JP2017004796A - cable - Google Patents

Abstract

PROBLEM TO BE SOLVED: To provide a cable with a corrugate-shaped tubular conductor in which the increase of cable loss is suppressed while maintaining excellent flexibility.SOLUTION: Provided is a cable with a tubular conductor having a corrugate shape, where, in the wavy cross-section in the longitudinal direction of the tubular conductor, the space area in the mountain part is 1.5 to 3 times the space area in the trough, the thickness of the tubular conductor is 0.2 to 0.35 mm, the pitch of the corrugate shape of the tubular conductor is 5 to 9 mm, and its height is 3 to 5 mm.SELECTED DRAWING: Figure 1

Description

  The present invention relates to a cable.

  Conventionally, a coaxial cable having a corrugated (wave-shaped) outer conductor is known (for example, Patent Document 1). The corrugated outer conductor has excellent flexibility as compared with a smooth normal outer conductor.

Japanese Patent No. 4755509

  However, the corrugated outer conductor has a problem that the cable length is increased because the electrical length is longer than that of a normal smooth outer conductor. For example, when a smooth outer conductor having an electrical length of 100 m in a coaxial cable is changed to a corrugated outer conductor having an electrical length of 106 m, the cable loss increases from 5.37 dB to 5.58 dB per 100 m.

  Therefore, an object of the present invention is to provide a cable having a corrugated tubular conductor in which an increase in cable loss is suppressed while maintaining excellent flexibility.

  One embodiment of the present invention provides the following cables [1] to [4] to achieve the above object.

[1] A cable having a tubular conductor having a corrugated shape, wherein the space area in the mountain portion is 1.5 to 3 times the space area in the valley portion in the longitudinal cross-sectional shape of the tubular conductor. The cable, wherein the tubular conductor has a thickness of 0.2 mm to 0.35 mm, the corrugated pitch of the tubular conductor is 5 mm to 9 mm, and the height is 3 mm to 5 mm.

[2] The inner conductor of the tubular conductor, and an insulator that is provided between the tubular conductor and the inner conductor and covers the periphery of the inner conductor. cable.

[3] An inner conductor inside the tubular conductor, and an insulating spacer provided in a cavity between the tubular conductor and the inner conductor and holding the inner conductor so as not to contact the tubular conductor, The cable according to [1], further including:

[4] The cable according to [1], wherein the inside of the tubular conductor is a hollow waveguide.

  According to the present invention, it is possible to provide a cable having a corrugated tubular conductor in which an increase in cable loss is suppressed while maintaining excellent flexibility.

FIG. 1 is a side view of a cable according to the first embodiment. FIG. 2 is a cross-sectional view in the radial direction of the cable according to the first embodiment. Fig.3 (a) is sectional drawing of the length direction of the outer conductor which is a corrugated tubular conductor. FIG.3 (b) is sectional drawing of the length direction of the conventional corrugated tubular conductor as a comparative example. FIG. 4 is a cross-sectional view in the length direction of the cable, enlarging a part of the periphery of the outer conductor of the cable. FIG. 5 is a sectional view in the radial direction of the cable according to the second embodiment. FIG. 6 is a radial cross-sectional view of a cable according to the third embodiment. FIG. 7 is a diagram schematically illustrating a cable bending test method according to the embodiment. FIG. 8 is a graph showing the results of the cable bending test.

[First Embodiment]
(Cable configuration)
FIG. 1 is a side view of a cable 10 according to the first embodiment. FIG. 2 is a cross-sectional view in the radial direction of the cable 10 according to the first embodiment.

  The cable 10 includes an internal conductor 11, an insulator 12 that covers the periphery of the internal conductor 11, an external conductor 13 that covers the periphery of the insulator 12, and a sheath 14 that covers the periphery of the external conductor 13. The cable 10 is, for example, a low-loss high-frequency coaxial cable called LHPX.

  The inner conductor 11 is made of a conductor such as copper. The inner conductor 11 is a hollow tubular conductor, for example, and may have a corrugated shape.

  The insulator 12 is made of, for example, a foamed insulator such as foamed polyethylene.

  The outer conductor 13 is a corrugated tubular conductor made of a conductor such as copper.

  The sheath 14 is made of an insulator such as polyethylene.

  FIG. 3A is a longitudinal sectional view of a part of the outer conductor 13 which is a corrugated tubular conductor. The upper side of the outer conductor 13 shown in FIG. 3A is the outer side, and the lower side is the inner side (insulator 12 side). As shown in FIG. 3A, the cross section in the length direction of the outer conductor 13 is wavy, and the space area S1 in the mountain portion is 1.5 to 3 times the space area S2 in the valley portion.

  Here, the space area S1 in the peak portion is a curve by the inner surface of the peak portion of the outer conductor 13 (the lower surface in FIG. 3A) in the wavy cross section of the outer conductor 13 in the length direction, It is an area surrounded by a line connecting the points located on the innermost side on the curve (a dotted line that closes the bottom of the peak in FIG. 3A).

  In addition, the space area S2 in the valley portion refers to a curve formed by the outer surface of the valley portion of the outer conductor 13 (upper surface in FIG. 3A) in the wavy cross section in the length direction of the outer conductor 13, and on the curve. Is an area surrounded by a line connecting points located on the outermost side (dotted line closing the upper surface of the valley in FIG. 3A).

  By setting the space area S1 in the mountain portion to 1.5 to 3 times the space area S2 in the valley portion, an increase in the electrical length can be suppressed while maintaining the excellent flexibility of the external conductor 13. When the space area S1 in the mountain portion is smaller than 1.5 times the space area S2 in the valley portion, the electrical length of the outer conductor 13 is increased, and the cable loss is increased. Further, when the space area S1 in the mountain portion is larger than three times the space area S2 in the valley portion, the flexibility of the external conductor 13 becomes insufficient.

  “P” in FIG. 3A indicates a corrugated pitch in the length direction of the outer conductor 13. The pitch P is equal to the interval between the apexes of the adjacent peaks and the interval between the apexes of the adjacent valleys. The pitch P of the outer conductor 13 is 5 mm or more and 9 mm or less.

  In addition, “H” in FIG. 3A indicates the height of the corrugated shape of the outer conductor 13. The height H is the height of a point on the outer surface of the external conductor 13 at the apex of the mountain portion with reference to the position of the point on the inner surface of the outer conductor 13 at the apex of the valley portion. The height H of the outer conductor 13 is 3 mm or more and 5 mm or less.

  FIG. 3B is a sectional view in the length direction of a part of a conventional corrugated tubular conductor 53 as a comparative example. As shown in FIG. 3 (b), the conventional corrugated tubular conductor 53 has the same size of the peaks and valleys in the corrugated cross section in the length direction, and the spatial area S1 in the peaks The space area S2 in the valley is equal. For this reason, when the pitch P and the height H of the outer conductor 13 and the tubular conductor 53 are equal, the electrical length of the tubular conductor 53 is longer than the electrical length of the outer conductor 13.

  FIG. 4 is a cross-sectional view in the length direction of the cable 10, in which a part of the periphery of the outer conductor 13 of the cable 10 is enlarged. As shown in FIG. 4, there is a gap between the insulator 12 and the outer conductor 13. However, the larger the volume of this gap portion, the larger the dielectric constant of the region inside the outer conductor 13, and the cable loss. Can be reduced.

  Here, assuming that the pitch P and height H of the outer conductor 13 and the sinking amount into the insulator 12 are constant, the insulation ratio increases as the ratio of the space area S1 in the mountain portion to the space area S2 in the valley portion increases. The gap between the body 12 and the outer conductor 13 is increased. For this reason, the cable loss is greater when the external conductor 13 according to the present embodiment is used than when the conventional corrugated tubular conductor 53 having the same space area S1 in the mountain portion and the space area S2 in the valley portion is used. Can be reduced.

  Moreover, the thickness of the outer conductor 13 is 0.2 mm or more and 0.35 mm or less. When the ratio of the space area S1 in the mountain portion to the space area S2 in the valley portion is increased, the flexibility is lowered. However, by reducing the thickness of the outer conductor 13 to 0.35 mm or less, the decrease in the flexibility in this case is suppressed. be able to. Moreover, in order to prevent the fracture | rupture at the time of manufacture, it is calculated | required that the thickness of the outer conductor 13 is 0.2 mm or more.

[Second Embodiment]
The second embodiment is different from the first embodiment in the configuration of the cable.

(Cable configuration)
FIG. 5 is a cross-sectional view in the radial direction of the cable 20 according to the second embodiment.

  The cable 20 includes an inner conductor 21, an outer conductor 22 outside the inner conductor 11, and a sheath 23 that covers the periphery of the outer conductor 22. A space is formed between the inner conductor 11 and the outer conductor 22, and the inner conductor 11 is held so as not to contact the outer conductor 22 by an insulating spacer (not shown). This spacer is, for example, a linear spacer wound around the inner conductor 11 in a spiral shape. The cable 20 is, for example, a high-frequency coaxial cable called an HF type.

  The inner conductor 21 is made of a conductor such as copper. The inner conductor 21 is, for example, a hollow tubular conductor and may have a corrugated shape.

  The outer conductor 22 is a corrugated tubular conductor made of a conductor such as copper.

  Similarly to the outer conductor 13 according to the first embodiment, in the corrugated cross section in the length direction of the outer conductor 22, the space area S1 in the mountain portion is 1.5 to 3 times the space area S2 in the valley portion. . Similarly to the outer conductor 13 according to the first embodiment, the thickness of the outer conductor 22 is 0.2 mm or more and 0.35 mm or less, the pitch P is 5 mm or more and 9 mm or less, and the height H is 3 mm or more and 5 mm or less. It is.

  The sheath 23 is made of an insulator such as polyethylene.

[Third Embodiment]
The third embodiment differs from the first embodiment in the configuration of the cable.

(Cable configuration)
FIG. 6 is a cross-sectional view in the radial direction of the cable 30 according to the third embodiment.

  The cable 30 includes a tubular conductor 31 and a sheath 32 that covers the periphery of the conductor 31. The cable 30 is a waveguide, and the inside of the conductor 31 is a cavity where no other member exists. The cable 30 is, for example, a waveguide having an elliptical cross section called a HE waveguide.

  The conductor 31 is a corrugated tubular conductor made of a conductor such as copper. As shown in FIG. 6, the conductor 31 may have an elliptical cross-sectional shape.

  Similar to the outer conductor 13 according to the first embodiment, in the corrugated cross section of the conductor 31 in the length direction, the space area S1 in the mountain portion is 1.5 to 3 times the space area S2 in the valley portion. Further, the thickness of the conductor 31 is 0.2 mm or more and 0.35 mm or less, the pitch P is 5 mm or more and 9 mm or less, and the height H is 3 mm or more and 5 mm or less, similarly to the outer conductor 13 according to the first embodiment. It is.

  The sheath 32 is made of an insulator such as polyethylene.

(Effect of embodiment)
According to the first to third embodiments, the spatial area S1 in the peak portion in the corrugated tubular conductor (the outer conductor 13, the outer conductor 22, and the conductor 31) in the lengthwise wave-like cross section is defined as the valley. By making the space area S2 in the section 1.5 to 3 times the thickness of the tubular conductor and not less than 0.2 mm and not more than 0.35 mm, cable loss can be suppressed while maintaining excellent flexibility. it can.

  Hereinafter, the present invention will be described in more detail based on examples, but the present invention is not limited thereto.

  A cable bending test was performed on the cable 10 having the structure shown in FIG. 1 in order to evaluate bendability (ease of bending). In the present embodiment, in the wavy cross section in the length direction of the outer conductor 13, the ratio of the space area S1 in the mountain portion to the space area S2 in the valley portion, or three types of cables 10 having different thicknesses of the outer conductor 13 are used. The test was conducted.

  FIG. 7 is a diagram schematically illustrating a cable bending test method according to the present embodiment. As shown in FIG. 7, the cable 10 is fixed at one position by a fixing member 41, and is in contact with the side surface of the cylindrical mandrel 42, on the side opposite to the fixing member 41 when viewed from the contact point with the mandrel 42. A load is applied to the end and it bends.

  The configuration of the tested cable 10 is as follows. The inner conductor 11 is a tubular conductor made of copper and having a thickness of 0.3 mm and an outer diameter of 9.0 mm. The insulator 12 is an insulator having an outer diameter of 22 mm made of polyethylene foam. The outer conductor 13 is a corrugated tubular conductor made of copper, and the pitch P and the height H in a wavy cross section in the length direction are 7 mm and 4 mm, respectively. The sheath 14 is a sheath made of polyethylene and having a thickness of 2.0 mm. The radius R of the mandrel 42 is 1.3 mm.

  In this cable bending test, as shown in FIG. 7, the radial displacement at a position 400 mm away from the contact point of the cable 10 with the mandrel 42 toward the load point was measured as the bending distance D.

  FIG. 8 is a graph showing the results of the cable bending test. The horizontal axis in FIG. 8 represents the magnitude [N] of the load applied to the cable 10, and the vertical axis represents the bending distance D [mm].

  X1 in FIG. 8 represents a measurement value of the cable 10 in which the thickness of the outer conductor 13 is 0.3 mm, and the spatial area S1 in the peak is three times the spatial area S2 in the valley. X2 represents a measured value of the cable 10 in which the thickness of the outer conductor 13 is 0.3 mm, and the space area S1 in the mountain portion is 1.5 times the space area S2 in the valley portion. X3 represents the measured value of the cable 10 in which the thickness of the outer conductor 13 is 0.45 mm, and the spatial area S1 in the peak is 1.5 times the spatial area S2 in the valley.

  If the measured value is above the straight line representing the target value in FIG. 8, it means that the flexibility is excellent and the test is passed. According to FIG. 8, X1 and X2 are acceptable and X3 is unacceptable. From this result, when the thickness of the outer conductor 13 is 0.3 mm or less and the space area S1 in the peak is 1.5 times or more the space area S2 in the valley, the outer conductor 13 has excellent flexibility. I understand.

  As described above, the pitch P and height H of the outer conductor 13 of the cable 10 used in this cable bending test are 7 mm and 4 mm, respectively, but the pitch P is within ± 2 mm and the height H is within ± 1 mm. Therefore, even if it fluctuates, there is almost no influence on the flexibility. That is, if the pitch P of the outer conductor 13 is 5 mm or more and 9 mm or less and the height H is 3 mm or more and 5 mm or less, the thickness of the outer conductor 13 is 0.3 mm or less, and the space area S1 in the mountain portion is within the valley portion. The cable 10 has excellent flexibility when it is 1.5 times or more the space area S2.

  Further, as described above, the outer diameter of the insulator 12 of the cable 10 used in the cable bending test is 22 mm, but even if the outer diameter of the insulator 12 is different, the pitch P of the outer conductor 13 is the same. 5 mm or more and 9 mm or less, the height H is 3 mm or more and 5 mm or less, the thickness of the outer conductor 13 is 0.3 mm or less, and the space area S1 in the mountain part is 1.5 times or more the space area S2 in the valley part. When satisfied, it has excellent flexibility for the cable of that size.

  For example, when a cable bending test using a mandrel 42 having a radius R of 240 mm is performed on the cable 10 having the outer diameter of the insulator 12 of 20 mm, the cable 10 having the outer diameter of the insulator 12 of 29 mm is applied. When the cable bending test using the mandrel 42 having a radius R of 350 mm is performed, the cable bending test using the mandrel 42 having a radius R of 500 mm is performed on the cable 10 having the outer diameter of the insulator 12 of 39 mm. When implemented, it has been confirmed that the cable 10 has excellent flexibility if it satisfies the above conditions.

  Further, when the same cable bending test is performed using the cable 20 according to the second embodiment or the cable 30 according to the third embodiment instead of the cable 10, the outer conductor 22 of the cable 20 is also used. Alternatively, if the conductor 31 of the cable 30 satisfies the above conditions, the cable 20 or the cable 30 has excellent flexibility.

  Although the embodiments and examples of the present invention have been described above, the present invention is not limited to the above-described embodiments and examples, and various modifications can be made without departing from the spirit of the invention.

  The embodiments and examples described above do not limit the invention according to the claims. It should be noted that not all combinations of features described in the embodiments and examples are necessarily essential to the means for solving the problems of the invention.

10, 20, 30 Cable 11, 21 Inner conductor 12 Insulator 13, 22 Outer conductor 31 Conductor

Claims (4)

A cable having a tubular conductor having a corrugated shape,
In the corrugated cross section in the length direction of the tubular conductor, the space area in the mountain portion is 1.5 to 3 times the space area in the valley portion,
The tubular conductor has a thickness of 0.2 mm or more and 0.35 mm or less,
A cable having a corrugated pitch of 5 mm to 9 mm and a height of 3 mm to 5 mm of the tubular conductor. An inner conductor inside the tubular conductor;
An insulator that is provided between the tubular conductor and the inner conductor and covers the periphery of the inner conductor;
Further having
The cable according to claim 1. An inner conductor inside the tubular conductor;
An insulating spacer provided in a cavity between the tubular conductor and the inner conductor and holding the inner conductor so as not to contact the tubular conductor;
Further having
The cable according to claim 1. The inside of the tubular conductor is a hollow waveguide,
The cable according to claim 1.

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