JP2016119459A - Composite of metal oxide nanoparticle and carbon, method for producing the same, electrode using composite, and electrochemical element - Google Patents

Composite of metal oxide nanoparticle and carbon, method for producing the same, electrode using composite, and electrochemical element Download PDF

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JP2016119459A
JP2016119459A JP2015240707A JP2015240707A JP2016119459A JP 2016119459 A JP2016119459 A JP 2016119459A JP 2015240707 A JP2015240707 A JP 2015240707A JP 2015240707 A JP2015240707 A JP 2015240707A JP 2016119459 A JP2016119459 A JP 2016119459A
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metal oxide
carbon
nanoparticles
electrode
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JP6155316B2 (en
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勝彦 直井
Katsuhiko Naoi
勝彦 直井
和子 直井
Kazuko Naoi
和子 直井
修一 石本
Shuichi Ishimoto
修一 石本
賢次 玉光
Kenji Tamamitsu
賢次 玉光
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Nippon Chemi Con Corp
Tokyo University of Agriculture and Technology NUC
K and W Ltd
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Tokyo University of Agriculture and Technology NUC
K and W Ltd
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Abstract

PROBLEM TO BE SOLVED: To provide an electrode having improved output characteristics and electric conductivity, and to provide an electrochemical element using the electrode.SOLUTION: Composite powder in which a precursor of metal oxide nanoparticles is supported on carbon in a highly dispersed manner is subjected to rapid heating treatment in a nitrogen atmosphere, thereby advancing crystallization of metal oxide and allowing the metal oxide nanoparticles to be supported on the carbon in a highly dispersed manner. The precursor of the metal oxide nanoparticles and the carbon nanoparticles, which support the precursor, are prepared by mechanochemical reaction for applying shear stress and centrifugal force to a reactant in a whirling reactor. Preferably, the rapid heating treatment in the nitrogen atmosphere is performed at 400 to 1,000°C. The heated composite is then crushed to eliminate aggregation of the heated composite, thereby homogenizing dispersion degree of the metal oxide nanoparticles. Manganese oxide, lithium iron phosphate, lithium titanate or the like may be used as the metal oxide. A carbon nanofiber or Ketjen black may be used as the carbon.SELECTED DRAWING: Figure 1

Description

本発明は、金属酸化物ナノ粒子とカーボンの複合体、その製造方法、この複合体を用いた電極及び電気化学素子に関する。   The present invention relates to a composite of metal oxide nanoparticles and carbon, a production method thereof, an electrode using the composite, and an electrochemical device.

現在、リチウム電池の電極としてリチウムを貯蔵、放出するカーボン材料等が用いられているが、マイナス電位が水素の還元分解電位より小さいので電解液の分解という危険性がある。そこで、特許文献1や特許文献2に記載のように、マイナス電位が水素の還元分解電位より大きいチタン酸リチウムの使用が検討されているが、チタン酸リチウムは出力特性が低いという問題点がある。そこで、チタン酸リチウムをナノ粒子化し、炭素に担持させた電極によって、出力特性を向上する試みがある。   At present, carbon materials that store and release lithium are used as electrodes of lithium batteries, but there is a risk of decomposition of the electrolyte because the negative potential is smaller than the reductive decomposition potential of hydrogen. Thus, as described in Patent Document 1 and Patent Document 2, the use of lithium titanate having a negative potential larger than the reductive decomposition potential of hydrogen has been studied. However, lithium titanate has a problem that output characteristics are low. . Therefore, there is an attempt to improve output characteristics with an electrode in which lithium titanate is made into nanoparticles and supported on carbon.

特開2007−160151号公報JP 2007-160151 A 特開2008−270795号公報JP 2008-270795 A

これらの特許文献に記載の発明は、旋回する反応器内で反応物にずり応力と遠心力を加えて、化学反応を促進させる方法(一般に、メカノケミカル反応と呼ばれる)によって、カーボンに分散担持されたチタン酸リチウムを得るものである。この場合、反応物としては、例えば、チタン酸リチウムの出発原料であるチタンアルコキシドと酢酸リチウム、及びカーボンナノチューブやケッチェンブラック等のカーボン、酢酸等を使用する。   The inventions described in these patent documents are dispersed and supported on carbon by a method (generally called mechanochemical reaction) that promotes a chemical reaction by applying shear stress and centrifugal force to a reactant in a rotating reactor. Lithium titanate is obtained. In this case, for example, titanium alkoxide and lithium acetate which are starting materials of lithium titanate, carbon such as carbon nanotube and ketjen black, acetic acid, and the like are used as the reactant.

これらの特許文献に記載のチタン酸リチウムナノ粒子を担持したカーボンを使用した電極は、優れた出力特性を発揮するものの、最近では、この種の電極において、さらに出力特性を向上させ、電気伝導度を向上させる要求がある。   Electrodes using carbon carrying lithium titanate nanoparticles described in these patent documents exhibit excellent output characteristics, but recently, in this type of electrode, the output characteristics have been further improved and the electric conductivity has been improved. There is a demand to improve.

また、チタン酸リチウムナノ粒子に限らず、他の金属酸化ナノ粒子についても、これをカーボンに担持させた複合体を製造し、それによって、より優れた出力特性を有する電極や電気化学素子を得ようとする要求もある。特に、酸化マンガンのようなリチウムに比べて安価な金属酸化物の使用が望まれている。   Moreover, not only lithium titanate nanoparticles but also other metal oxide nanoparticles are produced by producing composites in which these are supported on carbon, thereby obtaining electrodes and electrochemical elements having better output characteristics. There are also requests to do so. In particular, it is desired to use a metal oxide that is cheaper than lithium such as manganese oxide.

本発明は、上述したような従来技術の問題点を解決するために提案されたものであって、その目的は、出力特性及び電気伝導度の向上を可能とした電極や電気化学素子を得ることのできる金属酸化物ナノ粒子とカーボンの複合体、及びその製造方法を提供することにある。また、本発明の他の目的は、前記複合体を用いた電極及び電気化学素子を提供することにある。   The present invention has been proposed in order to solve the above-mentioned problems of the prior art, and the object thereof is to obtain an electrode or an electrochemical element capable of improving output characteristics and electrical conductivity. An object of the present invention is to provide a composite of metal oxide nanoparticles and carbon that can be produced, and a method for producing the same. Another object of the present invention is to provide an electrode and an electrochemical device using the composite.

前記の目的を達成するため、本発明の金属酸化物ナノ粒子とカーボンの複合体の製造方法は、金属酸化物ナノ粒子の前駆体がカーボンに高分散担持された複合体粉末を、窒素雰囲気中で急速加熱処理することによって、金属酸化物ナノ粒子の結晶化を進行させ、金属酸化物ナノ粒子をカーボンに高分散担持させることを特徴とする。この場合、前記急速加熱処理が、前記複合体を窒素雰囲気中で、400〜1000℃に加熱するものであること、前記金属酸化物ナノ粒子が2〜5原子層レベルで1nm以下の厚みを有し、径が5〜100nmの平板上の結晶構造体(超薄膜構造体)であることも、本発明の一態様である。更に、前記のような方法で製造した複合体、この複合体を用いた電極や電気化学素子も本発明に包含される。   In order to achieve the above-mentioned object, the method for producing a composite of metal oxide nanoparticles and carbon according to the present invention comprises a composite powder in which a precursor of metal oxide nanoparticles is supported in a highly dispersed state in a nitrogen atmosphere. In this case, the metal oxide nanoparticles are crystallized and rapidly dispersed on the carbon by rapid heat treatment in the process. In this case, the rapid heating treatment is to heat the composite to 400 to 1000 ° C. in a nitrogen atmosphere, and the metal oxide nanoparticles have a thickness of 1 nm or less at a 2 to 5 atomic layer level. And it is also one aspect | mode of this invention that it is a crystal structure (ultra thin film structure) on a flat plate with a diameter of 5-100 nm. Furthermore, the composite manufactured by the method as described above, and an electrode and an electrochemical device using the composite are also included in the present invention.

本発明によれば、金属酸化物ナノ粒子の前駆体を担持したカーボンの焼成工程において、急速加熱処理することによって、金属酸化物ナノ粒子の良好な結晶化を進行することができ、2〜5原子層レベルで1nm以下の厚みを有し、径が5〜100nmの平板上の結晶構造体が形成される。   According to the present invention, in the baking process of carbon carrying a precursor of metal oxide nanoparticles, good crystallization of the metal oxide nanoparticles can be progressed by rapid heating treatment. A crystal structure on a flat plate having a thickness of 1 nm or less at the atomic layer level and a diameter of 5 to 100 nm is formed.

実施例1の複合体のXRD分析結果とTEM像を示す図面代用写真。FIG. 3 is a drawing-substituting photograph showing an XRD analysis result and a TEM image of the composite of Example 1. FIG. 実施例1の複合体の他の部分の拡大TEM像を示す図面代用写真。3 is a drawing-substituting photograph showing an enlarged TEM image of another part of the composite of Example 1. FIG. 実施例1の複合体の他の部分の拡大TEM像を示す図面代用写真。3 is a drawing-substituting photograph showing an enlarged TEM image of another part of the composite of Example 1. FIG. 実施例2−1の複合体のXRD分析結果とTEM像を示す図面代用写真。The drawing substitute photograph which shows the XRD analysis result and TEM image of the composite_body | complex of Example 2-1. 実施例2−1の複合体の他の部分のTEM像を示す図面代用写真。The drawing substitute photograph which shows the TEM image of the other part of the composite_body | complex of Example 2-1. 実施例2−1の複合体の他の部分の拡大TEM像を示す図面代用写真。The drawing substitute photograph which shows the expansion TEM image of the other part of the composite_body | complex of Example 2-1. 実施例2−1の高解像度TEM像を示す図面代用写真。The drawing substitute photograph which shows the high-resolution TEM image of Example 2-1. 実施例2−1の複合体を使用した電気化学素子の充放電特性を示すグラフ。The graph which shows the charging / discharging characteristic of the electrochemical element which uses the composite_body | complex of Example 2-1. 実施例2−1の複合体を使用した電気化学素子と、従来の電気化学素子の充放電特性を比較したグラフ。The graph which compared the charging / discharging characteristic of the electrochemical element which uses the composite_body | complex of Example 2-1, and the conventional electrochemical element. 実施例2−1の複合体を使用した電気化学素子の出力特性を示すグラフ。The graph which shows the output characteristic of the electrochemical element using the composite_body | complex of Example 2-1. 実施例2−1の複合体を使用した電気化学素子のサイクル特性を示すグラフ。The graph which shows the cycling characteristics of the electrochemical element using the composite_body | complex of Example 2-1. 実施例2−2の複合体の高解像度TEM像を示す図面代用写真。The drawing substitute photograph which shows the high-resolution TEM image of the composite_body | complex of Example 2-2. 実施例2−3の複合体の高解像度TEM像を示す図面代用写真。The drawing substitute photograph which shows the high-resolution TEM image of the composite_body | complex of Example 2-3. 実施例2−5の複合体の高解像度TEM像を示す図面代用写真。The drawing substitute photograph which shows the high-resolution TEM image of the composite_body | complex of Example 2-5. 実施例3のチタン酸リチウムナノ粒子とカーボンの複合体のTEM像を示す図面代用写真。The drawing substitute photograph which shows the TEM image of the composite of the lithium titanate nanoparticle and carbon of Example 3. 実施例3のチタン酸リチウムナノ粒子とカーボンの複合体の拡大したTEM像を示す図面代用写真。The drawing substitute photograph which shows the expanded TEM image of the composite of the lithium titanate nanoparticle and carbon of Example 3. 実施例3のチタン酸リチウムナノ粒子とカーボンの複合体の放電挙動特性を示すグラフ。The graph which shows the discharge behavior characteristic of the composite_body | complex of lithium titanate nanoparticle of Example 3, and carbon. 実施例3のチタン酸リチウムナノ粒子とカーボンの複合体の出力特性を示すグラフ。The graph which shows the output characteristic of the composite_body | complex of lithium titanate nanoparticle of Example 3 and carbon. 実施例4の高出力エネルギー貯蔵デバイスの特性を示すグラフ。The graph which shows the characteristic of the high output energy storage device of Example 4. 本発明の製造方法に使用する反応器の一例を示す斜視図。The perspective view which shows an example of the reactor used for the manufacturing method of this invention. 実施例2−1のリン酸鉄リチウムナノ粒子とカーボンの複合体の細孔分布を示す図面代用写真及びグラフ。The drawing substitute photograph and graph which show the pore distribution of the composite of the lithium iron phosphate nanoparticle and carbon of Example 2-1. 実施例5の充放電特性を示すグラフ。6 is a graph showing charge / discharge characteristics of Example 5. 実施例5のXRD分析を行った結果を示すグラフ。The graph which shows the result of having performed the XRD analysis of Example 5. FIG. 実施例2−1の拡大写真とその模式図。The enlarged photograph of Example 2-1, and its schematic diagram. 実施例2−3の複合体粉末の高解像度TEM像とその模式図。The high resolution TEM image of the composite powder of Example 2-3, and its schematic diagram.

本発明を実施するための形態について、以下、説明する。   Hereinafter, modes for carrying out the present invention will be described.

(メカノケミカル反応)
本発明で用いる反応方法は、本出願人等が先に特許出願した特許文献1及び特許文献2に示した方法と同様のメカノケミカル反応であって、化学反応の過程で、旋回する反応器内で反応物にずり応力と遠心力を加えて化学反応を促進させるものである。
(Mechanochemical reaction)
The reaction method used in the present invention is a mechanochemical reaction similar to the method shown in Patent Document 1 and Patent Document 2 previously filed by the present applicant and the like, and in a reactor that rotates in the course of the chemical reaction. In this method, shear reaction and centrifugal force are applied to the reactant to promote chemical reaction.

この反応方法は、例えば、図20に示すような反応器を用いて行うことができる。図20に示すように、反応器は、開口部にせき板1−2を有する外筒1と、貫通孔2−1を有し旋回する内筒2からなる。この反応器の内筒内部に反応物を投入し、内筒を旋回することによってその遠心力で内筒内部の反応物が内筒の貫通孔を通って外筒の内壁1−3に移動する。この時反応物は内筒の遠心力によって外筒の内壁に衝突し、薄膜状となって内壁の上部へずり上がる。この状態では反応物には内壁との間のずり応力と内筒からの遠心力の双方が同時に加わり、薄膜状の反応物に大きな機械的エネルギーが加わることになる。この機械的なエネルギーが反応に必要な化学エネルギー、いわゆる活性化エネルギーに転化するものと思われるが、短時間で反応が進行する。   This reaction method can be performed using, for example, a reactor as shown in FIG. As shown in FIG. 20, the reactor includes an outer cylinder 1 having a cough plate 1-2 at an opening, and an inner cylinder 2 having a through hole 2-1 and swirling. By putting the reactant into the inner cylinder of the reactor and turning the inner cylinder, the reactant inside the inner cylinder moves to the inner wall 1-3 of the outer cylinder through the through hole of the inner cylinder by the centrifugal force. . At this time, the reaction product collides with the inner wall of the outer cylinder by the centrifugal force of the inner cylinder, and forms a thin film and slides up to the upper part of the inner wall. In this state, both the shear stress between the inner wall and the centrifugal force from the inner cylinder are simultaneously applied to the reactant, and a large mechanical energy is applied to the thin-film reactant. This mechanical energy seems to be converted into chemical energy required for the reaction, so-called activation energy, but the reaction proceeds in a short time.

この反応において、薄膜状であると反応物に加えられる機械的エネルギーは大きなものとなるため、薄膜の厚みは5mm以下、好ましくは2.5mm以下、さらに好ましくは1.0mm以下である。なお、薄膜の厚みはせき板の幅、反応液の量によって設定することができる。   In this reaction, since the mechanical energy applied to the reaction product is large when it is in the form of a thin film, the thickness of the thin film is 5 mm or less, preferably 2.5 mm or less, more preferably 1.0 mm or less. The thickness of the thin film can be set according to the width of the dam plate and the amount of the reaction solution.

この反応方法は、反応物に加えられるずり応力と遠心力の機械的エネルギーによって実現できるものと考えられるが、このずり応力と遠心力は内筒内の反応物に加えられる遠心力によって生じる。したがって、本発明に必要な内筒内の反応物に加えられる遠心力は1500N(kgms-2)以上、好ましくは60000N(kgms-2)以上、さらに好ましくは270000N(kgms-2)以上である。 This reaction method is considered to be realized by the mechanical energy of the shear stress and the centrifugal force applied to the reactant, and the shear stress and the centrifugal force are generated by the centrifugal force applied to the reactant in the inner cylinder. Thus, the centrifugal force applied to the reactants in the inner cylinder necessary for the present invention is 1500 N (kgms -2) or more, preferably 60000N (kgms -2) or more, more preferably 270000N (kgms -2) or more.

この反応方法においては、反応物にずり応力と遠心力の双方の機械的エネルギーが同時に加えられることによって、このエネルギーが化学エネルギーに転化することによるものと思われるが、従来にない速度で化学反応を促進させることができる。   In this reaction method, mechanical energy of both shear stress and centrifugal force is applied to the reactant at the same time, which seems to be due to the conversion of this energy into chemical energy. Can be promoted.

(金属酸化物)
本発明に係る金属酸化物ナノ粒子を生成するための金属酸化物としては、例えば、酸化マンガンMnO、リン酸鉄リチウムLiFePO4、チタン酸リチウムLi4Ti512が使用できる。また、その他の酸化物として、MxOz、AxMyOz、Mx(DO4)y、AxMy(DO4)z(ただし、M:金属元素 A:アルカリ金属又はランタノイド元素)で表される金属酸化物の使用も可能である。
(Metal oxide)
The metal oxides to produce metal oxide nanoparticles according to the present invention, for example, manganese oxide MnO, lithium iron phosphate LiFePO 4, lithium Li 4 Ti 5 O 12 is titanate can be used. As other oxides, metal oxides represented by MxOz, AxMyOz, Mx (DO4) y, AxMy (DO4) z (M: metal element A: alkali metal or lanthanoid element) can also be used. is there.

酸化マンガンMnOの場合は、例えば、過マンガン酸ナトリウム、酢酸マンガン、硝酸マンガン、硫酸マンガンなどのマンガン源及びカーボンを出発原料として、前記メカノケミカル反応により、酸化マンガンナノ粒子の前駆体とこれを分散担持したカーボンの複合体を生成する。この複合体を窒素雰囲気中で急速加熱することにより、本発明の金属酸化物である酸化マンガンとカーボンの複合体が生成される。   In the case of manganese oxide MnO, for example, a manganese source such as sodium permanganate, manganese acetate, manganese nitrate, manganese sulfate and the like as a starting material, and a precursor of manganese oxide nanoparticles are dispersed by the mechanochemical reaction. A supported carbon composite is formed. By rapidly heating this composite in a nitrogen atmosphere, a composite of manganese oxide and carbon, which is the metal oxide of the present invention, is generated.

リン酸鉄リチウムLiFePO4の場合は、例えば、過マンガン酸ナトリウム、酢酸マンガン、硝酸マンガン、硫酸マンガンなどのマンガン源及びカーボンを出発原料として、前記メカノケミカル反応により、リン酸鉄リチウムナノ粒子の前駆体とこれを分散担持したカーボンの複合体を生成する。この複合体を窒素雰囲気中で急速加熱することにより、本発明の金属酸化物であるリン酸鉄リチウムとカーボンの複合体が生成される。 In the case of lithium iron phosphate LiFePO 4 , for example, a manganese source such as sodium permanganate, manganese acetate, manganese nitrate, manganese sulfate and the like as a starting material and a precursor of lithium iron phosphate nanoparticles by the mechanochemical reaction. And a carbon composite in which this is dispersed and supported. By rapidly heating the composite in a nitrogen atmosphere, a composite of lithium iron phosphate, which is the metal oxide of the present invention, and carbon is produced.

チタン酸リチウムLi4Ti512の場合は、例えば、チタンアルコキシドなどのチタン源、酢酸リチウム、硝酸リチウム、炭酸リチウム、水酸化リチウムなどのリチウム源を出発原料として使用し、前記メカノケミカル反応により、チタン酸リチウムナノ粒子の前駆体を生成する。このチタン酸リチウムナノ粒子の前駆体を窒素雰囲気中で加熱することにより、酸素欠陥のサイトに窒素がドープされた本発明のチタン酸リチウムナノ粒子が生成される。 In the case of lithium titanate Li 4 Ti 5 O 12 , for example, a titanium source such as titanium alkoxide, a lithium source such as lithium acetate, lithium nitrate, lithium carbonate, lithium hydroxide is used as a starting material, and the mechanochemical reaction is performed. To produce a precursor of lithium titanate nanoparticles. By heating the precursor of the lithium titanate nanoparticles in a nitrogen atmosphere, the lithium titanate nanoparticles of the present invention in which nitrogen is doped at sites of oxygen defects are generated.

(カーボン)
反応過程で所定のカーボンを加えることによって、5〜100nmのチタン酸リチウムを高分散担持させたカーボンを得ることができる。すなわち、反応器の内筒の内部に金属塩と所定の反応抑制剤とカーボンを投入して、内筒を旋回して金属塩と反応抑制剤とカーボンを混合、分散する。さらに内筒を旋回させながら水酸化ナトリウムなどの触媒を投入して加水分解、縮合反応を進行させ、金属酸化物を生成すると共に、この金属酸化物とカーボンを分散状態で、混合する。反応終了後にこれを急速加熱することで、金属酸化物ナノ粒子を高分散担持させたカーボンを形成することができる。
(carbon)
By adding a predetermined carbon during the reaction process, carbon in which 5 to 100 nm of lithium titanate is highly dispersed and supported can be obtained. That is, a metal salt, a predetermined reaction inhibitor, and carbon are put into the inner cylinder of the reactor, and the inner cylinder is rotated to mix and disperse the metal salt, reaction inhibitor, and carbon. Further, while turning the inner cylinder, a catalyst such as sodium hydroxide is added to cause hydrolysis and condensation reaction to proceed to produce a metal oxide, and the metal oxide and carbon are mixed in a dispersed state. By rapidly heating this after completion of the reaction, it is possible to form carbon on which metal oxide nanoparticles are supported in a highly dispersed manner.

ここで用いるカーボンとしては、ケッチェンブラック、アセチレンブラック等のカーボンブラック、カーボンナノチューブ、カーボンナノホーン、無定形炭素、炭素繊維、天然黒鉛、人造黒鉛、活性炭、メソポーラス炭素、気相炭素繊維等を挙げることができ、これらの複合材を用いることもできる。   Examples of carbon used here include carbon black such as ketjen black and acetylene black, carbon nanotube, carbon nanohorn, amorphous carbon, carbon fiber, natural graphite, artificial graphite, activated carbon, mesoporous carbon, vapor phase carbon fiber, etc. These composite materials can also be used.

(溶媒)
溶媒としては、アルコール類、水、これらの混合溶媒を用いることができる。例えば、酢酸と酢酸リチウムをイソプロパノールと水の混合物に溶解した混合溶媒を使用することができる。
(solvent)
As the solvent, alcohols, water, or a mixed solvent thereof can be used. For example, a mixed solvent in which acetic acid and lithium acetate are dissolved in a mixture of isopropanol and water can be used.

(反応抑制剤)
出発原料として金属アルコキシドを使用した場合には、特許文献2に記載のように、前記メカノケミカル反応を適用する所定の金属アルコキシドに、反応抑制剤として該金属アルコキシドと錯体を形成する所定の化合物を添加することができる。これにより、化学反応が促進しすぎるのを抑制することができる。
(Reaction inhibitor)
When a metal alkoxide is used as a starting material, as described in Patent Document 2, a predetermined compound that forms a complex with the metal alkoxide as a reaction inhibitor is added to the predetermined metal alkoxide to which the mechanochemical reaction is applied. Can be added. Thereby, it can suppress that a chemical reaction accelerates | stimulates too much.

すなわち、金属アルコキシドに、これと錯体を形成する酢酸等の所定の化合物を該金属アルコキシド1モルに対して、1〜3モル添加して錯体を形成することにより、反応を抑制、制御することができることが分かった。なお、この反応によって生成されるのは、金属と酸化物の複合体のナノ粒子、例えば、チタン酸リチウムの前駆体である、リチウムと酸化チタンの複合体のナノ粒子であり、これを焼成することにより、チタン酸リチウムの結晶が得られる。   That is, the reaction can be suppressed and controlled by adding 1 to 3 mol of a predetermined compound such as acetic acid that forms a complex with metal alkoxide to 1 mol of the metal alkoxide to form a complex. I understood that I could do it. It is to be noted that a metal-oxide composite nanoparticle, for example, a lithium-titanium oxide composite nanoparticle, which is a precursor of lithium titanate, is produced by this reaction, and is fired. Thus, a crystal of lithium titanate is obtained.

このように、反応抑制剤として酢酸等の所定の化合物を添加することにより、化学反応が促進しすぎるのを抑制することができるのは、酢酸等の所定の化合物が金属アルコキシドと安定な錯体を形成するためであると考えられる。   Thus, by adding a predetermined compound such as acetic acid as a reaction inhibitor, it is possible to suppress the chemical reaction from being promoted too much because the predetermined compound such as acetic acid can form a stable complex with the metal alkoxide. It is thought that it is for forming.

金属アルコキシドと錯体を形成することができる物質としては、酢酸の他、クエン酸、蓚酸、ギ酸、乳酸、酒石酸、フマル酸、コハク酸、プロピオン酸、レプリン酸等のカルボン酸、EDTA等のアミノポリカルボン酸、トリエタノールアミン等のアミノアルコールに代表される錯化剤が挙げられる。   Substances capable of forming a complex with a metal alkoxide include acetic acid, carboxylic acids such as citric acid, succinic acid, formic acid, lactic acid, tartaric acid, fumaric acid, succinic acid, propionic acid, and repuric acid, and aminopolyesters such as EDTA. Examples include complexing agents represented by amino alcohols such as carboxylic acid and triethanolamine.

(加熱)
本発明は、メカノケミカル反応によりカーボンナノ粒子の構造体の内部に金属酸化物ナノ粒子の前駆体を担持させた複合体を得ると共に、この金属酸化物とカーボンの複合体を窒素雰囲気中で加熱することによって、金属酸化物の結晶化を促進させ、この複合体を使用した電極や電気化学素子の容量、出力特性を向上させるものである。
(heating)
The present invention obtains a composite in which a precursor of metal oxide nanoparticles is supported inside a structure of carbon nanoparticles by a mechanochemical reaction, and heats the composite of metal oxide and carbon in a nitrogen atmosphere. By doing so, the crystallization of the metal oxide is promoted, and the capacity and output characteristics of the electrode or electrochemical device using this composite are improved.

すなわち、得られた金属酸化物ナノ粒子の前駆体とカーボンナノ粒子の複合体の焼成工程において、室温から400〜1000℃まで急熱することによって、金属酸化物ナノ粒子の凝集を防止することができ、粒径の小さなナノ粒子が形成されることが分かった。急速加熱とは、酸素濃度が1000ppm程度の低酸素濃度の雰囲気下で、カーボンが酸化されないような程度に急速に加熱する。たとえば焼成温度に設定した焼成炉に少量の金属酸化物ナノ粒子の前駆体とカーボンナノ粒子の複合体を投入することなどの手法によって急速加熱することができる。前記加熱温度は、金属酸化物の種類によって好適な温度範囲が異なる。すなわち、前記の温度範囲において、金属酸化物の結晶化が良好に進行するものであり、この温度未満では良好な結晶化の進行が得られず、この温度を越えると相転移によって、エネルギー貯蔵特性の良好な金属酸化物が得られない。   That is, in the firing step of the composite of the obtained metal oxide nanoparticle precursor and the carbon nanoparticle, it is possible to prevent aggregation of the metal oxide nanoparticles by rapid heating from room temperature to 400 to 1000 ° C. It was found that nanoparticles having a small particle size were formed. The rapid heating means rapid heating to such an extent that carbon is not oxidized in an atmosphere having a low oxygen concentration of about 1000 ppm. For example, rapid heating can be performed by a method such as putting a small amount of a metal oxide nanoparticle precursor and carbon nanoparticle composite in a firing furnace set to a firing temperature. The heating temperature has a suitable temperature range depending on the type of metal oxide. That is, the crystallization of the metal oxide proceeds favorably in the above temperature range, and if the temperature is lower than this temperature, the progress of the favorable crystallization cannot be obtained. No good metal oxide can be obtained.

(電極)
本発明により得られた金属酸化物ナノ粒子とカーボンの複合体は、バインダーと混錬、成型し、電気化学素子の電極、すなわち電気エネルギー貯蔵用電極とすることができ、その電極は高出力特性、高容量特性を示す。
(electrode)
The composite of metal oxide nanoparticles and carbon obtained by the present invention can be kneaded and molded with a binder to be an electrode of an electrochemical element, that is, an electrode for storing electrical energy, and the electrode has high output characteristics. Show high capacity characteristics.

(電気化学素子)
この電極を用いることができる電気化学素子は、リチウムやマグネシウムなどの金属イオンを含有する電解液を用いる電気化学キャパシタ、電池である。すなわち、本発明の電極は、金属イオンの吸蔵、脱着を行うことができ、負極や正極として作動する。したがって、金属イオンを含有する電解液を用い、対極として活性炭、金属イオンが吸蔵、脱着するカーボンや金属酸化物等を用いることによって、電気化学キャパシタ、電池を構成することができる。
(Electrochemical element)
Electrochemical elements that can use this electrode are electrochemical capacitors and batteries that use an electrolytic solution containing metal ions such as lithium and magnesium. That is, the electrode of the present invention can occlude and desorb metal ions, and operates as a negative electrode and a positive electrode. Therefore, an electrochemical capacitor and a battery can be constituted by using an electrolytic solution containing metal ions and using activated carbon, carbon or metal oxides that occlude and desorb metal ions as a counter electrode.

以下、実施例により本発明をさらに具体的に説明する。   Hereinafter, the present invention will be described more specifically with reference to examples.

(実施例1)
酢酸マンガン1モル、エタノール、水の混合溶液を作製した。この混合溶液とケッチェンブラック(KB)を旋回反応器内に投入し、66,000N(kgms-2)の遠心力で5分間、内筒を旋回して外筒の内壁に反応物の薄膜を形成すると共に、反応物にずり応力と遠心力を加えて化学反応を促進させ、酸化マンガンの前駆体を高分散担持したKBを得た。
Example 1
A mixed solution of 1 mol of manganese acetate, ethanol and water was prepared. This mixed solution and ketjen black (KB) are put into a swirl reactor, and the inner cylinder is swirled for 5 minutes with a centrifugal force of 66,000 N (kgms -2 ) to deposit a thin film of reactants on the inner wall of the outer cylinder. At the same time, shear stress and centrifugal force were applied to the reaction product to promote chemical reaction, and a KB carrying a highly dispersed manganese oxide precursor was obtained.

得られた酸化マンガンの前駆体を高分散担持させたKBを、真空中において80℃で17時間乾燥することにより、酸化マンガンの前駆体がKBに高分散担持された複合体粉末を得た。   The obtained KBN on which the manganese oxide precursor was highly dispersed and supported was dried in vacuum at 80 ° C. for 17 hours to obtain a composite powder in which the manganese oxide precursor was highly dispersed and supported on KB.

得られた酸化マンガンの前駆体がKBに高分散担持された複合体粉末を、窒素雰囲気中で700℃まで急熱することによって酸化マンガンの結晶化を進行させ、酸化マンガンのナノ粒子がKBに高分散担持された複合体粉末を得た。   The obtained composite powder in which the precursor of manganese oxide is highly dispersed and supported on KB is rapidly heated to 700 ° C. in a nitrogen atmosphere to promote crystallization of manganese oxide, and manganese oxide nanoparticles are converted to KB. A highly dispersed and supported composite powder was obtained.

この実施例1の複合体粉末のXRD分析結果とTEM像を図1〜図3に示す。図1に示すXRD分析からは、酸化マンガンが担持したKBが得られていることが分かる。   The XRD analysis result and TEM image of the composite powder of Example 1 are shown in FIGS. From the XRD analysis shown in FIG. 1, it can be seen that KB carrying manganese oxide is obtained.

図1〜図3のTEM像から分かるように、カーボンナノ粒子(ケッチェンブラックナノ粒子)がグラファイトフラグメントのビルディング構造を示し、特に、図2からは、カーボンナノ粒子に小径(数nm)の酸化マンガンナノ粒子が内包されていることが分かる。また、図3によれば、ケッチェンブラックのグラファイトが剥がれて薄い膜状になったグラフェン(KB−Graphene)が形成され、グラフェンの間に酸化マンガンナノ粒子が入り込んで、サンドイッチ状になっていることが観察できる。   As can be seen from the TEM images of FIGS. 1 to 3, the carbon nanoparticles (Ketjen black nanoparticles) show the building structure of graphite fragments. In particular, from FIG. 2, the carbon nanoparticles are oxidized with a small diameter (several nm). It can be seen that manganese nanoparticles are encapsulated. Further, according to FIG. 3, Ketjen black graphite is peeled off to form a thin film-like graphene (KB-Graphene), and manganese oxide nanoparticles enter between the graphenes to form a sandwich. Can be observed.

ついで、前記のように構成した実施例1の複合体粉末をバインダーとしてのポリフッ化
ビニリデンPVDFと共に(MnO/KB/PVDF 40:40:20)、SUS板上に溶接されたSUSメッシュ中に投入し、作用電極W.E.とした。前記電極上にセパレータと対極C.E.及び参照極としてLiフォイルを乗せ、電解液として、1.0M 六フッ化リン酸リチウム(LiPF6)/炭酸エチレンEC:炭酸ジメチルDEC(1:1 w/w)を浸透させて、セルとした。この状態で、作用電圧0−2Vとして、その充放電特性からエネルギー密度を算出した。結果は酸化マンガンあたり、691mAh/g(1C)、418mAh/g(3C)と高いエネルギー密度を示した。
Next, the composite powder of Example 1 configured as described above was put together with polyvinylidene fluoride PVDF as a binder (MnO / KB / PVDF 40:40:20) into a SUS mesh welded on a SUS plate. , Working electrode W.M. E. It was. A separator and a counter electrode on the electrode C.I. E. Then, a Li foil was placed as a reference electrode, and 1.0 M lithium hexafluorophosphate (LiPF 6) / ethylene carbonate EC: dimethyl carbonate DEC (1: 1 w / w) was infiltrated as an electrolyte to obtain a cell. In this state, the energy density was calculated from the charge / discharge characteristics as working voltage 0-2V. The results showed a high energy density of 691 mAh / g (1C) and 418 mAh / g (3C) per manganese oxide.

(実施例2−1)
酢酸鉄1モルに対して、リン酸1.0モル、酢酸リチウム1モルの水溶液を作製した。ここで反応抑制剤としてクエン酸を用いた。この溶液とカーボンナノファイバー(CNF)を旋回反応器内に投入し、66,000N(kgms-2)の遠心力で5分間、内筒を旋回して外筒の内壁に反応物の薄膜を形成すると共に、反応物にずり応力と遠心力を加えて化学反応を促進させ、オリビン型リン酸鉄リチウムの前駆体を高分散担持したCNFを得た。この場合、混合溶媒に溶解する酢酸鉄、リン酸、酢酸リチウムとCNFの量は、得られる複合体の組成が、リン酸鉄リチウム/CNFが、50/50の質量比(w/w)となるように設定した。
(Example 2-1)
An aqueous solution of 1.0 mol of phosphoric acid and 1 mol of lithium acetate was prepared with respect to 1 mol of iron acetate. Here, citric acid was used as a reaction inhibitor. This solution and carbon nanofiber (CNF) are put into a swirl reactor, and the inner cylinder is swirled with a centrifugal force of 66,000 N (kgms -2 ) for 5 minutes to form a thin film of reactant on the inner wall of the outer cylinder. At the same time, shear reaction and centrifugal force were applied to the reaction product to promote the chemical reaction, and CNF carrying a highly dispersed olivine type lithium iron phosphate precursor was obtained. In this case, the amount of iron acetate, phosphoric acid, lithium acetate and CNF dissolved in the mixed solvent is such that the composition of the resulting composite has a mass ratio (w / w) of 50/50 lithium iron phosphate / CNF. Was set to be.

得られたリン酸鉄リチウムの前駆体を高分散担持させたCNFを、真空中において80℃で17時間乾燥することにより、リン酸鉄リチウムの前駆体がCNFに高分散担持された複合体粉末を得た。   The obtained CNF in which the precursor of lithium iron phosphate is highly dispersed and supported is dried at 80 ° C. in a vacuum for 17 hours, whereby a composite powder in which the precursor of lithium iron phosphate is highly dispersed and supported in CNF Got.

得られたリン酸鉄リチウムの前駆体がCNFに高分散担持された複合体粉末を、窒素雰囲気中で700℃まで急熱することによってリン酸鉄リチウムの結晶化を進行させ、リン酸鉄リチウムのナノ粒子がCNFに高分散担持された複合体粉末を得た。   The obtained composite powder in which the precursor of lithium iron phosphate is highly dispersed and supported on CNF is rapidly heated to 700 ° C. in a nitrogen atmosphere to promote the crystallization of lithium iron phosphate, thereby lithium iron phosphate. A composite powder in which the nanoparticles were highly dispersed and supported on CNF was obtained.

この実施例2−1の複合体粉末のXRD分析結果とTEM像を図4〜図6に、充放電挙動とこの結果から算出した容量を図8及び図9に示す。図4に示すXRD分析からリン酸鉄リチウムが担持したCNFが得られていることが分かる。   The XRD analysis results and TEM images of the composite powder of Example 2-1 are shown in FIGS. 4 to 6, and the charge / discharge behavior and the capacity calculated from the results are shown in FIGS. From the XRD analysis shown in FIG. 4, it can be seen that CNF supported by lithium iron phosphate is obtained.

図4〜図6のTEM像から分かるように、CNFナノ粒子がネット状に絡み合った構造を示していることが観察できる。また、高解像度TEM像を図7に示す。図24は、図7のさらに拡大写真とその模式図であって、この図24から分かるように、サヤエンドウのようなCNF内にリン酸鉄リチウムナノ粒子が入っている。図から分かるように、結晶構造体が透けて見え、2〜5原子層レベルで1nm以下の厚みを有し、径が5〜100nmの平板上のリン酸鉄リチウム結晶構造体(超薄膜構造体)に担持していることが分かる。   As can be seen from the TEM images of FIGS. 4 to 6, it can be observed that the CNF nanoparticles have a net-entangled structure. A high-resolution TEM image is shown in FIG. FIG. 24 is a further enlarged photograph of FIG. 7 and a schematic view thereof. As can be seen from FIG. 24, lithium iron phosphate nanoparticles are contained in CNF such as green pea. As can be seen from the figure, the crystal structure is seen through, has a thickness of 1 nm or less at the level of 2 to 5 atomic layers, and a lithium iron phosphate crystal structure (ultra-thin film structure) on a flat plate having a diameter of 5 to 100 nm. ).

図8は、実施例2−1の複合体を使用した電気化学素子の充放電特性を示すグラフである。すなわち、前記のように構成した実施例1の複合体粉末をバインダーとしてのポリフッ化ビニリデンPVDFと共に(LiFePO4/CNF/PVDF 40:40:20)、SUS板上に溶接されたSUSメッシュ中に投入し、作用電極W.E.とした。前記電極上にセパレータと対極C.E.及び参照極としてLiフォイルを乗せ、電解液として、1.0M 六フッ化リン酸リチウム(LiPF6)/炭酸エチレン(EC):炭酸ジメチル(DEC)(1:1 w/w)を浸透させて、セルとした。この状態で、作用電圧2.0−4.2Vとして、その充放電特性を調べた。 FIG. 8 is a graph showing the charge / discharge characteristics of an electrochemical device using the composite of Example 2-1. That is, the composite powder of Example 1 configured as described above was put into a SUS mesh welded on a SUS plate together with polyvinylidene fluoride PVDF as a binder (LiFePO 4 / CNF / PVDF 40:40:20). Working electrode W. E. It was. A separator and a counter electrode on the electrode C.I. E. Lithium foil is placed as a reference electrode, and 1.0M lithium hexafluorophosphate (LiPF 6 ) / ethylene carbonate (EC): dimethyl carbonate (DEC) (1: 1 w / w) is infiltrated as an electrolyte. And cell. In this state, the charge / discharge characteristics were examined at an operating voltage of 2.0-4.2V.

この図8から分かるように、複合体粉末あたりの容量が81mAh/gと優れた容量特性が確認された。また、図9に示す通り、従来の製品に比較して、より優れた出力特性を示した。すなわち、図9は、このリン酸鉄リチウムを使用した電気化学素子の60Cでのリン酸鉄リチウムあたりの容量を、従来発表されている各技術のおおよその容量と比較したグラフである。S.BLee(2008年)、D.Kim(2006年)、Y.Wang(2008年)、B.Kang(2009年)に比較して、本実施例の複合体を使用した素子の放電容量が増加している。さらに、図10に出力特性、図11にサイクル特性を示すが、出力特性、サイクル特性とも良好である。図10の放電出力特性は、前記図8と同様な条件下で、充電レート1Cに対して、放電レートを1/120/180/240/300/360Cに変化させて、その放電容量を計測したものである。この図10から分かるように、360Cにおける放電容量がリン酸鉄リチウム活物質当り70mAh/g、コンポジット当り35mAh/gと高い値を示している。図11のサイクル特性は、3000サイクル(10C)においても89%の放電容量を維持することができた。   As can be seen from FIG. 8, the capacity per composite powder was as excellent as 81 mAh / g. Further, as shown in FIG. 9, the output characteristics were more excellent as compared with the conventional products. That is, FIG. 9 is a graph comparing the capacity per lithium iron phosphate at 60 C of the electrochemical element using this lithium iron phosphate with the approximate capacity of each technology that has been conventionally disclosed. S. BLee (2008), D.C. Kim (2006), Y.M. Wang (2008), B.W. Compared with Kang (2009), the discharge capacity of the device using the composite of this example is increased. Further, FIG. 10 shows the output characteristics and FIG. 11 shows the cycle characteristics. Both the output characteristics and the cycle characteristics are good. The discharge output characteristics of FIG. 10 were measured under the same conditions as in FIG. 8 except that the discharge rate was changed to 1/120/180/240/300 / 360C with respect to the charge rate of 1C and the discharge capacity was measured. Is. As can be seen from FIG. 10, the discharge capacity at 360 C is as high as 70 mAh / g per lithium iron phosphate active material and 35 mAh / g per composite. The cycle characteristics in FIG. 11 were able to maintain a discharge capacity of 89% even at 3000 cycles (10C).

本実施例の複合体粉末について、BJH法(Barrett−Joyner−Halenda法)により、その細孔分布を測定したところ、図21に示すようにCNFの細孔分布は10〜50nmであるが、本願の複合体の細孔分布は20nmとなっており、50nmのCNFの空隙にリン酸鉄リチウムナノ粒子が担持され、20nmの細孔分布を有する複合体が形成されたことが分かる。すなわち、本実施例の複合体とCNFの細孔分布を算出し、これらのメソ孔について観察した。図21のグラフ中、四角が複合体、丸がCNFのプロットである。まずCNFはdV/d(logr)の値より、10〜50nmのメソ孔を多く有していることが分かる。また、このCNFにリン酸鉄を複合化すると細孔分布に大きな変化がみられる。10〜50nmの細孔径が大幅に減少し20nm周辺の細孔分布が維持される。また、これはdV/drにも顕著にその傾向が見られる。この結果より、リン酸鉄のCNFへの担時はCNFの10〜50nmの細孔径の間隙で起こり、さらに20nm付近の細孔径を有するメソ孔のネットワークを構築することが分かる。したがって、この複合体電極は良好なイオンパスを構築できていると推測される。   The composite powder of this example was measured for its pore distribution by the BJH method (Barrett-Joyner-Halenda method). As shown in FIG. 21, the CNF pore distribution was 10 to 50 nm. The pore distribution of this composite was 20 nm, and it was found that lithium iron phosphate nanoparticles were supported in the 50 nm CNF voids, and a composite having a pore distribution of 20 nm was formed. That is, the pore distribution of the composite of this example and CNF was calculated, and these mesopores were observed. In the graph of FIG. 21, the square is a composite and the circle is a CNF plot. First, it can be seen that CNF has more mesopores of 10 to 50 nm than the value of dV / d (logr). Further, when iron phosphate is combined with this CNF, a large change is observed in the pore distribution. The pore diameter of 10 to 50 nm is greatly reduced, and the pore distribution around 20 nm is maintained. In addition, this tendency is remarkably observed in dV / dr. From this result, it can be seen that when iron phosphate is carried by CNF, it occurs in the pores having a pore diameter of 10 to 50 nm of CNF, and further, a network of mesopores having a pore diameter of about 20 nm is constructed. Therefore, it is presumed that this composite electrode can construct a good ion path.

(実施例2−2)
リン酸鉄リチウム/CNFが、60/40の質量比(w/w)となるように設定する以外は、実施例2−1と同様にしてセルを作製した。このセルの容量は71mAh/gであった。また、図12にこの複合体粉末の高解像度TEM像を示す。この図から分かるように、2〜5原子層レベルで1nm以下の厚みを有し、径が5〜100nmの平板上のリン酸鉄リチウム結晶構造体がCNFに担持していることが分かる。
(Example 2-2)
A cell was fabricated in the same manner as in Example 2-1, except that the lithium iron phosphate / CNF was set to a mass ratio (w / w) of 60/40. The capacity of this cell was 71 mAh / g. FIG. 12 shows a high-resolution TEM image of this composite powder. As can be seen from this figure, it can be seen that a lithium iron phosphate crystal structure on a flat plate having a thickness of 1 nm or less at a 2-5 atomic layer level and a diameter of 5-100 nm is supported on CNF.

(実施例2−3)
カーボンとしてケッチェンブラックを用いた以外は、実施例2−1と同様にしてセルを作製した。このセルの容量は108mAh/gであった。また、図13にこの複合体粉末の高解像度TEM像を示す。この図から分かるように、2〜5原子層レベルで1nm以下の厚みを有し、径が5〜20nmの平板上のリン酸鉄リチウム結晶構造体がケッチェンブラックに内包されていることが分かる。図25は、この実施例2−3の複合体粉末の高解像度TEM像とその模式図を示すものである。この実施例2−3では、ホオヅキのように中空で球状のカーボンの中にリン酸鉄リチウムナノ粒子が1粒ずつ入っているような構造になっている。
(Example 2-3)
A cell was produced in the same manner as in Example 2-1, except that ketjen black was used as carbon. The capacity of this cell was 108 mAh / g. FIG. 13 shows a high-resolution TEM image of this composite powder. As can be seen from this figure, the lithium iron phosphate crystal structure on a flat plate having a thickness of 1 nm or less at a 2-5 atomic layer level and a diameter of 5-20 nm is included in Ketjen Black. . FIG. 25 shows a high-resolution TEM image of the composite powder of Example 2-3 and a schematic diagram thereof. In Example 2-3, the structure is such that lithium iron phosphate nanoparticles are contained one by one in hollow, spherical carbon as in the case of a fountain.

(実施例2−4)
リン酸鉄リチウム/ケッチェンブラックが、60/40の質量比(w/w)となるように設定する以外は、実施例2−3と同様にしてセルを作製した。このセルの容量は102mAh/gであった。
(Example 2-4)
A cell was fabricated in the same manner as in Example 2-3 except that the lithium iron phosphate / Ketjen black was set to a mass ratio (w / w) of 60/40. The capacity of this cell was 102 mAh / g.

(実施例2−5)
カーボンとしてキャボット社製、BP2000を用いた以外は、実施例2−1と同様にしてセルを作製した。このセルの容量は88mAh/gであった。また、図14にこの複合体粉末の高解像度TEM像を示す。この図から分かるように、2〜5原子層レベルで1nm以下の厚みを有し、径が5〜100nmの平板上のリン酸鉄リチウム結晶構造体がBP2000に担持していることが分かる。
(Example 2-5)
A cell was produced in the same manner as in Example 2-1, except that BP2000 manufactured by Cabot Corporation was used as carbon. The capacity of this cell was 88 mAh / g. FIG. 14 shows a high-resolution TEM image of this composite powder. As can be seen from this figure, it can be seen that a lithium iron phosphate crystal structure on a flat plate having a thickness of 1 nm or less at a 2-5 atomic layer level and a diameter of 5-100 nm is supported on BP2000.

(実施例2−6)
リン酸鉄リチウム/BP2000が、60/40の質量比(w/w)となるように設定する以外は、実施例2−3と同様にしてセルを作製した。このセルの容量は96mAh/gであった。
(Example 2-6)
A cell was fabricated in the same manner as in Example 2-3, except that lithium iron phosphate / BP2000 was set to a mass ratio (w / w) of 60/40. The capacity of this cell was 96 mAh / g.

(実施例3)
チタンアルコキシド1モルに対して、酢酸1.8モル、酢酸リチウム1モルとなる量の酢酸と酢酸リチウムをイソプロパノールと水の混合物に溶解して混合溶媒を作製した。この混合溶媒とチタンアルコキシド、カーボンナノファイバー(CNF)を旋回反応器内に
投入し、66,000N(kgms-2)の遠心力で5分間、内筒を旋回して外筒の内壁に反応物の薄膜を形成すると共に、反応物にずり応力と遠心力を加えて化学反応を促進させ、チタン酸リチウムの前駆体を高分散担持したCNFを得た。この場合、混合溶媒に溶解するチタンアルコキシドとCNFの量は、得られる複合体の組成が、チタン酸リチウム/CNFが、70/30の質量比(w/w)となるように設定した。
(Example 3)
A mixed solvent was prepared by dissolving acetic acid and lithium acetate in an amount of 1.8 mol of acetic acid and 1 mol of lithium acetate in a mixture of isopropanol and water with respect to 1 mol of titanium alkoxide. This mixed solvent, titanium alkoxide, and carbon nanofiber (CNF) are put into a swirl reactor, and the inner cylinder is swirled for 5 minutes with a centrifugal force of 66,000 N (kgms -2 ), and the reactant is put on the inner wall of the outer cylinder And a chemical reaction was promoted by applying shear stress and centrifugal force to the reaction product to obtain CNF carrying a highly dispersed lithium titanate precursor. In this case, the amount of titanium alkoxide and CNF dissolved in the mixed solvent was set such that the composition of the obtained composite had a mass ratio (w / w) of lithium titanate / CNF of 70/30.

得られたチタン酸リチウムの前駆体を高分散担持させたCNFを、真空中において80℃で17時間乾燥することにより、チタン酸リチウムの前駆体がCNFに高分散担持された複合体粉末を得た。   The obtained CNF in which the lithium titanate precursor is highly dispersed and supported is dried in vacuum at 80 ° C. for 17 hours to obtain a composite powder in which the lithium titanate precursor is highly dispersed and supported in CNF. It was.

得られたチタン酸リチウムの前駆体がCNFに高分散担持された複合体粉末を、窒素雰囲気中において800℃まで急速加熱することによってリチウムを含有するチタン酸化物の結晶化を進行させ、チタン酸リチウムのナノ粒子がCNFに高分散担持された複合体粉末を得た。   The resulting composite powder in which the precursor of lithium titanate is highly dispersed and supported on CNF is rapidly heated to 800 ° C. in a nitrogen atmosphere to advance crystallization of titanium oxide containing lithium, and titanate A composite powder in which lithium nanoparticles were highly dispersed and supported on CNF was obtained.

このようにして得られた実施例3のチタン酸リチウムナノ粒子を担持したカーボンのTEM像を図15に示した。図15においては5nm〜20nmのチタン酸リチウムのナノ粒子がCNFに高分散担持していることが分かる。   A TEM image of the carbon carrying the lithium titanate nanoparticles of Example 3 thus obtained is shown in FIG. In FIG. 15, it can be seen that 5 to 20 nm lithium titanate nanoparticles are highly dispersed and supported on CNF.

特に、図15のTEM像にみられるように、本発明の「チタン酸リチウムナノ粒子とカーボンの複合体」は、CNFがつながった「グラファイトフラグメントのビルディング構造」をとっており、この構造体にチタン酸リチウムナノ粒子が高分散担持されている。   In particular, as seen in the TEM image of FIG. 15, the “composite of lithium titanate nanoparticles and carbon” of the present invention has a “building structure of graphite fragments” in which CNFs are connected. Lithium titanate nanoparticles are supported in a highly dispersed manner.

図16に、実施例3のチタン酸リチウムの前駆体を高分散担持したCNFを高解像度TEMで観察した図を示す。図16から分かるように、チタン酸リチウムナノ粒子は、結晶構造体が透けて見え、2〜5原子層レベルで1nm以下の厚みを有し、一辺が5〜10nmの平板上のチタン酸リチウム結晶構造体となっている。このような超薄膜構造体は厚みが極度に薄く、体積あたりの表面積が極度に大きい。したがって、高い出力特性を示すことができる。   FIG. 16 shows a view of CNF carrying the highly dispersed lithium titanate precursor of Example 3 observed with a high resolution TEM. As can be seen from FIG. 16, the lithium titanate nanoparticles can be seen through the crystal structure, have a thickness of 1 nm or less at the level of 2 to 5 atomic layers, and a lithium titanate crystal on a flat plate with a side of 5 to 10 nm. It is a structure. Such an ultra-thin structure is extremely thin and has a very large surface area per volume. Therefore, high output characteristics can be shown.

すなわち、体積あたりの表面積について、厚みが無限にゼロに近いシートの表面積が最も大きいが、実施例3のシートは、厚みがゼロに近い数原子層レベルの厚みを持つ構造を有している。以上の超薄膜構造体は旋回する反応器内で金属酸化物の出発原料とカーボン粉末とを含む溶液にずり応力と遠心力を加えて反応させるとともに、その後の急速加熱処理によって形成されるものと思われるが、リン酸鉄リチウムでも観察されたように、チタン酸リチウム以外の金属酸化物ナノ粒子も超薄膜構造体となっている。   That is, regarding the surface area per volume, the surface area of the sheet whose thickness is infinitely close to zero is the largest, but the sheet of Example 3 has a structure with a thickness of several atomic layers close to zero. The above ultra-thin film structure is formed by a rapid heating treatment after reaction by applying shear stress and centrifugal force to a solution containing a metal oxide starting material and carbon powder in a swirling reactor. It seems that metal oxide nanoparticles other than lithium titanate also have an ultrathin film structure as observed with lithium iron phosphate.

前記のように構成した実施例3で得られた複合体粉末をバインダーとしてのポリフッ化ビニリデンPVDFと共に(Li4Ti512/CNF/PVDF 56:24:20)、SUS板上に溶接されたSUSメッシュ中に投入し、作用電極W.E.とした。前記電極上にセパレータと対極C.E.及び参照極としてLiフォイルを乗せ、電解液として、1.0M 四フッ化ホウ酸リチウム(LiBF4)/炭酸エチレン(EC):炭酸ジメチル(DEC)(1:1 w/w)を浸透させて、セルとした。 The composite powder obtained in Example 3 configured as described above was welded onto a SUS plate together with polyvinylidene fluoride PVDF as a binder (Li 4 Ti 5 O 12 / CNF / PVDF 56:24:20). The working electrode W. E. It was. A separator and a counter electrode on the electrode C.I. E. And a Li foil as a reference electrode, and 1.0 M lithium tetrafluoroborate (LiBF 4 ) / ethylene carbonate (EC): dimethyl carbonate (DEC) (1: 1 w / w) as an electrolyte. And cell.

前記のようにして得られた実施例3と、同じ条件で真空中において加熱した比較例1の複合体粉末を用いた電極を有するセルについて、その充放電挙動とそれに基づいて算出した容量を図17に、出力特性を図18に示す。図17及び図18において、左側のグラフが実施例3、右側のグラフが比較例1を示している。この場合、作用電圧は1.0−3.0Vであり、スキャンレートは10Cである。   The charge / discharge behavior and the capacity calculated based on the charge / discharge behavior of the cell using the composite powder of Comparative Example 1 heated in vacuum under the same conditions as in Example 3 obtained as described above are shown in FIG. 17 shows the output characteristics. In FIGS. 17 and 18, the graph on the left shows Example 3, and the graph on the right shows Comparative Example 1. In this case, the working voltage is 1.0-3.0V, and the scan rate is 10C.

図17から分かるように、窒素雰囲気中で加熱した実施例3の複合体粉末を使用したセルは、真空中で加熱した比較例1の複合体粉末を使用したセルに比較して、容量が増加していることが分かる。特に、比較例1の真空中で800℃まで加熱した複合体粉末を使用したセルが、従来技術では最も容量が大きかったが、実施例3のセルはいずれも、比較例1の容量を大きく上回っている。   As can be seen from FIG. 17, the cell using the composite powder of Example 3 heated in a nitrogen atmosphere has an increased capacity compared to the cell using the composite powder of Comparative Example 1 heated in vacuum. You can see that In particular, the cell using the composite powder heated to 800 ° C. in the vacuum of Comparative Example 1 had the largest capacity in the prior art, but all of the cells of Example 3 greatly exceeded the capacity of Comparative Example 1. ing.

図18は、横軸にC-rateを、縦軸に放電容量維持率(%)を取った各セルの出力特性を示すグラフである。この図18から分かるように、C-rateが200Cの時点における放電容量維持率は、実施例3のセルが比較例1のセルを大きく上回っている。   FIG. 18 is a graph showing the output characteristics of each cell with the C-rate on the horizontal axis and the discharge capacity retention rate (%) on the vertical axis. As can be seen from FIG. 18, the discharge capacity retention rate when the C-rate is 200 C is significantly higher in the cell of Example 3 than in the cell of Comparative Example 1.

(実施例4)
実施例2−1で作製した作用電極を正極とし、実施例3で作製した作用電極を負極とし、電解液として、1.0M 六フッ化リン酸リチウム(LiPF6)/炭酸エチレン(EC):炭酸ジメチル(DMC)(1:1 w/w)を用いて、電気化学素子を作製した。この電気化学素子について、エネルギー密度とパワー密度を測定した結果を図19に示す
Example 4
The working electrode prepared in Example 2-1 was used as the positive electrode, the working electrode prepared in Example 3 was used as the negative electrode, and the electrolyte was 1.0 M lithium hexafluorophosphate (LiPF 6 ) / ethylene carbonate (EC): An electrochemical device was fabricated using dimethyl carbonate (DMC) (1: 1 w / w). FIG. 19 shows the results of measuring the energy density and power density of this electrochemical element.

この図19は、実施例4の電気化学素子と、正極に活性炭電極を使用し負極に実施例3で作成した作用電極を使用した電気化学素子と、正極及び負極に活性炭を使用した電気二重層キャパシタ(EDLC)のそれぞれについて、エネルギー密度と出力特性を測定したラゴンプロットである。この図19から分かるように、実施例4の電気化学素子は、高いエネルギー密度と高い出力特性を有する、高出力エネルギー貯蔵デバイスを実現している。   FIG. 19 shows an electrochemical element of Example 4, an electrochemical element using an activated carbon electrode as a positive electrode and a working electrode prepared in Example 3 as a negative electrode, and an electric double layer using activated carbon as a positive electrode and a negative electrode. It is a Ragon plot which measured energy density and output characteristics about each of a capacitor (EDLC). As can be seen from FIG. 19, the electrochemical element of Example 4 realizes a high-output energy storage device having a high energy density and a high output characteristic.

(実施例5)
LiTi12/CNF複合体の合成には、チタン源にTi(OCを、リチウム源にCHCOOLiを用いた。これらの原料を、LiTi12/CNF全体に対して10〜40wt%のCNFや有機溶媒などと共に超遠心力処理(UC処理)を行い、前駆体を得た。その後、高温短時間焼成を行うことにより高結晶性ナノ粒子LiTi12/CNF複合体を得た。本複合体を、PVDFを用いて電極化し、対極にLi金属、電解液に1M LiBF/EC+DMC 1:1(in volume)を用いたハーフセルにより、電気化学特性を評価した。充放電試験の結果、出力特性はLiTi12の重量比に依存することがわかった。また、図22から分かるように、高出力特性の要求される600Cにおいても10C容量の81%(87mAh/g)を、さらに1200Cにおいても68%(72mAh/g)の容量を維持した。
(Example 5)
In the synthesis of the Li 4 Ti 5 O 12 / CNF composite, Ti (OC 4 H 9 ) 4 was used as the titanium source and CH 3 COOLi was used as the lithium source. These precursors were subjected to ultracentrifugation treatment (UC treatment) together with 10 to 40 wt% of CNF or organic solvent with respect to the entire Li 4 Ti 5 O 12 / CNF to obtain a precursor. Then, to obtain a highly crystalline nanoparticles Li 4 Ti 5 O 12 / CNF composite by performing a high-temperature short-time firing. This composite was converted into an electrode using PVDF, and electrochemical characteristics were evaluated by a half cell using Li metal as a counter electrode and 1M LiBF 4 / EC + DMC 1: 1 (in volume) as an electrolyte. As a result of the charge / discharge test, it was found that the output characteristics depend on the weight ratio of Li 4 Ti 5 O 12 . As can be seen from FIG. 22, the capacity of 81% (87 mAh / g) of the 10C capacity was maintained even at 600 C where high output characteristics are required, and the capacity of 68% (72 mAh / g) was maintained even at 1200 C.

この実施例5の複合体について、XRD分析を行った結果、図23に示すように、CNF含有比率が20%の(111)面の結晶サイズは30〜50%に比べて大きく、チタン酸リチウムナノ粒子の結晶は、(111)面が大きい、超薄膜構造体になっていることが確認された。
As a result of XRD analysis of the composite of Example 5, as shown in FIG. 23, the crystal size of the (111) plane with a CNF content ratio of 20% is larger than 30-50%, and lithium titanate The nanoparticle crystals were confirmed to have an ultrathin film structure with a large (111) plane.

Claims (9)

旋回する反応器内で金属酸化物の出発原料とカーボン粉末とを含む溶液にずり応力と遠心力を加えて反応させ、金属酸化物ナノ粒子の前駆体がカーボンに高分散担持された複合体粉末を、窒素雰囲気中で急速加熱処理することによって、金属酸化物の結晶化を進行させ、超薄膜構造体を有する、金属酸化物ナノ粒子をカーボンに高分散担持させることを特徴とする金属酸化物ナノ粒子とカーボンの複合体の製造方法。   In a swirling reactor, a composite powder in which the precursor containing metal oxide nanoparticles is supported in a highly dispersed manner by applying shear stress and centrifugal force to the solution containing the metal oxide starting material and carbon powder. The metal oxide is characterized in that the crystallization of the metal oxide is advanced by rapid heating in a nitrogen atmosphere, and the metal oxide nanoparticles having an ultrathin film structure are supported in a highly dispersed state on carbon. A method for producing a composite of nanoparticles and carbon. 前記急速加熱処理が、前記複合体を窒素雰囲気中で、400〜1000℃に加熱するものであることを特徴とする請求項1に記載の金属酸化物ナノ粒子とカーボンの複合体の製造方法。   The method for producing a composite of metal oxide nanoparticles and carbon according to claim 1, wherein the rapid heating treatment is to heat the composite to 400 to 1000 ° C in a nitrogen atmosphere. 前記反応器内において、反応物と共に反応抑制剤を含む溶液にずり応力と遠心力を加えて反応させることを特徴とする請求項2に記載の金属酸化物ナノ粒子とカーボンの複合体の製造方法。   3. The method for producing a composite of metal oxide nanoparticles and carbon according to claim 2, wherein shearing stress and centrifugal force are applied to a solution containing a reaction inhibitor together with a reactant in the reactor. . 前記金属酸化物が、MxOz、AxMyOz、Mx(DO4)y、AxMy(DO4)z(ただし、M:金属元素 A:アルカリ金属又はランタノイド元素)で表されるものである請求項1から請求項3のいずれか1項に記載の金属酸化物ナノ粒子とカーボンの複合体の製造方法。   The metal oxide is represented by MxOz, AxMyOz, Mx (DO4) y, AxMy (DO4) z (where M: metal element A: alkali metal or lanthanoid element). The manufacturing method of the composite_body | complex of the metal oxide nanoparticle of any one of these, and carbon. 前記金属酸化物が、酸化マンガンMnO、リン酸鉄リチウムLiFePO4、チタン酸リチウムLi4Ti512のいずれかである請求項4に記載の金属酸化物ナノ粒子とカーボンの複合体の製造方法。 The method for producing a composite of metal oxide nanoparticles and carbon according to claim 4, wherein the metal oxide is any one of manganese oxide MnO, lithium iron phosphate LiFePO 4 , and lithium titanate Li 4 Ti 5 O 12. . 請求項1から請求項5のいずれか1項に記載の方法で製造した金属酸化物ナノ粒子とカーボンの複合体。   A composite of metal oxide nanoparticles and carbon produced by the method according to any one of claims 1 to 5. 前記請求項6に記載の複合体をバインダーと混合した後、成形して得られる電極。   An electrode obtained by molding the composite according to claim 6 after mixing with a binder. 請求項7に記載の電極を用いた電気化学素子。   An electrochemical device using the electrode according to claim 7. 正極にリン酸鉄リチウムLiFePO4、負極にチタン酸リチウムLi4Ti512を用
いた請求項8の電気化学素子。
The electrochemical element according to claim 8, wherein lithium iron phosphate LiFePO 4 is used for the positive electrode and lithium titanate Li 4 Ti 5 O 12 is used for the negative electrode.
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