JP2017007763A - Conveyance facility - Google Patents

Conveyance facility Download PDF

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Publication number
JP2017007763A
JP2017007763A JP2015122485A JP2015122485A JP2017007763A JP 2017007763 A JP2017007763 A JP 2017007763A JP 2015122485 A JP2015122485 A JP 2015122485A JP 2015122485 A JP2015122485 A JP 2015122485A JP 2017007763 A JP2017007763 A JP 2017007763A
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transport
upstream
downstream
traveling body
rail
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Japanese (ja)
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繁人 村山
Shigeto Murayama
繁人 村山
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Daifuku Co Ltd
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Daifuku Co Ltd
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Priority to JP2015122485A priority Critical patent/JP2017007763A/en
Priority to TW105108735A priority patent/TW201700373A/en
Priority to KR1020160042161A priority patent/KR20160149993A/en
Priority to CN201610213510.6A priority patent/CN106256716A/en
Publication of JP2017007763A publication Critical patent/JP2017007763A/en
Pending legal-status Critical Current

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    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L21/00Processes or apparatus adapted for the manufacture or treatment of semiconductor or solid state devices or of parts thereof
    • H01L21/67Apparatus specially adapted for handling semiconductor or electric solid state devices during manufacture or treatment thereof; Apparatus specially adapted for handling wafers during manufacture or treatment of semiconductor or electric solid state devices or components ; Apparatus not specifically provided for elsewhere
    • H01L21/677Apparatus specially adapted for handling semiconductor or electric solid state devices during manufacture or treatment thereof; Apparatus specially adapted for handling wafers during manufacture or treatment of semiconductor or electric solid state devices or components ; Apparatus not specifically provided for elsewhere for conveying, e.g. between different workstations
    • H01L21/67703Apparatus specially adapted for handling semiconductor or electric solid state devices during manufacture or treatment thereof; Apparatus specially adapted for handling wafers during manufacture or treatment of semiconductor or electric solid state devices or components ; Apparatus not specifically provided for elsewhere for conveying, e.g. between different workstations between different workstations
    • H01L21/67706Mechanical details, e.g. roller, belt
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65GTRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G25/00Conveyors comprising a cyclically-moving, e.g. reciprocating, carrier or impeller which is disengaged from the load during the return part of its movement
    • B65G25/04Conveyors comprising a cyclically-moving, e.g. reciprocating, carrier or impeller which is disengaged from the load during the return part of its movement the carrier or impeller having identical forward and return paths of movement, e.g. reciprocating conveyors
    • B65G25/08Conveyors comprising a cyclically-moving, e.g. reciprocating, carrier or impeller which is disengaged from the load during the return part of its movement the carrier or impeller having identical forward and return paths of movement, e.g. reciprocating conveyors having impellers, e.g. pushers
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65GTRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G13/00Roller-ways
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65GTRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G35/00Mechanical conveyors not otherwise provided for
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65GTRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G37/00Combinations of mechanical conveyors of the same kind, or of different kinds, of interest apart from their application in particular machines or use in particular manufacturing processes
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65GTRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G49/00Conveying systems characterised by their application for specified purposes not otherwise provided for
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L21/00Processes or apparatus adapted for the manufacture or treatment of semiconductor or solid state devices or of parts thereof
    • H01L21/67Apparatus specially adapted for handling semiconductor or electric solid state devices during manufacture or treatment thereof; Apparatus specially adapted for handling wafers during manufacture or treatment of semiconductor or electric solid state devices or components ; Apparatus not specifically provided for elsewhere
    • H01L21/677Apparatus specially adapted for handling semiconductor or electric solid state devices during manufacture or treatment thereof; Apparatus specially adapted for handling wafers during manufacture or treatment of semiconductor or electric solid state devices or components ; Apparatus not specifically provided for elsewhere for conveying, e.g. between different workstations
    • H01L21/67703Apparatus specially adapted for handling semiconductor or electric solid state devices during manufacture or treatment thereof; Apparatus specially adapted for handling wafers during manufacture or treatment of semiconductor or electric solid state devices or components ; Apparatus not specifically provided for elsewhere for conveying, e.g. between different workstations between different workstations
    • H01L21/67715Changing the direction of the conveying path
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L21/00Processes or apparatus adapted for the manufacture or treatment of semiconductor or solid state devices or of parts thereof
    • H01L21/67Apparatus specially adapted for handling semiconductor or electric solid state devices during manufacture or treatment thereof; Apparatus specially adapted for handling wafers during manufacture or treatment of semiconductor or electric solid state devices or components ; Apparatus not specifically provided for elsewhere
    • H01L21/677Apparatus specially adapted for handling semiconductor or electric solid state devices during manufacture or treatment thereof; Apparatus specially adapted for handling wafers during manufacture or treatment of semiconductor or electric solid state devices or components ; Apparatus not specifically provided for elsewhere for conveying, e.g. between different workstations
    • H01L21/67703Apparatus specially adapted for handling semiconductor or electric solid state devices during manufacture or treatment thereof; Apparatus specially adapted for handling wafers during manufacture or treatment of semiconductor or electric solid state devices or components ; Apparatus not specifically provided for elsewhere for conveying, e.g. between different workstations between different workstations
    • H01L21/67736Loading to or unloading from a conveyor
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65GTRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G2201/00Indexing codes relating to handling devices, e.g. conveyors, characterised by the type of product or load being conveyed or handled
    • B65G2201/02Articles

Abstract

PROBLEM TO BE SOLVED: To provide conveyance facilities that prevent powder dust produced from a traveling body used for conveyance from affecting a conveyed body, can be used even by a conveyance system using a low-floor conveyor, and is improved in conveyance efficiency.SOLUTION: Conveyance trucks 24, 44 belong to a plurality of truck rails 22, 42 arranged along a roller conveyor 12 supporting an article 10 as a conveyed body. The conveyance truck 24 is made to travel while an upstream-side push-sending member 28a of the conveyance truck 24 is made to abut on an upstream-side end of the article 10, which can be then pushed and conveyed on the roller conveyor 12. When the article 10 reaches a downstream end region of the truck rail 22, the abutting effective state by the push-sending member 28a is canceled, and the conveyed body is continuously conveyed by the downstream-side conveyance truck 44.SELECTED DRAWING: Figure 1

Description

本発明は、商品や製品といった被搬送体を搬送するための設備に係るものであり、特に、設備内に設定された搬送路に沿って搬送を行う搬送設備に関する発明である。   The present invention relates to a facility for transporting a transported object such as a product or a product, and particularly relates to a transport facility that transports along a transport path set in the facility.

従来、商品の流通過程や製品の製造過程において配送センターや生産工場等の設備内で物品の搬送、例えば商品の一時保管や仕分け、あるいは製品の後工程への移送などを行うにあたっては、設備内に設定された搬送路に沿って敷設されたベルトコンベア等の、それ自体が被搬送体としての物品を搬送できる機能を有する駆動式コンベアに物品を載置するという手法が採られることが多い。   Conventionally, in the distribution process of products and the manufacturing process of products, in the facilities such as distribution centers and production factories, when the goods are transported, for example, temporary storage and sorting of products, or transfer of products to the post-process, In many cases, an article is placed on a driven conveyor having a function of itself capable of conveying an article as a transported object, such as a belt conveyor laid along a conveyance path set in (1).

しかし、駆動式コンベヤは高価であり、また駆動のための機構が大型となりがちなので、コスト面・スペース面を考慮すると採用し難い場合がある。駆動のための機構を必要としないフリーローラコンベアなどの非駆動式コンベアであれば安価かつ省スペースで敷設することができるが、これを採用すると物品の搬送を行う際には作業員が人力でコンベア上の物品を移動させる必要があるため、作業員の作業量および配置すべき作業員の数が多くなってしまい、設備全体としての運用コストおよび必要スペースは結局大きくなってしまう。   However, the drive type conveyor is expensive and the mechanism for driving tends to be large, so it may be difficult to adopt it in consideration of cost and space. If it is a non-drive type conveyor such as a free roller conveyor that does not require a mechanism for driving, it can be laid down at low cost and space-saving, but if this is adopted, workers will need to be manually assisted when transporting goods. Since it is necessary to move the articles on the conveyor, the work amount of workers and the number of workers to be arranged increase, and the operation cost and necessary space as a whole facility eventually increase.

特許文献1には、ローラコンベアの搬送面下方で移動する押圧部材によってワーク(搬送対象)を押しながら移動させるようにしたワーク搬送装置が開示されており、この搬送装置では搬送路に沿って敷設するものは安価なフリーローラコンベアとすることができ、そして押圧部材によって物品を移動させることができるので作業員の配置スペースも少なく済む。   Patent Document 1 discloses a workpiece transfer device that moves a workpiece (object to be transferred) while being pressed by a pressing member that moves below the transfer surface of a roller conveyor. In this transfer device, the workpiece is laid along a transfer path. What is to be done can be an inexpensive free roller conveyor, and the articles can be moved by the pressing member, so that the space for arranging the workers can be reduced.

特開2007−55721号公報JP 2007-55721 A

しかしながら、特許文献1に記載の押圧部材は、ローラコンベアの搬送面下方に配置されているので、ローラコンベア上に載置された物品(ワーク)を移動させるとき、その物品の下方で押圧部材が移動することとなる。こうした機構において各種部材が移動を行う際には部材同士の間に機械的摩擦の発生を伴うため、互いに擦れることで粉塵が発生してしまうことを完全には防ぐことができない。また押圧部材を移動させるためのモータ等の駆動装置もローラコンベア下方に配置されており、この駆動装置が駆動力を発生するときにはやはり機械的摩擦などにより粉塵が発生してしまうことがある。つまり、粉塵が被搬送体の下方で発生することになるため、微細で軽量な粉塵が舞い上がって上方の物品に接触してしまうことがある。搬送対象の物品が半導体装置など高度に清潔性を必要とするものであると、粉塵の接触により品質が損なわれてしまうおそれがある。また、この搬送装置におけるローラコンベアは左ローラと右ローラとに分かれた形式のものとなっており、このおかげで押圧部材を物品の下方で移動できるようになってはいるが、このようなローラコンベアでは物品の下面全体を安定して支えることができないため、移動時の安定性に不安がある。そのため、搬送対象の物品が半導体装置など繊細な取り扱いを要求するものであるならば、この搬送装置は採用し難い。   However, since the pressing member described in Patent Document 1 is disposed below the conveying surface of the roller conveyor, when the article (work) placed on the roller conveyor is moved, the pressing member is below the article. Will move. When various members move in such a mechanism, mechanical friction is generated between the members, and thus it is not possible to completely prevent dust from being generated by rubbing each other. A driving device such as a motor for moving the pressing member is also arranged below the roller conveyor. When this driving device generates a driving force, dust may be generated due to mechanical friction or the like. That is, since dust is generated below the transported body, fine and light dust may rise and come into contact with the upper article. If the article to be transported is a product that requires a high degree of cleanliness, such as a semiconductor device, the quality may be impaired by contact with dust. In addition, the roller conveyor in this transport device is of a type divided into a left roller and a right roller, which allows the pressing member to be moved below the article. Since the conveyor cannot stably support the entire lower surface of the article, there is anxiety in stability during movement. Therefore, if the article to be transported requires a delicate handling such as a semiconductor device, this transporting apparatus is difficult to employ.

また、設備の床面近くの低い位置に設置されるコンベア(低床コンベア)を使用する搬送設備においては、搬送面の下方にはごく限られたスペースしかないため、特許文献1に記載の押圧部材のような機構を、コンベアの搬送面下方に配置することは難しい。   Further, in a transport facility using a conveyor (low floor conveyor) installed at a low position near the floor surface of the facility, there is only a limited space below the transport surface. It is difficult to arrange a mechanism such as a member below the conveyor conveyance surface.

さらに、特許文献1に記載の搬送装置では、ローラコンベアの下流側に物品(ワーク)の移動を規制するストッパを配置しており、このストッパに物品が当接して移動が停止したことが検知されてから押圧部材が上流側に戻るようになっている。そのため、搬送対象となっている物品が下流側のストッパのところ、つまりローラコンベアにおける搬送の目標地点へ搬送されるまでは上流側から次の物品を搬送してくることができない。よって長い搬送路でこの搬送装置を使用すると、その長い搬送路に沿って設けられた長距離のローラコンベア上で物品を1つずつしか搬送できないことになるため、極めて搬送効率の悪いものとなってしまう。   Furthermore, in the conveyance device described in Patent Document 1, a stopper that restricts the movement of the article (work) is disposed on the downstream side of the roller conveyor, and it is detected that the article has stopped moving due to contact with the stopper. After that, the pressing member returns to the upstream side. Therefore, the next article cannot be conveyed from the upstream side until the article to be conveyed is conveyed to the downstream stopper, that is, to the conveyance target point on the roller conveyor. Therefore, when this transport device is used on a long transport path, articles can be transported only one by one on a long-distance roller conveyor provided along the long transport path, resulting in extremely poor transport efficiency. End up.

そこで、本発明は、搬送対象となるもの(被搬送体)に粉塵による影響が及ばないように、かつ安定して搬送できるようにするとともに、低床コンベアを用いる搬送設備においても利用可能で、さらに搬送効率を向上することが可能な搬送設備を提供することを課題とする。   Therefore, the present invention can be stably transported so that it is not affected by dust on the object to be transported (conveyed body), and can also be used in transport equipment using a low floor conveyor, It is another object of the present invention to provide a transport facility that can improve transport efficiency.

上記課題を解決するため、本発明に係る搬送設備は、設備内に設定された搬送路に沿って被搬送体を搬送するものであって、前記搬送路に沿って設けられた、被搬送体を支持する主コンベアと、前記主コンベアに沿って前記主コンベアの側方に配置された複数の走行体レールと、を備え、前記複数の走行体レールにはそれぞれ、各走行体レールに沿って走行可能な搬送走行体が所属しており、前記搬送走行体は、走行体レールに沿って走行するための走行駆動装置と、上流側押送部材および下流側押送部材と、を備えており、前記上流側押送部材および下流側押送部材は、主コンベア上の被搬送体の上流側端部または下流側端部にそれぞれ当接できる当接有効状態と当接しない当接無効状態とを切り替え可能となっており、前記上流側押送部材および前記下流側押送部材のうち少なくとも前記上流側押送部材を被搬送体の上流側端部に当接できる当接有効状態としながら走行体レールに沿って走行することで、当該被搬送体を主コンベア上で搬送路に沿って押送して搬送することが可能であり、搬送している被搬送体が自身の所属する走行体レールの下流端領域に到達した際には少なくとも前記下流側押送部材による当接有効状態を解除し、より下流側に設けられた走行体レールに所属する搬送走行体によって被搬送体の搬送を継続することを特徴とする。   In order to solve the above-described problems, a transport facility according to the present invention transports a transported body along a transport path set in the facility, and the transported body is provided along the transport path. And a plurality of traveling body rails arranged on the side of the main conveyor along the main conveyor, each of the plurality of traveling body rails along each traveling body rail A transport traveling body to which the vehicle travels belongs, and the transport traveling body includes a traveling drive device for traveling along the traveling body rail, and an upstream pushing member and a downstream pushing member, The upstream-side pushing member and the downstream-side pushing member can be switched between an abutting valid state that can abut on an upstream end or a downstream end of the transported body on the main conveyor and a non-abutting abutting state. The upstream push section And traveling along the traveling body rail while maintaining at least the upstream side pushing member of the downstream side pushing member in a contact effective state in which the upstream side pushing member can be brought into contact with the upstream end of the body to be conveyed. It is possible to push and convey along a conveyance path on a conveyor, and when the conveyed object being conveyed reaches the downstream end region of the traveling body rail to which it belongs, at least the downstream pushing member The contact effective state is canceled, and the transport of the transported body is continued by the transport traveling body belonging to the traveling body rail provided further downstream.

この搬送設備によれば、被搬送体(トレイに載った物品など)を搬送する際に、主コンベアの側方に配置された走行体レールに沿って走行する搬送走行体によって被搬送体を押送するため、搬送走行体の走行に伴って粉塵が発生したとしても、それは被搬送体から離れた位置の搬送路の側方で発生することになるため、粉塵が被搬送体に影響を及ぼす可能性は極めて小さくなる。また、搬送走行体の走行経路が主コンベアの側方に位置するため、主コンベアを左ローラと右ローラに分かれた形式とせずとも搬送走行体の走行経路を確保することができるので、物品の下面全体を安定して支持できるもの、例えば物品の幅寸法(搬送方向と直交する方向の寸法)よりも長いローラを並べて構成されたフリーローラコンベアなどを主コンベアとして敷設することができる。
また、走行体レールおよび搬送走行体を主コンベアの側方に配置するので、搬送面の下方に空きスペースがなくても本発明の搬送走行体は配置可能であり、したがって本発明は低床コンベアに対しても利用可能である。
また、長い搬送路に沿って設けられた長距離の主コンベアを用いる場合であっても、複数の走行体レールを設けることにより、1つの搬送走行体が搬送を担当する領域は自身が所属する1つの走行体レールの範囲内に留まることとなり、その走行体レールの下流端近くに至った被搬送体は次の(より下流側の走行体レールに所属する)搬送走行体によって継続して搬送されていくため、被搬送体が搬送路全体の目標地点に到達していなくても、その被搬送体の搬送を担当していた搬送走行体が上流側へ戻って次の被搬送体の搬送を行えるようになるため、1つの主コンベア上で複数の被搬送体を同時に搬送することが可能となる。
また、従来用いられるような駆動式ベルトコンベアの駆動機構は、コンベア全体を駆動しなければならないために大きな駆動力が必要となって機構が大型化しがちであるのに対して、本発明の搬送設備における走行体は、物品を1つ移動させるだけの駆動力があればよいので、比較的小型に作ることができる。
According to this transport facility, when transporting a transported body (such as an article placed on a tray), the transported body is pushed by the transporting travel body that travels along a travel body rail disposed on the side of the main conveyor. Therefore, even if dust is generated along with the travel of the transport traveling body, it is generated on the side of the transport path at a position away from the transported body, so that dust can affect the transported body. The sex becomes extremely small. In addition, since the travel path of the transport traveling body is located on the side of the main conveyor, the travel path of the transport traveling body can be secured without the main conveyor being divided into the left roller and the right roller. For example, a free roller conveyor that can stably support the entire lower surface, for example, a free roller conveyor configured by arranging rollers longer than the width of the article (the dimension in the direction orthogonal to the conveying direction) can be laid as the main conveyor.
Further, since the traveling body rail and the transportation traveling body are disposed on the side of the main conveyor, the transportation traveling body of the present invention can be disposed even if there is no empty space below the transportation surface, and therefore the present invention is a low floor conveyor. Can also be used.
Further, even when a long-distance main conveyor provided along a long conveyance path is used, by providing a plurality of traveling body rails, a region where one transportation traveling body is in charge of transportation belongs. It stays within the range of one traveling body rail, and the transported body that reaches near the downstream end of the traveling body rail is continuously transported by the next transportation traveling body (belonging to the downstream traveling body rail). Therefore, even if the transported body does not reach the target point of the entire transport path, the transport traveling body that was responsible for transporting the transported body returns to the upstream side to transport the next transported body. Therefore, it becomes possible to simultaneously convey a plurality of objects to be conveyed on one main conveyor.
Further, the drive mechanism of the drive type belt conveyor as used in the prior art requires a large driving force because the entire conveyor has to be driven, and the mechanism tends to be enlarged. Since the traveling body in the facility only needs to have a driving force for moving one article, it can be made relatively small.

また、本発明に係る搬送設備は、上記構成に加えて、搬送走行体が、搬送している被搬送体が自身の所属する走行体レールの下流端領域に到達して上流側押送部材および/または前記下流側押送部材による当接有効状態を解除した後、自身の所属する走行体レールに沿って上流側へと向かう戻り走行を行うようにするとなおよい。   Further, in addition to the above-described configuration, the transport facility according to the present invention is configured so that the transport traveling body reaches the downstream end region of the traveling body rail to which the transported transport body belongs and the upstream push member and / or Alternatively, it is more preferable to perform return traveling toward the upstream side along the traveling body rail to which the vehicle belongs, after canceling the contact effective state by the downstream side pushing member.

このようにすると、走行体は自身が所属する走行体レールの下流側まで被搬送体を運んで上流側へと戻る際に、押送部材の当接有効状態を解除する(当接無効状態にする)ことにより、運んできた被搬送体がまだ下流側へと運び去られていないうちに上流側へと走行しても、被搬送体を上流側へ戻してしまうことがなく、走行体のみが上流側へと戻ることができる。そのため、走行体は被搬送体を下流側まで運んだら直ちに戻り走行を行うことができて上流側への帰還が早くなり、次の被搬送体が早い段階で搬送されるようになるため、設備全体としての搬送効率が向上する。
なおここで、戻り走行時には被搬送体を搬送していないので、高速搬送することにより被搬送体に振動を与えてしまうといった影響を考慮する必要がないため、戻り走行時の走行体の速度は、下流側への搬送を行うときよりも高くすることができ、そのようにすると、次の物品を搬送可能となるまでの時間がさらに短縮されるため、設備全体としての搬送効率がさらに向上する。
In this way, when the traveling body carries the transported body to the downstream side of the traveling body rail to which the traveling body belongs and returns to the upstream side, the contacting member is released from the contact effective state (the contact invalid state is set). Thus, even if the transported body that has been transported travels upstream before it has been transported to the downstream side, the transported body is not returned to the upstream side, and only the traveling body is It is possible to return to the upstream side. Therefore, the traveling body can return immediately after carrying the transported body to the downstream side, the return to the upstream side becomes faster, and the next transported body is transported at an early stage. Overall transport efficiency is improved.
Here, since the transported object is not transported during the return travel, it is not necessary to consider the effect of causing vibrations to the transported object due to the high speed transport. In this case, the time until the next article can be transported is further shortened, and the transport efficiency of the entire equipment is further improved. .

また、本発明に係る搬送設備は、上記構成に加えて、搬送路の直線区間においては、前記搬送路に沿って主コンベアの左側方と右側方とに交互に走行体レールが配置されているようにしてもよい。   Further, in addition to the above-described configuration, the transport facility according to the present invention has traveling body rails alternately arranged on the left side and the right side of the main conveyor along the transport path in the straight section of the transport path. You may do it.

このようにすると、搬送走行体が自身の所属する走行体レールの下流端近くに到達した際、次の(下流側の)走行体レールはその地点から走行方向下流側への延長線上ではなく、主コンベアを挟んだ反対側(向こう岸)にあるため、下流端近くに到達した搬送走行体が次の走行体レールに干渉してしまうことがない。またこれにより、次の走行体レールの上流端付近の領域を、現走行体レールの下流端付近の領域とオーバーラップさせることができる(搬送路に沿う方向内で双方の走行体レールの一部領域が重複する)ので、上流側の搬送走行体から下流側の搬送走行体へと被搬送体を受け渡す際に、このオーバーラップした領域内で上流側と下流側の搬送走行体を同じ速度で走行させながら受け渡しを行うことができる。この場合、搬送を担当する搬送走行体の切り替えを、搬送を停止することなく、かつ搬送速度の急激な変動を伴うことなく行うことができるので、より高い搬送効率が得られる。   In this way, when the transport traveling body reaches near the downstream end of the traveling body rail to which it belongs, the next (downstream) traveling body rail is not on the extension line from the point to the downstream side in the traveling direction, Since it is on the opposite side (the other bank) across the main conveyor, the transport traveling body that has reached the vicinity of the downstream end does not interfere with the next traveling body rail. This also allows the region near the upstream end of the next traveling body rail to overlap the region near the downstream end of the current traveling body rail (part of both traveling body rails in the direction along the transport path). Therefore, when the transported body is transferred from the upstream transport traveling body to the downstream transport traveling body, the upstream and downstream transport traveling bodies are moved at the same speed in the overlapped area. You can hand it over while driving. In this case, since the transfer traveling body in charge of the transfer can be switched without stopping the transfer and without accompanying a rapid change in the transfer speed, higher transfer efficiency can be obtained.

さらに、本発明に係る搬送設備は、上記構成に加えて、搬送走行体の走行駆動装置は上流側押送部材または下流側押送部材のどちらか寄りに設けられており、前記上流側押送部材および前記下流側押送部材のうち、前記走行駆動装置と離れた側のものは、前記搬送走行体が所属する走行体レールの範囲内よりも上流側または下流側へと突出することが可能であるようにしてもよい。   Furthermore, in addition to the above-described configuration, the transport facility according to the present invention includes a travel drive device for the transport traveling body provided on either the upstream push member or the downstream push member, the upstream push member and the upstream push member Of the downstream side pushing members, the one on the side away from the travel drive device can project to the upstream side or the downstream side from within the range of the travel body rail to which the transport travel body belongs. May be.

このようにすると、搬送走行体それ自体はその所属する走行体レールの範囲内でしか移動できないとしても、押送部材については走行体レールの外側へ突出することが可能であるので、より下流側の搬送走行体が担当する主コンベア上の領域にまで、上流側押送部材と下流側押送部材に挟まれた位置にある被搬送体を届けることが可能となる。そのため、上流側の搬送走行体が担当する領域と下流側の搬送走行体が担当する領域をオーバーラップ(上流側と下流側の搬送走行体がそれぞれ担当する領域を一部重複)させやすくなり、下流側の搬送走行体へと被搬送体を円滑に引き渡すことができて、設備全体としての搬送効率が向上する。また、被搬送体を移動させるべき範囲よりも走行体レールを短く設計することができるため、設備コストが低減される。   In this case, even if the transport traveling body itself can move only within the range of the traveling body rail to which the transport traveling body itself belongs, the pushing member can be projected to the outside of the traveling body rail. It becomes possible to deliver the transported body at a position sandwiched between the upstream side pushing member and the downstream side pushing member to the area on the main conveyor that the transport traveling body takes charge of. Therefore, it becomes easy to overlap the area in charge of the upstream transport traveling body and the area in charge of the downstream transport traveling body (partly overlap the areas in charge of the upstream and downstream transport traveling bodies, respectively) The transported body can be smoothly delivered to the downstream transport traveling body, and the transport efficiency of the entire facility is improved. Moreover, since the traveling body rail can be designed to be shorter than the range in which the transported body should be moved, the equipment cost is reduced.

また、搬送路の方向変更部においては、上流側の主コンベアおよび走行体レールと、下流側の主コンベアおよび走行体レールとが相異なる方向に沿って配置されており、前記上流側の主コンベアの下流端領域に被搬送体が搬送されてきた際には、前記下流側の走行体レールに所属する搬送走行体の上流側押送部材がその走行体レールの範囲内よりも上流側へ突出した状態で上流側端部に当接してから下流側へ走行することで前記下流側の走行体レールに所属する搬送走行体による被搬送体の搬送を継続するようにしてもよい。   Further, in the transfer path direction changing portion, the upstream main conveyor and traveling body rail and the downstream main conveyor and traveling body rail are arranged along different directions, and the upstream main conveyor When the transported body has been transported to the downstream end region, the upstream pushing member of the transport traveling body belonging to the downstream traveling body rail protrudes upstream from within the range of the traveling body rail. In this state, the conveyance object may be continuously conveyed by the conveyance traveling body belonging to the downstream traveling body rail by traveling to the downstream side after contacting the upstream end.

このようにすると、方向変更部における下流側の走行体レールが上流側の主コンベアの下流端領域にまで十分に延びていなくとも、下流側の走行体で被搬送体の搬送を継続することができるので、方向変更部において下流側の走行体レールおよび走行体が、上流側の走行体レールおよび走行体に干渉してしまうおそれが少なくなる。また、下流側の走行体レールを短く設計することができるため、設備コストが低減される。   In this way, even if the downstream traveling body rail in the direction changing section does not sufficiently extend to the downstream end region of the upstream main conveyor, the downstream traveling body can continue to transport the transported body. Therefore, the possibility that the downstream traveling body rail and the traveling body will interfere with the upstream traveling body rail and the traveling body in the direction changing portion is reduced. Moreover, since the traveling body rail on the downstream side can be designed to be short, the equipment cost is reduced.

また、搬送路の方向変更部においては、上記構成に替えて、上流側の主コンベアおよび走行体レールと、下流側の主コンベアおよび走行体レールとが相異なる方向に沿って配置されており、前記上流側の主コンベアの下流端領域に被搬送体が搬送されてきた際には、前記上流側の走行体レールに所属する搬送走行体が、その下流側押送部材が自身の所属する走行体レールの範囲内よりも下流側へ突出した状態となるまで被搬送体を下流側へと搬送することによって、被搬送体を下流側の主コンベア上へと移送するようにしてもよい。   Moreover, in the direction change part of the conveyance path, instead of the above configuration, the upstream main conveyor and the traveling body rail, and the downstream main conveyor and the traveling body rail are arranged along different directions, When the transported body has been transported to the downstream end area of the upstream main conveyor, the transport traveling body belonging to the upstream traveling body rail is the traveling body to which the downstream pushing member belongs. You may make it convey a to-be-conveyed body on the downstream main conveyor by conveying a to-be-conveyed body downstream until it will be in the state which protruded downstream rather than the inside of the range of a rail.

このようにすると、方向変更部における上流側の走行体レールが下流側の主コンベアの上流端領域にまで十分に延びていなくとも、下流側の走行体で被搬送体の搬送を継続することができるので、方向変更部において上流側の走行体レールおよび走行体が、下流側の走行体レールおよび走行体に干渉してしまうおそれが少なくなる。また、上流側の走行体レールを短く設計することができるため、設備コストが低減される。   In this way, even if the upstream traveling body rail in the direction changing section does not sufficiently extend to the upstream end region of the downstream main conveyor, the downstream traveling body can continue to transport the transported body. Therefore, the possibility that the upstream traveling body rail and the traveling body interfere with the downstream traveling body rail and the traveling body in the direction changing portion is reduced. Moreover, since the upstream traveling body rail can be designed to be short, the equipment cost is reduced.

また、搬送路の分岐部においては、下流側の主コンベアおよび走行体レールが、上流側の主コンベアおよび走行体レールの下流側端部搬送方向から見て左右両方向に延びるように配置されており、前記上流側の走行体レールに所属する搬送走行体は、その走行駆動装置が上流側押送部材よりもさらに上流側に設けられており、上流側押送部材と下流側押送部材の両方を前記上流側の走行体レールの範囲内よりも下流側へと突出させることで、搬送している被搬送体を下流側の主コンベア上へ移送することが可能であるようにしてもよい。   Further, at the branch portion of the conveyance path, the downstream main conveyor and the traveling body rail are arranged so as to extend in both the left and right directions when viewed from the downstream end conveyance direction of the upstream main conveyor and the traveling body rail. The transport traveling body belonging to the upstream traveling body rail has a traveling drive device provided further upstream than the upstream pushing member, and both the upstream pushing member and the downstream pushing member are disposed on the upstream side. You may make it possible to transfer the to-be-conveyed body conveyed on the main conveyor of a downstream by making it project to the downstream rather than the range of the side traveling body rail.

このようにすると、分岐路においては下流側の主コンベアが上流側の走行体レールから見て左右両方向に延びていて、上流側の走行体レールを下流側の主コンベアの範囲にまで延ばすことができないにもかかわらず、上流側押送部材と下流側押送部材の両方を上流側の走行体レールの範囲内よりも下流側へと突出させることによって被搬送体を下流側の主コンベアへ移送することができるので、分岐路においても滞りなく被搬送体の搬送を継続することが可能となる。   In this way, on the branch path, the downstream main conveyor extends in both the left and right directions when viewed from the upstream traveling rail, and the upstream traveling rail can be extended to the range of the downstream main conveyor. In spite of being unable to transfer the conveyed object to the main conveyor on the downstream side by projecting both the upstream side pushing member and the downstream side pushing member to the downstream side rather than within the range of the upstream traveling body rail. Therefore, it is possible to continue transporting the transported body without delay even on the branch path.

そして、搬送走行体の上流側押送部材および下流側押送部材は、走行体レールに沿って延びる共通の旋回軸に取り付けられており、前記旋回軸を回動させることにより、上流側押送部材と下流側押送部材とを同時に旋回させることができ、これにより上流側押送部材と下流側押送部材を同時に当接有効状態または当接無効状態へと切り替え可能であるようにしてもよい。   The upstream side pushing member and the downstream side pushing member of the transport traveling body are attached to a common turning shaft extending along the running body rail, and the upstream pushing member and the downstream side are rotated by rotating the turning shaft. The side pushing member can be swung simultaneously, so that the upstream pushing member and the downstream pushing member can be simultaneously switched to the contact valid state or the contact invalid state.

このようにすると、上流側押送部材と下流側押送部材の同時操作を比較的単純な機構で実現することができる。また、上流側押送部材と下流側押送部材が一括で操作されることになるため制御の手順も簡略化できる。   If it does in this way, simultaneous operation of an upstream pushing member and a downstream pushing member can be realized with a comparatively simple mechanism. In addition, since the upstream push member and the downstream push member are collectively operated, the control procedure can be simplified.

本発明によれば、1つの主コンベア上で複数の被搬送体を同時に搬送することが可能なので、搬送設備全体としての搬送効率を高いものとできる。また、走行体を比較的小型に作ることができるので、搬送設備の構築にあたって省スペース化、低コスト化を図ることができる。   According to the present invention, since a plurality of objects to be conveyed can be simultaneously conveyed on one main conveyor, the conveyance efficiency of the entire conveyance facility can be increased. In addition, since the traveling body can be made relatively small, space saving and cost reduction can be achieved in the construction of the transport facility.

本発明に係る搬送設備の実施形態の一例における一部エリアを示す概略平面図。The schematic plan view which shows the partial area in an example of embodiment of the conveyance facility which concerns on this invention. 同搬送設備において搬送台車により搬送される物品の様子を示す背面斜視図。The rear perspective view which shows the mode of the articles | goods conveyed by the conveyance trolley in the conveyance equipment. 同搬送設備において搬送台車により搬送される物品の様子を示す側面図。The side view which shows the mode of the articles | goods conveyed by the conveyance trolley in the conveyance equipment. 同搬送設備において搬送台車により搬送される物品の様子を示す背面図。The rear view which shows the mode of the articles | goods conveyed by the conveyance trolley in the conveyance equipment. 同搬送設備における搬送路の方向変更部周辺エリアを示す概略平面図。The schematic plan view which shows the direction change part periphery area of the conveyance path in the conveyance equipment. 同搬送設備における搬送路の分岐部周辺エリアを示す概略平面図。The schematic plan view which shows the branch part periphery area of the conveyance path in the conveyance facility. 同搬送設備における各種機器の関係を表すブロック図。The block diagram showing the relationship of the various apparatuses in the conveyance facility. 同搬送設備において行われる制御の大まかな手順を示すフローチャート。The flowchart which shows the rough procedure of the control performed in the conveyance facility. 同搬送設備における搬送速度の推移を示すグラフ。The graph which shows transition of the conveyance speed in the conveyance equipment. 本発明に係る搬送設備の実施形態の別形態を示す概略平面図。The schematic plan view which shows another form of embodiment of the conveyance equipment which concerns on this invention.

[搬送路]
本発明に係る搬送設備の実施形態の一例における一部エリアの概略平面図を図1に示す。この搬送設備において、被搬送体(搬送対象)となる物品10は図示されているエリアよりもさらに上流側のエリアから、図示のエリアを経由して、さらに下流側のエリアへと搬送されていく。図示のエリア内では搬送方向Wに沿って並べられた複数のフリーローラで構成されたローラコンベア12(フリーローラ一つ一つの図示は省略している)が主コンベアとして敷設されており、物品10はこのローラコンベア12上に載置されて、ローラコンベア12に支持される形で搬送される。このローラコンベア12が搬送設備内で所定の経路(搬送設備の運営者が意図する搬送経路)に沿って設けられることで、物品10の搬送路が設定される。
ローラコンベア12の側方には走行体レールとしての台車レール22,42が敷設されており、図1では搬送方向Wに対する右側に第1の台車レール22が配置されており、それより下流側の左側に第2の台車レール42が配置されている。ここで、第1の台車レール22の下流端近くと第2の台車レール42の上流端近くとはローラコンベア12上で共通の範囲となっている、つまり敷設範囲が一部重複(オーバーラップ)している。
第1の台車レール22と第2の台車レール42にはそれぞれ、搬送走行体としての第1の搬送台車24と第2の搬送台車44が所属しており、これら搬送台車24,44はそれぞれ第1の台車レール22と第2の台車レール42に沿って搬送方向またはその逆方向に走行できるようになっている。
[Conveyance path]
FIG. 1 shows a schematic plan view of a partial area in an example of an embodiment of a transport facility according to the present invention. In this transport facility, the article 10 to be transported (transport target) is transported from an area further upstream than the illustrated area to a further downstream area via the illustrated area. . In the illustrated area, a roller conveyor 12 (not shown) is composed of a plurality of free rollers arranged along the transport direction W as a main conveyor, and the article 10 Is placed on the roller conveyor 12 and conveyed while being supported by the roller conveyor 12. The roller conveyor 12 is provided along a predetermined path (a transport path intended by the transport facility operator) in the transport facility, whereby the transport path of the article 10 is set.
On the side of the roller conveyor 12, carriage rails 22 and 42 as running body rails are laid. In FIG. 1, the first carriage rail 22 is arranged on the right side with respect to the conveying direction W. A second bogie rail 42 is arranged on the left side. Here, the vicinity of the downstream end of the first carriage rail 22 and the vicinity of the upstream end of the second carriage rail 42 have a common range on the roller conveyor 12, that is, the laying ranges partially overlap (overlap). doing.
The first carriage rail 22 and the second carriage rail 42 respectively belong to the first conveyance carriage 24 and the second conveyance carriage 44 as conveyance traveling bodies. The conveyance carriages 24 and 44 are respectively connected to the first carriage carriage 24 and the second carriage rail 42. The vehicle can travel along the one carriage rail 22 and the second carriage rail 42 in the conveying direction or in the opposite direction.

[搬送台車]
<車輪と走行駆動装置>
図2、図3、図4に第1の搬送台車24の構成の一例を示す。第2の搬送台車44も同様の構成であるが、以下においては第1の搬送台車24について説明し、「第1の」という語句を省略する。図2は図1に示されている搬送台車24を後方右側の方向(搬送方向Wの方向を前方とする)から見た背面斜視図、図3は搬送台車24を右側から見た側面図、図4は搬送台車24を後方から見た背面図である。
図3および図4に表されているように、搬送台車24は第1の台車レール22に沿って走行するための車輪として、駆動力を受けて回転する駆動輪24Aと、走行安定性を高めるための上方補助輪24U,下方補助輪対24D,側方補助輪対24S,24Qを備えており、駆動輪24Aを回転駆動するためにモータ等の走行駆動装置26が用意されている。
駆動輪24A,上方補助輪24U,下方補助輪対24D,側方補助輪対24S,24Qは回転可能な状態で共通の車輪支持板24Pに支持されており、走行駆動装置26もこの車輪支持板24Pに支持される形で取り付けられている。
ここで、図4を用いて第1の台車レール22に対する駆動輪24A等の配置を説明する。まず、搬送台車24が所属する第1の台車レール22の断面形状は一辺(ローラコンベア12の反対側の辺)の欠けた四角形状、つまり上方側の辺22U、ローラコンベア12側の辺22S、下方側の辺22Dの三辺を有する形状となっており、上方側の辺22Uには、ローラコンベア12から遠い側の端部から下方へと少しだけ延びた短辺22Aが形成されている。
[Transport cart]
<Wheel and travel drive>
2, 3, and 4 show an example of the configuration of the first transport carriage 24. The second transport cart 44 has the same configuration, but in the following, the first transport cart 24 will be described, and the phrase “first” will be omitted. 2 is a rear perspective view of the transport carriage 24 shown in FIG. 1 as viewed from the rear right side direction (the direction of the transport direction W is the front side), and FIG. 3 is a side view of the transport carriage 24 viewed from the right side. FIG. 4 is a rear view of the transport carriage 24 as seen from the rear.
As shown in FIGS. 3 and 4, the transport carriage 24 is a wheel for running along the first carriage rail 22, and driving wheels 24 </ b> A that rotate by receiving a driving force, and improve running stability. An upper auxiliary wheel 24U, a lower auxiliary wheel pair 24D, and a side auxiliary wheel pair 24S, 24Q are provided, and a traveling drive device 26 such as a motor is provided to rotationally drive the drive wheel 24A.
The drive wheel 24A, the upper auxiliary wheel 24U, the lower auxiliary wheel pair 24D, and the side auxiliary wheel pair 24S, 24Q are supported by a common wheel support plate 24P in a rotatable state, and the travel drive device 26 is also this wheel support plate. It is attached in a form supported by 24P.
Here, the arrangement of the drive wheels 24A and the like with respect to the first carriage rail 22 will be described with reference to FIG. First, the cross-sectional shape of the first carriage rail 22 to which the carriage 24 belongs is a rectangular shape with one side (side opposite to the roller conveyor 12) missing, that is, the upper side 22U, the side 22S on the roller conveyor 12 side, The lower side 22D has a shape having three sides, and the upper side 22U is formed with a short side 22A that extends slightly from the end far from the roller conveyor 12 downward.

駆動輪24Aは上方側の辺22Uの上面に接する状態で配置されており、下方補助輪対24Dを構成する2つ1対の車輪は上方側の辺22Uに対して駆動輪24Aの裏側すなわち上方側の辺22Uの下面に接する状態で配置されている。これにより、上方側の辺22Uは駆動輪24Aと下方補助輪対24Dとで上下から挟まれる形となる。
駆動輪24A等を支持する車輪支持板24Pは第1の台車レール22の短辺22Aに沿うようにして配置されており、駆動輪24Aを回転駆動する走行駆動装置26はこの車輪支持板24Pを挟んで駆動輪24Aと反対側に配置されている。よって、駆動輪24Aの駆動軸は車輪支持板24Pを貫く形で設けられることになる。
図4には表れていないが、上方補助輪24U(図3参照)は上方側の辺22Uの上面に接する状態で車輪支持板Pの一端近くに取り付けられており、側方補助輪対24S,24Qはそれぞれ車輪支持板24Pの一端近くおよび他端近くに取り付けられて、それぞれを構成する2つ1対の車輪が短辺22Aを左右から挟むようにして配置されている。
駆動輪24A等が第1の台車レール22に対してこのように配置されることにより、幾つかの車輪が複数の箇所で第1の台車レール22を挟み込む形となるため、駆動輪24A等を支持する車輪支持板Pおよびこれに取り付けられた走行駆動装置26ひいては搬送台車24全体は、第1の台車レール22に対して安定した姿勢を保つことができる。そして、駆動輪24Aが走行駆動装置26によって回転駆動されることにより、搬送台車24が第1の台車レール22上を搬送方向Wに沿って走行(前進または後退)するようになっている。
The drive wheels 24A are arranged in contact with the upper surface of the upper side 22U, and the pair of wheels constituting the lower auxiliary wheel pair 24D is behind the drive wheel 24A, that is, above the upper side 22U. It arrange | positions in the state which touches the lower surface of side 22U of the side. Thus, the upper side 22U is sandwiched between the drive wheel 24A and the lower auxiliary wheel pair 24D from above and below.
The wheel support plate 24P that supports the drive wheels 24A and the like is disposed along the short side 22A of the first carriage rail 22, and the traveling drive device 26 that rotationally drives the drive wheels 24A uses the wheel support plate 24P. It is disposed on the opposite side of the drive wheel 24A. Therefore, the drive shaft of the drive wheel 24A is provided so as to penetrate the wheel support plate 24P.
Although not shown in FIG. 4, the upper auxiliary wheel 24U (see FIG. 3) is attached near one end of the wheel support plate P in contact with the upper surface of the upper side 22U, and the side auxiliary wheel pair 24S, 24Q is attached near one end and near the other end of the wheel support plate 24P, respectively, and two pairs of wheels constituting each are arranged so as to sandwich the short side 22A from the left and right.
Since the drive wheels 24A and the like are arranged in this manner with respect to the first carriage rail 22, some wheels sandwich the first carriage rail 22 at a plurality of locations. The wheel support plate P to be supported and the travel drive device 26 attached to the wheel support plate P and the entire transport carriage 24 can maintain a stable posture with respect to the first carriage rail 22. The drive wheel 24A is rotationally driven by the travel drive device 26, so that the transport carriage 24 travels (forwards or reverses) along the transport direction W on the first carriage rail 22.

<押送部材>
搬送台車24には、走行用の機構(駆動輪24A,走行駆動装置26等)のほか、物品10をローラコンベア12上で押して搬送するため押送部材28a,28b(図3参照)が設けられている。
押送部材28a,28bはそれぞれ、物品10と当接する箇所となる矩形状の当接部28h(図4参照)と、この当接部28hと搬送台車24とを繋ぐ接続部28jとを有している。そして、押送部材28aと押送部材28bのどちらとも、接続部28jの搬送台車24側の端部付近において共通の旋回軸28r(図3参照)に対して取り付けられており、旋回軸28rの軸周りの回動に伴い押送部材28aと押送部材28bが旋回するようになっている。
この旋回軸28rは搬送方向Wに沿って延びており、その一端部と他端部のそれぞれに押送部材28a,28bが取り付けられている。また、図4に示すように、旋回軸28rは、押送部材28a,28bのどちらか(ここでは押送部材28a)寄りの位置で、車輪支持板24Pから上方に延びる旋回軸支持板28Pに形成されている支持穴に通されて支持されている。そして、この旋回軸支持板28Pの近くには、旋回軸28rを回動させるための旋回軸回動機構29が設けられている。
旋回軸回動機構29は旋回軸28rに固定された被駆動滑車29uと、その下方(搬送台車24側)に配置された駆動滑車29dと、駆動滑車29dと被駆動滑車29uとにわたって巻き掛けられた伝動帯29bと、駆動滑車29dを回動させるための駆動源としてモータ等により構成された旋回駆動装置29mとを備えている。なお、旋回駆動装置29mは走行駆動装置26の近く(車輪支持板24Pを挟んで駆動輪24Aと反対側)に配置されている。この旋回駆動装置29mによって駆動滑車29dが回動されると、伝動帯29bを介して被駆動滑車29uも回動され、それに伴い被駆動滑車29uに固定された旋回軸28rが回動して、押送部材28aと押送部材28bが旋回する。
押送部材28aと押送部材28bが旋回することによって、当接部28hが物品10の移動経路上に突出して物品10に当接することが可能となる当接有効状態(図4に実線で示す状態)と、当接部28hが移動経路上から退避して物品10に当接しない当接無効状態(図4に仮想線で示す状態)との間で状態の切り替えを行うことが可能になっている。
押送部材28aと押送部材28bの少なくとも一方が当接有効状態において物品10に当接しながら搬送台車24が搬送方向Wに沿って走行することで、物品10は押送部材28aまたは押送部材28bに押されてローラコンベア12上を搬送されることになる。
なお、図3に示すように旋回駆動装置29mが走行駆動装置26の近くに配置されていることにより、走行用の機構(駆動輪24A,走行駆動装置26等)および旋回軸回動機動29がどちらも押送部材28a寄りに位置することになるため、旋回軸28rおよび押送部材28a,28bを含めた搬送台車24全体の重量の重心は、押送部材28a寄りの位置となる。
<Pushing member>
In addition to a travel mechanism (drive wheel 24A, travel drive device 26, etc.), the transport carriage 24 is provided with push members 28a and 28b (see FIG. 3) for pushing and transporting the article 10 on the roller conveyor 12. Yes.
Each of the pushing members 28 a and 28 b has a rectangular contact portion 28 h (see FIG. 4) that is a portion that comes into contact with the article 10, and a connection portion 28 j that connects the contact portion 28 h and the transport carriage 24. Yes. Both the pushing member 28a and the pushing member 28b are attached to a common turning shaft 28r (see FIG. 3) in the vicinity of the end portion of the connecting portion 28j on the transport carriage 24 side, and are around the turning shaft 28r. The pushing member 28a and the pushing member 28b are swung with the rotation.
The turning shaft 28r extends along the conveyance direction W, and push members 28a and 28b are attached to one end and the other end of the turning shaft 28r, respectively. Further, as shown in FIG. 4, the turning shaft 28r is formed on the turning shaft support plate 28P extending upward from the wheel support plate 24P at a position near one of the feed members 28a and 28b (here, the feed member 28a). Is supported through the support hole. A turning shaft turning mechanism 29 for turning the turning shaft 28r is provided near the turning shaft support plate 28P.
The turning shaft turning mechanism 29 is wound around a driven pulley 29u fixed to the turning shaft 28r, a driving pulley 29d arranged below (on the conveying carriage 24 side), a driving pulley 29d, and a driven pulley 29u. And a turning drive device 29m composed of a motor or the like as a drive source for rotating the drive pulley 29d. The turning drive device 29m is disposed near the travel drive device 26 (on the side opposite to the drive wheels 24A across the wheel support plate 24P). When the driving pulley 29d is rotated by the turning drive device 29m, the driven pulley 29u is also rotated through the transmission band 29b, and the turning shaft 28r fixed to the driven pulley 29u is rotated accordingly. The pushing member 28a and the pushing member 28b rotate.
An abutting effective state in which the abutting portion 28h protrudes on the movement path of the article 10 and can abut against the article 10 by turning the pushing member 28a and the pushing member 28b (state shown by a solid line in FIG. 4). And a contact invalid state (a state indicated by a virtual line in FIG. 4) in which the contact portion 28h retracts from the movement path and does not contact the article 10 can be switched. .
The article 10 is pushed by the pushing member 28a or the pushing member 28b as the carriage 24 travels along the carrying direction W while at least one of the pushing member 28a and the pushing member 28b is in contact with the article 10 in the contact effective state. Then, it is conveyed on the roller conveyor 12.
As shown in FIG. 3, the turning drive device 29m is disposed near the travel drive device 26, so that the travel mechanism (drive wheel 24A, travel drive device 26, etc.) and the turning shaft rotation mechanism 29 are Since both are located closer to the pushing member 28a, the center of gravity of the entire transport carriage 24 including the turning shaft 28r and the pushing members 28a and 28b is located closer to the pushing member 28a.

[上流側から下流側への物品の受け渡し]
図1を用いて、搬送路の直線区間における物品10の搬送について説明する。
先述のとおり、図1において上流側に位置する第1の搬送台車24が所属する第1の台車レール22は、ローラコンベア12に対して搬送方向Wの右側に配置されており、下流側に位置する第2の搬送台車44が所属する第2の台車レール42はローラコンベア12の左側に配置されていて、第1の台車レール22と第2の台車レール42の敷設範囲は一部オーバーラップしている。
物品10が第1の搬送台車24の押送部材28aと押送部材28bとの間に位置しているときに押送部材28a,28bを当接有効状態にして、第1の搬送台車24を第1の台車レール22沿って下流側へと走行させると、上流側の押送部材28aは物品10に対して上流側端部に当接しながら下流側へと押すことになるので、物品10はローラコンベア12上で押送部材28aに押されて搬送されていく。この間、第2の台車レール42に所属する第2の搬送台車44は第2の台車レール42の上流端領域で待機しており、第2の搬送台車44が備える押送部材48a,48bは当接無効状態(実線で示す押送部材48a,48bの状態)にされている。
そして、物品10が第1の台車レール22の下流端領域(図1中央部に仮想線で示す物品10の位置)に到達した際には、第1の搬送台車24の押送部材28a,28bを当接無効状態(図1中央部に仮想線で示す押送部材28a,28bの状態)に切り替える一方で、第2の搬送台車44の押送部材48a,48bを当接有効状態(図1中央部に仮想線で示す押送部材48a,48bの状態)に切り替える。それから第2の搬送台車44が下流側へと走行することにより、物品10は上流側の押送部材48aに押されて、第2の台車レール42の敷設範囲の下流側、すなわち第1の台車レール22の敷設範囲よりもさらに下流側へと搬送されていく(図1右側に仮想線で示す状態)。このとき、第1の搬送台車24の押送部材28a,28b、特に下流側の押送部材28bを当接無効状態にしておくことにより、物品10は押送部材28bに遮られることなく下流側へと送られることができる。このようにして、第1の搬送台車24が所属する第1の台車レール22の下流端領域に到達した後も、第2の搬送台車44によって物品10の搬送を継続することができる。
[Handling of goods from upstream to downstream]
The conveyance of the article 10 in the straight section of the conveyance path will be described with reference to FIG.
As described above, the first carriage rail 22 to which the first conveyance carriage 24 located on the upstream side in FIG. 1 belongs is arranged on the right side in the conveyance direction W with respect to the roller conveyor 12, and is located on the downstream side. The second carriage rail 42 to which the second transport carriage 44 belongs is arranged on the left side of the roller conveyor 12, and the laying range of the first carriage rail 22 and the second carriage rail 42 partially overlaps. ing.
When the article 10 is positioned between the push member 28a and the push member 28b of the first transport carriage 24, the feed members 28a and 28b are brought into a contact effective state, and the first transport carriage 24 is moved to the first transport carriage 24. When traveling downstream along the carriage rail 22, the upstream feeding member 28 a is pushed downstream while contacting the upstream end with respect to the article 10, so that the article 10 is placed on the roller conveyor 12. Then, it is pushed by the pushing member 28a and conveyed. During this time, the second conveyance carriage 44 belonging to the second carriage rail 42 stands by in the upstream end region of the second carriage rail 42, and the pushing members 48 a and 48 b included in the second conveyance carriage 44 are in contact with each other. It is in an invalid state (the state of the pushing members 48a and 48b indicated by solid lines).
When the article 10 reaches the downstream end region of the first carriage rail 22 (the position of the article 10 indicated by the phantom line in the center of FIG. 1), the push members 28a and 28b of the first conveyance carriage 24 are moved. While switching to the contact invalid state (the state of the push members 28a and 28b indicated by phantom lines in the center of FIG. 1), the push members 48a and 48b of the second transport carriage 44 are in the contact valid state (in the center of FIG. 1). The state is switched to the state of the pushing members 48a and 48b indicated by phantom lines. Then, when the second transport carriage 44 travels downstream, the article 10 is pushed by the upstream feed member 48a, and downstream of the laying range of the second carriage rail 42, that is, the first carriage rail. It is conveyed further downstream than the laying range of 22 (state indicated by a virtual line on the right side of FIG. 1). At this time, the articles 10 are sent downstream without being blocked by the pushing member 28b by keeping the pushing members 28a, 28b of the first transport carriage 24, in particular, the downstream pushing member 28b in a contact invalid state. Can be done. Thus, even after reaching the downstream end region of the first carriage rail 22 to which the first conveyance carriage 24 belongs, the conveyance of the article 10 can be continued by the second conveyance carriage 44.

さらに、第1の搬送台車24は、押送部材28a,28bを当接無効状態にした後、上流側へと走行する、つまり上流側へと戻る「戻り走行」を実行しておくことで、第1の台車レール22より上流側から次の物品10が搬送されてきたときには、すぐに次の物品10の搬送を行うことができる。
なお、このようにして第1の搬送台車24(上流側)から第2の搬送台車44(下流側)へと物品10の受け渡しが行われる際には、図1中央部に示すように、第1の台車レール22の下流端においては、第1の搬送台車24の下流側の押送部材28bが第1の台車レール22の範囲内よりも下流側へ突出しているが、先述のとおり第1の搬送台車24の重心は押送部材28a側すなわち上流側に寄っているので、第1の搬送台車24全体の重量は第1の台車レール22内で安定に支持されることになり、押送部材28bが第1の台車レール22の範囲外に突出しても第1の搬送台車24が第1の台車レール22から下流側へ滑落するおそれはない。同様に、第2の台車レール42の上流端においては第2の搬送台車44の上流側の押送部材48aが第2の台車レール42の範囲内よりも上流側へ突出することになるが、第2の搬送台車44の走行駆動装置46等を下流側の押送部材48b寄りに配置しておくことによって、第2の搬送台車44の重心が下流側寄りとなって、第2の搬送台車44が第2の台車レール42から上流側へ滑落することを防ぐことができる。
Furthermore, after the first transport carriage 24 makes the pushing members 28a and 28b abutment ineffective, the first transport carriage 24 travels upstream, that is, performs “return travel” that returns to the upstream side. When the next article 10 has been transported from the upstream side of one carriage rail 22, the next article 10 can be transported immediately.
When the article 10 is delivered from the first transport carriage 24 (upstream side) to the second transport carriage 44 (downstream side) in this way, as shown in the central part of FIG. At the downstream end of one carriage rail 22, the pushing member 28 b on the downstream side of the first transport carriage 24 protrudes further downstream than within the range of the first carriage rail 22. Since the center of gravity of the transport carriage 24 is closer to the pushing member 28a side, that is, the upstream side, the weight of the entire first transport carriage 24 is stably supported in the first carriage rail 22, and the pushing member 28b is Even if it protrudes outside the range of the first carriage rail 22, there is no possibility that the first transport carriage 24 slides down from the first carriage rail 22 to the downstream side. Similarly, at the upstream end of the second carriage rail 42, the pushing member 48a on the upstream side of the second transport carriage 44 protrudes to the upstream side within the range of the second carriage rail 42. By arranging the travel drive device 46 and the like of the second transport carriage 44 closer to the downstream push member 48b, the center of gravity of the second transport carriage 44 becomes closer to the downstream side, so that the second transport carriage 44 It is possible to prevent sliding from the second carriage rail 42 to the upstream side.

[方向変更部における上流側から下流側への物品の受け渡し]
図5を用いて、搬送路の方向変更部、すなわち搬送経路が右折または左折する場合における物品10の搬送について説明する。
<ローラコンベアと台車レールの配置>
この方向変更部においては、上流側に位置する第1のローラコンベア12と下流側に位置する第2のローラコンベア14とが相異なる方向に沿って配置される。また、第2のローラコンベア14とそれよりもさらに下流側に位置する第3のローラコンベア18とが相異なる方向に沿って配置される。ここでは、第1のローラコンベア12の第1の搬送方向12Wに対して右方向の、第2の搬送方向14Wに沿って第2のローラコンベア14が配置されることで、右折の方向変更部が形成されている。そして、第2のローラコンベア14よりもさらに下流側には、第2の搬送方向14Wに対して左方向の、第3の搬送方向18Wに沿って第3のローラコンベア18が配置されることで、左折の方向変更部が形成されている。
第1のローラコンベア12の左側(第1の搬送方向12Wに対して左)に沿って、第1の搬送台車24が所属する第1の台車レール22が配置されている。
第2のローラコンベア14の左側(第2の搬送方向14Wに対して左)に沿って、第2の搬送台車44が所属する第2の台車レール42が配置されている。この第2の台車レール42は、第2のローラコンベア14の上流端を越えて、第1のローラコンベア12の下流端に沿う位置まで延びている。さらに、第2の台車レール42よりも下流側には、第2のローラコンベア14の右側に沿って、第3の搬送台車64が所属する第3の台車レール62が配置されている。
そして、第3のローラコンベア18の右側(第3の搬送方向18Wに対して右)に沿う位置には、第4の搬送台車84が所属する第4の台車レール82が配置されている。この第4の台車レール82は、第3のローラコンベア18の上流端を越えて、第2のローラコンベア14の下流端に沿う位置まで延びている。
[Delivery of goods from upstream side to downstream side in direction change section]
The conveyance direction change unit, that is, conveyance of the article 10 when the conveyance path turns right or left will be described with reference to FIG.
<Arrangement of roller conveyor and bogie rail>
In this direction changing unit, the first roller conveyor 12 located on the upstream side and the second roller conveyor 14 located on the downstream side are arranged along different directions. Moreover, the 2nd roller conveyor 14 and the 3rd roller conveyor 18 located in the further downstream rather than it are arrange | positioned along a different direction. Here, the second roller conveyor 14 is arranged along the second conveyance direction 14W, which is in the right direction with respect to the first conveyance direction 12W of the first roller conveyor 12, so that the direction changing unit for making a right turn Is formed. And the 3rd roller conveyor 18 is arrange | positioned along the 3rd conveyance direction 18W of the left direction with respect to the 2nd conveyance direction 14W in the further downstream rather than the 2nd roller conveyor 14. A left turn direction changing portion is formed.
A first carriage rail 22 to which the first conveyance carriage 24 belongs is disposed along the left side of the first roller conveyor 12 (left with respect to the first conveyance direction 12W).
A second carriage rail 42 to which the second conveyance carriage 44 belongs is disposed along the left side of the second roller conveyor 14 (left with respect to the second conveyance direction 14W). The second carriage rail 42 extends beyond the upstream end of the second roller conveyor 14 to a position along the downstream end of the first roller conveyor 12. Further, on the downstream side of the second carriage rail 42, a third carriage rail 62 to which the third conveyance carriage 64 belongs is arranged along the right side of the second roller conveyor 14.
A fourth carriage rail 82 to which the fourth conveyance carriage 84 belongs is disposed at a position along the right side of the third roller conveyor 18 (right with respect to the third conveyance direction 18W). The fourth carriage rail 82 extends beyond the upstream end of the third roller conveyor 18 to a position along the downstream end of the second roller conveyor 14.

<右折時>
この方向変更部においては、まず、物品10が第1のローラコンベア12上を第1の搬送台車24によって搬送されている間、第2の搬送台車44は第2の台車レール42の上流端領域(図5に実線で示す第2の搬送台車44の位置)で待機しており、その上流側の押送部材48aは第2の台車レール42の範囲内よりも上流側へ突出している。また、待機している間、第2の搬送台車44の押送部材48a,48bは当接無効状態(図5に実線で示す押送部材48a,48bの状態)になっている。
第1の搬送台車24は、第1の台車レール22の下流端領域(図5に実線で示す物品10の位置)まで物品10を搬送した後、自身の搬送台車24の押送部材28a,28bを当接有効状態(図5に仮想線で示す押送部材28a,28bの状態)から当接無効状態(図5に実線で示す押送部材28a,28bの状態)に切り替える。その一方で、第2の搬送台車44は、自身の押送部材48a,48bを当接有効状態(図5において実線から延長された仮想線で示す押送部材48a,48bの状態)に切り替える。それから第2の搬送台車44が第2の搬送方向14Wへ向けて走行すると、上流側の押送部材48aが、第2の台車レール24の範囲内よりも上流側へ突出した状態で物品10の上流側端部に当接することになり、そのまま第2の搬送台車44が走行し続けることにより、物品10は上流側の押送部材48aに押される形で、第2の搬送台車44によって第2の搬送方向14W(下流側)へと搬送されていく。このようにして、物品10が第1の搬送台車24から第2の搬送台車44へと受け渡されて、右折時における物品10の搬送が継続される。
第2の搬送台車44が第2の台車レール42の下流端領域(図5に仮想線で示す第2の搬送台車44の位置)まで到達した際には、直線区間における上流側から下流側への物品10の受け渡しと同様にして、第2の搬送台車44は物品10を第3の搬送台車64へと受け渡す。
<When turning right>
In this direction changing unit, first, while the article 10 is being transported on the first roller conveyor 12 by the first transport carriage 24, the second transport carriage 44 is the upstream end region of the second carriage rail 42. (The position of the second transport carriage 44 shown by the solid line in FIG. 5) is waiting, and the upstream feed member 48a protrudes further upstream than within the range of the second carriage rail 42. Further, while waiting, the push members 48a and 48b of the second transport carriage 44 are in a contact invalid state (the state of the push members 48a and 48b shown by solid lines in FIG. 5).
The first transport carriage 24 transports the article 10 to the downstream end region of the first carriage rail 22 (the position of the article 10 shown by a solid line in FIG. 5), and then pushes the feeding members 28a and 28b of the own transport carriage 24. The contact valid state (the state of the push members 28a and 28b shown by phantom lines in FIG. 5) is switched to the contact invalid state (the state of the push members 28a and 28b shown by solid lines in FIG. 5). On the other hand, the 2nd conveyance trolley 44 switches its own pushing members 48a and 48b to the contact effective state (the state of the pushing members 48a and 48b shown by the virtual line extended from the continuous line in FIG. 5). Then, when the second transport carriage 44 travels in the second transport direction 14W, the upstream pushing member 48a is located upstream of the article 10 in a state of projecting upstream from the range of the second carriage rail 24. When the second conveyance carriage 44 continues to run as it is in contact with the side end portion, the article 10 is pushed by the upstream feeding member 48a, and the second conveyance carriage 44 performs the second conveyance. It is conveyed in the direction 14W (downstream side). In this way, the article 10 is transferred from the first conveyance carriage 24 to the second conveyance carriage 44, and the conveyance of the article 10 during the right turn is continued.
When the second conveyance carriage 44 reaches the downstream end region of the second carriage rail 42 (the position of the second conveyance carriage 44 indicated by the phantom line in FIG. 5), the upstream side in the straight section is shifted from the downstream side. Similarly to the delivery of the article 10, the second transport cart 44 delivers the article 10 to the third transport cart 64.

<左折時>
第3の搬送台車64が第3の台車レール62の下流端領域(図5に仮想線で示す第3の搬送台車64の位置)まで到達した際には、第4の搬送台車84が第4の台車レール82の上流端領域(図5に実線で示す第4の搬送台車84の位置)で待機している。その上流側の押送部材88aは第4の台車レール82の範囲内よりも上流側へ突出している。また、待機している間、第4の搬送台車84の押送部材88a,88bは当接無効状態(図5に実線で示す押送部材88a,88bの状態)になっている。
そして、右折時における第1の搬送台車24から第2の搬送台車44への物品10の受け渡しと同様に、第3の搬送台車64の押送部材68a,68bを当接無効状態にする一方で、第4の搬送台車84の押送部材88a,88bを当接有効状態(図5において実線から延長された仮想線で示す押送部材88a,88bの状態)に切り替える。それから第4の搬送台車84が第3の搬送方向18Wへ向けて走行することにより、上流側の押送部材88aが、第4の台車レール84の範囲内よりも上流側へ突出した状態で物品10の上流側端部に当接して、物品10は上流側の押送部材88aに押される形で、第4の搬送台車84によって第3の搬送方向18W(下流側)へと搬送されていく。このようにして、物品10が第3の搬送台車64から第4の搬送台車84へと受け渡されて、左折時における物品10の搬送が継続される。
<When turning left>
When the third conveyance carriage 64 reaches the downstream end region of the third carriage rail 62 (the position of the third conveyance carriage 64 indicated by the phantom line in FIG. 5), the fourth conveyance carriage 84 becomes the fourth. In the upstream end region of the carriage rail 82 (the position of the fourth conveyance carriage 84 shown by a solid line in FIG. 5). The upstream feed member 88 a protrudes further upstream than within the range of the fourth carriage rail 82. Further, while waiting, the push members 88a and 88b of the fourth transport carriage 84 are in a contact invalid state (the state of the push members 88a and 88b shown by solid lines in FIG. 5).
And, similar to the delivery of the article 10 from the first conveyance carriage 24 to the second conveyance carriage 44 at the time of the right turn, while making the pushing members 68a, 68b of the third conveyance carriage 64 a contact invalid state, The pushing members 88a and 88b of the fourth transport carriage 84 are switched to the contact effective state (the state of the pushing members 88a and 88b indicated by phantom lines extended from the solid line in FIG. 5). Then, when the fourth transport carriage 84 travels in the third transport direction 18W, the article 10 in a state where the upstream pushing member 88a protrudes further upstream than within the range of the fourth carriage rail 84. The article 10 is conveyed by the fourth conveying carriage 84 in the third conveying direction 18W (downstream) while being pressed by the upstream feeding member 88a. In this way, the article 10 is transferred from the third conveyance carriage 64 to the fourth conveyance carriage 84, and the conveyance of the article 10 during the left turn is continued.

[分岐部における物品の受け渡し]
<ローラコンベアと台車レールの配置>
図6を用いて、搬送路の分岐部、すなわち搬送経路が枝分かれする場合における物品10の搬送について説明する。
この分岐部においては、上流側に位置する第1のローラコンベア12の下流側端部は、そこから左右両方向(図6中の上下方向)に延びるよう配置された第2のローラコンベア14に突き当たっている。この下流側に位置する第2のローラコンベア14上での物品10の搬送方向に関して、ここでは、第1のローラコンベア12で物品10が搬送される方向である第1の搬送方向12Wに対して右折方向(図6中の下方向)を第2の搬送方向14W、それとは反対方向の左折方向(図6中の上方向)を第3の搬送方向18Wとする。
第1のローラコンベア12の左側(第1の搬送方向12Wに対して左)に沿って、第1の搬送台車24が所属する第1の台車レール22が配置されている。この第1の搬送台車24の走行駆動装置26は、第1の搬送台車24の上流側押送部材28aよりもさらに上流側に設けられている。そのため、走行駆動装置26は、上流側押送部材28aと下流側押送部材28bとの間の外側に位置している。
第2のローラコンベア14の側方に沿って、第1のローラコンベア12とは反対側の位置に、第2の搬送台車44が所属する第2の台車レール42が配置されている。そして、第2の搬送方向14Wの先には、第2のローラコンベア14側方に沿って、第2の台車レール42とは反対側の位置に、第3の搬送台車64が所属する第3の台車レール62が配置されている。一方、第3の搬送方向18Wの先には、第2のローラコンベア14側方に沿って、第2の台車レール42とは反対側の位置に、第4の搬送台車84が所属する第8の台車レール82が配置されている。
[Handling of goods at the branch]
<Arrangement of roller conveyor and bogie rail>
With reference to FIG. 6, the conveyance of the article 10 when the conveyance path branches, that is, the conveyance path is branched will be described.
In this branching portion, the downstream end portion of the first roller conveyor 12 located on the upstream side hits the second roller conveyor 14 disposed so as to extend in both the left and right directions (the vertical direction in FIG. 6). ing. Regarding the conveyance direction of the article 10 on the second roller conveyor 14 located on the downstream side, here, with respect to the first conveyance direction 12W, which is the direction in which the article 10 is conveyed by the first roller conveyor 12 The right turn direction (downward direction in FIG. 6) is the second transport direction 14W, and the left turn direction (upward direction in FIG. 6) opposite thereto is the third transport direction 18W.
A first carriage rail 22 to which the first conveyance carriage 24 belongs is disposed along the left side of the first roller conveyor 12 (left with respect to the first conveyance direction 12W). The travel drive device 26 of the first transport carriage 24 is provided further upstream than the upstream push member 28 a of the first transport carriage 24. Therefore, the travel drive device 26 is located outside the upstream push member 28a and the downstream push member 28b.
A second carriage rail 42 to which the second conveyance carriage 44 belongs is disposed along the side of the second roller conveyor 14 at a position opposite to the first roller conveyor 12. And the 3rd conveyance trolley 64 to which the 3rd conveyance trolley 64 belongs in the position on the opposite side to the 2nd trolley rail 42 along the 2nd roller conveyor 14 side ahead of the 2nd conveyance direction 14W. The cart rail 62 is arranged. On the other hand, the 8th to which the 4th conveyance trolley 84 belongs to the position opposite to the 2nd trolley rail 42 along the 2nd roller conveyer 14 side ahead of the 3rd conveyance direction 18W. The bogie rail 82 is arranged.

<右折時または左折時>
この分岐部においては、まず、物品10が第1のローラコンベア12上を第1の搬送台車24によって搬送されている間、第2の搬送台車44は第2の台車レール42上で、第1のローラコンベア12と向かい合う位置(図6に実線で示す第2の搬送台車44の位置)に待機している。また、待機している間、第2の搬送台車44の押送部材48a,48bは当接無効状態(図6に実線で示す押送部材48a,48bの状態)になっている。
第1の搬送台車24は、その走行駆動装置26が上流側押送部材28aよりもさらに上流側に設けられているため、重心が上流側押送部材28aよりも上流側に寄っている。そのため、図6に仮想線で示す第1の搬送台車24の位置まで走行して押送部材28a,28bを両方とも第1の台車レール22の範囲外(下流側)まで突出させても、重心が第1の台車レール22上に残ったままとなり、第1の台車レール22から滑落することがない。このようにして第1の搬送台車24が押送部材28a,28bを両方とも第1の台車レール22の範囲内よりも下流側へ突出させたとき、物品10は、第1のローラコンベア12の下流端を越えた位置の、第2のローラコンベア14上まで搬送されることになる。
第1の搬送台車24は、物品10を第2のローラコンベア14上まで搬送した後、自身の押送部材28a,28bを当接無効状態に切り替える。その一方、物品10が搬送されてくる位置に待機している第2の搬送台車44は、自身の押送部材48a,48bを当接有効状態(図6において実線から延長された仮想線で示す押送部材48a,48bの状態)に切り替える。
その状態で第2の搬送台車44が第2の搬送方向14Wまたは第3の搬送方向18Wの方向へ走行することにより、物品10は、第2の搬送台車44の押送部材48aまたは押送部材48bに押されて第2のローラコンベア14上を動かされて、物品10の搬送が継続される。
<When turning right or left>
In this branching section, first, while the article 10 is being conveyed on the first roller conveyor 12 by the first conveying carriage 24, the second conveying carriage 44 is on the second carriage rail 42, Is in a position facing the roller conveyor 12 (the position of the second transport carriage 44 shown by the solid line in FIG. 6). Further, while waiting, the pushing members 48a and 48b of the second transport carriage 44 are in a contact invalid state (the state of the pushing members 48a and 48b shown by solid lines in FIG. 6).
Since the travel drive device 26 of the first transport carriage 24 is provided further upstream than the upstream push member 28a, the center of gravity is closer to the upstream side than the upstream push member 28a. Therefore, even if the vehicle travels to the position of the first transport carriage 24 indicated by the phantom line in FIG. 6 and both the pushing members 28a and 28b protrude beyond the range of the first carriage rail 22 (downstream side), the center of gravity is maintained. It remains on the first bogie rail 22 and does not slide off from the first bogie rail 22. In this way, when the first transport carriage 24 causes both of the pushing members 28 a and 28 b to protrude downstream from the range of the first carriage rail 22, the article 10 is downstream of the first roller conveyor 12. It is conveyed to the second roller conveyor 14 at a position beyond the end.
After the first transport carriage 24 transports the article 10 onto the second roller conveyor 14, the first transport cart 24 switches its pushing members 28 a and 28 b to the contact invalid state. On the other hand, the second transport carriage 44 standing by at the position where the article 10 is transported has its push members 48a and 48b in a contact effective state (pushing indicated by a virtual line extended from the solid line in FIG. 6). The state of the members 48a and 48b).
In this state, the second transport carriage 44 travels in the direction of the second transport direction 14W or the third transport direction 18W, so that the article 10 is moved to the push member 48a or the push member 48b of the second transport carriage 44. It is pushed and moved on the second roller conveyor 14, and the conveyance of the article 10 is continued.

物品10が分岐部において右折する、つまり図6において第2の搬送方向14Wへ搬送される場合は、第2の搬送方向14Wの先に配置されている第3の搬送台車64に対して第2の搬送台車44から物品10が受け渡される。すなわち、直線区間における上流側から下流側への物品10の受け渡しと同様に、物品10が第3の搬送台車64の位置に到達した際に、第2の搬送台車44の押送部材48a,48bを当接無効状態に切り替える一方で、第3の搬送台車64の押送部材68a,68bを当接有効状態に切り替えてから第3の搬送台車64を第2の搬送方向14Wへ走行させることにより、物品10を第2の搬送方向14Wのさらに下流側へと搬送する。
物品10が分岐部において左折する、つまり図6において第3の搬送方向18Wへ搬送される場合は、物品10が第4の搬送台車84の位置に到達した際に、第2の搬送台車44の押送部材48a,48bを当接無効状態に切り替える一方で、第4の搬送台車84の押送部材88a,88bを当接有効状態に切り替えてから第4の搬送台車84を第3の搬送方向18Wへ走行させることにより、物品10を第3の搬送方向18Wのさらに下流側へと搬送する。なお、図6において物品10を第3の搬送方向18Wへ搬送する場合には、その第3の搬送方向18W側に位置する第1の搬送台車24は、押送部材28a,28bを当接無効状態にしたら直ちに戻り走行を実行して第1の搬送方向12Wの上流側へと移動しておくことで、第2の搬送台車44が第1の搬送台車24と衝突しないようにすることが望ましい。
When the article 10 makes a right turn at the branching portion, that is, when it is transported in the second transport direction 14W in FIG. 6, the second transport is performed with respect to the third transport cart 64 disposed in the second transport direction 14W. The article 10 is delivered from the transport cart 44. That is, as with the delivery of the article 10 from the upstream side to the downstream side in the straight section, when the article 10 reaches the position of the third conveyance carriage 64, the pushing members 48a and 48b of the second conveyance carriage 44 are moved. By switching the pushing members 68a and 68b of the third transport carriage 64 to the contact valid state while switching to the contact invalid state, the third transport carriage 64 is caused to travel in the second transport direction 14W. 10 is transported further downstream in the second transport direction 14W.
When the article 10 turns left at the branching portion, that is, is conveyed in the third conveying direction 18W in FIG. 6, when the article 10 reaches the position of the fourth conveying carriage 84, While the pushing members 48a and 48b are switched to the contact invalid state, the push members 88a and 88b of the fourth transport carriage 84 are switched to the contact valid state, and then the fourth transport carriage 84 is moved to the third transport direction 18W. By traveling, the article 10 is transported further downstream in the third transport direction 18W. In FIG. 6, when the article 10 is transported in the third transport direction 18W, the first transport carriage 24 located on the third transport direction 18W side makes the abutting invalid state of the pushing members 28a and 28b. Then, it is desirable that the second transport carriage 44 does not collide with the first transport carriage 24 by immediately returning to the upstream side in the first transport direction 12W.

[搬送台車の制御]
以上のように、本発明においては複数の搬送台車間で物品10が受け渡されていくことによって物品10の搬送が行われる。各搬送台車の走行や押送部材の状態切り替えは、物品10の受け渡しが円滑に行われるように制御されるとよい。その制御方法の一例を以下に説明する。
[Control of transport cart]
As described above, in the present invention, the article 10 is conveyed by being delivered between a plurality of conveying carts. The traveling of each transport carriage and the switching of the state of the pushing member may be controlled so that the delivery of the article 10 is performed smoothly. An example of the control method will be described below.

<制御用機器の構成>
以下、図面を参照して各搬送台車の動作を制御するための各種機器の構成を説明する。
図7に示すように、各搬送台車(例えば第1の搬送台車24)は、自身の位置を検知するための台車位置センサ91と、自身の有する二つの押送部材の間(第1の搬送台車24なら押送部材28aと押送部材28bの間)に物品10が位置しているかどうかを検出するための物品センサ92とを備えている。これら台車位置センサ91と物品センサ92の構成例としては、例えば台車位置センサ91については、ローラコンベア12の側方に沿って一定間隔で設置された位置マーカ93(図2,図3)を光学センサによって検出し、位置マーカ93を何回検出したか数えることによって自身の位置を算出する装置として構成することができる。また、物品センサ92については、水平方向に投光して反射光の有無により物品10の存否を確認する光学センサを押送部材28aと押送部材28bの間(第1の搬送台車24の場合)に設けることによって構成することができる。
図7に示すように、各台車位置センサ91および各物品センサ92は、各搬送台車の動作を制御するための制御器90に接続されており、各搬送台車の位置などを制御器90へと通知するようになっている。なお、制御器90はコンピュータやプロセッサ、PLC等で構成することができ、これは搬送設備内に設置されるものであるが、各種機器との信号の送受信が可能なように設置されてあればよく、設置位置は任意である。
また、各搬送台車の走行駆動装置および旋回駆動装置も制御器90と接続されている。例えば図2,図4に示すように、第1の搬送台車24にはケーブル94が接続されており、第1の搬送台車24の走行駆動装置26および旋回駆動装置29mは、このケーブル94を介して、指令信号に基づき駆動電力を発生させるI/Oドライバ96を経て制御器90(図2,図4には図示せず)と接続されている。また、図2,図4には図示しない台車位置センサ91と物品センサ92も、図7に示すようにケーブル94によって制御器90と接続されているが、台車位置センサ91と物品センサ92は大きな駆動電力を必要としないのでI/Oドライバ96とは接続されていない。
<Configuration of control device>
Hereinafter, the configuration of various devices for controlling the operation of each transport carriage will be described with reference to the drawings.
As shown in FIG. 7, each transport cart (for example, the first transport cart 24) is between a cart position sensor 91 for detecting its own position and two pushing members that it has (the first transport cart). 24, an article sensor 92 is provided for detecting whether or not the article 10 is located between the pushing member 28a and the pushing member 28b. As an example of the configuration of the carriage position sensor 91 and the article sensor 92, for example, with respect to the carriage position sensor 91, position markers 93 (FIGS. 2 and 3) installed at regular intervals along the side of the roller conveyor 12 are optically used. It can be configured as a device that calculates its own position by detecting how many times the position marker 93 is detected by detecting with a sensor. As for the article sensor 92, an optical sensor that projects light in the horizontal direction and confirms the presence / absence of the article 10 based on the presence or absence of reflected light is provided between the pushing member 28a and the pushing member 28b (in the case of the first transport carriage 24). It can comprise by providing.
As shown in FIG. 7, each carriage position sensor 91 and each article sensor 92 are connected to a controller 90 for controlling the operation of each carriage, and the position of each carriage is transferred to the controller 90. It comes to notify. The controller 90 can be composed of a computer, a processor, a PLC, etc., which is installed in the transport facility, but only needs to be installed so as to be able to transmit / receive signals to / from various devices. Well, the installation position is arbitrary.
In addition, the traveling drive device and the turning drive device of each transport carriage are also connected to the controller 90. For example, as shown in FIGS. 2 and 4, a cable 94 is connected to the first transport carriage 24, and the travel drive device 26 and the turning drive device 29 m of the first transport carriage 24 are connected via this cable 94. The controller 90 (not shown in FIGS. 2 and 4) is connected via an I / O driver 96 that generates drive power based on the command signal. 2 and 4 are also connected to the controller 90 by a cable 94 as shown in FIG. 7, but the carriage position sensor 91 and the article sensor 92 are large. Since no driving power is required, the I / O driver 96 is not connected.

<制御手順と搬送速度推移>
図8のフローチャートおよび図9のグラフを用いて、各搬送台車の動作の大まかな制御手順を説明する。ここでは例として図1に示すような直線区間において上流側の第1の搬送台車24から下流側の第2の搬送台車44へと物品10を受け渡す際の制御について説明するが、制御手順については方向変更部や分岐部でも同様である。
<Control procedure and transfer speed transition>
A rough control procedure of the operation of each transport carriage will be described using the flowchart of FIG. 8 and the graph of FIG. Here, as an example, the control when delivering the article 10 from the upstream first transport carriage 24 to the downstream second transport carriage 44 in the straight section as shown in FIG. 1 will be described. The same applies to the direction change section and the branch section.

<<搬送走行−戻り走行−待機>>
図1の左側に示しているような、第1の搬送台車24が物品10を搬送している状態を始点として説明する。この状態は図8のステップS1を実行している状態であり、第1の搬送台車24は、押送部材28a,28bを当接有効状態にしたまま搬送方向Wに沿って走行することによって物品10を下流側へと搬送する搬送走行を実行している。この搬送走行における走行速度は、図9に示すように走行開始の時点から加速していくが、所定の最高速に達したら加速は中断され、第1の搬送台車24は定速走行に移行する。
第1の搬送台車24が搬送走行を行っている間、制御器90は第1の搬送台車24が物品10の搬送を担当する区画の下流端(第1の台車レール24の下流端領域)に到達しているか否かを、台車位置センサ91を介して確認する(図8のステップS2)。制御器90は第1の搬送台車24が下流端に到達していなければ(ステップS2−NO)そのまま搬送走行を継続させるが、下流端に到達している場合(ステップS2−YES)は、I/Oドライバ96および旋回駆動装置29mを介して押送部材28a,28bを当接無効状態に切り替えさせる(ステップS3)。そして制御器90は、押送部材28a,28bを当接無効状態としたまま上流側へと走行する戻り走行を第1の搬送台車24に実行させる(ステップS4)。
<< Conveyance travel-Return travel-Standby >>
A state where the first transport carriage 24 is transporting the article 10 as shown on the left side of FIG. 1 will be described as a starting point. This state is a state in which step S1 of FIG. 8 is being executed, and the first transport carriage 24 travels along the transport direction W while keeping the pushing members 28a and 28b in the contact effective state, whereby the article 10 Is being transported to the downstream side. As shown in FIG. 9, the travel speed in this transport travel is accelerated from the start of travel, but when reaching a predetermined maximum speed, the acceleration is interrupted and the first transport carriage 24 shifts to constant speed travel. .
While the first transport carriage 24 is transporting, the controller 90 moves to the downstream end of the section where the first transport carriage 24 is responsible for transporting the article 10 (the downstream end area of the first carriage rail 24). Whether or not the vehicle has arrived is confirmed via the cart position sensor 91 (step S2 in FIG. 8). If the first transport carriage 24 has not reached the downstream end (step S2-NO), the controller 90 continues the transport travel as it is, but if it has reached the downstream end (step S2-YES), I The push members 28a and 28b are switched to the contact invalid state via the / O driver 96 and the turning drive device 29m (step S3). Then, the controller 90 causes the first transport carriage 24 to perform a return travel that travels upstream while keeping the pushing members 28a and 28b in a contact invalid state (step S4).

このステップS2からステップS4にかけての走行速度の推移を、図9を用いて説明する。走行速度は、物品10を円滑に第2の搬送台車44へと受け渡すことができるように調節されるとよい。すなわち、制御器90は、第1の搬送台車24が第1の台車レール24の下流端領域に近づいた時点(下流端よりも少し上流側の地点に到達した時点)から走行速度を減速させてゆき、所定の受け渡し速度(安全に物品10の受け渡しが行える程度に低い速度)に達したら低速走行に移行する。図8のステップS3における当接無効状態への切り替えおよび第2の搬送台車44への物品10の受け渡しは、この低速走行状態で行われることになる。
そして、第2の搬送台車44へと物品10を受け渡したら(第2の搬送台車44側の制御については後述)、さらに走行速度を減少させてゆき、ゼロを越えて負の速度にまで至らせる(具体的には走行駆動装置26のモータを逆回転させる)ことで、第1の搬送台車24を上流側へと走行させる。
第1の搬送台車24が戻り走行を実行している間、制御器90は図8のステップS5において、第1の搬送台車24が物品10の搬送を担当する区画の上流端(第1の台車レール24の上流端領域)に到達しているか否かを、台車位置センサ91を介して確認する。制御器90は第1の搬送台車24が上流端に到達していなければ(ステップS5−NO)そのまま戻り走行を継続させるが、上流端に到達している場合(ステップS5−YES)は、I/Oドライバ96を介して走行駆動装置26を停止させることにより第1の搬送台車24を待機させる(ステップS6)。ここで、戻り走行の速度が搬送走行の速度よりも速く設定されていると、第1の搬送台車24はより早く上流端に戻ることができる。
The transition of the traveling speed from step S2 to step S4 will be described with reference to FIG. The traveling speed may be adjusted so that the article 10 can be smoothly delivered to the second transport carriage 44. That is, the controller 90 reduces the traveling speed from the time when the first transport carriage 24 approaches the downstream end region of the first carriage rail 24 (when the first transport carriage 24 reaches a point slightly upstream from the downstream end). After that, when a predetermined delivery speed (a speed that is low enough to safely deliver the article 10) is reached, the vehicle shifts to low speed running. The switching to the contact invalid state and the delivery of the article 10 to the second transport carriage 44 in step S3 in FIG. 8 are performed in this low speed traveling state.
Then, when the article 10 is delivered to the second transport carriage 44 (the control on the second transport carriage 44 side will be described later), the traveling speed is further reduced to reach a negative speed beyond zero. (Specifically, the first transport carriage 24 is caused to travel upstream by rotating the motor of the travel drive device 26 in the reverse direction).
While the first transport carriage 24 is performing return travel, the controller 90 in step S5 in FIG. 8, the upstream end of the section where the first transport carriage 24 is in charge of transporting the article 10 (first carriage). It is confirmed via a bogie position sensor 91 whether or not it has reached the upstream end region of the rail 24. If the first transport carriage 24 has not reached the upstream end (step S5-NO), the controller 90 continues the return travel as it is, but if it has reached the upstream end (step S5-YES), I The first drive carriage 24 is put on standby by stopping the travel drive device 26 via the / O driver 96 (step S6). Here, if the speed of the return travel is set to be higher than the speed of the transport travel, the first transport carriage 24 can return to the upstream end earlier.

<<待機−搬送走行>>
ステップS6で待機状態になった第1の搬送台車24は、ステップS7,S8を経て、第1の台車レール22よりも上流側から搬送されてきた物品10を受け取ってから再び搬送走行を行う(ステップS1に戻る)。第1の搬送台車24が上流側から物品10を受け取る際の制御は、第2の搬送台車44が第1の搬送台車24から物品10を受け取る際の制御と同様であるので、ステップS7,S8については第2の搬送台車44の動作を例にとって説明する。
第2の搬送台車44が、搬送を担当する区画の上流端、すなわち第2の台車レールの上流端領域(図1において実線で示す第2の搬送台車44の位置)で待機状態になっている間、制御器90は第2の搬送台車44の物品センサ92を用いて、第2の搬送台車44の押送部材48aと押送部材48bとの間に物品10の存在が検出されるどうか(第1の搬送台車24により物品10がこの位置まで搬送されてきているかどうか)を確認する(図8のステップS7)。
制御器90は物品10の存在が検出されなければ(ステップS7−NO)第2の搬送台車44にそのまま待機状態を継続させるが、物品10の存在が検出された場合(ステップS7−YES)は、I/Oドライバ96および第2の搬送台車44の旋回駆動装置を介して押送部材48a,48bを当接有効状態に切り替えさせる(ステップS8)。そして制御器90は、I/Oドライバ96および第2の搬送台車44の走行駆動装置46を介して、押送部材48a,48bを当接有効状態としたまま下流側へと走行する搬送走行を第2の搬送台車44に実行させる(ステップS1)。
<<< Standby-Conveyance >>>
The first transport carriage 24 which has been in a standby state in step S6 receives the article 10 transported from the upstream side of the first carriage rail 22 through steps S7 and S8, and then travels again (see FIG. Return to step S1). Since the control when the first transport cart 24 receives the article 10 from the upstream side is the same as the control when the second transport cart 44 receives the article 10 from the first transport cart 24, steps S7 and S8. Will be described taking the operation of the second transport carriage 44 as an example.
The second transport carriage 44 is in a standby state at the upstream end of the section in charge of transport, that is, the upstream end region of the second carriage rail (the position of the second transport carriage 44 shown by a solid line in FIG. 1). Meanwhile, the controller 90 uses the article sensor 92 of the second conveyance carriage 44 to determine whether the presence of the article 10 is detected between the pushing member 48a and the pushing member 48b of the second conveyance carriage 44 (first Whether or not the article 10 has been transported to this position by the transport carriage 24) (step S7 in FIG. 8).
If the presence of the article 10 is not detected (step S7—NO), the controller 90 continues the standby state for the second transport cart 44, but if the presence of the article 10 is detected (step S7—YES). The push members 48a and 48b are switched to the contact effective state via the I / O driver 96 and the turning drive device of the second transport carriage 44 (step S8). Then, the controller 90 uses the I / O driver 96 and the travel drive device 46 of the second transport carriage 44 to perform the transport travel that travels downstream while keeping the pushing members 48a and 48b in the contact effective state. The second transport cart 44 is executed (step S1).

このように、複数の搬送台車がそれぞれステップS1からステップS8を繰り返すことにより、物品10は複数の搬送台車間で受け渡しされながら下流側へと搬送されていく。
なお、物品10がローラコンベア12上で搬送される速度は、搬送を担当している搬送台車の速度と等しくなる。ここで、図9に示すように、第1の搬送台車24から第2の搬送台車44へと物品10を受け渡すときの両搬送台車24,44の速度を等しくし、両搬送台車24,44とも移動しつつ受け渡しを実行することで、物品10を停止させることなく連続的に搬送することができる。両搬送台車24,44の速度が等しければ物品10が受け渡し時に衝撃を受けることはないが、受け渡しの確実化のため、上流側の第1の搬送台車24は、図9の速度グラフに示すように受け渡し直前でやや減速しておくことが好ましい。こうした加減速や停止、あるいは走行開始においては、粉塵の発生を抑えるために、急激に速度変化させるのではなく、緩やかに速度を変化させるのが好ましい。
また、図9では物品10が第1の搬送台車24の担当区画内で待機している状態から搬送が開始され、第2の搬送台車44の担当区画下流端で搬送が完了すると仮定して、第1の搬送台車24の初期速度をゼロ、第2の搬送台車44の最終速度をゼロとしているが、第1の搬送台車24よりもさらに上流側から物品10が搬送されて来る場合は、物品10を無停止で搬送させるために、第1の搬送台車24は待機しておくのではなく移動しながら上流側から物品10を受け取るのが好ましい。また第2の搬送台車44よりもさらに下流側へ物品10を搬送する場合は、第2の搬送台車44は最終的に停止するのではなく移動しながら下流側へ物品10を渡すのが好ましく、また渡した後は戻り走行を実行して上流側へ戻るのが好ましい。
In this way, the plurality of transport carts repeats Step S1 to Step S8, respectively, whereby the article 10 is transported to the downstream side while being transferred between the plurality of transport carts.
Note that the speed at which the article 10 is transported on the roller conveyor 12 is equal to the speed of the transport carriage in charge of transport. Here, as shown in FIG. 9, the speeds of the two transport carts 24, 44 when the article 10 is transferred from the first transport cart 24 to the second transport cart 44 are equalized. In addition, by executing the delivery while moving, the article 10 can be continuously conveyed without stopping. If the speeds of both transport carriages 24 and 44 are equal, the article 10 will not receive an impact during delivery, but the upstream first transport carriage 24 is shown in the speed graph of FIG. 9 in order to ensure delivery. It is preferable to decelerate slightly just before delivery. In such acceleration / deceleration, stop, or start of running, it is preferable to change the speed gradually rather than abruptly changing the speed in order to suppress the generation of dust.
Further, in FIG. 9, assuming that the article 10 is started to be transported from a state in which the article 10 is waiting in the section in charge of the first transport carriage 24 and transport is completed at the downstream end of the section in charge of the second transport carriage 44, The initial speed of the first transport carriage 24 is set to zero and the final speed of the second transport carriage 44 is set to zero. However, when the article 10 is transported further upstream than the first transport carriage 24, the article In order to transport 10 without stopping, it is preferable that the first transport carriage 24 receives the article 10 from the upstream side while moving instead of waiting. Further, when the article 10 is transported further downstream than the second transport cart 44, it is preferable that the second transport cart 44 is not finally stopped but the article 10 is transferred to the downstream side while moving. Moreover, after passing, it is preferable to perform a return run and return to the upstream side.

ここでは直線区画における第1の搬送台車24と第2の搬送台車44の動作について説明したが、制御器90の行う制御は、第1の搬送台車24よりもさらに上流側から第1の搬送台車24への物品10の受け渡し、および第2の搬送台車24よりもさらに下流側への第2の搬送台車24からの物品10の受け渡しにおいても同様である。また、方向変更部や分岐部においても、同様の制御で各搬送台車間の物品10の受け渡しを行うことができる。   Here, the operation of the first conveyance carriage 24 and the second conveyance carriage 44 in the straight section has been described. However, the control performed by the controller 90 is the first conveyance carriage further upstream than the first conveyance carriage 24. The same applies to the delivery of the article 10 to 24 and the delivery of the article 10 from the second transport carriage 24 further downstream than the second transport carriage 24. In the direction changing unit and the branching unit, the article 10 can be transferred between the transport carts by the same control.

以上に説明した本発明の実施形態例としての搬送設備においては、主コンベアとなるローラコンベア12の側方に沿って走行する搬送台車(第1の搬送台車24など)によって物品10を押送するため、搬送台車の走行に伴って粉塵が発生したとしても、その発生位置は搬送台車が所属する台車レール(第1の台車レール22など)上の位置となるため、ローラコンベア12上の物品10がその粉塵の影響を受ける可能性は極めて小さくなる。また、ローラコンベア12が設備の床面近くに設置される低床コンベアであっても、台車レールおよび搬送台車をローラコンベア12の側方に配置することにより本発明を実施することが可能である。
また、図9に示すように、第1の搬送台車24から第2の搬送台車44へと物品10を受け渡した後、第1の搬送台車24は負の速度で戻り走行することによって上流側へ戻るので、さらに上流側から次の物品10が搬送されてきたときに第2の搬送台車44が物品10を搬送中であっても、第1の搬送台車24は次の物品10の搬送を開始することができる。そのため、1つのローラコンベア12上で複数の物品10を同時に搬送することが可能となる。よって、搬送設備全体としての搬送効率を高いものとできる。
また、図2に示すような搬送台車24の走行駆動装置26は、物品10を1つ移動させるだけの駆動力があればよいので、比較的小型に作ることができて、搬送設備の構築にあたって省スペース化、低コスト化を図ることができる。また、一つの走行駆動装置26で一つの物品10を運ぶので、物品10の一つ一つについて細かく搬送速度の調節を行うことも可能である。
In the transport facility as an embodiment of the present invention described above, the article 10 is pushed by a transport cart (such as the first transport cart 24) traveling along the side of the roller conveyor 12 serving as a main conveyor. Even if dust is generated along with the traveling of the transport carriage, the generation position thereof is a position on the carriage rail (the first carriage rail 22 or the like) to which the transport carriage belongs, so that the article 10 on the roller conveyor 12 is The possibility of being affected by the dust is extremely small. Even if the roller conveyor 12 is a low-floor conveyor installed near the floor of the facility, the present invention can be implemented by arranging the carriage rail and the conveyance carriage on the side of the roller conveyor 12. .
Also, as shown in FIG. 9, after delivering the article 10 from the first transport carriage 24 to the second transport carriage 44, the first transport carriage 24 returns to the upstream side by traveling at a negative speed. Since it returns, even if the 2nd conveyance trolley 44 is conveying the article 10 when the next article 10 is further conveyed from the upstream side, the 1st conveyance trolley 24 starts conveyance of the next article 10 can do. Therefore, it becomes possible to simultaneously convey a plurality of articles 10 on one roller conveyor 12. Therefore, the conveyance efficiency as the whole conveyance facility can be made high.
Further, the traveling drive device 26 of the transport carriage 24 as shown in FIG. 2 only needs to have a driving force to move the article 10 by one, so that it can be made relatively small, and in constructing the transport facility. Space saving and cost reduction can be achieved. Further, since one article 10 is carried by one traveling drive device 26, it is possible to finely adjust the conveyance speed for each of the articles 10.

[変形例]
なお、以上において説明した本実施形態においては、ローラコンベア12上に直接載置した物品10を搬送することを想定しているが、例えばトレイに支持された物品や搬送用の容器に収容された物品を搬送する構成としてもよく、そのような場合は物品を支持あるいは収容している部材(トレイや容器)ごと被搬送体とみなして、搬送台車の押送部材で押して搬送すればよい。
また、本実施形態においては、図3に示すように、上流側の押送部材28aと下流側の押送部材28bが共通の旋回軸28rに取り付けられて、当接有効状態と当接無効状態との切り替えが上流側と下流側で同時に行われるようにしているが、上流側の押送部材28aと下流側の押送部材28bとを別々に旋回できるようにしてもよく、物品10の受け渡しの際に、状態を切り替えなければならない最低限の押送部材のみの状態を切り替えるようにしてもよい。
また、本実施形態においては、図1に示すように上流側の押送部材28aと下流側の押送部材28bのどちらかが第1の台車レール22の範囲外に突出できるようにしているが、各台車レールの配置スペースについて十分に余裕があるならば押送部材を台車レール外に突出させる構成を採用しなくともよい。
また、本実施形態においては、図1に示すように上流側の押送部材28aと下流側の押送部材28bとの間に物品10がちょうど収まるように描いているが、物品10を搬送するためには上流側の押送部材28aが物品10に当接すればよく、下流側の押送部材28bは物品10と少し間隔を空けていてもよい。下流側の押送部材28bは、第1の搬送台車24の速度変化時に物品10が慣性で前方へ移動し過ぎない程度に物品10の動きを抑止できればよいので、物品10との間隔はさほど小さくする必要はなく、上流側の押送部材28aと下流側の押送部材28bとの間の間隔は大きく設定してよい。上流側の押送部材28aと下流側の押送部材28bとの間の間隔を大きく設定することにより、様々な寸法の物品10を搬送することができる。なお、旋回軸28rを伸縮式にして、上流側の押送部材28aと下流側の押送部材28bの間の間隔を調節できるようにしてもよい。
[Modification]
In the present embodiment described above, it is assumed that the article 10 placed directly on the roller conveyor 12 is conveyed. For example, the article 10 is accommodated in an article supported by a tray or a container for conveyance. The configuration may be such that the article is transported. In such a case, the members (tray and container) that support or contain the article may be regarded as a transported body and may be transported by being pushed by the feed member of the transport carriage.
Further, in the present embodiment, as shown in FIG. 3, the upstream-side pushing member 28a and the downstream-side pushing member 28b are attached to a common turning shaft 28r, and the contact effective state and the contact invalid state are set. Although the switching is performed simultaneously on the upstream side and the downstream side, the upstream side pushing member 28a and the downstream side pushing member 28b may be turned separately, and when the article 10 is delivered, You may make it switch the state of only the minimum pushing member which should switch a state.
Further, in the present embodiment, as shown in FIG. 1, either the upstream push member 28 a or the downstream push member 28 b can protrude outside the range of the first carriage rail 22. If there is a sufficient margin for the arrangement space of the carriage rails, it is not necessary to adopt a configuration in which the pushing member protrudes outside the carriage rails.
Further, in the present embodiment, as shown in FIG. 1, the article 10 is drawn so that the article 10 just fits between the upstream pushing member 28a and the downstream pushing member 28b. In this case, the upstream-side push member 28 a may be in contact with the article 10, and the downstream-side push member 28 b may be slightly spaced from the article 10. The downstream pushing member 28b only needs to be able to suppress the movement of the article 10 to such an extent that the article 10 does not move too much forward due to inertia when the speed of the first transport carriage 24 changes, so the distance from the article 10 is made much smaller. There is no need, and the distance between the upstream push member 28a and the downstream push member 28b may be set large. By setting a large distance between the upstream-side push member 28a and the downstream-side push member 28b, the articles 10 having various dimensions can be conveyed. The pivot shaft 28r may be telescopic so that the distance between the upstream push member 28a and the downstream push member 28b can be adjusted.

また、本実施形態においては、図5に示すように、方向変更時に物品10の姿勢は変更していないが、物品10が第1のローラコンベア12の下流端領域まで到達した際に、下流側の第2の搬送台車44が押送部材48a,48bを当接有効状態にする前に、ターンテーブルなどによって物品10の姿勢を回転(この場合は90°)させるなどして、物品10を方向変更後の搬送方向に適した姿勢に変更してもよい。特に、物品10が複雑な形状をしている場合や、方向変更の角度が直角でない場合には、方向変更時に物品10の姿勢を適切に変更することが好ましい。
また、本実施形態においては、図5に示すように、方向変更部においては、第1のローラコンベア12の右側方に第2のローラコンベア14の上流端が突き当てられるといったように、上流側の主コンベアの側方に下流側の主コンベアが突き当てられるようにしているが、主コンベアの配置はこれに限るものではなく、下流側の主コンベアの側方に上流側の主コンベアが突き当てられるようにしてもよい。例えば、第2のローラコンベア14の上流側の左側方に第1のローラコンベア12下流端を突き当てた配置とし、物品10が第1のローラコンベア12から第2のローラコンベア14へと搬送される際には、第1の搬送台車24は、第1の台車レール22の範囲内よりも下流側へ下流側押送部材28bが突出する状態となるまで物品10を搬送することにより、物品10を第2のローラコンベア14上へと届けるようにしてもよい。
In the present embodiment, as shown in FIG. 5, the posture of the article 10 is not changed when the direction is changed, but when the article 10 reaches the downstream end region of the first roller conveyor 12, the downstream side Before the second transport carriage 44 makes the pushing members 48a and 48b abut, the orientation of the article 10 is changed by rotating the posture of the article 10 (in this case, 90 °). You may change into the attitude | position suitable for a subsequent conveyance direction. In particular, when the article 10 has a complicated shape, or when the direction change angle is not a right angle, it is preferable to appropriately change the posture of the article 10 when the direction is changed.
Further, in the present embodiment, as shown in FIG. 5, in the direction changing unit, the upstream side of the second roller conveyor 14 is abutted against the right side of the first roller conveyor 12. However, the arrangement of the main conveyor is not limited to this, and the upstream main conveyor is pushed to the side of the downstream main conveyor. You may make it hit. For example, the arrangement is such that the downstream end of the first roller conveyor 12 abuts on the left side of the upstream side of the second roller conveyor 14, and the article 10 is conveyed from the first roller conveyor 12 to the second roller conveyor 14. In this case, the first conveying carriage 24 conveys the article 10 by conveying the article 10 until the downstream pushing member 28b protrudes further downstream than within the range of the first carriage rail 22. You may make it deliver on the 2nd roller conveyor 14. FIG.

また、本実施形態においては、ローラコンベア12上で物品10を搬送しているが、物品を支持する主コンベアはローラコンベアに限るものではなく、その上で搬送台車が物品10を押すことによって搬送を行えるものであればよく、例えば極めて滑らかに表面加工されて摩擦が生じにくくなっているプレート上で物品10を搬送してもよい。また、物品10を車輪付きの台座に載せて搬送するようにすれば、主コンベアとして特別な加工を施していない普通のプレートを用いることもできる。
また、本実施形態においては、物品10の搬送がローラコンベア12上で完結するものとしているが、ローラコンベア12から別の装置へと物品10を運び込むようにしてもよい。例えば図10に示すように、ローラコンベア12の下流端より先に、コンベア自身が駆動して物品10を搬送できる駆動コンベア80を敷設しておくと、第1の搬送台車24によってこの駆動コンベア80上まで搬送された物品10はその後、駆動コンベア80によって搬送されていく。なおこのとき、第1の搬送台車24の下流側の押送部材28bは、第1の台車レール22の範囲内より下流側へ突出して駆動コンベア80上の領域にまで進出する。これにより、第1の台車レール22がローラコンベア12の下流端までしか敷設されていなくとも、物品10を駆動コンベア80上の領域にまで運ぶことができる。このようにすれば、駆動コンベア80を使わなければならない区間があったとしても、それ以外の区間については本発明に係る搬送方式を採用することができる。
Moreover, in this embodiment, although the articles | goods 10 are conveyed on the roller conveyor 12, the main conveyor which supports articles is not restricted to a roller conveyor, and it conveys by the conveyance carriage pushing the articles | goods 10 on it. For example, the article 10 may be transported on a plate that is extremely smooth and has less friction. If the article 10 is transported on a pedestal with wheels, an ordinary plate that is not subjected to special processing can be used as the main conveyor.
Moreover, in this embodiment, although conveyance of the articles | goods 10 shall be completed on the roller conveyor 12, you may make it carry the articles | goods 10 from the roller conveyor 12 to another apparatus. For example, as shown in FIG. 10, if a driving conveyor 80 that can be driven by the conveyor itself and transport the article 10 is laid before the downstream end of the roller conveyor 12, the driving conveyor 80 is driven by the first transport carriage 24. The article 10 conveyed to the top is then conveyed by the drive conveyor 80. At this time, the pushing member 28b on the downstream side of the first transport carriage 24 protrudes downstream from the range of the first carriage rail 22 and advances to the region on the drive conveyor 80. Thereby, even if the first cart rail 22 is laid only up to the downstream end of the roller conveyor 12, the article 10 can be transported to the region on the drive conveyor 80. If it does in this way, even if there is a section which must use drive conveyor 80, the conveyance system concerning the present invention can be adopted about other sections.

10 物品
12 ローラコンベア
22 第1の台車レール
24 第1の搬送台車
42 第2の台車レール
44 第2の搬送台車
10 Article 12 Roller Conveyor 22 First Carriage Rail 24 First Carriage Car 42 Second Carriage Rail 44 Second Carriage Car

Claims (8)

設備内に設定された搬送路に沿って被搬送体を搬送する搬送設備において、
前記搬送路に沿って設けられた、被搬送体を支持する主コンベアと、
前記主コンベアに沿って前記主コンベアの側方に配置された複数の走行体レールと、
を備え、
前記複数の走行体レールにはそれぞれ、各走行体レールに沿って走行可能な搬送走行体が所属しており、
前記搬送走行体は、
走行体レールに沿って走行するための走行駆動装置と、上流側押送部材および下流側押送部材と、を備えており、前記上流側押送部材および下流側押送部材は、主コンベア上の被搬送体の上流側端部または下流側端部にそれぞれ当接できる当接有効状態と当接しない当接無効状態とを切り替え可能となっており、
前記上流側押送部材および前記下流側押送部材のうち少なくとも前記上流側押送部材を被搬送体の上流側端部に当接できる当接有効状態としながら走行体レールに沿って走行することで、当該被搬送体を主コンベア上で搬送路に沿って押送して搬送することが可能であり、
搬送している被搬送体が自身の所属する走行体レールの下流端領域に到達した際には少なくとも前記下流側押送部材による当接有効状態を解除し、より下流側に設けられた走行体レールに所属する搬送走行体によって被搬送体の搬送を継続すること
を特徴とする搬送設備。
In the transport facility that transports the transported object along the transport path set in the facility,
A main conveyor that is provided along the conveyance path and supports the object to be conveyed;
A plurality of traveling body rails arranged on the side of the main conveyor along the main conveyor,
With
Each of the plurality of traveling body rails belongs to a traveling traveling body that can travel along each traveling body rail,
The transport traveling body is:
A traveling drive device for traveling along the traveling body rail, and an upstream push member and a downstream push member are provided, and the upstream push member and the downstream push member are transported bodies on the main conveyor. It is possible to switch between a contact effective state that can contact each of the upstream end portion or the downstream end portion and a contact invalid state that does not contact,
By traveling along the traveling body rail while maintaining at least the upstream pushing member of the upstream pushing member and the downstream pushing member in a contact effective state capable of contacting the upstream end of the transported body, It is possible to push and transport the transported body along the transport path on the main conveyor,
When the conveyed object being conveyed reaches the downstream end region of the traveling body rail to which it belongs, at least the contact effective state by the downstream side pushing member is canceled, and the traveling body rail provided on the further downstream side Conveying equipment characterized in that the transported body continues to be transported by the transport traveling body belonging to the.
搬送走行体が、搬送している被搬送体が自身の所属する走行体レールの下流端領域に到達して上流側押送部材および/または前記下流側押送部材による当接有効状態を解除した後、自身の所属する走行体レールに沿って上流側へと向かう戻り走行を行うこと
を特徴とする請求項1に記載の搬送設備。
After the transport traveling body reaches the downstream end region of the traveling body rail to which the transport traveling body belongs and releases the contact effective state by the upstream pushing member and / or the downstream pushing member, The transfer equipment according to claim 1, wherein a return traveling toward an upstream side is performed along a traveling body rail to which the vehicle belongs.
搬送路の直線区間においては、前記搬送路に沿って主コンベアの左側方と右側方とに交互に走行体レールが配置されていること
を特徴とする請求項1に記載の搬送設備。
The conveying equipment according to claim 1, wherein in the straight section of the conveying path, traveling body rails are alternately arranged on the left side and the right side of the main conveyor along the conveying path.
搬送走行体の走行駆動装置は上流側押送部材または下流側押送部材のどちらか寄りに設けられており、
前記上流側押送部材および前記下流側押送部材のうち、前記走行駆動装置と離れた側のものは、前記搬送走行体が所属する走行体レールの範囲内よりも上流側または下流側へと突出することが可能であること
を特徴とする請求項1に記載の搬送設備。
The travel driving device of the transport traveling body is provided on either the upstream side pushing member or the downstream side pushing member,
Of the upstream side push member and the downstream side push member, those on the side away from the travel drive device project to the upstream side or the downstream side within the range of the travel body rail to which the transport travel body belongs. The transport equipment according to claim 1, wherein the transport equipment can be used.
搬送路の方向変更部においては、
上流側の主コンベアおよび走行体レールと、下流側の主コンベアおよび走行体レールとが相異なる方向に沿って配置されており、
前記上流側の主コンベアの下流端領域に被搬送体が搬送されてきた際には、前記下流側の走行体レールに所属する搬送走行体の上流側押送部材がその走行体レールの範囲内よりも上流側へ突出した状態で上流側端部に当接してから下流側へ走行することで前記下流側の走行体レールに所属する搬送走行体による被搬送体の搬送を継続すること
を特徴とする請求項4に記載の搬送設備。
In the direction change part of the transport path,
The upstream main conveyor and traveling body rail and the downstream main conveyor and traveling body rail are arranged along different directions,
When the transported body has been transported to the downstream end region of the upstream main conveyor, the upstream pushing member of the transport traveling body belonging to the downstream traveling body rail is within the range of the traveling body rail. In addition, the conveyance body is continued to be conveyed by the conveyance traveling body belonging to the downstream traveling body rail by traveling to the downstream side after contacting the upstream end in a state of protruding to the upstream side. The transport facility according to claim 4.
搬送路の方向変更部においては、
上流側の主コンベアおよび走行体レールと、下流側の主コンベアおよび走行体レールとが相異なる方向に沿って配置されており、
前記上流側の主コンベアの下流端領域に被搬送体が搬送されてきた際には、前記上流側の走行体レールに所属する搬送走行体が、その下流側押送部材が自身の所属する走行体レールの範囲内よりも下流側へ突出した状態となるまで被搬送体を下流側へと搬送することによって、被搬送体を下流側の主コンベア上へ移送すること
を特徴とする請求項4に記載の搬送設備。
In the direction change part of the transport path,
The upstream main conveyor and traveling body rail and the downstream main conveyor and traveling body rail are arranged along different directions,
When the transported body has been transported to the downstream end area of the upstream main conveyor, the transport traveling body belonging to the upstream traveling body rail is the traveling body to which the downstream pushing member belongs. 5. The transported body is transported to a downstream main conveyor by transporting the transported body to the downstream side until it is in a state of projecting to the downstream side from within the range of the rail. The described transport equipment.
搬送路の分岐部においては、
下流側の主コンベアおよび走行体レールが、上流側の主コンベアおよび走行体レールの搬送方向から見て左右両方向に延びるように配置されており、
前記上流側の走行体レールに所属する搬送走行体は、その走行駆動装置が上流側押送部材よりもさらに上流側に設けられており、上流側押送部材と下流側押送部材の両方を前記上流側の走行体レールの範囲内よりも下流側へと突出させることで、搬送している被搬送体を下流側の主コンベア上へ移送することが可能であること
を特徴とする請求項4に記載の搬送設備。
At the branch part of the transport path,
The downstream main conveyor and the traveling body rail are arranged so as to extend in both the left and right directions when viewed from the conveying direction of the upstream main conveyor and the traveling body rail,
The transport traveling body belonging to the upstream traveling body rail has a traveling drive device provided further upstream than the upstream pushing member, and both the upstream pushing member and the downstream pushing member are disposed on the upstream side. 5. The conveyed object to be conveyed can be transferred onto the main conveyor on the downstream side by projecting to the downstream side from within the range of the traveling body rail. Transport equipment.
搬送走行体の上流側押送部材および下流側押送部材は、走行体レールに沿って延びる共通の旋回軸に取り付けられており、
前記旋回軸を回動させることにより、上流側押送部材と下流側押送部材とを同時に旋回させることができ、これにより上流側押送部材と下流側押送部材を同時に当接有効状態または当接無効状態へと切り替え可能であること
を特徴とする請求項1に記載の搬送設備。
The upstream side pushing member and the downstream side pushing member of the transport traveling body are attached to a common turning shaft extending along the traveling body rail,
By rotating the swivel shaft, the upstream push member and the downstream push member can be swung simultaneously, so that the upstream push member and the downstream push member can be in the contact effective state or the contact invalid state at the same time. The transfer facility according to claim 1, wherein the transfer facility can be switched to.
JP2015122485A 2015-06-18 2015-06-18 Conveyance facility Pending JP2017007763A (en)

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