JP2016023388A - Knitted fabric and method for knitting thereof - Google Patents

Knitted fabric and method for knitting thereof Download PDF

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JP2016023388A
JP2016023388A JP2014149563A JP2014149563A JP2016023388A JP 2016023388 A JP2016023388 A JP 2016023388A JP 2014149563 A JP2014149563 A JP 2014149563A JP 2014149563 A JP2014149563 A JP 2014149563A JP 2016023388 A JP2016023388 A JP 2016023388A
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knitted fabric
attached
knitting
knitted
tubular
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達哉 高水
Tatsuya Takamizu
達哉 高水
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Shima Seiki Mfg Ltd
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Abstract

PROBLEM TO BE SOLVED: To provide a knitted fabric in which a spiral or wave shaped additional knitted fabric is integrally knitted on a cylindrical shaft.SOLUTION: The knitted fabric includes a cylindrical knitted fabric 2 and additional knitted fabrics 4, 5 integrally knitted. By knitting, one end part 3 of the additional knitted fabrics 4, 5 is connected to the cylindrical knitted fabric 2 while shifting wales to a plurality of wales of the cylindrical knitted fabric. Thus, the additional knitted fabrics 4, 5 are attached to the cylindrical knitted fabric 2 spirally or in a waved shape, and directions of the wales of the additional knitted fabrics 4, 5 are parallel to the one end part 3. It is preferable that a circumferential length of the additional knitted fabric 4, 5 on the other end part on an opposite side of the cylindrical knitted fabric 2 is longer than a circumferential length of the additional knitted fabrics 4, 5 along the one end part 3.SELECTED DRAWING: Figure 1

Description

この発明は、筒状編地と螺旋状あるいは波形状の付属編地とを有する編物、及びその編成方法に関する。   The present invention relates to a knitted fabric having a tubular knitted fabric and a spiral or corrugated attached knitted fabric, and a knitting method thereof.

特許文献1(特公昭61-19432)は、円盤状の編地を積層してディスクブレーキとすることを提案している。特許文献1では、黒化した合成樹脂繊維により螺旋状の編地を編成し、螺旋と螺旋とを隙間無く積層する。次いで加熱すると、合成樹脂繊維は炭素繊維となり、円盤状のディスクブレーキが得られる。しかしながら特許文献1のディスクブレーキは、中心となる筒状編地に螺旋状に付属編地が接続されたものではない。   Patent Document 1 (Japanese Examined Patent Publication No. 61-19432) proposes to make a disk brake by laminating disc-shaped knitted fabrics. In Patent Document 1, a spiral knitted fabric is knitted with blackened synthetic resin fibers, and the spirals and the spirals are laminated without gaps. Then, when heated, the synthetic resin fiber becomes carbon fiber, and a disk-shaped disc brake is obtained. However, the disc brake disclosed in Patent Document 1 is not a spiral knitted fabric connected to a central tubular knitted fabric.

出願人は、特許文献2(特開2011-202329)において、炭素繊維、ガラス繊維、アラミド繊維等の経糸と横糸とで補強した編地の編成方法を提案した。この編地を加熱し、編成組織を構成する編糸を経糸と横糸に融着させると、編糸により経糸と横糸が互いに結合し、変形しなくなる。   In the patent document 2 (Japanese Patent Laid-Open No. 2011-202329), the applicant has proposed a knitting method of a knitted fabric reinforced with warps and wefts such as carbon fiber, glass fiber, and aramid fiber. When this knitted fabric is heated and the knitting yarn constituting the knitting structure is fused to the warp and the weft, the warp and the weft are joined to each other by the knitting yarn and are not deformed.

特公昭61-19432JP-19-19432 特開2011-202329JP2011-202329

筒状編地の周囲に螺旋状あるいは波形状に付属編地を取り付ける場合、従来技術では、付属編地を縫製あるいは接着等により、筒状編地に取り付ける必要があった。これに対して発明者は、筒状の軸と螺旋状あるいは波形状の付属編地が一体に編成されている編物を構想した。付属編地の取付は編成自体を利用して行い、縫製、接着等は行わない。そして螺旋あるいは波形のピッチは調整自在で、用途に応じた間隔で螺旋あるいは波形が繰り返すようにする。このような編物が得られると、ラッフルスカート等の衣類、フィルター、アルキメデスポンプ等に利用できるはずである。   When attaching an accessory knitted fabric in a spiral or wave shape around the tubular knitted fabric, it has been necessary to attach the attached knitted fabric to the cylindrical knitted fabric by sewing or bonding. On the other hand, the inventor conceived a knitted fabric in which a cylindrical shaft and a spiral or corrugated attached knitted fabric are knitted integrally. The attached knitted fabric is attached using the knitting itself, and sewing, bonding, etc. are not performed. The pitch of the spiral or waveform is adjustable, and the spiral or waveform repeats at intervals according to the application. If such a knitted fabric is obtained, it should be usable for clothing such as a ruffle skirt, a filter, an Archimedes pump, and the like.

この発明の課題は、筒状編地と付属編地とを一体的に編成した編物と、その編成方法とを提供することにある。   An object of the present invention is to provide a knitted fabric obtained by integrally knitting a tubular knitted fabric and an attached knitted fabric, and a knitting method thereof.

この発明の編物は、一体に編成された筒状編地と付属編地とから成り、編成により、筒状編地に付属編地の一端部が、筒状編地の複数のウェールに対し、ウェールをずらしながら接続されて、付属編地が筒状編地に螺旋状または波形状に取り付けられていると共に、付属編地のウェールの向きが前記一端部に平行である。例えば筒状編地と付属編地を同じ編糸で一体に編成し、あるいは異なる編糸で編成して、タック、重ね目、編糸の交差等により一体に接合する。このためこの発明では、筒状編地に付属編地が螺旋状にあるいは波形状に一体的に取り付けられている編物を、無縫製かつ無接着で、編機上で編成できる。   The knitted fabric of the present invention comprises an integrally knitted tubular knitted fabric and an attached knitted fabric, and by knitting, one end of the attached knitted fabric is attached to the tubular knitted fabric with respect to a plurality of wales of the tubular knitted fabric. The attached knitted fabric is connected to the tubular knitted fabric in a spiral shape or a wavy shape while being connected while shifting the wale, and the orientation of the attached knitted fabric is parallel to the one end. For example, the tubular knitted fabric and the attached knitted fabric are integrally knitted with the same knitting yarn, or knitted with different knitting yarns, and joined together by tack, double stitches, crossing of the knitting yarns, or the like. For this reason, in this invention, the knitted fabric in which the attached knitted fabric is integrally attached to the cylindrical knitted fabric in a spiral shape or a wave shape can be knitted on the knitting machine without sewing and without bonding.

好ましくは、前記一端部に沿っての付属編地の周長よりも、筒状編地とは反対側の他端部での付属編地の周長が長い。例えば筒状編地から外周へと向かう方向を、付属編地の半径方向として、半径方向を編成のコース方向とする。そして外周に沿っての付属編地の周長を、内周に沿っての付属編地の周長よりも長くするには、半径方向内側の編目を針に固定したまま半径方向外側の編目に次の編目を形成する、引き返し編成を行うと良い。編目のサイズを半径方向の位置に沿って変えても、外周側の周長を内周側よりも長くできる。もちろん、引き返し編成と、編目のサイズを半径方向に沿って変えることとを、併用しても良い。   Preferably, the peripheral length of the attached knitted fabric at the other end portion on the opposite side to the tubular knitted fabric is longer than the peripheral length of the attached knitted fabric along the one end portion. For example, the direction from the tubular knitted fabric to the outer periphery is defined as the radial direction of the attached knitted fabric, and the radial direction is defined as the knitting course direction. In order to make the peripheral length of the accessory knitted fabric along the outer periphery longer than the peripheral length of the accessory knitted fabric along the inner periphery, the radially inner stitch is fixed to the needle while the radial inner stitch is fixed to the needle. It is advisable to perform turn-up knitting to form the next stitch. Even if the size of the stitch is changed along the position in the radial direction, the outer circumference can be made longer than the inner circumference. Of course, turning back knitting and changing the size of the stitch along the radial direction may be used in combination.

好ましくは、付属編地は、編糸で構成された複数の編目から成る編成組織と、前記編成組織に挿入されている経糸もしくは横糸を有する。経糸のみを挿入して固定する場合、例えば経糸を基準にして、針床間の歯口の手前側を通る編糸による編目コースと、奧側を通る編糸による編目コースとにより、経糸を挟み込む。横糸のみを挿入して固定する場合、例えばリブ編みを行って、交互に並ぶ表目と裏目との間に横糸をインレイすればよい。経糸と横糸は炭素繊維、ガラスファイバー、アラミド繊維等であり、経糸の方向あるいは横糸の方向に沿って、編物の強度を高める。そして経糸と横糸の双方を編成組織に挿入すると、2方向に強化された編物が得られる。   Preferably, the attached knitted fabric has a knitted structure composed of a plurality of stitches composed of knitting yarns, and warps or wefts inserted into the knitted structure. When inserting and fixing only the warp, for example, with the warp as a reference, the warp is sandwiched between the stitch course with the knitting yarn passing through the front side of the mouth between the needle beds and the stitch course with the knitting yarn passing through the heel side . When only the weft is inserted and fixed, for example, rib knitting may be performed, and the weft may be inlayed between the front and back lines arranged alternately. The warp and weft are carbon fiber, glass fiber, aramid fiber, etc., and increase the strength of the knitted fabric along the direction of warp or the direction of weft. When both the warp and the weft are inserted into the knitted structure, a knitted fabric reinforced in two directions is obtained.

好ましくは、編糸は加熱により溶融する熱溶融糸から成り、編糸は加熱されて互いに融着するか、あるいは経糸もしくは横糸に融着している。これによって編物の強度が増す。熱溶融糸の中でも、一度溶融すると二度と溶融しない熱硬化性の編糸が好ましい。   Preferably, the knitting yarn is composed of a hot melt yarn that is melted by heating, and the knitting yarn is heated and fused to each other, or is fused to the warp or the weft. This increases the strength of the knitted fabric. Among thermomelt yarns, thermosetting knitting yarns that do not melt once once are preferred.

この発明の編成方法では、前後少なくとも一対の針床を備える横編機により、
a: 前編地と後編地とから成る筒状編地と、少なくとも1つの付属編地とを、針床上で一体的に編成するステップと、
b: 筒状編地の前編地と後編地とを、針床上で互いに逆方向に移動させるステップ、
を繰り返して行うことにより、
一体に編成された筒状編地と付属編地とから成り、
編成により、筒状編地に付属編地の一端部が、筒状編地の複数のウェールに対し、ウェールをずらしながら接続されて、付属編地が筒状編地に螺旋状または波形状に取り付けられていると共に、
付属編地のウェールの向きが前記一端部に平行である、編物を編成する。
In the knitting method of the present invention, by a flat knitting machine including at least a pair of front and back needle beds,
a: a step of integrally knitting a tubular knitted fabric composed of a front knitted fabric and a rear knitted fabric and at least one attached knitted fabric on a needle bed;
b: a step of moving the front knitted fabric and the rear knitted fabric of the tubular knitted fabric in opposite directions on the needle bed;
By repeatedly performing
Consists of an integrally knitted tubular knitted fabric and an attached knitted fabric,
By knitting, one end of the attached knitted fabric is connected to the tubular knitted fabric while shifting the wales to the plurality of wales of the tubular knitted fabric, and the attached knitted fabric is spirally or wave-shaped to the tubular knitted fabric. Attached and
A knitted fabric is knitted in which the direction of the wale of the attached knitted fabric is parallel to the one end.

ステップa,bは繰り返し行い、ステップbで、筒状編地の前編地と後編地とを針床上で互いに逆方向に移動させると共に、ステップaで、前編地と後編地とから成る筒状編地と、少なくとも1つの付属編地とを、針床上で一体的に編成するので、筒状編地に付属編地の一端部が、ウェールをずらしながら螺旋状または波形状に取り付けられる。筒状編地でのウェールの方向は、横編機上では筒の軸から傾いているが、横編機から外すと真っ直ぐになろうとする。そしてこれに伴い、付属編地が螺旋状あるいは波形状になる。ステップaで、筒状編地と付属編地とを一体的に編成するので、付属編地のコース方向に沿っての端部の編目が筒状編地に接続され、付属編地のウェール方向は螺旋状あるいは波形状になる。筒状編地と付属編地は、同じ編糸で編成しても異なる編糸で編成しても良い。なお編糸が異なる場合、筒状編地と付属編地の境界で、編糸の交差、タック等により、編地を接続する。なおこの明細書において、編物に関する記載はそのまま編成方法にも当てはまり、逆に編成方法に関する記載はそのまま編物にも当てはまる。   Steps a and b are repeated, and in step b, the front knitted fabric and the back knitted fabric of the tubular knitted fabric are moved in opposite directions on the needle bed, and in step a, the tubular knitted fabric composed of the front knitted fabric and the rear knitted fabric. Since the ground and at least one attached knitted fabric are knitted integrally on the needle bed, one end of the attached knitted fabric is attached to the tubular knitted fabric in a spiral or wave shape while shifting the wale. The direction of the wale in the tubular knitted fabric is inclined from the axis of the tube on the flat knitting machine, but tends to become straight when removed from the flat knitting machine. Along with this, the attached knitted fabric becomes a spiral shape or a wave shape. In step a, the tubular knitted fabric and the attached knitted fabric are knitted integrally, so that the stitches at the end along the course direction of the attached knitted fabric are connected to the tubular knitted fabric, and the wale direction of the attached knitted fabric Becomes spiral or corrugated. The tubular knitted fabric and the attached knitted fabric may be knitted with the same knitting yarn or with different knitting yarns. When the knitting yarns are different, the knitted fabrics are connected at the boundary between the tubular knitted fabric and the attached knitted fabric by crossing of the knitting yarn, tucking or the like. In this specification, the description relating to the knitted fabric also applies to the knitting method as it is, and the description relating to the knitting method applies to the knitted fabric as it is.

好ましくは、前記一端部に沿っての付属編地の周長よりも、筒状編地とは反対側の他端部での付属編地の周長が長くなるように編成する。   Preferably, the knitted fabric is knitted so that the peripheral length of the attached knitted fabric at the other end opposite to the tubular knitted fabric is longer than the peripheral length of the attached knitted fabric along the one end portion.

また好ましくは、付属編地を、編糸で構成された複数の編目から成る編成組織を編成することと、前記編成組織に経糸もしくは横糸を挿入すること、とにより編成する。   Preferably, the attached knitted fabric is knitted by knitting a knitted structure composed of a plurality of stitches composed of knitting yarns, and inserting warps or wefts into the knitted structure.

この発明の編物により、ラッフルスカート、袖あるいは身頃に羽根状の付属編地を設けた衣類等が得られる。またこの発明は、アルキメデスポンプ、フィルター等とすることができる。   According to the knitted fabric of the present invention, a garment or the like having a ruffle skirt, a sleeve, or a wing-like attached knitted fabric on the body can be obtained. Moreover, this invention can be set as an Archimedes pump, a filter, etc.

実施例の編物を模式的に示す図で、(a)は1枚羽根の編物を、(b)は2枚羽根の編物を示し、(c)は2枚羽根の編物での筒状編地と付属編地とのウェールの方向を示す。BRIEF DESCRIPTION OF THE DRAWINGS It is a figure which shows the knitted fabric of an Example typically, (a) shows the knitted fabric of 1 blade, (b) shows the knitted fabric of 2 blades, (c) is the cylindrical knitted fabric by the knitted fabric of 2 blades. And the direction of the wales with the attached knitted fabric. 実施例の編物での付属編地の種類を示し、(a)は羽根状の付属編地を、(b)は波形状の付属編地を示す。The type of the attached knitted fabric in the knitted fabric of the example is shown, (a) shows the blade-shaped attached knitted fabric, and (b) shows the corrugated attached knitted fabric. (a)は直径が一定でない筒状編地へ付属編地を取り付ける例を示し、(b)はこれを用いたラッフルスカートを示す。(a)の矢印は付属編地の接続部の軌跡を示す。(a) shows an example in which an attached knitted fabric is attached to a cylindrical knitted fabric with a constant diameter, and (b) shows a ruffle skirt using the same. The arrow in (a) indicates the locus of the connection part of the attached knitted fabric. 実施例の編物(2枚羽根)での付属編地を示し、(a)では付属編地は1枚の編地から成り、(b)では付属編地は外周部で互いに接続している2枚の編地から成る。The attached knitted fabric with the knitted fabric (two blades) of the embodiment is shown. In (a), the attached knitted fabric is composed of one knitted fabric, and in (b), the attached knitted fabric is connected to each other at the outer peripheral portion. Consists of a piece of knitted fabric. 付属編地の内周部と外周部とでの、ウェール方向に沿った長さの違いを示す図The figure which shows the difference in the length along a wale direction in the inner peripheral part and outer peripheral part of an attached knitted fabric 実施例の編物(2枚羽根)での、2枚の羽根の位置関係を示す図The figure which shows the positional relationship of two blades in the knitted fabric (two blades) of the example 実施例の編物(2枚羽根)での、ピッチPと筒状編地の直径Dとを示す図The figure which shows the pitch P and the diameter D of a cylindrical knitted fabric in the knitted fabric (two blades) of an Example. 実施例の編物(2枚羽根)の、編成方法を示す図The figure which shows the knitting method of the knitted fabric (two blades) of an Example 重ね目を作らずに、筒状編地を回し込むための編成方法を示す図The figure which shows the knitting method for turning in a cylindrical knitted fabric without making a double stitch 経糸と横糸とを挿入した編成組織を示す図The figure which shows the knitting structure which inserted the warp and the weft

以下に、発明を実施するための最適実施例を示す。   In the following, an optimum embodiment for carrying out the invention will be shown.

図1は編物の例を示し、(a)では、筒状編地2に、1枚の羽根状の付属編地4が螺旋状に取り付けられている。(b)では、筒状編地2に、2枚の羽根状の付属編地4,5が螺旋状に取り付けられている。なお筒状編地2と付属編地4,5は、例えば同じ編糸で、前後少なくとも一対の針床を有する横編機上で編成されている。また付属編地4,5の各々の一端部3は、筒状編地2に対して、ウェールをずらしながら接続されている。この接続のため、編成の途中で、筒状編地2中の前編地と後編地とを、針床上で互いに逆方向に移動させることを繰り返している。   FIG. 1 shows an example of a knitted fabric. In (a), one blade-like attached knitted fabric 4 is spirally attached to a tubular knitted fabric 2. In (b), two blade-like attached knitted fabrics 4 and 5 are spirally attached to the tubular knitted fabric 2. The tubular knitted fabric 2 and the attached knitted fabrics 4 and 5 are knitted on a flat knitting machine having at least a pair of front and rear needle beds, for example, with the same knitting yarn. One end 3 of each of the attached knitted fabrics 4 and 5 is connected to the tubular knitted fabric 2 while shifting the wale. For this connection, during the knitting, the front knitted fabric and the rear knitted fabric in the tubular knitted fabric 2 are repeatedly moved in opposite directions on the needle bed.

図1(c)は、横編機上での(b)の編物でのウェールの方向を示し、(a)の編物でも同様である。中央部が筒状編地2で、その左右が付属編地4,5である。筒状編地2のウェールの方向は、斜め上向きである。これに対して、付属編地4,5のウェールの方向は螺旋状で、付属編地4,5と筒状編地2との接続部である一端部3に平行である。なお図1(c)では、簡単のために、付属編地4,5のウェールの方向を上向きに示している。   FIG. 1 (c) shows the direction of the wale of the knitted fabric (b) on the flat knitting machine, and the same applies to the knitted fabric (a). The central part is a tubular knitted fabric 2, and the left and right sides are attached knitted fabrics 4 and 5. The direction of the wales of the tubular knitted fabric 2 is obliquely upward. On the other hand, the wale direction of the attached knitted fabrics 4 and 5 is spiral, and is parallel to the one end 3 which is a connecting portion between the attached knitted fabrics 4 and 5 and the tubular knitted fabric 2. In addition, in FIG.1 (c), the direction of the wale of the attached knitted fabrics 4 and 5 is shown upward for simplicity.

図2の(a)は、筒状編地2に羽根状の付属編地4が螺旋状に取り付けられている例を示し、(b)は、筒状編地2に波形状の付属編地6が取り付けられている例を示す。   2A shows an example in which a blade-like accessory knitted fabric 4 is spirally attached to the tubular knitted fabric 2, and FIG. 2B shows a corrugated accessory knitted fabric on the cylindrical knitted fabric 2. An example in which 6 is attached is shown.

図3は筒状編地2’の直径が一定でない例を示し、(a)に付属編地の接続部の軌跡8を矢印で示す。軌跡8に沿って羽根状の付属編地9の一端部が取り付けられると、(b)のラッフルスカート7となる。なお図3のように、直径の大きな筒状編地2’に、筒状編地2’の周方向に近い緩やかな角度で、付属編地9を取り付ける場合、付属編地9のウェール方向に沿っての編目の数を、筒状編地2’のウェール方向に沿っての編目の数よりも大きくする。これに対して、図2のように、直径の小さな筒状編地2に、急な角度で付属編地4,6を取り付ける場合、付属編地6のウェール方向に沿った編目の数は、筒状編地2のウェール方向に沿った編目の数以上で、例えばこれらが等しくても良い。   FIG. 3 shows an example in which the diameter of the tubular knitted fabric 2 ′ is not constant, and the locus 8 of the connecting portion of the attached knitted fabric is indicated by an arrow in FIG. When one end of the blade-like attached knitted fabric 9 is attached along the locus 8, the ruffle skirt 7 of (b) is obtained. As shown in FIG. 3, when the accessory knitted fabric 9 is attached to the cylindrical knitted fabric 2 ′ having a large diameter at a gentle angle close to the circumferential direction of the cylindrical knitted fabric 2 ′, The number of stitches along is made larger than the number of stitches along the wale direction of the tubular knitted fabric 2 '. On the other hand, as shown in FIG. 2, when attaching the accessory knitted fabrics 4 and 6 to the cylindrical knitted fabric 2 having a small diameter at a steep angle, the number of stitches along the wale direction of the accessory knitted fabric 6 is For example, they may be equal to or greater than the number of stitches along the wale direction of the tubular knitted fabric 2.

図4は付属編地の例を示し、(a)の付属編地4,5は各1層で、(b)の付属編地10,11は2層で、編地14,15から成り、筒状編地とは反対側の他端部16で編地14,15が連続している。   FIG. 4 shows an example of an attached knitted fabric, wherein the attached knitted fabrics 4 and 5 in (a) are each one layer, the attached knitted fabrics 10 and 11 in (b) are two layers, and are composed of knitted fabrics 14 and 15. The knitted fabrics 14, 15 are continuous at the other end 16 on the opposite side of the tubular knitted fabric.

図5は1枚の羽根状の付属編地4を示し、見やすくするために実際にはない切れ目19を追加してある。付属編地4の内周を17、その半径をr1,外周を18、その半径をr2とする。付属編地4のコース方向は半径方向で、ウェール方向は周方向である。そして外周18と内周17とでの周長の比はr2/r1であり、周長の差を補うため、外周18側で内周17側よりも多数のコースを引き返しにより編成するか、外周18側で内周17側よりも編目のサイズを大きくする。   FIG. 5 shows a single blade-like attached knitted fabric 4 with a cut 19 that is not actually present added for easy viewing. The inner circumference of the attached knitted fabric 4 is 17, its radius is r1, its outer circumference is 18, and its radius is r2. The course direction of the attached knitted fabric 4 is the radial direction, and the wale direction is the circumferential direction. The ratio of the circumferences of the outer circumference 18 and the inner circumference 17 is r2 / r1, and in order to compensate for the difference in circumference, a larger number of courses are turned back on the outer circumference 18 side than the inner circumference 17 side, The stitch size is made larger on the 18 side than on the inner circumference 17 side.

図6は2枚の羽根状の付属編地4,5を示す。なお針抜き編成等により筒状編地2を編成し、筒状編地2の編成に用いる針と針の間の空針等を用いて追加の付属編地20,21等を編成すると、3枚以上の付属編地を筒状編地2に取り付けることも可能である。   FIG. 6 shows two blade-like attached knitted fabrics 4 and 5. When the tubular knitted fabric 2 is knitted by needle knitting or the like, and additional knitted fabrics 20 and 21 are knitted using the empty needle between the needles used for knitting the tubular knitted fabric 2, etc., 3 It is also possible to attach one or more attached knitted fabrics to the tubular knitted fabric 2.

図7は、付属編地を取り付けるピッチPと筒状編地2の直径Dを示し、付属編地の接続部の軌跡8は螺旋状である。筒状編地2のウェールは1ピッチP毎に1回転し、筒状編地の編目を寄せる(一方向に回転させる)ことにより、ウェールの方向は筒状編地の軸方向に対して傾斜する。編目を寄せる距離は、筒状編地2の直径Dに比例して大きくなる。この一方で、編糸が切れないようにするため、寄せの目数には上限がある。そこで、直径DとピッチPとの比を寄せが可能なように定める。   FIG. 7 shows the pitch P for attaching the attached knitted fabric and the diameter D of the tubular knitted fabric 2, and the locus 8 of the connecting portion of the attached knitted fabric is spiral. The wale of the tubular knitted fabric 2 is rotated once for every pitch P, and the direction of the wale is inclined with respect to the axial direction of the tubular knitted fabric by approaching the stitches of the tubular knitted fabric (rotating in one direction). To do. The distance at which the stitches are moved increases in proportion to the diameter D of the tubular knitted fabric 2. On the other hand, there is an upper limit on the number of close stitches so as not to break the knitting yarn. Therefore, the ratio between the diameter D and the pitch P is determined so that it can be adjusted.

図8は、図1(c)と図4(b)に相当する編物の編成工程を示す。例えば2枚ベッドの横編機を用い、筒状編地と、付属編地とを編成する。FBは前針床を、BBは後針床を示し、●は新規に形成する編目、○は以前に形成した編目、◎は重ね目、∧と∨は掛目を表し、矢印は編成の方向あるいは目移しの方向を示す。A〜BB等は後針床BBの針を、a〜bb等は前針床の針を示す。   FIG. 8 shows the knitting process of the knitted fabric corresponding to FIG. 1 (c) and FIG. 4 (b). For example, a tubular knitted fabric and an attached knitted fabric are knitted using a two-bed flat knitting machine. FB indicates the front needle bed, BB indicates the rear needle bed, ● indicates a newly formed stitch, ○ indicates a previously formed stitch, ◎ indicates a double stitch, ∧ and ∨ indicate hooks, and an arrow indicates the knitting direction or Indicates the direction of transfer. A to BB and the like indicate the needles of the rear needle bed BB, and a to bb and the like indicate the needles of the front needle bed.

S0は筒状編地と付属編地の編目が針床に保持されている状態を表し、筒状編地中の前編地は針(k,m,o,q)に保持され、後編地は針(L,N,P,R)に保持されている。右側の付属編地は針(T,V,X,Z,BB)に保持され、左側の付属編地は針(a,c,e,g,i)に保持されている。S1からS20の編成を行い、この間に筒状編地は前後各3コースの編目が編成され、付属編地では筒状編地との接続部で4コース相当の編目が編成され、筒状編地とは反対側の他端部で6コース相当の編目が編成される。付属編地の筒状編地寄りとその反対側とで編目のコース数を変えるため、引き返し編成するが、付属編地の外周側(筒状編地とは反対側)で編目のサイズを大きくしても良い。   S0 represents a state in which the stitches of the tubular knitted fabric and the attached knitted fabric are held on the needle bed, the front knitted fabric in the cylindrical knitted fabric is held on the needle (k, m, o, q), and the rear knitted fabric is It is held by needles (L, N, P, R). The right side knitted fabric is held by needles (T, V, X, Z, BB), and the left side knitted fabric is held by needles (a, c, e, g, i). The knitting from S1 to S20 is performed, and during this time, the knitted fabric of the three courses is knitted on the front and back of the cylindrical knitted fabric, and the stitch equivalent to four courses is knitted on the connecting knitted fabric with the attached knitted fabric. A stitch corresponding to 6 courses is knitted at the other end opposite to the ground. In order to change the number of courses on the side of the attached knitted fabric that is closer to the tubular knitted fabric and on the opposite side, knitting is turned back. You may do it.

ステップ1では、筒状編地中の前編地を後針床BBへ目移しした後、2目分左に寄せて前針床FBへ移し戻す。このとき、針kに重ね目ができて、針qは空針となる。またステップ2で、筒状編地中の後編地を2目分右側へ寄せる。ステップ1,2により、筒状編地での前編地と後編地を反対方向に移動させる。ステップ3〜8で、右側の付属編地を引き返し編成し、筒状編地とは反対側の他端部で、筒状編地側よりも、多数のコースで編目を編成する。ステップ9で、左右の付属編地と筒状編地とを編成し、これによって筒状編地と付属編地が接続される。またこの時、寄せにより減少した編目を補うように、掛目を筒状編地に形成する。なお1往復の編成で、筒状編地では前後各1コースの編目列が形成され、1層の付属編地では2列の編目列が形成される。付属編地と筒状編地の接続部で、ウェール方向に沿っての付属編地と筒状編地との編目数の比が1よりもやや多い程度にするため、付属編地では、2コースの編成で1コース分の編目列が編成されるスムース編みを行う。   In step 1, the front knitted fabric in the tubular knitted fabric is transferred to the rear needle bed BB, and then moved left by two stitches and transferred back to the front needle bed FB. At this time, there is a double stitch on the needle k, and the needle q becomes an empty needle. In step 2, the rear knitted fabric in the tubular knitted fabric is moved to the right by two stitches. In steps 1 and 2, the front knitted fabric and the rear knitted fabric in the tubular knitted fabric are moved in opposite directions. In Steps 3-8, the right side knitted fabric is knitted back and the stitches are knitted on a larger number of courses at the other end opposite to the tubular knitted fabric than on the tubular knitted fabric side. In step 9, the left and right attached knitted fabrics and the tubular knitted fabric are knitted, whereby the tubular knitted fabric and the attached knitted fabric are connected. At this time, hooks are formed on the tubular knitted fabric so as to compensate for the stitches that have been reduced by the shift. In one reciprocating knitting, one row of front and back stitch rows are formed on the cylindrical knitted fabric, and two rows of stitch rows are formed on the one-layer attached knitted fabric. In order to make the ratio of the number of stitches between the attached knitted fabric and the tubular knitted fabric along the wale direction slightly higher than 1 at the connecting portion between the attached knitted fabric and the tubular knitted fabric, Smooth knitting is performed in which the stitch row for one course is knitted in the course knitting.

ステップ10〜15で左側の付属編地を編成し、引き返し編成により、筒状編地の反対側の他端部では筒状編地側の一端部よりも多数のコースで編目を編成する。なお引き返し編成では、外側から編み始めて徐々に編幅を増している。ステップ16で、左右の付属編地と筒状編地とを編成して、筒状編地と付属編地を接続すると共に、掛目を筒状編地に形成する。なおステップ9で筒状編地中の後編地を編成し、ステップ16で前編地を編成したが、ステップ9で前編地を編成し、ステップ16で後編地を編成しても良い。ステップ17〜20では、左右の付属編地と筒状編地とを、所望のコース数だけ編成する。   In steps 10 to 15, the left side knitted fabric is knitted, and the stitches are knitted on the other end portion on the opposite side of the tubular knitted fabric in a larger number of courses than the one end portion on the tubular knitted fabric side. In turn knitting, the knitting width is gradually increased from the outside. In step 16, the left and right attached knitted fabrics and the tubular knitted fabric are knitted, the tubular knitted fabric and the attached knitted fabric are connected, and hooks are formed on the tubular knitted fabric. Although the back knitted fabric in the tubular knitted fabric is knitted in step 9 and the front knitted fabric is knitted in step 16, the front knitted fabric may be knitted in step 9 and the back knitted fabric may be knitted in step 16. In steps 17 to 20, the left and right attached knitted fabrics and the tubular knitted fabric are knitted as many as the desired number of courses.

ステップ1〜20を繰り返して、編物を編成する。即ち、ステップ20に続いて、ステップ1と同様の編成を行う。   Steps 1 to 20 are repeated to knit the knitted fabric. That is, following step 20, the same knitting as in step 1 is performed.

筒状編地2と付属編地4,5を1本の編糸で編成し、ステップ9,16〜20で、筒状編地2と付属編地4,5を同一コースで編成したので、筒状編地2と付属編地4,5は自ずと接続される。筒状編地では寄せを繰り返すので、ウェールが斜め向きになる。また筒状編地のウェールをずらしながら、付属編地を筒状編地に接続する。そして編物を横編機から外すと、筒状編地のウェールは真っ直ぐに戻ろうとし、これに伴って付属編地は螺旋状になる。このため付属編地のウェールも螺旋状になる。   Since the tubular knitted fabric 2 and the attached knitted fabrics 4 and 5 are knitted with one knitting yarn, and the tubular knitted fabric 2 and the attached knitted fabrics 4 and 5 are knitted on the same course in steps 9 and 16-20, The tubular knitted fabric 2 and the attached knitted fabrics 4 and 5 are naturally connected. In the tubular knitted fabric, the wales are inclined since the shifting is repeated. Further, the attached knitted fabric is connected to the cylindrical knitted fabric while shifting the wales of the cylindrical knitted fabric. When the knitted fabric is removed from the flat knitting machine, the wale of the tubular knitted fabric tries to return straight, and the attached knitted fabric is spiraled accordingly. For this reason, the wale of the attached knitted fabric is also spiral.

図5に示したように、付属編地4,5の外周部は内周部よりも編目の数を増す必要がある。そこで図8に示したように、引き返しにより付属編地の外周部(筒状編地の反対側)で内周部(筒状編地側)よりも多数のコースを編成する。ただし外周部で編目のサイズを内周部よりも大きくしても、外周部の周長を内周部よりも増すことができる。さらに、編成の途中で筒状編地の寄せの方向を反転すると、波形状に付属編地が取り付けられる。   As shown in FIG. 5, it is necessary to increase the number of stitches in the outer peripheral portion of the attached knitted fabrics 4, 5 as compared with the inner peripheral portion. Therefore, as shown in FIG. 8, a larger number of courses are knitted at the outer peripheral portion (opposite side of the tubular knitted fabric) than the inner peripheral portion (tubular knitted fabric side) by turning back. However, even if the stitch size is made larger at the outer peripheral portion than at the inner peripheral portion, the peripheral length of the outer peripheral portion can be increased more than that at the inner peripheral portion. Further, when the direction of the cylindrical knitted fabric is reversed during knitting, the attached knitted fabric is attached in a wave shape.

4枚ベッドの横編機を用いると、図8とは異なり空針を設ける必要がない。またスライドニードルを備える横編機では、対向する針床のスライドニードルのスライダーに編目を預けることにより目移しができ、同様に空針が不要になる。   When a four-bed flat knitting machine is used, it is not necessary to provide an empty needle unlike FIG. Further, in a flat knitting machine equipped with a slide needle, transfer can be performed by depositing a stitch on a slider of a slide needle on an opposing needle bed, and an empty needle is likewise unnecessary.

図8では、筒状編地を前編地と後編地とで逆方向に寄せたが、図9のように、筒状編地を回し込んでも良い。A〜F及びa〜fは筒状編地のウェールで、目移しとニットとにより、筒状編地2が回し込まれる。回し込みに伴い、付属編地4が接続されるウェールはf→e→d→cの順に変化し、付属編地5が接続されるウェールはA→B→C→Dの順に変化する。   In FIG. 8, the tubular knitted fabric is moved in the opposite direction between the front knitted fabric and the rear knitted fabric, but the tubular knitted fabric may be turned around as shown in FIG. A to F and a to f are the wales of the tubular knitted fabric, and the tubular knitted fabric 2 is fed by transfer and knit. With the turning, the wale to which the attached knitted fabric 4 is connected changes in the order of f → e → d → c, and the wale to which the attached knitted fabric 5 is connected changes in the order of A → B → C → D.

図10は、特許文献2に従って、編物へ経糸36と横糸34を挿入する例を示す。前のコースの編目30に続いて新しい編目31が形成され、渡糸32と横糸34に囲まれるように経糸36が配置され、また横糸34は経糸36と編目31とに挟まれている。横糸34と経糸36の双方を挿入しても、あるいは一方を挿入しても良く、付属編地のみに挿入しても、筒状編地を含む編物全体に挿入しても良い。   FIG. 10 shows an example in which the warp yarn 36 and the weft yarn 34 are inserted into the knitted fabric according to Patent Document 2. A new stitch 31 is formed following the stitch 30 of the previous course, and the warp yarn 36 is disposed so as to be surrounded by the hand yarn 32 and the weft yarn 34, and the weft yarn 34 is sandwiched between the warp yarn 36 and the stitch 31. Both the weft 34 and the warp 36 may be inserted, or one of them may be inserted, or only the attached knitted fabric or the entire knitted fabric including the tubular knitted fabric may be inserted.

ここで横糸34,経糸36を炭素繊維、ガラスファイバー、アラミド繊維等とし、編目30,31と渡糸32を構成する編糸を熱溶融糸、特に熱硬化性の合成樹脂を含む糸とすることが好ましい。そして編成後に熱処理すると、編糸が経糸36と横糸34に融着して、これらを一体に結合する。従って編物の強度が増し、また形状が一定になる。なお横糸34も経糸36も無い場合、編糸が互いに融着して編物の強度が増す。   Here, weft yarns 34 and warp yarns 36 are carbon fibers, glass fibers, aramid fibers, and the like, and the knitting yarns constituting the stitches 30 and 31 and the passing yarn 32 are hot melt yarns, particularly yarns containing a thermosetting synthetic resin. Is preferred. When heat treatment is performed after knitting, the knitting yarn is fused to the warp yarn 36 and the weft yarn 34, and these are united together. Therefore, the strength of the knitted fabric increases and the shape becomes constant. When neither the weft yarn 34 nor the warp yarn 36 is present, the knitting yarns are fused to each other to increase the strength of the knitted fabric.

図2(b)の編物に付いて補足する。波形状の付属編地6を、高強度のモノフィラメント等から成る横糸(インレイ糸)と、例えば水溶性の編糸とで編成し、横糸を筒状編地2に挿入し、タック等で筒状編地2に固定する。編成後に、付属編地6から水溶性の編糸を除くと、筒状編地2に波形状の刷毛が取り付けられたものとなる。この編物は、例えば掃除機の刷毛を備えたローラとすることができる。   It supplements about the knitted fabric of FIG.2 (b). The corrugated accessory knitted fabric 6 is knitted with weft yarn (inlay yarn) made of high-strength monofilament or the like and, for example, a water-soluble knitting yarn, and the weft yarn is inserted into the tubular knitted fabric 2 and is tubular with a tack or the like. Fix to the knitted fabric 2. After the knitting, when the water-soluble knitting yarn is removed from the attached knitted fabric 6, the corrugated brush is attached to the tubular knitted fabric 2. This knitted fabric can be, for example, a roller provided with a brush of a vacuum cleaner.

図10のように、経糸36と横糸34を挿入した編物について補足する。編糸を溶着させずに、通気性あるいは通液性のある編物とすると、フィルターとして用いることができる。そして例えば、筒状編地に金属パイプ等を通して回転自在にした状態で使用する。編物の付属編地が濾過対象の物質により目詰まりすると、編物は回転を始め、目詰まりするまでは回転しない。そこで編物の回転の有無から、フィルターの目詰まりを検出できる。   As shown in FIG. 10, the knitted fabric with the warp yarn 36 and the weft yarn 34 inserted will be supplemented. If the knitted fabric is air permeable or liquid permeable without welding the knitting yarn, it can be used as a filter. And, for example, it is used in a state where it can be freely rotated through a metal pipe or the like through a tubular knitted fabric. When the knitted fabric is clogged by the material to be filtered, the knitted fabric starts rotating and does not rotate until clogged. Therefore, filter clogging can be detected from the presence or absence of rotation of the knitted fabric.

2,2’ 筒状編地
3 一端部
4,5 付属編地(羽根状)
6 波形状の付属編地
7 ラッフルスカート
8 付属編地の接続部の軌跡
9 付属編地
10,11 付属編地(羽根状)
14,15 編地
16 他端部
17 内周
18 外周
19 切れ目
20,21 付属編地(羽根状)
30,31 編目
32 渡糸
34 横糸(インレイ糸)
36 経糸

P 付属編地のピッチ
D 筒状編地の直径
A〜F,a〜f 筒状編地のウェール
2,2 'Tubular knitted fabric 3 One end 4,5 Attached knitted fabric (feather shape)
6 Wave-shaped attached knitted fabric 7 Raffle skirt 8 Trajectory of the connecting portion of the attached knitted fabric 9 Attached knitted fabric 10, 11
14, 15 Knitted fabric 16 Other end 17 Inner circumference 18 Outer circumference 19 Cut 20, 21 Attached knitted fabric (feather shape)
30, 31 stitch 32 hand yarn 34 weft yarn (inlay yarn)
36 Warp

P Pitch of attached knitted fabric D Diameter of tubular knitted fabric A to F, a to f Wales of tubular knitted fabric

Claims (7)

一体に編成された筒状編地と付属編地とから成り、
編成により、筒状編地に付属編地の一端部が、筒状編地の複数のウェールに対し、ウェールをずらしながら接続されて、付属編地が筒状編地に螺旋状または波形状に取り付けられていると共に、
付属編地のウェールの向きが前記一端部に平行である、編物。
Consists of an integrally knitted tubular knitted fabric and an attached knitted fabric,
By knitting, one end of the attached knitted fabric is connected to the tubular knitted fabric while shifting the wales to the plurality of wales of the tubular knitted fabric, and the attached knitted fabric is spirally or wave-shaped to the tubular knitted fabric. Attached and
A knitted fabric in which the direction of the wale of the attached knitted fabric is parallel to the one end.
前記一端部に沿っての付属編地の周長よりも、筒状編地とは反対側の他端部での付属編地の周長が長いことを特徴とする、請求項1の編物。   The knitted fabric according to claim 1, wherein the peripheral length of the accessory knitted fabric at the other end opposite to the tubular knitted fabric is longer than the peripheral length of the accessory knitted fabric along the one end portion. 付属編地は、編糸で構成された複数の編目から成る編成組織と、前記編成組織に挿入されている経糸もしくは横糸を有することを特徴とする、請求項2の編物。   The knitted fabric according to claim 2, wherein the attached knitted fabric has a knitted structure composed of a plurality of stitches composed of knitting yarns, and warps or wefts inserted into the knitted structure. 前記編糸は熱融着性または熱硬化性の合成樹脂を含み、加熱されて編糸が互いに、あるいは編糸が経糸もしくは横糸に融着していることを特徴とする、請求項1〜3のいずれかの編物。   The knitting yarn includes a heat-fusible or thermosetting synthetic resin, and is heated to fuse the knitting yarns to each other, or the knitting yarns to warp yarns or weft yarns. One of the knitting. 前後少なくとも一対の針床を備える横編機により、
a: 前編地と後編地とから成る筒状編地と、少なくとも1つの付属編地とを、針床上で一体的に編成するステップと、
b: 筒状編地の前編地と後編地とを、針床上で互いに逆方向に移動させるステップ、を繰り返して行うことにより、
一体に編成された筒状編地と付属編地とから成り、
編成により、筒状編地に付属編地の一端部が、筒状編地の複数のウェールに対し、ウェールをずらしながら接続されて、付属編地が筒状編地に螺旋状または波形状に取り付けられていると共に、
付属編地のウェールの向きが前記一端部に平行である、編物を編成する編成方法。
By a flat knitting machine having at least a pair of front and back needle beds,
a: a step of integrally knitting a tubular knitted fabric composed of a front knitted fabric and a rear knitted fabric and at least one attached knitted fabric on a needle bed;
b: By repeatedly performing the steps of moving the front knitted fabric and the back knitted fabric of the tubular knitted fabric in opposite directions on the needle bed,
Consists of an integrally knitted tubular knitted fabric and an attached knitted fabric,
By knitting, one end of the attached knitted fabric is connected to the tubular knitted fabric while shifting the wales to the plurality of wales of the tubular knitted fabric, and the attached knitted fabric is spirally or wave-shaped to the tubular knitted fabric. Attached and
A knitting method for knitting a knitted fabric, wherein a direction of a wale of an attached knitted fabric is parallel to the one end portion.
前記一端部に沿っての付属編地の周長よりも、筒状編地とは反対側の他端部での付属編地の周長が長くなるように編成することを特徴とする、請求項5の編成方法。   The knitting is performed so that the peripheral length of the attached knitted fabric at the other end portion on the opposite side of the tubular knitted fabric is longer than the peripheral length of the attached knitted fabric along the one end portion. Item 5. The knitting method according to item 5. 付属編地を、編糸で構成された複数の編目から成る編成組織を編成することと、前記編成組織に経糸もしくは横糸を挿入すること、とにより編成することを特徴とする、請求項6の編成方法。   The accessory knitted fabric is knitted by knitting a knitted structure composed of a plurality of stitches composed of knitting yarns and inserting warps or wefts into the knitted structure. How to organize.
JP2014149563A 2014-07-23 2014-07-23 Knitted fabric and method for knitting thereof Pending JP2016023388A (en)

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