unnecessary for the reflection of the radiant heat of the halogen heater 50b. An extending portion (planar portion) 45b extending to the pad 60 side is provided. Thereby, even if the rotation restricting plate 91 is provided in the heat generation region of the halogen heater 50b, the rotation restricting plate 91 is applied to the extending portion 45b instead of the reflecting surface 43b, thereby suppressing a reduction in reflection efficiency due to the reflecting plate 43b. It becomes possible to regulate the rotation of the reflector 40b.

図13は、ステー61とリフレクタ40との間に空隙を設けてリフレクタ40を設置した定着装置12の模式図である。本実施形態においては、上述したように、ハロゲンヒータ50にリフレクタ40を取り付けることで、リフレクタ40をステー61に固定することなく、リフレクタ40の山型形状部42の頂点41とハロゲンヒータ50の中心Oとの位置精度を保つことができる。そのため、図13に示すように、ステー61とリフレクタ40a,40bとの間に空隙を設けてリフレクタ40a,40bの設置が可能である。   FIG. 13 is a schematic view of the fixing device 12 in which a gap is provided between the stay 61 and the reflector 40 and the reflector 40 is installed. In the present embodiment, as described above, by attaching the reflector 40 to the halogen heater 50, the apex 41 of the mountain-shaped portion 42 of the reflector 40 and the center of the halogen heater 50 without fixing the reflector 40 to the stay 61. The positional accuracy with O can be maintained. Therefore, as shown in FIG. 13, the reflectors 40a and 40b can be installed by providing a gap between the stay 61 and the reflectors 40a and 40b.

この際、ステー61の上側に位置するリフレクタ40aが重力によりステー61側に回転して近づき、ステー61とリフレクタ40aとが接触するおそれがある。そのため、図13に示す定着装置12においては、ステー61にリフレクタ40aのステー61側への回転を規制するための回転規制板92をステー61の加圧パッド60側とは反対側の面に設けている。また、リフレクタ40aにも、反射面43aの斜面部分から加圧パッド60側に延在した延在部(平面部)45aを設けている。そして、リフレクタ40aの延在部45aと回転規制板92とが当たることで、リフレクタ40aのステー61側への回転が規制され、リフレクタ40aとステー61とが接触するのを防止している。また、図12で示したような、リフレクタ40bの延在部45bと回転規制板91とを当てて、リフレクタ40bの回転を規制することで、リフレクタ40bの加圧パッド側とは反対側の端部がステー61に接触するのを防止することができる。   At this time, the reflector 40a located on the upper side of the stay 61 may rotate toward the stay 61 due to gravity, and the stay 61 and the reflector 40a may come into contact with each other. Therefore, in the fixing device 12 shown in FIG. 13, the stay 61 is provided with a rotation restricting plate 92 for restricting the rotation of the reflector 40 a toward the stay 61 on the surface opposite to the pressure pad 60 side of the stay 61. ing. Further, the reflector 40a is also provided with an extending portion (planar portion) 45a extending from the inclined surface portion of the reflecting surface 43a to the pressure pad 60 side. The extension portion 45a of the reflector 40a and the rotation restricting plate 92 abut against each other, thereby restricting the rotation of the reflector 40a toward the stay 61 and preventing the reflector 40a and the stay 61 from contacting each other. Further, the end of the reflector 40b opposite to the pressure pad side is provided by restricting the rotation of the reflector 40b by applying the extension 45b of the reflector 40b and the rotation restricting plate 91 as shown in FIG. It is possible to prevent the portion from contacting the stay 61.

ステー61とリフレクタ40a,40bとの間に空隙を設けてリフレクタ40a,40bを設置することで、リフレクタ40a,40bからステー61への熱伝達を抑えることができる。これにより、ステー61から加圧パッド60への熱伝達が抑えられ、例えば、加圧パッド60が熱により溶けるのを、より確実に抑制することができる。なお、リフレクタ40a,40bの延在部45a,45bがステー61に直接または回転規制板91,92を介して接触するような構成であっても、その接触量は少ない。そのため、加圧パッド60が熱により溶けるようなほどの熱伝達が、リフレクタ40a,40bからステー61になされない。また、リフレクタ40a,40bの延在部45a,45bをハロゲンヒータ50a,50bの非発熱領域に位置させることで、リフレクタ40a,40bからステー61に伝達される熱を低減させることが可能となる。   Heat transfer from the reflectors 40a and 40b to the stay 61 can be suppressed by providing the gaps between the stay 61 and the reflectors 40a and 40b and installing the reflectors 40a and 40b. Thereby, heat transfer from the stay 61 to the pressure pad 60 is suppressed, and for example, the pressure pad 60 can be more reliably suppressed from being melted by heat. Even when the extending portions 45a and 45b of the reflectors 40a and 40b are in contact with the stay 61 directly or via the rotation restricting plates 91 and 92, the contact amount is small. For this reason, heat transfer such that the pressure pad 60 is melted by heat is not performed from the reflectors 40 a and 40 b to the stay 61. Further, by positioning the extending portions 45a and 45b of the reflectors 40a and 40b in the non-heat generation regions of the halogen heaters 50a and 50b, it is possible to reduce the heat transmitted from the reflectors 40a and 40b to the stay 61.

図14は、リフレクタ40の反射面43において、輻射熱が入射してきた方向とは異なる方向に向けて輻射熱を反射する形状として、円弧形状部46を備える定着装置12の概略構成図である。なお、リフレクタ40におけるハロゲンヒータ50と対向する部分の形状が異なる点以外は、山型形状部42を備える上述した定着装置12と共通するため、相違点についてのみ説明する。   FIG. 14 is a schematic configuration diagram of the fixing device 12 including the arc-shaped portion 46 as a shape that reflects the radiant heat toward the direction different from the direction in which the radiant heat is incident on the reflecting surface 43 of the reflector 40. Since the reflector 40 is common to the above-described fixing device 12 provided with the mountain-shaped portion 42 except that the shape of the portion facing the halogen heater 50 is different, only the difference will be described.

図14に示す定着装置12は、リフレクタ40におけるハロゲンヒータ50と対向する部分にハロゲンヒータ50に向かって突起する円弧形状部46を備える。このような円弧形状部46の外周面において、輻射熱の入射方向と直角となる部分は非常に限られた範囲となり、他の範囲に入射した輻射熱は入射した方向とは異なる方向に向けて反射される。このため、反射面43に入射した輻射熱をハロゲンヒータ50の通過を避けて定着ベルト38へ向けて反射できる。   The fixing device 12 illustrated in FIG. 14 includes an arc-shaped portion 46 that protrudes toward the halogen heater 50 at a portion of the reflector 40 that faces the halogen heater 50. In such an outer peripheral surface of the arc-shaped portion 46, the portion perpendicular to the incident direction of the radiant heat is a very limited range, and the radiant heat incident on the other range is reflected in a direction different from the incident direction. The Therefore, the radiant heat incident on the reflecting surface 43 can be reflected toward the fixing belt 38 while avoiding the passage of the halogen heater 50.

また、リフレクタ40の反射面43において、輻射熱が入射してきた方向とは異なる方向に向けて輻射熱を反射する形状としては、リフレクタ40におけるハロゲンヒータ50と対向する部分にハロゲンヒータ50に対して凹んだ谷型形状部であってもよい。   Further, as a shape for reflecting the radiant heat toward the direction different from the direction in which the radiant heat is incident on the reflecting surface 43 of the reflector 40, the reflector 40 is recessed with respect to the halogen heater 50 at a portion facing the halogen heater 50. A valley-shaped portion may be used.

以上に説明したものは一例であり、次の態様毎に特有の効果を奏する。
(態様A)
回転可能に設けられた無端状の定着ベルト38などの回転体と、前記回転体の外周面と接触する加圧ローラ30などの接触部材と、前記回転体の内側に配置され前記回転体を介して前記接触部材と当接し定着ニップSNなどのニップ部を形成するニップ形成部材と、前記回転体の内側に配置されたハロゲンヒータ50などの発熱体と、前記回転体の内側に配置され、前記発熱体から前記ニップ形成部材に向けて放射される輻射熱を反射面43などの反射面で反射するリフレクタ40などの反射部材とを備え、前記ニップ形成部材は、前記回転体の内周面に摺擦する加圧パッド60などの摺擦部と、前記摺擦部から前記回転体の内側に向けて起立するステー61などの補強部とを有し、前記発熱体は前記補強部の起立する部分の側面と対向するように配置され、前記反射部材は、前記反射面における前記発熱体と対向する位置に、前記発熱体から放射される輻射熱を前記発熱体に向かわない方向に反射させる山型形状部42などの反射形状を有する定着装置において、前記反射部材を前記補強部とは独立に前記発熱体に取り付ける嵌合部44及び碍子部51などの反射部材取り付け手段を有する。
(態様A)においては、反射部材取り付け手段により、反射部材をニップ形成部材の補強部とは独立に発熱体に取り付ける。すなわち、反射部材はニップ形成部材で支持されていない。よって、接触部材との接触圧によってニップ形成部材の補強部に回転体の内側に向かう撓みが生じても、その撓みに追従して反射部材が変形しない。このため、反射部材の反射形状と発熱体との位置関係が、ニップ形成部材の補強部が撓むことに起因してずれることを防止し、位置関係を維持することが可能となる。ニップ形成部材の補強部に撓みが生じても、反射部材の反射形状と発熱体との位置関係を維持することにより、反射部材の反射形状によって定着ベルトを効率よく加熱する作用を維持することができる。
(態様B)
(態様A)において、前記反射形状は、前記反射面から前記発熱体に向かって突起した凸部であり、前記反射部材取り付け手段は、前記反射部材が前記発熱体と前記補強部との間に位置し、前記反射面の前記凸部の突起方向の延長線上に前記発熱体の中心点が位置するように、前記反射部材を前記発熱体に取り付ける。これによれば、上記実施形態について説明したように、反射面に入射した輻射熱を発熱体の通過を避けて回転体へ向けて反射でき、輻射熱が発熱体自体を加熱することを防止できる。
(態様C)
(態様A)または(態様B)において、前記反射形状は、前記反射面から前記発熱体に向かって突起した山型形状である。これによれば、上記実施形態について説明したように、反射面における発熱体と対向する位置に入射する輻射熱は山型形状の斜面に入射し、入射した方向とは異なる方向に向けて反射する。これにより、反射した輻射熱が発熱体を通過することを避けて回転体に入射する構成を実現することが可能となる。
(態様D)
(態様A)または(態様B)において、前記反射形状は、前記反射面から前記発熱体に向かって突起した円弧形状である。これによれば、上記実施形態について説明したように、反射面における発熱体と対向する位置の近傍に入射する輻射熱は円弧形状の表面に入射し、入射した方向とは異なる方向に向けて反射する。これにより、反射した輻射熱が発熱体を通過することを避けて回転体に入射する構成を実現することが可能となる。
(態様E)
(態様A)乃至(態様D)のいずれかにおいて、前記反射部材取り付け手段は、前記反射部材の長手方向両端部にそれぞれ設けられた嵌合部44などの嵌合部と、各嵌合部に嵌り込む、前記発熱体の長手方向両端部にそれぞれ設けられた碍子部51などの被嵌合部とを有しており、前記発熱体に対して前記反射部材が回転可能な状態で前記嵌合部と前記被嵌合部とが嵌合する。これによれば、上記実施形態について説明したように、反射部材の反射形状と発熱体との位置関係を、常に一致した状態で保つことができる。
(態様F)
(態様E)において、前記嵌合部に対する前記被嵌合部の姿勢を変えることで、前記嵌合部と前記被嵌合部との嵌合状態と嵌合解除状態とが切り替え可能である。これによれば、上記実施形態について説明したように、嵌合部と被嵌合部とが意図せず外れるのを抑制することができる。
(態様G)
(態様A)乃至(態様D)のいずれかにおいて、前記反射部材取り付け手段は、前記反射板よりも剛性が高い材質であり、前記発熱体に対して回転可能に取り付けられ前記反射部材を保持するホルダー90などの保持部材を有する。これによれば、上記実施形態について説明したように、組み付け時の反射部材の変形を抑制でき、高精度で反射部材の反射形状と発熱体との位置関係を維持することができる。
(態様H)
(態様E)乃至(態様G)のいずれかにおいて、前記反射部材の前記発熱体に近づく側への回転を規制する回転規制板91などの回転規制部材を設けた。これによれば、上記実施形態について説明したように、反射部材が回転して発熱体に接触するのを防止することができる。
(態様I)
(態様H)において、前記回転規制部材は前記発熱体の発熱領域外に位置する。これによれば、上記実施形態について説明したように、反射部材の反射効率の低下を抑制することができる。
(態様J)
(態様I)において、前記反射部材に前記反射面から延在し、前記回転規制部材と接触する延在部45などの延在部を設けた。これによれば、上記実施形態について説明したように、発熱領域に回転規制部材を設けても回転を防止することが可能となる。
(態様K)
(態様J)において、前記延在部と前記回転規制部材とが前記発熱体の発熱領域内に位置する。これによれば、上記実施形態について説明したように、コストアップを抑制できる。
(態様L)
(態様A)乃至(態様K)のいずれかにおいて、前記補強部と前記反射部材との間に空隙を設けて該反射部材を設置した。これによれば、上記実施形態について説明したように、反射部材から補強部への熱伝達を抑えて、補強部からニップ形成部材への熱伝達が抑えられ、ニップ形成部材が熱により損傷するのを抑制することができる。
(態様M)
トナーを用いて記録媒体上にトナー像を形成するトナー像形成手段と、
少なくとも熱により記録媒体上のトナー像を記録媒体に定着させる定着装置12などの定着手段とを備えた画像形成装置において、前記定着手段として、(態様A)乃至(態様L)のいずれか一記載の定着装置を用いる。これによれば、上記実施形態について説明したように、定着装置におけるベルト加熱効率を維持することにより、画像形成装置全体での省エネルギー化を図ることができる。
What was demonstrated above is an example, and there exists an effect peculiar for every following aspect.
(Aspect A)
A rotating body such as an endless fixing belt 38 that is rotatably provided, a contact member such as a pressure roller 30 that comes into contact with the outer peripheral surface of the rotating body, and an inner side of the rotating body via the rotating body. A nip forming member that contacts the contact member to form a nip portion such as a fixing nip SN, a heating element such as a halogen heater 50 disposed inside the rotating body, and a heating element disposed inside the rotating body, A reflecting member such as a reflector 40 that reflects radiant heat radiated from the heating element toward the nip forming member on a reflecting surface such as the reflecting surface 43, and the nip forming member slides on the inner peripheral surface of the rotating body. A rubbing portion such as a pressure pad 60 to be rubbed; and a reinforcing portion such as a stay 61 standing from the rubbing portion toward the inside of the rotating body, wherein the heating element is a portion where the reinforcing portion stands. Opposite the side of The reflecting member is arranged in a reflective shape such as a mountain-shaped portion 42 that reflects radiant heat radiated from the heating element in a direction not facing the heating element at a position facing the heating element on the reflection surface. The fixing device includes a reflection member attaching means such as a fitting portion 44 and a lever portion 51 for attaching the reflection member to the heating element independently of the reinforcing portion.
In (Aspect A), the reflecting member is attached to the heating element independently of the reinforcing portion of the nip forming member by the reflecting member attaching means. That is, the reflecting member is not supported by the nip forming member. Therefore, even if the reinforcing part of the nip forming member is bent toward the inside of the rotating body due to the contact pressure with the contact member, the reflecting member does not deform following the bending. For this reason, it is possible to prevent the positional relationship between the reflective shape of the reflective member and the heating element from deviating due to the reinforcement of the nip forming member being bent, and to maintain the positional relationship. Even if the reinforcing portion of the nip forming member is bent, by maintaining the positional relationship between the reflection shape of the reflection member and the heating element, it is possible to maintain the operation of efficiently heating the fixing belt by the reflection shape of the reflection member. it can.
(Aspect B)
In (Aspect A), the reflection shape is a convex portion protruding from the reflection surface toward the heating element, and the reflection member mounting means is configured such that the reflection member is between the heating element and the reinforcing portion. The reflective member is attached to the heating element so that the central point of the heating element is positioned on an extension line of the reflection surface in the protruding direction of the convex portion. According to this, as described in the above embodiment, the radiant heat incident on the reflecting surface can be reflected toward the rotating body while avoiding the passage of the heating element, and the radiant heat can be prevented from heating the heating element itself.
(Aspect C)
In (Aspect A) or (Aspect B), the reflection shape is a mountain shape protruding from the reflection surface toward the heating element. According to this, as described in the above embodiment, the radiant heat incident on the reflecting surface at a position facing the heating element is incident on the mountain-shaped slope and is reflected toward a direction different from the incident direction. As a result, it is possible to realize a configuration in which the reflected radiant heat enters the rotating body while avoiding passing through the heating element.
(Aspect D)
In (Aspect A) or (Aspect B), the reflection shape is an arc shape protruding from the reflection surface toward the heating element. According to this, as described in the above embodiment, the radiant heat incident on the reflecting surface in the vicinity of the position facing the heating element is incident on the arc-shaped surface and reflected in a direction different from the incident direction. . As a result, it is possible to realize a configuration in which the reflected radiant heat enters the rotating body while avoiding passing through the heating element.
(Aspect E)
In any one of (Aspect A) to (Aspect D), the reflection member attaching means includes a fitting portion such as a fitting portion 44 provided at each longitudinal end of the reflecting member, and each fitting portion. And fitted portions such as insulator portions 51 provided at both ends in the longitudinal direction of the heating element, and the fitting in a state in which the reflecting member is rotatable with respect to the heating element. Part and the said to-be-fitted part fit. According to this, as described in the above embodiment, the positional relationship between the reflecting shape of the reflecting member and the heating element can be always kept in a consistent state.
(Aspect F)
In (Aspect E), the fitting state and the fitting release state of the fitting portion and the fitted portion can be switched by changing the posture of the fitted portion with respect to the fitting portion. According to this, as explained about the above-mentioned embodiment, it can control that a fitting part and a to-be-fitted part remove unintentionally.
(Aspect G)
In any one of (Aspect A) to (Aspect D), the reflection member attachment means is made of a material having higher rigidity than the reflection plate, and is rotatably attached to the heating element to hold the reflection member. A holding member such as the holder 90 is included. According to this, as described in the above embodiment, the deformation of the reflecting member at the time of assembly can be suppressed, and the positional relationship between the reflecting shape of the reflecting member and the heating element can be maintained with high accuracy.
(Aspect H)
In any one of (Aspect E) to (Aspect G), a rotation restricting member such as a rotation restricting plate 91 that restricts the rotation of the reflecting member toward the side approaching the heating element is provided. According to this, as described in the above embodiment, it is possible to prevent the reflecting member from rotating and coming into contact with the heating element.
(Aspect I)
In (Aspect H), the rotation restricting member is located outside the heat generating region of the heat generating element. According to this, as described in the above embodiment, it is possible to suppress a decrease in the reflection efficiency of the reflecting member.
(Aspect J)
In (Aspect I), the reflecting member is provided with an extending portion such as an extending portion 45 that extends from the reflecting surface and contacts the rotation restricting member. According to this, as described in the above embodiment, it is possible to prevent rotation even if a rotation restricting member is provided in the heat generation region.
(Aspect K)
In (Aspect J), the extending portion and the rotation restricting member are located in a heat generating region of the heat generating element. According to this, as described in the above embodiment, an increase in cost can be suppressed.
(Aspect L)
In any one of (Aspect A) to (Aspect K), a gap is provided between the reinforcing portion and the reflective member, and the reflective member is installed. According to this, as described in the above embodiment, heat transfer from the reflecting member to the reinforcing portion is suppressed, heat transfer from the reinforcing portion to the nip forming member is suppressed, and the nip forming member is damaged by heat. Can be suppressed.
(Aspect M)
Toner image forming means for forming a toner image on a recording medium using toner;
In an image forming apparatus including at least a fixing unit such as a fixing device 12 that fixes a toner image on a recording medium to the recording medium by heat, the fixing unit is any one of (Aspect A) to (Aspect L). This fixing device is used. According to this, as described in the above embodiment, it is possible to save energy in the entire image forming apparatus by maintaining the belt heating efficiency in the fixing device.

4 給紙装置
6 レジストローラ対
8 感光体ドラム
10 転写装置
12 定着装置
14 給紙トレイ
16 給紙コロ
18 帯電ローラ
20 ミラー
22 現像装置
22a 現像ローラ
24 クリーニング装置
24a クリーニングブレード
26 露光部
30 加圧ローラ
38 定着ベルト
30a 芯金
30b 弾性層
30c 離型層
40 リフレクタ
40a リフレクタ
40b リフレクタ
41 頂点
41a 頂点
41b 頂点
42 山型形状部
42a 山型形状部
42b 山型形状部
43 反射面
43a 反射面
43b 反射面
44 嵌合部
44a 嵌合部
44b 嵌合部
45a 延在部
45b 延在部
46 円弧形状部
50 ハロゲンヒータ
50a ハロゲンヒータ
50b ハロゲンヒータ
51 碍子部
51a 碍子部
51b 碍子部
60 加圧パッド
61 ステー
71a ネジ
72a ネジ
81A 側板
81B 側板
82a ブラケット
82b ブラケット
90 ホルダー
91 回転規制板
91a 突起部
92 回転規制板
DESCRIPTION OF SYMBOLS 4 Paper feeder 6 Registration roller pair 8 Photosensitive drum 10 Transfer device 12 Fixing device 14 Paper feed tray 16 Paper feed roller 18 Charging roller 20 Mirror 22 Developing device 22a Developing roller 24 Cleaning device 24a Cleaning blade 26 Exposure unit 30 Pressure roller 38 fixing belt 30a metal core 30b elastic layer 30c release layer 40 reflector 40a reflector 40b reflector 41 apex 41a apex 41b apex 42 chevron shaped part 42a chevron shaped part 42b chevron shaped part 43 reflective surface 43a reflective surface 43b reflective surface 44 Fitting part 44a Fitting part 44b Fitting part 45a Extension part 45b Extension part 46 Arc-shaped part 50 Halogen heater 50a Halogen heater 50b Halogen heater 51 Insulator part 51a Insulator part 51b Insulator part 60 Pressure pad 61 Stay 7 a screw 72a screw 81A side plate 81B side plate 82a bracket 82b bracket 90 holder 91 rotation regulating plate 91a projecting portion 92 rotation regulating plate

特許第4961047号公報Japanese Patent No. 4961047

Claims (13)

回転可能に設けられた無端状の回転体と、
前記回転体の外周面と接触する接触部材と、
前記回転体の内側に配置され前記回転体を介して前記接触部材と当接しニップ部を形成するニップ形成部材と、
前記回転体の内側に配置された発熱体と、
前記回転体の内側に配置され、前記発熱体から前記ニップ形成部材に向けて放射される輻射熱を反射面で反射する反射部材とを備え、
前記ニップ形成部材は、前記回転体の内周面に摺擦する摺擦部と、前記摺擦部から前記回転体の内側に向けて起立する補強部とを有し、
前記発熱体は前記補強部の起立する部分の側面と対向するように配置され、
前記反射部材は、前記反射面における前記発熱体と対向する位置に、前記発熱体から放射される輻射熱を前記発熱体に向かわない方向に反射させる反射形状を有する定着装置において、
前記反射部材を前記補強部とは独立に前記発熱体に取り付ける反射部材取り付け手段を有することを特徴とする定着装置。
An endless rotating body provided rotatably,
A contact member in contact with the outer peripheral surface of the rotating body;
A nip forming member disposed inside the rotating body and forming a nip portion by contacting the contact member via the rotating body;
A heating element disposed inside the rotating body;
A reflective member that is disposed inside the rotating body and reflects radiant heat radiated from the heating element toward the nip forming member on a reflective surface;
The nip forming member has a rubbing portion that rubs against an inner peripheral surface of the rotating body, and a reinforcing portion that stands up from the rubbing portion toward the inside of the rotating body,
The heating element is disposed so as to face the side surface of the standing portion of the reinforcing portion,
In the fixing device, the reflecting member has a reflective shape that reflects radiant heat radiated from the heating element in a direction not facing the heating element at a position facing the heating element on the reflection surface.
A fixing device comprising: a reflecting member attaching means for attaching the reflecting member to the heating element independently of the reinforcing portion.
請求項1に記載の定着装置において、
前記反射形状は、前記反射面から前記発熱体に向かって突起した凸部であり、
前記反射部材取り付け手段は、前記反射部材が前記発熱体と前記補強部との間に位置し、前記反射面の前記凸部の突起方向の延長線上に前記発熱体の中心点が位置するように、前記反射部材を前記発熱体に取り付けることを特徴とする定着装置。
The fixing device according to claim 1,
The reflective shape is a convex portion protruding from the reflective surface toward the heating element,
The reflecting member mounting means is configured so that the reflecting member is positioned between the heating element and the reinforcing portion, and a center point of the heating element is positioned on an extension line of the projecting direction of the convex portion of the reflecting surface. A fixing device, wherein the reflecting member is attached to the heating element.
請求項1または2に記載の定着装置において、
前記反射形状は、前記反射面から前記発熱体に向かって突起した山型形状であることを特徴とする定着装置。
The fixing device according to claim 1 or 2,
The fixing device according to claim 1, wherein the reflection shape is a mountain shape protruding from the reflection surface toward the heating element.
請求項1または2に記載の定着装置において、
前記反射形状は、前記反射面から前記発熱体に向かって突起した円弧形状であることを特徴とする定着装置。
The fixing device according to claim 1 or 2,
The fixing device according to claim 1, wherein the reflection shape is an arc shape protruding from the reflection surface toward the heating element.
請求項1乃至4のいずれか一記載の定着装置において、
前記反射部材取り付け手段は、前記反射部材の長手方向両端部にそれぞれ設けられた嵌合部と、各嵌合部に嵌り込む、前記発熱体の長手方向両端部にそれぞれ設けられた被嵌合部とを有しており、前記発熱体に対して前記反射部材が回転可能な状態で前記嵌合部と前記被嵌合部とが嵌合することを特徴とする定着装置。
In the fixing device according to any one of claims 1 to 4,
The reflection member attaching means includes a fitting portion provided at each longitudinal end portion of the reflecting member, and a fitted portion provided at each longitudinal end portion of the heating element and fitted into each fitting portion. The fixing device is characterized in that the fitting portion and the fitted portion are fitted in a state where the reflecting member is rotatable with respect to the heating element.
請求項5に記載の定着装置において、
前記嵌合部に対する前記被嵌合部の姿勢を変えることで、前記嵌合部と前記被嵌合部との嵌合状態と嵌合解除状態とが切り替え可能であることを特徴とする定着装置。
The fixing device according to claim 5.
The fixing device is capable of switching between a fitting state and a fitting release state between the fitting portion and the fitting portion by changing a posture of the fitting portion with respect to the fitting portion. .
請求項1乃至4のいずれか一記載の定着装置において、
前記反射部材取り付け手段は、前記反射板よりも剛性が高い材質であり、前記発熱体に対して回転可能に取り付けられ前記反射部材を保持する保持部材を有することを特徴とする定着装置。
In the fixing device according to any one of claims 1 to 4,
The fixing device is characterized in that the reflecting member attaching means is made of a material having rigidity higher than that of the reflecting plate, and has a holding member that is rotatably attached to the heating element and holds the reflecting member.
請求項5乃至7のいずれか一記載の定着装置において、
前記反射部材の前記発熱体に近づく側への回転を規制する回転規制部材を設けたことを特徴とする定着装置。
The fixing device according to any one of claims 5 to 7,
A fixing device comprising a rotation restricting member for restricting rotation of the reflecting member toward the side approaching the heating element.
請求項8に記載の定着装置において、
前記回転規制部材は前記発熱体の発熱領域外に位置することを特徴とする定着装置。
The fixing device according to claim 8.
The fixing device according to claim 1, wherein the rotation restricting member is located outside a heat generating region of the heat generating element.
請求項8に記載の定着装置において、
前記反射部材に前記反射面から延在し、前記回転規制部材と接触する延在部を設けたことを特徴とする定着装置。
The fixing device according to claim 8.
A fixing device, wherein the reflecting member is provided with an extending portion that extends from the reflecting surface and contacts the rotation restricting member.
請求項10に記載の定着装置において、
前記延在部と前記回転規制部材とが前記発熱体の発熱領域内に位置することを特徴とする定着装置。
The fixing device according to claim 10.
The fixing device, wherein the extending portion and the rotation restricting member are located in a heat generating region of the heat generating element.
請求項1乃至11のいずれか一記載の定着装置において、
前記補強部と前記反射部材との間に空隙を設けて該反射部材を設置したことを特徴とする定着装置。
The fixing device according to claim 1,
A fixing device, wherein a gap is provided between the reinforcing portion and the reflecting member, and the reflecting member is installed.
トナーを用いて記録媒体上にトナー像を形成するトナー像形成手段と、
少なくとも熱により記録媒体上のトナー像を記録媒体に定着させる定着手段とを備えた画像形成装置において、
前記定着手段として、請求項1乃至12のいずれか一記載の定着装置を用いることを特徴とする画像形成装置。
Toner image forming means for forming a toner image on a recording medium using toner;
In an image forming apparatus comprising: a fixing unit that fixes a toner image on a recording medium to the recording medium by at least heat;
An image forming apparatus using the fixing device according to claim 1 as the fixing unit.
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