JP2016081897A - Straight pipe type light emitting diode illumination lamp and case of the same - Google Patents

Abstract

PROBLEM TO BE SOLVED: To provide a straight pipe type light emitting diode illumination lamp which attains high heat radiation performance and high lighting intensity.SOLUTION: A cover 23 includes: a translucent cover 31 which transmits light from LED elements 13; and a first heat sink 33 coupled to a heat sink 15. A second heat sink 17 receives heat generated by the LED elements 13 through a substrate 12 and transmits the heat to a third heat sink 19. The third heat sink 19 extends from one end serving as a coupling part coupled to the second heat sink 17 toward the translucent cover 31 and is coupled to the first heat sink 33 at the other end. The LED elements 13 are positioned on a center line 61 of the translucent cover 31 which is set along a cross section.SELECTED DRAWING: Figure 3

Description

  The present invention relates to a straight tube type light emitting diode type illumination lamp characterized by a heat dissipation / reflection structure and a case thereof.

  The light emission principle of an LED is that it emits light when a voltage is applied to a semiconductor element. It is well known to mount an element on a substrate and conduct electricity, but dissipate heat generated when electricity is passed through the LED element. To do so, a heat sink is essential.

Compared to conventional lighting fixtures, LEDs can reduce power consumption and produce the same illuminance and light energy as conventional incandescent and fluorescent lamps, and are expected to become more popular in the future. Yes.
In particular, as an alternative light source for a fluorescent lamp, a straight tube type LED lighting tube that has the same appearance as a fluorescent lamp and can be directly attached to an existing fluorescent lamp fixture is a typical LED light source.

Generally, LED lighting tubes are broadly classified into general lighting and plant cultivation, and each has a cylindrical shape composed of a light emitting surface made of translucent or transparent glass or synthetic resin and a heat sink for heat dissipation of the LED base. It is a tube. Inside the tube body, LED elements are mounted on a surface on one side at a predetermined interval, and a circuit board through which current flows is provided.
The LED illuminating tube has the same shape as that of a straight tube fluorescent lamp as a whole, and a base is attached to both ends of the tube body, and terminals for connecting to the fixture are formed protrudingly.
With the above configuration, the LED illumination tube can be attached to an existing fluorescent lamp fixture as well as a new installation, and can receive power from the LED illumination tube to emit light from the LED inside the tube.

  As an invention relating to such a straight tube type LED lighting tube, for example, in Patent Document 1, a cylindrical tube body made of polycarbonate and an opening provided in a part of the peripheral surface of the tube body are mounted. An LED lighting tube is disclosed that includes an aluminum heat sink and a plurality of LEDs mounted in the tube.

Further, in Patent Document 2, an annular structure having an internal cavity is constituted by a translucent casing and a heat sink having a holding portion coupled to the casing, and is fixed in a heat conductive manner to the holding portion of the heat sink. An LED lighting tube is disclosed that includes a circuit board, one or more LED light sources attached to the circuit board, and two end caps fitted to the ends of the tubular structure.
In Patent Document 2, it can be used by attaching to a fluorescent lamp fixture instead of a conventional fluorescent lamp, and uniformly illuminates at a wide angle.

JP 2011-113876 A JP 2013-219004 A

However, LED lighting tubes such as Patent Document 1 and Patent Document 2 have a problem in heat dissipation material and design due to insufficient heat dissipation treatment when the LED emits light.
In other words, it is desirable that the heat sink material be iron in terms of heat conduction, but since the specific gravity is high, the weight limit of the straight LED tube is over 500g (general 1.2m straight tube), and this condition For example, aluminum that can suppress the weight of the entire LED straight tube to 500 g or less is used as a heat sink material. However, the thermal conductivity of aluminum is about three times that of iron, and it is not only difficult to extend the life of the LED due to insufficient heat dissipation of the LED, but also when a human touches the LED straight tube that is lit. I had to touch it carefully.

On the other hand, the lumen (lm), which expresses the brightness of the LED straight tube as a numerical value, collectively represents the total amount of light (total luminous flux) irradiated radially in all directions. However, in reality, it does not follow the numerical value of the lumen, and it often becomes dark.
As described above, the LED straight tube is suitable for irradiating a wide range, but when a light amount is required in a specific direction such as directly under the light source or its surrounding space, that is, a narrow angle (180 to 90 degrees). This is not necessarily suitable when the light distribution is required.

  Accordingly, the present invention has been made in view of the above problems, and an object thereof is to provide a straight tube type light emitting diode type illumination lamp capable of obtaining high heat dissipation and illuminance and a case thereof.

  In order to achieve the above-described object, a straight tube type light emitting diode illumination lamp of the present invention includes a light emitting diode, a translucent cover that transmits light from the light emitting diode, and the translucent cover. A first heat sink formed so as to accommodate the light emitting diode in the closed space formed, a heat conductive substrate provided in the closed space, on which the light emitting diode is mounted, and in the closed space A second heat sink that supports the substrate, and a third heat sink that is provided in the closed space and transfers heat from the second heat sink to the first heat sink. The heat sink extends from the second heat sink toward the translucent cover, and has one end coupled to the second heat sink and the other end coupled to the first heat sink.

  Preferably, in the straight tube type light emitting diode type illumination lamp of the present invention, a surface of the third heat sink on the light emitting diode side has a light reflection characteristic, and the third heat sink is formed from the light emitting diode. It arrange | positions with the attitude | position which directs light to the said translucent cover.

Preferably, the third heat sink of the straight tube type light emitting diode lamp according to the present invention includes a first heat sink member extending from the second heat sink toward the translucent cover, and the first heat sink. A second heat sink member extending from the vicinity of the end of the member opposite to the second heat sink and facing the translucent cover and coupled to the first heat sink.
Preferably, a surface of the second heat sink member facing the translucent cover of the straight tube type light emitting diode lighting of the present invention has a light reflecting property.
Preferably, in the straight tube type light emitting diode type illumination lamp of the present invention, in the cross section of the cylindrical closed space, the light emitting diode is located on the center line of the translucent cover along the cross section, The third heat sink is axisymmetric with respect to the center line.

  A straight tube type light emitting diode type illumination lamp case according to the present invention includes a translucent cover that transmits light from the light emitting diode, and the light emitting diode in a closed space formed integrally with the translucent cover. A first heat sink formed so as to be accommodated, a heat conductive substrate provided in the closed space and mounted with the light emitting diode, and a second heat sink provided in the closed space and supporting the substrate. A heat sink, and a third heat sink that is provided in the closed space and transfers heat from the second heat sink to the first heat sink, and the third heat sink is transparent to the second heat sink. Extending toward the optical cover, one end is coupled to the second heat sink and the other end is coupled to the first heat sink.

  ADVANTAGE OF THE INVENTION According to this invention, the straight tube | pipe type light emitting diode type illuminating lamp which can obtain high heat dissipation and illumination intensity, and its case can be provided.

It is a perspective view of the straight tube | pipe type light emitting diode type illumination lamp in connection with this embodiment. It is a disassembled perspective view of the straight tube | pipe type light emitting diode type illumination lamp shown in FIG. It is sectional drawing of the straight tube | pipe type light emitting diode type illumination lamp in sectional line AA shown in FIG. It is a figure for demonstrating the heat sink structure of the straight tube | pipe type light emitting diode type illumination lamp of this embodiment. It is a figure for demonstrating the structure of the conventional straight tube | pipe type light emitting diode type illumination lamp. It is a figure for demonstrating the effect of the straight tube | pipe type light emitting diode type illumination lamp of this embodiment. It is a figure for demonstrating the effect of the straight tube | pipe type light emitting diode type illumination lamp of this embodiment. It is a figure for demonstrating the other example of the straight tube | pipe type light emitting diode type illumination lamp which concerns on embodiment of this invention.

Hereinafter, a straight tube type light emitting diode illumination lamp according to an embodiment of the present invention will be described.
In the straight tube type light emitting diode type illumination lamp of the present embodiment, the distance between the heat sink part directly under the base on which the LED element is mounted and the heat sink part touched by the human body is set to a length of 2 to 3 times or more of the conventional heat sink. By doing so, the heat conduction efficiency is improved, and the heat dissipation effect of the heat generated when the LED element is energized is enhanced.

  In this embodiment, the heat sink structure directly under the base on which the LED element is mounted is not a semicircular structure with a short distance between the LED element and the heat sink that touches the human body, but directly from the LED element to the heat sink that touches the human body. In order to lengthen the distance, an M-type structure is used to increase the heat conduction efficiency and further promote heat dissipation.

In the structure of the present embodiment, an M-shaped heat sink (cross section) structure that condenses and reflects light at a constant angle reflects light emitted from the LED element and directs it in a predetermined direction to improve illuminance.
Further, in order to make the heat distribution (cross section) of the M-shaped structure a wide light distribution angle, the heat sink surface on the LED element side is subjected to silver coating, plating or chrome treatment with high reflection efficiency.
Similarly, in order to make the light distribution angle wide, the heat sink cover is of a diffusion type or a prism type.

Hereinafter, an embodiment of the present invention will be specifically described with reference to the accompanying drawings.
The straight tube type light emitting diode type illumination lamp 1 of the present embodiment is characterized by the structure of a heat sink of an LED straight tube and a heat sink cover incidental thereto, and a mounting structure.
FIG. 1 is a perspective view of a straight tube type light emitting diode illumination lamp 1 according to the present embodiment. FIG. 2 is an exploded perspective view of the straight tube type light emitting diode illumination lamp 1 shown in FIG. FIG. 3 is a cross-sectional view of the straight tube type light emitting diode type illumination lamp 1 taken along a cross-sectional line AA shown in FIG.

The straight tube type light emitting diode type illumination lamp 1 has a length and a diameter that can replace a conventional fluorescent light tube in a fluorescent lamp fixture.
The total length of the straight tube type light emitting diode-type illuminating lamp 1 is the same as that of the conventional straight tube type fluorescent lamp. For example, 300 mm, 450 mm, 600 mm, 900 mm, 1200 mm, 1800 mm, 2400 mm, etc. Can be set.
The tube diameter of the straight tube type light emitting diode illumination lamp is substantially the same as that of a conventional straight tube type fluorescent lamp, and as a whole, has the same outer shape and appearance as a straight tube type fluorescent lamp.

As shown in FIGS. 1 to 3, the straight tube type light emitting diode type illumination lamp 1 includes, for example, an LED element 13, a substrate 12 on which the LED element 13 is mounted, a heat sink 15, a second heat sink 17, 3 heat sink 19, LED controller 21, cover 23, and end cap 50.
In the present embodiment, the second heat sink 17 and the third heat sink 19 are integrally formed.

  As shown in FIG. 3, the cover 23 includes a translucent cover 31 that transmits light from the LED elements 13 and a first heat sink 33 that is coupled to the heat sink 15. In the present invention and the embodiment, the combination of the heat sinks includes the case where the two heat sinks are integrally formed, the case where the two heat sinks abut so that heat is transmitted, and the like.

  A closed space is formed by the heat sink 15, the cover 23, and the end cap 50, and the LED element 13, the substrate 12, the second heat sink 17, the third heat sink 19, and the like are accommodated in the closed space.

  The end cap 50 is fitted into two ends of a tubular structure constituted by the heat sink 15 and the cover 23. The end cap 50 is provided with a power supply pin 51.

As shown in FIG. 2, a plurality of LED elements 13 are arranged on the substrate 12 at equal intervals along the longitudinal direction. An LED controller 21 is disposed at the end of the substrate 12.
As shown in FIG. 3, the substrate 12 is accommodated and supported in a longitudinal internal space (closed space) of the second heat sink 17.
Further, in the state of FIG. 3, the LED element 13 is positioned in a stripe-shaped opening formed on the translucent cover 31 side of the second heat sink 17 with the light emitting surface facing the translucent cover 31. .
The substrate 12 has heat conductivity.
The second heat sink 17 receives the heat generated from the LED element 13 via the substrate 12 and transmits it to the third heat sink 19.

The third heat sink 19 extends from one end serving as a coupling portion with the second heat sink 17 toward the translucent cover 31, and the other end is coupled to the first heat sink 33.
As shown in FIG. 3, the LED element 13 is positioned on the center line 61 of the translucent cover 31 along the cross section in the cross section of the closed space of the straight tube type light emitting diode lamp 1.
As shown in FIG. 3, each of the substrate 12, the LED element 13, the second heat sink 17, the third heat sink 19, the translucent cover 31, and the first heat sink 33 is symmetrical with respect to the center line 61. It has a shape.

  The surface 19a on the LED element 13 side of the third heat sink 19 has light reflection characteristics. That is, the total reflectance of the surface 19a of the third heat sink 19 is set to 80% or more in order to improve the light emission illuminance of the LED element 13 to be equal to or higher than that of the conventional fluorescent tube. Specifically, the surface 19a is subjected to, for example, silver plating, silver coating, chrome treatment, or the like. Further, the illuminance at this time is based on the “light brightness theorem” that “the brightness is inversely proportional to the square of the distance between the light source and the illumination slope”, and between the LED element 13 and the third heat sink 19. The distance S is set to 1 to 1.5 mmT.

Further, the third heat sink 19 is arranged in a posture in which the light from the LED element 13 is directed to the translucent cover 31. The third heat sink 19 forms an angle α with the surface of the substrate 12. α is, for example, 30 to 70 °.

The third heat sink 19 includes a first heat sink member 191 that extends from the second heat sink 17 toward the translucent cover 31 and a second heat sink member 193.
The second heat sink member 193 extends from the vicinity of the end of the first heat sink member 191 opposite to the second heat sink 17 so as to face the translucent cover 31 and is coupled to the first heat sink 33.
A surface 193a of the second heat sink member 193 facing the translucent cover 31 has light reflection characteristics.

Thus, by giving the light reflection characteristic to the surface 193a of the second heat sink member 193, the light reflected from the inner surface of the translucent cover 31 among the light from the LED element 13, as shown in FIG. The light-transmitting cover 31 can be reflected by the surface 193a.
By treating the surface 193a with a treatment for improving the reflection efficiency (silver coating or the like), the heat dissipation effect and the reflection effect can be enhanced.

  The treatment for increasing the reflection efficiency in the present embodiment is silver coating, silver plating, or a similar coating. In the case of silver coating, the total reflectance can be improved to about 90%. In addition, the matching between the reflective material and the heat sink is unnecessary, and the quality can be improved.

As described above, the straight tube type light emitting diode type illumination lamp 1 uses the third heat sink 19 having the shape shown in FIG. 2 and FIG. The distance to the outer peripheral surface (the part touched by the human body) can be made longer than that of the conventional structure shown in FIG. In FIG. 5, 85 is a heat sink. Thereby, a high heat dissipation effect can be obtained. For example, when the material of the heat sink is aluminum, the heat of the part touched by the human body can be set to a safe temperature (for example, about 40 ° C.).
In addition, the material of the heat sink of this embodiment is generally aluminum or copper which is excellent in heat conduction efficiency.

  Incidentally, since the structure shown in FIG. 3 is used, the illuminance is higher than that of the conventional structure shown in FIG. On the other hand, with respect to the light distribution angle, as described with reference to FIG. 4, the surface 193a of the second heat sink member 193 has a light reflection characteristic, whereby the illuminance distribution can be widened (140 ° C. or more). Thereby, in this embodiment, the performance (illuminance and light distribution) of the conventional fluorescent lamp can be realized with 50% power consumption of the fluorescent lamp, and energy saving can be achieved. In addition, high safety can be obtained without generating high heat like a fluorescent tube.

  Further, by integrally processing the second heat sink 17 and the third heat sink 19 by drawing (extruding) an alumite mold, the manufacturing process becomes simple, and the cost can be reduced and the process can be shortened.

That is, according to the straight tube type light emitting diode type illumination lamp 1, the heat sink surface temperature, which is the biggest problem of LED straight tube (fluorescent lamp type) and LED, is set to a safe temperature (about 40 ° C.) even if the human body touches it. In addition, the illuminance can be equivalent to or better than that of a fluorescent lamp.
In addition, according to the straight tube type light emitting diode type illumination lamp 1, it is possible to make the illuminance distribution a wide angle (140 ° C. or more), and the performance (illuminance and light distribution) of the conventional fluorescent lamp is 50% of that of the fluorescent lamp. It becomes possible with power consumption and enables a real energy-saving lighting source. Specifically, the power consumption can be reduced to about 1/2 to 1/3 of that of the fluorescent lamp, and the illuminance / PPFD can be increased to 2 to 3 times (compared to the conventional LED). Contributes to safety and security without generating high heat like fluorescent tubes. Moreover, the straight tube | pipe type light emitting diode type illumination lamp 1 can be made into the weight of 500 g or less.

When the LED element (light source) X and the measurement points A, B, and C are defined as shown in FIG. 6, the conventional structure shown in FIG. 5, the structure of this embodiment, and the fluorescent lamp are shown in FIG. Measurement illuminance was obtained.
Moreover, the comparison results of these performances and specifications are as shown in FIG. From these experimental results, the superiority of the straight tube type light emitting diode illumination lamp 1 can be seen.

The present invention is not limited to the embodiment described above.
That is, those skilled in the art may make various modifications, combinations, subcombinations, and alternatives regarding the components of the above-described embodiments within the technical scope of the present invention or an equivalent scope thereof.
FIG. 8 is a diagram for explaining another example of the straight tube type light emitting diode illumination lamp according to the embodiment of the present invention.
The shapes of the first to third heat sinks, the first heat sink material, and the second heat sink material of the present invention are not particularly limited to those described above.
For example, the second heat sink 17 and the third heat sink 19 may be configured as shown in FIG.

  The present invention is applicable to a straight tube type light emitting diode type illumination lamp.

DESCRIPTION OF SYMBOLS 1 ... Straight tube type light emitting diode type | mold illumination lamp 13 ... LED element 15 ... Heat sink 23 ... Cover 15 ... Heat sink 16 ... Center line 17 ... Second heat sink 19 ... Third heat sink 31 ... Translucent cover 33 ... First Heat sink 50 ... end cap 191 ... first heat sink member 193 ... second heat sink member

Claims (6)

A light emitting diode;
A translucent cover that transmits light from the light emitting diode;
A first heat sink formed to accommodate the light emitting diode in a closed space formed integrally with the translucent cover;
A thermally conductive substrate provided in the closed space and mounted with the light emitting diode;
A second heat sink provided in the closed space and supporting the substrate;
A third heat sink provided in the closed space for transferring heat from the second heat sink to the first heat sink;
The third heat sink is
A straight tube type light emitting diode illumination lamp that extends from the second heat sink toward the translucent cover, and has one end coupled to the second heat sink and the other end coupled to the first heat sink. The light-emitting diode side surface of the third heat sink has light reflection characteristics,
The straight tube type light emitting diode type illumination lamp according to claim 1, wherein the third heat sink is disposed in a posture in which light from the light emitting diode is directed to the translucent cover. The third heat sink is
A first heat sink member extending from the second heat sink toward the translucent cover;
2. A second heat sink member extending from the vicinity of the end of the first heat sink member opposite to the second heat sink to face the translucent cover and coupled to the first heat sink. Or the straight tube | pipe type light emitting diode type illumination lamp of Claim 2. The straight tube type light emitting diode type illumination lamp according to claim 3, wherein a surface of the second heat sink member facing the translucent cover has light reflection characteristics. In the cross-section of the cylindrical closed space, the light-emitting diode is located on the center line of the translucent cover along the cross-section,
The straight tube type light emitting diode type illumination lamp according to any one of claims 1 to 4, wherein the third heat sink is axisymmetric with respect to the center line. A translucent cover that transmits light from the light emitting diode;
A first heat sink formed to accommodate the light emitting diode in a closed space formed integrally with the translucent cover;
A thermally conductive substrate provided in the closed space and mounted with the light emitting diode;
A second heat sink provided in the closed space and supporting the substrate;
A third heat sink provided in the closed space for transferring heat from the second heat sink to the first heat sink;
The third heat sink is
A straight tube type light-emitting diode type lighting lamp case extending from the second heat sink toward the translucent cover, having one end coupled to the second heat sink and the other end coupled to the first heat sink. .