JP2017005770A - Manufacturing apparatus of stator for dynamo-electric machine - Google Patents

Manufacturing apparatus of stator for dynamo-electric machine Download PDF

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JP2017005770A
JP2017005770A JP2015113756A JP2015113756A JP2017005770A JP 2017005770 A JP2017005770 A JP 2017005770A JP 2015113756 A JP2015113756 A JP 2015113756A JP 2015113756 A JP2015113756 A JP 2015113756A JP 2017005770 A JP2017005770 A JP 2017005770A
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pair
stator
terminal
positioning
holding
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JP6489368B2 (en
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僚 鈴木
Ryo Suzuki
僚 鈴木
武司 黒沢
Takeshi Kurosawa
武司 黒沢
洋明 武田
Hiroaki Takeda
洋明 武田
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Denso Corp
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Denso Corp
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    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02KDYNAMO-ELECTRIC MACHINES
    • H02K15/00Methods or apparatus specially adapted for manufacturing, assembling, maintaining or repairing of dynamo-electric machines
    • H02K15/0056Manufacturing winding connections
    • H02K15/0068Connecting winding sections; Forming leads; Connecting leads to terminals
    • H02K15/0081Connecting winding sections; Forming leads; Connecting leads to terminals for form-wound windings

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  • Engineering & Computer Science (AREA)
  • Manufacturing & Machinery (AREA)
  • Power Engineering (AREA)
  • Manufacture Of Motors, Generators (AREA)
  • Windings For Motors And Generators (AREA)

Abstract

PROBLEM TO BE SOLVED: To provide a manufacturing method of stator for dynamo-electric machine capable of reducing occurrence of defective joint, by positioning a terminal pair located in the radial intermediate part reliably, in the stator for dynamo-electric machine where a plurality of terminal pairs consisting of two terminals to be joined, out of a plurality of terminals extending from the axial end face of a stator core, are arranged in the circumferential direction, and three or more of terminal pairs are arranged in each array extending in the radial direction.SOLUTION: A manufacturing apparatus includes a pair of positioning arrows 21, 22 for positioning three or more of terminal pairs 17a-17c, in each array extending in the radial direction, while holding from the opposite sides in the circumferential direction, when joining the predetermined terminals 161-166 of a conductor segment 15. The pair of positioning arrows 21, 22 have an intermediate protrusion 23 for positioning the terminal pair 17b, located in the radial intermediate part, while holding from the opposite sides in the radial direction.SELECTED DRAWING: Figure 13

Description

本発明は、例えば車両において電動機や発電機として使用される回転電機用固定子の製造装置に関する。   The present invention relates to an apparatus for manufacturing a stator for a rotating electrical machine used as an electric motor or a generator in a vehicle, for example.

従来、車両などに搭載される回転電機の固定子として、固定子コアにセグメント型コイルが巻装されている固定子が知られている。この固定子は、周方向に複数のスロットを有する円環状の固定子コアと、スロットに挿入されて固定子コアの軸方向端面から延出した複数の導体セグメントの所定の端末部同士が溶接等で接合されることにより固定子コアに巻装された固定子コイルとを備えている。   2. Description of the Related Art Conventionally, a stator in which a segment type coil is wound around a stator core is known as a stator of a rotating electrical machine mounted on a vehicle or the like. The stator includes an annular stator core having a plurality of slots in the circumferential direction, and predetermined end portions of a plurality of conductor segments inserted from the slots and extending from the axial end surfaces of the stator core. And a stator coil wound around the stator core.

そして、特許文献1には、複数の溶接対象としての端末部対を効率的に保持し、溶接痕の損傷を防止するようにした回転電機用固定子の製造方法が開示されている。この製造方法は、複数の導体セグメント(電気導体)を固定子コアに配置し、固定子コアから延び出す複数の端末部のうち接合されるべき2つの端末部を一対となし、これら複数の端末部対を環状に配列する工程と、周方向に隣り合う2つの端末部対の間に、両側の端末部対と接触させて保持具を配置して複数の端末部対を保持する工程と、複数の端末部対を保持した状態で複数の端末部対の先端部を接合する工程とを有する。   Patent Document 1 discloses a method of manufacturing a stator for a rotating electrical machine that efficiently holds terminal pairs as a plurality of objects to be welded and prevents damage to welding marks. In this manufacturing method, a plurality of conductor segments (electrical conductors) are arranged in a stator core, and a pair of two terminal portions to be joined among a plurality of terminal portions extending from the stator core are formed. A step of arranging the pair of parts in a ring, and a step of holding a plurality of terminal part pairs by placing a holding tool in contact with the terminal part pairs on both sides between two terminal part pairs adjacent in the circumferential direction; Joining the tip portions of the plurality of terminal portion pairs in a state where the plurality of terminal portion pairs are held.

特開2000−350422号公報JP 2000-350422 A

ところで、上記のように固定子コアのスロットに挿入されて巻装される固定子コイルは、各スロット内に偶数本(偶数層)の導体セグメントが径方向1列に挿入配置されている。そして、固定子コアの軸方向端面から延出した複数の端末部のうち接合されるべき2つの端末部が一対をなし、これら複数の端末部対が周方向に配列され、径方向1列に延びる各列において2対以上の端末部対が配置されている。   By the way, as described above, the stator coil inserted and wound in the slots of the stator core has even-numbered (even-numbered layer) conductor segments inserted and arranged in one row in the radial direction. And two terminal parts which should be joined among a plurality of terminal parts extended from the axial direction end face of a stator core make a pair, these a plurality of terminal part pairs are arranged in the peripheral direction, and are arranged in the diameter direction 1 line. Two or more pairs of terminal portions are arranged in each extending column.

この場合、上記の特許文献1に開示された製造方法では、最内径側及び最外径側に位置する端末部対の位置決め保持や溶接時のアースが可能である。しかし、固定子コイルが径方向に延びる各列において3対以上の端末部対が配置されている場合には、径方向中間部に位置する端末部対を径方向両側から保持して位置決めすることは構造上困難である。そのため、端末部対を接合する工程において、径方向中間部に位置する端末部対の接合不良が発生する恐れがある。   In this case, in the manufacturing method disclosed in Patent Document 1, positioning and holding of the pair of terminal portions positioned on the innermost diameter side and the outermost diameter side and grounding during welding are possible. However, when three or more pairs of terminal portions are arranged in each row in which the stator coils extend in the radial direction, the terminal pairs located in the radial intermediate portion are positioned and held from both sides in the radial direction. Is structurally difficult. Therefore, in the process of joining the terminal part pair, there is a possibility that a joint failure of the terminal part pair located in the radial intermediate part may occur.

本発明は、上記事情に鑑みてなされたものであり、固定子コアの軸方向端面から延出した複数の端末部のうち接合されるべき2つの端末部よりなる複数の端末部対が周方向に配列されて、径方向に延びる各列において3対以上の端末部対が配置されている回転電機用固定子において、径方向中間部に位置する端末部対の位置決めを確実にできるようにして接合不良の発生を低減し得るようにした回転電機用固定子の製造装置を提供することを解決すべき課題とする。   This invention is made | formed in view of the said situation, The several terminal part pair which consists of two terminal parts which should be joined among the several terminal parts extended from the axial direction end surface of the stator core is the circumferential direction. In the stator for a rotating electrical machine in which three or more pairs of terminal portions are arranged in each of the radially extending rows, the positioning of the terminal portion pair located in the radially intermediate portion can be ensured. It is an object to be solved to provide a stator for a rotating electrical machine that can reduce the occurrence of poor bonding.

上記課題を解決するためになされた本発明は、
周方向に複数のスロット(12)を有する円環状の固定子コア(11)と、前記スロットに挿入されて前記固定子コアの軸方向端面から延出した複数の導体セグメント(15)の所定の端末部(161〜166)同士が接合されることにより前記固定子コアに巻装された固定子コイル(13)と、を備え、前記固定子コアの軸方向端面から延出した複数の前記端末部のうち接合されるべき2つの前記端末部が一対をなし、これら複数の端末部対(17a〜17c)が周方向に配列されるとともに、径方向に延びる各列において3対以上の前記端末部対が配置されている回転電機用固定子の製造装置において、
前記導体セグメントの所定の前記端末部同士が接合される際に、径方向に延びる各列において3対以上の前記端末部対を周方向両側から保持して位置決めする一対の位置決め矢(21,22)を備え、一対の前記位置決め矢は、径方向中間部に位置する端末部対(17b)を径方向両側から保持して位置決めする中間凸部(23)を有することを特徴とする。
The present invention made to solve the above problems
An annular stator core (11) having a plurality of slots (12) in the circumferential direction, and a plurality of conductor segments (15) inserted into the slots and extending from the axial end surface of the stator core A plurality of terminals extending from axial end surfaces of the stator core, the terminal portions (161 to 166) being joined to each other, and a stator coil (13) wound around the stator core. The two terminal portions to be joined among the portions form a pair, and the plurality of terminal portion pairs (17a to 17c) are arranged in the circumferential direction, and three or more pairs of the terminals in each row extending in the radial direction In the manufacturing apparatus of the stator for a rotating electrical machine in which the part pair is arranged,
A pair of positioning arrows (21, 22) that hold and position three or more pairs of terminal portions from both sides in the circumferential direction in each row extending in the radial direction when the predetermined terminal portions of the conductor segments are joined to each other. ), And the pair of positioning arrows includes an intermediate convex portion (23) that holds and positions the terminal portion pair (17b) positioned at the radial intermediate portion from both radial sides.

この構成によれば、導体セグメントの所定の端末部同士が接合される際に、径方向に延びる各列において3対以上の端末部対を周方向両側から保持して位置決めする一対の位置決め矢を備え、一対の位置決め矢は、径方向中間部に位置する端末部対を径方向両側から保持して位置決めする中間凸部を有する。これにより、一対の位置決め矢で、径方向中間部に位置する端末部対の位置決めを確実に行うことができるので、接合不良の発生を低減することができる。   According to this configuration, when predetermined terminal portions of the conductor segments are joined together, the pair of positioning arrows that position and hold three or more pairs of terminal portions from both sides in the circumferential direction in each row extending in the radial direction. The pair of positioning arrows have intermediate convex portions that position and position the terminal pair located at the radial intermediate portion while holding the terminal portion pair from both sides in the radial direction. Thereby, since a pair of terminal part located in a radial direction intermediate part can be positioned reliably with a pair of positioning arrows, generation | occurrence | production of a joining defect can be reduced.

なお、この欄及び特許請求の範囲で記載された各部材や部位の後の括弧内の符号は、後述する実施形態に記載の具体的な部材や部位との対応関係を示すものであり、特許請求の範囲に記載された各請求項の構成に何ら影響を及ぼすものではない。   In addition, the code | symbol in the parenthesis after each member and site | part described in this column and the claim shows the correspondence with the specific member and site | part described in embodiment mentioned later, and is a patent. It does not affect the configuration of each claim described in the claims.

実施形態1に係る回転電機用固定子の溶接工程直前の状態である固定子組立て体の斜視図である。It is a perspective view of the stator assembly which is the state just before the welding process of the stator for rotary electric machines which concerns on Embodiment 1. FIG. 図1のA部を拡大して示す部分拡大図である。It is the elements on larger scale which expand and show the A section of FIG. 実施形態1において固定子コイルを構成する導体セグメントの斜視図である。FIG. 3 is a perspective view of a conductor segment constituting the stator coil in the first embodiment. 実施形態1において導体セグメントの所定の端末部同士を接合する際に、一対の位置決め矢、内径側保持具及び外径側保持具よりなる一組の製造装置を所定位置にセットした状態を示す斜視図である。The perspective view which shows the state which set the manufacturing apparatus which consists of a pair of positioning arrow, an inner diameter side holder, and an outer diameter side holder in the predetermined position, when joining the predetermined terminal parts of a conductor segment in Embodiment 1. FIG. 図4に示す状態に位置決め矢、内径側保持具及び外径側保持具をセットした際に、それらと位置決めされるべき導体セグメントの端末部対との位置関係を示す斜視図である。FIG. 5 is a perspective view showing the positional relationship between a positioning arrow, an inner diameter side holding tool, and an outer diameter side holding tool in the state shown in FIG. 4 and a terminal pair of conductor segments to be positioned. 図4に示す状態に一対の位置決め矢、内径側保持具及び外径側保持具をセットした際に、それらと位置決めされるべき導体セグメントの端末部対との位置関係を示す平面図である。It is a top view which shows the positional relationship with the terminal part pair of the conductor segment which should be positioned when a pair of positioning arrow, an inner diameter side holder, and an outer diameter side holder are set in the state shown in FIG. 図4に示す状態から一対の位置決め矢を径方向内側へ移動させて導体セグメントの所定の端末部対の周方向両側に挿入した状態を示す斜視図である。FIG. 5 is a perspective view showing a state in which a pair of positioning arrows are moved radially inward from the state shown in FIG. 図7のB部を拡大して示す部分拡大図である。It is the elements on larger scale which expand and show the B section of FIG. 図4に示す状態において位置決めされるべき導体セグメントの端末部対と一対の位置決め矢、内径側保持具及び外径側保持具との位置関係を示す平面図である。It is a top view which shows the positional relationship of the terminal part pair of the conductor segment which should be positioned in the state shown in FIG. 4, and a pair of positioning arrow, an inner diameter side holder, and an outer diameter side holder. 図9のC部を拡大して示す部分拡大図である。It is the elements on larger scale which expand and show the C section of FIG. 図9に示す状態において一対の位置決め矢で導体セグメントの所定の端末部対を周方向両側からクランプした状態を示す平面図である。FIG. 10 is a plan view showing a state in which a predetermined pair of end portions of a conductor segment is clamped from both sides in the circumferential direction with a pair of positioning arrows in the state shown in FIG. 9. 図11に示す状態から一対の位置決め矢を互いに径方向逆方向に移動させて径方向中間部に位置する端末部対を中間凸部で径方向両側から保持して位置決めした状態を示す平面図である。FIG. 12 is a plan view showing a state in which a pair of positioning arrows are moved in opposite radial directions from the state shown in FIG. 11 and the terminal pair located at the radial intermediate portion is held and positioned from both radial sides by intermediate convex portions. is there. 図12に示す状態から内径側保持具及び外径側保持具を径方向に移動させて内側保持部と外側保持部で最内径側の端末部対と最外径側の端末部対を径方向両側から保持して位置決めした状態を示す平面図である。From the state shown in FIG. 12, the inner diameter side holder and the outer diameter side holder are moved in the radial direction so that the inner diameter side end portion and the outermost diameter side end portion pair and the outermost diameter side end portion pair are radially aligned. It is a top view which shows the state hold | maintained and positioned from both sides. 図13の斜視図である。FIG. 14 is a perspective view of FIG. 13. 実施形態1において溶接工程終了後に固定子組立て体10を周方向に所定量回転させる状態を示す説明図である。FIG. 3 is an explanatory diagram illustrating a state in which the stator assembly 10 is rotated by a predetermined amount in the circumferential direction after the welding process is completed in the first embodiment. 変形例1において導体セグメントの所定の端末部同士を接合する際に、一対の位置決め矢、内径側保持具及び外径側保持具よりなる二組の製造装置を所定位置にセットした状態を示す斜視図である。The perspective view which shows the state which set two sets of manufacturing apparatuses which consist of a pair of positioning arrow, an inner diameter side holder, and an outer diameter side holder in the case of joining the predetermined terminal parts of a conductor segment in the modification 1. FIG. 実施形態2において一対の位置決め矢を径方向に相対移動させて径方向に配置された3対の端末部対を一対の位置決め矢で位置決めした状態を示す平面図である。In Embodiment 2, it is a top view which shows the state which carried out relative movement of a pair of positioning arrow to radial direction, and positioned 3 terminal part pairs arrange | positioned at radial direction with a pair of positioning arrow. 実施形態2において一対の位置決め矢を径方向に相対移動させて径方向に配置された3対の端末部対を一対の位置決め矢で位置決めした状態を示す斜視図である。In Embodiment 2, it is a perspective view which shows the state which carried out relative movement of a pair of positioning arrow to radial direction, and positioned 3 terminal part pairs arrange | positioned at radial direction with a pair of positioning arrow.

以下、本発明に係る回転電機用固定子の製造装置の実施形態について、図面を参照しつつ具体的に説明する。なお、本発明は、下記の実施形態や変形例に限定されるものではなく、本発明の趣旨を逸脱しない範囲で種々変更することが可能である。   Hereinafter, embodiments of a stator manufacturing apparatus for a rotating electrical machine according to the present invention will be specifically described with reference to the drawings. In addition, this invention is not limited to the following embodiment and modification, It can change variously in the range which does not deviate from the meaning of this invention.

〔実施形態1〕
先ず、本実施形態の製造装置により製造される回転電機用固定子の概略構成について図1〜図3を参照して説明する。なお、図1は、実施形態1に係る回転電機用固定子の溶接工程直前の状態である固定子組立て体の斜視図である。この固定子は、回転電機としての車両用交流発電機に搭載されるものであって、円環状の固定子コア11を有する。固定子コア11は、複数の鋼板を軸方向に積層して構成されている。固定子コア11の内周面には、軸方向に沿って複数のスロット12が設けられている。
Embodiment 1
First, a schematic configuration of a stator for a rotating electrical machine manufactured by the manufacturing apparatus of the present embodiment will be described with reference to FIGS. FIG. 1 is a perspective view of the stator assembly in a state immediately before the welding process of the stator for a rotating electrical machine according to the first embodiment. This stator is mounted on a vehicle AC generator as a rotating electrical machine, and has an annular stator core 11. The stator core 11 is configured by laminating a plurality of steel plates in the axial direction. A plurality of slots 12 are provided on the inner peripheral surface of the stator core 11 along the axial direction.

複数のスロット12には、巻線としての固定子コイル13が巻装されている。この固定子コイル13は、多相巻線としての3相巻線である。この固定子コイル13は、固定子コア11の一方の軸方向端部で第1コイルエンド群13aをなし、他方の軸方向端部で第2コイルエンド群13bをなしている。スロット12内には、固定子コイル13を構成する導体セグメント15が電気導体として収容されている。さらに、各スロット12とその中に収容された導体セグメント15との間には、絶縁シート14が介装されている。   A plurality of slots 12 are wound with stator coils 13 as windings. The stator coil 13 is a three-phase winding as a multiphase winding. The stator coil 13 forms a first coil end group 13a at one axial end of the stator core 11, and forms a second coil end group 13b at the other axial end. In the slot 12, a conductor segment 15 constituting the stator coil 13 is accommodated as an electric conductor. Further, an insulating sheet 14 is interposed between each slot 12 and the conductor segment 15 accommodated therein.

固定子コイル13は、電気導体としての複数の導体セグメント15を接合して構成されている。本実施形態では、図3に示すようなU字形状の導体セグメント15を主として用いている。なお、I字形状の導体セグメントを用いてもよい。図3に示すU字形状の導体セグメント15は、矩形断面を有する導体線をU字状に折り曲げた後に、両腕を所定位置で所定方向に捻って構成される。本実施形態では、大小2種類の図3に示したようなU字形状の導体セグメント15を用いている。この導体セグメント15の外周面には、絶縁被膜(図示せず)が被覆されている。なお、導体セグメント15の溶接で接合される両端末部には、絶縁被膜が剥離されることにより導体露出部が形成されている。   The stator coil 13 is configured by joining a plurality of conductor segments 15 as electric conductors. In this embodiment, a U-shaped conductor segment 15 as shown in FIG. 3 is mainly used. An I-shaped conductor segment may be used. The U-shaped conductor segment 15 shown in FIG. 3 is formed by bending a conductor wire having a rectangular cross section into a U shape and then twisting both arms in a predetermined direction at a predetermined position. In the present embodiment, two types of large and small U-shaped conductor segments 15 as shown in FIG. 3 are used. The outer peripheral surface of the conductor segment 15 is covered with an insulating film (not shown). In addition, the conductor exposed part is formed by peeling an insulating film in both the terminal parts joined by welding of the conductor segment 15. FIG.

これらU字形状の導体セグメント15は、矢印X方向の捻り加工を施した後に、固定子コア11の軸方向一端側からスロット12に挿入され、固定子コア11の他端側の軸方向端面から延出した開放端部16に矢印Y方向の捻り加工が施されて、図2のような第1コイルエンド群13aを形成する。開放端部16は、斜めに延びる斜行部16aと、他の導体セグメント15と接合される軸方向に延びる先端部16bとを有する。   These U-shaped conductor segments 15 are twisted in the direction of arrow X and then inserted into the slot 12 from one axial end side of the stator core 11, and from the axial end face on the other end side of the stator core 11. The extended open end 16 is twisted in the direction of arrow Y to form a first coil end group 13a as shown in FIG. The open end portion 16 includes an obliquely extending portion 16 a that extends obliquely and an end portion 16 b that extends in the axial direction and is joined to another conductor segment 15.

本実施形態では、1つのスロット12内に6本の導体セグメント15が径方向に6層をなして収容されている。この結果、第1コイルエンド群13aにおいては、6本の端末部161〜166が径方向1列に並べられている。そして、内径側で径方向に隣接する2つの端末部161,162が接合されるべき端末部対17aをなす。また、径方向中間部に位置して径方向に隣接する2つの端末部163,164が接合されるべき端末部対17bをなす。さらに、外径側で径方向に隣接する2つの端末部165,166が接合されるべき端末部対17cをなす。   In this embodiment, six conductor segments 15 are accommodated in one slot 12 in six layers in the radial direction. As a result, in the first coil end group 13a, the six terminal portions 161 to 166 are arranged in a row in the radial direction. And the two terminal parts 161 and 162 radially adjacent on the inner diameter side form a terminal part pair 17a to be joined. Further, two terminal portions 163 and 164 which are located in the radial intermediate portion and are adjacent in the radial direction form a terminal portion pair 17b to be joined. Further, two terminal portions 165 and 166 adjacent in the radial direction on the outer diameter side form a terminal portion pair 17c to be joined.

本実施形態では、複数の端末部対17a〜17cが3重の環をなすようにして3本の円環線上に配列されている。図2に示すように配置された複数の端末部対17a〜17cを溶接により接合することにより、固定子コア11を周方向に周回する一連の巻線が形成されている。   In the present embodiment, the plurality of terminal unit pairs 17a to 17c are arranged on three annular lines so as to form a triple ring. A series of windings that circulate around the stator core 11 in the circumferential direction are formed by joining a plurality of terminal portion pairs 17a to 17c arranged as shown in FIG. 2 by welding.

次に、上記の固定子の製造工程について説明する。先ず、固定子コア11を製造する。次いで、固定子コア11のスロット12に複数の導体セグメント15を挿入し、複数の端末部対17a〜17cを配列する工程に進む。この工程では、固定子コア11の軸方向一端側からスロット12内に複数の導体セグメント15を挿入する。そして、固定子コア11の他端側の軸方向端面から延出した導体セグメント15の複数の開放端部16に対して、図3に示すように矢印Y方向への捻り加工を施す。この捻り加工により、複数の開放端部16は、図2のように配列される。即ち、接合されるべき2つの端末部161〜166は、端末部対17a〜17cとして径方向に対向して並べられる。本実施形態では、3対の端末部対17a〜17cが径方向1列に配置されている。   Next, the manufacturing process of said stator is demonstrated. First, the stator core 11 is manufactured. Next, the plurality of conductor segments 15 are inserted into the slots 12 of the stator core 11, and the process proceeds to the step of arranging the plurality of terminal portion pairs 17a to 17c. In this step, a plurality of conductor segments 15 are inserted into the slot 12 from one axial end side of the stator core 11. Then, the plurality of open end portions 16 of the conductor segment 15 extending from the axial end surface on the other end side of the stator core 11 are twisted in the arrow Y direction as shown in FIG. By this twisting process, the plurality of open end portions 16 are arranged as shown in FIG. In other words, the two terminal portions 161 to 166 to be joined are arranged opposite to each other in the radial direction as the terminal portion pairs 17a to 17c. In the present embodiment, three pairs of terminal portions 17a to 17c are arranged in one row in the radial direction.

次に、保持工程と溶接工程を実施する。これにより、端末部対17a〜17cが溶接されて、所定の2つの開放端部16同士が電気的に接合される。この結果、複数の導体セグメント15を直列接続した巻線が構成される。   Next, a holding process and a welding process are performed. Thereby, terminal part pair 17a-17c is welded, and predetermined two open end parts 16 are electrically joined. As a result, a winding in which a plurality of conductor segments 15 are connected in series is formed.

次に、本実施形態の製造装置を用いて行う保持工程と溶接工程とを図4〜図16を参照して詳細に説明する。本実施形態の製造装置は、径方向1列に配置された3対以上(本実施形態では3対)の端末部対17a〜17cの周方向の位置決めをする一対の位置決め矢21,22を備えている。これら一対の位置決め矢21,22は、径方向中間部に位置する端末部対17bの径方向の位置決めをする中間凸部23と、最内径側に位置する端末部対17aの径方向の位置決めをする内側凸部28と、最外径側に位置する端末部対17cの径方向の位置決めをする外側凸部29とを有する。この場合、一方の位置決め矢21には、中間凸部23と内側凸部28が設けられ、他方の位置決め矢22には、中間凸部23と外側凸部29が設けられている。   Next, a holding process and a welding process performed using the manufacturing apparatus of the present embodiment will be described in detail with reference to FIGS. The manufacturing apparatus according to the present embodiment includes a pair of positioning arrows 21 and 22 that perform circumferential positioning of three or more pairs (three pairs in the present embodiment) of terminal portions 17a to 17c arranged in one row in the radial direction. ing. These pair of positioning arrows 21 and 22 are used for positioning the intermediate convex portion 23 for positioning the terminal portion pair 17b located in the radially intermediate portion and the terminal portion pair 17a located on the innermost diameter side in the radial direction. And the outer convex portion 29 for positioning the terminal portion pair 17c located on the outermost diameter side in the radial direction. In this case, one positioning arrow 21 is provided with an intermediate convex portion 23 and an inner convex portion 28, and the other positioning arrow 22 is provided with an intermediate convex portion 23 and an outer convex portion 29.

また、本実施形態の製造装置は、最内径側に位置する端末部対17aの径方向の位置決めをする内側保持部24を有する内径側保持具26と、最外径側に位置する端末部対17cの径方向の位置決めをする外側保持部25を有する外径側保持具27とを備えている。これら一対の位置決め矢21,22、内側保持部24(内径側保持具26)及び外側保持部25(外径側保持具27)は、溶接電流を通電する電極としても機能する。よって、これら一対の位置決め矢21,22、内側保持部24(内径側保持具26)及び外側保持部25(外径側保持具27)は、例えば銅や鉄、タングステン、アルミニウム等の導電性及び伝熱性に優れた材料で形成されている。   Further, the manufacturing apparatus of the present embodiment includes an inner diameter side holder 26 having an inner holding portion 24 that positions the terminal portion pair 17a located on the innermost diameter side in the radial direction, and a terminal portion pair located on the outermost diameter side. And an outer diameter side holding tool 27 having an outer holding portion 25 for positioning in the radial direction of 17c. The pair of positioning arrows 21, 22, the inner holding part 24 (inner diameter side holding tool 26), and the outer holding part 25 (outer diameter side holding tool 27) also function as electrodes for passing a welding current. Therefore, the pair of positioning arrows 21, 22, the inner holding part 24 (inner diameter side holding tool 26), and the outer holding part 25 (outer diameter side holding tool 27) are made of conductive materials such as copper, iron, tungsten, aluminum and the like. It is made of a material with excellent heat conductivity.

先ず、保持工程では、図1に示す形状に加工された固定子組立て体10を固定装置(図示せず)等で作業台上に固定する。次いで、図4、図5及び図6に示すように、固定子組立て体10に対して、中間凸部23、内側凸部28及び外側凸部29を有する一対の位置決め矢21,22と、内側保持部24を有する内径側保持具26と、外側保持部25を有する外径側保持具27を所定位置に配置する。即ち、径方向1列に配置された3対の端末部対17a〜17cに対して、固定子組立て体10の外径側に一対の位置決め矢21,22及び外径側保持具27を配置し、固定子組立て体10の内径側に内径側保持具26を配置する。   First, in the holding step, the stator assembly 10 processed into the shape shown in FIG. 1 is fixed on the work table by a fixing device (not shown) or the like. Next, as shown in FIGS. 4, 5, and 6, with respect to the stator assembly 10, a pair of positioning arrows 21, 22 having an intermediate convex portion 23, an inner convex portion 28, and an outer convex portion 29, and the inner side An inner diameter side holding tool 26 having a holding part 24 and an outer diameter side holding tool 27 having an outer holding part 25 are arranged at predetermined positions. That is, a pair of positioning arrows 21 and 22 and an outer diameter side holder 27 are arranged on the outer diameter side of the stator assembly 10 with respect to the three terminal pair 17a to 17c arranged in the radial line. The inner diameter side holder 26 is disposed on the inner diameter side of the stator assembly 10.

次いで、図7、図8、図9及び図10に示すように、固定子組立て体10の外径側に配置された一対の位置決め矢21,22を、駆動部(図示せず)により径方向内方へ外径側保持具27と共に前進移動させる。これにより、径方向1列に配置された3対の端末部対17a〜17cの周方向両側に形成された空間部に一対の位置決め矢21,22を挿入する。このとき、一対の位置決め矢21,22の互いに対向する対向面にそれぞれ突設された中間凸部23、内側凸部28及び外側凸部29が、3対の端末部対17a〜17cの間にそれぞれ位置するようにされる。   Next, as shown in FIGS. 7, 8, 9, and 10, a pair of positioning arrows 21, 22 arranged on the outer diameter side of the stator assembly 10 is radially moved by a drive unit (not shown). It is moved forward together with the outer diameter side holder 27. Thereby, a pair of positioning arrows 21 and 22 is inserted in the space part formed in the circumferential direction both sides of three pairs of terminal part pairs 17a-17c arrange | positioned at radial direction 1 row. At this time, the intermediate convex portion 23, the inner convex portion 28, and the outer convex portion 29 that are respectively provided on the opposing surfaces of the pair of positioning arrows 21 and 22 are arranged between the three terminal portion pairs 17a to 17c. Each will be located.

なお、一対の位置決め矢21,22の対向面に設けられた中間凸部23、内側凸部28及び外側凸部29は、3対の端末部対17a〜17cの離間距離よりも小さい径方向幅に形成されている。そして、図10に示すように、一方の位置決め矢21の中間凸部23は、径方向内側面が対向面と概ね直角に交わる平面よりなる保持面23aとされ、径方向外側面が先端に向かうにつれて先細りとなるテーパ面23bとされている。また、内側凸部28は、径方向内側面が対向面と概ね直角に交わる平面よりなる保持面28aとされ、径方向外側面が先端に向かうにつれて先細りとなるテーパ面28bとされている。   In addition, the intermediate | middle convex part 23, the inner side convex part 28, and the outer side convex part 29 which were provided in the opposing surface of a pair of positioning arrows 21 and 22 are radial width smaller than the separation distance of three pairs of terminal part pairs 17a-17c. Is formed. And as shown in FIG. 10, the intermediate convex part 23 of one positioning arrow 21 is made into the holding surface 23a which consists of a plane where a radial inner side cross | intersects a substantially right angle with an opposing surface, and a radial outer side surface goes to a front-end | tip. It is set as the taper surface 23b which becomes taper as it goes. Moreover, the inner side convex part 28 is made into the holding surface 28a which consists of a plane where a radial direction inner side surface cross | intersects a substantially right angle with an opposing surface, and the radial direction outer side surface is made into the taper surface 28b which becomes taper toward the front-end | tip.

そして、他方の位置決め矢22の中間凸部23は、径方向外側面が対向面と概ね直角に交わる平面よりなる保持面23aとされ、径方向内側面が、先端に向かうにつれて先細りとなるテーパ面23bとされている。また、外側凸部29は、径方向外側面が対向面と概ね直角に交わる平面よりなる保持面29aとされ、径方向内側面が先端に向かうにつれて先細りとなるテーパ面29bとされている。   And the intermediate convex part 23 of the other positioning arrow 22 is made into the holding surface 23a which consists of a plane where a radial direction outer side surface crosses a opposing surface substantially at right angle, and the taper surface where a radial direction inner side surface becomes taper toward the front-end | tip. 23b. In addition, the outer convex portion 29 is a holding surface 29a formed of a plane whose radially outer surface intersects the opposing surface at a substantially right angle, and a tapered surface 29b that tapers toward the tip of the radially inner surface.

次いで、図11に示すように、一対の位置決め矢21,22を、駆動部(図示せず)により互いに接近するように移動させて、一対の位置決め矢21,22で3対の端末部対17a〜17cを周方向両側から挟持する。このとき、一対の位置決め矢21,22の対向面に設けられた中間凸部23、内側凸部28及び外側凸部29は、それぞれ先端に向かうにつれて先細りとなるテーパ面23b,28b,29b有することから、3対の端末部対17a〜17cの間に円滑に入り込む。これにより、3対の端末部対17a〜17cは、一対の位置決め矢21,22の対向面で挟持されて、弾性変形した状態で周方向に位置決めされる。   Next, as shown in FIG. 11, the pair of positioning arrows 21 and 22 are moved so as to approach each other by a drive unit (not shown), and the pair of positioning arrows 21 and 22 forms three terminal pairs 17a. ˜17c is clamped from both sides in the circumferential direction. At this time, the intermediate convex portion 23, the inner convex portion 28, and the outer convex portion 29 provided on the opposing surfaces of the pair of positioning arrows 21, 22 have tapered surfaces 23b, 28b, 29b that taper toward the tip. Then, it smoothly enters between the three pairs of terminal portions 17a to 17c. Thereby, the three pairs of terminal portions 17a to 17c are sandwiched between the opposing surfaces of the pair of positioning arrows 21 and 22, and are positioned in the circumferential direction in a state of being elastically deformed.

次いで、図12に示すように、一対の位置決め矢21,22を、駆動部(図示せず)により径方向において互いに逆方向に相対移動するように移動させる。これにより、一方の位置決め矢21の中間凸部23の保持面23aと他方の位置決め矢22の中間凸部23の保持面23aとによって、径方向中間部に位置する端末部対17bが径方向両側から挟持されて位置決めされる。また、最内径側に位置する端末部対17aの外径側が、一方の位置決め矢21の内側凸部28の保持面28aによって位置決めされる。また、最外径側に位置する端末部対17cの内径側が、他方の位置決め矢22の外側凸部29の保持面29aによって位置決めされる。   Next, as shown in FIG. 12, the pair of positioning arrows 21 and 22 are moved by the drive unit (not shown) so as to move relative to each other in the radial direction. As a result, the holding portion 23a of the intermediate convex portion 23 of the one positioning arrow 21 and the holding surface 23a of the intermediate convex portion 23 of the other positioning arrow 22 allow the terminal portion pair 17b positioned in the radial intermediate portion to It is pinched and positioned. In addition, the outer diameter side of the terminal portion pair 17 a located on the innermost diameter side is positioned by the holding surface 28 a of the inner convex portion 28 of one positioning arrow 21. Further, the inner diameter side of the terminal portion pair 17 c located on the outermost diameter side is positioned by the holding surface 29 a of the outer convex portion 29 of the other positioning arrow 22.

次いで、図13及び図14に示すように、内径側保持具26及び外径側保持具27を、駆動部(図示せず)により互いに接近するように移動させる。これにより、最内径側に位置する端末部対17aの内径側が、当接した内径側保持具26の内側保持部24によって位置決めされる。また、最外径側に位置する端末部対17cの外径側が、当接した外径側保持具27の外側保持部25によって位置決めされる。これにより、径方向1列に配置された3対の端末部対17a〜17cは、弾性変形した状態で周方向及び径方向に確実に位置決めされた状態となって保持工程を終了する。   Next, as shown in FIGS. 13 and 14, the inner diameter side holder 26 and the outer diameter side holder 27 are moved closer to each other by a drive unit (not shown). As a result, the inner diameter side of the terminal pair 17a located on the innermost diameter side is positioned by the inner holding portion 24 of the inner diameter side holding tool 26 that comes into contact. In addition, the outer diameter side of the terminal pair 17 c located on the outermost diameter side is positioned by the outer holding portion 25 of the outer diameter side holding tool 27 that is in contact. Thereby, the three terminal pair 17a-17c arrange | positioned at radial direction 1 row will be in the state reliably positioned in the circumferential direction and radial direction in the state which elastically deformed, and complete | finishes a holding process.

次の溶接工程では、上記のように位置決めされた3対の端末部対17a〜17cの先端部に指向するようにして、TIG溶接装置のヘッド(図示せず)が位置決めされる。そして、一対の位置決め矢21,22、内径側保持具26及び外径側保持具27とヘッドとの間に溶接電流が通電され、アーク放電が起こされる。このアーク放電により、単に2本の開放端部16を束ねただけであった端末部対17a〜17cの各先端部が溶融して接合される。なお、溶接方法としては、TIG等のアーク溶接の他、プラズマ溶接、ガス溶接、レーザー溶接、抵抗溶接等を採用することができる。   In the next welding process, the head (not shown) of the TIG welding apparatus is positioned so as to be directed to the tip portions of the three pairs of terminal portions 17a to 17c positioned as described above. Then, a welding current is passed between the pair of positioning arrows 21, 22, the inner diameter side holder 26, the outer diameter side holder 27, and the head, and arc discharge occurs. By this arc discharge, the tip portions of the terminal pair 17a to 17c, which are simply bundled the two open ends 16, are melted and joined. As a welding method, plasma welding, gas welding, laser welding, resistance welding, or the like can be employed in addition to arc welding such as TIG.

その後、一対の位置決め矢21,22、内径側保持具26及び外径側保持具27を、駆動部(図示せず)により上記の保持工程を逆行するように移動させて初期位置に戻す。これにより、径方向1列に配置された3対の端末部対17a〜17cの溶接工程を終了する。続いて、図15に示すように、固定子組立て体10を周方向に所定量回転させて、周方向に隣接する径方向1列に配置された3対の端末部対17a〜17cに対して、上記の保持工程及び溶接工程を繰り返し行う。これにより、周方向に配列された全列の端末部対17a〜17cに対して接合作業を行うことにより、固定子コア11を周方向に周回する一連の固定子コイル13が形成される。   Thereafter, the pair of positioning arrows 21, 22, the inner diameter side holder 26, and the outer diameter side holder 27 are moved back by the driving unit (not shown) to return to the initial position. Thereby, the welding process of 3 pairs of terminal part pairs 17a-17c arrange | positioned at radial direction 1 line is complete | finished. Subsequently, as shown in FIG. 15, the stator assembly 10 is rotated by a predetermined amount in the circumferential direction, and the three pairs of terminal portions 17 a to 17 c arranged in one row in the radial direction adjacent to the circumferential direction. The holding process and the welding process are repeated. As a result, a series of stator coils 13 that circulate around the stator core 11 in the circumferential direction are formed by performing a joining operation on the terminal pairs 17a to 17c in all rows arranged in the circumferential direction.

なお、本実施形態では、周方向に配列された全列の端末部対17a〜17cに対して接合作業を行う際に、固定子組立て体10を周方向に所定量回転させて、1列ごとに順番に行うようにしていたが、逆に、一対の位置決め矢21,22、内径側保持具26及び外径側保持具27よりなる製造装置を周方向に所定量回転移動させるようにしてもよい。また、固定子組立て体10と製造装置の両方を互いに逆方向に回転させるようにしてもよい。   In this embodiment, when performing the joining operation on the terminal pairs 17a to 17c in all rows arranged in the circumferential direction, the stator assembly 10 is rotated by a predetermined amount in the circumferential direction, for each row. However, conversely, the manufacturing apparatus composed of the pair of positioning arrows 21, 22, the inner diameter side holder 26 and the outer diameter side holder 27 may be rotated by a predetermined amount in the circumferential direction. Good. Further, both the stator assembly 10 and the manufacturing apparatus may be rotated in opposite directions.

以上のように、本実施形態の固定子の製造装置によれば、導体セグメント15の所定の端末部161〜166同士が接合される際に、径方向に延びる各列において3対の端末部対17a〜17cを周方向両側から保持して位置決めする一対の位置決め矢21,22を備え、一対の位置決め矢21,22は、径方向中間部に位置する端末部対17bを径方向両側から保持して位置決めする中間凸部23を有する。これにより、一対の位置決め矢21,22で、径方向中間部に位置する端末部対17bの位置決めを確実に行うことができるので、接合不良の発生を低減することができる。   As described above, according to the stator manufacturing apparatus of the present embodiment, when predetermined terminal portions 161 to 166 of the conductor segment 15 are joined to each other, three pairs of terminal portions are provided in each row extending in the radial direction. 17a to 17c are provided with a pair of positioning arrows 21 and 22 for positioning from both sides in the circumferential direction, and the pair of positioning arrows 21 and 22 hold the terminal pair 17b located at the radial intermediate portion from both sides in the radial direction. The intermediate projection 23 is positioned. Thereby, since the terminal part pair 17b located in a radial direction intermediate part can be positioned reliably with a pair of positioning arrows 21 and 22, generation | occurrence | production of a joining defect can be reduced.

また、一対の位置決め矢21,22に設けられた中間凸部23、内側凸部28及び外側凸部29は、径方向内側又は外側に、先端に向かうにつれて先細りとなるテーパ面23b,28b,29bを有する。これにより、径方向1列に配置された3対の端末部対17a〜17cを一対の位置決め矢21,22で挟持する際に、3対の端末部対17a〜17cの間に中間凸部23、内側凸部28及び外側凸部29が円滑に入り込むため、3対の端末部対17a〜17cの周方向の位置決めをより確実に且つ容易に行うことができる。   Moreover, the intermediate | middle convex part 23, the inner side convex part 28, and the outer side convex part 29 which were provided in a pair of positioning arrows 21 and 22 are taper surfaces 23b, 28b, and 29b which taper toward the front-end | tip to radial inside or outside. Have Thus, when the three pairs of terminal portions 17a to 17c arranged in one row in the radial direction are sandwiched by the pair of positioning arrows 21 and 22, the intermediate convex portion 23 is interposed between the three pairs of terminal portions 17a to 17c. Since the inner convex portion 28 and the outer convex portion 29 smoothly enter, the circumferential positioning of the three pairs of terminal portions 17a to 17c can be performed more reliably and easily.

また、一対の位置決め矢21,22は、径方向において互いに逆方向に相対移動して端末部対17a〜17cを位置決めするように構成されている。これにより、径方向1列に配置された3対の端末部対17a〜17cの径方向の位置決めをより確実に且つ容易に行うことができる。   Further, the pair of positioning arrows 21 and 22 are configured to relatively move in opposite directions in the radial direction to position the terminal pair 17a to 17c. Thereby, the radial positioning of the three pairs of terminal portions 17a to 17c arranged in the radial row can be more reliably and easily performed.

また、本実施形態では、径方向に配置された端末部対17a〜17cのうち最内径側に位置する端末部対17aを内径側から保持して位置決めする内側保持部24と、最外径側に位置する端末部対17cを外径側から保持して位置決めする外側保持部25と、を備えている。これにより、最内径側に位置する端末部対17aと最外径側に位置する端末部対17cの径方向の位置決めをより確実に且つ容易に行うことができる。さらに、内側保持部24は内径側保持具26に設けられ、外側保持部25は外径側保持具27に設けられているため、端末部対17a,17cの位置決め性を向上させることができる。   Moreover, in this embodiment, the inner side holding | maintenance part 24 which hold | maintains and positions the terminal part pair 17a located in the innermost diameter side from the inner diameter side among the terminal part pairs 17a-17c arrange | positioned at radial direction, and the outermost diameter side And an outer holding portion 25 for holding and positioning the terminal portion pair 17c located at the outer diameter side. Accordingly, the radial positioning of the terminal portion pair 17a positioned on the innermost diameter side and the terminal portion pair 17c positioned on the outermost diameter side can be more reliably and easily performed. Furthermore, since the inner side holding part 24 is provided in the inner diameter side holding tool 26 and the outer side holding part 25 is provided in the outer diameter side holding tool 27, it is possible to improve the positioning of the terminal part pairs 17a and 17c.

また、本実施形態では、接合されるべき2つの端末部161〜166(端末部対17a〜17c)は、一対の位置決め矢21,22、内側保持部24及び外側保持部25により弾性変形した状態で保持され位置決めされる。即ち、接合されるべき2つの端末部161〜166(端末部対17a〜17c)は、一対の位置決め矢21,22、内側保持部24及び外側保持部25により保持されたときに塑性変形しない状態にされている。これにより、導体セグメント15の外周面を被覆する絶縁被膜の損傷や薄肉化を防止することができるので、絶縁性が向上する。   In the present embodiment, the two terminal portions 161 to 166 (terminal portion pairs 17a to 17c) to be joined are elastically deformed by the pair of positioning arrows 21, 22, the inner holding portion 24 and the outer holding portion 25. Is held and positioned. That is, the two terminal portions 161 to 166 (terminal portion pairs 17a to 17c) to be joined are not plastically deformed when held by the pair of positioning arrows 21, 22, the inner holding portion 24 and the outer holding portion 25. Has been. Thereby, since the damage and thinning of the insulating coating covering the outer peripheral surface of the conductor segment 15 can be prevented, the insulating property is improved.

また、本実施形態では、一対の位置決め矢21,22、内側保持部24(内径側保持具26)及び外側保持部25(外径側保持具27)は、導電性及び伝熱性に優れた材料で形成されている。これにより、電極としての機能を兼ね備えると共に、絶縁被膜への熱ダメージを低減することができる。   In this embodiment, the pair of positioning arrows 21, 22, the inner holding part 24 (inner diameter side holding tool 26), and the outer holding part 25 (outer diameter side holding tool 27) are materials excellent in conductivity and heat conductivity. It is formed with. Thereby, while having a function as an electrode, the thermal damage to an insulating film can be reduced.

なお、本実施形態では、径方向1列に3対の端末部対17a〜17cが配置されている場合を例示しているが、径方向1列に配置される端末部対が4対以上となる場合には、径方向中間部に位置する端末部対の数に応じて、一対の位置決め矢21,22に設けられる中間凸部23の数を設定することにより対応することができる。   In addition, in this embodiment, although the case where the three terminal part pairs 17a-17c are arrange | positioned at radial direction 1 row is illustrated, the terminal part pair arrange | positioned at radial direction 1 row is four or more pairs. In this case, it is possible to cope with the problem by setting the number of intermediate convex portions 23 provided on the pair of positioning arrows 21 and 22 according to the number of terminal portion pairs located in the radial intermediate portion.

〔変形例1〕
実施形態1では、一対の位置決め矢21,22、内径側保持具26及び外径側保持具27よりなる一組の製造装置が採用されていたが、図16に示すように、二組以上の複数組の製造装置を採用してもよい。このようにすれば、周方向に3対ずつ配列された端末部対17a〜17cの位置決め工程及び溶接工程を、複数列に対して同時に行うことができるので、生産性の向上を図ることができる。
[Modification 1]
In the first embodiment, a set of manufacturing apparatuses including a pair of positioning arrows 21, 22, an inner diameter side holder 26 and an outer diameter side holder 27 is employed, but as shown in FIG. A plurality of sets of manufacturing apparatuses may be employed. In this way, the positioning process and the welding process of the terminal portion pairs 17a to 17c arranged in pairs in the circumferential direction can be performed simultaneously on a plurality of rows, so that productivity can be improved. .

〔実施形態2〕
実施形態2に係る回転電機用固定子の製造装置は、図17及び図18に示すように、内側保持部24及び外側保持部25が、一対の位置決め矢21,22のどちらか一方に1つずつ一体に設けられている点で、実施形態1のものと異なる。よって、その他の実施形態1と共通する部材や構成についての詳しい説明は省略し、異なる点及び重要な点について説明する。なお、実施形態1と共通する部材については、同じ符号を用いる。
[Embodiment 2]
As shown in FIGS. 17 and 18, the rotating electrical machine stator manufacturing apparatus according to the second embodiment includes one inner holding portion 24 and one outer holding portion 25 for either one of the pair of positioning arrows 21 and 22. They are different from those of the first embodiment in that they are integrally provided. Therefore, the detailed description about the member and structure which are common in other Embodiment 1 is abbreviate | omitted, and a different point and an important point are demonstrated. In addition, about the member which is common in Embodiment 1, the same code | symbol is used.

実施形態2では、一方の位置決め矢21の対向面の後端側(図17の上側)に、最外径側の端末部対17cの位置決めをする外側保持部25が、他方の位置決め矢22の対向面に向かって突設されている。この外側保持部25は、一方の位置決め矢21の対向面に設けられた中間凸部23から後端側に、中間凸部23と内側凸部28の離間距離だけ離れた位置に設けられている。   In the second embodiment, the outer holding portion 25 that positions the terminal portion pair 17c on the outermost diameter side is positioned on the rear end side (upper side in FIG. It protrudes toward the facing surface. The outer holding portion 25 is provided on the rear end side from the intermediate convex portion 23 provided on the facing surface of the one positioning arrow 21 at a position separated by a separation distance between the intermediate convex portion 23 and the inner convex portion 28. .

また、他方の位置決め矢22の対向面の先端側(図17の下側)に、最内径側の端末部対17aの位置決めをする内側保持部24が、一方の位置決め矢21の対向面に向かって突設されている。この内側保持部24は、他方の位置決め矢22の対向面に設けられた中間凸部23から先端側に、中間凸部23と外側凸部29の離間距離だけ離れた位置に設けられている。   In addition, an inner holding portion 24 for positioning the innermost-diameter end pair 17a faces the opposite surface of the one positioning arrow 21 on the tip side (lower side in FIG. 17) of the opposite surface of the other positioning arrow 22. Projecting. The inner holding portion 24 is provided on the tip side from the intermediate convex portion 23 provided on the opposite surface of the other positioning arrow 22 at a position separated by a separation distance between the intermediate convex portion 23 and the outer convex portion 29.

以上のように構成された実施形態2の製造装置によれば、一対の位置決め矢21,22で、径方向中間部に位置する端末部対17bの位置決めを確実に行うことができるなど、実施形態1の製造装置と同様の作用及び効果を奏する。   According to the manufacturing apparatus of the second embodiment configured as described above, the pair of positioning arrows 21 and 22 can reliably position the terminal portion pair 17b positioned at the radial intermediate portion. The same operations and effects as those of the first manufacturing apparatus are achieved.

さらに、実施形態2では、内側保持部24及び外側保持部25が、一対の位置決め矢21,22のどちらか一方に1つずつ一体に設けられているため、実施形態1で内側保持部24及び外側保持部25が設けられていた内径側保持具26及び外径側保持具27を廃止することができるので、治具数を低減することができる。   Furthermore, in the second embodiment, the inner holding portion 24 and the outer holding portion 25 are integrally provided in one of the pair of positioning arrows 21 and 22, respectively. Since the inner diameter side holder 26 and the outer diameter side holder 27 provided with the outer holding portion 25 can be eliminated, the number of jigs can be reduced.

10…固定子組立て体、 11…固定子コア、 12…スロット、 13…固定子コイル、 15…導体セグメント、 161〜166…端末部、 17a〜17c…端末部対、 21,22…位置決め矢、 23…中間凸部、 23b…テーパ面、 24…内側保持部、 25…外側保持部、 26…内径側保持具、 27…外径側保持具。   DESCRIPTION OF SYMBOLS 10 ... Stator assembly, 11 ... Stator core, 12 ... Slot, 13 ... Stator coil, 15 ... Conductor segment, 161-166 ... Terminal part, 17a-17c ... Terminal part pair, 21, 22 ... Positioning arrow, 23 ... Intermediate convex part, 23b ... Tapered surface, 24 ... Inner holding part, 25 ... Outer holding part, 26 ... Inner diameter side holder, 27 ... Outer diameter side holding tool.

Claims (10)

周方向に複数のスロット(12)を有する円環状の固定子コア(11)と、前記スロットに挿入されて前記固定子コアの軸方向端面から延出した複数の導体セグメント(15)の所定の端末部(161〜166)同士が接合されることにより前記固定子コアに巻装された固定子コイル(13)と、を備え、前記固定子コアの軸方向端面から延出した複数の前記端末部のうち接合されるべき2つの前記端末部が一対をなし、これら複数の端末部対(17a〜17c)が周方向に配列されるとともに、径方向に延びる各列において3対以上の前記端末部対が配置されている回転電機用固定子の製造装置において、
前記導体セグメントの所定の前記端末部同士が接合される際に、径方向に延びる各列において3対以上の前記端末部対を周方向両側から保持して位置決めする一対の位置決め矢(21,22)を備え、一対の前記位置決め矢は、径方向中間部に位置する端末部対(17b)を径方向両側から保持して位置決めする中間凸部(23)を有することを特徴とする回転電機用固定子の製造装置。
An annular stator core (11) having a plurality of slots (12) in the circumferential direction, and a plurality of conductor segments (15) inserted into the slots and extending from the axial end surface of the stator core A plurality of terminals extending from axial end surfaces of the stator core, the terminal portions (161 to 166) being joined to each other, and a stator coil (13) wound around the stator core. The two terminal portions to be joined among the portions form a pair, and the plurality of terminal portion pairs (17a to 17c) are arranged in the circumferential direction, and three or more pairs of the terminals in each row extending in the radial direction In the manufacturing apparatus of the stator for a rotating electrical machine in which the part pair is arranged,
A pair of positioning arrows (21, 22) that hold and position three or more pairs of terminal portions from both sides in the circumferential direction in each row extending in the radial direction when the predetermined terminal portions of the conductor segments are joined to each other. ), And the pair of positioning arrows includes an intermediate convex portion (23) that positions and positions the terminal portion pair (17b) positioned at the radial intermediate portion from both sides in the radial direction. Stator manufacturing equipment.
前記中間凸部は、径方向内側又は外側に、先端に向かうにつれて先細りとなるテーパ面(23b)を有することを特徴とする請求項1に記載の回転電機用固定子の製造装置。   The said intermediate | middle convex part has a taper surface (23b) which becomes taper toward the front-end | tip in radial direction inner side or an outer side, The manufacturing apparatus of the stator for rotary electric machines of Claim 1 characterized by the above-mentioned. 一対の前記位置決め矢は、径方向において互いに逆方向に相対移動して前記端末部対を位置決めするように構成されていることを特徴とする請求項1又は2に記載の回転電機用固定子の製造装置。   The pair of positioning arrows are configured to relatively move in opposite directions in the radial direction so as to position the terminal portion pair. The stator for a rotating electrical machine according to claim 1 or 2, manufacturing device. 径方向に配置された前記端末部対のうち最内径側に位置する端末部対(17a)を内径側から保持して位置決めする内側保持部(24)と、最外径側に位置する端末部対(17c)を外径側から保持して位置決めする外側保持部(25)と、を備えていることを特徴とする請求項1〜3の何れか一項に記載の回転電機用固定子の製造装置。   An inner holding part (24) for holding and positioning the terminal part pair (17a) located on the innermost diameter side from the inner diameter side among the terminal part pairs arranged in the radial direction, and a terminal part located on the outermost diameter side An outer holding part (25) for holding and positioning the pair (17c) from the outer diameter side, and the stator for a rotating electrical machine according to any one of claims 1 to 3, manufacturing device. 前記内側保持部を有する内径側保持具(26)と、前記外側保持部を有する外径側保持具(27)と、を備えていることを特徴とする請求項4に記載の回転電機用固定子の製造装置。   The fixing for a rotating electrical machine according to claim 4, comprising an inner diameter side holding tool (26) having the inner holding portion and an outer diameter side holding tool (27) having the outer holding portion. Child manufacturing equipment. 前記内側保持部及び前記外側保持部は、一対の前記位置決め矢のどちらか一方に1つずつ一体に設けられていることを特徴とする請求項4に記載の回転電機用固定子の製造装置。   The said inner holding | maintenance part and the said outer side holding | maintenance part are integrally provided in any one of a pair of said positioning arrows, respectively, The manufacturing apparatus of the stator for rotary electric machines of Claim 4 characterized by the above-mentioned. 一対の前記位置決め矢を複数備えていることを特徴とする請求項1〜6の何れか一項に記載の回転電機用固定子の製造装置。   The apparatus for manufacturing a stator for a rotating electrical machine according to any one of claims 1 to 6, comprising a plurality of a pair of positioning arrows. 前記導体セグメントの所定の前記端末部同士が接合される際に、一対の前記位置決め矢及び前記端末部対の少なくとも一方を周方向に移動させるように構成されていることを特徴とする請求項1〜7の何れか一項に記載の回転電機用固定子の製造装置。   2. The structure according to claim 1, wherein when the predetermined terminal portions of the conductor segment are joined to each other, at least one of the pair of positioning arrows and the terminal portion pair is moved in the circumferential direction. The manufacturing apparatus of the stator for rotary electric machines as described in any one of -7. 接合されるべき2つの前記端末部は、一対の前記位置決め矢、前記内側保持部及び前記外側保持部により弾性変形した状態で保持され位置決めされることを特徴とする請求項1〜8の何れか一項に記載の回転電機用固定子の製造装置。   The two terminal portions to be joined are held and positioned in a state of being elastically deformed by the pair of positioning arrows, the inner holding portion, and the outer holding portion. An apparatus for manufacturing a stator for a rotating electrical machine according to one item. 一対の前記位置決め矢、前記内側保持部及び前記外側保持部は、導電性及び伝熱性に優れた材料で形成されていることを特徴とする請求項1〜9の何れか一項に記載の回転電機用固定子の製造装置。   The rotation according to any one of claims 1 to 9, wherein the pair of positioning arrows, the inner holding portion, and the outer holding portion are formed of a material having excellent conductivity and heat conductivity. Electric stator manufacturing equipment.
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