JP2016064801A - Suspension device of automobile - Google Patents

Abstract

PROBLEM TO BE SOLVED: To improve versatility by facilitating adjustment so that an alignment change becomes discrete, and enlarging an adjustment width.SOLUTION: A housing 66 of a ball joint mechanism 62 at an upper arm 70 side is formed so as to be movable in a vehicle width direction with respect to a base 71 of the upper arm 70, an engagement body 80 in which an engagement part 81 is aligned along a moving direction is attached to the base 71, an engaged body 82 having an engaged part 83 which is engaged with the engagement part 81 of the engagement body 80, and positions the housing 66 to a necessary moving position is attached to the housing 66 side, fixing means 84 is arranged which fixes the housing 66 to the base 71 in a state that the engaged part 83 of the engaged body 82 is engaged with the engagement part 81 of the engagement body 80 in the necessary moving position of the housing 66, the housing 66 is positioned and fixed to the necessary moving position, and thus camber angles of wheels becomes adjustable.SELECTED DRAWING: Figure 16

Description

  The present invention relates to an automobile suspension apparatus, and more particularly to an automobile suspension apparatus in which the camber angle and / or caster angle of a wheel can be adjusted.

  Conventionally, as this type of automobile suspension device, for example, a technique disclosed in Japanese Patent Laid-Open No. 6-64426 (Patent Document 1) is known. This includes a knuckle member to which the wheel is attached, an upper arm that is attached to the chassis so as to be rotatable about an axis in the axle direction and supports the upper side of the knuckle member via a ball joint mechanism, and an axis in the axle direction. And a lower arm that is rotatably attached to the chassis and supports the lower side of the knuckle member via a ball joint mechanism, and a damper provided between the lower arm and the chassis. The upper arm is divided into two parts, a first arm and a second arm, connected to each other by a cam screw member, and the cam screw member is rotated to adjust the camber angle and / or caster angle of the wheel. Yes.

JP-A-6-64426

By the way, in the above-described conventional suspension device, the camber angle and / or caster angle of the wheel can be adjusted by rotating the cam screw member. Therefore, the alignment change that is the adjustment angle is continuous. The adjustment work has to rely on the skill of the operator and the alignment measuring instrument, and there is a problem that adjustment is difficult. In addition, since the adjustment range is extremely small, there is a problem that it cannot be applied when it is desired to increase the adjustment range.
SUMMARY OF THE INVENTION The present invention has been made in view of the above points, and provides a suspension apparatus for an automobile that facilitates adjustment by making the alignment change discrete and increases the adjustment range to improve versatility. The purpose is to provide.

  In order to achieve such an object, a suspension device for an automobile according to the present invention includes a knuckle member to which a wheel is attached, and a ball joint mechanism that is attached to a chassis so as to be rotatable about an axis in an axle direction. An upper arm that is supported via a shaft, a lower arm that is attached to the chassis so as to be rotatable about an axis in the axle direction, and that supports the lower side of the knuckle member via a ball joint mechanism, and is provided between the lower arm and the chassis. In the suspension device including the damper, the ball joint mechanism on the upper arm side includes a ball stud coupled to the knuckle member, and a housing that swingably holds the ball stud. Connect the upper arm to the base for mounting the housing of the ball joint mechanism. And a pair of arms extending from the base toward the chassis and having tip portions attached to the chassis, and the housing moves in the vehicle width direction relative to the base with its upper surface slidingly contacting the lower surface of the base An engaging body having an engaging portion arranged along the moving direction is attached to one side of the housing and the base, and the engaging body is engaged to the other side of the housing and the base. An engaged body having an engaged portion for engaging the joint portion to position the housing at a required moving position is attached, and the engaged portion of the engaged body is moved at the required moving position of the housing. A fixing means for fixing the housing to the base in a state of being engaged with the engaging portion of the engaging body is provided, and the camber angle of the wheel can be adjusted by positioning and fixing the housing at a required moving position. It has a configuration.

  Thus, when adjusting the camber angle, the fixing means is released, the upper ball joint mechanism housing is slidably contacted with the upper arm base, and the vertical axis and the lower ball joint mechanism axis line are The angle (camber angle) formed by the engagement body is appropriately changed, the engaged portion of the engaged body is engaged with the engaging portion of the engaging body, the housing is positioned at a required moving position, and is again fixed by the fixing means. In this case, since the engaging portions of the engaging body are arranged along the moving direction of the housing, the engaged portions can be intermittently engaged, that is, the alignment change is discretely performed. Therefore, adjustment can be easily performed. Moreover, since the housing is in sliding contact with the base in the vehicle width direction, the adjustment width can be relatively increased, and the versatility can be improved accordingly. As a result, it is possible to reproduce the alignment angle aimed even by a beginner without relying on the skill of the worker and the alignment measuring instrument.

  Further, if necessary, the fixing means includes a female screw portion formed on the both sides in the axle direction of the housing with the ball stud interposed therebetween and spaced apart from each other at a predetermined interval, a male screw portion screwed into the female screw portion, and A bolt having a head having a diameter larger than that of the male screw portion; and a long hole formed in the base and extending in the vehicle width direction corresponding to the female screw portion and through which the male screw portion of the bolt is inserted. And the housing can be fixed to the base by tightening the bolt from above the base. The fixing of the housing to the arm can be ensured.

  In this case, it is effective to have a configuration in which a pair of the female screw portion and the long hole is provided on each side of the housing in the axial direction across the ball stud. The fixing of the housing to the arm can be further ensured.

  Then, if necessary, the engaging body is formed in a plate shape with spur gear teeth formed on one side and valleys or peaks of the teeth as engaging portions, and the engaged body is moved to one side. Spur gear teeth meshing with the teeth of the engaging body are formed, and the teeth are formed in a plate shape having valleys or ridges of the teeth as engaged portions. Since the engaging portion and the engaged portion are configured by teeth of a flat gear, the engaging portion can be easily formed continuously, the structure can be simplified, and positioning can be ensured by meshing of the gear. In addition, since the movement can be performed discretely for each tooth pitch, the adjustment can be reliably performed.

Further, if necessary, the engaging body is formed in a plate shape having a predetermined thickness with a spur gear tooth formed on one side and a trough or peak of the tooth as an engaging portion. A spur gear tooth that meshes with the teeth of the engaging body is formed on one side, and is formed into a plate shape having a predetermined thickness with a valley or mountain portion of the tooth as an engaged portion. And fixing it in the vicinity of at least one of the long holes on the upper surface of the upper surface, forming an insertion hole through which the bolt corresponding to the long hole to which the engaging portion is fixed is inserted into the engaged body, The engaged body is disposed on the upper surface of the base and the male screw portion of the corresponding bolt is inserted into the insertion hole and screwed into the corresponding female screw portion, thereby being attached to the housing via the bolt. When the bolt is tightened, the teeth of the engaged body can be positioned by engaging the teeth of the engaging body. We are trying to be.
As a result, when the bolt as the fixing means is loosened, the engaged body can be lifted by the loosened amount. Therefore, the engagement of the engaged body is released from the engaging body, that is, the engagement of the spur gears is released. Thus, the housing can be moved, and the operability is improved and the workability is improved accordingly.

  Further, in the present invention, the engaging body is constituted by the base, and the concave portion through which the male screw portion of the bolt inserted into the long hole can be inserted into the inner wall surface of at least one long hole of the base. Impossible convex portions can be alternately formed, the concave portions can be configured as engaging portions, and the male screw portions of bolts inserted through the long holes in which the concave portions are formed can be configured as the engaged portions. In this case, the bolt is removed, the housing is moved, and the bolt is screwed in at an appropriate position. The male threaded portion of the bolt engages with the recess to position the housing relative to the base. Also with this configuration, since the concave portion as the engaging portion is continuously formed on the inner wall surface of the long hole, the structure can be simplified and the engaging portion is constituted by the female screw portion of the bolt. But the structure can be simplified. Further, the positioning can be ensured by the engagement between the concave portion and the female screw portion of the bolt. Further, since the movement can be performed discretely by the pitch of the recesses, the adjustment can be reliably performed.

  In order to achieve the above object, a suspension device according to the present invention includes a knuckle member to which a wheel is attached and a ball joint mechanism on the upper side of the knuckle member that is attached to a chassis so as to be rotatable about an axis in an axle direction. An upper arm that is supported by the chassis, a lower arm that is attached to the chassis so as to be rotatable about an axis in the axle direction, and that supports the lower side of the knuckle member via a ball joint mechanism, and a damper that is provided between the lower arm and the chassis. The ball joint mechanism of the upper arm comprises a ball stud coupled to the knuckle member, and a housing for swingably holding the ball stud, and the upper arm And a base for mounting the housing of the ball joint mechanism. A pair of arms extending from the base to the chassis side, a substrate formed at the tip of each arm, and a pair of bases rotatably attached to the chassis to which the substrates are respectively attached. The arms are formed such that the lower surfaces of these substrates are in sliding contact with the upper surfaces of the corresponding bases so as to be movable in the axle direction with respect to the bases. An engaging body in which engaging portions are arranged along the moving direction is attached, and either of the substrate and the base is engaged with the engaging portion of the engaging body on the other side to move the arm to a required moving position. In the state where the engaged body having the engaged portion to be positioned is attached, and the engaged portion of the engaged body is engaged with the engaging portion of the engaging body at the required movement position of the arm. A fixing means for fixing the substrate to the base is provided, and the arm is attached to the required base. It has a configuration which enables adjusting the caster angle of the wheel by positioning and fixing the turned position.

  Thus, when adjusting the caster angle, the fixing means is released, the upper arm substrate is brought into sliding contact with the base, and the angle formed by the vertical axis and the axis of the lower ball joint mechanism (caster The angle is appropriately changed, the engaged portion of the engaged body is engaged with the engaging portion of the engaging body, the substrate is positioned at a required moving position, and is fixed again by the fixing means. In this case, since the engaging portions of the engaging body are arranged along the moving direction of the substrate, the engaged portions can be intermittently engaged, that is, the alignment change is discretely performed. Therefore, adjustment can be easily performed. Further, since the substrate is in sliding contact with the base in the axle direction, the adjustment range can be relatively increased, and the versatility can be improved accordingly. As a result, it is possible to reproduce the alignment angle aimed even by a beginner without relying on the skill of the worker and the alignment measuring instrument.

  Further, if necessary, the fixing means includes a female screw portion provided on the base, a male screw portion screwed into the female screw portion, and a bolt having a head having a diameter larger than that of the male screw portion. An elongated hole formed in the substrate and extending in the axle direction corresponding to the female screw portion and through which the male screw portion of the bolt is inserted, and by tightening the bolt from the upper side of the substrate. The substrate is fixed to the base. The fixing of the substrate to the base can be ensured.

  In this case, it is effective to have a configuration in which a pair of the female screw portion and the long hole is provided at a predetermined interval in the vertical direction. The fixing of the substrate to the base can be further ensured.

  Then, if necessary, the engaging body is formed in a plate shape with spur gear teeth formed on one side and valleys or peaks of the teeth as engaging portions, and the engaged body is moved to one side. Spur gear teeth meshing with the teeth of the engaging body are formed, and the teeth are formed in a plate shape having valleys or ridges of the teeth as engaged portions. Since the engaging portion and the engaged portion are configured by teeth of a flat gear, the engaging portion can be easily formed continuously, the structure can be simplified, and positioning can be ensured by meshing of the gear. In addition, since the movement can be performed discretely for each tooth pitch, the adjustment can be reliably performed.

Further, in the present invention, the engaging body is formed in a plate shape having a predetermined thickness in which teeth of a spur gear are formed on one side and a valley portion or a mountain portion of the teeth is an engaging portion. Is formed in a plate shape having a predetermined thickness with the teeth of the spur gear engaging with the teeth of the engaging body on one side, and the valley or peak of the teeth being the engaged portion. A fixed hole is fixed in the vicinity of the long hole on the upper surface of the substrate, and an insertion hole through which the bolt corresponding to the long hole to which the engaging portion is fixed is inserted is formed in the engaged body. It is arranged on the upper surface of the substrate and the male screw portion of the corresponding bolt is inserted into the insertion hole and screwed into the corresponding female screw portion to be attached to the substrate via the bolt, and the bolt is tightened In some cases, the teeth of the engaged body can be positioned by meshing with the teeth of the engaging body.
As a result, when the bolt as the fixing means is loosened, the engaged body can be lifted by the loosened amount. Therefore, the engagement of the engaged body is released from the engaging body, that is, the engagement of the spur gears is released. Therefore, the operability is improved and the workability is improved.

  Further, if necessary, the engaging body is constituted by the substrate, and a concave portion in which a male screw portion of a bolt inserted into the long hole can be inserted and a convex portion incapable of being inserted into the inner wall surface of the long hole of the substrate. The recesses are alternately formed, the recesses are configured as engaging portions, and the male screw portions of the bolts inserted through the long holes in which the recesses are formed are configured as the engaged portions. Also with this configuration, since the concave portion as the engaging portion is continuously formed on the inner wall surface of the long hole, the structure can be simplified and the engaging portion is constituted by the female screw portion of the bolt. But the structure can be simplified. Further, the positioning can be ensured by the engagement between the concave portion and the female screw portion of the bolt. Further, since the movement can be performed discretely by the pitch of the recesses, the adjustment can be reliably performed.

  According to the present invention, when adjusting the camber angle, the fixing means is released, the upper ball joint mechanism housing is slidably brought into contact with the base of the upper arm, and the vertical shaft and the lower ball joint mechanism are The angle (camber angle) formed with the axis of the engagement body is appropriately changed, the engaged portion of the engaged body is engaged with the engaging portion of the engaging body, the housing is positioned at the required moving position, and again by the fixing means Fix it. In this case, since the engaging portions of the engaging body are arranged along the moving direction of the housing, the engaged portions can be intermittently engaged, that is, the alignment change is discretely performed. Therefore, adjustment can be easily performed. Moreover, since the housing is in sliding contact with the base in the vehicle width direction, the adjustment width can be relatively increased, and the versatility can be improved accordingly. As a result, it is possible to reproduce the alignment angle aimed even by a beginner without relying on the skill of the worker and the alignment measuring instrument.

  Also, when adjusting the caster angle, the fixing means is released, the upper arm substrate is brought into sliding contact with the base, and the angle (caster angle) formed by the vertical axis and the axis of the ball joint mechanism is appropriately set. At the same time, the engaged portion of the engaged body is engaged with the engaging portion of the engaged body, the substrate is positioned at a required movement position, and is fixed again by the fixing means. In this case, since the engaging portions of the engaging body are arranged along the moving direction of the substrate, the engaged portions can be intermittently engaged, that is, the alignment change is discretely performed. Therefore, adjustment can be easily performed. Further, since the substrate is in sliding contact with the base in the axle direction, the adjustment range can be relatively increased, and the versatility can be improved accordingly. As a result, it is possible to reproduce the alignment angle aimed even by a beginner without relying on the skill of the worker and the alignment measuring instrument.

BRIEF DESCRIPTION OF THE DRAWINGS FIG. 1 is a perspective view showing an electric vehicle equipped with a vehicle suspension device according to an embodiment of the present invention in a state where it is placed on a mat used in the teaching material system. 1 is an exploded perspective view of an electric vehicle equipped with a vehicle suspension device according to an embodiment of the present invention. It is a perspective view which shows the state in the middle of the disassembly or the assembly of the electric vehicle carrying the suspension device of the vehicle which concerns on embodiment of this invention. It is a top view which shows one division | segmentation component mat used for the teaching system of the electric vehicle carrying the suspension device of the motor vehicle based on embodiment of this invention. It is a top view which shows another division | segmentation component mat used for the teaching system of the electric vehicle carrying the vehicle suspension apparatus which concerns on embodiment of this invention. It is a top view which shows another division | segmentation component mat used for the teaching system of the electric vehicle carrying the vehicle suspension apparatus which concerns on embodiment of this invention. It is a top view shown in the state where the chassis mat as a division mat used for the teaching system of the electric vehicle carrying the automobile suspension device according to the embodiment of the present invention, the related equipment mat, and the work mat are continuously laid. It is a top view which shows the state in the middle of the decomposition | disassembly of an electric vehicle, or the middle of an assembly in the teaching system of the electric vehicle carrying the vehicle suspension apparatus which concerns on embodiment of this invention. FIG. 3 is a perspective view showing different specification components, replacement components, and other components of an electric vehicle used in an electric vehicle teaching system equipped with a vehicle suspension device according to an embodiment of the present invention in relation to the electric vehicle. . FIG. 2 shows a damper as a different specification component used in the automobile suspension apparatus according to the embodiment of the present invention, (a) showing a mounting state of the front damper, and (b) showing a mounting state of the rear damper. . It is sectional drawing which shows the attachment state of the wheel as a different specification component used in the teaching system of the electric vehicle carrying the suspension device of the motor vehicle based on embodiment of this invention. FIG. 2 shows an attachment state of an electric motor as a different specification component used in an educational material system for an electric vehicle equipped with an automobile suspension device according to an embodiment of the present invention, and FIG. FIG. 2B is a partial cross-sectional view showing a mounting state of an AC motor with an AC specification. 1 shows an in-wheel motor as a replacement component used in a teaching system for an electric vehicle equipped with an automobile suspension device according to an embodiment of the present invention, (a) shows an assembled state to a chassis, (b) shows It is a figure which shows the attachment state of a wheel. 1 is an exploded perspective view showing a suspension device for an automobile according to an embodiment of the present invention. 1 is a perspective view showing a suspension device for an automobile according to an embodiment of the present invention. The principal part of the suspension apparatus of the motor vehicle based on Embodiment of this invention is shown, (a) is a top view which shows the attachment state of an upper arm, (b) is the principal part enlarged plan view. The principal part of the suspension apparatus of the motor vehicle based on Embodiment of this invention is shown, (a) is the sectional view on the AA line in FIG. 16, (b) is sectional drawing on the BB line in FIG. The principal part of the suspension apparatus of the motor vehicle which concerns on embodiment of this invention is shown, (a) is a front view which shows the attachment state of an upper arm, (b) is the principal part expansion front view. It is CC sectional view taken on the line in FIG. 18 which shows the principal part of the suspension apparatus of the motor vehicle which concerns on embodiment of this invention. FIG. 5 is a diagram illustrating a state in which the camber angle is adjusted in the automobile suspension device according to the embodiment of the present invention, wherein (a-1) and (a-2) are diagrams when the camber angle is small; ), (B-2) are diagrams when the camber angle is large. FIG. 2 is a diagram showing a state in which the caster angle is adjusted in the automobile suspension device according to the embodiment of the present invention, where (a) is a diagram when the caster angle is small, and (b) is a diagram when the caster angle is large. is there. In an electric vehicle used in a teaching system for an electric vehicle equipped with an automobile suspension device according to an embodiment of the present invention, a gear ratio changing device as another component is attached to a reduction gear box and an electric motor to which the gear ratio changing device is attached. It is a disassembled perspective view shown with it. It is sectional drawing which shows the gear ratio change apparatus as another component in the electric vehicle used in the teaching system of the electric vehicle carrying the suspension apparatus of the vehicle which concerns on embodiment of this invention. The electric motor used in the teaching system of the electric vehicle equipped with the suspension device of the automobile according to the embodiment of the present invention shows the mounting state of the electric motor, (a) is a diagram showing a state directly attached to the reduction gear box, (B) is a figure which shows the state which clamped and attached the gear ratio change apparatus as another component. It is a figure which shows typically the change pattern of the gear ratio of a reduction gear mechanism in the electric vehicle used for the teaching system of the electric vehicle carrying the suspension apparatus of the vehicle which concerns on embodiment of this invention. BRIEF DESCRIPTION OF THE DRAWINGS FIG. 1 is a perspective view showing a drive system explanation device for explaining a drive system of an electric vehicle, which is used in an electric vehicle teaching system equipped with a vehicle suspension apparatus according to an embodiment of the present invention. BRIEF DESCRIPTION OF THE DRAWINGS FIG. 1 is a perspective view showing an in-wheel motor explanation device for explaining the principle of an in-wheel motor of an electric vehicle that is used in a teaching material system for an electric vehicle equipped with an automobile suspension device according to an embodiment of the present invention.

DESCRIPTION OF EMBODIMENTS Hereinafter, a vehicle suspension apparatus according to an embodiment of the present invention will be described in detail with reference to the accompanying drawings. The electric vehicle on which the automobile suspension device according to the embodiment of the present invention is mounted is for an electric vehicle teaching system for learning the structure and mechanism thereof, and therefore the vehicle according to the embodiment of the present invention. The suspension apparatus will be described in detail in the explanation of the teaching system of the electric vehicle.
As shown in FIGS. 1 to 3, the electric vehicle teaching system according to the embodiment disassembles the electric vehicle EV completed on the work floor into a plurality of predetermined components, This is a system for assembling and completing an electric vehicle EV. Here, the work floor is a concept including not only indoors but also the outdoor ground and the rooftop of a building. The component part may be a single part, or may be a unitary apparatus for each assembly operation configured by assembling a plurality of single parts.

  As shown in FIG. 1 to FIG. 3, the electric vehicle EV includes the body 1 and the chassis 2 as components as shown below with reference to FIG. 4 to FIG. 6 described later. Item numbers are assigned to the respective component parts based on the order of assembly, and the order is as follows. Among the item numbers (n−i), n (1 to n) indicates a large order, and i (1 to i) indicates a rank within the large order. When i is the same numerical value, it indicates that it is a part that can be assembled from either, or a part that can be assembled integrally. In addition, there are cases where components not described are attached to the chassis 2, such as a harness or the like being assembled in advance. In addition, the manual describing the procedure for disassembling and assembling includes description of the component parts together with the item number.

(1-1) Rear damper D (Rr) (Rr Damper (R))
(1-1) Rear damper D (Rr) (Rr Damper (L))
(1-2) Swing Arm 4 (Rr Swing Arm)
(1-3) Coupling 5
(1-3) Electric motor M (Motor)
(1-4) Assembly 6 (Rer Suspension ASSY) with axle connected to reduction gearbox
(1-5) Spacer 7 (Spacer A)
(1-5) Spacer 7 (Spacer A)
(1-5) Brake disk 8 (Rr Brake Disk (R))
(1-5) Brake disk 8 (Rr Brake Disk (L))
(1-5) Hub 9 (Rr Hub (R))
(1-5) Hub 9 (Rr Hub (L))
(1-6) Brake Caliper 10 (Rr Brake Caliper (R))
(1-6) Brake Caliper 10 (Rr Brake Caliper (L))

(2-1) Lower arm 64 (Fr Suspension lower Arm (R))
(2-1) Lower arm 64 (Fr Suspension lower Arm (L))
(2-2) Front damper D (Fr) (Fr Damper (R))
(2-2) Front damper D (Fr) (Fr Damper (L))
(2-3) Front knuckle 61 (Fr Knuckle (R))
(2-3) Front knuckle 61 (Fr Knuckle (L))
(2-4) Upper arm 70 (Fr Suspension Upper Arm (R))
(2-4) Upper arm 70 (Fr Suspension Upper Arm (L))
(2-5) Brake disk 11 (Fr Brake Disk (R))
(2-5) Brake disk 11 (Fr Brake Disk (L))
(2-5) Hub 12 (Fr Hub (R))
(2-5) Hub 12 (Fr Hub (L))
(2-6) Anti-Roll Bar 13
(2-6) Brake caliper 14 (Fr Brake Callper (R))
(2-6) Brake caliper 14 (Fr Brake Callper (L))
(3-1) Steering Gear Box 15 (Steering Gear BOX / Tie Rod)
(4-1) Master cylinder 16 (Master Cylinder)
(4-2) Parking Brake 17

(5-1) Wheel W (Tire / Wheel (R × 2))
(5-1) Wheel W (Tire / Wheel (L × 2))
(6-1) Floor panel 18 (Fr Floor Panel)
(6-1) Floor panel 18 (Rr Floor Panel)
(6-2) Throttle pedal 19 (Throttl Pedal)
(6-2) Brake Pedal 20
(7-1) Steering shaft 21 (Steerring Shaft)
(8-1) Control box 22 (Controller Box)
(8-2) Battery 23 (Battery)
(8-2) Battery Bracket 24
(8-3) Battery cable 25
(8-3) Horn 26 (Horn)
(9-1) Seat 27 (Seat)
(9-2) Steering Wheel 28
It is configured with.

  Further, as shown in FIGS. 4 to 8, the teaching material system includes a component mat 30 on which all or a part of each component laid and disassembled on the work floor is placed. The component mat 30 is made of a resinous sheet, and a planar component image 31 simulating each component to be placed is displayed on the surface of the component mat 30. The corresponding component on the planar component image 31 is displayed. It is formed so that it can be placed. Although the planar part image 31 may be displayed on the part mat 30 corresponding to all of the components to be disassembled, the planar part image 31 is displayed for the main constituent parts, and the handling is clearly understood. There is no need to display or lamps. Further, insignificant parts such as screws need not be displayed. These non-important parts may be dealt with by placing them in the vicinity of the components used.

  Further, each planar part image 31 of the part mat 30 is displayed as close as possible in the order of the above-mentioned item numbers given to the respective constituent parts based on the assembling order of the respective constituent parts. In the vicinity of each planar component image 31, the item number of the component corresponding to each planar component image 31 is displayed. In the embodiment, the item numbers (ni) and names (English characters) listed above are displayed. It may be written in Japanese. However, depending on conditions such as the size of the component parts, some of the component parts in the arrangement are not always displayed in the order of the item numbers. For example, (2-6) Anti-Roll Bar is displayed adjacent to (2-1) Lower Arm (L) due to the size.

  The component mat 30 is divided into a plurality of divided component mats. One of the divided component mats is configured as a chassis mat 30S dedicated to the chassis 2 on which the chassis 2 is mounted via the mounting table 35. The mounting table 35 may be made of any material such as wooden or metal. Each component assembled in the chassis 2 is grouped as many as possible in the order of the item numbers given to the components based on the assembly order of the components, and two or more divided component mats other than the chassis mat 30S are provided. In each divided component mat other than the chassis mat 30S, a plane component image 31 group corresponding to the grouped component parts group is displayed. In the embodiment, there are three divided component mats, the first component mat 30A, the second component mat 30B, and the third component mat 30C, in ascending order of assembly order. In each of the component mats 30A, 30B, and 30C, the planar component image 31 is displayed so that the numerical value in the assembly order increases from the lower right to the upper left.

  In the first component mat 30A, in the above assembly order, the planar component images 31 corresponding to the components (1-1) to (2-1) and some components (2-6). The name and the assembly order are displayed, and the second component mat 30B has the components (2-2) to (2-5), the remaining components (2-6) The planar part image 31 of the component corresponding to (3-1) to (4-2), the name, and the assembly order are displayed, and the third part mat 30C is (5-1) in the above assembly order. ) To (9-2) are displayed as planar part images 31, names, and assembling orders of the constituent parts.

Further, as shown in FIGS. 7 and 8, the teaching material system includes an associated instrument mat 32 on which an associated instrument including tools used for assembling the component group is placed. The related instrument mat 32 displays a plurality of areas 33 on which the related instruments are placed.
Further, as shown in FIG. 7, the teaching material system includes a work mat 34 that does not display a component group.

  In addition, in the teaching material system, as shown in FIG. 9, a plurality of different specification components having different specifications are provided which are selected as at least one of the components. In this example, the components that are the target of different specification components are the damper D, the wheel W, and the electric motor M. Hereinafter, it demonstrates individually.

<Damper D>
As shown in FIG. 2, the damper D includes a front damper D (Fr) and a rear damper D (Rr) that are also components of the automobile suspension device according to the embodiment of the present invention. As shown in FIGS. 9 and 10, there are provided coil springs 42 having attachment portions 41 made of through holes at both ends of a shock absorber 40 capable of moving forward and backward, and urging the shock absorber 40 in the advance direction. Configured. The front damper D (Fr) is provided in a front suspension device 60, which will be described in detail later, as shown in FIGS. The pin 43 is inserted into the lower arm 64 and the chassis 2. Further, the rear damper D (Rr) constitutes a rear suspension device 44 and is installed between the rear suspension arm 45 and the chassis 2 by inserting a pin 43 into a through hole of the mounting portion 41. As shown in FIG. 9, two or more dampers D having different specifications of the strength (spring constant) of the coil spring 42 are provided as different specification components (in the embodiment, three types of dampers Da, Db, Dc). One of the dampers Da, Db, Dc is selected. The specification of the strength (spring constant) of the coil spring 42 has three levels of “strong (hard)”, “medium (normal)”, and “weak (soft)”, and the dampers Da, Db, It corresponds to Dc. The attachment portions 41 of the various dampers Da, Db, and Dc are formed in the same manner, and can be easily replaced. Thereby, a difference in steering performance, riding comfort, roll characteristics (cornering characteristics), etc. can be experienced.

<Wheel W>
As shown in FIGS. 9 and 11, the wheel W includes a wheel 47 having a mounting portion 46 formed of a through hole and a tire 48. As shown in FIG. 11, the wheel 47 is attached to the hub 9 with bolts 49. Two or more wheels W having different diameter specifications are provided as different specification components (in this example, two types of wheels Wa and Wb), and one of the wheels Wa and Wb is selected. The specification of the diameter of the wheel W has two stages, large and small. The attachment portions 46 of the various wheels Wa and Wb are formed in the same manner, and can be easily replaced. Thereby, it can be experienced that speed and torque are in a contradictory relationship.

<Electric motor M>
In the electric motor M, as shown in FIG. 9, two or more electric motors M having different specifications of the current used are provided as different specification components. In the embodiment, two types of electric motor Ma having a DC specification and an electric motor Mb having an AC specification are provided, and one of the electric motors Ma and Mb is selected. The electric motor Ma is used in a drive system K, which will be described in detail later. As shown in FIGS. 9, 12 (a), 22, and 24, the electric motor Ma is attached to the mounting portion 104 of the reduction gear box 100 linked to the wheel W. It has an attachment part 105 to be attached, and is attached with a bolt 108 and a nut 109. As shown in FIG. 9 and FIG. 12B, a female screw 161 is provided in the mounting portion 160 of the electric motor Mb, and is attached to the mounting portion 104 of the reduction gear box 100, and the bolt 108 is connected to the female screw 161. It can be screwed onto and attached. By selecting the direct-current specification electric motor Ma and the alternating-current specification electric motor Mb, it is possible to experience a difference in acceleration performance, a difference in motor characteristics due to recovery of regenerative energy or rewriting of a program of the motor controller.

  In addition, in the teaching material system, as shown in FIGS. 9 and 13, a replacement component part that can be replaced with a predetermined component part group including at least one component part and whose specification can be changed is provided. In this example, as a replacement component, a drive mechanism 50 including an in-wheel motor Mc that is formed so as to be replaceable with a predetermined group of members including the electric motor M and can be directly mounted on the wheels W is provided. A suspension arm 51 as an attachment portion attached to the chassis 2 is attached to the in-wheel motor Mc, and a hub 52 to which the wheel 47 of the wheel W is attached is integrated. That is, a pair of left and right drive mechanisms 50 for the in-wheel motor Mc are mounted instead of the assembly 6 and the swing arm 4 in which the axle is connected to the electric motor M and the reduction gear box 100 as the component parts.

  Furthermore, in this teaching material system, as shown in FIG. 9, at least one of the components is formed so that the specification can be changed. In the teaching material system, the specifications of the camber angle and / or caster angle of the wheel W can be changed by the upper arm 70 which is a component part of the front suspension device 60 according to the embodiment of the present invention. Yes. The suspension device 60 according to the embodiment of the present invention will be described in detail later.

  Furthermore, in this teaching material system, as shown in FIG. 9, at least one component is formed so as to be attachable, and another component that is added and can change the specification related to the corresponding component is provided. It has been. In this example, a gear ratio changing device 110 that is added between the reduction gear box 100 and the electric motor M and changes the specification of the gear ratio of the reduction gear box 100 is provided as another component. The gear ratio changing device 110 will be described later in detail as a drive system K for the electric vehicle EV.

  Next, the suspension device 60 according to the embodiment of the present invention will be described in detail. As shown in FIGS. 14 to 21, the suspension device 60 includes a knuckle member 61 to which the wheel W is attached and a ball joint mechanism on the upper side of the knuckle member 61 that is attached to the chassis 2 so as to be rotatable about an axis in the axle direction. An upper arm 70 supported via 62, a lower arm 64 attached to the chassis 2 so as to be rotatable about an axis in the axle direction and supporting the lower side of the knuckle member 61 via a ball joint mechanism 63, a lower arm 64, The above-described damper D provided between the chassis 2 is provided. A tie rod 67 extending from the steering gear box 15 is linked to the knuckle member 61.

  The ball joint mechanism 62 of the upper arm 70 includes a ball stud 65 connected to the knuckle member 61 and a housing 66 that holds the ball stud 65 so as to be swingable. The upper arm 70 includes a base 71 for mounting the housing 66 of the ball joint mechanism 62, a pair of arms 72 extending from the base 71 toward the chassis 2, a substrate 73 formed at the tip of each arm 72, and the chassis 2. And a pair of bases 74 to which the respective substrates 73 are respectively attached.

  As shown in FIGS. 14 to 17, the housing 66 is formed such that the upper surface thereof is slidably in contact with the lower surface of the base 71 and is movable with respect to the base 71 in the vehicle width direction. An engaging body 80 in which engaging portions 81 are arranged along the moving direction is attached to either one of the housing 66 and the base 71, and an engaging body is provided on either one of the housing 66 and the base 71. An engaged body 82 having an engaged portion 83 for engaging the 80 engaging portion 81 and positioning the housing 66 at a required moving position is attached. Then, fixing means for fixing the housing 66 to the base 71 in a state where the engaged portion 83 of the engaged body 82 is engaged with the engaging portion 81 of the engaging body 80 at a required movement position of the housing 66. The camber angle of the wheel W can be adjusted as shown in FIG. 20 by positioning and fixing the housing 66 at a required moving position.

  Specifically, the fixing means 84 includes a female screw portion 85 that is spaced apart from each other at predetermined intervals on both sides in the axle direction across the ball stud 65 of the housing 66, and a male screw portion 86a and a male screw portion 86a that are screwed into the female screw portion 85. A bolt 86 having a larger-diameter head 86b and a long hole 87 formed in the base 71 and extending in the vehicle width direction corresponding to the female screw portion 85 and through which the male screw portion 86a of the bolt 86 is inserted. Configured. Accordingly, the housing 66 can be fixed to the base 71 by tightening the bolt 86 from the upper side of the base 71. The fixing of the housing 66 to the arm 72 can be ensured. A pair of the female screw portion 85 and the long hole 87 is provided on each side of the housing 66 with the ball stud 65 between the two sides in the axle direction. The fixing of the housing 66 to the arm 72 can be further ensured.

  Further, the engaging body 80 is formed in a plate shape having a predetermined thickness in which teeth of a spur gear are formed on one side, and a trough portion or a crest portion of the teeth is an engaging portion 81. The engaged body 82 is formed in a plate shape having a predetermined thickness with a spur gear tooth meshing with a tooth of the engaging body 80 formed on one side, and a valley portion or a crest portion of the tooth as an engaged portion 83. Yes. In the embodiment, the camber angle can be adjusted by 0.5 degrees by shifting the meshing of one peak (valley) of the spur gear. The engagement body 80 is fixedly attached to the vicinity of at least one of the long holes 87 (in the embodiment, the pair of long holes 87 on the rear side in the axle direction) by welding or the like. The engaged body 83 is formed with a pair of insertion holes 88 through which a pair of bolts 86 corresponding to the long holes 87 to which the engaging body 80 is fixed. The engaged body 83 is disposed on the upper surface of the base 71. At the same time, the male screw portion 86a of the corresponding bolt 86 is inserted into the insertion hole 88 and screwed into the corresponding female screw portion 85, whereby the housing 66 is attached via the bolt 86, and the bolt 86 is tightened. Then, the teeth of the engaged body 82 can be positioned by meshing with the teeth of the engaging body 80. Since the engaging portion 81 and the engaged portion 83 are constituted by teeth of a flat gear, the engaging portion 81 can be easily formed continuously, the structure can be simplified, and positioning can be ensured by meshing of the gear. Can do.

  Further, as shown in FIGS. 14, 15, 18, and 19, the arms 72 are in sliding contact with the upper surfaces of the corresponding bases 74 with respect to the lower surfaces of the substrates 73. It is formed to be movable in the axle direction. Then, an engaging body 90 in which engaging portions 91 are arranged along the movement direction is attached to either one of the substrate 73 and the base 74, and the engaging body is attached to either the substrate 73 or the base 74. An engaged body 92 having an engaged portion 93 that engages with 90 engaging portions 91 to position the arm 72 at a required moving position is attached. Further, fixing means for fixing the substrate 73 to the base 74 in a state where the engaged portion 93 of the engaged body 92 is engaged with the engaging portion 91 of the engaging body 90 at a required movement position of the arm 72. 94 is provided, and the caster angle of the wheel W can be adjusted as shown in FIG. 21 by positioning and fixing the arm 72 at a required movement position.

  The fixing means 94 includes a female screw portion 95 provided on the base 74, a male screw portion 96a screwed into the female screw portion 95, a bolt 96 having a head 96b having a larger diameter than the male screw portion 96a, A long hole 97 that is formed in the board 73 and extends in the axle direction corresponding to the female screw portion 95 and through which the male screw portion 96a of the bolt 96 is inserted is configured. Thereby, the board | substrate 73 can be fixed to the base 74 by tightening the volt | bolt 96 from the upper side of the board | substrate 73. FIG. The fixing of the substrate 73 to the base 74 can be ensured by the bolt 96. A pair of the female screw portion 95 and the long hole 97 is provided for each arm 72 at a predetermined interval in the vertical direction. The fixing of the substrate 73 to the base 74 can be further ensured.

  The engagement body 90 is configured by a base plate 73 on the rear side in the axle direction, and a male screw portion 96a of a bolt 96 inserted through the long hole 97 can be inserted into the inner wall surface of one long hole 97 of the base plate 73. The concave portions 91a and the non-insertable convex portions 91b are alternately formed, the concave portions 91a are configured as the engaging portions 91, and the bolts 96 inserted through the long holes 97 in which the concave portions 91b are formed are engaged. The male threaded portion 96 a of the bolt 96 is configured as the engaged portion 93. In the embodiment, the caster angle can be adjusted once by shifting the engagement of the male screw portion 96a with the recess 91a by one. Since the concave portion 91a as the engaging portion 91 is continuously formed on the inner wall surface of the long hole 97, the structure can be simplified, and the engaged portion 93 is constituted by the male screw portion 96a of the bolt 96. The structure can also be simplified in terms of points. By removing the bolt 96, the board 73 can move in the axle direction.

  Next, the drive system K of the electric vehicle EV will be described in detail. As shown in FIGS. 2, 3, 9, 12, and 22 to 25, the drive system K includes a reduction gear mechanism 101 that is linked to the wheels W and set to a predetermined basic gear ratio. The gear box 100 includes an electric motor M that is detachably attached to the reduction gear box 100 and has an output element 102 connected to the input element 103 of the reduction gear mechanism 101 when attached. In this example, the electric motor M is the above-described direct-current electric motor Ma. The reduction gear mechanism 101 is connected to a differential gear mechanism 101 a that cooperates with the wheels W. Between the reduction gear box 100 and the electric motor M, there is a pair of connection elements 111 that are detachably formed and connected to the output element 102 of the electric motor M and the input element 103 of the reduction gear mechanism 101, A gear ratio changing device 110 is provided that includes a change gear mechanism 112 that changes the overall gear ratio to a gear ratio different from the basic gear ratio of the reduction gear mechanism 101 when mounted.

  In this gear ratio changing device 110, when one connection element 111 of the change gear mechanism 112 is connected to the output element 102 of the electric motor M, the other connection element 111 of the change gear mechanism 112 becomes the input element 103 of the reduction gear mechanism 101. When the first connection X1 to be connected (FIG. 25B) and one connection element 111 of the change gear mechanism 112 are connected to the input element 103 of the reduction gear mechanism 101, the other connection element 111 of the change gear mechanism 112 is The second connection X2 (FIG. 25C) connected to the output element 102 of the electric motor M is formed so that two connections can be made. That is, the gear ratio changing device 110 is so-called reversible. In this example, as shown in FIG. 25, the first connection X1 can be set to a gear ratio smaller than the basic gear ratio, and the second connection X2 can be set to a gear ratio larger than the basic gear ratio. Yes. Therefore, if the connection for directly connecting the electric motor M to the reduction gear box 100 is a basic connection X0 (FIG. 25 (a)), the three different connections of the basic connection X0, the first connection X1, and the second connection X2 Three different gear ratios can be easily realized. For this reason, changes such as acceleration performance, maximum speed performance, climbing performance, and regeneration performance can be enriched.

  Specifically, the reduction gear box 100 and the electric motor M are provided with mounting portions 104 and 105 having mounting surfaces 104a and 105a that face each other when mounted. The outer peripheral portions of the mounting portions 104 and 105 are formed as flanges, and a plurality of (four in this example, equiangular relation) insertion holes 106 and 107 corresponding to each other are formed in the flanges. The bolts 108 are inserted into the bolts 108 and the nuts 109 are fastened to the bolts 108 so that the mounting portions 104 and 105 are connected to each other. The gear ratio changing device 110 is configured to include a case 114 that houses a change gear mechanism 112 and has a joint surface 113 that can be joined to each of the mounting surfaces 104a and 105a. One connecting element 111 of the change gear mechanism 112 is positioned on the one joining surface 113 side of the case 114, the other connecting element 111 is positioned on the other joining surface 112 side of the case 114, and the case 114 is The reduction gear box 100 and the mounting portion 104, 105 of the electric motor M are formed so as to be sandwiched between them.

  As shown in FIG. 23, the input element 103 of the reduction gear mechanism 101 and the output element 102 of the electric motor M are configured by spline shafts 120 and 121 each having an axis positioned coaxially when connected. Further, the connection element 111 of the change gear mechanism 112 of the gear ratio changing device 110 includes spline holes 123 and 124 that are positioned coaxially with the spline shafts 120 and 121 when connected. Then, as shown in FIG. 22, when the electric motor M is directly mounted on the reduction gear box 100, spline holes 125 and 126 for connecting the input element 103 of the reduction gear mechanism 101 and the output element 102 of the electric motor M are provided. A coupling 127 is provided. Since the coupling 127 is provided, direct connection between the reduction gear box 100 and the electric motor M can be easily performed.

  In addition, the pair of spline holes 123 and 124 of the change gear mechanism 112 of the gear ratio changing device 110 are formed to have the same specification with the same inner diameter, the same number of teeth, and the like, and are specification to mesh with the spline shaft 121 of the electric motor M. Is formed. Further, the specifications such as the outer diameter and the number of teeth of the spline shaft 120 of the reduction gear mechanism 101 are different from the specifications such as the outer diameter and the number of teeth of the spline shaft 121 of the electric motor M. In this example, the spline hole 128 that meshes with one of the spline shafts (in this example, the spline shaft 120 of the reduction gear mechanism 101) and the other spline shaft (in this example, the spline shaft 121 of the electric motor M). And an adapter 130 having a spline shaft 129 having the same specifications as in FIG. Even if the specification of the spline shaft 120 of the reduction gear mechanism 101 is different from the specification of the spline shaft 121 of the electric motor M, the same specification can be made by the adapter 130. Therefore, the first connection X1 of the gear ratio changing device 110 and The second connection X2 can be easily performed.

  As shown in FIGS. 23 and 25, the change gear mechanism 112 of the gear ratio changing device 110 includes an outer ring 131 that is fixed in the case and has internal teeth, a sun gear 132 that has a spline hole 124 in the shaft center, The planetary gear mechanism includes a plurality of planetary gears 133 and a planetary carrier 134 that rotatably supports the planetary gears 133 and has a spline hole 123 in the center. Since the spline holes 123 and 124 can be positioned on the same axis, the change gear mechanism 112 can be easily made reversibly.

  In addition, as shown in FIG. 26, the teaching system for an electric vehicle includes a drive system explanation device 140 for understanding the drive system K of the electric vehicle EV. This drive system explanation device 140 includes a rectangular frame base 141, a reduction gear box 100 supported on the base 141 and provided with a reduction gear mechanism 101 and a differential gear mechanism 101a, and a reduction gear box 100 attached to the reduction gear box 100. A simulated electric motor 142 linked to the gear mechanism 101 and an axle 143 linked to the reduction gear box 100 are provided. The reduction gear box 100 and the simulated electric motor 142 are partially cut away so that the inside thereof can be seen. The reduction gear box 100 is provided with an electric drive motor 144 for driving the reduction gear mechanism 101 and the simulated electric motor 142. The drive motor 144 drives the rotational state of the simulated electric motor 142 and the reduction gear. The operating state of the mechanism 101 and the operating state of the differential gear mechanism 101a are made visible. The reduction gear box 100, the simulated electric motor 142, and the axle 143 are covered with a cover 145 provided on the base 141 and formed of a frame and a transparent plate such as acrylic resin.

  Further, pulleys 146 are provided at both ends of the axle shaft 143, and a wire 148 that suspends a weight 147 that applies a load to the axle shaft 143 is wound around the pulley 146 so as to be rewound. As the axle shaft 143 rotates, the wire 148 is wound and unwound, and the weight 147 moves up and down inside the base 141. A weight holding portion 149 that detachably holds a weight 147 is provided at the tip of the wire 148. A plurality of unit weights 147 having a predetermined weight (for example, 1 Kg) are prepared as the weight 147, and the weight holding portion 149 holds an appropriate number so that the weight is variable and the load applied to the axle is variable. In FIG. 26, 150 is a power supply box, 151 is a bottom dead center sensor that is provided on the bottom plate of the base 141 and detects that the weight 147 is installed, 152 is a switch for turning on and off the drive motor 144 and switching at the time of turning on. An up / down switch that selectively rotates the weight 147 in the upward direction or the downward direction.

  Accordingly, in this teaching material system, when the drive system explanation device 140 is operated, the number of the weights 147 is appropriately selected and suspended from the weight holding portion 149 in the wound state of the wire 148, for example, the weight on the left side. 1 kg of 147 and 2 kg of weight 147 are hung on the right side, the up / down switch 152 is turned on, and the weight 147 is lowered until it reaches the bottom dead center sensor 151. When the bottom dead center sensor 151 detects the weight 147, it stops. Next, the up / down switch 152 is turned on to raise the weight 147 until it reaches the winding end of the wire 148. Thereby, the rotation state of the simulation electric motor 142, the operation state of the reduction gear mechanism 101, and the operation state of the differential gear mechanism 101a can be visually recognized. In particular, it is possible to know the differential motion due to the difference (load difference) between the weights 147 of the two wheels of the differential gear mechanism 101a. It is also easy for teachers to explain these operating principles.

  Further, as shown in FIG. 27, the teaching material system includes an in-wheel motor explanation device 160 for explaining the principle of the in-wheel motor used in the electric vehicle EV according to the embodiment. This in-wheel motor explanation device 160 is arranged such that main parts are spaced apart at a predetermined interval along the axial direction so that the relationship between them can be visually recognized. A base 161 and a pair of support of the base 161 A shaft 163 installed and fixed to the frame 162, a tire wheel 164 rotatably provided on one end side of the shaft 163, and a brake disk 165 provided integrally on the outside and rotatably provided on the other end side of the shaft 163. A cover disk 166, a plurality of (four in the embodiment) support rods 167 installed in an equiangular relationship between the tire wheel 164 and the cover disc 166, and a shaft fixed to the support rod 167 on the tire wheel 164 side and shaft A ring-shaped rotor 168 that rotates together with the tire wheel 164 around the center 163, and the rotor 168 It is constituted by a stator 169 fixed to the shaft 164 is provided between the fine cover disk 166. On the outer periphery of the stator 169, electromagnets 170 each having a coil wound around an iron core are arranged in rows. On the inner side of the rotor 168, permanent magnets 171 for rotating the rotor 168 by the electromagnets 170 are arranged in the circumferential direction. It is attached and attached. The brake disk 165, the cover disk 166, the rotor 168, and the stator 169 are covered with a cover 172 provided on the base 161 and formed of a frame and a transparent plate such as acrylic resin.

  Therefore, in the teaching material system according to the present embodiment, when the in-wheel motor explanation device 160 is operated, the tire wheel 164 is manually rotated. As a result, the cover disk 166 and the rotor 168 provided integrally with the brake disk 165 are rotated, and the rotor 168 is rotated by the stator 169, whereby the tire wheel 164 is rotated via the rotor 168. Can know. It is also easy for teachers to explain these operating principles.

  Then, when disassembling and assembling the electric vehicle EV using the teaching material system, the following is performed. In the assembled electric vehicle EV, for example, as shown in FIG. 9, one of three types (Da, Db, Dc) is adopted as the damper D, and two types as the wheels W. Any type of (Wa, Wb) is employed, and any one of the two types (Ma, Mb) is employed as the electric motor M. The electric motor M is directly attached to the reduction gear box 100, and the reduction is performed at the basic gear ratio. Although not shown, the assembled electric vehicle EV may employ a drive mechanism 50 including an in-wheel motor Mc.

  First, on the work floor, for example, as shown in FIG. 8, a chassis mat 30S is attached and a related instrument mat 32 is laid on one side in the short side (lower side in the figure) and the other side in the short side (in the figure). A work mat 34 is laid on the upper side. Further, the first component mat 30A, the second component mat 30B, and the third component mat 30C are arranged in order along the longitudinal direction adjacent to the work mat 34. In this case, the component mat 30 is divided into a plurality of divided component mats 30S, 30A, 30B, and 30C, so that the component mat 30 is compact and easily attached to the work floor.

  In this state, as shown in FIG. 1, the chassis 2 is mounted on the chassis mat 30 </ b> S via the mounting table 35. Since the chassis 2 is placed on the chassis mat 30S via the mounting table 35 and the other divided component mats 30A, 30B, 30C are placed around the chassis 2, positioning of the chassis 2 is facilitated, and subsequent disassembly and assembly operations are facilitated. It is easy to do and can improve work efficiency. Then, disassembly is performed according to a predetermined disassembly procedure. First, the body 1 is removed and placed outside the component mat 30, and then, in principle, the components shown in the divided component mat 30C → the components shown in the divided component mat 30B → the divided components 30A. The components are disassembled in the order shown. Disassemble each component. The disassembled components are placed on the corresponding planar component image 31 on the component mat 30.

  In this case, the planar part images 31 of the constituent parts are arranged adjacent to each other in assembling order as much as possible. In other words, they are systematically displayed because they are arranged adjacent to each other in the disassembling order, and therefore the disassembled structure The components can be easily placed, and the components are placed on the component mat 30 on the work floor in an orderly manner, so that the work efficiency of disassembly can be improved. In addition, it is easy to understand the structure and mechanism of the electric vehicle EV, and it is easy for a teacher to teach the structure and mechanism in a systematic manner, and progress management can be easily performed. Furthermore, if an explanation about the component parts is described together with the item number in the manual describing the procedure of disassembly and assembly, it becomes easy to collate the component parts placed on the part mat 30 with the description of the manual. In this respect as well, it is easy to understand the structure and mechanism of the electric vehicle EV, and it is possible to make it easier for teachers to teach the structure and mechanism systematically. Furthermore, since the names of the component parts corresponding to the respective planar component images 31 are displayed in the vicinity of the respective planar component images 31 on the component mat 30, the names of the component components can be immediately recognized. In this respect, the work efficiency of disassembly and assembly can be further improved. In addition, the structure and mechanism of the electric vehicle EV can be easily understood, and the structure and mechanism can be more systematically taught for teachers. Further, in the disassembling work, since the related tool mat 32 is provided and the related tool including the tool is placed on the related tool mat 32, the tools and the like can be managed in an orderly manner, and also in this respect, work efficiency can be improved. Can do.

  Next, the electric vehicle EV is assembled. The components are assembled according to a predetermined assembly procedure. In principle, each component shown in the divided component 30A → each component shown in the divided component mat 30B → each component shown in the divided component mat 30C is assembled in this order. In this case, the components to be assembled are placed on the corresponding planar component image 31 on the component mat 30, and the display of the planar component image 31 on the component mat 30 is arranged adjacent to each other in assembling order as much as possible. Therefore, since each component is placed in an orderly manner on the component mat 30 on the work floor, it is easy to take out the component and improve the work efficiency of the assembly. it can. Moreover, it is easy to understand the structure and mechanism of the electric vehicle EV, and it is easy for a teacher to teach the structure and mechanism in a systematic manner. Furthermore, if an explanation about the component parts is described together with the item number in the manual describing the procedure of disassembly and assembly, it becomes easy to collate the component parts placed on the part mat 30 with the description of the manual. In this respect, it is easy to understand the structure and mechanism of the electric vehicle EV, and it is easier for a teacher to teach the structure and mechanism systematically, and the progress can be managed. Furthermore, since the names of the component parts corresponding to the respective planar component images 31 are displayed in the vicinity of the respective planar component images 31 on the component mat 30, the names of the component components can be immediately recognized. In this respect, the assembly work efficiency can be further improved. In addition, the structure and mechanism of the electric vehicle EV can be easily understood, and the structure and mechanism can be more systematically taught for teachers. In the assembly work, since the related instrument mat 32 is provided and the related instrument including the tool is placed on the related instrument mat 32, the tools and the like can be managed in an orderly manner, and also in this respect, work efficiency can be improved. Can do.

  Further, since the component mat 30 is divided into a plurality of divided component mats 30S, 30A, 30B, and 30C, the component mat 30 becomes compact and easily attached to the work floor. In addition, the components can be easily arranged, for example, when the components are arranged once and arranged again. Furthermore, it becomes easy to make a schedule for disassembly and assembly for each component displayed on the component mat 30. For example, the parts placed on the first division mat are assembled in the morning, and the parts described on the next division mat are assembled in the afternoon. In addition, disassembly and assembly are performed on the first day, interrupted in the middle of the course, and even if the lesson spans the next day or the next week, etc., the components are arranged and arranged in divided mats, so reproducibility can be maintained. it can.

  After assembling the electric vehicle EV, the user can actually drive the electric vehicle EV and experience operability, running performance, functional performance, and the like. In the teaching material system, the specification can be changed to experience operability, running performance, functional performance, and the like. Hereinafter, (A) the damper D of the suspension device 60 according to the embodiment, (B) the wheel W, (C) the electric motor M, (D) the in-wheel motor Mc, (E) the suspension device 60 according to the embodiment. The case of the upper arm 70 and (F) the reduction gearbox 100 will be described individually.

(A) Damper D
As shown in FIGS. 9 and 10, a different type of damper D from that currently in use is selected and replaced. For example, when the damper D currently in use is the damper Db whose coil spring 42 has a “medium (normal)” strength, the “strong (hard)” damper Da or the “weak (soft)” damper Dc. Replace with. In this case, in the various dampers Da, Db, and Dc, the attachment portion 41 is formed in the same manner, and therefore can be easily replaced. And again, this electric vehicle EV can be actually driven and operability, running performance, functional performance, etc. can be experienced. Due to the difference in strength of the coil spring 42 of the damper D, it is possible to mainly experience the difference in steering performance.

(B) Wheel W
As shown in FIGS. 9 and 11, a different type of wheel W from that currently in use is selected and replaced. For example, if the wheel W currently in use is a “large” wheel Wa, the wheel Wb is replaced with a “small” wheel Wb. In this case, since the attachment part 46 is similarly formed in various wheels Wa and Wb, replacement | exchange can be performed easily. And again, this electric vehicle EV can be actually driven and operability, running performance, functional performance, etc. can be experienced. Due to the difference in the specification of the diameter of the wheel W, it can be experienced that the speed and torque are in a contradictory relationship. That is, in the wheel Wa having a large diameter, the speed increases, but the torque decreases. On the other hand, in the wheel Wb having a small diameter, the speed decreases but the torque increases. As a result, it is possible to know the influence on running performance and operability, and the learning effect can be increased.

(C) Electric motor M
As shown in FIGS. 9 and 12, a different type of electric motor M from that currently in use is selected and replaced. For example, if the electric motor currently in use is an electric motor Ma with a DC specification, the electric motor is replaced with an electric motor Mb with an AC specification. And again, this electric vehicle EV can be actually driven and operability, running performance, functional performance, etc. can be experienced. Depending on the specification of the current used by the electric motor M, it is possible to experience differences in motor characteristics due to recovery of regenerative energy and rewriting of the motor controller program, such as differences in acceleration performance.

(D) In-wheel motor As shown in FIGS. 9 and 13, the drive mechanism for the in-wheel motor Mc is used instead of the assembly having the axle connected to the electric motor M and the reduction gear box 100 currently in use and the swing arm 4. Change to 50. Thereby, the structure and mechanism of the electric vehicle EV can be understood. Then, again, this electric vehicle EV is actually driven to experience operability, running performance, functional performance, and the like. In this case, the understanding of the functionality of the in-wheel motor Mc can be deepened, and the influence on the running performance and operability can be known, so that the learning effect can be increased.

(E) Upper arm 70 of suspension device 60 according to the embodiment
As shown in FIGS. 20 and 21, the specification of the camber angle and / or caster angle of the wheel W can be changed by adjusting the upper arm 70. By changing the specifications of the camber angle and / or caster angle, the understanding of the functionality of the suspension device 60 will be deepened, and the electric vehicle EV will be actually driven to know the influence on the running performance and operability. And the learning effect can be increased.

  The adjustment of the upper arm 70 will be described in detail. First, when adjusting the camber angle, the bolt 86 is loosened as shown in FIGS. As a result, the engaged body 82 can be lifted by the amount of loosening the bolt 86, and the engagement of the engaged body 82 is released from the engaging body 80. Then, the housing 66 of the ball joint mechanism 62 is slidably brought into contact with the base 71 of the upper arm 70, and the angle (camber angle) formed by the vertical axis and the axis of the ball joint mechanism 63 is appropriately changed. The engaged portion 83 of the engaged body 82 is engaged with the engaging portion 81 to position the housing 66 at a required moving position, and the bolt 86 is tightened and fixed again. In this case, the meshing of the spur gears can be released and the housing 66 can be moved, so that the operability is good and the workability is improved. Moreover, since the engaging part 81 and the engaged part 83 are comprised by the tooth | gear of the flat gear, positioning can be ensured by meshing | engagement of a gear. Furthermore, since the movement can be performed discretely for each tooth pitch, the adjustment can be performed reliably. In the embodiment, the camber angle can be adjusted by 0.5 degrees by shifting the meshing of one peak (valley) of the spur gear. Specifically, since the engaging portions 81 of the engaging body 80 are arranged along the moving direction of the housing 66, the engaged portions 83 can be intermittently engaged, that is, the alignment changes. Can be performed discretely, and therefore adjustment can be easily performed. Further, since the housing 66 is in sliding contact with the base 71 in the vehicle width direction, the adjustment width can be relatively increased, and the versatility can be improved accordingly. As a result, it is possible to reproduce the alignment angle aimed even by a beginner without relying on the skill of the worker and the alignment measuring instrument.

  Next, when adjusting the caster angle, the bolt 96 is first removed as shown in FIGS. Then, the board 73 of the upper arm 70 is brought into sliding contact with the base 74, the angle (caster angle) formed by the vertical axis and the axis of the ball joint mechanism 63 is appropriately changed, and the engagement body 90 (73) is engaged. The engaged portion 93 (96a) of the engaged body 92 (96) is engaged with the mating portion 91 (91a) to position the substrate 73 at a required movement position, that is, the bolt 96 is screwed into the male threaded portion 96a. Is engaged with the recess 91 a of the long hole 97, and the substrate 73 is fixed to the base 74 again. In this case, the positioning can be ensured by the engagement between the concave portion 91 a and the female screw portion 96 a of the bolt 96. Further, since the movement can be made discretely by the pitch of the recess 91a, the adjustment can be performed reliably. In the embodiment, the caster angle can be adjusted once by shifting the engagement of the male screw portion 96a with the recess 91a by one. That is, since the engaging portions 91 (91a) of the engaging bodies 90 (73) are arranged along the moving direction of the substrate 73, the engaged portions 93 (96a) of the engaged bodies 92 (96) are arranged. Engagement can be performed intermittently, i.e. alignment changes can be made discretely, so that adjustment can be made easily. Moreover, since the board | substrate 73 is slidably contacted with respect to the base 74 in an axle direction, the adjustment range can be enlarged comparatively and versatility can be improved only that much. As a result, it is possible to reproduce the alignment angle aimed even by a beginner without relying on the skill of the worker and the alignment measuring instrument.

(F) Reduction gear box 100
As shown in FIG. 24 and FIG. 25A, this specification change is applied when a DC specification electric motor Ma is directly mounted on the reduction gear box 100 as the electric motor M. In this state, the reduction is performed at the basic gear ratio, but since the gear ratio changing device 110 that changes the specification of the gear ratio of the reduction gear box 100 is provided, in order to change the reduction gear ratio, The electric motor M is removed from the reduction gear box 100, and the gear ratio changing device 110 is mounted between the reduction gear box 100 and the electric motor M. In this case, the entire gear ratio can be changed by simply removing the electric motor M and incorporating the gear ratio changing device 110 without removing the reduction gearbox 100 one by one. Can be easily performed, and work efficiency can be improved.

  More specifically, when the electric motor M is decelerated at the basic gear ratio, the electric motor M is directly attached to the reduction gear box 100 as shown in FIGS. 24 (a) and 25 (a). In this case, the input element 103 of the reduction gear mechanism 101 and the output element 102 of the electric motor M are connected by the coupling 127, and the attachment surfaces 104a and 105a of the attachment part 105 of the reduction gear box 100 and the electric motor M are joined together. The bolt 108 is inserted into the bolt insertion holes 106 and 107, and the nut 109 is screwed and tightened.

  On the other hand, when the gear ratio changing device 110 is mounted between the reduction gear box 100 and the electric motor M to make the first connection X1, as shown in FIGS. 24 (b) and 25 (b), The adapter 128 is attached to the spline shaft 120 of this type to make a spline shaft 129 having the same specifications as the other spline shaft 121, and these spline shafts 121 and 129 are engaged with and connected to the spline holes 123 and 124 of the gear ratio changing device 110. At the same time, the case of the gear ratio changing device 110 is mounted by being held between the reduction gear box 100 and the mounting portions 104 and 105 of the electric motor M, and the long bolt 108 is inserted into the bolt insertion holes 106 and 107 and the nut 109 is screwed. Tighten together. As a result, the gear ratio changing device 110 is sandwiched and mounted between the reduction gear box 100 and the mounting portions 104 and 105 of the electric motor M, so that mounting is facilitated. Further, since the gear ratio changing device 110 can be held by the bolt 108 and the nut 109 using the existing bolt insertion holes 106 and 107 in the attachment portions 104 and 105 of the reduction gear box 100 and the electric motor M, the structure is simple. Can be easily installed.

  Further, in the case of the second connection X2, as shown in FIGS. 24B and 25C, the gear ratio changing device 110 is reversed and the gear ratio is changed as in the case of the first connection X1. The change device 110 is mounted while being held between the reduction gear box 100 and the mounting portions 104 and 105 of the electric motor M.

  Thus, in this teaching material system, the gear ratio changing device 110 is so-called reversible. For example, the gear ratio changing device 110 is set to a gear ratio smaller than the basic gear ratio by the first connection X1, and is set by the second connection X2. A gear ratio larger than the basic gear ratio can be set. That is, as shown in FIG. 25, three different gear ratios can be easily realized. For this reason, when this electric vehicle EV is actually driven by each gear ratio setting, it is possible to know the influence on the running performance and operability. That is, when the gear ratio is increased, the acceleration performance is improved, but the maximum speed is decreased. Conversely, when the gear ratio is decreased, the acceleration performance is decreased, but the maximum speed is improved. For this reason, changing modes such as acceleration performance, maximum speed performance, climbing performance and regenerative performance can be enriched, and these can be experienced, so that the learning effect can be increased.

In the above embodiment, the camber angle adjusting engagement body 80 and the engaged body 82 of the wheel W are of the flat gear type. However, the present invention is not limited to this, and the caster angle adjusting engagement body 90 is not limited thereto. Further, it may be configured in the same manner as the engaged body 92, and may be appropriately changed. On the other hand, the engaging body 90 and the engaged body 92 for adjusting the caster angle are configured as the engaging portion 91 having the concave portion 91a of the long hole 97, and the bolt 96 inserted therethrough is configured as the engaged portion 92. However, the present invention is not limited to this, and it may be configured as a flat gear type similarly to the camber angle adjusting engagement body 80 and the engaged body 82, and may be appropriately changed.
In the above embodiment, the present invention is applied to the electric vehicle of the teaching material system. However, the present invention is not necessarily limited to this, and any type such as a normal electric vehicle, a hybrid vehicle, or a fuel vehicle such as gasoline is used. Of course, it may be applied to other automobiles.

EV Electric vehicle 1 Body 2 Chassis D Damper Da, Db, Dc Damper (components with different specifications)
M Electric motor Ma, Mb Electric motor (components with different specifications)
Mc In-wheel motor W Wheel Wa, Wb Wheel (components with different specifications)
30 parts mat 30S chassis mat (split parts mat)
30A First part mat (split part mat)
30B Second part mat (split part mat)
30C Third part mat (split part mat)
31 Planar part image 32 Related instrument mat 34 Work mat 40 Shock absorber 41 Mounting part 42 Coil spring 46 Mounting part 47 Wheel 48 Tire 50 Drive mechanism (replacement component)
60 Suspension device 61 Knuckle member 62 Ball joint mechanism 63 Ball joint mechanism 64 Lower arm 65 Ball stud 66 Housing 70 Upper arm 71 Base 72 Arm 73 Substrate 74 Base 80 Engagement body 81 Engagement part 82 Engagement body 83 Engagement part 84 Fixing means 85 Female thread portion 86 Bolt 87 Long hole 90 Engagement body (substrate 73)
91 engaging part (recess 91a)
91a Concave portion 91b Convex portion 92 Engagement body (bolt 96)
93 engaged portion (male thread 96a)
94 Fixing means 95 Female screw part 96 Bolt 96a Male screw part 97 Long hole K Drive system 100 Reduction gear box 101 Reduction gear mechanism 101a Differential gear mechanism 102 Output element 103 Input element 104 Attachment part 104a Attachment surface 105 Attachment part 105a Attachment surface 106 Insertion hole 107 Insertion hole 108 Bolt 109 Nut 110 Gear ratio changing device (another component)
111 connection element 112 change gear mechanism X0 basic connection X1 first connection X2 second connection 127 coupling 130 adapter 140 drive system explanation device 160 in-wheel motor explanation device

Claims (12)

A knuckle member to which the wheel is attached, an upper arm that is attached to the chassis so as to be rotatable about an axis in the axle direction and supports the upper side of the knuckle member via a ball joint mechanism, and pivots about the axis in the axle direction In a suspension device comprising a lower arm that can be attached to a chassis and supports the lower side of the knuckle member via a ball joint mechanism, and a damper provided between the lower arm and the chassis,
The ball joint mechanism on the upper arm side includes a ball stud connected to the knuckle member and a housing that swingably holds the ball stud, and the upper arm of the ball joint mechanism A base for mounting the housing, and a pair of arms extending from the base toward the chassis and having tip portions attached to the chassis are configured. An engagement body formed so as to be movable in the width direction and having an engagement portion arranged along the movement direction is attached to one side of the housing and the base, and the other side of the housing and the base is attached to the other side. An engaged body having an engaged portion for engaging the engaging portion of the engaging body to position the housing at a required moving position is attached, and the housing is attached. Fixing means for fixing the housing to the base in a state in which the engaged portion of the engaged body is engaged with the engaging portion of the engaging body at a required moving position of the engagement member. A vehicle suspension device characterized in that the camber angle of a wheel can be adjusted by positioning and fixing at a moving position of the vehicle.   The fixing means includes a female screw portion formed on the both sides in the axle direction of the housing sandwiching the ball stud and spaced apart from each other by a predetermined interval, a male screw portion screwed into the female screw portion, and a larger size than the male screw portion. A bolt having a head having a diameter, and a long hole formed in the base and extending in the vehicle width direction corresponding to the female screw portion and through which the male screw portion of the bolt is inserted. 2. The suspension apparatus for an automobile according to claim 1, wherein the housing can be fixed to the base by tightening from above the base.   3. The suspension device for an automobile according to claim 2, wherein a pair of the female screw portion and the long hole is provided on each side of the housing in the axial direction sandwiching the ball stud.   The engaging body is formed in a plate shape with teeth of a spur gear formed on one side and a valley or peak portion of the teeth as an engaging portion, and the engaged body is formed on the teeth of the engaging body on one side. 4. The suspension device for an automobile according to claim 1, wherein teeth of a meshing spur gear are formed and formed into a plate shape having a valley portion or a mountain portion of the teeth as an engaged portion.   The engaging body is formed in a plate shape having a predetermined thickness with teeth of a spur gear formed on one side and a valley or peak portion of the teeth as an engaging portion, and the engaged body is engaged with the engaging member on one side. A spur gear tooth that meshes with the combined tooth is formed and formed into a plate shape having a predetermined thickness with a valley or peak of the tooth as an engaged portion, and the engaging body is at least one of the upper surfaces of the base An insertion hole through which the bolt corresponding to the long hole to which the engaging portion is fixed is inserted into the engaged body is fixed in the vicinity of one long hole, and the engaged body is connected to the base. The male screw part of the corresponding bolt is inserted into the insertion hole and screwed into the corresponding female screw part to be attached to the housing via the bolt, and the bolt is tightened when the bolt is tightened. The engagement body teeth are meshed with the engagement body teeth and can be positioned. Automobile suspension apparatus of claim 2 or 3 wherein.   The engaging body includes the base, and at least one of the long holes of the base is alternately provided with recesses through which a male threaded portion of a bolt inserted into the long hole can be inserted and non-insertable convex portions. 4. The structure according to claim 2, wherein the concave portion is configured as an engaging portion, and the male screw portion of a bolt inserted through the elongated hole in which the concave portion is formed is configured as the engaged portion. Car suspension system. A knuckle member to which the wheel is attached, an upper arm that is attached to the chassis so as to be rotatable about an axis in the axle direction and supports the upper side of the knuckle member via a ball joint mechanism, and pivots about the axis in the axle direction In a suspension device comprising a lower arm that can be attached to a chassis and supports the lower side of the knuckle member via a ball joint mechanism, and a damper provided between the lower arm and the chassis,
The ball joint mechanism of the upper arm includes a ball stud coupled to the knuckle member and a housing that swingably holds the ball stud, and the upper arm is a housing of the ball joint mechanism. Mounting base, a pair of arms extending from the base toward the chassis, a substrate formed at the tip of each arm, and a pair of bases rotatably attached to the chassis to which the substrates are respectively attached Each of the arms is formed so that the lower surfaces of the substrates are in sliding contact with the upper surfaces of the corresponding bases so as to be movable in the axle direction with respect to the bases. An engaging body in which engaging portions are arranged along the moving direction is attached to one side, and the upper side is engaged with the engaging portion of the engaging body on the other side of the substrate and the base. An engaged body having an engaged portion for positioning the arm at a required moving position is attached, and the engaged portion of the engaged body is engaged with the engaging portion of the engaging body at the required moving position of the arm. A fixing means for fixing the substrate to the base in a combined state is provided, and the caster angle of a wheel can be adjusted by positioning and fixing the arm at a required moving position. Suspension device.   The fixing means is formed on the base plate with a female screw portion provided on the base, a male screw portion screwed into the female screw portion, a bolt having a head having a larger diameter than the male screw portion, and the board. The base plate is fixed to the base by tightening the bolt from the upper side of the board, and extending in the axle direction corresponding to the female screw part. 8. The automobile suspension apparatus according to claim 7, wherein the suspension apparatus is capable of being used.   9. The automobile suspension device according to claim 8, wherein a pair of the female screw portion and the long hole is provided at a predetermined interval in the vertical direction.   The engaging body is formed in a plate shape with teeth of a spur gear formed on one side and a valley or peak portion of the teeth as an engaging portion, and the engaged body is formed on the teeth of the engaging body on one side. 10. The automobile suspension device according to claim 7, wherein teeth of a meshing spur gear are formed and formed into a plate shape having a valley portion or a mountain portion of the teeth as an engaged portion.   The engaging body is formed in a plate shape having a predetermined thickness with teeth of a spur gear formed on one side and a valley or peak portion of the teeth as an engaging portion, and the engaged body is engaged with the engaging member on one side. A spur gear tooth that meshes with the combined tooth is formed and formed into a plate shape with a predetermined thickness with a trough or peak of the tooth as an engaged portion, and the engaging body is formed by a slot on the upper surface of the substrate. An insertion hole through which the bolt corresponding to the elongated hole in which the engaging portion is fixed is formed in the engaged body, and the engaged body is disposed on the upper surface of the substrate. In addition, the male screw part of the corresponding bolt is inserted into the insertion hole and screwed into the corresponding female screw part to attach to the board via the bolt, and when the bolt is tightened, the teeth of the engaged body are The automobile suspension according to claim 8 or 9, characterized in that it can be positioned by meshing with teeth of an engagement body. Pensions apparatus.   The engaging body is constituted by the substrate, and the inner wall surface of the long hole of the substrate is alternately formed with a concave portion through which the male screw portion of the bolt inserted into the long hole can be inserted and a convex portion that cannot be inserted, 10. The automobile suspension apparatus according to claim 8, wherein the concave portion is configured as an engaging portion, and the male screw portion of a bolt inserted through the elongated hole in which the concave portion is formed is configured as the engaged portion. .

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