JP2016068914A - Manufacturing method of automobile body - Google Patents

Abstract

PROBLEM TO BE SOLVED: To enhance productivity of an automobile body by easily securing dimensional accuracy of a part for joining an upper skeleton by a bolt to a lower skeleton made of CFRP.SOLUTION: In a first process, a vehicle body upper part sub-component 75 is constituted by joining an upper skeleton 73 and a side part member 27 by a bolt, and in a second process, the side part member 27 of the vehicle body upper sub-component 75 is adhered to a vehicle body floor 11, and in a third process, the upper skeleton 73 is separated by removing bolt joining, and in a fourth process, a component is respectively assembled in the separated upper skeleton 73 and a lower skeleton 74 including the side part member 27, and in a fifth process, since the upper skeleton 73 of finishing to assemble the component and the lower skeleton 74 including the side part member 27 are joined again by the bolt, when finishing the second process, positional accuracy of a bolt joining part of the lower skeleton 74 and the upper skeleton 73 is completely secured, and work for joining the upper skelton 73 and the lower skeleton 74 again by the bolt in the fifth process, becomes easy, so that productivity is improved.SELECTED DRAWING: Figure 8

Description

  The present invention provides an automobile body comprising a lower skeleton having a side member including a side sill and a vehicle body floor and formed in a bathtub shape with CFRP, and an upper skeleton coupled to the side member of the lower skeleton. It relates to a manufacturing method.

  A method of manufacturing a bathtub-like lower body by joining parts such as a floor, a front end, and a side sill made of a hybrid material made of metal and fiber reinforced resin by welding or the like is known from Patent Document 1 below.

  Also, the lower vehicle body made of fiber reinforced resin formed in a bathtub shape and the upper vehicle body made of fiber reinforced resin having front pillars, roof side rails, rear pillars, roof arches, etc. A device that is bolted to the lower vehicle body via a metal member at the lower end is known from Patent Document 2 below.

DE102005037688A1 JP 2012-162098 A

  By the way, what was described in the said patent document 1 needs to join right and left side sills independently to the both sides of the vehicle width direction of a floor, respectively, and joins to a floor simultaneously in the state which integrated left and right side sills. Compared to the case, the number of processes increased, and there was a problem that productivity was poor.

  In addition, in the above-mentioned Patent Document 2, it is necessary to secure the positional accuracy of the fastening portion in order to bolt the upper vehicle body and the lower vehicle body. Since the dimensional accuracy is low and the amount of deformation due to thermal expansion and contraction is large, there is a problem that it is difficult to ensure the positional accuracy of the fastening portion.

  The present invention has been made in view of the above circumstances, and it is an object of the present invention to easily secure the dimensional accuracy of the portion where the upper skeleton is bolted to the CFRP lower skeleton to increase the productivity of the automobile body. .

  To achieve the above object, according to the first aspect of the present invention, there is provided a lower skeleton having a side member including a side sill and a vehicle body floor and formed in a bathtub shape with CFRP, and the lower skeleton. A vehicle body manufacturing method comprising an upper skeleton coupled to the side member, wherein a first step of bolting the upper skeleton and the side member to form a vehicle body upper subcomponent in a production line; In the production line, a second step of bonding the side member of the upper body subcomponent to the vehicle floor, a third step of removing the bolt connection and separating the upper skeleton in the assembly line, and the assembly line A fourth step of assembling the parts to the separated upper skeleton and the lower skeleton including the side member, and the upper skeleton after assembling the parts and the lower skeleton including the side member in the assembly line, Method for manufacturing a car body is proposed which comprises a fifth step of re-bolted.

  According to the invention described in claim 2, in addition to the configuration of claim 1, the lower skeleton is formed by laminating CFRP sheets in which continuous fibers are oriented in one direction in a plurality of layers with different fiber orientation directions. By attaching the front and rear walls, the pair of left and right rear wheel houses, and the pair of left and right side parts forming a U shape in a side view to the vehicle body floor to which pseudo-isotropic property is imparted A method of manufacturing an automobile body characterized by being formed in the above is proposed.

  According to the invention described in claim 3, in addition to the configuration of claim 2, the vehicle body floor is formed by laminating a sheet in which continuous fibers are oriented in one direction in a plurality of layers with different fiber orientation directions. A hollow structure having an outer skin and an inner skin imparted with quasi-isotropic properties, and an upper raised portion provided on the outer skin at the center in the vehicle width direction is fitted into a notch provided on the inner skin. A method for manufacturing an automobile body characterized in that a tunnel portion is formed is proposed.

  According to the invention described in claim 4, in addition to the configuration of any one of claims 1 to 3, the vehicle body floor and the side are provided between the second process and the third process. A method for manufacturing a vehicle body is proposed, wherein a rear end sub-component is attached to a part member, and a rear cargo compartment floor panel and a rear panel are attached to the rear end sub-component via a seal member to constitute a rear cargo compartment. .

  According to the invention described in claim 5, in addition to the configuration of any one of claims 1 to 4, after the fifth step, the lower skeleton and the upper skeleton door openings. A side outer panel is attached via a seal member so as to surround the door, and a coated outer plate is attached so as to cover the side outer panel exposed from the outer periphery of the door attached to the door opening. A method is proposed.

  According to the invention described in claim 6, in addition to the configuration of claim 2 or claim 3, the engine room subcomponent is attached to the front wall between the third step and the fourth step. A method of manufacturing an automobile body characterized by the above is proposed.

  The dash panel lower 17 of the embodiment corresponds to the front wall of the present invention, and the rear partition 18 of the embodiment corresponds to the rear wall of the present invention, and the front door opening 30 and the rear door of the embodiment. The opening 31 corresponds to the door opening of the present invention, and the side sill garnish 33, the roof side rail molding 34, and the rear fender 35 of the embodiment correspond to the painted outer plate of the present invention.

  According to the configuration of claim 1, the vehicle includes a lower skeleton having a side member including a side sill and a vehicle body floor and formed in a bathtub shape with CFRP, and an upper skeleton coupled to the side member of the lower skeleton. First, in the first step of the production line, the upper body and the side members are bolted together to form the upper body subcomponent, and in the second step of the subsequent production line, the automobile body manufacturing method is performed on the side of the upper body subcomponent. In the third step of the subsequent assembly line, the upper frame is separated by bonding the part member to the vehicle body floor, and in the fourth step of the subsequent assembly line, the lower frame including the separated upper frame and the side member. In the fifth step of the subsequent assembly line, the upper skeleton after the assembly of the parts and the lower skeleton including the side members are again bolted together. Positional accuracy of the bolt coupling portion of case and upper skeleton has been fully secured, productivity has facilitated the task of re-bolted to the upper skeleton and lower skeleton in the fifth step is improved.

  Further, according to the configuration of claim 2, the lower skeleton is formed on the vehicle body floor provided with pseudo-isotropicity by laminating CFRP sheets in which continuous fibers are oriented in one direction in a plurality of layers with different fiber orientation directions. Since the front wall, the rear wall, the pair of left and right rear wheelhouse inners, and the pair of left and right side members forming a U shape in side view are bonded to form a bathtub shape, the vehicle body floor has a substantially flat shape. The delamination of the CFRP sheet can be prevented, and the strength and rigidity of the lower skeleton can be increased.

  According to the configuration of claim 3, the vehicle body floor includes an outer skin and an inner layer provided with pseudo-isotropic properties by laminating sheets in which continuous fibers are oriented in one direction in a plurality of layers with different fiber orientation directions. It is a hollow structure with a skin, and a floor tunnel part is formed by fitting the upper raised part provided in the outer skin at the center in the vehicle width direction to the notch provided in the inner skin. In addition to saving weight, even if the outer skin and inner skin are incompletely bonded, the outer skin does not have a notch, which can reliably prevent rainwater from entering the vehicle interior from the road surface. it can.

  According to the fourth aspect of the present invention, between the second step and the third step, the rear end subcomponent is attached to the vehicle body floor and the side member, and the rear cargo compartment floor panel and the rear panel are attached to the rear end subcomponent via the seal member. Since the rear cargo compartment is configured by attaching the rear fender, the rear fender can be attached to the outside of the rear cargo compartment without considering the seal of the cargo compartment in the subsequent assembly line, and workability is improved.

  According to the configuration of claim 5, after the fifth step, the outer side of the door attached to the door opening by attaching the side outer panel via the seal member so as to surround the door openings of the lower skeleton and the upper skeleton. Since the coating outer plate is attached so as to cover the side outer panel exposed from the outer side, it is possible to attach the coating outer plate without sealing work in the assembly line, and the workability is improved.

  According to the configuration of the sixth aspect, since the engine room subcomponent is attached to the front wall between the third step and the fourth step, the engine room subcomponent is attached to the front wall reinforced by the side member. As a result, not only the support rigidity of the engine room subcomponent can be increased, but also the installation work can be concentrated on the assembly line to increase productivity.

The perspective view which looked at the automobile body from diagonally forward. The figure which shows the state which attaches a side outer panel to a vehicle body side surface. The figure which shows the state which attaches a side sill garnish, a rear fender, and a roof side molding to the outer surface of a side outer panel. FIG. 4 is a sectional view taken along line 4-4 of FIG. FIG. 5 is an enlarged view of part 5 of FIG. 2. FIG. 6 is an enlarged view of 6 parts in FIG. 2. FIG. 9 is an enlarged view of part 7 of FIG. 8. Explanatory drawing of the manufacturing process of a motor vehicle body (the 1). Explanatory drawing of the manufacturing process of a motor vehicle body (the 2).

  Hereinafter, embodiments of the present invention will be described with reference to FIGS. In the present specification, the front-rear direction, the left-right direction (vehicle width direction), and the up-down direction are defined with reference to an occupant seated in the driver's seat.

  As shown in FIGS. 1 and 2, a vehicle body frame mainly made of CFRP (carbon fiber reinforced resin) includes a body floor 11 and a pair of left and right sides extending in the front-rear direction along the left and right sides of the body floor 11. Side sills 12, 12; a pair of left and right front pillars 13 and 13 standing up front from the front ends of the left and right side sills 12, 12, and a pair of left and right rear pillars rising up from the rear ends of the left and right side sills 12, 12. 14, 14 and a pair of left and right center pillars 15 and 15 rising upward from the middle part in the front-rear direction of the left and right side sills 12 and 12, and the left and right center pillars 15 and 15 from the upper ends of the left and right front pillar lowers 13 and 13. A pair of left and right roof tiles made of aluminum alloy pipe material extending to the upper ends of the left and right rear pillars 14 via the upper ends. And a rail 16, 16. The side sill 12, the front pillar lower 13 and the rear pillar 14 are integrally formed to constitute a side member 27 (see FIG. 8A).

  The left and right roof side rails 16, 16 are connected by a front roof arch 28 and a middle roof arch 29. The upper ends of the left and right center pillars 15 and 15 and both ends in the vehicle width direction of the middle roof arch 29 are integrally continuous to form an inverted U-shaped roll bar 24 in a front view. The left and right roof side rails 16, 16, the roll bar 24, and the front roof arch 28, which are integrated, constitute an upper skeleton 73 (see FIG. 9F). A combination of the upper skeleton 73 and the pair of left and right side members 27, 27 constitutes a vehicle body upper subcomponent 75 (see FIG. 8C).

  A flat dash panel lower 17 is joined to the front end of the vehicle body floor 11 and the front surfaces of the left and right front pillar lowers 13, 13, and a flat plate rear portion is connected to the rear end of the vehicle body floor 11 and the rear surfaces of the left and right rear pillars 14, 14. The partition wall 18 is joined. The integrated vehicle body floor 11, the dash panel lower 17, the rear partition wall 18, and the left and right side members 27, 27 constitute a lower skeleton 74 (see FIG. 9F). A pair of left and right aluminum alloy casting mounts 20 and 20 are fixed to the front end of the vehicle body floor 11, and the rear ends of the pair of left and right aluminum alloy casting front side frames 21 and 21 are fixed to the front ends of the mounting bases 20 and 20, respectively. Is fixed.

  A pair of left and right rear side frames 22, 22 extend rearward from the rear end of the lower wall of the vehicle body floor 11, and the rear pillars 14, 14 and the rear side frames 22, 22 are joined by a pair of left and right rear wheel house inners 23, 23. .

  The upper skeleton 73 and the lower skeleton 74 are detachably coupled as follows.

  As shown in FIGS. 2 and 4, an upper inner metal joint 51 and an upper outer metal joint 52 made of an aluminum alloy casting are bonded to the lower end of the center pillar 15, and aluminum is mounted on the outer end of the vehicle body floor 11 in the vehicle width direction. A lower metal joint 53 made of an alloy is bonded, and the upper outer metal joint 52 and the lower metal joint 53 are fastened by bolts 54 and nuts 55 so as to sandwich the side sill 12 in the vertical direction. Therefore, the center pillar 15 of the upper skeleton 73 can be separated from the side sill 12 of the lower skeleton 74 by loosening the bolts 54 and nuts 55.

  As shown in FIGS. 2 and 5, a front metal joint 62 made of an aluminum alloy casting is welded to the front end of the roof side rail 16, and the front metal joint 62 extends forward from the front surface of the dash panel lower 17. Are fastened with bolts 65 to an aluminum alloy casting metal joint 64 provided on the upper surface of the upper member 63 extending to the upper member 63, and bolts 67, to the aluminum alloy casting metal joint 66 fixed on the upper surface of the front pillar lower 13. Fastened at 67. Accordingly, the front end of the roof side rail 16 of the upper skeleton 73 can be separated from the front pillar lower 13 of the lower skeleton 74 by loosening the bolt 65 and the bolts 67 and 67.

  As shown in FIGS. 2 and 6, a rear metal joint 68 made of an aluminum alloy casting is welded to the rear end of the roof side rail 16, and the rear metal joint 68 extends rearward from the upper end of the rear pillar 14. The bolts 69 are fastened to the upper surface of the portion 14a, and the bolts 70 are fastened to the upper surface of the metal joint 49 bonded to the rear end of the extension portion 14a. Therefore, by loosening the bolts 69 and 70, the rear portion of the roof side rail 16 of the upper skeleton 73 can be separated from the rear pillar 14 of the lower skeleton 74.

  As described above, the upper skeleton 73 is detachably coupled to the lower skeleton 74 at the lower ends of the center pillars 15 and 15, the front ends of the roof side rails 16 and 16, and the rear ends of the roof side rails 16 and 16.

  As shown in FIG. 7, the vehicle body floor 11 includes an outer skin 25 that forms the outer surface (lower surface) of the passenger compartment, an inner skin 26 that forms the inner surface (upper surface) of the vehicle interior, and a seal member such as an ept sealer at the outer periphery thereof. The outer skin 25 and the inner skin 26 are formed by laminating a plurality of fiber reinforced resin sheets. The fiber reinforced resin sheet is a continuous carbon fiber that is aligned in one direction, which is solidified with a resin, and by laminating a plurality of fiber reinforced resin sheets in a state where the orientation directions of the carbon continuous fiber are different from each other, Pseudo isotropic properties are imparted.

  A notch 26a extending in the front-rear direction is formed at the vehicle width direction center portion of the inner skin 26, and an upper raised portion 25a extending in the front-rear direction is formed at the vehicle width direction center portion of the outer skin 25. The upper raised portion 25a penetrates the notch 26a of the inner skin 26 and protrudes upward to form the floor tunnel portion 11a of the vehicle body floor 11 (see FIG. 1).

  As apparent from FIG. 2, the front door opening 30 is defined by the side sill 12, the front pillar lower 13, the roof side rail 16, and the center pillar 15 in the basic skeleton obtained by combining the upper skeleton 73 and the lower skeleton 74. In addition, a rear door opening 31 is defined by the side sill 12, the rear pillar 14, the roof side rail 16 and the center pillar 15, and a seal member 48 such as an ept sealer is provided along the front door opening 30 and the rear door opening 31. Then, the side outer panel 32 is joined.

  Side outer panels 32 joined to the basic skeleton via a closed seal member 48 surrounding the front door opening 30 and the rear door opening 31 have four locations along the side sill 12 and three locations along the roof side rail 16. To the basic skeleton with bolts 37 and nuts 38 (see FIG. 3).

  As shown in FIG. 3, a side sill garnish 33, a roof side molding 34, and a rear fender 35, which are pre-painted outer plates, are attached to the outer surface in the vehicle width direction of the side outer panel 32 fixed to the basic skeleton. It is done. At this time, the side sill garnish 33 is fastened together with four bolts 37 and four nuts 38 that fasten the lower portion of the side outer panel 32 to the basic skeleton.

  Next, based on FIG. 8 and FIG. 9, the manufacturing process of a vehicle body is demonstrated along a time series.

  As shown in FIG. 8A, in the production line, a pair of left and right roof side rails 16, 16, a roll bar 24 and a front roof arch 28 are joined together to assemble an upper skeleton 73. The vehicle body upper subcomponent 75 is assembled by joining the pair of side members 27, 27. At this time, the upper frame 73 includes front metal joints 62 and 62 at the front ends of the roof side rails 16 and 16, upper inner metal joints 51 and 51 at the left and right lower ends of the roll bar 24, upper outer metal joints 52 and 52, and a lower portion. It is bolted to the side members 27, 27 via the metal joints 53, 53 and the rear metal joints 68, 68 at the rear ends of the roof side rails 16, 16 (see FIG. 2).

  Further, as shown in FIG. 8 (B), in the production line, a pair of left and right frames are separated from the lower skeleton 74 by connecting the vehicle body floor 11, the dash panel lower 17, the rear partition wall 18, and the pair of left and right rear wheel house inners 23 and 23. The parts excluding the side members 27, 27 are assembled. Subsequently, as shown in FIG. 8 (C), in the assembly line, the vehicle body upper subcomponent is formed on both side edges in the vehicle width direction of the vehicle body floor 11 except for the pair of left and right side members 27, 27 from the lower skeleton 74. The bottom surfaces of the pair of left and right side members 27, 27 are joined by bonding.

  8D, a dash panel upper 39 is attached to the upper end of the dash panel lower 17 in the assembly line, and a pair of left and right crash rails 40, 40 and a pair of left and right crash rails are mounted on the rear surface of the rear partition wall 18. A rear bumper beam 41 that connects the rear ends of the rails 40, 40 in the vehicle width direction, and a pair of left and right attitude restriction members 42 that connect both ends of the rear bumper beam 41 in the vehicle width direction to the upper ends of the pair of left and right rear pillars 14, 14. , 42 are joined together. Then, a rear cargo compartment floor panel 44, a rear panel 45, and a pair of left and right rear side panels 46, 46 are attached to the rear end subcomponent 43 via a seal member (not shown), so that the rear end subcomponent as shown in FIG. A basic skeleton having a rear luggage room (trunk room) is formed inside 43.

  Next, as shown in FIG. 9 (F), the roof panel 36 is attached to the upper skeleton 73 with the upper skeleton 73 and the lower skeleton 74 coupled with bolts separated, and the pair of left and right front sides are attached to the lower skeleton 74. An engine room subcomponent 79 including the frames 21 and 21, a pair of left and right damper housings 77 and 77, and a front bulkhead 78 is coupled.

  Subsequently, as shown in FIG. 9 (G), after the upper skeleton 73 and the lower skeleton 74 that have been assembled with parts are coupled again, the pair of left and right side outer panels 32, 32 are coupled to the side surfaces of the vehicle body. 9H, a pair of left and right side sill garnishes 33, 33, a pair of left and right roof side rail moldings 34, 34, and a pair of left and right sides are formed so as to cover the side outer panels 32, 32. Install the rear fenders 35 and 35.

  Next, the operation of the embodiment of the present invention having the above configuration will be described.

  In the manufacturing process of the vehicle body, the vehicle body upper subcomponent 75 in which the side members 27 and 27 are bolted to the upper frame 73 and the lower frame 74 excluding the side members 27 and 27 are separately manufactured, and the vehicle upper subcomponent is manufactured. 75 side members 27 and 27 are bonded to both side portions in the vehicle width direction of the vehicle body floor 11 of the lower skeleton 74 excluding the side members 27 and 27 (see FIG. 8C). At this time, the side members 27 and 27 made of CFRP and the vehicle body floor 11 made of CFRP have lower dimensional accuracy of parts than metal members and have a large amount of deformation due to thermal expansion and contraction. Strict dimensional accuracy is not required because of adhesion.

  Thereafter, the front metal joint 62, the upper inner metal joint 51, the upper outer metal joint 52, and the lower metal joint at the front ends of the roof side rails 16 and 16, the lower ends of the center pillars 15 and 15, and the rear ends of the roof side rails 16 and 16. 53 and the rear metal joint 68 are disconnected from each other to separate the upper skeleton 73 and the lower skeleton 74, and the parts such as the roof panel 36 are assembled to the upper skeleton 73, and the parts such as the engine room subcomponent 79 are attached to the lower skeleton 74. Assembling work is performed (see FIG. 9F). By performing this work in a state where the upper skeleton 73 and the lower skeleton 74 are separated, a work space can be secured and workability can be improved.

  Thereafter, when the upper skeleton 73 and the lower skeleton 74 are bolted again at the front metal joint 62, the upper inner metal joint 51, the upper outer metal joint 52, the lower metal joint 53, and the rear metal joint 68, the positional accuracy between the bolt holes is increased. However, when the side members 27 and 27 bolted to the upper skeleton 73 are bonded to the vehicle body floor 11 in the process of FIG. 8C, the bolt holes are automatically connected. Since the positioning accuracy is ensured, the workability when the bolts are coupled again is improved.

  Further, after the side members 27, 27 of the vehicle body upper subcomponent 75 are bonded to both sides in the vehicle width direction of the vehicle body floor 11 of the lower skeleton 74 excluding the side members 27, 27, the vehicle body floor 11 and the side members 27, The rear end sub-component 43 is attached to the rear end sub-component 43, and the rear cargo compartment floor panel 44 and the rear side panels 46, 46 are attached to the rear end sub-component 43 via seal members to constitute the rear cargo compartment (see FIG. 8D). In the subsequent assembly line, the rear fenders 35 and 35 can be attached to the outside of the rear cargo compartment without considering the seal of the rear cargo compartment, so that workability is improved.

  Further, the side outer panel 32 is attached via the seal member 47 so as to surround the front door opening 30 and the rear door opening 31 of the upper skeleton 73 and the lower skeleton 74 which are bolted again (see FIG. 9G). Since the coating outer plates such as the side sill garnish 33, the roof side rail molding 34, the rear fender 35 and the like are attached so as to cover the side outer panel 32 exposed from the outer periphery of the door attached to the front door opening 30 and the rear door opening 31. (Refer to FIG. 9 (H)), it becomes possible to attach the coating outer plate without sealing work on the assembly line, and workability is improved.

  In the state where the upper skeleton 73 is separated from the lower skeleton 74, that is, in the state where the side members 27 and 27 are bonded to the vehicle body floor 11 and the strength of the dash panel lower 17 is increased, the dash panel lower 17 has an engine room subcomponent. 79 (see FIG. 9F), not only can the support rigidity of the engine room subcomponent 79 be increased, but also the productivity can be increased by consolidating the mounting operations on the assembly line.

  In addition, the lower skeleton 74 includes a dash panel lower 17, a rear part on the vehicle body floor 11 provided with pseudoisotropy by laminating a plurality of layers of CFRP sheets in which continuous fibers are oriented in one direction with different fiber orientation directions. Since the partition wall 18, the pair of left and right rear wheel house inners 23 and 23, and the pair of left and right side members 27 and 27 having a U shape in side view are bonded to each other, it is formed into a bathtub shape. The shape can prevent delamination of the CFRP sheet, and the strength and rigidity of the lower skeleton 74 can be increased.

  At this time, the vehicle body floor 11 is a hollow body having an outer skin 25 and an inner skin 26 which are given pseudo-isotropic properties by laminating sheets in which continuous fibers are oriented in one direction in a plurality of layers with different fiber orientation directions. Since the floor tunnel portion 11a is formed by fitting the upper raised portion 25a provided on the outer skin 25 in the notch 26a provided on the inner skin 26 at the center in the vehicle width direction (see FIG. 7), Not only can the material and weight be reduced by the cutout 26a of the skin 26, but even if the outer skin 25 and the inner skin 26 are incompletely bonded, the outer skin 25 does not have a cutout. Intrusion of rainwater can be reliably prevented.

  The embodiments of the present invention have been described above, but various design changes can be made without departing from the scope of the present invention.

  For example, in the embodiment, the metal joint that connects the center pillar 15 to the side sill 12 is divided into three parts, that is, an upper inner metal joint 51, an upper outer metal joint 52, and a lower metal joint 53. The structure is arbitrary.

11 Car body floor 11a Floor tunnel 12 Side sill 17 Dash panel lower (front wall)
18 Rear bulkhead (rear wall)
23 Rear wheel house inner 25 Outer skin 25a Upper raised part 26 Inner skin 26a Notch 27 Side member 30 Front door opening (door opening)
31 Rear door opening (door opening)
32 Side outer panel 33 Side sill garnish (painted outer plate)
34 Roof side rail molding (painted skin)
35 Rear fender (painted skin)
43 Rear end subcomponent 44 Rear cargo compartment floor panel 45 Rear panel 48 Seal member 73 Upper frame 74 Lower frame 75 Car body upper subcomponent 79 Engine room subcomponent

Claims (6)

A lower skeleton (74) having a side member (27) including a side sill (12) and a vehicle body floor (11) and formed in a bathtub shape with CFRP, and the side member ( 27) a vehicle body manufacturing method comprising an upper skeleton (73) coupled to
A first step of bolting the upper skeleton (73) and the side member (27) in the production line to form a vehicle body upper subcomponent (75); and the vehicle body upper subcomponent in the production line A second step of bonding the side member (27) of (75) to the vehicle body floor (11), and a third step of separating the upper skeleton (73) by removing the bolt connection in an assembly line; A fourth step of assembling the parts into the lower skeleton (74) including the separated upper skeleton (73) and the side member (27) in the assembly line, and the parts in the assembly line. A method of manufacturing an automobile body comprising a fifth step of bolting again the upper skeleton (73) that has been assembled and the lower skeleton (74) including the side member (27).   The lower skeleton (74) is formed on the vehicle body floor (11) provided with pseudo-isotropic property by laminating CFRP sheets in which continuous fibers are oriented in one direction in a plurality of layers with different fiber orientation directions. A wall (17), a rear wall (18), a pair of left and right rear wheel house inners (23), and a pair of left and right side members (27) forming a U shape in side view are bonded to form a bathtub shape. The method of manufacturing an automobile body according to claim 1.   The vehicle body floor (11) includes an outer skin (25) and an inner skin (26) provided with pseudo-isotropic properties by laminating sheets in which continuous fibers are oriented in one direction in different directions of fiber orientation. ), And the upper ridge (25a) provided on the outer skin (25) is fitted to the notch (26a) provided on the inner skin (26) at the center in the vehicle width direction. The method for manufacturing an automobile body according to claim 2, wherein the portion (11a) is formed.   Between the second step and the third step, a rear end subcomponent (43) is attached to the vehicle body floor (11) and the side member (27), and a rear cargo compartment floor panel is attached to the rear end subcomponent (43). The method for manufacturing an automobile body according to any one of claims 1 to 3, wherein the rear cargo compartment is configured by attaching the rear panel (44) and the rear panel (45) via a seal member.   After the fifth step, the side outer panel (32) is attached via a seal member (48) so as to surround the door openings (30, 31) of the lower skeleton (74) and the upper skeleton (73). The coating outer plate (33, 34, 35) is attached so as to cover the side outer panel (32) exposed from the outer periphery of the door attached to the door opening (30, 31). The method for manufacturing an automobile body according to any one of claims 1 to 4.   The method for manufacturing an automobile body according to claim 2 or 3, wherein an engine room subcomponent (79) is attached to the front wall (17) between the third step and the fourth step. .

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