JP2016079264A - Gas leakage prevention structure for sole flue portion of coke oven and method for constructing the same - Google Patents

Gas leakage prevention structure for sole flue portion of coke oven and method for constructing the same Download PDF

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JP2016079264A
JP2016079264A JP2014210604A JP2014210604A JP2016079264A JP 2016079264 A JP2016079264 A JP 2016079264A JP 2014210604 A JP2014210604 A JP 2014210604A JP 2014210604 A JP2014210604 A JP 2014210604A JP 2016079264 A JP2016079264 A JP 2016079264A
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brick
joint
seal
sole flue
partition wall
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JP6515378B2 (en
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幸也 中居
Yukiya Nakai
幸也 中居
横溝 正彦
Masahiko Yokomizo
正彦 横溝
輝雄 中山
Teruo Nakayama
輝雄 中山
太一 本山
Taichi Motoyama
太一 本山
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Nippon Steel Corp
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Nippon Steel and Sumitomo Metal Corp
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Abstract

PROBLEM TO BE SOLVED: To provide a gas leakage prevention structure and a method for constructing the same in a sole flue portion of a coke oven which can cope with both joint breakage of a depth joint in a vertical direction and joint breakage of a transverse joint in a horizontal direction of a partition wall in a sole flue portion of a coke oven.SOLUTION: A brick structure of a fuel gas sole flue 3, an air sole flue 4, and a partition wall 5 of a coke oven has a seal joint 6 which is a single vertical plane and extends in an incinerator length direction, and has a metal plate (seal plate 7) arranged in the seal joint. Thereby, even when joint breakage occurs in any one of a transverse joint 31 and a depth joint 32 of the partition wall 5, flowing of gas and air can be prevented. The brick structure of the partition wall 5 is two-column stacking with the seal joint 6 interposed therebetween, and the brick having such a shape as to bind both of the two-column stacked bricks is arranged in one or both of the upper end and the lower end of the two-column stacked bricks. Thereby, the strength of the partition wall can be secured.SELECTED DRAWING: Figure 1

Description

本発明は、コークス炉ソールフリュー部のガス漏れ防止構造及びその構築方法に関するものである。   The present invention relates to a gas leakage prevention structure of a coke oven sole flue portion and a construction method thereof.

コークス炉は、上段に炭化室と燃焼室とが炉団長方向に交互に配置され、中段に蓄熱室が配置され、下段がソールフリュー部となっている。蓄熱室は、炭化室と燃焼室に対応して配置される。ソールフリュー部には、各蓄熱室に対応して燃料ガスソールフリューと空気ソールフリューが配置され、それぞれ炉長方向に延びる空間を構成している。各蓄熱室に対応した燃料ガスソールフリューと空気ソールフリューとの隔壁を以下「仕切り壁」という。   In the coke oven, the carbonization chambers and the combustion chambers are alternately arranged in the upper stage in the upper stage, the heat storage chamber is arranged in the middle stage, and the lower stage is the sole flue section. The heat storage chamber is disposed corresponding to the carbonization chamber and the combustion chamber. In the sole flue portion, a fuel gas sole flue and an air sole flue are arranged corresponding to each heat storage chamber, and each constitutes a space extending in the furnace length direction. The partition walls of the fuel gas sole flue and the air sole flue corresponding to each heat storage chamber are hereinafter referred to as “partition walls”.

蓄熱室に燃料ガスと空気を供給する段階では、燃料ガスソールフリューには常温の燃料ガスが流通し、空気ソールフリューには常温の空気が流通する。蓄熱室から排ガスを排出する段階では、燃料ガスソールフリューと空気ソールフリューには高温(300℃程度)の排ガスが流通する。   At the stage of supplying fuel gas and air to the heat storage chamber, normal temperature fuel gas flows through the fuel gas sole flue, and normal temperature air flows through the air sole flue. When exhaust gas is discharged from the heat storage chamber, high-temperature (about 300 ° C.) exhaust gas flows through the fuel gas sole flue and the air sole flue.

コークス炉を構成する炉材としては主に珪石煉瓦が用いられる。珪石煉瓦は1000℃以上の高温領域で機械的強度が大きいこと、及び1000℃以上の高温領域で体積変化が少ないことによる。しかし、低温領域での体積変化が大きいので、低温領域で温度変化が激しい箇所には珪石煉瓦を用いることができず、そのような箇所には粘土煉瓦が使われる(非特許文献1参照)。   Silica brick is mainly used as the furnace material that constitutes the coke oven. This is because quartz brick has high mechanical strength at a high temperature region of 1000 ° C. or higher and a small volume change at a high temperature region of 1000 ° C. or higher. However, since the volume change in the low temperature region is large, silica brick cannot be used in locations where the temperature change is severe in the low temperature region, and clay brick is used in such locations (see Non-Patent Document 1).

ソールフリューについては、前述のとおり常温の燃料ガス・空気と高温の排ガスが交互に流通するため、低温領域での温度変化が激しい。そのため、珪石煉瓦を用いることができず、ソールフリューに面する部分については、仕切り壁を含み、粘土煉瓦が用いられている。   As described above, the temperature change in the low temperature region is severe because the sole flue gas flows at the normal temperature and the high temperature exhaust gas alternately. Therefore, silica brick cannot be used, and the clay brick is used for the part facing the sole flue, including the partition wall.

コークス炉の煉瓦構築が完了すると、コークス炉を高温に加熱してコークス炉操業を開始する。常温から高温までの熱膨張量についてみると、珪石煉瓦に比較して粘土煉瓦は膨張量が小さいため、コークス炉の昇温時に粘土煉瓦で構築した煉瓦構造物の目地に目地切れが発生することがある。燃料ガスソールフリューと空気ソールフリューとの間の仕切り壁に目地切れが発生すると、目地切れを通して燃焼ガスソールフリューに流通し、空気ソールフリューで燃料ガスと空気との混合が生じて、ソールフリュー部で燃焼するため、炉温の低下及び炉体損傷を招くこととなる。さらには、燃料ガスが空気に漏れて発火する問題があった。   When the construction of the coke oven brick is completed, the coke oven is heated to a high temperature and the coke oven operation is started. Looking at the amount of thermal expansion from room temperature to high temperature, clay bricks have a smaller expansion rate than quartz bricks, so that joint breakage occurs in the joints of brick structures constructed with clay bricks when the coke oven is heated. There is. When joint breakage occurs in the partition wall between the fuel gas sole flue and the air sole flue, the fuel gas and the air are mixed in the air sole flue through the joint break and the fuel gas and air are mixed. Therefore, the furnace temperature is lowered and the furnace body is damaged. Furthermore, there has been a problem that fuel gas leaks into the air and ignites.

特許文献1には、ソールフリューの空間に自走台車を走らせて、温度センサーにより漏れガスの目地切れ燃焼部を検出し、検出した目地切れ部にモルタルを吹き付けてソールフリュー部の自動補修を行う発明が開示されている。この処理はコークス炉の築造後の立ち上げ初期に実施しており、この作業は補修を行うソールフリュー部のガス止めが必須となり、炉温低下による乾留不良を招くことから、石炭乾留後の置き時間に補修を行わなければならず、全ソールフリューの補修が完了するまでの間、稼働率を落とした状態でコークス炉操業を行わなければならない。   In Patent Document 1, a self-propelled carriage is run in the space of the sole flue, the leaking gas joint burned portion is detected by a temperature sensor, and the sole flue portion is automatically repaired by spraying mortar on the detected joint cut portion. The invention is disclosed. This treatment is carried out at the initial stage after the construction of the coke oven, and it is essential to stop the gas at the sole flue part to be repaired. Repairs must be performed in time, and the coke oven operation must be performed with the operating rate lowered until the repair of all sole flue is completed.

特許文献2には、リーンガスによって加熱されるコークス炉において、蓄熱器分離壁のひび割れに起因し、蓄熱機内を流れるリーンガスの一部が近傍の排ガス用ダクト(蓄熱器内の別のチャンバ)に入り込む現象を防止する発明が開示されている。同文献の図1に示す態様では、蓄熱器分離壁表面にステンレス製シートを設けている。表面にシートが露出しているので、シートの施工性、耐久性に問題がある。図2〜5に示す態様では、蓄熱器分離壁において、気密性ホイルを矩形れんがの背後の垂直方向継ぎ目に設けることでシールとしている。   In Patent Document 2, in a coke oven heated by lean gas, a part of the lean gas flowing in the regenerator enters a nearby exhaust gas duct (another chamber in the regenerator) due to cracks in the regenerator separation wall. An invention for preventing the phenomenon is disclosed. In the embodiment shown in FIG. 1 of the same document, a stainless steel sheet is provided on the surface of the regenerator separating wall. Since the sheet is exposed on the surface, there are problems in the workability and durability of the sheet. In the embodiment shown in FIGS. 2 to 5, in the regenerator separating wall, an airtight foil is provided as a seal by providing a vertical seam behind the rectangular brick.

特許文献3に記載の発明は、コークス化室と炉体屋根部を含むコークス炉バッテリにおいて、屋根部はガスの漏れないスクリーンを有し、スクリーンは水平方向部分と垂直方向部分を有するものである。   The invention described in Patent Document 3 is a coke oven battery including a coking chamber and a furnace body roof portion. The roof portion has a screen that does not leak gas, and the screen has a horizontal portion and a vertical portion. .

特開平7−278554号公報JP-A-7-278554 特開平8−218073号公報JP-A-8-218073 特開昭59−93789号公報JP 59-93789 A

第3版鉄鋼便覧 II 製銑・製鋼 第179〜180頁Third Edition Steel Handbook II Steelmaking / Steelmaking Pages 179-180

燃料ガスソールフリューと空気ソールフリューとの隔壁(仕切り壁)は、矩形の煉瓦を積み上げて築造されている。ソールフリューから見た隔壁表面には、水平方向の目地(以下「敷目地」ともいう。)と垂直方向の目地(以下「奥目地」ともいう。)が形成されている。特許文献2の図2〜5に示す態様では、蓄熱器分離壁において、気密性ホイルを矩形れんがの背後の垂直方向継ぎ目(以下「縦目地」ともいう。)に設けることでシールとしている。これにより、奥目地の目地切れに起因するガス漏れを防止することは可能となる。ところが、ガスや空気が流通する目地切れは、奥目地のみならず、水平方向の目地(敷目地)においても発生する。しかし、特許文献2に記載のシールでは、水平方向の敷目地に目地切れが発生した場合、ガスや空気の流通を防止するシールの役割を果たすことができない。   The partition wall (partition wall) between the fuel gas sole flue and the air sole flue is constructed by stacking rectangular bricks. A horizontal joint (hereinafter also referred to as “laying joint”) and a vertical joint (hereinafter also referred to as “back joint”) are formed on the partition wall surface viewed from the sole flue. In the mode shown in FIGS. 2 to 5 of Patent Document 2, an airtight foil is provided in a vertical seam behind a rectangular brick (hereinafter, also referred to as “longitudinal joint”) in the heat accumulator separation wall to provide a seal. As a result, it is possible to prevent gas leakage due to the joint breakage in the back joint. However, joint breaks in which gas and air circulate occur not only in the back joints but also in the horizontal joints (joint joints). However, the seal described in Patent Document 2 cannot play the role of a seal that prevents the circulation of gas and air when joint breakage occurs in the horizontal joint.

本発明は、コークス炉ソールフリュー部において、仕切り壁の奥目地の目地切れと敷目地の目地切れのいずれにも対応することのできる、ガス漏れ防止構造及びその構築方法を提供することを目的とする。   An object of the present invention is to provide a gas leakage prevention structure and a method for constructing the same that can cope with both joints at the back joints of joint walls and joints at joints in the coke oven sole flue. To do.

本発明は、コークス炉の燃焼室及び炭化室の下部に配置され、15分から30分ごとに煉瓦に蓄積された熱によりガス又は空気を予熱する側(予熱側という)と燃焼室での燃焼による高温排ガスの顕熱を蓄熱室内煉瓦に伝熱し蓄熱して低温化した排ガスを排気する側(排ガス側という)の切替が行われる燃焼機構を持つコークス炉において、蓄熱室の下部にあって、予熱側の状態においては燃料ガス及び空気を導入する、コークス炉の燃料ガスソールフリューと空気ソールフリューとの隔壁(以下「仕切り壁」という。)の煉瓦構造におけるコークス炉ソールフリュー部のガス漏れ防止構造に関する。   The present invention is disposed in the lower part of the combustion chamber and the carbonization chamber of the coke oven, and is based on the side preheating gas or air (referred to as the preheating side) and the combustion in the combustion chamber by the heat accumulated in the brick every 15 to 30 minutes. In a coke oven with a combustion mechanism in which the sensible heat of the high-temperature exhaust gas is transferred to the bricks in the heat storage chamber and stored, and the exhaust gas that has been cooled down is discharged (referred to as the exhaust gas side). In the state of the side, the gas leakage prevention structure of the coke oven sole flue portion in the brick structure of the fuel gas sole flue and air sole flue partition wall (hereinafter referred to as "partition wall") of the coke oven that introduces fuel gas and air About.

即ち、本発明の要旨とするところは以下のとおりである。
(1)燃料ガスソールフリューと空気ソールフリューとの隔壁(仕切り壁)の煉瓦構造において、単一の垂直平面であって炉長方向に延びる目地(以下「シール目地」という。)を有し、前記シール目地中に金属板(以下「シール板」という。)を配置することを特徴とするコークス炉ソールフリュー部のガス漏れ防止構造。
(2)前記シール目地の広がり防止のため、仕切り壁の煉瓦構造は前記シール目地を挟んで2列積みとし、該2列積み煉瓦の上端と下端の一方又は両方には、2列積み煉瓦の双方を拘束する形状の煉瓦を配置することを特徴とする(1)に記載のコークス炉ソールフリュー部のガス漏れ防止構造。
(3)前記シール板は炉長方向に複数の金属板で構成され、炉長方向に隣り合う金属板は重なりを持って接しており、炉長方向端部において金属板はL字状の折り曲げ部を有し、該折り曲げ部が煉瓦のコーナー部に接していることを特徴とする(1)又は(2)に記載のコークス炉ソールフリュー部のガス漏れ防止構造。
(4)前記シール板は炉高方向に複数の金属板で構成され、炉高方向に隣り合う金属板は重なりを持って接しており、炉高方向端部において金属板はL字状の折り曲げ部を有し、該折り曲げ部が煉瓦のコーナー部に接しており、シール板の厚みは0.25mm以上0.6mm以下であることを特徴とする(3)に記載のコークス炉ソールフリュー部のガス漏れ防止構造。
(5)前記仕切り壁の2列積み煉瓦の一方を煉瓦積みし、シール板の片側面にモルタルを塗布してシール板を煉瓦積みした煉瓦にセットし、その後、2列積み煉瓦のもう片方を煉瓦積みすることを特徴とする(4)に記載のコークス炉ソールフリュー部のガス漏れ防止構造の構築方法。
That is, the gist of the present invention is as follows.
(1) The brick structure of the partition wall (partition wall) between the fuel gas sole flue and the air sole flue has a joint (hereinafter referred to as “seal joint”) that is a single vertical plane and extends in the furnace length direction. A gas leakage prevention structure for a coke oven sole flue, wherein a metal plate (hereinafter referred to as a “seal plate”) is disposed in the seal joint.
(2) To prevent the spread of the seal joint, the brick structure of the partition wall is stacked in two rows across the seal joint, and one or both of the upper and lower ends of the two-row brick are made of two-row bricks. The gas leakage prevention structure for a coke oven sole flue as described in (1), wherein bricks having a shape that restrains both are disposed.
(3) The seal plate is composed of a plurality of metal plates in the furnace length direction, adjacent metal plates in the furnace length direction are in contact with each other, and the metal plate is bent in an L shape at the end of the furnace length direction. The structure according to (1) or (2), wherein the bent portion is in contact with a corner portion of the brick.
(4) The seal plate is composed of a plurality of metal plates in the furnace height direction, the metal plates adjacent to each other in the furnace height direction are in contact with each other, and the metal plate is bent in an L shape at the end of the furnace height direction. The coke oven sole flue portion according to (3), wherein the bent portion is in contact with a corner portion of the brick, and the thickness of the seal plate is 0.25 mm to 0.6 mm. Gas leak prevention structure.
(5) Brick one side of the two-layer bricks of the partition wall, apply mortar on one side of the seal plate and set the seal plate on the brick, and then place the other side of the two-layer brick The method for constructing a gas leakage prevention structure for a coke oven sole flue as set forth in (4), wherein brick building is performed.

本発明は、コークス炉の燃料ガスソールフリューと空気ソールフリューとの仕切り壁の煉瓦構造において、単一の垂直平面であって炉長方向に延びるシール目地を有し、シール目地中に金属板(シール板)を配置することにより、仕切り壁の敷目地、奥目地のいずれに目地切れが発生しても、ガスや空気の流通を防止することができる。仕切り壁の煉瓦構造はシール目地を挟んで2列積みとし、2列積み煉瓦の上端と下端の一方又は両方には2列積み煉瓦の双方を拘束する形状の煉瓦を配置することにより、仕切り壁の強度を確保することができる。   In the brick structure of the partition wall between the fuel gas sole flue and the air sole flue of the coke oven, the present invention has a seal joint extending in the furnace length direction on a single vertical plane, and a metal plate ( By disposing the seal plate), it is possible to prevent gas and air from flowing even if joint breakage occurs in either the joint of the partition wall or the back joint. The brick structure of the partition wall is stacked in two rows across the seal joint, and a brick that is shaped to constrain both the two-layer stack bricks is placed on one or both of the upper and lower ends of the two-layer brick. The strength of the can be ensured.

本発明のソールフリュー部の一例を示す図であり、(a)は厚み断面、(b)は水平断面(B−B矢視断面)である。It is a figure which shows an example of the sole flue part of this invention, (a) is a thickness cross section, (b) is a horizontal cross section (BB arrow cross section). 本発明のソールフリュー部仕切り壁のシール目地断面(図1のA−A矢視断面)を示す図であり、(a)は目地構造、(b)はシール板の配置状況を示す図である。It is a figure which shows the seal joint cross section (AA arrow cross section of FIG. 1) of the sole flue part partition wall of this invention, (a) is a joint structure, (b) is a figure which shows the arrangement | positioning condition of a seal board. . 本発明の仕切り壁の厚み断面を示す部分図である。It is a fragmentary figure which shows the thickness cross section of the partition wall of this invention. 本発明の仕切り壁の端部水平断面を示す部分図である。It is a fragmentary figure which shows the edge part horizontal cross section of the partition wall of this invention. 従来のソールフリュー部を示す図である。It is a figure which shows the conventional sole flue part. 本発明の実施例におけるソールフリュー部仕切り壁のシール目地断面を示す図であり、(a)は炉長方向全長、(b)はB−B部分拡大図、(c)はC−C部分拡大図である。It is a figure which shows the seal joint cross section of the sole flue part partition wall in the Example of this invention, (a) is furnace full length direction full length, (b) is a BB partial enlarged view, (c) is CC partial expanded. FIG.

図1に本発明、図5に従来のソールフリュー部を示す。前述のとおり、各蓄熱室2に対応した燃料ガスソールフリュー3と空気ソールフリュー4との隔壁をここでは「仕切り壁5」という。燃料ガスソールフリュー3と空気ソールフリュー4のガス通路に面する部分の耐火物として、前述のように粘土煉瓦が用いられている。仕切り壁については、厚み方向の全体が粘土煉瓦で構築される。図1、5において、断面を斜め線ハッチングした部分は珪石煉瓦35であり、ドットハッチングした部分は粘土煉瓦36である。   FIG. 1 shows the present invention, and FIG. 5 shows a conventional sole flue. As described above, the partition walls of the fuel gas sole flues 3 and the air sole flues 4 corresponding to the respective heat storage chambers 2 are referred to as “partition walls 5”. As described above, clay bricks are used as the refractories in the portions facing the gas passages of the fuel gas sole flue 3 and the air sole flue 4. As for the partition wall, the entire thickness direction is constructed of clay bricks. In FIGS. 1 and 5, the hatched portion of the cross section is a silica brick 35, and the dot hatched portion is a clay brick 36.

仕切り壁5を構成する煉瓦の形状について、煉瓦における仕切り壁5の厚み方向42長さを「煉瓦厚み45」、高さ方向43の長さを「煉瓦高さ46」、炉長方向41の長さを「煉瓦幅47」と呼ぶこととする(図1参照)。   Regarding the shape of the brick constituting the partition wall 5, the length 42 in the thickness direction of the partition wall 5 in the brick is “brick thickness 45”, the length in the height direction 43 is “brick height 46”, and the length in the furnace length direction 41. This is referred to as “brick width 47” (see FIG. 1).

図5には、ソールフリュー部の断面図によって、従来の、特に仕切り壁部の煉瓦積み構造を示す。図には、仕切り壁5の厚み方向42を示す断面(以下「厚み断面」という。)が示される。仕切り壁5の厚み方向42には、煉瓦厚み45の異なる2種類の煉瓦が用いられ、高さ方向に、煉瓦厚みの大きい煉瓦と小さい煉瓦を互い違いに配置している。この結果、仕切り壁5の厚み断面に見られる目地については、水平方向の目地(敷目地31)は厚み方向に貫通しており、垂直方向の目地(縦目地33)は高さ方向に煉瓦の段ごとに互い違いに配置されることになる。このような煉瓦積み構造において、特許文献2にあるように矩形れんがの背後の垂直方向継ぎ目(縦目地33)にシールを設けようとすると、上下方向の煉瓦積み段ごとにシールの位置が異なり、上下方向に連続したシールを設けることができない。そのため、厚み断面における敷目地31に目地切れが形成された場合、配置したシールは役に立たず、仕切り壁5を通じてガスが流通することとなる。   FIG. 5 is a cross-sectional view of the sole flue portion, showing a conventional brick building structure, in particular, a partition wall portion. In the drawing, a cross section (hereinafter referred to as “thickness cross section”) showing the thickness direction 42 of the partition wall 5 is shown. Two kinds of bricks having different brick thicknesses 45 are used in the thickness direction 42 of the partition wall 5, and bricks having a large brick thickness and small bricks are alternately arranged in the height direction. As a result, as for the joints seen in the thickness section of the partition wall 5, the horizontal joints (the joints 31) penetrate in the thickness direction, and the vertical joints (the vertical joints 33) are bricks in the height direction. It will be alternately arranged for each stage. In such a brickwork structure, as described in Patent Document 2, when a seal is provided on the vertical seam (vertical joint 33) behind the rectangular brick, the position of the seal differs for each brickwork stage in the vertical direction, It is not possible to provide a continuous seal in the vertical direction. Therefore, when a joint break is formed in the joint 31 in the thickness section, the arranged seal is not useful, and the gas flows through the partition wall 5.

本発明においては、図1に示すように、仕切り壁5の煉瓦構造として、単一の垂直平面であって炉長方向に延びる目地(シール目地6)を有する煉瓦構造を用いることを特徴とする。仕切り壁の煉瓦構造はシール目地6を挟んで2列積みとする。2列積みについて、空気ソールフリュー側の列を「空気側列9」、燃料ガスソールフリュー側の列を「ガス側列8」と呼ぶこととする。図1(a)の仕切り壁厚み断面図、図1(b)の仕切り壁の水平方向断面(以下「水平断面」という。)図に基づいて説明する。厚み断面において、仕切り壁の空気側列9、ガス側列8それぞれ、上下に積み上がる煉瓦は煉瓦厚み45が同じである。これにより、2列の煉瓦によって形成される垂直方向目地は、高さ方向に互い違いにはならず、単一の垂直平面を形成することとなる。また、水平断面において、空気側列9、ガス側列8それぞれ、炉長方向41に並べる煉瓦は煉瓦厚み45が同じである。これにより、2列の煉瓦によって形成される垂直方向目地(シール目地6)は、炉長方向41に互い違いにはならず、単一の垂直平面が炉長方向に延びる形状を形成することとなる。   In the present invention, as shown in FIG. 1, a brick structure having a joint (seal joint 6) that is a single vertical plane and extends in the furnace length direction is used as the brick structure of the partition wall 5. . The brick structure of the partition wall is stacked in two rows with the seal joint 6 in between. In the two-row stacking, the air sole flue side row is called “air side row 9”, and the fuel gas sole flue side row is called “gas side row 8”. The partition wall thickness sectional view of FIG. 1A and the horizontal section (hereinafter referred to as “horizontal section”) of the partition wall of FIG. 1B will be described. In the thickness section, the bricks 45 stacked on the air side row 9 and the gas side row 8 of the partition wall have the same brick thickness 45. Thus, the vertical joints formed by the two rows of bricks do not alternate in the height direction, but form a single vertical plane. Further, in the horizontal section, the bricks arranged in the furnace length direction 41 in the air side row 9 and the gas side row 8 have the same brick thickness 45. Accordingly, the vertical joints (seal joints 6) formed by the two rows of bricks are not staggered in the furnace length direction 41, and form a shape in which a single vertical plane extends in the furnace length direction. .

このように、仕切り壁5の内部に形成される本発明のシール目地6は、高さ方向43にも同一の垂直平面として伸び、炉長方向41にも同一の垂直平面として延びるので、高さ方向43、炉長方向41ともに、広いひとつの平面を形成している。本発明は、このシール目地6中に金属板(シール板7)を配置する。シール板7の金属板としては、ステンレス鋼板、めっき鋼板を用いると、耐久性や耐食性の観点から好ましい。   Thus, the seal joint 6 of the present invention formed inside the partition wall 5 extends in the height direction 43 as the same vertical plane and also extends in the furnace length direction 41 as the same vertical plane. Both the direction 43 and the furnace length direction 41 form one wide plane. In the present invention, a metal plate (seal plate 7) is disposed in the seal joint 6. As the metal plate of the seal plate 7, a stainless steel plate or a plated steel plate is preferably used from the viewpoint of durability and corrosion resistance.

図2には、仕切り壁をシール目地で切断した断面(シール目地断面)を示す。この図において、ハッチングを施した部分は煉瓦の断面であり、ハッチングを施していない部分はシール目地部であることを意味する。シール目地断面に見える水平方向の目地は、厚み断面に見える水平方向の目地と同一であり、ここでは「敷目地31」と呼んでいる。このような敷目地31に仕切り壁の厚み方向に貫通する目地切れが形成されると、従来であれば仕切り壁を通してガス漏れが形成されていた。本発明においては、シール目地6にシール板7を配置しているので、シール目地部において目地切れの貫通が遮断され、敷目地31の目地切れに起因するガス漏れを防止することができる。また、シール目地断面に見える垂直方向の目地は、水平断面における厚み方向の目地と同一であり、ここでは「奥目地32」と呼んでいる。このような奥目地32に形成される貫通した目地切れについても、シール板7によってガス漏れを防止することができる。   In FIG. 2, the cross section (seal joint cross section) which cut | disconnected the partition wall with the seal joint is shown. In this figure, the hatched part is a cross section of a brick, and the hatched part is a seal joint. The horizontal joint visible on the seal joint cross-section is the same as the horizontal joint visible on the thickness cross-section, and is referred to herein as the “seed 31”. When a joint cut that penetrates in the thickness direction of the partition wall is formed in such a joint 31, gas leakage is conventionally formed through the partition wall. In the present invention, since the seal plate 7 is disposed on the seal joint 6, the penetration of the joint break is blocked at the seal joint portion, and gas leakage due to the joint break of the joint joint 31 can be prevented. Further, the vertical joint visible on the seal joint cross section is the same as the joint in the thickness direction on the horizontal cross section, and is referred to herein as “back joint 32”. The seal plate 7 can also prevent gas leakage even with respect to the joint breakage formed in the back joint 32.

従来、仕切り壁の煉瓦積みについては、図5に示すように、厚み断面において高さ方向に煉瓦厚みの異なる煉瓦を交互に積み上げ、これによって厚み断面に見える垂直方向目地(ここでは「縦目地33」と呼んでいる。)が上下方向に段違いとなる構造を採用していた。これにより、仕切り壁の強度を保持していた。本発明においては、縦目地が上下方向に段違いとならず、シール目地6を形成しており、仕切り壁の煉瓦構造はシール目地6を挟んで2列積みとして分離される。そのため、仕切り壁の強度を確保するためには新たな配慮が必要となる。   Conventionally, as shown in FIG. 5, the bricks of the partition walls are stacked alternately with bricks having different thicknesses in the height direction in the thickness cross section, and thereby vertical joints (here, “longitudinal joints 33” that can be seen in the thickness cross section. ”) Has adopted a structure that is stepped up and down. Thereby, the intensity | strength of the partition wall was hold | maintained. In the present invention, the vertical joints are not stepped in the vertical direction, and the seal joints 6 are formed. The brick structure of the partition wall is separated as a two-layer stack with the seal joints 6 in between. Therefore, new consideration is required to secure the strength of the partition wall.

本発明においては、2列積み煉瓦の上端と下端の一方又は両方に、2列積み煉瓦(空気側列、ガス側列)の双方を拘束する形状の煉瓦を配置することとし、仕切り壁の強度を確保することとした。図3に基づいて説明する。仕切り壁の2個の上端煉瓦(15a、15b)は、いずれも、シール目地6に接する部分において上部に突起19を有している。上端煉瓦の上部には上部拘束煉瓦16を配置する。上部拘束煉瓦16は下部の厚み方向中央部に凹部20を有している。煉瓦積みにおいて、2個の上端煉瓦15の突起19がともに上部拘束煉瓦16の凹部20にはめ合う。これにより、2個の上端煉瓦15が相互に離れようとしても拘束されているので離れられず、仕切り壁5の上端部の強度が維持される。図3の例では、仕切り壁5の2個の下端煉瓦(17a、17b)についても、いずれも、シール目地6に接する部分において下部に突起19を有している。下端煉瓦17の下部には下部拘束煉瓦18を配置する。下部拘束煉瓦18は上部の厚み方向中央部に凹部20を有している。煉瓦積みにおいて、2個の下端煉瓦17の突起19がともに下部拘束煉瓦18の凹部20にはめ合う。これにより、2個の下端煉瓦17が相互に離れようとしても拘束されているので離れられず、仕切り壁5の下端部の強度が維持される。このように、2列積み煉瓦の上端と下端の両方に2列積み煉瓦の双方を拘束する形状の煉瓦を配置すると最も好ましいが、上端と下端の一方のみに2列積み煉瓦の双方を拘束する形状の煉瓦を配置することとしても良い。   In the present invention, bricks having a shape that restrains both the two-row bricks (air side row, gas side row) are arranged on one or both of the upper and lower ends of the two-row bricks, and the strength of the partition wall It was decided to secure. This will be described with reference to FIG. Each of the two upper end bricks (15 a, 15 b) of the partition wall has a protrusion 19 at the upper part in a portion in contact with the seal joint 6. An upper restraining brick 16 is disposed on the upper end brick. The upper constraining brick 16 has a recess 20 in the central portion in the thickness direction of the lower portion. In the brickwork, the projections 19 of the two upper end bricks 15 are fitted into the recesses 20 of the upper restraining brick 16 together. Thereby, since the two upper end bricks 15 are restrained even if trying to leave each other, they are not separated and the strength of the upper end portion of the partition wall 5 is maintained. In the example of FIG. 3, each of the two lower bricks (17 a, 17 b) of the partition wall 5 has a protrusion 19 at the lower portion at a portion in contact with the seal joint 6. A lower constraining brick 18 is disposed below the lower end brick 17. The lower constraining brick 18 has a recess 20 at the center in the thickness direction of the upper part. In the brickwork, the projections 19 of the two lower end bricks 17 are fitted into the recesses 20 of the lower restraining brick 18 together. Thereby, since the two lower end bricks 17 are restrained even if it tries to leave | separate from each other, they are not separated but the intensity | strength of the lower end part of the partition wall 5 is maintained. As described above, it is most preferable to arrange bricks having a shape that restrains both the two-row bricks on both the upper end and the lower end of the two-row bricks. However, both the two-row bricks are restrained only on one of the upper and lower ends. It is good also as arrange | positioning a brick of a shape.

仕切り壁5は、高さが800mm程度、炉長方向の長さが16m程度の形状を有している。本発明のシール目地についても、好ましくは仕切り壁の高さと長さの全域に配置する。この場合、シール目地に配置する金属板(シール板)については、全体を1枚の金属板で形成しようとすると、材料の準備、施工の両方において困難が伴う。   The partition wall 5 has a shape with a height of about 800 mm and a length in the furnace length direction of about 16 m. The seal joint according to the present invention is also preferably disposed throughout the height and length of the partition wall. In this case, regarding the metal plate (seal plate) arranged on the seal joint, if it is attempted to form the whole with a single metal plate, there will be difficulties in both the preparation and construction of the material.

本発明において好ましくは、シール板を複数の金属板で構成する。図2(b)において、太線の1点鎖線、2点鎖線の矩形で示したものが、個々の金属板の輪郭である。個々の金属板としては、炉長方向に1750mm程度、高さ方向に800mm程度とすると、施工性、価格の両面で好ましい。   In the present invention, the seal plate is preferably composed of a plurality of metal plates. In FIG. 2 (b), the outlines of the individual metal plates are indicated by the bold one-dot chain line and the two-dot chain rectangle. The individual metal plates are preferably about 1750 mm in the furnace length direction and about 800 mm in the height direction in terms of both workability and cost.

本発明において好ましくはまず、シール板7は炉長方向41に複数の金属板で構成する。図2(b)では、シール板7a、シール板7bが炉長方向に配置されている。これにより、それぞれのシール板7は炉長方向41に長さが過大になる問題を解決できる。シール効果を十分に発揮させるため、炉長方向に隣り合う金属板は重なりを持って接している。図2(b)では、シール板7aとシール板7bとが重なり部21a1を形成している。各金属板の炉長方向端部は、煉瓦積みの奥目地32の位置と一致しないように配置すると好ましい。   In the present invention, preferably, first, the seal plate 7 is composed of a plurality of metal plates in the furnace length direction 41. In FIG. 2B, the seal plate 7a and the seal plate 7b are arranged in the furnace length direction. Thereby, the problem that each seal plate 7 becomes excessively long in the furnace length direction 41 can be solved. In order to sufficiently exert the sealing effect, the metal plates adjacent in the furnace length direction are in contact with each other with an overlap. In FIG. 2B, the seal plate 7a and the seal plate 7b form an overlapping portion 21a1. The furnace length direction end of each metal plate is preferably arranged so as not to coincide with the position of the back joint 32 of the brickwork.

コークス炉の築造を完了して昇温すると、耐火物は熱膨張によって膨張する。炉長方向長さが16mのコークス炉であれば、炉長方向に炉芯から端部までの長さが64mm程度膨張する。炉長方向端部煉瓦が炉芯から端部までの拡大しろと同じ長さだけ移動することとなる。この長さを「端部煉瓦移動量」と呼ぶ。シール板についても、膨張に伴う炉長方向端部の位置変更に随伴して移動すると、シール不良の発生を防止できるので好ましい。本発明においては、図4に示すように、炉長方向端部においてシール板7としての金属板がL字状の折り曲げ部22を有し、折り曲げ部22が煉瓦のコーナー部25に接するように配置すると好ましい。金属板はL字状の折り曲げ部22によって煉瓦に拘束されるので、炉長方向端部の煉瓦が熱膨張で外方へ移動するに際し、金属板も随伴して外方に移動する。この場合、炉長方向端部の金属板と、それに接する炉奥側の金属板との初期重なりについては、炉長方向端部の金属板が移動しても重なりが解消しない十分な初期重なりを設けると良い。金属板の初期重なりを、上記端部煉瓦移動量にさらに10mmを加えた大きさとすることにより、熱膨張後も金属板の重なり解消を十分に防止することができる。   When the temperature is raised after the construction of the coke oven is completed, the refractory expands due to thermal expansion. In the case of a coke oven having a length in the furnace length direction of 16 m, the length from the furnace core to the end in the furnace length direction expands by about 64 mm. The end brick in the furnace length direction moves by the same length as the enlargement margin from the furnace core to the end. This length is called the “end brick movement”. The seal plate is also preferably moved when the position of the end portion in the furnace length direction accompanying the expansion is changed because the occurrence of a seal failure can be prevented. In the present invention, as shown in FIG. 4, the metal plate as the seal plate 7 has an L-shaped bent portion 22 at the end in the furnace length direction, and the bent portion 22 is in contact with the corner portion 25 of the brick. Placement is preferred. Since the metal plate is restrained by the brick by the L-shaped bent portion 22, when the brick at the end in the furnace length direction moves outward due to thermal expansion, the metal plate also moves outward along with it. In this case, regarding the initial overlap between the metal plate at the furnace length direction end and the metal plate at the furnace back side in contact with the metal plate at the furnace length end, a sufficient initial overlap that does not eliminate the overlap even if the metal plate at the furnace length end is moved. It is good to provide. By setting the initial overlap of the metal plates to a size obtained by adding 10 mm to the end brick movement amount, it is possible to sufficiently prevent the metal plates from overlapping even after thermal expansion.

本発明において好ましくは次に、シール板は高さ方向43に複数の金属板で構成する。図2(b)では、シール板7a、シール板7cが高さ方向に配置されている。これにより、シール目地の高さ方向において上部側と下部側を別々に施工できるので、施工が容易になる。上下方向の煉瓦熱膨張にも対応することができる。シール効果を十分に発揮させるため、炉高方向に隣り合う金属板は重なりを持って接している。図2(b)では、シール板7aとシール板7cとが重なり部21a3を形成している。各金属板の上下方向端部は、煉瓦積みの敷目地31の位置と一致しないように配置すると好ましい。   In the present invention, next, the sealing plate is constituted by a plurality of metal plates in the height direction 43. In FIG. 2B, the seal plate 7a and the seal plate 7c are arranged in the height direction. Thereby, since an upper part side and a lower part side can be separately constructed | assembled in the height direction of a seal joint, construction becomes easy. It can cope with brick thermal expansion in the vertical direction. In order to sufficiently exert the sealing effect, the metal plates adjacent in the furnace height direction are in contact with each other with an overlap. In FIG. 2B, the seal plate 7a and the seal plate 7c form an overlapping portion 21a3. It is preferable to arrange the vertical ends of the metal plates so as not to coincide with the positions of the brickwork joints 31.

上記炉長方向端部と同様、図3に示すように、炉高方向端部において金属板はL字状の折り曲げ部23を有し、折り曲げ部23が煉瓦のコーナー部に接するように配置すると好ましい。これにより、煉瓦積みにおけるシール板配置の施工性が改善する。また、金属板はL字状の折り曲げ部によって煉瓦に拘束されるので、高さ方向の熱膨張に対応して金属板も随伴して移動することとなる。   Similar to the furnace length direction end, as shown in FIG. 3, the metal plate has an L-shaped bent portion 23 at the furnace height direction end, and the bent portion 23 is arranged so as to be in contact with the corner of the brick. preferable. Thereby, the workability of seal plate arrangement in brickwork is improved. Moreover, since the metal plate is restrained by the brick by the L-shaped bent portion, the metal plate also moves accompanying the thermal expansion in the height direction.

シール板の重なり部21においては、シール板7の合計厚さは、1枚当たりのシール板の厚みに重なり枚数をかけた値となる。本発明において好ましくは、シール板の厚みは0.2mm以上0.6mm以下であり、シール板の重なりは3枚以下である。シール目地の目地幅は好ましくは4mm以下である。通常、煉瓦の強度に対し目地の強度は弱いことから、局所的には目地の厚みは可能な限り小さい方がよいが、仕切り壁においては4mm以下であれば、コークス炉全体への強度低下の影響は発生しない。そして、目地における接着力確保のため、モルタル厚みは2mm以上を確保することが好ましい。4mmの目地においてシール板の重なり部におけるモルタル厚みを2mm以上とするためには、シール板の厚みを0.6mm以下とし、シール板の重なりを3枚以下とすればよい。図2(b)に示すように、高さ方向43、炉長方向41のいずれもシール板7を分割する場合、上部のシール板の炉長方向重なり部と、下部のシール板の炉長方向重なり部が、炉長方向において別の位置に配置されることにより、シール板の重なりを3枚以下とすることができる。図2(b)に示す例では、上方の炉長方向2枚重なり部21a1と下方の炉長方向2枚重なり部21a2とが炉長方向において別の位置に配置されている。その結果、3枚重なり部(21b1、21b2)が別々の箇所に形成され、4枚重なり部は形成されない。シール板7の厚みが薄すぎると施工性や耐久性が低下するので、シール板の厚みを0.2mm以上とすると好ましい。   In the overlap portion 21 of the seal plates, the total thickness of the seal plates 7 is a value obtained by multiplying the thickness of each seal plate by the overlap number. In the present invention, the thickness of the seal plate is preferably 0.2 mm or more and 0.6 mm or less, and the overlap of the seal plates is 3 or less. The joint width of the seal joint is preferably 4 mm or less. Normally, the joint strength is weaker than the brick strength, so the joint thickness should be as small as possible locally. However, if the partition wall is 4 mm or less, the strength of the coke oven will decrease. There is no impact. And in order to ensure the adhesive force in a joint, it is preferable to ensure the mortar thickness to 2 mm or more. In order to make the mortar thickness at the overlapping portion of the seal plate 2 mm or more at the joint of 4 mm, the thickness of the seal plate may be 0.6 mm or less and the overlap of the seal plates may be three or less. As shown in FIG. 2B, when both the height direction 43 and the furnace length direction 41 divide the seal plate 7, the furnace length direction overlapping portion of the upper seal plate and the furnace length direction of the lower seal plate By arranging the overlapping portion at a different position in the furnace length direction, the overlapping of the seal plates can be reduced to three or less. In the example shown in FIG. 2B, the upper furnace length direction double overlap portion 21a1 and the lower furnace length direction double overlap portion 21a2 are arranged at different positions in the furnace length direction. As a result, the three overlapping portions (21b1, 21b2) are formed at different locations, and the four overlapping portions are not formed. If the thickness of the seal plate 7 is too thin, workability and durability are lowered. Therefore, the thickness of the seal plate is preferably 0.2 mm or more.

一方で、目地厚みが6mmを超えるとコークス炉全体の強度に影響する虞がある。しかし、さらに2mm程度の煉瓦の製作精度及び築炉精度のバラつきを考慮した場合においても、シール板の厚みを0.6mm以下とすれば、目地厚みを6mm以下に収めることができる。   On the other hand, when joint thickness exceeds 6 mm, there exists a possibility of affecting the intensity | strength of the whole coke oven. However, even when the manufacturing accuracy of the brick of about 2 mm and the variation in the furnace building accuracy are taken into consideration, the joint thickness can be reduced to 6 mm or less if the thickness of the seal plate is 0.6 mm or less.

本発明の仕切り壁の築造において好ましくは、まず仕切り壁の2列積み煉瓦の一方(例えば図3に示す例では空気側列9)を煉瓦積みする。次に、シール板7の片側面にモルタルを塗布してシール板を煉瓦積みした空気側列9の煉瓦にセットする。シール板を上下に2分割の金属板とし、上部側の金属板7a上端にL字状の折り曲げ部23を形成し、下部側の金属板7b下端にL字状の折り曲げ部23を形成する。下部側の金属板7cについては、L字が施工した煉瓦列の反対側に向くように配置し、上部側の金属板7aについては、L字が施工した煉瓦列の方向に向くように配置する。これにより、金属板を容易に施工することができる。その後、2列積み煉瓦のもう片方(ここではガス側列8)を煉瓦積みする。   Preferably, in the construction of the partition wall according to the present invention, one of the two-layer bricks of the partition wall (for example, the air side row 9 in the example shown in FIG. 3) is first bricked. Next, mortar is applied to one side of the seal plate 7 and the seal plate is set on the bricks of the air side row 9 in which the seal plates are bricked. The seal plate is divided into two vertically divided metal plates, an L-shaped bent portion 23 is formed at the upper end of the upper metal plate 7a, and an L-shaped bent portion 23 is formed at the lower end of the lower metal plate 7b. About the lower metal plate 7c, it arrange | positions so that it may face to the opposite side of the brick row which L shape constructed, and about the upper metal plate 7a, it arrange | positions so that it may face the direction of the brick row which constructed. . Thereby, a metal plate can be constructed easily. Thereafter, the other side of the two-row brick (here, the gas side row 8) is bricked.

炉高5.5m、炉長15.7mのコークス炉でソールフリュー高さが700mm、ソールフリュー長さが15.7mのコークス炉において、本発明を適用した。図1に示すように、仕切り壁5の煉瓦構造として、単一の垂直平面であって炉長方向に延びる目地(シール目地6)を有する煉瓦構造とした。図3に示すように、仕切り壁の2個の上端煉瓦(15a、15b)は、いずれも、シール目地6に接する部分において上部に突起19を有し、上端煉瓦の上部には下部の厚み方向中央部に凹部20を有している上部拘束煉瓦16を配置する。2個の上端煉瓦15の突起19がともに上部拘束煉瓦16の凹部20にはめ合うことにより、2個の上端煉瓦15が相互に離れようとしても拘束されているので離れられず、仕切り壁5の上端部の強度が維持される。仕切り壁5の2個の下端煉瓦(17a、17b)についても、いずれも、シール目地6に接する部分において下部に突起19を有し、下端煉瓦17の下部には上部の厚み方向中央部に凹部20を有している下部拘束煉瓦18を配置する。2個の下端煉瓦17の突起19がともに下部拘束煉瓦18の凹部20にはめ合うことにより、2個の下端煉瓦17が相互に離れようとしても拘束されているので離れられず、仕切り壁5の下端部の強度が維持される。   The present invention was applied to a coke oven having a furnace height of 5.5 m and a furnace length of 15.7 m and a sole flue height of 700 mm and a sole flue length of 15.7 m. As shown in FIG. 1, the brick structure of the partition wall 5 was a brick structure having a joint (seal joint 6) that is a single vertical plane and extends in the furnace length direction. As shown in FIG. 3, each of the two upper bricks (15a, 15b) of the partition wall has a protrusion 19 at the upper part at the part in contact with the seal joint 6, and the lower thickness direction at the upper part of the upper brick. An upper restraining brick 16 having a recess 20 at the center is disposed. The projections 19 of the two upper end bricks 15 are fitted into the recesses 20 of the upper restraining brick 16 so that the two upper end bricks 15 are restrained even if they are separated from each other. The strength of the upper end is maintained. Each of the two lower bricks (17a, 17b) of the partition wall 5 has a protrusion 19 at the lower part at the part in contact with the seal joint 6, and a concave part at the central part in the thickness direction of the upper part at the lower part of the lower brick 17. A lower restraining brick 18 having 20 is arranged. Since the projections 19 of the two lower bricks 17 are fitted into the recesses 20 of the lower constraining brick 18, the two lower bricks 17 are restrained even if they are separated from each other. The strength of the lower end is maintained.

シール目地6には、シール板7を炉高方向で2分割、炉長方向で11分割して配置した。シール板7として、厚み0.3mmのめっき鋼板を用いた。図4に示すように、炉長方向端部においてシール板7としての金属板がL字状の折り曲げ部22を有し、折り曲げ部22が煉瓦のコーナー部25に接するように配置した。図3に示すように、炉高方向端部において金属板はL字状の折り曲げ部23を有し、折り曲げ部23が煉瓦のコーナー部に接するように配置した。これにより、広がり防止用の拘束を設けた。   On the seal joint 6, the seal plate 7 is divided into two parts in the furnace height direction and 11 parts in the furnace length direction. As the seal plate 7, a plated steel plate having a thickness of 0.3 mm was used. As shown in FIG. 4, the metal plate as the seal plate 7 has an L-shaped bent portion 22 at the end in the furnace length direction, and the bent portion 22 is arranged so as to be in contact with the corner portion 25 of the brick. As shown in FIG. 3, the metal plate has an L-shaped bent portion 23 at the end in the furnace height direction, and the bent portion 23 is disposed so as to contact the corner portion of the brick. Thereby, the restraint for spread prevention was provided.

実施例におけるソールフリュー部仕切り壁のシール目地断面を図6に示す。図6(a)は炉長方向全長、(b)はB−B部分拡大図、(c)はC−C部分拡大図である。図6において、太線の1点鎖線の矩形で示したものが、個々のシール板7の輪郭である。炉高方向に2分割したシール板は、上方のシール板7U、下方のシール板7Lとして描かれている。上方のシール板は、7U1から7U11までの11枚構成であり、下方のシール板は、7L1から7L10までの10枚構成である。炉長方向41に隣り合うシール板の重なり部(重なり幅50〜200mm)には2枚重なり部21aが形成され、ハッチングで示している。炉高方向43で隣り合うシール板の重なり部(重なり幅86mm)には2枚重なり部21aが形成され、ハッチングで示している。3枚重なり部21bはクロスハッチで示している。各シール板の炉長方向端部は、煉瓦積みの奥目地32の位置と一致しないように配置した。また、上方のシール板7Uの下端部、下方のシール板7Lの上端部は、煉瓦積みの敷目地31の位置と一致しないように配置した(図2(b)参照)。   FIG. 6 shows a seal joint cross section of the sole flue partition wall in the embodiment. 6A is a full length in the furnace length direction, FIG. 6B is an enlarged view of the BB portion, and FIG. 6C is an enlarged view of the CC portion. In FIG. 6, the outlines of the individual seal plates 7 are indicated by the bold, dashed-dotted rectangles. The seal plate divided into two in the furnace height direction is depicted as an upper seal plate 7U and a lower seal plate 7L. The upper sealing plate has an 11-sheet configuration from 7U1 to 7U11, and the lower sealing plate has a 10-sheet configuration from 7L1 to 7L10. Two overlapping portions 21a are formed in the overlapping portion (overlapping width 50 to 200 mm) of the seal plates adjacent in the furnace length direction 41 and are indicated by hatching. Two overlapping portions 21a are formed in the overlapping portion (overlap width 86 mm) of the seal plates adjacent in the furnace height direction 43, and are indicated by hatching. The three overlapping portions 21b are indicated by a cross hatch. The furnace length direction end of each seal plate was arranged so as not to coincide with the position of the back joint 32 of the brickwork. Further, the lower end portion of the upper seal plate 7U and the upper end portion of the lower seal plate 7L were arranged so as not to coincide with the position of the brickwork mating 31 (see FIG. 2B).

実施例のコークス炉立上げ時において、燃料ガスソールフリューと空気ソールフリュー間のガス漏れは見られなかった。その結果、立上げ初期に実施するソールフリューの補修作業を省略できた。これにより、立上げ初期から稼働率を落とすことなく操業を可能であった。   When the coke oven of the example was started up, no gas leakage between the fuel gas sole flue and the air sole flue was observed. As a result, the repair work of the sole flue carried out at the initial stage of the start-up could be omitted. As a result, it was possible to operate without reducing the operating rate from the beginning of startup.

1 ソールフリュー部
2 蓄熱室
3 燃料ガスソールフリュー
4 空気ソールフリュー
5 仕切り壁
6 シール目地
7 シール板
8 ガス側列
9 空気側列
10 ソールフリュー立上がり部
11 水平煙道金物
12 ピラーウォール
15 上端煉瓦
16 上部拘束煉瓦
17 下端煉瓦
18 下部拘束煉瓦
19 突起
20 凹部
21 重なり部
21a 2枚重なり部
21b 3枚重なり部
22 折り曲げ部
23 折り曲げ部
25 コーナー部
31 敷目地
32 奥目地
33 縦目地
35 珪石煉瓦
36 粘土煉瓦
37 粘土煉瓦
38 珪石煉瓦
41 炉長方向
42 厚み方向
43 高さ方向
45 煉瓦厚み
46 煉瓦高さ
47 煉瓦幅
DESCRIPTION OF SYMBOLS 1 Sole flue part 2 Thermal storage chamber 3 Fuel gas sole flue 4 Air sole flue 5 Partition wall 6 Seal joint 7 Seal plate 8 Gas side row 9 Air side row 10 Sole flue rising part 11 Horizontal flue hardware 12 Pillar wall 15 Upper end brick 16 Upper restraint brick 17 Lower end brick 18 Lower restraint brick 19 Protrusion 20 Recess 21 Overlapping portion 21a Two overlapping portions 21b Three overlapping portions 22 Folding portion 23 Folding portion 25 Corner portion 31 Mattress 32 Back joint 33 Vertical joint 35 Silica brick 36 Clay Brick 37 Clay brick 38 Silica brick 41 Furnace length direction 42 Thickness direction 43 Height direction 45 Brick thickness 46 Brick height 47 Brick width

Claims (5)

燃料ガスソールフリューと空気ソールフリューの隔壁(以下「仕切り壁」という。)の煉瓦構造において、その壁厚方向の内部に単一の垂直平面であって炉長方向に延びる目地(以下「シール目地」という。)を有し、前記シール目地中に金属板(以下「シール板」という。)を配置することを特徴とするコークス炉ソールフリューのガス漏れ防止構造。   In a brick structure of fuel gas sole flue and air sole flue bulkhead (hereinafter referred to as “partition wall”), a joint (hereinafter referred to as “seal joint”) that is a single vertical plane inside the wall thickness direction and extends in the furnace length direction. And a metal plate (hereinafter referred to as “seal plate”) is disposed in the seal joint, and the coke oven sole flue gas leakage prevention structure is provided. 前記シール目地中にシール板を有するコークス炉の仕切り壁の煉瓦構造は前記シール目地を挟んで2列積みとし、該2列積み煉瓦の上端と下端の一方又は両方には、2列積み煉瓦の双方を拘束する形状の煉瓦を配置することを特徴とする請求項1に記載のコークス炉ソールフリュー部のガス漏れ防止構造。   The brick structure of the partition wall of the coke oven having the seal plate in the seal joint is stacked in two rows across the seal joint, and one or both of the upper end and the lower end of the two-row stack brick are made of two-row brick. 2. The gas leakage prevention structure for a coke oven sole flue portion according to claim 1, wherein bricks having a shape constraining both are disposed. 前記シール板は炉長方向に複数の金属板で構成され、炉長方向に隣り合う金属板は重なりを持って接しており、炉長方向端部において金属板はL字状の折り曲げ部を有し、該折り曲げ部が煉瓦のコーナー部に接していることを特徴とする請求項1又は2に記載のコークス炉ソールフリュー部のガス漏れ防止構造。   The seal plate is composed of a plurality of metal plates in the furnace length direction, adjacent metal plates in the furnace length direction are in contact with each other with overlap, and the metal plate has an L-shaped bent portion at the end of the furnace length direction. The gas leakage prevention structure for a coke oven sole flue portion according to claim 1 or 2, wherein the bent portion is in contact with a corner portion of the brick. 前記シール板は炉高方向に複数の金属板で構成され、炉高方向に隣り合う金属板は重なりを持って接しており、炉高方向端部において金属板はL字状の折り曲げ部を有し、該折り曲げ部が煉瓦のコーナー部に接しており、シール板の厚みは0.2mm以上0.6mm以下であることを特徴とする請求項3に記載のコークス炉ソールフリュー部のガス漏れ防止構造。   The seal plate is composed of a plurality of metal plates in the furnace height direction, adjacent metal plates in the furnace height direction are in contact with each other, and the metal plate has an L-shaped bent portion at the end of the furnace height direction. 4. The gas leakage prevention of the coke oven sole flue portion according to claim 3, wherein the bent portion is in contact with a corner portion of the brick, and the thickness of the seal plate is 0.2 mm or more and 0.6 mm or less. Construction. 前記仕切り壁の2列積み煉瓦の一方を煉瓦積みし、シール板の片側面にモルタルを塗布してシール板を煉瓦積みした煉瓦にセットし、その後、2列積み煉瓦のもう片方を煉瓦積みすることを特徴とする請求項4に記載のコークス炉ソールフリュー部のガス漏れ防止構造の構築方法。   Brick one side of the two-layer bricks of the partition wall, apply mortar to one side of the seal plate and set the seal plate to the bricks, and then brick the other side of the two-layer bricks The construction method of the gas leakage prevention structure of the coke oven sole flue part according to claim 4.
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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2019077811A (en) * 2017-10-25 2019-05-23 新日鐵住金株式会社 Refractory structure of coke oven

Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH0860160A (en) * 1994-08-19 1996-03-05 Sumitomo Metal Ind Ltd Heat-storing chamber of coke oven
JPH08218073A (en) * 1994-12-21 1996-08-27 Krupp Koppers Gmbh Reducing method for co concentration in waste gas coming from compound coke oven heated with lean gas,and compound coke oven so constructed

Patent Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH0860160A (en) * 1994-08-19 1996-03-05 Sumitomo Metal Ind Ltd Heat-storing chamber of coke oven
JPH08218073A (en) * 1994-12-21 1996-08-27 Krupp Koppers Gmbh Reducing method for co concentration in waste gas coming from compound coke oven heated with lean gas,and compound coke oven so constructed

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2019077811A (en) * 2017-10-25 2019-05-23 新日鐵住金株式会社 Refractory structure of coke oven

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