JP2016159315A - Reduced-pressure/increased-pressure processing method - Google Patents
Reduced-pressure/increased-pressure processing method Download PDFInfo
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本発明は、基板への電子部品接着、電子部品の封止、各種部品へのフィルム貼付、樹脂部材表面への微細な転写加工、焼結金属や食品などの含浸処理など、残留気泡に起因する欠陥を排除し、高品質な加工処理を行える減圧・加圧加工処理装置に関するものである。 The present invention is caused by residual bubbles such as adhesion of electronic components to a substrate, sealing of electronic components, application of a film to various components, fine transfer processing to the surface of a resin member, impregnation treatment of sintered metal, food, etc. The present invention relates to a pressure reduction / pressure processing apparatus capable of eliminating defects and performing high-quality processing.
例えば基板への電子部品接着処理では、加工対象物を減圧環境下で行うことにより、接着層や基板あるいは電子部品の接着界面に残留する微細な気泡を排除し、接着品質を向上させている。 For example, in the electronic component bonding process to the substrate, the processing object is performed under a reduced pressure environment, thereby eliminating fine bubbles remaining on the bonding layer, the substrate or the bonding interface of the electronic component, and improving the bonding quality.
また焼結金属への潤滑油の含浸処理では、やはり加工部品を減圧環境下に置き、焼結金属内の粒堺に残留する気体を排除した上で潤滑油に浸漬し、潤滑油の含浸率を向上させている。 In addition, in the impregnation treatment of the lubricating oil into the sintered metal, the processed parts are also placed in a reduced pressure environment, the gas remaining in the granule in the sintered metal is excluded and immersed in the lubricating oil, and the impregnation ratio of the lubricating oil Has improved.
さらに、これらの加工処理の品質を向上させるために、残留気泡を排除した後に加工処理部材を高圧の環境に暴露することが行われている。この工程を付加することにより、接着処理では接着層の密着性を向上し、含浸処理では含浸率を増大させるのに有効である。 Furthermore, in order to improve the quality of these processings, after removing residual bubbles, the processing members are exposed to a high pressure environment. By adding this step, the adhesion treatment improves the adhesion of the adhesive layer, and the impregnation treatment is effective in increasing the impregnation rate.
従来これらの加工処理を行うために、加工部品を圧力槽の中に載置し、この圧力槽に接続された真空ポンプ及び空気加圧ポンプを用いて、圧力槽内の圧力を変化させて実施していた。しかしながら、加工部品を投入するための圧力槽を開放する機構や、加工処理部材の固定ジグなどのために、圧力槽の容積は大きくならざるをえず、装置の小型化が困難であった。 Conventionally, in order to perform these processings, the processing parts are placed in a pressure tank, and the pressure in the pressure tank is changed using a vacuum pump and an air pressure pump connected to the pressure tank. Was. However, due to the mechanism for opening the pressure vessel for loading processed parts, the jig for fixing the processing member, etc., the volume of the pressure vessel has to be large, and it is difficult to reduce the size of the apparatus.
また、圧力槽容積の増大に伴い、高圧状態では装置の耐圧性を含めた安全性の確保に多大な配慮が必要となっていた。 Further, along with the increase in the pressure tank volume, a great deal of consideration has been required to ensure safety including the pressure resistance of the apparatus in a high pressure state.
解決しようとする問題点は、一般に用いられている加圧及び減圧を行う圧力槽ではその容積を任意に変化できる構造となっておらず、かつ加工部品を容易に載置可能な構造となっていない点にある。 The problem to be solved is that a generally used pressure tank for pressurization and decompression does not have a structure in which the volume can be arbitrarily changed, and a structure in which a processed part can be easily placed. There is no point.
本発明は、減圧・加圧槽を耐圧胴と2枚の耐圧板とで構成し、耐圧胴と耐圧板の内の1枚とを独立に移動可能な構造として減圧・加圧環境を容易に形成可能とするとともに、移動可能な耐圧板の位置を今一つの耐圧板に対して任意に変化させることにより減圧・加圧槽の容積を変化させることを可能とし、かつ減圧・加圧槽を大きく開放できる構造としたことを特徴とする。 In the present invention, the decompression / pressurization tank is composed of a pressure-resistant cylinder and two pressure-resistant plates, and the pressure-reducing cylinder and one of the pressure-resistant plates can be moved independently to facilitate the pressure-reducing / pressurizing environment. It is possible to change the volume of the pressure-reducing / pressurizing tank by arbitrarily changing the position of the movable pressure-resistant plate with respect to the other pressure-resistant plate and making the pressure-reducing / pressurizing tank larger. It is characterized by having a structure that can be opened.
本発明の減圧・加圧加工処理装置は、減圧・加圧槽の容積を変化させ、減圧・加圧槽内の圧力を減圧あるいは加圧調整することが可能である。その結果、一般にこのような装置で付帯的に使用される真空ポンプあるいは空気加圧ポンプを不要とすることができ、また、減圧・加圧槽内への加工部品の載置を容易に行えるため加工の自動化が図りやすいという利点がある。さらに、高圧時の減圧・加圧槽容積を加工物周囲の空間に最小化できるため、安全性の向上が図れるという利点がある。 The decompression / pressurization processing apparatus of the present invention can change the volume of the decompression / pressurization tank to reduce or adjust the pressure in the decompression / pressurization tank. As a result, a vacuum pump or an air pressurization pump that is generally used in such an apparatus can be made unnecessary, and the processing parts can be easily placed in the decompression / pressurization tank. There is an advantage that the processing can be easily automated. Furthermore, since the volume of the decompression / pressurization tank at high pressure can be minimized in the space around the workpiece, there is an advantage that safety can be improved.
なお、加工処理の要求によっては、装置で実現可能な減圧・加圧値を超えた圧力が必要になる場合もあるが、補助的な真空ポンプあるいは空気加圧ポンプを設置することにより、これらポンプの能力を超えた圧力値を実現でき、同じ能力のポンプを用いた場合に設定圧力の拡大を図ることが可能である。 Depending on the processing requirements, pressure exceeding the pressure reduction and pressurization values that can be realized by the equipment may be required. By installing an auxiliary vacuum pump or air pressure pump, these pumps can be used. It is possible to realize a pressure value that exceeds the capacity of the above, and it is possible to increase the set pressure when a pump having the same capacity is used.
本発明に係る装置は、加工処理部材を容易に加圧・減圧槽に載置可能とし、かつ加圧・減圧層の容積を可変にするという目的を、複雑な機構を用いることなく、また内部圧力に対する耐圧安全性を損なうことなく実現する。 The apparatus according to the present invention has the purpose of making it possible to easily place the processing member in the pressurization / decompression tank and to change the volume of the pressurization / depressurization layer without using a complicated mechanism. Realized without compromising pressure safety against pressure.
図1は、加工処理部材に対して減圧・加圧処理を行う、本発明装置の基本構成図である。下構造板40の上面には4本の支柱42が固定され、支柱42の上端に形成されたネジとナットにより上構造板43が締結されている。基台40の上面には台座41が固定され、その上部に固定耐圧板10が固定されている。固定耐圧板の外周にはシール部材11が設けられている。下支持部材12と台座41の間には胴駆動支持板22が固定され、その左右端部の下面に胴駆動要素23が固定されている。固定耐圧板10の外周にシール部材11を介して嵌合された胴駆動要素23と耐圧胴20とは胴駆動ロッド24で結合されている。胴駆動要素23には配管を介して油空圧装置50が接続され、胴駆動ロッド24を介して耐圧胴20を上下に移動させることができる。 FIG. 1 is a basic configuration diagram of an apparatus of the present invention that performs a pressure reduction / pressurization process on a processing member. Four struts 42 are fixed on the upper surface of the lower structural plate 40, and the upper structural plate 43 is fastened by screws and nuts formed on the upper ends of the struts 42. A pedestal 41 is fixed to the upper surface of the base 40, and a fixed pressure plate 10 is fixed to the upper portion thereof. A seal member 11 is provided on the outer periphery of the fixed pressure plate. A cylinder drive support plate 22 is fixed between the lower support member 12 and the base 41, and a cylinder drive element 23 is fixed to the lower surfaces of the left and right ends thereof. The cylinder driving element 23 and the pressure cylinder 20 fitted to the outer periphery of the fixed pressure plate 10 via the seal member 11 are coupled by a cylinder driving rod 24. An oil / pneumatic device 50 is connected to the cylinder driving element 23 via a pipe, and the pressure-resistant cylinder 20 can be moved up and down via the cylinder driving rod 24.
上構造板43の中央には耐圧板駆動要素36が固定され、その下端から伸びた耐圧板駆動ロッド37が移動構造板34に締結されている。移動構造板34の4隅には直動軸受35が配置され、支柱42に嵌合されている。移動構造板34の下面には上支持部材33を介して移動耐圧板30が固定され、移動耐圧板30の外周にはシール部材31が装着されている。耐圧板駆動要素36には配管を介して油空圧装置51が接続され、耐圧板駆動ロッド37、移動構造板34、上支持部材33を介して移動耐圧板30を上下に移動させることができる。 A pressure plate drive element 36 is fixed at the center of the upper structure plate 43, and a pressure plate drive rod 37 extending from the lower end thereof is fastened to the moving structure plate 34. Linear motion bearings 35 are arranged at the four corners of the moving structural plate 34 and are fitted to the columns 42. A movable pressure plate 30 is fixed to the lower surface of the movable structure plate 34 via an upper support member 33, and a seal member 31 is attached to the outer periphery of the movable pressure plate 30. An oil / pneumatic device 51 is connected to the pressure plate drive element 36 via a pipe, and the movable pressure plate 30 can be moved up and down via the pressure plate drive rod 37, the moving structure plate 34, and the upper support member 33. .
移動耐圧板の一部には吸排気孔32が設けられ、配管を介して切換弁52と接続され、流路の開閉を行うことができる。 An intake / exhaust hole 32 is provided in a part of the moving pressure plate, and is connected to the switching valve 52 through a pipe, so that the flow path can be opened and closed.
本実施例では胴駆動要素23並びに耐圧板駆動要素36の動力源として油空圧装置50、51を示したが、駆動に必要な力を発生できるものであれば、電動の駆動要素並びに電気動力源を用いても構わない。 In this embodiment, the hydraulic / pneumatic devices 50 and 51 are shown as power sources for the body drive element 23 and the pressure plate drive element 36. However, as long as the force necessary for driving can be generated, the electric drive element and the electric power are used. A source may be used.
また、本実施例では、固定耐圧板10の上方に移動耐圧板30を配置しているが、この配置を上下逆転し、固定耐圧板10を上方に配置しその下方に移動耐圧板30を配置する構成とすることも可能である。この場合、当然のことながら移動耐圧板30の移動手段である耐圧板駆動要素36は、移動耐圧板30の下方の空間に配置され、装置全体の高さを減少させることが可能となる。 In this embodiment, the movable pressure plate 30 is arranged above the fixed pressure plate 10. However, this arrangement is turned upside down, the fixed pressure plate 10 is arranged above, and the movable pressure plate 30 is arranged below the fixed pressure plate 10. It is also possible to adopt a configuration. In this case, as a matter of course, the pressure plate driving element 36, which is the moving means of the moving pressure plate 30, is disposed in the space below the moving pressure plate 30, and the overall height of the apparatus can be reduced.
図2は、以上のように構成した本発明装置の基本的な動作をする図である。図2(a)の状態で固定耐圧板10の上面に加工処理部材を載置する(加工処理部材の図示は省略)。その後、切換弁52を開状態にし、胴駆動要素23により耐圧胴20を上方に移動させる。同時に耐圧板駆動要素36により移動耐圧板30を下方に移動させ、耐圧胴20と嵌合させるとともに、固定耐圧板10に載置された加工処理部材の上部まで下降させる。この時、耐圧胴20と固定耐圧板10と移動耐圧板30とで形成された加圧・減圧槽は最小の体積となる(図2(b))。ここで、切換弁52を閉状態にして、耐圧胴20との嵌合状態を保てる最上部の位置まで移動耐圧板30を耐圧板駆動要素36により移動する。この動作により加圧・減圧槽は最小体積から最大体積へと変化し、ボイルシャルルの法則によりその変化の体積比にしたがって、減圧されることになる(図2(c))。この状態を維持し、加工処理部材に対して減圧処理を実施した後切換弁を開状態にし、外部より空気を導入する。そこで、再度切換弁を閉状態にし、移動耐圧板30を下方に移動させ加圧・減圧槽の体積を減少させる。加圧・減圧槽の体積が最小になった状態で維持し、加工処理部材に対して加圧処理を実施した後切換弁を開状態にし、加工処理を完了する(図2(d))。その後、図2(a)の状態に復帰させて加工処理部材を取り出す。 FIG. 2 is a diagram showing the basic operation of the device of the present invention configured as described above. In the state of FIG. 2A, a processing member is placed on the upper surface of the fixed pressure plate 10 (illustration of the processing member is omitted). Thereafter, the switching valve 52 is opened, and the pressure-resistant cylinder 20 is moved upward by the cylinder driving element 23. At the same time, the movable pressure plate 30 is moved downward by the pressure plate driving element 36 so as to be fitted to the pressure drum 20 and lowered to the upper part of the processing member placed on the fixed pressure plate 10. At this time, the pressurizing / depressurizing tank formed by the pressure-resistant body 20, the fixed pressure-resistant plate 10 and the moving pressure-resistant plate 30 has a minimum volume (FIG. 2B). Here, the switching valve 52 is closed, and the movable pressure plate 30 is moved by the pressure plate driving element 36 to the uppermost position where the fitting state with the pressure cylinder 20 can be maintained. By this operation, the pressurizing / depressurizing tank changes from the minimum volume to the maximum volume, and the pressure is reduced according to the volume ratio of the change according to Boyle's law (FIG. 2 (c)). This state is maintained, the pressure reducing process is performed on the processing member, the switching valve is opened, and air is introduced from the outside. Therefore, the switching valve is closed again, and the moving pressure plate 30 is moved downward to reduce the volume of the pressurizing / depressurizing tank. After maintaining the state where the volume of the pressurizing / depressurizing tank is minimized, and pressurizing the processing member, the switching valve is opened to complete the processing (FIG. 2D). Then, it returns to the state of Fig.2 (a) and takes out a processing member.
なお、図1に示した実施例では、固定耐圧板10を下部配置しその上部に移動耐圧板30を配置しているが、移動耐圧板を下部に配置しその上部に固定耐圧板を配置した構成も可能である。この場合、耐圧板駆動要素は移動耐圧板の下部に配置され、装置下側の空間を有効活用できるため装置の高さを減少させることが可能である。 In the embodiment shown in FIG. 1, the fixed pressure plate 10 is disposed below and the movable pressure plate 30 is disposed above the fixed pressure plate 10, but the movable pressure plate is disposed below and the fixed pressure plate is disposed above the movable pressure plate. Configuration is also possible. In this case, the pressure plate driving element is disposed below the moving pressure plate and the space below the device can be used effectively, so that the height of the device can be reduced.
図3は、基板に対し電子部品を接着する加工処理に本発明を適用した場合の装置構成図である。固定耐圧板10の上面には加工治具60が設置され、その上に基板70と電子部品71とが接着層(図示せず)を介して載置される。基板70及び電子部品71の上部には可撓性膜72が被せられ、可撓性膜72の周囲を囲うように可撓性膜72よりも小さい開口部を有した膜固定治具61が配置されている。膜固定治具61は、固定耐圧版の下部に設置された治具駆動要素62の治具駆動ロッド63に結合しており、治具駆動要素62を動作させることにより膜固定治具61を上下させ、可撓性膜72の周囲を加工治具60上面に密着あるいは解放させる機能を有している。図には記載していないが、当然のことながら軸駆動ロッド63と固定耐圧板10とはシール部材で気密に保たれている。また、治具駆動要素62は空圧要素でも電動要素でもよく、詳細の表示は省略している。 FIG. 3 is an apparatus configuration diagram in the case where the present invention is applied to processing for bonding an electronic component to a substrate. A processing jig 60 is installed on the upper surface of the fixed pressure plate 10, and a substrate 70 and an electronic component 71 are placed on the processing jig 60 via an adhesive layer (not shown). A flexible film 72 is placed on the substrate 70 and the electronic component 71, and a film fixing jig 61 having an opening smaller than the flexible film 72 is disposed so as to surround the flexible film 72. Has been. The film fixing jig 61 is coupled to the jig driving rod 63 of the jig driving element 62 installed at the lower part of the fixed pressure plate, and the film fixing jig 61 is moved up and down by operating the jig driving element 62. Thus, the flexible film 72 has a function of closely contacting or releasing the periphery of the processing jig 60. Although not shown in the figure, the shaft drive rod 63 and the fixed pressure plate 10 are naturally kept airtight by a seal member. The jig driving element 62 may be a pneumatic element or an electric element, and details are not shown.
図4は、実施例2の加工処理動作を説明する図である。図4(a)は、加工処理部品である基板70と電子部品71とその上部に可撓性膜71とが載置された状態を示している。切換弁52を開状態として耐圧胴20と移動耐圧板30とを駆動し、図4(b)の位置に移動させる。この状態では、固定耐圧板10と耐圧胴20と移動耐圧板30で形成される加圧・減圧槽の体積は最小となっている。ここで切換弁52を閉状態にし、外部の大気と遮断する。その後、移動耐圧板30を耐圧胴20の最上部まで移動し、加圧・減圧槽の体積を最大にすることにより、内部の圧力を減圧する。この状態をしばらく維持し、基板70と電子部品71との界面に塗布された接着層の気体成分を放出させる。その後、治具駆動要素62を動作させて膜固定治具61を下降させることにより、可撓性膜72の周囲を加工治具60と膜固定治具61との間に挟持し、基板70と電子部品71とを可撓性膜72の上部空間から密閉する(図4(c))。次に切換弁52を開状態にし、外部の空気を加圧・減圧槽に吸入する。加圧・減圧槽は減圧状態から大気圧状態に変化するため、可撓性膜72は基板71と電子部品71に密着した状態になる。さらに切換弁を閉状態にし、移動耐圧板30を可撓性膜の上部まで下降させて加圧・減圧槽の内部圧力を上昇させることにより、可撓性膜72はより一層基板70及び電子部品71に密着するとともに、基板70及び電子部品71の界面の接着層にも圧力が加わりこの部分の密着性も増すことになり、良好な接着加工処理を行うことができる。 FIG. 4 is a diagram for explaining the processing operation of the second embodiment. FIG. 4A shows a state in which a substrate 70 and an electronic component 71 which are processing components and a flexible film 71 are placed thereon. With the switching valve 52 opened, the pressure-resistant cylinder 20 and the movable pressure-resistant plate 30 are driven to move to the position shown in FIG. In this state, the volume of the pressurization / decompression tank formed by the fixed pressure plate 10, the pressure drum 20, and the moving pressure plate 30 is minimized. Here, the switching valve 52 is closed to shut off from the outside atmosphere. Thereafter, the movable pressure plate 30 is moved to the top of the pressure cylinder 20 to reduce the internal pressure by maximizing the volume of the pressurizing / depressurizing tank. This state is maintained for a while, and the gas component of the adhesive layer applied to the interface between the substrate 70 and the electronic component 71 is released. Thereafter, the jig driving element 62 is operated to lower the film fixing jig 61, thereby sandwiching the periphery of the flexible film 72 between the processing jig 60 and the film fixing jig 61, The electronic component 71 is sealed from the upper space of the flexible film 72 (FIG. 4C). Next, the switching valve 52 is opened, and external air is sucked into the pressurizing / depressurizing tank. Since the pressurization / decompression tank changes from the depressurized state to the atmospheric pressure state, the flexible film 72 is in close contact with the substrate 71 and the electronic component 71. Further, by closing the switching valve and lowering the movable pressure-resistant plate 30 to the upper part of the flexible film to increase the internal pressure of the pressurizing / depressurizing tank, the flexible film 72 is further made to the substrate 70 and the electronic component. In addition to being in close contact with 71, pressure is also applied to the adhesive layer at the interface between the substrate 70 and the electronic component 71, and the adhesiveness of this portion is also increased.
図5は、焼結金属部品や各種食料品などに、液体成分を含浸させる加工処理に本発明を適用した場合の実施例である。固定耐圧板10の上面には含浸浴槽80が設置されその内部には含浸液85が適当な液面まで満たされている。含浸浴槽80の上部には含浸処理部品84を収納した網状籠83が配置され、含浸浴槽80の左右外側面には籠駆動要素81が固定され、籠駆動要素81の籠駆動ロッド82の上端に籠駆動要素81が結合されている。 FIG. 5 shows an embodiment in the case where the present invention is applied to processing for impregnating a liquid component into a sintered metal part or various food products. An impregnation bath 80 is installed on the upper surface of the fixed pressure plate 10, and the impregnation liquid 85 is filled up to an appropriate liquid level in the interior thereof. A net-like rod 83 containing an impregnated component 84 is disposed at the upper part of the impregnation bath 80, and a rod driving element 81 is fixed to the left and right outer surfaces of the impregnation bath 80, and is attached to the upper end of the rod driving rod 82 of the rod driving element 81. A heel drive element 81 is coupled.
図6は実施例3の加工処理動作を説明する図である。図6(a)は、含浸処理部品84が網条籠83に収納され、含浸浴槽80内の含浸液85に浸からない位置に配置された状態を示している。切換弁52を開状態にして耐圧胴20と移動耐圧板30とを駆動し、図6(b)の位置に移動させる。この状態では、固定耐圧板10と耐圧胴20と移動耐圧板30で形成される加圧・減圧槽の体積は最小となっている。ここで切換弁52を閉状態にし、外部の大気と遮断する。その後、移動耐圧板30を耐圧胴20の最上部まで移動し、加圧・減圧槽の体積を最大にすることにより、内部の圧力を減圧する。この状態をしばらく維持し、含浸処理部品84の内部に存在する気体成分を放出させるとともに、含浸液85中の気体成分も放出させる(図6(c))。次に籠駆動要素81を稼働し、含浸処理部品84が含浸液に完全に浸漬するまで網条籠80を下降させる。その後、切換弁を開状態にし、加圧・圧力槽に大気を吸引する。その結果、含浸液85面には大気圧がかかるため、含浸処理部品84の内部に含浸液85が侵入する。さらに、切換弁52を閉状態にし、移動耐圧板30を網条籠80の上部まで下降させ、加圧・減圧槽内の圧力を上昇させる。その結果、含浸処理部品84への含浸液85の侵入がさらに促進され、良好な含浸加工処理が可能となる。 FIG. 6 is a diagram for explaining the processing operation of the third embodiment. FIG. 6A shows a state in which the impregnated component 84 is accommodated in the mesh rod 83 and disposed at a position where it is not immersed in the impregnating liquid 85 in the impregnation bath 80. The switching valve 52 is opened to drive the pressure-resistant cylinder 20 and the moving pressure-resistant plate 30 to move them to the position shown in FIG. In this state, the volume of the pressurization / decompression tank formed by the fixed pressure plate 10, the pressure drum 20, and the moving pressure plate 30 is minimized. Here, the switching valve 52 is closed to shut off from the outside atmosphere. Thereafter, the movable pressure plate 30 is moved to the top of the pressure cylinder 20 to reduce the internal pressure by maximizing the volume of the pressurizing / depressurizing tank. While maintaining this state for a while, the gas component present in the impregnation component 84 is released, and the gas component in the impregnating liquid 85 is also released (FIG. 6C). Next, the rod driving element 81 is operated, and the mesh rod 80 is lowered until the impregnated component 84 is completely immersed in the impregnating liquid. Thereafter, the switching valve is opened, and the atmosphere is sucked into the pressurizing / pressure tank. As a result, since the atmospheric pressure is applied to the surface of the impregnating liquid 85, the impregnating liquid 85 enters the inside of the impregnation processing component 84. Further, the switching valve 52 is closed, the moving pressure plate 30 is lowered to the upper part of the mesh rod 80, and the pressure in the pressurizing / depressurizing tank is raised. As a result, the penetration of the impregnating solution 85 into the impregnated component 84 is further promoted, and a good impregnation process is possible.
図7は、実施例1から実施例3に示した装置構成に対して他の機能要素を付加した実施例を示している。実施例1から実施例3では固定耐圧板10と耐圧胴20と移動耐圧板30で形成される加圧・減圧槽の体積変化を、移動耐圧板30の移動により実現しているが、加工処理部品やそれを載置するための各種治具が占める空間やその周辺の無駄な空間が生じるため、実現できる加圧・減圧槽の体積変化には限界がある。その結果、加工処理の条件によっては必要な加圧・減圧値を達成できないことも起こりうる。そこで、実施例1から実施例3に示した切換弁52の替りに新たな切換弁55を設置し、その先に補助的な空気加圧ポンプ53と真空ポンプ54を設置し、切換弁55により加圧、減圧、締切、大気解放の4つのモードに切り替え可能とし、実施例1から実施例3の加工処理プロセスの中で、適宜これらの処理モードを適用可能としたものである。この構成により、加圧減圧槽の圧力を空気加圧ポンプ53で増圧し、その後移動耐圧板30の移動により増圧することにより、空気加圧ポンプの能力以上の圧力を得ることができる。 FIG. 7 shows an embodiment in which other functional elements are added to the apparatus configuration shown in the first to third embodiments. In the first to third embodiments, the volume change of the pressurizing / depressurizing tank formed by the fixed pressure plate 10, the pressure cylinder 20, and the moving pressure plate 30 is realized by the movement of the moving pressure plate 30. There is a limit to the volume change of the pressurization / depressurization tank that can be realized because a space occupied by parts and various jigs for placing the parts and a useless space around the parts are generated. As a result, depending on the processing conditions, it may happen that the required pressurization / decompression values cannot be achieved. Therefore, a new switching valve 55 is installed instead of the switching valve 52 shown in the first to third embodiments, and an auxiliary air pressurizing pump 53 and a vacuum pump 54 are installed at the tip of the switching valve 55. It is possible to switch to four modes of pressurization, decompression, deadline, and air release, and these processing modes can be applied as appropriate in the processing processes of the first to third embodiments. With this configuration, the pressure in the pressurizing / depressurizing tank is increased by the air pressurizing pump 53 and then increased by the movement of the movable pressure-resistant plate 30, whereby a pressure exceeding the capacity of the air pressurizing pump can be obtained.
また、下支持部材12の上部に設けた加熱手段90は、固定耐圧板10を介してその上部に設置された加工処理部材に熱を伝導し、加工処理部材の温度を調整可能にしたものである。これにより、実施例2では可撓性膜72を軟化させることができ、基板70及び電子部品71への可撓性膜72の密着性を向上させることができる。さらに、基板70及び電子部品71に介在する接着剤を軟化させ密着性を向上させるとともに、接着剤の硬化反応を促進することも可能となる。加熱手段の熱源には電気的発熱体を用いるのが簡便であるが、移動耐圧板30の下部に光照射手段91を設置し、加工処理に有効な光を加工処理部材に直接照射することも可能である。光照射手段91には、加工処理の目的により赤外光、紫外光、レーザー光などを用いることができる。なお、図では光照射手段91を移動耐圧板30の下部に設けているが、移動耐圧板30の一部あるいは全体に光透過性のある材料を選定すれば、移動耐圧板30の上部に光照射手段91を設け、加圧減圧槽内に作用させる圧力から光照射手段91を保護することが可能である。 Further, the heating means 90 provided on the upper portion of the lower support member 12 conducts heat to the processing member installed on the upper portion thereof via the fixed pressure plate 10 and makes it possible to adjust the temperature of the processing member. is there. Thereby, in Example 2, the flexible film | membrane 72 can be softened and the adhesiveness of the flexible film | membrane 72 to the board | substrate 70 and the electronic component 71 can be improved. Furthermore, the adhesive interposed between the substrate 70 and the electronic component 71 is softened to improve the adhesion, and the curing reaction of the adhesive can be promoted. Although it is convenient to use an electric heating element as a heat source of the heating means, a light irradiation means 91 is installed below the movable pressure-resistant plate 30, and light that is effective for processing can be directly irradiated to the processing member. Is possible. For the light irradiation means 91, infrared light, ultraviolet light, laser light, or the like can be used depending on the purpose of processing. In the figure, the light irradiation means 91 is provided at the lower part of the moving pressure plate 30, but if a material having a light transmission property is selected for a part or the whole of the moving pressure plate 30, the light is applied to the upper part of the moving pressure plate 30. It is possible to provide the irradiation means 91 and to protect the light irradiation means 91 from the pressure applied in the pressurized / reduced pressure tank.
以上述べた実施例では、移動耐圧板30は加圧・減圧槽の体積を変化させるために用いてきたが、加工処理によっては固定耐圧板10の上面に載置された加工処理部材を機械的に直接押圧することも可能であり、加圧環境下でのプレス加工処理を行うこともできる。 In the embodiment described above, the movable pressure plate 30 has been used to change the volume of the pressurizing / depressurizing tank. However, depending on the processing, the processing member placed on the upper surface of the fixed pressure plate 10 may be mechanical. It is also possible to press directly, and it is also possible to perform a press working process under a pressurized environment.
本発明によれば、簡易な構成の装置で減圧・加圧環境を実現でき、基板への電子部品接着、電子部品の封止、各種部品へのフィルム貼付、樹脂部材表面への微細な転写加工、焼結金属や食品などの含浸処理など、残留気泡に起因する欠陥を排除し、高品質な加工処理を行うことが可能であり、これらの事例以外にも、圧力を減圧・加圧制御する必要のある加工処理に対して幅広い用途に適用可能である。 According to the present invention, it is possible to realize a decompression / pressurization environment with an apparatus having a simple configuration, adhesion of electronic components to a substrate, sealing of electronic components, film sticking to various components, and fine transfer processing to the surface of a resin member. It is possible to eliminate defects caused by residual bubbles, such as impregnation treatment of sintered metal and food, and to perform high-quality processing. In addition to these cases, the pressure is reduced and pressurized. It can be applied to a wide range of applications for required processing.
10 固定耐圧板
11 シール部材
12 下支持部材
20 耐圧胴
21 停止板
22 胴駆動支持板
23 胴駆動要素
24 胴駆動ロッド
30 移動耐圧板
31 シール部材
32 吸排気孔
33 上支持部材
34 移動構造板
35 直動軸受
36 耐圧板駆動要素
37 耐圧板駆動ロッド
40 下構造板
41 台座
42 支柱
43 上構造板
50、51 油空圧装置
52、53 切換弁
60 加工治具
61 膜固定治具
62 治具駆動要素
63 治具駆動ロッド
70 基板
71 電子部品
72 可撓性膜
80 含浸浴槽
81 籠駆動要素
82 籠駆動ロッド
83 網状籠
84 含浸処理部品
85 含浸液
90 加熱手段
91 光照射手段
DESCRIPTION OF SYMBOLS 10 Fixed pressure-resistant plate 11 Seal member 12 Lower support member 20 Pressure-resistant cylinder 21 Stop plate 22 Cylinder drive support plate 23 Cylinder drive element 24 Cylinder drive rod 30 Moving pressure-resistant plate 31 Seal member 32 Intake and exhaust hole 33 Upper support member 34 Moving structure plate 35 Directly Dynamic bearing 36 Pressure plate driving element 37 Pressure plate driving rod 40 Lower structure plate 41 Base 42 Support column 43 Upper structure plate 50, 51 Hydraulic / pneumatic device 52, 53 Switching valve 60 Processing jig 61 Membrane fixing jig 62 Jig driving element 63 Jig drive rod 70 Substrate 71 Electronic component 72 Flexible film 80 Impregnation bath 81 籠 Drive element 82 籠 Drive rod 83 Reticulated rod 84 Impregnation treatment component 85 Impregnation liquid 90 Heating means 91 Light irradiation means
本発明は、基板への電子部品接着、電子部品の封止、各種部品へのフィルム貼付、樹脂部材表面への微細な転写加工、焼結金属や食品などの含浸処理など、残留気泡に起因する欠陥を排除し、高品質な加工処理を行える減圧・加圧加工処理方法に関するものである。 The present invention is caused by residual bubbles such as adhesion of electronic components to a substrate, sealing of electronic components, application of a film to various components, fine transfer processing to the surface of a resin member, impregnation treatment of sintered metal, food, etc. The present invention relates to a decompression / pressurization processing method capable of eliminating defects and performing high-quality processing.
例えば基板への電子部品接着処理では、加工対象物を減圧環境下で行うことにより、接着層や基板あるいは電子部品の接着界面に残留する微細な気泡を排除し、接着品質を向上させている。 For example, in the electronic component bonding process to the substrate, the processing object is performed under a reduced pressure environment, thereby eliminating fine bubbles remaining on the bonding layer, the substrate or the bonding interface of the electronic component, and improving the bonding quality.
また焼結金属への潤滑油の含浸処理では、やはり加工部品を減圧環境下に置き、焼結金属内の粒堺に残留する気体を排除した上で潤滑油に浸漬し、潤滑油の含浸率を向上させている。 In addition, in the impregnation treatment of the lubricating oil into the sintered metal, the processed parts are also placed in a reduced pressure environment, the gas remaining in the granule in the sintered metal is excluded and immersed in the lubricating oil, and the impregnation ratio of the lubricating oil Has improved.
さらに、これらの加工処理の品質を向上させるために、残留気泡を排除した後に加工処理部材を高圧の環境に暴露することが行われている。この工程を付加することにより、接着処理では接着層の密着性を向上し、含浸処理では含浸率を増大させるのに有効である。 Furthermore, in order to improve the quality of these processings, after removing residual bubbles, the processing members are exposed to a high pressure environment. By adding this step, the adhesion treatment improves the adhesion of the adhesive layer, and the impregnation treatment is effective in increasing the impregnation rate.
従来これらの加工処理を行うために、後記先行技術文献に記載されるように、加工部品を圧力槽の中に載置し、この圧力槽に接続された真空ポンプ及び空気加圧ポンプを用いて、圧力槽内の圧力を変化させて実施していた。しかしながら、加工部品を投入するための圧力槽を開放する機構や、加工処理部材の固定ジグなどのために、圧力槽の容積は大きくならざるをえず、装置の小型化が困難であった。 Conventionally, in order to perform these processings, as described in the prior art documents described later, the processed parts are placed in a pressure tank, and a vacuum pump and an air pressure pump connected to the pressure tank are used. This was carried out by changing the pressure in the pressure vessel. However, due to the mechanism for opening the pressure vessel for loading processed parts, the jig for fixing the processing member, etc., the volume of the pressure vessel has to be large, and it is difficult to reduce the size of the apparatus.
また、圧力槽容積の増大に伴い、高圧状態では装置の耐圧性を含めた安全性の確保に多大な配慮が必要となっていた。 Further, along with the increase in the pressure tank volume, a great deal of consideration has been required to ensure safety including the pressure resistance of the apparatus in a high pressure state.
解決しようとする問題点は、一般に用いられている加圧及び減圧を行う圧力槽ではその容積を任意に変化できる構造となっておらず、かつ加工部品を容易に載置可能な構造となっていない点にある。 The problem to be solved is that a generally used pressure tank for pressurization and decompression does not have a structure in which the volume can be arbitrarily changed, and a structure in which a processed part can be easily placed. There is no point.
本発明は、減圧・加圧槽を耐圧胴と2枚の耐圧板とで構成し、耐圧胴と耐圧板の内の1枚とを独立に移動可能な構造として減圧・加圧環境を容易に形成可能とするとともに、移動可能な耐圧板の位置を今一つの耐圧板に対して任意に変化させることにより減圧・加圧槽の容積を変化させることを可能とし、かつ減圧・加圧槽を大きく開放できる構造としたことを特徴とする。 In the present invention, the decompression / pressurization tank is composed of a pressure-resistant cylinder and two pressure-resistant plates, and the pressure-reducing cylinder and one of the pressure-resistant plates can be moved independently to facilitate the pressure-reducing / pressurizing environment. It is possible to change the volume of the pressure-reducing / pressurizing tank by arbitrarily changing the position of the movable pressure-resistant plate with respect to the other pressure-resistant plate and making the pressure-reducing / pressurizing tank larger. It is characterized by having a structure that can be opened.
本発明方法による減圧・加圧加工処理装置は、真空ポンプや空気加圧ポンプを用いることなく、耐圧胴の上下移動と該耐圧胴内で移動可能な移動耐圧板の上下移動との組合わせにより、減圧・加圧槽の容積を変化させ、減圧・加圧槽内の圧力を減圧あるいは加圧調整することが可能である。その結果、一般にこのような装置で付帯的に使用される真空ポンプあるいは空気加圧ポンプを不要とすることができ、また、減圧・加圧槽内への加工部品の載置を容易に行えるため加工の自動化が図りやすいという利点がある。さらに、高圧時の減圧・加圧槽容積を加工物周囲の空間に最小化できるため、安全性の向上が図れるという利点がある。 The decompression / pressurization processing apparatus according to the method of the present invention is a combination of the vertical movement of the pressure cylinder and the vertical movement of the movable pressure plate movable within the pressure cylinder without using a vacuum pump or an air pressure pump. , to change the volume of the vacuum and pressurized圧槽a pressure in the vacuum and pressure圧槽can be depressurized or pressurized adjustment. As a result, a vacuum pump or an air pressurization pump that is generally used in such an apparatus can be made unnecessary, and the processing parts can be easily placed in the decompression / pressurization tank. There is an advantage that the processing can be easily automated. Furthermore, since the volume of the decompression / pressurization tank at high pressure can be minimized in the space around the workpiece, there is an advantage that safety can be improved.
加工処理部材を容易に加圧・減圧槽に載置可能とし、かつ加圧・減圧層の容積を可変にするという目的を、複雑な機構を用いることなく、また内部圧力に対する耐圧安全性を損なうことなく実現する。 The purpose of enabling the processing member to be easily placed in the pressurization / decompression tank and making the volume of the pressurization / depressurization layer variable without complicating the mechanism and impairing the pressure safety against internal pressure. Realize without.
図1は、加工処理部材に対して減圧・加圧処理を行う、本発明装置の基本構成図である。下構造板40の上面には4本の支柱42が固定され、支柱42の上端に形成されたネジとナットにより上構造板43が締結されている。基台40の上面には台座41が固定され、その上部に固定耐圧板10が固定されている。固定耐圧板の外周にはシール部材11が設けられている。下支持部材12と台座41の間には胴駆動支持板22が固定され、その左右端部の下面に胴駆動要素23が固定されている。固定耐圧板10の外周にシール部材11を介して嵌合された胴駆動要素23と耐圧胴20とは胴駆動ロッド24で結合されている。胴駆動要素23には配管を介して油空圧装置50が接続され、胴駆動ロッド24を介して耐圧胴20を上下に移動させることができる。 FIG. 1 is a basic configuration diagram of an apparatus of the present invention that performs a pressure reduction / pressurization process on a processing member. Four struts 42 are fixed on the upper surface of the lower structural plate 40, and the upper structural plate 43 is fastened by screws and nuts formed on the upper ends of the struts 42. A pedestal 41 is fixed to the upper surface of the base 40, and a fixed pressure plate 10 is fixed to the upper portion thereof. A seal member 11 is provided on the outer periphery of the fixed pressure plate. A cylinder drive support plate 22 is fixed between the lower support member 12 and the base 41, and a cylinder drive element 23 is fixed to the lower surfaces of the left and right ends thereof. The cylinder driving element 23 and the pressure cylinder 20 fitted to the outer periphery of the fixed pressure plate 10 via the seal member 11 are coupled by a cylinder driving rod 24. An oil / pneumatic device 50 is connected to the cylinder driving element 23 via a pipe, and the pressure-resistant cylinder 20 can be moved up and down via the cylinder driving rod 24.
上構造板43の中央には耐圧板駆動要素36が固定され、その下端から伸びた耐圧板駆動ロッド37が移動構造板34に締結されている。移動構造板34の4隅には直動軸受35が配置され、支柱42に嵌合されている。移動構造板34の下面には上支持部材33を介して移動耐圧板30が固定され、移動耐圧板30の外周にはシール部材31が装着されている。耐圧板駆動要素36には配管を介して油空圧装置51が接続され、耐圧板駆動ロッド37、移動構造板34、上支持部材33を介して移動耐圧板30を上下に移動させることができる。 A pressure plate drive element 36 is fixed at the center of the upper structure plate 43, and a pressure plate drive rod 37 extending from the lower end thereof is fastened to the moving structure plate 34. Linear motion bearings 35 are arranged at the four corners of the moving structural plate 34 and are fitted to the columns 42. A movable pressure plate 30 is fixed to the lower surface of the movable structure plate 34 via an upper support member 33, and a seal member 31 is attached to the outer periphery of the movable pressure plate 30. An oil / pneumatic device 51 is connected to the pressure plate drive element 36 via a pipe, and the movable pressure plate 30 can be moved up and down via the pressure plate drive rod 37, the moving structure plate 34, and the upper support member 33. .
移動耐圧板の一部には吸排気孔(貫通孔)32が設けられ、配管を介して切換弁52と接続され、流路の開閉を行うことができる。 An intake / exhaust hole (through-hole) 32 is provided in a part of the moving pressure plate, and is connected to the switching valve 52 via a pipe so that the flow path can be opened and closed.
本実施例では胴駆動要素23並びに耐圧板駆動要素36の動力源として油空圧装置50、51を示したが、駆動に必要な力を発生できるものであれば、電動の駆動要素並びに電気動力源を用いても構わない。 In this embodiment, the hydraulic / pneumatic devices 50 and 51 are shown as power sources for the body drive element 23 and the pressure plate drive element 36. However, as long as the force necessary for driving can be generated, the electric drive element and the electric power are used. A source may be used.
また、本実施例では、固定耐圧板10の上方に移動耐圧板30を配置しているが、この配置を上下逆転し、固定耐圧板10を上方に配置しその下方に移動耐圧板30を配置する構成とすることも可能である。この場合、当然のことながら移動耐圧板30の移動手段である耐圧板駆動要素36は、移動耐圧板30の下方の空間に配置され、装置全体の高さを減少させることが可能となる。 In this embodiment, the movable pressure plate 30 is arranged above the fixed pressure plate 10. However, this arrangement is turned upside down, the fixed pressure plate 10 is arranged above, and the movable pressure plate 30 is arranged below the fixed pressure plate 10. It is also possible to adopt a configuration. In this case, as a matter of course, the pressure plate driving element 36, which is the moving means of the moving pressure plate 30, is disposed in the space below the moving pressure plate 30, and the overall height of the apparatus can be reduced.
図2は、以上のように構成した本発明装置の基本的な動作をする図である。図2(a)の状態で固定耐圧板10の上面に加工処理部材を載置する(加工処理部材の図示は省略)。その後、切換弁52を開状態にし、胴駆動要素23により耐圧胴20を上方に移動させる。同時に耐圧板駆動要素36により移動耐圧板30を下方に移動させ、耐圧胴20と嵌合させるとともに、固定耐圧板10に載置された加工処理部材の上部まで下降させる。この時、耐圧胴20と固定耐圧板10と移動耐圧板30とで形成された加圧・減圧槽は最小の体積となる(図2(b))。ここで、切換弁52を閉状態にして、耐圧胴20との嵌合状態を保てる最上部の位置まで移動耐圧板30を耐圧板駆動要素36により移動する。この動作により加圧・減圧槽は最小体積から最大体積へと変化し、ボイルシャルルの法則によりその変化の体積比にしたがって、減圧されることになる(図2(c))。この状態を維持し、加工処理部材に対して減圧処理を実施した後切換弁を開状態にし、外部より空気を導入する。そこで、再度切換弁を閉状態にし、移動耐圧板30を下方に移動させ加圧・減圧槽の体積を減少させる。加圧・減圧槽の体積が最小になった状態で維持し、加工処理部材に対して加圧処理を実施した後切換弁を開状態にし、加工処理を完了する(図2(d))。その後、図2(a)の状態に復帰させて加工処理部材を取り出す。 FIG. 2 is a diagram showing the basic operation of the device of the present invention configured as described above. In the state of FIG. 2A, a processing member is placed on the upper surface of the fixed pressure plate 10 (illustration of the processing member is omitted). Thereafter, the switching valve 52 is opened, and the pressure-resistant cylinder 20 is moved upward by the cylinder driving element 23. At the same time, the movable pressure plate 30 is moved downward by the pressure plate driving element 36 so as to be fitted to the pressure drum 20 and lowered to the upper part of the processing member placed on the fixed pressure plate 10. At this time, the pressurizing / depressurizing tank formed by the pressure-resistant body 20, the fixed pressure-resistant plate 10 and the moving pressure-resistant plate 30 has a minimum volume (FIG. 2B). Here, the switching valve 52 is closed, and the movable pressure plate 30 is moved by the pressure plate driving element 36 to the uppermost position where the fitting state with the pressure cylinder 20 can be maintained. By this operation, the pressurizing / depressurizing tank changes from the minimum volume to the maximum volume, and the pressure is reduced according to the volume ratio of the change according to Boyle's law (FIG. 2 (c)). This state is maintained, the pressure reducing process is performed on the processing member, the switching valve is opened, and air is introduced from the outside. Therefore, the switching valve is closed again, and the moving pressure plate 30 is moved downward to reduce the volume of the pressurizing / depressurizing tank. After maintaining the state where the volume of the pressurizing / depressurizing tank is minimized, and pressurizing the processing member, the switching valve is opened to complete the processing (FIG. 2D). Then, it returns to the state of Fig.2 (a) and takes out a processing member.
なお、図1に示した実施例では、固定耐圧板10を下部配置しその上部に移動耐圧板30を配置しているが、移動耐圧板を下部に配置しその上部に固定耐圧板を配置した構成も可能である。この場合、耐圧板駆動要素は移動耐圧板の下部に配置され、装置下側の空間を有効活用できるため装置の高さを減少させることが可能である。 In the embodiment shown in FIG. 1, the fixed pressure plate 10 is disposed below and the movable pressure plate 30 is disposed above the fixed pressure plate 10, but the movable pressure plate is disposed below and the fixed pressure plate is disposed above the movable pressure plate. Configuration is also possible. In this case, the pressure plate driving element is disposed below the moving pressure plate and the space below the device can be used effectively, so that the height of the device can be reduced.
図3は、基板に対し電子部品を接着する加工処理に本発明を適用した場合の装置構成図である。固定耐圧板10の上面には加工治具60が設置され、その上に基板70と電子部品71とが接着層(図示せず)を介して載置される。基板70及び電子部品71の上部には可撓性膜72が被せられ、可撓性膜72の周囲を囲うように可撓性膜72よりも小さい開口部を有した膜固定治具61が配置されている。膜固定治具61は、固定耐圧版の下部に設置された治具駆動要素62の治具駆動ロッド63に結合しており、治具駆動要素62を動作させることにより膜固定治具61を上下させ、可撓性膜72の周囲を加工治具60上面に密着あるいは解放させる機能を有している。図には記載していないが、当然のことながら軸駆動ロッド63と固定耐圧板10とはシール部材で気密に保たれている。また、治具駆動要素62は空圧要素でも電動要素でもよく、詳細の表示は省略している。 FIG. 3 is an apparatus configuration diagram in the case where the present invention is applied to processing for bonding an electronic component to a substrate. A processing jig 60 is installed on the upper surface of the fixed pressure plate 10, and a substrate 70 and an electronic component 71 are placed on the processing jig 60 via an adhesive layer (not shown). A flexible film 72 is placed on the substrate 70 and the electronic component 71, and a film fixing jig 61 having an opening smaller than the flexible film 72 is disposed so as to surround the flexible film 72. Has been. The film fixing jig 61 is coupled to the jig driving rod 63 of the jig driving element 62 installed at the lower part of the fixed pressure plate, and the film fixing jig 61 is moved up and down by operating the jig driving element 62. Thus, the flexible film 72 has a function of closely contacting or releasing the periphery of the processing jig 60. Although not shown in the figure, the shaft drive rod 63 and the fixed pressure plate 10 are naturally kept airtight by a seal member. The jig driving element 62 may be a pneumatic element or an electric element, and details are not shown.
図4は、実施例2の加工処理動作を説明する図である。図4(a)は、加工処理部品である基板70と電子部品71とその上部に可撓性膜71とが載置された状態を示している。切換弁52を開状態として耐圧胴20と移動耐圧板30とを駆動し、図4(b)の位置に移動させる。この状態では、固定耐圧板10と耐圧胴20と移動耐圧板30で形成される加圧・減圧槽の体積は最小となっている。ここで切換弁52を閉状態にし、外部の大気と遮断する。その後、移動耐圧板30を耐圧胴20の最上部まで移動し、加圧・減圧槽の体積を最大にすることにより、内部の圧力を減圧する。この状態をしばらく維持し、基板70と電子部品71との界面に塗布された接着層の気体成分を放出させる。その後、治具駆動要素62を動作させて膜固定治具61を下降させることにより、可撓性膜72の周囲を加工治具60と膜固定治具61との間に挟持し、基板70と電子部品71とを可撓性膜72の上部空間から密閉する(図4(c))。次に切換弁52を開状態にし、外部の空気を加圧・減圧槽に吸入する。加圧・減圧槽は減圧状態から大気圧状態に変化するため、可撓性膜72は基板71と電子部品71に密着した状態になる。さらに切換弁を閉状態にし、移動耐圧板30を可撓性膜の上部まで下降させて加圧・減圧槽の内部圧力を上昇させることにより、可撓性膜72はより一層基板70及び電子部品71に密着するとともに、基板70及び電子部品71の界面の接着層にも圧力が加わりこの部分の密着性も増すことになり、良好な接着加工処理を行うことができる。 FIG. 4 is a diagram for explaining the processing operation of the second embodiment. FIG. 4A shows a state in which a substrate 70 and an electronic component 71 which are processing components and a flexible film 71 are placed thereon. With the switching valve 52 opened, the pressure-resistant cylinder 20 and the movable pressure-resistant plate 30 are driven to move to the position shown in FIG. In this state, the volume of the pressurization / decompression tank formed by the fixed pressure plate 10, the pressure drum 20, and the moving pressure plate 30 is minimized. Here, the switching valve 52 is closed to shut off from the outside atmosphere. Thereafter, the movable pressure plate 30 is moved to the top of the pressure cylinder 20 to reduce the internal pressure by maximizing the volume of the pressurizing / depressurizing tank. This state is maintained for a while, and the gas component of the adhesive layer applied to the interface between the substrate 70 and the electronic component 71 is released. Thereafter, the jig driving element 62 is operated to lower the film fixing jig 61, thereby sandwiching the periphery of the flexible film 72 between the processing jig 60 and the film fixing jig 61, The electronic component 71 is sealed from the upper space of the flexible film 72 (FIG. 4C). Next, the switching valve 52 is opened, and external air is sucked into the pressurizing / depressurizing tank. Since the pressurization / decompression tank changes from the depressurized state to the atmospheric pressure state, the flexible film 72 is in close contact with the substrate 71 and the electronic component 71. Further, by closing the switching valve and lowering the movable pressure-resistant plate 30 to the upper part of the flexible film to increase the internal pressure of the pressurizing / depressurizing tank, the flexible film 72 is further made to the substrate 70 and the electronic component. In addition to being in close contact with 71, pressure is also applied to the adhesive layer at the interface between the substrate 70 and the electronic component 71, and the adhesiveness of this portion is also increased.
図5は、焼結金属部品や各種食料品などに、液体成分を含浸させる加工処理に本発明を適用した場合の実施例である。固定耐圧板10の上面には含浸浴槽80が設置されその内部には含浸液85が適当な液面まで満たされている。含浸浴槽80の上部には含浸処理部品84を収納した網状籠83が配置され、含浸浴槽80の左右外側面には籠駆動要素81が固定され、籠駆動要素81の籠駆動ロッド82の上端に籠駆動要素81が結合されている。 FIG. 5 shows an embodiment in the case where the present invention is applied to processing for impregnating a liquid component into a sintered metal part or various food products. An impregnation bath 80 is installed on the upper surface of the fixed pressure plate 10, and the impregnation liquid 85 is filled up to an appropriate liquid level in the interior thereof. A net-like rod 83 containing an impregnated component 84 is disposed at the upper part of the impregnation bath 80, and a rod driving element 81 is fixed to the left and right outer surfaces of the impregnation bath 80, and is attached to the upper end of the rod driving rod 82 of the rod driving element 81. A heel drive element 81 is coupled.
図6は実施例3の加工処理動作を説明する図である。図6(a)は、含浸処理部品84が網条籠83に収納され、含浸浴槽80内の含浸液85に浸からない位置に配置された状態を示している。切換弁52を開状態にして耐圧胴20と移動耐圧板30とを駆動し、図6(b)の位置に移動させる。この状態では、固定耐圧板10と耐圧胴20と移動耐圧板30で形成される加圧・減圧槽の体積は最小となっている。ここで切換弁52を閉状態にし、外部の大気と遮断する。その後、移動耐圧板30を耐圧胴20の最上部まで移動し、加圧・減圧槽の体積を最大にすることにより、内部の圧力を減圧する。この状態をしばらく維持し、含浸処理部品84の内部に存在する気体成分を放出させるとともに、含浸液85中の気体成分も放出させる(図6(c))。次に籠駆動要素81を稼働し、含浸処理部品84が含浸液に完全に浸漬するまで網条籠80を下降させる。その後、切換弁を開状態にし、加圧・圧力槽に大気を吸引する。その結果、含浸液85面には大気圧がかかるため、含浸処理部品84の内部に含浸液85が侵入する。さらに、切換弁52を閉状態にし、移動耐圧板30を網条籠80の上部まで下降させ、加圧・減圧槽内の圧力を上昇させる。その結果、含浸処理部品84への含浸液85の侵入がさらに促進され、良好な含浸加工処理が可能となる。 FIG. 6 is a diagram for explaining the processing operation of the third embodiment. FIG. 6A shows a state in which the impregnated component 84 is accommodated in the mesh rod 83 and disposed at a position where it is not immersed in the impregnating liquid 85 in the impregnation bath 80. The switching valve 52 is opened to drive the pressure-resistant cylinder 20 and the moving pressure-resistant plate 30 to move them to the position shown in FIG. In this state, the volume of the pressurization / decompression tank formed by the fixed pressure plate 10, the pressure drum 20, and the moving pressure plate 30 is minimized. Here, the switching valve 52 is closed to shut off from the outside atmosphere. Thereafter, the movable pressure plate 30 is moved to the top of the pressure cylinder 20 to reduce the internal pressure by maximizing the volume of the pressurizing / depressurizing tank. While maintaining this state for a while, the gas component present in the impregnation component 84 is released, and the gas component in the impregnating liquid 85 is also released (FIG. 6C). Next, the rod driving element 81 is operated, and the mesh rod 80 is lowered until the impregnated component 84 is completely immersed in the impregnating liquid. Thereafter, the switching valve is opened, and the atmosphere is sucked into the pressurizing / pressure tank. As a result, since the atmospheric pressure is applied to the surface of the impregnating liquid 85, the impregnating liquid 85 enters the inside of the impregnation processing component 84. Further, the switching valve 52 is closed, the moving pressure plate 30 is lowered to the upper part of the mesh rod 80, and the pressure in the pressurizing / depressurizing tank is raised. As a result, the penetration of the impregnating solution 85 into the impregnated component 84 is further promoted, and a good impregnation process is possible.
参考例
図7は、実施例1から実施例3に示した装置構成に対して他の機能要素を付加した参考例を示している。実施例1から実施例3では固定耐圧板10と耐圧胴20と移動耐圧板30で形成される加圧・減圧槽の体積変化を、移動耐圧板30の移動により実現しているが、加工処理部品やそれを載置するための各種治具が占める空間やその周辺の無駄な空間が生じるため、実現できる加圧・減圧槽の体積変化には限界がある。その結果、加工処理の条件によっては必要な加圧・減圧値を達成できないことも起こりうる。そこで、実施例1から実施例3に示した切換弁52の替りに新たな切換弁55を設置し、その先に補助的な空気加圧ポンプ53と真空ポンプ54を設置し、切換弁55により加圧、減圧、締切、大気解放の4つのモードに切り替え可能とし、実施例1から実施例3の加工処理プロセスの中で、適宜これらの処理モードを適用可能としたものである。この構成により、加圧減圧槽の圧力を空気加圧ポンプ53で増圧し、その後移動耐圧板30の移動により増圧することにより、空気加圧ポンプの能力以上の圧力を得るようにすることもできる。
Reference Example FIG. 7 shows a reference example in which other functional elements are added to the apparatus configuration shown in the first to third embodiments. In the first to third embodiments, the volume change of the pressurizing / depressurizing tank formed by the fixed pressure plate 10, the pressure cylinder 20, and the moving pressure plate 30 is realized by the movement of the moving pressure plate 30. There is a limit to the volume change of the pressurization / depressurization tank that can be realized because a space occupied by parts and various jigs for placing the parts and a useless space around the parts are generated. As a result, depending on the processing conditions, it may happen that the required pressurization / decompression values cannot be achieved. Therefore, a new switching valve 55 is installed instead of the switching valve 52 shown in the first to third embodiments, and an auxiliary air pressurizing pump 53 and a vacuum pump 54 are installed at the tip of the switching valve 55. It is possible to switch to four modes of pressurization, decompression, deadline, and air release, and these processing modes can be applied as appropriate in the processing processes of the first to third embodiments. With this configuration, the pressure of the pressurized pressure reducing tank is increased by the air pressure pump 53 and then increased by the movement of the moving pressure plate 30 so that a pressure higher than the capacity of the air pressure pump can be obtained. .
また、下支持部材12の上部に設けた加熱手段90は、固定耐圧板10を介してその上部に設置された加工処理部材に熱を伝導し、加工処理部材の温度を調整可能にしたものである。これにより、実施例2では可撓性膜72を軟化させることができ、基板70及び電子部品71への可撓性膜72の密着性を向上させることができる。さらに、基板70及び電子部品71に介在する接着剤を軟化させ密着性を向上させるとともに、接着剤の硬化反応を促進することも可能となる。加熱手段の熱源には電気的発熱体を用いるのが簡便であるが、移動耐圧板30の下部に光照射手段91を設置し、加工処理に有効な光を加工処理部材に直接照射することも可能である。光照射手段91には、加工処理の目的により赤外光、紫外光、レーザー光などを用いることができる。なお、図では光照射手段91を移動耐圧板30の下部に設けているが、移動耐圧板30の一部あるいは全体に光透過性のある材料を選定すれば、移動耐圧板30の上部に光照射手段91を設け、加圧減圧槽内に作用させる圧力から光照射手段91を保護することが可能である。 Further, the heating means 90 provided on the upper portion of the lower support member 12 conducts heat to the processing member installed on the upper portion thereof via the fixed pressure plate 10 and makes it possible to adjust the temperature of the processing member. is there. Thereby, in Example 2, the flexible film | membrane 72 can be softened and the adhesiveness of the flexible film | membrane 72 to the board | substrate 70 and the electronic component 71 can be improved. Furthermore, the adhesive interposed between the substrate 70 and the electronic component 71 is softened to improve the adhesion, and the curing reaction of the adhesive can be promoted. Although it is convenient to use an electric heating element as a heat source of the heating means, a light irradiation means 91 is installed below the movable pressure-resistant plate 30, and light that is effective for processing can be directly irradiated to the processing member. Is possible. For the light irradiation means 91, infrared light, ultraviolet light, laser light, or the like can be used depending on the purpose of processing. In the figure, the light irradiation means 91 is provided at the lower part of the moving pressure plate 30, but if a material having a light transmission property is selected for a part or the whole of the moving pressure plate 30, the light is applied to the upper part of the moving pressure plate 30. It is possible to provide the irradiation means 91 and to protect the light irradiation means 91 from the pressure applied in the pressurized / reduced pressure tank.
以上述べた実施例では、移動耐圧板30は加圧・減圧槽の体積を変化させるために用いてきたが、加工処理によっては固定耐圧板10の上面に載置された加工処理部材を機械的に直接押圧することも可能であり、加圧環境下でのプレス加工処理を行うこともできる。 In the embodiment described above, the movable pressure plate 30 has been used to change the volume of the pressurizing / depressurizing tank. However, depending on the processing, the processing member placed on the upper surface of the fixed pressure plate 10 may be mechanical. It is also possible to press directly, and it is also possible to perform a press working process under a pressurized environment.
本発明によれば、簡易な構成の装置で減圧・加圧環境を実現でき、基板への電子部品接着、電子部品の封止、各種部品へのフィルム貼付、樹脂部材表面への微細な転写加工、焼結金属や食品などの含浸処理など、残留気泡に起因する欠陥を排除し、高品質な加工処理を行うことが可能であり、これらの事例以外にも、圧力を減圧・加圧制御する必要のある加工処理に対して幅広い用途に適用可能である。 According to the present invention, it is possible to realize a decompression / pressurization environment with an apparatus having a simple configuration, adhesion of electronic components to a substrate, sealing of electronic components, film sticking to various components, and fine transfer processing to the surface of a resin member. It is possible to eliminate defects caused by residual bubbles, such as impregnation treatment of sintered metal and food, and to perform high-quality processing. In addition to these cases, the pressure is reduced and pressurized. It can be applied to a wide range of applications for required processing.
10 固定耐圧板
11 シール部材
12 下支持部材
20 耐圧胴
21 停止板
22 胴駆動支持板
23 胴駆動要素
24 胴駆動ロッド
30 移動耐圧板
31 シール部材
32 吸排気孔(貫通孔)
33 上支持部材
34 移動構造板
35 直動軸受
36 耐圧板駆動要素
37 耐圧板駆動ロッド
40 下構造板
41 台座
42 支柱
43 上構造板
50、51 油空圧装置
52、53 切換弁
60 加工治具
61 膜固定治具
62 治具駆動要素
60 治具駆動ロッド
70 基板
71 電子部品
72 可撓性膜
70 基板
80 含浸浴槽
81 籠駆動要素
82 籠駆動ロッド
83 網条籠
84 含浸処理部品
85 含浸液
90 加熱手段
91 光照射手段
DESCRIPTION OF SYMBOLS 10 Fixed pressure-resistant plate 11 Seal member 12 Lower support member 20 Pressure-resistant body 21 Stop plate 22 Body drive support plate 23 Body drive element 24 Body drive rod 30 Moving pressure plate 31 Seal member 32 Intake / exhaust hole (through hole)
33 Upper support member 34 Moving structure plate 35 Linear motion bearing 36 Pressure-resistant plate drive element 37 Pressure-resistant plate drive rod 40 Lower structure plate 41 Base 42 Post 43 Upper structure plate 50, 51 Hydraulic / pneumatic device 52, 53 Switching valve 60 Processing jig 61 Membrane Fixing Jig 62 Jig Drive Element 60 Jig Drive Rod 70 Substrate 71 Electronic Component 72 Flexible Membrane 70 Substrate 80 Impregnation Bath 81 Acupuncture Drive Element 82 Acupuncture Drive Rod 83 Reticulated Sponge 84 Impregnation Treatment Component 85 Impregnation Solution 90 Heating means 91 Light irradiation means
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