JP2016041396A - Minute paper powder production method using plurality of kind of crusher - Google Patents

Minute paper powder production method using plurality of kind of crusher Download PDF

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JP2016041396A
JP2016041396A JP2014165142A JP2014165142A JP2016041396A JP 2016041396 A JP2016041396 A JP 2016041396A JP 2014165142 A JP2014165142 A JP 2014165142A JP 2014165142 A JP2014165142 A JP 2014165142A JP 2016041396 A JP2016041396 A JP 2016041396A
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paper powder
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fine paper
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敬通 松下
Takamichi Matsushita
敬通 松下
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KANKYO KEIEI SOGO KENKYUSHO KK
Eco Research Institute Ltd
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KANKYO KEIEI SOGO KENKYUSHO KK
Eco Research Institute Ltd
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Abstract

PROBLEM TO BE SOLVED: To provide a minute paper powder production method having excellent processing capacity.SOLUTION: A minute paper powder production method includes the first pulverization step 2 for crushing coarsely crushed paper powder by using a cutting type pulverizer or an impact type pulverizer to obtain minute paper powder having an average grain size of 200 μm or less and over 100 μm, and the second pulverization step 4 for crushing the minute paper powder obtained in the first pulverization step 2 by using a grinding type pulverizer to obtain minute paper powder having an average grain size of 25 μm or more and 100 μm or less.SELECTED DRAWING: Figure 1

Description

本発明は、微細紙粉を製造する微細紙粉製造方法に関する。   The present invention relates to a fine paper powder production method for producing fine paper powder.

昨今、オフィス、出版社、製紙会社などから大量の廃紙が排出されている。紙は、一般的に木材などからの加工段階で、セルロース繊維を細かく柔らかくする高度な加工を受けており、付加価値の高い構造を有する機能性材料である。そのため、廃紙は、元来付加価値の高い構造を有する機能性材料であり、その上、環境負荷が実質ゼロの原料となる。そこで、粉砕した廃紙を樹脂に混在させた紙含有樹脂組成物を成形加工の素材として用いることが提案されている。   In recent years, a large amount of waste paper has been discharged from offices, publishers, and paper manufacturers. Paper is a functional material having a structure with high added value, which has been subjected to advanced processing that makes cellulose fibers fine and soft at the processing stage from wood or the like. Therefore, waste paper is originally a functional material having a structure with high added value, and in addition, it becomes a raw material with virtually no environmental impact. Thus, it has been proposed to use a paper-containing resin composition in which crushed waste paper is mixed in a resin as a material for molding.

しかしながら、含有される粉砕紙が大きいと、微細な構造を有する複雑な成型品を射出成型した場合、加熱しても流動性を示さない粉砕紙が樹脂組成物の流動を妨げ、充填不良などの欠陥が生じ易く、転写性が劣るため、高品質の成型品を歩留り良く得ることができない。そのため、紙含有樹脂組成物が含有する紙粉は、最大粒径が100μm以下程度の微細とする必要がある。   However, if the pulverized paper contained is large, when a complicated molded product having a fine structure is injection-molded, the pulverized paper that does not show fluidity even when heated prevents the flow of the resin composition, resulting in poor filling, etc. Since defects are likely to occur and transferability is poor, a high-quality molded product cannot be obtained with a good yield. Therefore, the paper dust contained in the paper-containing resin composition needs to be fine with a maximum particle size of about 100 μm or less.

このような微細紙粉を製造する方法は、例えば、特許文献1に記載されている。この方法は、粗粉砕された紙粉を、竪型ローラミル又は薬研式ミルを用いて粉砕し、平均粒径50μm以上150μm未満の微細紙粉を得る第1微粉砕工程と、第1微粉砕工程で得た微細紙粉に平均粒径25μm以上50μm未満の微細紙粉を混入した微細紙粉を、竪型ローラミル又は薬研式ミルを用いて粉砕し、平均粒径25μm以上50μm未満の微細紙粉を得る第2微粉砕工程とを備えている。   A method for producing such fine paper powder is described in Patent Document 1, for example. In this method, a coarsely pulverized paper powder is pulverized using a vertical roller mill or a Yakuken type mill to obtain fine paper powder having an average particle size of 50 μm or more and less than 150 μm, and a first fine pulverization step. The fine paper powder in which the fine paper powder having an average particle size of 25 μm or more and less than 50 μm is mixed with the fine paper powder obtained in the above is pulverized using a vertical roller mill or a Yakuken type mill, and the fine paper powder having an average particle size of 25 μm or more and less than 50 μm A second pulverization step to obtain

特許第4904389号公報Japanese Patent No. 4904389

特許文献1に記載の製造方法は、それ以前の竪型ローラミル又は薬研式ミルを単独の工程で用いて粉砕する方法と比べて大幅な処理能力の向上を実現した。しかしながら、微細紙粉を含有する樹脂組成物の需要は近年著しく増大しており、その原料となる微細紙粉についてもさらなる量産化が望まれるようになった。   The manufacturing method described in Patent Document 1 has achieved a significant improvement in processing capacity as compared with the previous method using a vertical roller mill or a Yakken type mill in a single step. However, the demand for resin compositions containing fine paper powder has increased remarkably in recent years, and further mass production of fine paper powder as a raw material has been desired.

本発明は、以上の点に鑑み、処理能力の優れた微細紙粉製造方法を提供することを目的とする。   An object of this invention is to provide the fine paper powder manufacturing method excellent in processing capacity in view of the above point.

本発明の微細紙粉製造方法は、粗粉砕された紙粉を、切断式粉砕機又は衝撃式粉砕機を用いて粉砕し、平均粒径が100μmを超え200μm以下の微細紙粉を得る第1微粉砕工程と、該第1微粉砕工程で得た微細紙粉を、磨り潰し式粉砕機を用いて粉砕し、平均粒径が25μm以上100μm以下の微細紙粉を得る第2微粉砕工程とを備えることを特徴とする。   The fine paper powder manufacturing method of the present invention is a first method of pulverizing coarsely pulverized paper powder using a cutting pulverizer or an impact pulverizer to obtain a fine paper powder having an average particle size of more than 100 μm and not more than 200 μm. A fine pulverization step and a second fine pulverization step of pulverizing the fine paper powder obtained in the first fine pulverization step using a grinding-type pulverizer to obtain fine paper powder having an average particle size of 25 μm or more and 100 μm or less; It is characterized by providing.

本発明の微細紙粉製造方法によれば、第1微粉砕工程で、切断式粉砕機又は衝撃式粉砕機を用いて粗紙粉を粉砕し、平均粒径が100μmを超え200μm以下の微細紙粉を得ている。切断式粉砕機は、高速回転する刃と接触して粗紙粉が粉砕され。また、衝撃式粉砕機は、高速気流にのった粗紙粉同士があるいは固定刃と接触して粉砕される。   According to the fine paper powder manufacturing method of the present invention, in the first fine pulverization step, the coarse paper powder is pulverized using a cutting pulverizer or an impact pulverizer, and the fine paper having an average particle size of more than 100 μm and not more than 200 μm. I'm getting powder. The cutting-type pulverizer comes in contact with a blade that rotates at high speed to pulverize the coarse paper powder. Further, in the impact type pulverizer, the coarse paper powder on the high-speed airflow is pulverized by contacting with the fixed blade.

そのため、平均粒径が100μmを超え200μm以下の微細紙粉を得る第1微粉砕工程のような場合には、上記特許文献1で記載されたように竪型ローラミル又は薬研式ミルを用いて磨り潰し式に粗紙粉を粉砕する場合と比較して、切断式粉砕機又は衝撃式粉砕機を用いて粗紙粉を粉砕するほうが、処理能力が優れ、量産性が高い。   Therefore, in the case of the first fine pulverization step for obtaining fine paper powder having an average particle size of more than 100 μm and not more than 200 μm, polishing is performed using a vertical roller mill or a Yakken type mill as described in Patent Document 1 above. Compared with the case of pulverizing coarse paper powder in a crushed type, pulverizing the coarse paper powder using a cutting pulverizer or impact pulverizer is superior in processing capacity and mass productivity.

本発明の微細紙粉製造方法において、前記第1微粉砕工程で得た微細紙粉を、粒径が100μmを超え200μm以下の予め定められた基準粒径以下の微細紙粉とこれを超える粒径の微細紙粉に分級する分級工程を備え、前記第2微粉砕工程では、前記分級工程で分級した前記基準粒径を超える粒径の微細紙粉のみを粉砕して、前記基準粒径以下の微細紙粉を得ることが好ましい。   In the fine paper powder manufacturing method of the present invention, the fine paper powder obtained in the first fine pulverization step is divided into fine paper powder having a particle size of more than 100 μm and not more than 200 μm and not more than a predetermined reference particle size and particles exceeding this. Comprising a classification step of classifying into fine paper powder having a diameter, and in the second fine pulverization step, only fine paper powder having a particle size exceeding the reference particle size classified in the classification step is pulverized, and the reference particle size or less. It is preferable to obtain a fine paper powder.

この場合、第2微粉砕工程では、分級工程で基準粒径を超える粒径であると分級された微細紙粉のみを、磨り潰し式粉砕機を用いて粉砕し、基準粒径以下の微細紙粉を得ている。そのため、第2微粉砕工程では、基準粒径を超える粒径であると分級された微細紙粉のみが粉砕され、基準粒径以下に分級された微細紙粉は粉砕されないので、処理能力が優れ、量産性が高くなる。   In this case, in the second fine pulverization step, only the fine paper powder classified as having a particle size exceeding the reference particle size in the classification step is pulverized using a grinding-type pulverizer, and the fine paper having the reference particle size or less. I'm getting powder. Therefore, in the second fine pulverization step, only fine paper powder classified as having a particle diameter exceeding the reference particle diameter is pulverized, and fine paper powder classified below the reference particle diameter is not pulverized. Higher productivity.

さらに、磨り潰し式粉砕機では、基準粒径を超える粒径の微細紙粉だけを粉砕するので、基準粒径以下の粒径の微細紙粉も含めて粉砕する場合と比較して、第2微粉砕工程における処理能力を高めることができる。   Furthermore, since the grinding-type pulverizer only pulverizes fine paper powder having a particle size exceeding the reference particle size, the second pulverizing machine is used in comparison with a case where fine paper powder having a particle size equal to or smaller than the reference particle size is pulverized. The processing capacity in the pulverization process can be increased.

なお、第2微粉砕工程で平均粒径が25μm以上50μm以下の微細紙粉を得るものであればより好ましい。   It is more preferable if fine paper powder having an average particle size of 25 μm or more and 50 μm or less is obtained in the second fine grinding step.

本発明の微細紙粉製造方法において、前記分級工程では気流式分級機を用いて分級し、前記分級工程で分級した前記基準粒径以下の微細紙粉と、前記第2微粉砕工程で得た微細紙粉を、前記基準粒径に対応するメッシュを有するスクリーンを備えた分級機を用いて、前記基準粒径以下の微細紙粉と前記基準粒径を超える微細紙粉とに分級し、前記基準粒径を超えると分級された微細紙粉を排除する確認工程を備えることが好ましい。   In the fine paper powder manufacturing method of the present invention, in the classification step, classification was performed using an airflow classifier, and the fine paper powder having a particle size equal to or smaller than the reference particle size classified in the classification step was obtained in the second fine pulverization step. Using a classifier equipped with a screen having a mesh corresponding to the reference particle size, fine paper powder is classified into fine paper powder less than the reference particle size and fine paper powder exceeding the reference particle size, It is preferable to provide a confirmation step for removing fine paper powder classified when the reference particle diameter is exceeded.

この場合、分級工程で気流式分級機、すなわちスクリーンを用いない分級機を用いるので、スクリーンを用いた分級機と比較して、スクリーンの目詰まりのメンテナンスにかかる手間が生じない。そして、分級工程で誤って基準粒径以下であると分級された微細紙粉は、確認工程で排除されるので、基準粒径を超える微細紙粉が後工程に流れない。   In this case, since an airflow classifier, that is, a classifier that does not use a screen, is used in the classification process, there is no need for maintenance of clogging of the screen as compared with a classifier using a screen. And since the fine paper powder classified by mistake in the classification process as being below a reference particle diameter is excluded at a confirmation process, the fine paper powder exceeding a reference particle diameter does not flow into a post process.

また、本発明の微細紙粉製造方法において、前記分級工程では前記基準粒径に対応するメッシュのスクリーンを有する分級機を用いて用いて分級し、前記第2微粉砕工程で得た微細紙粉を、前記基準粒径に対応するメッシュのスクリーンを有する分級機を用いて、前記基準粒径以下の微細紙粉と前記基準粒径を超える微細紙粉とに分級し、前記基準粒径を超えると分級された微細紙粉を排除する確認工程を備えることも好ましい。   Further, in the fine paper powder manufacturing method of the present invention, in the classification step, classification is performed using a classifier having a mesh screen corresponding to the reference particle size, and the fine paper powder obtained in the second fine grinding step. Using a classifier having a mesh screen corresponding to the reference particle diameter, the paper is classified into fine paper powder having a particle diameter equal to or smaller than the reference particle diameter and fine paper powder exceeding the reference particle diameter, and exceeding the reference particle diameter. It is also preferable to provide a confirmation step of eliminating fine paper powder classified as follows.

この場合、確認工程では、第2微粉砕工程で得た微細紙粉のみを分級すればよいので、確認工程での分級処理を軽減することができる。よって、確認工程で用いる分級機を小型することが可能となる。   In this case, in the confirmation step, only the fine paper powder obtained in the second fine pulverization step has to be classified, so that the classification process in the confirmation step can be reduced. Therefore, the classifier used in the confirmation process can be reduced in size.

また、本発明の微細紙粉製造方法において、前記切断式粉砕機又は衝撃式粉砕機は、粒径が100μmを超え200μm以下であって、前記基準粒径より大きな予め定められた粒径に対応するメッシュを有するスクリーンを備え、前記第1微粉砕工程では、当該予め定められた粒径以下の微細紙粉のみを得ることが好ましい。   Moreover, in the fine paper powder manufacturing method of the present invention, the cutting pulverizer or the impact pulverizer corresponds to a predetermined particle diameter that is greater than 100 μm and not greater than 200 μm and larger than the reference particle diameter. It is preferable to provide only a fine paper powder having a predetermined particle size or less in the first fine pulverization step.

この場合、第1微粉砕工程からは当該予め定められた粒径以下の微細紙粉のみが得られるので、第2微粉砕工程で粉砕される微細紙粉の処理量を軽減させることが可能となる。   In this case, since only the fine paper powder having a predetermined particle diameter or less is obtained from the first fine pulverization step, it is possible to reduce the processing amount of the fine paper powder pulverized in the second fine pulverization step. Become.

さらに、本発明の微細紙粉製造方法において、前記確認工程では前記基準粒径を超えるとして排除された微細紙粉を、前記第2微粉砕工程で粉砕することが好ましい。   Furthermore, in the fine paper powder manufacturing method of the present invention, it is preferable that the fine paper powder excluded as exceeding the reference particle diameter in the confirmation step is pulverized in the second fine pulverization step.

この場合、前記確認工程で排除された微細紙粉を廃棄することなく、有効に利用することができる。   In this case, the fine paper powder excluded in the confirmation step can be effectively used without being discarded.

本発明の実施形態に係る微細紙粉製造方法を示す工程図。Process drawing which shows the fine paper powder manufacturing method which concerns on embodiment of this invention. 本発明の実施形態に係る微細紙粉製造方法を実施する微細紙粉製造システムを示す説明図。Explanatory drawing which shows the fine paper powder manufacturing system which enforces the fine paper powder manufacturing method which concerns on embodiment of this invention. 切断式粉砕機の一例を模式的に示し、(a)は側面図、(b)は断面図。An example of a cutting-type crusher is shown typically, (a) is a side view, (b) is sectional drawing. 気流式分級機の一例を模式的に示す側面図。The side view which shows an example of an airflow classifier typically. 気流式分級機の一例を模式的に示す側面図。The side view which shows an example of an airflow classifier typically. 本発明の実施形態に係る他の微細紙粉製造方法を示す工程図。Process drawing which shows the other fine paper powder manufacturing method which concerns on embodiment of this invention. 本発明の実施形態に係る他の微細紙粉製造方法を実施する微細紙粉製造システムを示す説明図。Explanatory drawing which shows the fine paper powder manufacturing system which enforces the other fine paper powder manufacturing method which concerns on embodiment of this invention.

本発明の微細紙粉製造方法の実施形態及びこれを実施する微細紙粉製造システムを図1及び図2を参照して説明する。   An embodiment of a fine paper dust production method of the present invention and a fine paper dust production system for carrying out the same will be described with reference to FIGS.

本微細紙粉製造方法は、原料である廃紙を平均粒径が25μm以上100μm以下の予め定められた基準粒径以下の微細紙粉まで粉砕するものであり、粗粉砕工程1、第1微粉砕工程2、分級工程3、第2微粉砕工程4及び確認工程5を備える。以下、予め定められた基準粒径が100μmである場合について説明する。   This fine paper powder manufacturing method pulverizes waste paper, which is a raw material, into fine paper powder having an average particle size of 25 μm or more and 100 μm or less and having a predetermined reference particle size or less. A pulverization step 2, a classification step 3, a second fine pulverization step 4, and a confirmation step 5 are provided. Hereinafter, a case where the predetermined reference particle diameter is 100 μm will be described.

なお、廃紙には、新聞古紙、雑誌古紙、印刷古紙、包装古紙、段ボール古紙、OA古紙などの各種古紙、バージン紙の製造時に発生した破紙や損紙、雑誌などの裁断屑、研磨粉、シュレッダー屑等が含まれる。廃紙は、オフィス、出版社、製紙会社などから大量に排出され、環境負荷が実質ゼロであると評価される。また、廃紙には、紙コップの端材など、表面に樹脂層などの層を有するものも含まれる。   Waste paper includes waste newspaper, magazine waste, printed waste paper, packaging waste paper, corrugated waste paper, OA waste paper, and other waste paper, broken paper and waste paper generated during the manufacture of virgin paper, cutting waste such as magazines, and abrasive powder. , Shredder scraps and the like. Waste paper is discharged in large quantities from offices, publishers, paper manufacturers, etc., and it is evaluated that the environmental impact is virtually zero. In addition, the waste paper includes paper having a layer such as a resin layer on the surface, such as an end material of a paper cup.

紙粉の平均粒径は、レーザー回折式粒度分布測定装置(Marvern Instruments Ltd.製、Mastersizer S型)により測定するものとする。   The average particle size of the paper powder is measured by a laser diffraction particle size distribution analyzer (manufactured by Marvern Instruments Ltd., Mastersizer S type).

粗粉砕工程1では、供給コンベアなどの原料供給機11から供給される廃紙を、ロールクラッシャ、ハンマークラッシャ、カッターミルなどの粗粉砕機12を用いて、1mmから数十mm程度、好ましくは1mmから3mm角の紙片に粗粉砕する。   In the coarse pulverization step 1, waste paper supplied from a raw material supply machine 11 such as a supply conveyor is crushed using a coarse pulverizer 12 such as a roll crusher, a hammer mark lasher, or a cutter mill, and is about 1 mm to several tens of mm, preferably 1 mm Coarsely pulverize into 3 mm square pieces.

廃紙がロール状やシート状の破紙や損紙などからなる場合、粗粉砕機12として、裁断機や切断機を用いてもよい。なお、本を研磨した研磨粉、シュレッダー屑など、廃紙が数mm以下の場合には、粗粉砕機12を必要としない。   When the waste paper is formed of roll-shaped or sheet-shaped broken paper, broken paper, or the like, a cutting machine or a cutting machine may be used as the coarse pulverizer 12. Note that the coarse pulverizer 12 is not required when the waste paper is a few millimeters or less, such as polishing powder obtained by polishing a book or shredder waste.

第1微粉砕工程2は、粗粉砕機12から供給された粗紙粉を、切断式粉砕機又は衝撃式粉砕機からなる第1微粉砕機13A,13Bを用いて、最大粒径が100μmを超え300μm以下の予め定められた粒径であって、平均粒径が100μmを超え200μm以下に粉砕する。ここでの予め定められた粒径は、前述した基準粒径より大きい粒径であり、例えば、ここでは、150μmである。   In the first fine pulverization step 2, the coarse paper powder supplied from the coarse pulverizer 12 is made to have a maximum particle size of 100 μm using the first fine pulverizers 13A and 13B composed of a cutting pulverizer or an impact pulverizer. A predetermined particle size of more than 300 μm and an average particle size of more than 100 μm and less than 200 μm. Here, the predetermined particle diameter is larger than the above-described reference particle diameter, and is, for example, 150 μm here.

第1微粉砕工程2は、第1の第1微粉砕工程2Aと第2の第1微粉砕工程2Bとから2段階の工程からなり、粗粉砕工程1で粉砕された粗紙粉を微粉砕する。   The first fine pulverization process 2 is a two-step process from the first first fine pulverization process 2A and the second first fine pulverization process 2B. The coarse paper powder pulverized in the coarse pulverization process 1 is finely pulverized. To do.

第1の第1微粉砕工程2Aでは、前段第1微粉砕機13Aを用いて、最大粒径が200μmを超え500μm以下の予め定められた粒径であって、平均粒径が100μmを超え200μm以下程度の微細紙粉に粉砕する。第2の第1微粉砕工程2Bでは、前段第1微粉砕機13Aで粉砕された微細紙粉を、後段第1微粉砕機13Bを用いて、最大粒径が100μmを超え200μm以下の予め定められた粒径であって、平均粒径が75μmを超え150μm以下程度の微細紙粉に粉砕する。   In the first first pulverization step 2A, the maximum particle size is a predetermined particle size exceeding 200 μm and not more than 500 μm using the first-stage first pulverizing machine 13A, and the average particle size exceeds 100 μm and exceeds 200 μm. Grind into fine paper powder of the following grade. In the second first pulverization step 2B, the fine paper powder pulverized by the first-stage first pulverizer 13A is determined in advance using the second-stage first pulverizer 13B so that the maximum particle size exceeds 100 μm and is 200 μm or less. The obtained particles are pulverized into fine paper powder having an average particle size exceeding 75 μm and not more than 150 μm.

例えば、第1の第1微粉砕工程2Aでは最大粒径が200μm以下となるように粉砕し、第2の第1微粉砕工程2Bでは最大粒径が150μm以下となるように粉砕する。   For example, in the first first pulverizing step 2A, pulverization is performed so that the maximum particle size is 200 μm or less, and in the second first pulverizing step 2B, pulverization is performed so that the maximum particle size is 150 μm or less.

第1微粉砕機13A,13Bは、ここでは、カッターミルとも呼ばれる切断式粉砕機である。第1微粉砕機13A,13Bは、例えば、図3(a)及び図3(b)に示すように、複数の刃31が固定されたロータ32を複数列備えて回転する回転筒33と、複数の刃34が内周面に固定され、回転筒33を収容するケース35と、回転筒33とケース35との間に原料を供給するための原料供給口36と、ケース35の下部に形成された穴の上に設置されたスクリーン37と、スクリーン37の下方に配置され、粉砕物が排出される排出口38とを備えている。なお、回転筒33には、多数の穴が形成されている。   Here, the first pulverizers 13A and 13B are cutting pulverizers also called cutter mills. For example, as shown in FIGS. 3A and 3B, the first pulverizers 13A and 13B include a rotating cylinder 33 that rotates with a plurality of rows of rotors 32 to which a plurality of blades 31 are fixed, and A plurality of blades 34 are fixed to the inner peripheral surface, and formed in a case 35 that accommodates the rotary cylinder 33, a raw material supply port 36 for supplying a raw material between the rotary cylinder 33 and the case 35, and a lower part of the case 35. A screen 37 installed on the hole, and a discharge port 38 disposed below the screen 37 through which the crushed material is discharged. The rotating cylinder 33 has a large number of holes.

このような切断式粉砕機は、刃(回転刃)31と刃(固定刃)34との間の隙間によって、粉砕する細かさが定まり、スクリーン37のメッシュに応じて、排出される粉砕物が排出される最大粒径が定まる。そして、切断式粉砕機は、刃31,34の数、刃31,34の個数、ロータ32の列数、回転数などによって処理能力が定まる。   In such a cutting pulverizer, the fineness to be crushed is determined by the gap between the blade (rotating blade) 31 and the blade (fixed blade) 34, and the pulverized material to be discharged depends on the mesh of the screen 37. The maximum particle size to be discharged is determined. The processing capacity of the cutting type pulverizer is determined by the number of blades 31, 34, the number of blades 31, 34, the number of rows of rotors 32, the number of rotations, and the like.

切断式粉砕機のこのような特性に基づいて、第1の第1微粉砕工程2Aで用いる切断式粉砕機(前段第1微粉砕機)13Aと、第2の第1微粉砕工程2Bで用いる切断式粉砕機(後段第1微粉砕機)13Bとを定める。切断式粉砕機13Aは、切断式粉砕機13Bと比較すると、回転刃31と固定刃34との間の隙間は広く、スクリーン37のメッシュは粗い。   Based on such characteristics of the cutting pulverizer, it is used in the cutting pulverizer (first first pulverizer) 13A used in the first first pulverizing step 2A and in the second first pulverizing step 2B. A cutting-type pulverizer (second first pulverizer) 13B is defined. As compared with the cutting crusher 13B, the cutting crusher 13A has a wider gap between the rotary blade 31 and the fixed blade 34, and the screen 37 has a coarse mesh.

なお、切断式粉砕機は、回転刃31の飛び出し量が調整可能又は回転刃31の飛び出し量が異なるものに交換可能に構成されており、且つ、スクリーン37はメッシュの異なるものに交換可能である。よって、第1及び第2の第1微粉砕工程2A,2Bで目標とする微細紙粉の平均粒径や最大粒径に応じて、これらの調整や交換を行えばよい。   The cutting-type crusher is configured so that the amount of protrusion of the rotary blade 31 can be adjusted or can be replaced with a different amount of protrusion of the rotary blade 31, and the screen 37 can be replaced with a different mesh. . Therefore, these adjustments and exchanges may be performed according to the average particle size and the maximum particle size of the fine paper powder targeted in the first and second first pulverizing steps 2A and 2B.

なお、切断式粉砕機13Bだけを用いて第1微粉砕工程2を構成することも可能である。しかし、この場合、異なる切断式粉砕機13A,13Bを直列で用いる場合と比較して、一般的にエネルギー効率に劣り、処理時間が長くなる。   In addition, it is also possible to comprise the 1st fine grinding | pulverization process 2 only using the cutting-type grinder 13B. However, in this case, compared with the case where different cutting-type crushers 13A and 13B are used in series, the energy efficiency is generally inferior and the processing time becomes longer.

ただし、第1微粉砕工程2で得る微細紙粉の最大粒径が大きい場合、例えば、最大粒径が200〜500μmなどの場合、エネルギー効率及び処理時間は左程変わらないので、1台の切断式粉砕機13Bだけを用いてもよい。さらに、このような場合、切断式粉砕機13A,13Bを同じものとして並列に接続することにより、処理能力の増大を図ることも好ましい。   However, when the maximum particle size of the fine paper powder obtained in the first fine pulverization step 2 is large, for example, when the maximum particle size is 200 to 500 μm, the energy efficiency and the processing time are not changed as much as the left, so one unit is cut. Only the type grinder 13B may be used. Further, in such a case, it is also preferable to increase the processing capacity by connecting the cutting pulverizers 13A and 13B in parallel with each other.

また、第1微粉砕工程2は、3種類以上の異なる切断式粉砕機を直列に接続した連続的に処理するものであってもよい。さらに、切断式粉砕機13A,13Bはスクリーン27を有さないものであってもよい。   Moreover, the 1st fine grinding | pulverization process 2 may process continuously which connected three or more types of different cutting-type grinders in series. Further, the cutting pulverizers 13A and 13B may not have the screen 27.

さらに、第1微粉砕工程2で使用される微粉砕機13は、切断式粉砕機に限定されず、衝撃式粉砕機を用いてもよい。   Furthermore, the fine pulverizer 13 used in the first fine pulverization step 2 is not limited to a cutting pulverizer, and an impact pulverizer may be used.

衝撃式粉砕機は、衝撃板が高速回転することによって、衝撃板とこれに対向するハウジングの隙間に気流が発生して旋回気流となり、この高速の旋回気流にのった粉体同士又は紙粉と衝撃板とが衝突することにより、粉体が粉砕されるものである。また、衝撃式粉砕機には、固定刃を備えるものもある。この場合、紛体が固定刃と接触しても粉砕され、切断式粉砕機の作用効果を兼ね備えたものとなる。   The impact type pulverizer rotates the impact plate at a high speed, thereby generating an air current in the gap between the impact plate and the housing facing the impact plate, resulting in a swirling air current. The powder collides with the impact plate. Some of the impact pulverizers include a fixed blade. In this case, even if the powder comes into contact with the fixed blade, the powder is pulverized and has the function and effect of a cutting pulverizer.

衝撃式粉砕機は、衝撃板とハウジングとの隙間の間隔によって、粉砕する細かさが定まる。そして、衝撃板の数、回転数などによって処理能力が定まる。そして、衝撃式粉砕機には、スクリーンを備えるものも存在し、このスクリーンのメッシュに応じて、排出される微細紙粉の最大粒径が定まる。   In the impact pulverizer, the fineness of pulverization is determined by the gap between the impact plate and the housing. The processing capacity is determined by the number of impact plates, the number of rotations, and the like. Some impact pulverizers have a screen, and the maximum particle size of the fine paper powder to be discharged is determined according to the mesh of the screen.

さらに、第1の第1微粉砕工程2Aでは衝撃式粉砕機を用い、第2の第1微粉砕工程2Bでは切断式粉砕機を用いるなど、各工程で異なる粉砕機を用いてもよい。   Further, different pulverizers may be used in each step, such as using an impact pulverizer in the first first pulverization step 2A and using a cutting pulverizer in the second first pulverization step 2B.

なお、上記特許文献1で記載したように第1微粉砕工程2で竪型ローラミル又は薬研式ミルを用いると、単位時間当たりの処理能力が小さく、微細紙粉を大量に製造するには適していない。   In addition, when a vertical roller mill or a Yakuken type mill is used in the first fine pulverization step 2 as described in Patent Document 1, the processing capacity per unit time is small and suitable for producing a large amount of fine paper powder. Absent.

切断式粉砕機又は衝撃式粉砕機で粉砕された微細紙粉は、粒度分布を有する。粒度分布は、正規分布とは限らず、紙の種類、刃数、回転数、回転時間などに応じて変化する。そのため、第1微粉砕工程2で最大粒径が150μm以下になるように粉砕した場合、粒径が100μm以下の微細紙粉が存在し、その割合も高いことが多い。そこで、粒径が100μm以下の微細紙粉を除き、粒径が100μmを超える微細紙粉のみを、さらに粉砕すればよい。そこで、分級工程3でこれらを分級する。   Fine paper powder pulverized by a cutting pulverizer or impact pulverizer has a particle size distribution. The particle size distribution is not limited to the normal distribution, and changes according to the type of paper, the number of blades, the number of rotations, the rotation time, and the like. Therefore, when pulverization is performed so that the maximum particle size is 150 μm or less in the first fine pulverization step 2, fine paper powder having a particle size of 100 μm or less exists, and the ratio is often high. Therefore, except for fine paper powder having a particle size of 100 μm or less, only fine paper powder having a particle size exceeding 100 μm may be further pulverized. Therefore, these are classified in the classification step 3.

分級工程3では、分級機14を用いて、第1微粉砕工程2で得た微細紙粉を粒径100μm以下の微細紙粉と粒径100μmを超える微細紙粉とに分級にする。   In the classification process 3, the classifier 14 is used to classify the fine paper powder obtained in the first fine pulverization process 2 into a fine paper powder with a particle size of 100 μm or less and a fine paper powder with a particle size of over 100 μm.

分級機14は、気流式分級機であることが好ましい。気流式分級機14には、重力式、サイクロン式、強制渦流れ式などの方式がある。   The classifier 14 is preferably an airflow classifier. The airflow classifier 14 includes a gravity type, a cyclone type, and a forced vortex flow type.

気流式分級機14は、例えば、図4に示すように、内部に分級空間を有し、略円錐筒状のケーシング41と、ケーシング41の頭頂部から粗粉と微粉とが混合された原料を供給する原料供給口42と、頭頂部からケーシング41内にエアを導入するエア導入口43と、ケーシング41内に配置され、回転する分級翼44と、ケーシング41の外周面下部に配置され、粗粉が排出される粗粉排出口45と、ケーシング41の外周部上部に配置され、微粉が排出される微粉排出口46とを備えている。   For example, as shown in FIG. 4, the airflow classifier 14 has a classification space inside, a substantially conical cylindrical casing 41, and a raw material in which coarse powder and fine powder are mixed from the top of the casing 41. A raw material supply port 42 to be supplied, an air introduction port 43 for introducing air into the casing 41 from the top of the head, a classifying blade 44 disposed in the casing 41 and rotating, a lower part of the outer peripheral surface of the casing 41, and a rough A coarse powder discharge port 45 through which the powder is discharged and a fine powder discharge port 46 which is disposed at the upper part of the outer periphery of the casing 41 and through which the fine powder is discharged are provided.

このような気流式分級機14は、分級翼44の回転によってケーシング41内に旋回気流が発生する。そして、旋回気流により作用する外向きの遠心力と中心向きに移動する気体の流れとによって、粗粉と微粉とを分級する。すなわち、粗粉は、旋回気流による外向きの遠心力により径方向外側に移動して、下部に配置された粗粉排出口45から排出され、微粉は、中心向きに移動する空気の流れにより径方向内側に移動して、中央部に配置された微粉排出口46から排出される。   In such an airflow classifier 14, a swirling airflow is generated in the casing 41 by the rotation of the classifying blade 44. The coarse powder and fine powder are classified by the outward centrifugal force acting by the swirling airflow and the gas flow moving toward the center. That is, the coarse powder moves outward in the radial direction by an outward centrifugal force due to the swirling airflow, and is discharged from the coarse powder discharge port 45 disposed in the lower portion, and the fine powder is diameter-reduced by the flow of air moving toward the center. It moves to the inside in the direction and is discharged from the fine powder discharge port 46 arranged at the center.

そのため、気流式分級機14では、例えば粒径100μmを基準に厳密に分級することはできない。しかし、スクリーンを備えていない気流式分級機14は、メッシュの目詰まりなどを解消する必要がなく、メンテナンスが容易であるという利点がある。本実施形態の分級工程3では、気流式分級機14を用いて、粒径が100μm以下とされた微粉と粒径が100μmを超えるとされた微細紙粉とに分級する。そして、気流式分級機14で粒径が100μmを超えるとされた微細紙粉は、第2微粉砕工程4に送られる。   Therefore, the airflow classifier 14 cannot strictly classify on the basis of, for example, a particle diameter of 100 μm. However, the airflow classifier 14 that does not include a screen has an advantage that it is not necessary to eliminate clogging of the mesh and the maintenance is easy. In the classification step 3 of the present embodiment, the airflow classifier 14 is used to classify into fine powder having a particle size of 100 μm or less and fine paper powder having a particle size exceeding 100 μm. Then, the fine paper powder whose particle size exceeds 100 μm by the airflow classifier 14 is sent to the second fine grinding step 4.

分級工程3で粒径が100μmを超えるとされ、粗粉排出口45から排出された微細紙粉は、吸引機15によって吸引されて、後段第1微粉砕機13Bに戻されて再粉砕される。なお、工程を簡略化するために、粒径が100μmを超えるとされた微細紙粉は、廃棄してもよい。分級工程3で粒径が100μm以下であるとされ、微粉排出口46から排出された微細紙粉は、吸引機16によって吸引されて、一旦、タンクなどの収容器17に収容される。   The fine paper powder discharged from the coarse powder discharge port 45 is assumed to have a particle size of more than 100 μm in the classification step 3, and is sucked by the suction device 15 and returned to the subsequent first fine pulverizer 13B to be pulverized again. . In order to simplify the process, the fine paper powder having a particle size exceeding 100 μm may be discarded. The particle size is assumed to be 100 μm or less in the classification step 3, and the fine paper powder discharged from the fine powder discharge port 46 is sucked by the suction machine 16 and temporarily stored in a container 17 such as a tank.

第2微粉砕工程4では、気流式分級機14で粒径が100μmを超えるとされた微細紙粉を、第2微粉砕機18を用いて、粒径が100μm以下となるように粉砕する。第2微粉砕機18は、竪型ローラミル、薬研式ミル、石臼式ミルなどの磨り潰し式粉砕機である。第2微粉砕機18で粉砕された微細紙粉は、吸引機19によって吸引されて、一旦、タンクなどの収容器17に収容される。   In the second fine pulverization step 4, fine paper powder whose particle size exceeds 100 μm by the airflow classifier 14 is pulverized using the second fine pulverizer 18 so that the particle size becomes 100 μm or less. The second fine grinding machine 18 is a grinding type grinding machine such as a vertical roller mill, a Yakuken type mill, a stone mill type mill or the like. The fine paper powder pulverized by the second fine pulverizer 18 is sucked by the suction device 19 and temporarily stored in a container 17 such as a tank.

竪型ローラミルは、ローラミルを代表するものであり、単に「ローラミル」とも呼ばれるローラ式粉砕機である。竪型ローラミルは、円筒形状の粉砕室の内部に、モータにより回転駆動する回転テーブルと、この回転テーブルの回転方向に隙間を隔てて配置された複数の竪型状の粉砕ローラとを備えている。竪型ローラミルとして、具体的には、上記特許文献1に記載されたものを挙げることができる。   The vertical roller mill represents a roller mill, and is a roller-type pulverizer that is also simply called a “roller mill”. The vertical roller mill includes a rotary table that is rotationally driven by a motor inside a cylindrical pulverizing chamber, and a plurality of vertical pulverizing rollers arranged with a gap in the rotation direction of the rotary table. . Specific examples of the saddle type roller mill include those described in Patent Document 1.

粉砕ローラは、油圧やスプリング等により回転テーブルに向って荷重が付加されるように構成されたフリーローラであり、回転テーブルの回転に追従して回転する。回転テーブルの回転に伴い、粉砕ローラのランドと粉砕室の内側壁との間に紙粉を噛み込み粉砕する。なお、粉砕ローラの下部を支持しながら回転する回転テーブルの代わりに、粉砕ローラの上部を支持し(粉砕ローラを吊り下げ)ながら回転する吊下部材を用いてもよい。粉砕室の内側壁に凹溝を形成してもよいが、凹溝内に紙粉が溜り粉砕効果が低下する恐れがあるので、粉砕室の内側面は滑らかであるほうが好ましい。   The crushing roller is a free roller configured so that a load is applied to the rotary table by hydraulic pressure, a spring, or the like, and rotates following the rotation of the rotary table. Along with the rotation of the rotary table, paper powder is caught between the land of the crushing roller and the inner wall of the crushing chamber and pulverized. Instead of the rotary table that rotates while supporting the lower part of the grinding roller, a suspension member that rotates while supporting the upper part of the grinding roller (suspending the grinding roller) may be used. A concave groove may be formed on the inner wall of the pulverization chamber, but it is preferable that the inner surface of the pulverization chamber is smooth because paper dust may accumulate in the concave groove and the pulverization effect may be reduced.

分級工程3から送られてきた粒径が100μmを超える微細紙粉は、粉砕室内に供給され、回転テーブルの遠心力により回転テーブルの外周へ移動し、回転テーブルと粉砕ローラとの間に噛み込まれることにより、主として粉砕される。粉砕室内には、外部から空気が導かれており、ベーンにより吹き上げられる空気によって、粉砕され細かくなった微細紙粉は粉砕室の上部に吹き上げられる。   Fine paper powder having a particle size exceeding 100 μm sent from the classification step 3 is supplied into the pulverizing chamber, moved to the outer periphery of the rotating table by the centrifugal force of the rotating table, and is caught between the rotating table and the pulverizing roller. Is mainly pulverized. Air is introduced into the pulverization chamber from the outside, and the fine paper powder that is pulverized and made fine by the air blown up by the vanes is blown up to the upper portion of the pulverization chamber.

なお、粉砕室の上部に設置された気流式分級機を介して、粒径が100μm以下の微細紙粉が排出される。排出される微細紙粉の粒径は、分級機の回転羽根の回転数により調整することができる。   Note that fine paper powder having a particle size of 100 μm or less is discharged through an airflow classifier installed at the top of the grinding chamber. The particle size of the fine paper powder discharged can be adjusted by the number of rotations of the rotating blades of the classifier.

なお、第2微粉砕工程4では、竪型ローラミルの代わりに薬研式ミル又は石臼式ミルを用いてもよい。ただし、石臼式ミルは、エネルギー効率に劣り、好ましくない。   In the second fine grinding step 4, a Yakuken type mill or a stone mill type mill may be used instead of the vertical roller mill. However, a stone mill is inferior in energy efficiency and is not preferable.

薬研式ミルは、V字状の溝を円周状に有する底部を備えた外形円筒形状のハウジング内部に、モータによって回転し、複数の円板状の回転ローラを備えている。回転ローラは、溝との間に隙間を隔てて配置されており、その間隔は調整可能である。   The Yakuken type mill is provided with a plurality of disk-shaped rotating rollers that are rotated by a motor inside an outer cylindrical housing having a bottom having a V-shaped groove in a circumferential shape. The rotating roller is disposed with a gap between the rotating roller and the interval is adjustable.

粉砕室に供給された微細紙粉は、粉砕室の溝の内部に溜る。この溝に溜った紙粉は、回転ローラにより粉砕される。さらに、絡まり合った粗い微細紙粉が渦巻く気流により遠心分離されてほぐされ、細かい紙粉が衝突することにより、紙粉が粉砕される。   The fine paper powder supplied to the crushing chamber accumulates inside the groove of the crushing chamber. The paper dust collected in this groove is crushed by a rotating roller. Further, the entangled coarse fine paper powder is centrifuged and loosened by a swirling air current, and the fine paper powder collides, whereby the paper powder is crushed.

本実施形態のように最大粒径が100μmとなるまで微細紙粉を粉砕するには、竪型ローラミル又は薬研式ミルを用いることがエネルギー効率の点から好ましい。そして、最大粒径が25μm程度の微細紙粉は、切断式粉砕機や衝撃式粉砕機を用いても得ることができず、磨り潰し式粉砕機を用いて粉砕するしかない。   In order to pulverize fine paper powder until the maximum particle size becomes 100 μm as in this embodiment, it is preferable from the viewpoint of energy efficiency to use a vertical roller mill or a Yakuken type mill. Fine paper powder having a maximum particle size of about 25 μm cannot be obtained by using a cutting pulverizer or an impact pulverizer, and can only be pulverized using a grinding pulverizer.

しかし、磨り潰し式粉砕機は微細紙粉を磨り潰すように粉砕するので、機械にかかる衝撃が大きく、摩耗が激しく、部品交換などのメンテナンスの手間が多い。さらに、エネルギー効率に劣り、処理能力も少ない。   However, the grinding-type crusher crushes fine paper powder so as to crush it, so that the impact on the machine is great, the wear is severe, and there is a lot of maintenance work such as parts replacement. Furthermore, it is inferior in energy efficiency and has little processing capacity.

そこで、本実施形態では、分級工程3で最大粒径が100μm以下である微細紙粉を除去したうえで、第2微粉砕工程4で、最大粒径が100μmを超える微細紙粉のみを磨り潰し式粉砕機からなる第2微粉砕機18で粉砕している。よって、磨り潰し式粉砕機を用いて粉砕する微細紙粉の量が少なくてすみ、システム全体として、処理能力及びエネルギー効率が優れたものとなる。   Therefore, in this embodiment, after removing fine paper powder having a maximum particle size of 100 μm or less in the classification step 3, only the fine paper powder having a maximum particle size exceeding 100 μm is ground in the second fine grinding step 4. The pulverization is performed by a second fine pulverizer 18 composed of a type pulverizer. Therefore, the amount of fine paper powder to be pulverized by using a grinding type pulverizer can be reduced, and the processing capacity and energy efficiency of the entire system are excellent.

確認工程5では、分級工程3で粒径100μm以下と分級された微細紙粉、及び第2微粉砕工程4で得た粒径100μm以下に粉砕された微細紙粉、すなわち収容器17に収容された微細紙粉を、粒径100μmに対応するメッシュを有するスクリーンを備えた分級機21を用いて、粒径100μm以下であることを確認する。   In the confirmation step 5, the fine paper powder classified to the particle size of 100 μm or less in the classification step 3 and the fine paper powder pulverized to the particle size of 100 μm or less obtained in the second fine pulverization step 4, that is, accommodated in the container 17. The fine paper powder is confirmed to have a particle size of 100 μm or less using a classifier 21 equipped with a screen having a mesh corresponding to a particle size of 100 μm.

上述したように、気流式分級機14で粒径100μm以下と分級された微細紙粉は、厳密に全て粒径100μm以下であるものではない。さらに、第2微粉砕機18で粒径100μm以下に粉砕された微細紙粉も、気流式分級機14と同様の方法で分級されているので、厳密に全て粒径100μm以下であるものではない。   As described above, the fine paper powder classified as having a particle size of 100 μm or less by the airflow classifier 14 is not strictly limited to a particle size of 100 μm or less. Furthermore, since the fine paper powder pulverized to a particle size of 100 μm or less by the second fine pulverizer 18 is classified by the same method as the airflow classifier 14, it is not strictly that the particle size is 100 μm or less. .

そこで、確認工程5では、粒径100μmに対応するメッシュのスクリーンを有する分級機21を用いて、微細紙粉が粒径100μm以下であることを確保する。粒径100μmを超える微細紙粉は、吸引機22によって吸引されて、第2微粉砕機18に戻されて再粉砕される。なお、工程を簡略化するために、分級機21で粒径100μmを超えるとされた微細紙粉は、廃棄してもよい。   Therefore, in the confirmation step 5, the classifier 21 having a mesh screen corresponding to a particle size of 100 μm is used to ensure that the fine paper powder has a particle size of 100 μm or less. Fine paper powder having a particle size exceeding 100 μm is sucked by the suction device 22, returned to the second fine pulverizer 18, and re-ground. In order to simplify the process, the fine paper powder determined to exceed the particle size of 100 μm by the classifier 21 may be discarded.

分級機21は、メッシュを有するスクリーンを備えた分級機である。このような分級機21は、例えば、図5に示すように、内部に分級空間を有し、略円錐筒状のケーシング51と、ケーシング51の頭頂部から粗粉と微粉とが混合された原料を供給する原料供給口52と、頭頂部からケーシング51内に1次エアを導入する1次エア導入口53と、ケーシング51内の頭頂部付近に配置された分散板54と、ケーシング51内に配置されたスクリーン55と、スクリーン55の背面で回転するエアブラシ56と、スクリーン55の背面にジェットエアを噴射するエア噴射部57と、スクリーン55の前面側であってケーシング51の外周面下部に配置され、粗粉が排出される粗粉排出口58と、スクリーン55の背面側であってケーシング51の外周部に配置され、微粉が排出される微粉排出口59とを備えている。   The classifier 21 is a classifier provided with a screen having a mesh. For example, as shown in FIG. 5, such a classifier 21 has a classification space inside, a substantially conical cylindrical casing 51, and a raw material in which coarse powder and fine powder are mixed from the top of the casing 51. , A primary air introduction port 53 for introducing primary air into the casing 51 from the top, a dispersion plate 54 disposed near the top of the casing 51, and the casing 51. The screen 55, the air brush 56 that rotates on the back surface of the screen 55, the air injection unit 57 that injects jet air to the back surface of the screen 55, and the front surface side of the screen 55 and disposed below the outer peripheral surface of the casing 51. And a coarse powder outlet 58 for discharging the coarse powder, and a fine powder outlet 59 disposed on the outer peripheral portion of the casing 51 on the back side of the screen 55 and for discharging the fine powder. There.

このような分級機21は、1次エアにのった原料が分散板54で分散されて、スクリーン55に至る。スクリーン55を通過した微粉は微粉排出口59から排出される。通過できずにスクリーン55上に滞留した粗粉はジェットエアで吹き飛ばされ、自重によって下方に落下する。粗粉排出口58から分級空間内に2次エアが供給されており、重さの軽い微粉は吹き上げられて粗粉排出口58から排出されない。一方、粗粉は、2次エアによって吹き上げられず、粗粉排出口58から排出される。   In such a classifier 21, the raw material on the primary air is dispersed by the dispersion plate 54 and reaches the screen 55. The fine powder that has passed through the screen 55 is discharged from the fine powder discharge port 59. The coarse powder that cannot pass through and stays on the screen 55 is blown off by jet air and falls downward due to its own weight. Secondary air is supplied from the coarse powder outlet 58 into the classification space, and the fine powder having a light weight is blown up and is not discharged from the coarse powder outlet 58. On the other hand, the coarse powder is not blown up by the secondary air but is discharged from the coarse powder discharge port 58.

そして、微粉排出口59から排出される最大粒径が100μm以下の微細紙粉は、吸引機22で吸引されて、後工程に送られる。一方、粗粉排出口58から排出される最大粒径が100μmを超える微細紙粉は、吸引機23で吸引されて、第2微粉砕機18で再粉砕される。   The fine paper powder having a maximum particle size of 100 μm or less discharged from the fine powder discharge port 59 is sucked by the suction machine 22 and sent to the subsequent process. On the other hand, fine paper powder having a maximum particle size exceeding 100 μm discharged from the coarse powder outlet 58 is sucked by the suction machine 23 and re-pulverized by the second fine grinding machine 18.

以上、本発明の実施形態について図面を参照して説明したが、本発明はこれに限定されない。   As mentioned above, although embodiment of this invention was described with reference to drawings, this invention is not limited to this.

例えば、第1微粉砕工程2と第2微粉砕工程4との間に分級工程3を設け、基準粒径以下に分級された微細紙粉を第2微粉砕工程には送らない場合について説明した。しかし、これに限定されず、分級工程3を省略して、第1微粉砕工程2で粉砕された全ての微細紙粉を全て第2微粉砕工程4に送り込んでもよい。   For example, the case where the classification step 3 is provided between the first fine pulverization step 2 and the second fine pulverization step 4 and the fine paper powder classified below the reference particle size is not sent to the second fine pulverization step has been described. . However, the present invention is not limited to this, and the classification step 3 may be omitted, and all the fine paper powders pulverized in the first fine pulverization step 2 may be sent to the second fine pulverization step 4.

例えば、微細紙粉の最大粒径が基準粒径で100μm以下となるように粉砕する場合について説明したが、これに限定されない。本発明は、基準粒径で25μmを超え100以下の範囲で有効な方法であるが、基準粒径が小さい程有効である。基準粒径は、好ましくは25μmを超え75μm以下、さらに好ましくは25μmを超え50μm以下である。   For example, although the case where it grind | pulverizes so that the maximum particle size of fine paper powder may be 100 micrometers or less with a reference particle size was demonstrated, it is not limited to this. The present invention is an effective method with a reference particle size exceeding 25 μm and not more than 100, but the smaller the reference particle size, the more effective. The reference particle size is preferably more than 25 μm and 75 μm or less, more preferably more than 25 μm and 50 μm or less.

また、分級工程3で、メッシュを有するスクリーンを備えていない気流式分級機14を用いる場合について説明した。しかし、図6及び図7に示すように、分級工程6で、メッシュを有するスクリーンを備えた気流式分級機24を用いてもよい。   Moreover, the case where the airflow classifier 14 which is not provided with the screen which has a mesh in the classification process 3 was demonstrated. However, as shown in FIGS. 6 and 7, an air classifier 24 having a screen having a mesh may be used in the classification step 6.

この場合、気流式分級機24を用いて基準粒径100μmを基準に厳密に分級することができる。そこで、気流式分級機24を用いて粒径100μm以下とされた微細紙粉は、そのまま後工程に送られる。そして、気流式分級機24で粒径が100μmを超えるとされた微細紙粉のみを第2微粉砕工程4に送ればよい。これにより、確認工程5では、第2微粉砕工程4で得た微細紙粉のみを分級すればよいので、確認工程5での分級処理を軽減する。よって、確認工程5で用いる分級機21を小型化することが可能となる。   In this case, the airflow classifier 24 can be used for strict classification based on a standard particle size of 100 μm. Therefore, the fine paper powder having a particle size of 100 μm or less using the airflow classifier 24 is sent to the subsequent process as it is. Then, only fine paper powder whose particle size exceeds 100 μm by the airflow classifier 24 may be sent to the second fine pulverization step 4. Thereby, in the confirmation process 5, since it is only necessary to classify the fine paper powder obtained in the second fine pulverization process 4, the classification process in the confirmation process 5 is reduced. Therefore, the classifier 21 used in the confirmation step 5 can be reduced in size.

なお、分級工程6で、気流式分級機24以外の分級機、例えばメッシュを有するスクリーンを備えた他の方式の分級機を用いてもよい。   In the classification step 6, a classifier other than the airflow classifier 24, for example, a classifier of another type including a screen having a mesh may be used.

1…粗粉砕工程、 2…第1微粉砕工程、 2A…第1の第1微粉砕工程、 2B…第2の第1微粉砕工程、 3,6…分級工程、 4…第2微粉砕工程、 5…確認工程、 11…原料供給機、 12…粗粉砕機、 13…第1微粉砕機、 13A…前段第1微粉砕機、切断式粉砕機、 13B…後段第1微粉砕機、切断式粉砕機、 14…分級機、気流式分級機、 17…収容器、 18…第2微粉砕機、 21…分級機、 24…気流式分級機。   DESCRIPTION OF SYMBOLS 1 ... Coarse grinding process, 2 ... 1st fine grinding process, 2A ... 1st 1st fine grinding process, 2B ... 2nd 1st fine grinding process, 3, 6 ... Classification process, 4 ... 2nd fine grinding process 5 ... Confirmation step, 11 ... Raw material feeder, 12 ... Coarse pulverizer, 13 ... First fine pulverizer, 13A ... First-stage first fine pulverizer, cutting-type pulverizer, 13B ... Second-stage first fine pulverizer, cutting 14 ... Classifier, 14 classifier, 17 ... Container, 18 ... 2nd fine grinder, 21 ... Classifier, 24 ... Airflow classifier.

Claims (6)

粗粉砕された紙粉を、切断式粉砕機又は衝撃式粉砕機を用いて粉砕し、平均粒径が100μmを超え200μm以下の微細紙粉を得る第1微粉砕工程と、
該第1微粉砕工程で得た微細紙粉を、磨り潰し式粉砕機を用いて粉砕し、平均粒径25μm以上100μm以下の微細紙粉を得る第2微粉砕工程とを備えることを特徴とする微細紙粉製造方法。
A first finely pulverizing step of pulverizing the coarsely pulverized paper powder using a cutting pulverizer or an impact pulverizer to obtain fine paper powder having an average particle size of more than 100 μm and not more than 200 μm;
The fine paper powder obtained in the first fine pulverization step is pulverized using a grinding-type pulverizer to provide a second fine pulverization step to obtain fine paper powder having an average particle size of 25 μm or more and 100 μm or less. To make fine paper powder.
前記第1微粉砕工程で得た微細紙粉を、粒径が100μmを超え200μm以下の予め定められた基準粒径以下の微細紙粉とこれを超える粒径の微細紙粉に分級する分級工程を備え、
前記第2微粉砕工程では、前記分級工程で分級した前記基準粒径を超える粒径の微細紙粉のみを粉砕して、前記基準粒径以下の微細紙粉を得ることを特徴とする請求項1に記載の微細紙粉製造方法。
A classification step of classifying the fine paper powder obtained in the first fine pulverization step into a fine paper powder having a particle size of more than 100 μm and not more than a predetermined reference particle size of 200 μm or less and a fine paper powder having a particle size exceeding this. With
In the second fine pulverization step, only fine paper powder having a particle size exceeding the reference particle size classified in the classification step is pulverized to obtain fine paper powder having the reference particle size or less. 2. The method for producing fine paper powder according to 1.
前記分級工程では気流式分級機を用いて分級し、
前記分級工程で分級した前記基準粒径以下の微細紙粉と、前記第2微粉砕工程で得た微細紙粉を、前記基準粒径に対応するメッシュを有するスクリーンを備えた分級機を用いて、前記基準粒径以下の微細紙粉と前記基準粒径を超える微細紙粉とに分級し、前記基準粒径を超えると分級された微細紙粉を排除する確認工程を備えることを特徴とする請求項2に記載の微細紙粉製造方法。
In the classification step, classification is performed using an airflow classifier,
Using a classifier equipped with a screen having a mesh having a mesh size corresponding to the reference particle size, the fine paper powder having a particle size equal to or smaller than the reference particle size classified in the classification step and the fine paper powder obtained in the second fine pulverization step. Characterized in that it comprises a confirmation step of classifying into fine paper powder having a particle size equal to or smaller than the reference particle size and fine paper powder having a particle size exceeding the reference particle size, and removing the classified fine paper powder when the particle size exceeds the reference particle size. The method for producing fine paper powder according to claim 2.
前記分級工程では前記基準粒径に対応するメッシュのスクリーンを有する分級機を用いて用いて分級し、
前記第2微粉砕工程で得た微細紙粉を、前記基準粒径に対応するメッシュのスクリーンを有する分級機を用いて、前記基準粒径以下の微細紙粉と前記基準粒径を超える微細紙粉とに分級し、前記基準粒径を超えると分級された微細紙粉を排除する確認工程を備えることを特徴とする請求項2に記載の微細紙粉製造方法。
In the classification step, classification is performed using a classifier having a mesh screen corresponding to the reference particle size,
Using a classifier having a mesh screen corresponding to the reference particle size, the fine paper powder obtained in the second fine pulverization step and the fine paper exceeding the reference particle size. The fine paper powder manufacturing method according to claim 2, further comprising a confirmation step of classifying the fine paper powder into powder and removing the classified fine paper powder when the reference particle size is exceeded.
前記切断式粉砕機又は衝撃式粉砕機は、粒径が100μmを超え200μm以下であって、前記基準粒径より大きな予め定められた粒径に対応するメッシュを有するスクリーンを備え、前記第1微粉砕工程では、当該予め定められた粒径以下の微細紙粉のみを得ることを特徴とする請求項2から4の何れか1項に記載の微細紙粉製造方法。   The cutting-type pulverizer or the impact-type pulverizer includes a screen having a mesh having a particle diameter of more than 100 μm and not more than 200 μm and corresponding to a predetermined particle diameter larger than the reference particle diameter. 5. The method for producing fine paper powder according to claim 2, wherein only the fine paper powder having a predetermined particle diameter or less is obtained in the pulverization step. 前記確認工程では前記基準粒径を超えるとして排除された微細紙粉を、前記第2微粉砕工程で粉砕することを特徴とする請求項3又は4に記載の微細紙粉製造方法。   The fine paper powder manufacturing method according to claim 3 or 4, wherein the fine paper powder excluded as exceeding the reference particle diameter in the confirmation step is pulverized in the second fine pulverization step.
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