JP2016199690A - Coating Composition - Google Patents

Abstract

PROBLEM TO BE SOLVED: To provide a coating composition providing a coated film that is excellent in shock resistance and water resistance, and is excellent in adhesion to an article to be coated such as a blade of a wind power generator and that allows for formation of a coated film excellent in adhesion with a top coated film when used as a coating for primary coat, a method for forming the coated film and a coated article.SOLUTION: The coating composition is provided which contains (A) a polyol component and (B) a polyisocyanate compound, and in which: the polyol component (A) contains (A1) polyol having a constitutional unit derived from aliphatic acid having 8 or more carbon atoms and (A2) polyol having a bisphenol skeleton having hydroxyl group value in the range of 50 to 400 mgKOH/g and number average molecular weight in the range of 700 to 5,000; and solid component content of the polyol (A1) is in the range of 30 to 90 mass% and solid component content of the polyol (A2) is in the range of 10 to 70 mass% based on total solid component of the polyol component (A).SELECTED DRAWING: None

Description

  The present invention relates to a coating composition for forming a coating film having impact resistance on an object to be coated, a coating film forming method, and an article on which a coating film is formed using the coating composition.

  In recent years, wind energy has attracted attention as one of renewable energy, and wind power generators have been installed in many places and environments, such as on land and at sea, in order to convert it into electrical energy. An increase is expected.

  Since the blade provided in the wind power generator rotates itself and may be exposed to a very strong rain wind or dust storm, the coating film formed on the blade is installed in a normal environment. Or it is necessary to have a significantly higher impact resistance than the coating on the object to be used (for example, the roof or outer wall of a house, an automobile body), and further, for water resistance and adhesion to a substrate. Is also required to be excellent.

  Examples of the object to be placed in a harsh environment such as the blade include aircraft and helicopter wings, etc., but the coating on these objects similarly has impact resistance, water resistance, and substrate. It is required to have excellent adhesion.

  In addition, as a method for further improving the impact resistance and water resistance and improving the appearance of the coating film in addition to this, an undercoat coating that is particularly excellent in impact resistance, water resistance and adhesion to the substrate is used. There is a method of forming a film and forming an overcoat film excellent in impact resistance, water resistance and finish on the undercoat film. The undercoat film formed here has the above-mentioned impact resistance. In addition to water resistance and adhesion to a substrate, it is required to have excellent adhesion to a top coat film.

  For example, Patent Document 1 discloses a fluorine-containing copolymer (A) having a repeating unit based on ethylene and a repeating unit based on tetrafluoroethylene, and a temperature below the melting point of the fluorine-containing copolymer (A). The coating composition for surface coating used for a blade of a wind power generator containing a solvent capable of dissolving the fluorinated copolymer (A) is a coating film excellent in workability, scratch resistance and weather resistance. It is described that it can be formed. However, the coating film obtained by the coating composition sometimes has insufficient impact resistance, water resistance and adhesion to the substrate. In addition, when an undercoat film is formed using the coating composition, adhesion to the topcoat film may be insufficient.

JP 2011-225673 A

  The present invention has been made in view of the above circumstances, and an object of the present invention is that the obtained coating film is excellent in impact resistance and water resistance, and adherence to an object to be coated such as a blade of a wind power generator. To provide a coating composition and a method for forming a coating film that can form a coating film excellent in adhesion to the top coating film when used as an undercoat, and to provide an article coated with the coating composition It is to be.

  Under such circumstances, as a result of intensive studies, the present inventors have found that a coating composition containing a specific polyol and a polyisocyanate compound can solve the above problems.

  The present invention provides a coating composition, a method for forming a coating film, and an article having the coating film shown in the following section.

Item 1. (A) A coating composition containing a polyol component and (B) a polyisocyanate compound, wherein the polyol component (A) is (A1) a polyol having a structural unit derived from a fatty acid having 8 or more carbon atoms and (A2) A polyol having a bisphenol skeleton having a hydroxyl value in the range of 50 to 400 mgKOH / g and a number average molecular weight in the range of 700 to 5,000 is contained, and the solid content of the polyol (A1) is Based on the total solid content of the component (A), it is in the range of 30 to 90% by mass, and the solid content of the polyol (A2) is 10 to 10% based on the total solid content of the polyol component (A). A coating composition characterized by being in the range of 70% by mass.
Item 2. Item 2. The coating composition according to Item 1, wherein the polyol (A1) is castor oil and / or a modified product of castor oil.
Item 3. The polyol (A2) is represented by the following general formula (I)

[In Formula I, R ¹ , R ² , R ³ , R ⁴ , R ⁵ , R ⁶ , R ⁷ , R ⁸ , R ⁹ and R ¹⁰ are each independently a hydrogen atom or a C 1-10 carbon atom. Represents an alkyl group or an aryl group]
A bisphenol compound (a1) represented by the following general formula (II)

[In Formula II, R ¹¹ and R ¹² each independently represent a hydrogen atom, a hydroxyl group or a methyl group, m represents an integer of 0 to 4, n represents an integer of 1 to 20,

May be the same as or different from each other]
Item 3. The coating composition according to Item 1 or 2, which is a reaction product of a diglycidyl ether compound (a2) and a hydroxyl group-containing carboxylic acid (a3).
Item 4. Item 4. The coating composition according to Item 3, wherein the bisphenol compound (a1) is bisphenol A and / or bisphenol F.
Item 5. Item 5. The coating composition according to Item 3 or 4, wherein the diglycidyl ether compound (a2) is polyethylene glycol diglycidyl ether and / or polypropylene glycol diglycidyl ether.
Item 6. Furthermore, the coating composition of any one of claim | item 1 -5 containing a pigment (D).
Item 7. The coating-film formation method which coats the coating composition of any one of claim | item 1 -6 on a to-be-coated article, and forms a coating film.
Item 8. After the coating composition according to any one of Items 1 to 6 is applied onto an object to be coated to form an undercoat film, the overcoat composition is applied onto the undercoat film. A method for forming a coating film.
Item 9. Item 9. The method for forming a coating film according to Item 8, wherein the top coating composition is a coating composition containing a polyol selected from castor oil and a modified castor oil and a polyisocyanate compound.
Item 10. Item 10. The method for forming a coating film according to any one of Items 7 to 9, wherein the article to be coated is a fiber reinforced plastic material (FRP) containing an epoxy resin as a matrix resin.
Item 11. Item 11. The method for forming a coating film according to any one of Items 7 to 10, wherein the object to be coated is a blade of a wind power generator.
Item 12. The coated article by which the coating film was formed by the coating-film formation method of any one of claim | item 7 -11 on a to-be-coated article.

  When the coating composition of the present invention is used, a coating film having excellent impact resistance and water resistance and excellent adhesion to a substrate such as a blade of a wind power generator can be formed on the surface of the substrate. Moreover, when using the coating composition of this invention as an undercoat, the coating film excellent in adhesiveness with top coat film can be formed.

Coating composition The present invention is a coating composition containing (A) a polyol component and (B) a polyisocyanate compound, wherein the polyol component (A) is (A1) a structural unit derived from a fatty acid having 8 or more carbon atoms. A polyol having a bisphenol skeleton having a hydroxyl value of 50 to 400 mg KOH / g and a number average molecular weight of 700 to 5,000, and (A2) of the polyol (A1) The solid content is within the range of 30 to 90% by mass based on the total solid content of the polyol component (A), and the solid content of the polyol (A2) is the total solid content of the polyol component (A). Provided is a coating composition characterized by being in the range of 10 to 70% by mass based on the minute.

Polyol component (A)
In the present invention, the polyol component (A) includes (A1) a polyol having a structural unit derived from a fatty acid having 8 or more carbon atoms, and (A2) a hydroxyl value within a range of 50 to 400 mgKOH / g, and a number average molecular weight of 700. A polyol having a bisphenol skeleton in the range of ˜5,000, and the solid content of the polyol (A1) is in the range of 30 to 90% by mass based on the total solid content of the polyol component (A). The solid content of the polyol (A2) is in the range of 10 to 70% by mass based on the total solid content of the polyol component (A).

Polyol (A1) having a structural unit derived from a fatty acid having 8 or more carbon atoms
In the present invention, “polyol (A1) having a structural unit derived from a fatty acid having 8 or more carbon atoms (hereinafter sometimes abbreviated as component (A1)”) is a polyol having a structural unit derived from fatty acid. These are those wherein at least one of the fatty acid-derived structural units constituting the polyol has 8 or more carbon atoms.

  The hydroxyl value of component (A1) is from 50 to 350 mgKOH / g, preferably from 100 to 300 mgKOH / g, more preferably from the viewpoints of impact resistance, water resistance, adhesion to the substrate, etc. It is preferable to be within the range of 150 to 250 mg KOH / g.

As the component (A1), for example,
(A1-1) Esterified product of a hydroxyl group-containing fatty acid having 8 or more carbon atoms and a polyhydric alcohol (A1-2) Multimer of hydroxyl group-containing unsaturated fatty acid having 8 or more carbon atoms (A1-3) Polyol (A1-4) obtained by reducing a saturated fatty acid multimer (A1-4) esterified product (a1) of an unsaturated fatty acid (a1-4-1) having 8 or more carbon atoms and / or an unsaturated fatty acid having 8 or more carbon atoms and a polyhydric alcohol -4-2) is a hydroxyl-modified polyol.

  Examples of the hydroxyl group-containing fatty acid having 8 or more carbon atoms constituting the component (A1-1) include a hydroxyl group-containing fatty acid having 8 to 28 carbon atoms, preferably 10 to 20 carbon atoms, and more specifically, ricinoleic acid. , Hydroxyl group-containing unsaturated fatty acids such as ricineramic acid, and hydroxyl group-containing saturated fatty acids such as 12-hydroxystearic acid and cerebronic acid. These hydroxyl group-containing fatty acids can be used singly or in combination of two or more.

  Examples of the polyhydric alcohol constituting the component (A1-1) include glycerin, ethylene glycol, polyethylene glycol, propylene glycol, polypropylene glycol, trimethylolpropane, pentaerythritol, and sorbitol. These polyhydric alcohols can be used singly or in combination of two or more.

  As an esterified product (A1-1) of a hydroxyl group-containing fatty acid having 8 or more carbon atoms and a polyhydric alcohol, an esterified product of the hydroxyl group-containing fatty acid having 8 or more carbon atoms listed above and the polyhydric alcohol listed above, etc. Is mentioned. The esterified product may be modified.

  In a preferred embodiment of the present invention, those containing component (A1-1) include castor oil, a castor oil modified product, and the like. Among these, from the viewpoint of impact resistance, water resistance, adhesion to a substrate, and the like of the formed coating film, the castor oil or castor oil modified product is 50 to 350 mgKOH / g, preferably 100 to 300 mgKOH / g, More preferably, it has a hydroxyl value within the range of 150 to 250 mgKOH / g.

  The above-mentioned castor oil is a vegetable oil made from castor bean seeds, and is a glyceride of unsaturated fatty acids such as ricinoleic acid and oleic acid and saturated fatty acids such as palmitic acid, and the main component is glycerin of ricinoleic acid. It has been.

  Examples of the modified castor oil include hydrogenated castor oil, polyoxyethylene-modified castor oil, polyoxypropylene-modified castor oil, and aromatic-modified castor oil.

  Here, since the ricinoleic acid is a hydroxyl group-containing fatty acid having 8 or more carbon atoms, a composition in which castor oil or a modified product thereof is blended as the component (A) in the coating composition contains the component (A1-1). Become. These components (A1-1) can be used individually by 1 type or in combination of 2 or more types.

  Examples of the hydroxyl group-containing unsaturated fatty acid having 8 or more carbon atoms constituting the multimeric component (A1-2) include, for example, the hydroxyl group-containing unsaturated fatty acid having 8 or more carbon atoms constituting the component (A1-1). Those listed can be used, and preferred examples include ricinoleic acid and ricinaleic acid.

  Although it does not specifically limit as a multimer, A dimer, a trimer, a tetramer, etc. are mentioned, A dimer is preferable. Accordingly, examples of the component (A1-2) include dimers, trimers, and tetramers of hydroxyl group-containing unsaturated fatty acids having 8 or more carbon atoms listed above, preferably dimers. These components (A1-2) can be used individually by 1 type or in combination of 2 or more types.

  The unsaturated fatty acid having 8 or more carbon atoms constituting the multimer of unsaturated fatty acids having 8 or more carbon atoms, which is a raw material for the component (A1-3), has, for example, 8 to 28 carbon atoms, preferably 10 to 20 carbon atoms. Unsaturated fatty acids are mentioned, and more specifically, hydroxyl group-containing unsaturated fatty acids such as ricinoleic acid and ricinaleic acid, myristoleic acid, palmitoleic acid, sapienoic acid, oleic acid, elaidic acid, vaccenic acid, gadoleic acid, eicosenoic acid , Erucic acid, nervonic acid, linoleic acid, eicosadienoic acid, docosadienoic acid, linolenic acid, pinolenic acid, eleostearic acid, mead acid, eicosatrienoic acid, stearidonic acid, arachidonic acid, eicosatetraenoic acid, adalic acid, etc. And unsaturated fatty acids having no hydroxyl group.

  Examples of the multimers of unsaturated fatty acids having 8 or more carbon atoms, which are raw materials for the component (A1-3), include dimers, trimers, and tetramers of unsaturated fatty acids having 8 or more carbon atoms, and dimers are preferred. Therefore, as a multimer of unsaturated fatty acids having 8 or more carbon atoms, which is a raw material of the component (A1-3), dimers, trimers, tetramers, etc. of unsaturated fatty acids having 8 or more carbon atoms listed above, preferably dimers Is mentioned.

  Examples of the component (A1-3) include those obtained by reducing a multimer of unsaturated fatty acids having 8 or more carbon atoms by a method known per se. Specific examples of the component (A1-3) include reduced products of dimer acid of ricinoleic acid, oleic acid, linoleic acid, linolenic acid, and eleostearic acid.

  Moreover, a commercial item can be used as a multimer of the unsaturated fatty acid of C8 or more which comprises the multimer of unsaturated fatty acid of C8 or more of the said component (A1-3). Examples of commercially available products include PRIPOL 2033 manufactured by CRODA.

  These components (A1-3) can be used individually by 1 type or in combination of 2 or more types.

  Examples of the unsaturated fatty acid having 8 or more carbon atoms (a1-4-1) as a raw material for the component (A1-4) include unsaturated fatty acids having 8 to 28 carbon atoms, preferably 10 to 20 carbon atoms. Specifically, hydroxyl-containing unsaturated fatty acids such as ricinoleic acid and ricinaleic acid, myristoleic acid, palmitoleic acid, sapienoic acid, oleic acid, elaidic acid, vaccenic acid, gadoleic acid, eicosenoic acid, erucic acid, nervonic acid, linoleic acid Unsaturated without hydroxyl groups such as acid, eicosadienoic acid, docosadienoic acid, linolenic acid, pinolenic acid, eleostearic acid, mead acid, eicosatrienoic acid, stearidonic acid, arachidonic acid, eicosatetraenoic acid, and adrenic acid Examples include fatty acids. As the component (a1-4-1), it is preferable to use an unsaturated fatty acid having the above carbon number and having no hydroxyl group.

  Examples of the polyhydric alcohol that is a raw material for the component (A1-4) include glycerin, ethylene glycol, polyethylene glycol, propylene glycol, polypropylene glycol, trimethylolpropane, pentaerythritol, and sorbitol. These polyhydric alcohols can be used singly or in combination of two or more.

  Moreover, as an esterified product (a1-4-2) of an unsaturated fatty acid having 8 or more carbon atoms and a polyhydric alcohol, which is a raw material of the component (A1-4), for example, the unsaturated fatty acid having 8 or more carbon atoms described above And more specifically, esterified products of unsaturated fatty acids having 8 to 28 carbon atoms, preferably 10 to 20 carbon atoms, and the like. Specifically, glycerides of unsaturated fatty acids having 8 or more carbon atoms, preferably 8 to 28 carbon atoms, and more preferably 10 to 20 carbon atoms can be suitably used.

  The glycerides of unsaturated fatty acids having 8 or more carbon atoms are contained, for example, in fats and oils. Therefore, when using a component (a1-4-2) as a raw material of the said component (A1-4), the fats and oils containing the glyceride of an unsaturated fatty acid having 8 or more carbon atoms can be used.

  As fats and oils containing glycerides of unsaturated fatty acids having 8 or more carbon atoms, for example, soybean oil, castor oil, palm oil, rapeseed oil and the like can be suitably used.

  Of the unsaturated fatty acid (a1-4-1) having 8 or more carbon atoms and / or the esterified product (a1-4-2) of an unsaturated fatty acid having 8 or more carbon atoms and a polyhydric alcohol in the component (A1-4) Hydroxyl modification can be performed by a method known per se. Specifically, for example, after epoxidizing an unsaturated group in the component (a1-4-1) and / or (a1-4-2) with a peroxide, the resulting epoxide and monovalent or polyvalent Examples include a method of reacting with alcohol.

  Examples of the peroxide for epoxidizing the unsaturated group in the component (a1-4-1) and / or (a1-4-2) include peracetic acid and hydrogen peroxide.

  Examples of the monohydric alcohol for modifying the epoxide with a hydroxyl group include linear primary alcohols such as methanol, ethanol and propanol; secondary alcohols such as isopropanol; unsaturated group-containing alcohols such as allyl alcohol; isobutanol, Branched alcohols such as neopentyl alcohol; cyclic alcohols such as cyclohexanol and benzyl alcohol; ethylene glycol monoalkyl ethers such as ethylene glycol monomethyl ether, ethylene glycol monoethyl ether and ethylene glycol monopropyl ether; diethylene glycol mono such as diethylene glycol monomethyl ether Alkyl ethers; propylene glycol monoalkyl ethers such as propylene glycol monomethyl ether; dipropylene Dipropylene glycol monoalkyl ethers such as recall monomethyl ether. These monohydric alcohols can be used singly or in combination of two or more. Examples of the polyhydric alcohol for modifying the epoxide with a hydroxyl group include glycerin, ethylene glycol, polyethylene glycol, propylene glycol, polypropylene glycol, butanediol, neopentyl glycol, trimethylolpropane, pentaerythritol, sorbitol and the like. These polyhydric alcohols can be used singly or in combination of two or more.

  Moreover, a commercial item can be used as said component (A1-4). Examples of commercially available products include BASF Corporation's Sovermol 750, Sovermol 760, Sovermol 805, Sovermol 815, Sovermol 819, and the like.

  These components (A1-4) can be used individually by 1 type or in combination of 2 or more types.

  Moreover, these components (A1-1), a component (A1-2), a component (A1-3), and a component (A1-4) can be used individually by 1 type or in combination of 2 or more types.

Polyol having a bisphenol skeleton (A2)
In the present invention, the polyol (A2) is a polyol having a bisphenol skeleton, a hydroxyl value in the range of 50 to 400 mgKOH / g, and a number average molecular weight in the range of 700 to 5,000.

  As the polyol (A2), a polyol having a bisphenol skeleton and having a hydroxyl value and a number average molecular weight within the above ranges can be used without particular limitation, but the impact resistance and water resistance of the coating film to be formed are not limited. From the viewpoints of adhesion and adhesion to the substrate, the following general formula (I)

[In Formula I, R ¹ , R ² , R ³ , R ⁴ , R ⁵ , R ⁶ , R ⁷ , R ⁸ , R ⁹ and R ¹⁰ are each independently a hydrogen atom or a C 1-10 carbon atom. Represents an alkyl group or an aryl group]
A bisphenol compound (a1) represented by the following general formula (II)

[In Formula II, R ¹¹ and R ¹² each independently represent a hydrogen atom, a hydroxyl group or a methyl group, m represents an integer of 0 to 4, n represents an integer of 1 to 20,

May be the same as or different from each other]
The reaction product of the diglycidyl ether compound (a2) and the hydroxyl group-containing carboxylic acid (a3) represented by the formula can be suitably used.

Bisphenol compound (a1)
The bisphenol compound (a1) has the following general formula (I)

[In Formula I, R ¹ , R ² , R ³ , R ⁴ , R ⁵ , R ⁶ , R ⁷ , R ⁸ , R ⁹ and R ¹⁰ are each independently a hydrogen atom or a C 1-10 carbon atom. Represents an alkyl group or an aryl group]
It is a bisphenol compound represented by these.

  Examples of the bisphenol compound (a1) include 2,2-bis (4-hydroxyphenyl) propane (common name: bisphenol A), 2,2′-, 2,4′- and 4,4′-methylenedi. A mixture of phenols (common name: bisphenol F), 1,1-bis (4-hydroxyphenyl) -1-phenylethane (common name: bisphenol AP), 2,2-bis (4-hydroxyphenyl) butane (common name) : Bisphenol B), 2,2-bis (3-methyl-4-hydroxyphenyl) propane (common name: bisphenol C), 1,1-bis (4-hydroxyphenyl) ethane (common name: bisphenol E), etc. These may be used alone or in combination of two or more.

  As the bisphenol compound (a1), bisphenol A and bisphenol F are preferable, and bisphenol A is more preferable from the viewpoints of adhesion to the base material of the coating film to be formed.

Diglycidyl ether compound (a2)
The diglycidyl ether compound (a2) has the following general formula (II)

[In Formula II, R ¹¹ and R ¹² each independently represent a hydrogen atom, a hydroxyl group or a methyl group, m represents an integer of 0 to 4, n represents an integer of 1 to 20,

May be the same as or different from each other]
It is a compound represented by these.

  Examples of the diglycidyl ether compound (a2) include ethylene glycol diglycidyl ether, polyethylene glycol diglycidyl ether, propylene glycol diglycidyl ether, polypropylene glycol diglycidyl ether, ethylene (propylene) glycol diglycidyl ether, and polyethylene (propylene). Examples include glycol diglycidyl ether, neopentyl glycol diglycidyl ether, glycerin diglycidyl ether, 1,6-hexanediol diglycidyl ether, and the like. These can be used alone or in combination of two or more. In the present specification, “polyethylene (propylene) glycol” means a copolymer of ethylene glycol and propylene glycol, and includes both a block copolymer and a random copolymer.

  Moreover, a commercial item can be used as said diglycidyl ether compound (a2). Examples of commercially available product names include “Epolite 40E”, “Epolite 100E”, “Epolite 200E”, “Epolite 400E”, “Epolite 70P”, “Epolite 200P”, “Epolite 400P”, “Epolite 1500NP”, “Epolite 1600”, “Epolite 80MF” (manufactured by Kyoeisha Chemical Co., Ltd.) and the like.

  As the diglycidyl ether compound (a2), polyethylene glycol diglycidyl ether and polypropylene glycol diglycidyl ether are preferably used from the viewpoint of impact resistance of the coating film to be formed, particularly impact resistance at low temperatures. Can do.

  Further, the number average molecular weight of the diglycidyl ether compound (a2) is preferably from 150 to 3,000, from the viewpoints of impact resistance, water resistance, and reduction of the amount of diluted organic solvent in the coating film. Is preferably in the range of 200 to 2,000, more preferably 250 to 1,500.

  In this specification, the number average molecular weight and the weight average molecular weight are the retention time (retention capacity) measured using a gel permeation chromatograph (GPC) and the retention time of a standard polystyrene with a known molecular weight measured under the same conditions. (Retention capacity) is a value obtained by converting to the molecular weight of polystyrene. Specifically, “HLC-8120GPC” (trade name, manufactured by Tosoh Corporation) is used as a gel permeation chromatograph apparatus, and “TSKgel G4000HXL”, “TSKgel G3000HXL”, “TSKgel G2500HXL” and “TSKgel” are used as columns. G2000HXL "(trade name, all manufactured by Tosoh Corporation), using a differential refractometer as the detector, mobile phase: tetrahydrofuran, measurement temperature: 40 ° C, flow rate: 1 mL / min Can be measured below.

Hydroxyl group-containing carboxylic acid (a3)
The hydroxyl group-containing carboxylic acid (a3) is a compound having one or more hydroxyl groups and one or more carboxylic acids in the molecule.

  Examples of the hydroxyl group-containing carboxylic acid (a3) include hydroxyethanoic acid (common name: glycolic acid), 2-hydroxypropanoic acid (common name: lactic acid), 3-hydroxy-2,2-dimethylpropanoic acid (common name). : Hydroxypivalic acid), 2,3-dihydroxypropanoic acid (common name: glyceric acid), 2,2-bis (hydroxymethyl) propanoic acid (common name: dimethylolpropionic acid), 2,2-bis (hydroxymethyl) ) Butanoic acid (common name: dimethylolbutanoic acid) and the like, and these can be used singly or in combination of two or more.

  The number average molecular weight of the hydroxyl group-containing carboxylic acid (a3) is preferably in the range of 70 to 500, preferably 100 to 300, from the viewpoints of impact resistance and water resistance of the formed coating film. .

  As the hydroxyl group-containing carboxylic acid (a3), a hydroxyl group-containing carboxylic acid having two or more hydroxyl groups in the molecule can be suitably used from the viewpoints of impact resistance and water resistance of the coating film to be formed. .

  Examples of the hydroxyl group-containing carboxylic acid having two or more hydroxyl groups in the molecule include 2,2-bis (hydroxymethyl) propanoic acid and 2,2-bis (hydroxymethyl) butanoic acid. 2,2-bis (hydroxymethyl) propanoic acid can be preferably used.

Production Method of Polyol (A2) Polyol (A2) having a bisphenol skeleton includes, for example, the bisphenol compound (a1) and the diglycidyl ether compound (a2), and the epoxy group in the diglycidyl ether compound (a2) is bisphenol. After making it react by the ratio used as the excess with respect to the quantity of the hydroxyl group in a compound (a1), an epoxy group containing compound is obtained, and the epoxy group in this epoxy group containing compound and the said hydroxyl group containing carboxylic acid (a3) It can manufacture by carrying out addition reaction with the carboxyl group of.

  The reaction between the bisphenol compound (a1) and the diglycidyl ether compound (a2) is, for example, appropriately blended with a catalyst, a solvent, etc. as necessary, and a reaction temperature of 40 to 200 ° C., preferably 60 to 180 ° C. The time can be suitably set to 0.2 to 20 hours, preferably 0.5 to 10 hours.

  Examples of the catalyst include basic metal salts such as sodium hydroxide and sodium methoxide; amine compounds such as dimethylbenzylamine and tributylamine; onium salts such as tetraethylammonium bromide, tetrabutylammonium bromide and tetraphenylphosphonium chloride. Can be used.

  In addition, as the solvent, an organic solvent, water, or the like can be used.

  Examples of the organic solvent include hydrocarbon solvents such as toluene, xylene, cyclohexane, and n-hexane; ester solvents such as methyl acetate, ethyl acetate, and butyl acetate; acetone, methyl ethyl ketone, methyl isobutyl ketone, and methyl amyl ketone. Ketone solvents; amide solvents such as dimethylformamide and dimethylacetamide; alcohol solvents such as methanol, ethanol, n-propanol and iso-propanol; aromatic alkyl alcohol solvents such as phenyl carbinol and methyl phenyl carbinol; Examples include ether alcohol solvents such as ethylene glycol monobutyl ether and diethylene glycol monoethyl ether, and these can be used alone or in combination of two or more.

  The addition reaction between the epoxy group in the epoxy group-containing compound obtained by the reaction of the bisphenol compound (a1) and the diglycidyl ether compound (a2) and the carboxyl group in the hydroxyl group-containing carboxylic acid (a3) For example, a catalyst, a solvent, etc. can be suitably mix | blended as needed and it can carry out at the reaction temperature of 40-200 degreeC. It is not particularly limited, and can be performed according to a normal method.

  In this invention, the hydroxyl value of the said polyol (A2) exists in the range of 50-400 mgKOH / g. Among these, from the viewpoint of impact resistance, water resistance, and the like of the coating film to be formed, it is suitable to be in the range of 150 to 300 mgKOH / g, preferably 200 to 250 mgKOH / g.

  Adjustment of the hydroxyl value of the polyol (A2) is, for example, adjustment of the molecular weight of the bisphenol compound (a1), diglycidyl ether compound (a2) and hydroxyl group-containing carboxylic acid (a3); the components (a1) and (a2) And adjustment of the mixing ratio of (a3); adjustment of the reaction time of the components (a1), (a2) and (a3); adjustment of the number of hydroxyl groups of the component (a3).

  Moreover, in this invention, the number average molecular weight of the said polyol (A2) exists in the range of 700-5,000. Among these, from the viewpoint of impact resistance, water resistance, and the like of the coating film to be formed, it is preferably in the range of 900 to 2,000, preferably 1,000 to 1,500.

  The number average molecular weight of the polyol (A2) is adjusted, for example, by adjusting the molecular weights of the bisphenol compound (a1), the diglycidyl ether compound (a2) and the hydroxyl group-containing carboxylic acid (a3); the components (a1) and (a2 ) And (a3) can be adjusted by adjusting the mixing ratio of the components (a1), (a2) and (a3).

The coating composition of the present invention contains the polyols (A1) and (A2) as the polyol component (A), and the solids content of the polyols (A1) and (A2) is determined by the coating film to be formed. From the viewpoints of impact resistance, water resistance, adhesion to the substrate, adhesion to the top coat film, and the like, it is preferable that the total solid content of the polyol component (A) is within the following ranges.
Polyol (A1): 30 to 90% by mass, preferably 40 to 80% by mass, more preferably 50 to 70% by mass,
Polyol (A2): 10 to 70% by mass, preferably 20 to 60% by mass, more preferably 30 to 50% by mass.

  In the present invention, the polyol component (A) may contain a polyol other than the polyols (A1) and (A2).

  Examples of polyols other than the polyols (A1) and (A2) include ethylene glycol, propylene glycol, 1,3-butanediol, 1,4-butanediol, 1,6-hexanediol, diethylene glycol, dipropylene glycol, Triethylene glycol, tripropylene glycol, 1,4-cyclohexanedimethanol, neopentyl glycol, hydrogenated bisphenol A, glycerin, trimethylolethane, trimethylolpropane, diglycerin, triglycerin, 1,2,6-hexanetriol, Pentaerythritol, dipentaerythritol, tris (2-hydroxyethyl) isocyanuric acid, sorbitol, mannitol, polyethylene glycol, polypropylene glycol, polybutylene glycol Lumpur, polycaprolactone polyols, polycarbonate polyols, polyacrylate polyols, and the like. These can be used in combination either singly or in combination.

  The polyols other than the polyols (A1) and (A2) can be contained as long as the coating film performance is not impaired. When a polyol other than the polyols (A1) and (A2) is blended, the blending ratio is preferably 30% by mass or less based on the total solid content of the polyol component (A).

Polyisocyanate compound (B)
The polyisocyanate compound (B) is a compound having at least two isocyanate groups in one molecule, and examples thereof include aliphatic polyisocyanates, alicyclic polyisocyanates, araliphatic polyisocyanates, aromatic polyisocyanates, And polyisocyanate derivatives.

  Examples of the aliphatic polyisocyanate include trimethylene diisocyanate, tetramethylene diisocyanate, hexamethylene diisocyanate, pentamethylene diisocyanate, 1,2-propylene diisocyanate, 1,2-butylene diisocyanate, 2,3-butylene diisocyanate, 1,3. -Aliphatic diisocyanates such as butylene diisocyanate, 2,4,4 or 2,2,4-trimethylhexamethylene diisocyanate, dimer acid diisocyanate, methyl 2,6-diisocyanatohexanoate (common name: lysine diisocyanate); 6-diisocyanatohexanoic acid 2-isocyanatoethyl, 1,6-diisocyanato-3-isocyanatomethylhexane, 1,4,8-triisocyanatooctane, 1,6,1 -Triisocyanatoundecane, 1,8-diisocyanato-4-isocyanatomethyloctane, 1,3,6-triisocyanatohexane, 2,5,7-trimethyl-1,8-diisocyanato-5-isocyanatomethyloctane Aliphatic triisocyanates such as

  Examples of the alicyclic polyisocyanate include 1,3-cyclopentene diisocyanate, 1,4-cyclohexane diisocyanate, 1,3-cyclohexane diisocyanate, 3-isocyanatomethyl-3,5,5-trimethylcyclohexyl isocyanate (common name) : Isophorone diisocyanate), 4-methyl-1,3-cyclohexylene diisocyanate (common name: hydrogenated TDI), 2-methyl-1,3-cyclohexylene diisocyanate, 1,3- or 1,4-bis (isocyanato) Methyl) cyclohexane (common name: hydrogenated xylylene diisocyanate) or mixtures thereof, alicyclic diisocyanates such as methylenebis (4,1-cyclohexanediyl) diisocyanate (common name: hydrogenated MDI), norbornane diisocyanate 1,3,5-triisocyanatocyclohexane, 1,3,5-trimethylisocyanatocyclohexane, 2- (3-isocyanatopropyl) -2,5-di (isocyanatomethyl) -bicyclo (2.2 .1) Heptane, 2- (3-isocyanatopropyl) -2,6-di (isocyanatomethyl) -bicyclo (2.2.1) heptane, 3- (3-isocyanatopropyl) -2,5- Di (isocyanatomethyl) -bicyclo (2.2.1) heptane, 5- (2-isocyanatoethyl) -2-isocyanatomethyl-3- (3-isocyanatopropyl) -bicyclo (2.2.1) ) Heptane, 6- (2-isocyanatoethyl) -2-isocyanatomethyl-3- (3-isocyanatopropyl) -bicyclo (2.2.1) heptane, 5- (2-isocyanate) Toethyl) -2-isocyanatomethyl-2- (3-isocyanatopropyl) -bicyclo (2.2.1) -heptane, 6- (2-isocyanatoethyl) -2-isocyanatomethyl-2- (3 An alicyclic triisocyanate such as -isocyanatopropyl) -bicyclo (2.2.1) heptane can be used.

  Examples of the araliphatic polyisocyanate include methylene bis (4,1-phenylene) diisocyanate (common name: MDI), 1,3- or 1,4-xylylene diisocyanate or a mixture thereof, ω, ω′-diisocyanato- Aromatic aliphatic diisocyanates such as 1,4-diethylbenzene, 1,3- or 1,4-bis (1-isocyanato-1-methylethyl) benzene (common name: tetramethylxylylene diisocyanate) or mixtures thereof; 1,3 And araliphatic triisocyanates such as 5-triisocyanatomethylbenzene.

  Examples of the aromatic polyisocyanate include m-phenylene diisocyanate, p-phenylene diisocyanate, 4,4′-diphenyl diisocyanate, 1,5-naphthalene diisocyanate, 2,4-tolylene diisocyanate (common name: 2,4- TDI), 2,6-tolylene diisocyanate (common name: 2,6-TDI) or mixtures thereof, aromatic diisocyanates such as 4,4′-toluidine diisocyanate, 4,4′-diphenyl ether diisocyanate; triphenylmethane-4 , 4 ′, 4 ″ -triisocyanate, 1,3,5-triisocyanatobenzene, 2,4,6-triisocyanatotoluene and the like; 4,4′-diphenylmethane-2,2 ′ , 5,5'-tetraisocyanate and other aromatics Mention may be made of the tiger isocyanate.

  Examples of the polyisocyanate derivatives include dimer, trimer, biuret, allophanate, uretdione, uretoimine, isocyanurate, oxadiazine trione, polymethylene polyphenyl polyisocyanate (crude MDI, polymeric MDI). And Crude TDI.

  The above polyisocyanates and derivatives thereof may be used alone or in combination of two or more.

  Moreover, as said polyisocyanate compound (B), you may use the prepolymer formed by making the said polyisocyanate or its derivative (s), and the compound which can react with this polyisocyanate react on conditions with excess isocyanate group. Examples of the compound capable of reacting with the polyisocyanate include compounds having an active hydrogen group such as a hydroxyl group and an amino group. Specifically, for example, polyhydric alcohol, low molecular weight polyester resin, amine, water, etc. Can be used.

  The polyisocyanate compound (B) is a polymer of an isocyanate group-containing polymerizable unsaturated monomer, or a polymerizable unsaturated group other than the isocyanate group-containing polymerizable unsaturated monomer and the isocyanate group-containing polymerizable unsaturated monomer. A copolymer with a monomer may be used.

  As the polyisocyanate compound (B), a blocked polyisocyanate compound in which an isocyanate group of the polyisocyanate compound is blocked may be used. As the blocking agent, for example, phenol compounds; lactam compounds; alcohol compounds; oxime compounds; mercaptan compounds; dimethyl malonate; active methylene compounds such as diethyl malonate can be preferably used. Blocking can be easily performed by mixing an unblocked polyisocyanate compound and a blocking agent. These polyisocyanate compounds can be used individually by 1 type or in combination of 2 or more types, The polyisocyanate compound and the blocked polyisocyanate compound which are not blocked can also be used together.

  As the polyisocyanate compound (B), it is preferable to use a compound having three or more isocyanate groups in one molecule from the viewpoint of water resistance of the formed coating film.

  The blending ratio of the polyisocyanate compound (B) and the polyol (A) is determined from the viewpoint of impact resistance, water resistance, adhesion to the substrate, adhesion to the top coating film, and the like of the formed coating film. The molar ratio of the isocyanate group (NCO) of the compound (B) to the hydroxyl group (OH) of the polyol (A) is NCO / OH = 0.5 / 1.0 to 1.5 / 1.0, preferably It is preferable to be within the range of 0.7 / 1.0 to 1.3 / 1.0.

Curing catalyst (C)
The coating composition of the present invention can contain a curing catalyst (C).

  Examples of the curing catalyst (C) include tin octylate, dibutyltin diacetate, dibutyltin di (2-ethylhexanoate), dibutyltin dilaurate, dioctyltin diacetate, dioctyltin di (2-ethylhexanoate). Ate), dibutyltin oxide, dibutyltin sulfite, dioctyltin oxide, dibutyltin fatty acid salt, lead 2-ethylhexanoate, zinc octylate, zinc naphthenate, fatty acid zincs, bismuth octanoate, bismuth 2-ethylhexanoate , Bismuth oleate, bismuth neodecanoate, bismuth versatate, bismuth naphthenate, cobalt naphthenate, calcium octylate, copper naphthenate, tetra (2-ethylhexyl) titanate, etc .; tertiary amine; aromatic amine Imidazole compound And the like, which may be used alone or in combination.

  When the coating composition of the present invention contains the curing catalyst (C), the blending amount of the curing catalyst (C) depends on the impact resistance, water resistance, adhesion to the substrate, and top coating of the formed coating film. From the viewpoint of adhesion to the film and the like, 0.0001 to 5 parts by mass, preferably based on 100 parts by mass of the total solid content of the polyol component (A) and the polyisocyanate compound (B) in the coating composition of the present invention. Is preferably in the range of 0.001 to 2 parts by mass, more preferably 0.005 to 1 part by mass.

Pigment (D)
The coating composition of this invention can contain a pigment (D).

  Examples of the pigment (D) include color pigments, extender pigments, and luster pigments. The pigment (D) can be used alone or in combination of two or more.

  Examples of the color pigment include titanium oxide, zinc oxide, carbon black, molybdenum red, Prussian blue, cobalt blue, azo pigment, phthalocyanine pigment, quinacridone pigment, isoindoline pigment, selenium pigment, and perylene pigment. , Dioxazine pigments, diketopyrrolopyrrole pigments, and the like. Among these, titanium oxide can be suitably used from the viewpoint of impact resistance of the coating film to be formed, particularly impact resistance at low temperatures.

  Examples of the extender pigment include clay, kaolin, barium sulfate, barium carbonate, calcium carbonate, talc, silica, and alumina white. Among these, clay, calcium carbonate, and talc can be suitably used from the viewpoint of impact resistance of the formed coating film, particularly impact resistance at low temperatures.

  Examples of the bright pigment include aluminum (including vapor-deposited aluminum), copper, zinc, brass, nickel, glass flake, aluminum oxide, mica, titanium oxide and / or iron oxide coated with iron oxide, titanium oxide, and the like. Examples thereof include mica coated with iron oxide. The aluminum pigment includes a non-leafing type aluminum pigment and a leafing type aluminum pigment, both of which can be used.

  The pigment (D) may be added directly to the coating composition, or may be mixed and dispersed with a pigment dispersant and a pigment dispersion resin to form a paste and then blended into the coating. Known pigment dispersants, pigment dispersion resins, and dispersion methods can be used. The said pigment (D) can be used individually by 1 type or in combination of 2 or more types.

  When the coating composition of the present invention contains the pigment (D), the blending amount of the pigment (D) is from the viewpoint of impact resistance of the formed coating film, particularly impact resistance at low temperatures, and the like. In the range of 1 to 200 parts by weight, preferably 20 to 150 parts by weight, more preferably 30 to 100 parts by weight, based on 100 parts by weight of the total solid content of the polyol component (A) and the polyisocyanate compound (B). Preferably it is.

Other components The coating composition of the present invention further includes resins, solvents, and UV absorbers (for example, benzotriazole absorbers, triazine absorbers, salicylic acid) other than the polyol component (A), as long as the coating film performance is not impaired. Derivative absorbers, benzophenone absorbers, etc.), light stabilizers (eg, hindered amines, etc.), thickeners, antifoaming agents, surface conditioners, anti-settling agents, rust inhibitors, chelating agents (acetylacetone, etc.), Known additives for coating materials such as dehydrating agents and plasticizers can be included.

Coating Composition The form of the coating composition of the present invention is not particularly limited, and may be any form of a water-based paint, an organic solvent-type paint, and a solventless paint. In this specification, the water-based paint is a term contrasted with an organic solvent-type paint, and generally, water or a medium containing water as a main component (aqueous medium), a film-forming resin, a pigment, and the like. Means a paint in which is dispersed and / or dissolved.

  When the coating composition of the present invention is a water-based coating, the water content in the coating composition is 51 to 100% by mass, preferably 60 to 95, based on the total amount of the solvent in the coating composition. It is preferable to be within the range of mass%.

  The organic solvent-type paint is a paint that does not substantially contain water as a solvent or in which all or most of the solvent is an organic solvent. The coating composition of the present invention is preferably an organic solvent type coating or a non-aqueous dispersion type coating from the viewpoint of the storage stability of the coating.

  Examples of the organic solvent include ketones such as acetone, methyl ethyl ketone, and methyl isobutyl ketone; esters such as ethyl acetate, butyl acetate, methyl benzoate, ethyl ethoxypropionate, ethyl propionate, and methyl propionate; tetrahydrofuran, dioxane, Ethers such as dimethoxyethane; glycol ethers such as ethylene glycol monomethyl ether, ethylene glycol monoethyl ether, diethylene glycol monomethyl ether, propylene glycol monomethyl ether acetate, and 3-methoxybutyl acetate; aromatic hydrocarbons and aliphatic hydrocarbons Etc. Although it does not specifically limit as an organic solvent and it can be used, From a viewpoint of the influence on a human body or an environment, it is preferable that toluene, xylene, etc. are not included.

  The organic solvents can be used in appropriate combination depending on the purpose such as adjustment of viscosity and adjustment of coating property.

  In the coating composition of the present invention, it is preferable from the viewpoint of coating workability and reduction of the amount of discharged organic solvent that the solid content is adjusted to 30% by mass or more, preferably 50% by mass or more. .

  In the present specification, the solid content means a residue excluding a volatile component, and the residue may be solid or liquid at room temperature. The solid content mass can be calculated by taking the ratio of the amount of the remaining substance after drying to the mass before drying as the solid content, and multiplying the solid content by the sample mass before drying. Examples of the drying condition of the sample when measuring the solid content include a method of heating at 120 ° C. for 30 minutes.

  The coating composition of the present invention may be a one-component paint or a multi-component paint such as a two-component paint. Among these, from the viewpoint of storage stability and coating workability, the coating composition of the present invention is a two-component paint comprising a main agent containing a polyol (A) and a curing agent containing a polyisocyanate compound (B). It is preferable to use a mixture of the two immediately before use.

  In addition, the curing catalyst (C); pigment (D); solvent such as water or organic solvent; pigment dispersant, ultraviolet absorber, light stabilizer, thickener, antifoaming agent, surface conditioner, anti-settling agent, Various additives such as a rust inhibitor, a chelating agent, and a plasticizer can be appropriately contained in either the main agent or the curing agent, or both.

  Moreover, when the coating composition of this invention is a one-component coating material, it is preferable to use a blocked polyisocyanate compound as a polyisocyanate compound (B).

Coating Film Forming Method The present invention provides a coating film forming method for forming a coating film by coating the coating composition on an object to be coated.

  Although it does not restrict | limit especially as a to-be-coated thing, What laminated | stacked the base material of a metal or a plastics, and the gel coat material containing an epoxy resin on this base material can be used conveniently.

<Metal base material>
The metal substrate is not particularly limited as long as it is a metal, for example, a metal itself such as magnesium, aluminum, zinc, titanium, iron, nickel, chromium, gold, silver, copper, tin, platinum, palladium, zirconium, tungsten, and the like. Examples thereof include metal materials such as alloys of at least two kinds of these metals. Examples of the two or more kinds of metal materials include alloyed zinc such as Zn—Al, Zn—Ni, and Zn—Fe, stainless steel, and steel plated with the above metal materials.

<Plastic substrate>
Examples of the plastic substrate include polyolefin resins such as polyethylene resin and polypropylene resin; polyester resins such as polycarbonate, polyethylene terephthalate, polybutylene terephthalate and polyethylene terephthalate / isophthalate; styrene-butadiene block copolymer, styrene-acrylonitrile, acrylonitrile. -Styrene resins such as butadiene-styrene (ABS), polystyrene, acrylonitrile-styrene-acrylate, polyamide resins such as nylon 6, nylon 6,6, nylon 6,10, metaxylylene adipamide, polymethyl methacrylate, methyl Acrylic resins such as methacrylate and ethyl acrylate; polyvinylidene chloride resins such as polyvinyl chloride resin and vinyl chloride-vinyl acetate; Sum polyester resins, phenolic resins, melamine resins, urea resins, polyphenylene ether resins, polyoxymethylene resins, polyurethane resins, plastic materials of the resin and various fiber-reinforced plastic (FRP) such as an epoxy resin. The plastic substrate may be a hybrid resin of two or more resins.

  The fiber reinforced plastic (FRP) means a material in which the strength is improved by including the reinforced fiber in the plastic.

  As the reinforcing fiber used for FRP, any known reinforcing fiber such as glass fiber, aramid fiber, carbon fiber and cellulose fiber can be used, and a plurality of types of reinforcing fibers can be used in combination. In particular, by including glass fibers and carbon fibers, specific strength and specific elastic modulus are superior to those of the plastic substrate itself. In order to obtain a lightweight FRP material having excellent mechanical properties, it is preferable to use the reinforcing fiber alone or two or more kinds of reinforcing fibers. However, since it is inexpensive and has high strength, glass fiber is included. It is preferable that It is preferable that the ratio of the glass fiber stuffed in a reinforced fiber is 10-100 mass%.

  As an FRP matrix resin (also called a base resin, which is a plastic that becomes a base material and is a resin that becomes a base material after molding), for example, the resins mentioned in the section of the plastic base material are used. Can do. As said matrix resin, an epoxy resin can be used conveniently from the point of adhesiveness with a reinforced fiber.

  Examples of the epoxy resin include bifunctional compounds such as bisphenol A type epoxy resin, bisphenol F type epoxy resin, bisphenol AD type epoxy resin, biscresol fluorene type epoxy resin, bisphenol S type epoxy resin, and t-butylcatechol type epoxy resin. Type epoxy resin, phenol novolac type epoxy resin, cresol novolac type epoxy resin, polyvalent epoxy resin such as nonylphenol novolac type epoxy resin, epoxy ester resin modified with dibasic acid, alicyclic epoxy resin, poly Examples include glycol type epoxy resins and epoxy group-containing acrylic resins.

  Since the coating composition of the present invention can form a coating film having excellent adhesion with a fiber reinforced plastic material (FRP) containing an epoxy resin as the matrix resin, the coating object is an epoxy resin as the matrix resin. It is preferable that it is a fiber reinforced plastic material (FRP) to be contained.

  The matrix resin may further contain a curing agent. Examples of the curing agent include amine compounds, acid anhydride compounds, polyimide compounds, polyisocyanate compounds, and imidazole compounds.

  As a molding method of FRP, a known method can be used, and examples thereof include a sheet molding compound (SMC) molding method manufactured using a mold, a resin infusion (RIMP) molding method, a prepreg / autoclave press method, and the like. It is done.

  The metal substrate or various plastic substrates and parts molded from the surface are subjected to surface treatment such as degreasing, phosphate treatment, chromate treatment, complex oxide treatment, cleaning, polishing, etc. using detergent or solvent. It may be given.

  In addition, the object to be coated according to the present invention may be one in which a gel coat material is laminated on the metal substrate or various plastic substrates.

  Here, the gel coat material refers to a coating composition for forming on the surface of the FRP substrate using a mold. As a method for laminating the gel coat material, a film is formed by previously coating the inner surface of the mold with a film-forming resin that can be the surface of the outer plate, a reinforcing fiber base material is placed on the gel coat material, and the mold is closed. FRP resin is injected, cured, demolded, and the coating is transferred to the surface of the FRP outer plate, or a fiber reinforced plastic material (hereinafter abbreviated as FRP material) in the mold. Examples include a method of heating and molding, then injecting the gel coat material between the obtained molded product and the inner wall of the mold, curing the gel coat material, and then removing the coated molded product from the mold. .

  Examples of the constituent components of the gel coat material include resins such as epoxy resins, unsaturated polyester resins, phenol resins, acrylic resins, nitrified cotton (nitrocellulose) resins, polycarbonate resins, vinyl ester resins, bismaleimide resins, and polyurea resins. Examples include components, curing agents such as polyisocyanate compounds, pigments, dyes, and release agents. Especially, it is preferable that the said gel coat material contains an epoxy resin from viewpoints, such as the impact resistance of the coating film formed, and water resistance.

<Other objects to be coated>
In addition to the above, the object to be coated may be an inorganic material such as glass, cement or concrete; wood; fiber material (paper, cloth, etc.), etc., as long as the adhesion is satisfied.

  Moreover, a degreasing process, a surface treatment, etc. can be suitably performed according to these to-be-coated objects.

  The method of applying the coating composition of the present invention to the above-mentioned object to be coated is not particularly limited, and examples thereof include air spray coating, airless spray coating, electrostatic coating, roller coating, brush coating, flow coating, dip coating, Examples include painting methods such as ironing and in-mold painting.

  Moreover, the thickness of the coating film formed by the coating composition of the present invention is 50 to 1,000 μm, preferably 70 to 600 μm, more preferably 100 to 100 μm based on the cured coating film from the viewpoint of impact resistance and the like. It is preferable to be within the range of 400 μm.

  In the coating film forming method of the present invention, it is usually possible to obtain a cured coating film by drying and curing the coating film at room temperature (5-35 ° C.), for example, after coating to have a predetermined film thickness. it can. The relative humidity during coating (hereinafter sometimes abbreviated as RH) is preferably 70% RH or less, and more preferably 60% RH or less. The curing time for room temperature drying is preferably 1 day or longer, and more preferably 3 days or longer.

  Moreover, you may perform drying hardening of a coating film by heating, As temperature in the case of a heating, 30-100 degreeC is preferable, for example, and 35-90 degreeC is more preferable. As heating time, 5 to 120 minutes are preferable, for example, and 10 to 100 minutes are more preferable.

  In addition, as a method for forming a coating film of the present invention, an undercoating film is formed by coating the coating composition of the present invention on an object to be coated, and then a top coating composition is applied on the undercoating film. An overcoating film can also be formed.

  Specifically, for example, after coating the coating composition of the present invention on an object to form an undercoat film excellent in impact resistance, water resistance and adhesion to the object, the undercoat A multi-layer excellent in impact resistance, water resistance, adhesion and finish by forming a top coating film by coating a top coating film excellent in impact resistance, water resistance and finish on the coating film. A coating film can be formed.

<Top coat film>
The top coat film is a film formed on the film formed by the coating composition of the present invention, and usually has impact resistance such as rain erosion resistance and chipping resistance, water resistance, and finish. Etc. are required.

  Specific examples of constituents of the top coating composition for forming the top coating film include, for example, a film-forming resin, a crosslinking agent, a color pigment, an extender pigment, a glitter pigment, a rust preventive pigment, and a conductive material. A coating composition containing a pigment or the like can be suitably used. Further, the top coating composition is composed of an ultraviolet absorber, a light stabilizer, a curing catalyst, a plasticizer, an adhesion-imparting agent, a compatibilizer, an antifoaming agent, and a viscosity. Coating additives such as a regulator, a rust inhibitor, and a surface modifier can be appropriately contained.

  Examples of the film-forming resin include polyols, acrylic resins, polyester resins, alkyd resins, urethane resins, polyolefin resins, epoxy resins, phenol resins, polyamide resins, and hydroxyl group-containing resins. Or two or more types can be used in combination.

  Moreover, you may bridge | crosslink by mix | blending a crosslinking agent, and it may be substantially unbridged without mix | blending a crosslinking agent. As a crosslinking agent, amino resins, such as a melamine resin and a urea resin, a polyisocyanate compound, a blocked polyisocyanate compound, etc. can be used conveniently, for example.

  As the above-mentioned top coating composition, cast oil and castor oil are used from the viewpoints of impact resistance, water resistance, finish, adhesion to the undercoat film formed by the coating composition of the present invention, and the like. A coating composition containing a polyol selected from a modified product and a polyisocyanate compound can be preferably used.

  The polyol selected from the castor oil and the modified product of castor oil is an esterified product (A1-1) of a hydroxyl group-containing fatty acid having 8 or more carbon atoms and a polyhydric alcohol or an unsaturated fatty acid (a1-4-1) having 8 or more carbon atoms. ) And / or a polyol described in the explanation column of the polyol (A1-4) obtained by hydroxyl-modifying an esterified product (a1-4-2) of an unsaturated fatty acid having 8 or more carbon atoms and a polyhydric alcohol. .

  Moreover, the said polyisocyanate compound can be the polyisocyanate compound described in the description column of the said polyisocyanate compound (B). As the top coating composition, either an organic solvent-type coating composition or an aqueous coating composition may be used, or a solvent-free coating composition may be used.

  The method for applying the top coating composition to the undercoat film is not particularly limited, and examples thereof include air spray coating, airless spray coating, electrostatic coating, roller coating, and brush coating.

  The thickness of the top coat film formed by the top coat composition is preferably in the range of 30 to 500 μm, preferably 50 to 300 μm, based on the cured film, from the viewpoint of impact resistance and the like. is there.

  In the coating film forming method of the present invention, usually, after coating the top coating composition so as to have a predetermined film thickness, the coating film is cured by drying and curing at room temperature (5-35 ° C.), for example. A top coat film can be obtained. The relative humidity during coating is preferably 70% RH or less, and more preferably 60% RH or less. The curing time for room temperature drying is preferably 1 day or longer, and more preferably 3 days or longer. The coating film may be dried and cured by heating, and the temperature at the time of heating is, for example, preferably 30 to 100 ° C, more preferably 35 to 90 ° C. As heating time, 5-120 degreeC is preferable, for example, and 10 to 100 minutes are more preferable.

  The use of the article to be coated with the coating composition of the present invention is not particularly limited, and an article or a part thereof exposed to strong rain wind or sand is particularly preferable. Examples include wind power generator blades, aircraft and helicopter wings, automobiles and bicycles, construction machine bodies, and the like.

  Hereinafter, the present invention will be described more specifically with reference to production examples, examples and comparative examples. However, the present invention is not limited to these. In each example, “parts” and “%” are based on mass unless otherwise specified. Moreover, the film thickness of a coating film is based on a cured coating film.

Production and production example 1 of polyol
To a reaction vessel, add 230 parts of bisphenol A, 800 parts of “Epolite 200P” (trade name, manufactured by Kyoeisha Chemical Co., Ltd., tripropylene glycol diglycidyl ether, epoxy equivalent 200 g / eq, molecular weight 400) and 0.2 part of dimethylbenzylamine. The reaction was continued at 160 ° C. until the epoxy equivalent reached 515 g / eq. Next, 270 parts of 2,2-bis (hydroxymethyl) propionic acid was added and reacted at 130 ° C. until the epoxy equivalent reached 30,000 g / eq or more, and then ethylene glycol monobutyl ether was further added as a solvent. An 80% polyol (A2-1) solution was obtained. The hydroxyl value of the polyol (A2-1) was 220 mgKOH / g, and the number average molecular weight was 1,300.

Production Examples 2 to 10
80% solid content in the same manner as in Production Example 1 except that the composition of composition, the epoxy equivalent at the time of adding the hydroxyl group-containing carboxylic acid (a3) and the epoxy equivalent at the end of the reaction are shown in Table 1. Polyol (A2-2) to (A2-10) solutions were obtained. Table 1 shows the hydroxyl value and number average molecular weight of each polyol. The polyols (A2-1) to (A2-6) have a hydroxyl value according to the present invention in the range of 50 to 400 mgKOH / g and a number average molecular weight in the range of 700 to 5,000. It corresponds to the polyol (A2) having Polyols (A2-7) to (A2-10) are production examples for comparative examples.

  (Note) in Table 1 means the following.

  (Note 1) “Epolite 40E”: trade name, manufactured by Kyoeisha Chemical Co., Ltd., ethylene glycol diglycidyl ether, epoxy equivalent 133 g / eq, molecular weight 265.

  (Note 2) “Epolite 1500NP”: trade name, manufactured by Kyoeisha Chemical Co., Ltd., neopentyl glycol diglycidyl ether, epoxy equivalent 150 g / eq, molecular weight 300.

  (Note 3) “Placcel 205”: trade name, manufactured by Daicel Corporation, polycaprolactone diol, hydroxyl value 212 mgKOH / g, number average molecular weight 530.

  (Note 4) “jER 828”: trade name, manufactured by Mitsubishi Chemical Corporation, bisphenol A type epoxy resin, epoxy equivalent 189 g / eq.

Production Example 1 of Coating Composition
60 parts of “URIC H-30” (trade name, manufactured by Ito Oil Co., Ltd., castor oil-based polyol, hydroxyl value 160 mgKOH / g, solid content 100%), polyol (A2-1) solution 50 obtained in Production Example 1 Parts (solid content 40 parts), “Millionate MR-200” (trade name, manufactured by Tosoh Corporation, polymethylene polyphenylene polyisocyanate, NCO content 31.6%, solid content 100%) 44 parts and dibutyltin dilaurate 0 Then, 0.01 part was mixed uniformly, and further diluted with methyl ethyl ketone so that the solid content was 80%, followed by stirring to obtain a coating composition (X-1).

Examples 2-22, Comparative Examples 1-8
In Example 1, coating compositions (X-2) to (X-30) having a solid content of 80% were obtained in the same manner as in Example 1 except that the blending composition is as shown in Table 2. In addition, the compounding composition shown in Table 2 is based on the solid content mass of each component.

  (Note) in Table 2 means the following.

  (Note 5) “URIC H-81”: trade name, manufactured by Ito Oil Co., Ltd., castor oil-based polyol, hydroxyl value 340 mgKOH / g, solid content 100%.

  (Note 6) “URIC H-1824”: trade name, manufactured by Ito Oil, castor oil-based polyol, hydroxyl value 66 mgKOH / g, solid content 100%.

  (Note 7) “URIC AC-009”: trade name, manufactured by Ito Oil Co., Ltd., aromatic skeleton-containing castor oil-based modified polyol, hydroxyl value 225 mgKOH / g, solid content 100%.

  (Note 8) “Desmodule N3600”: product name, manufactured by Sumika Bayer Urethane Co., Ltd., hexamethylene diisocyanate nurate (abbreviation: HDI nurate), NCO content 23.0%, solid content 100%.

(Note 9) “TIPAQUE CR-95” (trade name, manufactured by Ishihara Sangyo Co., Ltd., titanium oxide pigment)
(Note 10) “Talc MS” (trade name, manufactured by Nippon Talc, talc)
(Note 11) "Tancal 200" (trade name, manufactured by Takehara Chemical Industry Co., Ltd., calcium carbonate)
Production and production example 11 of top coating composition
50 parts of castor oil (hydroxyl value 160 mgKOH / g), 100 parts of “TIPAQUE CR-95” (trade name, manufactured by Ishihara Sangyo Co., Ltd., titanium oxide pigment) and 37.5 parts of butyl acetate are mixed and dispersed with a sand mill. A paste was obtained. In the resulting dispersion paste, 50 parts of “Placcel 410” (trade name, manufactured by Daicel, polycaprolactone tetraol, number average molecular weight 1,000, hydroxyl value 224 mg KOH / g, solid content 100%), 1, 2 -0.5 parts of dimethylimidazole, 66 parts of "Sumijour N3300" (trade name, manufactured by Sumika Bayer Urethane Co., Ltd., hexamethylene diisocyanate nurate, NCO content = 21.8%, solid content 100%) By mixing, butyl acetate was added and stirred so that the solid content was 80%, to obtain a top coating composition (Y-1).

Preparation of test plate
Coating object Coating object (a): Fiber reinforced plastic (FRP) board “Epicoat 828” (product name, manufactured by Japan Epoxy Resin Co., Ltd., bisphenol A type epoxy resin, solid content 100%) 82 parts, “Seika Cure-S” (Product name, Wakayama Seika Co., Ltd., diaminodiphenylsulfone, solid content 100%) 6 parts, phenyldimethylurea (average particle size 50 μm, solid content 100%) 5.0 parts, dicyandiamide (average particle size 7 μm) 7 parts In addition, the mixture was mixed until uniform to obtain an epoxy resin composition for a matrix resin.

This epoxy resin composition was uniformly applied by a roll coater so that the amount applied was 30 g / m ² on the release paper to form a resin layer. Both sides of glass fiber 125 g / m ² were sandwiched between the resin layers, and heated with a roller under conditions of 100 ° C. and 2 kg / cm ² to obtain a prepreg.

Sixteen prepregs were laminated so that the fiber directions were alternately perpendicular to each other, and a molded plate having a thickness of 10 mm was obtained by heating at 130 ° C. with a mold at a pressure of 10 kg / cm ² for 15 minutes. The obtained molded plate was cut into 200 mm × 100 mm and degreased with isopropyl alcohol to obtain an article to be coated (a).

Object to be coated (b): Aluminum plate An aluminum sheet having a chromate treatment of 200 mm × 100 mm × 0.6 mm was used as the object to be coated (b).

Article to be coated (c): Steel plate A steel plate treated with zinc phosphate having a size of 200 mm x 100 mm x 0.6 mm was degreased with petroleum benzine to obtain a article to be coated (c).

Example 23
On the object to be coated (a), the coating composition (X-1) obtained in Example 1 was applied using air spray so that the film thickness became 150 μm, and the room was 20 ° C. and 60% RH. The test plate was obtained by allowing to stand for 7 days and drying and curing.

Examples 24-46, Comparative Examples 9-16
Each test plate was obtained in the same manner as in Example 23 except that the materials to be coated and the coating composition were those listed in Table 3.

Evaluation test 1
Each test plate obtained in Examples 23 to 46 and Comparative Examples 9 to 16 was evaluated by the following test method. The evaluation results are shown in Table 3 below.

Test method Adhesiveness to the object to be coated (initial adhesion): On the coated surface of each test plate, 100 2 mm × 2 mm gobangs were made in accordance with JIS K 5600-5-6 (1990). After the adhesive tape was applied and peeled off rapidly, the remaining state of the goby eye coating was examined, and the adhesion was evaluated according to the following criteria.

A: Remaining number / total number = 100/100, 0 missing Gobang eyes coating B: Residual number / total number = 100/100, missing edges 1 5 C: Remaining number / total number = 100/100, 6 or more goblet-coated films with missing edges D: remaining number / total number = 99 to 90/100 E: remaining number / total Number = 89 or less / 100.

  Adhesiveness to the object to be coated (water-resistant adhesion): After immersing the test plate in warm water at 40 ° C. for 240 hours, washing with water, and drying at room temperature for 12 hours, the same as in the initial adhesion test, A test was conducted. The evaluation criteria are the same as in the initial adhesion test.

  Room temperature impact resistance: The impact resistance test of the coating film was conducted by a method based on JIS K 5600-5-3 (1999). As the weight drop, a DuPont type was adopted, and the impact resistance was comprehensively evaluated according to the following criteria from the evaluation results under the following measurement conditions. The test plate used was allowed to stand for 24 hours in an atmosphere of 23 ° C. and 50% RH.

(Measurement condition)
Conditions: Weight 500g, Height 50cm
(Evaluation criteria)
◎: No cracking or peeling of the coating film O: Cracking of the coating film is minute and no peeling occurs △: Small cracking or peeling occurs in the coating film ×: Significant cracking or peeling occurs in the coating film .

  Low temperature impact resistance: The impact resistance test of the coating film was conducted by a method based on JIS K 5600-5-3 (1999). As the weight drop, a DuPont type was adopted, and the impact resistance was comprehensively evaluated according to the following criteria from the evaluation results under the following two measurement conditions. The test plate used was allowed to stand for 24 hours in an atmosphere of 0 ° C. and 50% RH.

(Measurement condition)
Condition I: Weight 500 g, Height 50 cm
Condition II: Weight 500 g, height 25 cm.

(Evaluation criteria)
◎: No cracking or peeling of the coating film O: Cracking of the coating film is minute and no peeling occurs △: Small cracking or peeling occurs in the coating film ×: Significant cracking or peeling occurs in the coating film .

(Comprehensive evaluation criteria)
A: Condition I: A and Condition II: A
B: Condition I: ◯ and Condition II: ◎
C: Condition I: ○ and Condition II: ○
D: Condition I: Δ or × and Condition II: ◎ or ○
E: Condition I: Δ or ×, and Condition II: Δ or ×

Example 47
On the object to be coated (a), the coating composition (X-1) obtained in Example 1 was applied by air spray so that the film thickness became 150 μm, and the coating composition (X-1) was 7 at 20 ° C. and 60% RH. The cured coating film was obtained by leaving for a day. Next, on the cured coating film, the top coating composition (Y-1) obtained in Production Example 11 was applied using an airless spray so that the film thickness became 150 μm, and at 20 ° C. and 60% RH. A test plate was obtained by leaving it to stand for 7 days and then drying and curing. The obtained test plate was subjected to an adhesion test with a top coat as described later. Table 4 shows the evaluation results.

Examples 48-70, Comparative Examples 17-24
Each test plate was obtained in the same manner as in Example 47 except that the materials to be coated and the coating composition were those listed in Table 4.

Evaluation test 2
The test plates obtained in Examples 47 to 70 and Comparative Examples 17 to 24 were evaluated by the following test methods. The evaluation results are shown in Table 4 below. In addition, in the adhesion (initial adhesion) test with the object to be coated in the above-mentioned evaluation test 1, the film that peeled off at the interface with the object to be coated (those with D or E evaluation) It was excluded from the subject of evaluation test 2.

Test method Adhesiveness with top coat film: On the coated surface of each test plate, 100 2 mm × 2 mm goby meshes were made according to JIS K 5600-5-6 (1990), and adhesive tape was applied to the surface. And after peeling off rapidly, the remaining state of the goby eye coating was examined, and the adhesion was evaluated according to the following criteria.

A: Remaining number / total number = 100/100, 0 missing Gobang eyes coating B: Residual number / total number = 100/100, missing edges 1 5 C: Remaining number / total number = 100/100, 6 or more goblet-coated films with missing edges D: remaining number / total number = 99 to 90/100 E: remaining number / total Number = 89 or less / 100-: Not subject to this evaluation.

  Room temperature impact resistance: The impact resistance test of the coating film was conducted by a method based on JIS K 5600-5-3 (1999). As the weight drop, a DuPont type was adopted, and the impact resistance was comprehensively evaluated according to the following criteria from the evaluation results under the following measurement conditions. The test plate used was allowed to stand for 24 hours in an atmosphere of 23 ° C. and 50% RH.

(Measurement condition)
Conditions: Weight 500g, Height 50cm
(Evaluation criteria)
◎: No cracking or peeling of the coating film O: Cracking of the coating film is minute and no peeling occurs △: Small cracking or peeling occurs in the coating film ×: Significant cracking or peeling occurs in the coating film .

      -: Not subject to this evaluation.

Claims (12)

  (A) A coating composition containing a polyol component and (B) a polyisocyanate compound, wherein the polyol component (A) is (A1) a polyol having a structural unit derived from a fatty acid having 8 or more carbon atoms and (A2) A polyol having a bisphenol skeleton having a hydroxyl value in the range of 50 to 400 mgKOH / g and a number average molecular weight in the range of 700 to 5,000 is contained, and the solid content of the polyol (A1) is Based on the total solid content of component (A), it is in the range of 30 to 90% by mass, and the solid content of the polyol (A2) is 10 to 10% based on the total solid content of polyol component (A). A coating composition characterized by being in the range of 70% by mass.   The coating composition according to claim 1, wherein the polyol (A1) is castor oil and / or a modified product of castor oil. The polyol (A2) is represented by the following general formula (I)

[In Formula I, R ¹ , R ² , R ³ , R ⁴ , R ⁵ , R ⁶ , R ⁷ , R ⁸ , R ⁹ and R ¹⁰ are each independently a hydrogen atom or a C 1-10 carbon atom. Represents an alkyl group or an aryl group]
A bisphenol compound (a1) represented by the following general formula (II)

[In Formula II, R ¹¹ and R ¹² each independently represent a hydrogen atom, a hydroxyl group or a methyl group, m represents an integer of 0 to 4, n represents an integer of 1 to 20,

May be the same as or different from each other]
The coating composition according to claim 1, which is a reaction product of a diglycidyl ether compound (a2) and a hydroxyl group-containing carboxylic acid (a3) represented by the formula:   The coating composition according to claim 3, wherein the bisphenol compound (a1) is bisphenol A and / or bisphenol F.   The coating composition according to claim 3 or 4, wherein the diglycidyl ether compound (a2) is polyethylene glycol diglycidyl ether and / or polypropylene glycol diglycidyl ether.   Furthermore, the coating composition of any one of Claims 1-5 containing a pigment (D).   The coating-film formation method which coats the coating composition of any one of Claims 1-6 on a to-be-coated article, and forms a coating film.   A coating composition according to any one of claims 1 to 6 is applied onto an object to be coated to form an undercoating film, and then an overcoating composition is applied onto the undercoating film. A coating film forming method for forming a film.   The method for forming a coating film according to claim 8, wherein the top coating composition is a coating composition containing a polyol selected from castor oil and a modified product of castor oil, and a polyisocyanate compound.   The method for forming a coating film according to any one of claims 7 to 9, wherein the article to be coated is a fiber reinforced plastic material (FRP) containing an epoxy resin as a matrix resin.   The method for forming a coating film according to any one of claims 7 to 10, wherein the object to be coated is a blade of a wind power generator.   The coated article by which the coating film was formed on the to-be-coated article by the coating-film formation method of any one of Claims 7-11.