JP2016004124A - Conductive support for electrophotographic photoreceptor, electrophotographic photoreceptor, image forming apparatus, and process cartridge - Google Patents

Abstract

PROBLEM TO BE SOLVED: To provide a conductive support for an electrophotographic photoreceptor, configured to improve cylindricity and to prevent permanent deformation due to external impact.SOLUTION: A conductive support (conductive support 4) for an electrophotographic photoreceptor includes aluminum, and is configured so that a half value width of crystal absorption in x-ray diffraction is 5-30 mm.

Description

  The present invention relates to a conductive support for an electrophotographic photosensitive member, an electrophotographic photosensitive member, an image forming apparatus, and a process cartridge.

  2. Description of the Related Art Conventionally, as an electrophotographic image forming apparatus, there are widely used apparatuses that sequentially perform processes such as charging, exposure, development, transfer, and cleaning using an electrophotographic photoreceptor (hereinafter sometimes referred to as “photoreceptor”). Are known.

  As an electrophotographic photosensitive member, a functionally separated type photosensitive member in which a charge generation layer that generates charges upon exposure and a charge transport layer that transports charges are stacked on a conductive support such as aluminum, There is known a single-layer type photoreceptor in which the same layer performs the function of generating and the function of transporting charges.

  For example, Patent Document 1 contains Fe 0.3 to 1.0 wt%, Si 0.2 to 0.8 wt%, Fe / Si <3, and the average crystal grain size of the plate surface is 35 μm or less. There is disclosed an aluminum plate material for a photosensitive drum characterized by a drawing ratio (blank diameter / punch diameter) of 2 and an ear rate of 3% or less.

Further, in Patent Document 2, in the production of a photoreceptor, both ends of an impact-processed thin cylindrical tube are cut off, and the side opposite to the side on which the billet is placed at the time of processing is gripped, and surface coating is applied by immersion. It is disclosed.
Japanese Patent Application Laid-Open No. H10-228688 discloses that in the production of a photoreceptor, the surface on which the billet remaining at the time of processing of the impact-processed thin cylindrical tube is gripped and the surface coating is applied by dip coating.
Patent Document 4 discloses a cylindrical tube in which a slag is impact-processed as a photosensitive substrate, and a cylindrical tube whose process member axis center is shifted opposite to the side on which the slag is disposed with respect to the substrate axis center. Is disclosed.
Patent Document 5 discloses a cylindrical tube obtained by impact processing of slag as a photosensitive member base material, and a thick cylindrical tube tapered from one end side to the other end side.
Patent Document 6 discloses a cylindrical tube in which impact processing is performed on a slag made of an aluminum alloy to which lithium is added as a photoreceptor base material.
Patent Document 7 discloses a cylindrical tube having a non-cutting surface (precision drawing processing, ironing processing, impact processing) as a photoreceptor base material.
Patent Document 8 discloses a bottomed cylindrical tube formed by impact extrusion processing or drawing processing as a photoreceptor base material.
Patent Document 9 discloses a bottomed cylindrical tube formed by impact extrusion, then ironing, and then cutting as a photoreceptor substrate.
Patent Document 10 discloses a bottomed cylindrical tube which is formed by impact extrusion processing and has a driving processing applied to the bottom portion as a photosensitive member base material.

Japanese Patent Laid-Open No. 61-04148 JP 2000-010306 A JP 2000-010314 A Japanese Patent Laid-Open No. 11-352836 JP 2000-066429 A JP 2000-010318 A JP 07-239562 A JP 61-073961 JP-A-61-169120 JP 57-115560 A

  An object of the present invention is to provide a conductive support for an electrophotographic photosensitive member having a high cylindricity and capable of suppressing permanent deformation due to external impact.

  The above problem is solved by the following means.

The invention according to claim 1
A conductive support for an electrophotographic photosensitive member containing aluminum and having a half width of crystal absorption in X-ray diffraction of 5 mm or more and 30 mm or less.

The invention according to claim 2
2. The conductive support for an electrophotographic photosensitive member according to claim 1, wherein the aluminum content is 90.0% or more.

The invention according to claim 3
The conductive support for an electrophotographic photosensitive member according to claim 1, wherein the thickness is 0.2 mm or more and 0.9 mm or less.

The invention according to claim 4
The conductive support for an electrophotographic photosensitive member according to any one of claims 1 to 3,
A photosensitive layer disposed on the electrophotographic photosensitive member conductive support;
An electrophotographic photosensitive member having

The invention according to claim 5
An electrophotographic photoreceptor according to claim 4,
It is a process cartridge that can be attached to and detached from the image forming apparatus.

The invention according to claim 6
The electrophotographic photosensitive member according to claim 4,
Charging means for charging the surface of the electrophotographic photosensitive member;
An electrostatic latent image forming means for forming an electrostatic latent image on the surface of the charged electrophotographic photosensitive member;
Developing means for developing the electrostatic latent image formed on the surface of the electrophotographic photosensitive member with a developer containing toner to form a toner image;
Transfer means for transferring the toner image to the surface of the recording medium;
An image forming apparatus.

According to the first or second aspect of the present invention, the electrophotographic photosensitive member has a high cylindricity and the permanent deformation due to external impact is suppressed as compared with the case where the half width of crystal absorption is less than 5 mm or more than 30 mm. A sex support is provided.
According to the invention of claim 3, compared with the case where the half width of the crystal absorption is less than 5 mm or more than 30 mm, even when the thickness is within the above range, the cylindricity is high and permanent deformation due to external impact is suppressed. A conductive support for an electrophotographic photoreceptor is provided.
According to the fourth aspect of the present invention, the cylindricity of the conductive support is higher than that in the case where the half width of crystal absorption in the conductive support is less than 5 mm or more than 30 mm, and due to external impact of the conductive support. An electrophotographic photosensitive member in which permanent deformation is suppressed is provided.
According to the invention according to claim 5 or 6, the cylindricity of the conductive support is deteriorated as compared with the case where the half width of crystal absorption in the conductive support is provided with an electrophotographic photosensitive member of less than 5 mm or more than 30 mm. In addition, a process cartridge or an image forming apparatus in which occurrence of image defects due to permanent deformation due to external impact is suppressed is provided.

1 is a schematic partial cross-sectional view illustrating an example of a configuration of an electrophotographic photosensitive member according to an exemplary embodiment. It is a schematic fragmentary sectional view which shows the other structural example of the electrophotographic photoreceptor which concerns on this embodiment. It is a schematic fragmentary sectional view which shows the other structural example of the electrophotographic photoreceptor which concerns on this embodiment. It is the schematic which shows a part (impact press process) of the process which manufactures the electroconductive support body which concerns on this embodiment. It is the schematic which shows a part (drawing process and ironing process) of the process which manufactures the electroconductive support body which concerns on this embodiment. It is the schematic which shows an example of the process of shape | molding an electroconductive support body by drawing. 1 is a schematic configuration diagram illustrating an example of an image forming apparatus according to an exemplary embodiment. It is a schematic block diagram which shows the other example of the image forming apparatus which concerns on this embodiment.

  Hereinafter, embodiments of the present invention will be described with reference to the accompanying drawings. In the drawings, elements having similar functions are denoted by the same reference numerals, and redundant description is omitted.

[Conductive support for electrophotographic photoreceptor]
The electrophotographic photosensitive member conductive support according to the present embodiment (sometimes simply referred to as “conductive support”) contains aluminum, contains aluminum, and has a half-value width of crystal absorption in X-ray diffraction of 5 mm. It is 30 mm or less.
With the above configuration, the conductive support according to the present embodiment has a high cylindricity and suppresses permanent deformation due to external impact. The reason is presumed as follows.

Generally, a material having high hardness and excellent workability is selected for the conductive support used in the electrophotographic photosensitive member in order to improve the cylindricity. Specifically, the conductive support is improved in cylindricity by various physical property values such as Young's modulus. For example, the half width of crystal absorption in the X-ray diffraction of the conductive support is usually set in the range of 35 mm to 70 mm.
However, when a conductive support is produced using a thin and high-hardness aluminum alloy that is work-hardened for high strength, the conductive support itself is deformed due to residual strain during processing, and the cylindricity decreases. Sometimes.
Furthermore, when a conductive support is produced using a high-hardness aluminum alloy for high accuracy, the conductive support is supported by the impact of other members in contact with the conductive support in the event of a drop during transportation due to its high hardness. The body itself may be deformed.
Also, from the viewpoint of maintaining strength, the conductive support cannot be thinned, and it is difficult to reduce the amount of aluminum used.

  On the other hand, the conductive support according to the present embodiment has high hardness by including aluminum or an aluminum alloy. In addition, the half-width of crystal absorption in X-ray diffraction is set within the above range, and residual strain at the time of processing that causes a decrease in cylindricity is reduced to a state where the strength does not decrease excessively. That is, in the conductive support according to the present embodiment, excessive strain is reduced so as to increase the circularity while remaining residual strain appropriately so as to ensure strength.

  For this reason, the conductive support according to the present embodiment is easy to elastically deform when subjected to an impact of a member in contact with the conductive support due to dropping or the like while increasing the cylindricity, and permanent deformation (plastic deformation) is suppressed. It is thought that it is done.

[Electrophotographic photoreceptor]
The electrophotographic photoreceptor according to the exemplary embodiment includes the conductive support according to the exemplary embodiment, and a photosensitive layer disposed on the conductive support.
FIG. 1 is a schematic cross-sectional view showing an example of the layer structure of the electrophotographic photoreceptor 7A according to this embodiment. The electrophotographic photoreceptor 7A shown in FIG. 1 has a structure in which an undercoat layer 1, a charge generation layer 2, and a charge transport layer 3 are laminated in this order on a conductive support 4, and the charge generation layer 2 and The charge transport layer 3 constitutes the photosensitive layer 5.

2 and 3 are schematic cross-sectional views showing other examples of the layer structure of the electrophotographic photosensitive member according to this embodiment.
The electrophotographic photoreceptors 7B and 7C shown in FIGS. 2 and 3 include the photosensitive layer 5 in which the functions are separated into the charge generation layer 2 and the charge transport layer 3 in the same manner as the electrophotographic photoreceptor 7A shown in FIG. The protective layer 6 is formed as the outermost layer. The electrophotographic photoreceptor 7B shown in FIG. 2 has a structure in which an undercoat layer 1, a charge generation layer 2, a charge transport layer 3 and a protective layer 6 are sequentially laminated on a conductive support 4. The electrophotographic photoreceptor 7C shown in FIG. 3 has a structure in which an undercoat layer 1, a charge transport layer 3, a charge generation layer 2, and a protective layer 6 are sequentially laminated on a conductive support 4.

  In each of the electrophotographic photoreceptors 7A to 7C, the undercoat layer 1 is not necessarily provided. Further, each of the electrophotographic photoreceptors 7A to 7C may be a single-layer type photosensitive layer in which the functions of the charge generation layer 2 and the charge transport layer 3 are integrated.

  Hereinafter, each element of the electrophotographic photosensitive member will be described. In addition, the code | symbol of each element is abbreviate | omitted and demonstrated.

<Conductive support>
The conductive support is a support containing aluminum. The conductive support may be made of aluminum alone or an aluminum alloy.
Here, “conductive” means that the volume resistivity is less than 10 ¹³ Ωcm.

As an aluminum alloy which comprises a conductive support body, the aluminum alloy containing Si, Fe, Cu, Mn, Mg, Cr, Zn, Ti other than aluminum is mentioned, for example.
The aluminum alloy constituting the conductive support is preferably a so-called 1000 series alloy.

  Note that the aluminum content (aluminum purity: mass ratio) of the conductive support is preferably 90.0% or more, more preferably 93.0% or more, from the viewpoint of workability. 0.0% or more is even more preferable.

  In the conductive support, the full width at half maximum of crystal absorption in X-ray diffraction is 5 mm or more and 30 mm or less, and preferably 7 mm or more and 25 mm or less from the viewpoint of improvement in cylindricity and suppression of permanent deformation, and 10 mm or more and 20 mm or less. More preferred.

Here, the full width at half maximum of crystal absorption in X-ray diffraction is an index that expresses the degree of residual stress in a material by a numerical value.
Then, the half width of the crystal absorption is obtained from the peak of the crystal absorption appearing in this diffraction peak chart by obtaining a diffraction peak chart with an X-ray diffractometer (RD) manufactured by Rigaku Corporation. Note that the half-value width is the spread width at a height that is ½ of the peak height.
Specifically, the half width of the crystal absorption is X-ray source: CuKα, goniometer radius: R = 300 mm, detector: scintillation counter using Rigaku X-ray residual stress measuring device AutoMATE II. The measurement is performed under the conditions of SC-70, tube voltage / tube current: 40 kV / 30 mA, scanning axis: θ / 2θ reflection method, scanning speed: 10 deg / min.

  The half width of crystal absorption of the conductive support is controlled by the processing method, processing after processing, and the like. In particular, the half width of crystal absorption is preferably controlled by the temperature and time of heat treatment (annealing treatment) that reduces residual strain after processing.

  The method for producing the conductive support is not particularly limited, but the shape shaping process such as impact press processing, squeezing processing, and ironing processing reduces the half width of crystal absorption compared with the conventional drawing processing. . For example, when impact pressing and ironing are combined, the half width of crystal absorption is usually adjusted to 35 mm or more and 70 mm or less.

  FIG. 4 shows an example of a process of forming a material to be processed of aluminum or an aluminum alloy (hereinafter sometimes referred to as “slag”) into a cylindrical shape by impact press processing, and FIG. 5 is a cylindrical shape formed by impact press processing. 3 shows an example of a process for manufacturing the conductive support according to the present embodiment by ironing the outer peripheral surface of the molded body.

-Impact press processing-
First, an aluminum or aluminum alloy slag 30 coated with a lubricant is prepared and set in a circular hole 24 provided in a die (female mold) 20 as shown in FIG. Next, as shown in FIG. 4B, the slag 30 set on the die 20 is pressed by a cylindrical punch (male) 21. Thus, the slag 30 is formed in a cylindrical shape so as to cover the periphery of the punch 21 from the circular hole of the die 20. After molding, as shown in FIG. 4C, the punch 21 is pulled up and passed through the central hole 23 of the stripper 22, whereby the punch 21 is pulled out to obtain a cylindrical molded body 4A.

According to such an impact press process, the cylindrical molded body 4A made of aluminum or aluminum alloy having a high hardness due to work hardening, a small thickness, and a high hardness is manufactured.
The thickness of the molded body 4A is not particularly limited, but from the viewpoint of processing to a thickness of, for example, 0.2 mm or more and 0.9 mm or less by subsequent ironing while maintaining the hardness as a conductive support for an electrophotographic photosensitive member. The thickness of the molded body 4A formed by pressing is preferably 0.4 mm or more and 0.8 mm or less, and more preferably 0.4 mm or more and 0.6 mm or less.

-Ironing process-
Next, as shown in FIG. 5 (A), if necessary, the cylindrical molded body 4A formed by impact press processing is pressed into a die 32 by a columnar punch 31 from the inside to perform drawing processing. After reducing the diameter, as shown in FIG. 5 (B), the iron 33 is pressed between the dies 33 having a further reduced diameter.
The ironing process may be performed without going through the squeezing process, or the ironing process may be performed in a plurality of stages. The thickness of the molded body 4B and the half width of crystal absorption are adjusted by the number of times of ironing.
Further, before the ironing process, the stress may be released by annealing.

The thickness of the molded body 4B after ironing is preferably 0.2 mm or more and 0.9 mm or less, and 0.4 mm or more and 0.6 mm or less from the viewpoint of maintaining the hardness as a conductive support for an electrophotographic photosensitive member. It is more preferable that
As described above, after forming the molded body 4A by impact pressing, an ironing process is performed to obtain a conductive support that is thin, lightweight, and has high hardness.

  Examples of the heat treatment after processing include annealing. For example, as shown in FIG. 6, by using an aluminum alloy ingot 41 and pulling through a die 42 to form a cylindrical drawn tube 43, for example, by performing annealing at a temperature exceeding 150 ° C. for a long time, Residual distortion during processing is appropriately removed, deformation of the conductive support itself is suppressed, and an improvement in cylindricity is easily realized.

  Further, the half-value width of the crystal absorption can be adjusted also by performing a process such as homogenization by annealing with slag or ingot before processing as a pre-process.

  Here, the adjustment of the half width of the crystal absorption can be realized by, for example, the temperature and time of the heat treatment as described above. In this regard, when producing a conductive support, it is not necessary to make the half width of the target crystal absorption, and after making the photoconductor, the photoconductor is produced so that the half width of the target crystal absorption is obtained. In the process, the temperature and time of the heat treatment may be adjusted. Specifically, in the process of producing the photoreceptor, the temperature and time of the heat treatment when forming each layer on the conductive support may be adjusted so that the desired half-width of crystal absorption is obtained.

The thickness (wall thickness) of the conductive support obtained through the above steps is preferably 0.2 mm or more and 0.9 mm or less, preferably 0.2 mm or more and 0.9 mm or less, and 0.4 mm or more and 0.4 mm or less. More preferably, it is 6 mm or less.
In particular, the thin-walled conductive support in the above range is likely to cause a decrease in cylindricity and permanent deformation. However, by adjusting the half-value width of crystal absorption to the above range, improvement in cylindricity and suppression of permanent deformation. Is planned.

When the photoreceptor is used in a laser printer, the laser oscillation wavelength is preferably 350 nm or more and 850 nm or less, and the shorter wavelength is preferable because the resolution is excellent. The surface of the conductive support is preferably roughened to have a centerline average roughness Ra of 0.04 μm or more and 0.5 μm or less in order to prevent interference fringes generated when laser light is irradiated. When Ra is 0.04 μm or more, an interference preventing effect is obtained. On the other hand, when Ra is 0.5 μm or less, the tendency of image quality to be coarse is effectively suppressed.
When non-interfering light is used as the light source, it is not particularly necessary to roughen the interference fringes, and it is possible to prevent the occurrence of defects due to irregularities on the surface of the conductive support, which is suitable for longer life.

  As a roughening method, a wet honing process in which an abrasive is suspended in water and sprayed on a support, a centerless grinding process in which a support is pressed against a rotating grindstone, and grinding is continuously performed, an anode Examples thereof include an oxidation treatment or a method of forming a layer containing organic or inorganic semiconductive fine particles.

  Anodizing treatment is to form an oxide film on an aluminum surface by anodizing in an electrolyte solution using aluminum as an anode. Examples of the electrolyte solution include a sulfuric acid solution and an oxalic acid solution. However, the porous anodic oxide film as it is after the treatment is chemically active, easily contaminated, and has a large resistance fluctuation due to the environment. Therefore, the anodic oxide film is treated with pressurized steam or boiling water (a metal salt such as nickel may be added), blocked by volume expansion due to micropore hydration reaction, and converted into a more stable hydrated oxide. It is preferable to perform a hole treatment.

  The thickness of the anodized film is preferably 0.3 μm or more and 15 μm or less. When the film thickness is less than 0.3 μm, the barrier property against implantation is poor and the effect tends to be insufficient. On the other hand, if it exceeds 15 μm, the residual potential tends to increase due to repeated use.

The surface of the conductive support may be subjected to a treatment with an acidic treatment liquid or a boehmite treatment.
The treatment with the acidic treatment liquid is carried out as follows using an acidic treatment liquid comprising phosphoric acid, chromic acid and hydrofluoric acid. The mixing ratio of phosphoric acid, chromic acid and hydrofluoric acid in the acidic treatment liquid is such that phosphoric acid is in the range of 10% by mass to 11% by mass, chromic acid is in the range of 3% by mass to 5% by mass, and hydrofluoric acid is 0. The concentration of these acids is preferably in the range of 13.5% by mass or more and 18% by mass or less. The processing temperature is 42 ° C. or higher and 48 ° C. or lower, but by keeping the processing temperature high, a thicker film can be formed faster. The film thickness is preferably from 0.3 μm to 15 μm.

  In the boehmite treatment, the conductive support is immersed in pure water at 90 ° C. or higher and 100 ° C. or lower for 5 minutes or longer and 60 minutes or shorter, or is contacted with heated steam at 90 ° C. or higher and 120 ° C. or lower for 5 minutes or longer and 60 minutes or shorter. Is done. The film thickness is preferably 0.1 μm or more and 5 μm or less. This may be further anodized using an electrolyte solution with low film solubility such as adipic acid, boric acid, borate, phosphate, phthalate, maleate, benzoate, tartrate, citrate, etc. Good.

(Undercoat layer)
The undercoat layer is, for example, a layer containing inorganic particles and a binder resin.

Examples of the inorganic particles include inorganic particles having a powder resistance (volume resistivity) of 10 ² Ωcm or more and 10 ¹¹ Ωcm or less.
Among these, as the inorganic particles having the resistance value, for example, metal oxide particles such as tin oxide particles, titanium oxide particles, zinc oxide particles, and zirconium oxide particles are preferable, and zinc oxide particles are particularly preferable.

The specific surface area of the inorganic particles by the BET method is preferably 10 m ² / g or more, for example.
The volume average particle diameter of the inorganic particles is, for example, preferably from 50 nm to 2000 nm (preferably from 60 nm to 1000 nm).

  For example, the content of the inorganic particles is preferably 10% by mass or more and 80% by mass or less, and more preferably 40% by mass or more and 80% by mass or less with respect to the binder resin.

  The inorganic particles may be subjected to a surface treatment. Two or more inorganic particles having different surface treatments or particles having different particle diameters may be mixed and used.

  Examples of the surface treatment agent include a silane coupling agent, a titanate coupling agent, an aluminum coupling agent, and a surfactant. In particular, a silane coupling agent is preferable, and an amino group-containing silane coupling agent is preferable.

  The surface treatment method using the surface treatment agent may be any method as long as it is a known method, and may be either a dry method or a wet method.

  The treatment amount of the surface treatment agent is preferably 0.5% by mass or more and 10% by mass or less with respect to the inorganic particles, for example.

  Here, the undercoat layer may contain an electron-accepting compound (acceptor compound) together with the inorganic particles from the viewpoint of enhancing the long-term stability of the electric characteristics and the carrier blocking property.

Examples of the electron accepting compound include quinone compounds such as chloranil and bromoanil; tetracyanoquinodimethane compounds; 2,4,7-trinitrofluorenone, 2,4,5,7-tetranitro-9-fluorenone, and the like. 2- (4-biphenyl) -5- (4-t-butylphenyl) -1,3,4-oxadiazole, 2,5-bis (4-naphthyl) -1,3,4- Oxadiazole compounds such as oxadiazole and 2,5-bis (4-diethylaminophenyl) -1,3,4 oxadiazole; xanthone compounds; thiophene compounds; 3,3 ′, 5,5 ′ tetra- electron transporting substances such as diphenoquinone compounds such as t-butyldiphenoquinone;
In particular, the electron-accepting compound is preferably a compound having an anthraquinone structure. As the compound having an anthraquinone structure, for example, a hydroxyanthraquinone compound, an aminoanthraquinone compound, an aminohydroxyanthraquinone compound, and the like are preferable, and specifically, for example, anthraquinone, alizarin, quinizarin, anthralfin, and purpurin are preferable.

  The electron-accepting compound may be dispersed and included in the undercoat layer together with the inorganic particles, or may be included in a state of being attached to the surface of the inorganic particles.

  Examples of the method for attaching the electron accepting compound to the surface of the inorganic particles include a dry method and a wet method.

  In the dry method, for example, while stirring inorganic particles with a mixer having a large shearing force or the like, an electron-accepting compound dissolved directly or in an organic solvent is dropped and sprayed with dry air or nitrogen gas. It is a method of adhering to the surface of inorganic particles. When the electron-accepting compound is dropped or sprayed, it is preferably performed at a temperature not higher than the boiling point of the solvent. After dropping or spraying the electron-accepting compound, baking may be performed at 100 ° C. or higher. The baking is not particularly limited as long as it is a temperature and time for obtaining electrophotographic characteristics.

  In the wet method, for example, an electron-accepting compound is added while dispersing inorganic particles in a solvent by stirring, ultrasonic waves, a sand mill, an attritor, a ball mill, etc., and after stirring or dispersing, the solvent is removed to remove electrons. This is a method of attaching a receptive compound to the surface of inorganic particles. The solvent removal method is distilled off by filtration or distillation, for example. After removing the solvent, baking may be performed at 100 ° C. or higher. The baking is not particularly limited as long as it is a temperature and time for obtaining electrophotographic characteristics. In the wet method, the water content of the inorganic particles may be removed before adding the electron-accepting compound. Examples thereof include a method of removing while stirring and heating in a solvent, and a method of removing by azeotropic distillation with a solvent. Can be mentioned.

  The attachment of the electron-accepting compound may be performed before or after the surface treatment with the surface treatment agent is performed on the inorganic particles, or may be performed simultaneously with the attachment of the electron-accepting compound and the surface treatment with the surface treatment agent.

  The content of the electron-accepting compound is, for example, from 0.01% by mass to 20% by mass with respect to the inorganic particles, and preferably from 0.01% by mass to 10% by mass.

Examples of the binder resin used for the undercoat layer include acetal resins (eg, polyvinyl butyral), polyvinyl alcohol resins, polyvinyl acetal resins, casein resins, polyamide resins, cellulose resins, gelatin, polyurethane resins, polyester resins, and unsaturated polyesters. Resin, methacrylic resin, acrylic resin, polyvinyl chloride resin, polyvinyl acetate resin, vinyl chloride-vinyl acetate-maleic anhydride resin, silicone resin, silicone-alkyd resin, urea resin, phenol resin, phenol-formaldehyde resin, melamine resin, Known polymer compounds such as urethane resin, alkyd resin, epoxy resin; zirconium chelate compound; titanium chelate compound; aluminum chelate compound; titanium alkoxide compound ; Organic titanium compounds; known materials silane coupling agent, and the like.
Examples of the binder resin used for the undercoat layer include a charge transport resin having a charge transport group, a conductive resin (for example, polyaniline) and the like.

Among these, as the binder resin used for the undercoat layer, a resin insoluble in the upper coating solvent is preferable, and in particular, a urea resin, a phenol resin, a phenol-formaldehyde resin, a melamine resin, a urethane resin, and an unsaturated polyester. Thermosetting resins such as resins, alkyd resins, and epoxy resins; at least one resin selected from the group consisting of polyamide resins, polyester resins, polyether resins, methacrylic resins, acrylic resins, polyvinyl alcohol resins, and polyvinyl acetal resins; Resins obtained by reaction with curing agents are preferred.
When these binder resins are used in combination of two or more, the mixing ratio is set as necessary.

  The undercoat layer may contain various additives for improving electrical characteristics, improving environmental stability, and improving image quality.

The undercoat layer preferably has a Vickers hardness of 35 or more.
The surface roughness (ten-point average roughness) of the undercoat layer is adjusted from 1 / 4n (n is the refractive index of the upper layer) to 1 / 2λ of the exposure laser wavelength λ used to suppress moire images. It should be done.
Resin particles or the like may be added to the undercoat layer for adjusting the surface roughness. Examples of the resin particles include silicone resin particles and cross-linked polymethyl methacrylate resin particles. Further, the surface of the undercoat layer may be polished for adjusting the surface roughness. Examples of the polishing method include buffing, sandblasting, wet honing, and grinding.

  There is no particular limitation on the formation of the undercoat layer, and a well-known formation method is used. For example, a coating film for forming an undercoat layer in which the above components are added to a solvent is formed, and the coating film is dried. And heating as necessary.

Solvents for preparing the coating solution for forming the undercoat layer include known organic solvents such as alcohol solvents, aromatic hydrocarbon solvents, halogenated hydrocarbon solvents, ketone solvents, ketone alcohol solvents, ether solvents. Examples include solvents and ester solvents.
Specific examples of these solvents include methanol, ethanol, n-propanol, iso-propanol, n-butanol, benzyl alcohol, methyl cellosolve, ethyl cellosolve, acetone, methyl ethyl ketone, cyclohexanone, methyl acetate, ethyl acetate, Examples include ordinary organic solvents such as n-butyl acetate, dioxane, tetrahydrofuran, methylene chloride, chloroform, chlorobenzene, and toluene.

  Examples of the dispersion method of the inorganic particles when preparing the coating liquid for forming the undercoat layer include known methods such as a roll mill, a ball mill, a vibration ball mill, an attritor, a sand mill, a colloid mill, and a paint shaker.

  Examples of the method for applying the coating liquid for forming the undercoat layer onto the conductive substrate include, for example, a blade coating method, a wire bar coating method, a spray coating method, a dip coating method, a bead coating method, an air knife coating method, and a curtain coating method. The usual methods, such as these, are mentioned.

  The thickness of the undercoat layer is, for example, preferably set in the range of 15 μm or more, more preferably 20 μm or more and 50 μm or less.

(Middle layer)
Although illustration is omitted, an intermediate layer may be further provided between the undercoat layer and the photosensitive layer.
An intermediate | middle layer is a layer containing resin, for example. Examples of the resin used for the intermediate layer include an acetal resin (for example, polyvinyl butyral), polyvinyl alcohol resin, polyvinyl acetal resin, casein resin, polyamide resin, cellulose resin, gelatin, polyurethane resin, polyester resin, methacrylic resin, acrylic resin, Polymer compounds such as polyvinyl chloride resin, polyvinyl acetate resin, vinyl chloride-vinyl acetate-maleic anhydride resin, silicone resin, silicone-alkyd resin, phenol-formaldehyde resin, melamine resin, and the like can be given.
The intermediate layer may be a layer containing an organometallic compound. Examples of the organometallic compound used for the intermediate layer include organometallic compounds containing metal atoms such as zirconium, titanium, aluminum, manganese, and silicon.
The compounds used for these intermediate layers may be used alone or as a mixture or polycondensate of a plurality of compounds.

  Among these, the intermediate layer is preferably a layer containing an organometallic compound containing a zirconium atom or a silicon atom.

The formation of the intermediate layer is not particularly limited, and a well-known formation method is used. For example, a coating film of an intermediate layer forming coating solution in which the above components are added to a solvent is formed, and the coating film is dried and necessary. It is performed by heating according to.
As the coating method for forming the intermediate layer, usual methods such as a dip coating method, a push-up coating method, a wire bar coating method, a spray coating method, a blade coating method, a knife coating method, and a curtain coating method are used.

  For example, the thickness of the intermediate layer is preferably set in a range of 0.1 μm to 3 μm. An intermediate layer may be used as the undercoat layer.

(Charge generation layer)
The charge generation layer is, for example, a layer containing a charge generation material and a binder resin. The charge generation layer may be a vapor deposition layer of a charge generation material. The vapor-deposited layer of the charge generation material is suitable when an incoherent light source such as an LED (Light Emitting Diode) or an organic EL (Electro-Luminescence) image array is used.

  Examples of the charge generating material include azo pigments such as bisazo and trisazo; fused aromatic pigments such as dibromoanthanthrone; perylene pigments; pyrrolopyrrole pigments; phthalocyanine pigments; zinc oxide;

The binder resin used for the charge generation layer is selected from a wide range of insulating resins, and the binder resin is selected from organic photoconductive polymers such as poly-N-vinylcarbazole, polyvinyl anthracene, polyvinyl pyrene, and polysilane. You may choose.
As the binder resin, for example, polyvinyl butyral resin, polyarylate resin (polycondensate of bisphenol and aromatic divalent carboxylic acid, etc.), polycarbonate resin, polyester resin, phenoxy resin, vinyl chloride-vinyl acetate copolymer, Examples thereof include polyamide resin, acrylic resin, polyacrylamide resin, polyvinyl pyridine resin, cellulose resin, urethane resin, epoxy resin, casein, polyvinyl alcohol resin, polyvinyl pyrrolidone resin, and the like. Here, “insulating” means that the volume resistivity is 10 ¹³ Ωcm or more.
These binder resins are used singly or in combination of two or more.

  The mixing ratio of the charge generation material and the binder resin is preferably in the range of 10: 1 to 1:10 by mass ratio.

  In addition, the charge generation layer may contain a known additive.

  The formation of the charge generation layer is not particularly limited, and a known formation method is used. For example, a coating film of a charge generation layer forming coating solution in which the above components are added to a solvent is formed, and the coating film is dried. And heating as necessary. The charge generation layer may be formed by vapor deposition of a charge generation material. Formation of the charge generation layer by vapor deposition is particularly suitable when a condensed ring aromatic pigment or perylene pigment is used as the charge generation material.

  Solvents for preparing the charge generation layer forming coating solution include methanol, ethanol, n-propanol, n-butanol, benzyl alcohol, methyl cellosolve, ethyl cellosolve, acetone, methyl ethyl ketone, cyclohexanone, methyl acetate, n-acetate. -Butyl, dioxane, tetrahydrofuran, methylene chloride, chloroform, chlorobenzene, toluene and the like. These solvents are used alone or in combination of two or more.

Examples of a method for dispersing particles (for example, a charge generation material) in a coating solution for forming a charge generation layer include, for example, a media disperser such as a ball mill, a vibrating ball mill, an attritor, a sand mill, a horizontal sand mill, a stirring, an ultrasonic disperser, etc. Medialess dispersers such as roll mills and high-pressure homogenizers are used. Examples of the high-pressure homogenizer include a collision method in which a dispersion liquid is dispersed by liquid-liquid collision or liquid-wall collision in a high pressure state, and a penetration method in which a fine flow path is dispersed in a high pressure state.
In this dispersion, it is effective that the average particle size of the charge generation material in the coating solution for forming the charge generation layer is 0.5 μm or less, preferably 0.3 μm or less, more preferably 0.15 μm or less. .

  Examples of methods for applying the charge generation layer forming coating solution on the undercoat layer (or on the intermediate layer) include blade coating, wire bar coating, spray coating, dip coating, bead coating, and air knife coating. And usual methods such as a curtain coating method.

  The film thickness of the charge generation layer is, for example, preferably set in the range of 0.1 μm to 5.0 μm, more preferably 0.2 μm to 2.0 μm.

(Charge transport layer)
The charge transport layer is, for example, a layer containing a charge transport material and a binder resin. The charge transport layer may be a layer containing a polymer charge transport material.

  Examples of charge transport materials include quinone compounds such as p-benzoquinone, chloranil, bromanyl and anthraquinone; tetracyanoquinodimethane compounds; fluorenone compounds such as 2,4,7-trinitrofluorenone; xanthone compounds; benzophenone compounds A cyanovinyl compound; an electron transporting compound such as an ethylene compound; Examples of the charge transporting material include hole transporting compounds such as triarylamine compounds, benzidine compounds, arylalkane compounds, aryl-substituted ethylene compounds, stilbene compounds, anthracene compounds, and hydrazone compounds. These charge transport materials may be used alone or in combination of two or more, but are not limited thereto.

  As the polymer charge transporting material, known materials having charge transporting properties such as poly-N-vinylcarbazole and polysilane are used. In particular, polyester-based polymer charge transport materials disclosed in JP-A-8-176293, JP-A-8-208820 and the like are particularly preferable. The polymer charge transport material may be used alone or in combination with a binder resin.

The binder resin used for the charge transport layer is polycarbonate resin, polyester resin, polyarylate resin, methacrylic resin, acrylic resin, polyvinyl chloride resin, polyvinylidene chloride resin, polystyrene resin, polyvinyl acetate resin, styrene-butadiene copolymer, Vinylidene chloride-acrylonitrile copolymer, vinyl chloride-vinyl acetate copolymer, vinyl chloride-vinyl acetate-maleic anhydride copolymer, silicone resin, silicone alkyd resin, phenol-formaldehyde resin, styrene-alkyd resin, poly-N -Vinylcarbazole, polysilane, etc. are mentioned. Among these, as the binder resin, a polycarbonate resin or a polyarylate resin is preferable. These binder resins are used alone or in combination of two or more.
The mixing ratio of the charge transport material and the binder resin is preferably 10: 1 to 1: 5 by mass ratio.

  In addition, the charge transport layer may contain a known additive.

  The formation of the charge transport layer is not particularly limited, and a known formation method is used. For example, a coating film of a charge transport layer forming coating solution in which the above components are added to a solvent is formed, and the coating film is dried. This is done by heating as necessary.

  Solvents for preparing the coating solution for forming the charge transport layer include aromatic hydrocarbons such as benzene, toluene, xylene and chlorobenzene; ketones such as acetone and 2-butanone; methylene chloride, chloroform and ethylene chloride. Halogenated aliphatic hydrocarbons: Usual organic solvents such as cyclic or linear ethers such as tetrahydrofuran and ethyl ether. These solvents are used alone or in combination of two or more.

  Coating methods for applying the charge transport layer forming coating solution on the charge generation layer include blade coating method, wire bar coating method, spray coating method, dip coating method, bead coating method, air knife coating method, curtain A usual method such as a coating method may be mentioned.

The thickness of the charge transport layer is, for example, preferably set in the range of 5 μm to 50 μm, more preferably 10 μm to 30 μm.
.

(Protective layer)
The protective layer is provided on the photosensitive layer as necessary. The protective layer is provided, for example, for the purpose of preventing chemical change of the photosensitive layer during charging or further improving the mechanical strength of the photosensitive layer.
Therefore, it is preferable to apply a layer composed of a cured film (crosslinked film) as the protective layer. Examples of these layers include the layers shown in 1) or 2) below.

1) A layer composed of a cured film of a composition containing a reactive group-containing charge transporting material having a reactive group and a charge transporting skeleton in the same molecule (that is, a polymer or cross-linking of the reactive group-containing charge transporting material) Layer containing body)
2) a layer composed of a cured film of a composition comprising a non-reactive charge transport material and a reactive group-containing non-charge transport material having a reactive group and having no charge transport skeleton (that is, A layer comprising a non-reactive charge transport material and a polymer or a cross-linked product of the reactive group-containing non-charge transport material)

The reactive group of the reactive group-containing charge transport material includes a chain polymerizable group, an epoxy group, —OH, —OR [wherein R represents an alkyl group], —NH ₂ , —SH, —COOH, —SiR. ^Q1 _3-Qn (OR ^Q2 ) _Qn [wherein R ^Q1 represents a hydrogen atom, an alkyl group, or a substituted or unsubstituted aryl group, and R ^Q2 represents a hydrogen atom, an alkyl group, or a trialkylsilyl group. Qn represents an integer of 1 to 3], and the like, and other well-known reactive groups.

  The chain polymerizable group is not particularly limited as long as it is a functional group capable of radical polymerization. For example, it is a functional group having a group containing at least a carbon double bond. Specific examples include groups containing at least one selected from a vinyl group, vinyl ether group, vinyl thioether group, styryl group, acryloyl group, methacryloyl group, and derivatives thereof. Among them, the chain polymerizable group is preferably a group containing at least one selected from a vinyl group, a styryl group, an acryloyl group, a methacryloyl group, and derivatives thereof because of its excellent reactivity. .

  The charge transporting skeleton of the reactive group-containing charge transporting material is not particularly limited as long as it is a known structure in an electrophotographic photoreceptor, and examples thereof include triarylamine compounds, benzidine compounds, hydrazone compounds, and the like. And a structure conjugated from a nitrogen-containing hole transporting compound and conjugated with a nitrogen atom. Among these, a triarylamine skeleton is preferable.

  The reactive group-containing charge transport material having a reactive group and a charge transport skeleton, a non-reactive charge transport material, and a reactive group-containing non-charge transport material may be selected from well-known materials.

  In addition, the protective layer may contain known additives.

  The formation of the protective layer is not particularly limited, and a known formation method is used.For example, a coating film of a coating liquid for forming a protective layer in which the above components are added to a solvent is formed, and the coating film is dried. It is performed by performing a curing process such as heating as necessary.

Solvents for preparing the coating solution for forming the protective layer include aromatic solvents such as toluene and xylene; ketone solvents such as methyl ethyl ketone, methyl isobutyl ketone and cyclohexanone; ester solvents such as ethyl acetate and butyl acetate; tetrahydrofuran And ether solvents such as dioxane; cellosolv solvents such as ethylene glycol monomethyl ether; alcohol solvents such as isopropyl alcohol and butanol. These solvents are used alone or in combination of two or more.
The protective layer forming coating solution may be a solventless coating solution.

  As a method for applying the coating solution for forming the protective layer on the photosensitive layer (for example, charge transport layer), dip coating method, push-up coating method, wire bar coating method, spray coating method, blade coating method, knife coating method, curtain coating method. Ordinary methods such as a method may be mentioned.

  The thickness of the protective layer is, for example, preferably set in the range of 1 μm to 20 μm, more preferably 2 μm to 10 μm.

(Single layer type photosensitive layer)
The single-layer type photosensitive layer (charge generation / charge transport layer) is, for example, a layer containing a charge generation material, a charge transport material, and, if necessary, a binder resin and other known additives. Note that these materials are the same as those described for the charge generation layer and the charge transport layer.
In the single-layer type photosensitive layer, the content of the charge generating material is preferably 10% by mass or more and 85% by mass or less, and preferably 20% by mass or more and 50% by mass or less with respect to the total solid content. In the single-layer type photosensitive layer, the content of the charge transport material is preferably 5% by mass or more and 50% by mass or less based on the total solid content.
The method for forming the single-layer type photosensitive layer is the same as the method for forming the charge generation layer and the charge transport layer.
The film thickness of the single-layer type photosensitive layer is, for example, from 5 μm to 50 μm, and preferably from 10 μm to 40 μm.

[Image forming apparatus (and process cartridge)]
The image forming apparatus according to the present embodiment includes an electrophotographic photosensitive member, a charging unit that charges the surface of the electrophotographic photosensitive member, and an electrostatic latent image formation that forms an electrostatic latent image on the surface of the charged electrophotographic photosensitive member. Means, developing means for developing the electrostatic latent image formed on the surface of the electrophotographic photosensitive member with a developer containing toner to form a toner image, and transfer means for transferring the toner image to the surface of the recording medium; Is provided. The electrophotographic photosensitive member according to the present embodiment is applied as the electrophotographic photosensitive member.

  The image forming apparatus according to the present embodiment includes an apparatus having fixing means for fixing a toner image transferred to the surface of a recording medium; direct transfer for directly transferring the toner image formed on the surface of the electrophotographic photosensitive member to the recording medium Type apparatus; intermediate transfer in which the toner image formed on the surface of the electrophotographic photosensitive member is primarily transferred onto the surface of the intermediate transfer member, and the toner image transferred onto the surface of the intermediate transfer member is secondarily transferred onto the surface of the recording medium. Type apparatus; apparatus provided with cleaning means for cleaning the surface of the electrophotographic photosensitive member after the toner image is transferred and before charging; after the toner image is transferred, the surface of the image carrier is irradiated with a charge-removing light before charging. A known image forming apparatus, such as an apparatus provided with a static elimination means for removing electricity; an apparatus provided with an electrophotographic photosensitive member heating member for increasing the temperature of the electrophotographic photosensitive member and reducing the relative temperature is applied.

  In the case of an intermediate transfer type apparatus, the transfer means includes, for example, an intermediate transfer body on which a toner image is transferred onto the surface, and a primary transfer that primarily transfers the toner image formed on the surface of the image holding body onto the surface of the intermediate transfer body. And a secondary transfer unit that secondarily transfers the toner image transferred onto the surface of the intermediate transfer member onto the surface of the recording medium.

  The image forming apparatus according to the present embodiment may be either a dry developing type image forming apparatus or a wet developing type (developing type using a liquid developer).

  Note that in the image forming apparatus according to the present embodiment, for example, the portion including the electrophotographic photosensitive member may have a cartridge structure (process cartridge) that is detachable from the image forming apparatus. As the process cartridge, for example, a process cartridge including the electrophotographic photosensitive member according to this embodiment is preferably used. In addition to the electrophotographic photosensitive member, the process cartridge may include at least one selected from the group consisting of a charging unit, an electrostatic latent image forming unit, a developing unit, and a transfer unit.

  Hereinafter, an example of the image forming apparatus according to the present embodiment will be described, but the present invention is not limited thereto. In addition, the main part shown to a figure is demonstrated and the description is abbreviate | omitted about others.

FIG. 7 is a schematic configuration diagram illustrating an example of an image forming apparatus according to the present embodiment.
As shown in FIG. 7, the image forming apparatus 100 according to this embodiment includes a process cartridge 300 including an electrophotographic photosensitive member 7, an exposure device 9 (an example of an electrostatic latent image forming unit), and a transfer device 40 (primary. Transfer device) and an intermediate transfer member 50. In the image forming apparatus 100, the exposure device 9 is disposed at a position where the electrophotographic photosensitive member 7 can be exposed from the opening of the process cartridge 300, and the transfer device 40 is interposed between the electrophotographic photosensitive member via the intermediate transfer member 50. 7, and a part of the intermediate transfer member 50 is disposed in contact with the electrophotographic photosensitive member 7. Although not shown, it also has a secondary transfer device that transfers the toner image transferred to the intermediate transfer member 50 to a recording medium (for example, paper). The intermediate transfer member 50, the transfer device 40 (primary transfer device), and the secondary transfer device (not shown) correspond to an example of a transfer unit.

  In the process cartridge 300 in FIG. 7, an electrophotographic photosensitive member 7, a charging device 8 (an example of a charging unit), a developing device 11 (an example of a developing unit), and a cleaning device 13 (an example of a cleaning unit) are integrated in a housing. I support it. The cleaning device 13 includes a cleaning blade (an example of a cleaning member) 131, and the cleaning blade 131 is disposed so as to contact the surface of the electrophotographic photosensitive member 7. The cleaning member may be a conductive or insulating fibrous member instead of the cleaning blade 131, and may be used alone or in combination with the cleaning blade 131.

  In FIG. 7, as an image forming apparatus, a fibrous member 132 (roll shape) for supplying the lubricant 14 to the surface of the electrophotographic photosensitive member 7 and a fibrous member 133 (flat brush shape) for assisting cleaning are shown. Examples are provided, but these are arranged as necessary.

  Hereinafter, each configuration of the image forming apparatus according to the present embodiment will be described.

-Charging device-
As the charging device 8, for example, a contact type charger using a conductive or semiconductive charging roller, a charging brush, a charging film, a charging rubber blade, a charging tube or the like is used. Further, a non-contact type roller charger, a known charger such as a scorotron charger using a corona discharge or a corotron charger may be used.

-Exposure device-
Examples of the exposure device 9 include optical system devices that expose the surface of the electrophotographic photoreceptor 7 with light such as semiconductor laser light, LED light, and liquid crystal shutter light in a predetermined image-like manner. The wavelength of the light source is set within the spectral sensitivity region of the electrophotographic photosensitive member. As the wavelength of the semiconductor laser, near infrared having an oscillation wavelength near 780 nm is the mainstream. However, the present invention is not limited to this wavelength, and an oscillation wavelength laser in the 600 nm range or a laser having an oscillation wavelength of 400 nm to 450 nm as a blue laser may be used. In addition, a surface-emitting type laser light source that can output a multi-beam is also effective for color image formation.

-Developer-
Examples of the developing device 11 include a general developing device that performs development by bringing a developer into contact or non-contact with the developer. The developing device 11 is not particularly limited as long as it has the functions described above, and is selected according to the purpose. For example, a known developing device having a function of attaching a one-component developer or a two-component developer to the electrophotographic photosensitive member 7 using a brush, a roller, or the like can be used. Among these, those using a developing roller holding the developer on the surface are preferable.

  The developer used in the developing device 11 may be a one-component developer including a toner alone or a two-component developer including a toner and a carrier. Further, the developer may be magnetic or non-magnetic. A well-known thing is applied for these developers.

-Cleaning device-
As the cleaning device 13, a cleaning blade type device including a cleaning blade 131 is used.
In addition to the cleaning blade method, a fur brush cleaning method and a simultaneous development cleaning method may be employed.

-Transfer device-
As the transfer device 40, for example, a contact transfer charger using a belt, a roller, a film, a rubber blade, etc., or a known transfer charger such as a scorotron transfer charger using a corona discharge or a corotron transfer charger. Can be mentioned.

-Intermediate transfer member-
As the intermediate transfer member 50, a belt-like member (intermediate transfer belt) containing polyimide, polyamideimide, polycarbonate, polyarylate, polyester, rubber or the like having semiconductivity is used. Further, as the form of the intermediate transfer member, a drum-like member may be used in addition to the belt-like member.

FIG. 8 is a schematic configuration diagram illustrating another example of the image forming apparatus according to the present embodiment.
An image forming apparatus 120 shown in FIG. 8 is a tandem multicolor image forming apparatus equipped with four process cartridges 300. In the image forming apparatus 120, four process cartridges 300 are arranged in parallel on the intermediate transfer member 50, and one electrophotographic photosensitive member is used for one color. The image forming apparatus 120 has the same configuration as that of the image forming apparatus 100 except that it is a tandem system.

  Examples of the present invention will be described below, but the present invention is not limited to the following examples.

<Example 1>
A slag made of JIS name 1050 aluminum alloy (aluminum purity (Al purity): 99.5%) coated with a lubricant is prepared, and this slag is used to impact press with a die (female) and a punch (male). A cylindrical tube with a diameter of 34 mm having a bottom surface is produced by machining, and then a cylindrical aluminum conductive support with a diameter of 30 mm, a length of 251 mm, and a wall thickness of 0.8 mm is produced by a single ironing process. did. Thereafter, the conductive support was subjected to a heat treatment (annealing treatment) at 280 ° C. for 1 hour to obtain a conductive support (1).

<Examples 2 to 12>
Except for changing the Al purity of the aluminum alloy slag used, the number of times of ironing, the conditions of heat treatment (annealing treatment), and the thickness of the support according to Table 1, the same as the conductive support (1) Each conductive support (2) to (12) was prepared.

<Comparative Examples 1-6>
Except for changing the Al purity of the aluminum alloy slag used, the number of ironing operations, the conditions of the heat treatment (annealing treatment), and the thickness of the support according to Table 2, the same as the conductive support (1) The conductive supports (13) to (18) were obtained.

<Comparative Examples 7-8>
By drawing, a cylindrical tube made of JIS name 1050 aluminum alloy and having a diameter of 28 mm was manufactured, and the surface of this cylindrical tube was cut, and the thick conductive supports (19) to (19) to ( 20) was obtained.
In addition, the electroconductive support body (20) performed the heat processing (annealing process) for 2 hours at 400 degreeC after cutting.

<Comparative Examples 9-16>
A slag made of JIS name 1070 aluminum alloy (Al purity = 99.7%) was prepared, and subjected to homogenization at 220 ° C. for 10 hours for homogenization. Next, the homogenized slag was formed into a cylindrical tube by impact press processing to obtain a cylindrical tube having an outer diameter of 42 mm and a thickness of 0.7 mm. Next, ironing was performed four times on the cylindrical tube to obtain a conductive support (21) having an outer diameter of 40 mm and a thickness of 0.55 mm. However, heat treatment (annealing treatment) after ironing was not performed.
Also, according to Table 3, conductive supports (22) to (28) were produced in the same manner as the conductive support (21) except that the processing conditions and the thickness of the support were changed.

<Comparative Examples 17-25>
A slag made of JIS name 1050 aluminum alloy (Al purity: 99.5%) coated with a lubricant was prepared, and homogenized at 450 ° C. for 40 minutes. Using a slag that has been homogenized, a cylindrical tube with a bottom surface is produced by impact pressing using a die (female) and a punch (male), and then ironing is performed to make a diameter of 24 mm and a length of 251 mm. A conductive support (29) having a thickness of 0.5 mm was produced. However, heat treatment (annealing treatment) was not performed on the conductive support (29).
And according to Table 4, except having changed the process conditions and the thickness of the support body, the electroconductive support bodies (30)-(37) were produced like the electroconductive support body (29).

<Comparative Examples 26-32>
Prepare slag made of JIS name 1050 aluminum alloy (Al purity: 99.5%) coated with lubricant, and make cylindrical tube with bottom by impact press working with die (female) and punch (male) Then, a conductive support (38) having a diameter of 24 mm, a length of 251 mm, and a thickness of 0.5 mm was produced by ironing. However, heat treatment (annealing treatment) was not performed on the conductive support (38).
And according to Table 5, except having changed process conditions and the thickness of the support body, the conductive support bodies (39)-(44) were produced like the electroconductive support body (29).

<Comparative Example 33>
Prepare slag made of JIS name 1050 aluminum alloy (Al purity: 99.5%) coated with lubricant, and create a cylindrical tube with a bottom by impact press working with die (female) and punch (male) After that, squeezing was performed, and heat treatment was performed at 150 ° C. for 1 hour to produce a conductive support (45) having a diameter of 24 mm, a length of 251 mm, and a thickness of 0.5 mm.

<Comparative Examples 34-36>
After producing a drawn tube made of JIS name 1050 aluminum alloy (Al purity: 99.5%), surface cutting was performed, heat treatment was performed at 200 ° C. for 1 hour, and the diameter was 24 mm, the length was 251 mm, and the thickness was 0.5 mm. A conductive support (46) was produced.
And according to Table 5, except having changed process conditions and the thickness of the support body, it carried out similarly to the electroconductive support body (46), and produced the electroconductive support bodies (47)-(48).

<Comparative Example 37>
Prepare slag made of JIS name 1050 aluminum alloy (Al purity: 99.5%) coated with lubricant, and make cylindrical tube with bottom by impact press working with die (female) and punch (male) Thereafter, the dimensional accuracy was improved by ironing to produce a conductive support (49) having a diameter of 24 mm, a length of 251 mm, and a thickness of 0.9 mm.

<Comparative Example 38>
After producing a drawn tube made of JIS name 1050 aluminum alloy (Al purity: 95.5%), processing the opening tip, squeezing and surface cutting, and heat treatment at 200 ° C. for 1 hour, diameter 24 mm A conductive support (50) having a length of 251 mm and a thickness of 0.9 mm was produced.

<Comparative Examples 39-50>
Using a slag made of JIS name 1050 aluminum alloy (Al purity: 99.5%), a conductive support (51) was produced by impact press + ironing (number of ironing: 3 times).
And according to Table 6, except having changed process conditions and the thickness of the support body, it carried out similarly to the electroconductive support body (51), and produced the electroconductive support bodies (52)-(62).
However, the electroconductive support (54) was produced using JIS name A3003 aluminum alloy as slag. Moreover, the electroconductive support body (60) was produced by surface-cutting the aluminum cylindrical pipe produced with the conventional drawing pipe.

<Evaluation>
(Measurement of half-width of crystal absorption)
Samples were obtained from the conductive support obtained in each example, and the half width of crystal absorption was measured according to the method described above. The results are shown in Tables 1-6.

(Measurement of cylindricity)
The cylindricity of the conductive support obtained in each example is as follows: Roncom 60A manufactured by Tokyo Seimitsu Co., Ltd., magnification: x200, measurement speed: (rotation) 6 ° / min, (up / down movement) 3 mm / sec, filter: The measurement was performed under the condition of the digital filter 2RC.

(Preparation of electrophotographic photoreceptor)
Using the conductive support obtained in each example, an electrophotographic photosensitive member was produced by the following method.

-Undercoat layer-
Zinc oxide: (average particle diameter 70 nm: manufactured by Teica Co., Ltd .: specific surface area value 15 m ² / g) 100 parts by mass is stirred and mixed with 500 parts by mass of toluene, and silane coupling agent (KBM503: manufactured by Shin-Etsu Chemical Co., Ltd.) 3 parts by mass were added and stirred for 2 hours. Thereafter, toluene was distilled off under reduced pressure and baked at 120 ° C. for 3 hours to obtain a surface-treated zinc oxide having a silane coupling agent.

110 parts by mass of the surface-treated zinc oxide was stirred and mixed with 500 parts by mass of tetrahydrofuran, a solution prepared by dissolving 0.6 parts by mass of alizarin in 50 parts by mass of tetrahydrofuran was added, and the mixture was stirred at 50 ° C. for 5 hours. did. Then, the zinc oxide to which alizarin was imparted by filtration under reduced pressure was filtered off, and further dried at 60 ° C. under reduced pressure to obtain alizarin imparted zinc oxide.
60 parts by mass of this alizarin-provided zinc oxide and a curing agent (blocked isocyanate Sumijoule 3175, manufactured by Sumitomo Bayern Urethane Co., Ltd.): 13.5 parts by mass and 15 parts by weight of butyral resin (ESREC BM-1, manufactured by Sekisui Chemical Co., Ltd.) 38 parts by mass of methyl ethyl ketone dissolved in 85 parts by mass of methyl ethyl ketone and 25 parts by mass of methyl ethyl ketone were mixed and dispersed for 2 hours with a sand mill using 1 mmφ glass beads to obtain a dispersion.
Dioctyltin dilaurate: 0.005 parts by mass and silicone resin particles (Tospearl 145, manufactured by GE Toshiba Silicone): 45 parts by mass were added as catalysts to the resulting dispersion to obtain an undercoat layer coating solution. This coating solution was applied onto the conductive support by a dip coating method, followed by drying and curing at 180 ° C. for 30 minutes to obtain an undercoat layer having a thickness of 23 μm.

-Charge generation layer-
Next, the Bragg angle (2θ ± 0.2 °) in the X-ray diffraction spectrum is 7.5 °, 9.9 °, 12.5 °, 16.3 °, 18.6 °, 25.1 °, 28 1 part by mass of hydroxygallium phthalocyanine having a strong diffraction peak at 3 ° is mixed with 1 part by mass of polyvinyl butyral (Esrec BM-S, manufactured by Sekisui Chemical Co., Ltd.) and 80 parts by mass of n-butyl acetate. A coating solution for forming a charge generation layer was prepared by dispersing the glass beads together with a paint shaker for 1 hour. The obtained coating solution was dip-coated on a conductive support on which an undercoat layer was formed, and dried by heating at 100 ° C. for 10 minutes to form a charge generation layer having a thickness of 0.15 μm.

-Charge transport layer-
Next, 2.6 parts by mass of a benzidine compound represented by the following formula (CT-1) and a polymer compound having a repeating unit represented by the following formula (B-1) (viscosity average molecular weight: 79,000) 3 parts by mass was dissolved in 25 parts by mass of chlorobenzene to prepare a coating solution for forming a charge transport layer. The obtained coating solution was applied onto the charge generation layer by a dip coating method and heated at 130 ° C. for 45 minutes to form a charge transport layer having a thickness of 20 μm.

(Drop test)
Each of the produced photoreceptors was mounted on a process cartridge of a color image forming apparatus (manufactured by Fuji Xerox Co., Ltd., Docu Print C1100), and was freely dropped from a height of 2.0 m from the floor surface and collided with the floor.
After dropping, the amount of deformation of the conductive support was measured with Roncom 60A manufactured by Tokyo Seimitsu Co., Ltd., and the presence or absence of deformation was confirmed and evaluated according to the following criteria.

−Deformation amount−
A: No problem B: No problem in actual use (change in roundness)
C: Confirmation of deterioration of roundness (level that affects image quality)
D: There is a paint film floating visually

  The evaluation results are shown in the following Tables 1 to 6 together with details of each example. In Tables 1 to 6, the notation “−” indicates that measurement or evaluation is not performed.

From the above results, it can be seen that in this example, good results were obtained for the drop test as well as the cylindricity as compared with the comparative example.
Thereby, it turns out that the electroconductive support body of a present Example has high cylindricity, and the permanent deformation by an external impact is suppressed.

  DESCRIPTION OF SYMBOLS 1 Undercoat layer, 2 Charge generation layer, 3 Charge transport layer, 4 Conductive support body, 5 Protective layer, 7 Electrophotographic photosensitive member, 8 Charging apparatus, 9 Exposure apparatus, 11 Developing apparatus, 13 Cleaning apparatus, 14 Lubricant , 40 transfer device, 50 intermediate transfer member, 100 image forming device, 120 image forming device, 131 cleaning blade, 132 fibrous member (roll shape), 133 fibrous member (flat brush shape), 300 process cartridge

Claims (6)

  A conductive support for an electrophotographic photoreceptor comprising aluminum and having a half-value width of crystal absorption in X-ray diffraction of 5 mm or more and 30 mm or less.   The conductive support for an electrophotographic photosensitive member according to claim 1, wherein the aluminum content is 90.0% or more.   The conductive support for an electrophotographic photosensitive member according to claim 1, wherein the thickness is 0.2 mm or more and 0.9 mm or less. The conductive support for an electrophotographic photosensitive member according to any one of claims 1 to 3,
A photosensitive layer disposed on the electrophotographic photosensitive member conductive support;
An electrophotographic photosensitive member having: An electrophotographic photoreceptor according to claim 4,
A process cartridge that can be attached to and detached from an image forming apparatus. The electrophotographic photosensitive member according to claim 4,
Charging means for charging the surface of the electrophotographic photosensitive member;
An electrostatic latent image forming means for forming an electrostatic latent image on the surface of the charged electrophotographic photosensitive member;
Developing means for developing the electrostatic latent image formed on the surface of the electrophotographic photosensitive member with a developer containing toner to form a toner image;
Transfer means for transferring the toner image to the surface of the recording medium;
An image forming apparatus comprising: