JP2016123248A - coil - Google Patents

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JP2016123248A
JP2016123248A JP2014263427A JP2014263427A JP2016123248A JP 2016123248 A JP2016123248 A JP 2016123248A JP 2014263427 A JP2014263427 A JP 2014263427A JP 2014263427 A JP2014263427 A JP 2014263427A JP 2016123248 A JP2016123248 A JP 2016123248A
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concentric winding
coil
coil side
radial direction
slot
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清隆 古賀
Kiyotaka Koga
清隆 古賀
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Aisin AW Co Ltd
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Aisin AW Co Ltd
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Abstract

PROBLEM TO BE SOLVED: To actualize a coil such that when the coil is formed by using a plurality of concentric winding parts, the number of coil side parts arranged radially in one slot can be easily made odd-numbered.SOLUTION: One concentric winding part 10 is represented as a first concentric winding part, the concentric winding part 10 having a second coil side part arranged in a slot where a first coil side part of the first concentric winding part is arranged is represented as a second concentric winding part, and a concentric winding part 10 having a first coil side part arranged in a slot where a second coil side part of the first concentric winding part is arranged is represented as a third concentric winding part. An outer connection part 70 of the first concentric winding part is connected to an outer connection part 70 of one of the second concentric winding part and the third concentric winding part through a first connection member 91, and an inner connection part 71 of the first concentric winding part is connected to an inner connection part 71 of the other of the second concentric winding part and the third concentric winding part through a second connection member 92.SELECTED DRAWING: Figure 2

Description

本発明は、軸方向及び径方向に延びるスロットが周方向に複数分散配置されているコアに巻装されるコイルに関する。   The present invention relates to a coil wound around a core in which a plurality of slots extending in the axial direction and the radial direction are distributed in the circumferential direction.

上記のようなコイルとして、特開2012−125043号公報(特許文献1)に記載されたものが知られている。特許文献1には、一対のスロット間に複数回巻回される同芯巻部を複数用いて、コイルを形成する技術が記載されている。具体的には、特許文献1の第1の実施形態に記載の構成では、当該文献の図7に示されるような平角導体を5周巻回して形成される同芯巻部を用いる。この同芯巻部は、周方向の一方側と他方側のそれぞれに5本のコイル辺部を有し、当該文献の図10に示されるように、当該5本のコイル辺部は、スロット内において径方向に沿って隙間をあけながら一列に並ぶように配置される。そして、1つのスロット内に形成される5個の隙間のそれぞれに、同相の他の同芯巻部の5本のコイル辺部が配置される。この結果、1つのスロットには、合計で10本のコイル辺部が径方向に並んで配置される。   As such a coil, one described in Japanese Patent Application Laid-Open No. 2012-125043 (Patent Document 1) is known. Patent Document 1 describes a technique for forming a coil by using a plurality of concentric winding portions that are wound a plurality of times between a pair of slots. Specifically, in the configuration described in the first embodiment of Patent Document 1, a concentric winding part formed by winding a flat conductor as shown in FIG. The concentric winding portion has five coil sides on each of one side and the other side in the circumferential direction, and as shown in FIG. 10 of the document, the five coil sides are arranged in the slots. Are arranged in a row with a gap along the radial direction. In each of the five gaps formed in one slot, the five coil side portions of the other concentric winding portions of the same phase are arranged. As a result, a total of 10 coil sides are arranged in one slot in the radial direction.

特開2012−125043号公報(段落0040、図7、図10)JP 2012-125043 (paragraph 0040, FIG. 7, FIG. 10)

ところで、コイルが回転電機用のコイルである場合に、回転電機が発生可能なトルクや回転電機に発生する逆起電力の大きさは、1つのスロットに配置されるコイル辺部の本数に応じて変化する。そのため、所望の回転電機の特性を得るために、1つのスロット内において径方向に並んで配置されるコイル辺部の本数(ターン数)を、奇数にすることが望ましい場合がある。しかしながら、特許文献1に記載の構成では、1つのスロット内において径方向に並んで配置されるコイル辺部の本数は常に偶数となるため、上記のような要求を適切に満たすことができない。   By the way, when the coil is a coil for a rotating electrical machine, the torque that can be generated by the rotating electrical machine and the magnitude of the back electromotive force generated in the rotating electrical machine depend on the number of coil sides arranged in one slot. Change. Therefore, in order to obtain desired characteristics of the rotating electrical machine, it may be desirable that the number of coil side portions (number of turns) arranged in the radial direction in one slot be an odd number. However, in the configuration described in Patent Document 1, the number of coil sides arranged in the radial direction in one slot is always an even number, and thus the above requirement cannot be satisfied appropriately.

そこで、複数の同芯巻部を用いてコイルを形成する場合に、1つのスロット内において径方向に並んで配置されるコイル辺部の本数を奇数とすることが容易なコイルの実現が望まれる。   Therefore, when a coil is formed using a plurality of concentric winding portions, it is desired to realize a coil in which the number of coil side portions arranged in the radial direction in one slot can be an odd number. .

上記に鑑みた、軸方向及び径方向に延びるスロットが周方向に複数分散配置されているコアに巻装されるコイルの特徴構成は、一対の前記スロット間に複数回巻回される同芯巻部を複数備え、前記同芯巻部のそれぞれは、前記周方向の一方側に配置される複数本の第一コイル辺部と、前記周方向の他方側に配置され且つ前記第一コイル辺部よりも1本少ない本数の第二コイル辺部とを、前記スロットの内部に配置されるコイル辺部として備えると共に、互いに異なる前記スロット内に配置される前記第一コイル辺部と前記第二コイル辺部とを前記コアに対して前記軸方向の外側において接続する複数本の渡り部を備え、1つの前記スロットには、前記第一コイル辺部と前記第二コイル辺部とが前記径方向に交互に配置され、前記スロット内の前記径方向の最も外側の層に配置される前記第一コイル辺部である最外層コイル辺部の、前記渡り部との接続部とは反対側の端部に、第一接続部材を接続するための外側接続部が設けられると共に、前記スロット内の前記径方向の最も内側の層に配置される前記第一コイル辺部である最内層コイル辺部の、前記渡り部との接続部とは反対側の端部に、第二接続部材を接続するための内側接続部が設けられ、1つの前記同芯巻部を第一同芯巻部とし、前記第一同芯巻部の前記第一コイル辺部が配置される前記スロットに前記第二コイル辺部が配置される前記同芯巻部を第二同芯巻部とし、前記第一同芯巻部の前記第二コイル辺部が配置される前記スロットに前記第一コイル辺部が配置される前記同芯巻部を第三同芯巻部として、前記第一同芯巻部の前記外側接続部は、前記第二同芯巻部及び前記第三同芯巻部の一方の前記外側接続部に前記第一接続部材を介して接続され、前記第一同芯巻部の前記内側接続部は、前記第二同芯巻部及び前記第三同芯巻部の他方の前記内側接続部に前記第二接続部材を介して接続されている点にある。   In view of the above, the characteristic configuration of the coil wound around the core in which a plurality of axially and radially extending slots are distributed in the circumferential direction is a concentric winding wound a plurality of times between the pair of slots. Each of the concentric winding portions includes a plurality of first coil side portions disposed on one side in the circumferential direction, and the first coil side portion disposed on the other side in the circumferential direction. The first coil side part and the second coil arranged in different slots are provided with a second coil side part less than the number of second coil side parts as coil side parts arranged inside the slot. A plurality of crossing portions for connecting side portions to the core on the outer side in the axial direction, and the first coil side portion and the second coil side portion in the radial direction in one slot. Alternately arranged in the slots The first connection member is connected to the end of the outermost coil side that is the first coil side that is arranged in the outermost layer in the radial direction, on the opposite side of the connection with the crossover. An outer connection portion for the innermost coil side portion, which is the first coil side portion disposed in the radially innermost layer in the slot, and a connection portion with the transition portion An inner connection portion for connecting the second connection member is provided at the opposite end portion, and the one concentric winding portion is defined as a first concentric winding portion, and the first concentric winding portion is configured as the first concentric winding portion. The concentric winding portion in which the second coil side portion is disposed in the slot in which the coil side portion is disposed is defined as a second concentric winding portion, and the second coil side portion of the first concentric winding portion is disposed. The first concentric winding, wherein the concentric winding portion in which the first coil side portion is disposed in the slot is defined as a third concentric winding portion. The outer connection portion is connected to the outer connection portion of one of the second concentric winding portion and the third concentric winding portion via the first connection member, and the first concentric winding portion The inner connection portion is connected to the other inner connection portion of the second concentric winding portion and the third concentric winding portion via the second connection member.

上記の特徴構成によれば、1つの同芯巻部に備えられる第二コイル辺部の本数が、1つの同芯巻部に備えられる第一コイル辺部の本数よりも1本少ないため、1つの同芯巻部に備えられる第一コイル辺部の本数と、1つの同芯巻部に備えられる第二コイル辺部の本数との和は、常に奇数となる。よって、第一コイル辺部と第二コイル辺部とが径方向に交互に配置されるスロット内における、径方向に並んで配置されるコイル辺部の本数を、容易に奇数とすることができる。すなわち、1つの同芯巻部の第一コイル辺部が配置されるスロットに他の同芯巻部の第二コイル辺部が配置されるように、複数の同芯巻部を周方向に分散配置することで、1つのスロット内において径方向に並んで配置されるコイル辺部の本数を奇数とすることが可能である。よって、1層単位で巻装されるコイルを別途用いる場合等に比べて容易に、1つのスロット内において径方向に並んで配置されるコイル辺部の本数が奇数のコイルを実現することができる。
また、上記の特徴構成によれば、第一接続部材と第二接続部材とを用いて、同芯巻部のそれぞれを、周方向の両側に配置される接続対象の同芯巻部のそれぞれに対して適切に接続することができる。そして、このように同芯巻部間の接続を他部材で行う場合には、コイルを形成するために必要な同芯巻部の種類を低減することが容易となり、例えば1種類の同芯巻部のみを用いてコイルを形成することも可能となる。この結果、生産性の向上や製造コストの低減を図ることが可能となる。
According to said characteristic structure, since the number of the 2nd coil side parts with which one concentric winding part is equipped is one less than the number of the 1st coil side parts with which one concentric winding part is provided, 1 The sum of the number of first coil side parts provided in one concentric winding part and the number of second coil side parts provided in one concentric winding part is always an odd number. Therefore, the number of the coil side parts arranged side by side in the radial direction in the slot in which the first coil side parts and the second coil side parts are alternately arranged in the radial direction can be easily set to an odd number. . That is, a plurality of concentric winding parts are distributed in the circumferential direction so that the second coil side part of the other concentric winding part is arranged in the slot in which the first coil side part of one concentric winding part is arranged. By arranging, the number of coil sides arranged in the radial direction in one slot can be made odd. Therefore, it is possible to easily realize a coil having an odd number of coil side portions arranged in the radial direction in one slot as compared with a case where a coil wound in units of one layer is separately used. .
Moreover, according to said characteristic structure, each of a concentric winding part is used for each of the concentric winding part of the connection object arrange | positioned at the both sides of the circumferential direction using a 1st connection member and a 2nd connection member. It is possible to connect appropriately. And when connecting between concentric winding parts by other members in this way, it becomes easy to reduce the kind of concentric winding parts required in order to form a coil, for example, one kind of concentric windings. It is also possible to form a coil using only the part. As a result, it is possible to improve productivity and reduce manufacturing costs.

本発明の実施形態に係るステータの斜視図である。It is a perspective view of the stator which concerns on embodiment of this invention. 本発明の実施形態に係る同芯巻セットの斜視図である。It is a perspective view of the concentric winding set which concerns on embodiment of this invention. 本発明の実施形態に係る同相の2つの同芯巻セットの斜視図である。It is a perspective view of the two concentric winding sets of the same phase which concerns on embodiment of this invention. 本発明の実施形態に係る同芯巻部の軸方向視図である。It is an axial view of the concentric winding part which concerns on embodiment of this invention. 本発明の実施形態に係る同芯巻部の斜視図である。It is a perspective view of the concentric winding part which concerns on embodiment of this invention. 本発明の実施形態に係るステータの一部の断面図である。It is a partial sectional view of a stator concerning an embodiment of the present invention. 本発明の実施形態に係るステータの一部の断面図である。It is a partial sectional view of a stator concerning an embodiment of the present invention. 本発明のその他の実施形態に係るステータの一部の断面図である。FIG. 5 is a partial cross-sectional view of a stator according to another embodiment of the present invention.

本発明に係るコイルの実施形態について、図面を参照して説明する。ここでは、本発明に係るコイルを、図1に示すように、回転電機のステータ1に巻装されるコイル3に適用した場合を例として説明する。すなわち、本実施形態では、コイル3が巻装されるコア20は、ステータ1のコア(ステータコア)である。なお、「回転電機」は、モータ(電動機)、ジェネレータ(発電機)、及び必要に応じてモータ及びジェネレータの双方の機能を果たすモータ・ジェネレータのいずれをも含む概念として用いている。   An embodiment of a coil according to the present invention will be described with reference to the drawings. Here, the case where the coil according to the present invention is applied to a coil 3 wound around a stator 1 of a rotating electrical machine as shown in FIG. 1 will be described as an example. That is, in this embodiment, the core 20 around which the coil 3 is wound is the core (stator core) of the stator 1. The “rotary electric machine” is used as a concept including any of a motor (electric motor), a generator (generator), and a motor / generator functioning as both a motor and a generator as necessary.

以下の説明では、特に区別して明記している場合を除き、「軸方向L」、「周方向C」、及び「径方向R」は、コア20の軸心を基準として定義している。ここで、コア20の軸心は、コア20の円筒状の内周面21の軸心であり、コア20の外周面22(取付用の突出部がある場合には当該突出部を除く円筒状の部分)の軸心でもある。「軸第一方向L1」は、軸方向Lにおける一方側へ向かう方向を表し、「軸第二方向L2」は、軸方向Lにおける他方側へ向かう方向(軸第一方向L1とは反対方向)を表す。「周第一方向C1」は、周方向Cにおける一方側へ向かう方向を表し、「周第二方向C2」は、周方向Cにおける他方側へ向かう方向(周第一方向C1とは反対方向)を表す。ここでは、図1に示すように、軸第一方向L1側から軸方向Lに沿って見た場合の時計回り方向が、周第一方向C1である。   In the following description, the “axial direction L”, “circumferential direction C”, and “radial direction R” are defined with reference to the axial center of the core 20 unless otherwise specified. Here, the axis of the core 20 is the axis of the cylindrical inner peripheral surface 21 of the core 20, and the outer peripheral surface 22 of the core 20 (if there is a mounting projection, the cylindrical shape excluding the projection) It is also the axis of the part. “Axial first direction L1” represents a direction toward one side in the axial direction L, and “Axial second direction L2” represents a direction toward the other side in the axial direction L (a direction opposite to the axial first direction L1). Represents. The “circumferential first direction C1” represents a direction toward one side in the circumferential direction C, and the “circumferential second direction C2” represents a direction toward the other side in the circumferential direction C (a direction opposite to the circumferential first direction C1). Represents. Here, as shown in FIG. 1, the clockwise direction when viewed along the axial direction L from the axial first direction L1 side is the circumferential first direction C1.

以下では、コイル3がコア20に巻装された状態(図1に示す状態)を想定し、軸方向L、周方向C、及び径方向Rの各方向を用いてコイル3についての説明を行う。また、本明細書では、寸法、配置方向、配置位置等に関する用語(例えば、平行等)は、誤差(製造上許容され得る程度の誤差)による差異を有する状態も含む概念として用いている。   In the following, assuming that the coil 3 is wound around the core 20 (the state shown in FIG. 1), the coil 3 will be described using the axial direction L, the circumferential direction C, and the radial direction R. . Further, in this specification, terms relating to dimensions, arrangement direction, arrangement position, and the like (for example, parallel) are used as a concept including a state having a difference due to an error (an error that is acceptable in manufacturing).

1.ステータの全体構成
ステータ1は、図1に示すように、コア20と、コア20に巻装されるコイル3とを備えている。ステータ1は、回転界磁型の回転電機に用いられるステータであり、電機子として機能する。コア20に対して径方向Rの内側には、永久磁石や電磁石等を備えた界磁としてのロータ(図示せず)が配置され、ステータ1から発生する回転磁界によりロータが回転する。本実施形態では、ステータ1は、三相交流(多相交流の一例)で駆動される回転電機のステータであり、U相コイル、V相コイル、及びW相コイルの3つの相コイルを備えたコイル3が、コア20に巻装される。コア20は、磁性材料を用いて形成される。例えば、複数枚の磁性体板(例えば、ケイ素鋼板等の電磁鋼板)を積層してコア20が形成され、或いは、磁性材料の粉体を加圧成形してなる圧粉材を主な構成要素としてコア20が形成される。
1. Overall Configuration of Stator The stator 1 includes a core 20 and a coil 3 wound around the core 20 as shown in FIG. The stator 1 is a stator used in a rotating field type rotating electric machine, and functions as an armature. Inside the radial direction R with respect to the core 20, a rotor (not shown) as a field magnet having a permanent magnet, an electromagnet, or the like is disposed, and the rotor is rotated by a rotating magnetic field generated from the stator 1. In the present embodiment, the stator 1 is a stator of a rotating electrical machine that is driven by three-phase alternating current (an example of multi-phase alternating current), and includes three phase coils: a U-phase coil, a V-phase coil, and a W-phase coil. The coil 3 is wound around the core 20. The core 20 is formed using a magnetic material. For example, a core 20 is formed by laminating a plurality of magnetic plates (for example, electromagnetic steel plates such as silicon steel plates), or a compact material formed by pressing a magnetic material powder is a main component. As a result, the core 20 is formed.

コア20には、軸方向L及び径方向Rに延びるスロット40が、周方向Cに複数分散配置されている。スロット40のそれぞれは、軸方向Lの両側及び径方向Rの内側に開口部を有する。複数のスロット40は、周方向Cに沿って一定間隔で配置されている。本実施形態では、U相用のスロット40、V相用のスロット40、及びW相用のスロット40が、周方向Cに沿って繰り返し現れるように配置されている。本実施形態では、毎極毎相あたりのスロット数が“2”であり、コア20には、各相用のスロット40が周方向Cに沿って2つずつ繰り返し現れるように配置されている。また、本実施形態では、毎相あたりの磁極数が“8”(磁極対数が“4”)であり、コア20には合計で48(=2×8×3)個のスロット40が配置されている。周方向Cに隣接する2つのスロット40の間にはティース23が形成される。ティース23のそれぞれは、コア20における環状部(ヨーク部)から径方向Rの内側に延びるように形成される。コア20の内周面21は、複数のティース23のそれぞれの径方向Rの内側の端面を含む円筒状の仮想面である。   In the core 20, a plurality of slots 40 extending in the axial direction L and the radial direction R are distributed in the circumferential direction C. Each of the slots 40 has openings on both sides in the axial direction L and on the inner side in the radial direction R. The plurality of slots 40 are arranged at regular intervals along the circumferential direction C. In the present embodiment, the U-phase slot 40, the V-phase slot 40, and the W-phase slot 40 are arranged so as to repeatedly appear in the circumferential direction C. In the present embodiment, the number of slots per phase per pole is “2”, and the core 20 is arranged so that two slots 40 for each phase repeatedly appear along the circumferential direction C. In this embodiment, the number of magnetic poles per phase is “8” (the number of magnetic pole pairs is “4”), and the core 20 has a total of 48 (= 2 × 8 × 3) slots 40. ing. A tooth 23 is formed between two slots 40 adjacent to each other in the circumferential direction C. Each of the teeth 23 is formed to extend inward in the radial direction R from an annular portion (yoke portion) in the core 20. The inner peripheral surface 21 of the core 20 is a cylindrical virtual surface including the inner end surfaces in the radial direction R of the plurality of teeth 23.

2.コイルの構成
コイル3は、線状の導体である線状導体4(図4、図5参照)を用いて形成される。線状導体4は、銅やアルミニウム等の導電性を有する材料を用いて形成され、線状導体4の表面には、樹脂等の電気的絶縁性を有する材料からなる絶縁皮膜が形成されている。本実施形態では、延在方向に直交する断面の形状が矩形状の線状導体4(すなわち、平角線)を用いている。ここで、「矩形状」には、角部が円弧状の矩形や、内角の大きさと90度との差の絶対値が予め定められた角度(例えば、5度や10度等)未満の矩形を含む。
2. Coil Configuration The coil 3 is formed by using a linear conductor 4 (see FIGS. 4 and 5) that is a linear conductor. The linear conductor 4 is formed using a conductive material such as copper or aluminum, and an insulating film made of an electrically insulating material such as a resin is formed on the surface of the linear conductor 4. . In the present embodiment, a linear conductor 4 (that is, a flat wire) having a rectangular cross section perpendicular to the extending direction is used. Here, the “rectangular shape” includes a rectangle whose corners are arc-shaped, or a rectangle whose absolute value of the difference between the size of the inner angle and 90 degrees is less than a predetermined angle (for example, 5 degrees or 10 degrees). including.

コイル3は、一対のスロット40間に複数回巻回される同芯巻部10(言い換えれば、単コイル部又は重ね巻部)を複数備えている。同芯巻部10は、コア20に巻装される前に螺旋状に成形されるカセットコイルである。本実施形態では、一本の連続する線状導体4を成形することで、1つの同芯巻部10が形成されている。よって、同芯巻部10の各部は、1本の連続する線状導体4における延在方向の互いに異なる部分により形成される。なお、線状導体4について「連続」とは、継ぎ目なく延在方向に一体に形成されていることを意味する。本実施形態では、コイル3を構成する複数の同芯巻部10には、図4及び図5に示すような種類の同芯巻部10が含まれる。本例では、図4及び図5に示すような1種類の同芯巻部10を用いてコイル3が形成されている。なお、ここでの「種類」は、後述するコイル辺部30及び渡り部50の構成が同一であることを意味する。すなわち、例えば電源端子や中性点等と接続される同芯巻部10は、他の同芯巻部10と端部の構成が異なる場合があるが、そのような場合であってもコイル辺部30及び渡り部50の構成が同一であれば、同一の種類の同芯巻部10であるとする。なお、本明細書では、電源端子や中性点等との接続構成については図示や説明を省略する。   The coil 3 includes a plurality of concentric winding portions 10 (in other words, a single coil portion or a lap winding portion) that are wound a plurality of times between a pair of slots 40. The concentric winding part 10 is a cassette coil formed in a spiral shape before being wound around the core 20. In the present embodiment, one concentric winding portion 10 is formed by molding one continuous linear conductor 4. Accordingly, each part of the concentric winding part 10 is formed by different parts in the extending direction of one continuous linear conductor 4. Note that “continuous” for the linear conductor 4 means that the linear conductor 4 is integrally formed in the extending direction without a joint. In the present embodiment, the plurality of concentric winding portions 10 constituting the coil 3 include the types of concentric winding portions 10 as shown in FIGS. 4 and 5. In this example, the coil 3 is formed using one type of concentric winding part 10 as shown in FIG.4 and FIG.5. Here, “type” means that the configurations of the coil side portion 30 and the crossover portion 50 described later are the same. That is, for example, the concentric winding portion 10 connected to the power supply terminal, the neutral point, or the like may have a different configuration from the other concentric winding portion 10, but even in such a case, the coil side If the structure of the part 30 and the crossover part 50 is the same, it will be set as the same kind of concentric winding part 10. FIG. In the present specification, illustration and description of the connection configuration with the power supply terminal, the neutral point, and the like are omitted.

図5に示すように、同芯巻部10のそれぞれは、周第一方向C1側に配置される複数本の第一コイル辺部31と、周第二方向C2側に配置され且つ第一コイル辺部31よりも1本少ない本数の第二コイル辺部32とを、スロット40の内部に配置されるコイル辺部30として備えている。コイル辺部30は、図7に示すように、スロット40内を軸方向Lに平行に延びるように配置される。本実施形態では、同芯巻部10のそれぞれは、複数本の第二コイル辺部32を備えている。また、本実施形態では、1つの同芯巻部10に備えられる第一コイル辺部31と第二コイル辺部32とは、磁極ピッチ(本例では、スロット40の配設ピッチの6倍)だけ互いに離れた一対のスロット40に分かれて配置される。すなわち、本実施形態では、同芯巻部10は、磁極ピッチ(スロット40の配設ピッチの6倍)だけ互いに離れた一対のスロット40間に巻回される。そして、スロット40と同数(本例では48個)の同芯巻部10を、周方向Cの一方側にスロット40の配設ピッチ分ずつずらしながら配置することで、コイル3が形成される。   As shown in FIG. 5, each of the concentric winding portions 10 includes a plurality of first coil side portions 31 arranged on the circumferential first direction C1 side, and a first coil arranged on the circumferential second direction C2 side. The number of second coil side portions 32, which is one less than the side portion 31, is provided as the coil side portion 30 disposed inside the slot 40. As shown in FIG. 7, the coil side portion 30 is disposed so as to extend in the slot 40 in parallel with the axial direction L. In the present embodiment, each of the concentric winding parts 10 includes a plurality of second coil side parts 32. Moreover, in this embodiment, the 1st coil side part 31 and the 2nd coil side part 32 with which one concentric winding part 10 is provided are magnetic pole pitches (in this example, 6 times the arrangement pitch of the slot 40). Only a pair of slots 40 separated from each other are arranged. That is, in this embodiment, the concentric winding part 10 is wound between a pair of slots 40 separated from each other by a magnetic pole pitch (six times the arrangement pitch of the slots 40). And the coil 3 is formed by arrange | positioning the same number (48 in this example) concentric winding part 10 as the slot 40, shifting by the arrangement | positioning pitch of the slot 40 to the one side of the circumferential direction C. FIG.

本実施形態では、同芯巻部10は、偶数本の第一コイル辺部31と、第一コイル辺部31の本数よりも一本少ない奇数本の第二コイル辺部32とを備えている。本例では、図5に示すように、同芯巻部10は、4本の第一コイル辺部31と3本の第二コイル辺部32とを備えている。ここで、1つの同芯巻部10が備えるコイル辺部30の総数(本例では7本)の半数を、同芯巻部10の巻回数とすると、本例では同芯巻部10の巻回数は“3.5”である。1つの同芯巻部10が備える全ての第一コイル辺部31は、互いに同一のスロット40に配置される。また、1つの同芯巻部10が備える全ての第二コイル辺部32は、互いに同一のスロット40(但し、当該同芯巻部10の第一コイル辺部31が配置されるスロットとは異なるスロット)に配置される。   In the present embodiment, the concentric winding portion 10 includes an even number of first coil side portions 31 and an odd number of second coil side portions 32 that is one less than the number of first coil side portions 31. . In this example, as shown in FIG. 5, the concentric winding part 10 includes four first coil side parts 31 and three second coil side parts 32. Here, when the half of the total number of coil side portions 30 provided in one concentric winding portion 10 (seven in this example) is the number of turns of the concentric winding portion 10, the winding of the concentric winding portion 10 is used in this example. The number of times is “3.5”. All the first coil side portions 31 included in one concentric winding portion 10 are disposed in the same slot 40. Further, all the second coil side portions 32 provided in one concentric winding portion 10 are different from each other in the same slot 40 (however, different from the slot in which the first coil side portion 31 of the concentric winding portion 10 is disposed). Slot).

同芯巻部10のそれぞれは、互いに異なるスロット40内に配置される第一コイル辺部31と第二コイル辺部32とをコア20に対して軸方向Lの外側において接続する複数本の渡り部50を備えている。ここで、コア20に対して軸第一方向L1側に備えられる渡り部50を第一渡り部51とし、コア20に対して軸第二方向L2側に備えられる渡り部50を第二渡り部52とする。各相の第一渡り部51の集合により、コア20から軸第一方向L1側に突出するコイルエンド部の少なくとも一部が形成され、各相の第二渡り部52の集合により、コア20から軸第二方向L2側に突出するコイルエンド部の少なくとも一部が形成される。なお、本明細書では、互いに異なる同芯巻部10のそれぞれのコイル辺部30同士をコア20に対して軸方向Lの外側において接続する導体(後述する第一接続部材91や第二接続部材92等)は、渡り部50に含めない。   Each of the concentric winding portions 10 includes a plurality of bridges that connect the first coil side portion 31 and the second coil side portion 32 disposed in different slots 40 to the core 20 on the outer side in the axial direction L. Part 50 is provided. Here, the transition part 50 provided on the axial first direction L1 side with respect to the core 20 is defined as a first transition part 51, and the transition part 50 provided on the axial second direction L2 side with respect to the core 20 is defined as the second transition part. 52. At least a part of the coil end portion protruding from the core 20 toward the first axial direction L1 side is formed by the set of the first transition portions 51 of each phase, and from the core 20 by the set of the second transition portions 52 of each phase. At least a part of the coil end portion protruding toward the second axial direction L2 is formed. In the present specification, the conductors (the first connecting member 91 and the second connecting member described later) that connect the coil side portions 30 of the different concentric winding portions 10 to the core 20 on the outer side in the axial direction L are used. 92, etc.) are not included in the crossover section 50.

図7に示すように、1つのスロット40には、第一コイル辺部31と第二コイル辺部32とが径方向Rに交互に配置される。すなわち、1つのスロット40には、複数本のコイル辺部30が配置される。1つのスロット40に配置される複数本のコイル辺部30は、径方向Rに沿って一列に並んで配置される。1本のコイル辺部30の径方向Rの配置領域を1層とすると、各スロット40には、コイル辺部30が複数の層に分かれて配置される。1つのスロット40には、1つの同芯巻部10が備える全ての第一コイル辺部31と、別の1つの同芯巻部10が備える全ての第二コイル辺部32とが配置される。ここで、1つの同芯巻部10が備える第二コイル辺部32の本数は、1つの同芯巻部10が備える第一コイル辺部31の本数よりも1本少ない。そのため、図7に示すように、1つのスロット40には、合計で3以上の奇数本(本例では7本)のコイル辺部30が配置される。なお、本実施形態では、スロット40の配設ピッチの6倍(すなわち磁極ピッチ)だけ周方向Cに互いに離間して配置された一対の同芯巻部10のうちの、一方の同芯巻部10の第一コイル辺部31と、他方の同芯巻部10の第二コイル辺部32とが、互いに同一のスロット40内に配置される。   As shown in FIG. 7, the first coil side portions 31 and the second coil side portions 32 are alternately arranged in the radial direction R in one slot 40. That is, a plurality of coil side portions 30 are arranged in one slot 40. The plurality of coil sides 30 arranged in one slot 40 are arranged in a line along the radial direction R. Assuming that the arrangement region in the radial direction R of one coil side 30 is one layer, the coil side 30 is divided into a plurality of layers in each slot 40. All the first coil side parts 31 provided in one concentric winding part 10 and all the second coil side parts 32 provided in another one concentric winding part 10 are arranged in one slot 40. . Here, the number of second coil side portions 32 included in one concentric winding portion 10 is one less than the number of first coil side portions 31 included in one concentric winding portion 10. Therefore, as shown in FIG. 7, a total of an odd number of three or more (7 in this example) coil side portions 30 are arranged in one slot 40. In the present embodiment, one concentric winding portion of the pair of concentric winding portions 10 that are spaced apart from each other in the circumferential direction C by six times the arrangement pitch of the slots 40 (that is, the magnetic pole pitch). Ten first coil side portions 31 and the second coil side portion 32 of the other concentric winding portion 10 are disposed in the same slot 40.

スロット40内の径方向Rの最も外側の層である最外層と、スロット40内の径方向Rの最も内側の層である最内層とのそれぞれには、第一コイル辺部31が配置される。ここで、スロット40内の最外層に配置される第一コイル辺部31を最外層コイル辺部38とし、スロット40内の最内層に配置される第一コイル辺部31を最内層コイル辺部39とする。スロット40内の最外層及び最内層を除く中間層のそれぞれには、第一コイル辺部31及び第二コイル辺部32のいずれかが配置される。本実施形態では、1つのスロット40には、第一コイル辺部31と第二コイル辺部32とが、1本ずつ径方向Rに交互に配置される。すなわち、スロット40内の複数の層について、最外層(第一層)から径方向Rの内側に向かって順に“1”から層番号を付した場合に、本実施形態では、第M層(Mは1以上の奇数)に第一コイル辺部31が配置され、第N層(Nは2以上の偶数)に第二コイル辺部32が配置される。   The first coil side portion 31 is disposed in each of the outermost layer that is the outermost layer in the radial direction R in the slot 40 and the innermost layer that is the innermost layer in the radial direction R in the slot 40. . Here, the first coil side portion 31 disposed in the outermost layer in the slot 40 is defined as the outermost layer coil side portion 38, and the first coil side portion 31 disposed in the innermost layer in the slot 40 is defined as the innermost layer coil side portion. 39. One of the first coil side 31 and the second coil side 32 is arranged in each of the outermost layer and the intermediate layer excluding the innermost layer in the slot 40. In the present embodiment, in each slot 40, the first coil side portions 31 and the second coil side portions 32 are alternately arranged in the radial direction R one by one. That is, in the present embodiment, when a plurality of layers in the slot 40 are numbered sequentially from “1” toward the inside in the radial direction R from the outermost layer (first layer), the Mth layer (M 1 is an odd number of 1 or more), the first coil side part 31 is arranged, and the second coil side part 32 is arranged in the Nth layer (N is an even number of 2 or more).

具体的には、図6に示すように、1つの同芯巻部10が備える複数本の第一コイル辺部31は、径方向Rに隣接する2つの第一コイル辺部31の間に1層分の空間が形成されるように、径方向Rに沿って隙間をあけながら一列に並んで配置される。そして、当該隙間のそれぞれに、同相の他の同芯巻部10が備える第二コイル辺部32が配置される。この結果、1つの同芯巻部10が備える第二コイル辺部32のそれぞれは、他の同芯巻部10の第一コイル辺部31によって径方向Rの両側から挟まれるように配置される。なお、図6では、同芯巻部10のコア20に対する配置構成の理解を容易にすべく、互いにスロット40の配設ピッチ分だけ周方向Cにずらして配置される2つの同芯巻部10のそれぞれの、第一コイル辺部31及び第二コイル辺部32のみを示している。また、図6において渡り部50を示す二点鎖線は、同一の同芯巻部10に備えられる第一コイル辺部31と第二コイル辺部32との組み合わせを示すためのものであり、渡り部50の形状を表しているわけではない。   Specifically, as shown in FIG. 6, the plurality of first coil side portions 31 included in one concentric winding portion 10 is 1 between two first coil side portions 31 adjacent to each other in the radial direction R. They are arranged in a line with a gap along the radial direction R so that a space for the layers is formed. And the 2nd coil side part 32 with which the other concentric winding part 10 of the same phase is provided in each of the said clearance gap is arrange | positioned. As a result, each of the second coil side portions 32 included in one concentric winding portion 10 is disposed so as to be sandwiched from both sides in the radial direction R by the first coil side portions 31 of the other concentric winding portions 10. . In FIG. 6, two concentric winding portions 10 that are arranged so as to be shifted in the circumferential direction C by the arrangement pitch of the slots 40 to facilitate understanding of the arrangement configuration of the concentric winding portion 10 with respect to the core 20. Only the first coil side 31 and the second coil side 32 are shown. Moreover, the two-dot chain line which shows the crossover part 50 in FIG. 6 is for showing the combination of the 1st coil side part 31 and the 2nd coil side part 32 with which the same concentric winding part 10 is equipped, The shape of the part 50 is not shown.

本実施形態では、互いに異なるスロット40内の互いに隣接する層にそれぞれ配置される第一コイル辺部31と第二コイル辺部32とが、渡り部50によって接続される。すなわち、本実施形態では、1つの同芯巻部10が備える複数のコイル辺部30のそれぞれは、線状導体4の巻回方向(電流の流れ方向)において隣接する他のコイル辺部30(すなわち、1本の渡り部50を介して接続される他のコイル辺部30)に対して隣接する層に配置される。具体的には、1つの同芯巻部10が備える複数のコイル辺部30は、線状導体4の巻回方向において最外層コイル辺部38側に配置されるコイル辺部(最外層コイル辺部38を含む)から順に、最外層から1層ずつ径方向Rの内側にずらしながら配置される。   In the present embodiment, the first coil side portion 31 and the second coil side portion 32 that are respectively arranged in mutually adjacent layers in different slots 40 are connected by the crossover portion 50. That is, in the present embodiment, each of the plurality of coil side portions 30 included in one concentric winding portion 10 is adjacent to another coil side portion 30 (in the direction of current flow) of the linear conductor 4 (current flow direction). That is, it is arranged in a layer adjacent to another coil side portion 30) connected via one crossover portion 50. Specifically, the plurality of coil side portions 30 included in one concentric winding portion 10 are coil side portions (outermost layer coil sides) arranged on the outermost layer coil side portion 38 side in the winding direction of the linear conductor 4. In order from the outermost layer one by one from the outermost layer to the inside in the radial direction R.

上記のように、本実施形態では、渡り部50のそれぞれは、互いに異なるスロット40内の互いに隣接する層にそれぞれ配置される第一コイル辺部31と第二コイル辺部32とを接続する。そして、図4及び図5に示すように、本実施形態では、渡り部50のそれぞれは、周方向Cにおける中間部分に、同芯巻部10を構成する線状導体4を径方向Rにオフセットさせるオフセット部を備えている。このようなオフセット部63を備えることで、渡り部50同士を互いに干渉させることなく、互いに異なるスロット40内の互いに隣接する層にそれぞれ配置される第一コイル辺部31と第二コイル辺部32とを接続するように、渡り部50のそれぞれを配置することが可能となっている。   As described above, in the present embodiment, each of the crossover portions 50 connects the first coil side portion 31 and the second coil side portion 32 that are respectively disposed in mutually adjacent layers in different slots 40. As shown in FIGS. 4 and 5, in this embodiment, each of the crossover portions 50 is offset in the radial direction R by the linear conductor 4 constituting the concentric winding portion 10 at the intermediate portion in the circumferential direction C. An offset part is provided. By providing such an offset part 63, the first coil side part 31 and the second coil side part 32 respectively disposed in mutually adjacent layers in different slots 40 without causing the crossover parts 50 to interfere with each other. Each of the crossover parts 50 can be arranged so as to be connected to each other.

具体的には、オフセット部63は、図4及び図5に示すように、渡り部50における当該オフセット部63から線状導体4の巻回方向(線状導体4の延在方向)に沿って最内層コイル辺部39側に向かう部分を、渡り部50における当該オフセット部63から線状導体4の巻回方向に沿って最外層コイル辺部38側に向かう部分に対して、径方向Rの内側にオフセットさせるように形成されている。なお、図4では、発明の理解を容易にすべく、同芯巻部10におけるコア20に対して軸第二方向L2側に配置される部分にハッチングを施している。具体的には、渡り部50は、オフセット部63から周方向Cに延びる周方向延在部として、第一周方向延在部61と第二周方向延在部62とを備えている。図5に示すように、第一周方向延在部61は、オフセット部63から線状導体4の巻回方向に沿って最内層コイル辺部39側に向かう部分であり、第二周方向延在部62は、オフセット部63から線状導体4の巻回方向に沿って最外層コイル辺部38側に向かう部分である。そして、渡り部50に設けられるオフセット部63によって、当該渡り部50の第一周方向延在部61が、当該渡り部50の第二周方向延在部62に対して径方向Rの内側にオフセットされる。なお、第一渡り部51と第二渡り部52とでは、それぞれに備えられる第一周方向延在部61と第二周方向延在部62との間の周方向Cの位置関係が逆となっている。   Specifically, as shown in FIGS. 4 and 5, the offset portion 63 extends from the offset portion 63 in the crossover portion 50 along the winding direction of the linear conductor 4 (extending direction of the linear conductor 4). The portion toward the innermost layer coil side portion 39 side is set in the radial direction R with respect to the portion toward the outermost layer coil side portion 38 side along the winding direction of the linear conductor 4 from the offset portion 63 in the crossover portion 50. It is formed so as to be offset inward. In FIG. 4, in order to facilitate understanding of the invention, a portion of the concentric winding portion 10 that is disposed on the second axial direction L2 side with respect to the core 20 is hatched. Specifically, the crossover part 50 includes a first circumferentially extending part 61 and a second circumferentially extending part 62 as circumferentially extending parts extending in the circumferential direction C from the offset part 63. As shown in FIG. 5, the first circumferentially extending portion 61 is a portion from the offset portion 63 toward the innermost coil side portion 39 along the winding direction of the linear conductor 4, and extends in the second circumferential direction. The existing portion 62 is a portion from the offset portion 63 toward the outermost coil side portion 38 along the winding direction of the linear conductor 4. Then, the first circumferential direction extending portion 61 of the transition portion 50 is located inside the radial direction R with respect to the second circumferential direction extending portion 62 of the transition portion 50 by the offset portion 63 provided in the transition portion 50. Is offset. In addition, in the 1st crossover part 51 and the 2nd crossover part 52, the positional relationship of the circumferential direction C between the 1st circumferential direction extension part 61 and the 2nd circumferential direction extension part 62 with which each is provided is reverse. It has become.

第一周方向延在部61及び第二周方向延在部62のそれぞれは、オフセット部63との接続部とは反対側の端部において、屈曲部を介してコイル辺部30に接続されている。この屈曲部は、第一周方向延在部61や第二周方向延在部62の延在方向を、コイル辺部30の延在方向(軸方向Lに平行な方向)に対して周方向Cに傾斜した方向とするための周方向屈曲部である。本実施形態では、周方向屈曲部の軸方向Lに対する屈曲角は、鋭角に設定されている。なお、コイル辺部30と周方向延在部(第一周方向延在部61又は第二周方向延在部62)との間に形成される周方向屈曲部の、軸方向Lに対する屈曲角は、径方向Rに沿った見た場合の、コイル辺部30の周方向屈曲部側の端部から軸方向Lに沿ってコア20から離れる側へ向かうベクトルと、周方向延在部の周方向屈曲部側の端部から当該周方向延在部の延在方向に沿って当該周方向延在部の反対側の端部へ向かうベクトルとのなす角(180度以下となる方の角度)である。よって、周方向屈曲部の軸方向Lに対する屈曲角が鋭角とは、上記2つのベクトルの内積が正であることを意味する。そのため、第一周方向延在部61及び第二周方向延在部62のそれぞれは、周方向Cにおいてオフセット部63側に向かうに従って軸方向Lにおける外側(コア20から離れる側)に向かう傾斜状に形成されている。そして、本実施形態では、図5に示すように、オフセット部63は、渡り部50におけるコア20から軸方向Lに最も離れる部位(頂部)に形成されている。また、本実施形態では、第一周方向延在部61及び第二周方向延在部62のそれぞれは、周方向Cの延在長さが同程度に設定されている。ここで、2つの部材の長さが「同程度」とは、それぞれの長さが同一である場合に加えて、それぞれの長さに差がある場合であっても、当該差の大きさが、長さが短い方の部材の長さよりも小さい場合を含む概念として用いている。よって、本実施形態では、オフセット部63は、渡り部50における周方向Cの中央部或いはその近傍に形成される。更に、本実施形態では、図4に示すように、第一周方向延在部61及び第二周方向延在部62のそれぞれは、軸方向Lに見て、周方向Cに沿って延びる円弧状に形成されている。なお、第一周方向延在部61の周方向Cの延在長さと、第二周方向延在部62の周方向Cの延在長さとが、上記の同程度とはならない程度に互いに異なる構成とすることも可能である。   Each of the first circumferentially extending portion 61 and the second circumferentially extending portion 62 is connected to the coil side portion 30 via a bent portion at the end opposite to the connecting portion with the offset portion 63. Yes. This bent portion is a circumferential direction of the extending direction of the first circumferential extending portion 61 and the second circumferential extending portion 62 with respect to the extending direction of the coil side portion 30 (a direction parallel to the axial direction L). It is the circumferential direction bending part for setting it as the direction inclined in C. In the present embodiment, the bending angle with respect to the axial direction L of the circumferential bending portion is set to an acute angle. In addition, the bending angle with respect to the axial direction L of the circumferentially bent portion formed between the coil side portion 30 and the circumferentially extending portion (the first circumferentially extending portion 61 or the second circumferentially extending portion 62). Is a vector extending from the end of the coil side portion 30 on the side of the circumferentially bent portion side to the side away from the core 20 along the axial direction L when viewed along the radial direction R, and the circumference of the circumferentially extending portion. An angle formed by a vector from the end portion on the direction bending portion side toward the end portion on the opposite side of the circumferential extending portion along the extending direction of the circumferential extending portion (an angle that is 180 degrees or less) It is. Therefore, an acute angle with respect to the axial direction L of the circumferentially bent portion means that the inner product of the two vectors is positive. Therefore, each of the first circumferential direction extending portion 61 and the second circumferential direction extending portion 62 is inclined toward the outer side (the side away from the core 20) in the axial direction L as it goes to the offset portion 63 side in the circumferential direction C. Is formed. And in this embodiment, as shown in FIG. 5, the offset part 63 is formed in the site | part (top part) most distant from the core 20 in the crossover part 50 in the axial direction L. As shown in FIG. Further, in the present embodiment, the first circumferential direction extending portion 61 and the second circumferential direction extending portion 62 are set to have the same length in the circumferential direction C. Here, the length of the two members is “same”, in addition to the case where each length is the same, even if there is a difference in each length, the magnitude of the difference is This is used as a concept including a case where the length is shorter than the length of the shorter member. Therefore, in this embodiment, the offset part 63 is formed in the center part of the circumferential direction C in the crossover part 50, or its vicinity. Furthermore, in this embodiment, as shown in FIG. 4, each of the first circumferential direction extending portion 61 and the second circumferential direction extending portion 62 is a circle extending along the circumferential direction C when viewed in the axial direction L. It is formed in an arc shape. In addition, the extension length of the circumferential direction C of the 1st circumferential direction extension part 61 and the extension length of the circumferential direction C of the 2nd circumferential direction extension part 62 mutually differ to such an extent that it does not become said same grade. A configuration is also possible.

第一周方向延在部61及び第二周方向延在部62のそれぞれの径方向Rの配置位置は、上記の周方向屈曲部を介して接続されるコイル辺部30の径方向Rの位置に応じて設定される。具体的には、第一周方向延在部61及び第二周方向延在部62の径方向Rの並び順が、それぞれが接続されるコイル辺部30の径方向Rの並び順と等しくなるように、第一周方向延在部61及び第二周方向延在部62のそれぞれの径方向Rの配置位置が設定される。よって、図4及び図5に示すように、第一渡り部51及び第二渡り部52のそれぞれについて、第一周方向延在部61と第二周方向延在部62とが1本ずつ径方向Rに交互に(但し、周方向Cの互いに異なる位置に)配置される。そして、径方向Rに隣接する2つの第一周方向延在部61の間の隙間に、他の同芯巻部の第二周方向延在部62が配置されると共に、径方向Rに隣接する2つの第二周方向延在部62の間の隙間に、他の同芯巻部の第一周方向延在部61が配置される。これにより、渡り部50同士を互いに干渉させることなく、複数の同芯巻部10を周方向Cの一方側にスロット40の配設ピッチ分ずつずらしながら配置することが可能となっている。   The arrangement positions in the radial direction R of the first circumferential extending portion 61 and the second circumferential extending portion 62 are the positions in the radial direction R of the coil side portions 30 connected via the circumferential bent portion. Is set according to Specifically, the arrangement order in the radial direction R of the first circumferential extension 61 and the second circumferential extension 62 is equal to the arrangement in the radial R of the coil side 30 to which each is connected. Thus, the arrangement position of each radial direction R of the 1st circumferential direction extension part 61 and the 2nd circumferential direction extension part 62 is set. Therefore, as shown in FIGS. 4 and 5, the first circumferential extending portion 61 and the second circumferential extending portion 62 have a diameter of one each for the first transition portion 51 and the second transition portion 52. They are arranged alternately in the direction R (however, at different positions in the circumferential direction C). And the second circumferential direction extension part 62 of another concentric winding part is arrange | positioned in the clearance gap between the two 1st circumferential direction extension parts 61 adjacent to radial direction R, and it adjoins to radial direction R. In the gap between the two second circumferentially extending portions 62, the first circumferentially extending portion 61 of the other concentric winding portion is disposed. Thus, the plurality of concentric winding portions 10 can be arranged on one side in the circumferential direction C while being shifted by the arrangement pitch of the slots 40 without causing the crossover portions 50 to interfere with each other.

本実施形態では、第一周方向延在部61及び第二周方向延在部62のそれぞれの径方向Rの幅は、コイル辺部30の径方向Rの幅に等しく設定されている。そして、本実施形態では、第一周方向延在部61及び第二周方向延在部62のそれぞれの径方向Rの配置位置は、上記の周方向屈曲部を介して接続されるコイル辺部30と径方向Rの同じ位置に設定されている。よって、本実施形態では、複数の第一周方向延在部61は、径方向Rに隣接する2つの第一周方向延在部61の間に1層分の空間が形成されるように、径方向Rに沿って隙間をあけながら配置されている。そして、オフセット部63による第一周方向延在部61と第二周方向延在部62との間の径方向Rのオフセット量は、1層分(1層に相当する径方向Rの幅)に設定されている。   In the present embodiment, the width in the radial direction R of each of the first circumferential direction extending portion 61 and the second circumferential direction extending portion 62 is set equal to the radial direction R width of the coil side portion 30. And in this embodiment, the arrangement position of each radial direction R of the 1st circumferential direction extension part 61 and the 2nd circumferential direction extension part 62 is the coil side part connected via said circumferential direction bending part. 30 and the same position in the radial direction R. Therefore, in the present embodiment, the plurality of first circumferential extending portions 61 are formed so that a space for one layer is formed between the two first circumferential extending portions 61 adjacent in the radial direction R. They are arranged with a gap along the radial direction R. And the offset amount of the radial direction R between the 1st circumferential direction extension part 61 and the 2nd circumferential direction extension part 62 by the offset part 63 is 1 layer (width | variety of radial direction R equivalent to 1 layer). Is set to

図2は、上記のような構成を有する同芯巻部10を複数用いて形成される同芯巻セット5である。なお、同芯巻セット5は、同相の複数の同芯巻部10により形成される。本実施形態では、各相について2つの同芯巻セット5が備えられ(図3参照)、6つの同芯巻セット5を互いに周方向Cの位置をずらして配置することで、コイル3が形成される(図1参照)。図2に示すように、周方向Cに沿って磁極ピッチ(本例では、スロット40の配設ピッチの6倍)毎に配置される複数の同芯巻部10によって、1つの同芯巻セット5が形成される。すなわち、1つの同芯巻セット5において周方向Cに隣接する一対の同芯巻部10は、一方の同芯巻部10の第一コイル辺部31と他方の同芯巻部10の第二コイル辺部32とが同一のスロット40に配置されるように(すなわち、同一の周方向Cの位置に配置されるように)、コア20に巻装される。本例では、8個(偶数個の一例)の同芯巻部10によって1つの同芯巻セット5が形成される。   FIG. 2 shows a concentric winding set 5 formed by using a plurality of concentric winding portions 10 having the above-described configuration. The concentric winding set 5 is formed by a plurality of concentric winding portions 10 having the same phase. In the present embodiment, two concentric winding sets 5 are provided for each phase (see FIG. 3), and the six concentric winding sets 5 are arranged so as to be shifted from each other in the circumferential direction C, whereby the coil 3 is formed. (See FIG. 1). As shown in FIG. 2, one concentric winding set is provided by a plurality of concentric winding portions 10 arranged at every magnetic pole pitch (in this example, six times the arrangement pitch of the slots 40) along the circumferential direction C. 5 is formed. That is, in one concentric winding set 5, a pair of concentric winding portions 10 adjacent to each other in the circumferential direction C are the first coil side 31 of one concentric winding portion 10 and the second of the other concentric winding portion 10. The coil side portion 32 is wound around the core 20 so as to be disposed in the same slot 40 (that is, disposed in the same circumferential direction C). In this example, one concentric winding set 5 is formed by eight (an example of an even number) concentric winding portions 10.

1つの同芯巻セット5において周方向Cに隣接する一対の同芯巻部10は、第一接続部材91又は第二接続部材92によって互いに接続される。なお、図1〜図3では、発明の理解を容易にすべく、第一接続部材91及び第二接続部材92にハッチングを施している。また、図1では、図3に示す第一接続部材91及び第二接続部材92のみに(すなわち、1つの相コイルが備える第一接続部材91及び第二接続部材92のみに)ハッチングを施している。同芯巻部10のそれぞれは、第一接続部材91や第二接続部材92を接続するための接続部を有している。具体的には、図4及び図5に示すように、最外層コイル辺部38の渡り部50(第二渡り部52)との接続部とは反対側の端部に、第一接続部材91を接続するための外側接続部70が設けられる。また、最内層コイル辺部39の渡り部50(第一渡り部51)との接続部とは反対側の端部に、第二接続部材92を接続するための内側接続部71が設けられる。本実施形態では、外側接続部70は、最外層コイル辺部38の渡り部50との接続部とは反対側の端部から連続して延びるように形成され、内側接続部71は、最内層コイル辺部39の渡り部50との接続部とは反対側の端部から連続して延びるように形成されている。すなわち、本実施形態では、外側接続部70及び内側接続部71も含む同芯巻部10の全体が、一本の連続する線状導体4を成形することで形成されている。   A pair of concentric winding portions 10 adjacent to each other in the circumferential direction C in one concentric winding set 5 are connected to each other by a first connection member 91 or a second connection member 92. 1 to 3, the first connection member 91 and the second connection member 92 are hatched in order to facilitate understanding of the invention. Further, in FIG. 1, only the first connection member 91 and the second connection member 92 shown in FIG. 3 (that is, only the first connection member 91 and the second connection member 92 included in one phase coil) are hatched. Yes. Each of the concentric winding parts 10 has a connection part for connecting the first connection member 91 and the second connection member 92. Specifically, as shown in FIGS. 4 and 5, the first connecting member 91 is provided at the end of the outermost layer coil side 38 that is opposite to the connecting portion with the connecting portion 50 (second connecting portion 52). An outer connecting portion 70 is provided for connecting the two. Further, an inner connection portion 71 for connecting the second connection member 92 is provided at the end of the innermost layer coil side portion 39 opposite to the connection portion with the transition portion 50 (first transition portion 51). In the present embodiment, the outer connection portion 70 is formed so as to continuously extend from the end of the outermost layer coil side portion 38 opposite to the connection portion 50 with the connecting portion 50, and the inner connection portion 71 is the innermost layer. The coil side portion 39 is formed so as to continuously extend from the end portion on the opposite side to the connection portion with the crossover portion 50. That is, in this embodiment, the entire concentric winding part 10 including the outer connection part 70 and the inner connection part 71 is formed by molding one continuous linear conductor 4.

1つの同芯巻部10を「第一同芯巻部」とし、第一同芯巻部の第一コイル辺部31が配置されるスロット40に第二コイル辺部32が配置される同芯巻部10を「第二同芯巻部」とし、第一同芯巻部の第二コイル辺部32が配置されるスロット40に第一コイル辺部31が配置される同芯巻部10を「第三同芯巻部」とすると、第一同芯巻部の外側接続部70は、第二同芯巻部及び第三同芯巻部の一方の外側接続部70に第一接続部材91を介して接続され、第一同芯巻部の内側接続部71は、第二同芯巻部及び第三同芯巻部の他方の内側接続部71に第二接続部材92を介して接続される。第一同芯巻部は、1つの同芯巻セット5を構成する複数の同芯巻部10のうちの任意の同芯巻部10である。   One concentric winding part 10 is referred to as a “first concentric winding part”, and the second coil side part 32 is arranged in the slot 40 where the first coil side part 31 of the first concentric winding part is arranged. The winding portion 10 is a “second concentric winding portion”, and the concentric winding portion 10 in which the first coil side portion 31 is disposed in the slot 40 in which the second coil side portion 32 of the first concentric winding portion is disposed. When the third concentric winding portion is designated, the outer connecting portion 70 of the first concentric winding portion is connected to one outer connecting portion 70 of the second concentric winding portion and the third concentric winding portion. The inner connection portion 71 of the first concentric winding portion is connected to the other inner connection portion 71 of the second concentric winding portion and the third concentric winding portion via the second connection member 92. The The first concentric winding part is an arbitrary concentric winding part 10 among a plurality of concentric winding parts 10 constituting one concentric winding set 5.

例えば、図2に示すように、符号“11”が付された同芯巻部10を第一同芯巻部とした場合には、第一同芯巻部の外側接続部70は、第二同芯巻部(符号“12”が付された同芯巻部10)の外側接続部70に第一接続部材91を介して接続され、第一同芯巻部の内側接続部は71、第三同芯巻部(符号“13”が付された同芯巻部)の内側接続部71に第二接続部材92を介して接続される。また、図2に示すように、符号“12”が付された同芯巻部10を第一同芯巻部とした場合には、第一同芯巻部の外側接続部70は、第三同芯巻部(符号“11”が付された同芯巻部10)の外側接続部70に第一接続部材91を介して接続され、第一同芯巻部の内側接続部は71、第二同芯巻部(符号“14”が付された同芯巻部10)の内側接続部71に第二接続部材92を介して接続される。   For example, as shown in FIG. 2, when the concentric winding portion 10 with the reference numeral “11” is used as the first concentric winding portion, the outer connecting portion 70 of the first concentric winding portion is the second concentric winding portion. It is connected to the outer connecting portion 70 of the concentric winding portion (the concentric winding portion 10 to which reference numeral “12” is attached) via the first connecting member 91, and the inner connecting portion of the first concentric winding portion is 71, It is connected via a second connection member 92 to the inner connection portion 71 of a three concentric winding portion (a concentric winding portion denoted by reference numeral “13”). As shown in FIG. 2, when the concentric winding portion 10 with the reference numeral “12” is used as the first concentric winding portion, the outer connecting portion 70 of the first concentric winding portion is the third concentric winding portion. It is connected to the outer connection part 70 of the concentric winding part (the concentric winding part 10 to which reference numeral “11” is attached) via the first connection member 91, and the inner connection part of the first concentric winding part is 71, A second connecting member 92 is connected to the inner connecting portion 71 of the two concentric winding portions (the concentric winding portion 10 denoted by reference numeral “14”).

以上のように、1つの同芯巻セット5を構成する複数の同芯巻部10には、周第一方向C1側に隣接する他の同芯巻部10と第一接続部材91を介して接続されると共に周第二方向C2側に隣接する他の同芯巻部10と第二接続部材92を介して接続される同芯巻部10(以下、「第一種同芯巻部」という。)と、周第一方向C1側に隣接する他の同芯巻部10と第二接続部材92を介して接続されると共に周第二方向C2側に隣接する他の同芯巻部10と第一接続部材91を介して接続される同芯巻部10(以下、「第二種同芯巻部」という。)とが含まれる。そして、第一種同芯巻部と第二種同芯巻部とが周方向Cに沿って交互に配置されている。この結果、図2に示すように、1つの同芯巻セット5に備えられる第一接続部材91及び第二接続部材92について、第一接続部材91と第二接続部材92とが周方向Cに沿って交互に配置される。なお、第一接続部材91は、コア20に対して軸第一方向L1側において一対の同芯巻部10同士(一対の外側接続部70同士)を接続し、第二接続部材92は、コア20に対して軸第二方向L2側において一対の同芯巻部10同士(一対の内側接続部71同士)を接続する。   As described above, the plurality of concentric winding portions 10 constituting one concentric winding set 5 are connected to the other concentric winding portions 10 adjacent to the circumferential first direction C1 and the first connection member 91. The concentric winding part 10 (hereinafter referred to as “first type concentric winding part”) connected to the other concentric winding part 10 adjacent to the second circumferential direction C2 side and connected via the second connecting member 92. And the other concentric winding part 10 adjacent to the circumferential first direction C1 side and the other concentric winding part 10 connected via the second connection member 92 and adjacent to the circumferential second direction C2 side. The concentric winding part 10 (henceforth "a 2nd type concentric winding part") connected via the 1st connection member 91 is contained. The first type concentric winding parts and the second type concentric winding parts are alternately arranged along the circumferential direction C. As a result, as shown in FIG. 2, the first connection member 91 and the second connection member 92 are arranged in the circumferential direction C with respect to the first connection member 91 and the second connection member 92 provided in one concentric winding set 5. Are arranged alternately. The first connection member 91 connects the pair of concentric winding portions 10 (a pair of outer connection portions 70) to each other on the first axial direction L1 side with respect to the core 20, and the second connection member 92 includes a core 20, a pair of concentric winding portions 10 (a pair of inner connection portions 71) are connected to each other on the second axial direction L2 side.

本実施形態では、図4及び図7に示すように、外側接続部70の先端部は、径方向Rの外側に向かって延びるように形成されている。本例では、外側接続部70の先端部は、径方向Rに平行に延びるように形成されている。そして、外側接続部70の先端部における軸第一方向L1側を向く面が、第一接続部材91との接合面とされている。外側接続部70のこのような形状に合わせて、本実施形態では、第一接続部材91の先端部(外側接続部70との接合部)も、径方向Rの外側に向かって径方向Rに平行に延びるように形成されている。また、本実施形態では、図2に示すように、第一接続部材91の本体部は、径方向Rに見て、同芯巻部10(第二種同芯巻部)の渡り部50(第一渡り部51)と重複する部分を有するように配置される。なお、第一接続部材91の本体部は、接続対象の一対の外側接続部70のそれぞれとの接続部の間において周方向Cに延びる部分(周方向延在部)である。   In the present embodiment, as shown in FIGS. 4 and 7, the distal end portion of the outer connecting portion 70 is formed to extend outward in the radial direction R. In this example, the distal end portion of the outer connection portion 70 is formed so as to extend in parallel to the radial direction R. A surface facing the first axial direction L <b> 1 side at the distal end portion of the outer connection portion 70 is a bonding surface with the first connection member 91. In accordance with such a shape of the outer connecting portion 70, in the present embodiment, the distal end portion of the first connecting member 91 (joined portion with the outer connecting portion 70) is also in the radial direction R toward the outer side of the radial direction R. It is formed to extend in parallel. Moreover, in this embodiment, as shown in FIG. 2, the main-body part of the 1st connection member 91 sees in the radial direction R, and the transition part 50 (2nd type concentric winding part) of the concentric winding part 10 (2nd type concentric winding part). It arrange | positions so that it may have a part which overlaps with the 1st transit part 51). In addition, the main-body part of the 1st connection member 91 is a part (circumferential extension part) extended in the circumferential direction C between the connection parts with each of a pair of outer side connection part 70 of connection object.

また、本実施形態では、図4及び図7に示すように、内側接続部71の先端部は、径方向Rの内側に向かって延びるように形成されている。本例では、内側接続部71の先端部は、径方向Rに平行に延びるように形成されている。そして、内側接続部71の先端部における軸第二方向L2側を向く面が、第二接続部材92との接合面とされている。内側接続部71のこのような形状に合わせて、本実施形態では、第二接続部材92の先端部(内側接続部71との接合部)も、径方向Rの内側に向かって径方向Rに平行に延びるように形成されている。また、本実施形態では、図2に示すように、第二接続部材92の本体部は、径方向Rに見て、同芯巻部10(第一種同芯巻部)の渡り部50(第二渡り部52)と重複する部分を有するように配置される。なお、第二接続部材92の本体部は、接続対象の一対の内側接続部71のそれぞれとの接続部の間において周方向Cに延びる部分(周方向延在部)である。   Moreover, in this embodiment, as shown in FIG.4 and FIG.7, the front-end | tip part of the inner side connection part 71 is formed so that it may extend toward the inner side of radial direction R. As shown in FIG. In this example, the front end portion of the inner connection portion 71 is formed to extend in parallel to the radial direction R. A surface facing the second axial direction L <b> 2 side at the distal end portion of the inner connection portion 71 is a bonding surface with the second connection member 92. In accordance with such a shape of the inner connection portion 71, in the present embodiment, the distal end portion of the second connection member 92 (joint portion with the inner connection portion 71) is also in the radial direction R toward the inner side of the radial direction R. It is formed to extend in parallel. Moreover, in this embodiment, as shown in FIG. 2, the main-body part of the 2nd connection member 92 sees in the radial direction R, and the transition part 50 (the 1st type concentric winding part) of the concentric winding part 10 (first type concentric winding part). It arrange | positions so that it may have a part which overlaps with the 2nd transfer part 52). In addition, the main-body part of the 2nd connection member 92 is a part (circumferential extension part) extended in the circumferential direction C between the connection parts with each of a pair of inner side connection parts 71 of connection object.

第一接続部材91や第二接続部材92は、同芯巻部10と同様、線状導体を用いて形成される。例えば、同芯巻部10を構成する線状導体4と同一或いは同等の断面積を有する線状導体を用いて、第一接続部材91及び第二接続部材92を形成することができる。また、第一接続部材91と外側接続部70との接合や、第二接続部材92と内側接続部71との接合は、例えば、TIG溶接等のアーク溶接、電子ビーム溶接、レーザビーム溶接、抵抗溶接、ろう付け、半田付け等によって行うことができる。   The first connection member 91 and the second connection member 92 are formed using a linear conductor, like the concentric winding part 10. For example, the first connection member 91 and the second connection member 92 can be formed using a linear conductor having the same or equivalent cross-sectional area as the linear conductor 4 constituting the concentric winding portion 10. Further, the joining of the first connecting member 91 and the outer connecting portion 70 and the joining of the second connecting member 92 and the inner connecting portion 71 are, for example, arc welding such as TIG welding, electron beam welding, laser beam welding, resistance, etc. It can be performed by welding, brazing, soldering, or the like.

本実施形態では、図3に示すように、スロット40の配設ピッチだけ互いに周方向Cにずらして配置される2つの同芯巻セット5(図2参照)によって、1つの相コイルが形成される。そして、3つの相コイルを、周方向Cの一方側にスロット40の配設ピッチの4倍ずつずらしながら配置することで、図1に示すようなコイル3が形成される。なお、図3に示すように、本実施形態では、1つの相コイルを構成する2つの同芯巻セット5には、互いに異なる形状の第一接続部材91と互いに異なる形状の第二接続部材92とが備えられる。すなわち、図3に示す相コイルは、図2に示す同芯巻セット5と、図2に示す同芯巻セット5とは第一接続部材91及び第二接続部材92の形状が異なる同芯巻セット5とを備えている。ここでは、図2に示す同芯巻セット5に備えられる第一接続部材91を第一外側接続部材91aとし、他方の同芯巻セット5に備えられる第一接続部材91を第二外側接続部材91bとする。また、図2に示す同芯巻セット5に備えられる第二接続部材92を第一内側接続部材92aとし、他方の同芯巻セット5に備えられる第二接続部材92を第二内側接続部材92bとする。図1及び図3では、発明の理解を容易にすべく、第二外側接続部材91b及び第二内側接続部材92bに施すハッチングを、第一外側接続部材91a及び第一内側接続部材92aに施すハッチングとは異ならせている。   In the present embodiment, as shown in FIG. 3, one phase coil is formed by two concentric winding sets 5 (see FIG. 2) that are shifted from each other in the circumferential direction C by the arrangement pitch of the slots 40. The Then, by arranging the three phase coils on the one side in the circumferential direction C while shifting by four times the arrangement pitch of the slots 40, the coil 3 as shown in FIG. 1 is formed. As shown in FIG. 3, in the present embodiment, two concentric winding sets 5 constituting one phase coil have a first connection member 91 having a different shape and a second connection member 92 having a different shape. And are provided. That is, the phase coil shown in FIG. 3 is different from the concentric winding set 5 shown in FIG. 2 in the shape of the first connecting member 91 and the second connecting member 92 in the concentric winding set 5 shown in FIG. Set 5 is provided. Here, the first connection member 91 provided in the concentric winding set 5 shown in FIG. 2 is referred to as a first outer connection member 91a, and the first connection member 91 provided in the other concentric winding set 5 is referred to as a second outer connection member. 91b. Further, the second connecting member 92 provided in the concentric winding set 5 shown in FIG. 2 is referred to as a first inner connecting member 92a, and the second connecting member 92 provided in the other concentric winding set 5 is referred to as a second inner connecting member 92b. And 1 and 3, the hatching applied to the second outer connecting member 91b and the second inner connecting member 92b is applied to the first outer connecting member 91a and the first inner connecting member 92a in order to facilitate understanding of the invention. Is different.

図3に示すように、第一外側接続部材91aの周方向Cの配置領域は、第二外側接続部材91bの周方向Cの配置領域と重複する部分を有する。そのため、第一外側接続部材91a及び第二外側接続部材91bのそれぞれは、互いの干渉を避ける形状を有している。本例では、径方向Rに見て第一外側接続部材91aと第二外側接続部材91bとが交差する外側交差部93に対して周第一方向C1側においては、第一外側接続部材91aが第二外側接続部材91bに対して軸第一方向L1側(軸方向Lにおけるコア20とは反対側)から重なり、外側交差部93に対して周第二方向C2側においては、第二外側接続部材91bが第一外側接続部材91aに対して軸第一方向L1側から重なるように配置されている。また、図1から分かるように、第一外側接続部材91a及び第二外側接続部材91bのそれぞれは、本体部(周方向延在部)における外側交差部93に対して周第一方向C1側の部分が、本体部における外側交差部93に対して周第二方向C2側の部分に対して径方向Rに(本例では径方向Rの内側に)オフセットされている。これにより、他相の相コイルに備えられる第一外側接続部材91aや第二外側接続部材91bとの干渉が避けられている。   As shown in FIG. 3, the arrangement | positioning area | region of the circumferential direction C of the 1st outer side connection member 91a has a part which overlaps with the arrangement | positioning area | region of the circumferential direction C of the 2nd outer side connection member 91b. Therefore, each of the first outer connecting member 91a and the second outer connecting member 91b has a shape that avoids mutual interference. In this example, the first outer connecting member 91a is located on the side in the first circumferential direction C1 with respect to the outer intersecting portion 93 where the first outer connecting member 91a and the second outer connecting member 91b intersect in the radial direction R. It overlaps from the first axial direction L1 side (the side opposite to the core 20 in the axial direction L) with respect to the second outer connection member 91b, and the second outer connection on the second circumferential direction C2 side with respect to the outer intersection 93. The member 91b is arrange | positioned so that it may overlap with the 1st outer side connection member 91a from the axial 1st direction L1 side. Further, as can be seen from FIG. 1, each of the first outer connecting member 91a and the second outer connecting member 91b is on the side in the first circumferential direction C1 with respect to the outer intersecting portion 93 in the main body (circumferentially extending portion). The part is offset in the radial direction R (in the radial direction R in this example) with respect to the part on the second circumferential direction C2 side with respect to the outer intersecting part 93 in the main body part. Thereby, interference with the 1st outer side connection member 91a with which the phase coil of another phase is equipped, and the 2nd outer side connection member 91b is avoided.

図3に示すように、第一内側接続部材92aの周方向Cの配置領域は、第二内側接続部材92bの周方向Cの配置領域と重複する部分を有する。そのため、第一内側接続部材92a及び第二内側接続部材92bのそれぞれは、互いの干渉を避ける形状を有している。本例では、径方向Rに見て第一内側接続部材92aと第二内側接続部材92bとが交差する内側交差部94に対して周第一方向C1側においては、第一内側接続部材92aが第二内側接続部材92bに対して軸第二方向L2側(軸方向Lにおけるコア20とは反対側)から重なり、内側交差部94に対して周第二方向C2側においては、第二内側接続部材92bが第一内側接続部材92aに対して軸第二方向L2側から重なるように配置されている。また、図1から分かるように、第一内側接続部材92a及び第二内側接続部材92bのそれぞれは、本体部(周方向延在部)における内側交差部94に対して周第一方向C1側の部分が、本体部における内側交差部94に対して周第二方向C2側の部分に対して径方向Rに(本例では径方向Rの外側に)オフセットされている。これにより、他相の相コイルに備えられる第一内側接続部材92aや第二内側接続部材92bとの干渉が避けられている。   As shown in FIG. 3, the arrangement | positioning area | region of the circumferential direction C of the 1st inner side connection member 92a has a part which overlaps with the arrangement | positioning area | region of the circumferential direction C of the 2nd inner side connection member 92b. Therefore, each of the 1st inner side connection member 92a and the 2nd inner side connection member 92b has a shape which avoids mutual interference. In this example, the first inner connecting member 92a is located on the circumferential first direction C1 side with respect to the inner intersecting portion 94 where the first inner connecting member 92a and the second inner connecting member 92b intersect when viewed in the radial direction R. It overlaps from the second axial direction L2 side (the side opposite to the core 20 in the axial direction L) with respect to the second inner connection member 92b, and the second inner connection on the second circumferential direction C2 side with respect to the inner intersection 94. The member 92b is arrange | positioned so that it may overlap with the 1st inner side connection member 92a from the axial 2nd direction L2 side. Further, as can be seen from FIG. 1, each of the first inner connecting member 92a and the second inner connecting member 92b is located on the circumferential first direction C1 side with respect to the inner intersecting portion 94 in the main body portion (circumferentially extending portion). The portion is offset in the radial direction R (in the present example, outside the radial direction R) with respect to the portion on the second circumferential direction C2 side with respect to the inner intersecting portion 94 in the main body portion. Thereby, interference with the 1st inner side connection member 92a with which the phase coil of another phase is equipped, and the 2nd inner side connection member 92b is avoided.

3.その他の実施形態
本発明に係るその他の実施形態について説明する。なお、以下のそれぞれの実施形態で開示される構成は、矛盾が生じない限り、他の実施形態で開示される構成と組み合わせて適用することも可能である。
3. Other Embodiments Other embodiments according to the present invention will be described. Note that the configurations disclosed in the following embodiments can be applied in combination with the configurations disclosed in other embodiments as long as no contradiction arises.

(1)上記の実施形態では、外側接続部70の先端部が、径方向Rの外側に向かって延びるように形成されると共に、内側接続部71の先端部が、径方向Rの内側に向かって延びるように形成される構成を例として説明した。しかし、本発明の実施形態はこれに限定されず、外側接続部70の先端部が、軸方向Lの外側(コア20から離れる側)に向かって延びるように形成される構成や、内側接続部71の先端部が、軸方向Lの外側に向かって延びるように形成される構成とすることもできる。また、図8に示す例のように、外側接続部70の先端部が、軸方向Lの外側に向かって延びるように形成されると共に、内側接続部71の先端部が、軸方向Lの外側に向かって延びるように形成される構成とすることもできる。この構成では、外側接続部70の先端部における径方向Rの外側を向く面が、第一接続部材91との接合面とされている。また、内側接続部71の先端部における径方向Rの内側を向く面が、第二接続部材92との接合面とされている。なお、図8に示す例では、外側接続部70の先端部及び内側接続部71の先端部のそれぞれが、軸方向Lに平行に延びるように形成されている。 (1) In the above embodiment, the distal end portion of the outer connection portion 70 is formed so as to extend outward in the radial direction R, and the distal end portion of the inner connection portion 71 faces inward in the radial direction R. The structure formed so as to extend is described as an example. However, the embodiment of the present invention is not limited to this, and the front end portion of the outer connection portion 70 is formed so as to extend toward the outer side in the axial direction L (the side away from the core 20), or the inner connection portion. It can also be set as the structure formed so that the front-end | tip part of 71 may extend toward the outer side of the axial direction L. FIG. Further, as in the example shown in FIG. 8, the distal end portion of the outer connection portion 70 is formed so as to extend outward in the axial direction L, and the distal end portion of the inner connection portion 71 is formed outside the axial direction L. It can also be set as the structure formed so that it may extend toward. In this configuration, the surface facing the outer side in the radial direction R at the distal end portion of the outer connection portion 70 is a bonding surface with the first connection member 91. In addition, a surface facing the inner side in the radial direction R at the distal end portion of the inner connection portion 71 is a bonding surface with the second connection member 92. In the example shown in FIG. 8, each of the distal end portion of the outer connection portion 70 and the distal end portion of the inner connection portion 71 is formed to extend in parallel to the axial direction L.

(2)上記の実施形態では、同芯巻部10が、偶数本の第一コイル辺部31と、第一コイル辺部31の本数よりも一本少ない奇数本の第二コイル辺部32とを備える構成を例として説明した。しかし、本発明の実施形態はこれに限定されず、同芯巻部10が、3以上の奇数本の第一コイル辺部31と、第一コイル辺部31の本数よりも一本少ない偶数本の第二コイル辺部32とを備える構成とすることも可能である。 (2) In the above-described embodiment, the concentric winding part 10 includes the even number of first coil side parts 31 and the odd number of second coil side parts 32 that is one fewer than the number of the first coil side parts 31. The configuration including the above has been described as an example. However, the embodiment of the present invention is not limited to this, and the concentric winding portion 10 has an odd number of three or more odd number of first coil sides 31 and an even number less than the number of first coil sides 31. The second coil side portion 32 may be provided.

(3)上記の実施形態では、図3に示すように、スロット40の配設ピッチだけ互いに周方向Cにずらして配置される2つの同芯巻セット5によって、1つの相コイルが形成される構成を例として説明した。しかし、本発明の実施形態はこれに限定されない。例えば、スロット40の配設ピッチの5倍又は7倍だけ互いに周方向Cにずらして配置される2つの同芯巻セット5によって、1つの相コイルが形成される構成とすることもできる。 (3) In the above embodiment, as shown in FIG. 3, one phase coil is formed by the two concentric winding sets 5 arranged so as to be shifted from each other in the circumferential direction C by the arrangement pitch of the slots 40. The configuration has been described as an example. However, the embodiment of the present invention is not limited to this. For example, a single phase coil may be formed by two concentric winding sets 5 that are shifted from each other in the circumferential direction C by 5 or 7 times the arrangement pitch of the slots 40.

(4)上記の実施形態では、毎極毎相あたりのスロット数が“2”であり、1つの相コイルが2つの同芯巻セット5により形成される構成を例として説明した。しかし、本発明の実施形態はこれに限定されず、例えば、毎極毎相あたりのスロット数が“1”であり、1つの相コイルが1つの同芯巻セット5により形成される構成や、毎極毎相あたりのスロット数が“3”であり、1つの相コイルが3つの同芯巻セット5により形成される構成とすることも可能である。 (4) In the above embodiment, the number of slots per pole per phase is “2”, and one phase coil is formed by two concentric winding sets 5 as an example. However, the embodiment of the present invention is not limited to this. For example, the number of slots per pole per phase is “1”, and one phase coil is formed by one concentric winding set 5. It is also possible to adopt a configuration in which the number of slots per phase per pole is “3” and one phase coil is formed by three concentric winding sets 5.

(5)上記の実施形態では、1つのスロット40に、第一コイル辺部31と第二コイル辺部32とが1本ずつ径方向Rに交互に配置される構成を例として説明した。しかし、本発明の実施形態はこれに限定されず、スロット40内の径方向Rの最も外側の層である最外層と、スロット40内の径方向Rの最も内側の層である最内層とのそれぞれに、第一コイル辺部31が配置されるという制約の下で、スロット40内の最外層及び最内層を除く中間層に配置されるコイル辺部30の径方向Rの配置順序を適宜入れ替えることも可能である。例えば、1つのスロット40に、第一コイル辺部31と第二コイル辺部32とが複数本ずつ径方向Rに交互に配置される構成とすることができる。 (5) In the above embodiment, the configuration in which the first coil side portions 31 and the second coil side portions 32 are alternately arranged in the radial direction R one by one in the slot 40 has been described as an example. However, the embodiment of the present invention is not limited to this, and the outermost layer that is the outermost layer in the radial direction R in the slot 40 and the innermost layer that is the innermost layer in the radial direction R in the slot 40. The arrangement order in the radial direction R of the coil side portions 30 arranged in the intermediate layer excluding the outermost layer and the innermost layer in the slot 40 is appropriately changed under the restriction that the first coil side portion 31 is arranged in each. It is also possible. For example, a plurality of first coil side portions 31 and second coil side portions 32 may be alternately arranged in the radial direction R in one slot 40.

(6)その他の構成に関しても、本明細書において開示された実施形態は全ての点で例示であって、本発明の範囲はそれらによって限定されることはないと理解されるべきである。当業者であれば、本発明の趣旨を逸脱しない範囲で、適宜改変が可能であることを容易に理解できるであろう。従って、本発明の趣旨を逸脱しない範囲で改変された別の実施形態も、当然、本発明の範囲に含まれる。 (6) Regarding other configurations, it should be understood that the embodiments disclosed herein are illustrative in all respects and that the scope of the present invention is not limited thereby. Those skilled in the art will readily understand that modifications can be made as appropriate without departing from the spirit of the present invention. Accordingly, other embodiments modified without departing from the spirit of the present invention are naturally included in the scope of the present invention.

4.本発明の実施形態の概要
以上で説明した本発明の実施形態は、少なくとも以下の構成を備えている。
軸方向(L)及び径方向(R)に延びるスロット(40)が周方向(C)に複数分散配置されているコア(20)に巻装されるコイル(3)であって、一対の前記スロット(40)間に複数回巻回される同芯巻部(10)を複数備え、前記同芯巻部(10)のそれぞれは、前記周方向(C)の一方側に配置される複数本の第一コイル辺部(31)と、前記周方向(C)の他方側に配置され且つ前記第一コイル辺部(31)よりも1本少ない本数の第二コイル辺部(32)とを、前記スロット(40)の内部に配置されるコイル辺部(30)として備えると共に、互いに異なる前記スロット(40)内に配置される前記第一コイル辺部(31)と前記第二コイル辺部(32)とを前記コア(20)に対して前記軸方向(L)の外側において接続する複数本の渡り部(50)を備え、1つの前記スロット(40)には、前記第一コイル辺部(31)と前記第二コイル辺部(32)とが前記径方向(R)に交互に配置され、前記スロット(40)内の前記径方向(R)の最も外側の層に配置される前記第一コイル辺部(31)である最外層コイル辺部(38)の、前記渡り部(50)との接続部とは反対側の端部に、第一接続部材(91)を接続するための外側接続部(70)が設けられると共に、前記スロット(40)内の前記径方向(R)の最も内側の層に配置される前記第一コイル辺部(31)である最内層コイル辺部(39)の、前記渡り部(50)との接続部とは反対側の端部に、第二接続部材(92)を接続するための内側接続部(71)が設けられ、1つの前記同芯巻部(10)を第一同芯巻部とし、前記第一同芯巻部の前記第一コイル辺部(31)が配置される前記スロット(40)に前記第二コイル辺部(32)が配置される前記同芯巻部(10)を第二同芯巻部とし、前記第一同芯巻部の前記第二コイル辺部(32)が配置される前記スロット(40)に前記第一コイル辺部(31)が配置される前記同芯巻部(10)を第三同芯巻部として、前記第一同芯巻部の前記外側接続部(70)は、前記第二同芯巻部及び前記第三同芯巻部の一方の前記外側接続部(70)に前記第一接続部材(91)を介して接続され、前記第一同芯巻部の前記内側接続部(71)は、前記第二同芯巻部及び前記第三同芯巻部の他方の前記内側接続部(71)に前記第二接続部材(92)を介して接続されている。
4). Outline of Embodiment of the Present Invention The embodiment of the present invention described above has at least the following configuration.
A coil (3) wound around a core (20) in which a plurality of slots (40) extending in an axial direction (L) and a radial direction (R) are dispersedly arranged in a circumferential direction (C). A plurality of concentric winding portions (10) wound a plurality of times between the slots (40) are provided, and each of the concentric winding portions (10) is disposed on one side in the circumferential direction (C). The first coil side (31) and the second coil side (32) arranged on the other side in the circumferential direction (C) and one fewer than the first coil side (31). The first coil side part (31) and the second coil side part provided as coil side parts (30) arranged inside the slot (40) and arranged in different slots (40). (32) connected to the core (20) outside the axial direction (L) The first coil side (31) and the second coil side (32) are arranged in the radial direction (R) in one slot (40). The crossing of the outermost coil side portions (38) which are the first coil side portions (31) arranged alternately and arranged in the outermost layer in the radial direction (R) in the slot (40) An outer connection part (70) for connecting the first connection member (91) is provided at the end opposite to the connection part with the part (50), and the radial direction in the slot (40) The end of the innermost coil side (39), which is the first coil side (31) arranged in the innermost layer of (R), on the opposite side of the connection with the transition (50) Are provided with an inner connection portion (71) for connecting the second connection member (92), and the one concentric winding portion ( 0) is the first concentric winding part, and the second coil side part (32) is arranged in the slot (40) in which the first coil side part (31) of the first concentric winding part is arranged. The concentric winding portion (10) is a second concentric winding portion, and the first coil side is placed in the slot (40) where the second coil side portion (32) of the first concentric winding portion is disposed. The concentric winding part (10) in which the part (31) is arranged is a third concentric winding part, and the outer connection part (70) of the first concentric winding part is the second concentric winding part and Connected to one of the outer connecting portions (70) of the third concentric winding portion via the first connecting member (91), the inner connecting portion (71) of the first concentric winding portion is The other inner connection part (71) of the second concentric winding part and the third concentric winding part is connected via the second connection member (92).

このような構成によれば、1つの同芯巻部に備えられる第二コイル辺部の本数が、1つの同芯巻部に備えられる第一コイル辺部の本数よりも1本少ないため、1つの同芯巻部に備えられる第一コイル辺部の本数と、1つの同芯巻部に備えられる第二コイル辺部の本数との和は、常に奇数となる。よって、第一コイル辺部と第二コイル辺部とが径方向に交互に配置されるスロット内における、径方向に並んで配置されるコイル辺部の本数を、容易に奇数とすることができる。すなわち、1つの同芯巻部の第一コイル辺部が配置されるスロットに他の同芯巻部の第二コイル辺部が配置されるように、複数の同芯巻部を周方向に分散配置することで、1つのスロット内において径方向に並んで配置されるコイル辺部の本数を奇数とすることが可能である。よって、1層単位で巻装されるコイルを別途用いる場合等に比べて容易に、1つのスロット内において径方向に並んで配置されるコイル辺部の本数が奇数のコイルを実現することができる。
また、上記の構成によれば、第一接続部材と第二接続部材とを用いて、同芯巻部のそれぞれを、周方向の両側に配置される接続対象の同芯巻部のそれぞれに対して適切に接続することができる。そして、このように同芯巻部間の接続を他部材で行う場合には、コイルを形成するために必要な同芯巻部の種類を低減することが容易となり、例えば1種類の同芯巻部のみを用いてコイルを形成することも可能となる。この結果、生産性の向上や製造コストの低減を図ることが可能となる。
According to such a configuration, the number of second coil side portions provided in one concentric winding portion is one less than the number of first coil side portions provided in one concentric winding portion. The sum of the number of first coil side parts provided in one concentric winding part and the number of second coil side parts provided in one concentric winding part is always an odd number. Therefore, the number of the coil side parts arranged side by side in the radial direction in the slot in which the first coil side parts and the second coil side parts are alternately arranged in the radial direction can be easily set to an odd number. . That is, a plurality of concentric winding parts are distributed in the circumferential direction so that the second coil side part of the other concentric winding part is arranged in the slot in which the first coil side part of one concentric winding part is arranged. By arranging, the number of coil sides arranged in the radial direction in one slot can be made odd. Therefore, it is possible to easily realize a coil having an odd number of coil side portions arranged in the radial direction in one slot as compared with a case where a coil wound in units of one layer is separately used. .
Moreover, according to said structure, each of the concentric winding part is used with respect to each of the concentric winding part of the connection object arrange | positioned at the both sides of the circumferential direction using a 1st connection member and a 2nd connection member. Can be connected properly. And when connecting between concentric winding parts by other members in this way, it becomes easy to reduce the kind of concentric winding parts required in order to form a coil, for example, one kind of concentric windings. It is also possible to form a coil using only the part. As a result, it is possible to improve productivity and reduce manufacturing costs.

また、本発明の実施形態は、1つの前記スロット(40)には、前記第一コイル辺部(31)と前記第二コイル辺部(32)とが1本ずつ前記径方向(R)に交互に配置されると共に、互いに異なる前記スロット(40)内の互いに隣接する層にそれぞれ配置される前記第一コイル辺部(31)と前記第二コイル辺部(32)とが前記渡り部(50)により接続され、前記渡り部(50)のそれぞれは、前記周方向(C)における中間部分に、前記同芯巻部(10)を構成する線状導体(4)を前記径方向(R)にオフセットさせるオフセット部(63)を備え、前記オフセット部(63)は、前記渡り部(50)における当該オフセット部(63)から前記線状導体(4)の巻回方向に沿って前記最内層コイル辺部(39)側に向かう部分を、前記渡り部(50)における当該オフセット部(63)から前記線状導体(4)の巻回方向に沿って前記最外層コイル辺部(38)側に向かう部分に対して、前記径方向(R)の内側にオフセットさせるように形成されていると好適である。   In the embodiment of the present invention, one slot (40) includes the first coil side (31) and the second coil side (32) one by one in the radial direction (R). The first coil side portions (31) and the second coil side portions (32), which are alternately arranged and are respectively disposed in mutually adjacent layers in the different slots (40), are connected to the crossover portion ( 50), and each of the crossover portions (50) has a linear conductor (4) constituting the concentric winding portion (10) in the radial direction (R) at an intermediate portion in the circumferential direction (C). The offset portion (63) is offset from the offset portion (63) of the crossover portion (50) along the winding direction of the linear conductor (4). The part toward the inner coil side (39) side , With respect to a portion of the crossing portion (50) from the offset portion (63) toward the outermost coil side portion (38) along the winding direction of the linear conductor (4), the radial direction ( It is preferable that it is formed so as to be offset inside R).

この構成によれば、周方向に隣接する複数の同芯巻部を、渡り部同士を互いに干渉させることなく、それぞれの周方向の配置領域を一部重複させて配置することができる。また、上記の構成によれば、渡り部が、互いに異なるスロット内の互いに隣接する層にそれぞれ配置される第一コイル辺部と第二コイル辺部とを接続するため、渡り部が、互いに異なるスロット内の互いに2層以上離れた層にそれぞれ配置される第一コイル辺部と第二コイル辺部とを接続する場合に比べて、オフセット部が占める空間の低減を図ることができ、この結果、コイルエンド部の小型化を図ることができる。更に、上記の構成によれば、1つのスロットに、第一コイル辺部と第二コイル辺部とが1本ずつ径方向に交互に配置されるため、1つの同芯巻部が備える複数本の第一コイル辺部を、径方向に沿って1層分の隙間をあけながら配置することができる。また、1つの同芯巻部が複数本の第二コイル辺部を備える場合には、当該複数本の第二コイル辺部も、径方向に沿って1層分の隙間をあけながら配置することができる。すなわち、何れの第一コイル辺部についても他の第一コイル辺部に対して隣接する層には配置されず、何れの第二コイル辺部についても他の第二コイル辺部に対して隣接する層には配置されないため、同芯巻部の生産性の向上を図ることができる。   According to this configuration, a plurality of concentric winding portions adjacent in the circumferential direction can be arranged so as to partially overlap each circumferential arrangement region without causing the crossing portions to interfere with each other. Moreover, according to said structure, since a transition part connects the 1st coil side part and 2nd coil side part which are each arrange | positioned in the mutually adjacent layer in a mutually different slot, a transition part differs from each other. The space occupied by the offset portion can be reduced as compared with the case where the first coil side portion and the second coil side portion, which are respectively arranged in layers separated from each other in the slot by two or more layers, are connected. The coil end portion can be reduced in size. Furthermore, according to said structure, since the 1st coil side part and the 2nd coil side part are alternately arrange | positioned by radial direction one by one in a slot, it is multiple with which one concentric winding part is provided. The first coil sides can be arranged along the radial direction with a gap corresponding to one layer. Moreover, when one concentric winding part is provided with a plurality of second coil side parts, the plurality of second coil side parts are also arranged with a gap corresponding to one layer along the radial direction. Can do. That is, none of the first coil sides are arranged in the layer adjacent to the other first coil sides, and any second coil side is adjacent to the other second coil sides. Therefore, the productivity of the concentric winding portion can be improved.

本発明は、軸方向及び径方向に延びるスロットが周方向に複数分散配置されているコアに巻装されるコイルに利用することができる。   The present invention can be used for a coil wound around a core in which a plurality of slots extending in the axial direction and the radial direction are distributed in the circumferential direction.

3:コイル
4:線状導体
10:同芯巻部
20:コア
30:コイル辺部
31:第一コイル辺部
32:第二コイル辺部
38:最外層コイル辺部
39:最内層コイル辺部
40:スロット
50:渡り部
63:オフセット部
70:外側接続部
71:内側接続部
91:第一接続部材
92:第二接続部材
C:周方向
L:軸方向
R:径方向
3: Coil 4: Linear conductor 10: Concentric winding 20: Core 30: Coil side 31: First coil side 32: Second coil side 38: Outermost layer coil side 39: Innermost layer coil side 40: Slot 50: Crossing portion 63: Offset portion 70: Outer connection portion 71: Inner connection portion 91: First connection member 92: Second connection member C: Circumferential direction L: Axial direction R: Radial direction

Claims (2)

軸方向及び径方向に延びるスロットが周方向に複数分散配置されているコアに巻装されるコイルであって、
一対の前記スロット間に複数回巻回される同芯巻部を複数備え、
前記同芯巻部のそれぞれは、前記周方向の一方側に配置される複数本の第一コイル辺部と、前記周方向の他方側に配置され且つ前記第一コイル辺部よりも1本少ない本数の第二コイル辺部とを、前記スロットの内部に配置されるコイル辺部として備えると共に、互いに異なる前記スロット内に配置される前記第一コイル辺部と前記第二コイル辺部とを前記コアに対して前記軸方向の外側において接続する複数本の渡り部を備え、
1つの前記スロットには、前記第一コイル辺部と前記第二コイル辺部とが前記径方向に交互に配置され、
前記スロット内の前記径方向の最も外側の層に配置される前記第一コイル辺部である最外層コイル辺部の、前記渡り部との接続部とは反対側の端部に、第一接続部材を接続するための外側接続部が設けられると共に、前記スロット内の前記径方向の最も内側の層に配置される前記第一コイル辺部である最内層コイル辺部の、前記渡り部との接続部とは反対側の端部に、第二接続部材を接続するための内側接続部が設けられ、
1つの前記同芯巻部を第一同芯巻部とし、前記第一同芯巻部の前記第一コイル辺部が配置される前記スロットに前記第二コイル辺部が配置される前記同芯巻部を第二同芯巻部とし、前記第一同芯巻部の前記第二コイル辺部が配置される前記スロットに前記第一コイル辺部が配置される前記同芯巻部を第三同芯巻部として、
前記第一同芯巻部の前記外側接続部は、前記第二同芯巻部及び前記第三同芯巻部の一方の前記外側接続部に前記第一接続部材を介して接続され、前記第一同芯巻部の前記内側接続部は、前記第二同芯巻部及び前記第三同芯巻部の他方の前記内側接続部に前記第二接続部材を介して接続されているコイル。
A coil wound around a core in which a plurality of slots extending in the axial direction and the radial direction are distributed in the circumferential direction
A plurality of concentric winding portions wound a plurality of times between the pair of slots,
Each of the concentric winding portions has a plurality of first coil side portions arranged on one side in the circumferential direction, and one fewer than the first coil side portions arranged on the other side in the circumferential direction. A plurality of second coil sides as coil sides arranged inside the slot, and the first coil sides and the second coil sides arranged in different slots are different from each other. A plurality of crossing portions connected to the core on the outside in the axial direction;
In one of the slots, the first coil side and the second coil side are alternately arranged in the radial direction,
A first connection is provided at an end of the outermost layer coil side portion, which is the first coil side portion arranged in the outermost layer in the radial direction in the slot, on the side opposite to the connection portion with the crossover portion. An outer connecting portion for connecting a member, and an innermost coil side portion which is the first coil side portion arranged in the radially innermost layer in the slot, An inner connection part for connecting the second connection member is provided at the end opposite to the connection part,
One concentric winding part is defined as a first concentric winding part, and the second coil side part is disposed in the slot in which the first coil side part of the first concentric winding part is disposed. The winding portion is a second concentric winding portion, and the concentric winding portion in which the first coil side portion is disposed in the slot in which the second coil side portion of the first concentric winding portion is disposed is a third. As a concentric winding part,
The outer connection portion of the first concentric winding portion is connected to the outer connection portion of one of the second concentric winding portion and the third concentric winding portion via the first connection member, and The inner connection portion of the one concentric winding portion is a coil connected to the other inner connection portion of the second concentric winding portion and the third concentric winding portion via the second connection member.
1つの前記スロットには、前記第一コイル辺部と前記第二コイル辺部とが1本ずつ前記径方向に交互に配置されると共に、互いに異なる前記スロット内の互いに隣接する層にそれぞれ配置される前記第一コイル辺部と前記第二コイル辺部とが前記渡り部により接続され、
前記渡り部のそれぞれは、前記周方向における中間部分に、前記同芯巻部を構成する線状導体を前記径方向にオフセットさせるオフセット部を備え、
前記オフセット部は、前記渡り部における当該オフセット部から前記線状導体の巻回方向に沿って前記最内層コイル辺部側に向かう部分を、前記渡り部における当該オフセット部から前記線状導体の巻回方向に沿って前記最外層コイル辺部側に向かう部分に対して、前記径方向の内側にオフセットさせるように形成されている請求項1に記載のコイル。
In each of the slots, the first coil sides and the second coil sides are alternately arranged in the radial direction one by one, and are arranged in mutually adjacent layers in the different slots. The first coil side and the second coil side are connected by the crossover part,
Each of the crossovers includes an offset part that offsets the linear conductor constituting the concentric winding part in the radial direction at an intermediate part in the circumferential direction,
The offset portion is a portion that extends from the offset portion at the transition portion toward the innermost coil side along the winding direction of the linear conductor, from the offset portion at the transition portion to the winding of the linear conductor. The coil according to claim 1, wherein the coil is formed so as to be offset inward in the radial direction with respect to a portion toward the side of the outermost layer coil along the turning direction.
JP2014263427A 2014-12-25 2014-12-25 coil Pending JP2016123248A (en)

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