JP2016155734A - Ceramic joint body, ceramic flow channel body and heat exchanger including the ceramic flow channel body - Google Patents

Abstract

PROBLEM TO BE SOLVED: To provide a ceramic joint body having high joint strength, to provide a ceramic flow channel body obtained by disposing a flow channel on the ceramic joint body, and to provide a heat exchanger including the ceramic flow channel body.SOLUTION: A ceramic joint body 20 is obtained by joining a first member 1 to a second member 2, each of which members comprises a silicon carbide sintered compact, while interposing a joint layer 3 therebetween, which layer contains silicon carbide and metallic silicon. The joint layer 3 has a first area 4, which exists between the first member 1 and the second member 2, and a second area 5, which exists across both of the first member 1 and the second member 2 on the outside of the first area 4. Metallic silicon lumps each having 100 μm length exist on the joint surface of at least one of the first member 1 and the second member 2 in the second area 5.SELECTED DRAWING: Figure 1

Description

  The present invention relates to a ceramic joined body, a ceramic flow path body, and a heat exchanger including the same.

  Conventionally, as for a ceramic joined body made of silicon carbide, a joined body containing Si and SiC in a joining layer is known. For example, in Patent Document 1, an SiC bonded body including Si and SiC in a bonding layer, and SiC / (Si + SiC), which is the content ratio of SiC in the bonding layer, is a central portion and an outer peripheral portion of the bonding layer. A ceramic joined body made of SiC characterized by having a relationship of outer peripheral portions is described.

JP 2010-215419 A

  In recent years, ceramic bonded bodies have been used not only for solid bonding, but also as a flow path body in which a hollow body is bonded to form a medium flow path. Since it should not leak, it is required to have higher bonding strength in order to have excellent airtightness.

  The present invention has been devised to solve such problems, and provides a ceramic bonded body having high bonding strength, a ceramic flow path body provided with a flow path therein, and a heat exchanger including the same. The purpose is to do.

  The ceramic joined body of the present invention is a ceramic joined body in which a first member and a second member made of a silicon carbide sintered body are joined via a joining layer containing silicon carbide and metal silicon, and the joining layer Are a first region existing between the first member and the second member, and a second region existing over the first member and the second member outside the first region. And a lump of metallic silicon having a length of 100 μm or more is present on at least one of the joining surfaces of the first member and the second member in the second region. .

  The ceramic channel body of the present invention is characterized in that a channel is provided in the ceramic joined body having the above configuration.

  Moreover, the heat exchanger of this invention is equipped with the ceramic flow path body of the said structure, It is characterized by the above-mentioned.

  The ceramic joined body of the present invention has high joint strength.

  Moreover, the ceramic flow path body and the heat exchanger of the present invention have a high reliability with less fluid leakage.

An example of the ceramic joined body of this embodiment is shown, (a) is a perspective view, (b) is a partial sectional view. (A) in the junction part of the ceramic joined body of this embodiment shown in FIG. 1 is a fragmentary sectional view, (b) is the enlarged view of B in (a). The other example of the ceramic joined body of this embodiment is shown, (a) is a perspective view, (b) is a sectional view. An example of the ceramic flow path body of this embodiment is shown, (a) is a perspective view, (b) is a fragmentary sectional view. The other example of the ceramic flow path body of this embodiment is shown, (a) is a perspective view, (b) is sectional drawing. An example of the heat exchanger of this embodiment is shown, (a) is a perspective view, (b) is a schematic sectional view in (a).

  Hereinafter, the ceramic joined body of the present embodiment will be described with reference to the drawings.

  FIG. 1 shows an example of a ceramic joined body of the present embodiment, (a) is a perspective view, (b) is a partial sectional view, and FIG. 2 is a ceramic joined body of the present embodiment shown in FIG. (A) is a fragmentary sectional view in the joining part of (b), (b) is an enlarged view of B in (a).

  The ceramic joined body 20 (20a) of the present embodiment shown in FIG. 1 includes a columnar first member 1 (1a) and a flat plate-like second member 2 (2a), and a first member 1a and a second member 2a. Are joined by a joining layer 3 (3a) having a first region 4 (4a) existing between and a second region 5 (5a) existing across the first member 1a and the second member 2a. is there. Such a ceramic joined body 20a has a higher joining strength than when the first member 1a and the second member 2a are joined only by the first region 4a.

Further, in FIG. 2, as shown in FIG. 2 (a) which is a partially enlarged view of a joined portion of the ceramic joined body 20a of the present embodiment and FIG. 2 (b) which is an enlarged view of B in FIG. 2 (a). First region 4a and second region 5a include silicon carbide 6 (6a) and metal silicon 7 (7a), and the bonding surfaces of first member 1 and second member 2 in second region 5a , Length 100
A lump of metal silicon 8 (8a) of μm or more exists.

The ceramic joined body 20a of this embodiment is formed by joining a first member 1a and a second member 2a made of a silicon carbide sintered body via a joining layer 3a containing silicon carbide 6a and metal silicon 7a. The layer 3a includes a first region 4a that exists between the first member 1a and the second member 2a, and a second region that exists across the first member 1a and the second member 2a outside the first region 4a. And at least one joint surface of the first member 1a and the second member 2a in the second region 5a has a metal silicon lump 8 (8a) having a length of 100 μm or more. .

The ceramic joined body 20a of the present embodiment satisfying such a configuration has a metallic silicon lump 8a having a length of 100 μm or more on at least one joining surface of the first member 1a and the second member 2a in the second region 5a. Is present on the joint surface between the first member 1a and the second region 5a and the joint surface between the second member 2a and the second region 5a due to the force when handling the ceramic joined body 20a. It is possible to stop the development of cracks that tend to occur inward from the inside. Therefore, the ceramic joined body 20a of the present embodiment has a high joining strength. The upper limit of the length of the metal silicon lump 8a is preferably ½ or less of the length of the joint surface between the first member 1a and the second region 5a, and there are a plurality of metal silicon lumps 8a. In some cases, the total length is preferably ½ or less. The same applies to the joint surface between the second member 2a and the second region 5a.

On the other hand, even if the metal silicon lump 8a exists, if the length is less than 100 μm, the effect of stopping the progress of cracks is small.

  The metal silicon lump 8a is, as shown in FIGS. 2 (a) and 2 (b), a silicon silicon particle having no silicon carbide particles and only a metal silicon lump. Is the distance (L1 in FIG. 2B) where the metal silicon lump 8a is in contact with the first member 1a or the second member 2a.

  In addition, the longest length L2 in the perpendicular line of the length L1 of the metal silicon 8a shown in FIG. 2B is preferably 50 μm or more, and the upper limit is set to the length L2 up to the second region 5a. The length is preferably ½ or less of the stretched length.

And in the 1st member 1a and 2nd member 2a which consist of a silicon carbide sintered body, silicon carbide may occupy 70 mass% or more among 100 mass% of all the components which comprise a silicon carbide sintered body. Is preferred.

  Of silicon carbide 6a and metal silicon 7a included in first region 4a and second region 5a, silicon carbide 6a serves as an aggregate that maintains the strength of first region 4a and second region 5a. One metal silicon 7a has good wettability with the silicon carbide 6a and connects the silicon carbide 6a as aggregates together, and the first member 1a and the second member 2a made of a silicon carbide sintered body. It plays the role of joining firmly.

  The mass ratio of silicon carbide 6a in the total mass of silicon carbide 6a and metal silicon 7a in first region 4a and second region 5a is, for example, not less than 20% and not more than 70%. If the mass ratio of silicon carbide 6a is 20% or more and 35% or less, the voids can be reduced and the bonding strength can be increased. If the mass ratio of silicon carbide 6a exceeds 35% and is 70% or less, cracks can be reduced while maintaining the bonding strength.

  The presence or absence of silicon carbide 6a and metal silicon 7a in first region 4a and second region 5a is confirmed using a scanning electron microscope (SEM) and an attached energy dispersive analyzer (EDS). do it. Specifically, a surface obtained by cutting the ceramic joined body 20a so as to include the first region 4a and the second region 5a and processing the cut surface into a mirror surface using an abrasive such as diamond abrasive grains is used as an observation surface. After observing with an SEM, the EDS attached to the SEM may be confirmed by irradiating the electron beam to the crystal particles to be confirmed in the observation region and portions other than the crystal particles. Note that if silicon and carbon are observed in the crystal particles, it can be said that silicon carbide is present, and if silicon is confirmed in a portion other than the crystal particles, it can be said that metallic silicon is present.

  As another method, on the same observation surface as described above, if silicon is confirmed in a region where carbon is confirmed by color mapping using an electron beam microanalyzer (EPMA), silicon carbide crystal particles are present. If no carbon is confirmed in a region where silicon is confirmed, it can be regarded that metallic silicon is present.

When it can be grasped that the configuration of the bonding phase 3 is silicon carbide 6a and metal silicon 7a, if the length L1 of the metal silicon lump 8a is 200 μm or more, even if the color difference by the metal microscope is different, It is also possible to confirm the presence of the mass 8a.

  Next, another example of the ceramic joined body of the present embodiment will be described with reference to FIG.

  3A and 3B show another example of the ceramic joined body of the present embodiment, in which FIG. 3A is a perspective view and FIG. 3B is a cross-sectional view.

In the ceramic joined body 20 (20b) of the embodiment shown in FIG. 3, each of the cylindrical first member 1 (1b) and the second member 2 (2b) is joined by the joining layer 3 (3b). It is what. Even in such a configuration, at least one joint surface of the first member 1b and the second member 2b in the second region 5b has a lump (not shown) of metal silicon having a length of 100 μm or more. As a result, due to the force when handling the ceramic joined body 20b, the joining surface of the first member 1b and the second region 5b and the joining surface of the second member 2b and the second region 5b are directed from the outside to the inside. It is possible to stop the development of cracks that tend to occur.

  Next, an example of the ceramic channel body of the present embodiment will be described with reference to FIG.

  4A and 4B show an example of the ceramic channel body of the present embodiment, in which FIG. 4A is a perspective view and FIG. 4B is a partial cross-sectional view.

  The first member 1 (1c) and the second member 2 (2c) in the ceramic flow path body 30 (30c) of the present embodiment are the first member 1a and the second member 2a of the ceramic joined body 20a described in FIG. A flow path 10 (10c) is formed and communicated therein.

  Next, another example of the ceramic channel body of the present embodiment will be described with reference to FIG.

  5A and 5B show another example of the ceramic channel body of the present embodiment, in which FIG. 5A is a perspective view and FIG. 5B is a cross-sectional view.

  The first member 1 (1d) and the second member 2 (2d) in the ceramic flow path body 30 (30d) of the present embodiment are the same as the first member 1b and the second member 2b of the ceramic joined body 20b described in FIG. A flow path 10 (10d) is formed and communicated therein.

Also in the ceramic flow path body 30 shown in FIGS. 4 and 5, a lump of metallic silicon having a length of 100 μm or more (at least one joint surface of the first member 1 and the second member 2 in the second region 5)
(Not shown), the joint surface between the first member 1 and the second region 5 and the joint between the second member 2 and the second region 5 due to the force when handling the ceramic flow path body 30. In the surface, since it is possible to stop the development of cracks that are likely to occur from the outside to the inside, it has high bonding strength and is highly reliable with no fluid leaking through the internal flow path 10. can do.

  Next, an example of the heat exchanger of this embodiment will be described with reference to FIG.

  FIG. 6 shows an example of the heat exchanger of the present embodiment, where (a) is a perspective view and (b) is a schematic cross-sectional view.

The heat exchanger 40 of the present embodiment includes a plurality of heat exchanging members 21 and heat exchanging members so as to communicate with the inlets of the flow paths 24 in the respective heat exchanging members 21 (21a, 21b, 21c) The fluid introduction member 22 (22a, 22b, 22c) disposed between 21 and the fluid outlet disposed between the heat exchange members 21 so as to communicate with the outlet of the flow path 24 in each heat exchange member 21 And a member 23 (23d, 23e, 23f). In addition, in FIG. 6, the member 21 for heat exchangers is shown as an example, and the example provided with the base part 29 provided with the inlet 27 and the outlet 28 of the first fluid at the lowermost part is shown. The inlet channel on the inlet 27 side is labeled “25”, and the outlet channel on the outlet 28 side is labeled “26”. Further, the bonding layer 3 for bonding the members is omitted in FIG.

  The fluid introduction member 22 and the fluid outlet member 23 of the heat exchanger 40 correspond to the first member 1c of the ceramic flow path body 30c shown in FIG. 4, and the heat exchange member 21 corresponds to the second member 2c. Is. In the heat exchanger 40, for example, when the medium flowing through the heat exchanger 40 is the first fluid and the medium existing outside the heat exchanger 40 is the second fluid, the first fluid is a cold fluid. When the second fluid is a high-temperature gas generated by the operation of various devices or the like, the second high-temperature is applied to the surface of the heat exchange member 21 cooled by flowing the cold first fluid through the flow path 24. Heat exchange is performed by the contact of the fluid.

  The heat exchanger 40 according to the present embodiment includes the ceramic flow path body according to the present embodiment, so that it has excellent heat exchange efficiency and low fluid leakage, and thus has high reliability.

  In order to perform efficient heat exchange in the heat exchanger 40, it is preferable to arrange the first fluid and the second fluid to be in a counterflow, but they are not necessarily arranged to be in a counterflow. It is not necessary, for example, it can be arranged in accordance with the intended fluid flow, for example, arranged so as to be a cross flow, or arranged so that the fluid flows are in the same direction.

  Next, an example of the manufacturing method of the ceramic joined body of this embodiment is demonstrated.

First, a first member and a second member made of a silicon carbide sintered body are prepared. Next, after putting silicon powder having an average particle size of 2 to 5 μm, silicon carbide powder, an organic solvent such as terpineol, and ethyl cellulose or an acrylic binder into the storage container in the stirring deaerator. Then, stirring and defoaming are performed to produce a first paste to be a bonding layer. At this time, the mass ratio of the silicon carbide powder in the total mass of the silicon powder and the silicon carbide powder may be, for example, 20% to 70%. Further, if the total content of silicon powder, silicon carbide powder, organic solvent and binder is 100% by mass, the organic solvent content is 1.2% by mass to 23.3% by mass, and the binder content is 3.1% by mass to 32.7% by mass. Good.

Also, a second paste containing silicon powder having an average particle size of 3 to 20 μm, an organic solvent and a binder is prepared. In addition, silicon powder, organic solvent and binder total 100% by mass
The organic solvent content in can be 1.2% by mass or more and 23.3% by mass or less, and the binder content can be 3.1% by mass or more and 32.7% by mass or less.

  Next, after applying the first paste to the joining surface of at least one of the first member and the second member, the joining surfaces are combined and pressed from the direction perpendicular to the joining surface. Note that the pressurization includes those in which the weight is applied by placing the first member or the second member on the upper part of the joint surface.

  In addition, in order to make a lump of metal silicon having a length of 100 μm or more exist on at least one joint surface of the first member and the second member in the second region, the length of 100 μm or more after heat treatment is provided at a desired position. The second paste is applied in advance so as to form a lump of metallic silicon, and after or during pressurization, covers the second paste so as to cover the first member and the second member. The first paste may be further applied.

  In addition, if the second paste is applied in advance, the first paste is applied by applying a large amount of the first paste applied to at least one joint surface of the first member and the second member and pressurizing. The second paste may be covered by protruding from between the first member and the second member.

Then, after applying the paste, the paste is dried by maintaining the temperature at 80 ° C. or more and 300 ° C. or less for 8 hours or more and 16 hours or less. Thereafter, heat treatment is performed in a vacuum atmosphere or an inert gas atmosphere such as argon, with a pressure of 1 atm, a holding temperature of 1400 ° C. to 1500 ° C., and a holding time of 30 minutes to 90 minutes. A ceramic joined body can be obtained. In addition, the rate of temperature increase from 1100 ° C. to the holding temperature is preferably, for example, 120 ° C./hour or more and 150 ° C./hour or less.

  In order to make the bonding layer have no voids, it is preferable to adjust the pressure when the temperature of the heat treatment is raised. Specifically, the pressure may be lower than 1 atm when the temperature rises until the holding temperature is reached, and the pressure may be 1 atm when the holding temperature is reached.

  In addition, the manufacturing method of the ceramic channel body of the present embodiment is different from the above-described manufacturing method of the ceramic joined body of the present embodiment only in that the hollow first member and the second member are used. Description is omitted because there are. In addition, the manufacturing method of the heat exchanger of the present embodiment is also omitted because only the shapes and the number of the first member and the second member are different.

  Although the present embodiment has been described in detail above, the present embodiment is not limited to the above-described embodiment, and various changes and improvements can be made without departing from the scope of the present embodiment. is there.

  Moreover, if the ceramic flow path body of this embodiment is used, for example as a mounting member for semiconductor elements, it can be excellent in heat dissipation. Furthermore, the heat exchanger of this embodiment can be used as, for example, a heat exchanger for a semiconductor manufacturing apparatus.

  Examples of the present invention will be specifically described below, but the present invention is not limited to these examples.

  First, a first member and a second member made of a silicon carbide sintered body were prepared. The size of the first member and the second member was 3 × 4 × 25 mm. A 3 × 4 mm surface is the bonding surface.

Next, silicon powder having an average particle size of 3 μm, silicon carbide powder, an organic solvent such as terpineol, and ethyl cellulose or an acrylic binder are put into a storage container in a stirring deaerator, and then stirred. -A defoaming was performed to prepare a first paste to be a bonding layer. At this time, the mass ratio of the silicon carbide powder in the total mass of the silicon powder and the silicon carbide powder was 40%. In addition, each content of the organic solvent and the binder in a total of 100% by mass of the silicon powder, the silicon carbide powder, the organic solvent and the binder was 12% by mass.

Moreover, after putting silicon powder having an average particle size of 8 μm, an organic solvent such as terpineol, and ethyl cellulose or an acrylic binder into a storage container in the stirring and defoaming apparatus, stirring and defoaming are performed. A second paste was prepared. And each content of the organic solvent and binder in the total 100 mass% of silicon powder, organic solvent, and binder was 10 mass%.

  And the 2nd paste which can form the lump of the metal silicon of the magnitude | size shown in Table 1 was apply | coated to the surface of the 1st member and 2nd member which correspond to a 2nd area | region, and it dried.

Next, after applying the first paste to the bonding surface of the first member, the end surface of the first member and the end surface of the second member are aligned and pressed from the direction perpendicular to the bonding surface, The first paste was further applied and dried so as to cover the second paste so as to cover the first member and the second member. Thereafter, heat treatment was performed in a vacuum atmosphere at a holding temperature of 1400 ° C. or higher and 1500 ° C. or lower and a holding time of 30 minutes to obtain a ceramic joined body.

  Sample No. No. 1 was prepared without applying the second paste, the thickness in the first region existing between the first member and the second member was 50 μm, and the length in the second region was 4100 μm.

  And bending strength was measured about each sample. The bending strength was measured according to the 4-point bending strength test described in JIS R 1624-2010 except that the shape of the measurement sample was 3 × 4 × 50 mm. In the measurement, the bonding layer was arranged so as to be in the center of the load point, and the average value of five for each sample is shown in Table 1.

  Next, for each sample, the presence or absence of silicon carbide and metal silicon in the first region and the second region was confirmed using an SEM and an attached EDS. Specifically, the sample was cut along the longitudinal direction of the sample so as to include the first region and the second region.

  Further, this cross section was processed into a mirror surface using an abrasive such as diamond abrasive grains. This processed surface was used as an observation surface and observed with an SEM, and then confirmed by irradiating an electron beam to crystal particles and portions other than the crystal particles confirmed in the observation region with an EDS attached to the SEM. In addition, since silicon and carbon were observed in the crystal particles and silicon was confirmed in portions other than the crystal particles, it was confirmed that silicon carbide and metal silicon were present in the bonding layer. Further, the size of the metallic silicon lump was measured by SEM observation and shown in Table 1.

As shown in Table 1, sample no. 1, the bending strength is 298M
It was low with Pa. In addition, although there is a lump of metallic silicon, the sample No. 2 is 310 MPa, sample no. 3 was 314 MPa.

In contrast, sample no. Nos. 4 to 19 have a high bending strength value of 330 MPa or more, and it has been found that the metal silicon lump is present and that the length is 100 μm or more and thus has high bonding strength.

  From the above, the ceramic flow path body in which the flow path is provided in the ceramic joined body of the present embodiment and the heat exchanger including the ceramic flow path body of the present embodiment have high joint strength, It was found to have high reliability because of less leakage.

1: first member 2: second member 3: bonding layer 4: first region 5: second region 6: silicon carbide 7: metallic silicon 8: lump of metallic silicon
10, 24: Flow path
20: Ceramic joint
30: Ceramic channel body
21: Heat exchange member
22: Fluid introduction member
23: Fluid outlet member
25: Inlet channel
26: Outlet channel
27: Introduction
28: Outlet
29: Base section
40: Heat exchanger

Claims (3)

  The first member and the second member made of a silicon carbide-based sintered body are ceramic joined bodies joined via a joining layer containing silicon carbide and metal silicon, and the joining layer includes the first member and the A first region existing between the second member and a second region existing across the first member and the second member outside the first region, the second region A ceramic joined body, wherein a lump of metallic silicon having a length of 100 μm or more exists on at least one joining surface of the first member and the second member in the region.   A ceramic flow path body comprising a flow path in the ceramic joined body according to claim 1.   A heat exchanger comprising the ceramic channel body according to claim 2.

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