JP2016183515A - Viscous material spraying method and system - Google Patents

Viscous material spraying method and system Download PDF

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JP2016183515A
JP2016183515A JP2015064610A JP2015064610A JP2016183515A JP 2016183515 A JP2016183515 A JP 2016183515A JP 2015064610 A JP2015064610 A JP 2015064610A JP 2015064610 A JP2015064610 A JP 2015064610A JP 2016183515 A JP2016183515 A JP 2016183515A
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hose
moisture
spraying
sprayer
adjusted
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JP6621589B2 (en
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宏之 田嶋
Hiroyuki Tajima
宏之 田嶋
裕幸 石濱
Hiroyuki Ishihama
裕幸 石濱
正和 千々松
Masakazu Chijimatsu
正和 千々松
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Hazama Ando Corp
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Abstract

PROBLEM TO BE SOLVED: To provide a spraying method and system for a viscous material that suppresses phenomena such as pulsation and clogging of a hose when spraying the viscous material and eliminates a need on a drying facility and a hydration facility, at the same time simplifying strict water content ratio management.SOLUTION: A source material with an adjusted water content is used as a viscous material. The source material with the adjusted moisture content is thrown into a spray machine 2 by a material supplier 1 with a loosening mechanism while loosening and without changing the water content ratio of the source material with the adjusted water content. The source material with the adjusted water content is pumped into a hose 3 from the spray machine 2, and is sprayed from a nozzle 4.SELECTED DRAWING: Figure 1

Description

本発明は、ダム、トンネル、廃棄物の最終処分場など止水が必要な施工面に粘性材料を吹付けるのに使用する粘性材料の吹付け方法及びシステムに関する。   The present invention relates to a viscous material spraying method and system used for spraying a viscous material onto a construction surface requiring water stoppage such as a dam, a tunnel, and a final disposal site for waste.

従来、この種の粘性材料の吹付け方法として、コンタクトクレイ吹付け工法、ベントナイト混合土吹付け工法、及びこれらの工法に使用するシステムが知られている。
前者の工法及びシステムは特許文献1により、後者の工法及びシステムは特許文献2により提案されている。
Conventionally, a contact clay spraying method, a bentonite mixed soil spraying method, and a system used for these methods are known as a method for spraying this type of viscous material.
The former method and system are proposed by Patent Document 1, and the latter method and system are proposed by Patent Document 2.

特許文献1はシール材料の吹き付け方法および吹き付け装置に関するもので、この文献1の工法では、流動性のあるシール材料を吹き付けることによって、その吹き付け対象となる表面にシール層を形成するに際し、シール材料を、シール層の形成に必要な適性な水分量よりも少ない水分量に調整して移送する工程と、その移送したシール材料の吹き付け時に、水を加えつつ吹き付ける工程とを採用する。このような工程を取ることによって、シール材料をシール層の形成に必要な適性な水分量に調整する。また、この文献1のシステムは、シール材料の水分量を調整するための水分量調整手段と、その水分量を調整したシール材料を加圧流体によって移送し、先端のノズルより吐出させる吹き付け機と、その吹き付け機のノズルへ向けて移送されるシール材料に対して給水するための給水手段とを備える。このような構成を備えることによって、シール材料の水分量を、取り扱いや移送、および吹き付け等に適した状態とする。また、この場合、吹き付け機は、シール材を移送するためのホースを備え、そのホースの先端にノズルを有し、給水手段は、ノズルの近くのホースの途中に接続される構成とし、このようにすることで、ホースによるシール材料の圧送を容易にし、その取り扱いを良好にしている。   Patent Document 1 relates to a sealing material spraying method and a spraying device. In the method of Patent Document 1, when a sealing layer is formed on a surface to be sprayed by spraying a fluid sealing material, the sealing material The step of adjusting the amount of water to be less than the appropriate amount of water necessary for forming the seal layer and transferring it, and the step of spraying while adding the water when spraying the transferred sealing material are adopted. By taking such a process, the sealing material is adjusted to an appropriate amount of water necessary for forming the sealing layer. Further, the system of this document 1 includes a moisture content adjusting means for adjusting the moisture content of the sealing material, and a spraying machine for transferring the sealing material with the moisture content adjusted by a pressurized fluid and discharging it from the nozzle at the tip. And water supply means for supplying water to the sealing material transferred toward the nozzle of the sprayer. By providing such a configuration, the moisture content of the sealing material is in a state suitable for handling, transfer, spraying, and the like. Further, in this case, the sprayer includes a hose for transferring the sealing material, has a nozzle at the tip of the hose, and the water supply means is configured to be connected in the middle of the hose near the nozzle. By doing so, the pressure of the sealing material by the hose is facilitated and the handling thereof is improved.

特許文献2は吹付け層に関するもので、この文献2の工法では、粘性土(土質材料としての砂と低透水性材料としてのベントナイトとを混合してなる人口粘性土)をコンベア装置により搬送して吹付け装置に投入し、この吹付け装置にコンプレッサにより空気を圧送することにより吹付け装置内の粘性土をホースへ送り出すとともに、水ポンプから水をホースへ供給して、粘性材料を水とともにホースを経由して先端のノズルにより法面に向けて吹付け、粘性土を法面に層状に堆積する。また、この文献2のシステムは、粘性土を攪拌する攪拌機と、粘性土を高圧のガスで吹付ける吹付け機と、吹付け機に高圧のガスを送るコンプレッサと、吹付け機の出口側に接続されるホース、ホースへ水を供給する設備、及びホースに接続されるノズルとを備え、特に、吹付け機22は、内蔵発電機と、内蔵攪拌機と、粘性土を出口方向に移送する回転羽根と、定期的に出口側を開く弁部とにより構成され、このようにして粘性土を法面に層状に堆積し、地盤を形成する。   Patent Document 2 relates to a sprayed layer, and in the construction method of Document 2, viscous soil (the artificial viscous soil formed by mixing sand as a soil material and bentonite as a low water permeability material) is conveyed by a conveyor device. The viscous material in the spraying device is sent to the hose by pumping air to the spraying device, and the water is supplied from the water pump to the hose. It sprays toward the slope with a nozzle at the tip via a hose and deposits clay soil in layers on the slope. Moreover, the system of this literature 2 is equipped with the stirrer which stirs viscous soil, the sprayer which sprays viscous soil with high pressure gas, the compressor which sends high pressure gas to a sprayer, and the exit side of a sprayer A hose to be connected, a facility for supplying water to the hose, and a nozzle to be connected to the hose, and in particular, the spraying machine 22 is a built-in generator, a built-in stirrer, and a rotation that transfers viscous soil in the outlet direction. It is composed of blades and a valve portion that periodically opens the outlet side, and in this way, clay soil is deposited in layers on the slope to form the ground.

また、この種の粘性材料の吹付けに有効な吹付け装置が本願出願人により特許文献3により提案されている。
この吹付け装置は、上部に仕切り弁により開閉される材料入口、下部に仕切り弁により開閉される材料出口を有する釜からなり、内部を加圧、減圧する手段、回転軸と複数の羽根とからなる回転羽根機構を有し、材料を収容する上釜、及び上部に上釜の材料出口と連通される材料入口、下部に材料出口を有する釜からなり、内部を加圧、減圧する手段、回転軸と複数の羽根とからなる回転羽根機構を有し、材料を収容し、圧送する下釜とを具備する吹付機と、吹付機の内部を加圧する各手段に連結され、エアを供給するコンプレッサと、下釜の材料出口にホースを介して接続され、材料を吹き出すノズルとを備える。この吹付け装置の回転羽根機構は、複数の羽根が全体として略弓形で、基端側の両面が略直線状に延びる平面状に、先端側の両面を略中間部から先端部にかけて漸次先端側の一方の面側に湾曲するように曲面状に形成され、これらの羽根が先端側を出口側に向けて、回転軸に順次各羽根の基端側の一方の面から直角方向への先端側の突き出し距離に相当する寸法又はこれよりも小さい寸法の間隔で、所定の角度位相を変えて取り付けられる。このようにして調整済みの粘性材料を上釜内及び下釜内で回転羽根機構によりほぐして下釜の材料出口へ送り、ホースを通じて圧送し、ノズルより吹付けるようになっている。
これにより、上釜、下釜の各釜内で、回転軸に対して直角に延びる各羽根の基端側の両面で別途調整済みの粘性材料に切り込みを入れて十分にほぐし、各羽根の材料出口に向けて湾曲する先端側で当該材料を上釜、下釜の内壁全面から掻き取りながら材料出口方向に向けて確実に送り出すことができ、調整済みの粘性材料を上釜や下釜の内壁や羽根に付着しにくくして、材料のほぐし性能や掻き取り能力を良好に維持し、十分にほぐされた調整済みの粘性材料を直接、ホースを通じて圧送し、ノズルから吹付けることができ、従来に比べて材料吹付けの施工性を大幅に向上させることができる。
Also, Patent Document 3 proposes a spraying device effective for spraying this type of viscous material.
This spraying device comprises a hook having a material inlet opened and closed by a gate valve at the upper part and a material outlet opened and closed by a gate valve at the lower part, comprising means for pressurizing and depressurizing the inside, a rotating shaft and a plurality of blades A means for pressurizing and depressurizing the inside, a rotation having a rotary vane mechanism, and an upper pot for containing material, a pot having a material inlet communicating with the material outlet of the upper pot at the upper portion, and a material outlet at the lower portion A spraying machine having a rotary blade mechanism composed of a shaft and a plurality of blades, and having a lower pot for storing and pumping material; a compressor connected to each means for pressurizing the inside of the spraying machine and supplying air; And a nozzle that is connected to a material outlet of the lower pot via a hose and blows out the material. The rotating blade mechanism of this spraying device is such that the plurality of blades are generally arcuate as a whole, and both surfaces on the base end side extend in a substantially straight line, and both surfaces on the tip end side are gradually extended from the substantially intermediate portion to the tip end portion. These blades are formed in a curved shape so as to bend toward one surface of the blade, and the blades are directed toward the outlet side with the tip side facing toward the outlet side, and the tip side in the direction perpendicular to the one surface on the base end side of each blade in turn. At a distance corresponding to the projection distance or a dimension smaller than this, it is attached with a predetermined angle phase changed. In this way, the adjusted viscous material is loosened in the upper hook and the lower hook by the rotating blade mechanism, sent to the material outlet of the lower hook, pressure-fed through the hose, and sprayed from the nozzle.
As a result, in each of the hooks of the upper hook and the lower hook, cut the viscous material that has been adjusted separately on both sides of the base end side of each blade that extends at right angles to the rotation axis, and loosen it sufficiently, and the material outlet of each blade The material can be sent out in the direction toward the material outlet while scraping the entire surface of the inner wall of the upper and lower hooks at the tip side that curves toward the top, and the adjusted viscous material can be sent to the inner walls and blades of the upper and lower hooks. It is difficult to adhere and maintains the material's unraveling performance and scraping ability, and the adjusted viscous material that has been sufficiently loosened can be directly pumped through the hose and sprayed from the nozzle. The workability of material spraying can be greatly improved.

特開平9−13350号公報JP-A-9-13350 特開2000−329781公報JP 2000-329781 A 特開2014−763公報JP 2014-763 A

しかしながら、従来の粘性材料の吹付け方法及びシステムでは、次のような問題がある。
(1)従来のコンタクトクレイ吹付け工法及びそのシステムでは、コンタクトクレイ材が粘性の強い材料で、吹付け機内やホース内に付着しやすく、詰まり、脈動といった現象を引き起こすため、これを抑制するために、コンタクトクレイ材を吹付け機に投入する前にコンタクトクレイ材の表面を乾燥し、コンタクトクレイ材を乾燥させた状態で吹付け機内に投入してホースに圧送し、このコンタクトクレイ材の吹付け時にこの乾燥状態の材料を必要な水分量に戻すため、ノズル近くで加水している。このため、この工法及びシステムでは、材料を乾燥させる設備と加水する設備とを必要とし、設備コストは増大する。また、この場合、吹付け機からホース、ノズルへ送り出すコンタクトクレイ材の密度を常に一定にすることは困難で、コンタクトクレイ材の吹付け時、ノズル近くでコンタクトクレイ材に加水する際は、厳格な含水比管理(吐出量、加水量等の管理)が必要となる。
(2)従来のベントナイト混合土吹付け工法及びそのシステムでは、ベントナイト混合土がその保管時に自重により圧縮し大塊となり、この大塊となった材料が吹付け機内に供給されるので、これが吹付け機内やホース内で詰まり、脈動を起こす。また、この工法では、吹付け機にベントナイト混合土(砂、ベントナイト)のみを投入し、ホースやノズルの近くでベントナイト混合土に加水して、ベントナイト混合土の吹き付け時に、ベントナイト混合土を水とともに吹付けることが通常で、この工法においても、ホース内やノズルの近くでベントナイト混合土に加水する際は、厳格な含水比管理(材料の質量管理)が要求される。
(3)これらの工法及びシステムではいずれも、使用する吹付け材料や吹付けの施工方法(人力施工、機械施工)に応じて、吹付け機を選択する必要があり、また、同じ材料を使用する場合でも目的に応じて使用するホースの径が異なる(例えば、法面の場合、小径のホースを使用し、トンネル一次覆工の場合、大径のホースを使用する)ため、目的に応じてホースを選択する必要がある。ところが、吹付け機の吐出口の径は吹付け機の種類によって異なるのが通常で、目的に応じて吹付けホースを選択すると、そのホースの径に適合する吐出口を有する吹付け機を用意せざるを得ず、ホースと吹付け機の選択、組み合わせに自由度がなく、市場性、汎用性をまったく無視した機種機材の選定になっている。
(4)また、これらの工法及びシステムに用いられる吹付け機としては、圧力釜式吹付け機やエア圧送式リボルバー吹付け機などの汎用機や、本願出願人による吹付け装置があるが、特に、汎用機の場合、本願出願人の吹付け装置のほぐし機構のようなほぐし機能がないため、粘性材料が吹付け機内やホース内で付着し、詰まり、脈動を起こしやすい。エア圧送式リボルバー吹付け機にあっては、回転する羽は備わっていないため材料をほぐす能力は無い。また、振動震いは備わっているものの粘性材料に振動を与えると逆に塊となりやすい。
However, the conventional viscous material spraying method and system have the following problems.
(1) In the conventional contact clay spraying method and its system, the contact clay material is a highly viscous material and easily adheres to the inside of the spray machine and the hose, causing clogging and pulsation. Before the contact clay material is put into the spraying machine, the surface of the contact clay material is dried, and after the contact clay material is dried, it is put into the spraying machine and pumped to the hose. In order to return this dried material to the required amount of water when it is applied, water is added near the nozzle. For this reason, in this construction method and system, equipment for drying the material and equipment for adding water are required, and the equipment cost increases. Also, in this case, it is difficult to keep the density of contact clay material sent from the sprayer to the hose and nozzle constant at all times, and when spraying contact clay material, when adding water to the contact clay material near the nozzle, strict Water content ratio management (management of discharge amount, amount of water added, etc.) is required.
(2) In the conventional bentonite mixed soil spraying method and its system, the bentonite mixed soil is compressed by its own weight during storage and becomes a large lump, and the massed material is supplied into the spraying machine. Clogging occurs in the attaching machine or hose, causing pulsation. Also, in this construction method, only bentonite mixed soil (sand, bentonite) is introduced into the spraying machine, water is added to the bentonite mixed soil near the hose and nozzle, and the bentonite mixed soil is sprayed with water when spraying the bentonite mixed soil. Spraying is usually performed, and even in this construction method, when water is added to the bentonite mixed soil in the hose or near the nozzle, strict moisture content management (material mass management) is required.
(3) In these construction methods and systems, it is necessary to select a spraying machine according to the spraying material to be used and the spraying construction method (manual construction, machine construction), and the same material is used. Depending on the purpose, the diameter of the hose used varies depending on the purpose (for example, a small diameter hose is used for slopes and a large diameter hose is used for primary tunnel lining). It is necessary to select a hose. However, the diameter of the discharge port of the sprayer is usually different depending on the type of sprayer, and when a spray hose is selected according to the purpose, a sprayer with a discharge port that matches the diameter of the hose is prepared. Inevitably, there is no flexibility in selecting and combining hoses and sprayers, and the selection of model equipment that completely ignores marketability and versatility.
(4) Moreover, as a spraying machine used for these construction methods and systems, there are general-purpose machines such as a pressure hook type spraying machine and an air pressure type revolver spraying machine, and a spraying apparatus by the applicant of the present application. In particular, in the case of a general-purpose machine, since there is no unraveling function like the unraveling mechanism of the spraying apparatus of the applicant of the present application, the viscous material adheres in the spraying machine or the hose and is likely to be clogged and pulsated. The air pressure revolver sprayer has no ability to loosen the material because it does not have rotating wings. In addition, although there is vibration and vibration, if a viscous material is vibrated, it tends to become a lump.

本発明は、このような従来の問題を解決するものであり、この種の粘性材料の吹付け方法及びシステムにおいて、粘性材料の吹付け時の脈動、ホースの詰まりといった現象を抑制すること、乾燥設備、加水設備を不要とし、併せて粘性材料の吹付け時の厳格な含水比管理を簡略化させること、吹付け機の種類やホースの種類(径)を限定しないこと(換言すれば、吹付け機とホースの選択、組み合わせの自由度を高めること)、人力施工、機械施工といった施工方法を限定しないこと(換言すれば、人力施工、機械施工のいずれにも対応可能とすること)など、を目的とする。   The present invention solves such a conventional problem, and in this type of viscous material spraying method and system, the phenomenon of pulsation when the viscous material is sprayed, hose clogging, and the like are suppressed. Eliminates the need for equipment and hydration equipment, simplifies strict moisture content management when spraying viscous materials, and does not limit the type of sprayer or the type (diameter) of the hose (in other words, The choice of attachment machine and hose, increase the degree of freedom of combination), not to limit the construction method such as manual construction and machine construction (in other words, to be able to handle both manual construction and mechanical construction), With the goal.

上記目的を達成するために、本発明の粘性材料の吹付け方法は、粘性材料を吹付け機に投入し、粘性材料を前記吹付け機から高圧でホースへ圧送し、ノズルにより施工面に吹付ける粘性材料の吹付け方法において、粘性材料に水分調整済みの原材料を用い、当該水分調整済みの原材料を含水比を変えることなくほぐしながら前記吹付け機に投入し、前記吹付け機から当該水分調整済みのほぐし後の原材料を前記ホースへ圧送し、前記ノズルより吹付ける、ことを要旨とする。
この場合、水分調整済みの原材料のほぐしは、当該水分調整済みの原材料を、吹付け機に投入する前に、水平方向に並列配置の複数の固定羽と、前記各固定羽の上方でかつ前記各固定羽の間で垂直方向に回転させる複数の回転羽とにより切り込む方式により行うことが好ましい。
In order to achieve the above object, the viscous material spraying method of the present invention is a method in which a viscous material is introduced into a spraying machine, the viscous material is pumped from the spraying machine to a hose at a high pressure, and the nozzle is sprayed onto a construction surface. In the method of spraying the viscous material to be applied, the moisture-adjusted raw material is used as the viscous material, and the moisture-adjusted raw material is thrown into the spraying machine without changing the water content ratio. The gist is to feed the adjusted raw material after unraveling to the hose and spray from the nozzle.
In this case, the loosening of the moisture-adjusted raw material is performed before the moisture-adjusted raw material is placed in the horizontal direction, with a plurality of fixed feathers arranged in parallel in the horizontal direction, It is preferable to use a method of cutting with a plurality of rotating blades that rotate in the vertical direction between the fixed blades.

上記目的を達成するために、本発明の粘性材料の吹付けシステムは、粘性材料を水分調整済みの原材料とし、当該水分調整済みの原材料を含水比を変えることなくほぐしながら供給するほぐし機構付きの材料供給設備と、当該水分調整済みのほぐし後の原材料を高圧で送り出す吹付け機と、前記吹付け機に高圧のガスを送給するコンプレッサと、前記吹付け機に連結され、当該水分調整済みのほぐし後の原材料を移送するためのホース、及び前記ホースの先端に取り付けられるノズルとを備え、前記材料供給設備より当該水分調整済みの原材料をほぐしながら前記吹付け機に投入し、前記吹付け機から当該水分調整済みのほぐし後の原材料を高圧で前記ホースへ圧送し、前記ノズルにより吹付ける、ことを要旨とする。
この場合、材料供給設備は、水分調整済みの原材料を収容し供給する材料供給装置と、材料供給設備から供給される水分調整済みの原材料をほぐすためのほぐし機構とを備え、前記ほぐし機構は、天面及び底面に開口を有するボックスと、前記ボックス内の下部に略水平方向に並列に配置される複数の固定羽、及び前記ボックス内で前記固定羽の上方に配置され、前記各固定羽の間で垂直方向に回転し、羽先が前記各固定羽の間に入り込む複数の回転羽と、前記ボックスの底面に配設され、当該底面の開口に連通される吐出ホッパとを有することが好ましい。
また、この場合、吹付け機とホースは、一端に前記吹付け機の吐出口と水密に接続可能な吹付け機側接続部を有し、他端に前記ホースに水密に接続可能なホース側接続部を有する異径ジョイントを介して連結されるようにすることが好ましい。
In order to achieve the above object, a viscous material spraying system according to the present invention has a loosening mechanism that supplies a viscous material as a raw material with moisture adjusted, and supplies the raw material with moisture adjusted without changing the water content ratio. A material supply facility, a spraying machine that feeds the raw material after the moisture adjustment is performed at a high pressure, a compressor that supplies a high-pressure gas to the spraying machine, and the moisture adjustment that is connected to the spraying machine A hose for transferring the raw material after unraveling, and a nozzle attached to the tip of the hose, and the raw material whose moisture has been adjusted is unloaded from the material supply equipment into the spraying machine, and the spraying The gist is that the raw material after unwinding after moisture adjustment is fed from the machine to the hose at a high pressure and sprayed by the nozzle.
In this case, the material supply facility includes a material supply device that stores and supplies the moisture-adjusted raw material, and a loosening mechanism for loosening the moisture-adjusted raw material supplied from the material supply facility. A box having openings on the top and bottom surfaces, a plurality of fixed wings arranged in parallel in a substantially horizontal direction at a lower portion in the box, and disposed above the fixed wings in the box; It is preferable to have a plurality of rotating wings that rotate vertically between the fixed wings and a discharge hopper that is disposed on the bottom surface of the box and communicates with the opening of the bottom surface. .
Further, in this case, the sprayer and the hose have a sprayer-side connection portion that can be connected to the discharge port of the sprayer in a watertight manner at one end, and the hose side that can be connected to the hose in a watertight manner at the other end. It is preferable to be connected via a different-diameter joint having a connection portion.

本発明の粘性材料の吹付け方法及びシステムによれば、粘性材料に水分調整済みの原材料を用い、当該水分調整済みの原材料を含水比を変えることなくほぐしながら吹付け機に投入し、吹付け機から当該水分調整済みのほぐし後の原材料をホースへ圧送し、ノズルより吹付けるようにしたので、水分調整済みの原材料を十分に細分化して吹付け機、ホースに通すことができ、粘性材料の吹付け時の脈動、ホースの詰まりといった現象を抑制することができ、また、乾燥設備と、加水設備を不要とし、併せて粘性材料の吹付け時の厳格な含水比管理を簡略化させることができる。
また、この場合、吹付け機とホースが異径ジョイントを介して連結されることで、吹付け機の種類やホースの種類(径)を限定することがなく吹付け機とホースの選択、組み合わせの自由度を高めることができ、各種の吹付け機やホースを人力施工、機械施工といった施工方法に限定することなく、人力施工、機械施工のいずれにも対応させることができる。
According to the viscous material spraying method and system of the present invention, the moisture-adjusted raw material is used as the viscous material, and the moisture-adjusted raw material is thrown into the spraying machine without changing the moisture content, and sprayed. The raw material after the moisture adjustment after the moisture adjustment is pumped from the machine to the hose and sprayed from the nozzle, so that the moisture adjusted raw material can be sufficiently subdivided and passed through the sprayer and the hose. Phenomenon such as pulsation and clogging of hose can be suppressed, and drying equipment and hydration equipment are not required, and strict moisture content management during viscous material spraying is simplified. Can do.
In this case, the sprayer and the hose are connected via a different-diameter joint, so that the selection and combination of the sprayer and the hose are not limited without limiting the type of sprayer and the type (diameter) of the hose. The degree of freedom can be increased, and various types of spraying machines and hoses are not limited to construction methods such as manual construction and mechanical construction, and can be adapted to both manual construction and mechanical construction.

本発明の一実施の形態における粘性材料の吹付け方法及びシステムを示す図The figure which shows the spraying method and system of the viscous material in one embodiment of this invention 同方法及びシステムに用いるほぐし機構付き材料供給設備を示す図(斜視図)The figure which shows the material supply equipment with a loosening mechanism used for the method and system (perspective view) 同方法及びシステムに用いるほぐし機構付き材料供給設備の各部の構成を示す図((a)は平面図(b)は側面図(c)は正面図)The figure which shows the structure of each part of the material supply equipment with a loosening mechanism used for the method and system ((a) is a top view (b) is a side view (c) is a front view) 同方法及びシステムに用いる異径ジョイントを示す図The figure which shows the different diameter joint used for the method and system 同方法及びシステムによる施工フロー及び従来工法の施工フローを示す図The figure which shows the construction flow by the same method and system and the construction flow of the conventional construction method

以下、この発明を実施するための形態について図を用いて説明する。
図1に本発明の一実施の形態による粘性材料の吹付け方法及びシステムを併せて示している。
図1に示すように、この粘性材料の吹付け方法は、粘性材料を吹付け機に投入し、粘性材料を吹付け機から高圧でホースへ圧送し、ノズルにより施工面に吹付けるもので、この吹付け方法では、特に、粘性材料に水分調整済みの原材料を用い、水分調整済みの原材料の含水比を変えることなく、この水分調整済みの原材料をほぐし細分化しながら吹付け機に投入し、吹付け機からこの水分調整済みのほぐし後の原材料をホースへ圧送し、ノズルで吹付けるようにした。この場合、水分調整済みの原材料のほぐしは、この水分調整済みの原材料を吹付け機に投入する前に、水平方向に並列配置の複数の固定羽と、各固定羽の上方でかつ各固定羽の間で垂直方向に回転させる複数の回転羽とにより切り込む方式により行う。
Hereinafter, embodiments for carrying out the present invention will be described with reference to the drawings.
FIG. 1 also shows a viscous material spraying method and system according to an embodiment of the present invention.
As shown in FIG. 1, this viscous material spraying method is a method in which a viscous material is put into a spraying machine, the viscous material is pumped from a spraying machine to a hose at a high pressure, and sprayed onto a construction surface by a nozzle. In this spraying method, in particular, the moisture-adjusted raw material is used for the viscous material, and this moisture-adjusted raw material is thrown into the spraying machine while being subdivided without changing the water content ratio of the moisture-adjusted raw material. The raw material after the moisture adjustment after the moisture adjustment was pressure-fed from the sprayer to the hose and sprayed with the nozzle. In this case, unraveling the moisture-adjusted raw material is performed by placing a plurality of fixed wings arranged in parallel in the horizontal direction, above each fixed wing, and above each fixed wing before introducing the moisture-adjusted raw material into the spraying machine. This is done by a method of cutting with a plurality of rotating blades that rotate in the vertical direction.

そして、この粘性材料の吹付け方法は次の粘性材料の吹付けシステムSにより実現される。
この吹付けシステムSは、粘性材料を水分調整済みの原材料とし、この水分調整済みの原材料を含水比を変えることなくほぐし細分化しながら供給するほぐし機構付きの材料供給設備1と、水分調整済みのほぐし後の原材料を高圧で送り出す吹付け機2と、吹付け機2に高圧のガスを送給するコンプレッサ(図示省略)と、吹付け機2に連結され、この水分調整済みのほぐし後の原材料を移送するためのホース3、及びホース3の先端に取り付けられ、この水分調整済みのほぐし後の原材料を噴出させるためのノズル4とを備えて構成される。
なお、この吹付けシステムSにおいて、吹付け機2の機種、ホース3の種類(径)は特に限定されない。また、この吹付けシステムSでは、人力施工、機械施工といった施工方法が限定されない。
This viscous material spraying method is realized by the following viscous material spraying system S.
This spraying system S uses a viscous material as a raw material whose moisture has been adjusted, a material supply facility 1 with a loosening mechanism that supplies this moisture-adjusted raw material while loosening and subdividing it without changing the water content ratio, and a moisture-adjusted material. A blower 2 that sends out the raw material after unraveling at high pressure, a compressor (not shown) that feeds high-pressure gas to the sprayer 2, and a raw material after unraveling that is connected to the sprayer 2 and has been moisture-adjusted Hose 3 for transferring the water, and a nozzle 4 attached to the tip of the hose 3 for ejecting the raw material after the moisture adjustment after the moisture adjustment.
In this spraying system S, the model of the sprayer 2 and the type (diameter) of the hose 3 are not particularly limited. Moreover, in this spraying system S, construction methods, such as manual construction and machine construction, are not limited.

材料供給設備1は、図2、図3に示すように、水分調整済みの原材料を収容し供給する材料供給装置10と、材料供給装置10から供給される水分調整済みの原材料を搬送する第1の搬送装置11と、第1の搬送装置11により搬送された水分調整済みの原材料をほぐすためのほぐし機構12と、ほぐし機構12によりほぐされた水分調整済みのほぐし後の原材料を吹付け機2に向けて搬送する第2の搬送装置13(図1参照)とを備える。
材料供給装置10には、上部に投入口を有し、下部に吐出口を有し、全体が略四角錐形のホッパが採用される。このホッパには、上部の投入口の四隅から上方へ所定の高さでかつ投入口の中心に対応する位置に向けて延びる複数の取付部材を介して破袋機101が取り付けられる。なお、この破袋機101は上端が尖った棒状の部材である。この材料供給装置10は施工現場の適宜位置に作業台付きの架台14を介して設置される。このようにしてホッパの上部投入口の上方に粘性材料(水分調整済みの原材料)がフレコンバッグ(フレキシブルコンテナバッグ)に詰められて運搬され、フレコンバッグが破袋機101により破袋されて、材料がホッパ上部の投入口から投入され、順次、ホッパ下部の吐出口から吐出する。
第1の搬送装置11はベルトコンベアが採用される。このベルトコンベアは材料供給装置10に近接する位置に架台14を介して斜めに設置され、一端が材料供給装置(ホッパ)10の下部吐出口の下方に配置され、他端が後述するほぐし機構12の材料投入口(ボックス120天面の開口)に近接して配置される。このベルトコンベアにより材料供給装置10から吐出された材料をほぐし機構12まで搬送し、ほぐし機構12の材料投入口に投入する。
ほぐし機構12は、天面及び底面に開口を有するボックス120と、ボックス120内の下部に略水平方向に並列に配置される複数の固定羽121、及びボックス120内で固定羽121の上方に配置され、各固定羽121の間で垂直方向に回転し、羽先が各固定羽121の間に入り込むモータ駆動の複数の回転羽122と、ボックス120の底面に配設され、当該底面の開口に連通される吐出ホッパ123とを有する。この場合、複数の固定羽121はそれぞれ細長い棒状に形成され、その上面に鋸歯状の刃が設けられて、ボックス120内の下部に水平方向に等間隔で並列に着脱可能に架け渡し配設される。この固定羽121は着脱式になっていることで、固定羽121の枚数と各固定羽121間のスペースが可変になっている。複数の回転羽122はそれぞれ細長い平板又は棒材からなり、ボックス120内にモータ駆動の回転軸12sの周囲に、各固定羽121間のスペースに対応して複列にかつ各列毎に等角度間隔で羽先が各固定羽121間のスペースから少し下方まで入り込むように、さらに相互に隣り合う列の各回転羽122が互い違いになるように配設される。また、この回転羽122の回転数及び回転方向はインバータ制御により可変になっており、この回転羽122の回転数、回転方向と既述の固定羽121の枚数の一方又は双方を変化させることで、材料に応じて材料のほぐし状態を最適化することが可能である。また、この回転羽122の回転数を一定にすることで、回転羽122に材料の過不足を補う機能を持たせている。ボックス120内を連続で自由落下する材料質量の増減にかかわらず、固定羽121を通過する材料はほぐされ(細分化され)、一定量となり、材料質量が多ければ材料の滞留時間が長くなり、少なければ短くなるが、連続で落下するため、追加分で補うことができる。これにより、ボックス120下部の吐出ホッパ123から一定量の材料が吐出され、吹付け機2へ供給される材料のかさ密度が一定になる。
このほぐし機構12は第1の搬送装置11を介在して材料供給装置10に対向する位置に架台14を介して設置され、ボックス120天面の開口が第1の搬送装置11の他端に近接して配置される。このようにして第1の搬送装置11により搬送された材料がボックス120天面の開口に自由落下で連続投入され、ボックス120内部で材料が回転羽122によりほぐされ(細分化され)て、これを自由落下によりボックス120下部の吐出ホッパ123から吐出する。回転羽122に当たらなかった材料は、固定羽121上に留まり、回転羽122によりほぐされた後、一定量をボックス120下部の吐出ホッパ123から吐出する。
第2の搬送装置13はベルトコンベアが採用される。このベルトコンベアはほぐし機構12と吹付け機2との間に設置され、一端がほぐし機構12の吐出ホッパ123の下方に配置され、他端が吹付け機2の材料投入口の上方に配置される。このベルトコンベアによりほぐし機構12から吐出された材料を吹付け機2まで搬送し、吹付け機2の材料投入口に投入する。
As shown in FIGS. 2 and 3, the material supply facility 1 includes a material supply device 10 that houses and supplies a moisture-adjusted raw material, and a first material that transports the moisture-adjusted raw material supplied from the material supply device 10. , The unraveling mechanism 12 for loosening the moisture-adjusted raw material conveyed by the first conveyance device 11, and the moisture-adjusted raw material unraveled by the unraveling mechanism 12 by the sprayer 2. And a second transport device 13 (see FIG. 1) for transporting toward the head.
The material supply apparatus 10 employs a hopper having a charging port at the top and a discharge port at the bottom and having a substantially quadrangular pyramid shape as a whole. The bag breaker 101 is attached to the hopper via a plurality of attachment members extending upward from the four corners of the upper inlet to a position corresponding to the center of the inlet. The bag breaker 101 is a rod-like member with a sharp upper end. The material supply device 10 is installed at an appropriate position on the construction site via a mount 14 with a work table. In this way, the viscous material (the raw material whose moisture has been adjusted) is packed in the flexible container bag (flexible container bag) and transported above the upper inlet of the hopper, and the flexible container bag is broken by the bag breaking machine 101 to obtain the material. Are introduced from the inlet at the upper part of the hopper, and discharged sequentially from the outlet at the lower part of the hopper.
A belt conveyor is employed as the first transport device 11. This belt conveyor is installed obliquely through a gantry 14 at a position close to the material supply device 10, one end is disposed below the lower discharge port of the material supply device (hopper) 10, and the other end is a loosening mechanism 12 described later. It is arranged close to the material input port (opening of the top surface of the box 120). The material discharged from the material supply apparatus 10 is conveyed to the unwinding mechanism 12 by this belt conveyor, and is put into the material input port of the unwinding mechanism 12.
The unraveling mechanism 12 is disposed above the fixed wing 121 in the box 120, the box 120 having openings on the top surface and the bottom surface, a plurality of fixed wings 121 arranged in parallel in a substantially horizontal direction at the bottom of the box 120. A plurality of motor-driven rotary blades 122 that rotate in the vertical direction between the fixed wings 121 so that the wing tips enter between the fixed wings 121 and the bottom surface of the box 120 are disposed in the openings on the bottom surface. A discharge hopper 123 in communication therewith. In this case, each of the plurality of fixed wings 121 is formed in an elongated bar shape, and a sawtooth blade is provided on the upper surface thereof, and is laid across the lower portion of the box 120 so as to be detachable in parallel at equal intervals in the horizontal direction. The Since the fixed wings 121 are detachable, the number of the fixed wings 121 and the space between the fixed wings 121 are variable. Each of the plurality of rotary blades 122 is made of a long and narrow flat plate or bar, and is arranged around the motor-driven rotary shaft 12s in the box 120 in a double row corresponding to the space between the fixed blades 121 and equiangular for each row. Further, the rotary blades 122 in rows adjacent to each other are arranged in a staggered manner so that the blade tips enter the space from the space between the fixed blades 121 at intervals. Further, the rotation speed and rotation direction of the rotary blade 122 are made variable by inverter control, and by changing one or both of the rotation speed and rotation direction of the rotary blade 122 and the number of the fixed feathers 121 described above. Depending on the material, it is possible to optimize the loosening state of the material. In addition, by making the rotational speed of the rotating blade 122 constant, the rotating blade 122 has a function of compensating for material excess / deficiency. Regardless of the increase or decrease of the material mass continuously falling freely in the box 120, the material passing through the fixed wing 121 is loosened (subdivided) and becomes a constant amount, and if the material mass is large, the residence time of the material becomes long, If it is less, it will be shorter, but it will fall continuously, so it can be supplemented with additional parts. Thereby, a certain amount of material is discharged from the discharge hopper 123 below the box 120, and the bulk density of the material supplied to the sprayer 2 becomes constant.
The unraveling mechanism 12 is installed via a mount 14 at a position facing the material supply device 10 with the first transport device 11 interposed therebetween, and the opening of the top surface of the box 120 is close to the other end of the first transport device 11. Arranged. In this way, the material conveyed by the first conveying device 11 is continuously dropped into the opening of the top surface of the box 120 by free fall, and the material is loosened (divided) by the rotary blades 122 inside the box 120. Is discharged from the discharge hopper 123 below the box 120 by free fall. The material that has not hit the rotating blade 122 stays on the fixed blade 121 and is loosened by the rotating blade 122 and then discharged from the discharging hopper 123 below the box 120.
A belt conveyor is employed as the second transport device 13. This belt conveyor is installed between the unraveling mechanism 12 and the sprayer 2, one end is disposed below the discharge hopper 123 of the unraveling mechanism 12, and the other end is disposed above the material inlet of the sprayer 2. The The material discharged from the unwinding mechanism 12 by this belt conveyor is conveyed to the spraying machine 2 and put into the material input port of the spraying machine 2.

吹付け機2は、既述のとおり、特に限定されるものではなく、圧力釜式吹付け機やエア圧送式リボルバー吹付け機などの汎用機械から任意の機種が選択的に採用される。
なお、ここでは一般に知られている圧力釜式吹付け機やエア圧送式リボルバー吹付け機を使用するものとする。
また、この場合、吹付け機2には、水分を含まない圧縮空気を使用するため、コンプレッサにはドライコンプレッサが採用される。
As described above, the sprayer 2 is not particularly limited, and an arbitrary model is selectively adopted from general-purpose machines such as a pressure hook type sprayer and an air pressure feed type revolver sprayer.
Here, it is assumed that a generally known pressure hook type sprayer or an air pressure feed type revolver sprayer is used.
In this case, since the sprayer 2 uses compressed air that does not contain moisture, a dry compressor is employed as the compressor.

ホース3及びノズル4についても、既述のとおり、特に限定されるものではなく、汎用機材から任意に選択される。
そして、この場合、吹付け機2とホース3は、図4に示すように、一端に吹付け機2の吐出口と水密に接続可能な吹付け機側接続部51を有し、他端にホース3に水密に接続可能なホース側接続部52を有する異径ジョイント5を介して連結される。この場合、異径ジョイント5は、一端に吹付け機2の吐出口と接続可能な吹付け機側接続口511を有し、他端にホース3に接続可能なホース側接続口512を有する異径ジョイント管510と、異径ジョイント管510の吹付け機側接続口511と吹付け機2の吐出口との接続部分の外周に巻き付けられるゴムリング、及びこのゴムリングを(上から全周に亘って)締め付け可能な2つの分割リングからなる吹付け機側締め付けリング513と、異径ジョイント管510のホース側接続口512とホース3との接続部分の外周に巻き付けられるゴムリング、及びこのゴムリングを(上から全周に亘って)締め付け可能な2つの分割リングからなる吹付け機側締め付けリング514と、各締め付けリング513、514の各分割リング間を締め付けるためのボルト、ナットとにより構成される。
なお、この異径ジョイント5の各締め付けリング513、514に日本ヴィクトリック株式会社製のヴィクトリックジョイント(製品名)を利用することができる。このヴィクトリックジョイントはその使用圧力に応じて様々なサイズが用意されており、入手も容易である。
The hose 3 and the nozzle 4 are not particularly limited as described above, and are arbitrarily selected from general-purpose equipment.
In this case, as shown in FIG. 4, the sprayer 2 and the hose 3 have a sprayer-side connection portion 51 that can be connected to the discharge port of the sprayer 2 in a watertight manner at one end, and at the other end. It connects with the hose 3 through the different diameter joint 5 which has the hose side connection part 52 which can be connected watertightly. In this case, the different diameter joint 5 has a sprayer side connection port 511 that can be connected to the discharge port of the sprayer 2 at one end and a hose side connection port 512 that can be connected to the hose 3 at the other end. The diameter joint pipe 510, the rubber ring wound around the outer periphery of the connecting portion between the sprayer side connection port 511 of the different diameter joint pipe 510 and the discharge port of the spraying machine 2, and the rubber ring (from the top to the entire circumference) And a rubber ring wound around the outer periphery of the connecting portion between the hose side connection port 512 of the different diameter joint pipe 510 and the hose 3, and the rubber. The sprayer side tightening ring 514 comprising two split rings capable of tightening the ring (from the top to the entire circumference) and between the split rings of the tightening rings 513 and 514 are tightened. Bolt for attaching, constituted by a nut.
It should be noted that a Victorian joint (product name) manufactured by Nihon Victoria Co., Ltd. can be used for each of the fastening rings 513 and 514 of the different diameter joint 5. This Victorian joint is available in various sizes depending on the operating pressure and is easily available.

この吹付けシステムSはかかる構成を備え、材料供給設備1により水分調整済みの原材料をほぐしながら吹付け機2に投入し、吹付け機2からこの水分調整済みのほぐし後の原材料を高圧でホース3へ圧送し、ノズル4により施工面に吹付けるようになっている。
図5にこの吹付けシステムSを用いた吹付け工法の施工フローを従来工法の施工フローとともに示している。図5に示すように、従来工法では材料に対して乾燥、加水という手順が入っているが、本吹付け工法ではこれらの手順が省略され、予め水分調整された材料をそのまま、すなわち、水分調整済みの粘性材料を乾燥させることなく、また加水することもなく、水分調整済みの現材料のまましかも連続して吹付けるものとした。また、含水比に関わる手順が省略されたことで、材料の含水比は水分調整済みと、吹付け後とで一定になる。なお、このほぐし機構通過前後の材料の乾燥密度が一定であることは予備試験により確認済みである。
This spraying system S has such a configuration, and the material supply equipment 1 unloads the moisture-adjusted raw material into the sprayer 2, and from the sprayer 2, the moisture-adjusted raw material is hose at high pressure. 3 and is sprayed onto the construction surface by the nozzle 4.
FIG. 5 shows the construction flow of the spraying method using this spraying system S together with the construction flow of the conventional method. As shown in FIG. 5, in the conventional method, there are procedures for drying and adding water to the material. However, in this spraying method, these steps are omitted, and the moisture-adjusted material is used as it is, that is, moisture adjustment. The used viscous material was sprayed continuously without drying and without adding water without changing the water content. Further, since the procedure relating to the water content ratio is omitted, the water content ratio of the material becomes constant after the moisture adjustment and after spraying. It has been confirmed by a preliminary test that the dry density of the material before and after passing through the loosening mechanism is constant.

そして、この吹付けシステムSでは、特に従来の次のような問題に対して次のように対応した。
(1)従来、ベントナイト混合土やコンタクトクレイ材などの粘性材料はその保管時に自重により圧縮され大塊となりやすく、これが吹付け機内やホース内で付着、詰まり、脈動といった現象を引き起こす。
この吹付けシステムSでは、図1に示すように、材料供給設備1に粘性材料のほぐし機構12を備え、粘性の強い材料をこのほぐし機構12を通して必要十分にほぐし細分化できるようにし、また、このほぐし機構12の固定羽121が着脱式で、固定羽121の数を増減させ、各固定羽121間の間隔を調整することにより、この粘性材料のほぐし能力を吹付け機2、ホース3、また粘性材料に応じて変更可能としたので、このほぐし機構12により、粘性材料を吹付け機2やその材料に応じた大きさに細分化することで、粘性材料が吹付け機2内やホース3内で付着したり、詰まり、脈動といった現象を起こしたりするのを抑制することができる。したがって、粘性材料を乾燥させたり加水したりする必要がなく、コンタクトクレイ材などの吹付けにおいて必須であった乾燥設備や加水装置などは省略することができ、設備コストの大幅な低減を図ることができる。また、水分調整済みの高含水比の材料をそのまま吹付けるだけなので、吹付け時の厳格な含水比管理が不要となる。水分調整済みの材料の含水比はそのまま吹付け後の含水比となる成果が得られる。
(2)従来の粘性土の吹付け時のホースの詰まり、脈動といった現象は、吹付け機へ大塊が供給されることのみならず、吹付け機への安定した材料供給がなされていないことも要因の一つである。なお、通常、粘性土の供給はホッパが用いられ、ホッパに投入された材料を自由落下により出口から吐出するが、自由落下であることから、その吐出量はホッパへの投入量が支配的である。また、粘性の高い材料の場合、ホッパ出口で小塊同士が結合して出口付近に溜り、ある時点でまとまって吐出されるため、不安定な供給となることが判明している。
この吹付けシステムSでは、図1に示すように、ほぐし機構12がボックス120と吐出ホッパ123の組み合わせにより、全体を漏斗構造とし、材料の投入口を広く、吐出口を狭くしたので、広い投入口から材料が入れやすく、狭い吐出口により材料の供給量をある程度定量化できるようにした上で、このボックス120内で粘性材料をほぐし機構12の回転羽122、固定羽121により留め滞留させ、これを必要十分にほぐしながらほぐし後の粘性材料を供給するようにしたので、ほぐし後の材料を定量的に供給することができる。また、このほぐし機構12の固定羽は着脱式で、固定羽の数を増減させ、各固定羽121間の間隔を調整することにより、この粘性材料のほぐし能力を吹付け機2、ホース3、また粘性材料に応じて変更することができ、このようにほぐし能力を可変にすることで、材料のかさ密度を一定にして材料を供給し、含水比を変えることなく施工することができる。また、かさ密度を一定にすることで施工時の過転圧を抑え、転じて材料ロスを抑えることができる。さらに、吹付け機2を限定することがなく、既述の圧力釜式吹付け機やエア圧送式リボルバー吹付け機その他重機の市場性、施工量などの現場条件に応じて任意の機種を選定することができる。なお、回転羽122についても着脱式とし、回転羽122の数を増減することにより、ほぐし機構12のほぐし能力をさらに変更することができる。
(3)一般に吹付け機はその機構上使用可能なホース径が限定される。すなわち、吹付け機によって吐出口の径は異なり、同じ材料であっても目的に応じてホースの径も異なる(法面の場合、ホース径が小径のものを使用し、トンネル覆工の場合、ホース径が大径のものを使用する)ため、目的に応じたホースを選択し、それに対応した吹付け機の選定が必要となる。このため、市場性、汎用性に富んだ機種選定を行うためには、吹付け機の吐出口と、この吐出口の径とは異なる径のホースとを接続可能にする必要がある。
この吹付けシステムSでは、図4に示すように、吹付け機2の吐出口に異径ジョイント5を介して吐出口と異なる径のホース3を接続するようにしたので、吹付け機2とホース3の自由な組み合わせを実現することができる。吹付け機2とホース3を異径ジョイント5によりつなぐことで、使用するホース3が限定されなくなり、同一の吹付け機2で、ホース3先端のノズル4を作業者が手で持って行う人力施工、ホース3先端のノズル2をバックホーなどの汎用機のショベル先端に取り付けて行う汎用機による機械施工、ホース3先端のノズル4を専用機の正面アームに取り付けて行う専用機による機械施工など、目的に応じた施工が可能となる。
And this spraying system S respond | corresponded as follows especially with respect to the following conventional problems.
(1) Conventionally, viscous materials such as bentonite mixed soil and contact clay material are compressed by their own weight during storage and tend to become large lumps, which causes phenomena such as adhesion, clogging, and pulsation in the sprayer and the hose.
In this spraying system S, as shown in FIG. 1, the material supply facility 1 is provided with a viscous material loosening mechanism 12, so that a highly viscous material can be loosened and subdivided sufficiently and sufficiently through the loosening mechanism 12. The fixed wings 121 of the unraveling mechanism 12 are detachable, and the number of the fixed wings 121 is increased and decreased, and the spacing between the fixed wings 121 is adjusted, whereby the unraveling ability of the viscous material is increased by the sprayer 2, the hose 3, Moreover, since it can be changed according to the viscous material, the loosening mechanism 12 subdivides the viscous material into a size corresponding to the spraying machine 2 and the material, so that the viscous material is contained in the spraying machine 2 and the hose. 3 can be prevented from adhering to the inside 3, or causing a phenomenon such as clogging or pulsation. Therefore, there is no need to dry or hydrate the viscous material, and the drying equipment and hydration equipment that are essential for spraying contact clay materials can be omitted, thus greatly reducing the equipment cost. Can do. Moreover, since the material of high moisture content adjusted for moisture is sprayed as it is, strict moisture content management at the time of spraying becomes unnecessary. The result is that the moisture content of the moisture-adjusted material is the moisture content after spraying.
(2) The conventional phenomenon of hose clogging and pulsation when spraying clayey clay is not only supplying a large mass to the sprayer but also not supplying a stable material to the sprayer. Is one of the factors. Normally, a hopper is used to supply the viscous soil, and the material thrown into the hopper is discharged from the outlet by free fall, but since it is free fall, the discharge amount is dominated by the feed amount to the hopper. is there. In addition, in the case of a highly viscous material, it has been found that small lumps are combined at the outlet of the hopper and collected in the vicinity of the outlet and discharged together at a certain point of time, resulting in unstable supply.
In this spraying system S, as shown in FIG. 1, the loosening mechanism 12 has a funnel structure as a whole by the combination of the box 120 and the discharge hopper 123, the material input port is wide, and the discharge port is narrow. The material can be easily put in from the mouth, and the amount of the material supplied can be quantified to some extent by the narrow discharge port, and then the viscous material is loosened in the box 120 and retained by the rotating blade 122 and the fixed blade 121 of the mechanism 12, Since the viscous material after unraveling is supplied while sufficiently unraveling this, the material after unraveling can be quantitatively supplied. Further, the fixed wings of the unraveling mechanism 12 are detachable, and the number of fixed wings is increased or decreased, and the spacing between the fixed wings 121 is adjusted so that the unraveling ability of the viscous material is increased by the sprayer 2, hose 3, Moreover, it can change according to a viscous material, By making a loosening capability variable in this way, it can construct without changing the moisture content, supplying a material with the bulk density of material constant. In addition, by making the bulk density constant, it is possible to suppress over-rolling pressure during construction and to turn around to suppress material loss. In addition, the sprayer 2 is not limited, and any model can be selected according to the field conditions such as the marketability and construction amount of the aforementioned pressure cooker type sprayer, air pressure revolver sprayer and other heavy machinery. can do. The unwinding capability of the unwinding mechanism 12 can be further changed by making the rotating blades 122 detachable and increasing or decreasing the number of the rotating blades 122.
(3) In general, the sprayer has a limited hose diameter that can be used due to its mechanism. That is, the diameter of the discharge port varies depending on the spraying machine, and the diameter of the hose varies depending on the purpose even if it is the same material (in the case of a slope, use a hose with a small diameter, in the case of tunnel lining, Therefore, it is necessary to select a hose according to the purpose and to select a sprayer corresponding to the hose. For this reason, in order to select a model that is rich in marketability and versatility, it is necessary to be able to connect the discharge port of the sprayer and a hose having a diameter different from the diameter of the discharge port.
In this spray system S, as shown in FIG. 4, the hose 3 having a diameter different from that of the discharge port is connected to the discharge port of the spray device 2 via the different diameter joint 5. A free combination of the hoses 3 can be realized. By connecting the sprayer 2 and the hose 3 with the different diameter joint 5, the hose 3 to be used is not limited. With the same sprayer 2, the operator manually holds the nozzle 4 at the tip of the hose 3 by hand. Construction, machine construction by a general-purpose machine that attaches the nozzle 2 at the tip of the hose 3 to the excavator tip of a general-purpose machine such as a backhoe, machine construction by a special-purpose machine that attaches the nozzle 4 at the tip of the hose 3 to the front arm of the special machine, etc. Construction according to the purpose becomes possible.

以上説明したように、この粘性材料の吹付け方法及びシステムによれば、粘性材料に水分調整済みの原材料を用い、当該水分調整済みの原材料を含水比を変えることなくほぐしながら吹付け機に投入し、吹付け機から当該水分調整済みのほぐし後の原材料をホースへ圧送し、ノズルより吹付けるようにしたので、水分調整済みの原材料を十分に細分化して吹付け機、ホースに通すことができ、粘性材料の吹付け時の脈動、ホースの詰まりといった現象を抑制することができ、また、乾燥設備と、加水設備を不要とし、併せて粘性材料の吹付け時の厳格な含水比管理を簡略化させることができる。
また、この場合、吹付け機とホースを異径ジョイントを介して連結することにより、吹付け機の種類やホースの種類(径)を限定することがなく、吹付け機とホースの選択、組み合わせの自由度を高めることができ、各種の吹付け機やホースを人力施工、機械施工といった施工方法に限定することなく、各種の施工方法に任意に対応させることができる。
As described above, according to this viscous material spraying method and system, the moisture-adjusted raw material is used as the viscous material, and the moisture-adjusted raw material is thrown into the spraying machine without changing the water content ratio. However, since the raw material after the moisture adjustment after the moisture adjustment has been pumped from the sprayer to the hose and sprayed from the nozzle, the moisture adjusted raw material can be sufficiently subdivided and passed through the sprayer and the hose. It is possible to suppress the phenomenon of pulsation when the viscous material is sprayed and clogging of the hose, and eliminate the need for drying equipment and hydration equipment, and at the same time, strictly control the moisture content when spraying the viscous material. It can be simplified.
Also, in this case, by connecting the sprayer and the hose via different diameter joints, the type of sprayer and the type (diameter) of the hose are not limited. The degree of freedom can be increased, and various spraying machines and hoses can be arbitrarily adapted to various construction methods without being limited to construction methods such as manual construction and machine construction.

S 粘性材料の吹付けシステム
1 材料供給設備
10 材料供給装置
101 破袋機
11 第1の搬送装置
12 ほぐし機構
120 ボックス
121 固定羽
12S 回転軸
122 回転羽
123 吐出ホッパ
13 第2の搬送装置
14 作業台付き架台
2 吹付け機
3 ホース
4 ノズル
5 異径ジョイント
51 吹付け機側接続部
52 ホース側接続部
510 異径ジョイント管
511 吹付け機側接続口
512 ホース側接続口
513 吹付け機側締め付けリング
514 ホース側締め付けリング
DESCRIPTION OF SYMBOLS 1 Viscous material spraying system 1 Material supply equipment 10 Material supply apparatus 101 Bag breaker 11 First conveyance apparatus 12 Unraveling mechanism 120 Box 121 Fixed blade 12S Rotating shaft 122 Rotation blade 123 Discharge hopper 13 Second conveyance apparatus 14 Work Mount with base 2 Sprayer 3 Hose 4 Nozzle 5 Different diameter joint 51 Sprayer side connection 52 Hose side connection 510 Different diameter joint pipe 511 Sprayer side connection 512 Hose side connection 513 Blaster side tightening Ring 514 Hose side tightening ring

Claims (5)

粘性材料を吹付け機に投入し、粘性材料を前記吹付け機から高圧でホースへ圧送し、ノズルにより施工面に吹付ける粘性材料の吹付け方法において、
粘性材料に水分調整済みの原材料を用い、当該水分調整済みの原材料を含水比を変えることなくほぐしながら前記吹付け機に投入し、前記吹付け機から当該水分調整済みのほぐし後の原材料を前記ホースへ圧送し、前記ノズルより吹付ける、
ことを特徴とする粘性材料の吹付け方法。
In the method of spraying the viscous material, the viscous material is charged into the spraying machine, the viscous material is pumped from the spraying machine to the hose at a high pressure, and the nozzle is sprayed onto the construction surface.
Using a raw material that has been moisture-adjusted as a viscous material, throwing the raw material that has been moisture-adjusted into the spraying machine while unraveling without changing the water content ratio, Pumped to the hose and sprayed from the nozzle,
A method for spraying a viscous material.
水分調整済みの原材料のほぐしは、当該水分調整済みの原材料を、吹付け機に投入する前に、水平方向に並列配置の複数の固定羽と、前記各固定羽の上方でかつ前記各固定羽の間で垂直方向に回転させる複数の回転羽とにより切り込む方式により行う請求項1に記載の粘性材料の吹付け方法。   Before the moisture-adjusted raw material is unloaded, before the moisture-adjusted raw material is put into the spraying machine, a plurality of fixed wings arranged in parallel in the horizontal direction and above each fixed wing and above each fixed wing The method for spraying the viscous material according to claim 1, wherein the method is performed by a method of cutting with a plurality of rotating blades that are rotated in the vertical direction. 粘性材料を水分調整済みの原材料とし、当該水分調整済みの原材料を含水比を変えることなくほぐしながら供給するほぐし機構付きの材料供給設備と、
当該水分調整済みのほぐし後の原材料を高圧で送り出す吹付け機と、
前記吹付け機に高圧のガスを送給するコンプレッサと、
前記吹付け機に連結され、当該水分調整済みのほぐし後の原材料を移送するためのホース、及び前記ホースの先端に取り付けられるノズルと、
を備え、
前記材料供給設備より当該水分調整済みの原材料をほぐしながら前記吹付け機に投入し、前記吹付け機から当該水分調整済みのほぐし後の原材料を高圧で前記ホースへ圧送し、前記ノズルにより吹付ける、
ことを特徴とする粘性材料の吹付けシステム。
A material supply facility with a loosening mechanism that uses a viscous material as a raw material whose moisture has been adjusted, and supplies the raw material whose moisture has been adjusted without changing the water content ratio,
A spraying machine for feeding the moisture-adjusted raw material at high pressure;
A compressor for supplying high-pressure gas to the sprayer;
A hose connected to the sprayer, for transferring the raw material after the moisture adjustment, and a nozzle attached to the tip of the hose;
With
The raw material after moisture adjustment is unraveled from the material supply facility and introduced into the sprayer, and the moisture-adjusted raw material is pumped from the sprayer to the hose at a high pressure and sprayed by the nozzle. ,
A viscous material spraying system.
材料供給設備は、水分調整済みの原材料を収容し供給する材料供給装置と、材料供給設備から供給される水分調整済みの原材料をほぐすためのほぐし機構とを備え、前記ほぐし機構は、天面及び底面に開口を有するボックスと、前記ボックス内の下部に略水平方向に並列に配置される複数の固定羽、及び前記ボックス内で前記固定羽の上方に配置され、前記各固定羽の間で垂直方向に回転し、羽先が前記各固定羽の間に入り込む複数の回転羽と、前記ボックスの底面に配設され、当該底面の開口に連通される吐出ホッパとを有する粘性材料の吹付けシステム。   The material supply facility includes a material supply device that stores and supplies moisture-adjusted raw materials, and a loosening mechanism for loosening the moisture-adjusted raw materials supplied from the material supply facility. A box having an opening on the bottom surface, a plurality of fixed wings arranged in parallel in a substantially horizontal direction at a lower portion in the box, and arranged above the fixed wings in the box and vertically between the fixed wings A viscous material spraying system having a plurality of rotating wings that rotate in the direction and whose wings enter between the fixed wings, and a discharge hopper that is disposed on the bottom surface of the box and communicates with the opening of the bottom surface . 吹付け機とホースは、一端に前記吹付け機の吐出口と水密に接続可能な吹付け機側接続部を有し、他端に前記ホースに水密に接続可能なホース側接続部を有する異径ジョイントを介して連結される請求項4乃至6のいずれかに記載の粘性材料の吹付けシステム。   The sprayer and the hose have a sprayer-side connection portion that can be connected to the discharge port of the sprayer in a watertight manner at one end, and a hose-side connection portion that can be connected to the hose in a watertight manner at the other end. The viscous material spraying system according to any one of claims 4 to 6, wherein the viscous material spraying system is connected via a radial joint.
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