JP2016047737A - Packaging material for deoxygenating agent - Google Patents
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本発明は、食品、医薬品等の鮮度保持または品質保持に用いられる脱酸素剤に使用する脱酸素剤用包装素材に関する発明である。 The present invention relates to an oxygen scavenger packaging material used for an oxygen scavenger used for maintaining freshness or quality of foods, pharmaceuticals, and the like.
脱酸素剤は、現在食品用途から医薬品用途まで幅広い用途に用いられており、パッケージ内の脱酸素による内容物の酸化防止や腐敗防止、虫・細菌類の発生の抑制などが主な用途である。脱酸素の原理の一例としては、還元酸化鉄粉末にハロゲン化金属塩などの酸化促進剤を添加した酸素吸収剤を通気性のある包装材によって包装した脱酸素剤をフィルムなどで包装された食品パッケージの中に入れる事により、還元酸化鉄粉末が酸化反応を起こす事によって食品パッケージ内部に残存する酸素を吸収する事によって行われる。脱酸素剤の種類としては、酸素と直接反応する自己反応型タイプ、食品に含まれる水がトリガーになって酸化反応がおこる水分反応タイプ、酸素を吸収すると同時に炭酸ガスを発生するタイプ、酸素吸収と水分吸収を同時に行うタイプなど使用用途によって様々なタイプの脱酸素剤が存在する。 Oxygen scavengers are currently used in a wide range of applications from food to pharmaceuticals, and their main uses are to prevent the oxidation and decay of contents and the control of insects and bacteria by deoxygenation in the package. . As an example of the principle of deoxygenation, a food product in which a deoxidant packaged with a breathable packaging material, which is a reduced iron oxide powder added with an oxidation accelerator such as a metal halide salt, is wrapped with a film or the like. By putting it in the package, the reduced iron oxide powder causes an oxidation reaction to absorb oxygen remaining in the food package. The types of oxygen scavengers are self-reactive type that reacts directly with oxygen, moisture reaction type in which water contained in food triggers oxidation reaction, type that absorbs oxygen and carbon dioxide gas at the same time, oxygen absorption There are various types of oxygen scavengers depending on the intended use, such as a type that absorbs moisture simultaneously.
次に脱酸素剤に使用される脱酸素剤用包装素材の要求性能を列挙すると、酸素等の気体を通す適切な通気性を有する事、脱酸素剤用包装素材が破損し還元酸化鉄粉などの酸素吸収材が漏れ出し食品に混入しないように適切な基材強度を有する事、食品に含まれる油分が脱酸素剤用包装素材に浸透して通気性・基材強度・隠蔽性等の低下がおこらない為の耐油性を有する事、脱酸素剤の内容物が見えないように適度な隠蔽性を有する事などが挙げられる。前記脱酸素剤用包装素材の要求性能は、パッケージ内容物の状態や用途や要求品質により選択的に決定される。 Next, the required performance of oxygen scavenger packaging materials used for oxygen scavengers is listed. Having adequate air permeability to pass gas such as oxygen, oxygen scavenger packaging materials are damaged, reduced iron oxide powder, etc. Oxygen absorbers have adequate base strength so that they do not leak into the food, and the oil contained in the food penetrates into the oxygen scavenger packaging material, resulting in reduced breathability, base strength, concealment, etc. For example, it has oil resistance so as not to occur, and has a suitable concealing property so that the contents of the oxygen scavenger are not visible. The required performance of the oxygen scavenger packaging material is selectively determined according to the state, application, and required quality of the package contents.
これまでの脱酸素剤用包装素材としては、通気性の優れた紙基材に耐油剤等を塗布した物や、特許文献1のように合成パルプと合成繊維からなる原料を使って抄紙する段階で耐油剤を添加した物や、特許文献2のように通気性のある微多孔膜と不織布の間に熱可塑性樹脂からなる有孔フィルムを挟んで溶融接着させて積層させた物などが提案されている。 As a conventional oxygen scavenger packaging material, a paper-making process using a paper base material excellent in air permeability coated with an oil-resistant agent, or a raw material made of synthetic pulp and synthetic fiber as in Patent Document 1 In addition, a product in which an oil-resistant agent is added, or a product obtained by laminating a porous film made of a thermoplastic resin between a non-woven breathable microporous membrane and a non-woven fabric as in
しかしながら紙基材の上に耐油剤を塗布すると紙基材の密度が比較的高いために耐油剤が紙基材へ浸透しにくく、耐油層が紙基材の表層部にだけ形成されてしまう。耐油剤はもともと接着性が全くない為に、紙基材と耐油層との定着力は非常に弱く、脱酸素剤用包装素材を折り曲げた時などに耐油剤塗膜が脱落してしまい耐油性が大幅に低下するといった問題があった。また元々紙基材は引裂き強度などに代表される基材強度が乏しいため、基材の破損が発生しやすく、基材の破損による耐油性の低下や内容物の漏洩といった問題なども発生しやすい。 However, when an oil-resistant agent is applied on a paper base, the density of the paper base is relatively high, so that the oil-resistant agent does not easily penetrate into the paper base, and the oil-resistant layer is formed only on the surface layer portion of the paper base. Since the oil-proofing agent has no adhesiveness at all, the fixing strength between the paper base and the oil-resistant layer is very weak, and the oil-resistant coating film falls off when the packaging material for the oxygen absorber is folded. There has been a problem of a significant drop. In addition, paper base materials originally have poor base strength, such as tear strength, so base materials are easily damaged, and problems such as reduced oil resistance and content leakage due to base material damage are likely to occur. .
また特許文献1の脱酸素剤用包装素材は耐油剤が合成パルプ混抄紙からなる基材全体に均一に含まれている為に、通気性・耐油性に優れ折り曲げ等による耐油剤塗膜の脱落の問題が発生しないが、耐油剤を基材表層に塗布したタイプの脱酸素剤用包装素材に比べて同じ耐油性を持たせる為には多量の耐油剤の添加が必要になり製造コストが高くなるといった問題があり、さらには合成パルプと合成繊維を基材の原料に使用した事により天然パルプだけを使用した紙基材に比べて基材強度は向上したものの充分に満足出来るレベルではなかった。 In addition, since the oxygen scavenger packaging material of Patent Document 1 contains the oil resistant agent uniformly throughout the base material made of synthetic pulp mixed paper, it has excellent breathability and oil resistance, and the oil resistant agent coating film is removed by bending or the like. However, in order to have the same oil resistance as compared to the type of oxygen scavenger packaging material with the oil resistant agent applied to the surface layer of the base material, it is necessary to add a large amount of oil resistant agent and the production cost is high. Furthermore, although the base material strength was improved by using synthetic pulp and synthetic fiber as the raw material of the base material compared to the paper base material using only natural pulp, it was not at a sufficiently satisfactory level. .
また特許文献2の脱酸素剤用包装材料は、通気性のある微多孔膜と不織布の間に熱可塑性樹脂からなる有孔フィルムを挟み、溶融接着によって貼り合せた積層体を構成する事によって、基材強度が充分に確保され、通気性・耐油性・基材強度に優れた性能がある反面、ある一定以上の通気性を持たせる為には微多孔膜にあいている穴の径をかなり大きくする必要があり、その結果として基材強度や微多孔膜と不織布の間の層間剥離強度が低下し、さらには径の大きくなった穴から油などが浸透しやすくなって耐油性だけでなく通気性や隠蔽性が低下するといった問題が発生する。また製造面においては、脱酸素剤の要求品質に応じて穴の大きさの異なる微多孔膜や有孔フィルムを用意しなくてはならなかったり、微多孔膜と有孔フィルムと不織布との貼り合せの際の条件によって有孔フィルムの孔の大きさにばらつきが生じたりして通気性や耐油性が安定しないといった加工上の難しさがあり製造コストが高くなるといった問題があった。 Moreover, the packaging material for oxygen scavengers of
本発明はこのような状況に鑑みてなされたものであり、通気性・隠蔽性・基材強度に優れていて、耐油剤を塗布した際に通気性の低下や耐油性のばらつきが少なく、耐油剤の定着性に優れた脱酸素剤用包装素材を提供する事が本発明の課題である。 The present invention has been made in view of such a situation, and is excellent in air permeability, concealability and substrate strength, has less deterioration in air permeability and variation in oil resistance when an oil resistant agent is applied, and is oil resistant. It is an object of the present invention to provide a packaging material for an oxygen scavenger that has excellent fixability of the agent.
これらの課題を解決する為に、本発明者はポリオレフィン系樹脂を主成分とした多分岐状合成パルプを使用した合成パルプ混抄紙の両面にポリオレフィン系樹脂を含有した不織布を配した積層体であって、積層体の層間を溶融接着する事により作成された脱酸素剤用包装素材を使用する事によって、通気性・隠蔽性・基材強度に優れ、耐油剤を塗布した際に通気性の低下や耐油性のばらつきが少なく、耐油剤の定着性に優れた脱酸素剤用包装素材を提供する事を可能とした。 In order to solve these problems, the present inventor is a laminate in which a nonwoven fabric containing a polyolefin resin is arranged on both sides of a synthetic pulp mixed paper using a multi-branched synthetic pulp mainly composed of a polyolefin resin. In addition, by using a packaging material for oxygen scavengers created by melt bonding the layers of the laminate, it has excellent breathability, concealment, and substrate strength, and decreases breathability when an oil resistant agent is applied. It is possible to provide a packaging material for oxygen scavengers that has little variation in oil resistance and excellent oil resistance.
さらに発明者は、合成パルプ混抄紙における多分岐状合成パルプの含有率を質量比率で70〜100質量%の範囲にする事によって、通気性を維持しながらも隠蔽性を向上させる事を可能とした。 Furthermore, the inventor can improve the concealability while maintaining the air permeability by setting the content ratio of the multi-branched synthetic pulp in the synthetic pulp mixed paper to a range of 70 to 100% by mass. did.
さらに発明者は、不織布中のポリオレフィン系樹脂の含有を質量比率で30〜100質量%の範囲にする事によって、脱酸素剤用包装素材の通気性を維持しながら、脱酸素剤用包装素材を構成する積層体の溶融接着性と脱酸素剤用包装素材の基材強度を向上させる事を可能とした。 Furthermore, the inventor made the packaging material for oxygen scavengers while maintaining the air permeability of the packaging material for oxygen scavengers by making the content of the polyolefin resin in the nonwoven fabric in the range of 30 to 100% by mass. It was possible to improve the melt adhesiveness of the laminate to be constructed and the base material strength of the oxygen scavenger packaging material.
さらに発明者は、不織布が芯鞘複合繊維を主原料とし、その鞘部分がポリオレフィン系樹脂で芯部分がポリエステル系樹脂にする事によって、脱酸素剤用包装素材の通気性と隠蔽性を維持しながらも脱酸素剤用包装素材を構成する積層体の溶融接着性と脱酸素剤用包装素材の基材強度をさらに向上させる事を可能とした。 Furthermore, the inventor maintains the breathability and concealment of the oxygen-absorbing agent packaging material by using a core-sheath composite fiber as a main raw material, a sheath part made of a polyolefin resin, and a core part made of a polyester resin. However, the melt adhesion of the laminate constituting the oxygen scavenger packaging material and the substrate strength of the oxygen scavenger packaging material can be further improved.
さらに発明者は、脱酸素剤用包装素材の密度を0.30〜0.60g/cm3の範囲とし、且つJIS P8117:2009のガーレー試験機法による透気抵抗度を10〜1000秒の範囲に限定し設計する事により、優れた通気性を有しながらも隠蔽性能と基材強度を維持し、さらに耐油剤を塗布した時の耐油性のばらつきを抑制させる効果を持たせる事を可能とした。Furthermore, the inventors set the density of the oxygen scavenger packaging material in the range of 0.30 to 0.60 g / cm 3 and the air permeation resistance according to the Gurley tester method of JIS P8117: 2009 in the range of 10 to 1000 seconds. It is possible to have the effect of suppressing the dispersion of oil resistance when applying oil resistance agent while maintaining concealment performance and base material strength while having excellent breathability by designing limited to did.
さらに発明者は、本願発明の脱酸素剤用包装素材の表面の一方にパーフルオロアルキル化合物を主成分とするフッ素系耐油剤を塗布し、耐油剤の塗布面側のJ.TAPPI紙パルプ試験方法No.41:2000におけるキット値が12以上にする事により、脱酸素剤用包装素材に非常に優れた耐油性を持たせる事を可能とした。また本願発明の脱酸素剤用包装素材を用いる事により、耐油剤が脱酸素剤用包装素材に対してしっかり定着して耐油剤塗膜の脱落などの問題を起こさず、耐油剤の塗布による通気性の低下を抑制し、さらには耐油性のばらつきを抑える事を可能とした。 Furthermore, the inventor applied a fluorine-based oil resistant agent mainly composed of a perfluoroalkyl compound to one of the surfaces of the oxygen scavenger packaging material of the present invention. TAPPI paper pulp test method no. By setting the kit value at 41: 2000 to 12 or more, it was possible to give the oxygen-absorbing agent packaging material excellent oil resistance. In addition, by using the oxygen scavenger packaging material of the present invention, the oil resistant agent is firmly fixed to the oxygen scavenger packaging material and does not cause problems such as the oil resistant coating film falling off. It is possible to suppress the deterioration of oil resistance and further suppress the dispersion of oil resistance.
本発明によれば、通気性・隠蔽性・基材強度に優れていて、耐油剤を塗布した際に通気性の低下や耐油性のばらつきが少なく、耐油剤の定着性に優れた脱酸素剤用包装素材を提供する事が可能となる。 According to the present invention, an oxygen scavenger that has excellent breathability, concealment, and substrate strength, has less deterioration in breathability and variation in oil resistance when an oil resistant agent is applied, and has excellent fixability of the oil resistant agent. Packaging materials can be provided.
本発明の脱酸素剤用包装素材1は、図1に示すようにオレフィン系樹脂を主成分とする多分岐状合成パルプを使用した合成パルプ混抄紙2の両側にオレフィン系樹脂を含有する不織布3及び不織布4を配した積層体であって、積層体の層間が溶融接着される事によって形成された構造となっている。 As shown in FIG. 1, a packaging material 1 for oxygen scavenger according to the present invention comprises a
積層体の溶融接着の方法としては、特に限定はされないが、カレンダーロールによって全面を均一に溶融接着させる方法や特定の凹凸パターンが刻印された熱ロールなどによって部分的に溶融接着する方法や熱オーブンによって溶融接着させる方法や超音波ウェルダーなどによって溶融接着させる方法などが挙げられ、それぞれの加工方法は脱酸素剤用包装素材の要求品質などに応じて適宜選択して使用すればよい。 The method of melt bonding the laminate is not particularly limited, but a method of uniformly melting and bonding the entire surface with a calender roll, a method of partially melting and bonding with a heat roll engraved with a specific uneven pattern, or a heat oven And a method of melt-bonding using an ultrasonic welder, etc., and each processing method may be appropriately selected and used according to the required quality of the oxygen-absorbing agent packaging material.
また脱酸素剤用包装素材1に耐油性の要求品質が求められる場合は、図1に示す脱酸素剤用包装素材1の一方の面に耐油剤を塗布してもよい。本願発明の脱酸素剤用包装素材1に耐油剤を塗布すると、図2に示すように耐油剤が比較的密度の低い不織布3に浸透し、不織布3よりも密度が高く繊維間の間隙も狭い合成パルプ混抄紙2と不織布3の境界面付近で耐油剤の浸透が止まる形で耐油層5が形成される。 Further, when the required quality of oil resistance is required for the oxygen scavenger packaging material 1, an oil resistance agent may be applied to one surface of the oxygen scavenger packaging material 1 shown in FIG. When the oil resistant agent is applied to the oxygen scavenger packaging material 1 of the present invention, the oil resistant agent penetrates into the
図3に本願発明の脱酸素剤用包装素材1を使用した脱酸素剤9の一例を示す。脱酸素剤用包装素材1と蒸着アルミPETフィルム7の間にEVA樹脂などを主成分とするシーラント層6を配し、さらに脱酸素剤用包装素材1とシーラント層6の間の端部から一定距離れた中央部分に酸素吸収剤8を必要量計量して配した積層体を作成し、その全体もしくは端部を溶融接着する事によって脱酸素剤9は完成する。 FIG. 3 shows an example of the oxygen scavenger 9 using the oxygen scavenger packaging material 1 of the present invention. A
(合成パルプ混抄紙)
本発明における合成パルプ混抄紙の原料としては、重合析出法、フラッシュ紡糸法、フィブリッド法、冷却析出法によって作成された嵩高の3次元網目構造を有したポリオレフィン系樹脂を主成分する多分岐状合成パルプを使用する事が好ましい。前記ポリオレフィン系樹脂としては特に限定されないが、ポリエチレン樹脂・ポリプロピレン樹脂・ポリα−オレフィン樹脂及びそれらの共重合物または変性物などから要求品質に応じて適宜選択して使用すればよいが、より好ましくはポリエチレン樹脂を使用する事が望ましい。ポリオレフィン系樹脂を主成分とした多分岐状合成パルプを使用する事により通気性・隠蔽性・基材強度に優れた紙を作成する事が可能である。多分岐状合成パルプは繊維径の異なる繊維が枝状に分岐した3次元網目構造を有しているために脱酸素剤の内容物である還元酸化鉄粉末が透けて見えるのを防ぐための隠蔽性に優れており、さらに還元酸化鉄粉末の微粒子の補足性も優れている。さらに多分岐状合成パルプはカレンダーロールなどで熱プレス加工条件を調整する事によって、3次元網目構造の潰れ具合や繊維同士の溶融接着の加減を調整する事が可能であり、それによって通気性・基材強度などを調整する事が出来るといった優れた特徴がある。またポリオレフィン系樹脂は、耐水性・耐薬品性・湿潤寸法安定性・熱溶着性・成型加工性に優れ、食品安全性にも優れているので本願発明の原料に使用するのに適している。(Synthetic pulp mixed paper)
As a raw material of the synthetic pulp mixed paper in the present invention, a multi-branched synthetic material mainly comprising a polyolefin resin having a bulky three-dimensional network structure prepared by a polymerization precipitation method, a flash spinning method, a fibrid method, or a cooling precipitation method. It is preferable to use pulp. The polyolefin-based resin is not particularly limited, but may be appropriately selected from polyethylene resin, polypropylene resin, poly α-olefin resin, a copolymer or a modified product thereof, and the like, more preferably. It is desirable to use polyethylene resin. By using a multi-branched synthetic pulp mainly composed of a polyolefin resin, it is possible to produce a paper excellent in air permeability, concealment and substrate strength. Since the multi-branched synthetic pulp has a three-dimensional network structure in which fibers with different fiber diameters are branched into branches, concealment to prevent the reduced iron oxide powder, which is the content of the oxygen scavenger, from being seen through In addition, the supplemental property of fine particles of reduced iron oxide powder is also excellent. Furthermore, it is possible to adjust the degree of crushing of the three-dimensional network structure and the degree of melt adhesion between fibers by adjusting the hot press processing conditions with a calender roll etc. for multi-branched synthetic pulp. There is an excellent feature that the strength of the substrate can be adjusted. Polyolefin resins are excellent in water resistance, chemical resistance, wet dimensional stability, heat weldability, molding processability, and food safety, and are therefore suitable for use as the raw material of the present invention.
多分岐状合成パルプの原料組成はポリオレフィン系樹脂を質量比率で50〜100質量%含有している事が好ましく、さらには70〜100質量%含有している事がより好ましく、90〜100質量%含有している事が最も好ましい。多分岐状合成パルプ中のポリオレフィン系樹脂の含有量が前記範囲内であれば、カレンダーロールなどでの熱プレス加工などによって多分岐状合成パルプの繊維同士の溶融接着の加減を満足に調整する事が出来る。ポリオレフィン系樹脂以外の材料としては、界面活性剤やPVA樹脂などの親水化剤などが挙げられる。 The raw material composition of the multi-branched synthetic pulp preferably contains 50 to 100% by mass of a polyolefin resin by mass ratio, more preferably 70 to 100% by mass, and more preferably 90 to 100% by mass. It is most preferable to contain. If the content of the polyolefin resin in the multi-branched synthetic pulp is within the above range, the adjustment of the melt adhesion between the fibers of the multi-branched synthetic pulp should be satisfactorily adjusted by hot pressing with a calender roll or the like. I can do it. Examples of materials other than polyolefin-based resins include surfactants and hydrophilizing agents such as PVA resins.
ポリオレフィン系樹脂を主成分とした多分岐状合成パルプは、木の幹枝のように繊維全体において繊維径が太い幹の部分と幹の部分から枝状に分岐した極細繊維から形成されている。本願発明において、多分岐状合成パルプの繊維の太さは特に限定はされないが、繊維の幹部の平均繊維径が30μm以下、好ましくは5μm以下で、繊維の枝部の平均繊維径が1.0μm以下、好ましくは0.5μm以下である事が好ましい。また平均繊維長が0.1〜5.0mm、好ましくは0.5〜3.0mmの範囲である事が好ましい。平均繊維径が上記範囲であれば、脱酸素剤の内容物である酸素吸収剤の粒子等が漏れ出しにくく、通気性・隠蔽性に優れた合成パルプ混抄紙を作成する事が可能である。また平均繊維長が上記範囲であれば、抄紙の際のパルプの分散が均一になり、合成パルプ混抄紙の密度や基材強度などのばらつきを抑制させる事が可能となる。平均繊維長は長いと出来上った合成パルプ混抄紙の基材強度は強くなるが合成パルプ混抄紙の密度ばらつきが大きくなり、逆に平均繊維長が短いと合成パルプ混抄紙の密度ばらつきが小さくなるが合成パルプ混抄紙の強度は弱くなる傾向がある。合成パルプ混抄紙の密度ばらつきが大きいと脱酸素剤用包装素材の通気性や隠蔽性や基材強度のばらつきが大きくなり、さらには耐油剤等を塗布した際に塗布量ばらつきが発生して耐油性のばらつきも大きくなる。 A multi-branched synthetic pulp mainly composed of a polyolefin-based resin is formed of a trunk portion having a large fiber diameter in the whole fiber, such as a trunk of a tree, and ultrafine fibers branched in branches from the trunk portion. In the present invention, the thickness of the fiber of the multi-branched synthetic pulp is not particularly limited, but the average fiber diameter of the fiber trunk is 30 μm or less, preferably 5 μm or less, and the average fiber diameter of the fiber branch is 1.0 μm. Hereinafter, it is preferably 0.5 μm or less. The average fiber length is preferably in the range of 0.1 to 5.0 mm, preferably 0.5 to 3.0 mm. If the average fiber diameter is within the above range, it is possible to produce a synthetic pulp mixed paper having excellent air permeability and concealment, and the oxygen absorbent particles, which are the contents of the oxygen scavenger, are unlikely to leak out. In addition, when the average fiber length is in the above range, the pulp is uniformly dispersed during paper making, and variations in the density and base material strength of the synthetic pulp mixed paper can be suppressed. If the average fiber length is long, the substrate strength of the resulting synthetic pulp mixed paper becomes stronger, but the density variation of the synthetic pulp mixed paper increases. Conversely, if the average fiber length is short, the density variation of the synthetic pulp mixed paper decreases. However, the strength of the synthetic pulp mixed paper tends to be weak. If the density variation of synthetic pulp mixed paper is large, the air permeability and concealment of the oxygen scavenger packaging material and the substrate strength will increase. The variation in sex is also increased.
合成パルプ混抄紙の原料としては、ポリオレフィン系樹脂を主成分とする多分岐状合成パルプの他に、各種公知の機械パルプ、化学パルプ、各種合成パルプ、各種合成繊維などを添加しても良い。 As a raw material of the synthetic pulp mixed paper, various known mechanical pulps, chemical pulps, various synthetic pulps, various synthetic fibers and the like may be added in addition to the multi-branched synthetic pulp mainly composed of polyolefin resin.
合成パルプ混抄紙におけるポリオレフィン系樹脂を主成分とする多分岐状合成パルプの含有率は質量比率で70〜100質量%、好ましくは90〜100質量%である事が好ましい。多分岐状合成パルプの含有率が前記範囲内である場合は、通気性・隠蔽性・基材強度・溶融接着性・粒子補足性といったポリオレフィン系樹脂を主成分とする多分岐状合成パルプの優れた性能を合成パルプ混抄紙に充分に付与する事が可能である。 The content of the multi-branched synthetic pulp containing a polyolefin resin as a main component in the synthetic pulp mixed paper is 70 to 100% by mass, preferably 90 to 100% by mass. When the content of the multi-branched synthetic pulp is within the above range, the multi-branched synthetic pulp having a polyolefin resin as a main component such as air permeability, concealment, base strength, melt adhesion, and particle supplementation is excellent. It is possible to fully impart the performance to the synthetic pulp mixed paper.
多分岐状合成パルプに使用されるポリオレフィン系樹脂の融点(DSC法)は特に限定はされないが100〜165℃の範囲である事が好ましく、さらには110℃〜140℃の範囲である事がより好ましい。ポリオレフィン系樹脂の融点が前記範囲下限より低いと、脱酸素剤を食品パッケージに入れたまま食品を加熱した際に水蒸気の熱で多分岐状合成パルプが溶融して食品に付着するなどの問題が想定される。またポリオレフィン系樹脂の融点が前記範囲の上限より高いと加工性や溶融接着性に劣る傾向がある。 The melting point (DSC method) of the polyolefin resin used for the multi-branched synthetic pulp is not particularly limited, but is preferably in the range of 100 to 165 ° C, and more preferably in the range of 110 to 140 ° C. preferable. If the melting point of the polyolefin resin is lower than the lower limit of the above range, there is a problem that when the food is heated while the oxygen scavenger is put in the food package, the multi-branched synthetic pulp is melted by the heat of water vapor and adheres to the food. is assumed. If the melting point of the polyolefin resin is higher than the upper limit of the above range, the workability and the melt adhesiveness tend to be inferior.
合成パルプ混抄紙の製紙方法としては、特に限定はされないがポリオレフィン系樹脂を主成分とする多分岐状合成パルプを原料として一般的な抄紙機によって公知の方法によって抄紙すればよい。抄紙の際に通常の紙であればサイズ剤やフィラー等を含浸または塗布によって添加するが、本願発明における脱酸素剤用包装素材は食品パッケージ等に添加する事を想定しており、サイズ剤やフィラーが脱酸素剤用包装素材から浸み出したり脱落したりする事により食品等に混入する事が好まれない為、基本的に合成パルプ混抄紙にサイズ剤やフィラー等を添加する事は行わず、必要性があっても各種性能及び品質を阻害しない程度の必要最低限の添加量に留める事とする。 The paper making method of the synthetic pulp mixed paper is not particularly limited, but may be made by a known method using a general paper machine using a multi-branched synthetic pulp mainly composed of a polyolefin resin. If the paper is ordinary paper, it is impregnated or coated with a sizing agent or filler, but the oxygen scavenger packaging material in the present invention is supposed to be added to food packaging etc. Since it is not preferred that the filler oozes or falls off the packaging material for oxygen scavengers, it is not recommended to add sizing agents or fillers to synthetic pulp mixed paper. However, even if it is necessary, the minimum addition amount that does not hinder various performances and quality is to be kept.
合成パルプ混抄紙は、抄紙工程後にカレンダーロール等に通す事によって仕上げ加工を行う。この際にカレンダーロールの圧力と温度を調整して、最終的に必要とされる合成パルプ混抄紙の密度や通気性等の調整を行う。この際のカレンダーロールの温度は多分岐状合成パルプの主原料であるポリオレフィン系樹脂の融点未満に設定する事が好ましい。カレンダーロールの温度をポリオレフィン系樹脂の融点より高く設定するとポリオレフィン系樹脂が完全に溶融してしまって3次元網目構造が失われ、合成パルプ混抄紙がフィルム状となってしまう為に通気性・隠蔽性などの性能が急激に低下してしまう。 Synthetic pulp mixed paper is finished by passing it through a calender roll or the like after the paper making process. At this time, the pressure and temperature of the calender roll are adjusted to adjust the density and air permeability of the synthetic pulp mixed paper that are finally required. In this case, the temperature of the calender roll is preferably set to be lower than the melting point of the polyolefin resin which is the main raw material of the multi-branched synthetic pulp. If the temperature of the calender roll is set higher than the melting point of the polyolefin resin, the polyolefin resin is completely melted and the three-dimensional network structure is lost, and the synthetic pulp mixed paper becomes a film. The performance such as sex will drop sharply.
合成パルプ混抄紙の密度は特に限定はされないが、脱酸素剤用包装素材として不織布と溶融接着される前の密度で0.30〜0.60g/cm3である事が好ましく、さらには0.35〜0.60g/cm3である事がより好ましい。合成パルプ混抄紙の密度の範囲が前記範囲であれば通気性・基材強度・隠蔽性に優れた脱酸素剤用包装素材を得る事が可能である。また合成パルプ混抄紙は脱酸素剤用包装素材の通気性・基材強度・隠蔽性などをコントロールすると同時に、耐油剤等を塗布した際に耐油剤が脱酸素剤用包装素材に必要以上に浸透させないで耐油性等の性能を安定化させる為の役割がある。その為に、合成パルプ混抄紙は密度ばらつきを極力抑えた上で、ある一定以上の密度を有する必要がある。The density of the synthetic pulp mixed paper is not particularly limited, but it is preferably 0.30 to 0.60 g / cm 3 as a packaging material for the oxygen scavenger before being melt-bonded to the nonwoven fabric, and more preferably 0. It is more preferable that it is 35-0.60 g / cm < 3 >. When the density range of the synthetic pulp mixed paper is within the above range, it is possible to obtain an oxygen scavenger packaging material excellent in air permeability, base material strength and concealment. Synthetic pulp mixed paper controls the breathability, substrate strength, concealment, etc. of the oxygen absorber packaging material, and at the same time, the oil resistant agent penetrates into the oxygen absorber packaging material more than necessary when it is applied. It has a role to stabilize the performance such as oil resistance. Therefore, the synthetic pulp mixed paper needs to have a certain density or more while suppressing the density variation as much as possible.
合成パルプ混抄紙の坪量は特に限定されないが、30〜60g/m2である事が好ましく、さらには35〜60g/m2である事がより好ましい。合成パルプ混抄紙の坪量が前記範囲であれば、通気性・隠蔽性・加工性に優れた脱酸素剤用包装素材を得る事が可能である。But not limited basis weight of synthetic pulp mixed paper, in particular, it is preferably from 30 to 60 g / m 2, more and more preferably 35~60g / m 2. When the basis weight of the synthetic pulp mixed paper is within the above range, it is possible to obtain a packaging material for oxygen scavengers that is excellent in air permeability, concealability, and processability.
(不織布)
本願発明の脱酸素剤用包装素材に使用される不織布は、合成パルプ混抄紙と積層した後にお互いを溶融接着して一体化する必要がある為に、熱可塑性の樹脂を使用する事が好ましく、特に合成パルプ混抄紙に使用されているのと同種のポリオレフィン系樹脂を使用している事が好ましい。ポリオレフィン系樹脂としては、ポリエチレン樹脂・ポリプロピレン樹脂・ポリα−オレフィン樹脂及びそれらの共重合物または変性物から適宜要求品質に応じて選択すればよい。ポリオレフィン系樹脂の含有量は質量比率で30〜100質量%、好ましくは50〜100質量%含有している事が好ましい。ポリオレフィン系樹脂の含有量が前記範囲であれば、溶融接着性に優れ合成パルプ混抄紙と不織布の間の溶融接着性が充分に満足できるものとなる。(Nonwoven fabric)
Since the nonwoven fabric used in the oxygen scavenger packaging material of the present invention needs to be fused and integrated with each other after being laminated with synthetic pulp mixed paper, it is preferable to use a thermoplastic resin, In particular, it is preferable to use the same type of polyolefin resin as that used for synthetic pulp mixed paper. As the polyolefin resin, a polyethylene resin, a polypropylene resin, a poly α-olefin resin, and a copolymer or modified product thereof may be appropriately selected according to the required quality. The content of the polyolefin-based resin is 30 to 100% by mass, preferably 50 to 100% by mass, in mass ratio. If content of polyolefin resin is the said range, it will be excellent in melt adhesiveness and the melt adhesiveness between synthetic pulp mixed paper and a nonwoven fabric will fully be satisfied.
不織布に使用されるポリオレフィン系樹脂の融点(DSC法)は特に限定はされないが、100〜165℃の範囲である事が好ましく、さらには110℃〜140℃の範囲である事がより好ましい。不織布に使用されるポリオレフィン系樹脂の融点は合成パルプ混抄紙との溶融接着を考慮して、合成パルプ混抄紙に使用されているポリオレフィン系樹脂の融点に近い融点を有する樹脂を選択される事が好ましい。ポリオレフィン系樹脂の融点が前記範囲下限を下回ると、ポリオレフィン系樹脂が溶融して食品に付着するなどの問題が発生する危険性があり、逆にポリオレフィン系樹脂の融点が前記範囲の上限を上回ると溶融接着性に劣る傾向がある。 The melting point (DSC method) of the polyolefin resin used for the nonwoven fabric is not particularly limited, but is preferably in the range of 100 to 165 ° C, more preferably in the range of 110 ° C to 140 ° C. The melting point of the polyolefin resin used in the nonwoven fabric may be selected from a resin having a melting point close to the melting point of the polyolefin resin used in the synthetic pulp mixed paper considering the melt adhesion with the synthetic pulp mixed paper. preferable. If the melting point of the polyolefin resin is below the lower limit of the range, there is a risk that the polyolefin resin melts and adheres to food, and conversely the melting point of the polyolefin resin exceeds the upper limit of the range. There is a tendency to be inferior in melt adhesion.
不織布中へのポリオレフィン系樹脂の添加方法としては、通気性や溶融接着性の安定化及び加工の容易さの面から、ポリオレフィン樹脂からなる合成繊維として添加したり、ポリオレフィン系樹脂を原料の一部として使用した芯鞘複合繊維として添加したりする事が好ましい。 The polyolefin resin can be added to the nonwoven fabric as a synthetic fiber made of polyolefin resin, or a part of the raw material of polyolefin resin from the viewpoint of stabilization of air permeability and melt adhesion and ease of processing. It is preferable to add it as a core-sheath composite fiber used as.
不織布は合成パルプ混抄紙と積層され溶融接着によって一体化される事により、脱酸素剤用包装素材に耐熱性・機械強度・伸張性などの各種性能を付与する為に、必要に応じてポリオレフィン系樹脂以外の樹脂を含有しても良い。前記樹脂は特に限定はされないが例えばポリエステル系樹脂やアクリル系樹脂やポリアミド系樹脂などの熱可塑性樹脂を不織布に一定量添加してもよい。前記熱可塑性樹脂の不織布中の含有率は特に限定はされないが、質量比率で10〜70質%含有してもよく、さらには20〜50質量%含有している事がより好ましい。前記熱可塑性樹脂の不織布中の含有量が前記範囲内であれば、添加した樹脂による各種性能が付与された上に通気性・溶融接着性・基材強度に優れた脱酸素剤用包装素材を得る事が可能である。 Non-woven fabric is laminated with synthetic pulp mixed paper and integrated by melt bonding to provide various properties such as heat resistance, mechanical strength, and extensibility to packaging materials for oxygen absorbers. You may contain resin other than resin. The resin is not particularly limited, but a certain amount of thermoplastic resin such as polyester resin, acrylic resin, or polyamide resin may be added to the nonwoven fabric. Although the content rate in the nonwoven fabric of the said thermoplastic resin is not specifically limited, 10-70 mass% may be contained by mass ratio, and it is more preferable to contain 20-50 mass%. If the content of the thermoplastic resin in the nonwoven fabric is within the above range, an oxygen scavenger packaging material excellent in breathability, melt adhesion, and base material strength, in addition to being provided with various performances by the added resin. It is possible to get.
ポリオレフィン系樹脂以外で不織布に添加される熱可塑性樹脂の中でも、加工性・機械強度の面からポリエステル系樹脂を使用する事が特に好ましい。ポリエステル系樹脂の添加方法としては、特に脱酸素剤用包装素材の製造方法が簡単で、通気性を維持しながら優れた基材強度と層間剥強度が得られるという優れた性能を発現出来る点などから、芯部分にポリエステル系樹脂を使用し鞘部分にポリオレフィン系樹脂を使用した芯鞘複合繊維を不織布の原料として使用する方法が特に好ましい。 Among the thermoplastic resins added to the nonwoven fabric other than the polyolefin resin, it is particularly preferable to use a polyester resin from the viewpoint of processability and mechanical strength. As a method for adding a polyester resin, the method for producing a packaging material for an oxygen scavenger is particularly simple, and it can exhibit excellent performance such as excellent base material strength and delamination strength while maintaining air permeability. Therefore, a method of using a core-sheath composite fiber in which a polyester resin is used for the core part and a polyolefin resin is used for the sheath part as the raw material of the nonwoven fabric is particularly preferable.
また本願発明における不織布は脱酸素剤用包装素材に浸水時の強度を確保する為の役割も有している。本願発明に使用される合成パルプ混抄紙は主に比較的繊維長の短い合成パルプを水に分散させて湿式抄紙により抄紙されてサイズ剤なども添加されない為に、そのまま水に浸けておくと非常に脆くなり指で揉むと容易に破損してしまう。しかしながら合成パルプ混抄紙の両面を不織布で挟んでさらに溶融接着によって貼り合わせる事によって合成パルプ混抄紙中の合成パルプと不織布に使用されている合成繊維が溶融接着されて互いに固定化されるため、水に長時間付けた後に繊維をほぐそうとしても脱酸素剤用包装素材は全く分解しない。 Moreover, the nonwoven fabric in this invention also has the role for ensuring the intensity | strength at the time of water immersion in the packaging material for oxygen absorbers. Synthetic pulp mixed paper used in the present invention is mainly made by dispersing synthetic pulp having a relatively short fiber length in water and making paper by wet paper making, and no sizing agent is added. It becomes brittle and easily breaks when rubbed with a finger. However, since both sides of the synthetic pulp mixed paper are sandwiched between non-woven fabrics and bonded together by melt bonding, the synthetic pulp used in the synthetic pulp mixed paper and the synthetic fibers used in the non-woven fabric are melt-bonded and fixed to each other. The oxygen scavenger packaging material does not decompose at all even if the fibers are loosened after being applied for a long time.
本願発明に使用される不織布の密度は特に限定はされないが、脱酸素剤用包装素材として合成パルプ混抄紙と溶融接着される前の密度で溶融接着加工前の0.40g/cm3以下である事が好ましく、さらには0.30g/cm3以下である事がより好ましい。前記範囲内であれば、作成した脱酸素剤用包装素材に耐油剤を塗布した際に、不織布層への耐油剤の浸透ばらつきが発生しにくくなる。The density of the non-woven fabric used in the present invention is not particularly limited, but is 0.40 g / cm 3 or less before melt-adhesion processing at a density before being melt-bonded with synthetic pulp mixed paper as a packaging material for oxygen absorber. It is more preferable that it is 0.30 g / cm 3 or less. If it is in the said range, when an oil-resistant agent is applied to the prepared oxygen scavenger packaging material, it is difficult for the oil-resistant agent to penetrate into the nonwoven fabric layer.
本願発明に使用される不織布の目付は特に限定はされないが、10〜30g/m2の範囲である事が好ましく、さらには15〜25g/m2の範囲である事がより好ましい。不織布の目付が前記範囲内であれば、基材強度と加工性に優れた脱酸素剤用包装素材を得る事が可能である。前記範囲の下限を下回ると最終的な脱酸素剤用包装素材の基材強度が不足する傾向があり、前記範囲の上限を上回ると最終的な脱酸素剤用包装素材の厚みが厚くなりすぎるなる為に、溶融接着加工や裁断加工などの加工性に劣る。Is not a basis weight particularly limited nonwoven used in the present invention, it is preferably in the range of 10 to 30 g / m 2, it is more preferable still is in the range of 15-25 g / m 2. If the basis weight of the nonwoven fabric is within the above range, it is possible to obtain a packaging material for oxygen scavengers that is excellent in substrate strength and workability. If the lower limit of the range is not reached, the substrate strength of the final oxygen scavenger packaging material tends to be insufficient, and if the upper limit of the range is exceeded, the final oxygen scavenger packaging material becomes too thick. Therefore, it is inferior in workability, such as a melt-bonding process and a cutting process.
本願発明に使用される不織布に使われる合成繊維の繊維長は特に限定はされないが、5.0〜100.0mmの範囲である事が好ましく、さらには10.0〜80.0mmの範囲である事がさらに好ましい。繊維長が前記範囲内であれば、不織布の加工性に優れ、さらには脱酸素剤用包装素材の素材強度を充分に満足させる事が可能である。 Although the fiber length of the synthetic fiber used for the nonwoven fabric used for this invention is not specifically limited, It is preferable that it is the range of 5.0-100.0 mm, Furthermore, it is the range of 10.0-80.0 mm. More preferred. If the fiber length is within the above range, the processability of the nonwoven fabric is excellent, and the material strength of the oxygen scavenger packaging material can be sufficiently satisfied.
本願発明に使用される不織布に使われる合成繊維の繊度は特に限定はされないが、0.1〜20.0dtexである事が好ましく、0.1〜10.0dtexである事がさらに好ましい。繊度が前記範囲内であれば、不織布の加工性に優れ、さらには脱酸素剤用包装素材の基材強度を充分に満足させる事が可能である。 Although the fineness of the synthetic fiber used for the nonwoven fabric used for this invention is not specifically limited, It is preferable that it is 0.1-20.0 dtex, and it is further more preferable that it is 0.1-10.0 dtex. If the fineness is within the above range, the processability of the nonwoven fabric is excellent, and furthermore, the substrate strength of the oxygen scavenger packaging material can be sufficiently satisfied.
本願発明に使用される不織布の製造方法は特に限定されず、各種公知の方法によって作成すればよい。例えば、フリースの作成方法としては湿式法、乾式法、スパンボンド法、メルトブロー法、エアレイド法などが挙げられ、繊維の結合方法としては、ケミカルボンド法、サーマルボンド法、ニードルパンチ法、水流交絡法などが挙げられるが、繊維原料の性質や要求品質に応じて不織布の製造方法は適宜選択して使用すればよい。また、合成パルプ混抄紙と張り合わせる前の不織布は、繊維を結合した完成状態の不織布だけでなく、繊維の結合前のフリース状態の物を使用してもよい。不織布がフリース状であっても合成パルプ混抄紙との張り合わせ工程においてカレンダーロールの熱によって熱可塑性樹脂の溶融が行われてその際に繊維の結合が同時に行われる為に強度的な問題は発生しない。 The manufacturing method of the nonwoven fabric used for this invention is not specifically limited, What is necessary is just to produce by various well-known methods. For example, the fleece preparation method includes a wet method, a dry method, a spun bond method, a melt blow method, an airlaid method, and the fiber bonding methods include a chemical bond method, a thermal bond method, a needle punch method, and a hydroentanglement method. The method for producing the nonwoven fabric may be appropriately selected and used depending on the properties of the fiber raw material and the required quality. Further, the nonwoven fabric before being bonded to the synthetic pulp mixed paper may be not only a nonwoven fabric in a finished state in which fibers are bonded, but also a fleece material before the fibers are bonded. Even if the nonwoven fabric is fleece, there is no strength problem because the thermoplastic resin is melted by the heat of the calender roll and the fibers are bonded at the same time in the bonding process with the synthetic pulp mixed paper. .
不織布は合成パルプ混抄紙の両面に各1枚ずつ配置された後、カレンダーロールなどの装置によって熱と圧力を加えられる事によって不織布と合成パルプ混抄紙の層間が溶融接着されて脱酸素剤用包装素材となる。その際に合成パルプ混抄紙の両面に配置された各々の不織布の原料配合や目付などは、特に理由のない限り同じ原料で同じ目付である事が望ましい。原料配合や目付などが異なると脱酸素剤用包装素材のカールなどの原因になる可能性がある。 The nonwoven fabric is placed on both sides of the synthetic pulp mixed paper, and then heat and pressure are applied by a device such as a calender roll, so that the interlayer between the nonwoven fabric and the synthetic pulp mixed paper is melt bonded and packaging for oxygen scavenger. It becomes a material. At that time, it is desirable that the raw material composition, basis weight, etc. of the respective nonwoven fabrics arranged on both surfaces of the synthetic pulp mixed paper is the same raw material and the same basis weight unless otherwise specified. If the raw material composition or basis weight is different, it may cause curling of the oxygen scavenger packaging material.
(脱酸素剤用包装素材)
脱酸素剤用包装素材は前述したポリオレフィン系樹脂を主成分とした多分岐状合成パルプを使用した合成パルプ混抄紙の両面にポリオレフィン系樹脂を含有した不織布を配した積層体であり、積層体の層間が溶融接着されている事を特徴としている。(Packaging material for oxygen absorber)
The oxygen scavenger packaging material is a laminate in which a nonwoven fabric containing a polyolefin resin is arranged on both sides of a synthetic pulp mixed paper using a multi-branched synthetic pulp mainly composed of the polyolefin resin described above. It is characterized in that the layers are melt bonded.
脱酸素剤用包装素材を構成する合成パルプ混抄紙と不織布の溶融接着の方法としては、特に限定はされないが、カレンダーロールによる全面を均一に溶融接着させる方法や特定の凹凸パターンが刻印された熱ロールなどによって部分的に溶融接着する方法や超音波ウェルダーなどによる溶融接着する方法などが挙げられ、要求品質に応じて適宜選択して使用すればよい。本願発明においては、積層体の層間接着などに一般的に使用されるシート状の熱可塑性樹脂からなるシーラント材などを使わずに、合成パルプ混抄紙や不織布の繊維に含まれるポリオレフィン系樹脂同士を直接溶融接着する事により、通気性を低下させずに強い溶融接着性と基材強度とを得る事を可能としている。また、合成パルプ混抄紙に使用している多分岐状合成パルプは、微細な3次元網目構造を有しており、合成パルプ混抄紙を作成する際の熱処理や積層体を溶融接着する際の熱処理の条件を変える事によって通気性や隠蔽性や溶融接着性や基材強度を調整する事が可能である。 The method of melt bonding the synthetic pulp mixed paper and nonwoven fabric constituting the oxygen absorber packaging material is not particularly limited, but a method of uniformly melting and bonding the entire surface with a calender roll or a heat on which a specific uneven pattern is engraved. Examples thereof include a method of partially melt-bonding using a roll or the like, a method of melt-bonding using an ultrasonic welder, and the like, and may be appropriately selected and used according to the required quality. In the present invention, without using a sealant material composed of a sheet-like thermoplastic resin generally used for interlayer adhesion of laminates, polyolefin-based resins contained in synthetic pulp mixed paper or non-woven fabric fibers are bonded together. Direct melt bonding makes it possible to obtain strong melt adhesion and substrate strength without reducing air permeability. In addition, the multi-branched synthetic pulp used for synthetic pulp mixed paper has a fine three-dimensional network structure, and heat treatment for making synthetic pulp mixed paper and heat bonding for laminating laminates. By changing the conditions, it is possible to adjust the air permeability, concealability, melt adhesion and substrate strength.
脱酸素剤用包装素材の厚みは特に限定はされないが、0.15〜0.25mmの範囲である事が好ましい。脱酸素剤用包装素材の厚みが前記範囲の下限を下回ると隠蔽性及び基材強度に乏しくなり、前記範囲の上限を超えると通気性が低下したり、厚みが増す事によって熱成型加工や裁断加工などの加工性が低下したりする傾向がある。 The thickness of the oxygen scavenger packaging material is not particularly limited, but is preferably in the range of 0.15 to 0.25 mm. When the thickness of the oxygen scavenger packaging material is below the lower limit of the above range, the concealability and the base material strength are poor, and when the upper limit of the above range is exceeded, the air permeability decreases or the thickness increases and thermoforming or cutting. There is a tendency for workability such as processing to decrease.
脱酸素剤用包装素材の坪量は特に限定はされないが70〜110g/m2の範囲である事が好ましく、さらには80〜100g/m2の範囲である事がより好ましい。脱酸素剤用包装素材の坪量が前記範囲の下限を下回ると隠蔽性及び基材強度に乏しくなり、前記範囲の上限を超えると通気性・加工性などが低下する傾向がある。The basis weight of the packaging material for oxygen scavenger that is preferably in the range particularly but not limited to the 70~110g / m 2, it is more preferable still is in the range of 80-100 g / m 2. If the basis weight of the oxygen scavenger packaging material is below the lower limit of the above range, the concealability and substrate strength are poor, and if it exceeds the upper limit of the above range, the air permeability and workability tend to decrease.
脱酸素剤用包装素材の密度は0.30〜0.60g/cm3である事が好ましく、さらには0.35〜0.55g/cm3である事がより好ましい。脱酸素剤用包装素材の密度が前記範囲内であれば、通気性と隠蔽性と基材強度に優れ、耐油剤を塗布した際に耐油性のばらつきが少なく、耐油剤の定着性にも優れた脱酸素剤用包装素材が得る事が可能である。脱酸素剤用包装素材の密度が上記範囲上限を上回ると通気性が低下する傾向があり、さらに耐油剤を塗布した際に表層部分だけに耐油層が形成される為に耐油剤の定着性が悪化する傾向がある。逆に上記範囲下限を下回ると隠蔽性と基材強度が低下する傾向があり、さらに耐油剤を塗布した際に耐油剤が脱酸素剤用包装素材に浸透しやすくなり、その結果として耐油剤層の形成にばらつきが生じた結果、脱酸素剤用包装素材の耐油性にばらつきが発生しやすくなる傾向がある。The density of packing material for oxygen scavenger that is preferably 0.30~0.60g / cm 3, it is more preferable still is 0.35~0.55g / cm 3. If the density of the oxygen scavenger packaging material is within the above range, it has excellent breathability, concealment, and substrate strength, has little oil resistance variation when applied with oil resistance, and has excellent oil resistance fixability. It is possible to obtain packaging materials for oxygen scavengers. When the density of the oxygen scavenger packaging material exceeds the upper limit of the above range, the air permeability tends to decrease, and when the oil-resistant agent is applied, the oil-resistant layer is formed only on the surface layer portion, so that the oil-resistant agent has a fixability. There is a tendency to get worse. Conversely, if the lower limit of the above range is not reached, the concealability and the base material strength tend to decrease, and when the oil resistant agent is applied, the oil resistant agent easily penetrates into the oxygen-absorbing agent packaging material, resulting in an oil resistant layer. As a result of the variation in the formation of, the oil resistance of the oxygen scavenger packaging material tends to vary.
脱酸素剤用包装素材の通気性は、JIS P8117:2009のガーレー試験機法による透気抵抗度を代表値として評価し、その値は10〜1000秒の範囲である事が好ましく、さらには10〜500秒の範囲である事がより好ましい。脱酸素剤用包装素材の透気抵抗度が前記範囲内であれば、本願発明に求められる非常に優れた通気性を得る事が可能である。また透気抵抗度が前記範囲の上限を上回ると通気性が悪くなる傾向があり、逆に透気抵抗度が前記範囲の下限を下回ると耐油剤が急激に浸透しやすくなり、耐油性にばらつきが発生しやすくなる傾向がある。透気抵抗度は、脱酸素剤用包装素材の厚みや坪量や密度によって調整可能な他、原料である合成パルプ及び合成繊維の繊維径や、不織布と合成パルプ混抄紙からなる積層体を溶融接着する際の加工条件などによっても調整する事が可能である。 The air permeability of the oxygen scavenger packaging material is evaluated by using the air resistance according to the Gurley tester method of JIS P8117: 2009 as a representative value, and the value is preferably in the range of 10 to 1000 seconds, more preferably 10 More preferably, it is in the range of ˜500 seconds. If the air resistance of the oxygen scavenger packaging material is within the above range, it is possible to obtain the excellent air permeability required for the present invention. Also, if the air permeability resistance exceeds the upper limit of the range, the air permeability tends to deteriorate, and conversely, if the air resistance falls below the lower limit of the range, the oil resistant agent easily penetrates rapidly, and the oil resistance varies. Tends to occur. The air resistance can be adjusted by the thickness, basis weight, and density of the oxygen scavenger packaging material, as well as the synthetic pulp and fiber diameter of the raw material, and the laminate made of nonwoven fabric and synthetic pulp mixed paper. It is also possible to adjust according to the processing conditions at the time of bonding.
脱酸素剤用包装素材の隠蔽性は、JIS P8149:2000における不透明度を代表値として評価し、その値は75%以上である事が好ましく、さらには80%以上である事がより好ましい。不透明度が前記範囲を下回ると、脱酸素剤の内容物である還元酸化鉄粉末などが透けて見えてしまい、食品などに脱酸素剤を添加した際に消費者が食品に異物が混入したと認識して不快感を生じるといった不具合が発生する。本願発明の脱酸素剤用包装素材にはフィラーやサイズ剤などの添加物は基本的には使用しない事が求められて為に、脱酸素剤の不透明度は基本的には基材に使用される原料繊維の性状、合成パルプ混抄紙の密度と厚みによって調整される。 The opacity of the oxygen scavenger packaging material is evaluated by using opacity in JIS P8149: 2000 as a representative value, and the value is preferably 75% or more, and more preferably 80% or more. When the opacity is below the above range, the reduced iron oxide powder, which is the content of the oxygen scavenger, can be seen through, and when the oxygen scavenger is added to food, etc. The problem of recognizing and causing discomfort occurs. Because the packaging material for oxygen scavengers of the present invention requires that additives such as fillers and sizing agents are basically not used, the opacity of the oxygen scavenger is basically used for the base material. It is adjusted by the properties of the raw fiber and the density and thickness of the synthetic pulp mixed paper.
脱酸素剤用包装素材の基材強度は、JIS P8116:2000における引裂強さを代表値として評価した。脱酸素剤の引裂強さは、縦方向横方向でそれぞれ測定して最も弱い引裂強さが2000mN以上ある事が好ましく、さらには2500mN以上ある事がさらに好ましい。引裂強さが前記範囲を下回ると、脱酸素剤用包装素材の基材強度が足りずに脱酸素剤用包装素材が破れやすくなり内容物である酸素吸収剤などが漏れ出す危険性が高まる。脱酸素剤用包装素材の引裂強さに関しては、不織布及び合成パルプ混抄紙の密度や厚み、原料である合成パルプや合成繊維の種類や繊度や繊維長、不織布と合成パルプ混抄紙からなる積層体を溶融接着する際の加工条件などによって調整する事が出来る。 The base material strength of the oxygen scavenger packaging material was evaluated using the tear strength in JIS P8116: 2000 as a representative value. The tear strength of the oxygen scavenger is preferably 2000 mN or more, more preferably 2500 mN or more, the weakest tear strength measured in the longitudinal and transverse directions, respectively. When the tear strength is less than the above range, the oxygen absorbent packaging material is easily broken due to insufficient base strength of the oxygen absorbent packaging material, and the risk of leakage of the oxygen absorbent as the contents increases. Regarding the tear strength of packaging materials for oxygen scavengers, the density and thickness of nonwoven fabrics and synthetic pulp mixed papers, the types and fineness and fiber lengths of synthetic pulp and synthetic fibers as raw materials, and laminates composed of nonwoven fabrics and synthetic pulp mixed papers It can be adjusted according to the processing conditions when melt bonding.
脱酸素剤用包装素材を構成する積層体の各層間の溶融接着性を評価する基準としてはJ.TAPPI紙パルプ試験方法No.19−1:2000によって測定した積層体の層間剥離強度を代表値として評価した。脱酸素剤用包装素材の層間剥離強度は80N/m以上ある事が好ましく、さらには100N/m以上ある事が好ましい。層間剥離強度が前記強度未満だと脱酸素剤用包装素材の不織布と合成パルプ混抄紙が層間剥離を起こしやすくなり、脱酸素剤用包装素材が破れやすくなったり、基材強度が低下したりする原因になる。 As a standard for evaluating the melt adhesiveness between the layers of the laminate constituting the oxygen scavenger packaging material, J. Org. TAPPI paper pulp test method no. The delamination strength of the laminate measured according to 19-1: 2000 was evaluated as a representative value. The delamination strength of the oxygen scavenger packaging material is preferably 80 N / m or more, and more preferably 100 N / m or more. If the delamination strength is less than the above-mentioned strength, the nonwoven fabric of oxygen scavenger packaging material and synthetic pulp mixed paper easily cause delamination, and the oxygen scavenger packaging material is easily broken or the strength of the base material is reduced. Cause.
本願発明の脱酸素剤用包装素材は、表層に各種耐油剤を塗布して、耐油性を格段に向上させる事が可能である。油分を多く含む食品のパッケージ内に本願発明の耐油剤を塗布していない脱酸素剤用包装素材を使用した脱酸素剤を封入すると、食品に含まれる油がしだいに脱酸素剤用包装素材に浸みこんでしまい、その結果として通気性・隠蔽性などの性能が大幅に低下したり、内部の酸素吸収剤成分の一部が油に溶けだして食品に付着したりするといった問題が発生する。その為に油分の多い食品などに添加する脱酸素剤の包装素材には耐油剤等を塗布する事が一般的である。 The oxygen scavenger packaging material of the present invention can be improved in oil resistance by applying various oil-proofing agents to the surface layer. When an oxygen scavenger using a packaging material for oxygen scavengers that is not coated with the oil-resistant agent of the present invention is encapsulated in a food package that contains a large amount of oil, the oil contained in the food gradually becomes a packaging material for the oxygen scavenger. As a result, the performance such as air permeability and concealment is greatly deteriorated, and as a result, a part of the oxygen absorbent component inside dissolves in the oil and adheres to the food. For this purpose, it is common to apply an oil-resistant agent or the like to a packaging material for an oxygen scavenger added to foods with a high oil content.
本発明に使用する耐油剤としては特に限定はされず各種公知の耐油剤を使用する事が出来る。例えば、シリコン系耐油剤、フッ素系耐油剤、ポリオレフィン系耐油剤、アクリル系耐油剤、ポリエステル系耐油剤、変性ポリビニルアルコール系耐油剤などが使用出来るが、シリコン系耐油剤又はフッ素系耐油剤を使用する事が好ましく、耐油性能の面からパーフルオロアルキル化合物を主成分とするフッ素系耐油剤を使用する事が最も好ましい。シリコン系耐油剤及びフッ素系耐油剤は界面張力を低くする事によって基材表面が油で塗れにくくして耐油性を向上させるのに対し、それ以外のポリオレフィン系耐油剤などの耐油剤は基材の上にしっかりした塗膜を形成して油を侵入させない方式であるためにシリコン系耐油剤及びフッ素系耐油剤に比べて通気性が劣る。また近年、耐油性の向上が求められており、脱酸素剤用包装素材の耐油性はJ.TAPPI紙パルプ試験方法No.41:2000におけるキット値が12以上である事が望ましく、その為には本願発明の脱酸素剤用包装素材にパーフルオロアルキル化合物を主成分とするフッ素系耐油剤を使用する事が好ましい。 It does not specifically limit as an oil-proof agent used for this invention, Various well-known oil-proof agents can be used. For example, silicone oil proofing agent, fluorine oil proofing agent, polyolefin oil proofing agent, acrylic oil proofing agent, polyester oil proofing agent, modified polyvinyl alcohol oil proofing agent can be used, but silicon oil proofing agent or fluorine oil proofing agent is used. From the viewpoint of oil resistance, it is most preferable to use a fluorine-based oil resistant agent mainly composed of a perfluoroalkyl compound. Silicon oil and fluorine oils improve the oil resistance by lowering the interfacial tension, making the base surface difficult to apply with oil, whereas other polyolefin oils such as polyolefin oils are used as the base material. Since this is a system in which a firm coating film is formed on the surface to prevent oil from entering, the air permeability is inferior compared to silicon-based oil-proofing agents and fluorine-based oil-proofing agents. In recent years, there has been a demand for improvement in oil resistance. TAPPI paper pulp test method no. It is desirable that the kit value at 41: 2000 is 12 or more. For this purpose, it is preferable to use a fluorine-based oilproofing agent mainly composed of a perfluoroalkyl compound in the oxygen scavenger packaging material of the present invention.
耐油剤の脱酸素剤用包装素材への塗布方法は特に限定はされず、各種公知のコーティング方法によって脱酸素剤用包装素材の表面に耐油剤を塗布すればよい。本願発明の脱酸素剤用包装素材への耐油剤の塗布量は特に限定はされず最終的な要求品質に合わせて適宜調整すればいいが、コストと性能のバランスを考えて乾燥後重量が0.3〜3.0g/m2の範囲である事が好ましく、さらには0.5〜2.0g/m2の範囲である事がより好ましい。本願発明の脱酸素剤用包装素材にパーフルオロアルキル化合物を主成分とするフッ素系耐油剤を前記塗布量範囲で塗布した時に、耐油剤の塗布面のJ.TAPPI紙パルプ試験方法No.41:2000におけるキット値が12以上になる事が望ましい。The method of applying the oil resistant agent to the oxygen scavenger packaging material is not particularly limited, and the oil resistant agent may be applied to the surface of the oxygen scavenger packaging material by various known coating methods. The amount of the oil proofing agent applied to the oxygen scavenger packaging material of the present invention is not particularly limited, and may be appropriately adjusted according to the final required quality, but the weight after drying is 0 considering the balance between cost and performance. it is preferably in the range of .3~3.0g / m 2, it is more preferable still is in the range of 0.5 to 2.0 g / m 2. When a fluorine-based oil resistant agent mainly composed of a perfluoroalkyl compound is applied to the oxygen scavenger packaging material of the present invention in the above-mentioned application amount range, J. TAPPI paper pulp test method no. It is desirable that the kit value at 41: 2000 be 12 or more.
本願発明で使用するパーフルオロアルキル化合物は、環境残留性及び生体蓄積性及び発がん性の懸念からPFOA(パーフルオロオクタン酸)及びPFOS(パーフルオロスルホン酸)及び長鎖PFCAs(パーフルオロアルキル基の炭素数が8以上のパーフルオロカルボン酸)などを含まず、また分解しても前記類縁物質が発生しないようにパーフルオロアルキル基の炭素数が6以下のパーフルオロアルキル化合物を使用する事が望ましい。 The perfluoroalkyl compounds used in the present invention are PFOA (perfluorooctanoic acid) and PFOS (perfluorosulfonic acid) and long-chain PFCAs (carbons of perfluoroalkyl groups) because of concerns about environmental persistence, bioaccumulation and carcinogenicity. It is desirable to use a perfluoroalkyl compound containing 6 or less carbon atoms in the perfluoroalkyl group so that the related substances are not generated even if decomposed.
本願発明の脱酸素剤用包装素材は合成パルプ混抄紙を不織布で挟み込んだ積層体構造をしており、脱酸素剤用包装素材の表層部は比較的密度の低い不織布からなり、不織布に挟まれた内部は不織布より密度の高い合成パルプ混抄紙からなっている。表層部の不織布部分は密度が低く、一般的な製造方法で作成された合成繊維のカットファイバーなどを主成分とした繊維構造を有しているために繊維同士の間隙が比較的広いため、耐油剤などを塗布した際には耐油剤が浸透しやすく、耐油剤のほとんどが不織布繊維表面だけに耐油層を形成する為に通気性の低下がほとんどない。それに対し内部の合成パルプ混抄紙部分は、不織布よりも密度が高く、超極細繊維である多分岐状合成パルプを主成分とした緻密な繊維構造を有しているために、耐油剤を塗布した際に表層部の不織布層を通り抜けた残りの耐油剤は合成パルプ混抄紙と不織布との境界面付近で殆どが浸透を止められてそこで耐油層を形成する。しかしながら合成パルプ混抄紙は多分岐状合成パルプを使用しているためにその表面には3次元的な網目構造からなる極微細な孔が無数に存在し、その極微細な孔は耐油剤のような液状物をほとんど浸透させないが通気性を確保するといった特徴を有する為に耐油剤の塗布による通気性の急激な低下を抑える事が出来る。このように不織布層と不織布と合成パルプ混抄紙の境界面の双方において2種類の耐油層を形成する事によって優れた通気性と耐油性を有し、且つ耐油性のばらつきの少ない脱酸素剤用包装素材を得る事が可能となり、さらには耐油層が不織布繊維表面と不織布と合成パルプ混抄紙の境界に存在する為に基材の折り曲げ等による耐油剤の脱落も発生しにくく耐油性の定着性に優れている。 The oxygen scavenger packaging material of the present invention has a laminated structure in which synthetic pulp mixed paper is sandwiched between nonwoven fabrics, and the surface layer portion of the oxygen scavenger packaging material is composed of a relatively low density nonwoven fabric sandwiched between the nonwoven fabrics. The inside is made of synthetic pulp mixed paper with higher density than non-woven fabric. The non-woven fabric part of the surface layer has a low density, and since it has a fiber structure mainly composed of cut fibers of synthetic fibers created by a general manufacturing method, the gap between the fibers is relatively wide. When an agent or the like is applied, the oil-resistant agent easily penetrates, and since most of the oil-resistant agent forms an oil-resistant layer only on the surface of the nonwoven fabric, there is almost no decrease in air permeability. On the other hand, the synthetic pulp mixed paper part inside is denser than the non-woven fabric and has a dense fiber structure mainly composed of hyperbranched synthetic pulp, which is an ultrafine fiber. At this time, most of the remaining oil-proofing agent that has passed through the nonwoven fabric layer in the surface layer portion is prevented from permeating near the boundary surface between the synthetic pulp mixed paper and the non-woven fabric, and forms an oil-resistant layer there. However, since synthetic pulp mixed paper uses multi-branched synthetic pulp, there are innumerable extremely fine pores with a three-dimensional network structure on the surface. Therefore, it is possible to suppress a rapid decrease in air permeability due to the application of an oil resistant agent. Thus, by forming two types of oil-resistant layers on both the nonwoven fabric layer, the nonwoven fabric, and the synthetic pulp mixed paper, it has excellent breathability and oil resistance, and has a small variation in oil resistance. It becomes possible to obtain a packaging material, and furthermore, since the oil-resistant layer exists at the boundary between the nonwoven fabric fiber surface and the nonwoven fabric-synthetic pulp mixed paper, the oil-resistant agent does not easily fall off due to bending of the base material. Is excellent.
前述したとおり本願発明の脱酸素剤用包装素材は表層部と内部で密度と繊維構造の異なる積層体の構造を有し、さらにその積層体の層間が各層の繊維原料に含まれるポリオレフィン系樹脂の溶融接着によって接着されている事を特徴としており、それによって通気性と隠蔽性と基材強度に優れた脱酸素剤用包装素材を得る事を可能としている。さらには前記脱酸素剤用包装素材に耐油剤を塗布すれば、通気性と耐油性に優れ、耐油性のばらつきが少なく、耐油剤の定着性に優れた脱酸素剤用包装素材を得る事が可能である。 As described above, the oxygen-absorbing agent packaging material of the present invention has a laminate structure with different density and fiber structure inside and outside the surface layer portion, and the layers of the laminate are polyolefin resin contained in the fiber raw material of each layer. It is characterized by being bonded by melt bonding, which makes it possible to obtain a packaging material for oxygen scavengers that is excellent in air permeability, concealment and substrate strength. Furthermore, by applying an oil resistant agent to the oxygen scavenger packaging material, it is possible to obtain an oxygen scavenger packaging material with excellent breathability and oil resistance, less oil resistance variation, and excellent oil resistance fixability. Is possible.
さらに発明者は、このような優れた通気性を有しながら耐油性のばらつきを抑えるためには耐油剤未塗工時の脱酸素剤用包装素材の密度が0.30〜0.60g/cm3であり、且つJIS P8117:2009のガーレー試験機法による透気抵抗度が10〜1000秒の範囲である事がより好ましい事を見出した。Furthermore, the inventor has a density of 0.30 to 0.60 g / cm of the oxygen scavenger packaging material when the oil resistant agent is not applied in order to suppress the variation in oil resistance while having such excellent air permeability. It was found that the air permeability resistance according to the Gurley tester method of JIS P8117: 2009 is in the range of 10 to 1000 seconds.
次に脱酸素剤用包装素材の実施例を挙げて本願発明について具体的に説明する。 Next, the present invention will be specifically described with reference to examples of packaging materials for oxygen scavengers.
(合成パルプ混抄紙について)
実施例及び比較例で使用する合成パルプ混抄紙の詳細を以下に示す。(About synthetic pulp mixed paper)
Details of the synthetic pulp mixed paper used in Examples and Comparative Examples are shown below.
合成パルプ混抄紙1)
原料構成:
・多分岐状合成パルプ(ポリエチレン樹脂100質量%(融点135℃)、平均繊維長1.2mm)・・・ 100質量%
上記原料配合で湿式抄紙を行い下記の合成パルプ混抄紙を作成した。
合成パルプ混抄紙の坪量:40.0g/m2
合成パルプ混抄紙の紙厚:0.10mm
合成パルプ混抄紙の密度:0.40g/cm3 Synthetic pulp mixed paper 1)
Raw material composition:
・ Multi-branched synthetic pulp (polyethylene resin 100 mass% (melting point 135 ° C.), average fiber length 1.2 mm) ... 100 mass%
Wet papermaking was performed with the above raw material blends to produce the following synthetic pulp mixed paper.
Basis weight of synthetic pulp mixed paper: 40.0 g / m 2
Synthetic pulp mixed paper thickness: 0.10mm
Density of synthetic pulp mixed paper: 0.40 g / cm 3
合成パルプ混抄紙2)
原料構成:
・多分岐状合成パルプ(ポリエチレン樹脂100質量%(融点135℃)、平均繊維長1.2mm)・・・ 100質量%
上記原料配合で湿式抄紙を行い下記の合成パルプ混抄紙を作成した。
合成パルプ混抄紙の坪量:30.0g/m2
合成パルプ混抄紙の紙厚:0.10mm
合成パルプ混抄紙の密度:0.30g/cm3 Synthetic pulp mixed paper 2)
Raw material composition:
・ Multi-branched synthetic pulp (polyethylene resin 100 mass% (melting point 135 ° C.), average fiber length 1.2 mm) ... 100 mass%
Wet papermaking was performed with the above raw material blends to produce the following synthetic pulp mixed paper.
Basis weight of synthetic pulp mixed paper: 30.0 g / m 2
Synthetic pulp mixed paper thickness: 0.10 mm
Density of synthetic pulp mixed paper: 0.30 g / cm 3
合成パルプ混抄紙3)
原料構成:
・多分岐状合成パルプ(ポリエチレン樹脂100質量%(融点135℃)、平均繊維長1.2mm)・・・ 100質量%
上記原料配合で湿式抄紙を行い下記の合成パルプ混抄紙を作成した。
合成パルプ混抄紙の坪量:60.0g/m2
合成パルプ混抄紙の紙厚:0.10mm
合成パルプ混抄紙の密度:0.60g/cm3 Synthetic pulp mixed paper 3)
Raw material composition:
・ Multi-branched synthetic pulp (polyethylene resin 100 mass% (melting point 135 ° C.), average fiber length 1.2 mm) ... 100 mass%
Wet papermaking was performed with the above raw material blends to produce the following synthetic pulp mixed paper.
Basis weight of synthetic pulp mixed paper: 60.0 g / m 2
Synthetic pulp mixed paper thickness: 0.10 mm
Density of synthetic pulp mixed paper: 0.60 g / cm 3
合成パルプ混抄紙4)
原料構成:
・多分岐状合成パルプ(変性ポリエチレン樹脂100質量%(融点120℃)、平均繊維長1.2mm)・・・ 100質量%
上記原料配合で湿式抄紙を行い下記の合成パルプ混抄紙を作成した。
合成パルプ混抄紙の坪量:40.0g/m2
合成パルプ混抄紙の紙厚:0.10mm
合成パルプ混抄紙の密度:0.40g/cm3 Synthetic pulp mixed paper 4)
Raw material composition:
・ Multi-branched synthetic pulp (modified polyethylene resin 100 mass% (melting point 120 ° C.), average fiber length 1.2 mm) 100 mass%
Wet papermaking was performed with the above raw material blends to produce the following synthetic pulp mixed paper.
Basis weight of synthetic pulp mixed paper: 40.0 g / m 2
Synthetic pulp mixed paper thickness: 0.10 mm
Density of synthetic pulp mixed paper: 0.40 g / cm 3
合成パルプ混抄紙5)
原料構成:
・多分岐状合成パルプ(ポリプロピレン樹脂100質量%(融点165℃)、平均繊維長1.0mm)・・・ 100質量%
上記原料配合で湿式抄紙を行い下記の合成パルプ混抄紙を作成した。
合成パルプ混抄紙の坪量:40.0g/m2
合成パルプ混抄紙の紙厚:0.10mm
合成パルプ混抄紙の密度:0.40g/cm3 Synthetic pulp mixed paper 5)
Raw material composition:
・ Multi-branched synthetic pulp (100% by mass of polypropylene resin (melting point 165 ° C.), average fiber length 1.0 mm) ... 100% by mass
Wet papermaking was performed with the above raw material blends to produce the following synthetic pulp mixed paper.
Basis weight of synthetic pulp mixed paper: 40.0 g / m 2
Synthetic pulp mixed paper thickness: 0.10 mm
Density of synthetic pulp mixed paper: 0.40 g / cm 3
合成パルプ混抄紙6)
原料構成:
・多分岐状合成パルプ(ポリエチレン樹脂100質量%(融点135℃)、平均繊維長1.2mm)・・・ 70質量%
・合成繊維カットファイバー(共重合ポリエステル樹脂100質量%(軟化点165℃)、繊度2.2dtex、平均繊維長3.0mm)・・・30質量%
上記原料配合で湿式抄紙を行い下記の合成パルプ混抄紙を作成した。
合成パルプ混抄紙の坪量:40.0g/m2
合成パルプ混抄紙の紙厚:0.10mm
合成パルプ混抄紙の密度:0.40g/cm3 Synthetic pulp mixed paper 6)
Raw material composition:
・ Multi-branched synthetic pulp (100% by mass of polyethylene resin (melting point 135 ° C.), average fiber length 1.2 mm) 70% by mass
Synthetic fiber cut fiber (copolymerized polyester resin 100% by mass (softening point 165 ° C.), fineness 2.2 dtex, average fiber length 3.0 mm) ... 30% by mass
Wet papermaking was performed with the above raw material blends to produce the following synthetic pulp mixed paper.
Basis weight of synthetic pulp mixed paper: 40.0 g / m 2
Synthetic pulp mixed paper thickness: 0.10 mm
Density of synthetic pulp mixed paper: 0.40 g / cm 3
合成パルプ混抄紙7)
原料構成:
・多分岐状合成パルプ(ポリエチレン樹脂90質量%(融点135℃)、PVA樹脂10質量%(融点160℃)、平均繊維長1.2mm)・・・ 100質量%
上記原料配合で湿式抄紙を行い下記の合成パルプ混抄紙を作成した。
合成パルプ混抄紙の坪量:40.0g/m2
合成パルプ混抄紙の紙厚:0.10mm
合成パルプ混抄紙の密度:0.40g/cm3 Synthetic pulp mixed paper 7)
Raw material composition:
・ Multi-branched synthetic pulp (polyethylene resin 90 mass% (melting point 135 ° C.), PVA resin 10 mass% (melting point 160 ° C.), average fiber length 1.2 mm) 100 mass%
Wet papermaking was performed with the above raw material blends to produce the following synthetic pulp mixed paper.
Basis weight of synthetic pulp mixed paper: 40.0 g / m 2
Synthetic pulp mixed paper thickness: 0.10 mm
Density of synthetic pulp mixed paper: 0.40 g / cm 3
合成パルプ混抄紙8)
原料構成:
・多分岐状合成パルプ(ポリエチレン樹脂70質量%(融点135℃)、PVA樹脂30質量%(融点160℃)、平均繊維長1.2mm)・・・ 100質量%
上記原料配合で湿式抄紙を行い下記の合成パルプ混抄紙を作成した。
合成パルプ混抄紙の坪量:40.0g/m2
合成パルプ混抄紙の紙厚:0.10mm
合成パルプ混抄紙の密度:0.40g/cm3 Synthetic pulp mixed paper 8)
Raw material composition:
・ Multi-branched synthetic pulp (70% by mass of polyethylene resin (melting point 135 ° C.), 30% by mass of PVA resin (melting point 160 ° C.), average fiber length 1.2 mm) ... 100% by mass
Wet papermaking was performed with the above raw material blends to produce the following synthetic pulp mixed paper.
Basis weight of synthetic pulp mixed paper: 40.0 g / m 2
Synthetic pulp mixed paper thickness: 0.10 mm
Density of synthetic pulp mixed paper: 0.40 g / cm 3
合成パルプ混抄紙9)
原料構成:
・合成繊維カットファイバー(ポリプロピレン樹脂100質量%(融点160℃)、繊度2.2dtex、平均繊維長3.0mm)・・・ 100質量%
上記原料配合で湿式抄紙を行い下記の合成パルプ混抄紙を作成した。
合成パルプ混抄紙の坪量:40.0g/m2
合成パルプ混抄紙の紙厚:0.10mm
合成パルプ混抄紙の密度:0.40g/cm3 Synthetic pulp mixed paper 9)
Raw material composition:
Synthetic fiber cut fiber (polypropylene resin 100% by mass (melting point 160 ° C.), fineness 2.2 dtex, average fiber length 3.0 mm) 100% by mass
Wet papermaking was performed with the above raw material blends to produce the following synthetic pulp mixed paper.
Basis weight of synthetic pulp mixed paper: 40.0 g / m 2
Synthetic pulp mixed paper thickness: 0.10 mm
Density of synthetic pulp mixed paper: 0.40 g / cm 3
合成パルプ混抄紙10)
原料構成:
・合成繊維カットファイバー(共重合ポリエステル樹脂100質量%(軟化点165℃)、繊度2.2dtex、平均繊維長3.0mm)・・・ 100質量%
上記原料配合で湿式抄紙を行い下記の合成パルプ混抄紙を作成した。
合成パルプ混抄紙の坪量:40.0g/m2
合成パルプ混抄紙の紙厚:0.10mm
合成パルプ混抄紙の密度:0.40g/cm3 Synthetic pulp mixed paper 10)
Raw material composition:
Synthetic fiber cut fiber (copolymerized polyester resin 100% by mass (softening point 165 ° C.), fineness 2.2 dtex, average fiber length 3.0 mm) ... 100% by mass
Wet papermaking was performed with the above raw material blends to produce the following synthetic pulp mixed paper.
Basis weight of synthetic pulp mixed paper: 40.0 g / m 2
Synthetic pulp mixed paper thickness: 0.10 mm
Density of synthetic pulp mixed paper: 0.40 g / cm 3
(不織布について)
実施例及び比較例で使用する不織布の詳細を以下に示す。(About non-woven fabric)
The detail of the nonwoven fabric used by an Example and a comparative example is shown below.
不織布1)
原料構成
・ポリエチレン繊維(融点120℃、平均繊維長50mm)・・・ 100質量%
上記原料配合で乾式法によってフリースを作成し、サーマルボンド法によって繊維を結合させて下記の不織布を作成した。
不織布の目付:20.0g/m2
不織布の厚み:0.07mm
不織布の密度:0.29g/cm3 Nonwoven fabric 1)
Raw material composition / polyethylene fiber (melting point: 120 ° C., average fiber length: 50 mm): 100% by mass
A fleece was prepared by the above-described raw material blending by a dry method, and fibers were bonded by a thermal bond method to prepare the following nonwoven fabric.
Non-woven fabric weight: 20.0 g / m 2
Nonwoven thickness: 0.07mm
Density of nonwoven fabric: 0.29 g / cm 3
不織布2)
原料構成
・ポリエチレン繊維(融点120℃、平均繊維長50mm)・・・ 50質量%
・ポリエステル繊維(軟化点165℃、平均繊維長50mm)・・・ 50質量%
上記原料配合で乾式法によってフリースを作成し、サーマルボンド法によって繊維を結合させて下記の不織布を作成した。
不織布の目付:20.0g/m2
不織布の厚み:0.07mm
不織布の密度:0.29g/cm3 Nonwoven fabric 2)
Raw material composition / polyethylene fiber (melting point: 120 ° C., average fiber length: 50 mm): 50% by mass
・ Polyester fiber (softening point 165 ° C., average fiber length 50 mm): 50% by mass
A fleece was prepared by the above-described raw material blending by a dry method, and fibers were bonded by a thermal bond method to prepare the following nonwoven fabric.
Non-woven fabric weight: 20.0 g / m 2
Nonwoven thickness: 0.07mm
Density of nonwoven fabric: 0.29 g / cm 3
不織布3)
原料構成
・ポリエチレン繊維(融点120℃、平均繊維長50mm)・・・ 30質量%
・ポリエステル繊維(軟化点165℃、平均繊維長50mm)・・・ 70質量%
上記原料配合で乾式法によってフリースを作成し、サーマルボンド法によって繊維を結合させて下記の不織布を作成した。
不織布の目付:20.0g/m2
不織布の厚み:0.07mm
不織布の密度:0.29g/cm3 Nonwoven fabric 3)
Raw material composition / polyethylene fiber (melting point 120 ° C., average fiber length 50 mm) 30% by mass
Polyester fiber (softening point 165 ° C., average fiber length 50 mm) 70% by mass
A fleece was prepared by the above-described raw material blending by a dry method, and fibers were bonded by a thermal bond method to prepare the following nonwoven fabric.
Non-woven fabric weight: 20.0 g / m 2
Nonwoven thickness: 0.07mm
Density of nonwoven fabric: 0.29 g / cm 3
不織布4)
原料構成
・ポリエチレン繊維(融点120℃、繊度2.5dtex)・・・ 100質量%
上記原料配合でスパンボンド法によって作成したフリースを作成し、サーマルボンド法によって繊維を結合させて下記の不織布を作成した。
不織布の目付:20.0g/m2
不織布の厚み:0.07mm
不織布の密度:0.29g/cm3 Nonwoven fabric 4)
Raw material composition / polyethylene fiber (melting point: 120 ° C., fineness: 2.5 dtex): 100% by mass
A fleece prepared by the spunbond method with the above raw material blend was prepared, and fibers were bonded by the thermal bond method to prepare the following nonwoven fabric.
Non-woven fabric weight: 20.0 g / m 2
Nonwoven thickness: 0.07mm
Density of nonwoven fabric: 0.29 g / cm 3
不織布5)
原料構成
・芯鞘複合繊維(鞘部:ポリエチレン樹脂(融点120℃)50質量%、芯部:共重合ポリエステル樹脂(軟化点165℃)50質量%、平均繊維長50mm)・・・ 100質量%
上記原料配合で乾式法によってフリースを作成し、サーマルボンド法によって繊維を結合させて下記の不織布を作成した。
不織布の目付:20.0g/m2
不織布の厚み:0.07mm
不織布の密度:0.29g/cm3 Nonwoven fabric 5)
Raw material composition / core-sheath composite fiber (sheath part: polyethylene resin (melting point 120 ° C.) 50% by mass, core part: copolymer polyester resin (softening point 165 ° C.) 50% by mass, average fiber length 50 mm) 100% by mass
A fleece was prepared by the above-described raw material blending by a dry method, and fibers were bonded by a thermal bond method to prepare the following nonwoven fabric.
Non-woven fabric weight: 20.0 g / m 2
Nonwoven thickness: 0.07mm
Density of nonwoven fabric: 0.29 g / cm 3
不織布6)
原料構成
・ポリエステル繊維(軟化点165℃、平均繊維長50mm)・・・ 100質量%
上記原料配合で乾式法によってフリースを作成し、サーマルボンド法によって繊維を結合させて下記の不織布を作成した。
不織布の目付:20.0g/m2
不織布の厚み:0.07mm
不織布の密度:0.29g/cm3 Nonwoven fabric 6)
Raw material composition / polyester fiber (softening point 165 ° C., average fiber length 50 mm): 100% by mass
A fleece was prepared by the above-described raw material blending by a dry method, and fibers were bonded by a thermal bond method to prepare the following nonwoven fabric.
Non-woven fabric weight: 20.0 g / m 2
Nonwoven thickness: 0.07mm
Density of nonwoven fabric: 0.29 g / cm 3
(脱酸素剤用包装素材について)
実施例及び比較例に用いる脱酸素剤用包装素材の詳細について下記に示す(About packaging materials for oxygen scavengers)
The details of the oxygen scavenger packaging materials used in the examples and comparative examples are shown below.
実施例1)
合成パルプ混抄紙1)の両面に不織布1)を配置した積層体を熱カレンダーロールに通す事によって層間を溶融接着させて下記の脱酸素剤用包装素材を作成した。
坪量:80.0g/m2
厚み:0.20mm
密度:0.40g/cm3 Example 1)
By passing the laminated body in which the nonwoven fabric 1) is disposed on both surfaces of the synthetic pulp mixed paper 1) through a heat calender roll, the interlayer was melted and bonded to prepare a packaging material for the following oxygen scavenger.
Basis weight: 80.0 g / m 2
Thickness: 0.20mm
Density: 0.40 g / cm 3
実施例2)
合成パルプ混抄紙1)の両面に不織布1)を配置した積層体を熱カレンダーロールに通す事によって層間を溶融接着させて下記の脱酸素剤用包装素材を作成した。
坪量:80.0g/m2
厚み:0.22mm
密度:0.36g/cm3 Example 2)
By passing the laminated body in which the nonwoven fabric 1) is disposed on both surfaces of the synthetic pulp mixed paper 1) through a heat calender roll, the interlayer was melted and bonded to prepare a packaging material for the following oxygen scavenger.
Basis weight: 80.0 g / m 2
Thickness: 0.22mm
Density: 0.36 g / cm 3
実施例3)
合成パルプ混抄紙2)の両面に不織布1)を配置した積層体を熱カレンダーロールに通す事によって層間を溶融接着させて下記の脱酸素剤用包装素材を作成した。
坪量:70.0g/m2
厚み:0.20mm
密度:0.35g/cm3 Example 3)
By passing the laminated body in which the nonwoven fabric 1) is disposed on both surfaces of the synthetic pulp mixed paper 2) through a thermal calender roll, the interlayer was melted and bonded to prepare a packaging material for the following oxygen scavenger.
Basis weight: 70.0 g / m 2
Thickness: 0.20mm
Density: 0.35 g / cm 3
実施例4)
合成パルプ混抄紙3)の両面に不織布1)を配置した積層体を熱カレンダーロールに通す事によって層間を溶融接着させて下記の脱酸素剤用包装素材を作成した。
坪量:100.0g/m2
厚み:0.17mm
密度:0.58g/cm3 Example 4)
By passing the laminated body in which the nonwoven fabric 1) is disposed on both surfaces of the synthetic pulp mixed paper 3) through a heat calender roll, the interlayer was melted and bonded to prepare a packaging material for the following oxygen scavenger.
Basis weight: 100.0 g / m 2
Thickness: 0.17mm
Density: 0.58 g / cm 3
実施例5)
合成パルプ混抄紙4)の両面に不織布1)を配置した積層体を熱カレンダーロールに通す事によって層間を溶融接着させて下記の脱酸素剤用包装素材を作成した。
坪量:80.0g/m2
厚み:0.20mm
密度:0.40g/cm3 Example 5)
By passing the laminated body in which the nonwoven fabric 1) is disposed on both surfaces of the synthetic pulp mixed paper 4) through a thermal calender roll, the interlayer was melted and bonded to prepare a packaging material for the following oxygen scavenger.
Basis weight: 80.0 g / m 2
Thickness: 0.20mm
Density: 0.40 g / cm 3
実施例6)
合成パルプ混抄紙5)の両面に不織布1)を配置した積層体を熱カレンダーロールに通す事によって層間を溶融接着させて下記の脱酸素剤用包装素材を作成した。
坪量:80.0g/m2
厚み:0.20mm
密度:0.40g/cm3 Example 6)
By passing the laminated body in which the nonwoven fabric 1) is disposed on both surfaces of the synthetic pulp mixed paper 5) through a heat calender roll, the interlayer is melted and bonded to prepare a packaging material for the following oxygen scavenger.
Basis weight: 80.0 g / m 2
Thickness: 0.20mm
Density: 0.40 g / cm 3
実施例7)
合成パルプ混抄紙6)の両面に不織布1)を配置した積層体を熱カレンダーロールに通す事によって層間を溶融接着させて下記の脱酸素剤用包装素材を作成した。
坪量:80.0g/m2
厚み:0.20mm
密度:0.40g/cm3 Example 7)
By passing the laminated body in which the nonwoven fabric 1) is disposed on both surfaces of the synthetic pulp mixed paper 6) through a thermal calender roll, the interlayer was melted and bonded, and the following oxygen scavenger packaging material was prepared.
Basis weight: 80.0 g / m 2
Thickness: 0.20mm
Density: 0.40 g / cm 3
実施例8)
合成パルプ混抄紙7)の両面に不織布1)を配置した積層体を熱カレンダーロールに通す事によって層間を溶融接着させて下記の脱酸素剤用包装素材を作成した。
坪量:80.0g/m2
厚み:0.20mm
密度:0.40g/cm3 Example 8)
By passing the laminated body in which the nonwoven fabric 1) is disposed on both surfaces of the synthetic pulp mixed paper 7) through a thermal calender roll, the interlayer was melted and bonded to prepare a packaging material for the following oxygen scavenger.
Basis weight: 80.0 g / m 2
Thickness: 0.20mm
Density: 0.40 g / cm 3
実施例9)
合成パルプ混抄紙8)の両面に不織布1)を配置した積層体を熱カレンダーロールに通す事によって層間を溶融接着させて下記の脱酸素剤用包装素材を作成した。
坪量:80.0g/m2
厚み:0.20mm
密度:0.40g/cm3 Example 9)
By passing the laminated body in which the nonwoven fabric 1) is disposed on both surfaces of the synthetic pulp mixed paper 8) through a heat calender roll, the interlayer is melted and bonded to prepare a packaging material for the following oxygen scavenger.
Basis weight: 80.0 g / m 2
Thickness: 0.20mm
Density: 0.40 g / cm 3
実施例10)
合成パルプ混抄紙1)の両面に不織布2)を配置した積層体を熱カレンダーロールに通す事によって層間を溶融接着させて下記の脱酸素剤用包装素材を作成した。
坪量:80.0g/m2
厚み:0.20mm
密度:0.40g/cm3 Example 10)
By passing the laminated body in which the nonwoven fabric 2) is disposed on both sides of the synthetic pulp mixed paper 1) through a thermal calender roll, the interlayer was melted and bonded, and the following oxygen scavenger packaging material was prepared.
Basis weight: 80.0 g / m 2
Thickness: 0.20mm
Density: 0.40 g / cm 3
実施例11)
合成パルプ混抄紙1)の両面に不織布3)を配置した積層体を熱カレンダーロールに通す事によって層間を溶融接着させて下記の脱酸素剤用包装素材を作成した。
坪量:80.0g/m2
厚み:0.20mm
密度:0.40g/cm3 Example 11)
By passing the laminated body in which the nonwoven fabric 3) is disposed on both surfaces of the synthetic pulp mixed paper 1) through a thermal calender roll, the interlayer was melted and bonded, and the following oxygen scavenger packaging material was prepared.
Basis weight: 80.0 g / m 2
Thickness: 0.20mm
Density: 0.40 g / cm 3
実施例12)
合成パルプ混抄紙1)の両面に不織布4)を配置した積層体を熱カレンダーロールに通す事によって層間を溶融接着させて下記の脱酸素剤用包装素材を作成した。
坪量:80.0g/m2
厚み:0.20mm
密度:0.40g/cm3 Example 12)
By passing the laminated body in which the nonwoven fabric 4) is disposed on both surfaces of the synthetic pulp mixed paper 1) through a thermal calender roll, the interlayer is melted and bonded to prepare a packaging material for the following oxygen scavenger.
Basis weight: 80.0 g / m 2
Thickness: 0.20mm
Density: 0.40 g / cm 3
実施例13)
合成パルプ混抄紙1)の両面に不織布5)を配置した積層体を熱カレンダーロールに通す事によって層間を溶融接着させて下記の脱酸素剤用包装素材を作成した。
坪量:80.0g/m2
厚み:0.20mm
密度:0.40g/cm3 Example 13)
By passing the laminated body in which the nonwoven fabric 5) is disposed on both surfaces of the synthetic pulp mixed paper 1) through a thermal calender roll, the interlayer was melted and bonded to prepare the following oxygen scavenger packaging material.
Basis weight: 80.0 g / m 2
Thickness: 0.20mm
Density: 0.40 g / cm 3
比較例1)
合成パルプ混抄紙9)の両面に不織布1)を配置した積層体を熱カレンダーロールに通す事によって層間を溶融接着させて下記の脱酸素剤用包装素材を作成した。
坪量:80.0g/m2
厚み:0.20mm
密度:0.40g/cm3 Comparative Example 1)
By passing the laminated body in which the nonwoven fabric 1) is disposed on both surfaces of the synthetic pulp mixed paper 9) through a heat calender roll, the interlayer was melted and bonded to prepare a packaging material for the following oxygen scavenger.
Basis weight: 80.0 g / m 2
Thickness: 0.20mm
Density: 0.40 g / cm 3
比較例2)
合成パルプ混抄紙10)の両面に不織布1)を配置した積層体を熱カレンダーロールに通す事によって層間を溶融接着させて下記の脱酸素剤用包装素材を作成した。
坪量:80.0g/m2
厚み:0.20mm
密度:0.40g/cm3 Comparative Example 2)
By passing the laminated body in which the nonwoven fabric 1) is arranged on both surfaces of the synthetic pulp mixed paper 10) through a heat calender roll, the interlayer was melted and bonded, and the following oxygen scavenger packaging material was prepared.
Basis weight: 80.0 g / m 2
Thickness: 0.20mm
Density: 0.40 g / cm 3
比較例3)
合成パルプ混抄紙1)の両面に不織布6)を配置した積層体を熱カレンダーロールに通す事によって層間を溶融接着させて下記の脱酸素剤用包装素材を作成した。
坪量:80.0g/m2
厚み:0.20mm
密度:0.40g/cm3 Comparative Example 3)
By passing the laminated body in which the nonwoven fabric 6) is disposed on both surfaces of the synthetic pulp mixed paper 1) through a thermal calender roll, the interlayer was melted and bonded to prepare a packaging material for the following oxygen scavenger.
Basis weight: 80.0 g / m 2
Thickness: 0.20mm
Density: 0.40 g / cm 3
比較例4)
合成パルプ混抄紙1)の両面にエチレン−酢酸ビニル共重合樹脂を主成分とするシート状のシーラント層(10g/m2)を設け、さらにその両面に不織布1)を配置した積層体を熱カレンダーロールに通し、合成パルプ混抄紙と不織布との層間をシーラント層によって接着させて下記の脱酸素剤用包装素材を作成した。
坪量:100.0g/m2
厚み:0.22mm
密度:0.45g/cm3 Comparative Example 4)
A laminated body in which a sheet-like sealant layer (10 g / m 2 ) mainly composed of an ethylene-vinyl acetate copolymer resin is provided on both sides of a synthetic pulp mixed paper 1) and a nonwoven fabric 1) is arranged on both sides thereof is a thermal calendar. The sheet was passed through a roll, and the interlayer between the synthetic pulp mixed paper and the nonwoven fabric was adhered by a sealant layer to prepare the following oxygen scavenger packaging material.
Basis weight: 100.0 g / m 2
Thickness: 0.22mm
Density: 0.45 g / cm 3
比較例5)
比較例としてタイベック(登録商標)を脱酸素剤用包装素材として用いた。タイベックの詳細を下記に示す。
坪量:77.0g/m2
厚み:0.18mm
密度:0.43g/cm3 Comparative Example 5)
As a comparative example, Tyvek (registered trademark) was used as a packaging material for oxygen scavengers. Details of Tyvek are shown below.
Basis weight: 77.0 g / m 2
Thickness: 0.18mm
Density: 0.43 g / cm 3
比較例6)
比較例としてクラフトパルプ紙(KP紙)を脱酸素剤用包装素材として用いた。詳細を下記に示す。
坪量:78.0g/m2
厚み:0.10mm
密度:0.78g/cm3 Comparative Example 6)
As a comparative example, kraft pulp paper (KP paper) was used as a packaging material for oxygen scavengers. Details are shown below.
Basis weight: 78.0 g / m 2
Thickness: 0.10mm
Density: 0.78 g / cm 3
上記実施例1〜13及び比較例1〜6の条件によって作成した脱酸素剤用包装素材を用いて以下の評価試験を行った。なお評価試験の標準条件及び評価試料の前処理に関しては各評価試験の個別の指定条件がない限りJIS P8111:1998に従うものとする。 The following evaluation tests were conducted using the oxygen scavenger packaging materials prepared under the conditions of Examples 1 to 13 and Comparative Examples 1 to 6. Note that the standard conditions of the evaluation test and the pretreatment of the evaluation sample shall conform to JIS P8111: 1998 unless there are individual designated conditions for each evaluation test.
<透気抵抗度(耐油剤塗布前)>
JIS P8117:2009のガーレー試験機法に従い実施例及び比較例の脱酸素剤用包装素材の透気抵抗度を測定して以下の基準で分類し、通気性の評価を行った。
AA:10秒以上500秒以下
A:501秒以上1000秒以下
B:1001秒以上1300秒未満
C:1301秒以上または10秒未満<Air permeability resistance (before application of oil resistant agent)>
The air resistance of the packaging materials for oxygen scavengers of Examples and Comparative Examples was measured according to the Gurley tester method of JIS P8117: 2009, classified according to the following criteria, and air permeability was evaluated.
AA: 10 seconds or more and 500 seconds or less A: 501 seconds or more and 1000 seconds or less B: 1001 seconds or more and less than 1300 seconds C: 1301 seconds or more or less than 10 seconds
<透気抵抗度(耐油剤塗布後)>
実施例及び比較例の脱酸素剤用包装素材の表面にパーフルオロアルキル化合物を主成分とするフッ素系耐油剤を乾燥後重量で1g/m2塗布して評価用試料を作成し、JIS P8117:2009のガーレー試験機法に従い評価用試料の透気抵抗度を測定して以下の基準で分類し、耐油剤塗布後の通気性の評価を行った。
AA:10秒以上500秒以下
A:501秒以上1000秒以下
B:1001秒以上1300秒未満
C:1301秒以上または10秒未満<Air permeability resistance (after applying oil resistance agent)>
A sample for evaluation was prepared by applying 1 g / m 2 by weight of a fluorine-based oil-resistant agent containing a perfluoroalkyl compound as a main component to the surface of the oxygen scavenger packaging materials of Examples and Comparative Examples, and then preparing a sample for evaluation. According to the 2009 Gurley tester method, the air permeation resistance of the evaluation sample was measured and classified according to the following criteria, and the air permeability after application of the oil resistant agent was evaluated.
AA: 10 seconds or more and 500 seconds or less A: 501 seconds or more and 1000 seconds or less B: 1001 seconds or more and less than 1300 seconds C: 1301 seconds or more or less than 10 seconds
<不透明度>
JIS P8149:2000 に従い上記条件によって作成された脱酸素剤用包装素材の不透明度を測定して以下の基準で分類し、隠蔽性について評価を行った。
AA:80%以上
A:75%以上80%未満
B:70%以上75%未満
C:70%未満<Opacity>
The opacity of the oxygen scavenger packaging material prepared according to JIS P8149: 2000 was measured and classified according to the following criteria, and the concealability was evaluated.
AA: 80% or more A: 75% or more and less than 80% B: 70% or more and less than 75% C: less than 70%
<引裂強さ>
JIS P8116:2000 に従い上記条件によって作成された脱酸素剤用包装素材の引裂強さを測定して以下の基準で分類し、基材強度について評価を行った。
AA:2500mN以上
A:2000mN以上2500mN未満
B:1000mN以上2000mN未満
C:1000mN未満<Tear strength>
The tear strength of the oxygen scavenger packaging material prepared according to JIS P8116: 2000 was measured and classified according to the following criteria, and the substrate strength was evaluated.
AA: 2500 mN or more A: 2000 mN or more and less than 2500 mN B: 1000 mN or more and less than 2000 mN C: Less than 1000 mN
<溶融接着性>
J.TAPPI紙パルプ試験方法No.19−1:2000に従い上記条件によって作成された脱酸素剤用包装素材の層間剥離強度を測定して以下の基準で分類し、溶融接着性について評価を行った。
AA:100N/m以上
A:80N/m以上100N/m未満
B:60N/m以上80N/m未満
C:60N/m未満<Melting adhesiveness>
J. et al. TAPPI paper pulp test method no. In accordance with 19-1: 2000, the delamination strength of the oxygen scavenger packaging material prepared under the above conditions was measured, classified according to the following criteria, and evaluated for melt adhesion.
AA: 100 N / m or more A: 80 N / m or more and less than 100 N / m B: 60 N / m or more and less than 80 N / m C: Less than 60 N / m
<耐油性(通常部位評価)>
実施例及び比較例の脱酸素剤用包装素材の表面にパーフルオロアルキル化合物を主成分とするフッ素系耐油剤を乾燥後重量で1g/m2塗布して評価用試料を作成し、J.TAPPI紙パルプ試験方法No.41:2000に従って評価用試料の耐油剤塗布面側のキット値を測定して以下の基準で分類を行い、耐油性について評価した。
AA:キット値12以上
A:キット値10以上11未満
B:キット値9以上10未満
C:キット値9未満<Oil resistance (normal site evaluation)>
A sample for evaluation was prepared by applying 1 g / m 2 by weight of a fluorine-based oil resistant agent mainly composed of a perfluoroalkyl compound to the surface of the packaging material for oxygen scavengers of Examples and Comparative Examples after drying. TAPPI paper pulp test method no. According to 41: 2000, the kit value on the oil-resistant agent-coated surface side of the evaluation sample was measured and classified according to the following criteria to evaluate oil resistance.
AA: Kit value of 12 or more A: Kit value of 10 or more and less than 11 B: Kit value of 9 or more and less than 10 C: Kit value of less than 9
<耐油性(折り曲げ部分評価)>
実施例及び比較例の脱酸素剤用包装素材の表面にパーフルオロアルキル化合物を主成分とするフッ素系耐油剤を乾燥後重量で1g/m2塗布して評価用試料を作成し、その評価用試料に対して90度折り曲げを20回繰り返し行い、J.TAPPI紙パルプ試験方法No.41:2000に従って評価用試料の折り曲げ部位の耐油剤塗布面側のキット値を測定して以下の基準で分類を行い、耐油剤の定着性について評価した。
AA:キット値12以上
A:キット値10以上11未満
B:キット値9以上10未満
C:キット値9未満<Oil resistance (folded part evaluation)>
A sample for evaluation was prepared by applying 1 g / m 2 by weight of a fluorine-based oil-proofing agent containing a perfluoroalkyl compound as a main component to the surface of the oxygen scavenger packaging material of the examples and comparative examples. The sample was repeatedly bent 90 degrees 20 times. TAPPI paper pulp test method no. According to 41: 2000, the kit value on the oil-resistant agent-coated surface side of the bent portion of the evaluation sample was measured and classified according to the following criteria to evaluate the oil-resistant agent fixability.
AA: Kit value of 12 or more A: Kit value of 10 or more and less than 11 B: Kit value of 9 or more and less than 10 C: Kit value of less than 9
実施例1〜13及び比較例1〜6によって作成した脱酸素剤用包装素材を前述した評価方法に基づいて評価を行った結果を表1に示す。 Table 1 shows the results of evaluating the oxygen scavenger packaging materials prepared in Examples 1 to 13 and Comparative Examples 1 to 6 based on the evaluation method described above.
表1の結果より、実施例1〜13の脱酸素剤用包装素材は、通気性・隠蔽性・基材強度に優れ、耐油剤を塗布した際に通気性の低下や耐油性のばらつきが少なく、耐油剤の定着性に優れ、フッ素系耐油剤を塗布する事により優れた耐油性を得られる事が分かる。 From the results shown in Table 1, the oxygen-absorbing agent packaging materials of Examples 1 to 13 are excellent in air permeability, concealment and base material strength, and have less deterioration in air permeability and variation in oil resistance when an oil resistant agent is applied. It can be seen that the oil-resistant agent has excellent fixability and that excellent oil resistance can be obtained by applying a fluorine-based oil-resistant agent.
実施例13のように、不織布の原料として鞘部分がポリオレフィン系樹脂で芯部分をポリエステル系樹脂で構成された芯鞘複合繊維を用いた場合、同じ目付量の他の不織布に比べて通気性や隠蔽性などの性能を維持したまま、基材強度を最も強くする事が可能となった。 As in Example 13, when a core-sheath composite fiber in which the sheath part is composed of a polyolefin-based resin and the core part is formed of a polyester-based resin as a raw material for the nonwoven fabric, air permeability or The substrate strength can be maximized while maintaining performance such as concealment.
比較例1のように、合成パルプ混抄紙の原料にポリオレフィン系樹脂を主成分とした多分岐状合成パルプを使用せずにポリプロピレン繊維のカットファイバーを主原料として用いると脱酸素剤用包装素材の隠蔽性が低下し、繊維間の隙間が多分岐状合成パルプに比べて大きい為に基材の密度が低い部分で耐油剤が浸透しすぎてしまう為に耐油性が部分的に低下し、耐油性にばらつきが発生した。 As in Comparative Example 1, when a polypropylene fiber cut fiber is used as a main raw material without using a multi-branched synthetic pulp mainly composed of a polyolefin resin as a raw material of a synthetic pulp mixed paper, a packaging material for an oxygen scavenger is used. The concealability is reduced, and the gap between fibers is larger than that of multi-branched synthetic pulp. Variation in sex occurred.
比較例2のように、合成パルプ混抄紙の原料にポリオレフィン系樹脂を主成分とした多分岐状合成パルプを使用せずに共重合ポリエステル繊維のカットファイバーを主原料として用いると、比較例1と同様に隠蔽性が低下し、耐油性の低下と耐油性のばらつきが発生するだけでなく、合成パルプ混抄紙の樹脂成分が共重合ポリエステル樹脂を主成分としているために合成パルプ混抄紙とポリオレフィン系樹脂を主成分とする不織布との溶融接着性が低下し、その結果として脱酸素剤用包装素材の基材強度が低下した。 As in Comparative Example 2, when a cut fiber of a copolymerized polyester fiber is used as a main raw material without using a multi-branched synthetic pulp mainly composed of a polyolefin-based resin as a raw material for synthetic pulp mixed paper, Comparative Example 1 and Similarly, the concealability is reduced, and not only oil resistance and oil resistance variations occur, but also the synthetic pulp mixed paper and polyolefin-based resin component because the resin component of the synthetic pulp mixed paper is based on the copolyester resin. The melt adhesion with the nonwoven fabric mainly composed of resin was lowered, and as a result, the base material strength of the oxygen-absorbing agent packaging material was lowered.
比較例3のように、不織布の原料としてポリオレフィン系樹脂が全く含まれていないと、合成パルプ混抄紙との溶融接着性が低下し、その結果として脱酸素剤用包装素材の基材強度が低下した。 As in Comparative Example 3, when no polyolefin-based resin is contained as a raw material for the nonwoven fabric, the melt adhesiveness with the synthetic pulp mixed paper is lowered, and as a result, the base material strength of the oxygen scavenger packaging material is lowered. did.
比較例4のように、合成パルプ混抄紙と不織布の間にエチレン−酢酸ビニル共重合樹脂からなるシーラント材を配してシーラント材を介して合成パルプ混抄紙と不織布を接着した積層体を脱酸素剤用包装素材に使用したところ、シーラント材が空気の通り道を遮断してしまう為に通気性能がそもそも良くなく、耐油剤を塗布するとさらに通気性能が低下してしまった。 As in Comparative Example 4, a laminate in which a sealant material composed of an ethylene-vinyl acetate copolymer resin is disposed between a synthetic pulp mixed paper and a nonwoven fabric and the synthetic pulp mixed paper and the nonwoven fabric are bonded via the sealant material is deoxygenated. When used as a packaging material for preparations, the sealant material blocked the passage of air, so the ventilation performance was not good in the first place. When an oil-resistant agent was applied, the ventilation performance was further reduced.
比較例5のように、多分岐状合成パルプに類似している高密度ポリエチレン樹脂の多分岐状長繊維からなる不織布のタイベック(登録商標)を脱酸素剤用包装素材として使用すると、通気性や基材強度に優れるものの、連続的に紡糸された多分岐状繊維をそのまま積層して作成した不織布である為に、本願発明で使用する合成パルプ混抄紙と比較して基材の密度ばらつきが大きく、その結果として隠蔽性や耐油性のばらつきが大きくなり安定しなかった。 As in Comparative Example 5, when Tyvek (registered trademark), which is a nonwoven fabric made of multi-branched long fibers of high-density polyethylene resin similar to a multi-branched synthetic pulp, is used as a packaging material for an oxygen scavenger, Although it is excellent in base material strength, it is a non-woven fabric made by laminating continuously spun multi-branched fibers as they are, so the density variation of the base material is large compared to the synthetic pulp mixed paper used in the present invention. As a result, the variation in concealability and oil resistance became large and was not stable.
比較例6のように、クラフトパルプ紙を脱酸素剤用包装素材として使用すると、紙基材のみを使用している事から基材強度がもともと弱く、さらには耐油剤の層が基材表面だけに形成されるため耐油剤と基材との定着性が弱い為に、基材を折り曲げた時に折り曲げ部の基材が破損したり、耐油剤が基材から脱落・剥離したりする事により、折り曲げ部の耐油性が大幅に低下している事がうかがえる。 As in Comparative Example 6, when kraft pulp paper is used as a packaging material for oxygen scavengers, the strength of the base material is originally weak because only the paper base material is used, and the oil-resistant layer is only on the base material surface. Because the fixability between the oil-resistant agent and the base material is weak because it is formed, the base material in the bent part is damaged when the base material is folded, or the oil-proof agent falls off and peels off the base material, It can be seen that the oil resistance of the bent part is greatly reduced.
本発明の脱酸素剤用包装素材は、脱酸素剤・乾燥剤・アルコール蒸散剤などの鮮度保持剤の外装包装材料や医療用器具等の個別包装材料などに利用できる。 The packaging material for oxygen scavengers of the present invention can be used for exterior packaging materials for freshness-preserving agents such as oxygen scavengers, desiccants, alcohol transpiration agents, and individual packaging materials such as medical instruments.
1;脱酸素剤用包装素材
2;合成パルプ混抄紙
3;不織布
4;不織布
5;耐油剤層
6;シーラント層
7;蒸着アルミPETフィルム
8;酸素吸収剤
9;脱酸素剤DESCRIPTION OF SYMBOLS 1; Oxygen
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JP2016172577A (en) * | 2015-03-17 | 2016-09-29 | Jxエネルギー株式会社 | Oil-resistance air-permeable packaging material |
CN115091820A (en) * | 2022-06-29 | 2022-09-23 | 南京洁源包装有限公司 | High-permeability deoxidizer packaging material and processing method thereof |
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JP2016172577A (en) * | 2015-03-17 | 2016-09-29 | Jxエネルギー株式会社 | Oil-resistance air-permeable packaging material |
CN115091820A (en) * | 2022-06-29 | 2022-09-23 | 南京洁源包装有限公司 | High-permeability deoxidizer packaging material and processing method thereof |
CN115091820B (en) * | 2022-06-29 | 2023-08-01 | 南京洁源包装有限公司 | High-air-permeability deoxidizer packaging material and processing method thereof |
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