JP2016048634A - Power storage device, and manufacturing method of power storage device - Google Patents

Power storage device, and manufacturing method of power storage device Download PDF

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JP2016048634A
JP2016048634A JP2014173073A JP2014173073A JP2016048634A JP 2016048634 A JP2016048634 A JP 2016048634A JP 2014173073 A JP2014173073 A JP 2014173073A JP 2014173073 A JP2014173073 A JP 2014173073A JP 2016048634 A JP2016048634 A JP 2016048634A
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power storage
frame
storage device
fixing
storage element
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JP6244279B2 (en
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洋介 西村
Yosuke Nishimura
洋介 西村
岸本 知徳
Noriyoshi Kishimoto
知徳 岸本
政夫 川田
Masao Kawada
政夫 川田
町田 淳
Atsushi Machida
淳 町田
英樹 松嶋
Hideki Matsushima
英樹 松嶋
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Honda Motor Co Ltd
GS Yuasa Corp
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GS Yuasa Corp
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    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
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    • Y02E60/10Energy storage using batteries

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Abstract

PROBLEM TO BE SOLVED: To provide a power storage device which reduces a welding defect in a welding part between a termination member that holds a power storage element, and a frame., and a manufacturing method of the power storage device.SOLUTION: The power storage device includes at least one power storage element 1 and a holding member 3 for holding the power storage element 1. The holding member 3 includes: a termination member 30 that is disposed along the power storage element 1 in a first direction; and a frame 31 that is disposed along the power storage element in a second direction. The holding member 3 includes: a welding part 32 where fixing part of the termination member 31 and a fixing part of the frame 31 are welded along an edge of a predetermined area in the state where the fixing parts are overlapped; and a communication part for communicating the fixing part of the termination member 30, the fixing part of the frame 31, an enclosure area surrounded by the welding part 32 and the outside of the enclosure area.SELECTED DRAWING: Figure 1

Description

本発明は、蓄電素子を備える蓄電装置、この蓄電装置の製造方法に関する。   The present invention relates to a power storage device including a power storage element and a method for manufacturing the power storage device.

電気自動車では容量の大きな電源が必要なため、複数の電池を備えた組電池構造体が用いられる。この種の組電池構造体は、図15に示すように、電池91と、電池91の両端に配置される一対の挟持部材92、92と、挟持部材92、92同士を接続する締結部材93と、を備える。挟持部材92と締結部材93とは、ナット94やねじ等によって締結(接合)されている。   Since an electric vehicle requires a large-capacity power source, an assembled battery structure including a plurality of batteries is used. As shown in FIG. 15, this type of assembled battery structure includes a battery 91, a pair of sandwiching members 92 and 92 disposed at both ends of the battery 91, and a fastening member 93 that connects the sandwiching members 92 and 92 to each other. . The clamping member 92 and the fastening member 93 are fastened (joined) by a nut 94, a screw, or the like.

近年、軽量化の要請から、組電池構造体90では、挟持部材92と締結部材93との固定部位を、ナット94やねじを用いずに溶接によって接合することがある(特許文献1参照)。この溶接において、溶接面積を大きくして固定部位の接合強度を確保するため、図16に示すように、固定部位同士が重ねられた状態で、溶接部95が所定領域96を囲む環状となるように溶接される場合がある。   In recent years, due to the demand for weight reduction, in the assembled battery structure 90, the fixing portion between the clamping member 92 and the fastening member 93 may be joined by welding without using a nut 94 or a screw (see Patent Document 1). In this welding, in order to increase the welding area and secure the bonding strength of the fixed portion, the welded portion 95 is in an annular shape surrounding the predetermined region 96 in a state where the fixed portions are overlapped with each other as shown in FIG. May be welded.

しかし、この場合、溶接部95に小さな穴が生じて(即ち、溶接欠陥が生じて)溶接部の強度が低下することがある。   However, in this case, a small hole is formed in the welded portion 95 (that is, a welding defect is generated), and the strength of the welded portion may be lowered.

具体的には、挟持部材92と締結部材93との接合される部位同士は、重ねられた状態で、該重ねられた部位において所定領域96を囲むように環状に溶接される。即ち、挟持部材92と締結部材93との固定部位において溶接部95が閉じた環状に形成される。このとき、溶接部95と、挟持部材92と締結部材93との重ねられた部位(固定部位)と、によって囲まれた領域において溶接時の熱によって空気が膨張し、溶接直後(冷えて固まる前)の溶接部95を貫通して外部に吹き出すことがあった。この場合、固まった溶接部95に穴が残り(即ち、溶接欠陥が生じ)、その結果、電池を保持する挟持部材92と締結部材93との溶接部95の強度(溶接強度)が低下する。   Specifically, the parts to be joined between the clamping member 92 and the fastening member 93 are overlapped and welded in an annular shape so as to surround the predetermined region 96 at the overlapped part. That is, the welded portion 95 is formed in a closed ring shape at the fixing portion between the clamping member 92 and the fastening member 93. At this time, in the region surrounded by the welded portion 95 and the portion (fixed portion) where the clamping member 92 and the fastening member 93 are overlapped, air expands due to heat during welding and immediately after welding (before cooling and solidifying). ) May be blown out through the welded portion 95. In this case, a hole remains in the hardened welded portion 95 (that is, a welding defect occurs), and as a result, the strength (weld strength) of the welded portion 95 between the clamping member 92 and the fastening member 93 that holds the battery decreases.

特開2010−92610号公報JP 2010-92610 A

そこで、本発明は、蓄電素子を保持する終端部材とフレームとの溶接部における溶接欠陥の少ない蓄電装置、及び蓄電装置の製造方法を提供することを課題とする。   Therefore, an object of the present invention is to provide a power storage device with few welding defects in a welded portion between a terminal member holding a power storage element and a frame, and a method for manufacturing the power storage device.

本発明に係る蓄電装置は、
少なくとも一つの蓄電素子と、
蓄電素子を保持する保持部材と、を備え、
保持部材は、第一方向において蓄電素子に沿って配置される終端部材と、第一方向と交差する第二方向において蓄電素子に沿って配置されるフレームと、を有し、
終端部材は、フレームと接合される固定部を有し、
フレームは、終端部材と接合される固定部を有し、
保持部材は、
終端部材の固定部とフレームの固定部とが重ねられた状態で、所定領域の周縁に沿って固定部同士が溶接された溶接部と、
終端部材の固定部、フレームの固定部、及び溶接部によって囲まれた包囲領域と該包囲領域の外部とを連通する連通部と、を有する。
The power storage device according to the present invention includes:
At least one power storage element;
A holding member for holding the electricity storage element,
The holding member has a termination member disposed along the power storage element in the first direction, and a frame disposed along the power storage element in the second direction intersecting the first direction,
The termination member has a fixing portion joined to the frame,
The frame has a fixing portion joined to the termination member,
The holding member
In a state where the fixed portion of the end member and the fixed portion of the frame are overlapped, a welded portion in which the fixed portions are welded along the peripheral edge of the predetermined region;
It has a fixed part of the end member, a fixed part of the frame, and an enclosed area surrounded by the welded part and a communicating part that communicates the outside of the enclosed area.

かかる構成によれば、該蓄電装置の製造時において終端部材の固定部とフレームの固定部とを溶接するときに、溶接部と終端部材の固定部とフレームの固定部とによって囲まれた包囲領域において空気等の気体が膨張等しても、この気体が連通部から外部に流出する。このため、前記製造時において、溶接直後の溶接部から気体が噴き出すのを防ぐことができ、これにより、前記気体の噴き出しによる穴等が溶接部に生じるのを防ぐ、即ち、溶接部の溶接欠陥を防ぐことができる。このため、品質の高い蓄電装置が得られる。   According to such a configuration, when the power storage device is manufactured, when the terminal member fixing portion and the frame fixing portion are welded, the surrounding region surrounded by the welding portion, the terminal member fixing portion, and the frame fixing portion. In this case, even if a gas such as air expands, the gas flows out from the communicating portion. For this reason, at the time of manufacturing, it is possible to prevent gas from being ejected from the welded part immediately after welding, thereby preventing the occurrence of holes or the like due to the gas jetting in the welded part, that is, welding defects in the welded part. Can be prevented. For this reason, a high-quality power storage device can be obtained.

また、溶接する部材が該部材における基材の溶融点よりも低い沸点の金属層を有していると、前記部材を溶接する際の熱によって金属層を構成する金属が蒸発(気化)する、即ち、ガスが発生する。上記の蓄電装置では、連通部が設けられているため、製造時において終端部材とフレームとを溶接するときの熱によって金属層を構成する金属が蒸発(気化)しても、この気体した金属(発生したガス)が包囲領域から外部に連通部を通じて流出する。   Further, when the member to be welded has a metal layer having a boiling point lower than the melting point of the base material in the member, the metal constituting the metal layer is evaporated (vaporized) by heat when welding the member. That is, gas is generated. In the above power storage device, since the communication portion is provided, even if the metal constituting the metal layer evaporates (vaporizes) due to heat generated when welding the termination member and the frame at the time of manufacture, the gas metal ( Generated gas) flows out from the enclosed area to the outside through the communication portion.

このため、終端部材の固定部とフレームの固定部との少なくとも一方の固定部は、終端部材の固定部とフレームの固定部とのいずれかの基材の溶融点よりも低い沸点の金属層を有していても、溶接部における気体の噴き出し(溶接欠陥)が確実に防がれる。これにより、品質の高い蓄電装置が得られる。   For this reason, at least one fixing part of the fixing part of the termination member and the fixing part of the frame has a metal layer having a boiling point lower than the melting point of the base material of either the fixing part of the termination member or the fixing part of the frame. Even if it has, the ejection of the gas (welding defect) in a welding part is prevented reliably. Thereby, a high-quality power storage device can be obtained.

連通部は、終端部材の固定部及びフレームの固定部のうちの少なくとも一方の固定部に設けられた貫通孔であって、包囲領域と該包囲領域の外部とを連通する貫通孔によって構成されていてもよい。   The communication portion is a through hole provided in at least one of the fixing portion of the termination member and the fixing portion of the frame, and is configured by a through hole that communicates the surrounding region and the outside of the surrounding region. May be.

貫通孔のような簡単な構成によって、包囲領域から気体を外部に流出させる構成が実現され、これにより、溶接欠陥の少ない蓄電装置が得られる。   With a simple configuration such as a through-hole, a configuration for allowing gas to flow out from the surrounding region is realized, whereby a power storage device with few welding defects can be obtained.

また、
溶接部は、所定領域の周縁形状の一部が開放された形状であり、
連通部は、溶接部における前記開放された部位によって構成されていてもよい。
Also,
The welded portion is a shape in which a part of the peripheral shape of the predetermined region is opened,
The communication part may be constituted by the opened part in the welded part.

このように所定領域の周縁形状の一部を開放することによっても、包囲領域から気体を外部に流出させる構成が実現され、溶接欠陥の少ない蓄電装置が得られる。   As described above, by opening a part of the peripheral shape of the predetermined region, a configuration in which gas flows out from the surrounding region is realized, and a power storage device with few welding defects can be obtained.

この場合、
所定領域の周縁形状は、対向する一対の円弧部と該円弧部の端部同士を接続する一対の直線部とを有する長円形状であり、
連通部は、直線部に設けられていることが好ましい。
in this case,
The peripheral shape of the predetermined region is an oval shape having a pair of opposing arc portions and a pair of straight portions connecting the ends of the arc portions,
It is preferable that the communication part is provided in the linear part.

かかる構成によれば、重ね合わされた終端部材の固定部とフレームの固定部とに離れる方向の力が加わったときに、溶接部の両端部が直線上で互いに対向しているため、応力が溶接部の各端部に集中することが効果的に防がれる。   According to such a configuration, when a force in a direction away from the overlapped terminal member fixing portion and the frame fixing portion is applied, both ends of the welded portion face each other in a straight line, so that stress is welded. Concentration at each end of the portion is effectively prevented.

蓄電素子は、充放電に伴って膨張、収縮する。蓄電素子が膨張すると、該蓄電素子に沿って配置される終端部材及びフレームのうちの少なくとも一方が該蓄電素子に押され、これにより、終端部材とフレームとの溶接部に対して力が加わる。この力が溶接部に対して剪断方向に加わると、該溶接部に対して圧縮方向に力が加わる場合に比べて溶接部が破断し易くなるため、溶接部における強度を十分に確保できない。   The power storage element expands and contracts with charge and discharge. When the power storage element expands, at least one of the termination member and the frame disposed along the power storage element is pushed by the power storage element, and thereby a force is applied to the welded portion between the termination member and the frame. When this force is applied to the welded portion in the shearing direction, the welded portion is easily broken as compared with a case where a force is applied to the welded portion in the compressing direction.

このため、蓄電装置において、終端部材の固定部が、フレームの固定部と蓄電素子との間に配置されることにより、蓄電素子が膨張したときに該膨張に起因して溶接部に加わる力を該溶接部を圧縮する方向とすることができ、その結果、溶接部の強度を十分に確保することができる。   For this reason, in the power storage device, when the fixing portion of the terminal member is disposed between the fixing portion of the frame and the power storage element, when the power storage element expands, the force applied to the welded portion due to the expansion is increased. The welded portion can be compressed, and as a result, the strength of the welded portion can be sufficiently ensured.

また、本発明に係る蓄電装置の製造方法は、
第一方向において蓄電素子に沿って配置される終端部材の固定部と、第一方向と交差する第二方向において蓄電素子に沿って配置されるフレームの固定部とを重ね、
終端部材の固定部とフレームの固定部との溶接部が所定領域の周縁形状の一部を開放した形状となるように、重ねられた状態の固定部における所定領域の周縁に沿って溶接し、
溶接部における開放された部位によって、終端部材の固定部、フレームの固定部、及び溶接部によって囲まれた包囲領域から該包囲領域の外部に気体が流出可能な連通部を形成する方法である。
In addition, a method for manufacturing a power storage device according to the present invention includes:
The fixing portion of the termination member arranged along the electricity storage element in the first direction and the fixing portion of the frame arranged along the electricity storage element in the second direction intersecting the first direction are overlapped,
Welding along the periphery of the predetermined region in the overlapped fixed portion so that the welded portion of the fixed portion of the terminal member and the fixed portion of the frame have a shape that opens a part of the peripheral shape of the predetermined region;
In this method, the open portion of the welded portion is used to form a communicating portion through which gas can flow out from the surrounding region surrounded by the fixing portion of the end member, the fixing portion of the frame, and the welding portion.

かかる構成によれば、溶接部と終端部材の固定部とフレームの固定部とによって囲まれた包囲領域において空気等の気体が膨張しても、連通部から外部に流出するため、溶接直後の溶接部から気体が噴き出すのを防ぐことができる。これにより、前記気体の噴き出しによる穴等が溶接部に生じるのを防ぎ、溶接部における溶接欠陥の少ない蓄電装置が得られる。   According to such a configuration, even if gas such as air expands in the surrounding region surrounded by the welded portion, the fixing portion of the termination member, and the fixing portion of the frame, the gas flows out from the communicating portion, so that welding immediately after welding is performed. It is possible to prevent gas from being ejected from the part. Thereby, it is possible to prevent a hole or the like due to the ejection of the gas from occurring in the welded portion, and to obtain a power storage device with few weld defects in the welded portion.

以上より、蓄電素子を保持する終端部材とフレームとの溶接部における溶接欠陥の少ない蓄電装置、及び蓄電装置の製造方法を提供することができる。   As described above, it is possible to provide a power storage device with few welding defects in the welded portion between the terminal member holding the power storage element and the frame, and a method for manufacturing the power storage device.

図1は、一実施形態の蓄電装置の斜視図である。FIG. 1 is a perspective view of a power storage device according to an embodiment. 図2は、同実施形態に係る蓄電装置に係る蓄電素子の斜視図である。FIG. 2 is a perspective view of a power storage element according to the power storage device according to the embodiment. 図3は、同実施形態に係る蓄電装置に係る蓄電素子の正面図である。FIG. 3 is a front view of the power storage element according to the power storage device according to the embodiment. 図4は、同実施形態に係る蓄電装置の分解斜視図である。FIG. 4 is an exploded perspective view of the power storage device according to the embodiment. 図5は、同実施形態に係る蓄電装置の内部スペーサ及び外部スペーサ及び蓄電素子の斜視図である。FIG. 5 is a perspective view of the inner spacer, the outer spacer, and the power storage element of the power storage device according to the embodiment. 図6は、図1の破線で囲った部分を拡大し、固定部、溶接部、及び連通部を模式的に表した斜視図である。FIG. 6 is an enlarged perspective view of a portion surrounded by a broken line in FIG. 1 and schematically showing a fixed portion, a welded portion, and a communicating portion. 図7は、蓄電装置の外側から内側へ向けて固定部を見たときの様子を模式的に表した模式図である。FIG. 7 is a schematic diagram schematically illustrating a state where the fixed portion is viewed from the outside to the inside of the power storage device. 図8は、図7のVIII−VIII断面を模式的に表した断面図である。FIG. 8 is a cross-sectional view schematically showing the VIII-VIII cross section of FIG. 図9は、蓄電装置の製造方法の工程を表したフローチャート図である。FIG. 9 is a flowchart showing the steps of the method for manufacturing the power storage device. 図10は、溶接部の形状及び連通部の一具体例を表した図である。FIG. 10 is a diagram illustrating a specific example of the shape of the welded portion and the communication portion. 図11は、溶接部の形状及び連通部の他の具体例を表した図である。FIG. 11 is a diagram showing another specific example of the shape of the welded portion and the communication portion. 図12は、溶接部の形状及び連通部の他の具体例を表した図である。FIG. 12 is a diagram showing another specific example of the shape of the welded portion and the communication portion. 図13は、溶接部の形状及び連通部の他の具体例を表した図である。FIG. 13 is a diagram showing another specific example of the shape of the welded portion and the communication portion. 図14は、図13のXIV−XIV断面を模式的に表した断面図である。14 is a cross-sectional view schematically showing the XIV-XIV cross section of FIG. 図15は、従来の蓄電装置の一具体例の正面図である。FIG. 15 is a front view of a specific example of a conventional power storage device. 図16は、従来の蓄電装置の一部を拡大した模式図である。FIG. 16 is an enlarged schematic view of a part of a conventional power storage device.

以下、本発明の一実施形態について、図面を参照しつつ説明する。尚、本実施形態の各構成部材(各構成要素)の名称は、本実施形態におけるものであり、背景技術における各構成部材(各構成要素)の名称と異なる場合がある。   Hereinafter, an embodiment of the present invention will be described with reference to the drawings. In addition, the name of each component (each component) of this embodiment is a thing in this embodiment, and may differ from the name of each component (each component) in background art.

蓄電装置は、図1に示すように、蓄電素子1と、該蓄電素子1に隣り合うスペーサ2と、蓄電素子1及びスペーサ2をひとまとめに保持する保持部材3とを備える。保持部材3は、導電材料により成形される。これに伴い、蓄電装置は、蓄電素子1と保持部材3との間に配置されるインシュレータ4を備える。   As shown in FIG. 1, the power storage device includes a power storage element 1, a spacer 2 adjacent to the power storage element 1, and a holding member 3 that holds the power storage element 1 and the spacer 2 together. The holding member 3 is formed of a conductive material. Accordingly, the power storage device includes an insulator 4 disposed between the power storage element 1 and the holding member 3.

蓄電素子1は、図2及び図3に示すように、正極及び負極を含む電極体と、電極体を収容するケース10と、ケース10の外面上に配置された一対の外部端子11とを備える。   As shown in FIGS. 2 and 3, the power storage device 1 includes an electrode body including a positive electrode and a negative electrode, a case 10 that houses the electrode body, and a pair of external terminals 11 that are disposed on the outer surface of the case 10. .

ケース10は、開口を有するケース本体100と、ケース本体100の開口を閉じる蓋板101であって、外面上に一対の外部端子11が配置される蓋板101とを有する。   The case 10 includes a case main body 100 having an opening, and a cover plate 101 that closes the opening of the case main body 100, and a pair of external terminals 11 are disposed on the outer surface.

ケース本体100は、閉塞部100aと(図3参照)、該閉塞部100aを取り囲むように、該閉塞部100aの周縁に接続された筒状の胴部100bとを備える。   The case main body 100 includes a closing part 100a (see FIG. 3) and a cylindrical body part 100b connected to the periphery of the closing part 100a so as to surround the closing part 100a.

胴部100bは、間隔をあけて互いに対向する一対の第一壁100cと、一対の第一壁100cを挟んで互いに対向する一対の第二壁100dとを備える。   The trunk portion 100b includes a pair of first walls 100c that face each other with a space therebetween, and a pair of second walls 100d that face each other across the pair of first walls 100c.

第一壁100c及び第二壁100dのそれぞれは、矩形状に形成される。すなわち、第一壁100c及び第二壁100dのそれぞれの表面は、平坦面であり、四角形状の領域とされている。胴部100bは、角筒状に形成されている。胴部100bの一端は、閉塞部100aによって閉塞されている。これに対し、胴部100bの他端は、開口し、蓋板101によって閉塞される。   Each of the first wall 100c and the second wall 100d is formed in a rectangular shape. That is, each surface of the first wall 100c and the second wall 100d is a flat surface and is a quadrangular region. The trunk | drum 100b is formed in the square cylinder shape. One end of the trunk portion 100b is closed by the closing portion 100a. On the other hand, the other end of the trunk portion 100 b is opened and closed by the lid plate 101.

本実施形態において、第一壁100cの表面積は、第二壁100dの表面積よりも広くなっている。これに伴い、胴部100bは、扁平角筒状に形成される。   In the present embodiment, the surface area of the first wall 100c is larger than the surface area of the second wall 100d. Accordingly, the body 100b is formed in a flat rectangular tube shape.

本実施形態に係る蓄電装置は、複数の蓄電素子1を備える。複数の蓄電素子1のそれぞれは、一方向に整列する。本実施形態において、複数の蓄電素子1のそれぞれは、ケース10の第一壁100cを一方向に向けて整列している。蓄電装置は、隣り合う二つの蓄電素子1の外部端子11同士を電気的に接続するバスバーを備える。
なお、以下の説明において、便宜上、蓄電素子1の整列する方向をX軸方向という。また、蓄電素子1の整列する方向(X軸方向)と直交する二軸方向のうちの一つの方向をY軸方向といい、残りの一つの方向をZ軸方向ということとする。これに伴い、図1には、X軸方向、Y軸方向、及びZ軸方向のそれぞれに対応する直交三軸(座標軸)が補助的に図示されている。
The power storage device according to the present embodiment includes a plurality of power storage elements 1. Each of the plurality of power storage elements 1 is aligned in one direction. In the present embodiment, each of the plurality of power storage elements 1 is aligned with the first wall 100c of the case 10 oriented in one direction. The power storage device includes a bus bar that electrically connects the external terminals 11 of two adjacent power storage elements 1.
In the following description, for convenience, the direction in which the electricity storage elements 1 are aligned is referred to as the X-axis direction. In addition, one of the two axial directions orthogonal to the direction in which the power storage elements 1 are aligned (X-axis direction) is referred to as a Y-axis direction, and the remaining one direction is referred to as a Z-axis direction. Accordingly, in FIG. 1, three orthogonal axes (coordinate axes) corresponding to the X-axis direction, the Y-axis direction, and the Z-axis direction are supplementarily illustrated.

スペーサ2は、絶縁性を有する。スペーサ2について、より具体的に説明する。蓄電装置は、上述のように、複数の蓄電素子1を備える。これに伴い、蓄電装置は、図4に示すように、2種類のスペーサ2(2A,2B)を備える。すなわち、蓄電装置は、スペーサ2として、二つの蓄電素子1間に配置されるスペーサ(以下、内部スペーサという)2Aと、複数の蓄電素子1のうちの最も端にある蓄電素子1に隣り合うスペーサ(以下、外部スペーサという)2Bとを備える。   The spacer 2 has an insulating property. The spacer 2 will be described more specifically. The power storage device includes a plurality of power storage elements 1 as described above. Accordingly, the power storage device includes two types of spacers 2 (2A and 2B) as shown in FIG. That is, the power storage device includes, as spacers 2, a spacer (hereinafter referred to as an internal spacer) 2 </ b> A disposed between two power storage elements 1 and a spacer adjacent to the power storage element 1 at the end of the plurality of power storage elements 1. 2B (hereinafter referred to as an external spacer).

内部スペーサ2Aは、図5に示すように、蓄電素子1のケース本体100に隣り合うベース20Aと、該ベース20Aに隣り合う二つの蓄電素子1の位置ずれを防止する規制部21Aとを有する。内部スペーサ2Aは、隣り合う二つの蓄電素子1の間に配置される。規制部21Aは、内部スペーサ2Aのベース20Aの各角部に形成される。   As shown in FIG. 5, the inner spacer 2 </ b> A includes a base 20 </ b> A adjacent to the case main body 100 of the power storage element 1 and a restricting portion 21 </ b> A that prevents displacement of the two power storage elements 1 adjacent to the base 20 </ b> A. The inner spacer 2 </ b> A is disposed between two adjacent power storage elements 1. The restricting portion 21A is formed at each corner of the base 20A of the inner spacer 2A.

本実施形態に係る蓄電装置は、上述のように、複数の蓄電素子1を備えるため、内部スペーサ2Aは、隣り合う蓄電素子1の間のそれぞれに配置されている。すなわち、蓄電装置は、複数の内部スペーサ2Aを備える。   Since the power storage device according to this embodiment includes a plurality of power storage elements 1 as described above, the internal spacers 2 </ b> A are disposed between the adjacent power storage elements 1. That is, the power storage device includes a plurality of internal spacers 2A.

外部スペーサ2Bは、蓄電素子1(ケース本体100の第一壁100c)に対向する第一面及び該第一面とは反対側の第二面を有するベース(以下、ベースという)20Bと、該ベース20Bに隣り合う蓄電素子1の位置を決定する規制部(以下、規制部という)21Bとを有する。外部スペーサ2Bのベース20Bと、保持部材3の後述する終端部材30とは、対向する。すなわち、外部スペーサ2Bは、蓄電素子1と終端部材30との間に配置される。   The external spacer 2B includes a base (hereinafter referred to as a base) 20B having a first surface facing the power storage element 1 (the first wall 100c of the case body 100) and a second surface opposite to the first surface, And a restricting portion (hereinafter referred to as a restricting portion) 21B that determines the position of the power storage element 1 adjacent to the base 20B. The base 20B of the outer spacer 2B and the terminal member 30 described later of the holding member 3 are opposed to each other. That is, the external spacer 2 </ b> B is disposed between the power storage element 1 and the termination member 30.

外部スペーサ2Bは、ベース20Bに対する終端部材30の位置を決定するための軸部23Bであって、ベース20Bの第二面から突出した軸部23Bを有する。軸部23Bは、後述する終端部材30の挿込穴300aに挿通される。   The outer spacer 2B is a shaft portion 23B for determining the position of the termination member 30 with respect to the base 20B, and has a shaft portion 23B protruding from the second surface of the base 20B. The shaft portion 23B is inserted into an insertion hole 300a of the termination member 30 described later.

本実施形態に係る外部スペーサ2Bは、上述のように、蓄電素子1を介して該内部スペーサと隣り合うように配置される。すなわち、蓄電装置は、一対の外部スペーサ2Bを備える。外部スペーサ2Bは、複数の蓄電素子1のうちの最も端にある蓄電素子1に隣り合う。すなわち、外部スペーサ2Bは、整列する複数の蓄電素子1を挟み込むように一対設けられる。   As described above, the outer spacer 2 </ b> B according to the present embodiment is disposed adjacent to the inner spacer via the power storage element 1. That is, the power storage device includes a pair of external spacers 2B. The outer spacer 2 </ b> B is adjacent to the power storage element 1 at the end of the plurality of power storage elements 1. That is, a pair of external spacers 2B are provided so as to sandwich a plurality of aligned storage elements 1.

また、一対の外部スペーサ2Bのそれぞれは、上述のように、第一面が蓄電素子1のケース本体100と対向する。そのため、一対の外部スペーサ2Bのそれぞれは、互いの外部スペーサ2Bのベース20Bの第一面同士が向かい合うようにして配置されている。従って、蓄電装置において、一対の外部スペーサ2Bのそれぞれは、複数の蓄電素子1が整列する方向(以下、X軸方向とする)において互いに対称となるように配置されている。   Each of the pair of external spacers 2 </ b> B faces the case body 100 of the electricity storage device 1 as described above. Therefore, each of the pair of external spacers 2B is disposed such that the first surfaces of the bases 20B of the external spacers 2B face each other. Therefore, in the power storage device, each of the pair of external spacers 2B is disposed so as to be symmetrical with each other in the direction in which the plurality of power storage elements 1 are aligned (hereinafter referred to as the X-axis direction).

本実施形態において、保持部材3は、金属製である。保持部材3は、図4に示すように、各外部スペーサ2Bと隣り合う位置のそれぞれに配置される一対の終端部材30と、該一対の終端部材30のそれぞれを接続するフレーム31とを備える。   In the present embodiment, the holding member 3 is made of metal. As shown in FIG. 4, the holding member 3 includes a pair of termination members 30 disposed at positions adjacent to the external spacers 2 </ b> B, and a frame 31 that connects each of the pair of termination members 30.

一対の終端部材30のそれぞれは、外部スペーサ2Bと対向する第一面と、該第一面とは反対側の第二面とを有する。一対の終端部材30のそれぞれは、外部スペーサ2Bのベース20Bから延びる外部接触部24Bに当接する圧接部300を有する。   Each of the pair of termination members 30 has a first surface facing the outer spacer 2B and a second surface opposite to the first surface. Each of the pair of termination members 30 includes a pressure contact portion 300 that contacts an external contact portion 24B extending from the base 20B of the external spacer 2B.

終端部材30は、X軸方向の一方側からみたときに、蓄電素子1のケース10と対応する形状(本実施形態では、矩形状)に形成されている。   Termination member 30 is formed in a shape (in this embodiment, a rectangular shape) corresponding to case 10 of power storage element 1 when viewed from one side in the X-axis direction.

終端部材30は、蓄電素子1の蓋板101と対応する位置に配置される第一端と、該第一端とは反対側の第二端(蓄電素子1の閉塞部100aと対応する位置に配置される第二端)とを有する。また、終端部材30は、蓄電素子1の一方の第二壁100dと対応する位置に配置される第三端と、該第三端とは反対側の第四端(蓄電素子1の他方の第二壁100dと対応する位置に配置される第四端)とを有する。   The end member 30 is disposed at a position corresponding to the cover plate 101 of the power storage element 1 and a second end opposite to the first end (at a position corresponding to the closing portion 100a of the power storage element 1). A second end). In addition, the termination member 30 includes a third end disposed at a position corresponding to the second wall 100d of the power storage element 1, and a fourth end opposite to the third end (the other end of the power storage element 1). Second wall 100d and a fourth end disposed at a corresponding position).

これに伴い、終端部材30は、第一端と第三端とが接続される部分である第一角部と、第一端と第四端とが接続される部分である第二角部とを有する。また、終端部材30は、第二端と第三端とが接続される部分である第三角部と、第二端と第四端とのそれぞれが接続される部分である第四角部とを有する。   Accordingly, the termination member 30 includes a first corner portion that is a portion where the first end and the third end are connected, and a second corner portion that is a portion where the first end and the fourth end are connected. Have Moreover, the termination | terminus member 30 has the 4th triangle part which is a part to which each of a 2nd end and a 4th end is connected, and the 4th triangle part which is a part to which a 2nd end and a 3rd end are connected. Have.

終端部材30は、フレーム31と連結される複数の固定部301を有する。固定部301は、フレーム31と対向する対向面と、対向面とは反対側の面とを有する。終端部材30の固定部301は、第一角部及び第二角部にそれぞれ配置された第一固定部301aと、第三角部及び第四角部にそれぞれ配置された第二固定部301bとを有する。固定部301の対向面は、終端部材30の第二面に含まれる。
また、圧接部300は、外部スペーサ2Bの軸部23Bに対応する位置に形成される挿込穴300aを有する。
The termination member 30 has a plurality of fixing portions 301 connected to the frame 31. The fixing portion 301 has a facing surface facing the frame 31 and a surface opposite to the facing surface. The fixing portion 301 of the termination member 30 includes a first fixing portion 301a disposed at each of the first corner portion and the second corner portion, and a second fixing portion 301b disposed at each of the third triangular portion and the fourth corner portion. Have. The facing surface of the fixing portion 301 is included in the second surface of the termination member 30.
Moreover, the press-contact part 300 has the insertion hole 300a formed in the position corresponding to the axial part 23B of the external spacer 2B.

フレーム31は、一対の終端部材30間に亘って延びる一対の第一接続部310であって、蓄電素子1の蓋板101と対応する位置に配置される一対の第一接続部310と、一対の終端部材30間に亘って延びる一対の第二接続部311であって、蓄電素子1の閉塞部100aと対応する位置に配置される一対の第二接続部311とを有する。   The frame 31 is a pair of first connection portions 310 extending between the pair of termination members 30, and a pair of first connection portions 310 disposed at positions corresponding to the cover plate 101 of the power storage device 1, and a pair And a pair of second connection portions 311 extending between the end members 30 of the power storage device 1 and a pair of second connection portions 311 disposed at positions corresponding to the closing portions 100a of the power storage device 1.

また、フレーム31は、第一接続部310と第二接続部311とに繋がる一対の支持部312を有する。フレーム31は、第一接続部310と第二接続部311とに繋がる補強部315を有する。フレーム31は、第二接続部311から延びる舌片部314を有する。   The frame 31 has a pair of support portions 312 that are connected to the first connection portion 310 and the second connection portion 311. The frame 31 includes a reinforcing portion 315 that is connected to the first connection portion 310 and the second connection portion 311. The frame 31 has a tongue piece 314 extending from the second connection portion 311.

本実施形態に係るフレーム31は、第一接続部310と第二接続部311とに支持部312が繋がることによって枠体状に形成される。これに伴い、本実施形態における蓄電装置では、X軸方向と直交する方向(以下、Y軸方向とする)における蓄電素子1の一方側に配置される第一接続部310、第二接続部311、支持部312を有する部材を第一連結部材31Aとし、Y軸方向における蓄電素子1の他方側に配置される第一接続部310、第二接続部311、支持部312を有する部材を第二連結部材31Bとして以下の説明を行う場合がある。   The frame 31 according to the present embodiment is formed in a frame shape by connecting the support portion 312 to the first connection portion 310 and the second connection portion 311. Accordingly, in the power storage device in the present embodiment, the first connection portion 310 and the second connection portion 311 that are arranged on one side of the power storage element 1 in a direction orthogonal to the X-axis direction (hereinafter referred to as the Y-axis direction). The member having the support portion 312 is a first connecting member 31A, and the first connection portion 310, the second connection portion 311 and the member having the support portion 312 are arranged on the other side of the power storage element 1 in the Y-axis direction. The following description may be given as the connecting member 31B.

補強部315は、上述のように、第一接続部310と第二接続部311とを繋いでいる。これにより、フレーム31では、補強部315によって、第一接続部310及び第二接続部311が変形することを抑えている。   The reinforcing part 315 connects the first connection part 310 and the second connection part 311 as described above. Thereby, in the frame 31, the reinforcement part 315 prevents the first connection part 310 and the second connection part 311 from being deformed.

舌片部314は、蓄電素子1の閉塞部100aの下方に延びる。そのため、蓄電装置では、舌片部314によって、蓄電素子1が振動すること(Z軸方向で振動すること)が抑えられている。   The tongue piece 314 extends below the closing portion 100 a of the electricity storage device 1. Therefore, in the power storage device, the tongue piece 314 prevents the power storage element 1 from vibrating (vibrating in the Z-axis direction).

一対の第一接続部310のそれぞれは、長手をなす方向に第一端と該第一端とは反対側の第二端とを有する。   Each of the pair of first connection portions 310 has a first end in a longitudinal direction and a second end opposite to the first end.

また、一対の第一接続部310のそれぞれは、長手をなす方向に沿って屈曲している。一対の第一接続部310のそれぞれにおいて、屈曲部分を境とする一方の部分は、蓄電素子1の蓋板101と対応する位置に配置される。一対の第一接続部310のそれぞれにおいて、屈曲部分を境とする他方は、蓄電素子1の第二壁100dと対応する位置に配置される。   Moreover, each of a pair of 1st connection part 310 is bent along the direction which makes a longitudinal direction. In each of the pair of first connection portions 310, one portion with the bent portion as a boundary is disposed at a position corresponding to the lid plate 101 of the electricity storage device 1. In each of the pair of first connection portions 310, the other with the bent portion as a boundary is disposed at a position corresponding to the second wall 100 d of the energy storage device 1.

一対の第二接続部311のそれぞれは、長手をなす方向に第一端と該第一端とは反対側の第二端とを有する。   Each of the pair of second connection portions 311 has a first end and a second end opposite to the first end in a longitudinal direction.

第二接続部311は、長手をなす方向に沿って屈曲している。そして、第二接続部311は、屈曲部分を境とする一方の部分が蓄電素子1の蓋板101と対応する位置に配置され、屈曲部分を境とする他方の部分が蓄電素子1の第二壁100dと対応する位置に配置される。   The second connection portion 311 is bent along the direction forming the longitudinal direction. The second connection portion 311 is arranged such that one part with the bent part as a boundary is disposed at a position corresponding to the cover plate 101 of the power storage element 1, and the other part with the bent part as a boundary is the second part of the power storage element 1. It arrange | positions in the position corresponding to the wall 100d.

支持部312は、第一接続部310の第一端と第二接続部311の第一端とに繋がる第一支持部312aと、第一接続部310の第二端と第二接続部311の第二端とに繋がる第二支持部312bとを有する。   The support portion 312 includes a first support portion 312 a connected to the first end of the first connection portion 310 and the first end of the second connection portion 311, and a second end of the first connection portion 310 and the second connection portion 311. And a second support portion 312b connected to the second end.

フレーム31は、終端部材30と連結される固定部313を有する。固定部313は、終端部材30と対向する対向面と、対向面とは反対側の面とを有する。   The frame 31 has a fixing portion 313 connected to the termination member 30. The fixing portion 313 has a facing surface facing the terminal member 30 and a surface opposite to the facing surface.

各フレーム31は、固定部313として、第一接続部310の第一端と第二端とに形成される一対の第一固定部313aと、第二接続部311の第一端と第二端とに形成される一対の第二固定部313bとを有する。   Each frame 31 includes a pair of first fixing portions 313 a formed at the first end and the second end of the first connection portion 310, and a first end and a second end of the second connection portion 311 as the fixing portion 313. And a pair of second fixing portions 313b.

一方の第一固定部313aは、一方の終端部材30の第一角部又は第二角部のいずれか一方の角部に配置された固定部301aと重なっている。他方の第一固定部313aは、他方の終端部材30の第一角部又は第二角部のいずれか他方の角部に配置された固定部301aと重なっている。   One first fixing portion 313a overlaps with the fixing portion 301a arranged at one of the first corner portion and the second corner portion of the one end member 30. The other first fixing portion 313a overlaps with the fixing portion 301a arranged at the other corner portion of the first corner portion or the second corner portion of the other end member 30.

一方の第二固定部313bは、一方の終端部材30の第三角部又は第四角部のいずれか一方の角部に配置された固定部301bと重なっている。他方の第二固定部313bは、他方の終端部材30の第三角部又は第四角部のいずれか他方の角部に配置された固定部301bと重なっている。   The one second fixing portion 313b overlaps with the fixing portion 301b disposed at one corner of the first triangular member or the fourth corner of the one end member 30. The other second fixing portion 313b overlaps with the fixing portion 301b arranged at the other corner of the third triangular portion or the fourth corner of the other end member 30.

終端部材30の固定部301と、フレーム31の固定部313とは、それぞれの面(対向面同士)が互いに対向するように、重なっている。   The fixing portion 301 of the end member 30 and the fixing portion 313 of the frame 31 overlap so that their surfaces (opposing surfaces) face each other.

終端部材30の固定部301と、フレーム31の固定部313とは、溶接されている。即ち、保持部材3は、終端部材30の固定部301とフレーム31の固定部313とが重ねられた状態で、所定領域の周縁に沿って固定部301,313同士が溶接された溶接部32を有する。所定領域の周縁形状は、例えば図7に示すように、対向する一対の円弧部と、該円弧部の端部同士を接続する一対の直線部と、を有する長円形状である。   The fixing portion 301 of the end member 30 and the fixing portion 313 of the frame 31 are welded. That is, the holding member 3 has a welded portion 32 in which the fixed portions 301 and 313 are welded along the periphery of a predetermined region in a state where the fixed portion 301 of the end member 30 and the fixed portion 313 of the frame 31 are overlapped. Have. For example, as shown in FIG. 7, the peripheral shape of the predetermined region is an oval shape having a pair of opposed arc portions and a pair of linear portions connecting the ends of the arc portions.

溶接では、一般的な溶接方法が採用される。例えば、溶接としては、YAGレーザーをレーザー光源として利用するレーザー溶接が採用され得る。   In welding, a general welding method is employed. For example, laser welding using a YAG laser as a laser light source can be employed as the welding.

溶接部32は、終端部材30の固定部301と、フレーム31の固定部313とがそれぞれの面(対向面同士)で重なった状態で、終端部材30又はフレーム31のいずれかの側から、レーザー光などが照射されることによって形成されている。詳しくは、上記の照射が固定部301,313の一部に行われ、照射された終端部材30の固定部301の一部と、照射されたフレーム31の固定部313の一部とがいったん溶融して混ざり合い、その後、固化することによって、溶接部32は、形成されている。   The welded portion 32 is a laser beam from either side of the terminating member 30 or the frame 31 in a state where the fixing portion 301 of the terminating member 30 and the securing portion 313 of the frame 31 overlap each other (opposing surfaces). It is formed by irradiation with light or the like. Specifically, the irradiation is performed on a part of the fixed portions 301 and 313, and the irradiated fixed portion 301 of the terminal member 30 and the irradiated fixed portion 313 of the frame 31 are once melted. The welds 32 are formed by mixing and then solidifying.

溶接部32の一部は、固定部301,313表面の平坦部分よりも、窪んでいる(いわゆるビードの形成)。図6や図7などに示す溶接部32は、溶接部32の形状を詳細に説明するために、実線によって表されている。   A part of the welded portion 32 is recessed from the flat portions on the surfaces of the fixed portions 301 and 313 (so-called bead formation). The welded portion 32 shown in FIGS. 6 and 7 is represented by a solid line in order to explain the shape of the welded portion 32 in detail.

溶接部32は、固定部301,313の厚み方向の一方側からみたときに、環状の線を描くように形成されている。環状に描かれた線の両端は、図7に示すように、非接触状態である。   The welded portion 32 is formed to draw an annular line when viewed from one side in the thickness direction of the fixed portions 301 and 313. Both ends of the line drawn in an annular shape are in a non-contact state as shown in FIG.

終端部材30の固定部301は、図6に示すように、フレーム31の固定部313と蓄電素子1との間に配置されている。即ち、終端部材30の固定部301は、フレーム31の固定部313よりも蓄電素子1側に配置されている。   As shown in FIG. 6, the fixing portion 301 of the termination member 30 is disposed between the fixing portion 313 of the frame 31 and the power storage element 1. That is, the fixing portion 301 of the termination member 30 is disposed closer to the power storage element 1 than the fixing portion 313 of the frame 31.

また、保持部材3は、終端部材30の固定部301、フレーム31の固定部313、及び溶接部32、によって囲まれた包囲領域Rと、該包囲領域Rの外部とを連通する連通部33を有する。連通部33は、例えば図7に示すように、長円形状の直線部に設けられている。なお、包囲領域Rは、通常、非常に狭い領域であるが、図8等においては、強調されて比較的広い領域で表されている。   In addition, the holding member 3 includes a communication portion 33 that connects the surrounding region R surrounded by the fixing portion 301 of the end member 30, the fixing portion 313 of the frame 31, and the welding portion 32, and the outside of the surrounding region R. Have. For example, as shown in FIG. 7, the communication portion 33 is provided in an elliptical straight portion. Note that the surrounding region R is usually a very narrow region, but is emphasized and expressed as a relatively wide region in FIG.

連通部33は、図7に示すように、所定領域の周縁形状の一部が開放された形状の溶接部32によって形成されている。即ち、連通部33は、溶接部32における開放された部位33bによって構成されている。   As shown in FIG. 7, the communication portion 33 is formed by a welded portion 32 having a shape in which a part of the peripheral shape of a predetermined region is opened. That is, the communication part 33 is constituted by an open part 33 b in the weld part 32.

終端部材30は、例えば図8に示すように、基材355と、基材355上にある金属層356であって基材355の溶融点よりも低い沸点の金属層356とを有する。   For example, as shown in FIG. 8, the termination member 30 includes a base material 355 and a metal layer 356 that is on the base material 355 and has a boiling point lower than the melting point of the base material 355.

例えば、固定部301,313の金属層356は、めっき処理によって形成されためっき層である。固定部301,313の金属層356は、例えば亜鉛によって形成されている。一方、固定部301,313の基材355は、例えば、亜鉛よりも沸点の高い金属で形成されている。本実施形態の固定部301,313は、亜鉛めっき鋼板で形成されている。つまり、基材355は、鉄系合金である鋼で形成され、金属層356が亜鉛で形成されている。   For example, the metal layer 356 of the fixing portions 301 and 313 is a plating layer formed by plating. The metal layer 356 of the fixing portions 301 and 313 is made of, for example, zinc. On the other hand, the base material 355 of the fixing parts 301 and 313 is made of, for example, a metal having a boiling point higher than that of zinc. The fixing portions 301 and 313 of the present embodiment are formed of galvanized steel plates. That is, the base material 355 is formed of steel that is an iron-based alloy, and the metal layer 356 is formed of zinc.

インシュレータ4は、絶縁性を有する材料で構成されている。インシュレータ4は、一対の第一接続部310のそれぞれと、スペーサ2(内部スペーサ2A及び外部スペーサ2B)との間に配置される一対の第一絶縁部40と、一対の第二接続部311のそれぞれとスペーサ2(内部スペーサ2A及び外部スペーサ2B)との間に配置される一対の第二絶縁部41とを有する。   The insulator 4 is made of an insulating material. The insulator 4 includes a pair of first insulating portions 40 disposed between each of the pair of first connection portions 310 and the spacer 2 (inner spacer 2A and outer spacer 2B), and a pair of second connection portions 311. It has a pair of 2nd insulation parts 41 arrange | positioned between each and the spacer 2 (inner spacer 2A and outer spacer 2B).

インシュレータ4は、第一絶縁部40と第二絶縁部41とに繋がる第三絶縁部42を有する。さらに、インシュレータ4は、第一絶縁部40の途中位置と第二絶縁部41の途中位置とに繋がる第四絶縁部43を有する。インシュレータ4は、第二絶縁部41から延びる第五絶縁部44を有する。   The insulator 4 has a third insulating portion 42 that is connected to the first insulating portion 40 and the second insulating portion 41. Furthermore, the insulator 4 includes a fourth insulating portion 43 that is connected to a midpoint position of the first insulating portion 40 and a midpoint position of the second insulating portion 41. The insulator 4 has a fifth insulating part 44 extending from the second insulating part 41.

次に、上記実施形態の蓄電装置を製造する蓄電装置の製造方法について、図9を参照しつつ説明する。   Next, a method for manufacturing a power storage device for manufacturing the power storage device of the above embodiment will be described with reference to FIG.

蓄電素子1とスペーサ2とを交互に配置し、複数の蓄電素子1をX軸方向に整列させ、整列した蓄電素子1の群をX軸方向で挟み込むように一対の終端部材30を配置し、また、整列した蓄電素子1の群をY軸方向で挟み込むように、一対のフレーム31を配置する(ステップS1)。   The storage elements 1 and the spacers 2 are alternately arranged, the plurality of storage elements 1 are aligned in the X-axis direction, and a pair of termination members 30 are disposed so as to sandwich the group of aligned storage elements 1 in the X-axis direction, In addition, the pair of frames 31 are arranged so as to sandwich the group of aligned power storage elements 1 in the Y-axis direction (step S1).

Y軸方向において蓄電素子1に沿って配置される終端部材30の固定部301と、Y軸方向と交差するX軸方向において蓄電素子1に沿って配置されるフレーム31の固定部313とを重ねる(ステップS2)。
固定部301,313同士を重ねるときに、終端部材30の固定部301を、フレーム31の固定部313と蓄電素子1との間に配置する
The fixing portion 301 of the termination member 30 disposed along the power storage element 1 in the Y-axis direction overlaps the fixing portion 313 of the frame 31 disposed along the power storage element 1 in the X-axis direction intersecting the Y-axis direction. (Step S2).
When the fixing portions 301 and 313 are overlapped with each other, the fixing portion 301 of the termination member 30 is disposed between the fixing portion 313 of the frame 31 and the power storage element 1.

終端部材30の固定部301とフレーム31の固定部313との溶接部32が所定領域の周縁形状の一部を開放した形状となるように、重ねられた状態の固定部301,313における所定領域の周縁に沿って溶接する(ステップS3)。
例えば、レーザー溶接によって、溶接部32を形成する。
Predetermined regions in the fixed portions 301 and 313 in an overlapped state so that the welded portion 32 between the fixing portion 301 of the end member 30 and the fixing portion 313 of the frame 31 is a part of the peripheral region of the predetermined region. Welding is performed along the peripheral edge (step S3).
For example, the welded portion 32 is formed by laser welding.

溶接部32における開放された部位33bによって、終端部材30の固定部301、フレーム31の固定部313、及び溶接部32によって囲まれた包囲領域Rから該包囲領域Rの外部に気体が流出可能な連通部33を形成する(ステップS4)。
連通部33は、例えば、溶接部32が所定領域の周縁形状の一部が開放された形状となるように、溶接を行い、溶接部32における開放された部位によって形成され得る。
溶接は、所定領域の周縁形状が、本実施形態においては、対向する一対の円弧部と該円弧部の端部同士を接続する一対の直線部とを有する長円形状となるように行う。このとき、連通部33を、直線部に設ける。
Gas can flow out of the surrounding region R from the surrounding region R surrounded by the fixing portion 301 of the end member 30, the fixing portion 313 of the frame 31, and the welding portion 32 by the opened portion 33 b in the welding portion 32. The communication part 33 is formed (step S4).
The communication part 33 may be formed by, for example, an open part in the welded part 32 by performing welding so that the welded part 32 has a shape in which a part of the peripheral shape of the predetermined region is opened.
Welding is performed so that the peripheral shape of the predetermined region is an oval shape having a pair of opposed arc portions and a pair of linear portions connecting the ends of the arc portions in the present embodiment. At this time, the communication part 33 is provided in a linear part.

以上のように、本実施形態の蓄電装置は、少なくとも一つの蓄電素子1と、蓄電素子1を保持する保持部材3と、を備え、保持部材3は、蓄電素子1に沿って配置される終端部材30と、フレーム31と、を有し、終端部材30は、フレーム31と接合される固定部301を有し、フレーム31は、終端部材30と接合される固定部313を有し、保持部材3は、終端部材30の固定部301とフレーム31の固定部313とが重ねられた状態で、所定領域の周縁に沿って固定部301,313同士が溶接された溶接部32と、終端部材30の固定部301、フレーム31の固定部313、及び溶接部32によって囲まれた包囲領域Rと該包囲領域Rの外部とを連通する連通部33と、を有する。   As described above, the power storage device of the present embodiment includes at least one power storage element 1 and the holding member 3 that holds the power storage element 1, and the holding member 3 is a terminal that is disposed along the power storage element 1. The end member 30 has a fixing part 301 joined to the frame 31, the frame 31 has a fixing part 313 joined to the end member 30, and a holding member 3 is a state in which the fixing portion 301 of the termination member 30 and the fixing portion 313 of the frame 31 are overlapped, and the welding portion 32 in which the fixing portions 301 and 313 are welded to each other along the peripheral edge of the predetermined region, and the termination member 30. A surrounding portion R surrounded by the fixing portion 301, the fixing portion 313 of the frame 31, and the welded portion 32, and a communication portion 33 that communicates the outside of the surrounding region R.

上記の蓄電装置を製造する際には、該蓄電装置の製造時において終端部材30の固定部301とフレーム31の固定部313とを溶接するときに、溶接部32と終端部材30の固定部301とフレーム31の固定部313とによって囲まれた包囲領域Rにおいて空気等の気体が膨張等しても、この気体が連通部33から外部に流出する。このため、前記製造時において、溶接直後の溶接部32から気体が噴き出すのを防ぐことができ、これにより、前記気体の噴き出しによる穴等が溶接部32に生じるのを防ぐ、即ち、溶接部32の溶接欠陥を防ぐことができる。このため、品質の高い蓄電装置が得られる。   When manufacturing the above power storage device, when welding the fixing portion 301 of the termination member 30 and the fixing portion 313 of the frame 31 during the manufacture of the power storage device, the welding portion 32 and the fixing portion 301 of the termination member 30 are used. Even if a gas such as air expands in the surrounding region R surrounded by the frame 31 and the fixing portion 313 of the frame 31, the gas flows out from the communication portion 33 to the outside. For this reason, it is possible to prevent gas from being ejected from the welded portion 32 immediately after welding during the manufacturing, thereby preventing a hole or the like due to the ejection of the gas from occurring in the welded portion 32, that is, the welded portion 32. Can prevent welding defects. For this reason, a high-quality power storage device can be obtained.

上記の蓄電装置を製造する際には、溶接する部材が該部材における基材355の溶融点よりも低い沸点の金属層356を有していると、前記部材を溶接する際の熱によって金属層356を構成する金属が蒸発(気化)する、即ち、ガスが発生する。上記の蓄電装置では、連通部33が設けられているため、製造時において終端部材30とフレーム31とを溶接するときの熱によって金属層356を構成する金属が蒸発(気化)しても、この気体した金属(発生したガス)が包囲領域Rから外部に連通部33を通じて流出する。   When manufacturing the above power storage device, if the member to be welded has a metal layer 356 having a boiling point lower than the melting point of the base material 355 in the member, the metal layer is heated by the heat at the time of welding the member. The metal constituting 356 evaporates (vaporizes), that is, gas is generated. In the power storage device described above, since the communication portion 33 is provided, even if the metal constituting the metal layer 356 evaporates (vaporizes) due to heat generated when the termination member 30 and the frame 31 are welded during manufacturing, The gas metal (generated gas) flows out from the surrounding region R to the outside through the communication portion 33.

このため、終端部材30の固定部301とフレーム31の固定部313との少なくとも一方の固定部301,313は、終端部材30の固定部301とフレーム31の固定部313とのいずれかの基材355の溶融点よりも低い沸点の金属層356を有していても、溶接部32における気体の噴き出し(溶接欠陥)が確実に防がれる。これにより、品質の高い蓄電装置が得られる。   For this reason, at least one of the fixing portions 301 and 313 of the fixing portion 301 of the termination member 30 and the fixing portion 313 of the frame 31 is the base material of either the fixing portion 301 of the termination member 30 or the fixing portion 313 of the frame 31. Even if the metal layer 356 having a boiling point lower than the melting point of 355 is provided, gas ejection (welding defect) in the welded portion 32 is reliably prevented. Thereby, a high-quality power storage device can be obtained.

上記の蓄電装置の溶接部32は、所定領域の周縁形状の一部が開放された形状であり、連通部33は、溶接部32における前記開放された部位33bによって構成されている。
このように所定領域の周縁形状の一部を開放することによって、包囲領域Rから気体を外部に流出させる構成が実現され、溶接欠陥の少ない蓄電装置が得られる。
The welded portion 32 of the power storage device has a shape in which a part of the peripheral shape of the predetermined region is opened, and the communicating portion 33 is configured by the opened portion 33 b in the welded portion 32.
As described above, by opening a part of the peripheral shape of the predetermined region, a configuration in which gas flows out from the surrounding region R is realized, and a power storage device with few welding defects is obtained.

上記の蓄電装置では、所定領域の周縁形状は、対向する一対の円弧部と該円弧部の端部同士を接続する一対の直線部とを有する長円形状であり、連通部33は、直線部に設けられている。
かかる構成によれば、重ね合わされた終端部材30の固定部301とフレーム31の固定部313とに離れる方向の力が加わったときに、溶接部32の両端部が直線上で互いに対向しているため、応力が溶接部32の各端部に集中することが効果的に防がれる。
In the above power storage device, the peripheral shape of the predetermined region is an oval shape having a pair of opposed arc portions and a pair of straight portions connecting the ends of the arc portions, and the communication portion 33 is a straight portion. Is provided.
According to such a configuration, both ends of the welded portion 32 face each other on a straight line when a force in a direction away from the fixed portion 301 of the overlapped termination member 30 and the fixed portion 313 of the frame 31 is applied. Therefore, it is possible to effectively prevent the stress from being concentrated on each end portion of the welded portion 32.

蓄電素子1は、充放電に伴って膨張、収縮する。蓄電素子1が膨張すると、該蓄電素子1に沿って配置される終端部材30及びフレーム31のうちの少なくとも一方が該蓄電素子1に押され、これにより、終端部材30とフレーム31との溶接部32に対して力が加わる。この力が溶接部32に対して剪断方向に加わると、該溶接部32に対して圧縮方向に力が加わる場合に比べて溶接部32が破断し易くなるため、溶接部32における強度を十分に確保できない。   The power storage element 1 expands and contracts with charge and discharge. When the power storage element 1 expands, at least one of the termination member 30 and the frame 31 disposed along the power storage element 1 is pushed by the power storage element 1, thereby, a welded portion between the termination member 30 and the frame 31. A force is applied to 32. When this force is applied to the welded portion 32 in the shearing direction, the welded portion 32 is easily broken compared to the case where a force is applied to the welded portion 32 in the compression direction. It cannot be secured.

このため、蓄電装置において、終端部材30の固定部301が、フレーム31の固定部313と蓄電素子1との間に配置されることにより、蓄電素子1が膨張したときに該膨張に起因して溶接部32に加わる力を、該溶接部32を圧縮する方向とすることができ、その結果、溶接部32の強度を十分に確保することができる。   For this reason, in the power storage device, the fixed portion 301 of the termination member 30 is disposed between the fixed portion 313 of the frame 31 and the power storage element 1, thereby causing the expansion of the power storage element 1. The force applied to the welded portion 32 can be in the direction in which the welded portion 32 is compressed, and as a result, the strength of the welded portion 32 can be sufficiently ensured.

なお、本発明に係る蓄電装置、及び蓄電装置の製造方法は、上記の実施形態に限定されるものではなく、本発明の要旨を逸脱しない範囲において種々の変更が行われることは勿論である。   Note that the power storage device and the method for manufacturing the power storage device according to the present invention are not limited to the above-described embodiments, and various changes are naturally made without departing from the scope of the present invention.

上記実施形態において、溶接部32の形状(所定領域の周縁に沿った形状)は、図7に示すように、長円形状である。しかしながら、溶接部32の形状は、長円形状に限定されず、例えば、真円形状、楕円形状、又は多角形状であってもよい。   In the said embodiment, the shape (shape along the periphery of a predetermined area | region) of the welding part 32 is an ellipse shape, as shown in FIG. However, the shape of the welded portion 32 is not limited to an oval shape, and may be, for example, a perfect circle shape, an elliptical shape, or a polygonal shape.

上記実施形態において、溶接部32の形状は、所定領域の周縁形状の一部が外側へはみ出ることによって開放された形状であった。しかしながら、溶接部32の形状は、図10に示すように所定領域の周縁形状の一部が内側へ入り込むことによって開放された形状であってもよく、また、図11に示すように、所定領域の周縁形状の一部が単にとぎれることによって開放された形状であってもよい。   In the said embodiment, the shape of the welding part 32 was a shape open | released when a part of peripheral shape of the predetermined area | region protruded outside. However, the shape of the welded portion 32 may be a shape that is opened when a part of the peripheral shape of the predetermined region enters inside as shown in FIG. 10, and the predetermined region as shown in FIG. It may be a shape opened by simply cutting off a part of the peripheral shape.

上記実施形態において、連通部33は、長円形状の溶接部32の直線部分に設けられている。しかしながら、連通部33は、図12に示すように、長円形状の溶接部32の曲線部分に設けられていてもよい。   In the above-described embodiment, the communication portion 33 is provided at a straight portion of the oval weld portion 32. However, the communication part 33 may be provided in the curved part of the ellipse-shaped weld part 32, as shown in FIG.

上記実施形態において、終端部材30の固定部301とフレーム31の固定部313との少なくとも一方の固定部301,313は、上記の金属層356を有していたが、固定部301,313は、金属層356を有していなくてもよい。   In the above embodiment, at least one of the fixing portions 301 and 313 of the fixing portion 301 of the termination member 30 and the fixing portion 313 of the frame 31 has the metal layer 356, but the fixing portions 301 and 313 are The metal layer 356 may not be provided.

上記実施形態において、連通部33は、溶接部32における開放された部位33bによって構成されていた。しかしながら、連通部33は、貫通孔33aによって構成され、溶接部32に開放された部位33bがなくてもよい。即ち、溶接部32は、固定部301,313の厚み方向の一方側からみたときに、閉じた環状の線を描くように形成されていてもよい。
詳しくは、連通部33は、例えば図13、図14に示すように、終端部材30の固定部301及びフレーム31の固定部313のうちの少なくとも一方の固定部301,313に設けられた貫通孔33aであって、包囲領域Rと該包囲領域Rの外部とを連通する貫通孔33aによって構成されていてもよい。
貫通孔33aは、終端部材30の固定部301、及び、フレーム31の固定部313の少なくともいずれか一方に設けられ得る。貫通孔33aは、終端部材30の固定部301、及び、フレーム31の固定部313の少なくともいずれか一方を、厚み方向に貫通している。
連通部33が貫通孔33aによって構成されていることにより、貫通孔33aのような簡単な構成によって、包囲領域Rから気体を外部に流出させる構成が実現され、これにより、溶接欠陥の少ない蓄電装置が得られる。
In the above embodiment, the communication portion 33 is configured by the opened portion 33 b in the weld portion 32. However, the communication part 33 is constituted by the through-hole 33a, and the part 33b opened to the weld part 32 may not be provided. That is, the welded part 32 may be formed so as to draw a closed annular line when viewed from one side in the thickness direction of the fixed parts 301 and 313.
Specifically, for example, as shown in FIGS. 13 and 14, the communication portion 33 is a through hole provided in at least one of the fixing portions 301 and 313 of the fixing portion 301 of the terminal member 30 and the fixing portion 313 of the frame 31. 33a, which may include a through hole 33a that communicates the surrounding region R with the outside of the surrounding region R.
The through hole 33 a can be provided in at least one of the fixing portion 301 of the termination member 30 and the fixing portion 313 of the frame 31. The through hole 33a penetrates at least one of the fixing portion 301 of the termination member 30 and the fixing portion 313 of the frame 31 in the thickness direction.
Since the communication portion 33 is configured by the through-hole 33a, a configuration in which gas flows out from the surrounding region R to the outside is realized by a simple configuration such as the through-hole 33a. Is obtained.

上記実施形態において、貫通孔33aは、固定部301,313の厚み方向の一方側からみたときに、円形に形成されていたが、矩形状などの円形以外の形状に形成されていてもよい。   In the above embodiment, the through hole 33a is formed in a circular shape when viewed from one side in the thickness direction of the fixing portions 301 and 313, but may be formed in a shape other than a circular shape such as a rectangular shape.

上記実施形態において、連通部33は、1つの貫通孔33aや溶接部32における1つの開放された部位33bによって構成されていた。しかしながら、連通部33は、複数の貫通孔33aによって構成されていてもよい。また、連通部33は、溶接部32における複数の開放された部位33bによって構成されていてもよい。   In the above embodiment, the communication portion 33 is configured by one open hole 33 a and one open portion 33 b in the welded portion 32. However, the communication part 33 may be comprised by the some through-hole 33a. Moreover, the communication part 33 may be comprised by the some open | release site | part 33b in the welding part 32. FIG.

1:蓄電素子、
10:ケース、 11:外部端子、
2:スペーサ、
2A:内部スペーサ、 2B:外部スペーサ、
3:保持部材、
30:終端部材、301:終端部材の固定部、
31:フレーム、313:フレームの固定部、
32:溶接部、
33:連通部、
33a:貫通孔、 33b:溶接部における開放された部位、
355:基材、 356:金属層
4:インシュレータ
R:周囲領域。
1: electricity storage element,
10: Case, 11: External terminal,
2: Spacer,
2A: inner spacer, 2B: outer spacer,
3: Holding member,
30: Termination member, 301: Fixing part of termination member,
31: Frame, 313: Fixed part of frame,
32: welded part,
33: Communication part
33a: a through hole, 33b: an open part in the weld,
355: Base material, 356: Metal layer 4: Insulator R: Surrounding area.

Claims (7)

少なくとも一つの蓄電素子と、
前記蓄電素子を保持する保持部材と、を備え、
前記保持部材は、第一方向において前記蓄電素子に沿って配置される終端部材と、第一方向と交差する第二方向において前記蓄電素子に沿って配置されるフレームと、を有し、
前記終端部材は、前記フレームと接合される固定部を有し、
前記フレームは、前記終端部材と接合される固定部を有し、
前記保持部材は、
前記終端部材の固定部と前記フレームの固定部とが重ねられた状態で、所定領域の周縁に沿って前記固定部同士が溶接された溶接部と、
前記終端部材の固定部、前記フレームの固定部、及び前記溶接部によって囲まれた包囲領域と該包囲領域の外部とを連通する連通部と、を有する、蓄電装置。
At least one power storage element;
A holding member for holding the power storage element,
The holding member has a termination member disposed along the power storage element in a first direction, and a frame disposed along the power storage element in a second direction intersecting the first direction,
The termination member has a fixing portion joined to the frame,
The frame has a fixing portion to be joined to the terminal member,
The holding member is
In a state where the fixed portion of the termination member and the fixed portion of the frame are overlapped, a welded portion in which the fixed portions are welded along the periphery of the predetermined region;
A power storage device comprising: a fixing portion of the termination member; a fixing portion of the frame; and an enclosure region surrounded by the welded portion and a communication portion communicating the outside of the enclosure region.
前記終端部材の固定部と前記フレームの固定部との少なくとも一方の固定部は、前記終端部材の固定部と前記フレームの固定部とのいずれかの基材の溶融点よりも低い沸点の金属層を有している、請求項1に記載の蓄電装置。   At least one of the fixing part of the terminal member and the fixing part of the frame is a metal layer having a boiling point lower than the melting point of the base material of either the terminal member fixing part or the frame fixing part. The power storage device according to claim 1, comprising: 前記連通部は、前記終端部材の固定部及び前記フレームの固定部のうちの少なくとも一方の固定部に設けられた貫通孔であって、前記包囲領域と該包囲領域の外部とを連通する貫通孔によって構成されている、請求項1又は2に記載の蓄電装置。   The communication portion is a through hole provided in at least one of the fixing portion of the termination member and the fixing portion of the frame, and the through hole communicates the surrounding region and the outside of the surrounding region. The power storage device according to claim 1, comprising: 前記溶接部は、前記所定領域の周縁形状の一部が開放された形状であり、
前記連通部は、前記溶接部における前記開放された部位によって構成されている、請求項1又は2に記載の蓄電装置。
The welded portion has a shape in which a part of the peripheral shape of the predetermined region is opened,
The power storage device according to claim 1, wherein the communication portion is configured by the opened portion in the weld portion.
前記所定領域の周縁形状は、対向する一対の円弧部と該円弧部の端部同士を接続する一対の直線部とを有する長円形状であり、
前記連通部は、前記直線部に設けられている、請求項4に記載の蓄電装置。
The peripheral shape of the predetermined region is an oval shape having a pair of opposing arc portions and a pair of straight portions connecting the ends of the arc portions,
The power storage device according to claim 4, wherein the communication part is provided in the straight line part.
前記終端部材の固定部は、前記フレームの固定部と前記蓄電素子との間に配置されている、請求項1乃至5のいずれか1項に記載の蓄電装置。   6. The power storage device according to claim 1, wherein the fixing portion of the termination member is disposed between the fixing portion of the frame and the power storage element. 第一方向において蓄電素子に沿って配置される終端部材の固定部と、第一方向と交差する第二方向において前記蓄電素子に沿って配置されるフレームの固定部とを重ね、
前記終端部材の固定部と前記フレームの固定部との溶接部が所定領域の周縁形状の一部を開放した形状となるように、前記重ねられた状態の固定部における前記所定領域の周縁に沿って溶接し、
前記溶接部における前記開放された部位によって、前記終端部材の固定部、前記フレームの固定部、及び前記溶接部によって囲まれた包囲領域から該包囲領域の外部に気体が流出可能な連通部を形成する、蓄電装置の製造方法。
The fixing portion of the termination member arranged along the electricity storage element in the first direction and the fixing portion of the frame arranged along the electricity storage element in the second direction intersecting with the first direction,
Along the periphery of the predetermined region in the overlapped fixed portion so that the welded portion between the fixed portion of the termination member and the fixed portion of the frame has a shape in which a part of the peripheral shape of the predetermined region is opened. Welding
The open portion of the welded portion forms a fixed portion of the end member, a fixed portion of the frame, and a communication portion that allows gas to flow out of the enclosed region surrounded by the welded portion. A method for manufacturing a power storage device.
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