JP2016065972A - Roll for fixing device, fixing device, and image forming apparatus - Google Patents

Roll for fixing device, fixing device, and image forming apparatus

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Publication number
JP2016065972A
JP2016065972A JP2014194442A JP2014194442A JP2016065972A JP 2016065972 A JP2016065972 A JP 2016065972A JP 2014194442 A JP2014194442 A JP 2014194442A JP 2014194442 A JP2014194442 A JP 2014194442A JP 2016065972 A JP2016065972 A JP 2016065972A
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roll
fixing device
elastic layer
layer
cross
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JP2014194442A
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JP6390306B2 (en
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尚志 村瀬
Hisashi Murase
尚志 村瀬
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Fujifilm Business Innovation Corp
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Fuji Xerox Co Ltd
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Abstract

PROBLEM TO BE SOLVED: To provide a roll for a fixing device that reduces a difference in thermal expansion between the center and ends in the axial direction of an elastic layer in the roll for a fixing device.SOLUTION: There is provided a roll for a fixing device 10 that includes a cylindrical base material 12, at least one elastic layer 14 provided on the peripheral surface of the base material 2, and a plurality of continuous holes 16 provided in the longitudinal direction of the elastic layer 14, where the cross section area of the continuous holes 16 increases from the center toward the ends in the axial direction of the elastic layer 14.SELECTED DRAWING: Figure 2

Description

本発明は、定着装置用ロール、定着装置および画像形成装置に関する。   The present invention relates to a roll for a fixing device, a fixing device, and an image forming apparatus.

電子写真方式を用いた複写機、プリンタ等の画像形成装置では、記録紙等の記録媒体に形成された未定着トナー像を定着装置によって定着して画像形成を行っている。このような画像形成装置に用いられる定着装置としては、加熱ロールおよび加圧ロールを備えるロール・ロール方式、加熱ロールおよび加圧ベルトを備えるロール・ベルト方式、加熱ベルトおよび加圧ロールを備えるベルト・ロール方式等がある。   In an image forming apparatus such as a copying machine or a printer using an electrophotographic system, an unfixed toner image formed on a recording medium such as recording paper is fixed by a fixing device to form an image. As a fixing device used in such an image forming apparatus, a roll / roll system including a heating roll and a pressure roll, a roll / belt system including a heating roll and a pressure belt, a belt including a heating belt and a pressure roll, There are roll methods.

例えば、特許文献1には、芯金の周面にスポンジ層を介して表面被覆層を形成してなる定着器用ロールにおいて、前記スポンジ層に、芯金の長手方向に平行でかつ芯金の周方向に多数の貫通孔、あるいは螺旋状の貫通穴を設けた定着器用ロールが記載されている。   For example, in Patent Document 1, in a roll for a fixing device in which a surface coating layer is formed on a peripheral surface of a core metal via a sponge layer, the sponge layer is parallel to the longitudinal direction of the core metal and the periphery of the core metal. A fixing device roll having a large number of through holes or spiral through holes in the direction is described.

特開平2−282283号公報JP-A-2-282283

本発明の目的は、定着装置用ロールにおける弾性層の軸方向の中央部と端部の熱膨張差が低減される定着装置用ロールを提供することにある。   An object of the present invention is to provide a fixing device roll in which a difference in thermal expansion between an axial center portion and an end portion of an elastic layer in the fixing device roll is reduced.

請求項1に係る発明は、円筒状の基材と、前記基材の周面に設けられた少なくとも1層の弾性層と、前記弾性層の長手方向に設けられた複数の連続孔と、を有し、前記連続孔の断面積が、前記弾性層の軸方向の中央部から端部に向けて増加している、定着装置用ロールである。   The invention according to claim 1 includes a cylindrical base material, at least one elastic layer provided on a peripheral surface of the base material, and a plurality of continuous holes provided in a longitudinal direction of the elastic layer. And a roll for a fixing device in which a cross-sectional area of the continuous hole increases from an axial center to an end of the elastic layer.

請求項2に係る発明は、前記連続孔の軸方向の断面形状が、前記弾性層の径方向の外面側から内面側に向かって小さくなっている、請求項1に記載の定着装置用ロールである。   The invention according to claim 2 is the fixing device roll according to claim 1, wherein the cross-sectional shape of the continuous hole in the axial direction is reduced from the radial outer surface side to the inner surface side of the elastic layer. is there.

請求項3に係る発明は、請求項1または請求項2に記載の定着装置用ロールを備える定着装置である。   According to a third aspect of the present invention, there is provided a fixing device comprising the fixing device roll according to the first or second aspect.

請求項4に係る発明は、請求項3に記載の定着装置を備える画像形成装置である。   According to a fourth aspect of the present invention, there is provided an image forming apparatus comprising the fixing device according to the third aspect.

請求項1に係る発明によれば、弾性層における前記連続孔の断面積が弾性層の軸方向の中央部から端部に向けて増加していない場合に比べて、弾性層の中央部と端部の熱膨張差が低減される定着装置用ロールが提供される。   According to the first aspect of the present invention, compared to the case where the cross-sectional area of the continuous hole in the elastic layer does not increase from the central portion in the axial direction of the elastic layer toward the end portion, the central portion and the end portion of the elastic layer There is provided a roll for a fixing device in which the difference in thermal expansion of the part is reduced.

請求項2に係る発明によれば、前記連続孔の軸方向の断面形状が、弾性層の径方向の外面側から内面側に向かって小さくなっていない場合に比べて、弾性層の中央部と端部の熱膨張差が低減され、弾性層の耐久性が向上する。   According to the invention which concerns on Claim 2, compared with the case where the cross-sectional shape of the axial direction of the said continuous hole is not small toward the inner surface side from the outer surface side of the radial direction of an elastic layer, the center part of an elastic layer and The difference in thermal expansion at the end is reduced, and the durability of the elastic layer is improved.

請求項3に係る発明によれば、定着装置用ロールの弾性層における前記連続孔の断面積が弾性層の軸方向の中央部から端部に向けて増加していない場合に比べて、弾性層の中央部と端部の熱膨張差が低減される定着装置用ロールを備える定着装置が提供される。   According to the invention of claim 3, the elastic layer has an elastic layer as compared with the case where the cross-sectional area of the continuous hole in the elastic layer of the fixing device roll does not increase from the central portion to the end in the axial direction of the elastic layer. There is provided a fixing device including a fixing device roll in which a difference in thermal expansion between a central portion and an end portion of the fixing device is reduced.

請求項4に係る発明によれば、定着装置用ロールの弾性層における前記連続孔の断面積が弾性層の軸方向の中央部から端部に向けて増加していない場合に比べて、弾性層の中央部と端部の熱膨張差が低減される定着装置用ロールを備える画像形成装置が提供される。   According to the fourth aspect of the present invention, the elastic layer has an elastic layer as compared with the case where the cross-sectional area of the continuous hole in the elastic layer of the fixing device roll does not increase from the axial center to the end of the elastic layer. There is provided an image forming apparatus including a fixing device roll in which a difference in thermal expansion between a central portion and an end portion of the fixing device is reduced.

本発明の実施形態に係る定着装置用ロールの一例を示す軸に垂直方向の概略断面図である。FIG. 3 is a schematic cross-sectional view perpendicular to the axis showing an example of a fixing device roll according to an exemplary embodiment of the present invention. 本発明の実施形態に係る定着装置用ロールの一例を示す軸方向の概略断面図である。FIG. 2 is a schematic cross-sectional view in the axial direction showing an example of a fixing device roll according to an embodiment of the present invention. 本発明の実施形態に係る定着装置用ロールの他の例を示す軸方向の概略断面図である。FIG. 6 is a schematic cross-sectional view in the axial direction showing another example of a fixing device roll according to an embodiment of the present invention. 本発明の実施形態に係る定着装置用ロールの他の例を示す軸に垂直方向の概略断面図である。FIG. 6 is a schematic cross-sectional view perpendicular to an axis showing another example of a fixing device roll according to an embodiment of the present invention. 本発明の実施形態に係る定着装置の一例を示す概略断面図である。1 is a schematic cross-sectional view illustrating an example of a fixing device according to an embodiment of the present invention. 本発明の実施形態に係る画像形成装置の一例を示す概略構成図である。1 is a schematic configuration diagram illustrating an example of an image forming apparatus according to an embodiment of the present invention. 実施例で用いた金型およびキャップの概略図である。It is the schematic of the metal mold | die and cap used in the Example. 実施例においてキャップを装着した金型の概略図である。It is the schematic of the metal mold | die equipped with the cap in the Example. 比較例で用いた定着装置用ロールを示す軸方向の概略断面図である。It is a schematic sectional drawing of the axial direction which shows the roll for fixing devices used by the comparative example. 実施例1および比較例1における連続通紙枚数と、弾性層の通紙部と非通紙部との熱膨張段差とを示す図である。It is a figure which shows the number of continuous paper passing in Example 1 and Comparative Example 1, and the thermal expansion step between the paper passing portion and the non-paper passing portion of the elastic layer. 実施例および比較例における弾性層の軸方向の熱膨張段差を示す図である。It is a figure which shows the thermal expansion level | step difference of the axial direction of the elastic layer in an Example and a comparative example.

本発明の実施の形態について以下説明する。本実施形態は本発明を実施する一例であって、本発明は本実施形態に限定されるものではない。   Embodiments of the present invention will be described below. This embodiment is an example for carrying out the present invention, and the present invention is not limited to this embodiment.

<定着装置用ロール>
図1は、本発明の実施形態に係る定着装置用ロールの一例を示す、軸に垂直方向の概略断面図であり、図2は、本発明の実施形態に係る定着装置用ロールの一例を示す、軸方向の概略断面図である。
<Fixing device roll>
FIG. 1 is a schematic cross-sectional view perpendicular to the axis showing an example of a fixing device roll according to an embodiment of the present invention, and FIG. 2 shows an example of a fixing device roll according to an embodiment of the present invention. It is a schematic sectional drawing of an axial direction.

図1,2に示すように、定着装置用ロール10は、円筒状の基材12と、基材12の外周面上に設けられた弾性層14と、弾性層14の長手方向に設けられた複数の連続孔16と、を有し、連続孔16の断面積が、弾性層14の軸方向の中央部から端部に向けて増加している。なお、定着装置用ロール10の構成としては、図1,2の層構成に限定されるものではなく、弾性層14の外周面上に離型層が設けられていてもよく、各層間にプライマー層(接着層)が設けられていてもよい。   As shown in FIGS. 1 and 2, the fixing device roll 10 is provided in the longitudinal direction of the cylindrical base material 12, the elastic layer 14 provided on the outer peripheral surface of the base material 12, and the elastic layer 14. A plurality of continuous holes 16, and the cross-sectional area of the continuous holes 16 increases from the axial center to the end of the elastic layer 14. The configuration of the fixing device roll 10 is not limited to the layer configuration shown in FIGS. 1 and 2, and a release layer may be provided on the outer peripheral surface of the elastic layer 14. A layer (adhesive layer) may be provided.

画像形成装置における加熱ロールおよび加圧ロールを備えるロール・ロール方式、加圧ロールおよび加熱ベルトを備えるベルト・ロール方式等の定着装置において、例えば連続通紙の際に、非通紙部となる加圧ロールの軸方向の端部の温度が上昇し、通紙部となる加圧ロールの軸方向の中央部に対して非通紙部の熱膨張量が大きくなり、加圧ロールが常温のときに比べて、加圧ロールの軸方向の端部と中央部のロール径の差が大きくなることがある。これにより、用紙幅方向に筋状の用紙変形が発生したり、加圧ロールの軸方向の端部の面圧が上昇して、加圧ロールの耐久性を低下させる等の不具合が発生することがある。本発明者らは、定着装置用ロールの弾性層の長手方向に複数の連続孔を設け、その断面積を軸方向で変化させた形状にすること、具体的には前記連続孔の断面積を、弾性層の軸方向の中央部から端部に向けて増加させることにより、連続通紙等の際の端部と中央部のロール径の熱膨張差が低減されることを見出した。これは、弾性層における連続孔の断面積が弾性層の軸方向の中央部から端部に向けて増加していない場合に比べて、端部側の弾性層内の熱が放出され易くなり、また、熱膨張する体積が減少するためと考えられる。   In a fixing device such as a roll / roll system having a heating roll and a pressure roll in an image forming apparatus, and a belt / roll system having a pressure roll and a heating belt, for example, an additional sheet that becomes a non-sheet passing portion during continuous sheet passing. When the temperature at the end of the pressure roll in the axial direction rises, the amount of thermal expansion of the non-sheet-passing part is larger than the center part in the axial direction of the pressure roll that becomes the paper passing part, and the pressure roll is at room temperature As compared with the above, the difference in the roll diameter between the axial end portion and the central portion of the pressure roll may be increased. This may cause problems such as streaking of the sheet in the width direction of the sheet or a reduction in durability of the pressure roll due to an increase in the surface pressure at the axial end of the pressure roll. There is. The inventors of the present invention provide a plurality of continuous holes in the longitudinal direction of the elastic layer of the fixing device roll, and change the cross-sectional area in the axial direction. Specifically, the cross-sectional area of the continuous holes is changed. It was found that the difference in thermal expansion of the roll diameter between the end portion and the center portion during continuous paper passing or the like is reduced by increasing the elastic layer from the center portion toward the end portion in the axial direction. This makes it easier for the heat in the elastic layer on the end side to be released, compared to the case where the cross-sectional area of the continuous hole in the elastic layer does not increase from the axial center to the end of the elastic layer, Moreover, it is considered that the volume that thermally expands decreases.

連続孔16は、図1,2に示すように、弾性層14の端部から中央部に向かって連続的に設けられた空孔である。連続孔16の断面形状としては、空孔の断面積が弾性層の軸方向の中央部から端部に向けて増加していればよく、断面形状に特に制限はない。連続孔16の断面形状は、例えば図1に示すように円形状であるが、これに限定されず、三角形状、四角形状等の多角形状、楕円形状、扇形状等であってもよい。また、複数の連続孔16について、全て同じ断面形状であってもよいし、異なっていてもよい。一つの連続孔16について、軸方向で断面形状が変わってもよい。   As shown in FIGS. 1 and 2, the continuous hole 16 is a hole provided continuously from the end of the elastic layer 14 toward the center. The cross-sectional shape of the continuous hole 16 is not particularly limited as long as the cross-sectional area of the pores increases from the axial center to the end of the elastic layer. The cross-sectional shape of the continuous hole 16 is, for example, a circular shape as shown in FIG. 1, but is not limited thereto, and may be a polygonal shape such as a triangular shape or a quadrangular shape, an elliptical shape, a fan shape, or the like. Moreover, about the some continuous hole 16, all may have the same cross-sectional shape, and may differ. The cross-sectional shape of one continuous hole 16 may change in the axial direction.

連続孔16の端部の最大部の断面積と中央部の最小部の断面積との比率は、弾性層14の軸方向の中央部から端部に向けて増加していればよく、特に制限はない。連続孔16の端部の断面積と中央部の断面積との比率(端部の断面積/中央部の断面積)は、例えば、1以上100以下の範囲である。   The ratio of the cross-sectional area of the maximum portion of the end portion of the continuous hole 16 to the cross-sectional area of the minimum portion of the central portion only needs to increase from the central portion in the axial direction of the elastic layer 14 toward the end portion, and is particularly limited. There is no. The ratio of the cross-sectional area of the end portion of the continuous hole 16 to the cross-sectional area of the central portion (the cross-sectional area of the end portion / the cross-sectional area of the central portion) is, for example, in the range of 1 to 100.

弾性層14の端部における1つ当たりの連続孔16の断面積の最大部の大きさは特に制限はないが、例えば、弾性層14の軸方向の断面積の1/1000以上1/100以下の範囲程度である。1つ当たりの連続孔16の断面積の最大部の大きさが弾性層14の軸方向の断面積の1/1000未満であると、熱放出の効果が得られにくくなり、1/100を超えると、連続孔16の影響により弾性層14の機能が損なわれ、加熱ロール等との間のニップ幅の確保が困難となる場合がある。   The size of the maximum cross-sectional area of each continuous hole 16 at the end of the elastic layer 14 is not particularly limited. For example, the cross-sectional area in the axial direction of the elastic layer 14 is 1/1000 or more and 1/100 or less. It is about the range. When the size of the maximum cross-sectional area of each continuous hole 16 is less than 1/1000 of the cross-sectional area in the axial direction of the elastic layer 14, it becomes difficult to obtain the effect of heat release, and exceeds 1/100. And the function of the elastic layer 14 is impaired by the influence of the continuous holes 16, and it may be difficult to ensure the nip width between the heating roll and the like.

連続孔16は、図2に示すように弾性層の一端部から他端部にかけて貫通していなくてもよいし、図3に示すように弾性層の一端部から他端部にかけて貫通していてもよい。   The continuous hole 16 does not need to penetrate from one end of the elastic layer to the other end as shown in FIG. 2, or penetrates from one end to the other end of the elastic layer as shown in FIG. Also good.

連続孔16の弾性層の軸方向の長さは、例えば、想定される最小の記録媒体を用いる場合に非通紙部となる部分に少なくとも連続孔16が存在するように設定すればよい。   The length in the axial direction of the elastic layer of the continuous hole 16 may be set so that, for example, at least the continuous hole 16 exists in a portion that becomes a non-sheet passing portion when using the assumed minimum recording medium.

連続孔16の数および弾性層14における設置位置は、弾性層14にできるだけ均一に熱放出の効果が得られるように、複数の連続孔16を、弾性層14の外面とは予め定めた間隔を置いて、基材12の軸方向に沿って等角度間隔になるように設けることが好ましい。   The number of the continuous holes 16 and the installation position in the elastic layer 14 are set so that the plurality of continuous holes 16 are spaced apart from the outer surface of the elastic layer 14 in advance so that the elastic layer 14 can obtain a heat releasing effect as uniformly as possible. It is preferable to provide it at equal angular intervals along the axial direction of the substrate 12.

図4に示すように、連続孔16の軸方向の断面形状を三角形状等として、弾性層14の径方向の外面側から内面側に向かって小さくなるようにしてもよい。連続孔16の軸方向の断面形状が弾性層14の径方向の外面側から内面側に向かって小さくなっていない場合に比較して、内面側(基材12側)においてかかる応力に対する耐性が強くなり、弾性層の耐久性が向上すると考えられる。また、連続孔16の軸方向の断面形状が弾性層14の径方向の外面側から内面側に向かって小さくなっていることにより、弾性層14の外面側における熱放出の効果が得られやすくなり、弾性層の中央部と端部の熱膨張差がより低減されると考えられる。   As shown in FIG. 4, the cross-sectional shape in the axial direction of the continuous hole 16 may be a triangle or the like, and may be made smaller from the radially outer surface side to the inner surface side of the elastic layer 14. Compared to the case where the axial sectional shape of the continuous hole 16 is not reduced from the radial outer surface side to the inner surface side of the elastic layer 14, the resistance to stress applied on the inner surface side (base material 12 side) is stronger. It is considered that the durability of the elastic layer is improved. In addition, since the cross-sectional shape in the axial direction of the continuous hole 16 is reduced from the radially outer surface side to the inner surface side of the elastic layer 14, the effect of heat release on the outer surface side of the elastic layer 14 is easily obtained. It is considered that the difference in thermal expansion between the central portion and the end portion of the elastic layer is further reduced.

以上のような構成により、弾性層の加工性と、弾性層の機能を保ち、弾性層の中央部と端部の熱膨張差が低減される定着装置用ロールが提供される。   With the configuration as described above, a fixing device roll is provided in which the workability of the elastic layer and the function of the elastic layer are maintained, and the difference in thermal expansion between the central portion and the end portion of the elastic layer is reduced.

基材12としては、例えば、アルミニウム、SUS(ステンレス鋼)、SUM(硫黄および硫黄複合快削鋼鋼材)、鉄等で構成された円筒体、円柱体等が挙げられる。基材12の外径および肉厚は、例えば、通常、外径15mm以上100mm以下であり、例えば、アルミニウム製の場合は、厚さ5mm以上、SUS、SUMまたは鉄製の場合は、厚さ3mm以上である。   Examples of the base material 12 include aluminum, SUS (stainless steel), SUM (sulfur and sulfur composite free-cutting steel material), and a cylindrical body and columnar body made of iron or the like. The outer diameter and wall thickness of the base material 12 are, for example, usually 15 mm to 100 mm in outer diameter. For example, the thickness is 5 mm or more in the case of aluminum, and 3 mm or more in the case of SUS, SUM or iron. It is.

弾性層14の材料としては、例えば、硬度が10°以上80°以下(JIS−A)程度のシリコーンゴム、フッ素ゴム等が挙げられる。弾性層14は、発泡構造を有する発泡体であってもよい。   Examples of the material of the elastic layer 14 include silicone rubber and fluorine rubber having a hardness of about 10 ° to 80 ° (JIS-A). The elastic layer 14 may be a foam having a foam structure.

弾性層14には、中空状ガラス粒子(ガラスバルーン)等の中空状粒子を含有させてもよい。ガラスバルーンは内部が空洞であるため熱膨張しにくく、ガラスバルーンを含有させることにより、弾性層14が熱膨張しにくくなる。   The elastic layer 14 may contain hollow particles such as hollow glass particles (glass balloons). Since the glass balloon has a hollow inside, the glass balloon is difficult to thermally expand. By containing the glass balloon, the elastic layer 14 is hardly thermally expanded.

ガラスバルーン等の中空状粒子のメジアン径は、例えば、1μm以上500μm以下の範囲である。   The median diameter of hollow particles such as glass balloons is, for example, in the range of 1 μm to 500 μm.

ガラスバルーン等の中空状粒子の含有量は、例えば、弾性層14に対して5vol%以上60vol%以下の範囲である。   The content of hollow particles such as glass balloons is, for example, in the range of 5 vol% or more and 60 vol% or less with respect to the elastic layer 14.

弾性層14の厚みは、例えば、2mm以上10mm以下であり、好ましくは3mm以上10mm以下である。   The thickness of the elastic layer 14 is, for example, 2 mm or more and 10 mm or less, preferably 3 mm or more and 10 mm or less.

必要に応じて設けてもよい離型層の材料としては、例えば、フッ素樹脂等が挙げられる。フッ素樹脂としては、例えば、テトラフルオロエチレン−パーフルオロアルキルビニルエーテル共重合体(PFA)、ポリテトラフルオロエチレン(PTFE)、テトラフルオロエチレン−ヘキサフルオロプロピレン共重合体(FEP)等が挙げられる。また、離型層の材料としては、これらフッ素樹脂の複合材料、また、これらの樹脂に充填材(例えばカーボン、アルミナ、硫酸バリウム等)を配合したものも挙げられる。   Examples of the material of the release layer that may be provided as necessary include a fluororesin. Examples of the fluororesin include tetrafluoroethylene-perfluoroalkyl vinyl ether copolymer (PFA), polytetrafluoroethylene (PTFE), tetrafluoroethylene-hexafluoropropylene copolymer (FEP), and the like. Examples of the release layer material include composite materials of these fluororesins, and those obtained by blending these resins with fillers (for example, carbon, alumina, barium sulfate, etc.).

離型層の厚みは、例えば、10μm以上500μm以下であり、好ましくは20μm以上200μm以下である。離型層として、例えば、この厚さのPFAチューブ等のフッ素樹脂チューブを被覆してもよい。   The thickness of the release layer is, for example, 10 μm or more and 500 μm or less, preferably 20 μm or more and 200 μm or less. As the release layer, for example, a fluororesin tube such as a PFA tube having this thickness may be coated.

必要に応じて設けてもよいプライマー層(接着層)の材料としては、例えば、東レ・ダウコーニング社製、プライマーDY39−051A/B等が挙げられる。   Examples of a material for the primer layer (adhesive layer) that may be provided as necessary include Toray Dow Corning, Primer DY39-051A / B, and the like.

<定着装置>
図5は、本実施形態に係る定着装置を示す概略構成図である。本実施形態に係る定着装置20は、例えば、図5に示すように、熱源32(例えばハロゲンヒータ等)を内部に有する加熱ロール22(第1回転体)と、加熱ロール22の外周面に接離して配置される加圧ロール30として上記定着装置用ロール10(第2回転体)と、を備える。加圧ロール30はその軸方向を加熱ロール22の軸方向と沿うように加熱ロール22に接触して配置されている。ここで、加熱ロール22は、回転駆動するロールであり、加圧ロール30が加熱ロール22と互いの外周面が接触して配置されることで、加圧ロール30は加熱ロール22の回転に伴って回転する。
<Fixing device>
FIG. 5 is a schematic configuration diagram illustrating the fixing device according to the present embodiment. As shown in FIG. 5, for example, the fixing device 20 according to the present embodiment is in contact with a heating roll 22 (first rotating body) having a heat source 32 (for example, a halogen heater) and an outer peripheral surface of the heating roll 22. The fixing roll 10 (second rotating body) is provided as the pressure roll 30 disposed separately. The pressure roll 30 is disposed in contact with the heating roll 22 so that its axial direction is along the axial direction of the heating roll 22. Here, the heating roll 22 is a roll that is driven to rotate, and the pressure roll 30 is disposed in contact with the outer peripheral surface of the heating roll 22, so that the pressure roll 30 is accompanied by the rotation of the heating roll 22. Rotate.

加熱ロール22は、周知の構成であればよく、例えば、円筒状の基材24(例えば、SUS基材や、アルミニウムまたはその合金基材等)と、基材24の外周面に設けた弾性層26(例えば、シリコーンゴム層やフッ素ゴム層等)と、弾性層26上に設けられた離型層28と、で構成されている。   The heating roll 22 may have a known configuration, for example, a cylindrical base 24 (for example, a SUS base, aluminum or an alloy base thereof), and an elastic layer provided on the outer peripheral surface of the base 24. 26 (for example, a silicone rubber layer or a fluorine rubber layer) and a release layer 28 provided on the elastic layer 26.

本実施形態に係る定着装置20では、加熱ロール22と加圧ロール30とを接触して配置させ、加熱ロール22を回転駆動させる。そして、未定着のトナー像を形成された記録媒体を、双方のロールの間に狭持させ搬送させる。このとき、加熱ロール22から伝達される熱でトナー像を溶融させると共に、双方のロールの間の圧力によりトナー像を記録媒体の表面に圧着させ、トナー像を定着する。   In the fixing device 20 according to the present embodiment, the heating roll 22 and the pressure roll 30 are arranged in contact with each other, and the heating roll 22 is rotationally driven. Then, the recording medium on which the unfixed toner image is formed is nipped between both rolls and conveyed. At this time, the toner image is melted by the heat transmitted from the heating roll 22, and the toner image is pressed against the surface of the recording medium by the pressure between the two rolls to fix the toner image.

また、本実施形態に係る定着装置20では、第1回転体として加熱ロール22、第2回転体として加圧ロール30を採用し、加圧ロール30として上記本実施形態に係る定着装置用ロール10を適用したいわゆるロール・ロール方式の定着装置について説明したが、これに限られず、回転駆動する第1回転体として加熱ベルト、第2回転体として加圧ロールを採用し、加圧ロールとして上記本実施形態に係る定着装置用ロール10を適用した、いわゆるベルト・ロール方式の定着装置であってもよい。   Further, in the fixing device 20 according to the present embodiment, the heating roll 22 is employed as the first rotating body, the pressure roll 30 is employed as the second rotating body, and the fixing apparatus roll 10 according to the present embodiment is employed as the pressure roll 30. However, the present invention is not limited to this, but a heating belt is used as the first rotating body to be rotated, a pressure roll is used as the second rotating body, and the above-mentioned book is used as the pressure roll. A fixing device of a so-called belt-roll system to which the fixing device roll 10 according to the embodiment is applied may be used.

<画像形成装置>
本実施形態に係る画像形成装置は、前記本実施形態に係る定着装置用ロール10を備えるものであればよく、特に制限はない。画像形成装置は、例えば、像保持体と、像保持体の表面を帯電させる帯電手段と、像保持体の表面に静電潜像を形成する潜像形成手段と、像保持体の表面に形成された静電潜像を現像剤を用いて現像してトナー像を形成する現像手段と、現像されたトナー像を記録媒体に転写する転写手段と、記録媒体に転写されたトナー像を定着するための定着手段とを備え、定着手段は上記本実施形態に係る定着装置用ロール10を有する。本実施形態の画像形成装置は、必要に応じて、転写後の像保持体の表面に残留した残留トナー等を除去して清掃する像保持体清掃手段を備えていてもよい。
<Image forming apparatus>
The image forming apparatus according to the present embodiment is not particularly limited as long as it includes the fixing device roll 10 according to the present embodiment. The image forming apparatus includes, for example, an image carrier, a charging unit that charges the surface of the image carrier, a latent image forming unit that forms an electrostatic latent image on the surface of the image carrier, and a surface formed on the surface of the image carrier. Developing means for developing the electrostatic latent image using a developer to form a toner image, transfer means for transferring the developed toner image to a recording medium, and fixing the toner image transferred to the recording medium And a fixing unit having the fixing device roll 10 according to the present embodiment. The image forming apparatus according to the present exemplary embodiment may include an image carrier cleaning unit that removes residual toner and the like remaining on the surface of the image carrier after the transfer and cleans it as necessary.

本実施形態に係る画像形成装置の一例の概略構成を図6に示し、その構成について説明する。画像形成装置1は、静電潜像が形成される像保持体としての感光体54と、感光体54の表面を帯電する帯電手段としての帯電装置50と、レーザ光あるいは原稿の反射光などにより感光体54の表面に静電潜像を形成する潜像形成手段としての露光装置52と、感光体54の表面に形成された静電潜像にトナーを付着させてトナー像を形成する現像手段としての現像装置56と、感光体54表面のトナー像を記録媒体である記録用紙62に転写処理する転写手段としての転写ロール58と、感光体54の表面に接触して、転写後に感光体54の表面に残留した残留トナーなどを除去して清掃する像保持体清掃手段としてのクリーニングブレード60と、記録媒体に転写されたトナー像を定着するための定着手段としての加熱ロール22と上記定着装置用ロール10である加圧ロール30を有する定着装置20とを備える。画像形成装置1において、感光体54の周囲に、帯電装置50、露光装置52、現像装置56、転写ロール58、クリーニングブレード60がこの順序で配置されている。なお、図6では、他の電子写真プロセスにおいて通常必要な機能ユニットは、その記載を省略してある。   A schematic configuration of an example of the image forming apparatus according to the present embodiment is shown in FIG. 6 and the configuration will be described. The image forming apparatus 1 includes a photosensitive member 54 as an image carrier on which an electrostatic latent image is formed, a charging device 50 as a charging unit that charges the surface of the photosensitive member 54, and laser light or reflected light of a document. An exposure device 52 as a latent image forming unit that forms an electrostatic latent image on the surface of the photoreceptor 54, and a developing unit that forms a toner image by attaching toner to the electrostatic latent image formed on the surface of the photoreceptor 54. A developing device 56, a transfer roll 58 as a transfer means for transferring a toner image on the surface of the photoconductor 54 to a recording sheet 62 as a recording medium, and the surface of the photoconductor 54, and after the transfer, the photoconductor 54 A cleaning blade 60 as an image carrier cleaning means for removing residual toner and the like remaining on the surface of the recording medium, and a heating roll 22 as a fixing means for fixing the toner image transferred to the recording medium. And a fixing device 20 having a pressure roll 30 is a fixing device for a roll 10. In the image forming apparatus 1, a charging device 50, an exposure device 52, a developing device 56, a transfer roll 58, and a cleaning blade 60 are arranged in this order around the photoreceptor 54. In FIG. 6, the description of functional units normally required in other electrophotographic processes is omitted.

本実施形態に係る画像形成装置1の動作について説明する。   An operation of the image forming apparatus 1 according to the present embodiment will be described.

まず、帯電装置50により感光体54の表面が帯電される(帯電工程)。次に、露光装置52により感光体54の表面に光が当てられ、光の当てられた部分の帯電電荷が除去され、画像情報に応じて静電潜像(静電荷像)が形成される(潜像形成工程)。その後、静電潜像が現像装置56により現像され、感光体54の表面にトナー像が形成される(現像工程)。例えば、感光体54として有機感光体を用い、露光装置52としてレーザビーム光を用いたデジタル式電子写真複写機の場合、感光体54の表面は、帯電装置50により負電荷を付与され、レーザビーム光によりドット状にデジタル潜像が形成され、レーザビーム光の当たった部分に現像装置56でトナーを付与され可視像化される。この場合、現像装置56にはマイナスのバイアスが印加されている。次に転写ロール58で、記録媒体である記録用紙62がこのトナー像に重ねられ、記録用紙62の裏側からトナーとは逆極性の電荷が記録用紙62に与えられ、静電気力によりトナー像が記録用紙62に転写される(転写工程)。転写されたトナー像は、定着手段としての加熱ロール22と加圧ロール30を有する定着装置20において熱および圧力が加えられ、記録用紙62に融着されて定着される(定着工程)。一方、転写されずに感光体54の表面に残存したトナー等の残留物はクリーニングブレード60により除去される(像保持体清掃工程)。この帯電工程から像保持体清掃工程に至る一連のプロセスで一回のサイクルが終了する。なお、図6において、転写ロール58で記録用紙62に直接トナー像が転写されているが、中間転写ベルト等の中間転写体を介して転写されてもよい。   First, the surface of the photoreceptor 54 is charged by the charging device 50 (charging process). Next, light is applied to the surface of the photoconductor 54 by the exposure device 52, and the charged charges in the irradiated portion are removed, and an electrostatic latent image (electrostatic charge image) is formed according to the image information ( Latent image forming step). Thereafter, the electrostatic latent image is developed by the developing device 56, and a toner image is formed on the surface of the photoreceptor 54 (developing process). For example, in the case of a digital electrophotographic copying machine using an organic photoconductor as the photoconductor 54 and using a laser beam as the exposure device 52, the surface of the photoconductor 54 is given a negative charge by the charging device 50, and the laser beam A digital latent image is formed in the form of dots by light, and toner is applied to a portion irradiated with the laser beam by the developing device 56 to make a visible image. In this case, a negative bias is applied to the developing device 56. Next, the recording paper 62 as a recording medium is superimposed on the toner image by the transfer roll 58, and the charge opposite to the toner is given to the recording paper 62 from the back side of the recording paper 62, and the toner image is recorded by electrostatic force. Transferred onto the paper 62 (transfer process). The transferred toner image is subjected to heat and pressure in a fixing device 20 having a heating roll 22 and a pressure roll 30 as fixing means, and is fused and fixed to the recording paper 62 (fixing step). On the other hand, toner and other residues that remain on the surface of the photoreceptor 54 without being transferred are removed by the cleaning blade 60 (image carrier cleaning step). One cycle is completed in a series of processes from the charging step to the image carrier cleaning step. In FIG. 6, the toner image is directly transferred to the recording paper 62 by the transfer roll 58, but may be transferred via an intermediate transfer member such as an intermediate transfer belt.

帯電手段である帯電装置50としては、例えば、図6に示すようなコロトロンなどの帯電器が用いられるが、導電性または半導電性の帯電ロールを用いてもよい。導電性または半導電性の帯電ロールを用いた接触型帯電器は、感光体54に対し、直流電流を印加するか、交流電流を重畳させて印加してもよい。例えばこのような帯電装置50により、感光体54との接触部近傍の微小空間で放電を発生させることにより感光体54表面を帯電させる。なお、通常は、−300V以上−1000V以下に帯電される。また前記の導電性または半導電性の帯電ロールは単層構造あるいは多重構造でもよい。また、帯電ロールの表面をクリーニングする機構を設けてもよい。   For example, a charging device such as a corotron as shown in FIG. 6 is used as the charging device 50 as the charging means, but a conductive or semiconductive charging roll may be used. A contact charger using a conductive or semiconductive charging roll may apply a direct current to the photosensitive member 54 or may apply an alternating current superimposed thereon. For example, such a charging device 50 charges the surface of the photoreceptor 54 by generating a discharge in a minute space near the contact portion with the photoreceptor 54. Normally, it is charged to −300V or more and −1000V or less. The conductive or semiconductive charging roll may have a single layer structure or a multiple structure. Further, a mechanism for cleaning the surface of the charging roll may be provided.

感光体54は、少なくとも静電潜像(静電荷像)が形成される機能を有する。電子写真感光体は、円筒状の導電性の基体外周面に必要に応じて下引き層と、電荷発生物質を含む電荷発生層と、電荷輸送物質を含む電荷輸送層とがこの順序で形成されたものである。電荷発生層と電荷輸送層の積層順序は逆であってもよい。これらは、電荷発生物質と電荷輸送物質とを別個の層(電荷発生層、電荷輸送層)に含有させて積層した積層型感光体であるが、電荷発生物質と電荷輸送物質との双方を同一の層に含む単層型感光体であってもよく、好ましくは積層型感光体である。また、下引き層と感光層との間に中間層を有していてもよい。また、感光層の上に保護層を有してもよい。また、有機感光体に限らずアモルファスシリコン感光膜など他の種類の感光層を使用してもよい。   The photoreceptor 54 has a function of forming at least an electrostatic latent image (electrostatic charge image). In the electrophotographic photosensitive member, an undercoat layer, a charge generation layer containing a charge generation material, and a charge transport layer containing a charge transport material are formed in this order on the outer peripheral surface of a cylindrical conductive substrate as necessary. It is a thing. The order of stacking the charge generation layer and the charge transport layer may be reversed. These are laminated photoconductors in which a charge generation material and a charge transport material are contained in separate layers (charge generation layer, charge transport layer), but both the charge generation material and the charge transport material are the same. A single-layer type photoreceptor included in the above layer may be used, and a laminated photoreceptor is preferable. Further, an intermediate layer may be provided between the undercoat layer and the photosensitive layer. Further, a protective layer may be provided on the photosensitive layer. Further, other types of photosensitive layers such as an amorphous silicon photosensitive film may be used without being limited to the organic photoreceptor.

露光装置52としては、特に制限はなく、例えば、感光体54表面に、半導体レーザ光、LED(Light Emitting Diode)光、液晶シャッタ光などの光源を、所望の像様に露光するレーザ光学系、LEDアレイなどの光学系機器などが挙げられる。   The exposure device 52 is not particularly limited. For example, a laser optical system that exposes a light source such as semiconductor laser light, LED (Light Emitting Diode) light, and liquid crystal shutter light on the surface of the photoreceptor 54 in a desired image-like manner, Examples include optical system devices such as LED arrays.

現像手段は、感光体54上に形成された静電潜像を静電荷像現像用トナーを含む一成分現像剤あるいは二成分現像剤により現像してトナー像を形成する機能を有する。そのような現像装置としては、上述の機能を有している限り特に制限はなく、目的に応じて適宜選択すればよく、トナー層が感光体54に接触する方式のものでも、接触しない方式のものでもよい。例えば、図6のように静電荷像現像用トナーを現像装置56を用いて感光体54に付着させる機能を有する現像器、あるいはブラシなどを用いてトナーを感光体54に付着させる機能を有する現像器など、公知の現像器などが挙げられる。   The developing unit has a function of developing the electrostatic latent image formed on the photoreceptor 54 with a one-component developer or a two-component developer containing an electrostatic charge image developing toner to form a toner image. Such a developing device is not particularly limited as long as it has the above-described function, and may be appropriately selected according to the purpose. It may be a thing. For example, as shown in FIG. 6, a developer having a function of attaching toner for developing an electrostatic charge image to the photoreceptor 54 using the developing device 56, or a development having a function of attaching the toner to the photoreceptor 54 using a brush or the like. And a known developing device.

転写手段である転写装置としては、例えば、記録用紙62の裏側からトナーとは逆極性の電荷を記録用紙62に与え、静電気力によりトナー画像を記録用紙62に転写するもの、あるいは図6に示すような記録用紙62の表面に記録用紙62を介して直接接触して転写する導電性または半導電性のロール等を用いた転写ロールおよび転写ロール押圧装置を用いればよい。転写ロールには、像保持体に付与する転写電流として、直流電流を印加してもよいし、交流電流を重畳させて印加してもよい。転写ロールは、帯電すべき画像領域幅、転写帯電器の形状、開口幅、プロセススピード(周速)等により、任意に設定すればよい。また、低コスト化のため、転写ロールとして単層の発泡ロール等が好適に用いられる。転写方式としては、記録用紙62に直接転写する方式でも、中間転写体を介して記録用紙62に転写する方式でもよい。   As a transfer device as a transfer means, for example, a charge opposite in polarity to the toner is applied to the recording paper 62 from the back side of the recording paper 62, and the toner image is transferred to the recording paper 62 by electrostatic force, or as shown in FIG. A transfer roll and a transfer roll pressing device using a conductive or semiconductive roll or the like that directly contacts and transfers the surface of the recording paper 62 via the recording paper 62 may be used. A direct current may be applied to the transfer roll as a transfer current applied to the image carrier, or an alternating current may be applied in a superimposed manner. The transfer roll may be arbitrarily set according to the width of the image area to be charged, the shape of the transfer charger, the opening width, the process speed (circumferential speed), and the like. Further, a single layer foam roll or the like is suitably used as a transfer roll for cost reduction. The transfer method may be a method of transferring directly to the recording paper 62 or a method of transferring to the recording paper 62 via an intermediate transfer member.

中間転写体としては、公知の中間転写体を用いればよい。中間転写体に用いられる材料としては、ポリカーボネート樹脂(PC)、ポリフッ化ビニリデン(PVDF)、ポリアルキレンフタレート、PC/ポリアルキレンテレフタレート(PAT)のブレンド材料、エチレンテトラフロロエチレン共重合体(ETFE)/PC、ETFE/PAT、PC/PATのブレンド材料等が挙げられるが、機械的強度の観点から熱硬化ポリイミド樹脂を用いた中間転写ベルトが好ましい。   A known intermediate transfer member may be used as the intermediate transfer member. Materials used for the intermediate transfer member include polycarbonate resin (PC), polyvinylidene fluoride (PVDF), polyalkylene phthalate, PC / polyalkylene terephthalate (PAT) blend material, ethylene tetrafluoroethylene copolymer (ETFE) / PC, ETFE / PAT, PC / PAT blend materials, and the like can be mentioned. From the viewpoint of mechanical strength, an intermediate transfer belt using a thermosetting polyimide resin is preferable.

像保持体清掃手段としては、像保持体上の残留トナー等を除去して清掃するものであれば、ブレードクリーニング方式、ブラシクリーニング方式、ロールクリーニング方式を採用したもの等、適宜選定して差し支えない。これらの中でもクリーニングブレードを用いることが好ましい。また、クリーニングブレードの材質としてはウレタンゴム、ネオプレンゴム、シリコーンゴム等が挙げられる。中でも、耐摩耗性に優れていることから、特にポリウレタン弾性体を用いることが好ましい。   The image carrier cleaning means may be selected as appropriate as long as it removes residual toner on the image carrier and cleans it, and employs a blade cleaning method, a brush cleaning method, a roll cleaning method, or the like. . Among these, it is preferable to use a cleaning blade. Examples of the material for the cleaning blade include urethane rubber, neoprene rubber, and silicone rubber. Among them, it is particularly preferable to use a polyurethane elastic body because of its excellent wear resistance.

定着手段としての定着装置20としては、記録用紙62に転写されたトナー像を加熱、加圧あるいは加熱加圧により定着するものであり、前記本実施形態に係る定着装置用ロール10を備えるものであればよく、特に制限はない。   The fixing device 20 as a fixing unit fixes the toner image transferred to the recording paper 62 by heating, pressing, or heating and pressing, and includes the fixing device roll 10 according to the present embodiment. There is no particular limitation.

トナー像を転写する記録媒体である記録用紙62としては、例えば、電子写真方式の複写機、プリンタなどに使用される普通紙、OHPシートなどが挙げられる。定着後における画像表面の平滑性をさらに向上させるには、転写材の表面もできるだけ平滑であることが好ましく、例えば、普通紙の表面を樹脂などでコーティングしたコート紙、印刷用のアート紙などが好適に使用される。   Examples of the recording paper 62 that is a recording medium to which the toner image is transferred include plain paper, OHP sheets, and the like used in electrophotographic copying machines and printers. In order to further improve the smoothness of the image surface after fixing, it is preferable that the surface of the transfer material is as smooth as possible. For example, coated paper in which the surface of plain paper is coated with resin, art paper for printing, etc. Preferably used.

本実施形態に係る画像形成装置の各構成については、これらに限らず従来から電子写真方式の画像形成装置の各構成として公知の構成を適用してもよい。すなわち、像保持体、帯電手段、潜像形成手段、現像手段、転写手段、像保持体清掃手段、除電手段、給紙手段、搬送手段、画像制御手段等について、必要に応じて従来公知のものが適宜採用される。これらの構成については、本実施形態において特に限定されるものではない。   The respective configurations of the image forming apparatus according to the present embodiment are not limited to these, and conventionally known configurations may be applied as the respective configurations of the electrophotographic image forming apparatus. That is, conventionally known image holding members, charging means, latent image forming means, developing means, transfer means, image holding member cleaning means, charge eliminating means, paper feeding means, conveying means, image control means, and the like as required. Is appropriately adopted. These configurations are not particularly limited in the present embodiment.

なお、本実施形態に係る画像形成装置は、電子写真感光体に形成したトナー像を記録媒体へ直接転写する方式の装置について説明したが、これに限られず、電子写真感光体に形成したトナー像を中間転写体を介して記録媒体に転写する中間転写方式の装置、または複数の電子写真感光体を中間転写体の直列に設けたタンデム方式の装置等、周知の構成を適用してもよい。   The image forming apparatus according to the present embodiment has been described with respect to a system that directly transfers a toner image formed on an electrophotographic photosensitive member to a recording medium. However, the present invention is not limited to this, and the toner image formed on the electrophotographic photosensitive member is not limited thereto. A well-known configuration such as an intermediate transfer type apparatus that transfers the image to a recording medium via an intermediate transfer body or a tandem type apparatus in which a plurality of electrophotographic photosensitive members are provided in series with the intermediate transfer body may be applied.

本実施形態に係る画像形成装置は、例えば、複写機、プリンタ、またはファクシミリ等の画像形成装置に適用され得る。   The image forming apparatus according to the present embodiment can be applied to an image forming apparatus such as a copying machine, a printer, or a facsimile.

以下、実施例および比較例を挙げ、本発明をより具体的に詳細に説明するが、本発明は、以下の実施例に限定されるものではない。   Hereinafter, although an example and a comparative example are given and the present invention is explained more concretely in detail, the present invention is not limited to the following examples.

<実施例1>
信越化学社製シリコーンゴム含有液(KE−1950−10A/B、材料粘度A/B共55Pa・s、比重1.01、硬化後の硬度14°、TypeA)に対し、A液、B液に各々、ガラスバルーン(3M社製、グラスバブルズK37、メジアン径45μm、90%残存耐圧強度21MPa、比重0.37)を25vol%の割合で混合し、プラネタリーミキサ(株式会社井上製作所製、PLM−5)にて30分間撹拌、混練りを行った。その後、A液およびB液を等量ずつ量りとり混合して、再度プラネタリーミキサで30分間撹拌、混練りを行い、ガラスバルーンが略均一に分散されたガラスバルーン分散シリコーンゴム材を得た。
<Example 1>
Silicone rubber-containing liquid manufactured by Shin-Etsu Chemical Co., Ltd. (KE-1950-10A / B, material viscosity A / B 55Pa · s, specific gravity 1.01, hardness after curing 14 °, Type A) Glass balloons (manufactured by 3M, Glass Bubbles K37, median diameter 45 μm, 90% residual pressure strength 21 MPa, specific gravity 0.37) were mixed at a rate of 25 vol%, and planetary mixers (manufactured by Inoue Manufacturing Co., Ltd., PLM). The mixture was stirred and kneaded for 30 minutes in -5). Thereafter, liquid A and liquid B were weighed out and mixed in equal amounts, and again stirred and kneaded in a planetary mixer for 30 minutes to obtain a glass balloon-dispersed silicone rubber material in which glass balloons were dispersed substantially uniformly.

[ロールの成型]
φ18mmの円筒状の基材(材質SUM)のシリコーンゴム被覆部に、プライマー剤(東レ・ダウコーニング社製、プライマーDY39−051A/B)を塗布し、30分間風乾させた。その後、150℃のオーブン中で、30分間、加熱処理を行った。図7に示すような外径30mm、内径φ28mm、長さ400mmの円筒状金属金型に、離型層となるφ27mm、厚み0.05mm、長さ500mmの導電PFAチューブ(グンゼ社製)を挿入し、両端を金型端部で折り返し、金型と導電PFAチューブとの間を真空吸引し、チューブを金型の内面に密着させた。チューブ内面にプライマー剤(東レ・ダウコーニング社製、プライマーDY39−125A/B)を塗布し、10分間風乾させた後、金型に上記基材を挿入し、図8に示すように金型両端にキャップ型を装着し、金型の中心に基材をセットした。この際、両端に装着するキャップ型の内面には、図7に示すような円錐状のピン(最大径0.85mm、長さ130mm)を基材の軸方向に沿って等角度間隔で12本設けたものを用いた。このピンにより弾性層の連続孔が形成されることになる。図7のLSR(液状シリコーンゴム)注入口から、金型内面に真空吸引により密着させた導電PFAチューブと、中心にセットした基材との間に、上記で調製したガラスバルーン分散シリコーンゴム材を注入した。その後、金型を150℃オーブン中で、10rpmの速度で横置きで回転させながら1時間加硫させ、シリコーンゴムの一次加硫を行った。金型からロールを脱型し、余剰のチューブ部とゴムバリ部を、シリコーンゴム幅350mmになるように両端で切断した。200℃オーブン中4時間、二次加硫を行い、図2に示すような定着装置用ロールを得た。
[Roll molding]
A primer agent (Primer DY39-051A / B, manufactured by Toray Dow Corning Co., Ltd.) was applied to a silicone rubber coating portion of a cylindrical base material (material SUM) having a diameter of 18 mm, and air-dried for 30 minutes. Thereafter, heat treatment was performed in an oven at 150 ° C. for 30 minutes. Insert a conductive PFA tube (manufactured by Gunze Co., Ltd.) having a diameter of 27 mm, a thickness of 0.05 mm, and a length of 500 mm into a cylindrical metal mold having an outer diameter of 30 mm, an inner diameter of 28 mm, and a length of 400 mm as shown in FIG. Then, both ends were folded back at the end of the mold, and vacuum suction was performed between the mold and the conductive PFA tube, and the tube was brought into close contact with the inner surface of the mold. A primer agent (Primer DY39-125A / B, manufactured by Toray Dow Corning Co., Ltd.) is applied to the inner surface of the tube, air-dried for 10 minutes, and then the base material is inserted into the mold. A cap mold was attached to the substrate, and a base material was set in the center of the mold. At this time, 12 conical pins (maximum diameter 0.85 mm, length 130 mm) as shown in FIG. 7 are equidistantly spaced along the axial direction of the base material on the inner surfaces of the cap molds attached to both ends. The provided one was used. This pin forms a continuous hole in the elastic layer. The glass balloon-dispersed silicone rubber material prepared above is placed between the conductive PFA tube brought into close contact with the inner surface of the mold by vacuum suction from the LSR (liquid silicone rubber) inlet of FIG. 7 and the base material set in the center. Injected. Thereafter, the mold was vulcanized for 1 hour in a 150 ° C. oven while being rotated horizontally at a speed of 10 rpm, thereby performing primary vulcanization of silicone rubber. The roll was removed from the mold, and the excess tube part and rubber burr part were cut at both ends so that the silicone rubber width was 350 mm. Secondary vulcanization was performed in an oven at 200 ° C. for 4 hours to obtain a roll for a fixing device as shown in FIG.

<実施例2>
金型両端に装着するキャップ型として、円錐状のピン(最大径0.85mm、最小径0.2mm、長さ185mm)を基材の軸方向に沿って等角度間隔で12本設けたものを用いた以外は、実施例1と同様にしてロールを成型し、図3に示すような定着装置用ロールを得た。
<Example 2>
As a cap mold to be mounted on both ends of the mold, 12 conical pins (maximum diameter 0.85 mm, minimum diameter 0.2 mm, length 185 mm) are provided at equal angular intervals along the axial direction of the substrate. Except for the use, a roll was molded in the same manner as in Example 1 to obtain a roll for a fixing device as shown in FIG.

<実施例3>
金型両端に装着するキャップ型として、三角錐状のピン(最大辺0.8mm、最小辺0.2mm、長さ130mm)を基材の軸方向に沿って等角度間隔で12本設けたものを用いた以外は、実施例1と同様にしてロールを成型し、図4に示すような定着装置用ロールを得た。
<Example 3>
12 caps with triangular pyramids (maximum side 0.8mm, minimum side 0.2mm, length 130mm) provided at equiangular intervals along the axial direction of the substrate as cap molds attached to both ends of the mold A roll was formed in the same manner as in Example 1 except that the fixing device roll shown in FIG. 4 was obtained.

<比較例1>
実施例1において、両端に装着するキャップ型の内面に設けたピンの形状を円柱状(径0.85mm、長さ185mm)とした以外は、実施例1と同様にしてロールを成型し、図9に示すような定着装置用ロールを得た。図9の定着装置用ロールでは、円筒状の基材82と、基材82の外周面上に設けられた弾性層84と、弾性層84の長手方向に設けられた複数の連続孔86と、を有し、連続孔86の断面積が弾性層14の軸方向の中央部から端部に向けて増加しておらず、中央部の断面積と端部の断面積がほぼ同じである。
<Comparative Example 1>
In Example 1, a roll was formed in the same manner as in Example 1 except that the shape of the pin provided on the inner surface of the cap mold attached to both ends was a columnar shape (diameter 0.85 mm, length 185 mm). A roll for a fixing device as shown in 9 was obtained. In the fixing device roll of FIG. 9, a cylindrical base material 82, an elastic layer 84 provided on the outer peripheral surface of the base material 82, a plurality of continuous holes 86 provided in the longitudinal direction of the elastic layer 84, The cross-sectional area of the continuous hole 86 does not increase from the central portion in the axial direction of the elastic layer 14 toward the end portion, and the cross-sectional area of the central portion and the cross-sectional area of the end portion are substantially the same.

<比較例2>
実施例1において、両端に装着するキャップ型にピンを設けなかった以外は、実施例1と同様にしてロールを成型し、定着装置用ロールを得た。
<Comparative Example 2>
In Example 1, a roll was molded in the same manner as in Example 1 except that no cap was provided on the cap mold attached to both ends to obtain a fixing device roll.

[評価]
得られた定着装置用ロールのサンプルを、富士ゼロックス社製Apeos C3370の定着装置を用いたベンチマシンに加圧ロールとして装着し、記録用紙(J紙、富士ゼロックス社製カラーコピー用紙)で連続走行した場合の、非通紙部と通紙部の定着ロールの熱膨張段差と用紙幅方向に筋状の用紙変形が発生するまでの連続通紙枚数を評価した。なお、Apeos C3370の定着装置は、図5に示すロール・ロール方式とは異なり、ベルト・ロール方式である。熱膨張段差は、レーザ変位計(KEIENCE社製、LK30型)を用いて、通紙部と非通紙部の加圧ロール表面との距離を同時に測定し、その差分を熱膨張段差とした。図10に、実施例1および比較例1における連続通紙枚数と、弾性層の通紙部と非通紙部との熱膨張段差(単位μm)とを示し、図11に、弾性層の軸方向(単位mm)の熱膨張段差(単位μm)を示す。結果を表1に示す。
[Evaluation]
The obtained sample roll for the fixing device is mounted as a pressure roll on a bench machine using an Apeos C3370 fixing device manufactured by Fuji Xerox Co., Ltd., and continuously runs on recording paper (J paper, color copy paper manufactured by Fuji Xerox Co., Ltd.). In this case, the number of continuous sheets passed until the streaky sheet deformation occurred in the sheet width direction and the thermal expansion step of the fixing roll between the non-sheet passing section and the sheet passing section were evaluated. Note that the fixing device of the Apeos C3370 is a belt-roll system unlike the roll-roll system shown in FIG. For the thermal expansion step, the distance between the sheet passing portion and the pressure roll surface of the non-sheet passing portion was measured simultaneously using a laser displacement meter (manufactured by KEIENCE, LK30 type), and the difference was defined as the thermal expansion step. FIG. 10 shows the number of continuous sheets passed in Example 1 and Comparative Example 1, and the thermal expansion step (unit: μm) between the sheet passing portion and the non-sheet passing portion of the elastic layer, and FIG. The thermal expansion step (unit: μm) in the direction (unit: mm) is shown. The results are shown in Table 1.

このように実施例の定着装置用ロールを用いると、比較例の定着装置用ロールを用いた場合に比較して、弾性層の軸方向の中央部と端部の熱膨張差が低減された。   As described above, when the fixing device roll of the example was used, the difference in thermal expansion between the central portion and the end portion in the axial direction of the elastic layer was reduced as compared with the case where the fixing device roll of the comparative example was used.

1 画像形成装置、10,80 定着装置用ロール、12,82 基材、14,84 弾性層、16,86 連続孔、20 定着装置、22 加熱ロール、24 基材、26 弾性層、28 離型層、30 加圧ロール、32 熱源、50 帯電装置、52 露光装置、54 感光体、56 現像装置、58 転写ロール、60 クリーニングブレード、62 記録媒体。   DESCRIPTION OF SYMBOLS 1 Image forming apparatus 10,80 Roll for fixing devices, 12,82 Base material, 14,84 Elastic layer, 16,86 Continuous hole, 20 Fixing device, 22 Heating roll, 24 Base material, 26 Elastic layer, 28 Mold release Layer, 30 pressure roll, 32 heat source, 50 charging device, 52 exposure device, 54 photoconductor, 56 developing device, 58 transfer roll, 60 cleaning blade, 62 recording medium.

Claims (4)

円筒状の基材と、
前記基材の周面に設けられた少なくとも1層の弾性層と、
前記弾性層の長手方向に設けられた複数の連続孔と、
を有し、
前記連続孔の断面積が、前記弾性層の軸方向の中央部から端部に向けて増加していることを特徴とする定着装置用ロール。
A cylindrical substrate;
At least one elastic layer provided on the peripheral surface of the substrate;
A plurality of continuous holes provided in the longitudinal direction of the elastic layer;
Have
The fixing device roll according to claim 1, wherein a cross-sectional area of the continuous hole is increased from an axial center portion to an end portion of the elastic layer.
前記連続孔の軸方向の断面形状が、前記弾性層の径方向の外面側から内面側に向かって小さくなっていることを特徴とする、請求項1に記載の定着装置用ロール。   2. The fixing device roll according to claim 1, wherein a cross-sectional shape of the continuous hole in an axial direction becomes smaller from a radially outer surface side to an inner surface side of the elastic layer. 請求項1または請求項2に記載の定着装置用ロールを備えることを特徴とする定着装置。   A fixing device comprising the roll for a fixing device according to claim 1. 請求項3に記載の定着装置を備えることを特徴とする画像形成装置。   An image forming apparatus comprising the fixing device according to claim 3.
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CN112799290A (en) * 2019-11-13 2021-05-14 株式会社金阳社 Silicon sponge roller for fixing device and heating fixing device
JP2021076801A (en) * 2019-11-13 2021-05-20 株式会社金陽社 Silicone sponge roller for fixing device, and heat fixing device

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