JP2016094640A - Method for manufacturing electrogalvanized steel sheet - Google Patents

Method for manufacturing electrogalvanized steel sheet Download PDF

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JP2016094640A
JP2016094640A JP2014230884A JP2014230884A JP2016094640A JP 2016094640 A JP2016094640 A JP 2016094640A JP 2014230884 A JP2014230884 A JP 2014230884A JP 2014230884 A JP2014230884 A JP 2014230884A JP 2016094640 A JP2016094640 A JP 2016094640A
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steel sheet
aqueous solution
acidic aqueous
plating layer
ions
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JP6115548B2 (en
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妹川 透
Toru Imokawa
透 妹川
岡井 和久
Kazuhisa Okai
和久 岡井
竜規 岡野
Tatsuki Okano
竜規 岡野
里江 金子
Rie Kaneko
里江 金子
松崎 晃
Akira Matsuzaki
晃 松崎
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JFE Steel Corp
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Abstract

PROBLEM TO BE SOLVED: To provide a method for manufacturing an electrogalvanized steel sheet, capable of: manufacturing an electrogalvanized steel sheet having a high degree of whiteness without degrading characteristics of an electrogalvanized layer and without reducing a current efficiency when electrogalvanized; and stably maintaining a high degree of whiteness even when continuously operated.SOLUTION: The method for manufacturing an electrogalvanized steel sheet comprises steps of: forming an electrogalvanized layer on a steel sheet by an electrogalvanizing method; contacting the steel sheet having the electrogalvanized layer for 0.5 seconds or more with an acidic aqueous solution including 0.002-0.05 mol/L of at least one kind of a nitrate ion, an iodate ion, a bromate ion and a chlorate ion in total, including a zinc ion of 0.3-1.5 mol/L and having a pH of 1-3; and forming a chemical conversion coating on the surface of the electrogalvanized layer.SELECTED DRAWING: Figure 1

Description

本発明は、主に、家電製品などに用いられる電気亜鉛めっき鋼板の製造方法であり、特に、めっき表面に処理を施すことで、高い白色度を有する電気亜鉛めっき鋼板の製造方法に関するものである。   The present invention mainly relates to a method for producing an electrogalvanized steel sheet used for home appliances and the like, and more particularly to a method for producing an electrogalvanized steel sheet having high whiteness by treating the plated surface. .

化成処理の施された電気亜鉛めっき鋼板は、良好な耐食性を有する点や、コストの点などから、現在、多くの用途に用いられている。また、かかるめっき鋼板は、製品の外観がよいという点から、一般的に、高い白色度が要求される。そのため、白色度を向上させるための種々の技術が開発されている。
ここで、鋼板の白色度は、めっき後の化成処理によって低下するものの、化成処理前のめっき層の表面状態に大きく依存するため、電気亜鉛めっき条件の適正化を図ることで、白色度の向上を図る技術が数多く開発されている。なお、電気亜鉛めっき鋼板の白色度の指標としては、通常、明度(L値)が用いられる。
Electrogalvanized steel sheets subjected to chemical conversion treatment are currently used in many applications because they have good corrosion resistance and cost. In addition, such a plated steel sheet is generally required to have a high degree of whiteness because the appearance of the product is good. Therefore, various techniques for improving the whiteness have been developed.
Here, although the whiteness of the steel sheet is reduced by the chemical conversion treatment after plating, it largely depends on the surface state of the plating layer before chemical conversion treatment, so the whiteness is improved by optimizing the electrogalvanizing conditions. Many technologies have been developed. In addition, as an index of whiteness of the electrogalvanized steel sheet, brightness (L value) is usually used.

高い白色度を有する電気亜鉛めっき鋼板を製造する方法として、例えば、特許文献1に開示されているように、硫酸塩酸性亜鉛めっき浴中に、無機イオン(Tl)を含有させ、電気亜鉛めっきを施すという製造方法がある。この製造方法を用いれば、Tlの効果によって高い白色度(明度)を得ることができる。   As a method for producing an electrogalvanized steel sheet having high whiteness, for example, as disclosed in Patent Document 1, an inorganic ion (Tl) is contained in a sulfuric acid-based zinc plating bath, and electrogalvanization is performed. There is a manufacturing method of applying. If this manufacturing method is used, high whiteness (brightness) can be obtained by the effect of Tl.

また、別の方法としては、所定の有機物を添加した電気亜鉛めっき浴を用いることで、電気亜鉛めっき鋼板の白色度を向上させる方法がある。例えば、特許文献2では、所定濃度のグリシン、アスパラギン酸、カルボン酸基を2つ以上有するカルボン酸又はその塩の群から選択された1種以上を含む硫酸酸性亜鉛めっき浴を用いている。特許文献3では、ナフテン酸の金属塩、アニリン誘導体、低級アルカノイル化合物、および有機過酸化物よりなる群から選択される少なくとも1種を、所定量添加した電気亜鉛めっき浴を用いている。   As another method, there is a method of improving the whiteness of the electrogalvanized steel sheet by using an electrogalvanizing bath to which a predetermined organic substance is added. For example, Patent Document 2 uses a sulfuric acid galvanizing bath containing at least one selected from the group of glycine, aspartic acid, carboxylic acid having two or more carboxylic acid groups or salts thereof having a predetermined concentration. In Patent Document 3, an electrogalvanizing bath to which a predetermined amount of at least one selected from the group consisting of a metal salt of naphthenic acid, an aniline derivative, a lower alkanoyl compound, and an organic peroxide is added is used.

ただし、特許文献1のように、無機物を含有するめっき浴を用いて製造された電気亜鉛めっき鋼板は、めっき層中に前記無機物が共析するため、めっき層の耐食性が劣化したり、硬度が上昇する等の、亜鉛めっき層の特性が失われるという問題があった。
また、特許文献2及び3のように、有機物を添加しためっき浴を用いる製造法では、電気亜鉛めっき時に電流効率が低下するという問題や、不溶性アノードの寿命が短くなるという問題があった。また、製造された電気亜鉛めっき鋼板は、めっき浴中に添加された有機物がめっき層中に共析するため、めっき層の硬度が上昇する等の亜鉛めっき層の特性が失われるという問題があった。
However, as disclosed in Patent Document 1, the electrogalvanized steel sheet produced using a plating bath containing an inorganic substance is co-deposited in the plating layer, so that the corrosion resistance of the plating layer is deteriorated or the hardness is low. There is a problem that the characteristics of the galvanized layer are lost, such as an increase.
In addition, as in Patent Documents 2 and 3, the production method using a plating bath to which an organic substance has been added has a problem that current efficiency is lowered during electrogalvanization and a problem that the life of the insoluble anode is shortened. In addition, the manufactured electrogalvanized steel sheet has a problem that the characteristics of the galvanized layer are lost, for example, the hardness of the plated layer is increased because the organic matter added to the plating bath is co-deposited in the plated layer. It was.

上記の課題を解決するべく、本発明者らは、特許文献4に示すように、鋼板に電気亜鉛めっき法によりめっき層を形成した後、硝酸イオン、ヨウ素酸イオン、臭素酸イオン及び塩素酸イオンのうちの少なくとも1種を含有する特定の酸性水溶液に、一定時間接触させることによって、形成されためっき層の表面形状について適正化を図る技術を開発した。この技術によれば、得られた電気亜鉛めっき鋼板は、白色度が高く、製造時、めっき浴中に無機物や有機物を添加する必要がないため、無機物又は有機物の共析に起因しためっき層の特性劣化及び電気めっき時の電流効率の低下についても有効に抑制できる、という効果を奏する。   In order to solve the above problems, the present inventors, as shown in Patent Document 4, form a plating layer on a steel sheet by electrogalvanizing, and then nitrate, iodate, bromate and chlorate ions. The technology which optimizes about the surface shape of the formed plating layer was developed by making it contact with the specific acidic aqueous solution containing at least 1 type of these for a fixed time. According to this technique, the obtained electrogalvanized steel sheet has high whiteness, and since it is not necessary to add an inorganic substance or an organic substance to the plating bath at the time of manufacture, the plating layer resulting from the eutectoid of the inorganic substance or the organic substance There is an effect that it is possible to effectively suppress deterioration of characteristics and a decrease in current efficiency during electroplating.

特開平9−195082号公報Japanese Patent Laid-Open No. 9-195082 特開平8−74089号公報JP-A-8-74089 特開平10−287992号公報Japanese Patent Laid-Open No. 10-287992 特開2011−038167号公報JP 2011-038167 A

しかしながら、特許文献4の技術によって製造された電気亜鉛めっき鋼板は、操業初期には高い白色度が得られているものの、長期間連続的に操業を行った場合、酸性水溶液の組成の変化に起因して電気亜鉛めっき鋼板の白色度が徐々に低下することがあった。この白色度低下は、酸性水溶液の硝酸イオン、ヨウ素酸イオン、臭素酸イオン及び塩素酸イオンの濃度及びpHが一定となるように管理をしながら操業した場合であっても、起こり得る事象であり、さらなる改善が望まれている。   However, although the electrogalvanized steel sheet manufactured by the technique of Patent Document 4 has high whiteness at the initial stage of operation, it is caused by a change in the composition of the acidic aqueous solution when operated continuously for a long period of time. In some cases, the whiteness of the electrogalvanized steel sheet gradually decreased. This decrease in whiteness is an event that can occur even when the operation is controlled so that the concentration and pH of the nitrate, iodate, bromate, and chlorate ions in the acidic aqueous solution are constant. Further improvement is desired.

本発明の目的は、めっき層の特性の劣化がなく、高い白色度を有する電気亜鉛めっき鋼板を、電気亜鉛めっき時の電流効率を低下させることなく製造できるとともに、連続的に操業した場合でも、安定して高い白色度を維持できる、電気亜鉛めっき鋼板の製造方法を提供することにある。   The purpose of the present invention is to produce an electrogalvanized steel sheet having a high whiteness without deterioration of the properties of the plating layer, without reducing the current efficiency during electrogalvanization, and even when continuously operated, An object of the present invention is to provide a method for producing an electrogalvanized steel sheet that can stably maintain high whiteness.

本発明者らは、上記の課題を解決するべく検討を重ねた結果、上述した白色度の低下は、連続的に操業すると、めっき層の亜鉛が微量ずつではあるが酸性水溶液中に溶出し、操業開始時には酸性水溶液中に含有されていなかった亜鉛イオンの濃度が上昇することが原因であると考えた。
前記酸性水溶液中に亜鉛めっきを形成した鋼板を接触させることにより、微細な凹凸を有する前記めっき層の表面が微量溶解して平坦化されることで白色度が上昇する効果がある。しかしながら、前記酸性水溶液中に亜鉛イオンが混入し、この亜鉛イオン濃度が上昇すると、酸性水溶液の反応性が低下し、上記平坦化効果が小さくなる。その結果、白色度の低下が起こるものと推定される。
As a result of repeated investigations to solve the above-mentioned problems, the inventors of the present invention have reduced the whiteness described above. The cause was thought to be the increase in the concentration of zinc ions that were not contained in the acidic aqueous solution at the start of operation.
By bringing a steel sheet on which galvanization is formed into contact with the acidic aqueous solution, the surface of the plating layer having fine irregularities is dissolved and flattened, thereby increasing the whiteness. However, when zinc ions are mixed in the acidic aqueous solution and the zinc ion concentration is increased, the reactivity of the acidic aqueous solution is lowered, and the flattening effect is reduced. As a result, it is estimated that a decrease in whiteness occurs.

さらに本発明者らは、鋭意研究を行った結果、酸性液中の亜鉛濃度が極めて低い場合には、亜鉛濃度の変化により表面処理鋼板の白色度(L値)が大きく変化するものの、亜鉛濃度が特定範囲の場合には、亜鉛濃度が変化しても白色度の変化に与える影響が小さいことに着目した。
そして、前記酸性液中の亜鉛濃度を、操業前より予め特定範囲(具体的には0.3〜1.5mol/Lに調整しておくことで、連続操業によりめっき層の亜鉛が酸性水溶液中に溶出し亜鉛イオン濃度が変化した場合であっても、表面処理鋼板の白色度(L値)の変化を最小限に抑えることが可能となり、安定して高い白色度を有する電気亜鉛めっき鋼板を製造できることを見出した。
Furthermore, as a result of intensive studies, the inventors of the present invention have found that when the zinc concentration in the acidic solution is extremely low, the whiteness (L value) of the surface-treated steel sheet changes greatly due to the change in the zinc concentration, but the zinc concentration In the specific range, attention was paid to the fact that even if the zinc concentration changes, the influence on the change in whiteness is small.
And by adjusting the zinc concentration in the acidic solution in advance to a specific range (specifically, 0.3 to 1.5 mol / L) before operation, the zinc in the plating layer is eluted into the acidic aqueous solution by continuous operation. Even when the zinc ion concentration changes, it is possible to minimize the change in the whiteness (L value) of the surface-treated steel sheet, and to stably manufacture an electrogalvanized steel sheet having high whiteness. I found it.

本発明は、このような知見に基づきなされたもので、その要旨は以下の通りである。
(1)鋼板上に、電気亜鉛めっき法によって、亜鉛含有量が97質量%以上であるめっき層を形成する工程と、
前記めっき層を形成した鋼板を、硝酸イオン、ヨウ素酸イオン、臭素酸イオン及び塩素酸イオンのうちの少なくとも1種を合計で0.002〜0.05mol/Lを含有し、亜鉛イオンを0.3〜1.5mol/L含有し、pHが1〜3である酸性水溶液に、0.5秒以上接触させる工程と、
前記めっき層上に化成皮膜を形成する工程、を具えることを特徴とする電気亜鉛めっき鋼板の製造方法。
The present invention has been made based on such findings, and the gist thereof is as follows.
(1) forming a plating layer having a zinc content of 97% by mass or more on a steel sheet by electrogalvanizing;
The steel plate on which the plating layer is formed contains 0.002 to 0.05 mol / L in total of at least one of nitrate ions, iodate ions, bromate ions and chlorate ions, and 0.3 to 1.5 mol / L of zinc ions. A step of contacting an acidic aqueous solution containing L and having a pH of 1 to 3 for 0.5 seconds or more;
A method for producing an electrogalvanized steel sheet, comprising: forming a chemical conversion film on the plating layer.

(2)前記めっき層を形成した鋼板を、前記酸性水溶液に接触させた後、pHが8.5〜12である塩基性溶液に0.5秒以上接触させる工程をさらに具えることを特徴とする上記(1)記載の電気亜鉛めっき鋼板の製造方法。 (2) The method further comprising the step of bringing the steel sheet on which the plating layer is formed into contact with the acidic aqueous solution and then contacting the basic solution having a pH of 8.5 to 12 for 0.5 seconds or longer (1) ) The method for producing an electrogalvanized steel sheet as described above.

(3)前記化成皮膜の片面当たりの付着量が、0.05〜1g/m2であることを特徴とする上記(1)又は(2)記載の電気亜鉛めっき鋼板の製造方法。 (3) The method for producing an electrogalvanized steel sheet according to the above (1) or (2), wherein an adhesion amount per one side of the chemical conversion film is 0.05 to 1 g / m 2 .

本発明によれば、めっき層の特性の劣化がなく、高い白色度を有する電気亜鉛めっき鋼板を、電気亜鉛めっき時の電流効率を低下させることなく製造できるとともに、連続的に操業した場合でも、安定して高い白色度を維持できる、電気亜鉛めっき鋼板の製造方法を提供することが可能となる。   According to the present invention, there is no deterioration of the properties of the plating layer, and an electrogalvanized steel sheet having high whiteness can be produced without reducing the current efficiency during electrogalvanization, and even when continuously operated, It is possible to provide a method for producing an electrogalvanized steel sheet that can stably maintain high whiteness.

亜鉛イオン含有量(mol/L)のみを変化させた場合の、電気亜鉛めっき鋼板のL値の変化を示したグラフである。It is the graph which showed the change of L value of an electrogalvanized steel plate when changing only zinc ion content (mol / L).

以下、本発明の構成と限定理由を説明する。
本発明に従う電気亜鉛めっき鋼板の製造方法は、
鋼板上に、電気亜鉛めっき法によって、亜鉛含有量が97質量%以上であるめっき層を形成する工程(めっき層形成工程)と、
前記めっき層を形成した鋼板を、硝酸イオン、ヨウ素酸イオン、臭素酸イオン及び塩素酸イオンのうちの少なくとも1種を合計で0.002〜0.05mol/Lを含有し、亜鉛イオンを0.3〜1.5mol/L含有し、pHが1〜3である酸性水溶液に、0.5秒以上接触させる工程(酸性水溶液接触工程)と、
前記めっき層上に化成皮膜を形成する工程(化成皮膜形成工程)、を具えることを特徴とする。
Hereinafter, the configuration of the present invention and the reasons for limitation will be described.
The method for producing an electrogalvanized steel sheet according to the present invention includes:
A step of forming a plating layer having a zinc content of 97% by mass or more on a steel plate by electrogalvanizing (plating layer forming step);
The steel plate on which the plating layer is formed contains 0.002 to 0.05 mol / L in total of at least one of nitrate ions, iodate ions, bromate ions and chlorate ions, and 0.3 to 1.5 mol / L of zinc ions. A step of contacting an acidic aqueous solution containing L and having a pH of 1 to 3 for 0.5 seconds or longer (an acidic aqueous solution contacting step);
A step of forming a chemical conversion film on the plating layer (chemical conversion film forming step).

特定のイオン(硝酸イオン、ヨウ素酸イオン、臭素酸イオン及び塩素酸イオンのうちの少なくとも1種)を含有し、特定のpHを有する酸性水溶液に、めっき層を形成した鋼板を接触させることにより、前記イオンによって、微細な凹凸を有する前記めっき層の表面が平坦化されるため、有効に入射光を反射できる結果、高い白色度(L値)を得ることができる。さらに、めっき浴中に共析物となる無機物や有機物を添加する必要がないため、めっき層の特性(硬度、耐食性や被加工時の耐剥離性など)及び電気亜鉛めっき時の電流効率についても、十分に確保できる。加えて、前記酸性水溶液中に0.3〜1.5mol/Lの亜鉛イオンを含有させることによって、連続操業にめっき層の亜鉛が酸性水溶液中に溶出し亜鉛イオン濃度が変化した場合であっても、電気亜鉛めっき鋼板の白色度(L値)の変化を最小限に抑えることができる。   By contacting a steel sheet with a plating layer in contact with an acidic aqueous solution containing specific ions (at least one of nitrate ion, iodate ion, bromate ion and chlorate ion) and having a specific pH, Since the surface of the plating layer having fine irregularities is flattened by the ions, incident light can be reflected effectively, and as a result, high whiteness (L value) can be obtained. Furthermore, it is not necessary to add eutectoid inorganic or organic substances in the plating bath, so the characteristics of the plating layer (hardness, corrosion resistance, peeling resistance during processing, etc.) and current efficiency during electrogalvanization Can be secured enough. In addition, by containing 0.3 to 1.5 mol / L of zinc ions in the acidic aqueous solution, even when zinc in the plating layer is eluted into the acidic aqueous solution and the zinc ion concentration is changed during continuous operation, A change in whiteness (L value) of the galvanized steel sheet can be minimized.

(めっき層形成工程)
本発明の電気亜鉛めっき鋼板の製造方法では、電気亜鉛めっき法によって、鋼板上にめっき層を形成する。
ここで、前記めっき層は、亜鉛を含有するめっき層のことをいい、電気亜鉛めっき法により形成される。電気亜鉛めっき法に用いられる浴種については特に限定はせず、例えば、硫酸浴、塩化物浴、ジンケート浴又はシアン浴等を用いることができる。しかしながら、該ジンケート浴やシアン浴等に含有される成分が上記酸性水溶液中に混入した場合には、不純物としてのアニオンや添加剤の影響が避けられない。このため、硫酸浴又は塩化物浴を用いることが好ましい。また、前記めっき層は、亜鉛の含有量が97質量%以上とする。前記めっき層は、意図的に含有させた成分や不可避的に含有する不純物(原板から溶出する鋼成分や、混入する恐れがあるNi、Co等)を少量含んでいても問題はない。亜鉛の含有量が97質量%未満では、亜鉛以外の成分の影響が大きくなり、安定した性能を発揮できない恐れがあり、また、本来、亜鉛めっき鋼板が有する白色度が低下するためである。なお、前記めっき層中の亜鉛の含有量は、希塩酸等の酸液との接触によりめっき層を溶解させ、溶解成分を湿式分析することで求めることができる。
(Plating layer forming process)
In the method for producing an electrogalvanized steel sheet of the present invention, a plating layer is formed on the steel sheet by an electrogalvanizing method.
Here, the said plating layer says the plating layer containing zinc, and is formed by the electrogalvanization method. The type of bath used in the electrogalvanizing method is not particularly limited, and for example, a sulfuric acid bath, a chloride bath, a zincate bath, a cyan bath, or the like can be used. However, when components contained in the zincate bath or cyan bath are mixed in the acidic aqueous solution, the influence of anions and additives as impurities is inevitable. For this reason, it is preferable to use a sulfuric acid bath or a chloride bath. The plating layer has a zinc content of 97% by mass or more. There is no problem even if the plating layer contains a small amount of intentionally contained components or inevitably contained impurities (steel components eluted from the original plate, Ni, Co, etc. which may be mixed). When the zinc content is less than 97% by mass, the influence of components other than zinc is increased, and there is a possibility that stable performance cannot be exhibited, and the whiteness inherently possessed by the galvanized steel sheet is reduced. The zinc content in the plating layer can be determined by dissolving the plating layer by contact with an acid solution such as dilute hydrochloric acid and performing wet analysis on the dissolved components.

また、前記めっき層の片面当たりの付着量は、電気亜鉛めっき層の特性と白色度を確保する点から、5〜30g/m2であることが好ましい。なお、前記めっき層の付着量は、めっき層の付着面積を把握した上で、希塩酸等の酸液との接触によりめっき層を溶解させた前後の鋼板の質量変化、又は、溶解しためっき成分の定量化により求めることができる。
なお、前記めっき層形成工程後は、後述する酸洗水溶液へのめっき浴成分の混入を抑制するため、水洗を行うことが好ましい。ただし、めっき浴が亜鉛イオン、硫酸イオン、塩化物イオンを主成分とする硫酸浴又は塩化物浴の場合、これら成分は後述する酸性水溶液に混入しても本発明の効果への悪影響はないため、水洗を行わなくても良い。また、水洗を行う場合、水洗後、酸性水溶液への接触工程前に、乾燥を行ってもよい。
Moreover, it is preferable that the adhesion amount per one side of the said plating layer is 5-30 g / m < 2 > from the point which ensures the characteristic and whiteness of an electrogalvanization layer. In addition, after the amount of adhesion of the plating layer grasps the adhesion area of the plating layer, the mass change of the steel sheet before and after dissolving the plating layer by contact with an acid solution such as dilute hydrochloric acid, or the dissolved plating component It can be determined by quantification.
In addition, after the said plating layer formation process, in order to suppress mixing of the plating bath component into the pickling aqueous solution mentioned later, it is preferable to wash with water. However, when the plating bath is a sulfuric acid bath or a chloride bath mainly composed of zinc ions, sulfate ions, and chloride ions, these components will not adversely affect the effects of the present invention even if mixed in an acidic aqueous solution described later. It is not necessary to wash with water. Moreover, when performing water washing, you may dry after the water washing and before the contact process to acidic aqueous solution.

(酸性水溶液接触工程)
本発明の電気亜鉛めっき鋼板の製造方法では、前記めっき層を形成した鋼板を、硝酸イオン、ヨウ素酸イオン、臭素酸イオン及び塩素酸イオンのうちの少なくとも1種を合計で0.002〜0.05mol/Lを含有し、亜鉛イオンを0.3〜1.5mol/L含有し、pHが1〜3である酸性水溶液に、0.5秒以上接触させる。
(Acid aqueous solution contact process)
In the method for producing an electrogalvanized steel sheet according to the present invention, the steel sheet on which the plated layer is formed is a total of at least one of nitrate ion, iodate ion, bromate ion and chlorate ion of 0.002 to 0.05 mol / L. And an acidic aqueous solution containing 0.3 to 1.5 mol / L of zinc ions and having a pH of 1 to 3 for 0.5 seconds or longer.

ここで、前記イオンの種類を、硝酸イオン、ヨウ素酸イオン、臭素酸イオン及び塩素酸イオンのうちの少なくとも1種に限定したのは、前記めっき表層を一定量除去することでめっき結晶の微細な凹凸を平坦化し、白色度を高めることができるからである。その他のイオンを用いた場合では、同様の効果を奏することができない。また、前記イオンの含有量を0.002〜0.05mol/Lの範囲としたのは、0.002mol/L未満では、イオンの量が少なすぎるため、十分に前記めっき結晶の微細な凹凸の平坦化が行えず、所望の白色度を得ることができないからである。一方、前記イオンの含有量が0.05mol/Lを超えると、イオンの量が多すぎるため、めっき層の表面が荒れ、白色度の低下を招くからである。
なお、上述の各種イオンのイオン源については、所望のイオンが得られれば、特に限定はしない。例えば、それぞれの酸性水溶液や、金属塩、又はこれらの混合物など、イオンの含有量等を考慮して適宜選択することができる。
Here, the type of the ions is limited to at least one of nitrate ions, iodate ions, bromate ions and chlorate ions because the plating surface layer is removed by removing a certain amount of the plating surface layer. This is because the unevenness can be flattened and the whiteness can be increased. When other ions are used, the same effect cannot be obtained. In addition, the content of the ions is in the range of 0.002 to 0.05 mol / L because if the amount is less than 0.002 mol / L, the amount of ions is too small, the fine unevenness of the plated crystal can be sufficiently flattened. This is because the desired whiteness cannot be obtained. On the other hand, when the content of the ions exceeds 0.05 mol / L, the amount of ions is too large, so that the surface of the plating layer becomes rough and the whiteness is reduced.
The ion source of various ions described above is not particularly limited as long as desired ions can be obtained. For example, each acidic aqueous solution, metal salt, or a mixture thereof can be appropriately selected in consideration of the ion content and the like.

また、前記酸性水溶液中の前記亜鉛イオンの含有量を0.3〜1.5mol/Lの範囲としたのは、この範囲とすることで、連続操業においてめっき層の亜鉛が酸性水溶液中に溶出し亜鉛イオン濃度が変動した場合であっても、電気亜鉛めっき鋼板の白色度(L値)の低下を低減することができるからである。前記亜鉛イオンの含有量が0.3mol/Lよりも低い場合には、亜鉛濃度の変動による表面処理鋼板の白色度(L値)の変化が大きくなり、安定して高い白色度を維持することはできない。一方、前記亜鉛イオンの含有量が1.5mol/Lよりも高い場合には、水洗水の混入などにより酸性水溶液中の亜鉛イオン濃度が低下してしまうことになり、亜鉛イオン濃度を維持するには亜鉛イオンを補給し続ける必要性が生じ、製造コスト的に不利になる。
前記亜鉛イオンのイオン源としては、特に規定しないが、硫酸亜鉛又は塩化亜鉛として添加することが望ましい。これは、硫酸イオン又は塩化物イオンは、前記電気亜鉛めっき層の表面を平坦化し、本発明の白色度を向上させる効果への影響が小さく、安定して高い白色度を実現できるからである。
Further, the content of the zinc ion in the acidic aqueous solution is set in the range of 0.3 to 1.5 mol / L. By setting the content in this range, zinc in the plating layer is eluted in the acidic aqueous solution in continuous operation. This is because even when the concentration fluctuates, a decrease in whiteness (L value) of the electrogalvanized steel sheet can be reduced. When the zinc ion content is lower than 0.3 mol / L, the change in the whiteness (L value) of the surface-treated steel sheet due to the fluctuation of the zinc concentration increases, and it is possible to stably maintain a high whiteness. Can not. On the other hand, if the zinc ion content is higher than 1.5 mol / L, the zinc ion concentration in the acidic aqueous solution will decrease due to the mixing of washing water, etc., so that the zinc ion concentration can be maintained. There is a need to continue to supply zinc ions, which is disadvantageous in terms of manufacturing costs.
The ion source of the zinc ions is not particularly defined, but it is desirable to add as zinc sulfate or zinc chloride. This is because sulfate ions or chloride ions can flatten the surface of the electrogalvanized layer and have little influence on the effect of improving the whiteness of the present invention, and can stably achieve high whiteness.

ここで、図1は、めっき層を形成した鋼板を、0.02mol/Lの硝酸イオンを含有し、pHが2.0である酸性水溶液に接触させる工程に際し、酸性水溶液に硫酸亜鉛を添加して亜鉛イオン含有量(mol/L)を変化させた場合の、電気亜鉛めっき鋼板のL値の変化を示したグラフである。図1からも、亜鉛イオンの含有量を0.3mol/L以上とすることで、得られた電気亜鉛めっき鋼板のL値の変化が小さくなることがわかる。   Here, FIG. 1 shows a case in which zinc sulfate is added to an acidic aqueous solution in the step of bringing the steel sheet on which the plating layer is formed into contact with an acidic aqueous solution containing 0.02 mol / L of nitrate ions and having a pH of 2.0. It is the graph which showed the change of L value of an electrogalvanized steel plate when content (mol / L) was changed. FIG. 1 also shows that the change in the L value of the obtained electrogalvanized steel sheet is reduced by setting the zinc ion content to 0.3 mol / L or more.

また、前記酸性水溶液接触工程では、前記酸性水溶液のpHを3以下とする必要がある。前記酸性水溶液のpHが3を超えると、前記酸性水溶液の反応性が不十分となり、十分に前記めっき層表面の平坦化が行われない結果、白色度を向上できないからである。本発明の酸性水溶液接触工程では、引用文献4に記載の酸性水溶液とは異なり、亜鉛イオンを含有していることから、pHを3以下としなければ、前記めっき層の表面の平坦化を十分に行うことができない。一方、前記酸性水溶液のpHの下限は1以上とする必要がある。前記酸性水溶液のpH が1未満の場合、白色度の向上効果は得られるものの、酸性水溶液への接触時に亜鉛めっき層の溶解量が多くなり、亜鉛めっきの付着量を増やす必要性が生じ、めっき層形成のためのコストアップを招くためである。
さらに、所望の白色度向上効果が得られ、めっき層の溶解量も少なくできるという点から、前記酸性水溶液のpHを2.0〜3.0の範囲とすることが好ましい。なお、前記pHの調整については、めっき層の表面を平坦化して白色度を増加させる効果への影響が小さいという意味で、硫酸又は塩酸を使用するのが望ましい。
In the acidic aqueous solution contact step, the pH of the acidic aqueous solution needs to be 3 or less. This is because if the pH of the acidic aqueous solution exceeds 3, the reactivity of the acidic aqueous solution becomes insufficient, and the surface of the plating layer is not sufficiently flattened, so that the whiteness cannot be improved. In the acidic aqueous solution contact step of the present invention, unlike the acidic aqueous solution described in Cited Document 4, since it contains zinc ions, the surface of the plating layer is sufficiently flattened unless the pH is 3 or less. I can't do it. On the other hand, the lower limit of the pH of the acidic aqueous solution needs to be 1 or more. When the pH of the acidic aqueous solution is less than 1, the whiteness improvement effect can be obtained, but the amount of galvanized layer to be dissolved increases upon contact with the acidic aqueous solution, and there is a need to increase the amount of galvanized adhesion. This is because the cost for forming the layer is increased.
Furthermore, the pH of the acidic aqueous solution is preferably in the range of 2.0 to 3.0 from the viewpoint that a desired whiteness improvement effect can be obtained and the amount of dissolution of the plating layer can be reduced. Regarding the pH adjustment, it is desirable to use sulfuric acid or hydrochloric acid in the sense that the influence on the effect of flattening the surface of the plating layer and increasing the whiteness is small.

さらに、本発明では、前記めっき層を形成した鋼板を、前記酸性水溶液に0.5秒以上接触させる必要がある。接触時間が0.5秒未満の場合、接触時間が短すぎるため、十分に前記めっき層の表面の平坦化を行えず、所望の白色度を得ることができないからである。なお、接触時間の上限については、白色度を得る効果からは特に限定はしないが、生産性の点からは、5秒以下とすることが好ましい。また、接触方法については、特に限定はせず、例えば、水溶液への浸漬や水溶液の塗布、水溶液のスプレー等の方法を用いることができる。
なお、前記酸性水溶液接触工程後は、その後の工程への悪影響(化成皮膜へのコンタミネーション等)をなくすため、前記鋼板の水洗及び乾燥を行うことが好ましい。
Furthermore, in the present invention, it is necessary to bring the steel sheet on which the plating layer is formed into contact with the acidic aqueous solution for 0.5 seconds or more. This is because, when the contact time is less than 0.5 seconds, the contact time is too short, and thus the surface of the plating layer cannot be sufficiently flattened, and a desired whiteness cannot be obtained. The upper limit of the contact time is not particularly limited from the viewpoint of obtaining whiteness, but is preferably 5 seconds or less from the viewpoint of productivity. Moreover, it does not specifically limit about a contact method, For example, methods, such as immersion to aqueous solution, application | coating of aqueous solution, and spraying of aqueous solution, can be used.
In addition, after the said acidic aqueous solution contact process, in order to eliminate the bad influence (contamination etc. to a chemical conversion film) to a subsequent process, it is preferable to wash and dry the said steel plate.

なお、前記酸性水溶液の温度についても、特に限定はしないが、定温保持性や昇温コストの点から、30〜60℃の範囲とすることが好ましい。また、前記酸性水溶液中には、pH緩衝剤を含有する場合もあり、不可避的不純物が含有されることも考えられる。加えて、めっき層からの溶出成分(Zn、Fe、Ni等)や、めっき浴の汚染成分を少量含有していても構わない。   The temperature of the acidic aqueous solution is not particularly limited, but is preferably in the range of 30 to 60 ° C. from the standpoint of constant temperature retention and temperature increase cost. Further, the acidic aqueous solution may contain a pH buffer, and it is considered that unavoidable impurities are contained. In addition, it may contain a small amount of elution components (Zn, Fe, Ni, etc.) from the plating layer and contamination components of the plating bath.

(塩基性溶液接触工程)
また、本発明の電気亜鉛めっき鋼板の製造方法では、前記酸性水溶液接触工程後、前記めっき層を形成した鋼板を、pHが8.5〜12である塩基性溶液に0.5秒以上接触させる工程(塩基性溶液接触工程)をさらに具えることが好ましい。これにより、化成皮膜形成後に、良好な塗料密着性を付与することができる。
前記酸性水溶液接触工程において、水溶液中に亜鉛イオンが含まれていると、めっき層表面に亜鉛を含有した反応層が生成してしまい、めっき層と化成皮膜との密着性が低下する。このために、化成皮膜と塗料が密着していても、十分な塗料密着性が得られない。しかし、塩基性溶液接触工程を更に備えることによりこの反応層を除去でき、良好な塗料密着性(めっき層と化成皮膜との密着性)を付与することができる。
(Basic solution contact process)
In the method for producing an electrogalvanized steel sheet according to the present invention, after the acidic aqueous solution contact step, the step of contacting the steel plate on which the plating layer is formed with a basic solution having a pH of 8.5 to 12 for 0.5 seconds or longer (basic It is preferable to further comprise a solution contact step. Thereby, a favorable coating-material adhesiveness can be provided after chemical conversion film formation.
In the acidic aqueous solution contact step, if zinc ions are contained in the aqueous solution, a reaction layer containing zinc is generated on the surface of the plating layer, and the adhesion between the plating layer and the chemical conversion film is lowered. For this reason, even if the chemical conversion film and the paint are in close contact, sufficient paint adhesion cannot be obtained. However, this reaction layer can be removed by further providing a basic solution contact step, and good paint adhesion (adhesion between the plating layer and the chemical conversion film) can be imparted.

なお、前記塩基性溶液接触工程に当たっては、酸性水溶液を取り除くため、前記酸性水溶液接触工程後、予め前記鋼板の水洗を行うことが好ましく、前記塩基性溶液接触工程後、その後工程への悪影響(化成皮膜へのコンタミネーション等)をなくすため、前記鋼板の水洗及び乾燥を行うことが好ましい。   In the basic solution contact step, it is preferable to wash the steel plate in advance after the acidic aqueous solution contact step in order to remove the acidic aqueous solution. After the basic solution contact step, adverse effects on the subsequent steps (chemical conversion) In order to eliminate contamination and the like on the film, the steel plate is preferably washed and dried.

(化成皮膜形成工程)
そして、本発明の電気亜鉛めっき鋼板の製造方法では、前記酸性水溶液に接触させ、水洗及び乾燥を施し、好ましくはさらに塩基性溶液に接触させ、水洗及び乾燥を施した電気亜鉛めっき鋼板の表面に、化成皮膜を形成する。この化成皮膜は、前記鋼板表面に、耐食性や、密着性、耐疵付き性などを備えることができるように設けられる層である。これらの要求される特性を保持すると共に白色度の低下を防ぐ点から、その付着量は片面当たり0.05〜1g/m2の範囲であることが好ましい。
(Chemical conversion film formation process)
And in the manufacturing method of the electrogalvanized steel sheet of the present invention, the surface of the electrogalvanized steel sheet that has been brought into contact with the acidic aqueous solution, washed with water and dried, preferably further contacted with a basic solution, washed and dried. To form a chemical conversion film. This chemical conversion film is a layer provided on the surface of the steel sheet so as to be provided with corrosion resistance, adhesion, and scratch resistance. From the standpoint of maintaining these required characteristics and preventing a decrease in whiteness, the amount of adhesion is preferably in the range of 0.05 to 1 g / m 2 per side.

また、前記化成皮膜は、特に制限はなく、従来公知の化成皮膜を使用することができる。例えば、無機皮膜、有機皮膜、有機無機複合皮膜、又はこれらの複層皮膜を用いることができる。要求される特性、つまり、上述の耐食性、密着性、耐疵付き性に応じて、その種類、成分、付着量を適宜選択すればよい。   The chemical conversion film is not particularly limited, and a conventionally known chemical conversion film can be used. For example, an inorganic film, an organic film, an organic-inorganic composite film, or a multilayer film of these can be used. The type, component, and adhesion amount may be appropriately selected according to the required characteristics, that is, the above-described corrosion resistance, adhesion, and wrinkle resistance.

以下、実施例を挙げて本発明をより詳細に説明するが、本発明はこれらに限定されるものではない。
(サンプル1〜32)
以下の工程(i)〜(iii)を行い、サンプルとなる電気亜鉛めっき鋼板を作製した。
(i)冷延鋼板に対して、脱脂・酸洗処理を施した後、電気亜鉛めっき法(条件は、めっき浴:Zn2+イオン1.5mol/L含有する硫酸酸性浴(pH2.0、温度50℃)、相対流速:1.5m/秒、電流密度:50A/dm2)によって、片面当たりの付着量が20g/m2の亜鉛めっき層(亜鉛の含有量が97質量%以上)を形成し、その後、一部のサンプルは水洗を行った。
(ii)作製した前記電気亜鉛めっき鋼板を、表1に示すイオンを含有する酸性水溶液に接触させた。なお、酸性水溶液の条件(イオン種類、合計のイオン濃度(mol/L)、イオン源、亜鉛イオン濃度(mol/L)、亜鉛イオン源、酸性水溶液のpH、pH調整剤の種類、温度)、及び、酸性水溶液を用いた処理条件(処理方法、接触時間)の詳細については、表1に示す。なお、一部のサンプルについては、前記酸性水溶液による処理を実施していない(表1を参照。)。
(iii)次に、上述の酸性水溶液処理を施した鋼板を、水洗し、乾燥させた後、前記鋼板の表面上に、第一リン酸マンガン100質量部に対し、シリカ(平均粒径:7nm)70質量部を含有する化成処理液をロールコーターで塗布し、140℃の熱風炉で焼付け、乾燥させることで、片面当たりの付着量が0.4g/m2である無機皮膜からなる化成皮膜を形成した。
EXAMPLES Hereinafter, although an Example is given and this invention is demonstrated in detail, this invention is not limited to these.
(Samples 1 to 32)
The following steps (i) to (iii) were performed to produce an electrogalvanized steel sheet as a sample.
(I) After degreasing and pickling treatment on cold-rolled steel sheet, electrogalvanization method (conditions are plating bath: sulfuric acid acidic bath containing 1.5 mol / L of Zn 2+ ions (pH 2.0, temperature 50 ° C), relative flow rate: 1.5 m / sec, current density: 50 A / dm 2 ), forming a galvanized layer (zinc content of 97% by mass or more) with an adhesion amount per side of 20 g / m 2 After that, some samples were washed with water.
(Ii) The produced electrogalvanized steel sheet was brought into contact with an acidic aqueous solution containing ions shown in Table 1. The conditions of the acidic aqueous solution (ion type, total ion concentration (mol / L), ion source, zinc ion concentration (mol / L), zinc ion source, pH of acidic aqueous solution, type of pH adjusting agent, temperature), Details of the treatment conditions (treatment method, contact time) using an acidic aqueous solution are shown in Table 1. In addition, about the sample, the process by the said acidic aqueous solution is not implemented (refer Table 1).
(Iii) Next, the steel sheet subjected to the acidic aqueous solution treatment was washed with water and dried, and then on the surface of the steel sheet, 100 parts by mass of monomanganese phosphate was mixed with silica (average particle diameter: 7 nm). ) Applying a chemical conversion treatment solution containing 70 parts by mass with a roll coater, baking in a hot air oven at 140 ° C, and drying to form a chemical conversion film consisting of an inorganic film with an adhesion amount per side of 0.4 g / m 2 Formed.

Figure 2016094640
Figure 2016094640

以上のようにして得られた各電気亜鉛めっき鋼板のサンプル1〜32について評価を行った。評価方法を以下に示す。   Evaluation was performed on samples 1 to 32 of each electrogalvanized steel sheet obtained as described above. The evaluation method is shown below.

(評価方法)
(1)白色度(L値)
各サンプルについて、色差計(日本電色工業(株)製のSE2000)を用いてSCE(正反射光除去)による明度(L値)の測定を行った。評価は、以下の基準に従って行い、測定値及び評価結果を表2に示す。
○:L値が64以上
×:L値が64未満
(Evaluation method)
(1) Whiteness (L value)
About each sample, the brightness (L value) by SCE (regular reflection light removal) was measured using the color difference meter (SE2000 by Nippon Denshoku Industries Co., Ltd.). Evaluation is performed according to the following criteria, and the measured values and evaluation results are shown in Table 2.
○: L value is 64 or more ×: L value is less than 64

(2)酸性水溶液接触工程におけるめっき層の溶解量
酸性水溶液接触工程後の各サンプルについて、希塩酸(常温、10質量%塩酸水溶液)との接触により亜鉛めっき層を全て溶解させ、溶解したZn、ICP分析装置を用いて定量し、酸性水溶液接触工程後のめっき付着量を算出した。次に、酸性水溶液接触工程前のめっき付着量(20 g/m2)から酸性水溶液接触工程後のめっき付着量を差し引き、酸性水溶液接触工程におけるめっき層の溶解量(単位面積当たりの溶解量(g/m2))を算出した。結果を表2に示す。
(2) Amount of dissolution of the plating layer in the acidic aqueous solution contact step For each sample after the acidic aqueous solution contact step, all the zinc plating layer was dissolved by contact with dilute hydrochloric acid (room temperature, 10 mass% hydrochloric acid aqueous solution), and dissolved Zn and ICP It quantified using the analyzer and computed the plating adhesion amount after an acidic aqueous solution contact process. Next, the plating adhesion amount after the acidic aqueous solution contact step is subtracted from the plating adhesion amount before the acidic aqueous solution contact step (20 g / m 2 ), and the dissolution amount of the plating layer in the acidic aqueous solution contact step (dissolution amount per unit area ( g / m 2 )) was calculated. The results are shown in Table 2.

(3)連続操業での白色度(L値)安定性
各サンプルについて、同様の製造条件で3時間の連続製造を行った際の明度(L値)の変化(ΔL=製造開始3時間後に製造したサンプルのL値−製造開始時に製造したサンプルのL値)を算出し、安定性を評価した。酸性水溶液への接触処理には、10リットルの酸性水溶液を用い、1分当たり1m2の速度で製造を行った。評価は、以下の基準に沿って行った。なお、L値は、色差計(日本電色工業(株)製のSE2000)を用いてSCE(正反射光除去)による測定を行った。評価結果を表2に示す。
○:−2≦△L
△:−3.5≦△L<−2
×:△L<−3.5
(3) Stability of whiteness (L value) in continuous operation For each sample, change in lightness (L value) when 3 hours of continuous production was performed under the same production conditions (ΔL = manufactured 3 hours after the start of production) The L value of the prepared sample—the L value of the sample manufactured at the start of the production) was calculated, and the stability was evaluated. For the contact treatment with the acidic aqueous solution, 10 liters of the acidic aqueous solution was used, and production was carried out at a rate of 1 m 2 per minute. Evaluation was performed according to the following criteria. The L value was measured by SCE (regular reflection light removal) using a color difference meter (SE2000 manufactured by Nippon Denshoku Industries Co., Ltd.). The evaluation results are shown in Table 2.
○: −2 ≦ △ L
Δ: −3.5 ≦ ΔL <−2
×: ΔL <−3.5

Figure 2016094640
Figure 2016094640

表2の結果から、各本発明例サンプルは、比較例のサンプル1、2、9、15、23、32に比べて、いずれも優れた白色度を有していることがわかる。これは、酸性水溶液接触工程の違いによると考えられる。
さらに、各本発明例サンプルは、比較例のサンプル24、25に比べて、連続操業でのL値安定性に優れることがわかる。これは、酸性水溶液中に亜鉛イオンを適量含むか否かの違いによると考えられる。
From the results in Table 2, it can be seen that each sample of the present invention has excellent whiteness compared to Samples 1, 2, 9, 15, 23, and 32 of Comparative Examples. This is considered due to the difference in the acidic aqueous solution contact process.
Furthermore, it can be seen that each sample of the present invention is superior in L value stability in continuous operation as compared with the samples 24 and 25 of the comparative example. This is considered to be due to the difference in whether or not an appropriate amount of zinc ions is contained in the acidic aqueous solution.

(サンプル3−2〜8−2、10−2〜14−2、16−2〜22−2、26−2〜31−2)
実施例1における本発明例のサンプル3〜8、10〜14、16〜22、26〜31について、工程(ii)と工程(iii)との間に、以下の工程(iv)を行うことで、新たなサンプル3−2〜8−2、10−2〜14−2、16−2〜22−2、26−2〜31−2の電気亜鉛めっき鋼板を作製した。
(iv)工程(iii)において酸性水溶液処理を施した鋼板を水洗し、表3に示す条件で、塩基性水溶液に接触させた。
なお、工程(i)〜(iii)の条件については、表3に示すように、実施例1と同様である。
(Samples 3-2 to 8-2, 10-2 to 14-2, 16-2 to 22-2, 26-2 to 31-2)
By performing the following step (iv) between step (ii) and step (iii) for samples 3 to 8, 10 to 14, 16 to 22, and 26 to 31 of Example of the present invention in Example 1. Electrogalvanized steel sheets of new samples 3-2 to 8-2, 10-2 to 14-2, 16-2 to 22-2, and 26-2 to 31-2 were prepared.
(Iv) The steel sheet treated with the acidic aqueous solution in step (iii) was washed with water and brought into contact with the basic aqueous solution under the conditions shown in Table 3.
The conditions of steps (i) to (iii) are the same as those in Example 1 as shown in Table 3.

Figure 2016094640
Figure 2016094640

(評価方法)
(1)白色度(L値)
各サンプルについて、色差計(日本電色工業(株)製のSE2000)を用いてSCE(正反射光除去)による明度(L値)の測定を行った。評価は、以下の基準に従って行い、測定値及び評価結果を表4に示す。
○:L値が64以上
×:L値が64未満
(Evaluation method)
(1) Whiteness (L value)
About each sample, the brightness (L value) by SCE (regular reflection light removal) was measured using the color difference meter (SE2000 by Nippon Denshoku Industries Co., Ltd.). The evaluation is performed according to the following criteria, and measured values and evaluation results are shown in Table 4.
○: L value is 64 or more ×: L value is less than 64

(2)連続操業での白色度(L値)安定性
各サンプルについて、同様の製造条件で3時間の連続製造を行った際の明度(L値)の変化(ΔL=製造開始3時間後に製造したサンプルのL値−製造開始時に製造したサンプルのL値)を算出し、安定性を評価した。酸性水溶液への接触処理には、10リットルの酸性水溶液を用い、1分当たり1m2の速度で製造を行った。評価は、以下の基準に沿って行った。なお、L値は、色差計(日本電色工業(株)製のSE2000)を用いてSCE(正反射光除去)による測定を行った。評価結果を表2に示す。
○:-2≦△L
△:-3.5≦△L<−2
×:△L<-3.5
(2) Stability of whiteness (L value) in continuous operation For each sample, change in lightness (L value) when 3 hours of continuous production was performed under the same production conditions (ΔL = manufactured 3 hours after the start of production) The L value of the prepared sample—the L value of the sample manufactured at the start of the production) was calculated, and the stability was evaluated. For the contact treatment with the acidic aqueous solution, 10 liters of the acidic aqueous solution was used, and production was carried out at a rate of 1 m 2 per minute. Evaluation was performed according to the following criteria. The L value was measured by SCE (regular reflection light removal) using a color difference meter (SE2000 manufactured by Nippon Denshoku Industries Co., Ltd.). The evaluation results are shown in Table 2.
○ : -2 ≦ △ L
Δ: -3.5 ≦ ΔL <−2
×: △ L <-3.5

(3)塗料密着性
各サンプルの表面に、メラミンアルキッド系塗料であるデリコン(登録商標)#700(大日本塗料(株)製)を塗装し、130℃で30分間焼付け、膜厚:30μmの塗膜を形成した。その後、沸騰水に2時間浸漬し、直ちに、碁盤目(10×10個、1mm間隔)の鋼素地まで達するカットを入れた。さらにエリクセン押し出し機にてカット部が外(表)側となる様に5mm押し出し加工を施し、接着テープによる貼着・剥離を行い、塗膜の剥離面積を測定した。以下の基準に従って評価を行った。なお、エリクセン押し出し条件は、JIS-Z-2247-2006に準拠し、ポンチ径:20mm、ダイス径:27mm、絞り幅:27mmとした。
○:剥離面積が3%未満
△:剥離面積が3%以上、10%未満
×:剥離面積が10%以上
(3) Paint adhesion The surface of each sample was coated with Delicon (registered trademark) # 700 (Dai Nippon Paint Co., Ltd.), a melamine alkyd paint, and baked at 130 ° C for 30 minutes. A coating film was formed. Then, it was immersed in boiling water for 2 hours, and cuts were made to reach the steel substrate of the grid pattern (10 × 10 pieces, 1 mm interval) immediately. Furthermore, 5 mm extrusion processing was performed with an Erichsen extruder so that the cut part was on the outside (front) side, and adhesion and peeling were performed with an adhesive tape, and the peeling area of the coating film was measured. Evaluation was performed according to the following criteria. The Eriksen extrusion conditions were JIS-Z-2247-2006, and punch diameter: 20 mm, die diameter: 27 mm, and drawing width: 27 mm.
○: Peeling area is less than 3% △: Peeling area is 3% or more, less than 10% ×: Peeling area is 10% or more

Figure 2016094640
Figure 2016094640

表4の結果から、各本発明例サンプルは、実施例1の本発明例サンプルと同様に、白色度、めっき層の溶解量及び連続操業でのL値安定性の点で、良好な結果を示すことがわかった。
さらに、実施例2における本発明例サンプルは、塗料密着性にも優れることがわかる。一方、これは、塩基性溶液接触工程を行うことによるものと考えられる。塩基性溶液接触工程を行わなかった場合には、十分な塗料密着性が得られなかったためである。
From the results of Table 4, each of the present invention samples, like the present invention sample of Example 1, showed good results in terms of whiteness, dissolution amount of the plating layer, and L value stability in continuous operation. I found out.
Furthermore, it can be seen that the inventive sample in Example 2 is also excellent in paint adhesion. On the other hand, this is considered to be due to the basic solution contact step. This is because sufficient paint adhesion could not be obtained when the basic solution contact step was not performed.

本発明によれば、めっき層の特性の劣化がなく、高い白色度を有する電気亜鉛めっき鋼板を、電気亜鉛めっき時の電流効率を低下させることなく製造できるとともに、連続的に操業した場合でも、安定して高い白色度を維持できる、電気亜鉛めっき鋼板の製造方法を提供することが可能である。   According to the present invention, there is no deterioration of the properties of the plating layer, and an electrogalvanized steel sheet having high whiteness can be produced without reducing the current efficiency during electrogalvanization, and even when continuously operated, It is possible to provide a method for producing an electrogalvanized steel sheet that can stably maintain high whiteness.

Claims (3)

鋼板上に、電気亜鉛めっき法によって、亜鉛含有量が97質量%以上であるめっき層を形成する工程と、
前記めっき層を形成した鋼板を、硝酸イオン、ヨウ素酸イオン、臭素酸イオン及び塩素酸イオンのうちの少なくとも1種を合計で0.002〜0.05mol/Lを含有し、亜鉛イオンを0.3〜1.5mol/L含有し、pHが1〜3である酸性水溶液に、0.5秒以上接触させる工程と、
前記めっき層上に化成皮膜を形成する工程、を具えることを特徴とする電気亜鉛めっき鋼板の製造方法。
Forming a plating layer having a zinc content of 97% by mass or more on a steel sheet by electrogalvanizing;
The steel plate on which the plating layer is formed contains 0.002 to 0.05 mol / L in total of at least one of nitrate ions, iodate ions, bromate ions and chlorate ions, and 0.3 to 1.5 mol / L of zinc ions. A step of contacting an acidic aqueous solution containing L and having a pH of 1 to 3 for 0.5 seconds or more;
A method for producing an electrogalvanized steel sheet, comprising: forming a chemical conversion film on the plating layer.
前記めっき層を形成した鋼板を、前記酸性水溶液に接触させた後、pHが8.5〜12である塩基性溶液に0.5秒以上接触させる工程をさらに具えることを特徴とする請求項1記載の電気亜鉛めっき鋼板の製造方法。   2. The electricity according to claim 1, further comprising a step of bringing the steel sheet on which the plating layer is formed into contact with the basic aqueous solution having a pH of 8.5 to 12 after contact with the acidic aqueous solution for 0.5 seconds or more. Manufacturing method of galvanized steel sheet. 前記化成皮膜の片面当たりの付着量が、0.05〜1g/m2であることを特徴とする請求項1又は2記載の電気亜鉛めっき鋼板の製造方法。 Method of manufacturing an electro-galvanized steel sheet according to claim 1 or 2, wherein the adhesion amount per one side of the conversion coating is 0.05 to 1 g / m 2.
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