JP2016155616A - Vertical frame replacement method and vertical frame replacement tool of balance weight - Google Patents

Vertical frame replacement method and vertical frame replacement tool of balance weight Download PDF

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JP2016155616A
JP2016155616A JP2015032757A JP2015032757A JP2016155616A JP 2016155616 A JP2016155616 A JP 2016155616A JP 2015032757 A JP2015032757 A JP 2015032757A JP 2015032757 A JP2015032757 A JP 2015032757A JP 2016155616 A JP2016155616 A JP 2016155616A
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weight
vertical frame
counterweight
vertical
surface portion
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JP5882512B1 (en
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久美 早川
Hisami Hayakawa
久美 早川
東 雅之
Masayuki Azuma
雅之 東
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Toshiba Elevator and Building Systems Corp
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Toshiba Elevator Co Ltd
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Abstract

PROBLEM TO BE SOLVED: To provide a novel vertical frame replacement method and a novel vertical frame replacement tool of a balance weight without losing workability.SOLUTION: A vertical frame replacement method of a balance weight including a pair of left and right vertical frames, an upper beam for connecting the vertical frames on an upper side, a lower frame for connecting the vertical frames on a lower side, and a laminate weight stored in a space including the vertical frames, the upper beam and the lower beam includes the step (S1) of lowering the balance weight to the pit of a hoistway to come into contact with a buffer installed on the pit, the step (S3) of fitting a weight presser between a fitting plate provided on the upper beam and a fixing tool provided in the bottom surface of the balance weight, the step of releasing the connection of the upper beam, the lower beam, and the left and right vertical frames to remove the vertical frames, the step (S5) of connecting prepared replacement vertical frames to the upper beam and the lower beam, and the step (S9) of removing the weight presser.SELECTED DRAWING: Figure 3

Description

本発明の実施形態は、つり合い重りの縦枠交換方法及び縦枠交換用治具に関する。   Embodiments described herein relate generally to a counterweight replacement method and a vertical frame replacement jig for a counterweight.

リニューアル時の重り枠において、耐震基準が見直された場合、強度基準を満足できない場合がある。また、リニューアル後にかご重量が増加した場合、既存の重り枠では高さ寸法が足りず、重りの積み増しができない場合がある。これらのことから、現状におけるリニューアル時は重り枠を全て交換していた。   In the weight frame at the time of renewal, when the seismic standards are reviewed, the strength standards may not be satisfied. In addition, when the car weight increases after renewal, the existing weight frame may not have enough height, and the weights may not be stacked. For these reasons, all the weight frames were exchanged during the current renewal.

特開2011−79615号公報JP 2011-79615 A

しかしながら、重り枠の交換作業では、縦枠の強度が問題となる。また、重り枠を全て交換するには、既存重りを全て降ろす作業が必要となり、作業性が悪いという課題があった。   However, the strength of the vertical frame becomes a problem in the weight frame replacement operation. Further, in order to replace all the weight frames, it is necessary to remove all the existing weights, which causes a problem that workability is poor.

本発明の実施形態は、作業性を損なうことなく新規なつり合い重りの縦枠交換方法及び縦枠交換用治具を提供することを目的とする。   An object of the present invention is to provide a new vertical frame replacement method for a counterweight and a vertical frame replacement jig without impairing workability.

上記の目的を達成するために本発明の実施形態は、左右一対の縦枠と、縦枠同士を上側で連結する上梁と、縦枠同士を下側で連結する下枠と、縦枠、上梁及び下梁で構成される空間内に収納される積層重りとを備えたつり合い重りの縦枠交換方法であって、当該つり合い重りを昇降路のピットまで降下させ、ピットに設置されている緩衝器上に接触させる工程と、前記上梁に設けられた取付板と前記つり合い重りの底面に設けられた固定具との間に重り押さえを取り付ける工程と、前記上梁及び下梁と左右の前記縦枠との連結を解除して当該縦枠を取り除く工程と、用意された交換用の縦枠と前記上梁及び下梁とを連結する工程と、前記重り押さえを取り外す工程と、を備えることを特徴としている。   In order to achieve the above object, an embodiment of the present invention includes a pair of left and right vertical frames, an upper beam that connects the vertical frames on the upper side, a lower frame that connects the vertical frames on the lower side, a vertical frame, A vertical frame exchange method for a counterweight with a laminated weight housed in a space composed of an upper beam and a lower beam, the counterweight being lowered to the pit of the hoistway and installed in the pit A step of contacting on the shock absorber, a step of attaching a weight presser between a mounting plate provided on the upper beam and a fixture provided on a bottom surface of the counterweight, and the upper beam and the lower beam A step of removing the vertical frame by releasing the connection with the vertical frame, a step of connecting the prepared vertical frame to the upper beam and the lower beam, and a step of removing the weight presser. It is characterized by that.

また、他の態様は、つり合い重りの縦枠交換方法に使用されるつり合い重りの縦枠交換用治具であって、つり合い重りの底面に設けられた固定具と、つり合い重りの上梁に設けられた取付板と、前記固定具との間を連結して積層重りを固定する重り押さえと、を備えることを特徴としている。   Further, another aspect is a vertical frame replacement jig for a counterweight used in a method for replacing the vertical frame of the counterweight, and is provided on a fixture provided on the bottom surface of the counterweight and an upper beam of the counterweight. And a weight retainer for connecting the fixed plate and fixing the laminated weight.

つり合い重りの縦枠交換方法及び縦枠交換用治具の実施形態1を示し、(A)は平面図、(B)は側面図。Embodiment 1 of the vertical frame replacement | exchange method of a counterweight and the jig | tool for vertical frame replacement | exchange is shown, (A) is a top view, (B) is a side view. 図1(A)のA−A線に沿った断面図。Sectional drawing along the AA of FIG. 1 (A). 縦枠の交換手順を示すフローチャート。The flowchart which shows the exchange procedure of a vertical frame. つり合い重りの縦枠交換方法及び縦枠交換用治具の実施形態2を示し、(A)は平面図、(B)は側面図。Embodiment 2 of the vertical frame replacement | exchange method of a counterweight and the jig | tool for vertical frame replacement | exchange is shown, (A) is a top view, (B) is a side view. 図4(A)のB−B線に沿った断面図。Sectional drawing along the BB line of FIG. 4 (A). つり合い重りの縦枠交換方法及び縦枠交換用治具の実施形態3を示し、(A)は平面図、(B)は側面図。Embodiment 3 of the vertical frame replacement | exchange method of a counterweight and the jig | tool for vertical frame replacement | exchange is shown, (A) is a top view, (B) is a side view. 図6(A)のC−C線に沿った断面図。Sectional drawing along CC line of FIG. 6 (A). つり合い重りの縦枠交換方法及び縦枠交換用治具の実施形態4を示し、(A)は平面図、(B)は側面図。Embodiment 4 of the vertical frame replacement | exchange method of a counterweight and the jig | tool for vertical frame replacement | exchange is shown, (A) is a top view, (B) is a side view. 図8(A)のD−D線に沿った断面図。Sectional drawing along the DD line | wire of FIG. 8 (A).

本発明は、重り枠の交換作業の省力化を目指しており、重り枠の交換部品を強度面で問題となることが多い縦枠に絞った構造を提案する。また、重り枠を全て交換するときに作業として発生する既存重りの全降ろし作業を省略できるようにすることで、作業時間の短縮と、安全性の向上を目的としている。   The present invention aims to save labor in replacing the weight frame, and proposes a structure in which the weight frame replacement part is narrowed down to the vertical frame, which is often problematic in terms of strength. Further, the present invention aims to shorten the work time and improve the safety by making it possible to omit the entire unloading work of the existing weight that is generated as a work when replacing all the weight frames.

<実施形態1>
図1は、つり合い重りの縦枠交換方法及び縦枠交換用治具の実施形態1を示し、(A)は平面図、(B)は側面図である。図2は、図1(A)のA−A線に沿った断面図である。
<Embodiment 1>
1A and 1B show Embodiment 1 of a vertical frame exchanging method and a vertical frame exchanging jig for a counterweight, wherein FIG. 1A is a plan view and FIG. 1B is a side view. FIG. 2 is a cross-sectional view taken along line AA in FIG.

各図に示すつり合い重り1は、ロープ3によって乗りかご(図示せず)と連結されており、乗りかごの移動に伴い、ガイドレール5L,5Rに沿って上下方向に移動可能に設けられている。   The counterweight 1 shown in each figure is connected to a car (not shown) by a rope 3 and is provided so as to be movable in the vertical direction along the guide rails 5L and 5R as the car moves. .

つり合い重り1は、重り枠7と、この重り枠7内に積層される積層重り10とを備えている。重り枠7は、水平断面がコの字状に形成された左右一対の縦枠9L,9Rと、縦枠9L,9R同士を上方で連結する上梁11と、縦枠9L,9R同士を下方で連結する下梁13とを備えている。縦枠9L,9Rの上端及び下端には、それぞれレールガイド15L,15R及び17L,17Rが設けられ、つり合い重り1をガイドレール5L,5Rに沿って上下方向に案内する。なお、図1は、上方のレールガイド15L,15Rが取り外された状態を示している。   The counterweight 1 includes a weight frame 7 and a stacked weight 10 stacked in the weight frame 7. The weight frame 7 includes a pair of left and right vertical frames 9L and 9R having a horizontal cross section formed in a U-shape, an upper beam 11 that connects the vertical frames 9L and 9R upward, and the vertical frames 9L and 9R downward. And a lower beam 13 connected to each other. Rail guides 15L, 15R and 17L, 17R are provided at the upper and lower ends of the vertical frames 9L, 9R, respectively, and guide the counterweight 1 in the vertical direction along the guide rails 5L, 5R. FIG. 1 shows a state in which the upper rail guides 15L and 15R are removed.

縦枠9L,9Rには重り挿入口19L,19Rが形成されており、この重り挿入口19L,19Rから積層重り10の出し入れがされる。   Weight insertion ports 19L and 19R are formed in the vertical frames 9L and 9R, and the stacking weight 10 is taken in and out from the weight insertion ports 19L and 19R.

昇降路のピット21には、つり合い重り1が所定の位置より低下した場合に受け止める緩衝機能を有する緩衝器23が設置されている。   In the pit 21 of the hoistway, a shock absorber 23 having a shock absorbing function for receiving when the counterweight 1 is lowered from a predetermined position is installed.

本発明の実施形態では、この緩衝器23を利用した縦枠9L,9Rの交換方法を提供する。その際に、積層重り10の落下を防止するために、重り押さえ25L,25Rを上梁11から下梁13までの間に取り付けるようにしている。すなわち、レールガイド15L,15Rを取り外した後のレールガイド取付板14L,14Rと、つり合い重り1の底面側に設けられる重り押さえ取付板27L,27Rとの間に重り押さえ25L,25Rを取り付けるようにしている。   In the embodiment of the present invention, a method of exchanging the vertical frames 9L and 9R using the shock absorber 23 is provided. At that time, in order to prevent the stacked weight 10 from falling, the weight retainers 25L and 25R are attached between the upper beam 11 and the lower beam 13. That is, the weight retainers 25L, 25R are attached between the rail guide attachment plates 14L, 14R after the rail guides 15L, 15R are removed and the weight retainer attachment plates 27L, 27R provided on the bottom surface side of the counterweight 1. ing.

重り押さえ取付板27L,27Rについて説明する。ロープ3は、時間が経過するに連れて伸びが生じるため、つり合い重り1と緩衝器23との間のカウンタクリアランスが小さくなる。そこで、つり合い重り1の底面には金属製のスペーサ取付板29が設けられており、このスペーサ取付板29に木製のスペーサをボルトによって取り付け、ロープ3が伸びてきたときには、板厚を変更したり、スペーサ自体を取り外したりして一定の間隙を確保するようにしている。   The weight holding attachment plates 27L and 27R will be described. Since the rope 3 grows with time, the counter clearance between the counterweight 1 and the shock absorber 23 becomes small. Therefore, a metal spacer mounting plate 29 is provided on the bottom surface of the counterweight 1, and a wooden spacer is mounted on the spacer mounting plate 29 with bolts. When the rope 3 is extended, the plate thickness is changed. The spacer itself is removed to ensure a certain gap.

本実施形態では、スペーサを取り除いた後のスペーサ取付板29に重り押さえ取付板27L,27Rが取り付けられる。図2に示すように、この重り押さえ取付板27L,27Rは、矩形状の厚さ数ミリ程度の金属板であり、先端部が下梁13よりも前方側に突出するように取り付けられており、先端部には、ボルト28を取り付けためのボルト穴が設けられている。   In this embodiment, the weight presser mounting plates 27L and 27R are attached to the spacer mounting plate 29 after the spacer is removed. As shown in FIG. 2, the weight presser mounting plates 27 </ b> L and 27 </ b> R are rectangular metal plates having a thickness of about several millimeters, and are attached so that the tip portion projects forward from the lower beam 13. A bolt hole for attaching the bolt 28 is provided at the tip.

<縦枠の交換手順>
次に、図3を参照しつつ縦枠の交換手順について説明する。
<Vertical frame replacement procedure>
Next, the procedure for replacing the vertical frame will be described with reference to FIG.

図3に示すように、まず、つり合い重り1を昇降路の底面を構成するピット21まで降下させ、ピット21内に設けられている緩衝器23上に載置させる(ステップS1)。   As shown in FIG. 3, first, the counterweight 1 is lowered to the pit 21 constituting the bottom surface of the hoistway, and placed on the shock absorber 23 provided in the pit 21 (step S1).

次に、上梁11の上側に取り付けられている左右のレールガイド15L,15Rを取り外す。左右のレールガイド15L,15Rは、レールガイド取付板14L,14R上にネジ止めされているので、このネジをゆるめて取り外す。図1は、左右のレールガイド15L,15Rが取り外された状態を示している。また、つり合い重り1の底面に重り押さえ取付板27L,27Rを取り付ける(ステップS3)。   Next, the left and right rail guides 15L and 15R attached to the upper side of the upper beam 11 are removed. Since the left and right rail guides 15L and 15R are screwed onto the rail guide mounting plates 14L and 14R, the screws are loosened and removed. FIG. 1 shows a state in which the left and right rail guides 15L and 15R are removed. Further, the weight holding attachment plates 27L and 27R are attached to the bottom surface of the counterweight 1 (step S3).

次に、重り押さえ25L,25Rを上梁11から下梁13までの間に取り付ける(ステップS5)。まず、レールガイド15L,15Rを取り外した後のレールガイド取付板14L,14Rのネジ穴を利用してネジ止めし、また、つり合い重り1の底面側に設けられる重り押さえ取付板27L,27Rのネジ穴を利用して重り押さえ25L,25Rをボルト28によって締結する。   Next, the weight retainers 25L and 25R are attached between the upper beam 11 and the lower beam 13 (step S5). First, using the screw holes of the rail guide mounting plates 14L and 14R after the rail guides 15L and 15R are removed, the screws are fixed to the weight holding mounting plates 27L and 27R provided on the bottom side of the counterweight 1. The weight retainers 25L and 25R are fastened by bolts 28 using the holes.

このようにして、積層重り10のずれや落下が防止されると、上梁11及び下梁13と縦枠9L,9Rのボルト締め部分を取り外し、縦枠9L,9Rを取り除く。このとき、上梁11は、ロープ3につり下げられた状態である。古い縦枠9L,9Rが取り外されると、新しい縦枠9L,9Rを上梁11及び下梁13に取り付ける(ステップS7)。   In this manner, when the stacking weight 10 is prevented from being displaced or dropped, the upper beam 11 and the lower beam 13 and the bolted portions of the vertical frames 9L and 9R are removed, and the vertical frames 9L and 9R are removed. At this time, the upper beam 11 is suspended from the rope 3. When the old vertical frames 9L and 9R are removed, the new vertical frames 9L and 9R are attached to the upper beam 11 and the lower beam 13 (step S7).

縦枠9L,9Rの交換が完了すると、重り押さえ取付板27L,27Rのボルト28を緩めるとともに、レールガイド取付板14L,14Rのボルトを緩めて、重り押さえ27L,27Rを取り外す(ステップS9)。最後に、レールガイド取付板14L,14Rにレールガイド15L,15Rを取り付ける(ステップS11)。   When the replacement of the vertical frames 9L, 9R is completed, the bolts 28 of the weight presser mounting plates 27L, 27R are loosened, and the bolts of the rail guide mounting plates 14L, 14R are loosened to remove the weight pressers 27L, 27R (step S9). Finally, the rail guides 15L and 15R are attached to the rail guide attachment plates 14L and 14R (step S11).

このように、実施形態1によれば、レールガイド取付板14L,14R、重り押さえ取付板27L,27R及び重り押さえ25L,25Rを利用することによって、簡単な作業により縦枠9L,9Rの交換が可能になる。また、重りおさえ25L,25Rにより、積層重り10の飛び出しや脱落が防止されると共に、縦枠撤去後のつり合い重り1の水平方向への移動を制限することが可能になる。   As described above, according to the first embodiment, by using the rail guide mounting plates 14L and 14R, the weight presser mounting plates 27L and 27R, and the weight pressers 25L and 25R, the vertical frames 9L and 9R can be easily replaced. It becomes possible. Further, the weight holders 25L and 25R can prevent the stacked weight 10 from popping out and falling off, and can restrict the movement of the counterweight 1 in the horizontal direction after the vertical frame is removed.

<実施形態2>
図4は、つり合い重りの縦枠交換方法及び縦枠交換用治具の実施形態2を示し、(A)は平面図、(B)は側面図である。図5は、図4(A)のB−B線に沿った断面図である。なお、各図において、実施形態1と同一構成部分には同一符号を付してその説明を省略し、実施形態1との相違点のみを説明する。
<Embodiment 2>
4A and 4B show a second embodiment of a vertical frame replacement method and a vertical frame replacement jig for a counterweight, wherein FIG. 4A is a plan view and FIG. 4B is a side view. FIG. 5 is a cross-sectional view taken along line BB in FIG. In each figure, the same components as those in the first embodiment are denoted by the same reference numerals, and the description thereof is omitted. Only differences from the first embodiment will be described.

実施形態1では、縦枠9L,9Rを取り外した後の上梁11はロープ3でつり下げられた状態であった。実施形態2では、上梁11に重り枠上梁支え31L,31Rを設け、上梁11が揺れないようにガイドレール5L,5Rに固定することで、上梁11の水平面内での移動を抑制するようにしている。   In the first embodiment, the upper beam 11 after the vertical frames 9L and 9R are removed is suspended by the rope 3. In the second embodiment, the upper beam 11 is provided with weight frame upper beam supports 31L and 31R, and is fixed to the guide rails 5L and 5R so that the upper beam 11 does not shake, thereby suppressing the movement of the upper beam 11 in the horizontal plane. Like to do.

重り枠上梁支え31L,31Rは、図5に示すように、垂直側面32aとこの垂直側面32aの両端から延出されて相対向する対向面32b,32bとから水平断面がコ字状(U字状)に形成されている。   As shown in FIG. 5, the weight frame upper beam supports 31L and 31R have a U-shaped horizontal cross section from a vertical side surface 32a and opposing surfaces 32b and 32b extending from both ends of the vertical side surface 32a and facing each other (U It is formed in a letter shape.

そして、縦枠の交換作業においては、図3のステップS3において、上梁11の上側に取り付けられている左右のレールガイド15L,15Rを取り外した後、垂直側面32aをガイドレール5L,5Rの裏側に位置させてレールクリップ33でガイドレール5L,5Rと共にレールブラケット4L,4Rに取り付ける。また、対向面32b,32bを、ボルト34によって、上梁11に固定する。このステップS3における重り枠上梁支え31L,31Rの取り付け作業以外は、実施形態1と同じ工程で交換作業が行われる。交換作業が終了すると、重り枠上梁支え31L,31Rはガイドレール5L,5Rから取り外される。   In the replacement operation of the vertical frame, in step S3 of FIG. 3, after removing the left and right rail guides 15L and 15R attached to the upper side of the upper beam 11, the vertical side surface 32a is placed behind the guide rails 5L and 5R. The rail clip 33 is attached to the rail brackets 4L and 4R together with the guide rails 5L and 5R. Further, the facing surfaces 32 b and 32 b are fixed to the upper beam 11 by bolts 34. Except for the work of attaching the beam support 31L, 31R on the weight frame in step S3, the replacement work is performed in the same process as in the first embodiment. When the replacement work is completed, the weight frame upper beam supports 31L and 31R are removed from the guide rails 5L and 5R.

このように実施形態2によれば、上梁11を単にロープ3でつり下げるだけでなく、重り枠上梁支え31L,31Rで上梁11が揺れないようにガイドレール5L,5Rに固定するので、重り枠7全体が揺れたり、倒れたりするのを防止でき、縦枠9L,9Rの交換作業を迅速かつ効率よく行うことができる。   As described above, according to the second embodiment, the upper beam 11 is not simply suspended by the rope 3, but is fixed to the guide rails 5L and 5R so that the upper beam 11 is not shaken by the weight beam upper beam supports 31L and 31R. The entire weight frame 7 can be prevented from shaking or falling down, and the replacement work of the vertical frames 9L and 9R can be performed quickly and efficiently.

<実施形態3>
図6は、つり合い重りの縦枠交換方法及び縦枠交換用治具の実施形態3を示し、(A)は平面図、(B)は側面図である。図7は、図6(A)のC−C線に沿った断面図である。なお、各図において、実施形態1と同一構成部分には同一符号を付してその説明を省略し、実施形態1との相違点のみを説明する。
<Embodiment 3>
6A and 6B show a third embodiment of a vertical frame replacement method and a vertical frame replacement jig for a counterweight, wherein FIG. 6A is a plan view and FIG. 6B is a side view. FIG. 7 is a cross-sectional view taken along the line CC in FIG. In each figure, the same components as those in the first embodiment are denoted by the same reference numerals, and the description thereof is omitted. Only differences from the first embodiment will be described.

実施形態1、2の積層重り10は、重り枠7からはみ出すこと無く、ほぼ枠内に収まるものであったが、実施形態3の積層重り10Aは、重り枠7の前後にはみ出る奥行き幅の広いものが採用されている。また、積層重り10Aは貫通ボルト36によって固定されている。   The stacked weights 10 of Embodiments 1 and 2 did not protrude from the weight frame 7 and almost fit within the frame. However, the stacked weight 10A of Embodiment 3 has a wide depth width that protrudes before and after the weight frame 7. The thing is adopted. The laminated weight 10A is fixed by a through bolt 36.

このため、縦枠9L,9Rを交換するに際して、以下のような、交換用治具が使用される。すなわち、実施形態3では、交換用治具として、垂直断面がL字状の重り押さえ板37と、一対の重り押さえ板39L,39Rと、レール固定部41L,41Rとを備える。   For this reason, when exchanging the vertical frames 9L and 9R, the following replacement jig is used. That is, in the third embodiment, the weight holding plate 37 having a L-shaped vertical section, a pair of weight holding plates 39L and 39R, and rail fixing portions 41L and 41R are provided as replacement jigs.

重り押さえ板37は、積層重り10Aの背面を覆う背面部37aと、背面部37aからほぼ水平方向に屈曲され、積層重り10aの上面を覆う上面部37bと、上面部37bからほぼ垂直方向下方に屈曲され、積層重り10Aの前面を覆う前面部37cとから逆J字状に構成されている。背面部37aは、積層重り10Aの高さの半分以上の長さを持つようにする。なお、図6(B)では、背面部37aは、積層重り10Aの10層までを覆い、前面部37cは3層までを覆うように図示しているが、これに限られず、積層重り10Aが飛び出すのを防止できれば、覆う面積は限定されない。   The weight holding plate 37 is bent substantially horizontally from the back surface portion 37a covering the back surface of the laminated weight 10A, the upper surface portion 37b covering the upper surface of the laminated weight 10a, and substantially vertically downward from the upper surface portion 37b. It is bent and is formed in an inverted J shape from the front surface portion 37c that covers the front surface of the laminated weight 10A. The back surface portion 37a has a length that is at least half the height of the stacking weight 10A. In FIG. 6B, the back surface portion 37a covers up to 10 layers of the stacking weight 10A and the front surface portion 37c covers up to 3 layers. However, the present invention is not limited to this. The area to be covered is not limited as long as it can be prevented from popping out.

重り押さえ39L,39Rは、垂直断面がL字状で長尺の金属板で構成され、上端側は、重り押さえ板37の上面部37bでボルト36によって固定されると共に、下端側は重り押さえ取付板27L,27Rに固定されるようになっている。   The weight retainers 39L and 39R are formed of a long metal plate having an L-shaped vertical cross section, and the upper end side is fixed by a bolt 36 on the upper surface portion 37b of the weight retainer plate 37, and the lower end side is attached with a weight retainer. It is fixed to the plates 27L and 27R.

レール固定部41L,41Rは、図7に示すように、側面42aと側面42aからほぼ90度屈曲された背面42bとからなり、側面42aはガイドレール5L,5Rに固定される一方、背面42bはボルト38によって重り押さえ板37の背面部37aに固定される。   As shown in FIG. 7, the rail fixing portions 41L and 41R are composed of a side surface 42a and a back surface 42b bent substantially 90 degrees from the side surface 42a. The side surface 42a is fixed to the guide rails 5L and 5R, while the back surface 42b is The weight 38 is fixed to the back surface portion 37 a of the weight holding plate 37 by the bolt 38.

以上の構成において、次に、縦枠の交換方法を説明する。   Next, a method for replacing the vertical frame in the above configuration will be described.

実施形態3において、縦枠を交換する際には、レールガイドを取り外すことなく、まず、レール固定部41L,41Rをガイドレール5L,5Rに取り付ける。次いで、重り押さえ板37を積層重り10Aの上部から被せるように取り付けると共に、重り押さえ板37の背面部37aとレール固定部41L,41Rの背面42bとをボルト38で締結する。   In the third embodiment, when replacing the vertical frame, the rail fixing portions 41L and 41R are first attached to the guide rails 5L and 5R without removing the rail guide. Next, the weight holding plate 37 is attached so as to cover the upper part of the laminated weight 10A, and the back surface portion 37a of the weight holding plate 37 and the back surfaces 42b of the rail fixing portions 41L and 41R are fastened with bolts 38.

次いで、重り押さえ39L,39Rの上端を重り押さえ板37の上面部37bにボルト36によって固定すると共に、下端を重り押さえ取付板27L,27Rに固定する。ここまでの処理で重り押さえ作業が完了する。   Next, the upper ends of the weight retainers 39L and 39R are fixed to the upper surface portion 37b of the weight retainer plate 37 by the bolts 36, and the lower ends are fixed to the weight retainer mounting plates 27L and 27R. The weight holding work is completed by the processing so far.

次いで、実施形態1と同様に、縦枠9L,9Rの交換作業が実行される。交換作業が完了すると、重り押さえ取付板27L,27Rのボルト28を緩めるとともに、ボルト36を緩めて、重り押さえ39L,39Rを取り外す(図3のステップS9)。最後に重り押さえ板37とレール固定部41L,41Rをガイドレールから取り外す。   Next, as in the first embodiment, the replacement work of the vertical frames 9L and 9R is performed. When the replacement work is completed, the bolts 28 of the weight presser mounting plates 27L and 27R are loosened and the bolt 36 is loosened to remove the weight pressers 39L and 39R (step S9 in FIG. 3). Finally, the weight holding plate 37 and the rail fixing portions 41L and 41R are removed from the guide rail.

すなわち、実施形態3は、つり合い重り1を昇降路のピット21まで降下させ、ピット21に設置されている緩衝器23上に接触させる工程と、前面部と上面部と背面部とから垂直断面が逆J字状に形成された重り押さえ板37を積層重り10Aの上方から被せるとともに、重り押さえ板37をレール固定部41L,41Rによってガイドレール5L,5Rに固定する工程と、重り押さえ板37の上面部37bとつり合い重り1の底面に設けられた重り押さえ取付板27L,27Rとの間に重り押さえ39L,39Rを取り付ける工程と、上梁11及び下梁13と左右の縦枠9L,9Rとの連結を解除して縦枠9L,9Rを取り除く工程と、用意された交換用の縦枠と上梁11及び下梁13とを連結する工程と、重り押さえ39L,39Rを取り外し、重り押さえ板37とレール固定部41L,41Rとを取り除く工程と、を備えることを特徴とする。   That is, in the third embodiment, a vertical cross section is formed from the step of lowering the counterweight 1 to the pit 21 of the hoistway and contacting it on the shock absorber 23 installed in the pit 21, The weight holding plate 37 formed in an inverted J shape is covered from above the laminated weight 10A, and the weight holding plate 37 is fixed to the guide rails 5L and 5R by the rail fixing portions 41L and 41R. Attaching the weight retainers 39L, 39R between the upper surface portion 37b and the weight retainer mounting plates 27L, 27R provided on the bottom surface of the counterweight 1, the upper beam 11, the lower beam 13, and the left and right vertical frames 9L, 9R; The step of removing the vertical frames 9L and 9R, the step of connecting the prepared vertical frame to the upper beam 11 and the lower beam 13, and the weight retainers 39L and 39R. Disconnect, weight pressing plate 37 and the rail fixing portion 41L, characterized in that it comprises a step of removing and 41R, the.

このように、実施形態3によれば、レールガイド取付板14L,14R、重り押さえ取付板27L,27R及び重り押さえ39L,39Rを利用することによって、簡単な作業により縦枠9L,9Rの交換が可能になる。また、レール固定部41L,41Rによって重り枠7が固定されるので、重り枠7の水平面内での移動を抑制することが可能となる。さらに、重り押さえ板37は、上面部37bの奥行きを変更することにより、積層重り10Aの大きさが変更した場合にも柔軟に対応することができる。   As described above, according to the third embodiment, by using the rail guide mounting plates 14L and 14R, the weight presser mounting plates 27L and 27R, and the weight pressers 39L and 39R, the vertical frames 9L and 9R can be easily replaced. It becomes possible. Further, since the weight frame 7 is fixed by the rail fixing portions 41L and 41R, the movement of the weight frame 7 in the horizontal plane can be suppressed. Furthermore, the weight holding plate 37 can flexibly cope with a change in the size of the stacked weight 10A by changing the depth of the upper surface portion 37b.

<実施形態4>
図8は、つり合い重りの縦枠交換方法及び縦枠交換用治具の実施形態4を示し、(A)は平面図、(B)は側面図である。図9は、図8(A)のD−D線に沿った断面図である。なお、各図において、実施形態1と同一構成部分には同一符号を付してその説明を省略し、実施形態1との相違点のみを説明する。
<Embodiment 4>
FIGS. 8A and 8B show a fourth embodiment of a vertical frame replacement method and a vertical frame replacement jig for counterweights, where FIG. 8A is a plan view and FIG. 8B is a side view. FIG. 9 is a cross-sectional view taken along the line DD in FIG. In each figure, the same components as those in the first embodiment are denoted by the same reference numerals, and the description thereof is omitted. Only differences from the first embodiment will be described.

実施形態5では、積層重りに貫通孔が形成された積層重り10Bを対象としており、積層重り10Bの貫通孔に貫通ボルト43L,43Rを重り押さえ用固定板45と共に取り付ける。重り押さえ用固定板45をガイドレール5L,5Rに取り付けることによって、重り枠7の重りを固定をするようにしている。   In the fifth embodiment, the laminated weight 10B in which a through hole is formed in the laminated weight is targeted, and the through bolts 43L and 43R are attached to the through hole of the laminated weight 10B together with the weight holding fixing plate 45. The weight holding plate 45 is attached to the guide rails 5L and 5R to fix the weight of the weight frame 7.

重り押さえ用固定板45は、背面部45aとこの背面部45aの両端をほぼ90度に屈曲させて成る側面部45bと、背面部45aの中央部分を延出し、ほぼ90度屈曲させて形成される上面部45cとで構成されている。   The weight holding fixing plate 45 is formed by extending a back surface 45a, a side surface 45b formed by bending both ends of the back surface 45a at approximately 90 degrees, and a center portion of the back surface 45a and bending at approximately 90 degrees. And an upper surface portion 45c.

そして、縦枠9L,9Rを交換する際には、レールガイド15L,15Rを取り外すことなく、まず、重り押さえ用固定板45をガイドレール5L,5Rに取り付けた後、積層重り10Bの貫通孔から貫通ボルト43L,43Rを通し、つりあい重り1の底面側でナット締めすることによっておもり押さえ作業が終わる。次いで、実施形態1と同様、縦枠9L,9Rを交換後、貫通ボルト43L,43R及び重り押さえ用固定板45を取り外せばよい。   When exchanging the vertical frames 9L and 9R, without removing the rail guides 15L and 15R, first, the weight holding fixing plate 45 is first attached to the guide rails 5L and 5R, and then from the through hole of the laminated weight 10B. By passing through the through bolts 43L and 43R and tightening the nut on the bottom side of the counterweight 1, the weight holding operation is completed. Next, as in the first embodiment, after the vertical frames 9L and 9R are replaced, the through bolts 43L and 43R and the weight holding fixing plate 45 may be removed.

すなわち、実施形態4は、つり合い重り1を昇降路のピット21まで降下させ、ピット21に設置されている緩衝器23上に接触させる工程と、側面部45bと背面部45aと上面部45cとが一体となった重り押さえ用固定板45を積層重り10Aの上方から被せるとともに、重り押さえ用固定板45の側面部45bをガイドレール5L,5Rに固定する工程と、重り押さえ用固定板45が取り付けられた積層重り10Aに、積層重り10Aに予め上下方向に穿設されている通し穴に通しボルト45L,45Rを挿入して、重り押さえ用固定板45の上面部45cとつり合い重り1の底面とを連結固定する工程と、上梁11及び下梁13と左右の縦枠9L,9Rとの連結を解除して縦枠9L,9Rを取り除く工程と、用意された交換用の縦枠と上梁11及び下梁13とを連結する工程と、通しボルト45L,45Rを外して重り押さえ用固定板45の上面部45cとつり合い重り1の底面との連結を解除する工程と、重り押さえ用固定板45をガイドレールから取り外す工程と、を備えることを特徴とする。   That is, in the fourth embodiment, the step of lowering the counterweight 1 to the pit 21 of the hoistway and bringing it into contact with the shock absorber 23 installed in the pit 21, the side surface portion 45b, the back surface portion 45a, and the upper surface portion 45c The weight holding fixing plate 45 is covered from above the laminated weight 10A, and the side surface portion 45b of the weight holding fixing plate 45 is fixed to the guide rails 5L and 5R, and the weight holding fixing plate 45 is attached. Through bolts 45L and 45R are inserted into the laminated weight 10A in the through holes previously drilled in the vertical direction in the laminated weight 10A, and the upper surface portion 45c of the weight holding fixing plate 45 and the bottom surface of the counterweight 1 A step of connecting and fixing the upper beam 11 and the lower beam 13 to the left and right vertical frames 9L and 9R, and removing the vertical frames 9L and 9R. Connecting the upper beam 11 and the lower beam 13 to each other, removing the through bolts 45L and 45R, releasing the connection between the upper surface portion 45c of the weight holding fixing plate 45 and the bottom surface of the weight 1, and the weight holding member And a step of removing the fixing plate 45 from the guide rail.

このように、実施形態4によれば、簡単な作業により縦枠9L,9Rの交換が可能になる。   As described above, according to the fourth embodiment, the vertical frames 9L and 9R can be exchanged by a simple operation.

以上の各実施形態によれば、つり合い重りを構成する部品中、使用できる部品を残したままで縦枠のみの交換を簡単な作業で行うことができる。交換作業においては、積層重りの降ろし作業を省略することができるため、工事期間の短縮が可能となり、また、積み下ろし作業を最低限に抑制することができるので、作業性が向上する。   According to each of the embodiments described above, it is possible to exchange only the vertical frame with a simple operation while leaving usable parts among the parts constituting the counterweight. In the replacement operation, the stacking weight unloading operation can be omitted, so that the construction period can be shortened and the unloading operation can be suppressed to a minimum, so that workability is improved.

以上、本発明のいくつかの実施形態を説明したが、これらの実施形態は、例として提示したものであり、発明の範囲を限定することは意図していない。これら新規な実施形態は、その他の様々な形態で実施されることが可能であり、発明の要旨を逸脱しない範囲で、種々の省略、置き換え、変更を行うことができる。これら実施形態やその変形は、発明の範囲や要旨に含まれるとともに、特許請求の範囲に記載された発明とその均等の範囲に含まれる。   As mentioned above, although some embodiment of this invention was described, these embodiment is shown as an example and is not intending limiting the range of invention. These novel embodiments can be implemented in various other forms, and various omissions, replacements, and changes can be made without departing from the scope of the invention. These embodiments and modifications thereof are included in the scope and gist of the invention, and are included in the invention described in the claims and the equivalents thereof.

1…つり合いおもり、3…ロープ、4L,4R…レールブラケット、5L,5R…ガイドレール、7…重り枠、9L,9R…縦枠9L,9R、11…上梁、13…下梁、14L,14R…レールガイド取付板、15L,15R…レールガイド、19L,19R…重り挿入口、21…ピット、23…緩衝器、27L,27R…重り押さえ取付板、28…ボルト、29…スペーサ取付板、32a…垂直面、32b,32b…対向面、33…レールクリップ、34…ボルト、36…ボルト、36…貫通ボルト、37…重り押さえ板、37a…背面部、37b…上面部、37c…前面部、38…ボルト、39L,39R…重り押さえ、41L,41R…レール固定部、42a…側面、42b…背面、43L,43R…貫通ボルト、45…用固定板、45L…上面部、45a…背面部、45b…側面部   DESCRIPTION OF SYMBOLS 1 ... Balance weight 3 ... Rope, 4L, 4R ... Rail bracket, 5L, 5R ... Guide rail, 7 ... Weight frame, 9L, 9R ... Vertical frame 9L, 9R, 11 ... Upper beam, 13 ... Lower beam, 14L, 14R ... Rail guide mounting plate, 15L, 15R ... Rail guide, 19L, 19R ... Weight insertion port, 21 ... Pit, 23 ... Shock absorber, 27L, 27R ... Weight presser mounting plate, 28 ... Bolt, 29 ... Spacer mounting plate, 32a ... Vertical surface, 32b, 32b ... Opposing surface, 33 ... Rail clip, 34 ... Bolt, 36 ... Bolt, 36 ... Through bolt, 37 ... Weight retainer plate, 37a ... Back portion, 37b ... Upper surface portion, 37c ... Front portion , 38 ... bolts, 39L and 39R ... weight retainers, 41L and 41R ... rail fixing portions, 42a ... side faces, 42b ... back faces, 43L and 43R ... through bolts, 45 ... fixing plates, 4 L ... upper surface portion, 45a ... the rear section, 45b ... the side portion

Claims (9)

左右一対の縦枠と、縦枠同士を上側で連結する上梁と、縦枠同士を下側で連結する下枠と、縦枠、上梁及び下梁で構成される空間内に収納される積層重りとを備えたつり合い重りの縦枠交換方法であって、当該つり合い重りを昇降路のピットまで降下させ、ピットに設置されている緩衝器上に接触させる工程と、前記上梁に設けられた取付板と前記つり合い重りの底面に設けられた固定具との間に重り押さえを取り付ける工程と、前記上梁及び下梁と左右の前記縦枠との連結を解除して当該縦枠を取り除く工程と、用意された交換用の縦枠と前記上梁及び下梁とを連結する工程と、前記重り押さえを取り外す工程と、を備えることを特徴とするつり合い重りの縦枠交換方法。   A pair of left and right vertical frames, an upper beam that connects the vertical frames on the upper side, a lower frame that connects the vertical frames on the lower side, and a space formed by the vertical frame, the upper beam, and the lower beam. A vertical frame exchange method for a counterweight with a laminated weight, the step of lowering the counterweight to a pit of a hoistway and bringing it into contact with a shock absorber installed in the pit, provided in the upper beam Attaching a weight retainer between the mounting plate and the fixture provided on the bottom surface of the counterweight, and removing the vertical frame by releasing the connection between the upper and lower beams and the left and right vertical frames. A balance weight vertical frame exchanging method comprising: a step, a step of connecting the prepared vertical frame for replacement with the upper beam and the lower beam, and a step of removing the weight presser. つり合い重りの上梁上に設けられ、ガイドレールに沿ってつり合い重りを案内するレールガイドをレールガイド取付板から取り除き、レールガイドを取り除いた後のレールガイド取付板を前記取付板として利用し、前記固定具は、前記緩衝器との間隔を調整するスペーサの取付板を利用する、ことを特徴とする請求項1に記載のつり合い重りの縦枠交換方法。   The rail guide provided on the upper beam of the counterweight and guiding the counterweight along the guide rail is removed from the rail guide mounting plate, and the rail guide mounting plate after the rail guide is removed is used as the mounting plate. The balance weight vertical frame replacement method according to claim 1, wherein the fixture uses a spacer mounting plate that adjusts a distance from the shock absorber. 縦枠を取り除いた後の上梁が揺れないように、重り枠上梁支えによって上梁とガイドレールとを固定する工程を含む、ことを特徴とする請求項1または2に記載のつり合い重りの縦枠交換方法。   The balance weight according to claim 1, further comprising a step of fixing the upper beam and the guide rail by a beam support on the weight frame so that the upper beam after the vertical frame is removed does not swing. How to replace the vertical frame. 左右一対の縦枠と、縦枠同士を上側で連結する上梁と、縦枠同士を下側で連結する下枠と、縦枠、上梁及び下梁で構成される空間内に収納される積層重りとを備えたつり合い重りの縦枠交換方法であって、当該つり合い重りを昇降路のピットまで降下させ、ピットに設置されている緩衝器上に接触させる工程と、前面部と上面部と背面部とから垂直断面が逆J字状に形成された重り押さえ板を前記積層重りの上方から被せるとともに、当該重り押さえ板をレール固定部によってガイドレールに固定する工程と、前記重り押さえ板の上面部と前記つり合い重りの底面に設けられた固定具との間に重り押さえを取り付ける工程と、前記上梁及び下梁と左右の前記縦枠との連結を解除して当該縦枠を取り除く工程と、用意された交換用の縦枠と前記上梁及び下梁とを連結する工程と、前記重り押さえを取り外し、前記重り押さえ板とレール固定部とを取り除く工程と、を備えることを特徴とするつり合い重りの縦枠交換方法。   A pair of left and right vertical frames, an upper beam that connects the vertical frames on the upper side, a lower frame that connects the vertical frames on the lower side, and a space formed by the vertical frame, the upper beam, and the lower beam. A vertical frame exchange method for a counterweight with a stacking weight, the step of lowering the counterweight to the pit of the hoistway and contacting the shock absorber installed in the pit, and a front surface portion and an upper surface portion. A step of covering a weight holding plate having a vertical cross section formed in an inverted J shape from the back side from above the laminated weight, and fixing the weight holding plate to the guide rail by a rail fixing portion; and A step of attaching a weight retainer between the upper surface portion and a fixture provided on the bottom surface of the counterweight, and a step of removing the vertical frame by releasing the connection between the upper and lower beams and the left and right vertical frames And the prepared vertical frame for replacement and the above A step of connecting the beams and the lower beam, the removal of the weight pressing, vertical frame exchange method counterweight, characterized in that it comprises a step of removing said weight pressing plate and the rail fixing part. 左右一対の縦枠と、縦枠同士を上側で連結する上梁と、縦枠同士を下側で連結する下枠と、縦枠、上梁及び下梁で構成される空間内に収納される積層重りとを備えたつり合い重りの縦枠交換方法であって、当該つり合い重りを昇降路のピットまで降下させ、ピットに設置されている緩衝器上に接触させる工程と、側面部と背面部と上面部とが一体となった重り押さえ用固定板を前記積層重りの上方から被せるとともに、当該重り押さえ用固定板の前記側面部をガイドレールに固定する工程と、重り押さえ用固定板が取り付けられた積層重りに、当該積層重りに予め上下方向に穿設されている通し穴に通しボルトを挿入して、重り押さえ用固定板の前記上面部とつり合い重りの底面とを連結固定する工程と、前記上梁及び下梁と左右の前記縦枠との連結を解除して当該縦枠を取り除く工程と、用意された交換用の縦枠と前記上梁及び下梁とを連結する工程と、前記通しボルトを外して重り押さえ用固定板の前記上面部とつり合い重りの底面との連結を解除する工程と、前記重り押さえ用固定板をガイドレールから取り外す工程と、を備えることを特徴とするつり合い重りの縦枠交換方法。   A pair of left and right vertical frames, an upper beam that connects the vertical frames on the upper side, a lower frame that connects the vertical frames on the lower side, and a space formed by the vertical frame, the upper beam, and the lower beam. A vertical frame exchange method for a counterweight with a laminated weight, the step of lowering the counterweight to the pit of the hoistway and contacting it on a shock absorber installed in the pit, and a side surface portion and a back surface portion. The weight holding fixing plate integrated with the upper surface portion is covered from above the laminated weight, the step of fixing the side surface portion of the weight holding fixing plate to the guide rail, and the weight holding fixing plate are attached. Inserting a through bolt into a through-hole previously drilled in the vertical direction in the laminated weight, and connecting and fixing the upper surface portion of the weight holding fixing plate and the bottom surface of the counterweight; The upper and lower beams and the left and right vertical frames Removing the vertical frame and removing the vertical frame; connecting the prepared replacement vertical frame to the upper beam and the lower beam; and removing the through bolt and the upper surface of the weight holding fixing plate A method for replacing the balance weight with a vertical frame, comprising: a step of releasing the connection between the portion and the bottom surface of the balance weight, and a step of removing the weight holding fixing plate from the guide rail. 請求項1に記載のつり合い重りの縦枠交換方法に使用されるつり合い重りの縦枠交換用治具であって、つり合い重りの底面に設けられた固定具と、つり合い重りの上梁に設けられた取付板と、前記固定具との間を連結して積層重りを固定する重り押さえと、を備えることを特徴とするつり合い重りの縦枠交換用治具。   A balance weight vertical frame exchanging jig used in the counterweight vertical frame exchanging method according to claim 1, wherein the fixture is provided on a bottom surface of the counterweight and an upper beam of the counterweight. A balance weight vertical frame replacement jig, comprising: a mounting plate; and a weight presser for connecting the fixing tool to fix the laminated weight. 縦枠を取り除いた後の上梁が揺れないように、上梁とガイドレールとを固定する重り枠上梁支えを更に備えることを特徴とする請求項6に記載のつり合い重りの縦枠交換用治具。   The balance weight vertical frame replacement according to claim 6, further comprising a weight frame upper beam support for fixing the upper beam and the guide rail so that the upper beam after the vertical frame is removed does not shake. jig. 請求項4に記載のつり合い重りの縦枠交換方法に使用されるつり合い重りの縦枠交換用治具であって、前面部と上面部と背面部とから垂直断面が逆J字状に形成された重り押さえ板と、前記重り押さえ板と接続されて当該重り押さえ板をガイドレールに固定するレール固定部と、前記重り押さえ板の上面部と前記つり合い重りの底面に設けられた固定具との間に取り付けられる重り押さえと、備えることを特徴とするつり合い重りの縦枠交換用治具。   5. A counterweight vertical frame replacement jig used in the counterweight vertical frame replacement method according to claim 4, wherein a vertical section is formed in an inverted J shape from a front surface portion, an upper surface portion, and a rear surface portion. A weight holding plate, a rail fixing portion that is connected to the weight holding plate and fixes the weight holding plate to the guide rail, and a fixture provided on an upper surface portion of the weight holding plate and a bottom surface of the counterweight. A jig for replacing a vertical frame of a counterweight, characterized by comprising a weight presser mounted between them. 請求項5に記載のつり合い重りの縦枠交換方法に使用されるつり合い重りの縦枠交換用治具であって、側面部と背面部と上面部とが一体に形成され、前記積層重りの上方から被せた状態で、前記側面部はガイドレールに固定される重り押さえ用固定板と、重り押さえ用固定板が取り付けられた積層重りに予め上下方向に穿設されている通し穴挿入され、前記重り押さえ用固定板の前記上面部とつり合い重りの底面とを連結固定する通りボルトと、を備えることを特徴とするつり合い重りの縦枠交換用治具。   A balance weight vertical frame replacement jig used in the balance weight vertical frame replacement method according to claim 5, wherein a side surface portion, a back surface portion, and an upper surface portion are integrally formed, and the upper portion of the stacked weight. In the state where it is covered, the side portion is inserted into a weight holding fixing plate fixed to the guide rail, and a through-hole previously drilled in the vertical direction in the laminated weight to which the weight holding fixing plate is attached, A balance weight vertical frame changing jig comprising: a bolt for connecting and fixing the upper surface portion of the weight holding fixing plate and the bottom surface of the balance weight.
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