JP2016040091A - Method for operating plural injection molders for receiving supply of head medium from one temperature adjustment device and executing heat and cool molding - Google Patents

Method for operating plural injection molders for receiving supply of head medium from one temperature adjustment device and executing heat and cool molding Download PDF

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JP2016040091A
JP2016040091A JP2014164229A JP2014164229A JP2016040091A JP 2016040091 A JP2016040091 A JP 2016040091A JP 2014164229 A JP2014164229 A JP 2014164229A JP 2014164229 A JP2014164229 A JP 2014164229A JP 2016040091 A JP2016040091 A JP 2016040091A
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flow rate
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JP6345031B2 (en
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圭呉 須佐
Keigo Susa
圭呉 須佐
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Japan Steel Works Ltd
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Abstract

PROBLEM TO BE SOLVED: To provide a method for operating injection molders, in a system for executing heat and cool molding by combining one temperature adjustment device and plural injection molders.SOLUTION: A system (1) for executing heat and cool molding combines one temperature adjustment device (3) for supplying heat medium and plural injection molders (4). The injection molders (4) respectively acquire a current step of each of other injection molders (4, 4) via a network (8), when executing a temperature rise step for rising temperature of a mold. Then the temperature rise step is executed only when, a total number of other injection molders (4, 4) which are executing the temperature rise step and additional one injection molder does not exceed a number of injection molders which can simultaneously execute a temperature rise step which is set in the system (1). When the number exceeds the number of injection molders which can simultaneously execute a temperature rise step, after the total number of the injection molders becomes a number of the injection molders which can simultaneously execute the temperature rise step, the temperature rise step is executed.SELECTED DRAWING: Figure 2

Description

本発明は、ヒートアンドクール成形方法を実施する射出成形機の運転方法に関するものである。より具体的には、相互にネットワーク接続された複数台の射出成形機と、加熱・冷却用の熱媒体を供給する1台の温度調整装置とからなり、各々の射出成形機が温度調整装置に要求して熱媒体の供給を受け、それによって金型を昇温して射出し金型を冷却して成形品を得るヒートアンドクール成形を実施するようになっているシステムにおいて、それぞれの射出成形機を運転する運転方法に関するものである。   The present invention relates to a method of operating an injection molding machine that performs a heat and cool molding method. More specifically, it is composed of a plurality of injection molding machines connected to each other via a network and one temperature adjusting device for supplying a heating / cooling heat medium, and each injection molding machine serves as a temperature adjusting device. Each system is designed to perform heat-and-cool molding to obtain a molded product by requesting and receiving a supply of heat medium, thereby injecting the mold at a high temperature and injecting it to cool the mold. The present invention relates to a driving method for driving a machine.

射出成形機は、従来周知のように型締装置、射出装置等から構成され、型締装置によって金型を型締めして金型内にキャビティを構成し、このキャビティに射出装置から溶融樹脂を射出し、溶融樹脂の冷却・固化を待って型締装置において型開すると成形品が得られる。転写性がよく美観に優れた成形品を得る成形方法として、いわゆるヒートアンドクール成形も周知である。ヒートアンドクール成形は、金型を所定の温度に昇温させ、昇温した状態で溶融樹脂を射出する。そしてその後、金型を冷却して溶融樹脂を固化させて成形品を得る。ヒートアンドクール成形では、キャビティ内に溶融樹脂が充填されるとき、金型の温度が高くなっているので溶融樹脂の流動性が確保され、キャビティ内に均一に充填される。そして溶融樹脂がキャビティ内に充填された後、冷却されて固化するので、転写性に優れた成形品が得られる。   The injection molding machine is composed of a mold clamping device, an injection device, and the like as is well known in the art. A mold is clamped by the mold clamping device to form a cavity in the mold, and molten resin is injected into the cavity from the injection device. A molded product is obtained by injecting, waiting for the molten resin to cool and solidify, and opening the mold in the mold clamping device. So-called heat and cool molding is also well known as a molding method for obtaining a molded article having good transferability and excellent aesthetics. In the heat and cool molding, the mold is heated to a predetermined temperature, and the molten resin is injected with the temperature raised. Thereafter, the mold is cooled to solidify the molten resin to obtain a molded product. In the heat and cool molding, when the molten resin is filled into the cavity, the temperature of the mold is high, so that the fluidity of the molten resin is ensured and the cavity is filled uniformly. Then, after the molten resin is filled in the cavity, it is cooled and solidified, so that a molded product having excellent transferability can be obtained.

ヒートアンドクール成形を実施するには、金型に加熱・冷却用の熱媒体を供給する必要があり、熱媒体を供給する温度調整装置が周知である。温度調整装置には、蒸気等の加熱用熱媒体と、冷却水等の冷却用熱媒体をそれぞれ供給する管路が設けられ、これらの管路は金型に接続されバルブの開閉によって熱媒体が金型に供給されるようになっている。これらのバルブは温度調整装置の制御装置が制御するようになっているが、この制御のトリガーは射出成形機からの接点信号によって入力される。射出成形機のコントローラは、射出成形機で実施している成形サイクルに同期して温度調整装置に接点信号を送る。温度調整装置は接点信号に従ってバルブを開閉して加熱用熱媒体、あるいは冷却用熱媒体を金型に供給する。つまり温度調整装置は、射出成形機の要求に従って作動して、熱媒体を供給するようになっている。   In order to perform the heat and cool molding, it is necessary to supply a heating / cooling heat medium to the mold, and a temperature adjusting device for supplying the heat medium is well known. The temperature control device is provided with pipes for supplying a heating heat medium such as steam and a cooling heat medium such as cooling water, and these pipe lines are connected to a mold, and the heat medium is supplied by opening and closing a valve. It is supplied to the mold. These valves are controlled by a controller of the temperature adjusting device, and a trigger for this control is input by a contact signal from an injection molding machine. The controller of the injection molding machine sends a contact signal to the temperature adjusting device in synchronization with the molding cycle performed by the injection molding machine. The temperature adjusting device opens and closes the valve according to the contact signal and supplies the heating heat medium or the cooling heat medium to the mold. In other words, the temperature adjusting device operates according to the requirements of the injection molding machine and supplies the heat medium.

特開2010−12682号公報JP 2010-12682 A 特開2011−121283号公報JP 2011-121283 A

ヒートアンドクール成形を実施する場合、1台の射出成形機に1台の温度調整装置を組み合わせることが一般的である。しかしながら特許文献1には、複数台の射出成形機に熱媒体を供給できる温度調整装置が記載されている。特許文献1に記載の温度調整装置は、熱媒体を供給する管路が複数本設けられ、複数台の射出成形機にこれらの管路が接続されている。管路にはバルブが設けられておりバルブによる切換操作によって温度調整装置からそれぞれの射出成形機の金型に熱媒体が供給されるようになっている。   When performing heat and cool molding, it is common to combine one temperature adjusting device with one injection molding machine. However, Patent Document 1 describes a temperature adjusting device that can supply a heat medium to a plurality of injection molding machines. The temperature control device described in Patent Document 1 is provided with a plurality of pipelines for supplying a heat medium, and these pipelines are connected to a plurality of injection molding machines. A valve is provided in the pipeline, and a heat medium is supplied from the temperature adjusting device to the mold of each injection molding machine by a switching operation by the valve.

特許文献2は本発明と直接関係ないが、この文献には複数台の射出成形機について射出工程のスケジュール調整を行う方法が記載されている。特許文献2によると、複数台の射出成形機は相互にネットワーク接続され、射出工程の予定をブロードキャストするようになっている。各射出成形機は、他の射出成形機の射出工程の予定を受信して、自分が実施しようとする射出工程が他の射出成形機の射出工程と競合しないようにスケジュール調整する。射出工程は成形サイクルのなかで最も電力を消費する工程であり、複数台の射出成形機における射出工程の競合を防止することができるので、工場の最大電力を抑制することができる。   Although Patent Document 2 is not directly related to the present invention, this document describes a method for adjusting the schedule of an injection process for a plurality of injection molding machines. According to Patent Document 2, a plurality of injection molding machines are connected to each other via a network and broadcast the schedule of the injection process. Each injection molding machine receives the schedule of the injection process of the other injection molding machine, and adjusts the schedule so that the injection process to be performed does not compete with the injection process of the other injection molding machine. The injection process is the process that consumes the most electric power in the molding cycle, and it is possible to prevent competition of the injection processes in a plurality of injection molding machines, so that the maximum power of the factory can be suppressed.

従来のようにヒートアンドクール成形を実施するとき、1台の射出成形機に対して1台の温度調整装置を設けるようにすれば、確実に実施できる。しかしながら、温度調整装置は比較的高価である。例えば複数台の射出成形機でヒートアンドクール成形を実施したいとき、それぞれの射出成形機に対して1台ずつ温度調整装置を用意するとコストが高くなるという問題がある。これに対し、特許文献1に記載の温度調整装置は、1台の温度調整装置によって複数台の射出成形機に接続してヒートアンドクール成形に対応できるので、コストが小さくなり優れていると言える。しかしながら特許文献1に記載の温度調整装置自体に問題があるわけではないが、この温度調整装置を採用したとしても必ずしも問題が解決するとは限らない。具体的には、1台の温度調整装置と複数台の射出成形機とを組み合わせたシステムを構成したとしても、これらを相互に適切に運転しないと、熱媒体が不足したり消費電力の変動が大きくなる危険がある。例えば、熱媒体を金型に供給して金型を昇温させる昇温工程を、制限無く複数台の射出成形機で同時に実施してしまったら、温度調整装置が供給可能な熱媒体の流量制限を超える可能性もある。また、このように一時的に大量の熱媒体を供給すると、熱媒体の温度が急激に低下するが、温度低下を防ぐために瞬間的に大量の電力が必要になる。つまり熱媒体の不足が発生したり、消費電力の変動が大きくなるという問題が発生する。   When heat and cool molding is performed as in the prior art, it can be reliably performed by providing one temperature adjusting device for one injection molding machine. However, the temperature adjustment device is relatively expensive. For example, when it is desired to perform heat and cool molding with a plurality of injection molding machines, there is a problem that the cost increases if one temperature adjusting device is prepared for each injection molding machine. On the other hand, the temperature adjusting device described in Patent Document 1 can be connected to a plurality of injection molding machines by one temperature adjusting device and can cope with heat and cool molding. . However, there is no problem with the temperature adjusting device described in Patent Document 1, but even if this temperature adjusting device is adopted, the problem is not always solved. Specifically, even if a system combining a single temperature control device and a plurality of injection molding machines is configured, if these are not operated properly with each other, there will be insufficient heat medium and fluctuations in power consumption. There is a risk of growing. For example, if the heating process to supply the heat medium to the mold and raise the temperature of the mold is performed simultaneously on multiple injection molding machines without any restrictions, the flow rate restriction of the heat medium that can be supplied by the temperature control device There is a possibility of exceeding. In addition, when a large amount of heat medium is temporarily supplied in this way, the temperature of the heat medium rapidly decreases, but a large amount of electric power is required instantaneously to prevent the temperature decrease. That is, there is a problem that a shortage of the heat medium occurs or power consumption fluctuations increase.

本発明は上記したような問題点を解決した、射出成形機の運転方法を提供することを目的としており、具体的には、複数台の射出成形機と、加熱・冷却用の熱媒体を供給する1台の温度調整装置とからなり、各々の射出成形機が温度調整装置に要求して熱媒体の供給を受け、それによって金型を昇温して射出し金型を冷却して成形品を得るヒートアンドクール成形を実施するようなシステムにおいて、熱媒体の不足が生じたり、消費電力の変動を抑制することができる射出成形機の運転方法を提供することを目的としている。   An object of the present invention is to provide an operation method of an injection molding machine that solves the problems as described above. Specifically, a plurality of injection molding machines and a heating medium for heating and cooling are supplied. Each of the injection molding machines requires the temperature control device to receive the supply of the heat medium, thereby raising the temperature of the mold and injecting it to cool the mold. It is an object of the present invention to provide an operation method of an injection molding machine that can suppress a heat medium shortage or a fluctuation in power consumption in a system that performs heat and cool molding.

本発明は、上記目的を達成するために、加熱・冷却用の熱媒体を供給する1台の温度調整装置と複数台の射出成形機とを組み合わせ、各々の射出成形機が温度調整装置に要求して熱媒体の供給を受け、金型を昇温して射出し金型を冷却して成形品を得るヒートアンドクール成形を実施するシステムを構成し、複数台の射出成形機は相互にネットワーク接続する。本発明はこのシステムにおける射出成形機の運転方法として構成する。具体的には、射出成形機は、金型を昇温する昇温工程の実施をするときは、ネットワークを介して他の射出成形機の現在の工程を得る。そして昇温工程実施中の他の射出成形機の台数に1を加えた合計台数が、システムにおいて設定されている同時昇温可能台数を越えないときに限り昇温工程を実施するようにする。同時昇温可能台数を越えるときは合計台数が同時昇温可能台数以内になるのを待って昇温工程を実施するようにする。   In order to achieve the above object, the present invention combines one temperature adjusting device for supplying a heating / cooling heat medium and a plurality of injection molding machines, and each injection molding machine requires a temperature adjusting device. The system is configured to perform heat-and-cool molding where the heat medium is supplied, the mold is heated and injected, and the mold is cooled to obtain a molded product. Connecting. The present invention is configured as a method of operating an injection molding machine in this system. Specifically, the injection molding machine obtains the current process of another injection molding machine via the network when performing the temperature raising process for raising the temperature of the mold. Then, the temperature raising step is performed only when the total number of other injection molding machines that are performing the temperature raising process plus one does not exceed the number of simultaneous temperature raising possible set in the system. When the number of units that can be simultaneously heated up is exceeded, the temperature raising process is performed after the total number of units is within the number of units that can be heated up simultaneously.

かくして、請求項1に記載の発明は、上記目的を達成するために、相互にネットワーク接続された複数台の射出成形機と、加熱・冷却用の熱媒体を供給する1台の温度調整装置とからなり、各々の射出成形機が前記温度調整装置に要求して熱媒体の供給を受け、それによって金型を昇温して射出し金型を冷却して成形品を得るヒートアンドクール成形を実施するようになっているシステムにおいて、射出成形機を運転する運転方法であって、射出成形機は、金型を昇温する昇温工程の実施をするときは、ネットワークを介して他の射出成形機の現在の工程を得、昇温工程実施中の前記他の射出成形機の台数に1を加えた合計台数が、システムにおいて設定されている同時昇温可能台数を越えないときに限り実施し、越えるときは合計台数が前記同時昇温可能台数以内になるのを待って実施することを特徴とする射出成形機の運転方法として構成される。
請求項2に記載の発明は、相互にネットワーク接続された複数台の射出成形機と、加熱・冷却用の熱媒体を供給する1台の温度調整装置とからなり、各々の射出成形機が前記温度調整装置に要求して熱媒体の供給を受け、それによって金型を昇温して射出し金型を冷却して成形品を得るヒートアンドクール成形を実施するようになっているシステムにおいて、射出成形機を運転する運転方法であって、射出成形機は、金型を昇温する昇温工程の実施をするときは、ネットワークを介して他の射出成形機の現在の工程と前記他の射出成形機のそれぞれが昇温工程時に必要な熱媒体の流量とを得、前記射出成形機が昇温工程において必要とする熱媒体の流量と昇温工程実施中の前記他の射出成形機の熱媒体の合計流量が、システムにおいて設定されている昇温用熱媒体流量制限を越えないときに限り実施し、越えるときは合計流量が前記昇温用熱媒体流量制限以内になるのを待って実施することを特徴とする射出成形機の運転方法として構成される。
請求項3に記載の発明は、請求項1に記載の射出成形機の運転方法において、射出成形機は、金型を冷却する冷却工程の実施をするときは、ネットワークを介して他の射出成形機の現在の工程を得、冷却工程実施中の前記他の射出成形機の台数に1を加えた合計台数が、システムにおいて設定されている同時冷却可能台数を越えないときに限り実施し、越えるときは合計台数が前記同時冷却可能台数以内になるのを待って実施することを特徴とする射出成形機の運転方法として構成される。
請求項4に記載の発明は、請求項2に記載の射出成形機の運転方法において、射出成形機は、金型を冷却する冷却工程の実施をするときは、ネットワークを介して他の射出成形機の現在の工程と前記他の射出成形機のそれぞれが冷却工程時に必要な熱媒体の流量とを得、前記射出成形機が冷却工程において必要とする熱媒体の流量と冷却工程実施中の前記他の射出成形機の熱媒体の合計流量が、システムにおいて設定されている冷却用熱媒体流量制限を越えないときに限り実施し、越えるときは合計流量が前記冷却用熱媒体流量制限以内になるのを待って実施することを特徴とする射出成形機の運転方法として構成される。
Thus, in order to achieve the above-mentioned object, the invention described in claim 1 includes a plurality of injection molding machines connected to each other via a network, and a temperature adjusting device for supplying a heating / cooling heat medium. Each of the injection molding machines is supplied with a heat medium by requesting the temperature adjusting device, thereby heat and cool molding to obtain a molded product by heating the mold and injecting it to cool the mold An operation method for operating an injection molding machine in a system that is to be implemented, wherein the injection molding machine performs another injection via a network when performing a temperature raising step for raising the temperature of a mold. Performed only when the current process of the molding machine is obtained and the total number of the other injection molding machines that are in the process of raising the temperature plus one does not exceed the number of units that can be heated at the same time set in the system If the total number exceeds, Configured as an operating method for an injection molding machine which comprises carrying out waiting to be within the same time heated possible number.
The invention according to claim 2 is composed of a plurality of injection molding machines connected to each other via a network and one temperature adjusting device for supplying a heating / cooling heat medium, each of the injection molding machines In a system that is designed to carry out heat and cool molding in which a temperature control device is requested and a heat medium is supplied, thereby heating the mold and injecting and cooling the mold to obtain a molded product. An operation method for operating an injection molding machine, wherein when the injection molding machine performs a temperature raising process for raising the temperature of a mold, the current process of the other injection molding machine and the other Each of the injection molding machines obtains the flow rate of the heat medium required during the temperature raising process, and the flow rate of the heat medium required by the injection molding machine during the temperature raising process and the flow rate of the other injection molding machine being executed. The total heat medium flow rate is set in the system. The injection molding machine is characterized in that it is carried out only when the heating medium flow rate limit for heating is not exceeded, and when it is exceeded, it is carried out after the total flow rate is within the heating medium flow rate restriction for heating. It is configured as a driving method.
According to a third aspect of the present invention, in the method of operating an injection molding machine according to the first aspect, when the injection molding machine performs a cooling process for cooling the mold, another injection molding is performed via a network. The current process of the machine is obtained, and the total number of the other injection molding machines being added to the number of the other injection molding machines that are in the process of cooling is 1 only when it does not exceed the simultaneous cooling capacity set in the system. In some cases, the operation is performed after the total number falls within the number that can be simultaneously cooled.
According to a fourth aspect of the present invention, in the method of operating an injection molding machine according to the second aspect, when the injection molding machine performs a cooling process for cooling the mold, another injection molding is performed via a network. The current process of the machine and each of the other injection molding machines obtain the heat medium flow rate required during the cooling process, and the heat medium flow rate required by the injection molding machine during the cooling process This is performed only when the total flow rate of the heat transfer medium of the other injection molding machine does not exceed the cooling heat medium flow rate limit set in the system, and when it exceeds, the total flow rate is within the cooling heat medium flow rate limit. It is comprised as an operating method of an injection molding machine characterized by carrying out after waiting.

以上のように本発明は、相互にネットワーク接続された複数台の射出成形機と、加熱・冷却用の熱媒体を供給する1台の温度調整装置とからなり、各々の射出成形機が温度調整装置に要求して熱媒体の供給を受け、それによって金型を昇温して射出し金型を冷却して成形品を得るヒートアンドクール成形を実施するようになっているシステムにおいて、射出成形機を運転する運転方法として構成される。そして射出成形機は、金型を昇温する昇温工程の実施をするときは、ネットワークを介して他の射出成形機の現在の工程を得、昇温工程実施中の他の射出成形機の台数に1を加えた合計台数が、システムにおいて設定されている同時昇温可能台数を越えないときに限り実施し、越えるときは合計台数が同時昇温可能台数以内になるのを待って実施するように構成される。従って、システムにおいて同時に昇温工程を実施する射出成形機の台数が制限され、温度調整装置が供給する熱媒体に不足が生じることを確実に防止でき、消費電力の変動も抑制できる。また他の発明によると、同様のシステムにおいて、射出成形機は、金型を昇温する昇温工程の実施をするときは、ネットワークを介して他の射出成形機の現在の工程と他の射出成形機のそれぞれが昇温工程時に必要な熱媒体の流量とを得、射出成形機が昇温工程において必要とする熱媒体の流量と昇温工程実施中の他の射出成形機の熱媒体の合計流量が、システムにおいて設定されている昇温用熱媒体流量制限を越えないときに限り実施し、越えるときは合計流量が昇温用熱媒体流量制限以内になるのを待って実施するように構成されている。この発明によると、同時に昇温工程を実施できる射出成形機の台数を制限するのではなく、供給可能な熱媒体の流量によって同時に昇温工程を実施できる射出成形機を制限するようにしている。そうすると、昇温工程において必要とする熱媒体の流量が異なる射出成形機が混在している場合に、効率よく各射出成形機の運転をスケジューリングできる。つまり、熱媒体の流量が少なくて済む射出成形機は、複数台同時に昇温工程を実施でき、効率が高くなる。他の発明によると、射出成形機は、金型を冷却する冷却工程の実施をするときは、ネットワークを介して他の射出成形機の現在の工程を得、冷却工程実施中の他の射出成形機の台数に1を加えた合計台数が、システムにおいて設定されている同時冷却可能台数を越えないときに限り実施し、越えるときは合計台数が同時冷却可能台数以内になるのを待って実施するように構成されている。また他の発明によると、射出成形機は、金型を冷却する冷却工程の実施をするときは、ネットワークを介して他の射出成形機の現在の工程と他の射出成形機のそれぞれが冷却工程時に必要な熱媒体の流量とを得、射出成形機が冷却工程において必要とする熱媒体の流量と冷却工程実施中の他の射出成形機の熱媒体の合計流量が、システムにおいて設定されている冷却用熱媒体流量制限を越えないときに限り実施し、越えるときは合計流量が冷却用熱媒体流量制限以内になるのを待って実施する。つまりこれらの発明については、同時に実施可能な射出成形機の台数を制限したり、供給する冷却用熱媒体の流量の制限をすることによって、複数台の射出成形機において冷却工程を調整している。従って冷却用熱媒体が不足することもないし、消費電力が変動することも防止できる。   As described above, the present invention includes a plurality of injection molding machines connected to each other via a network and a single temperature adjustment device for supplying a heating / cooling heat medium. Injection molding in a system that is designed to perform heat and cool molding to obtain a molded product by heating the mold and injecting it to cool the mold by requesting the equipment and supplying the heat medium It is configured as an operation method for operating a machine. And when the injection molding machine performs the temperature raising process for raising the temperature of the mold, it obtains the current process of the other injection molding machine via the network, This is performed only when the total number of units plus 1 does not exceed the number of units that can be heated at the same time set in the system. Configured as follows. Therefore, the number of injection molding machines that simultaneously perform the temperature raising process in the system is limited, and it is possible to reliably prevent the heat medium supplied by the temperature adjustment device from being insufficient, and to suppress fluctuations in power consumption. According to another invention, in the same system, when the injection molding machine performs the temperature raising process for raising the temperature of the mold, the current process of the other injection molding machine and the other injection are performed via the network. Each of the molding machines obtains the flow rate of the heat medium required during the temperature raising process, and the flow rate of the heat medium required by the injection molding machine during the temperature rise process and the heat medium of the other injection molding machine that is performing the temperature rise process. Implement only when the total flow rate does not exceed the heating medium flow rate limit set in the system, and wait for the total flow rate to be within the heating medium flow rate limitation for heating. It is configured. According to the present invention, the number of injection molding machines that can simultaneously perform the temperature raising process is not limited, but the number of injection molding machines that can simultaneously perform the temperature rising process is limited by the flow rate of the heat medium that can be supplied. If it does so, when the injection molding machine from which the flow volume of the heat medium required in a temperature rising process differs is mixed, operation | movement of each injection molding machine can be scheduled efficiently. In other words, a plurality of injection molding machines that require a small flow rate of the heat medium can simultaneously perform the temperature raising step, and the efficiency becomes high. According to another invention, when the injection molding machine performs the cooling process for cooling the mold, it obtains the current process of the other injection molding machine via the network, and the other injection molding in progress of the cooling process. This is performed only when the total number of units plus 1 does not exceed the number of units that can be simultaneously cooled, which is set in the system. It is configured as follows. According to another invention, when the injection molding machine performs the cooling process for cooling the mold, the current process of the other injection molding machine and each of the other injection molding machines are cooled through the network. The flow rate of the heat medium that is sometimes required is obtained, and the flow rate of the heat medium that the injection molding machine needs in the cooling process and the total flow rate of the heat medium of the other injection molding machines that are performing the cooling process are set in the system Perform only when the cooling medium flow rate limit is not exceeded, otherwise wait until the total flow rate is within the cooling medium flow limit. In other words, with regard to these inventions, the cooling process is adjusted in a plurality of injection molding machines by limiting the number of injection molding machines that can be implemented simultaneously or by limiting the flow rate of the cooling heat medium to be supplied. . Therefore, there is no shortage of cooling heat medium, and power consumption can be prevented from fluctuating.

1台の温度調整装置と複数台の射出成形機とからなる、本発明の実施の形態に係るシステムを模式的に示す図である。It is a figure which shows typically the system which concerns on embodiment of this invention which consists of one temperature control apparatus and several injection molding machines. 本発明の実施の形態に係る射出成形機の運転方法を説明するフローチャートである。It is a flowchart explaining the operating method of the injection molding machine which concerns on embodiment of this invention. 本発明の実施の形態に係る射出成形機の運転方法を模式的に説明する図で、射出成形機が3台のときにおける各射出成形機の成形サイクルを示す工程図である。It is a figure which illustrates typically the operating method of the injection molding machine concerning an embodiment of the invention, and is a flowchart showing the molding cycle of each injection molding machine when there are three injection molding machines.

以下、本実施の形態について説明する。本発明は、いわゆるヒートアンドクール成形を実施する射出成形機の運転方法に関するものであるが、1台の温度調整装置と複数の射出成形機の組み合わせからなるシステムに属する射出成形機を対象としている。最初に、本実施の形態に係るシステム1を説明する。本実施の実施の形態に係るシステム1は、図1に示されているように、1台の温度調整装置3と、複数台の射出成形機4、4、…とから構成されている。   Hereinafter, this embodiment will be described. The present invention relates to an operation method of an injection molding machine that performs so-called heat and cool molding, but is directed to an injection molding machine belonging to a system composed of a combination of one temperature adjusting device and a plurality of injection molding machines. . First, the system 1 according to the present embodiment will be described. As shown in FIG. 1, the system 1 according to the present embodiment includes one temperature adjusting device 3 and a plurality of injection molding machines 4, 4,.

温度調整装置3は、いわゆるヒートアンドクール成形において金型を加熱・冷却するための装置であり、従来周知のように構成されている。すなわち、図1には示されていないが、蒸気等の金型を加熱・昇温するための昇温用熱媒体を供給する昇温用熱媒体供給部、冷却水等の金型を冷却するための冷却用熱媒体を供給する冷却用熱媒体供給部、等から構成されている。それぞれの供給部には複数の分岐が設けられ、それぞれの分岐にはバルブが設けられている。これら複数のバルブからなるバルブステーションは、温度調整装置3のコントローラによって制御されるようになっている。従って、バルブステーションを操作して所定のバルブを開くと、分岐を介して熱媒体が金型に供給されて金型が加熱・昇温、あるいは冷却されるようになっている。また金型に供給された熱媒体は温度調整装置3に回収されるようになっている。   The temperature adjustment device 3 is a device for heating and cooling the mold in so-called heat and cool molding, and is configured as is conventionally known. That is, although not shown in FIG. 1, a heating medium supply unit for supplying a heating medium for heating and heating a mold such as steam, and a mold such as cooling water are cooled. For example, a cooling heat medium supply unit for supplying a cooling heat medium. Each supply section is provided with a plurality of branches, and each branch is provided with a valve. A valve station composed of the plurality of valves is controlled by a controller of the temperature adjusting device 3. Accordingly, when a predetermined valve is opened by operating the valve station, the heat medium is supplied to the mold via the branch, and the mold is heated, heated, or cooled. The heat medium supplied to the mold is collected by the temperature adjusting device 3.

本実施の形態においては、射出成形機4、4、…は4台から構成されている。射出成形機4、4、…のそれぞれは、従来周知のように構成されており、図1には示されていないが、金型を型締めする型締装置、樹脂を溶融して型締めされた金型に溶融樹脂を射出する射出装置、等から構成されている。これらの装置は、射出成形機4、4、…のコントローラによって制御され、成形サイクルが実施されるようになっている。それぞれの射出成形機4、4、…の金型には、昇温用熱媒体の供給管路、冷却用熱媒体の供給管路、使用済み熱媒体を排出する排出用管路等からなる管路群5、5、…が接続されており、これらの管路は温度調整装置3のバルブステーションに接続されている。また、それぞれの射出成形機4、4、…のコントローラと、温度調整装置3のコントローラは、信号線7、7、…によって接続されている。信号線7、7、…は射出成形機4、4、…のコントローラがON/OFFするドライ接点の信号線になっている。温度調整装置3のコントローラは、射出成形機4、4、…からの接点信号によって、射出成形機4、4、…からの要求を検出し、バルブステーションを操作して要求された射出成形機4、4、…に昇温用、あるいは冷却用の熱媒体を供給するようになっている。これによって、射出成形機4、4、…では、金型を加熱・昇温して射出し、その後金型を冷却して成形品を得る、いわゆるヒートアンドクール成形を実施できる。本実施の形態においては、これらの射出成形機4、4、…はネットワーク8によって相互に接続されている。   In the present embodiment, the injection molding machines 4, 4,... Each of the injection molding machines 4, 4,... Is configured as well known in the art and is not shown in FIG. 1, but is a mold clamping device that clamps a mold, and is clamped by melting resin. And an injection device for injecting molten resin into the mold. These apparatuses are controlled by the controllers of the injection molding machines 4, 4,... So that a molding cycle is performed. Each of the molds of the injection molding machines 4, 4,... Has a pipe made up of a heating medium supply pipe, a cooling heat medium supply pipe, a discharge pipe for discharging the used heat medium, and the like. .. Are connected, and these pipe lines are connected to a valve station of the temperature adjusting device 3. Further, the controllers of the respective injection molding machines 4, 4,... And the controller of the temperature adjusting device 3 are connected by signal lines 7, 7,. The signal lines 7, 7,... Are signal lines of dry contacts that are turned ON / OFF by the controllers of the injection molding machines 4, 4,. The controller of the temperature adjusting device 3 detects a request from the injection molding machines 4, 4,... By a contact signal from the injection molding machines 4, 4,. 4,... Is supplied with a heating medium for heating or cooling. Thus, in the injection molding machines 4, 4,..., So-called heat and cool molding can be performed in which the mold is heated and heated to inject, and then the mold is cooled to obtain a molded product. In the present embodiment, these injection molding machines 4, 4,... Are connected to each other by a network 8.

本実施の形態に係るシステム1において、温度調整装置3は供給できる熱媒体の流量には制限がある。つまり4台の射出成形機4、4、…に対して同時に昇温用熱媒体を供給することはできない。システム1に属する射出成形機4、4、…は、各自が次に説明する本発明の実施の形態に係る運転方法を実施して、他の射出成形機4、4、…の工程情報を収集し、その工程情報に基づいて各射出成形機4、4、…が自立的に昇温用熱媒体の供給をうけるタイミングを調整する。つまり自立的に自分の成形サイクルの工程を調整する。このようにすることで結果的に温度調整装置3のキャパシティがオーバーせず、システム1全体として安定的にヒールアンドクール成形が実施できる。   In the system 1 according to the present embodiment, the temperature adjusting device 3 has a restriction on the flow rate of the heat medium that can be supplied. That is, it is not possible to supply the heating medium for raising the temperature to the four injection molding machines 4, 4,. Each of the injection molding machines 4, 4,... Belonging to the system 1 collects process information of the other injection molding machines 4, 4,... By performing the operation method according to the embodiment of the present invention described next. Then, the timing at which each injection molding machine 4, 4,... In other words, it adjusts its molding cycle process independently. By doing so, as a result, the capacity of the temperature adjusting device 3 does not exceed, and the heel-and-cool molding can be stably performed as the entire system 1.

以下、本実施の形態に係る射出成形機の運転方法を説明するが、ヒートアンドクール成形を実施するとき、射出成形機4は、一般的な成形サイクルである計量工程、型締工程、射出工程、保圧工程、型開工程、突出工程を実施するとき、これらと並行するように温度調整装置3からの熱媒体の供給を受けることによって金型を加熱・昇温する昇温工程、金型を冷却する冷却工程を実施する。昇温工程は、少なくとも射出時において金型の温度が所望の温度に達するように実施すればよく、工程開始のタイミングは計量工程であっても、型締工程であっても、あるいは他の工程であってもよい。また冷却工程は、少なくとも射出工程の終了後に開始すればよく、保圧工程の直前に開始してもいいし、保圧工程の途中から、あるいは終了後に開始してもよい。以下の説明では、昇温工程と冷却工程の開始・終了のタイミングを所定の成形サイクルの工程で実施するように説明するが、必ずしも説明したタイミングで実施しなければならないものではない。   Hereinafter, the operation method of the injection molding machine according to the present embodiment will be described. When heat and cool molding is performed, the injection molding machine 4 has a metering process, a mold clamping process, and an injection process, which are general molding cycles. When performing the pressure holding process, the mold opening process, and the protruding process, a heating process for heating and increasing the temperature of the mold by receiving the supply of the heat medium from the temperature adjusting device 3 in parallel with these processes, the mold A cooling step for cooling the is performed. The temperature raising process may be performed so that the temperature of the mold reaches a desired temperature at least at the time of injection, and the process start timing is the weighing process, the mold clamping process, or other processes. It may be. The cooling process may be started at least after the end of the injection process, may be started immediately before the pressure holding process, or may be started during or after the pressure holding process. In the following description, the start / end timing of the temperature raising process and the cooling process is described as being performed in a predetermined molding cycle process, but it is not necessarily performed at the described timing.

本実施の形態に係る射出成形機4は、次のようにして運転する。最初に射出成形機4は、計量工程が完了し溶融樹脂が射出装置に計量されている状態から説明する。射出成形機4は、図2に示されているように、最初にステップS01によって制約条件を取得する。制約条件とは複数台の射出成形機4、4、…が同時に昇温工程を実施する場合、温度調整装置3が対応できる制限を定義する条件である。本実施の形態において制約条件は、同時に昇温工程の実施が可能な射出成形機の台数である同時昇温可能台数からなる。同時昇温可能台数は、それぞれの射出成形機4、4、…のコントローラ内に定義されていてもよいし、特定の1台の射出成形機4のコントローラ内にのみ定義されていてもよい。後者の場合には、他の射出成形機4、4、…はネットワークを介して特定の1台の射出成形機4に問い合わせることになる。   The injection molding machine 4 according to the present embodiment operates as follows. First, the injection molding machine 4 will be described from the state in which the metering process is completed and the molten resin is metered in the injection device. As shown in FIG. 2, the injection molding machine 4 first acquires a constraint condition in step S01. The constraint condition is a condition that defines a restriction that the temperature adjusting device 3 can handle when a plurality of injection molding machines 4, 4,. In the present embodiment, the constraint condition includes the number of simultaneous injection temperature risers that is the number of injection molding machines capable of simultaneously performing the temperature raising step. The number of units capable of simultaneously raising the temperature may be defined in the controllers of the respective injection molding machines 4, 4,..., Or may be defined only in the controller of one specific injection molding machine 4. In the latter case, the other injection molding machines 4, 4,... Make inquiries to a specific one injection molding machine 4 via the network.

同時昇温可能台数からなる制約条件を得たら、射出成形機4は図2において符号10で示されているように、金型を加熱・昇温する昇温工程の開始が可能か否かをチェックする。このチェックは次のようにする。まず、ステップS02によって他の射出成形機4、4、4が実行中の工程を得る。具体的にはブロードキャストによって他の射出成形機4、4、4に工程を問い合わせ、この問い合わせを受けた射出成形機4、4、4は現在実施中の工程をネットワークを介して返す。これによって問い合わせをした射出成形機4は、他の射出成形機4、4、4が現在昇温工程を実施しているか否かの情報を得る。次いで昇温工程を実施中の射出成形機4、4、4がある場合、その台数をカウントし、この台数に自分自身の台数である1を加算して合計台数を得る。この合計台数が同時昇温可能台数を超えていたら昇温工程の開始はできないと判断し(ステップS03)、所定の短い時間だけ待機し(ステップS04)、ステップS02を繰り返す。一方ステップS03において合計台数が同時昇温可能台数以下であることを確認したら、チェックの工程を終了し、ステップS05によって昇温工程を開始する。すなわち射出成形機4は温度調整装置3に要求して昇温用熱媒体の供給を受ける。続いて射出成形機4は、型締装置を駆動して(ステップS06)、金型を型締めする。金型が所望の温度に達していることを確認したら、射出装置を駆動して(ステップS07)型締めされた金型に溶融樹脂を射出する。射出工程後、昇温工程を完了する(ステップS08)。すなわち温度調整装置3に通知して昇温用熱媒体の供給を停止する。   When the restriction condition consisting of the number of units capable of simultaneously raising the temperature is obtained, the injection molding machine 4 determines whether or not it is possible to start a temperature raising process for heating and raising the temperature of the mold as indicated by reference numeral 10 in FIG. To check. This check is as follows. First, in step S02, a process in which the other injection molding machines 4, 4, and 4 are being executed is obtained. Specifically, the process is inquired to other injection molding machines 4, 4, and 4 by broadcasting, and the injection molding machines 4, 4, and 4 that have received this inquiry return the process currently being executed via the network. The injection molding machine 4 which inquired by this obtains information on whether or not the other injection molding machines 4, 4 and 4 are currently performing the temperature raising process. Next, if there are injection molding machines 4, 4, and 4 that are performing the temperature raising process, the number of the injection molding machines 4, 4, and 4 is counted, and 1 is added to this number to obtain the total number. If this total number exceeds the number that can be raised simultaneously, it is determined that the temperature raising process cannot be started (step S03), waits for a predetermined short time (step S04), and step S02 is repeated. On the other hand, if it is confirmed in step S03 that the total number is equal to or less than the number that can be raised simultaneously, the check process is terminated, and the temperature raising process is started in step S05. In other words, the injection molding machine 4 requests the temperature adjusting device 3 to receive the heating medium for raising the temperature. Subsequently, the injection molding machine 4 drives the mold clamping device (step S06) to clamp the mold. When it is confirmed that the mold has reached the desired temperature, the injection device is driven (step S07), and the molten resin is injected into the mold that has been clamped. After the injection process, the temperature raising process is completed (step S08). That is, the temperature adjusting device 3 is notified and the supply of the heating medium for heating is stopped.

射出成形機4は、ステップS09によって冷却工程を開始する。つまり温度調整装置3に要求して冷却用熱媒体の供給を受ける。保圧工程(ステップS10)を実施し、保圧工程が完了したら溶融樹脂を計量する計量工程(ステップS11)を実施する。金型が冷却して金型内のキャビティの樹脂が冷却・固化したら、射出成形機4は温度調整装置3に通知して冷却用媒体の供給を停止し、冷却工程を完了する(ステップS12)。型締装置を駆動して型開きし、突出工程を実施して(ステップS13)、成形品を得る。引き続き次の成形サイクルを実施するために、ステップS02に戻る。   The injection molding machine 4 starts the cooling process in step S09. That is, the temperature adjusting device 3 is requested to receive the cooling heat medium. A pressure holding process (step S10) is performed, and when the pressure holding process is completed, a measuring process (step S11) for measuring the molten resin is performed. When the mold is cooled and the resin in the cavity in the mold is cooled and solidified, the injection molding machine 4 notifies the temperature adjusting device 3 to stop the supply of the cooling medium and complete the cooling process (step S12). . The mold clamping device is driven to open the mold, and a projecting process is performed (step S13) to obtain a molded product. In order to continue the next molding cycle, the process returns to step S02.

図3には、1台の温度調整装置3に対し、射出成形機A、B、Cの台数が3台接続され、制約条件である同時昇温可能台数が1台として定義されているシステム1において、それぞれの射出成形機A、B、Cが本実施の形態に係る運転方法を実施したときの、各工程の様子が示されている。射出成形機Aでは、最初の成形サイクルを実施するとき、他の射出成形機B、Cは昇温工程を実施していないので、そのまま昇温工程を実施している。しかしながら射出成形機Bは、符号12において昇温工程を実施しようとしても、既に射出成形機Aが昇温工程を実施中で同時昇温可能台数の1台に達しているので待機している。射出成形機Aが昇温工程を完了したときに、射出成形機Bは昇温工程を開始し、合わせて型締工程を開始している。同様に射出成形機Cは、符号13において昇温工程を実施しようとしても、既に射出成形機Bが昇温工程を実施中で同時昇温可能台数の1台に達しているので待機する。射出成形機Bが昇温工程を完了したときに、射出成形機Cは昇温工程を開始する。このように本実施の形態に係る射出成形機運転方法をそれぞれの射出成形機が実施すれば、昇温工程が集中して温度調整装置3の熱媒体供給能力をオーバーすることを防止できる。   In FIG. 3, a system 1 in which three units of injection molding machines A, B, and C are connected to one temperature adjusting device 3 and the number of units capable of simultaneously raising the temperature as a constraint is defined as one unit. FIG. 4 shows the state of each process when each of the injection molding machines A, B, C implements the operation method according to the present embodiment. In the injection molding machine A, when the first molding cycle is carried out, the other injection molding machines B and C do not carry out the temperature raising step, so the temperature raising step is carried out as it is. However, even if the injection molding machine B tries to perform the temperature raising process at reference numeral 12, the injection molding machine A is already performing the temperature raising process and has reached the number of units capable of simultaneously raising the temperature. When the injection molding machine A completes the temperature raising process, the injection molding machine B starts the temperature raising process and starts the mold clamping process. Similarly, even if the injection molding machine C attempts to perform the temperature raising process at reference numeral 13, the injection molding machine B is already performing the temperature raising process and has reached the number of units capable of simultaneously raising the temperature. When the injection molding machine B completes the temperature raising process, the injection molding machine C starts the temperature raising process. Thus, if each injection molding machine implements the injection molding machine operating method according to the present embodiment, it is possible to prevent the temperature raising process from concentrating and exceeding the heat medium supply capability of the temperature adjusting device 3.

本実施の形態に係る射出成形機の運転方法は色々な変形が可能である。上の説明では、制約条件は同時に昇温工程を実施可能な射出成形機の台数である同時昇温可能台数だけであったが、同時に冷却工程を実施可能な射出成形機の台数である同時冷却可能台数を設けてもよい。この場合、図2のフローチャートにおいて、ステップS09の直前に、符号10のチェック工程と類似した工程を設け、冷却工程を開始可能であるか否かをチェックするようにすればよい。当業者であれば容易に理解できるはずであるが、このチェックではまず他の射出成形機の現在工程を取得し、冷却工程実施中の他の射出成形機の台数を得る。この台数に自分の台数である1を加算して合計台数を得、この合計台数が同時冷却可能台数を越えていれば所定の短時間だけ待って再びチェックする。一方同時冷却可能台数以内に収まっていれば、ステップS09の冷却工程を開始するようにする。このように運転すると、冷却用熱媒体についても流量を制限でき、安定的に温度調整装置3を運転できる。   The operation method of the injection molding machine according to the present embodiment can be variously modified. In the above explanation, the limiting condition is only the number of injection molding machines that can simultaneously perform the heating process, which is the number of injection molding machines that can simultaneously perform the heating process, but simultaneous cooling that is the number of injection molding machines that can simultaneously perform the cooling process. A possible number may be provided. In this case, in the flowchart of FIG. 2, a process similar to the check process of reference numeral 10 may be provided immediately before step S09 to check whether or not the cooling process can be started. As can be easily understood by those skilled in the art, in this check, first, the current process of another injection molding machine is obtained, and the number of other injection molding machines being subjected to the cooling process is obtained. The total number is obtained by adding 1 which is the number of itself to this number, and if this total number exceeds the number that can be simultaneously cooled, it waits for a predetermined short time and checks again. On the other hand, if it falls within the number that can be simultaneously cooled, the cooling process of step S09 is started. When operated in this way, the flow rate of the cooling heat medium can also be limited, and the temperature adjusting device 3 can be operated stably.

他の変形も可能である。具体的には制約条件を変形することができ、例えば温度調整装置3が供給可能な昇温用熱媒体の流量の制限である昇温用熱媒体流量制限から構成することもできる。制約条件をこのようにする場合、それぞれの射出成形機4、4、…においては、昇温工程において必要な昇温用熱媒体の流量つまり熱媒体必要流量を予め定義しておく。そして図2のフローチャートにおいては、ステップS02において他の射出成形機の現在の工程の情報を得るとき、同時に他の射出成形機の熱媒体必要流量も得るようにする。そして現在昇温工程中の射出成形機があるとき、これらの射出成形機の熱媒体必要流量を合計し、さらに自分自身の熱媒体必要流量を合計して合計流量を得る。この合計流量が昇温用熱媒体流量制限以内に収まっていれば、ステップS05の昇温工程を開始するようにすればよい。このように制約条件として昇温用熱媒体流量制限を採用する場合には、熱媒体必要流量が異なる射出成形機が混在していたときに、熱媒体必要流量が小さい射出成形機は複数台まとめて同時に昇温工程を実施できるようになるので、運転の効率が高くなる。このように制約条件として昇温用熱媒体流量制限を採用する場合には、さらに制約条件として冷却用熱媒体流量制限を設けてもよい。冷却用熱媒体流量制限は、温度調整装置3が供給可能な冷却用熱媒体の流量の制限である。射出成形機4、4、…を運転するときは、この冷却用熱媒体流量制限を超えないように、冷却工程を調整すればよい。すなわち冷却工程を実施している射出成形機がある場合、これらの射出成形機が必要な冷却用熱媒体の流量の合計と、自分自身が冷却工程において必要な冷却用熱媒体の合計である合計流量を求める。この合計流量が冷却用熱媒体流量制限を越えないときのみ冷却工程を実施するようにする。   Other variations are possible. Specifically, the constraint condition can be modified, and for example, it can also be configured from a heating medium flow rate restriction that is a restriction on the flow rate of the heating medium that can be supplied by the temperature adjustment device 3. When the constraint conditions are set in this way, in each of the injection molding machines 4, 4,..., The flow rate of the heating medium required for the temperature raising step, that is, the required flow rate of the heating medium is defined in advance. In the flowchart of FIG. 2, when obtaining information on the current process of the other injection molding machine in step S02, the necessary heat medium flow rate of the other injection molding machine is also obtained. Then, when there is an injection molding machine that is currently in the temperature raising process, the necessary heat medium flow rates of these injection molding machines are summed, and the necessary heat medium necessary flow rate is further summed to obtain the total flow rate. If this total flow rate is within the heating medium flow rate limit for temperature increase, the temperature increasing step in step S05 may be started. As described above, when the temperature increase heating medium flow rate restriction is adopted as a constraint, when multiple injection molding machines with different heat medium flow rates are mixed, multiple injection molding machines with small heat medium flow rates are combined. Since the temperature raising step can be performed at the same time, the operation efficiency is increased. As described above, when the temperature raising heat medium flow rate restriction is adopted as the constraint condition, the cooling heat medium flow restriction may be further provided as the restriction condition. The cooling heat medium flow rate restriction is a restriction on the flow rate of the cooling heat medium that can be supplied by the temperature adjusting device 3. When the injection molding machines 4, 4,... Are operated, the cooling process may be adjusted so as not to exceed the cooling heat medium flow rate limit. That is, if there is an injection molding machine performing the cooling process, the total of the flow rate of the cooling heat medium required by these injection molding machines and the total of the cooling heat medium required by the cooling process itself. Find the flow rate. The cooling step is performed only when the total flow rate does not exceed the cooling heat medium flow rate limit.

1 システム 3 温度調整装置
4 射出成形機 5 管路群
7 信号線 8 ネットワーク
1 System 3 Temperature Control Device 4 Injection Molding Machine 5 Pipe Line Group 7 Signal Line 8 Network

Claims (4)

相互にネットワーク接続された複数台の射出成形機と、加熱・冷却用の熱媒体を供給する1台の温度調整装置とからなり、各々の射出成形機が前記温度調整装置に要求して熱媒体の供給を受け、それによって金型を昇温して射出し金型を冷却して成形品を得るヒートアンドクール成形を実施するようになっているシステムにおいて、射出成形機を運転する運転方法であって、
射出成形機は、金型を昇温する昇温工程の実施をするときは、ネットワークを介して他の射出成形機の現在の工程を得、昇温工程実施中の前記他の射出成形機の台数に1を加えた合計台数が、システムにおいて設定されている同時昇温可能台数を越えないときに限り実施し、越えるときは合計台数が前記同時昇温可能台数以内になるのを待って実施することを特徴とする射出成形機の運転方法。
A plurality of injection molding machines connected to each other through a network and one temperature adjusting device for supplying a heating / cooling heat medium, each of the injection molding machines requesting the temperature adjusting device to heat medium In an operation method of operating an injection molding machine in a system designed to carry out heat-and-cool molding in which a mold is heated by injection and cooled to thereby obtain a molded product. There,
The injection molding machine obtains the current process of the other injection molding machine via the network when carrying out the temperature raising process for raising the temperature of the mold, and the other injection molding machine that is performing the temperature raising process. Implemented only when the total number of units plus 1 does not exceed the number of units that can be simultaneously heated up in the system, and waits for the total number to be within the number of units that can be heated up simultaneously. A method for operating an injection molding machine.
相互にネットワーク接続された複数台の射出成形機と、加熱・冷却用の熱媒体を供給する1台の温度調整装置とからなり、各々の射出成形機が前記温度調整装置に要求して熱媒体の供給を受け、それによって金型を昇温して射出し金型を冷却して成形品を得るヒートアンドクール成形を実施するようになっているシステムにおいて、射出成形機を運転する運転方法であって、
射出成形機は、金型を昇温する昇温工程の実施をするときは、ネットワークを介して他の射出成形機の現在の工程と前記他の射出成形機のそれぞれが昇温工程時に必要な熱媒体の流量とを得、前記射出成形機が昇温工程において必要とする熱媒体の流量と昇温工程実施中の前記他の射出成形機の熱媒体の合計流量が、システムにおいて設定されている昇温用熱媒体流量制限を越えないときに限り実施し、越えるときは合計流量が前記昇温用熱媒体流量制限以内になるのを待って実施することを特徴とする射出成形機の運転方法。
A plurality of injection molding machines connected to each other through a network and one temperature adjusting device for supplying a heating / cooling heat medium, each of the injection molding machines requesting the temperature adjusting device to heat medium In an operation method of operating an injection molding machine in a system designed to carry out heat-and-cool molding in which a mold is heated by injection and cooled to thereby obtain a molded product. There,
When the injection molding machine performs the temperature raising process for raising the temperature of the mold, the current process of the other injection molding machine and each of the other injection molding machines are required during the temperature raising process via the network. The flow rate of the heat medium is obtained, and the flow rate of the heat medium required by the injection molding machine in the temperature raising process and the total flow rate of the heat medium of the other injection molding machine during the temperature raising process are set in the system. The injection molding machine is characterized in that it is carried out only when it does not exceed the heating medium flow rate restriction for heating, and when it exceeds, it waits for the total flow rate to be within the heating medium flow restriction for heating. Method.
請求項1に記載の射出成形機の運転方法において、射出成形機は、金型を冷却する冷却工程の実施をするときは、ネットワークを介して他の射出成形機の現在の工程を得、冷却工程実施中の前記他の射出成形機の台数に1を加えた合計台数が、システムにおいて設定されている同時冷却可能台数を越えないときに限り実施し、越えるときは合計台数が前記同時冷却可能台数以内になるのを待って実施することを特徴とする射出成形機の運転方法。   2. The method of operating an injection molding machine according to claim 1, wherein the injection molding machine obtains a current process of another injection molding machine via a network when performing a cooling process for cooling the mold, and cools the mold. This is performed only when the total number of the other injection molding machines in process is one plus the number of simultaneous cooling units set in the system, otherwise the total number can be cooled simultaneously. An operation method of an injection molding machine, which is carried out after waiting for the number to be within the number. 請求項2に記載の射出成形機の運転方法において、射出成形機は、金型を冷却する冷却工程の実施をするときは、ネットワークを介して他の射出成形機の現在の工程と前記他の射出成形機のそれぞれが冷却工程時に必要な熱媒体の流量とを得、前記射出成形機が冷却工程において必要とする熱媒体の流量と冷却工程実施中の前記他の射出成形機の熱媒体の合計流量が、システムにおいて設定されている冷却用熱媒体流量制限を越えないときに限り実施し、越えるときは合計流量が前記冷却用熱媒体流量制限以内になるのを待って実施することを特徴とする射出成形機の運転方法。   3. The method of operating an injection molding machine according to claim 2, wherein when the injection molding machine performs the cooling process for cooling the mold, the current process of the other injection molding machine and the other process are performed via a network. Each of the injection molding machines obtains the flow rate of the heat medium required during the cooling process, and the flow rate of the heat medium required by the injection molding machine during the cooling process and the heat medium of the other injection molding machine during the cooling process. Performed only when the total flow rate does not exceed the cooling heat medium flow rate limit set in the system, and waits until the total flow rate falls within the cooling heat medium flow rate limit. The operation method of the injection molding machine.
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