JP2016188349A - Emulsion-type heat storage material and production method thereof - Google Patents
Emulsion-type heat storage material and production method thereof Download PDFInfo
- Publication number
- JP2016188349A JP2016188349A JP2015069922A JP2015069922A JP2016188349A JP 2016188349 A JP2016188349 A JP 2016188349A JP 2015069922 A JP2015069922 A JP 2015069922A JP 2015069922 A JP2015069922 A JP 2015069922A JP 2016188349 A JP2016188349 A JP 2016188349A
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- Prior art keywords
- emulsion
- heat storage
- storage material
- type heat
- paraffin
- Prior art date
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- 238000005338 heat storage Methods 0.000 title claims abstract description 88
- 239000011232 storage material Substances 0.000 title claims abstract description 75
- 238000004519 manufacturing process Methods 0.000 title claims description 20
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- 150000001875 compounds Chemical class 0.000 claims abstract description 58
- 239000000839 emulsion Substances 0.000 claims abstract description 41
- 238000002844 melting Methods 0.000 claims abstract description 39
- 230000008018 melting Effects 0.000 claims abstract description 39
- 235000014113 dietary fatty acids Nutrition 0.000 claims abstract description 35
- 239000000194 fatty acid Substances 0.000 claims abstract description 35
- 229930195729 fatty acid Natural products 0.000 claims abstract description 35
- 239000002736 nonionic surfactant Substances 0.000 claims abstract description 33
- 125000004432 carbon atom Chemical group C* 0.000 claims abstract description 29
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- 125000000217 alkyl group Chemical group 0.000 claims abstract description 22
- 239000007864 aqueous solution Substances 0.000 claims abstract description 22
- 150000004665 fatty acids Chemical class 0.000 claims abstract description 21
- -1 fatty acid salt Chemical class 0.000 claims description 24
- 239000002585 base Substances 0.000 claims description 15
- 125000002947 alkylene group Chemical group 0.000 claims description 13
- 239000002245 particle Substances 0.000 claims description 11
- 125000001931 aliphatic group Chemical group 0.000 claims description 4
- 239000007764 o/w emulsion Substances 0.000 claims description 4
- 229910052783 alkali metal Inorganic materials 0.000 claims description 3
- 150000001340 alkali metals Chemical class 0.000 claims description 3
- 229910052784 alkaline earth metal Inorganic materials 0.000 claims description 3
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- 238000000034 method Methods 0.000 abstract description 20
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- RJWUMFHQJJBBOD-UHFFFAOYSA-N 2-methylheptadecane Chemical compound CCCCCCCCCCCCCCCC(C)C RJWUMFHQJJBBOD-UHFFFAOYSA-N 0.000 description 2
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- 239000004215 Carbon black (E152) Substances 0.000 description 2
- DCXXMTOCNZCJGO-UHFFFAOYSA-N Glycerol trioctadecanoate Natural products CCCCCCCCCCCCCCCCCC(=O)OCC(OC(=O)CCCCCCCCCCCCCCCCC)COC(=O)CCCCCCCCCCCCCCCCC DCXXMTOCNZCJGO-UHFFFAOYSA-N 0.000 description 2
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- DIOQZVSQGTUSAI-UHFFFAOYSA-N decane Chemical compound CCCCCCCCCC DIOQZVSQGTUSAI-UHFFFAOYSA-N 0.000 description 2
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- NDJKXXJCMXVBJW-UHFFFAOYSA-N heptadecane Chemical compound CCCCCCCCCCCCCCCCC NDJKXXJCMXVBJW-UHFFFAOYSA-N 0.000 description 2
- BXWNKGSJHAJOGX-UHFFFAOYSA-N hexadecan-1-ol Chemical compound CCCCCCCCCCCCCCCCO BXWNKGSJHAJOGX-UHFFFAOYSA-N 0.000 description 2
- DCAYPVUWAIABOU-UHFFFAOYSA-N hexadecane Chemical compound CCCCCCCCCCCCCCCC DCAYPVUWAIABOU-UHFFFAOYSA-N 0.000 description 2
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- KUVMKLCGXIYSNH-UHFFFAOYSA-N isopentadecane Chemical compound CCCCCCCCCCCCC(C)C KUVMKLCGXIYSNH-UHFFFAOYSA-N 0.000 description 2
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- GETQZCLCWQTVFV-UHFFFAOYSA-N trimethylamine Chemical compound CN(C)C GETQZCLCWQTVFV-UHFFFAOYSA-N 0.000 description 2
- 239000007762 w/o emulsion Substances 0.000 description 2
- DVSZKTAMJJTWFG-SKCDLICFSA-N (2e,4e,6e,8e,10e,12e)-docosa-2,4,6,8,10,12-hexaenoic acid Chemical compound CCCCCCCCC\C=C\C=C\C=C\C=C\C=C\C=C\C(O)=O DVSZKTAMJJTWFG-SKCDLICFSA-N 0.000 description 1
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- 239000007790 solid phase Substances 0.000 description 1
- 239000002904 solvent Substances 0.000 description 1
- 238000003860 storage Methods 0.000 description 1
- 150000003512 tertiary amines Chemical class 0.000 description 1
- 238000012546 transfer Methods 0.000 description 1
- OLTHARGIAFTREU-UHFFFAOYSA-N triacontane Natural products CCCCCCCCCCCCCCCCCCCCC(C)CCCCCCCC OLTHARGIAFTREU-UHFFFAOYSA-N 0.000 description 1
- IMFACGCPASFAPR-UHFFFAOYSA-N tributylamine Chemical compound CCCCN(CCCC)CCCC IMFACGCPASFAPR-UHFFFAOYSA-N 0.000 description 1
- ODHXBMXNKOYIBV-UHFFFAOYSA-N triphenylamine Chemical compound C1=CC=CC=C1N(C=1C=CC=CC=1)C1=CC=CC=C1 ODHXBMXNKOYIBV-UHFFFAOYSA-N 0.000 description 1
- YFTHZRPMJXBUME-UHFFFAOYSA-N tripropylamine Chemical compound CCCN(CCC)CCC YFTHZRPMJXBUME-UHFFFAOYSA-N 0.000 description 1
- RSJKGSCJYJTIGS-UHFFFAOYSA-N undecane Chemical compound CCCCCCCCCCC RSJKGSCJYJTIGS-UHFFFAOYSA-N 0.000 description 1
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- 150000004670 unsaturated fatty acids Chemical class 0.000 description 1
- 238000005292 vacuum distillation Methods 0.000 description 1
- 229940045860 white wax Drugs 0.000 description 1
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- Colloid Chemistry (AREA)
- Compositions Of Macromolecular Compounds (AREA)
Abstract
Description
本発明は、エマルジョン型蓄熱材およびその製造方法に関する。 The present invention relates to an emulsion-type heat storage material and a method for producing the same.
物質の相変化に伴って生じる潜熱を利用するための蓄熱材として、氷や脂肪族炭化水素に代表される有機化合物、無機塩などが知られている。その中の脂肪族炭化水素を利用する蓄熱材として、エマルジョン型、カプセル型、固定型などが検討されているが、熱効率や制御の容易性を考慮すると流動性のあるエマルジョン型、カプセル型が優れている。 As a heat storage material for utilizing latent heat generated in accordance with a phase change of a substance, organic compounds represented by ice and aliphatic hydrocarbons, inorganic salts, and the like are known. Emulsion type, capsule type, fixed type, etc. are being studied as heat storage materials using aliphatic hydrocarbons, but fluid type emulsion type and capsule type are excellent considering thermal efficiency and ease of control. ing.
上記エマルジョン型はカプセル型に比べて調製が容易であるため、コスト的に有利であり、大量供給の点からも今後の主流になると考えられる。 Since the emulsion type is easier to prepare than the capsule type, it is advantageous in terms of cost, and is considered to become the mainstream in the future from the viewpoint of mass supply.
ここで、エマルジョン型蓄熱材に用いられる相変化物質(PCM;Phase Change Material)としては、n−パラフィンやパラフィンワックス等のパラフィン化合物が知られている。これらのパラフィン化合物は中低温度域(0〜80℃)において蓄熱が可能であり、蓄熱密度が高く、相変化を繰り返しても劣化しないなどの特徴を備えている。しかしながら、これらのパラフィン化合物は放熱時に固体化することから、熱伝導性が低下するといった問題がある。かような問題を解決する方法として、水および界面活性剤を用いてパラフィン化合物をエマルジョン化(凝固点以下ではスラリー化)する技術が知られている(例えば、特許文献1を参照)。 Here, paraffin compounds such as n-paraffin and paraffin wax are known as phase change materials (PCM) used for emulsion-type heat storage materials. These paraffin compounds can store heat in a medium to low temperature range (0 to 80 ° C.), have a high heat storage density, and do not deteriorate even when phase changes are repeated. However, since these paraffin compounds are solidified during heat dissipation, there is a problem that the thermal conductivity is lowered. As a method for solving such a problem, a technique is known in which a paraffin compound is emulsified (slurried below the freezing point) using water and a surfactant (see, for example, Patent Document 1).
ここで一般に、蓄熱材に含まれるパラフィン化合物等の相変化物質の含有量を高めることが、蓄熱材の熱量を向上させるのに有効である。しかしその一方で、エマルジョン化するためには一定量の増粘剤を添加することが必要とされることから、相変化物質の含有量を増加させるには限界もある。 Here, in general, increasing the content of a phase change material such as a paraffin compound contained in the heat storage material is effective in improving the amount of heat of the heat storage material. However, on the other hand, since it is necessary to add a certain amount of thickener in order to emulsify, there is a limit to increasing the content of the phase change material.
さらに、エマルジョン化されてなる蓄熱材中のパラフィン化合物は、融点よりも凝固点が下がる現象(いわゆる、過冷却現象)を示すという問題もある。この過冷却現象を防止することを目的として、パラフィン化合物よりも高い融点を有する核材を添加する方法も提案されている(例えば、特許文献2を参照)。しかしながら、この方法もまた、蓄熱材の潜熱量の低下を招いてしまうという問題を抱えている。 Furthermore, the paraffin compound in the heat storage material that has been emulsified also has a problem that it exhibits a phenomenon that the freezing point falls below the melting point (so-called supercooling phenomenon). In order to prevent this supercooling phenomenon, a method of adding a nuclear material having a melting point higher than that of a paraffin compound has also been proposed (see, for example, Patent Document 2). However, this method also has a problem that the amount of latent heat of the heat storage material is reduced.
上述したように、従来技術によって提案されているエマルジョン型蓄熱材によっても、蓄熱性(特に、長時間にわたる蓄熱性)の点ではいまだ改善の余地がある。 As described above, even with the emulsion-type heat storage material proposed by the conventional technology, there is still room for improvement in terms of heat storage (particularly, heat storage over a long period of time).
そこで本発明は、エマルジョン型蓄熱材において、高い熱量を保持しつつ、長時間にわたって蓄熱性を発揮させうる手段を提供することを目的とする。 Then, an object of this invention is to provide the means which can exhibit heat storage property over a long time, maintaining a high calorie | heat amount in an emulsion type heat storage material.
本発明者は、上記課題を解決すべく鋭意検討を行った。その結果、比較的炭素数の大きい非イオン型界面活性剤を界面活性剤として用いる転相乳化法と、脂肪酸にアルカリを添加することにより油水界面に生成する脂肪酸塩(石鹸)を界面活性剤として用いる石鹸乳化法とを同時に行ってエマルジョン型蓄熱材を製造することにより、上記課題が解決されうることを見出し、本発明を完成させるに至った。 The present inventor has intensively studied to solve the above problems. As a result, a phase inversion emulsification method using a nonionic surfactant having a relatively large carbon number as a surfactant and a fatty acid salt (soap) generated at the oil-water interface by adding an alkali to the fatty acid as a surfactant It has been found that the above-mentioned problems can be solved by simultaneously performing the soap emulsification method to be used to produce an emulsion-type heat storage material, thereby completing the present invention.
すなわち、本発明の一形態によれば、パラフィン化合物、炭素数18以上のアルキル基を有する非イオン性界面活性剤および脂肪酸を含み、前記パラフィン化合物の融点よりも高い温度に加熱された油相に、アルカリ水溶液を添加することにより、油中水型エマルジョンを水中油型エマルジョンに転相させる工程を含む、エマルジョン型蓄熱材の製造方法が提供される。 That is, according to one aspect of the present invention, the oil phase contains a paraffin compound, a nonionic surfactant having an alkyl group having 18 or more carbon atoms, and a fatty acid, and is heated to a temperature higher than the melting point of the paraffin compound. There is provided a method for producing an emulsion-type heat storage material, which comprises a step of phase-inversion of a water-in-oil emulsion into an oil-in-water emulsion by adding an alkaline aqueous solution.
また、本発明の他の形態によれば、パラフィン化合物、炭素数18以上のアルキル基を有する非イオン性界面活性剤および脂肪酸塩を含み、前記パラフィン化合物の含有量が64質量%以上である、エマルジョン型蓄熱材もまた、提供される。 According to another aspect of the present invention, the paraffin compound includes a nonionic surfactant having an alkyl group having 18 or more carbon atoms and a fatty acid salt, and the content of the paraffin compound is 64% by mass or more. An emulsion-type heat storage material is also provided.
本発明によれば、エマルジョン型蓄熱材において、高い熱量を保持しつつ、長時間にわたって蓄熱性を発揮させることが可能となる。 ADVANTAGE OF THE INVENTION According to this invention, in an emulsion type heat storage material, it becomes possible to exhibit heat storage property over a long time, maintaining a high calorie | heat amount.
本発明の一形態は、エマルジョン型蓄熱材の製造方法に関する。当該製造方法は、パラフィン化合物、炭素数18以上のアルキル基を有する非イオン性界面活性剤および脂肪酸を含み、前記パラフィン化合物の融点よりも高い温度に加熱された油相に、アルカリ水溶液を添加することにより、油中水型エマルジョンを水中油型エマルジョンに転相させる工程(以下、単に「転相工程」とも称する)を含むものである。 One embodiment of the present invention relates to a method for producing an emulsion-type heat storage material. The manufacturing method includes adding an aqueous alkaline solution to an oil phase that includes a paraffin compound, a nonionic surfactant having an alkyl group having 18 or more carbon atoms, and a fatty acid, and is heated to a temperature higher than the melting point of the paraffin compound. Thus, the method includes a step of phase inversion of the water-in-oil emulsion into the oil-in-water emulsion (hereinafter also simply referred to as “phase inversion step”).
[油相]
本形態に係るエマルジョン型蓄熱材の製造方法では、まず、油相を準備する。油相は、パラフィン化合物、炭素数18以上のアルキル基を有する非イオン性界面活性剤および脂肪酸を含む。以下、油相の構成要素について、説明する。
[Oil phase]
In the method for producing an emulsion-type heat storage material according to this embodiment, first, an oil phase is prepared. The oil phase contains a paraffin compound, a nonionic surfactant having an alkyl group having 18 or more carbon atoms, and a fatty acid. Hereinafter, the components of the oil phase will be described.
(パラフィン化合物)
パラフィン化合物は、蓄熱物質として用いられる。すなわち、パラフィン化合物は、固体状態(固相)から液体状態(液相)へと相変化すると、相変化の際の融解潜熱を蓄えた状態で存在することができる。そして、この状態を長時間にわたって維持することで、蓄熱材が蓄熱性を発揮するのである(潜熱蓄熱方式)。パラフィン化合物としては、1種のみが単独で用いられてもよいし、2種以上が併用されてもよい。
(Paraffin compound)
Paraffin compounds are used as heat storage materials. That is, when the phase change from the solid state (solid phase) to the liquid state (liquid phase), the paraffin compound can exist in a state where latent heat of fusion at the time of the phase change is stored. And by maintaining this state for a long time, the heat storage material exhibits heat storage (latent heat storage system). As a paraffin compound, only 1 type may be used independently and 2 or more types may be used together.
ここで、パラフィン化合物とは、パラフィン(n−パラフィン、イソパラフィン)および石油ワックスの総称である。飽和炭化水素のうち、その炭素骨格が鎖式構造であるもの(アルカン)が「パラフィン」である。パラフィンにおいて、炭素数4以上のもの(すなわち、ブタン以上の炭化水素)には鎖式構造の形状による異性体が存在するが、そのうち分子内のすべての炭素原子が枝分かれなしの一直線状構造のものが「n−パラフィン」であり、「直鎖パラフィン」とも称される。また、パラフィンのうち炭素骨格の鎖式構造に枝分かれを有するものが「イソパラフィン」であり、「分枝パラフィン」とも称される。 Here, the paraffin compound is a general term for paraffin (n-paraffin, isoparaffin) and petroleum wax. Among the saturated hydrocarbons, those whose carbon skeleton has a chain structure (alkane) is “paraffin”. Paraffins with 4 or more carbon atoms (ie hydrocarbons with butane or more) have isomers due to the shape of the chain structure, of which all carbon atoms in the molecule have a straight structure without branching. Is “n-paraffin” and is also referred to as “linear paraffin”. Further, paraffin having a branched structure in the carbon skeleton chain structure is “isoparaffin” and is also referred to as “branched paraffin”.
n−パラフィンとしては、炭素数10〜30のアルキレン基を有する化合物が好ましい。その具体例を融点の代表値とともに示すと、n−デカン(融点:−29.7℃)、n−ウンデカン(融点:−26℃)、n−ドデカン(融点:−12℃)、n−トリデカン(融点:−5℃)、n−テトラデカン(融点:6℃)、n−ペンタデカン(融点:9.9℃)、n−ヘキサデカン(融点:18℃)、n−ヘプタデカン(融点:21℃)、n−オクタデカン(融点:28〜30℃)、n−ノナデカン(融点:32〜34℃)、n−イコサン(融点:36.7℃)、n−ヘンイコサン(融点:40.5℃)、n−トリアコンタン(融点:65.8℃)などが挙げられる。 As the n-paraffin, a compound having an alkylene group having 10 to 30 carbon atoms is preferable. Specific examples thereof are shown together with representative values of melting points: n-decane (melting point: −29.7 ° C.), n-undecane (melting point: −26 ° C.), n-dodecane (melting point: −12 ° C.), n-tridecane. (Melting point: −5 ° C.), n-tetradecane (melting point: 6 ° C.), n-pentadecane (melting point: 9.9 ° C.), n-hexadecane (melting point: 18 ° C.), n-heptadecane (melting point: 21 ° C.), n-octadecane (melting point: 28-30 ° C), n-nonadecane (melting point: 32-34 ° C), n-icosane (melting point: 36.7 ° C), n-henicosane (melting point: 40.5 ° C), n- And triacontane (melting point: 65.8 ° C.).
分枝パラフィンとしても、炭素数10〜30のアルキレン基を有する化合物が好ましい。その具体例を示すと、イソドデカン、イソトリデカン、イソテトラデカン、イソペンタデカン、イソオクタデカン、イソノナデカン、イソイコサンなどが挙げられる。 As the branched paraffin, a compound having an alkylene group having 10 to 30 carbon atoms is preferable. Specific examples thereof include isododecane, isotridecane, isotetradecane, isopentadecane, isooctadecane, isononadecane, and isoicosane.
一方、「石油ワックス」とは、石油の精製工程から製造されるワックスであり、パラフィンワックスおよびマイクロクリスタリンワックスがある。パラフィンワックスは、原油の減圧蒸留留出油部分から抽出された、結晶性の良い、常温で固体の白色のワックス(ロウ)であり、炭素数約20〜30のn−パラフィンを主成分としつつ少量のイソパラフィンを含む、分子量約300〜500の炭化水素の混合物である。パラフィンワックスの融点は、通常は40〜70℃程度である。また、マイクロクリスタリンワックスは、原油の減圧蒸留残渣部分から取り出されたワックスであり、構成している炭化水素はイソパラフィンやシクロパラフィンが多い。このため、パラフィンワックスに比較して結晶が小さくなり、分子量も大きく、融点も60〜90℃程度と高い。 On the other hand, “petroleum wax” is a wax produced from a petroleum refining process, and includes paraffin wax and microcrystalline wax. Paraffin wax is a white wax (wax) having a good crystallinity and extracted at a normal temperature and extracted from a vacuum distillation distillate portion of crude oil, with n-paraffin having about 20 to 30 carbon atoms as a main component. It is a mixture of hydrocarbons with a molecular weight of about 300-500, containing a small amount of isoparaffin. The melting point of paraffin wax is usually about 40 to 70 ° C. Microcrystalline wax is a wax extracted from the residue of crude oil under reduced pressure distillation, and the constituent hydrocarbons are mostly isoparaffin and cycloparaffin. For this reason, a crystal | crystallization becomes small compared with paraffin wax, molecular weight is large, and melting | fusing point is as high as about 60-90 degreeC.
パラフィンワックスとしては、炭素数20〜40程度のものが、マイクロクリスタリンワックスとしては、炭素数30〜60程度のものが、融解熱量および入手性の面で好ましい。パラフィンワックスの製品としては、例えば、日本精蝋株式会社製のパラフィンワックス115、120、125、130、135、140、150、155などが挙げられる。 Paraffin wax having about 20 to 40 carbon atoms and microcrystalline wax having about 30 to 60 carbon atoms are preferable in terms of heat of fusion and availability. Examples of the paraffin wax products include paraffin wax 115, 120, 125, 130, 135, 140, 150, and 155 manufactured by Nippon Seiwa Co., Ltd.
パラフィン化合物の融点は、生活温度領域や高温領域の熱の有効利用という観点から、示差走査熱量測定法(DSC法)により測定される値として−30〜130℃の範囲にあることが好ましく、0〜100℃の範囲にあることがより好ましい。また、パラフィン化合物の示差走査熱量測定法(DSC法)により測定される融解熱量は、その相変化による潜熱を種々の分野で利用するという観点から、100kJ/kg以上あることが望ましい。なお、本明細書におけるパラフィン化合物の融点とは、JIS K−7121に準拠して測定した際のTimに相当する。 The melting point of the paraffin compound is preferably in the range of −30 to 130 ° C. as a value measured by the differential scanning calorimetry (DSC method) from the viewpoint of effective use of heat in the living temperature region and the high temperature region. More preferably, it is in the range of -100 ° C. Further, the heat of fusion measured by the differential scanning calorimetry (DSC method) of the paraffin compound is preferably 100 kJ / kg or more from the viewpoint of utilizing latent heat due to the phase change in various fields. In addition, the melting point of the paraffin compound in this specification corresponds to Tim when measured according to JIS K-7121.
(炭素数18以上のアルキル基を有する非イオン性界面活性剤)
本発明に係る製造方法において用いられる油相は、炭素数18以上のアルキル基を有する非イオン性界面活性剤を含む。非イオン性界面活性剤の有するアルキル基の炭素数が18未満であると、粒子径の小さい(すなわち、安定な)エマルジョンを得ることができず、また、パラフィン化合物の濃度を高めたとしても十分な熱量を保持させることができないという問題がある(後述する比較例1および比較例4)。
(Nonionic surfactant having an alkyl group having 18 or more carbon atoms)
The oil phase used in the production method according to the present invention contains a nonionic surfactant having an alkyl group having 18 or more carbon atoms. When the number of carbon atoms of the alkyl group of the nonionic surfactant is less than 18, an emulsion having a small particle size (that is, a stable) cannot be obtained, and even if the concentration of the paraffin compound is increased, it is sufficient. There is a problem that a sufficient amount of heat cannot be maintained (Comparative Example 1 and Comparative Example 4 described later).
非イオン性界面活性剤は、後述する転相工程において乳化剤として機能するものであれば特に制限はないが、好ましくは炭素数18以上(より好ましくは炭素数18〜22)のアルキル基を有する脂肪族モノアルコールのアルキレンオキシド付加物が用いられる。当該アルキル基の炭素数は、好ましくは18〜22である。炭素数18以上のアルキル基を有する脂肪族モノアルコールとしては、例えば、ステアリルアルコール、ベヘニルアルコールが挙げられ、ステアリルアルコールが特に好ましい。また、アルキレンオキシドとしては、エチレンオキシド、プロピレンオキシド、ブチレンオキシドが挙げられ、エチレンオキシドが特に好ましい。アルキレンオキシド付加物が2種以上のアルキレンオキシドの付加物である場合、ランダム付加やブロック付加のいずれの形態であってもよい。さらに、上記アルキレンオキシド付加物におけるアルキレンオキシドの平均付加モル数は、好ましくは3〜40であり、より好ましくは5〜20である。 The nonionic surfactant is not particularly limited as long as it functions as an emulsifier in the phase inversion step to be described later, but is preferably a fat having an alkyl group having 18 or more carbon atoms (more preferably 18 to 22 carbon atoms). Alkylene oxide adducts of group monoalcohols are used. Carbon number of the alkyl group is preferably 18-22. Examples of the aliphatic monoalcohol having an alkyl group having 18 or more carbon atoms include stearyl alcohol and behenyl alcohol, and stearyl alcohol is particularly preferable. Examples of the alkylene oxide include ethylene oxide, propylene oxide, and butylene oxide, and ethylene oxide is particularly preferable. When the alkylene oxide adduct is an adduct of two or more alkylene oxides, it may be in any form of random addition or block addition. Furthermore, the average addition mole number of alkylene oxide in the alkylene oxide adduct is preferably 3 to 40, and more preferably 5 to 20.
上記非イオン性界面活性剤は、自ら合成したものであってもよいし、市販品であってもよい。当該非イオン性界面活性剤の市販品としては、ニューコール1807(ポリオキシエチレンステアリルエーテル(C18H37−O−(CH2CH2O)n−H(n=7))、日本乳化剤株式会社製)、ニューコール1820(ポリオキシエチレンステアリルエーテル(C18H37−O−(CH2CH2O)n−H(n=20))、日本乳化剤株式会社製)などが挙げられる。 The nonionic surfactant may be synthesized by itself or may be a commercially available product. The Examples of commercially available nonionic surfactants, Newcol 1807 (polyoxyethylene stearyl ether (C 18 H 37 -O- (CH 2 CH 2 O) n -H (n = 7)), Nippon Emulsifier stock company Ltd.), Newcol 1820 (polyoxyethylene stearyl ether (C 18 H 37 -O- (CH 2 CH 2 O) n -H (n = 20)), manufactured by Nippon emulsifier Co., Ltd.).
なお、炭素数18以上のアルキル基を有する非イオン性界面活性剤としては、脂肪族モノアルコールのアルキレンオキシド付加物のほかにも、ソルビタン脂肪酸エステル、脂肪酸エステル、多環フェニルおよび硬化ヒマシ油のアルキレンオキシド付加物などが用いられてもよい。 Examples of the nonionic surfactant having an alkyl group having 18 or more carbon atoms include sorbitan fatty acid ester, fatty acid ester, polycyclic phenyl, and alkylene of hydrogenated castor oil, in addition to an alkylene oxide adduct of an aliphatic monoalcohol. Oxide adducts and the like may be used.
また、上述した炭素数18以上のアルキル基を有する非イオン性界面活性剤が油相に含まれる限り、その他の界面活性剤(炭素数18未満のアルキル基を有する非イオン性界面活性剤、カチオン性・アニオン性・両性界面活性剤)を併用してもよい。ただし、油相に含まれる界面活性剤に占める上記炭素数18以上のアルキル基を有する非イオン性界面活性剤の含有量は、好ましくは70質量%以上であり、より好ましくは90質量%以上であり、特に好ましくは99質量%以上である。 Moreover, as long as the nonionic surfactant having an alkyl group having 18 or more carbon atoms described above is included in the oil phase, other surfactants (nonionic surfactant having an alkyl group having less than 18 carbon atoms, cation) , Anionic and amphoteric surfactants) may be used in combination. However, the content of the nonionic surfactant having an alkyl group having 18 or more carbon atoms in the surfactant contained in the oil phase is preferably 70% by mass or more, more preferably 90% by mass or more. Yes, and particularly preferably 99% by mass or more.
(脂肪酸)
本発明に係る製造方法において用いられる油相は、脂肪酸を含む。この脂肪酸は、後述する転相工程において添加されるアルカリ水溶液に含まれる塩基によって中和(鹸化)されて石鹸(脂肪酸塩)へと変化し、上述した非イオン性界面活性剤と同様に界面活性剤(乳化剤)としての機能を発揮するようになる。
(fatty acid)
The oil phase used in the production method according to the present invention contains a fatty acid. This fatty acid is neutralized (saponified) by a base contained in an alkaline aqueous solution added in the phase inversion step described later to be changed into soap (fatty acid salt), and is surface active in the same manner as the nonionic surfactant described above. Functions as an agent (emulsifier).
脂肪酸とは、脂肪族モノカルボン酸を意味し、炭化水素部分に不飽和結合を含まない飽和脂肪酸と、炭化水素部分に不飽和結合(通常は1つの二重結合)を含む不飽和脂肪酸とがある。 Fatty acid means an aliphatic monocarboxylic acid, and includes a saturated fatty acid that does not contain an unsaturated bond in the hydrocarbon portion and an unsaturated fatty acid that contains an unsaturated bond (usually one double bond) in the hydrocarbon portion. is there.
脂肪酸としては、特に制限されないが、例えば、ラウリン酸、ミリスチン酸、パルミチン酸、ステアリン酸、イソステアリン酸、ベヘニン(ベヘン)酸、オレイン酸、12−ヒドロキシステアリン酸、ウンデシレン酸、トール酸、イソステアリン酸、リノール酸、リノレイン酸、エイコサペンタエン酸(EPA)、ドコサヘキサエン酸(DHA)などが挙げられる。これらの脂肪酸は、1種のみが単独で用いられてもよいし、2種以上が併用されてもよい。なかでも、炭素数16〜22の飽和脂肪酸が好ましく、ステアリン酸およびベヘニン酸が特に好ましい。 The fatty acid is not particularly limited. Linoleic acid, linolenic acid, eicosapentaenoic acid (EPA), docosahexaenoic acid (DHA) and the like can be mentioned. As for these fatty acids, only 1 type may be used independently and 2 or more types may be used together. Among these, saturated fatty acids having 16 to 22 carbon atoms are preferable, and stearic acid and behenic acid are particularly preferable.
(油相の組成)
油相に含まれる各成分の配合量は特に制限されないが、上記非イオン性界面活性剤の配合量は、エマルジョンの安定性および熱特性の観点から、上記パラフィン化合物100質量部に対して、好ましくは0.5〜10質量部であり、さらに好ましくは1〜5質量部である。また、上記脂肪酸の配合量は、エマルジョンの安定性および熱特性の観点から、上記パラフィン化合物100質量部に対して、好ましくは3〜20質量部であり、さらに好ましくは5〜15質量部である。
(Composition of oil phase)
The blending amount of each component contained in the oil phase is not particularly limited, but the blending amount of the nonionic surfactant is preferably from 100 parts by weight of the paraffin compound from the viewpoint of emulsion stability and thermal characteristics. Is 0.5 to 10 parts by mass, more preferably 1 to 5 parts by mass. Moreover, the blending amount of the fatty acid is preferably 3 to 20 parts by mass, and more preferably 5 to 15 parts by mass with respect to 100 parts by mass of the paraffin compound from the viewpoint of emulsion stability and thermal characteristics. .
[転相工程]
本発明に係るエマルジョン型蓄熱材の製造方法では、上述した油相を液体状態に加熱したところにアルカリ水溶液を添加する。アルカリ水溶液を添加すると、添加当初は、上記油相が連続相(分散媒)を構成し、添加された少量のアルカリ水溶液の溶媒である水が分散相を構成している油中水(w/o)型エマルジョンが形成される。その後、アルカリ水溶液の添加量を増やしていくと、ある時点で連続相(分散媒)と分散相とが入れ替わり、水が連続相(分散媒)を構成し、上記油相が分散相を構成している水中油(o/w)型エマルジョンへと変化する(転相)。このようにして乳化液(エマルジョン)を調製する手法は「転相乳化法」と称される。
[Phase inversion process]
In the method for producing an emulsion-type heat storage material according to the present invention, an alkaline aqueous solution is added to the above-described oil phase heated to a liquid state. When an alkaline aqueous solution is added, at the beginning of the addition, the oil phase constitutes a continuous phase (dispersion medium), and water as a solvent of a small amount of the added aqueous alkali solution constitutes a dispersed phase (w / w o) A type emulsion is formed. Thereafter, as the amount of the aqueous alkali solution added is increased, the continuous phase (dispersion medium) and the dispersion phase are switched at a certain point in time, water constitutes the continuous phase (dispersion medium), and the oil phase constitutes the dispersion phase. Into an oil-in-water (o / w) emulsion (phase inversion). The method of preparing an emulsion (emulsion) in this way is called “phase inversion emulsification method”.
(加熱処理)
アルカリ水溶液を添加する前には、上記油相を加熱しておく。この際の加熱温度は、油相に含まれるパラフィン化合物の融点よりも高い温度である。これにより、上記油相は液体状態となる。このため、加熱温度は一義的には決まらず、油相に用いるパラフィン化合物の融点を考慮して適宜決定されうる。油相を確実に液体状態とするという観点からは、加熱温度はパラフィン化合物または上記界面活性剤(好ましくはパラフィン化合物および上記界面活性剤)の融点よりも5℃以上高い温度とすることが好ましい。一方、エマルジョンの安定性の観点からは、加熱温度は高すぎないことが好ましく、通常、加熱温度は高くても「パラフィン化合物または上記界面活性剤(好ましくはパラフィン化合物および上記界面活性剤)の融点+15℃」以下とするとよい。
(Heat treatment)
Before adding the aqueous alkali solution, the oil phase is heated. The heating temperature at this time is a temperature higher than the melting point of the paraffin compound contained in the oil phase. Thereby, the said oil phase will be in a liquid state. For this reason, the heating temperature is not uniquely determined and can be appropriately determined in consideration of the melting point of the paraffin compound used in the oil phase. From the viewpoint of ensuring that the oil phase is in a liquid state, the heating temperature is preferably 5 ° C. or more higher than the melting point of the paraffin compound or the surfactant (preferably the paraffin compound and the surfactant). On the other hand, from the viewpoint of the stability of the emulsion, it is preferable that the heating temperature is not too high. Usually, even if the heating temperature is high, “the melting point of the paraffin compound or the surfactant (preferably the paraffin compound and the surfactant) + 15 ° C "or less.
転相乳化を十分に進行させるため、加熱された油相を撹拌することが好ましく、後述するアルカリ水溶液の添加開始後も撹拌を継続することがより好ましく、アルカリ水溶液の添加中も撹拌を継続することがさらに好ましく、アルカリ水溶液の添加終了後も一定時間、撹拌を継続することが特に好ましい。なお、撹拌を行うための手段は特に制限されず、従来公知の知見が適宜参照されうる。 In order to sufficiently proceed the phase inversion emulsification, it is preferable to stir the heated oil phase, more preferably to continue stirring even after the start of addition of the alkaline aqueous solution described later, and to continue stirring even during the addition of the alkaline aqueous solution. It is more preferable that stirring is continued for a certain period of time after the addition of the alkaline aqueous solution. The means for stirring is not particularly limited, and conventionally known knowledge can be referred to as appropriate.
(アルカリ水溶液)
本発明に係るエマルジョン型蓄熱材の製造方法における転相工程では、上記油相(加熱撹拌された液体状態である)に、アルカリ水溶液を添加する。アルカリ水溶液は、塩基が水に溶解した溶液である。
(Alkaline aqueous solution)
In the phase inversion step in the method for producing an emulsion-type heat storage material according to the present invention, an alkaline aqueous solution is added to the oil phase (in a heated and stirred liquid state). An alkaline aqueous solution is a solution in which a base is dissolved in water.
アルカリ水溶液に含まれる塩基は特に制限されないが、例えば、フッ化カリウム、フッ化ナトリウム、フッ化リチウム、塩化カリウム、塩化ナトリウムおよび塩化リチウム等のアルカリ金属塩;塩化カルシウムおよび塩化マグネシウム等のアルカリ土類金属塩;炭酸水素ナトリウム、炭酸水素リチウム、炭酸水素カリウム、炭酸ナトリウム、炭酸リチウムおよび炭酸カリウム等のアルカリ金属の炭酸塩;炭酸カルシウムおよび炭酸マグネシウム等のアルカリ土類金属の炭酸塩;水酸化ナトリウム、水酸化カリウム、水酸化リチウム等のアルカリ金属の水酸化物;水酸化カルシウム、水酸化マグネシウム等のアルカリ土類金属の水酸化物;トリメチルアミン、トリエチルアミン、トリプロピルアミン、トリブチルアミン、トリシクロヘキシルアミン、トリベンジルアミン、トリフェニルアミンおよびピリジン等の第三級アミンなどが挙げられる。これらの塩基は、1種のみが単独で用いられてもよいし、2種以上が併用されてもよい。ここで、上述したように、油相に含まれる脂肪酸は、アルカリ水溶液の添加によって、塩基との中和反応により鹸化されて石鹸(脂肪酸塩)へと変化する。この石鹸(脂肪酸塩)は、脂肪酸が含まれる油相と、塩基が含まれる水相との界面において生成し、界面活性剤(乳化剤)としても機能する。すなわち、本発明に係るエマルジョン型蓄熱材の製造方法は、蓄熱成分であるパラフィン化合物をエマルジョン化するにあたり、転相乳化法と石鹸乳化法とを併用する点に特徴があるのである。なお、上記脂肪酸塩(石鹸)の界面活性剤(乳化剤)としての性能は、当該脂肪酸塩(石鹸)を構成するカチオンが金属カチオンであることが好ましいことから、上述した塩基のなかでも、金属成分を含む塩基が好ましく用いられ、より好ましくはアルカリ金属またはアルカリ土類金属を含む塩基が用いられる。さらに好ましい塩基はアルカリ金属またはアルカリ土類金属の水酸化物であり、特に好ましくはアルカリ金属の水酸化物(水酸化カリウム、水酸化ナトリウムなど)である。 The base contained in the aqueous alkali solution is not particularly limited. For example, alkali metal salts such as potassium fluoride, sodium fluoride, lithium fluoride, potassium chloride, sodium chloride and lithium chloride; alkaline earths such as calcium chloride and magnesium chloride Metal salts; alkali metal carbonates such as sodium hydrogen carbonate, lithium hydrogen carbonate, potassium hydrogen carbonate, sodium carbonate, lithium carbonate and potassium carbonate; carbonates of alkaline earth metals such as calcium carbonate and magnesium carbonate; sodium hydroxide, Alkali metal hydroxides such as potassium hydroxide and lithium hydroxide; Alkaline earth metal hydroxides such as calcium hydroxide and magnesium hydroxide; Trimethylamine, Triethylamine, Tripropylamine, Tributylamine, Tricyclohexyla Emissions, tribenzylamine, such as a tertiary amine such as triphenylamine and pyridine. As for these bases, only 1 type may be used independently and 2 or more types may be used together. Here, as described above, the fatty acid contained in the oil phase is saponified by the neutralization reaction with the base by the addition of the alkaline aqueous solution, and changed to soap (fatty acid salt). This soap (fatty acid salt) is produced at the interface between the oil phase containing the fatty acid and the aqueous phase containing the base, and also functions as a surfactant (emulsifier). That is, the method for producing an emulsion-type heat storage material according to the present invention is characterized in that a phase inversion emulsification method and a soap emulsification method are used together in emulsifying a paraffin compound that is a heat storage component. The performance of the fatty acid salt (soap) as a surfactant (emulsifier) is preferably such that the cation constituting the fatty acid salt (soap) is a metal cation. Preferably, a base containing an alkali metal or an alkaline earth metal is used. Further preferred bases are alkali metal or alkaline earth metal hydroxides, and particularly preferred are alkali metal hydroxides (potassium hydroxide, sodium hydroxide, etc.).
転相工程において添加されるアルカリ水溶液の組成やその添加量などについて特に制限はない。ただし、エマルジョンの安定性の観点からは、添加される塩基の当量(化学当量)が、油相に含まれる酸(脂肪酸)の当量に近い値となるように、アルカリ水溶液の組成や添加量を調整することが好ましい。より具体的に言うと、添加されるアルカリ水溶液に含まれる塩基の含有量は、油相に含まれる脂肪酸に対して0.5〜1.5当量であることが好ましく、0.8〜1.2当量であることがより好ましく、0.9〜1.1当量であることがさらに好ましく、0.95〜1.05当量であることが特に好ましい。 There is no restriction | limiting in particular about the composition of the aqueous alkali solution added in a phase inversion process, its addition amount, etc. However, from the viewpoint of the stability of the emulsion, the composition and addition amount of the alkaline aqueous solution should be adjusted so that the equivalent (chemical equivalent) of the added base is close to the equivalent of the acid (fatty acid) contained in the oil phase. It is preferable to adjust. More specifically, the content of the base contained in the added aqueous alkali solution is preferably 0.5 to 1.5 equivalents relative to the fatty acid contained in the oil phase, and 0.8 to 1. It is more preferably 2 equivalents, more preferably 0.9 to 1.1 equivalents, and particularly preferably 0.95 to 1.05 equivalents.
添加されるアルカリ水溶液における塩基の濃度についても特に制限はなく、上述した脂肪酸との化学当量の関係を考慮しつつ、得られるエマルジョン型蓄熱材に含まれる水の最終濃度をさらに考慮することにより、適当な濃度を決定することができる。一例として、添加されるアルカリ水溶液における塩基の濃度は、好ましくは5〜40質量%であり、より好ましくは10〜25質量%である。 There is no particular limitation on the concentration of the base in the aqueous alkali solution to be added, and further considering the final concentration of water contained in the obtained emulsion-type heat storage material while considering the chemical equivalent relationship with the fatty acid described above, Appropriate concentrations can be determined. As an example, the concentration of the base in the alkaline aqueous solution to be added is preferably 5 to 40% by mass, and more preferably 10 to 25% by mass.
[エマルジョン型蓄熱材]
本発明に係る製造方法により、エマルジョン型蓄熱材が得られる。このエマルジョン型蓄熱材は、高い熱量を保持しつつ、長時間にわたって蓄熱性を発揮することができるという、従来にない優れた特性を有するものである。この特性を反映するように、本発明の一形態によれば、パラフィン化合物、炭素数18以上のアルキル基を有する非イオン性界面活性剤、脂肪酸塩、および水を含み、前記パラフィン化合物の含有量が64質量%以上である、エマルジョン型蓄熱材もまた、提供される。
[Emulsion type heat storage material]
By the production method according to the present invention, an emulsion-type heat storage material is obtained. This emulsion-type heat storage material has an unprecedented excellent characteristic that it can exhibit heat storage properties for a long time while maintaining a high amount of heat. In order to reflect this characteristic, according to one aspect of the present invention, the content of the paraffin compound includes a paraffin compound, a nonionic surfactant having an alkyl group having 18 or more carbon atoms, a fatty acid salt, and water. An emulsion-type heat storage material in which is 64 mass% or more is also provided.
ここで、得られるエマルジョン型蓄熱材に含まれる各成分の含有量について特に制限はないが、上記炭素数18以上のアルキル基を有する非イオン性界面活性剤の含有量は、パラフィン化合物100質量部に対し、好ましくは0.5〜10質量部であり、より好ましくは1〜5質量部である。また、上記脂肪酸塩(油相に含まれていた脂肪酸と塩基由来のカチオンとの塩)の含有量は、パラフィン化合物100質量部に対し、好ましくは3〜20質量部であり、より好ましくは5〜15質量部である。さらに、水の含有量は、パラフィン化合物100質量部に対し、好ましくは15〜35質量部であり、より好ましくは20〜30質量部である。 Here, although there is no restriction | limiting in particular about content of each component contained in the obtained emulsion-type heat storage material, Content of the nonionic surfactant which has the said C18 or more alkyl group is 100 mass parts of paraffin compounds. On the other hand, it is preferably 0.5 to 10 parts by mass, more preferably 1 to 5 parts by mass. Further, the content of the fatty acid salt (a salt of a fatty acid contained in the oil phase and a cation derived from a base) is preferably 3 to 20 parts by mass, more preferably 5 to 100 parts by mass of the paraffin compound. -15 parts by mass. Furthermore, the content of water is preferably 15 to 35 parts by mass, and more preferably 20 to 30 parts by mass with respect to 100 parts by mass of the paraffin compound.
また、本発明の他の形態によって提供されるエマルジョン型蓄熱材は、長時間にわたって蓄熱性を発現することができるという利点があるが、その原因の1つとして、エマルジョンの安定性が高い(すなわち、エマルジョンの粒子径が小さい)ことが挙げられる。この特性を定量的に表現すると、本発明に係るエマルジョン型蓄熱材におけるエマルジョンの平均粒子径(光散乱法によって測定される値とする)は、好ましくは2.65μm以下であり、より好ましくは2μm以下であり、さらに好ましくは1.5μm以下である。なお、エマルジョンの平均粒子径の下限値について特に制限はないが、通常は0.5μm以上である。 In addition, the emulsion-type heat storage material provided by another embodiment of the present invention has an advantage that it can exhibit heat storage over a long period of time, and one of the causes is high emulsion stability (that is, , Emulsion particle size is small). When this characteristic is expressed quantitatively, the average particle diameter of the emulsion in the emulsion-type heat storage material according to the present invention (referred to as a value measured by the light scattering method) is preferably 2.65 μm or less, more preferably 2 μm. Or less, more preferably 1.5 μm or less. The lower limit of the average particle diameter of the emulsion is not particularly limited, but is usually 0.5 μm or more.
本発明に係るエマルジョン型蓄熱材は、本発明の作用効果を損なわない範囲で、増粘剤や核材(過冷却防止剤)を含んでもよい。 The emulsion-type heat storage material according to the present invention may contain a thickener and a core material (supercooling preventive agent) as long as the effects of the present invention are not impaired.
増粘剤としては、水に溶解しやすい高分子化合物が好ましく、例えば、アラビアガム、アルギニン・カルボマー、アルギン酸、アルギン酸ナトリウム、アルギン酸プロピレングリコール、エチルセルロース、カルボキシメチルセルロースナトリウム、キサンタンガム、合成ケイ酸ナトリウム/マグネシウム、ジメチルジステアリルアンモニウムヘクトライト、シクロデキストリン、ポリアクリル酸、ポリアクリル酸ナトリウム、(メタ)アクリル酸共重合体などが挙げられる。また、核材(過冷却防止剤)としては、公知のアミン類、アルコール類、カルボン酸類などが用いられうる。 As the thickener, a polymer compound that is easily soluble in water is preferable. Examples thereof include dimethyl distearyl ammonium hectorite, cyclodextrin, polyacrylic acid, sodium polyacrylate, and (meth) acrylic acid copolymer. As the core material (supercooling inhibitor), known amines, alcohols, carboxylic acids and the like can be used.
なお、本発明に係るエマルジョン型蓄熱材には、増粘剤や核材(過冷却防止剤)以外にも、蓄熱材に含まれうる従来公知の他の成分がさらに含まれてもよい。当該他の成分としては、例えば、寒剤、防錆剤、防腐剤および消泡剤などを含むことができる。 The emulsion-type heat storage material according to the present invention may further include other conventionally known components that can be included in the heat storage material, in addition to the thickener and the core material (supercooling preventive agent). As said other component, a cryogen, a rust preventive agent, antiseptic | preservative, an antifoamer, etc. can be included, for example.
ここで、本発明に係るエマルジョン型蓄熱材における上記必須成分(すなわち、パラフィン化合物、炭素数18以上のアルキル基を有する非イオン性界面活性剤、脂肪酸塩、および水)の合計量は、エマルジョン型蓄熱材の全量100質量%に対し、70質量%以上であることが好ましく、90質量%以上であることがより好ましく、99質量%以上であることが特に好ましく、100質量であることが最も好ましい。このことを考慮して、上記任意成分の添加量を適宜決定することが好ましい。 Here, the total amount of the essential components (that is, the paraffin compound, the nonionic surfactant having an alkyl group having 18 or more carbon atoms, the fatty acid salt, and water) in the emulsion type heat storage material according to the present invention is an emulsion type. The total amount of the heat storage material is preferably 70% by mass or more, more preferably 90% by mass or more, particularly preferably 99% by mass or more, and most preferably 100% by mass. . In consideration of this, it is preferable to appropriately determine the amount of the optional component added.
本発明に係るエマルジョン型蓄熱材は、ビル、家屋などの冷暖房用、食品の冷凍、冷蔵用などの蓄熱、熱搬送システムなどに好適に適用されうる。 The emulsion-type heat storage material according to the present invention can be suitably applied to heat storage for heating and cooling of buildings, houses, etc., freezing and refrigeration of food, heat transfer systems, and the like.
以下、実施例を挙げて本発明をさらに詳細に説明するが、本発明は下記の実施例により何ら制限されるものではない。 EXAMPLES Hereinafter, although an Example is given and this invention is demonstrated further in detail, this invention is not restrict | limited at all by the following Example.
(実施例1)
融点19℃のC16ノルマルパラフィン(JX日鉱日石エネルギー株式会社、製品名:ノルマルパラフィンTS6)60g、ステアリン酸(試薬)3g、C18非イオン界面活性剤(ポリオキシエチレンステアリルエーテル(C18H37−O−(CH2CH2O)n−H(n=7))、日本乳化剤株式会社、製品名:ニューコール1807)1.2gを混合し、55℃に加熱しながら5分間、充分に撹拌混合した。さらに撹拌混合しながら、3質量%水酸化カリウム水溶液20.8g(ステアリン酸と当量)を5分間かけて徐々に滴下してエマルジョン化を行い、さらに水100.0gを加えて撹拌することで、パラフィン化合物濃度が75質量%であるエマルジョン型蓄熱材1を得た。
Example 1
C16 normal paraffin (JX Nippon Oil & Energy Corporation, product name: normal paraffin TS6) 60 g, stearic acid (reagent) 3 g, C18 nonionic surfactant (polyoxyethylene stearyl ether (C 18 H 37 − O- (CH 2 CH 2 O) n —H (n = 7)), Nippon Emulsifier Co., Ltd., product name: New Coal 1807) 1.2 g are mixed and stirred thoroughly for 5 minutes while heating to 55 ° C. Mixed. While further stirring and mixing, 20.8 g of 3% by weight potassium hydroxide aqueous solution (equivalent to stearic acid) was gradually added dropwise over 5 minutes to emulsify, and further 100.0 g of water was added and stirred. An emulsion-type heat storage material 1 having a paraffin compound concentration of 75% by mass was obtained.
(実施例2)
融点19℃のC16ノルマルパラフィン(JX日鉱日石エネルギー株式会社、製品名:ノルマルパラフィンTS6)60g、ステアリン酸(試薬)3g、C18非イオン界面活性剤(ポリオキシエチレンステアリルエーテル(C18H37−O−(CH2CH2O)n−H(n=20))、日本乳化剤株式会社、製品名:ニューコール1820)1.2gを混合し、55℃に加熱しながら5分間、充分に撹拌混合した。さらに撹拌混合しながら、3質量%水酸化カリウム水溶液20.8g(ステアリン酸と当量)を5分間かけて徐々に滴下してエマルジョン化を行い、さらに水100.0gを加えて撹拌することで、パラフィン化合物濃度が75質量%であるエマルジョン型蓄熱材2を得た。
(Example 2)
C16 normal paraffin (JX Nippon Oil & Energy Corporation, product name: normal paraffin TS6) 60 g, stearic acid (reagent) 3 g, C18 nonionic surfactant (polyoxyethylene stearyl ether (C 18 H 37 − 1.2 g of O— (CH 2 CH 2 O) n —H (n = 20)), Nippon Emulsifier Co., Ltd., product name: New Coal 1820), and stirred sufficiently for 5 minutes while heating to 55 ° C. Mixed. While further stirring and mixing, 20.8 g of 3% by weight potassium hydroxide aqueous solution (equivalent to stearic acid) was gradually added dropwise over 5 minutes to emulsify, and further 100.0 g of water was added and stirred. An emulsion-type heat storage material 2 having a paraffin compound concentration of 75% by mass was obtained.
(比較例1)
融点19℃のC16ノルマルパラフィン(JX日鉱日石エネルギー株式会社、製品名:ノルマルパラフィンTS6)60g、ステアリン酸(試薬)3g、C16非イオン界面活性剤(合成品:1−ヘキサデカノールのエチレンオキシド4モル付加物)1.2gを混合し、55℃に加熱しながら5分間、充分に撹拌混合した。さらに撹拌混合しながら、3質量%水酸化カリウム水溶液20.8g(ステアリン酸と当量)を5分間かけて徐々に滴下してエマルジョン化を行い、さらに水100.0gを加えて撹拌することで、パラフィン化合物濃度が70質量%である比較エマルジョン型蓄熱材1を得た。
(Comparative Example 1)
C16 normal paraffin with a melting point of 19 ° C. (JX Nippon Oil & Energy Corporation, product name: normal paraffin TS6) 60 g, stearic acid (reagent) 3 g, C16 nonionic surfactant (synthetic product: ethylene oxide 4 of 1-hexadecanol) Mole adduct) (1.2 g) was mixed and thoroughly stirred and mixed for 5 minutes while heating to 55 ° C. While further stirring and mixing, 20.8 g of 3% by weight potassium hydroxide aqueous solution (equivalent to stearic acid) was gradually added dropwise over 5 minutes to emulsify, and further 100.0 g of water was added and stirred. A comparative emulsion heat storage material 1 having a paraffin compound concentration of 70% by mass was obtained.
(比較例2)
融点19℃のC16ノルマルパラフィン(JX日鉱日石エネルギー株式会社、製品名:ノルマルパラフィンTS6)60g、ステアリン酸(試薬)3gを混合し、55℃に加熱しながら5分間、加熱しながら充分に撹拌混合した。さらに撹拌混合しながら、3質量%水酸化カリウム水溶液20.8g(ステアリン酸と当量)を5分間かけて徐々に滴下してエマルジョン化を行い、さらに水100.0gを加えて撹拌することで、パラフィン化合物濃度が75質量%である比較エマルジョン型蓄熱材2を得た。
(Comparative Example 2)
60 g C16 normal paraffin (JX Nippon Oil & Energy Corporation, product name: normal paraffin TS6) with a melting point of 19 ° C. and 3 g of stearic acid (reagent) are mixed and stirred thoroughly for 5 minutes while heating to 55 ° C. Mixed. While further stirring and mixing, 20.8 g of 3% by weight potassium hydroxide aqueous solution (equivalent to stearic acid) was gradually added dropwise over 5 minutes to emulsify, and further 100.0 g of water was added and stirred. A comparative emulsion heat storage material 2 having a paraffin compound concentration of 75% by mass was obtained.
(実施例3)
融点47℃のパラフィンワックス(日本精蝋株式会社、製品名:パラフィンワックス115)90g、ベヘニン酸(試薬)9g、C18非イオン界面活性剤(ポリオキシエチレンステアリルエーテル(C18H37−O−(CH2CH2O)n−H(n=7))、日本乳化剤株式会社、製品名:ニューコール1807)0.9gを混合し、55℃に加熱しながら5分間、充分に撹拌混合した。さらに撹拌混合しながら、4質量%水酸化カリウム水溶液39.6g(ベヘニン酸と当量)を5分間かけて徐々に滴下してエマルジョン化を行い、さらに水100.0gを加えて撹拌することで、パラフィン化合物濃度が65質量%であるエマルジョン型蓄熱材3を得た。
Example 3
90 g of paraffin wax having a melting point of 47 ° C. (Nippon Seiwa Co., Ltd., product name: paraffin wax 115), 9 g of behenic acid (reagent), C18 nonionic surfactant (polyoxyethylene stearyl ether (C 18 H 37 —O— ( (CH 2 CH 2 O) n —H (n = 7)), Nippon Emulsifier Co., Ltd., product name: New Coal 1807) 0.9 g were mixed and sufficiently stirred and mixed for 5 minutes while heating to 55 ° C. While further stirring and mixing, 39.6 g of 4% by weight aqueous potassium hydroxide solution (equivalent to behenic acid) was gradually added dropwise over 5 minutes to emulsify, and further 100.0 g of water was added and stirred. An emulsion-type heat storage material 3 having a paraffin compound concentration of 65% by mass was obtained.
(実施例4)
融点47℃のパラフィンワックス(日本精蝋株式会社、製品名:パラフィンワックス115)90g、ベヘニン酸(試薬)9g、C18非イオン界面活性剤(ポリオキシエチレンステアリルエーテル(C18H37−O−(CH2CH2O)n−H(n=7))、日本乳化剤株式会社、製品名:ニューコール1807)1.8gを混合し、55℃に加熱しながら5分間、充分に撹拌混合した。さらに撹拌混合しながら、4質量%水酸化カリウム水溶液39.6g(ベヘニン酸と当量)を5分間かけて徐々に滴下してエマルジョン化を行い、さらに水100.0gを加えて撹拌することで、パラフィン化合物濃度が64質量%であるエマルジョン型蓄熱材4を得た。
Example 4
90 g of paraffin wax having a melting point of 47 ° C. (Nippon Seiwa Co., Ltd., product name: paraffin wax 115), 9 g of behenic acid (reagent), C18 nonionic surfactant (polyoxyethylene stearyl ether (C 18 H 37 —O— ( 1.8 g of CH 2 CH 2 O) n —H (n = 7)), Nippon Emulsifier Co., Ltd., product name: New Coal 1807) were mixed and sufficiently stirred and mixed for 5 minutes while heating to 55 ° C. While further stirring and mixing, 39.6 g of 4% by weight aqueous potassium hydroxide solution (equivalent to behenic acid) was gradually added dropwise over 5 minutes to emulsify, and further 100.0 g of water was added and stirred. An emulsion-type heat storage material 4 having a paraffin compound concentration of 64% by mass was obtained.
(比較例3)
融点47℃のパラフィンワックス(日本精蝋株式会社、製品名:パラフィンワックス115)90g、ベヘニン酸(試薬)9gを混合し、55℃に加熱しながら5分間、充分に撹拌混合した。さらに撹拌混合しながら、4質量%水酸化カリウム水溶液39.6g(ベヘニン酸と当量)を5分間かけて徐々に滴下したが、エマルジョンを得ることができなかった。
(Comparative Example 3)
90 g of paraffin wax having a melting point of 47 ° C. (Nippon Seiwa Co., Ltd., product name: paraffin wax 115) and 9 g of behenic acid (reagent) were mixed and sufficiently stirred and mixed for 5 minutes while heating to 55 ° C. While further stirring and mixing, 39.6 g of a 4 mass% potassium hydroxide aqueous solution (equivalent to behenic acid) was gradually added dropwise over 5 minutes, but an emulsion could not be obtained.
(実施例5)
融点33℃のC19ノルマルパラフィン(JX日鉱日石エネルギー株式会社、製品名:ノルマルパラフィンTS−90)45gおよび融点47℃のパラフィンワックス(日本精蝋株式会社、製品名:パラフィンワックス115)45g、ベヘニン酸(試薬)9g、C18非イオン界面活性剤(ポリオキシエチレンステアリルエーテル(C18H37−O−(CH2CH2O)n−H(n=7))、日本乳化剤株式会社、製品名:ニューコール1807)1.8gを混合し、55℃に加熱しながら5分間、充分に撹拌混合した。さらに撹拌混合しながら、4質量%水酸化カリウム水溶液39.6g(ベヘニン酸と等量)を5分間かけて徐々に滴下してエマルジョン化を行い、さらに水100.0gを加えて撹拌することで、パラフィン化合物濃度が63質量%であるエマルジョン型蓄熱材5を得た。
(Example 5)
45 g of C19 normal paraffin (JX Nippon Oil & Energy Corporation, product name: normal paraffin TS-90) with a melting point of 33 ° C. and 45 g of paraffin wax (Nippon Seiwa Co., Ltd., product name: paraffin wax 115) with a melting point of 47 ° C., behenine Acid (reagent) 9 g, C18 nonionic surfactant (polyoxyethylene stearyl ether (C 18 H 37 —O— (CH 2 CH 2 O) n —H (n = 7)), Nippon Emulsifier Co., Ltd., product name : New Coal 1807) 1.8 g was mixed and thoroughly stirred and mixed for 5 minutes while heating to 55 ° C. While stirring and mixing, 39.6 g of 4% by weight aqueous potassium hydroxide solution (equivalent to behenic acid) was gradually added dropwise over 5 minutes to emulsify, and 100.0 g of water was further added and stirred. An emulsion-type heat storage material 5 having a paraffin compound concentration of 63% by mass was obtained.
(実施例6)
融点33℃のC19ノルマルパラフィン(JX日鉱日石エネルギー株式会社、製品名:ノルマルパラフィンTS−90)45gおよび融点47℃のパラフィンワックス(日本精蝋株式会社、製品名:パラフィンワックス115)45g、ステアリン酸(試薬)9g、C18非イオン界面活性剤(ポリオキシエチレンステアリルエーテル(C18H37−O−(CH2CH2O)n−H(n=20))、日本乳化剤株式会社、製品名:ニューコール1820)1.8gを混合し、55℃に加熱しながら5分間、充分に撹拌混合した。さらに撹拌混合しながら、3.8質量%水酸化カリウム水溶液49.9g(ステアリン酸と当量)を5分間かけて徐々に滴下してエマルジョン化を行い、さらに水100.0gを加えて撹拌することで、パラフィン化合物濃度が60質量%であるエマルジョン型蓄熱材6を得た。
(Example 6)
45 g C19 normal paraffin (JX Nippon Oil & Energy Corporation, product name: normal paraffin TS-90) having a melting point of 33 ° C. and 45 g paraffin wax (Nippon Seiwa Co., Ltd., product name: paraffin wax 115) having a melting point of 47 ° C., stearin Acid (reagent) 9 g, C18 nonionic surfactant (polyoxyethylene stearyl ether (C 18 H 37 —O— (CH 2 CH 2 O) n —H (n = 20)), Nippon Emulsifier Co., Ltd., product name : New Coal 1820) 1.8 g was mixed and thoroughly stirred and mixed for 5 minutes while heating to 55 ° C. While stirring and mixing, 49.9 g of an aqueous 3.8 mass% potassium hydroxide solution (equivalent to stearic acid) is gradually added dropwise over 5 minutes to emulsify, and 100.0 g of water is added and stirred. Thus, an emulsion type heat storage material 6 having a paraffin compound concentration of 60% by mass was obtained.
(比較例4)
融点33℃のC19ノルマルパラフィン(JX日鉱日石エネルギー株式会社、製品名:ノルマルパラフィンTS−90)45gおよび融点47℃のパラフィンワックス(日本精蝋株式会社、製品名:パラフィンワックス115)45g、ステアリン酸(試薬)9g、C16非イオン界面活性剤(合成品:1−ヘキサデカノールのエチレンオキシド4モル付加物)1.8gを混合し、55℃に加熱しながら5分間、充分に撹拌混合した。さらに撹拌混合しながら、3.8質量%水酸化カリウム水溶液49.9g(ステアリン酸と当量)を5分間かけて徐々に滴下してエマルジョン化を行い、さらに水100.0gを加えて撹拌することで、パラフィン化合物濃度が60質量%である比較エマルジョン型蓄熱材4を得た。
(Comparative Example 4)
45 g C19 normal paraffin (JX Nippon Oil & Energy Corporation, product name: normal paraffin TS-90) having a melting point of 33 ° C. and 45 g paraffin wax (Nippon Seiwa Co., Ltd., product name: paraffin wax 115) having a melting point of 47 ° C., stearin 9 g of acid (reagent) and 1.8 g of a C16 nonionic surfactant (synthetic product: 1-hexadecanol ethylene oxide 4 mol adduct) were mixed and sufficiently stirred and mixed for 5 minutes while heating to 55 ° C. While stirring and mixing, 49.9 g of an aqueous 3.8 mass% potassium hydroxide solution (equivalent to stearic acid) is gradually added dropwise over 5 minutes to emulsify, and 100.0 g of water is added and stirred. Thus, a comparative emulsion heat storage material 4 having a paraffin compound concentration of 60% by mass was obtained.
≪評価≫
上記実施例および比較例で得られたエマルジョン型蓄熱材および比較エマルジョン型蓄熱材について、下記の方法によって評価を行った。
≪Evaluation≫
The emulsion type heat storage material and the comparative emulsion type heat storage material obtained in the above Examples and Comparative Examples were evaluated by the following methods.
[エマルジョン型蓄熱材の安定性の評価(エマルジョンの粒子径の測定)]
エマルジョン型蓄熱材の安定性の指標として、エマルジョン型蓄熱材におけるエマルジョンの平均粒子径を、光散乱法により測定し、以下の評価基準に基づき評価した。結果を下記の表1および表2に示す:
◎:エマルジョンの平均粒子径が2.0μm以下である;
○:エマルジョンの平均粒子径が2.0μm超2.5μm以下である;
△:エマルジョンの平均粒子径が2.5μm超3.0μm以下である;
×:エマルジョンの平均粒子径が3.0μm超である。
[Evaluation of stability of emulsion-type heat storage material (measurement of emulsion particle size)]
As an index of the stability of the emulsion-type heat storage material, the average particle diameter of the emulsion in the emulsion-type heat storage material was measured by a light scattering method and evaluated based on the following evaluation criteria. The results are shown in Table 1 and Table 2 below:
A: The average particle size of the emulsion is 2.0 μm or less;
○: The average particle size of the emulsion is more than 2.0 μm and 2.5 μm or less;
(Triangle | delta): The average particle diameter of an emulsion is more than 2.5 micrometers and 3.0 micrometers or less;
X: The average particle diameter of an emulsion is more than 3.0 micrometers.
[エマルジョン型蓄熱材の熱量の測定]
エマルジョン型蓄熱材の蓄熱性の指標として、エマルジョン型蓄熱材の熱量を、示差走査熱量(DSC)測定法により測定し、理論値に対する実測値の百分率の値を以下の評価基準に基づき評価した。結果を下記の表1および表2に示す:
○:実測値が理論値に対して80%超である;
△:実測値が理論値に対して50%超80%以下である;
×:実測値が理論値に対して50%以下である。
[Measurement of heat quantity of emulsion type heat storage material]
As an index of the heat storage property of the emulsion-type heat storage material, the heat quantity of the emulsion-type heat storage material was measured by a differential scanning calorimetry (DSC) measurement method, and the percentage value of the actual measurement value with respect to the theoretical value was evaluated based on the following evaluation criteria. The results are shown in Table 1 and Table 2 below:
○: The measured value exceeds 80% of the theoretical value;
Δ: The measured value is more than 50% and not more than 80% of the theoretical value;
X: The measured value is 50% or less with respect to the theoretical value.
なお、下記の表1および表2においては、エマルジョン型蓄熱材の安定性評価および熱量測定における評価基準に照らし、◎:20点、○:10点、△:5点、×:0点とした場合の合計得点から、◎:30点以上、○:15点以上30点未満、×:15点未満の基準に基づく総合評価も記載している。 In Tables 1 and 2 below, in light of the evaluation criteria in the stability evaluation and calorimetry of the emulsion-type heat storage material, ◎: 20 points, ○: 10 points, Δ: 5 points, ×: 0 points From the total score in the case, 総 合: 30 points or more, ◯: 15 points or more and less than 30 points, x: less than 15 points is also described.
[エマルジョン型蓄熱材の熱特性の評価]
上記実施例5〜6で得られたエマルジョン型蓄熱材5および6、並びに比較例4で得られた比較エマルジョン型蓄熱材4を、それぞれナイロン−ポリエチレン製の袋に入れてヒートシールし、50℃まで加熱した。次いで、加熱後の袋を25℃の恒温水槽中に入れ、経時の温度変化を測定することにより、熱特性(蓄熱性)を評価した。結果を図1に示す。
[Evaluation of thermal characteristics of emulsion-type heat storage materials]
The emulsion-type heat storage materials 5 and 6 obtained in Examples 5-6 and the comparative emulsion-type heat storage material 4 obtained in Comparative Example 4 were each put in a nylon-polyethylene bag and heat-sealed, and 50 ° C. Until heated. Next, the heated bag was placed in a constant temperature water bath at 25 ° C., and the temperature change with time was measured to evaluate the thermal characteristics (heat storage property). The results are shown in FIG.
図1に示す結果から明らかなように、比較例4で得られた比較エマルジョン型蓄熱材では急激な温度の低下が観察された。これに対し、実施例5および6で得られた本発明に係るエマルジョン型蓄熱材は、長時間にわたって目標維持温度である40℃付近の温度を維持していた。なお、25℃の恒温水槽中に入れてから35℃に温度が低下するまでの時間は、比較例4で18分であったのに対し、実施例5および実施例6ではともに45分であった。 As is clear from the results shown in FIG. 1, a rapid decrease in temperature was observed in the comparative emulsion heat storage material obtained in Comparative Example 4. On the other hand, the emulsion-type heat storage material according to the present invention obtained in Examples 5 and 6 maintained a temperature in the vicinity of 40 ° C. that is the target maintenance temperature for a long time. It should be noted that the time taken for the temperature to drop to 35 ° C. after being placed in a constant temperature water bath at 25 ° C. was 18 minutes in Comparative Example 4, but 45 minutes in both Example 5 and Example 6. It was.
以上のように、本発明に係るエマルジョン型蓄熱材は、高い熱量を保持しつつ、長時間にわたって蓄熱性を発揮することが可能であることがわかる。 As described above, it can be seen that the emulsion-type heat storage material according to the present invention can exhibit a heat storage property for a long time while maintaining a high amount of heat.
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