JP2016036768A - Operational method for mixer of steel material - Google Patents

Abstract

PROBLEM TO BE SOLVED: To provide an operational method for a mixer of a steel material, by which a proper space factor for a mixer for mixing a steel material such as iron ore or coal to perform efficient mixing can be easily determined, at the time of operating the mixer, without performing experiments of various conditions.SOLUTION: At the time of operating a mixer 10 including a fixed cylindrical horizontal container 11; feed blades 14 for rotating on a rotation shaft 13 arrayed on a rotation axis 12 of the cylindrical horizontal container 11; and agitation blades 16 for rotating on a rotation shaft 15 arranged at a position other than the rotation axis 12 of the cylindrical horizontal container 11 and continuously mixing a steel material, a space factor S (%) is determined on the basis of a ratio w/W of an area w of the bow-shaped part out of the circle positioned below the highest arrival position h of the agitation blades 16 relative to an area W of the circle of the cylindrical horizontal container 11 before operating the mixer 10.SELECTED DRAWING: Figure 3

Description

  The present invention relates to a method of operating a mixer used for pretreatment of steel raw materials (for example, iron ore and coal).

  Generally, iron ore and coal, which are steel raw materials (iron-making raw materials), are preliminarily treated before being charged into a blast furnace for producing hot metal. Of the iron ore, the lump ore is charged as it is into the blast furnace, while the other fine ores are sintered by a sintering machine and charged into the blast furnace as sintered ore. Coal is carbonized in a coke oven to form coke and charged into the blast furnace.

  At that time, both iron ore and coal are usually used in combination with a plurality of brands, and are therefore mixed in a mixer. By improving the degree of mixing, the reaction at the time of sintering ore or carbonizing coal progresses uniformly, and stabilization of quality and high strength can be expected.

  Although there are various mixers, it is necessary to process a large amount of steel raw materials. Therefore, lay the cylindrical container sideways (with the axis of the cylindrical container facing the horizontal direction or a direction close to horizontal). ), A continuous horizontal mixer in which a raw material supply port is provided on the upstream end side of the cylindrical horizontal container and a raw material discharge port is provided on the downstream end side is often used.

  Further, the continuous horizontal mixer is classified into a type in which a cylindrical horizontal container rotates, and a type in which a cylindrical horizontal container is fixed and a blade, a ribbon, a screw, a paddle, and the like that are disposed inside rotate.

  In the case where the cylindrical horizontal container is fixed, a plurality of feed blades that rotate around the rotation axis disposed in the axial center of the cylindrical horizontal container and the cylindrical horizontal container are disposed at locations other than the central axis. A type having a stirring blade that rotates about a rotation axis is well known.

  In any type of mixer, the proportion of the volume of the raw material staying in the cylindrical horizontal container with respect to the volume of the cylindrical horizontal container (space factor) is one of the important indicators for efficient mixing. Become. If the space factor is too low, the time during which the raw material stays in the cylindrical horizontal container is shortened, and the mixture is discharged without sufficiently progressing. On the other hand, if the space factor is too high, the raw materials co-rotate in a lump, so mixing does not proceed.

  In Patent Document 1, in a sintered raw material granulator (having a function of a mixer) in which a cylindrical horizontal container is fixed and an inner blade rotates, the inner diameter of the container is 150 mm or more and 1000 mm or less, and the inner surface of the container When the clearance between the rotating blade and the rotating blade is 2 mm or more and 15 mm or less, and the blade thickness is 3 mm or more and 30 mm or less, the sintering material has a stacking height of 50 mm or more and a space factor of 30% or less. Has been proposed. The space factor is best 10 to 20%, and 5 to 25% may be acceptable.

  Patent Document 2 discloses a method of making a binder addition ratio constant in a horizontal kneading apparatus (mixer) such as a horizontal kneader or a paddle mixer, and the space factor at that time depends on the specifications of the apparatus. Accordingly, it may be determined in advance by experiments or the like, and an 80 to 90% space factor is an appropriate space factor.

JP 2009-242939 A JP 2011-136256 A

  As in Patent Document 1 and Patent Document 2, the appropriate space factor varies greatly depending on the specifications of the mixer. Until now, the mixer has been tested by changing the space factor of the mixer in various ways. The appropriate space factor was determined.

  However, as described above, it is easy to determine an appropriate space factor by an experiment under various conditions in the case of a small mixer, but in the case of a large mixer, the experiment itself. Takes a lot of effort.

  The present invention has been made in view of the above circumstances, and when operating a mixer that mixes steel raw materials such as iron ore and coal, the mixer can be appropriately mixed. It is an object of the present invention to provide an operation method of a steel raw material mixer capable of easily determining the space factor without conducting experiments under various conditions.

  In order to solve the above problems, the present invention has the following features.

[1] A fixed cylindrical horizontal container, one or more feed blades that rotate about a rotation axis disposed at the axis of the cylindrical horizontal container, and a position other than the axis of the cylindrical horizontal container One or more agitating blades that rotate about a rotation axis arranged in the center, a raw material supply unit installed on the upstream end side of the cylindrical horizontal container, and a downstream end side of the cylindrical horizontal container When mixing a steel raw material continuously by operating a mixer having a raw material discharge part,
Based on the ratio w / W of the area w of the vertical cross section located below the maximum reach height position of the stirring blade to the area W of the vertical cross section of the cylindrical horizontal container, the volume relative to the volume of the cylindrical horizontal container A method for operating a steel raw material mixer, wherein a space factor S (%), which is a ratio of a volume of a steel raw material staying in a cylindrical horizontal container, is determined and the mixer is operated.

[2] The operating method of the mixer for steel raw materials according to [1], wherein the space factor S (%) is determined so as to satisfy formula (1), and the mixer is operated.
160 w / W ≦ S ≦ 220 w / W (1)

  [3] The cylindrical horizontal container is a cylindrical horizontal container, the radius of the cylindrical horizontal container is R (m), and from the bottom of the cylindrical horizontal container to the highest reach position of the stirring blade The height of h (m) is a sector shape formed by two points where the horizontal line at the height h intersects the circle and the center of the circle when viewed from the plane facing the circle of the cylindrical horizontal container. When the angle is 2θ (rad), the space factor S (%) is determined so as to satisfy the formula (2), and the mixer is operated. How to operate the mixer.

  In the present invention, when operating a mixer that mixes steel raw materials such as iron ore and coal, an appropriate space factor that can be efficiently mixed by the mixer is tested under various conditions. And can be easily determined based on the specifications of the mixer.

It is a longitudinal cross-sectional view which shows the mixer used in one Embodiment of this invention. It is an AA arrow line view in FIG. 1 (the figure seen from the surface which faced the circle | round | yen of the cylindrical horizontal container of a mixer). It is the figure which rewritten the dimension line in FIG. It is a figure which shows the relationship between area ratio w / W and space factor S. It is a figure which shows the relationship between the space factor S and the degree of mixing in the Example of this invention.

  An embodiment of the present invention will be described with reference to the drawings.

  FIG. 1 is a longitudinal sectional view showing a mixer used in an embodiment of the present invention, and FIG. 2 is a view taken in the direction of arrows AA in FIG. 1 (a plane facing a circle of a cylindrical horizontal container of the mixer). Figure seen from).

  As shown in FIG. 1 and FIG. 2, the mixer 10 used in this embodiment is centered on a fixed cylindrical horizontal container 11 and a rotation shaft 13 disposed on an axis 12 of the cylindrical horizontal container 11. One or more feed blades 14 that rotate, one or more stirring blades 16 that rotate about a rotation shaft 15 disposed on the inner wall surface of the cylindrical horizontal container 11, and an upstream end side of the cylindrical horizontal container 11 The raw material supply unit 18 and a raw material discharge unit 19 installed on the downstream end side of the cylindrical horizontal container 11 are provided.

  In FIG. 1, l (m) is the length of the cylindrical horizontal container 11. In FIG. 2, R (m) is the radius of the circle on the inner surface of the cylindrical horizontal container 11, r (m) is the radius of the stirring blade 16, d (m) is the length of the rotating shaft 15 of the stirring blade 16, α (rad) is the angle of attachment of the stirring blade 16 with respect to the vertical direction of the rotating shaft 15 (projected on the plane of FIG. 2), and β (rad) is the rotating shaft 15 of the stirring blade 16 and the axis 12 of the cylindrical horizontal container 11. And an angle (projected on the plane of FIG. 2) connecting the uppermost end of the stirring blade 16. Incidentally, in FIG. 2, the feed blade 14 and the like are omitted.

Then, when continuously mixing the iron ore by using the mixer 10, the volume of the iron ore staying in the cylindrical horizontal container 11 to the volume of the cylindrical horizontal vessel 11 (internal volume) V (m ³⁾ It was examined whether an appropriate value of the space factor S (%) represented by the ratio v / V × 100 of v (m ³ ) could be determined based on the specifications of the mixer 10.

As a result of changing the dimensions of the cylindrical horizontal container 11, the feed blade 14, and the stirring blade 16 and repeating the experiment, the proper space factor S (%) that the mixer 10 can efficiently mix is shown in FIG. As shown in FIG. 3 in which the dimension line of 2 is changed, the area w of the arcuate portion of the circle positioned below the maximum reach height position of the stirring blade 16 with respect to the area W (m ² ) of the circle of the cylindrical horizontal container 11 It has been found that it depends on the ratio w / W of (m ² ). In other words, it has been found that the space factor S (%) may be determined based on the area ratio w / W determined from the specifications of the mixer 10.

  Specifically, in a plurality of mixers having different specifications, an experiment was performed in which the space factor S (%) was changed, and a condition where the degree of mixing was good and a condition where it was bad were determined.

  In addition, it was calculated using the well-known statistical method about discrimination | determination of the favorable / bad mixture degree. The experiment was repeated by changing the space factor S (%) in a certain mixer 10, and if it was within 95% of the maximum value of the obtained degree of mixing, it was judged that the degree of mixing was good and less than 95% of the maximum value If so, it was determined that the degree of mixing was poor. Details thereof will be described in the column of Example 1 described later.

FIG. 4 shows the result of determining whether the degree of mixing is good or bad by arranging the area ratio w / W and the space factor S (%). That is, it has been found that the proper space factor S (%) of the mixer 10 may be set in a range satisfying the formula (1).
160 w / W ≦ S ≦ 220 w / W (1)

  Then, as shown in FIG. 3 in which the dimension line of FIG. 2 is changed, the distance (projected on the plane of FIG. 3) connecting the uppermost end of the stirring blade 16 and the axis 12 of the cylindrical horizontal container 11 is L (m), The distance (projected on the plane of FIG. 3) between the uppermost end of the stirring blade 16 and the axial center 12 of the cylindrical horizontal container 11 is x (m), and the stirring blade 16 from the bottom of the cylindrical horizontal container 11 is projected. Is the sector-shaped angle formed by the two points where the horizontal line at the height h intersects the circle of the cylindrical horizontal container 11 and the center (axis) 12 of the circle. Is 2θ (rad), the equation (1) is converted into the equation (2) from the geometric relationship.

That is, the angle β shown in FIG. 2 is obtained by the equation (3). In addition, the distance L (m), the distance x (m), the height h (m), and the angle θ (rad) shown in FIG. 3 are the expressions (4), (5), (6), and (4), respectively. (7), the area W (m ² ) of the circle of the cylindrical horizontal container 11 is calculated by the equation (8), and the arcuate portion of the circle located below the maximum reach height position of the stirring blade 15 is calculated. The area w (m ² ) is calculated by equation (9).

β = atan (r / (R−d)) (3)
L = (r ² + (R−d) ² ) ^1/2 (4)
x = Lsin (π / 4-α-β) (5)
h = R−x (6)
θ = acos ((R−h) / R) (7)
W = πR ² (8)
w = R ² θ−R (R−h) sin θ (9)

  Then, by substituting W in Expression (8) and w in Expression (9) into Expression (1), the above Expression (2) is obtained.

  In other words, the proper space factor S (%) that the mixer 10 can efficiently mix is the radius R (m) of the circle of the cylindrical horizontal container 11, and stirring from the bottom of the cylindrical horizontal container 11. An angle 2θ (rad) formed by a height h (m) up to the maximum reach height position of the wing 16 and two points where the horizontal line at the height h intersects the circle of the cylindrical horizontal container 11 and the center 12 of the circle. It can be seen that it depends on three parameters.

  Thus, in this embodiment, when operating the mixer 10 that mixes steel raw materials such as iron ore and coal, various appropriate space factors that the mixer 10 can efficiently mix are variously selected. It can be easily determined based on the specifications of the mixer 10 without conducting an experiment under the above conditions.

In this embodiment, the horizontal container is a cylindrical horizontal container 11 (that is, a cylindrical horizontal container having a circular longitudinal section (a cross section perpendicular to the axis 12)), but the horizontal container is not necessarily cylindrical. It is not necessary to be a horizontal container, and a cylindrical horizontal container having an elliptical or polygonal longitudinal section may be used. The ratio w / W of the area w (m ² ) of the longitudinal section located below the maximum reach height position h of the stirring blade 16 with respect to the area W (m ² ) of the longitudinal section of the cylindrical horizontal container is expressed by Equation (1). Apply.

  Further, in this embodiment, as shown in FIGS. 1 and 2, the same type of stirring blades 16 installed in a plurality are located at the same position when viewed from the surface facing the circle of the cylindrical horizontal container 11. However, when the shape and dimensions of the plurality of stirring blades 16 are different from each other, or when the plurality of stirring blades 16 are viewed from the surface facing the circle of the cylindrical horizontal container 11. These may be installed at different positions. In that case, the area ratio w / W may be obtained for each stirring blade 16 and the average value of these w / Ws may be used.

  In order to confirm the effect of the present invention, a mixing test of coal was performed using the mixer shown in FIGS. 1 to 3, and the degree of mixing was evaluated.

  At that time, two types of mixers having different specifications (mixer A and mixer B) were used as the mixer. The specifications of the mixer A and the mixer B are shown in Table 1.

  In addition, Table 2 shows calculated values obtained for the distance and angle values shown in FIGS. 2 and 3 using the specifications of Table 1. Table 2 also shows the space factor S calculated by the equation (1).

  The degree of mixing was calculated and evaluated using a well-known statistical method.

That is, N samples are collected from the mixture, and the tracer concentration is set to x _i (i = 1, 2,..., N). When initially charged concentration _{x c,} variance sigma ² samples the formula (10).

The sample dispersion σ ₀ ^{2 in} the completely separated state is expressed by Expression (11).
σ ₀ ² = x _c (1-x _c ) (11)

M obtained by normalizing σ ² using σ ₀ ² is expressed by Expression (12).
M = 1− (σ ² / σ ₀ ² ) (12)

  This M takes 0 when in a completely separated state, takes 1 when in a completely mixed state, and represents a standardized degree of mixing.

Here, 1 mass% of a tracer is added to the steel raw material in the raw material supply unit 18 of the mixer 10 (x _c = 0.01), and 10 samples (N = 10) are collected from the raw material discharge unit 19, Tracer concentration xi was analyzed. And mixing degree M was calculated | required using said Formula (10)-Formula (12).

  FIG. 5 shows the degree of mixing M when the space factor S is changed for each of the mixer A and the mixer B.

  As shown in FIG. 5, when compared with the appropriate space factor calculated by the equation (1) shown in Table 2, even if the specification of the mixer is changed, the appropriate space factor calculated from the equation (1) In the range, it can be seen that the mixing degree is good in practice.

  This confirmed the effectiveness of the present invention.

DESCRIPTION OF SYMBOLS 10 Mixer 11 Cylindrical horizontal container 12 Axis center 13 Rotating shaft 14 Feed blade 15 Rotating shaft 16 Stirring blade 18 Raw material supply part 19 Raw material discharge part

Claims (3)

A fixed cylindrical horizontal container, one or more feed blades that rotate about a rotation axis that is arranged at the axis of the cylindrical horizontal container, and a position other than the axis of the cylindrical horizontal container. One or more agitating blades rotating about the rotating shaft, a raw material supply unit installed on the upstream end side of the cylindrical horizontal container, and a raw material discharge installed on the downstream end side of the cylindrical horizontal container When mixing a steel raw material continuously by operating a mixer having
Based on the ratio w / W of the area w of the vertical cross section located below the maximum reach height position of the stirring blade to the area W of the vertical cross section of the cylindrical horizontal container, the volume relative to the volume of the cylindrical horizontal container A method for operating a steel raw material mixer, wherein a space factor S (%), which is a ratio of a volume of a steel raw material staying in a cylindrical horizontal container, is determined and the mixer is operated. The operating method of the steel raw material mixer according to claim 1, wherein the mixer is operated by determining a space factor S (%) so as to satisfy the formula (1).
160 w / W ≦ S ≦ 220 w / W (1) The cylindrical horizontal container is a cylindrical horizontal container, and the radius of the cylindrical horizontal container is R (m), and the height from the bottom of the cylindrical horizontal container to the highest reach position of the stirring blade H (m), the angle of the sector formed by the two points where the horizontal line at the height h intersects the circle and the center of the circle, as seen from the plane facing the circle of the cylindrical horizontal container, is 2θ. (Rad), the space factor S (%) is determined so as to satisfy the formula (2), and the mixer is operated. The operation of the steel raw material mixer according to claim 2, Method.

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