CN209221985U - A kind of Gypsum slurry mixer for gypsum board production line - Google Patents
A kind of Gypsum slurry mixer for gypsum board production line Download PDFInfo
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- CN209221985U CN209221985U CN201821941316.0U CN201821941316U CN209221985U CN 209221985 U CN209221985 U CN 209221985U CN 201821941316 U CN201821941316 U CN 201821941316U CN 209221985 U CN209221985 U CN 209221985U
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- 229910052602 gypsum Inorganic materials 0.000 title claims abstract description 57
- 239000010440 gypsum Substances 0.000 title claims abstract description 57
- 239000002002 slurry Substances 0.000 title claims abstract description 42
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 25
- 238000003756 stirring Methods 0.000 claims abstract description 109
- 239000000463 material Substances 0.000 claims abstract description 9
- 230000005540 biological transmission Effects 0.000 claims description 15
- 229920001296 polysiloxane Polymers 0.000 claims description 3
- 238000007790 scraping Methods 0.000 claims 7
- 229920002472 Starch Polymers 0.000 claims 1
- 230000005611 electricity Effects 0.000 claims 1
- 235000019698 starch Nutrition 0.000 claims 1
- 239000000428 dust Substances 0.000 abstract description 6
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 9
- 239000002994 raw material Substances 0.000 description 6
- 238000000034 method Methods 0.000 description 5
- OSGAYBCDTDRGGQ-UHFFFAOYSA-L calcium sulfate Chemical compound [Ca+2].[O-]S([O-])(=O)=O OSGAYBCDTDRGGQ-UHFFFAOYSA-L 0.000 description 4
- QAOWNCQODCNURD-UHFFFAOYSA-N Sulfuric acid Chemical compound OS(O)(=O)=O QAOWNCQODCNURD-UHFFFAOYSA-N 0.000 description 2
- 230000001133 acceleration Effects 0.000 description 2
- 239000000945 filler Substances 0.000 description 2
- 239000004088 foaming agent Substances 0.000 description 2
- 238000009413 insulation Methods 0.000 description 2
- 239000000203 mixture Substances 0.000 description 2
- 238000012545 processing Methods 0.000 description 2
- 240000008042 Zea mays Species 0.000 description 1
- 235000005824 Zea mays ssp. parviglumis Nutrition 0.000 description 1
- 235000002017 Zea mays subsp mays Nutrition 0.000 description 1
- ZOMBKNNSYQHRCA-UHFFFAOYSA-J calcium sulfate hemihydrate Chemical compound O.[Ca+2].[Ca+2].[O-]S([O-])(=O)=O.[O-]S([O-])(=O)=O ZOMBKNNSYQHRCA-UHFFFAOYSA-J 0.000 description 1
- 239000004568 cement Substances 0.000 description 1
- 238000004891 communication Methods 0.000 description 1
- 239000004035 construction material Substances 0.000 description 1
- 235000005822 corn Nutrition 0.000 description 1
- 230000018044 dehydration Effects 0.000 description 1
- 238000006297 dehydration reaction Methods 0.000 description 1
- 238000013461 design Methods 0.000 description 1
- 239000000835 fiber Substances 0.000 description 1
- 239000002778 food additive Substances 0.000 description 1
- 235000013373 food additive Nutrition 0.000 description 1
- 239000011507 gypsum plaster Substances 0.000 description 1
- 238000010438 heat treatment Methods 0.000 description 1
- 239000012770 industrial material Substances 0.000 description 1
- 229910052500 inorganic mineral Inorganic materials 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 238000012423 maintenance Methods 0.000 description 1
- 239000011707 mineral Substances 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 239000003973 paint Substances 0.000 description 1
- 239000000843 powder Substances 0.000 description 1
- 230000001681 protective effect Effects 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B17/00—Details of, or accessories for, apparatus for shaping the material; Auxiliary measures taken in connection with such shaping
- B28B17/02—Conditioning the material prior to shaping
- B28B17/023—Conditioning gypsum
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28C—PREPARING CLAY; PRODUCING MIXTURES CONTAINING CLAY OR CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28C5/00—Apparatus or methods for producing mixtures of cement with other substances, e.g. slurries, mortars, porous or fibrous compositions
- B28C5/08—Apparatus or methods for producing mixtures of cement with other substances, e.g. slurries, mortars, porous or fibrous compositions using driven mechanical means affecting the mixing
- B28C5/0881—Apparatus or methods for producing mixtures of cement with other substances, e.g. slurries, mortars, porous or fibrous compositions using driven mechanical means affecting the mixing having a stator-rotor system with intermeshing teeth or cages
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Structural Engineering (AREA)
- Chemical & Material Sciences (AREA)
- Ceramic Engineering (AREA)
Abstract
本实用新型公开了一种用于石膏板生产线的石膏料浆搅拌机，属于石膏浆生产设备，本实用新型要解决的技术问题为常用的石膏料浆搅拌机存在的存在搅拌不均匀、粉尘污染以及粘料严重，采用的技术方案为：其结构包括机架，机架的中部靠上的位置设置有搅拌壳体，搅拌壳体内设置有搅拌装置，搅拌壳体底部的一侧处设置有浆料出料口，搅拌壳体顶部相对的另一侧处设置有加料装置；加料装置包括加料筒，加料筒的上端一侧处设置有加料口，加料筒下端相对的另一侧处设置有进料口，进料口的上方设置有加料搅拌轴，加料搅拌轴的下端设置有加料刮板，加料搅拌轴的上端设置有加料驱动装置；加料口的下方设置有铰刀，铰刀水平设置且铰刀与加料搅拌轴垂直设置。
The utility model discloses a gypsum slurry mixer used in a gypsum board production line, which belongs to gypsum slurry production equipment. The technical problems to be solved by the utility model are uneven mixing, dust pollution and sticky The material is serious, and the technical scheme adopted is as follows: the structure includes a frame, a stirring shell is arranged at the upper part of the middle of the frame, a stirring device is arranged in the stirring shell, and a slurry outlet is set at one side of the bottom of the stirring shell. Feeding port, a feeding device is provided on the other side opposite to the top of the stirring shell; the feeding device includes a feeding tube, a feeding port is provided on one side of the upper end of the feeding tube, and a feeding port is provided on the opposite side of the lower end of the feeding tube , there is a feeding stirring shaft above the feeding port, a feeding scraper is provided at the lower end of the feeding stirring shaft, and a feeding driving device is provided at the upper end of the feeding stirring shaft; a reamer is provided below the feeding port, the reamer is set horizontally and the reamer Set vertically with the feeding stirring shaft.
Description
技术领域technical field
本实用新型涉及一种石膏浆生产设备，具体地说是一种用于石膏板生产线的石膏料浆搅拌机。The utility model relates to a gypsum slurry production equipment, in particular to a gypsum slurry mixer used in a gypsum board production line.
背景技术Background technique
石膏是单斜晶系矿物，是主要化学成分为硫酸钙(CaSO4)的水合物。石膏是一种用途广泛的工业材料和建筑材料。可用于水泥缓凝剂、石膏建筑制品、模型制作、医用食品添加剂、硫酸生产、纸张填料、油漆填料等。石膏及其制品的微孔结构和加热脱水性，使之具优良的隔音、隔热和防火性能。Gypsum is a monoclinic mineral, a hydrate whose main chemical composition is calcium sulfate (CaSO4). Gypsum is a versatile industrial and construction material. It can be used in cement retarder, gypsum building products, model making, medical food additive, sulfuric acid production, paper filler, paint filler, etc. The microporous structure and heating dehydration of gypsum and its products make it have excellent sound insulation, heat insulation and fireproof performance.
石膏板制作过程中需要使用石膏浆，石膏浆的生产需要用到搅拌机，当前常用的搅拌机多是采用侧置搅拌机，存在搅拌不均匀、粉尘污染以及粘料严重的问题。The production of gypsum board requires the use of gypsum slurry, and the production of gypsum slurry requires the use of a mixer. Currently, most of the commonly used mixers are side-mounted mixers, which have problems of uneven mixing, dust pollution, and serious sticky materials.
专利号为CN204505544U的专利文献公开一种新型石膏浆混合搅拌机，包括机架、搅拌桶、卸料装置和搅拌装置，所述机架包括滑槽和凸版，所述搅拌桶包括承载板和桶体，所述承载板的右侧设置有转轴和大皮带轮，所述桶体的两侧皆设置有凸柱，所述凸柱与凸板相卡持，所述卸料装置包括固定架和卸料电机，所述卸料电机上设置有小皮带轮，所述搅拌装置包括伸缩机构、固定盖板和搅拌机构，所述伸缩机构设置有一个以上，所述伸缩机构上设置有伸缩杆，所述固定盖板外侧设置有固定圈，所述搅拌机构包括电动机和旋转叶柄，所述电动机上设置有搅拌轴，所述旋转叶柄设置有一根以上，所述旋转叶柄上设置有刮壁板。但是该技术方案存在结构复杂、成本高且进料不便的缺点。Patent No. CN204505544U discloses a novel gypsum slurry mixing mixer, including a frame, a mixing bucket, a discharge device and a stirring device, the frame includes a chute and a relief, and the mixing bucket includes a bearing plate and a barrel body , the right side of the bearing plate is provided with a rotating shaft and a large pulley, both sides of the barrel are provided with bosses, the bosses are clamped with the convex plate, and the unloading device includes a fixed frame and a discharge Motor, the discharge motor is provided with a small pulley, the stirring device includes a telescopic mechanism, a fixed cover and a stirring mechanism, the telescopic mechanism is provided with more than one, the telescopic mechanism is provided with a telescopic rod, the fixed A fixed ring is arranged on the outer side of the cover plate, the stirring mechanism includes a motor and a rotating blade handle, the motor is provided with a stirring shaft, the rotating blade handle is provided with more than one blade, and the rotating blade handle is provided with a wall scraper. However, this technical solution has the disadvantages of complex structure, high cost and inconvenient feeding.
发明内容Contents of the invention
本实用新型的技术任务是提供一种用于石膏板生产线的石膏料浆搅拌机，来解决常用的石膏料浆搅拌机存在的存在搅拌不均匀、粉尘污染以及粘料严重的问题。The technical task of the utility model is to provide a gypsum slurry mixer used in a gypsum board production line to solve the problems of non-uniform mixing, dust pollution and serious sticky materials in commonly used gypsum slurry mixers.
本实用新型的技术任务是按以下方式实现的，一种用于石膏板生产线的石膏料浆搅拌机，包括机架，机架的中部靠上的位置设置有搅拌壳体，搅拌壳体内设置有搅拌装置，搅拌壳体底部的一侧处设置有浆料出料口，搅拌壳体顶部相对的另一侧处设置有加料装置；The technical task of the utility model is realized in the following manner. A gypsum slurry mixer used in a gypsum board production line includes a frame, and a stirring shell is arranged on the upper part of the middle of the frame, and a stirring shell is arranged in the stirring shell. One side of the bottom of the stirring shell is provided with a slurry outlet, and the opposite side of the top of the stirring shell is provided with a feeding device;
加料装置包括加料筒，加料筒的上端一侧处设置有加料口，加料筒下端相对的另一侧处设置有进料口，进料口的上方设置有加料搅拌轴，加料搅拌轴的下端设置有加料刮板，加料搅拌轴的上端设置有加料驱动装置；加料口的下方设置有铰刀，铰刀水平设置且铰刀与加料搅拌轴垂直设置，铰刀的一端与加料搅拌轴间隔设置，铰刀的另一端贯穿加料筒且铰刀的另一端设置有铰刀电机，铰刀电机的输出轴与铰刀转动连接。其中，进料口处设置有进料挡板，通过进料挡板控制进料口进料的量和进料速度。The feeding device includes a feeding cylinder, one side of the upper end of the feeding cylinder is provided with a feeding port, the opposite side of the lower end of the feeding cylinder is provided with a feeding port, a feeding stirring shaft is provided above the feeding port, and the lower end of the feeding stirring shaft is provided with There is a feeding scraper, the upper end of the feeding stirring shaft is provided with a feeding drive device; the lower part of the feeding port is provided with a reamer, the reamer is set horizontally and vertically with the feeding stirring shaft, and one end of the reamer is set at a distance from the feeding stirring shaft. The other end of the reamer runs through the feeding barrel and the other end of the reamer is provided with a reamer motor, and the output shaft of the reamer motor is rotatably connected to the reamer. Wherein, a feed baffle is arranged at the feed inlet, and the feed amount and feed speed of the feed inlet are controlled by the feed baffle.
作为优选，所述搅拌装置包括旋转装置和搅拌盘装置，旋转装置的一端贯穿搅拌壳体的上壳体，旋转装置的另一端与搅拌盘装置固定连接。Preferably, the stirring device includes a rotating device and a stirring plate device, one end of the rotating device passes through the upper shell of the stirring shell, and the other end of the rotating device is fixedly connected to the stirring plate device.
更优地，所述旋转装置包括旋转轴，旋转轴的一端连接搅拌盘装置，旋转轴的另一端贯穿搅拌壳体的上壳体且旋转轴的另一端设置有旋转驱动装置；旋转轴与搅拌壳体的上壳体通过轴承连接，轴承安装在轴承座上，轴承座的外侧设置有轴承座套筒。More preferably, the rotating device includes a rotating shaft, one end of the rotating shaft is connected to the stirring plate device, the other end of the rotating shaft passes through the upper shell of the stirring shell and the other end of the rotating shaft is provided with a rotating drive device; the rotating shaft and the stirring The upper shell of the shell is connected by a bearing, and the bearing is installed on the bearing seat, and a bearing seat sleeve is arranged on the outer side of the bearing seat.
更优地，所述搅拌盘装置包括搅拌盘，搅拌盘靠近搅拌壳体底部的一侧面上设置有上刮板，上刮板设置有至少一个，优选三个，三个上刮板沿搅拌盘的下侧面均匀设置；搅拌盘远离搅拌壳体底部的一侧面上设置有下刮板，下刮板设置有六个，六个下刮板沿搅拌盘的上侧面均匀设置；上刮板一端通过销轴设置在搅拌盘的中心位置，上刮板另一端为自由端；下刮板的一端通过销轴设置在搅拌盘的边缘处，下刮板的另一端为自由端且朝向搅拌盘的中心位置。More preferably, the stirring plate device includes a stirring plate, the stirring plate is provided with an upper scraper on one side near the bottom of the stirring shell, and the upper scraper is provided with at least one, preferably three, three upper scrapers along the stirring plate The lower side of the stirring plate is evenly arranged; the side of the stirring plate away from the bottom of the stirring shell is provided with a lower scraper, and there are six lower scrapers, and the six lower scrapers are evenly arranged along the upper side of the stirring plate; one end of the upper scraper passes through The pin shaft is set at the center of the stirring plate, and the other end of the upper scraper is a free end; one end of the lower scraper is set at the edge of the stirring plate through the pin shaft, and the other end of the lower scraper is a free end and faces the center of the stirring plate Location.
更优地，所述搅拌盘的上侧面的中间位置设置有轴套，轴套的外侧设置有挡水圈，挡水圈的一侧面与搅拌盘的上侧面固定连接，挡水圈相对的另一侧面与上刮板固定连接。More preferably, a shaft sleeve is provided in the middle of the upper side of the stirring plate, and a water retaining ring is provided on the outer side of the shaft sleeve. One side of the water retaining ring is fixedly connected to the upper side of the stirring plate, and the opposite side of the water retaining ring is One side is fixedly connected with the upper scraper.
更优地，所述旋转驱动装置包括旋转电机和皮带传动结构，皮带传动结构包括主动带轮、从动带轮和三角带，旋转电机的输出轴与主动带轮转动连接，旋转轴的一端与从动带轮转动连接，主动带轮与从动带轮通过三角带连接。More preferably, the rotary drive device includes a rotary motor and a belt drive structure, the belt drive structure includes a driving pulley, a driven pulley and a V-belt, the output shaft of the rotary motor is rotationally connected to the driving pulley, and one end of the rotating shaft is connected to the The driven pulley is connected in rotation, and the driving pulley is connected with the driven pulley through a V-belt.
更优地，所述加料驱动装置包括加料电机和链条传动结构，链条传动结构包括主动链轮和从动链轮，加料电机的输出轴与主动链轮转动连接，加速搅拌轴的一端与从动链轮转动连接，主动链轮与从动链轮通过链条传动连接。More preferably, the feeding driving device includes a feeding motor and a chain transmission structure, the chain transmission structure includes a driving sprocket and a driven sprocket, the output shaft of the feeding motor is connected to the driving sprocket in rotation, and one end of the acceleration stirring shaft is connected to the driven sprocket. The sprocket is connected in rotation, and the driving sprocket is connected with the driven sprocket through a chain transmission.
更优地，所述皮带传动结构的外侧设置有皮带防护罩，所述链条传动结构的外侧设置有链条防护罩。More preferably, a belt guard is provided on the outside of the belt drive structure, and a chain guard is provided on the outside of the chain drive structure.
作为优选，所述机架呈上窄下宽的喇叭口形；搅拌壳体由从上至下依次设置的上壳体、中间壳体和下壳体组成的盒型结构，中间壳体呈U形。Preferably, the frame is in the shape of a bell mouth with a narrow top and a wide bottom; the stirring shell is a box-shaped structure composed of an upper shell, a middle shell and a lower shell arranged in sequence from top to bottom, and the middle shell is U-shaped .
作为优选，所述料浆出料口采用硅胶管。Preferably, the slurry outlet adopts a silicone tube.
本实用新型的用于石膏板生产线的石膏料浆搅拌机具有以下优点：The gypsum slurry mixer used in the gypsum board production line of the utility model has the following advantages:
（一）、本实用新型通过加料装置、旋转装置和搅拌盘装置解决了石膏浆料搅拌不均匀、粉尘污染以及粘料严重的问题，实现了石膏浆料加料精确、搅拌均匀，同时通过盒型搅拌筒防止粉尘污染，通过搅拌盘上的上刮板和下刮板防止粘料的现象，确保通过本实用新型能够加工出高质量的石膏浆料；(1), the utility model solves the problems of uneven stirring of gypsum slurry, dust pollution and serious sticky materials through the feeding device, rotating device and stirring plate device, and realizes accurate feeding of gypsum slurry, uniform stirring, and at the same time through the box type The mixing drum prevents dust pollution, and the phenomenon of sticking materials is prevented through the upper scraper and the lower scraper on the stirring plate, so as to ensure that the utility model can process high-quality gypsum slurry;
（二）、加料筒上的加料口下方设置有铰刀，通过铰刀可将原料进一步加工细化，同时加料筒内设置有加料搅拌轴，通过加料搅拌轴将原料初步混合搅拌，确保原料初步混合均匀，同时在加料搅拌轴的下端安装了加料刮板，防止原料粘在加料筒筒壁和进料口处，影响后序生产原料的配比，确保石膏浆料原料配比精准，进而加工出高质量合格的石膏浆料浆；(2) There is a reamer under the feeding port on the feeding cylinder, through which the raw materials can be further processed and refined. At the same time, the feeding cylinder is equipped with a feeding stirring shaft, and the raw materials are initially mixed and stirred through the feeding stirring shaft to ensure that the raw materials are initially mixed. Mix evenly, and at the same time, a feeding scraper is installed at the lower end of the feeding stirring shaft to prevent the raw materials from sticking to the wall of the feeding cylinder and the feeding port, which will affect the ratio of raw materials in subsequent production, and ensure the precise ratio of raw materials for gypsum slurry, and then process Produce high-quality and qualified gypsum slurry;
（三）、搅拌盘上设置有上刮板和下刮板，确保石膏浆料混合均匀，提高石膏浆料的质量；(3) An upper scraper and a lower scraper are installed on the stirring plate to ensure that the gypsum slurry is evenly mixed and improve the quality of the gypsum slurry;
（四）、本实用新型采用链条传动结构和皮带传动结构，并在链条传动结构和皮带传动结构外部设置有链条防护罩和皮带防护罩，不仅确保了传动的精确性，同时防止链条传动结构和皮带传动结构被粉尘污染，提高链条传动结构和皮带传动结构使用寿命，减少维修更换次数，降低成本，提高石膏浆料加工效率。(4) The utility model adopts a chain drive structure and a belt drive structure, and a chain guard and a belt guard are arranged outside the chain drive structure and the belt drive structure, which not only ensures the accuracy of the drive, but also prevents the chain drive structure and The belt transmission structure is polluted by dust, which improves the service life of the chain transmission structure and the belt transmission structure, reduces the number of maintenance and replacement, reduces costs, and improves the processing efficiency of gypsum slurry.
故本实用新型具有设计合理、结构简单、易于加工、体积小、使用方便、一物多用等特点，因而，具有很好的推广使用价值。Therefore, the utility model has the characteristics of reasonable design, simple structure, easy processing, small volume, convenient use, multi-purpose, etc., and thus has good popularization and use value.
附图说明Description of drawings
下面结合附图对本实用新型进一步说明。Below in conjunction with accompanying drawing, the utility model is further described.
附图1为用于石膏板生产线的石膏料浆搅拌机的结构示意图；Accompanying drawing 1 is the structural representation of the gypsum slurry mixer that is used for gypsum board production line;
附图2为附图1中A向视图；Accompanying drawing 2 is A direction view in accompanying drawing 1;
附图3为加料装置的结构示意图；Accompanying drawing 3 is the structural representation of charging device;
附图4为旋转装置的结构示意图；Accompanying drawing 4 is the structural representation of rotating device;
附图5为搅拌盘装置的结构示意图；Accompanying drawing 5 is the structural representation of stirring disc device;
附图6为附图5中B向视图；Accompanying drawing 6 is B direction view in accompanying drawing 5;
附图7为附图5中C向视图。Accompanying drawing 7 is C direction view in accompanying drawing 5.
图中：1、机架，2、搅拌壳体，3、浆料出料口，4、加料装置，5、加料筒，6、加料口，7、进料口，8、加料搅拌轴，9、加料刮板，10、铰刀，11、铰刀电机，12、旋转装置，13、搅拌盘装置，14、旋转轴，15、轴承，16、轴承座，17、轴承座套筒，18、搅拌盘，19、下刮板，20、上刮板，21、轴套，22、挡水圈，23、旋转电机，24、主动带轮，25、从动带轮，26、三角带，27、加料电机，28、主动链轮，29、从动链轮，30、链条，31、皮带防护罩，32、链条防护罩，33、下壳体，34、中间壳体，35、上壳体。In the figure: 1. rack, 2. stirring shell, 3. slurry outlet, 4. feeding device, 5. feeding barrel, 6. feeding port, 7. feeding port, 8. feeding stirring shaft, 9 , feeding scraper, 10, reamer, 11, reamer motor, 12, rotating device, 13, stirring plate device, 14, rotating shaft, 15, bearing, 16, bearing seat, 17, bearing seat sleeve, 18, Stirring disc, 19, lower scraper, 20, upper scraper, 21, axle sleeve, 22, water retaining ring, 23, rotating motor, 24, driving pulley, 25, driven pulley, 26, V-belt, 27 , Feeding motor, 28, driving sprocket, 29, driven sprocket, 30, chain, 31, belt guard, 32, chain guard, 33, lower shell, 34, middle shell, 35, upper shell .
具体实施方式Detailed ways
参照说明书附图和具体实施例对本实用新型的一种用于石膏板生产线的石膏料浆搅拌机作以下详细地说明。A gypsum slurry mixer used in a gypsum board production line of the present utility model will be described in detail below with reference to the accompanying drawings and specific examples.
在本实用新型的描述中，需要理解的是，术语“上”、“下”、“前”、“后”、“左”、“右”、“竖直”“水平”、“顶”、“底”、“内”、“外”等指示的方位或位置关系为基于附图所示的方位或位置关系，仅是为了便于描述本实用新型和简化描述。而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作，因此不能理解为本实用新型的限制。此外，术语“第一”、“第二”、“第三”仅用于描述目的，而不能理解为指示或暗示相对重要性。In describing the present utility model, it should be understood that the terms "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", The orientations or positional relationships indicated by "bottom", "inner" and "outer" are based on the orientations or positional relationships shown in the drawings, and are only for the convenience of describing the present utility model and simplifying the description. It is not intended to indicate or imply that the device or element referred to must have a specific orientation, be constructed in a specific orientation, and operate in a specific orientation, and thus should not be construed as limiting the invention. In addition, the terms "first", "second", and "third" are used for descriptive purposes only, and should not be construed as indicating or implying relative importance.
在本实用新型的描述中，需要说明的是，除非另有明确的规定和限定，术语“安装”、“相连”、“连接”应做广义理解，例如，可以是固定连接，也可以是可拆卸连接，或一体地连接；可以是机械连接，也可以是电连接；可以是直接连接，也可以通过中间媒介间接相连，可以是两个元件内部的连通。对于本领域的普通技术人员而言，可以具体情况理解上述术语在本实用新型中的具体含义。In the description of the present utility model, it should be noted that, unless otherwise clearly stipulated and limited, the terms "installation", "connection" and "connection" should be understood in a broad sense, for example, it can be a fixed connection or a flexible connection. Detachable connection, or integral connection; it can be mechanical connection or electrical connection; it can be direct connection or indirect connection through an intermediary, and it can be the internal communication of two components. Those of ordinary skill in the art can understand the specific meanings of the above terms in the present utility model in specific situations.
实施例：Example:
如附图1和2所示，本实用新型的用于石膏板生产线的石膏料浆搅拌机，其结构包括机架1，机架1呈上窄下宽的喇叭口形；机架1的中部靠上的位置安装有搅拌壳体2，搅拌壳体2由从上至下依次设置的上壳体35、中间壳体34和下壳体33组成的盒型结构，中间壳体34呈U形。搅拌壳体2内安装有搅拌装置，搅拌装置包括旋转装置12和搅拌盘装置13，旋转装置12的一端贯穿搅拌壳体2的上壳体35，旋转装置12的另一端与搅拌盘装置13固定连接。搅拌壳体2底部的一侧处开设有浆料出料口3，料浆出料口3采用硅胶管。搅拌壳体2顶部相对的另一侧处安装有加料装置4；As shown in accompanying drawings 1 and 2, the gypsum slurry mixer used for the gypsum board production line of the present utility model has a structure comprising a frame 1, which is in the shape of a bell mouth with a narrow top and a wide bottom; the middle part of the frame 1 is on the top Stirring shell 2 is installed in the position of stirring shell 2, which is a box-shaped structure composed of upper shell 35, middle shell 34 and lower shell 33 arranged in sequence from top to bottom, and middle shell 34 is U-shaped. Stirring device is installed in stirring housing 2, and stirring device comprises rotating device 12 and stirring plate device 13, and one end of rotating device 12 runs through the upper casing 35 of stirring housing 2, and the other end of rotating device 12 is fixed with stirring disc device 13 connect. One side of the bottom of the stirring shell 2 is provided with a slurry outlet 3, and the slurry outlet 3 adopts a silicone tube. A feeding device 4 is installed on the other side opposite to the top of the stirring shell 2;
如附图3所示，加料装置4包括加料筒5，加料筒5的上端一侧处开设有加料口6，加料筒5下端相对的另一侧处开设有进料口7，进料口7的上方安装有加料搅拌轴8，加料搅拌轴8的下端安装有加料刮板9，加料搅拌轴8的上端安装有加料驱动装置；加料口6的下方安装有铰刀10，铰刀10水平设置且铰刀10与加料搅拌轴8垂直安装，铰刀10的一端与加料搅拌轴8间隔设置，铰刀10的另一端贯穿加料筒5且铰刀10的另一端安装有铰刀电机11，铰刀电机11的输出轴与铰刀10转动连接。加料驱动装置包括加料电机27和链条传动结构，链条传动结构包括主动链轮28和从动链轮29，加料电机27的输出轴与主动链轮28转动连接，加速搅拌轴8的一端与从动链轮29转动连接，主动链轮28与从动链轮29通过链条30传动连接。链条传动结构的外侧设置有链条防护罩32。其中，加料筒可直接采用三通接头的结构。As shown in accompanying drawing 3, feeding device 4 comprises charging cylinder 5, and the upper end side of charging cylinder 5 is provided with feeding port 6, and the opposite side of charging cylinder 5 lower end is provided with feeding port 7, and feeding port 7 A feeding stirring shaft 8 is installed above the feeding stirring shaft 8, a feeding scraper 9 is installed on the lower end of the feeding stirring shaft 8, and a feeding driving device is installed on the upper end of the feeding stirring shaft 8; a reamer 10 is installed below the feeding port 6, and the reamer 10 is horizontally arranged And the reamer 10 is vertically installed with the feeding stirring shaft 8, and one end of the reamer 10 is spaced apart from the feeding stirring shaft 8, and the other end of the reamer 10 runs through the feeding cylinder 5 and the other end of the reamer 10 is equipped with a reamer motor 11, The output shaft of the knife motor 11 is rotatably connected with the reamer 10 . Feeding driving device comprises feeding motor 27 and chain transmission structure, and chain transmission structure comprises driving sprocket 28 and driven sprocket 29, and the output shaft of feeding motor 27 is connected with driving sprocket 28 rotation, and one end of acceleration stirring shaft 8 is connected with driven sprocket. The sprocket 29 is rotatably connected, and the driving sprocket 28 and the driven sprocket 29 are connected through a chain 30 in transmission. A chain guard 32 is provided on the outside of the chain transmission structure. Wherein, the feeding cylinder can directly adopt the structure of a three-way joint.
如附图4所示，旋转装置12包括旋转轴14，旋转轴14的一端连接搅拌盘装置13，旋转轴14的另一端贯穿搅拌壳体2的上壳体35且旋转轴14的另一端安装有旋转驱动装置；旋转轴14与搅拌壳体2的上壳体35通过轴承15连接，轴承15安装在轴承座16上，轴承座16的外侧安装有轴承座套筒17。旋转驱动装置包括旋转电机23和皮带传动结构，皮带传动结构包括主动带轮24、从动带轮25和三角带26，旋转电机23的输出轴与主动带轮24转动连接，旋转轴14的一端与从动带轮25转动连接，主动带轮24与从动带轮25通过三角带26连接。皮带传动结构的外侧安装有皮带防护罩31。As shown in accompanying drawing 4, rotating device 12 comprises rotating shaft 14, and one end of rotating shaft 14 is connected stirring plate device 13, and the other end of rotating shaft 14 runs through the upper housing 35 of stirring housing 2 and the other end of rotating shaft 14 is installed There is a rotary driving device; the rotating shaft 14 is connected with the upper shell 35 of the stirring shell 2 through a bearing 15, and the bearing 15 is installed on a bearing seat 16, and a bearing seat sleeve 17 is installed on the outer side of the bearing seat 16. The rotary driving device comprises a rotary motor 23 and a belt transmission structure, and the belt transmission structure comprises a driving pulley 24, a driven pulley 25 and a V-belt 26, the output shaft of the rotary motor 23 is rotationally connected with the driving pulley 24, and one end of the rotating shaft 14 Rotatingly connected with the driven pulley 25, the driving pulley 24 is connected with the driven pulley 25 through a V-belt 26. A belt protective cover 31 is installed on the outside of the belt drive structure.
如附图5、6和7所示，搅拌盘装置包括搅拌盘18，搅拌盘18靠近搅拌壳体2底部的一侧面上安装有上刮板20，上刮板20安装有三个，三个上刮板20沿搅拌盘18的下侧面均匀设置；搅拌盘18远离搅拌壳体2底部的一侧面上安装有下刮板19，下刮板19安装有六个，六个下刮板19沿搅拌盘18的上侧面均匀设置；上刮板20一端通过销轴安装在搅拌盘18的中心位置，上刮板20另一端为自由端；下刮板19的一端通过销轴安装在搅拌盘18的边缘处，下刮板19的另一端为自由端且朝向搅拌盘18的中心位置。搅拌盘18的上侧面的中间位置安装有轴套21，轴套21的外侧安装有挡水圈22，挡水圈22的一侧面与搅拌盘18的上侧面固定连接，挡水圈22相对的另一侧面与上刮板20固定连接。As shown in accompanying drawings 5, 6 and 7, the stirring plate device comprises a stirring plate 18, and an upper scraper 20 is installed on the side surface of the stirring plate 18 close to the bottom of the stirring shell 2, and three upper scrapers 20 are installed. The scraper 20 is evenly arranged along the lower side of the stirring plate 18; the side surface of the stirring plate 18 away from the bottom of the stirring shell 2 is equipped with a lower scraper 19, and six lower scrapers 19 are installed, and the six lower scrapers 19 are stirred along the The upper side of the plate 18 is uniformly arranged; one end of the upper scraper 20 is installed on the center of the stirring plate 18 through a pin shaft, and the other end of the upper scraper 20 is a free end; one end of the lower scraper 19 is installed on the center of the stirring plate 18 through a pin shaft. At the edge, the other end of the lower scraper 19 is a free end and faces the center of the stirring plate 18 . Axle sleeve 21 is installed on the middle position of the upper side of stirring plate 18, and water retaining ring 22 is installed on the outside of axle sleeve 21, and one side of water retaining ring 22 is fixedly connected with the upper side of stirring plate 18, and water retaining ring 22 is opposite The other side is fixedly connected with the upper scraper 20 .
具体工作过程：将熟石膏粉，料浆纤维，发泡剂，水，玉米胶，经严格计量后输送进入加料装置4，旋转电机23通过V型皮带带传动结构带动与旋转装置12连接的搅拌盘装置13旋转使物料混合搅拌，同时水、发泡剂通过电磁流量计计量后进入搅拌壳体2中同时混合搅拌，充分混合搅拌后通过浆料出料口3出料，进入后续工序。Specific working process: the plaster of paris powder, slurry fiber, foaming agent, water, and corn gum are transported into the feeding device 4 after strict metering, and the rotating motor 23 drives the stirring connected with the rotating device 12 through the V-belt transmission structure. The disk device 13 rotates to mix and stir the materials. At the same time, water and foaming agent are measured by the electromagnetic flowmeter and then enter the stirring shell 2 while mixing and stirring. After fully mixing and stirring, the material is discharged through the slurry outlet 3 and enters the subsequent process.
最后应说明的是：以上各实施例仅用以说明本实用新型的技术方案，而非对其限制；尽管参照前述各实施例对本实用新型进行了详细的说明，本领域的普通技术人员应当理解：其依然可以对前述各实施例所记载的技术方案进行修改，或者对其中部分或者全部技术特征进行等同替换；而这些修改或者替换，并不使相应技术方案的本质脱离本实用新型各实施例技术方案的范围。Finally, it should be noted that: the above embodiments are only used to illustrate the technical solutions of the present utility model, and are not intended to limit it; although the present utility model has been described in detail with reference to the foregoing embodiments, those of ordinary skill in the art should understand : It is still possible to modify the technical solutions described in the foregoing embodiments, or perform equivalent replacements to some or all of the technical features; and these modifications or replacements do not make the essence of the corresponding technical solutions depart from the various embodiments of the present invention Scope of technical solutions.
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| CN109261014A (en) * | 2018-11-23 | 2019-01-25 | 山东腾飞机电科技有限公司 | A kind of Gypsum slurry mixer for gypsum board production line |
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| CN109261014A (en) * | 2018-11-23 | 2019-01-25 | 山东腾飞机电科技有限公司 | A kind of Gypsum slurry mixer for gypsum board production line |
| CN109261014B (en) * | 2018-11-23 | 2024-08-09 | 山东腾飞机电科技有限公司 | Gypsum slurry stirrer for gypsum board production line |
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