JP2016087960A - Production method of film-decorated component and film-decorated component - Google Patents

Production method of film-decorated component and film-decorated component Download PDF

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JP2016087960A
JP2016087960A JP2014226114A JP2014226114A JP2016087960A JP 2016087960 A JP2016087960 A JP 2016087960A JP 2014226114 A JP2014226114 A JP 2014226114A JP 2014226114 A JP2014226114 A JP 2014226114A JP 2016087960 A JP2016087960 A JP 2016087960A
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decorative film
decorative
auxiliary rib
film material
resin base
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前田 浩
Hiroshi Maeda
浩 前田
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Toyota Auto Body Co Ltd
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Abstract

PROBLEM TO BE SOLVED: To provide a production method of a film-decorated component, by which a film-decorated component can be obtained by an easy work without requiring a new process in a vacuum forming method or a vacuum pressure forming method, and peeling or breakage of a decorative film material can be decreased, and a film-decorated component produced by the above method.SOLUTION: There is provided a vacuum forming apparatus 10 having vacuum chambers 4, 5 configured to accommodate a resin base material 2 mounted on a receiving fixture 1 and to be capable of holding a decorative film material 3 therebetween above the resin base material, the decorative film material having an adhesive layer 8 formed on a lower surface of the film; and the production method aims to form a film-decorated component 20 by adhering the decorative film material 3 to the resin base material 2 mounted on the receiving fixture 1 by vacuum forming or vacuum pressure forming. An auxiliary rib 23 is disposed on a lower surface of the resin base material 2, the rib being formed downward along a boundary line 22 of a region 21 to be decorated of the resin base material 2. A decorative film material 31 adhered to the auxiliary rib 23 is cut together with the auxiliary rib 23.SELECTED DRAWING: Figure 1

Description

本発明は、樹脂基材の表面に粘着剤を塗布した加飾用フィルム材を接着して形成するフィルム加飾部品の製造方法及びその方法で製造したフィルム加飾部品に関する。   The present invention relates to a method for producing a decorative film part formed by adhering a decorative film material having a pressure-sensitive adhesive applied to the surface of a resin base material, and a film decorative part produced by the method.

例えば、樹脂基材の表面に粘着剤を塗布した加飾用フィルム材を接着して形成するフィルム加飾部品の製造方法として、真空成形法又は真空圧空成形法が知られている。この真空成形法又は真空圧空成形法によれば、図5(a)に示すように、粘着剤付きの加飾用フィルム材101と、予め成形された樹脂基材102とを真空成形装置103内にセットし、加飾用フィルム材101をヒータ104で加熱するとともに、加飾用フィルム材101で仕切られた真空成形装置103の上下のチャンバ105、106の内部を真空状にした後、図5(b)に示すように、樹脂基材102を加飾用フィルム材側に押し上げて、加飾用フィルム材101を変形させながら、その粘着剤層を樹脂基材102の表面に押し当てた状態とする。次に、図5(c)に示すように、真空成形装置103の下部のチャンバ106内を真空状態に保ちながら、上部のチャンバ105内を大気圧状態として(この場合、「真空成形法」という)、あるいは上部のチャンバ105内を大気圧より加圧状態として(この場合、「真空圧空成形法」という)、上下のチャンバ内の差圧によって加飾用フィルム材101を樹脂基材102の被加飾領域全体に密着させた後、図5(d)に示すように、真空成形装置103内全体を大気圧に戻すとともに、加飾用フィルム材101の不要部分107を切り取り、フィルム加飾部品110を形成することができる。   For example, a vacuum forming method or a vacuum / pressure forming method is known as a method for manufacturing a decorative film part formed by adhering a decorative film material coated with an adhesive on the surface of a resin base material. According to this vacuum forming method or vacuum / pressure forming method, as shown in FIG. 5A, the decorative film material 101 with an adhesive and the resin base material 102 formed in advance are placed in the vacuum forming apparatus 103. 5, the decorative film material 101 is heated by the heater 104, and the interiors of the upper and lower chambers 105, 106 of the vacuum forming apparatus 103 partitioned by the decorative film material 101 are evacuated. As shown in (b), a state in which the pressure-sensitive adhesive layer is pressed against the surface of the resin base material 102 while the resin base material 102 is pushed up to the decorative film material side and the decorative film material 101 is deformed. And Next, as shown in FIG. 5C, while the inside of the lower chamber 106 of the vacuum forming apparatus 103 is kept in a vacuum state, the inside of the upper chamber 105 is brought to an atmospheric pressure state (in this case, “vacuum forming method”). Or the interior of the upper chamber 105 is pressurized from atmospheric pressure (in this case, referred to as “vacuum pressure forming method”), and the decorative film material 101 is covered with the resin base material 102 by the differential pressure in the upper and lower chambers. After being in close contact with the entire decoration region, as shown in FIG. 5 (d), the entire interior of the vacuum forming apparatus 103 is returned to atmospheric pressure, and unnecessary portions 107 of the film material for decoration 101 are cut off to obtain a film decorative component. 110 can be formed.

しかし、上記真空圧空成形法によるフィルム加飾部品110の製造方法には、加飾用フィルム材101を樹脂基材102の被加飾領域における境界線108に沿って正確に切り取るための高度な作業熟練度が必要であること、正確に切り取れなければ、粘着剤層が樹脂基材102の受け治具109に貼り付いて、これを無理やり剥がそうとすると、樹脂基材102の被加飾領域における加飾用フィルム材101の剥がれや破れが生じ得ること、等の問題があった。   However, in the method of manufacturing the decorative film part 110 by the vacuum / pressure forming method, an advanced operation for accurately cutting the decorative film material 101 along the boundary line 108 in the decorated region of the resin base material 102 is performed. If the skill level is necessary, and if it cannot be cut accurately, the adhesive layer sticks to the receiving jig 109 of the resin base material 102 and forcibly peels it off. There existed problems, such as peeling and tearing of the film material 101 for decorating etc. arising.

この問題に対応するため、例えば、特許文献1には、図6(a)に示すように、樹脂基材202には、裏面側に形成された凹面の周縁部203にテーパ面204と三角溝205とを備え、加飾用フィルム材201を一旦大まかに切断し、図6(b)に示すように、残った加飾用フィルム材の非接着部分201bを凹面内に差し入れてテーパ面204に貼り付け、図6(c)に示すように、これを超音波溶着ホーン206で溶着した上で、図6(d)、図6(e)に示すように、切断刃207を三角溝205の側壁に沿うように、三角溝205内に浸入させて加飾用フィルム材201の不要部分201cを切り取って、フィルム加飾部品を形成する方法が開示されている。   In order to deal with this problem, for example, in Patent Document 1, as shown in FIG. 6A, the resin base material 202 has a tapered peripheral surface 203 and a triangular groove on a concave peripheral edge 203 formed on the back surface side. 205, and once roughly cut the decorative film material 201, the remaining non-adhesive portion 201b of the decorative film material is inserted into the concave surface as shown in FIG. As shown in FIG. 6 (c), this is welded with an ultrasonic welding horn 206, and then the cutting blade 207 is inserted into the triangular groove 205 as shown in FIGS. 6 (d) and 6 (e). A method is disclosed in which a film decorative component is formed by cutting the unnecessary portion 201c of the decorative film material 201 into the triangular groove 205 along the side wall.

特開2008−284771号公報JP 2008-284771 A

しかしながら、特許文献1に記載されたフィルム加飾部品の製造方法には、以下の問題があった。
すなわち、加飾用フィルム材201を一旦大まかに切断する(図6(a))ので、加飾用フィルム材201の非接着部分201bが樹脂基材202の受け治具209に貼り付く恐れがあり、これを無理やり剥がそうとすると樹脂基材202の被加飾領域における加飾用フィルム201の剥がれや破れが生じ得る問題が解消されていない。
また、加飾用フィルム材201の非接着部分201bを凹面内に差し入れてテーパ面204に貼り付け、これを超音波溶着ホーン206で溶着するので、新たな工程が必要となり、フィルム加飾部品の製造コストが増加する問題があった。
However, the method for producing a decorative film part described in Patent Document 1 has the following problems.
That is, once the decorative film material 201 is roughly cut (FIG. 6A), the non-adhesive portion 201b of the decorative film material 201 may stick to the receiving jig 209 of the resin base material 202. The problem that peeling or tearing of the decorative film 201 in the decorated region of the resin base material 202 may not be solved if this is forcibly removed.
In addition, the non-adhesive portion 201b of the decorative film material 201 is inserted into the concave surface and attached to the tapered surface 204, and this is welded by the ultrasonic welding horn 206. There was a problem that the manufacturing cost increased.

本発明は、上記問題点を解決するためになされたものであり、真空成形法又は真空圧空成形法において、新たな工程を必要とすることなく簡単に作業でき、加飾用フィルム材の剥がれや破れが生じることを低減できるフィルム加飾部品の製造方法及びその方法で製造したフィルム加飾部品を提供することを目的とする。   The present invention has been made to solve the above problems, and can be easily operated without requiring a new step in the vacuum forming method or the vacuum / pressure forming method, and the decorative film material can be peeled off. It aims at providing the manufacturing method of the film decorative component which can reduce that a tear arises, and the film decorative component manufactured by the method.

上記課題を解決するために、本発明に係るフィルム加飾部品の製造方法は、次のような構成を有している。
(1)受け治具に載置された樹脂基材を収容し、当該樹脂基材の上方で下面に粘着剤層が形成された加飾用フィルム材を挟持可能に形成された真空チャンバを有する真空成形装置を備え、真空成形又は真空圧空成形によって前記加飾用フィルム材を前記受け治具に載置された前記樹脂基材の表面に接着して形成するフィルム加飾部品の製造方法であって、
前記樹脂基材の下面には、前記樹脂基材の被加飾領域における境界線に沿って下方へ向けて形成した補助リブを設け、当該補助リブに接着された加飾用フィルム材と前記補助リブとを一体で切断することを特徴とする。
In order to solve the above problems, a method for producing a decorative film part according to the present invention has the following configuration.
(1) It has a vacuum chamber formed so as to accommodate a resin base material placed on a receiving jig and to hold a decorative film material having an adhesive layer formed on the lower surface above the resin base material. A method for producing a decorative film part, comprising a vacuum forming apparatus, wherein the decorative film material is bonded to a surface of the resin substrate placed on the receiving jig by vacuum forming or vacuum / pressure forming. And
On the lower surface of the resin base material, an auxiliary rib formed downward along a boundary line in the decorated area of the resin base material is provided, and the decorative film material bonded to the auxiliary rib and the auxiliary material are provided. The rib is integrally cut.

本発明においては、樹脂基材の下面には、樹脂基材の被加飾領域における境界線に沿って下方へ向けて形成した補助リブを設け、当該補助リブに接着された加飾用フィルム材と補助リブとを一体で切断するので、切断された補助リブに接着された加飾用フィルム材が受け治具に貼り付く恐れはない。そのため、樹脂基材を受け治具から脱型させるときに、加飾用フィルム材が受け治具に貼り付いて、樹脂基材の被加飾領域における加飾用フィルム材の剥がれや破れが生じる恐れもない。
また、補助リブに接着された加飾用フィルム材と補助リブとを一体で切断するので、樹脂基材を受け治具から脱型した後に、切断された補助リブに接着された加飾用フィルム材が、変形してフィルム方向がばらつくことはない。そのため、加飾用フィルム材の不要部を除去すべく、加飾用フィルム材を境界線に沿って切断することは容易であり、新たな工程や高度な作業熟練度を必要とすることもない。
よって、本発明によれば、真空成形法又は真空圧空成形法において、新たな工程を必要とすることなく簡単に作業でき、加飾用フィルム材の剥がれや破れが生じることを低減できるフィルム加飾部品の製造方法を提供することができる。
In the present invention, on the lower surface of the resin base material, an auxiliary rib formed downward along the boundary line in the decorated region of the resin base material is provided, and the decorative film material bonded to the auxiliary rib And the auxiliary rib are integrally cut, there is no possibility that the decorative film material bonded to the cut auxiliary rib will stick to the receiving jig. Therefore, when the resin base material is removed from the receiving jig, the decorative film material sticks to the receiving jig, and the decorative film material peels off or breaks in the decorated region of the resin base material. There is no fear.
In addition, the decorative film material bonded to the auxiliary rib and the auxiliary rib are cut together, so that the decorative film bonded to the cut auxiliary rib after removing the resin base material from the jig The material does not deform and the film direction does not vary. Therefore, it is easy to cut the decorative film material along the boundary line in order to remove unnecessary portions of the decorative film material, and it does not require a new process or a high degree of work skill. .
Therefore, according to the present invention, in the vacuum forming method or the vacuum / pressure forming method, it is possible to easily work without the need for a new process, and to reduce the occurrence of peeling and tearing of the decorative film material. A method for manufacturing a component can be provided.

(2)(1)に記載されたフィルム加飾部品の製造方法において、
前記補助リブは、前記受け治具の外周縁に当接して設けたことを特徴とする。
(2) In the method for producing a film decorative part described in (1),
The auxiliary rib is provided in contact with an outer peripheral edge of the receiving jig.

本発明においては、補助リブは、受け治具の外周縁に当接して設けたので、補助リブに接着された加飾用フィルム材と補助リブとを、受け治具の外周側から一体で切断することができる。そのため、切断具を受け治具の外周縁に沿って簡単に移動させることができる。また、切断具の切断負荷に対する補助リブの撓みを、補助リブが当接する受け治具の外周縁によって受け止めることができる。
その結果、補助リブに接着された加飾用フィルム材と補助リブとを一体で切断する作業は、高度な作業熟練度を要することなく、安定し且つ簡単に行うことができる。
In the present invention, since the auxiliary rib is provided in contact with the outer peripheral edge of the receiving jig, the decorative film material adhered to the auxiliary rib and the auxiliary rib are integrally cut from the outer peripheral side of the receiving jig. can do. Therefore, the cutting tool can be easily moved along the outer peripheral edge of the jig. Further, the bending of the auxiliary rib with respect to the cutting load of the cutting tool can be received by the outer peripheral edge of the receiving jig with which the auxiliary rib abuts.
As a result, the work of integrally cutting the decorative film material bonded to the auxiliary rib and the auxiliary rib can be performed stably and easily without requiring a high degree of work skill.

(3)(1)又は(2)に記載されたフィルム加飾部品の製造方法において、
前記補助リブは、基端部に対して先端部が薄肉状に形成され、前記補助リブに接着された前記加飾用フィルム材と前記補助リブとを前記先端部で一体に切断する第1切断工程と、当該第1切断工程後に前記樹脂基材を前記受け治具から脱型して、前記補助リブに接着された前記加飾用フィルム材と前記補助リブとを前記境界線に沿って前記基端部で一体に切断する第2切断工程とを備えたことを特徴とする。
(3) In the method for producing a decorative film part described in (1) or (2),
The auxiliary rib has a distal end formed in a thin shape with respect to a base end portion, and the decorative film material bonded to the auxiliary rib and the auxiliary rib are integrally cut at the distal end. And after the first cutting step, the resin base material is removed from the receiving jig, and the decorative film material bonded to the auxiliary rib and the auxiliary rib are moved along the boundary line. And a second cutting step in which the base end portion is integrally cut.

本発明においては、補助リブは、基端部に対して先端部が薄肉状に形成され、補助リブに接着された加飾用フィルム材と補助リブとを先端部で一体に切断する第1切断工程と、当該第1切断工程後に樹脂基材を受け治具から脱型して、補助リブに接着された加飾用フィルム材と補助リブとを境界線に沿って基端部で一体に切断する第2切断工程とを備えたので、第1切断工程では、補助リブの薄肉状に形成された先端部で切断することができる。そのため、切断負荷を軽減でき、切断作業を簡単かつ迅速に行うことができる。また、第2切断工程では、第1切断工程後に樹脂基材を受け治具から脱型して行うので、樹脂基材の裏面を上方に向け、境界線に沿って切断位置を確認しながら正確に切断することができる。そのため、第1切断工程及び第2切断工程における切断作業において、従来のような高度な作業熟練度を要しない。
その結果、新たな工程を必要とすることなくより一層簡単に作業でき、樹脂基材を受け治具から脱型させるときに加飾用フィルム材の剥がれや破れが生じることを低減できる。
In the present invention, the auxiliary rib is formed such that the distal end portion is thin with respect to the base end portion, and the decorative film material bonded to the auxiliary rib and the auxiliary rib are integrally cut at the distal end portion. After the step and the first cutting step, the resin base material is removed from the jig, and the decorative film material bonded to the auxiliary rib and the auxiliary rib are integrally cut at the base end along the boundary line. Since the second cutting step is performed, in the first cutting step, the auxiliary rib can be cut at the tip portion formed in a thin shape. Therefore, the cutting load can be reduced, and the cutting operation can be performed easily and quickly. In the second cutting step, the resin base material is removed from the jig after the first cutting step, so that the back surface of the resin base material faces upward and the cutting position is confirmed along the boundary line. Can be cut into pieces. Therefore, the cutting work in the first cutting process and the second cutting process does not require a high degree of work skill as in the past.
As a result, it is possible to work more easily without requiring a new process, and it is possible to reduce the peeling and tearing of the decorative film material when the resin base material is removed from the jig.

(4)(3)に記載されたフィルム加飾部品の製造方法において、
前記第2切断工程では、前記加飾用フィルム材における端縁部の外周を包囲する高さにて、前記加飾用フィルム材と前記補助リブとを一体で切断することを特徴とする。
(4) In the method for producing a film decorative part described in (3),
In the second cutting step, the decorative film material and the auxiliary rib are integrally cut at a height that surrounds the outer periphery of the edge portion of the decorative film material.

本発明においては、第2切断工程では、加飾用フィルム材における端縁部の外周を包囲する高さにて、加飾用フィルム材と補助リブとを一体で切断するので、加飾用フィルム材の端縁部が接着した補助リブの基端部を、加飾用フィルム材の端縁部を保護可能に残すことができる。そのため、加飾用フィルム材の端縁部は、その周囲が残された補助リブの基端部によって爪などの異物から保護されることになる。
その結果、超音波溶着などの新たな工程を必要とすることなく、加飾用フィルム材の端縁部における接着性を向上しつつ、加飾用フィルム材の剥がれや破れが生じることをより一層低減できる。
In the present invention, in the second cutting step, the decorative film material and the auxiliary rib are integrally cut at a height that surrounds the outer periphery of the edge portion of the decorative film material. The base end portion of the auxiliary rib to which the end edge portion of the material is bonded can be left so that the end edge portion of the decorative film material can be protected. Therefore, the edge part of the film material for decoration is protected from foreign materials, such as a nail | claw, with the base end part of the auxiliary rib with the periphery left.
As a result, it is further possible that peeling and tearing of the decorative film material occurs while improving the adhesion at the edge of the decorative film material without requiring a new process such as ultrasonic welding. Can be reduced.

(5)(1)乃至(4)のいずれか1つに記載されたフィルム加飾部品の製造方法によって製造されたフィルム加飾部品であって、
前記樹脂基材の被加飾領域における境界線には、前記補助リブが前記加飾用フィルム材の端縁部を包囲するように形成されていることを特徴とする。
(5) A film decorative part manufactured by the method of manufacturing a film decorative part described in any one of (1) to (4),
The auxiliary rib is formed on the boundary line in the decorated region of the resin base so as to surround the edge of the decorative film material.

本発明においては、樹脂基材の被加飾領域における境界線には、補助リブが加飾用フィルム材の端縁部を包囲するように形成されているので、加飾フィルム材の端縁部を、包囲する補助リブによって爪などの異物から保護することができる。そのため、加飾フィルム材の端縁部は、爪などの異物に引っ掛かって、剥がれや破れが生じにくい。
その結果、加飾用フィルム材の剥がれや破れが生じることを低減できるフィルム加飾部品を提供することができる。
In the present invention, since the auxiliary rib is formed so as to surround the edge of the decorative film material at the boundary line in the decorated region of the resin base material, the edge of the decorative film material Can be protected from foreign objects such as nails by the surrounding auxiliary ribs. Therefore, the edge portion of the decorative film material is caught by a foreign object such as a nail and is not easily peeled off or torn.
As a result, it is possible to provide a film decorative component that can reduce the peeling and tearing of the decorative film material.

本発明によれば、真空成形法又は真空圧空成形法において、新たな設備を必要とすることなく簡単に作業でき、加飾用フィルム材の剥がれや破れが生じることを低減できるフィルム加飾部品の製造方法及びその方法で製造したフィルム加飾部品を提供することができる。   According to the present invention, in the vacuum forming method or the vacuum / pressure forming method, it is possible to easily work without the need for new equipment, and to reduce the occurrence of peeling and tearing of the decorative film material. A production method and a decorative film part produced by the method can be provided.

本発明の実施形態に係るフィルム加飾部品の製造方法に用いる真空成形装置の模式的断面図である。It is typical sectional drawing of the vacuum forming apparatus used for the manufacturing method of the film decorating components which concern on embodiment of this invention. 図1に示す樹脂基材の具体例を表す平面図である。It is a top view showing the specific example of the resin base material shown in FIG. 図2に示す樹脂基材のB−B部における部分断面図である。It is a fragmentary sectional view in the BB part of the resin base material shown in FIG. 図1に示す真空成形装置を用いて形成するフィルム加飾部品の成形工程を表す断面図である。It is sectional drawing showing the formation process of the film decoration components formed using the vacuum forming apparatus shown in FIG. 従来のフィルム加飾部品の成形工程を表す断面図である。It is sectional drawing showing the formation process of the conventional film decorating components. 特許文献1に記載されたフィルム加飾部品の成形工程を表す断面図である。It is sectional drawing showing the formation process of the film decorating components described in patent document 1.

次に、本発明に係る実施形態であるフィルム加飾部品の製造方法について、図面を参照して詳細に説明する。はじめに、本実施形態に係るフィルム加飾部品の製造方法に用いる真空成形装置及びフィルム加飾部品の全体構造を説明し、その後、本実施形態の特徴部分である加飾用フィルム材の切断工程について、詳細に説明する。   Next, the manufacturing method of the film decoration component which is embodiment which concerns on this invention is demonstrated in detail with reference to drawings. First, the overall structure of the vacuum forming apparatus and the film decorative component used in the method for producing a film decorative component according to the present embodiment will be described, and then the decorative film material cutting process that is a characteristic part of the present embodiment. This will be described in detail.

<真空成形装置及びフィルム加飾部品の全体構造>
まず、本実施形態に係るフィルム加飾部品の製造方法に用いる真空成形装置及びフィルム加飾部品の全体構造を、図1〜図3を用いて説明する。図1に、本発明の実施形態に係るフィルム加飾部品の製造方法に用いる真空成形装置の模式的断面図を示す。図2に、図1に示す樹脂基材の具体例を表す平面図を示す。図3に、図2に示す樹脂基材のB−B部における部分断面図を示す。
<Overall structure of vacuum forming equipment and decorative film parts>
First, the whole structure of the vacuum forming apparatus and film decoration component used for the manufacturing method of the film decoration component which concerns on this embodiment is demonstrated using FIGS. 1-3. In FIG. 1, the typical sectional drawing of the vacuum forming apparatus used for the manufacturing method of the film decorative component which concerns on embodiment of this invention is shown. In FIG. 2, the top view showing the specific example of the resin base material shown in FIG. 1 is shown. FIG. 3 shows a partial cross-sectional view of the resin base material shown in FIG.

図1に示すように、本実施形態に係る真空成形装置10は、樹脂基材2を載置する受け治具1と、受け治具1を固定する昇降テーブル53と、昇降テーブル53を上下方向へ移動させる移動装置54と、受け治具1に載置された樹脂基材2を収容し当該樹脂基材2の上方で下面に粘着剤が塗布された加飾用フィルム3を挟持可能に形成された真空チャンバ4、5とを備えている。   As shown in FIG. 1, the vacuum forming apparatus 10 according to this embodiment includes a receiving jig 1 on which a resin base material 2 is placed, an elevating table 53 that fixes the receiving jig 1, and an elevating table 53 in the vertical direction. A moving device 54 to be moved to and a resin base material 2 placed on the receiving jig 1 are accommodated, and a decorative film 3 whose adhesive is applied to the lower surface is formed above the resin base material 2 so as to be sandwiched. Vacuum chambers 4, 5.

受け治具1は、樹脂基材2の下面であって加飾用フィルム材3が接着されない領域(非加飾領域)を保持するように形成されている。真空チャンバ4、5は、複数の加熱ヒータ43を上部に備え上下方向へ開閉動する上部チャンバ4と、昇降テーブル53と移動装置54とを収容する下部チャンバ5とからなる。上部チャンバ4の外枠部41及び下部チャンバ5の外枠部51は、互いに密着可能に形成され、両者の間に加飾用フィルム材3の端末部32が密封状態で挟持される。各外枠部41、51には、それぞれ通気路42、52が連接され、図示しない真空ポンプと接続されている。昇降テーブル53は、下部チャンバ5の外枠部51と隣接する位置まで水平状に延設され、移動装置54によって、下部チャンバ5の外枠部51の下端から上端まで昇降できる。   The receiving jig 1 is formed so as to hold a region (non-decorative region) on the lower surface of the resin base material 2 where the decorative film material 3 is not bonded. The vacuum chambers 4 and 5 are composed of an upper chamber 4 provided with a plurality of heaters 43 at the top and moving up and down in a vertical direction, and a lower chamber 5 that houses a lifting table 53 and a moving device 54. The outer frame portion 41 of the upper chamber 4 and the outer frame portion 51 of the lower chamber 5 are formed so as to be in close contact with each other, and the terminal portion 32 of the decorative film material 3 is sandwiched between both in a sealed state. The outer frame portions 41 and 51 are respectively connected with air passages 42 and 52 and connected to a vacuum pump (not shown). The lifting table 53 extends horizontally to a position adjacent to the outer frame portion 51 of the lower chamber 5, and can be moved up and down from the lower end to the upper end of the outer frame portion 51 of the lower chamber 5 by the moving device 54.

図1〜図3に示すように、樹脂基材2は、予め射出成形等によって所定の形状に形成されている。樹脂基材2の下面には、受け治具1の外周縁11に当接し、樹脂基材2の加飾用フィルム材3によって加飾される被加飾領域21における境界線22に沿って、下方へ向けて形成した補助リブ23が設けられている。補助リブ23は、樹脂基材2と一体で形成しても、別体で形成してもよい。補助リブ23は、被加飾領域21における境界線22に沿って連続的に形成されている。また、補助リブ23は、基端部23bに対して先端部23cが薄肉状に形成されている。補助リブ23の肉厚は、樹脂基材2の一般部より全体的に薄く形成されている。補助リブ23の基端部23bにおいても、カッター等の切断具6、7によって簡単に切断できる程度の厚さに形成されている。ここで、樹脂基材2の外周に下方へ延伸して形成された外周リブ24が設けられている場合には、補助リブ23の先端部23cは、外周リブ24の下端より下方へ延伸されている(図3参照)。なお、樹脂基材2に用いる樹脂は、ポリプロピレン樹脂、アクリル樹脂、ポリスチレン樹脂、ABS樹脂などの各種樹脂を選定することができる。   As shown in FIGS. 1 to 3, the resin base material 2 is formed in a predetermined shape by injection molding or the like in advance. On the lower surface of the resin base material 2, abuts on the outer peripheral edge 11 of the receiving jig 1, along the boundary line 22 in the decorated region 21 to be decorated with the decorative film material 3 of the resin base material 2, An auxiliary rib 23 formed downward is provided. The auxiliary rib 23 may be formed integrally with the resin substrate 2 or may be formed separately. The auxiliary rib 23 is continuously formed along the boundary line 22 in the decorated region 21. Further, the auxiliary rib 23 has a distal end portion 23c formed in a thin shape with respect to the base end portion 23b. The thickness of the auxiliary rib 23 is formed thinner overall than the general part of the resin base material 2. The base end 23b of the auxiliary rib 23 is also formed to a thickness that can be easily cut by the cutting tools 6 and 7 such as a cutter. Here, when the outer peripheral rib 24 formed by extending downward is provided on the outer periphery of the resin base material 2, the tip end portion 23 c of the auxiliary rib 23 is extended downward from the lower end of the outer peripheral rib 24. (See FIG. 3). In addition, as resin used for the resin base material 2, various resins, such as a polypropylene resin, an acrylic resin, a polystyrene resin, an ABS resin, can be selected.

加飾用フィルム材3は、上部チャンバ4の外枠部41及び下部チャンバ5の外枠部51によって挟持される程度の大きさに裁断されたシート状フィルムである。加飾用フィルム材3の上面には、金属材料の蒸着層や各種印刷層が形成されている。加飾用フィルム材3の下面には、粘着剤層8が塗布等によって均一に形成されている。加飾用フィルム材3に用いる樹脂は、アクリル樹脂、ポリエステル樹脂、ポリカーボネート樹脂などの各種樹脂を選定することができる。加飾用フィルム材3は、種類の異なる樹脂を積層して形成することもできる。粘着剤層8の材料には、アクリル系、ウレタン系などがある。   The decorative film material 3 is a sheet-like film cut to a size that is sandwiched between the outer frame portion 41 of the upper chamber 4 and the outer frame portion 51 of the lower chamber 5. On the upper surface of the decorative film material 3, a vapor deposition layer of metal material and various printing layers are formed. An adhesive layer 8 is uniformly formed on the lower surface of the decorative film material 3 by coating or the like. As the resin used for the decorative film material 3, various resins such as an acrylic resin, a polyester resin, and a polycarbonate resin can be selected. The decorative film material 3 can also be formed by laminating different types of resins. Examples of the material for the pressure-sensitive adhesive layer 8 include acrylic and urethane.

<加飾用フィルム材の切断工程>
次に、本実施形態の特徴部分である加飾用フィルム材の切断工程について、図4を用いて説明する。図4に、図1に示す真空成形装置を用いて形成するフィルム加飾部品の成形工程を表す断面図を示す。図4(a)は、加飾用フィルム材を大まかに切断する第1切断工程を表す。図4(b)は、樹脂基材を受け治具から脱型する脱型工程を表す。図4(c)は、加飾用フィルム材を境界線に沿って切断する第2切断工程を表す。図4(d)は、図4(c)のA部詳細断面図を表す。なお、樹脂基材2と加飾用フィルム材3とを接着させる真空成形法あるいは真空圧空成形法は、図5(a)〜図5(c)を用いて既に説明したので、ここでは省略する。
<Cutting process of decorative film material>
Next, the cutting process of the film material for decoration which is the characteristic part of this embodiment is demonstrated using FIG. In FIG. 4, sectional drawing showing the shaping | molding process of the film decoration components formed using the vacuum forming apparatus shown in FIG. 1 is shown. Fig.4 (a) represents the 1st cutting process which cut | disconnects the film material for decorating roughly. FIG. 4B shows a demolding step of demolding the resin base material from the jig. FIG.4 (c) represents the 2nd cutting process which cut | disconnects the film material for decorating along a boundary line. FIG. 4D is a detailed cross-sectional view of a part A in FIG. The vacuum forming method or the vacuum / pressure forming method for bonding the resin base material 2 and the decorative film material 3 has already been described with reference to FIGS. 5 (a) to 5 (c), and is omitted here. .

図4(a)に示すように、第1切断工程では、樹脂基材2と加飾用フィルム材3とを接着させる真空成形又は真空圧空成形の後に、上部チャンバ4を上方へ移動させ、樹脂基材2の補助リブ23に接着された加飾用フィルム材31と補助リブ23とを、補助リブ23の先端部23cで一体に切断する。このとき、昇降テーブル53は、下部チャンバ5の上端まで上昇した位置に保持されている。樹脂基材2は、昇降テーブル53上に固定された受け治具1に載置されているので、切断具6を下部チャンバ5の上端より上方で操作することができる。また、切断する位置は、補助リブ23の先端部23cであり、被加飾領域21の境界線22から離間しているので、大まかに切断すればよい。切断する切断具6は、刃先に超音波振動を加えて摩擦係数を低減する超音波カッターが好ましい。なお、切断具6は、レーザービームを照射するレーザーカッターなどを用いることもできる。   As shown in FIG. 4 (a), in the first cutting step, after the vacuum forming or vacuum / pressure forming for bonding the resin base material 2 and the decorative film material 3, the upper chamber 4 is moved upward to form a resin. The decorative film material 31 and the auxiliary rib 23 bonded to the auxiliary rib 23 of the substrate 2 are integrally cut at the tip 23c of the auxiliary rib 23. At this time, the elevating table 53 is held at a position raised to the upper end of the lower chamber 5. Since the resin base material 2 is placed on the receiving jig 1 fixed on the lifting table 53, the cutting tool 6 can be operated above the upper end of the lower chamber 5. Moreover, since the position to cut | disconnect is the front-end | tip part 23c of the auxiliary | assistant rib 23 and is spaced apart from the boundary line 22 of the to-be-decorated area | region 21, what is necessary is just to cut | disconnect roughly. The cutting tool 6 for cutting is preferably an ultrasonic cutter that applies ultrasonic vibration to the cutting edge to reduce the friction coefficient. The cutting tool 6 may be a laser cutter that irradiates a laser beam.

図4(b)に示すように、第1切断工程後に、樹脂基材2を受け治具1から脱型して、上下反転する。第1切断工程にて、補助リブ23に接着された加飾用フィルム材31と補助リブ23とを一体で切断するので、切断された補助リブ23に接着された加飾用フィルム材31bが受け治具1の外周縁11に貼り付く恐れはない。そのため、樹脂基材2を受け治具1から脱型させるときに、加飾用フィルム材3が受け治具1に貼り付いて、樹脂基材2の被加飾領域21における加飾用フィルム材3の剥がれや破れが生じる恐れもない。   As shown in FIG. 4B, after the first cutting step, the resin base material 2 is removed from the jig 1 and turned upside down. In the first cutting step, the decorative film material 31 bonded to the auxiliary rib 23 and the auxiliary rib 23 are integrally cut, so that the decorative film material 31b bonded to the cut auxiliary rib 23 is received. There is no fear of sticking to the outer peripheral edge 11 of the jig 1. Therefore, when the resin base material 2 is removed from the jig 1, the decorative film material 3 is attached to the receiving jig 1, and the decorative film material in the decorated region 21 of the resin base material 2 is attached. There is no risk of peeling or tearing of 3.

図4(c)に示すように、第2切断工程では、補助リブ23に接着された加飾用フィルム材31と補助リブ23とを境界線22に沿って基端部23bで一体に切断する。これによって、不要の加飾用フィルム材を切除して、所望のフィルム加飾部品20を形成することができる。なお、第2切断工程では、切断具7を僅かに傾斜させ、加飾用フィルム材3における端縁部31aの外周を包囲する高さにて、加飾用フィルム材31と補助リブ23とを一体で切断する。この場合、切断具7の切断位置を加飾用フィルム材3の端縁部31aにおける表面高さより高くしても低くしてもよいが、図4(d)に示すように、僅かに高く設定して、加飾用フィルム材3の傷付きを防止することが好ましい。これによって、加飾用フィルム材3の端縁部31aが接着した補助リブ23の基端部23aは、加飾用フィルム材3の端縁部31aを保護すべく、その周囲を包囲するように残されている。   As shown in FIG. 4C, in the second cutting step, the decorative film material 31 bonded to the auxiliary rib 23 and the auxiliary rib 23 are integrally cut along the boundary line 22 at the base end portion 23b. . Thereby, an unnecessary film material for decorating can be cut out to form a desired film decorative component 20. In the second cutting step, the decorative film material 31 and the auxiliary ribs 23 are inclined at a height that surrounds the outer periphery of the edge 31a of the decorative film material 3 by slightly tilting the cutting tool 7. Cut in one piece. In this case, the cutting position of the cutting tool 7 may be set higher or lower than the surface height at the edge 31a of the decorative film material 3, but is set slightly higher as shown in FIG. 4 (d). And it is preferable to prevent the decoration film material 3 from being damaged. Thus, the base end portion 23a of the auxiliary rib 23 to which the end edge portion 31a of the decorating film material 3 is bonded so as to surround the periphery thereof in order to protect the end edge portion 31a of the decorating film material 3. It is left.

<作用効果>
以上、詳細に説明したように、本実施形態に係るフィルム加飾部品20の製造方法によれば、樹脂基材2の下面には、樹脂基材2の被加飾領域21における境界線22に沿って下方へ向けて形成した補助リブ23を設け、当該補助リブ23に接着された加飾用フィルム材3と補助リブ23とを一体で切断するので、切断された補助リブ23に接着された加飾用フィルム材31が受け治具1に貼り付く恐れはない。そのため、樹脂基材2を受け治具1から脱型させるときに、加飾用フィルム材3が受け治具1に貼り付いて、樹脂基材2の被加飾領域21における加飾用フィルム材3の剥がれや破れが生じる恐れもない。
また、補助リブ23に接着された加飾用フィルム材3と補助リブ23とを一体で切断するので、樹脂基材2を受け治具1から脱型した後に、切断された補助リブ23に接着された加飾用フィルム材31bが、変形してフィルム方向がばらつくことはない。そのため、加飾用フィルム材3の不要部を除去すべく、加飾用フィルム材3を境界線22に沿って切断することは容易であり、新たな工程や高度な作業熟練度を必要とすることもない。
よって、本発明によれば、真空成形法又は真空圧空成形法において、新たな工程を必要とすることなく簡単に作業でき、加飾用フィルム材3の剥がれや破れが生じることを低減できるフィルム加飾部品20の製造方法を提供することができる。
<Effect>
As described above in detail, according to the manufacturing method of the film decorative component 20 according to the present embodiment, the lower surface of the resin base material 2 has the boundary line 22 in the decorated region 21 of the resin base material 2. Auxiliary ribs 23 formed downward are provided, and the decorative film material 3 adhered to the auxiliary ribs 23 and the auxiliary ribs 23 are integrally cut, so that they are adhered to the cut auxiliary ribs 23. There is no fear that the decorative film material 31 sticks to the receiving jig 1. Therefore, when the resin base material 2 is removed from the jig 1, the decorative film material 3 is attached to the receiving jig 1, and the decorative film material in the decorated region 21 of the resin base material 2 is attached. There is no risk of peeling or tearing of 3.
Moreover, since the decorative film material 3 and the auxiliary rib 23 bonded to the auxiliary rib 23 are integrally cut, the resin base material 2 is removed from the jig 1 and then bonded to the cut auxiliary rib 23. The decorated film material 31b is not deformed and the film direction does not vary. Therefore, it is easy to cut the decorative film material 3 along the boundary line 22 in order to remove unnecessary portions of the decorative film material 3, and a new process and a high degree of work skill are required. There is nothing.
Therefore, according to the present invention, in the vacuum forming method or the vacuum / pressure forming method, it is possible to easily work without requiring a new process, and to reduce the occurrence of peeling and tearing of the decorative film material 3. A method for manufacturing the decorative component 20 can be provided.

また、本実施形態によれば、補助リブ23は、受け治具1の外周縁11に当接して設けたので、補助リブ23に接着された加飾用フィルム材31と補助リブ23とを、受け治具1の外周側から一体で切断することができる。そのため、切断具6を受け治具1の外周縁11に沿って簡単に移動させることができる。また、切断具6の切断負荷に対する補助リブ23の撓みを、補助リブ23が当接する受け治具1の外周縁11によって受け止めることができる。
その結果、補助リブ23に接着された加飾用フィルム材31と補助リブ23とを一体で切断する作業は、高度な作業熟練度を要することなく、安定し且つ簡単に行うことができる。
Moreover, according to this embodiment, since the auxiliary rib 23 was provided in contact with the outer peripheral edge 11 of the receiving jig 1, the decorative film material 31 adhered to the auxiliary rib 23 and the auxiliary rib 23 are The receiving jig 1 can be cut integrally from the outer peripheral side. Therefore, the cutting tool 6 can be easily moved along the outer peripheral edge 11 of the jig 1. Further, the bending of the auxiliary rib 23 with respect to the cutting load of the cutting tool 6 can be received by the outer peripheral edge 11 of the receiving jig 1 with which the auxiliary rib 23 abuts.
As a result, the work of integrally cutting the decorative film material 31 and the auxiliary rib 23 bonded to the auxiliary rib 23 can be performed stably and easily without requiring a high degree of work skill.

また、本実施形態によれば、補助リブ23は、基端部23bに対して先端部23cが薄肉状に形成され、補助リブ23に接着された加飾用フィルム材31と補助リブ23とを先端部23cで一体に切断する第1切断工程と、当該第1切断工程後に樹脂基材2を受け治具1から脱型して、補助リブ23に接着された加飾用フィルム材31と補助リブ23とを境界線22に沿って基端部23bで一体に切断する第2切断工程とを備えたので、第1切断工程では、補助リブの薄肉状に形成された先端部で切断することができる。そのため、切断負荷を軽減でき、切断作業を簡単かつ迅速に行うことができる。また、第2切断工程では、第1切断工程後に樹脂基材2を受け治具1から脱型して行うので、樹脂基材2の裏面を上方に向け、境界線22に沿って切断位置を確認しながら正確に切断することができる。そのため、第1切断工程及び第2切断工程における切断作業において、従来のような高度な作業熟練度を要しない。
その結果、新たな工程を必要とすることなくより一層簡単に作業でき、樹脂基材2を受け治具1から脱型させるときに加飾用フィルム材3の剥がれや破れが生じることを低減できる。
In addition, according to the present embodiment, the auxiliary rib 23 has the distal end portion 23c formed in a thin shape with respect to the base end portion 23b, and the decorative film material 31 and the auxiliary rib 23 bonded to the auxiliary rib 23. A first cutting step for integrally cutting at the distal end portion 23c, and a decorative film material 31 attached to the auxiliary rib 23 and the auxiliary material 23 after removing the resin base material 2 from the jig 1 after the first cutting step. Since the second cutting step of integrally cutting the rib 23 along the boundary line 22 at the base end portion 23b is provided, in the first cutting step, the auxiliary rib is cut at the distal end portion formed in a thin shape. Can do. Therefore, the cutting load can be reduced, and the cutting operation can be performed easily and quickly. Further, in the second cutting step, since the resin base material 2 is removed from the jig 1 after the first cutting step, the back surface of the resin base material 2 is directed upward and the cutting position is set along the boundary line 22. It can cut accurately while checking. Therefore, the cutting work in the first cutting process and the second cutting process does not require a high degree of work skill as in the past.
As a result, it is possible to work more easily without requiring a new process, and it is possible to reduce the occurrence of peeling and tearing of the decorative film material 3 when the resin base material 2 is removed from the jig 1. .

また、本実施形態によれば、第2切断工程では、加飾用フィルム材3における端縁部31aの外周を包囲する高さにて、加飾用フィルム材3と補助リブ23とを一体で切断するので、加飾用フィルム材3の端縁部31aが接着した補助リブ23の基端部23aを、加飾用フィルム材3の端縁部31aを保護可能に残すことができる。そのため、加飾用フィルム材3の端縁部31aは、その周囲が残された補助リブ23の基端部23aによって爪などの異物から保護されることになる。
その結果、超音波溶着などの新たな工程を必要とすることなく、加飾用フィルム材3の端縁部31aにおける接着性を向上しつつ、加飾用フィルム材3の剥がれや破れが生じることをより一層低減できる。
Moreover, according to this embodiment, in the 2nd cutting process, the film material 3 for decorating and the auxiliary rib 23 are integrated in the height which surrounds the outer periphery of the edge part 31a in the film material 3 for decorating. Since it cut | disconnects, the base edge part 23a of the auxiliary | assistant rib 23 which the edge part 31a of the film material 3 for decorating adhere | attached can leave the edge part 31a of the film material 3 for decoration so that protection is possible. Therefore, the edge part 31a of the film material 3 for decorating is protected from foreign materials, such as a nail | claw, by the base end part 23a of the auxiliary rib 23 with the circumference | surroundings left.
As a result, peeling and tearing of the decorative film material 3 occur while improving the adhesion at the edge 31a of the decorative film material 3 without requiring a new process such as ultrasonic welding. Can be further reduced.

また、他の実施形態に係るフィルム加飾部品20によれば、樹脂基材2の被加飾領域21における境界線22には、補助リブ23aが加飾用フィルム材3の端縁部31aを包囲するように形成されているので、加飾フィルム材3の端縁部31aを、包囲する補助リブ23aによって爪などの異物から保護することができる。そのため、加飾フィルム材3の端縁部31aは、爪などの異物に引っ掛かって、剥がれや破れが生じにくい。
その結果、加飾用フィルム材3の剥がれや破れが生じることを低減できるフィルム加飾部品20を提供することができる。
Moreover, according to the film decoration component 20 which concerns on other embodiment, the auxiliary rib 23a has the edge part 31a of the film material 3 for decoration on the boundary line 22 in the to-be-decorated area | region 21 of the resin base material 2. FIG. Since it forms so that it may surround, the edge part 31a of the decorating film material 3 can be protected from foreign materials, such as a nail | claw, by the auxiliary rib 23a which surrounds. Therefore, the edge 31a of the decorative film material 3 is not easily peeled off or torn by being caught by a foreign object such as a nail.
As a result, it is possible to provide the film decorative component 20 that can reduce the peeling and tearing of the decorative film material 3.

なお、本実施形態は、本発明の要旨を変更しない範囲で変更することが可能なことは言うまでもない。
例えば、本実施形態では、補助リブ23は、基端部23bに対して先端部23cが薄肉状に形成されているが、カッター等で切断できる肉厚であれば、均一な肉厚であっても構わない。
また、本実施形態では、受け治具1を上下動する昇降テーブル53に固定したが、昇降テーブル53を設けず、下部チャンバ6に直接固定してもよい。
In addition, it cannot be overemphasized that this embodiment can be changed in the range which does not change the summary of this invention.
For example, in this embodiment, the auxiliary rib 23 has a distal end portion 23c that is thin with respect to the base end portion 23b. However, the auxiliary rib 23 has a uniform thickness as long as it can be cut with a cutter or the like. It doesn't matter.
In the present embodiment, the receiving jig 1 is fixed to the lifting table 53 that moves up and down. However, the lifting jig 53 may be directly fixed to the lower chamber 6 without providing the lifting table 53.

本発明は、樹脂基材の表面に粘着剤を塗布した加飾用フィルム材を接着して形成するフィルム加飾部品の製造方法及びその方法で製造したフィルム加飾部品として利用できる。   INDUSTRIAL APPLICABILITY The present invention can be used as a method for producing a film decorative part formed by adhering a decorative film material having a pressure-sensitive adhesive applied to the surface of a resin substrate, and a film decorative part produced by the method.

1 受け治具
2 樹脂基材
3 加飾用フィルム材
4、5 真空チャンバ
4 上部チャンバ
5 下部チャンバ
6、7 切断具
8 粘着剤層
10 真空成形装置
11 外周縁
20 フィルム加飾部品
21 被加飾領域
22 境界線
23 補助リブ
23a、23b 基端部
23c 先端部
31 加飾用フィルム材
31a 端縁部
DESCRIPTION OF SYMBOLS 1 Receiving jig 2 Resin base material 3 Decorating film material 4, 5 Vacuum chamber 4 Upper chamber 5 Lower chamber 6, 7 Cutting tool 8 Adhesive layer 10 Vacuum forming device 11 Outer peripheral edge 20 Film decorating part 21 Decorating Area 22 Boundary line 23 Auxiliary ribs 23a, 23b Base end 23c Front end 31 Decorating film material 31a Edge

Claims (5)

受け治具に載置された樹脂基材を収容し、当該樹脂基材の上方で下面に粘着剤層が形成された加飾用フィルム材を挟持可能に形成された真空チャンバを有する真空成形装置を備え、真空成形又は真空圧空成形によって前記加飾用フィルム材を前記受け治具に載置された前記樹脂基材の表面に接着して形成するフィルム加飾部品の製造方法であって、
前記樹脂基材の下面には、前記樹脂基材の被加飾領域における境界線に沿って下方へ向けて形成した補助リブを設け、当該補助リブに接着された加飾用フィルム材と前記補助リブとを一体で切断することを特徴とするフィルム加飾部品の製造方法。
A vacuum forming apparatus having a vacuum chamber that accommodates a resin film placed on a receiving jig and is capable of holding a decorative film material having an adhesive layer formed on the lower surface above the resin substrate. A method for producing a decorative film part, wherein the decorative film material is formed by adhering to the surface of the resin substrate placed on the receiving jig by vacuum forming or vacuum / pressure forming,
On the lower surface of the resin base material, an auxiliary rib formed downward along a boundary line in the decorated area of the resin base material is provided, and the decorative film material bonded to the auxiliary rib and the auxiliary material are provided. A method for producing a decorative film part, wherein the rib is integrally cut.
請求項1に記載されたフィルム加飾部品の製造方法において、
前記補助リブは、前記受け治具の外周縁に当接して設けたことを特徴とするフィルム加飾部品の製造方法。
In the manufacturing method of the film decorative component described in Claim 1,
The method for manufacturing a decorative film part, wherein the auxiliary rib is provided in contact with an outer peripheral edge of the receiving jig.
請求項1又は請求項2に記載されたフィルム加飾部品の製造方法において、
前記補助リブは、基端部に対して先端部が薄肉状に形成され、前記補助リブに接着された前記加飾用フィルム材と前記補助リブとを前記先端部で一体に切断する第1切断工程と、当該第1切断工程後に前記樹脂基材を前記受け治具から脱型して、前記補助リブに接着された前記加飾用フィルム材と前記補助リブとを前記境界線に沿って前記基端部で一体に切断する第2切断工程とを備えたことを特徴とするフィルム加飾部品の製造方法。
In the manufacturing method of the film decoration component described in Claim 1 or Claim 2,
The auxiliary rib has a distal end formed in a thin shape with respect to a base end portion, and the decorative film material bonded to the auxiliary rib and the auxiliary rib are integrally cut at the distal end. And after the first cutting step, the resin base material is removed from the receiving jig, and the decorative film material bonded to the auxiliary rib and the auxiliary rib are moved along the boundary line. A method for producing a decorative film part, comprising: a second cutting step of integrally cutting at a base end portion.
請求項3に記載されたフィルム加飾部品の製造方法において、
前記第2切断工程では、前記加飾用フィルム材における端縁部の外周を包囲する高さにて、前記加飾用フィルム材と前記補助リブとを一体で切断することを特徴とするフィルム加飾部品の製造方法。
In the manufacturing method of the film decorative component described in Claim 3,
In the second cutting step, the decorative film material and the auxiliary rib are integrally cut at a height that surrounds the outer periphery of the edge portion of the decorative film material. A method for manufacturing decorative parts.
請求項1乃至請求項4のいずれか1項に記載されたフィルム加飾部品の製造方法によって製造されたフィルム加飾部品であって、
前記樹脂基材の被加飾領域における境界線には、前記補助リブが前記加飾用フィルム材の端縁部を包囲するように形成されていることを特徴とするフィルム加飾部品。
A film decorative part manufactured by the method for manufacturing a film decorative part according to any one of claims 1 to 4,
The decorative film part, wherein the auxiliary rib is formed so as to surround the edge of the decorative film material at a boundary line in the decorated region of the resin base material.
JP2014226114A 2014-11-06 2014-11-06 Production method of film-decorated component and film-decorated component Pending JP2016087960A (en)

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2021131969A1 (en) * 2019-12-26 2021-07-01 日本プラスチックス・テクノロジーズ株式会社 Method of producing skin-covered product
JP2021160222A (en) * 2020-03-31 2021-10-11 マツダ株式会社 Decorative film

Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2021131969A1 (en) * 2019-12-26 2021-07-01 日本プラスチックス・テクノロジーズ株式会社 Method of producing skin-covered product
JP2021104621A (en) * 2019-12-26 2021-07-26 日本プラスチックス・テクノロジーズ株式会社 Manufacture method for epidermis coated product
JP7058255B2 (en) 2019-12-26 2022-04-21 日本プラスチックス・テクノロジーズ株式会社 How to make a skin-covered product
JP2021160222A (en) * 2020-03-31 2021-10-11 マツダ株式会社 Decorative film
JP7419932B2 (en) 2020-03-31 2024-01-23 マツダ株式会社 decorative film

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