JP2016014269A - Fire resisting method for building - Google Patents

Fire resisting method for building Download PDF

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Publication number
JP2016014269A
JP2016014269A JP2014136925A JP2014136925A JP2016014269A JP 2016014269 A JP2016014269 A JP 2016014269A JP 2014136925 A JP2014136925 A JP 2014136925A JP 2014136925 A JP2014136925 A JP 2014136925A JP 2016014269 A JP2016014269 A JP 2016014269A
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building
coating material
coal ash
fireproof
ash
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JP6059183B2 (en
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常義 岡本
Tsuneyoshi Okamoto
常義 岡本
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OKAMOTO KOSAN KK
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Abstract

PROBLEM TO BE SOLVED: To contribute to prevention of environmental pollution by coating a beam or column of a building with a fireproofing material predominantly composed of waste of coal ash discharged from a thermal electric power plant.SOLUTION: Clinker ash, which is waste of coal ash discharged from a thermal electric power plant, and diatomaceous earth are mixed together under adhesive spray. Additionally, this mixture contains cement and an adjuvant to form a fire resistive covering material 1. The fire resistive covering material 1 coats a beam 3 or column 4 of a building 2 to improve fire resistance and strength, which are required for the building 2.

Description

本発明は、一般住宅、遊技場、駐車場等の建造物、鉄筋コンクリート建造物等、各種建造物の耐火方法に係り、特に耐火被覆材として必要な強度を有し、耐火時間が長いのみならず、火力発電所から排出される石炭灰の廃材を有効に利用し、公害防止に役立つ建造物の耐火方法に関する。   The present invention relates to a fireproofing method for various buildings such as buildings such as ordinary houses, amusement parks, parking lots, reinforced concrete buildings, etc., and particularly has the strength required as a fireproof coating material and has a long fireproof time. The present invention relates to a method for fireproofing a building that effectively uses coal ash waste materials discharged from a thermal power plant and helps prevent pollution.

住宅、遊技場、駐車場等の建造物、鉄筋コンクリート建造物等、各種建造物の耐火方法法として、従来、セメントと石炭灰(フライアッシュ)を混合してなる耐火被覆材を梁や柱に被覆する方法が知られている。   As a fireproofing method for various buildings such as houses, amusement parks, parking lots, reinforced concrete buildings, etc., conventional fireproof coatings made by mixing cement and coal ash (fly ash) are covered on beams and columns. How to do is known.

しかし、この被覆材は耐火時間が短いのみならず、フライアッシュを用いるので耐火材として必要な強度を有していない。   However, this covering material not only has a short fire resistance time but also has a strength required as a fireproof material because fly ash is used.

さらに、建造物の耐火方法として、難燃性ポリウレタン廃材の粉砕物を用いた被覆材も知られているが、この被覆材もまた、耐火時間が短く、さらに被覆材として必要な強度を有していないという欠点を有している。   Furthermore, a coating material using a pulverized product of flame-retardant polyurethane is also known as a fireproofing method for buildings, but this coating material also has a short fireproof time and has the necessary strength as a coating material. Has the disadvantage of not.

特開2006−241920号JP 2006-241920 A 特開2013−002230号JP2013-002230A

そこで、本発明の課題は一般住宅、遊技場、駐車場等の建造物、鉄筋コンクリート建造物等、各種建造物の耐火方法であって、特に、耐火被覆材として必要な強度を有し、耐火時間が長いのみならず、火力発電所から排出される石炭灰の廃材を有効に利用して公害防止に役立つ建造物の耐火方法を提供することにある。   Therefore, the subject of the present invention is a fireproofing method for various buildings such as buildings such as general houses, amusement parks, parking lots, reinforced concrete buildings, etc. Is to provide a fireproofing method for buildings that can effectively prevent pollution by effectively utilizing the waste of coal ash discharged from thermal power plants.

上述の課題を解決するため、本発明によれば、火力発電所から排出される石炭灰の廃材であるクリンカアッシュおよび珪藻土を、接着剤の散布下に混練し、さらにこれにセメントおよび補助剤を含有せしめて耐火被覆材を形成し、この耐火被覆材を建造物の所望の任意個所、例えば梁ないしは柱に被覆し、建造物に必要な耐火性ならびに強度を向上することを特徴とする。   In order to solve the above-described problems, according to the present invention, clinker ash and diatomaceous earth, which are waste materials of coal ash discharged from a thermal power plant, are kneaded under a spray of adhesive, and further cement and an auxiliary agent are added thereto. A fireproof coating material is formed by inclusion, and this fireproof coating material is coated on a desired arbitrary part of the building, for example, a beam or a column, to improve the fire resistance and strength required for the building.

上述の本発明は火力発電所から排出される石炭灰の廃材であるクリンカアッシュと珪藻土が接着剤によって接着され、クリンカアッシュの表面の凹凸が平滑になり、さらにこれにセメントおよび補助剤を含有せしめて耐火被覆材を形成し、この耐火被覆材を建造物の梁ないしは柱に被覆することにより建造物に必要な耐火性ならびに強度を向上し、かつ公害の防止に役立つ。   In the present invention described above, clinker ash, which is a waste material of coal ash discharged from a thermal power plant, and diatomaceous earth are bonded together by an adhesive, and the concavo-convex surface of the clinker ash is smoothed, and further, cement and an auxiliary agent are added thereto. Thus, a fireproof covering material is formed, and this fireproof covering material is coated on a beam or pillar of the building, thereby improving the fire resistance and strength necessary for the building and preventing pollution.

建造物の梁ないしは柱に耐火被覆材を吹き付けた状態を表した断面図である。It is sectional drawing showing the state which sprayed the fireproof coating material on the beam or pillar of the building. 建造物の梁に本発明にかかる耐火被覆材を被覆した状態の部分斜視図である。It is a fragmentary perspective view of the state which covered the fireproof covering material concerning the present invention on the beam of a building. 建造物の柱に本発明にかかる耐火被覆材を被覆した状態の部分断面図である。It is a fragmentary sectional view of the state where the pillar of the building was covered with the fireproof covering material according to the present invention. 建造物の柱に本発明にかかる耐火被覆材を被覆した状態の他の斜視図である。It is another perspective view of the state which covered the fireproof covering material concerning the present invention on the pillar of the building. 折板屋根に本発明にかかる耐火被覆材を被覆した状態の部分斜視図である。It is a fragmentary perspective view of the state which covered the fireproof covering material concerning this invention on the folded-plate roof.

以下、本発明を添付図面を用いて詳述する。   Hereinafter, the present invention will be described in detail with reference to the accompanying drawings.

図1において、1は本発明にかかる耐火被覆材である。火力発電所からの石炭灰(廃材)60重量部および珪藻土1重量部を回転式造粒機に挿入し、これにアクリル系接着剤を散布しながら60〜80回転/分で回転して混練する。     In FIG. 1, 1 is a fireproof covering material according to the present invention. 60 parts by weight of coal ash (waste material) from a thermal power plant and 1 part by weight of diatomaceous earth are inserted into a rotary granulator, and rotated and kneaded at 60 to 80 rpm with spraying acrylic adhesive. .

石炭灰の廃材であるクリンカアッシュは表面が月面状に凹凸であり、このクリンカアッシュに接着剤を散布しながら造粒機を回転することにより珪藻土がクリンアカアッシュ表面に接着し、これにより石炭灰の表面は滑らかになる。     Clinker ash, which is a waste material of coal ash, has an uneven surface on the moon surface.Rotating the granulator while spraying adhesive on the clinker ash causes diatomaceous earth to adhere to the surface of the clinker ash, thereby The ash surface is smooth.

このようにして石炭灰は表面が滑らかになり、すなわち、石炭灰中のクリンカアッシュ
表面が滑らかになり、製品の安定性と耐熱性に優れた耐火被覆材となる。
In this way, the surface of the coal ash becomes smooth, that is, the clinker ash surface in the coal ash becomes smooth, and it becomes a fireproof coating material excellent in product stability and heat resistance.

石炭灰の廃材であるフライアッシュは微粒形状のため、耐火被覆材としての必要な強度が得られない。しかし、同じ石炭灰の廃材であっても、クリンカアッシュは大部分が粗骨材であるので、耐火被覆材として最適である。すなわち、クリンカアッシュは耐火試験の必要高温約1000℃に耐える。さらに、クリンカアッシュは温度を通しやすい粗骨材なので、温度を通しにくくする製法処理が必要である。クリンカアッシュ粗骨材の表面は月面状態のため、水やセメント等が入って、強度や硬化にバラツキが生じる。このバラツキを防止するために珪藻土でクリンカアッシュの表面を円滑にする。     Since fly ash, which is a waste material of coal ash, has a fine particle shape, the strength required as a fireproof coating cannot be obtained. However, even with the same coal ash waste, clinker ash is most suitable as a refractory coating because it is mostly coarse aggregate. That is, the clinker ash can withstand the high temperature of about 1000 ° C. necessary for the fire resistance test. Furthermore, since clinker ash is a coarse aggregate that allows easy passage of temperature, a manufacturing process that makes it difficult to pass temperature is necessary. Since the surface of the clinker ash coarse aggregate is a lunar surface, water, cement, etc. are contained, resulting in variations in strength and hardening. In order to prevent this variation, the surface of the clinker ash is smoothed with diatomaceous earth.

このようにして、石炭灰は表面が滑らかになり、すなわち、石炭灰中のクリンカアッシ
ュ表面が滑らかになり、製品の安定性と耐熱性に優れた耐火被覆材となる。次いで、このように処理された石炭灰にセメントおよび補助材を挿入し、本発明の耐火被覆材を得る。
In this way, the surface of the coal ash becomes smooth, that is, the clinker ash surface in the coal ash becomes smooth, and it becomes a fireproof coating material excellent in product stability and heat resistance. Next, cement and auxiliary materials are inserted into the coal ash thus treated to obtain the fireproof coating material of the present invention.

上述の補助材としては、アルミナ(水酸化アルミニウム)、強化ガラス繊維(例えばカット長15mm〜20mmのガラスファイバ繊維)、黒曜石、粉末アクリル樹脂等である。   Examples of the auxiliary material include alumina (aluminum hydroxide), reinforced glass fibers (for example, glass fiber fibers having a cut length of 15 mm to 20 mm), obsidian, and powdered acrylic resin.

上述の本発明にかかる耐火被覆材1はこれに約20重量パーセントの水を加え、撹拌の
後、例えばスクイズ式ポンプによる機械吹付塗装、または左官コテ塗りによってコテ塗り
被覆される。この場合、厚み25mmは1時間の耐火時間、35mmは2時間の耐火時間、45mmは3時間の耐火時間である。
The fireproof covering material 1 according to the present invention described above is coated with iron by adding about 20% by weight of water, and after stirring, for example, mechanical spray coating with a squeeze pump or plastering with a plastering iron. In this case, the thickness is 25 mm, the fire resistance time is 1 hour, 35 mm is the fire resistance time of 2 hours, and 45 mm is the fire resistance time of 3 hours.

以下、本発明を実施例によってさらに詳細に述べる。   Hereinafter, the present invention will be described in more detail by way of examples.

次の組成の耐火被覆材を調合した。
火力発電所からの石炭灰の廃材
(クリンカアッシュ) 60重量パーセント
珪藻土 1重量パーセント
黒曜石 10重量パーセント
アルミナ(水酸化アルミニウム) 10重量パーセント
普通ポルトランドセメント 15重量パーセント
強化ガラス繊維 3.5重量パーセント
粉末アクリル樹脂(アクリル系接着剤) 0.5重量パーセント
A fireproof coating material having the following composition was prepared.
Coal ash waste from thermal power plants (clinker ash) 60 weight percent Diatomaceous earth 1 weight percent Obsidian 10 weight percent Alumina (aluminum hydroxide) 10 weight percent Normal Portland cement 15 weight percent Reinforced glass fiber 3.5 weight percent Powdered acrylic resin (Acrylic adhesive) 0.5 weight percent

まず、本発明において、クリンカアッシュ60重量部および珪藻土1重量部を回転式造粒機に挿入し、これに粉末アクリル樹脂0.5重量部を散布しながら60〜80回転/分で回転し、混練する。   First, in the present invention, 60 parts by weight of clinker ash and 1 part by weight of diatomaceous earth are inserted into a rotary granulator and rotated at 60 to 80 revolutions / minute while spraying 0.5 parts by weight of powdered acrylic resin. Knead.

次いで、黒曜石、アルミナ、セメント、および強化ガラス繊維を上述の所定量添加して本発明の耐火被覆材を得る。     Next, obsidian, alumina, cement, and reinforced glass fibers are added in the above-mentioned predetermined amounts to obtain the fireproof coating material of the present invention.

上述組成の耐火被覆材を約20重量%の水とよく撹拌し、スクイズ式ポンプを用いて図
1のように、建造物2の鉄骨製の梁3に25mm厚の機械的吹き付け仕上げを施した。建
造物2は1時間の火災に耐えた。図1中、4は柱である。
The fireproof coating material having the above composition was thoroughly agitated with about 20% by weight of water, and a 25 mm thick mechanical spray finish was applied to the steel beam 3 of the building 2 using a squeeze pump as shown in FIG. . Building 2 withstood an hour of fire. In FIG. 1, 4 is a pillar.

実施例1に示す組成の耐火被覆材を用い、実施例1と同様にして約20重量%の水とよ
く撹拌した。この耐火被覆材を図2のように建造物2の梁3に左官コテ塗りにより厚さ3
5mmに塗布して仕上げ、耐火被覆材1とした。建造物2は2時間の火災に耐えた。
The fireproof coating material having the composition shown in Example 1 was used and stirred well with about 20% by weight of water in the same manner as in Example 1. As shown in FIG. 2, the fireproof covering material is plastered on the beam 3 of the building 2 with a plastering iron.
A fireproof coating material 1 was obtained by applying to 5 mm and finishing. Building 2 withstood the fire for 2 hours.

実施例1に示す組成の耐火被覆材を用い、実施例1と同様にして約20重量%の水とよ
く撹拌した。この耐火被覆材を図3のように建造物の柱4に左官コテ塗りにより厚さ45
mmに塗布して仕上げ、耐火被覆材1とした。柱4は3時間の火災に耐えた。
The fireproof coating material having the composition shown in Example 1 was used and stirred well with about 20% by weight of water in the same manner as in Example 1. As shown in FIG. 3, the fireproof coating material is plastered on the building pillar 4 by plastering with a plastering iron.
A fireproof coating material 1 was prepared by applying to mm. Pillar 4 withstood the fire for 3 hours.

実施例1に示す組成の耐火被覆材を用い、実施例1と同様にして約20重量%の水とよ
く撹拌した。この耐火被覆材を図4のように建造物の柱4に左官コテ塗りにより厚さ45
mmに塗布して仕上げ、耐火被覆材1とした。柱4は3時間の火災に耐えた。
The fireproof coating material having the composition shown in Example 1 was used and stirred well with about 20% by weight of water in the same manner as in Example 1. As shown in FIG. 4, this fireproof covering material is plastered on the pillar 4 of the building by plastering a thickness of 45 mm.
A fireproof coating material 1 was prepared by applying to mm. Pillar 4 withstood the fire for 3 hours.

実施例1に示す組成の耐火被覆材を用い、実施例1と同様にして約20重量%の水とよ
く撹拌した。この耐火被覆材を図5に示す折板屋根5に発泡ポリウレタン断熱材6を介し
て左官コテ塗りにより厚さ35mmに塗布して仕上げ、耐火被覆材1とした。折板屋根5
は2時間の火災に耐えた。
The fireproof coating material having the composition shown in Example 1 was used and stirred well with about 20% by weight of water in the same manner as in Example 1. This fireproof coating material was applied to the folded plate roof 5 shown in FIG. Folded plate roof 5
Endured a two-hour fire.

このような本発明は火力発電所からの石炭灰廃材およびセメントを主成分とし、これに
補助材を含有してなる耐火被覆材を利用するようにしたから、建造物の耐火性を向上する
とともに、火力発電所からの廃材を有効に利用して公害を防止し、産業上の利用可能性が
大きい。
Since the present invention uses a fireproof coating material mainly composed of coal ash waste material and cement from a thermal power plant, and contains auxiliary materials, the fire resistance of the building is improved. Effective use of waste materials from thermal power plants prevents pollution and has great industrial applicability.

1 耐火被覆材
2 建造物
3 梁
4 柱
5 折板屋根
6 発泡ポリウレタン断熱材



DESCRIPTION OF SYMBOLS 1 Fireproof covering material 2 Building 3 Beam 4 Pillar 5 Folded plate roof
6 Polyurethane insulation



Claims (4)

火力発電所から排出される石炭灰の廃材であるクリンカアッシュおよび珪藻土を接着剤の散布下に混練し、さらにこれにセメントおよび補助剤を含有せしめて耐火被覆材を形成し、この耐火被覆材を建造物の所望の任意個所に被覆し、建造物に必要な耐火性ならびに強度を向上することを特徴とする建造物の耐火方法。   Clinker ash and diatomaceous earth, which are waste materials of coal ash discharged from a thermal power plant, are kneaded under a spray of adhesive, and further cemented and auxiliaries are added to form a refractory coating. A fireproofing method for a building, characterized by covering a desired arbitrary portion of the building and improving the fireproofness and strength required for the building. 前記補助材は水酸化アルミニウム、ガラス繊維、および粉末アクリル樹脂の群から選択される一種または複数種である請求項1の建造物の耐火方法。   The fireproofing method for a building according to claim 1, wherein the auxiliary material is one or more selected from the group consisting of aluminum hydroxide, glass fiber, and powdered acrylic resin. 前記耐火被覆材は約20重量パーセントの水を加え、撹拌の後、吹付塗装、またはコテ
塗りによって厚み25mm、35mm、または45mmに被覆される請求項1の建造物の
耐火方法。
The fireproofing method for a building according to claim 1, wherein the fireproof coating material is coated to a thickness of 25 mm, 35 mm, or 45 mm by spraying or troweling after adding about 20 weight percent of water and stirring.
建造物の所望の任意個所は梁ないしは柱、または梁と壁の取りあいである請求項1の建造物の耐火方法。

































2. The fireproofing method for a building according to claim 1, wherein a desired arbitrary portion of the building is a beam or a column, or a space between a beam and a wall.

































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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2018144440A (en) * 2017-03-08 2018-09-20 岡本興産株式会社 Method for producing concrete form material essentially consisting of the scrap wood of coal ash exhausted from heat power plant

Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH10212772A (en) * 1997-01-30 1998-08-11 Chubu Electric Power Co Inc Sound absorption and insulation pannel
JP2013002230A (en) * 2011-06-21 2013-01-07 Okamoto Kosan Kk Fire-resisting construction method for building
JP2014087961A (en) * 2012-10-30 2014-05-15 Kikusui Chemical Industries Co Ltd Composite thermal insulation material, and material for mortar composition used in composite thermal insulation material

Patent Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH10212772A (en) * 1997-01-30 1998-08-11 Chubu Electric Power Co Inc Sound absorption and insulation pannel
JP2013002230A (en) * 2011-06-21 2013-01-07 Okamoto Kosan Kk Fire-resisting construction method for building
JP2014087961A (en) * 2012-10-30 2014-05-15 Kikusui Chemical Industries Co Ltd Composite thermal insulation material, and material for mortar composition used in composite thermal insulation material

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2018144440A (en) * 2017-03-08 2018-09-20 岡本興産株式会社 Method for producing concrete form material essentially consisting of the scrap wood of coal ash exhausted from heat power plant

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