JP2015535787A - Support for orders at stock peers - Google Patents

Abstract

The system includes an inventory peer and a mobile drive unit. The inventory peer includes a first side and a second side. The first side includes a defined area in which the inventory holder is designated to be deferred. The inventory peer is operable to accept inventory items from at least one of the inventory holders in at least one of the defined areas. The mobile drive unit is operable to transport the order holder along the second side of the inventory peer, and the order holder moves the inventory item from the inventory peer at a location along the second side of the inventory peer. Is operable to accept. [Selection] Figure 1

Description

  Modern inventory systems face increasing demands for meeting orders efficiently despite the increasing complexity and variety of inventory and orders. Inventory systems that suffer from inefficient use of system resources face lower system throughput, unfinished or delayed tasks, and unacceptable response times. Accordingly, such inventory systems face the challenge of more efficiently using time, space, equipment, and human workforce to meet these growing demands.

  For a fuller understanding of the present invention and its advantages, reference will now be made to the following description, read in conjunction with the accompanying drawings.

1 is a perspective view illustrating components of an inventory system that includes an inventory peer according to an exemplary embodiment. FIG. 1 is a side view of various components of an inventory system that can fulfill an order using an inventory peer. FIG. FIG. 6 is a top view of another exemplary embodiment of an inventory system that can fulfill orders using inventory peers. FIG. 6 is a top view of another exemplary embodiment of an inventory system that can fulfill orders using multiple inventory peers. FIG. 5 illustrates a particular technique for fulfilling an order using an inventory peer. 6 is a flowchart illustrating an exemplary method for fulfilling an order using an inventory peer. 6 is a flowchart illustrating an example method that facilitates fulfilling an order at an inventory peer. 6 is a flowchart illustrating an example that facilitates fulfilling an order at an inventory peer. FIG. 6 illustrates an example computer system that may be used for one or more portions of the systems and methods disclosed herein.

  Inventory systems are used by many entities for storing and managing inventory. For example, some retailers may use rack warehouses that store inventory items in various bins. When a retailer needs to fulfill an order for a particular inventory item, an operator typically looks for the inventory item from the bin where the inventory item is stored.

  The inventory system of the present disclosure may use one or more mobile drive units to automatically locate inventory holders from warehouse storage. The inventory holder may be an entire rack of shelves, each shelf having a bin of various inventory items. The mobile drive unit may be a robot device with a built-in power supply configured to move freely in the warehouse. The rack may be transported to a station for performing inventory operations by the mobile drive unit. The station may include a human operator and / or automated equipment to retrieve the desired inventory item from the inventory holder and complete the order. The ability of a mobile drive unit to transport inventory items to a station for inventory operations is more efficient and productive than the manual search for inventory items from a stationary rack by an operator. Can be greatly increased. For example, by using a mobile drive unit, an inventory system may be able to fulfill more orders per hour than previous solutions. The mobile drive unit may move warehouse personnel and / or locate inventory holders in response to commands and / or instructions received from the automated guidance system. For example, the management module may control the command and coordination of certain elements and / or tasks in the warehouse. The management module receives orders for inventory items in the warehouse and responds to orders including providing instructions to the mobile drive unit to transport a rack with the requested inventory items to the inventory station to complete the order You may adjust the task assignments. The management module may also provide guidance on how orders should be assembled at the inventory station.

  To use a simple illustration, in the distribution warehouse of an office supply store, the management module may receive an order for a printer, several ink cartridges, and a box of paper. The management module may locate these items within the distribution warehouse storage rack. These items may be on shelves of three separate racks, for example. The management module has the task of finding each rack holding printers, ink cartridges and paper for each of the three different mobile drive units, and the task of transporting the racks holding these items of the mobile drive unit to the inventory station. It may be issued where an order for three items may be boxed for shipping. In doing so, the management module may coordinate various tasks to efficiently respond to all of the orders received by the management module.

  In many inventory systems, a small percentage of high speed and / or large volume inventory is responsible for a large percentage of the overall system activity. Fast inventory may refer to popular inventory requested by a large percentage of orders, while large volume inventory may refer to inventory that is requested in large quantities by order. Volume may refer to the physical amount of cubic space that an inventory item requires in a warehouse. Large volume inventory items may refer to large or bulky items and / or items that are purchased in bulk by individual orders. In a particular inventory system, the top 1% inventory items may account for over 20% of the overall system activity. Very popular items may correspondingly require frequent use of the mobile drive unit to transport the inventory holder to the inventory station. Similarly, large volume inventory may require relatively more effort to replenish the inventory holders that store such items, and thus breaking down such items to inventory holders is a wholesale It may be less efficient than simply using the inventory in the order in which it is received from the merchant. A more efficient way of responding to orders for such items may be realized using an inventory peer. Inventory peers may store very popular inventory and / or large volume inventory. An inventory holder that stores popular or large volume inventory may be positioned along one side of the inventory pier. The inventory peer may thus be configured to include a configurable number of home positions for the top inventory items. In an exemplary inventory system that stores 3,000 unique inventory items, only 30 unique inventory items account for a large percentage of system activity due to the high speed or volume of these items. There is. Thus, in such an inventory system, the inventory peer may include a defined area of an amount sufficient to store the 30 top inventory items at the inventory peer. The order holder may be, for example, a rack of shelves configured to hold boxes or containers that will be used to fulfill orders for inventory items. Each box or container may be associated with a specific order. For example, the order holder may store a cardboard box to be used to ship orders for several ink cartridges and several reams of paper. An order holder having an order that requires such an item may visit several locations along the inventory peer corresponding to the inventory holder that stores the inventory items required by the order. The operator may take items from the inventory holder and place them in the appropriate box or container in the order holder. If necessary, the order holder may then be transported to an inventory station to place the remaining items of the order into a box or container of the order holder.

  To illustrate, in the office supplies example described above, the paper may be a large volume inventory item and the ink cartridge may be a very popular item. Thus, a paper pallet and an inventory holder for storing various ink cartridges may be deferred to the inventory pier. An order for several packs of paper and one ink cartridge may be fulfilled by moving the order holder to a location along the inventory peer opposite the pallet that stores the paper, where the operator places the paper in the order holder. You may move on. The order holder may then move to the opposite location from the inventory holder that stores the ink cartridge, where the same or a different operator may move the ink cartridge to the order holder. If the requested printer is not already stored at the inventory peer, the mobile drive unit may transport the order holder to the inventory station so that an order can be accepted, where another mobile drive unit houses the printer. Inventory holders may be transported.

  Technical advantages of certain embodiments of the present disclosure include the ability to provide a system and method for fulfilling orders using inventory peers. Technical advantages may include the ability to defer large volume and / or high speed items to inventory peers. As the demand for inventory items in the inventory system changes, the management module may include the ability to replace inventory at the inventory peer, so that the highest speed and / or large volume items at the inventory peer over time. It is definitely available. Another technical advantage may include the ability to group different orders into one order holder based on the items of the order that exist at the inventory peer. Thus, several orders may be fulfilled substantially simultaneously by a single order holder transported by a single mobile drive unit. In addition, multiple order holders may move simultaneously and / or in parallel along inventory peers and can respond to orders with multiple order holders substantially simultaneously. Thus, an inventory system may be able to achieve higher operating efficiency than is otherwise achieved using traditional techniques. An inventory system that uses inventory peers to fulfill an order may be able to address fewer orders of mobile drive units than an inventory system that uses only inventory stations and / or traditional picking methods. In addition, other methods may reduce the drive time of the mobile drive unit that is required to transport multiple inventory holders to fulfill high-speed item orders and / or other tasks within the inventory system. May be hit. Additional technical advantages of certain embodiments of the present invention may include providing a flexible and scalable inventory storage solution that can be easily adapted to accommodate system growth and modifications. Additional technical advantages of certain embodiments of the present invention may include providing a flexible and scalable inventory storage solution that can be easily adapted to accommodate system growth and modifications. Other technical advantages of the present invention will be readily apparent to one skilled in the art from the following figures, descriptions, and claims.

  While specific examples with particular advantages are discussed herein, various embodiments may or may not include all or some of the listed advantages. Embodiments of the present invention and its advantages are best understood by referring to FIGS. 1-9, wherein like numerals in the various drawings indicate like corresponding parts.

  FIG. 1 is a perspective view illustrating components of an inventory system 10 that includes an inventory pier 50 according to an exemplary embodiment. As shown, the inventory system 10 also includes a management module 15, various mobile drive units 20, an inventory holder 30, a pallet holder 34, a garbage holder 36, and an order holder 40. As shown, inventory holder 30, pallet holder 34, and garbage holder 36 are placed in a defined area 80 along one side of inventory pier 50. The inventory holder 30 and pallet holder 34 hold inventory items 42 and may remain generally stationary in a defined area 80 while an order is fulfilled by one or more operators at the inventory pier 50. However, mobile drive unit 20 may transport inventory holder 30 and pallet holder 34 to and from defined area 80 at various times. For example, as shown, one mobile drive unit 20 moves an empty pallet holder 34 from an inventory pier 50, while another mobile drive unit 20 moves an empty pallet holder 34 to a pallet of additional inventory items 42. You may replace | exchange for the new pallet holder 34 to hold | maintain. To accept the order, the order holder 40 is moved by the mobile drive unit 20 to a location along the opposite side of the inventory pier 50. Various locations so that operators and / or automated equipment at inventory peer 50 may retrieve requested inventory items 42 from inventory holder 30 and / or pallet holder 34 and place them in container 60 of order holder 40. Thus, the mobile drive unit 20 may slow down and / or stop. In some embodiments, the operator of inventory peer 50 may be an automated instrument and / or a human operator. As shown, the order holder 40 may start at one end of the inventory pier 50 and move along the side until it reaches the opposite end. In some embodiments, order holder 40 may move directly to a location along inventory pier 50 where it may accept inventory item 42. The order holder 40 may then move along the side of the inventory peer 50 to a location where another inventory item 42 can be received and / or from the inventory peer 50 after receiving the inventory item 42. You may move away (for example, as shown by the dashed arrows in FIG. 1). After visiting the inventory pier 50, the order holder 40 may be transported to other suitable locations within the inventory system 10. For example, when the order at the order holder 40 is completed, the order holder 40 may be transported to the shipping station.

  The management module 15 receives and / or generates requests to the mobile drive unit 20, inventory holder 30, pallet holder 34, order holder 40, inventory item 42, inventory peer 50, and / or other elements of the inventory system 10. The particular operation involved may be initiated. Management module 15 selects components of inventory system 10, performs various operations, and communicates commands, instructions, and / or other suitable information to the selected components to facilitate the completion of these operations. May be. Management module 15 may receive orders for various inventory items 42 and coordinate and direct various appropriate tasks to fulfill the orders. The management module 15 may receive orders from any suitable system or component, and alternatively or in addition, generates a task using any suitable technique and sends the task to the various components of the inventory system 10. May be assigned. In certain embodiments, the management module 15 is based in part on an order that includes a request for an inventory item 42 that the management module 15 receives from other components of the inventory system 10 and / or from an external component that communicates with the management module 15. Task assignments. Based on the order, the management module 15 may identify specific operations to be completed related to the inventory items stored or to be stored in the inventory system 10, and any suitable form of communication. May be represented. For example, in certain embodiments, an order may identify a particular inventory item 42 that has been purchased by a customer and should be located from inventory system 10 for shipment to the customer.

After generating one or more task assignments, the management module 15 selects the appropriate component to complete a particular task and triggers the task on the selected component to trigger the completion of that task. Transmit the assignment of. The appropriate components then perform their assigned tasks. Each task assignment defines one or more tasks to be completed by a particular component. These tasks include inventory item retrieval, storage, replenishment, and counting and / or mobile drive unit 20, inventory holder 30, pallet holder 34, order holder 40, inventory peer 50, and other components of inventory system 10. May be related to the management of Depending on the component and the task to be completed, the assignment of a particular task is related to the corresponding task and / or any other suitable information to be used by the applicable component in completing the assigned task. Locations, components, and / or actions may be identified.

  While the appropriate components of inventory system 10 complete assigned tasks, management module 15 ensures efficient use of space, equipment, human workforce, and other resources available in inventory system 10. You may interact with the appropriate component for this purpose. For example, the management module 15 may receive information regarding their current location, status, and / or other characteristics from various components of the system 10. Based on knowledge of the location, current state, and / or other characteristics of the various components of the inventory system 10 and recognition of currently completed tasks, the management module 15 generates tasks and manages system resources. Task completion by individual components can be guided in other ways in a manner that allocates usage and optimizes operation from a system-wide perspective. Furthermore, by relying on a combination of both centralized system-wide management and localized component-specific decision making, certain embodiments of the inventory system 10 enable the operation of the inventory system 10 to Many techniques for efficiently performing various aspects may be supported.

  As a result, some embodiments of the management module 15 may increase the efficiency of the inventory system 10 and / or provide other operational benefits by implementing one or more management techniques described below. is there. For example, the management module 15 determines a particular inventory holder 30 and / or pallet holder 34 to be deferred to the inventory peer 50 based on a determination that overall system activity may be reduced when at the inventory peer 50. May be. Similarly, management module 15 may group orders and assign tasks to order holders 40 to fulfill orders at inventory peer 50 so that activities to fulfill orders are optimized. A more detailed description of an exemplary operation of the management module 15 is described below with respect to FIGS.

  Mobile drive unit 20 transports inventory holder 30, pallet holder 34, and / or order holder 40 between locations within the workspace associated with inventory system 10. Mobile drive unit 20 represents any device or component suitable for use in inventory system 10 based on the characteristics and configuration of inventory holder 30, pallet holder 34, order holder 40, and / or other elements of inventory system 10. Sometimes. In a particular embodiment of the inventory system 10, the mobile drive unit 20 represents an independent self-powered robotic device that is configured to move freely around the associated workspace. In an alternative embodiment, the mobile drive unit 20 is a tracked inventory system 10 configured to move the inventory holder 30 along a track, rail, cable, or other guidance element that traverses an associated workspace. Represents an element. In such embodiments, mobile drive unit 20 may accept power through a connection to a guidance element such as a powered rail. In some embodiments, inventory system 10 may include two or more different types of mobile drive units 20 having various suitable functions and specifications. Further, although the mobile drive unit 20 is illustrated and described as being a particular type of mobile drive unit, the mobile drive unit 20 may refer to various types of mobile drive units as appropriate. For example, one type of mobile drive unit 20 may be operable to transport pallet holders 34 and / or relatively large, heavy, or bulky inventory items 42. Another type of mobile drive unit 20 may be operable to transport inventory holders 30, order holders 40, and / or relatively lighter and / or smaller inventory items 42. Accordingly, the mobile drive unit 20 has various powertrains, loading capacity, and other suitable specifications for transporting a particular inventory item 42 among various types of inventory holders within the inventory system 10. May be.

  The mobile drive unit 20 receives information identifying the selected inventory holder 30, transmits the location of the mobile drive unit 20, or any other suitable used by the management module 15 or the mobile drive unit 20 during operation. It may be possible to communicate with the management module 15 to exchange various information. Mobile drive unit 20 may communicate with management module 15 wirelessly, using a wired connection between mobile drive unit 20 and management module 15, and / or in any other suitable manner. By way of example, some embodiments of the mobile drive unit 20 are Wi-Fi (IEEE802.11), Bluetooth (R) (IEEE802.15), an infrared data communications association standard, or any other suitable wireless communication. Protocols may be used to communicate with the management module 15 and / or with each other. As another example, in a tracked inventory system 10, a track or other guidance element on which the mobile drive unit 20 moves facilitates communication between the mobile drive unit 20 and other components of the inventory system 10. In order to do so, it may be wired.

  The inventory holder 30 stores inventory items 42. In some embodiments, inventory holder 30 includes a plurality of storage bins, and each storage bin can hold a different type of inventory item 42. The inventory holder 30 can be carried, rolled or otherwise moved by the mobile drive unit 20. Each inventory holder 30 may have a plurality of surfaces, and each bin may be accessible through a specific surface of the corresponding inventory holder 30. The mobile drive unit 20 may be configured to rotate the inventory holder 30 at an appropriate time to present a particular face of the inventory holder 30 and the associated bin to an operator or other component of the inventory system 10. . An exemplary embodiment of inventory holder 30 is shown in greater detail in FIG.

  Pallet holder 34 represents a type of inventory holder 30 that is operable to store a pallet of inventory items 42. In some embodiments, the pallet holder 34 can be carried, rolled, or otherwise moved by the mobile drive unit 20. The pallet holder 34 may store containers for large mouth and / or large volume inventory items 42. Accordingly, the pallet holder 34 may include a large number of inventory items 42 having a single SKU in certain embodiments. In some embodiments, the pallet holder 34 represents a container that holds inventory items 42 when the inventory items 42 are received from a wholesaler or seller of a particular inventory item 42. Accordingly, the pallet holder 34 is moved directly from the entry point to the inventory system 10 to the inventory pier 50 in some modes of operation, depending on the volume and / or speed of the inventory item 42 on a particular pallet holder 34. Also good.

  The garbage holder 36 stores garbage and / or waste. The waste holder 36 is a bin, container, container, or other structure configured to store common types of waste generated by the inventory pier 50 that may occur at the inventory pier 50 as a result of its operation. May be expressed. For example, shrink wrap and / or other waste may come off the pallet on the pallet holder 34 as the pallet is loosened. As another example, when inventory items 42 are used to fulfill orders, individual inventory items 42 may be retrieved from packaging or other disposable containers. After this packaging or other disposable container is emptied, it may be placed in the waste holder 36 for disposal. The garbage holders 36 may be configured such that in some embodiments they may be transported by the mobile drive unit 20. The garbage holder 36 may interact with the mobile drive unit in a manner similar to the inventory holder 30, as will be described in greater detail below with respect to FIG. Sometimes, the management module 15 may instruct one of the mobile drive units 20 to transport the garbage holder 36 away from the inventory peer 50 to be emptied.

  Order holder 40 holds a group of containers 60 in which inventory items 42 may be packaged into an order. Container 60 may be configured to store orders for various inventory items 42. The order holder 40 may have any suitable structure to store the container 60 in any suitable manner based on the type of container 60 used in the inventory system 10 or any other suitable factor. May be configured. In some embodiments, the order holder 40 represents a type of inventory holder 30 that is configured to carry pallets and can be moved by the mobile drive unit 20. The order holder 40 may include one or more platforms or shelves on which the containers 60 are placed. Additionally or alternatively, the order holder 40 may include a plurality of bins each holding a container 60 of a different size or type. Order holder 40 and / or container 60 may be designated for shipment to a remote location, such as a shipping destination. Container 60 represents any suitable form of container in which inventory items 42 can be placed or placed for storage, shipping, or other suitable purpose. Examples of container 60 include, but are not limited to, boxes, pallets, bins, cartons, and envelopes. In certain embodiments, the container 60 is independent of the order holder 40 in which the container 60 is stored, so that the container 60 is removed from the order holder 40 for processing or transfer to another order holder 40. May be. As an example, a container 60 may be a box or pallet in which inventory items 42 associated with a particular order may be stored for delivery and then the appropriate container 60 may be shipped to a customer associated with the order. May be expressed. As another example, container 60 represents a bin or other container in which inventory items 42 may be placed for long-term storage and then moved to a shipping location and / or removed from inventory system 10. Also good. An exemplary embodiment of order holder 40 and container 60 is shown in greater detail in FIG. More detailed examples of the mobile drive unit 20, inventory holder 30, and order holder 40 are described below in connection with FIG.

  Inventory item 42 represents any object suitable for storage, retrieval, and / or processing in automated inventory system 10. For purposes of this description, an “inventory item” may represent any one or more objects of a particular type that are stored within the inventory system 10. For example, a given inventory item 42 may represent a single stock keeping unit (SKU) of unique inventory items. Thus, inventory item 42 may refer to a specific item and / or a certain amount of items with a specific SKU, as appropriate. As an example, inventory system 10 may represent a retail distribution warehouse and / or merchandise warehouse that stores large inventory items 42 for retail facilities such as grocery stores. As another example, inventory system 10 may represent an electronic commerce warehouse facility, and inventory item 42 may represent goods stored within the warehouse facility. In operation, the mobile drive unit 20 may locate an inventory holder 30 that contains one or more inventory items 42 requested in an order to be packed for delivery to a customer. Further, in certain embodiments of the inventory system 10, the box itself that contains the completed order may represent the inventory item.

  The inventory peer 50 is a communication interface for communicating with the management module 15, any suitable component for processing or handling inventory items 42, such as a scanner for monitoring the flow of inventory items 42 in and out of the inventory system 10. , And / or any other suitable component. The inventory pier 50 includes a number of defined areas 80 in which the inventory holder 30 and / or pallet holder 34 may be stationary. The inventory pier 50 is arranged so that the order holder 40 is operable to be moved along the opposite side of the inventory holder 30 and / or the defined area 80 of the pallet holder 34. The order holder 40 moving along the inventory pier 50 may accept inventory items 42 from human operators and / or automated equipment. A human operator and / or automated equipment at the inventory pier 50 is operable to take inventory items 42 from the inventory holder 30 and / or pallet holder 34 and move them to the appropriate container 60 of the order holder 40. May be. The inventory peer 50 may thus include appropriate display devices and / or signaling equipment to indicate to the operator which inventory items 42 are to be placed in which containers 60. Additionally or alternatively, the inventory peer 50 is expected to stop and / or slow down along with the inventory peer 50 when activated, when a particular order holder 40 accepts a particular inventory item 42 when activated. One or more indicators may be included to provide the operator with an indication of whether or not. The indicator may be any suitable audio and / or visual signal device such as a display interface, light, laser, or other suitable device that can provide information to the operator of inventory peer 50.

  Inventory peer 50 may be wholly or partially controlled by a human operator, or may be fully automated. Further, a human or automatic operator at inventory peer 50 may be able to perform certain tasks on inventory item 42 such as packing or counting inventory item 42 as part of operation of inventory system 10. The inventory peer 50 may be divided into an appropriate number of work areas corresponding to each operator. An operator may work within each work area. The work area may be used by management module 15 to balance and / or adjust allocations at inventory peer 50. For example, inventory holder 30 and / or pallet holder 34 may be assigned to a work area based on balancing the relative speed of inventory items 42 between the various areas. As another example, inventory holder 30 and / or pallet holder 34 may be assigned to work areas based on randomizing the speed of inventory items 42 between the various work areas. Inventory peer 50 includes one or more elevated surfaces and / or planes configured to facilitate interaction of the operator with inventory holder 30, pallet holder 34, garbage holder 36, and / or order holder 40. But you can. Additionally or alternatively, inventory peer 50 may represent a workspace area that is designated for one or more of the activities described in this disclosure. Accordingly, inventory peer 50 may represent a virtual region of inventory system 10 in which the activities described in this disclosure are performed. The virtual region defining the inventory pier 50 includes positioning the inventory holder 30 and / or pallet holder 34 on one side and / or moving the order holder 40 to a position along the opposite side. It may be effectively bounded on two or more sides specified for the activities described in the disclosure. Management module 15 may be programmed to define and / or interact with a virtual area of the workspace designated as inventory peer 50.

  The defined area 80 may represent a space adjacent to the inventory pier 50 where the inventory holder 30, pallet holder 34, and / or trash holder 36 may be positioned while an order is fulfilled at the inventory pier 50. The defined area 80 may have an area corresponding to the dimensions of the inventory holder 30, the pallet holder 34, and / or the trash holder 36. The defined area 80 may represent a fixed location that exists along one side of the inventory pier 50. The defined area 80 may represent a virtual space defined by the management module 15. Although illustrated as continuous spaces whose dimensions are substantially similar to each other, the defined region 80 may have different dimensions and / or at any suitable location relative to the inventory pier 50. Note that it may be positioned. For example, the defined area 80 may have different dimensions depending on the respective dimensions of the inventory holder 30, the pallet holder 34, and / or the trash holder 36. Thus, in some embodiments, the defined region 80 may have a different type specified for a particular type of holder. In other embodiments, the defined areas 80 may be dimensioned such that they are substantially interchangeable between different types of holders that may be positioned at the inventory pier 50. In some embodiments, the defined area 80 simply represents the area along the side of the inventory pier 50 that is reserved for placing the inventory holder 30, pallet holder 34, and / or garbage holder 36. May be.

  In general, orders for inventory items 42 are fulfilled using inventory peers 50. Inventory item 42, inventory holder 30, and / or pallet holder 34 may be assigned to inventory peer 50 by management module 15 based on demand for inventory item 42. The orders for the various inventory items 42 may be fulfilled by transporting the order holder 40 carrying the various containers 60 for the order to the inventory pier 50 where the inventory items 42 related to the order are placed in the container 60. May be. In some embodiments, order holder 40 may accept inventory items 32 from other types of inventory stations before and / or after receiving inventory items 32 from inventory peer 50. After visiting the inventory peer 50, the order holder 40 may be transported to an inventory station to accept additional items and / or to another facility or end user as described in more detail below. It may be transported to a shipping station for shipping. A detailed example of the operation of the inventory system 10 will be described later with reference to FIGS. In particular, techniques for facilitating fulfilling orders at inventory peer 50 are described below with respect to FIG. Additional techniques for grouping various orders into order holder 40 are also described below in connection with FIGS.

  FIG. 2 shows a side view of the various components of an inventory system that can be fulfilled with an inventory peer 50. In particular, FIG. 2 shows a particular mobile drive unit 20 that transports inventory holders 30 from inventory storage 48 to inventory peers 50. Another mobile drive unit 20 transports an order holder 40 containing various containers 60 for ordering to the inventory pier 50. As shown, the order holder 40 is transported from an order introduction station 54 that may be a type of station that arranges containers 60 on the order holder 40. At inventory peer 50, inventory item 42 is removed from inventory holder 30 and placed in the appropriate container 60 of order holder 40. The order holder 40 may be moved to another location along the side of the inventory pier 50 to accept another inventory item 42 or may be moved to another appropriate location within the inventory system 10. .

  Mobile drive unit 20 may transport inventory holder 30, pallet holder 34, and / or order holder 40 by docking and / or coupling with a particular holder and moving the holder in the docked state. For example, as shown, the mobile drive unit 20 transports an inventory holder 30 and an order holder 40, respectively. For the sake of brevity, the transport of the inventory holder 30 is described in more detail, but the following description may equally apply to some embodiments of the pallet holder 34 and / or the order holder 40. Mobile drive unit 20 moves under inventory holder 30 and transports inventory holder 30 by lifting a docking head that interfaces with a portion of inventory holder 30. The docking head may be controlled by an actuator of the mobile drive unit 20 that is operable to lift the inventory holder 30 when docked. The docking head of the mobile drive unit 20 may couple the mobile drive unit 20 to the inventory holder 30 and / or support the inventory holder 30 when the mobile drive unit 20 is docked to the inventory holder 30. . The mobile drive unit 20 may inventory by lifting the inventory holder 30, propelling the inventory holder 30, rotating the inventory holder 30, and / or moving the inventory holder 30 in any other suitable manner, etc. A docking head may be used to steer the holder 30. The docking head of mobile drive unit 20 may also include any suitable combination of components to facilitate such manipulation of inventory holder 30. For example, in some embodiments, the high friction portion may form all or part of a docking head that abuts a portion of the inventory holder 30 while the mobile drive unit 20 is docked to the inventory holder 30. . In such an embodiment, when the mobile drive unit 20 operates the docking head, the frictional force generated between the high friction portion of the docking head and the surface of the inventory holder 30 causes translational and rotational movement at the inventory holder 30. May be induced.

  In some embodiments, the mobile drive unit 20 may be able to rotate its docking head to rotate the inventory holder 30 while moving and / or while stationary. In addition or alternatively, the mobile drive unit 20 may be able to rotate the docking head independently or as part of the overall movement of the mobile drive unit 20. For example, the mobile drive unit 20 may rotate the inventory holder 30 as the mobile drive unit 20 performs a turn so that the inventory holder 30 continues to face the original direction of travel. While being lifted, the mobile drive unit 20 may control another one or more actuators that power the wheel. Using the wheel actuator, the mobile drive unit 20 transports the inventory holder 30 while the docking head lifts the inventory holder 30 or while the mobile drive unit is undocked and / or uncoupled from the inventory holder 30. You may be able to. As shown, the mobile drive unit 20 includes a pair of stabilizer wheels in addition to an electrically powered wheel powered by one or more actuators.

  Although a particular method of docking with the inventory holder 30 is shown, the mobile drive unit 20 moves the inventory holder 30 when the mobile drive unit 20 is coupled to and / or supports the inventory holder 30 when docked. Can be docked with the inventory holder 30 by connecting to it, lifting it, and / or otherwise interacting with it in any other suitable manner, as can Please note that it is good. Although the following description focuses on specific embodiments of mobile drive unit 20 and inventory holder 30 that are configured to dock in a particular manner, alternative embodiments of mobile drive unit 20 and inventory holder 30 are described. May be configured to dock in any manner suitable to allow the mobile drive unit 20 to move the inventory holder 30 within the inventory system 10. In addition, as described below, in certain embodiments, the mobile drive unit 20 represents all or a portion of the inventory holder 30. In such embodiments, the mobile drive unit 20 may not dock with the inventory holder 30 prior to shipping the inventory holder 30, and / or the mobile drive unit 20 may be continuously docked with each particular inventory holder 30. It may be left.

  FIG. 3 shows a top view of another exemplary embodiment of an inventory system 10 that can use an inventory peer 50 to fulfill an order. The inventory system 10 includes various components described above in connection with FIGS. 1 and 2 arranged in a workspace. In addition to the inventory peer 50 described above, the inventory system 10 includes various inventory holders 30 and / or pallet holders 34 that are stored in the inventory storage 48. Inventory system 10 also includes one or more stations, such as receiving station 52, introduction station 54, inventory station 56, and / or shipping station 58. In general, orders for inventory items 42 in inventory system 10 are fulfilled by transporting order holder 40 to inventory peer 50 and various other stations. Inventory items 42 deferred to inventory peer 50 may be used to complete and / or contribute to orders. Additionally or alternatively, the order holder 40 may be transported to the inventory station 56 to accept additional inventory items 42 in the inventory holder 30, in which case the inventory holder 30 is moved by the mobile drive unit 20 to the inventory station 56 and / or have a higher cubic volume than other inventory items 42. Thus, the volume of large volume inventory items 42 may be less than the volume of relatively faster items 42, but the total volume of large volume inventory items 42 may be greater than that of higher speeds.

  Inventory system 10 may represent equipment that fulfills any suitable type of order. For example, inventory system 10 may represent an e-commerce warehouse, retail chain store distribution center, manufacturing facility, or any other facility that may employ the inventory system to manage inventory and / or fulfill orders. is there. In many embodiments, inventory items 42 are ordered at different order rates. Thus, some inventory items 42 are ordered much more frequently than other inventory items 42. Similarly, some inventory items 42 may be ordered in much larger quantities than other inventory items 42.

  The receiving station 52, the introducing station 54, the inventory station 56, and the shipping station 58 are any suitable for processing or handling inventory items 42 such as scanners for monitoring the flow of inventory items 42 in and out of the inventory system 10. Represents a station including various components, a communication interface for communicating with the management module 15, and / or any other suitable component. A station represents a location that is specified for the completion of a specific task related to an inventory item. These tasks include retrieving inventory items from inventory holder 30, introducing inventory items to inventory holder 30, counting inventory items in inventory holder 30, decomposing inventory items (eg, individually from a pallet or case-sized group And / or any other suitable manner of handling or handling of inventory items. In some embodiments, a station may simply represent a physical location where certain tasks related to inventory items in inventory system 10 can be completed. Alternatively or additionally, the station may be any suitable equipment for processing or handling inventory items, such as a physical location and also a scanner for monitoring the flow of inventory items in and out of the inventory system 10. It may represent both a communication interface for communicating with the management module 15 and / or any other suitable component. The station may be wholly or partially controlled by a human operator or may be fully automated. In some embodiments, the operator may be an automated instrument. In addition, a human or automatic operator at inventory peer 50 may be able to perform certain tasks on inventory items such as packing or counting inventory items as part of the operation of inventory system 10. Further, a human or automatic operator at inventory peer 50 may be able to perform certain tasks on inventory item 42 such as packing or counting inventory item 42 as part of operation of inventory system 10. Receiving station 52, introduction station 54, inventory station 56, and shipping station 58 represent specialized stations suitable for performing certain types of processing tasks supported by inventory system 10. However, the inventory system 10 of some embodiments may generally handle multiple types of tasks, but may include a station configured to handle a particular type of task at any given time. .

  Receiving station 52 represents a station where tasks related to receiving replenishment and / or replacement inventory items 42 are performed. For example, the receiving station 52 may include a product loading and unloading station and suitable processing equipment for incorporating new inventory items 42 into the inventory system 10. At the receiving station 52, new inventory is accepted, separated, handled, entered into the inventory system 10 and / or any other suitable task associated with receiving the inventory item 42 into the inventory system 10 is performed. May be.

  Introducing station 54 represents a station where tasks associated with assembling and / or building order holder 40 and / or assembling container 60 of inventory items are performed. For example, the introduction station 54 may include appropriate materials and equipment to assemble the container 60 and / or group the container 60 into the order holder 40. The interface at the introduction station 54 provides any suitable components for assembling the container 60, such as packing lists, packing materials, shipping labels, and other suitable shipping and packaging related materials. May be. The introduction station 54, in some embodiments, is a suitable device for instructing the operator of the introduction station 54 how to assemble the container 60 and / or group the container 60 into the order holder 40. And / or may include an interface. For example, a given order may include a number of inventory items 42. The operator may be given instructions on what size container 60 to use and which order holder 40 to put the container 60 in. A particular container 60 may be associated with a particular order at the introduction station 54. Thus, when container 60 accepts inventory item 42, “order” may be referred to as accepting inventory item 42 as well or alternatively.

  Inventory station 56 represents a station where tasks related to fulfilling orders are performed in addition to or alternatively to inventory peer 50. At inventory station 56, inventory item 42 may be picked and / or placed into container 60 of order holder 40. The inventory station 56 may include suitable equipment to instruct the operator to retrieve a particular inventory item 42 from the inventory holder 30 and place the inventory item 42 into the container 60 of the order holder 40. In some embodiments, inventory station 56 may interface with transport equipment that can transport container 60 to shipping station 58 for shipping. Thus, when a particular order is completed, its associated container 60 may be removed from the order holder 40 and placed on a transport device for delivery to the shipping station 58. Additionally or alternatively, the mobile drive unit 20 may move the order holder 40 away from the inventory station 56 and transport the order holder 40 to the shipping station 58.

  The shipping station 58 represents the location where the order may be shipped to a destination such as an end user for the order and / or a default shipping destination. For example, the shipping station 58 may include a product loading and unloading station and suitable processing equipment for shipping containers 60 from the inventory system 10. In some embodiments, shipping station 58 and receiving station 52 may be at a similar location or at the same location.

  In operation, orders for inventory items 42 in inventory system 10 are fulfilled using inventory peer 50. As inventory is received by the inventory system 10 at the receiving station 52, a pallet of inventory items 42 is placed and / or loosened on the pallet holder 34 and placed in the inventory holder 30 to replenish the inventory system 10. Also good. The selected inventory holder 30 and / or pallet holder 34 may be moved by the mobile drive unit 20 to a defined area 80 along the inventory pier 50. The inventory holder 30 and pallet holder 34 that are deferred in the defined area 80 may hold relatively high speed and / or large volume inventory items 42.

  As orders are received by inventory system 10, order holder 40 is assembled with an appropriate container 60 at introduction station 54. The order holder 40 is moved along the inventory pier 50 by the mobile drive unit to receive inventory items 42 stored by the inventory holder 30 and / or pallet holder 34 in a defined area 80 along the inventory pier 50. . If an order on a particular order holder 40 is completed after visiting inventory peer 50, order holder 40 may be moved to shipping station 58. If the order is not completed, the order holder 40 may be moved by the mobile drive unit 20 to one or more inventory stations 56. As an example, if an order includes one or more relatively less popular and / or small volume items that are not stored at inventory peer 50, the order at order holder 40 does not complete after visiting inventory peer 50. Sometimes. At inventory station 56, a particular inventory holder 30 holding a particular inventory item 42 requested by an order at order holder 40 may be transported from inventory storage 48 to inventory station 56 by mobile drive unit 20. After the order is completed at pick station 56, order holder 40 may be transported to shipping station 58. It should be noted that although the illustrated example shows the mobile drive unit 20 transporting the order holder 40 from the introduction station 54 to the inventory peer 50, this is not necessarily so. In some embodiments, the mobile drive unit 20 transports a given order holder 40 to one or more inventory stations 56 or other locations within the system 10 before transporting the order holder 40 to the inventory pier 50. May be.

  Management module 15 may assign inventory holder 30 and pallet holder 34 to a defined area 80 of inventory peer 50. Management module 15 may specify a particular inventory holder 30 and / or pallet holder 34 to be deferred to a defined area 80 of inventory peer 50. The designation may be based on and / or responsive to the product speed and / or volume of inventory items 42 stored in inventory holder 30 and / or pallet holder 34, respectively. In some embodiments, management module 15 may analyze various orders in inventory system 10 to determine the best combination of inventory items 42 to store at inventory peer 50. The best combination may be based in some embodiments on the determination that the highest total number of orders can be completed at the inventory pier 50 using a particular inventory holder 30 and / or pallet holder 34. For example, if the paper and ink cartridges are the largest volume item and the highest speed item 42, respectively, and have been selected to be deferred to the inventory pier 50, the management module 15 may have many orders for the paper and ink cartridges. Since a combination with a printer is requested, a particular well-selling printer may be selected for deferment to inventory peer 50. In some embodiments, the printer may be selected to suppress another more popular item based on a determination that the printer will complete more total orders at inventory peer 50.

  Management module 15 may assign inventory holder 30 and / or pallet holder 34 to defined area 80 of inventory peer 50 according to any suitable algorithm, logic, and / or decision making process. For example, the management module 15 may calculate product rates for various inventory items 42 in the inventory system 10. Management module 15 may assign inventory holder 30 and / or pallet holder 34 to a defined area 80 of inventory peer 50 in response to product rate statistics of inventory item 42. Some inventory systems face large fluctuations in product speed. For example, a new product release may cause a flood of orders for these items. As another example, holidays and / or seasonal inventory items 42 may be sold at different rates depending on the time. Product speed may refer to the frequency of orders that require a particular inventory item and / or type of inventory item in the system 10 within a given time. In some embodiments, product speed may refer to the relative number of each inventory item and / or type of inventory item that is required and / or expected to be required by an order in system 10. is there. For example, an inventory item may have a relatively high product speed when this inventory item is needed more frequently by orders 40 in the system 10 than other inventory items. In some embodiments, product speed may refer to the demand for a given inventory item within a given time. Alternatively or additionally, the product speed may simply refer to the amount of inventory items 42 requested by the unscheduled orders in inventory system 10 and / or received orders 40. In some embodiments, speed may refer to some suitable combination of historical speed, known demand, and expected demand.

  Product volume may refer to the relative amount of inventory items 42 requested by a particular order. For example, certain products may be ordered in large quantities such as by case and / or pallet. For such inventory items 42, it may not be efficient to release cases and / or pallets to enter inventory storage 48. Product volume may additionally or alternatively refer to the cubic volume of a particular inventory item 42 ordered within inventory system 10. Large and / or bulky inventory items 42 may require relatively more effort to accumulate in the inventory holder 30 than items that are not very large and / or bulky. Accordingly, the management module 15 may calculate the product volume of the various inventory items 42 and decide to defer the pallet holder 34 holding these items to the inventory pier 50. In some embodiments, the management module 15 determines the product speed and product volume of the various inventory items 42 and determines whether to defer the inventory item 42 to the inventory peer 50 based on product speed and product volume statistics. May be.

  Management module 15 may therefore calculate product rate and / or product volume statistics for inventory item 42. Product speed is historical order information, historical order trends, current order in inventory system 10, current order information that is useful in determining known or expected demand for inventory items 42 in inventory system 10. , Based on known and / or expected demand, and / or expected future order information, sales information, and / or any other suitable information. Based on product speed and / or product volume, management module 15 may determine inventory items 42 that have a relatively high popularity and / or large volume. Popular inventory item 42 may refer to an item that is requested relatively frequently by multiple orders. Such inventory items 42 may generally result in a management module 50 that generates a correspondingly high number of task assignments to respond to the order of such inventory items 42 as a result. The management module 15 determines the pallet holder 34 and / or inventory holder 30 based on the determination that the allocation will reduce the amount of task allocation generated to fulfill the order for such items using the inventory peer 50. It may be assigned.

  Management module 15 may consider various such metrics related to the demand for inventory item 42 in selecting inventory item 42 to defer to inventory peer 50. For example, the management module 15 may determine a number of inventory items 42 having the highest product speed and / or product volume to assign to the inventory peer 50. As another example, management module 15 may determine some products that have the highest known or expected demand. The selected inventory items 42 may correspond to a number of defined areas 80 for the inventory holder 30 and / or pallet holder 34 at the inventory pier 50. In some embodiments, management module 15 may compare the speed to a predetermined threshold to determine whether inventory item 42 should be deferred at inventory peer 50. For example, inventory item 42 may be required to generate at least a predetermined amount of system activity and / or task assignments to be eligible for placement at inventory peer 50. In addition or alternatively, the management module 15 determines the inventory item 42 having the highest speed based on comparison, sorting, or other analysis of the speeds of the various products to determine what has the highest speed. You may judge.

  In order to provide a more specific example, a particular embodiment of inventory peer 50 may include thirty defined regions 80. The management module 15 may determine a number of inventory items 42 suitable for filling 30 locations at the inventory pier 50 with the inventory holder 30 and / or pallet holder 34. For example, the pallet holder 34 may hold a particular inventory item 42 of one particular SKU in a large quantity. On the other hand, certain embodiments of inventory holder 30 may carry various inventory items 42 of several SKUs. Fast item 42 may be stored together in inventory holder 30 such that multiple inventory items 42 may be stored in one defined area 80 at inventory peer 50 within inventory holder 30. Returning to the aforementioned office supplies example, the inventory holder 30 may hold various popular SKU ink cartridges, while the pallet holder 34 is a large volume paper box with a single SKU. May be held. As a result, for example, there may be 30 defined areas 80 in the inventory peer 50, but the management module 15 decides to store a greater number of inventory items 42 in the defined area 80. May be. For example, management module 15 may specify 50-60 or more SKU inventory items 42 to be deferred to inventory peer 50.

  However, the specific numbers herein are provided for purposes of illustration only, depending on the configuration and arrangement of the defined area 80 of inventory pier 50, inventory holder 30, and / or pallet holder 34. Note that a number of inventory items 42 may be deferred to inventory peer 50. For example, the management module 15 may decide to store fewer inventory items 42 than there are defined areas 80 and / or therefore keep inventory items 42 of the same one or more SKUs. A plurality of inventory holders 30 and / or pallet holders 34 may be assigned. As another example, the number of defined areas 80 of inventory peer 50 may vary depending on the system activity of inventory system 10. Thus, although an exemplary number of defined regions 80 is discussed, any suitable number of defined regions 80 may be used. In addition or alternatively, the inventory peer 50 may in some embodiments depend on the number of very popular and / or large volume inventory items 42 that exceed a minimum threshold in the inventory system 10 at a particular point in time. There may be a configurable number of defined regions 80. It should also be noted that the management module 15 may be operable to group high-speed items into the inventory holder 30 at the receiving station 52 when the inventory items are received by the inventory system 10. Management module 15 may provide instructions to receiving station 52 to place a particular inventory item 42 into inventory holder 30. Accordingly, the inventory holder 30 may be pre-configured to include the fast inventory item 42 so that the fast inventory item 42 can be placed at the inventory peer 50 at an appropriate time.

  Based on the selected inventory item 42, the management module 15 may select an inventory holder 30 and / or a pallet holder 34 that holds the selected inventory item 42. The management module 15 may then generate and / or issue task assignments for the mobile drive unit 20 to transport this holder to the defined area 80 of the inventory peer 50. In the exemplary embodiment where inventory system 10 stores 5,000 SKU of unique inventory items 42 and 30 defined areas 80 are arranged in inventory peer 50, management module 15 provides inventory peer 50 with A combination of up to 30 inventory holders 30 and / or pallet holders 34 may be selected for deferment. The management module 15 may select the inventory holder 30 that, in some embodiments, stores the best combination of inventory items 42 to defer to the inventory peer 50. Additionally or alternatively, the selection of inventory holder 30 may be based on a determination to complete a high number of order lines at inventory peer 50. The “line” of the order may refer to the individual line items in this order. A line may refer to a specific SKU in an order. For example, three different SKU orders may have three lines. The management module 15 selects the inventory holders 30 and / or pallet holders 34 to be assigned to the inventory peers 50 when the line in the order that is expected to be completed by a particular inventory holder 30 and / or pallet holder 34 The total number may be obtained. Based on the total number of lines completed, management module 15 may assign a score to a particular inventory holder 30 and / or pallet holder 34. Management module 15 may therefore assign scores to the various inventory holders in inventory system 10 and / or determine the highest relative score for each of inventory holder 30 and / or pallet holder 34. Based on the inventory holder 30 and / or pallet holder 34 having the best score, the management module 15 may select this inventory holder 30 or pallet holder 34. The management module 15 may additionally or alternatively be similar when determining how to refill the inventory holder 30 at the receiving station 52 and what combination of inventory items 42 will be put into the inventory holder 30. These factors may be considered. In the exemplary embodiment, the total line completed by the management module 15 is considered, but the management module 15 may additionally or alternatively be a specific inventory holder 30 and / or based on the total number of orders completed. Note that the pallet holder 34 may be selected.

  The management module 15 may therefore take into account the product speed and / or the total order to be completed when selecting the inventory holder 30 and / or pallet holder 34 for the inventory pier 50. For example, based on an analysis of known demand and historical order trends for inventory items 42, management module 15 may calculate inventory items to fulfill most orders at inventory peer 50 and / or complete most orders. 42 combinations may be selected. In one example, the five top-selling items in inventory system 10 may be paper, ink cartridges, pencils, paper, and printers, respectively. Based on the determination that the most ordered combination of the above products is an ink cartridge, paper, and printer, the management module 15 therefore selects paper, ink, and printer for storage at the inventory peer 50. May be.

  The management module 15 may schedule a particular inventory holder 30 and / or pallet holder 34 for placement in the inventory pier 50 in some embodiments. Management module 15 may plan to transport inventory holder 30 and / or pallet holder 34 to inventory peer 50 based on metrics associated with inventory item 42. For example, the management module 15 may determine an expected demand for the inventory item 42. Based on the expected demand, the management module 15 is expected that the expected demand of inventory items 42 of other inventory holders will be higher than the inventory items 42 in the inventory holder 30 currently in the inventory peer 50. At some point in the future, it may be determined that a particular inventory holder 30 should be replaced with another inventory holder 30 in the inventory peer 50. Accordingly, the management module 15 may establish a schedule for the various inventory holders 30 and / or pallet holders 34 to be available at the inventory peer 50. Management module 15 may also decide to respond to an order in the future and / or delay responding to the order so that inventory items 42 in various orders can be grouped together. Thus, a greater number of these items 42 will be requested at a future time, and the inventory holder 30 and / or pallet holder 34 holding these items may be moved to the inventory peer 50 at that time. Good. The management module 15 also determines how and / or at the inventory peer 50 based on determining when the various inventory holders 30 and / or pallet holders 34 are scheduled to be transported to the inventory peer 50. You may decide whether to respond to an order.

  The management module 15 may select a specific defined area 80 of the inventory pier 50 to place a specific inventory holder 30 or pallet holder 34 in some embodiments. For example, management module 15 may select a specific defined area 80 based on expected work distribution at inventory peer 50. For example, the inventory peer 50 may include various operators that retrieve each item 42 from within the respective work area of the inventory peer 50. Based on the expected or actual workload of the work area of inventory peer 50, management module 15 may allocate inventory holder 30 and / or pallet holder 34 to these particular areas. Any suitable metric of workload may be used, such as the number of picks per hour or the number of picks per minute or other suitable metrics that can measure the activity level at inventory peer 50. Management module 15 may balance work distribution across the various work areas of inventory peer 50. In other embodiments, the management module 15 may randomly assign inventory holders 30 and / or pallet holders 34 with inventory items 42 of varying speeds across the work area. In some embodiments, management module 15 may assign pallet holder 34 to a particular subset of defined area 80 while assigning inventory holder 30 to another subset of defined area 80. For example, pallet holders 34 may be grouped and / or arranged together with inventory peers 50. The pallet holders 34 may be grouped into specific work areas, for example. As another example, inventory holders 30 may be grouped and / or arranged together with inventory peers 50, which may be in a different work area than pallet holder 34.

  The management module 15 optimizes the order holder 30 and / or pallet holder 34 to various defined areas 80 of the inventory pier 50 based on the relative speed of the inventory items in the respective inventory holder 30 or pallet holder 34. Distribution may be determined. It should also be noted that the inventory peer 50 may have a configurable number of work areas depending on the total amount of work expected to be completed at the inventory peer 50 in a particular duration. For example, more operators may be assigned to the inventory peer 50 during periods when inventory system 10 work is particularly concentrated, orders are particularly concentrated, and / or during periods of particularly high system activity levels. Accordingly, the inventory management module 15 may balance the work distribution based on the number of operators at the inventory peer 50 and / or set a ratio at which orders are accepted at the inventory peer 50. Management module 15 may therefore allocate more work and / or faster items based on the number of operators. As will be described in more detail below, the number of operators may also affect the number and / or type of order holders 40 that are transported to the inventory peer 50 to fulfill an order. Taking into account the activity level of the inventory peer 50 ensures that the operator at the inventory peer 50 is not overworked and / or not given more tasks to complete than is physically possible. There is. Management module 15 may also be able to allocate an appropriate amount of work to inventory peer 50. In addition, distributing the inventory holder 30 and / or pallet holder 34 to the various defined areas 80 based on the product speed is more advantageous for the order holder 40 as the order holder 40 moves along the inventory pier 50. It may allow for orderly and / or balanced flow.

  From time to time, the demand for inventory items 42 may change within the inventory system 10. For example, inventory items may gradually lose popularity and / or be replaced with other inventory items 42 as new products and new versions of products are released. For example, new movies released on DVDs may be very popular at first, but may decrease in popularity over time and / or as new DVDs are released. Accordingly, the management module 15 may be able to track the product speed and / or product of the inventory item 42 over time. For example, the management module 15 may track known and / or expected demand for inventory items 42. When the demand for inventory item 42 changes, management module 15 may issue an appropriate task assignment to replace inventory item 42 stored at inventory peer 50 with another inventory item 42 based on the change. Good. For example, the management module 15 may determine that the popularity of an inventory item 42 stored at the inventory peer 50 is less than another inventory item 42 currently stored in the inventory storage 48. Management module 15 may issue an appropriate task to retrieve inventory item 42 from inventory peer 50 and replace it with what is currently in inventory storage 48. In addition, as inventory peer 50 uses inventory items 42 from various inventory holders 30 and / or pallet holders 34, inventory items stored in these respective holders may be reduced. Accordingly, the management module 15 detects, determines and / or receives an indication that the amount of inventory items 42 in a given inventory holder 30 and / or pallet holder 34 has dropped below a predetermined amount. Also good. The predetermined amount may indicate, for example, that inventory holder 30 and / or pallet holder 34 are operating with a low amount of inventory item 42 and / or have run out of inventory item 42. Management module 15 may therefore issue an assignment of tasks to transport replacement inventory item 42 to inventory peer 50. The management module 15 may replace the missing inventory holder 30 and / or pallet holder 34 with a holder that stores inventory items 42 of the same type and / or more than missing inventory items 42 that are missing. It may be replaced with a different inventory item 42 having a relatively high speed.

  In some embodiments, inventory holder 30 and / or pallet holder 34 may run out at a faster rate on the side facing inventory pier 50. For example, the pallet holder 34 may initially be out of stock items 42 within the reach of the operator of the stock pier 50. Thus, the side of the pallet holder 34 closest to the inventory pier 50 may be out of stock, while the side facing away from the inventory pier 50 may still contain an acceptable amount of inventory items 42. Accordingly, the management module 15 may receive a status indication that the inventory holder 30 and / or pallet holder 34 of the inventory pier 50 should be rotated. The management module 15 may therefore issue an appropriate task assignment for the mobile drive unit 20 to rotate the appropriate inventory holder 30 or pallet holder 34. Further details of specific operations and techniques for accomplishing this are described below in connection with FIG.

  After selecting the inventory holder 30 and / or pallet holder 34 to be placed at a fixed station of the inventory pier 50, the management module 15 may select the selected inventory holder 30 and / or pallet holder 34 in certain embodiments. A task for a particular mobile drive unit 20 may be assigned to be transported to a defined area 80 along the inventory pier 50. For example, the management module 15 may communicate to the selected mobile drive unit 20 a task assignment that identifies the location of the selected inventory holder 30 and / or pallet holder 34. The management module 15 displays the location or status of the selected mobile drive unit 20 relative to a particular inventory holder 30 and / or pallet holder 34, an indication that the selected mobile drive unit 20 has completed a previously assigned task, predetermined Based on the schedule and / or any other suitable considerations, the mobile drive unit 20 may be selected to assign the appropriate task. The management module 15 may plan the path taken by the mobile drive unit 20 from the current location of the mobile drive unit to the selected inventory holder 30 and / or pallet holder 34. Depending on the assigned task, mobile drive unit 20 may request a route to a particular inventory holder 30 or pallet holder 34 destination. The management module 15 may select a route between the current location of the requesting mobile drive unit 20 and the requested destination and communicate information identifying the route to the mobile drive unit 20. The management module 15 may select current routes, historical traffic trends, task priorities, and / or other suitable considerations in order to select the optimal route that the requesting mobile drive unit 20 will take to reach the destination. Knowledge of matters may be used. In addition, in scheduling a route (in assigning a task), the management module 15 may use a lift, conveyor, ramp, tunnel, and tunnel to facilitate movement of the appropriate mobile drive unit 20 in the inventory system 10. A decision may be made based on information regarding the use of other transport equipment or features of inventory system 10.

  After receiving the route from the management module 15, the requesting mobile drive unit 20 then traverses the route segment by segment and moves to the destination of the selected inventory holder 30 and / or pallet holder 34. Also good. Prior to starting a particular segment, the appropriate mobile drive unit 20 may request permission from the management module 15 to use the segment. As a result, the management module 15 may reserve a segment for use of this mobile drive unit 20. As a result, management module 15 may also be responsible for resolving competing requests for use of a particular portion of inventory system 10. After arriving at the inventory holder 30 and / or pallet holder 34, the mobile drive unit 20 may be coupled, docked, or otherwise connected to the holder. For example, the mobile drive unit 20 may move under the appropriate holder and lift the holder using the docking head of the mobile drive unit. As it moves under the holder, the mobile drive unit 20 is self-aligned with a portion of the holder so that the docking head and / or the central vertical axis of the mobile drive unit 20 is substantially aligned with the central vertical axis of the holder. You may align with. After coupling, docking, and / or connecting to the holder, the mobile drive unit 20 may transport the particular holder to the selected defined area 80. In a selected defined area, the mobile drive unit 20 undocked from the inventory holder 30, lowered the inventory holder 30, uncoupled from the inventory holder 30, or otherwise disconnected from the inventory holder 30. Also good. Mobile drive unit 20 may then move away from inventory holder 30 and / or display its availability to management module 15 to receive another task assignment.

  In accordance with the above principles, each selected inventory holder 30 and / or pallet holder 34 may be transported to the inventory pier 50 by the mobile drive unit 20. However, although a specific example of how the inventory holder 30 and pallet holder 34 are transported to the inventory pier 50 is shown, it should be noted that any suitable method may be used. For example, in some embodiments, the inventory holder 30 may be transported to the inventory pier 50 by the mobile drive unit 20, while the pallet holder 34 is a crane, forklift capable of transporting pallets of inventory items 42. May be transported by some other transport means, such as a conveyor, or other industrial mobile equipment. In some embodiments, management module 15 may be able to use one or more drift locations in conjunction with transporting inventory holder 30 and / or pallet holder 34 to inventory pier 50. A more detailed description of the drift locations and how they can be used to fulfill orders at the inventory peer 50 is described below in connection with FIG.

  During operation of inventory system 10, management module 15 may receive orders requesting various inventory items 42 at various times. In order to respond to orders for inventory items 42 received by management module 15, management module 15 may arrange two or more orders on order holder 40. The order holder 40 may be arranged in the introduction station 54, for example. At the introduction station 54, one or more orders may be grouped into containers 60 and arranged on the order holder 40. Container 60 includes the size of container 60, the type of inventory item 42 that is expected to be received in container 60, the ability to accept ordered inventory item 42 from inventory peer 50, or various other suitable factors. It may be arranged on the order holder 40 based on any number and type of factors. In addition or alternatively, the management module 15 may decide to group various orders based on the expected completion of the orders in a given inventory holder 34 of the inventory peer 50.

  Management module 15 may decide to group orders associated with container 60 into order holder 40 in any suitable manner. For example, management module 15 may analyze a pending order in inventory system 10 to identify one or more inventory items 42 corresponding to the order of one or more inventory items. Management module 15 may determine which inventory holder 30 and / or pallet holder 34 stores these inventory items 42. Management module 15 may determine whether the ordered inventory item 42 is stored at inventory peer 50 and / or in inventory storage 48. Management module 15 may group orders based on a determination that one or more inventory items 42 requested by different orders are each in a defined area 80 of inventory peer 50. The order may have an associated container 60 to accept the ordering inventory item 42. For example, the container 60 may be a suitably sized cardboard box or other container suitable for shipping as described above. Accordingly, order holder 40 may be arranged to hold various groups of containers 60 associated with orders designated to receive inventory items 42 at various locations along inventory peer 50.

  The management module 15 may be able to arrange various configurations of the order holder 40 depending on the open orders of the inventory system 10 and / or various activity levels. For example, the management module 15 may arrange the order holder 40 to include orders for inventory items 42 that all reside at the inventory peer 50. When such an order holder 40 is transported to inventory peer 50 to accept inventory items 42 that are being ordered at order holder 40, all of the orders at this order holder 40 may be completed at inventory peer 50. . Management module 15 may also arrange order holder 40 to include orders for inventory items 42 residing at inventory peer 50 and orders for inventory items 42 stored in inventory storage 48. Such order holders 40 may be partially completed at inventory peers 50 and variously so that inventory items 42 in inventory storage 48 may be transported to these inventory stations 56 by mobile drive unit 20. May be transported to an inventory station 56. Management module 15 may also arrange order holder 40 to include orders for inventory items 42 that exist only in inventory storage 48. Such order holders may be completed at inventory station 56. These configurations of order holder 40 may be referred to as inventory peer only order holder 40, mix order holder 40, and / or inventory station only order holder 40, respectively.

  Management module 15 may determine what number and / or configuration of order holders 40 to assemble based on any suitable considerations. For example, the management module 15 may take into account the activity level of the inventory peer 50 and / or the operator's work distribution and / or the overall workload of the inventory peer 50. If the management module 15 determines that the workload of the inventory peer 50 exceeds a predetermined level, the management module 15 may decide to build a mix order holder 40 and / or an inventory station only order holder 40. . Workload may refer to the number of picks allocated per hour, the amount of work allocated, or other suitable metrics for measuring the activity level of the inventory peer 50. For example, an operator at inventory peer 50 may be able to work at inventory peer 50 up to a predetermined and / or maximum work rate. The management module 15 may assign a workload to the inventory peer 50 that is calculated such that the operator of the inventory peer 50 works at a substantially predetermined and / or maximum work rate. In some embodiments, the maximum work rate may be used to determine an optimal and / or maximum workload that may be assigned to inventory peer 50. Management module 15 may decide to reduce and / or increase work at inventory peer 50 to achieve optimal and / or maximum workload. Based on the determination, management module 15 may select the number and configuration of order holders 40. For example, if the workload at inventory peer 50 is above minimum but below maximum, management module 15 may arrange mix order holder 40 and / or a mixture of inventory peer-only order holders 40 based on a predetermined schedule. May be determined. The predetermined schedule is based on balancing work and attempting to keep the workload higher and lower than the minimum, the number of operators at the inventory peer 50, and / or any other suitable factor. May be determined. If the workload at the inventory peer 50 is below a minimum, the management module 15 arranges the order holder 40 for inventory items 42 present in the inventory storage 48 in a separate order holder 40, if possible. It may be decided to assemble an order holder 40 consisting only of inventory peer-only order holder 40.

  The management module 15 may prioritize the order and / or arrangement of order holders 40 according to the principles described above. For example, the management module 15 gives higher priority to orders that can be fulfilled at the inventory peer 50 than orders that consist of relatively less common or less popular items that may exist in the inventory storage 48. May be attached. Alternatively or additionally, a separate introduction station 54 may be specified for handling orders for less popular inventory items 42. Management module 15 may guide order holder 40 to be assembled at other introduction stations for such other items. In some embodiments, the management module 15 may arrange an order holder 40 that includes inventory items 42 stored by the inventory peer 50, but nevertheless various such as activity level considerations as described above. Based on these factors, it may be determined to fulfill these orders from the inventory station 56 rather than at the inventory peer 50.

  Management module 15 may additionally or alternatively take into account where particular inventory items 42 requested by various orders are stored in inventory peer 50 when arranging order holder 40. . For example, the management module 15 may attempt to balance the workload distribution across the various work areas of the inventory peer 50. The management module 15 may evenly distribute the number of inventory items 42 accepted by a particular order holder 40 as it moves along various locations of the inventory peer 50 and / or the inventory peer 50. An attempt may be made to balance the flow of the order holder 40 moving to To illustrate, rather than accepting five inventory items 42 from one inventory holder 30 in one defined area 80, the management module 15 is in five different defined areas 80 along the inventory peer 50. An order that includes five different inventory items 42 may be arranged. In some embodiments, a particular inventory item 42 of one SKU may be stored in two different locations. The management module 15 balances the work flow at the inventory peer 50 and / or prevents the inventory peer 50 from instantaneously increasing the activity level of the inventory peer 50 at a specific time and / or location on the inventory peer 50. Two different inventory holders 30 stored at 50 may be used to determine to fulfill an order at order holder 40 requesting the same SKU. However, it should be understood that this example is for illustrative purposes only. Management module 15 may distribute and / or balance work at inventory peers 50 in any suitable manner.

  Management module 15 may determine any suitable combination of containers 60 arranged in order holder 40 to minimize the number of order holders 40 transported to inventory peer 50. In some embodiments, the management module 15 may decide to group orders based on reducing the total number of trips required by the mobile drive unit 20. As described above, the assignment of tasks assigned to the mobile drive unit 20 by the management module 15 may include traversing a specific route to the destination. When order holder 40 is transported to inventory peer 50, mobile drive unit 20 may be required to transport order holder 40 from introduction station 54 to inventory peer 50. Thereafter, the mobile drive unit 20 may transport the order holder 40 to the inventory station 56 and / or the shipping station 58. Orders are grouped in order holder 40 to minimize the number of trips required by mobile drive unit 20 and / or reduce and / or minimize the total length of trips required by mobile drive unit 20. May be used. Accordingly, the management module 15 may attempt to minimize the total trip required by the mobile drive unit 20 when arranging the order holder 40.

  After the order holder 40 is assembled, the mobile drive unit 20 may transport the order holder 40 to the inventory peer 50 and / or other destinations in the inventory system 10. The mobile drive unit 20 may transport the order holder 40 in response to an appropriate task assignment from the management module 15. The management module 15 may assign the mobile drive unit 20 the task of transporting the order holder 40 to the inventory peer 50 using any of the task assignment techniques and / or path planning techniques described above. The mobile drive unit 20 moves the order holder 40 along the inventory pier 50. As the order holder 40 moves along the inventory pier 50, the inventory pier along the side opposite the defined area 80 where inventory items 42 are stored in the inventory holder 30 and / or pallet holder 34. At a location along 50, order holder 40 receives inventory item 42. In some embodiments, the operator of inventory peer 50 may transfer inventory item 42 from inventory holder 30 and / or pallet holder 34 into the appropriate container 60 of order holder 40. The management module 15 provides a light or other visual indicator at the inventory pier 50 to indicate to the operator where the order holder 40 expects to slow down and / or stop at various locations where inventory items 42 should be received. An indicator such as may be activated. Alternatively or in addition, the management module 15 is suitable for instructing the operator what inventory item 42 to pick and what container 60 to place the inventory item 42 in the order holder 40 into. Such information may be transmitted to the inventory peer 50.

  The order holder 40 may be transported along the side of the inventory peer 50 opposite the defined area 80 in a manner that facilitates an operator to interact with the order holder 40. In some embodiments, the order holder 40 moves along the side of the inventory pier 50 so that the operator moves in the primary direction with a given order holder 40 until the operator reaches the end of his particular work area. It may be transported. When a given order holder 40 arrives at the next work area, the next area operator may begin placing items into the order holder 40 as appropriate. The operator in the first zone then returns to the far end of the zone and then places the inventory item 42 into the new order holder 40 as the new order holder 40 moves along the inventory pier 50 in the primary direction. You may continue. The arrival of order holder 40 at the start of a particular work area may be timed according to when the operator returns to the start of the work area. A more detailed description of the order holder 40 moving along the inventory peer 50 and how an indicator at the inventory peer 50 may instruct the operator to transfer the inventory item 42 is described below in connection with FIG. Is done.

  After the appropriate inventory item 42 is received in the container 60 of the order holder 40, the mobile drive unit 20 may continue to move the order holder 40 to an appropriate location within the inventory system 10. If the order is not completed, the order holder 40 may be transported by the mobile drive unit 20 to an appropriate inventory station 56 so that additional items 42 can be received. While in inventory station 56, additional inventory items 42 may be accepted by ordering at order holder 40. Additionally or alternatively, the inventory station 56 may prepare the container 60 in the order holder 40 for shipment to the end user and / or ship-to party. For example, the operator may add and / or close protective packing material to the container 60, tape, seal, and / or perform other tasks in preparation for shipping the container 60, etc. An order completion task may be performed. Once the order is complete, the order holder 40 may be transported to the shipping station 58 for shipping by the mobile drive unit 20. However, it should be noted that in some embodiments, the inventory station 56 may be used to complete and ship orders. In addition or alternatively, the shipping station 58 may perform the order completion task described above.

  While order holder 40 is deferred to inventory station 56, management module 15 may locate additional inventory items 42 in inventory storage 48. Management assigns tasks related to the mobile drive unit in inventory system 10 to transport a particular inventory holder 30 storing the remaining inventory items 42 required by the container 60 order to inventory station 56. For example, any suitable technique may be used at inventory station 56 to facilitate the transfer of items from inventory holder 30 residing in inventory storage 48 to container 60 of order holder 40. After an order is completed at one or more inventory stations 56, the order holder 40 and / or container 60 may be moved and / or transported to a shipping station 58 for shipment to an end user and / or shipping destination. . The mobile drive unit 20 may transport the order holder 40 to the shipping station 58 for final shipping preparation as described above.

  FIG. 4 shows a top view of another exemplary embodiment of the inventory system 10 that can fulfill an order using the inventory peer 50. In FIG. 4, inventory system 10 is arranged with a plurality of inventory peers 50a, 50b, and 50c. When used in combination, inventory peers 50 a-50 c can complete substantially all orders of inventory items 42 stored in inventory storage 48 of inventory system 10. As shown, inventory system 10 operates in a manner substantially similar to that described above in connection with FIG. 3, with any suitable modifications to support a number of inventory peers 50. Also good.

  Inventory storage 48 may be arranged between inventory peers 50 so that the mobile drive unit can retract inventory holder 30 and / or pallet 34 based on product speed and / or volume according to the techniques described above. . In addition, the receiving stations 52 may be arranged to shorten the path taken by the order holder 40 in the inventory system 10. Accordingly, receiving stations 52 may be in the vicinity of the area of inventory storage 48 that stores inventory items 32 that are received by these particular receiving stations 52. As shown, receiving stations 52 are positioned between inventory peers 50 so that they are accessible by mobile drive unit 20 operating in the vicinity of a particular area of inventory storage 48. In addition or alternatively, the receiving station 52 may be arranged such that an operator may have a path to and from the inventory peer 50 without traversing the path of the mobile drive unit 20. However, although a particular arrangement of inventory peer 50, introduction station 54, shipping station 58, and receiving station 52 is shown, any particular geometry and layout of inventory system 10 may be appropriate and used. Note that it may be. Further, any suitable number and / or type of inventory peers 50 may be used.

  In operation, after the mobile drive unit 20 visits the inventory peer 50a, if the order holder 40 has an order requesting inventory items 42 to be stored at the inventory peer 50b, the mobile drive unit 20 inventory the order holder 40. You may transport to the peer 50b. After receiving inventory item 42 from inventory peer 50b and after visiting inventory 50b, mobile drive unit 20 may transport order holder 40 to inventory peer 50c. Alternatively, if inventory item 42 at inventory peer 50b is not required by order holder 40, mobile drive unit 20 may proceed to inventory peer 50c without visiting inventory peer 50b. In some embodiments, the mobile drive unit 20 visits the inventory peers 50a and / or 50b and then orders at the order holder 40 have accepted all requested items and / or these inventory peers 50. If the visitor is ready to be completed for shipment after visiting one or more of them, the shipping station 58 may proceed. Thus, order holder 40 may visit only inventory peers 50a, 50b, 50c having inventory items 42 requested by an order at order holder 40 in some embodiments. Additionally or alternatively, the management module 15 balances the work distribution between each inventory peer 50a-50c in the inventory system 10 so that workloads that exceed the maximum amount and / or below the minimum amount are avoided. It may be operable to take. For example, inventory peers 50a and 50b may each store a particular inventory item 42. Based on the determination that the workload at inventory peer 50b is lower than the workload at inventory peer 50a, management module 15 determines that a particular order holder 40 is from inventory peer 50b instead of inventory peer 50a to that particular inventory item 42. You may judge that you should accept. Specific examples of balancing work distribution are discussed for purposes of illustration, and management module 15 may decide to balance the workload at inventory peers 50a-50c in any appropriate manner. I want to be. Management module 15 may also distribute inventory holder 30 and / or pallet holder 34 to various defined areas 80 of various inventory peers 50 in accordance with the balancing techniques described above.

  FIG. 5 illustrates a particular technique for fulfilling orders using inventory peers 50 in inventory system 10. Inventory system 10 may include one or more drift locations 90A-90D. Management module 15 may be operable to designate a particular region within inventory system 10 as drift location 90. Accordingly, the management module 15 may use one or more drift spaces in conjunction with the inventory peer 50 to facilitate fulfilling orders. FIG. 5 also illustrates a technique for rotating the inventory holder 30 residing in a defined area 80 of the inventory pier 50. Finally, FIG. 5 shows that the inventory peer 50 can activate the indicator 64 to facilitate the operator's movement within their work area. Indicator 64 may indicate that a given order holder 40 stops at a location opposite to inventory holder 30 and / or pallet holder 34. Each of these techniques will be described in turn.

  Inventory system 10 may facilitate fulfilling orders at inventory peer 50 according to an order packing arrangement using a technique referred to herein as “drifting”. Drifting moves or otherwise positions components of inventory system 10 toward a specific destination during the completion of a specific task related to this element to reduce travel time to that destination. May make it possible. In the context of facilitating fulfilling orders at the inventory peer 50, drifting may cause the inventory item 42 to be in the inventory peer so that the inventory item 42 is nearby when the defined area 80 becomes available. May be used to collect in the vicinity of 50. The drifting inventory item 42 may be expected to be needed by one or more order holders 40 in the near future. Thus, the time required to evacuate and / or replace inventory items 42 deferred at inventory peer 50 may be reduced compared to less sophisticated techniques.

  A “drift” location 90 is a location near the inventory station in the warehouse that is designated to “drift” the mobile drive unit carrying the inventory holder until it is appropriate to pack the inventory required by the order. Represents. The drift location 90 may be used as a location where popular inventory items 42 may be evacuated at specific times and / or as needed within and out of a defined area 80 along the inventory pier 50. For example, drift location 90 may be used to keep inventory holder 30 in the vicinity of inventory peer 50 that has recently been exchanged with another inventory holder 30 that stores fewer and / or faster inventory items 42. May be. The management module 15 is used to keep these inventory holders 30 in the vicinity of the inventory peer 50, for example to place them in one of the defined areas 80 when the order holder 40 arrives at the inventory peer 50. By doing so, various efficiencies may be achieved. Accordingly, some embodiments of the system 10 may drift to anticipate the task to be completed and place the appropriate component in order to reduce the time required to complete the expected task. May be used. Drifting may reduce the congestion caused by using less sophisticated techniques. The use of the drift location 90 fulfills certain orders, including the completion of several tasks by the inventory system 10 while reducing the time that the inventory system 10 spends completing these tasks and improving system throughput. May be possible. Drifting may additionally or alternatively allow for more efficient use of the limited physical area available in the inventory system 10. An exemplary embodiment of inventory system 10 that includes a drift location 90 is described herein.

  Management module 15 may determine to send a particular inventory holder 30 and / or pallet holder 34 to a particular drift location 90 in response to detecting a first trigger event (or several events). In certain embodiments, the relevant element may remain in a particular drift space 90 or a particular group of drift locations 90 until a second trigger event (or some event) occurs. After the second trigger event occurs, the element may then move towards the appropriate system resource to complete the task. In certain embodiments, the space may be statically designated as drift location 90, while in alternative embodiments, the space is a resource need for inventory system 10, availability of space 74, and / or Or it may be dynamically designated as the drift location 90 according to other suitable considerations. As described further below, the drift location 90 may increase throughput or otherwise in some embodiments of the inventory system 10, including, but not limited to, facilitating fulfilling orders at the inventory peer 50. In order to increase the system efficiency, it may be used in various ways.

  In response to a first triggering event, such as a determination that the amount of inventory in each holder has dropped below a predetermined amount, management module 15 removes inventory holder 30 and / or pallet holder 34 from inventory peer 50. You may decide to move away. In some embodiments, the management module 15 may determine that the inventory item 42 of the inventory holder 30 that is missing more is less popular than the other inventory items 42. Drift location 90 is therefore used to keep inventory holders 30 with few inventory items 42 close to inventory peer 50 so that they can be used as needed to fulfill orders for these inventory items 42. May be. As another example, a particular inventory holder 30 may include inventory items 42 with reduced product speed, and more popular items may be moved to a defined area 80 where the inventory holder 30 was previously deferred. . Rather than moving the inventory holder 30 holding such inventory items 42 to the inventory storage 48, for example, the inventory holder 30 may be drift location 90 so that it is available in the vicinity of the inventory peer 50 for future orders. May be moved. Management module 15, however, determines that inventory items 42 are still relatively more popular than others stored in inventory storage 48 and / or are expected to be required by orders in the near future. Sometimes. If these inventory holders 30 may be needed in the near future, higher efficiency is achieved by leaving these inventory holders 30 in the vicinity of inventory peers 50 rather than moving them to inventory storage 48. May be realized.

  As shown, several drift locations 90a-90d are located near the inventory pier 50. As shown, in response to the management module 15 detecting one of the trigger events described above that may cause the management module 15 to transfer the inventory holder 30a from the defined area 80a to the drift space 90a, A particular inventory holder 30a may be moved to the drift location 90a.

  As other inventory holders 30 drift, inventory holder 30a may drift at one or more of drift locations 90a-90d. In some embodiments, drift locations 90 a-90 d may serve as a random access buffer for inventory holder 30. Accordingly, the inventory holder 30 may be assigned to randomly available drift locations 90a-90d. The inventory holder 30 may remain in the assigned drift location 90a-90d until the second trigger event occurs. In addition or alternatively, the drift location may act as a series of cues. Inventory holder 30 may drift through locations 90a-90d as a series of locations become available. However, it should be noted that although the drift locations 90a-90d are shown as being adjacent to each other, this need not be the case. In some embodiments, the drift locations 90 may be continuous with each other and / or separated from each other. Further, in some embodiments, the drift locations 90 may be present in discretely arranged groups of drift locations 90 as appropriate. In response to detecting the second trigger event, management module 15 may determine to return inventory holder 30a to a defined area 80 along inventory peer 50. For example, an order holder 40 that requires inventory items 42 stored by inventory holder 30a may be transported to inventory peer 50 and / or expected to be transported to inventory peer 50 in the near future. There is. As shown, this technique may be used with several inventory holders 30a-30c as appropriate to drift various holders in the vicinity of the inventory pier 50. Thus, such an inventory holder 30 would be available for deferment to the defined area 80 more quickly than would be possible using other less sophisticated techniques.

  As another example of a trigger event that causes the management module 15 to decide to drift the inventory holder 30, the inventory holder 30b in the defined area 80b is expected to cut the inventory item 42 and / or close in the near future. Therefore, the inventory holder 30c may be transported to the drift location 90d with the expectation that the inventory holder 30c will soon replace the inventory holder 30b. Inventory holder 30c may store additional inventory items 42 of the same SKU, for example, as stored by inventory holder 30b. As another example, an inventory item 42 with inventory 30b may be expected to be expected to drop below a certain relative product speed, and item 42 in inventory holder 30c has a relatively higher product speed. May have. Inventory holder 30c may be prepared at drift location 90d to replace these items in inventory holder 30b when appropriate.

  The management module 15 may determine to drift one or more order holders 40 in some embodiments. Management module 15 may decide to drift one or more order holders 40 in response to detecting the first trigger event. The first trigger event may be, for example, a determination that the work load of the inventory peer 50 exceeds a predetermined amount and / or a maximum amount. For example, all of the locations available at inventory peer 50 may have been taken by other order holders 40. The management module 15 may instruct the mobile drive unit 20 to transport the order holder 40 to the drift location 90 near the inventory pier 50. In response to the second trigger event, management module 15 may instruct mobile drive unit 20 to transport order holder 40 from drift location 90 to inventory peer 50. For example, the second trigger event may be a determination that the work load of the inventory peer 50 is below a predetermined amount and / or a maximum amount. Other examples of triggering events that may trigger the drifting of the order holder 40 include an inventory holder 30 and / or pallet holder 34 having inventory items 42 requested by one or more orders at the order holder 40. It includes a determination that it is not in inventory peer 50 but will be in inventory peer 50 in the near future. For example, the inventory holder 30 itself with the requested inventory item 42 may be at the drift location 90. As another example, the pallet holder 34 may be in the process of experiencing rotational maneuvers as will be described in more detail below. Accordingly, the management module 15 may decide to drift the order holder 40 until the desired inventory holder 30 and / or pallet holder 34 is present in the inventory pier 50. Further, if the management module 15 determines that additional inventory items 42 requested by the order holder 40 will be transported to the inventory peer 50 in the near future, the order holder 40 has accepted the inventory item 42 at the inventory peer 50. It may be sent to the drift location later. The order holders 40 may initially accept all available inventory items 42 requested by orders at these order holders 40 before moving to the drift locations 90. In some embodiments, however, the management module 15 may decide to send the order holder 40 to a location in the inventory storage 48 under some conditions. For example, order holder 40 requests inventory items 42 that are only available at inventory peer 50 but are not scheduled to be transported to inventory peer 50 until after a certain amount of time has passed that exceeds a predetermined threshold. Sometimes. Alternatively or additionally, management module 15 may select specific order holders 40 to transport to inventory peer 50 based on the amount of time since these order holders 40 have been assembled at introduction station 54. .

  FIG. 5 also illustrates a technique for rotating a pallet holder 34 a that is stationary in a defined area 80 of the inventory pier 50. Initially, the management module 15 may decide to rotate the pallet holder 34a in response to any suitable trigger event. For example, other inventory items on the other side of the pallet holder 34a are still available (but out of reach of the operator), but the operator of the inventory pier 50 has the inventory closest to the inventory pier 50. It may be displayed that there are few items 42. Accordingly, the management module 15 may instruct the mobile drive unit 20 to move to the pallet holder 34a and / or perform a rotary maneuver. The mobile drive unit 20 may move below the pallet holder 34a. Mobile drive unit 20 may then be docked, coupled, or otherwise connected to pallet holder 34a. The mobile drive unit 20 may then move the pallet holder 34a away from the inventory pier so that the pallet holder 34a can be rotated. The pallet holder 34a is in an appropriate amount so that sufficient space is required to rotate the pallet holder 34a without colliding with other inventory holders 30 and / or pallet holders 34 present in the inventory pier 50. It may be moved outward. As shown, in step 2, the pallet holder 34a may be rotated 180 degrees. In step 3, the pallet holder 34a may be moved back to the position at the inventory pier 50. Although shown as rotating 180 degrees, the pallet holder 34a may be rotated by any suitable amount, including 90 degrees, 270 degrees, or any other suitable amount.

  FIG. 5 also illustrates a particular technique for moving the inventory holder 40 along the inventory peer 50 to increase the efficiency of one or more operators of the inventory peer 50. As shown, inventory peer 50 includes two zones 100 and 102, one for each operator. As shown, areas 100 and 102 may vary and / or overlap based on the operation of inventory peer 50 and the arrival of order holder 40. The operator may be instructed to move in the primary direction to pick inventory items from inventory holder 30 and / or pallet holder 34 as order holder 40 moves along inventory peer 50. The primary direction may be the same direction as the order holder 40 moves along the inventory pier 50. In the figure, the inventory holder 40 moves from left to right, and the operator moves mainly from left to right. If the operator moves to the end of the area 100 while moving in the primary direction, the operator may be instructed to return to the starting point of the area 100, shown as the farthest point to the left of the inventory peer 50. After returning to the starting point of the area 100, the operator may begin moving in the primary direction again to respond to further requests regarding moving the inventory item 42 to the container 60 of the order holder 40. The order holder 40 may move to a location facing a defined area 80 of a particular inventory holder 30 that holds the inventory item 42 requested by the order at the order holder 40. Once the order holder 40 is in place, the order holder 40 may decelerate and / or stop until the operator has moved the inventory item 42 into the appropriate container 60 of the order holder 40. Order holder 40 may receive inventory items 42 from the operator as the operator moves in the primary direction. Similar patterns may be used for operators in other areas, including area 102. In some embodiments, the arrival of the order holder 40 may be timed so that the order holder 40 arrives as the operator moves along the area 100 in the primary direction. Alternatively or in addition, the operator of inventory peer 50 may move in both directions as appropriate to move to order holder 40 ready to receive inventory item 42.

  As shown, indicators 64 are arranged at various points along the inventory pier 50 opposite the defined area 80 of the inventory holder 30 and / or pallet holder 34. As the order holder 40 moves along the inventory pier 50, an indicator may be activated to indicate to the operator where to expect the inventory order holder 40 to stop or slow down along the inventory pier 50. . Indicator 64 may generally be located on the opposite side of each defined region 80. Note that although illustrated as a separate indicator 64, any suitable method of communicating where the order holder 40 is desired may be used. For example, instructing the operator 50 where the order holder 40 expects to stop and / or slow down, and further instructing the operator which item 42 to move from the inventory holder 30 and / or pallet holder 34. Other display screens may be placed at various locations along the inventory pier 50.

  In the illustrated embodiment, the order holder 40a will stop near the indicator 64a. Management module 15 may activate indicator 64a accordingly. The operator may proceed to indicator 64a. With indicator 64a, the operator may place the appropriate inventory item 42 from the inventory holder 30 facing the indicator 64a into the appropriate container 60a of the order holder 40a. In some embodiments, the indicator 64a or some other equipment portion of the inventory peer 50 may instruct the operator to pick a particular inventory item 42 and / or identify a particular inventory item 42. The operator may be instructed to place in a specific container 60 of the order holder 40a. For example, the indicator may display a light or other visual indicator that indicates which container 60 should accept inventory items 42 from a given inventory holder 50. Similarly, in the second work area 102, other operators may receive a signal from the indicator 64b indicating that the order holder 40b will stop and / or slow down in the vicinity of the indicator 64b. With these techniques, orders may be fulfilled at inventory peer 50 in a more efficient manner than would otherwise be possible.

  The mobile drive unit 20 may be operable to avoid collisions with other mobile drive units 20 while moving along the inventory pier 50. For example, as the order holder 40a moves along the inventory pier 50, the management module 15 may determine the next location where the inventory item 42 should be received. The management module 15 may determine whether another order holder 40b is blocking the path between the order holder 40a and the next location. If the order holder 40b is unobstructed and nothing is obstructed, the management module 15 may activate the next location indicator 64a and the mobile drive unit 20 transports the order holder 40a to the indicator 64a. Also good. If the order holder 40b is blocking the path, the management module 15 may determine the destination of the order holder 40b. If the destination of the order holder 40b is beyond the next location of the order holder 40a, the indicator 64a may be activated. Otherwise, the management module 15 may delay the activation of the indicator 64a until the order holder 40b has no obstructing destination along the order holder 40a path and / or clears the intended path of the order holder 40a. Good. This method also avoids operator confusion because the operator will know that the operation of the indicator 64 corresponds to the order holder 40 described above.

  FIG. 6 is a flowchart illustrating an exemplary method 600 for fulfilling an order using an inventory peer. The method 600 begins at step 602 where the management module 15 selects the inventory holder 30 and / or pallet holder 34 to place on the inventory pier 50. The selection may be made according to any suitable algorithm, logic, and / or decision making process. A more detailed description of how step 602 can be implemented is discussed in further detail in connection with FIG. 7 below.

  At 604, the mobile module allows the management module 15 to transport the inventory holder 30 and / or pallet holder 34 to the inventory peer 50 after an appropriate inventory holder 30 and / or pallet holder 34 is selected to be deferred to the inventory peer 50. Instruct unit 20. The mobile drive unit 20 may locate the selected inventory holder 30 and / or pallet holder 34 and transport them to the appropriate defined area 80 of the inventory pier 50 according to the techniques described above.

  At step 606, management module 15 may determine whether the defined area 80 of inventory peer 50 remains available. If additional defined areas 80 remain filled, the method may return to step 602 where additional inventory holders 30 and / or pallet holders 24 to be installed at inventory pier 50 may be selected. Although shown as occurring sequentially, it should be noted that management module 15 may select all inventory holders for each defined area 80 substantially simultaneously. Further, steps 602-606 may be performed at various times and / or continuously within inventory system 10 as demand for inventory items 42 changes. Further, in some embodiments, the management module 15 may decide to leave some defined areas 80 unfilled. Management module 15 need not specify all defined areas 80 of inventory peer 50 with respect to inventory holder 30 and pallet holder 34. For example, the management module 15 may leave some defined areas unfilled due to workload constraints, overall system activity, or various other factors. Alternatively or in addition, one or more defined areas 80 may be designated as a location for the waste holder 36 or other waste container. In some embodiments, the waste holder 36 and / or the waste container may be operable to be transported by the mobile drive unit 20. Accordingly, packing material and / or other waste may be generated by the inventory pier 50 and the waste may be placed in the waste holder 36 in the defined area 80. The garbage holder 36 may be transported away from the inventory pier 50 by the mobile drive unit 20 at an appropriate time and / or when full.

  At step 608, management module 15 may receive orders for various inventory items 42. For example, orders may sometimes be received by inventory system 10. It is also noted that the orders may be received before, during, and after the process of assigning inventory holder 30 and / or pallet holder 34 to the defined area 80 described in steps 602-606. I want. Accordingly, step 608 may be performed sequentially and / or in parallel with steps 602-606. Further, the order may be received when reassigning a new inventory holder 30 and / or pallet holder 34 to the defined area 80, as appropriate.

  At step 610, the management module 15 may determine whether to satisfy one or more requests for inventory items 42 that have been ordered at the inventory peer 50. For example, based on the work distribution and / or total workload at the inventory peer 50, the management module 15 may decide to respond to all and / or part of the order at the inventory station 56 rather than the inventory peer 50. . In some embodiments, management module 15 may decide to respond to a portion of the order at inventory station 56 and to respond to a portion of the order at inventory peer 50. Management module 15 may also determine a series of inventory stations 56 and / or inventory peers 50 for an order to visit when the order is fulfilled. The order may be any suitable order, including first visiting one or more inventory stations 56 or first visiting one or more inventory peers 50. Alternatively or additionally, management module 15 may determine the appropriate type of order holder 40 to be arranged. For example, the order holder 40 may be arranged as an inventory peer only order holder 40, a mix order holder 40, and / or an inventory station only order holder 40. The decision making process for how to handle a given order may be performed according to any of the above balancing work and / or allocation techniques. In some embodiments, the management module 15 may determine where to send the order holder 40 in the process that the order holder 40 receives the inventory item 42. For example, management module 15 may decide to respond to an order and / or part of an order on order holder 40 with inventory item 42 positioned at inventory peer 50. Conversely, the management module 15 may decide to respond to an order on the order holder 40 at the inventory station 56 and / or to respond to a portion of the order. After accepting these inventory items 42, the management module 15 determines whether to accept further orders and / or additional order lines on the order holder 40 of the inventory items 42 at the inventory peer 50 and / or inventory station 56. May be. By way of example, management module 15 may analyze a line of unscheduled orders on order holder 40 for requested inventory items 42 that have not yet been accepted and / or determine where such inventory items 42 exist in inventory system 10. May determine where to send the order holder 40. In addition or alternatively, the management module 15 may decide to accept an order at one or more of the inventory peer 50 and inventory station 56, but the order holder 40 is placed in one of these locations. It may be decided to wait for a predetermined amount of time before instructing the mobile drive unit 20 to transport as described above. For example, based on one or more of the trigger events described above, the management module 15 may decide to transport the order holder 40 to the drift location before continuing to accept orders on the order holder 40. . As another example, the management module 15 may decide to delay assembly of a particular order based on one or more conditions of the inventory system 10. Thus, the management module 15 may also take into account how long an order is held when determining whether to accept this order and / or whether to respond to another order first.

  At step 612, management module 15 may determine the arrangement of order holders 40 to be transported to inventory peer 50 to fulfill the order. For example, the management module 15 may decide to group two or more orders into a particular order holder 40 so that both orders can be completed by one order holder 40. Further details on how step 612 may be completed in accordance with exemplary operations of inventory system 10 are described below in connection with FIG. After the order holder 40 is arranged, in step 614, the management module 15 transfers one of the order holders 40 to the inventory peer 50 so that the item can be received in the container 60 of the order holder 40. The above mobile drive unit may be instructed. Note that step 612 may be performed based on the type of order holder 40 that the management module decides to arrange in step 610. Further, step 612 is shown as occurring when management module 15 decides to fulfill all and / or part of the order at inventory peer 50, but management module 15 orders at inventory station 56 at step 624. It may be performed even when it is decided to respond to the above. For example, the management module 15 may determine to place the order in the inventory station order holder 40 and / or the order holder 40 along with other orders specified to be accepted at the inventory station 56. You may group them on top.

  At step 616, the mobile drive unit 20 moves the order holder 40 to a location along the inventory pier 50 so that the order holder 40 may accept the inventory item 42 according to the order associated with each container 60 it holds. To do. Containers 60 may accept inventory items 42 according to their associated orders at step 618. For example, the operator of inventory peer 50 may move the appropriate inventory item 42 to the appropriate container 60 of order holder 40 where the order holder 40 stops and / or slows down.

  At step 620, after inventory item 42 is accepted at inventory peer 50, management module 15 may determine whether the order at order holder 40 is complete. If the order is complete, at step 622 the mobile module 20 informs the management module 15 to transport the order holder 40 to the inventory station 56 and / or to the shipping station 58 for shipping to shipping preparation and / or final destination. You may instruct. If one or more orders on the order holder 40 are not completed, the method may proceed to step 610 where the management module 15 determines the remaining prospective orders on the order holder 40 at the inventory peer 50 and / or inventory station 56. You may decide whether to respond to the line. For example, management module 15 may determine at step 610 that additional items requested by an order on order holder 40 will be available at inventory peer 50 in the near future. The management module 15 may therefore instruct the mobile drive unit 20 to transport the order holder 40 to the drift location 90 near the inventory pier 50 and / or wait for this inventory to become available. As another example, management module 15 may determine at step 610 that a line of unforeseen orders on order holder 40 requests inventory items 42 that are present in inventory storage 48.

  The management module 15 is responsible for transporting the order holder 40 to the inventory station 56 at step 624 so that any item to be placed into the container 60 of the order holder 40 can be received at step 628. You may instruct. For example, the management module 15 may determine at the inventory station 56 to respond to an order line on the inventory station order holder 40 and / or the mix order holder 40. Step 624 may be performed before, after, and / or instead of the mobile drive unit 20 transports the order holder 40 to the inventory peer 50.

  At step 626, while the order holder 40 is at the inventory station 56, the management module 15 finds the requested inventory item 42 stored in the inventory holder 30 and / or pallet holder 34 in the inventory storage 48. Also good. Based on the location of inventory items 42 to be stored, management module 15 may move one or more to move to the location of inventory holder 30 and / or pallet holder 34 that stores these inventory items 42 in inventory storage 48. The mobile drive unit 20 may be instructed. At step 626, the mobile drive unit 20 may transport the inventory holder 30 and / or pallet holder 34 storing the requested inventory item 42 to the inventory station 56.

  At step 628, inventory items 42 stored by inventory holder 30 transported to inventory station 56 may be received by an appropriate container 60 in order holder 40. After the container 60 accepts the requested inventory item 42 from the inventory holder 30, the management module 15 may determine whether the order is complete at step 630. If there are incomplete orders, method 600 returns to step 610 to determine whether management module 15 responds to a line of further orders at order holder 40 at inventory peer 50 and / or inventory station 56. If it is decided at the inventory station 56 to respond to a line of further orders, the order holder 40 may remain at the inventory station 56 and an additional inventory holder 30 containing additional requested inventory items 42 is transported to the inventory station 56. May be. If it is determined at the inventory peer 50 to respond to a line of further orders, the method may continue to step 614 where the order holder 40 may be transported to the inventory peer 50. The method 600 continues until the order at the order holder 40 is completed at step 620 or 630. Upon completion, the order holder 40 is transported by the mobile drive unit 20 to the inventory station 56 and / or to the shipping station 58 for preparation and / or shipment to the end user and / or shipping destination.

  FIG. 7 is a flowchart illustrating an example method 700 that facilitates fulfilling an order at an inventory peer. Method 700 begins at step 702 where the selection of inventory holder 30 to be deferred to inventory peer 50 is initiated. Method 700 is an exemplary implementation of step 602 of method 600 in FIG.

  The method of selecting inventory 30 may proceed based on speed and / or completion of the order line. If at step 704 the inventory holder 30 is selected based only on speed, the method proceeds to step 706 where the speed and / or volume of the available inventory item 42 in the inventory system 10 is calculated. The speed of available inventory items 42 is based on any suitable metric including historical order trends and / or currently outstanding orders and / or expected orders that are expected to occur within inventory system 10. It may be calculated. As described above, the rate may represent the relative rate at which the order includes each inventory item and / or may include the volume at which inventory item 42 is ordered. The volume may refer to the quantity of the order of inventory item 42 by a particular order and may additionally or alternatively represent the physical volume in terms of the actual size of inventory item 42. Accordingly, the management module 15 may decide to place the inventory items 42 at the inventory peer 50 based on the actual amount of space these inventory items 42 take. For example, large and / or bulky items may be selected for placement at inventory peer 50. In some embodiments, the management module 15 may calculate system-wide activity that occurs within the inventory system 10 by a particular SKU and / or unique inventory item 42. The inventory holder 30 and / or pallet holder 34 may be selected based on minimizing overall system activity.

  At step 708, the inventory holder 30 and / or pallet holder 42 that stores the inventory item 42 having the highest speed is selected to be deferred to the inventory pier 50. In the exemplary embodiment, inventory peers 50 are the top 50 positioned in 10 inventory holders 30 that each reside in one of 10 defined areas along inventory peer 50. There may be inventory items 42, and each inventory holder 30 stores five of the top 50 inventory items 42. For example, one of the defined areas 80 becomes available because one of the inventory holders 30 operates with fewer inventory items 42 and / or one of the defined areas 80 is not yet filled. If so, the management module 15 may select another inventory holder 30 that stores an average of five of the highest speed inventory items 42 to place in this defined area 80. Although a particular number is provided as an example only, any suitable number and / or combination of inventory holders 30 and / or pallets 34 may be positioned on the inventory pier 50, and these inventory holders 30 and / or pallets Note that 34 may store any suitable number and / or combination of various rates of inventory items 42.

  If, at step 704, inventory holder 30 and / or pallet holder 34 are not based solely on speed but also based on completion of the expected order line, at step 710, the method continues to step 712 where it is filled by each inventory holder 30. An open order line is calculated. For example, the management module 15 may determine each inventory item 42 stored by each inventory holder 30 in the inventory system 10. Management module 15 may determine the amount of order lines that will be filled if this particular inventory holder is deferred to inventory peer 50. Based on the total number of open order lines filled, each inventory holder may be assigned a score. Step 710 may additionally or alternatively select the inventory holder 30 and / or pallet holder 34 based on the expected total order completion number of open orders in the inventory system 10. For example, a priority weight may be given to an inventory holder 30 that includes a combination of one or more inventory items 42 that complete more actual orders than another inventory holder 30.

  At step 714, the management module 15 may determine the expected number of order lines to be filled by each inventory holder 30 and / or pallet holder 34. For example, if the inventory system 10 expects to receive a significant number of orders for a particular inventory item 42, this may be taken into account when scoring each inventory holder 30. Based on the sum determined in steps 712 and 714, the total number of order lines filled by each inventory holder 30 may be calculated in step 716 and / or the score assigned to each inventory holder 30 is aggregated. May be. Step 714 may additionally or alternatively select the inventory holder 30 and / or pallet holder 34 based on the expected total order completion number of expected orders in the inventory system 10. For example, a priority weight is given to an inventory holder 30 that includes a combination of one or more inventory items 42 that are expected to complete more orders that are expected to be placed in the future than another inventory holder 30. Also good.

  At step 718, based on the sum for each inventory holder, the inventory holder 30 or pallet holder 34 having the highest total number of line orders completed and / or the best score may be determined. If the two highest inventory holders result in a tie, the method may proceed to step 706 at step 720 where the relative speed of available inventory items 42 in each inventory holder is calculated and the highest at step 708. One inventory holder 30 or pallet holder 34 with a speed inventory item 42 may be selected. If no tie exists, the method may proceed to step 722 and the inventory holder with the highest total order completion and / or best score may be selected. Step 718 additionally or alternatively selects the inventory holder 30 and / or pallet holder 34 based on the sum of the expected completed open order and the expected expected completed order. Also good. Further, although the method 700 is described above to select a single inventory holder 30 that is placed in a single inventory peer 50, a similar method is used to define a defined area 80 of one or more inventory peers 50. It should also be noted that a plurality of inventory holders 30 and / or pallet holders 34 may be used in substantially all or most of these. For example, the method 700 may be used to select the top 30 inventory holders 30 that correspond to the 30 defined regions 80 at the inventory peer 50.

  FIG. 8 is a flowchart illustrating an example method 800 that facilitates fulfilling an order at an inventory peer. The method 800 begins at step 802 where the arrangement of order holders 40 is initiated. Method 800 is an exemplary implementation of step 612 of method 600.

  In step 802, the management module 15 starts arranging the order holders 40. For example, the management module 15 may initiate an array of inventory peer holders 40, mix order holders 40, and / or inventory station holders 40. At step 806, management module 15 may select the first order to be included in order holder 40. For example, inventory items to determine how many lines of each order request inventory items 42 present in inventory peer 50 and / or how many lines request inventory items 42 present in inventory storage 48. Forty-two open orders may be analyzed. A pending order may additionally or alternatively include a total number of inventory items 42 on each order in inventory peer 50 and / or a total number of inventory items 42 on each order in inventory storage 48. It may be analyzed to determine what to do. A score may be assigned to each order based on the total number of inventory items 42 on each order and / or the total number of lines present at inventory peer 50. Based on the type of order holder 40 to be arranged and the score of each order, management module 15 may select an appropriate first order to begin order holder 40 arrangement. For example, with respect to the inventory station order holder 40, the management module 15 has the best score, the inventory peer 50 has most lines of inventory items 42, and / or the inventory peer 50 has almost all inventory items 42. The first order to be selected may be selected. If inventory station holder 40 is arranged, management module 15 may select the appropriate order requesting inventory item 42 present in inventory storage 48. If the mix order holder 40 is arranged, the management module 15 may select an appropriate order requesting inventory items 42 residing in the inventory peer 50 and / or in the inventory storage 48. In particular, as described above, the management module 15 may select inventory holders 30 and / or pallet holders 34 that are calculated to satisfy most orders, so that an order may be in multiple inventory peers 50. Note that inventory items 42 may be included. Thus, all of the inventory items 42 for a given order may already exist at inventory peer 50.

  At step 808, containers 60 associated with each selected order may be arranged on order holder 40. The management module may provide instructions to the operator of the introduction station 54 regarding, for example, which containers 60 to add to the order holder 40 and / or how to associate a given order with a particular container 60. Management module 15 may additionally or alternatively instruct the operator where to place container 60 on order holder 40. For example, a particular order holder 40 may have space for a particular size and / or type of container 60 on one shelf and for different numbers of different types of containers 60 on different shelves. May have available space. Management module 15 may take into account the various container 60 sizes and / or types when arranging orders on order holder 40. If the order holder 40 already has containers 60 associated with other orders, the management module 15 may determine how to place the other containers 60 while maintaining a positional relationship with these containers 60. . In addition or alternatively, the management module 15 may take the space taken for the container 60 selected for the order in determining whether to place the order on the order holder 40 in step 806 and / or 812. May be taken into account.

  At step 810, management module 15 may determine whether additional space for additional order containers 60 in order holder 40 is available. If there is additional space available, at step 812, the management module 812 may determine to include one or more other orders in the order holder 40. For example, the management module 15 may add orders for other inventory items 42 at the inventory peer 50 and / or add orders for other inventory items 42 elsewhere in the inventory system 10. Also good.

  At step 812, management module 15 may additionally or alternatively determine other orders that include inventory items that are also at inventory peer 50. Based on an order that includes inventory items 42 that also reside at inventory peer 50, management module 15 may select an order to be arranged on order holder 40. For example, the management module 15 may select more than one order to group into the order holder 40. The two or more orders may include a first order selected in step 806 and one or more other orders. Several orders in addition to the first order may be selected based on the inventory items 42 requested by the selected first order. For example, orders may be grouped into order holder 40 based on having inventory items 42 that are the same and / or similar to the first selected order. The selected order for arrangement on the order holder 40 is based on, for example, calculating the number of trips that the mobile drive unit 20 is calculated to follow at the inventory peer 50 and / or elsewhere in the inventory system 10. May be. Management module 15 calculates by comparing the amount of trips that would otherwise be required to fulfill an order if not grouped with the calculated number of trips that may result from the selection of two or more orders. The savings made may be determined. Management module 15 may select orders into groups that reduce and / or minimize the number of total trips. Management module 15 may also select orders into groups that reduce and / or minimize the total number of task assignments generated by management module 15. For example, the management module 15 may decide to reduce the number of tasks assigned to the mobile drive unit 20 to fulfill an order.

  Management module 15 is available based on a determination that the order includes only inventory items that are present in one or more of inventory holder 30 and / or pallet holder 34 deferred to inventory peer 50 as described above. Two or more orders may be selected from the orders on a particular order. For example, management module 15 may decide to arrange inventory peer-only order holder 40, mix order holder 40, and / or inventory station-only order holder 40. For various reasons, the management module 15 adds orders to an order holder 40 that includes inventory items 42 residing elsewhere in the inventory system 10, such as inventory storage 48, to build a mix order holder 40. May be determined. This determination may be made based on any of the factors described above. The determination may be based on the workload at inventory peer 50.

  As noted above, the management module 15 may also take into account the location of inventory items 42 on the inventory peer 50 when determining the order arrangement on a given order holder 40. For example, the management module 15 may decide to select an order requesting inventory items 42 that exist in different inventory holders 30 of the inventory peer 50. Specifically, the management module 15 determines that the first order is for one inventory item 42 stored by the inventory holder 30 positioned in one defined area 80 of the inventory peer 50; Grouping orders based on the determination that the second order is for another inventory item 42 stored by another inventory holder 30 positioned in another defined area 80 of inventory peer 50 May be determined.

  When the order holder 40 is full and / or has no more space available, at step 810 the method ends. Although the method 800 is shown as adding an order to the order holder 40 at a time, the management module 15 predetermines all orders and / or containers 60 that are to be added to a particular order holder 40. Note that it is also possible.

  Modifications, additions, or omissions may be made to the methods 600, 700, and 800 shown in the flowcharts of FIGS. For example, the management module 15 can assign many tasks at once and / or in parallel. Accordingly, the management module 15 may also process many orders in parallel and / or sequentially. Furthermore, the management module 15 may be able to use the inventory peer 50 to fulfill orders for any number and type of inventory equipment. Management module 15 may be able to fulfill orders at multiple inventory peers 50 in accordance with the principles described above in connection with FIG. Orders corresponding to various of these facilities may be processed sequentially and / or simultaneously by management module 15 using various inventory stations 56 and / or inventory peers 50. In addition, the steps of FIGS. 6-8 may be performed in parallel or in any suitable order. Further, the embodiments described in connection with the present disclosure are expected to be fully combinable and suitable for use in the appropriate embodiments described herein.

  FIG. 9 illustrates an example computer system 900 that may be used for one or more portions of the systems and methods disclosed herein. In certain embodiments, one or more computer systems 900 perform one or more steps of one or more methods described or illustrated herein. In certain embodiments, one or more computer systems 900 are described herein, such as any suitable component of system 10 such as, for example, management module 15, mobile drive unit 20, and / or inventory peer 50. Provides the functionality shown. In certain embodiments, software running on one or more computer systems 900 performs one or more steps of one or more methods described or illustrated herein, or described or described herein. Provides the functionality shown. Particular embodiments include one or more portions of one or more computer systems 900.

  This disclosure contemplates any suitable number of computer systems 900. This disclosure contemplates computer system 900 taking any suitable physical form. By way of example, and not limitation, the computer system 900 may be an embedded computer system, system on chip (SOC), single board computer system (SBC) (eg, computer on module (COM) or system on Module (SOM, etc.), desktop computer system, laptop or notebook computer system, interactive kiosk, mainframe, computer system network, mobile phone, personal digital assistant (PDA), server, tablet computer system, or any of these A combination of two or more of them may be used. Where appropriate, the computer system 900 may include one or more computer systems 900, unitary or distributed, across multiple locations, across multiple machines, across multiple data centers. Or may reside in a cloud that may include one or more cloud components in one or more networks. Where appropriate, one or more computer systems 900 may perform one or more steps of one or more methods described or illustrated herein without substantial spatial or temporal limitations. Also good. By way of example, and not limitation, one or more computer systems 900 may perform one or more steps of one or more methods described or illustrated herein in real time or in batch mode. One or more computer systems 900 may perform one or more steps of one or more methods described or illustrated herein at different times or in different places, where appropriate.

  In particular embodiments, computer system 900 includes a processor 902, memory 904, storage 906, input / output (I / O) interface 908, communication interface 910, and bus 912. Although this disclosure describes and illustrates a particular computer system having a particular number of particular components in a particular arrangement, this disclosure describes any suitable number of any suitable components in any suitable arrangement. Consider any suitable computer system that you have.

  In particular embodiments, processor 902 includes hardware for executing instructions, such as those making up a computer program. By way of example, and not limitation, to execute instructions, processor 902 retrieves (or fetches) instructions from internal registers, internal cache, memory 904, or storage 906, decodes them, and executes them One or more results may then be written to an internal register, internal cache, memory 904, or storage 906. In particular embodiments, processor 902 may include one or more internal caches for data, instructions, or addresses. Although this disclosure describes and illustrates a particular processor, this disclosure contemplates any suitable processor.

  In particular embodiments, memory 904 includes main memory for storing instructions to processor 902 to execute or data to be processed by processor 902. In some embodiments, memory 904 may be memory included in any of the components of system 10 described above, such as management module 15, mobile drive unit 20, and / or inventory peer 50. Memory 904 may store any suitable information useful for components of system 10, such as multiple orders received by management module 15 and / or information related to multiple orders. By way of example, and not limitation, computer system 900 may load instructions from storage 906 or another source (eg, another computer system 900) into memory 904. The processor 902 may then load the instructions from the memory 904 into an internal register or internal cache. For example, the processor 902 may obtain information related to multiple orders stored in the memory 904. To execute the instructions, processor 902 may obtain the instructions from an internal register or internal cache and decode them. During or after execution of the instruction, processor 902 may write one or more results (which may be intermediate or final results) to an internal register or internal cache. Processor 902 may then write one or more of these results to memory 904. In certain embodiments, processor 902 executes only instructions in one or more internal registers or internal caches or in memory 904 (not storage 906 or elsewhere) and executes one or more internal registers. Or only operate on data in internal cache or in memory 904 (not in storage 906 or elsewhere). One or more memory buses (which may each include an address bus and a data bus) may couple processor 02 to memory 904. The bus 912 may include one or more memory buses described below. In certain embodiments, one or more memory management units (MMUs) reside between processor 902 and memory 904 to facilitate access to memory 904 requested by processor 902. Although this disclosure describes and illustrates a particular memory, this disclosure contemplates any suitable memory.

  In particular embodiments, storage 906 includes mass storage for data or instructions. In certain embodiments, storage 906 may be included in any suitable component of system 10 including management module 15, mobile drive unit 20, and / or inventory peer 50. Storage 906 may store any suitable information useful for components of system 10, such as multiple orders received by management module 15 and / or information related to multiple orders. Storage 906 may include removable or non-removable (ie, fixed) media, where appropriate. Storage 906 may be internal or external to computer system 900, where appropriate. In certain embodiments, storage 906 is a non-volatile solid state memory. Where appropriate, storage 906 may include one or more storages 706. Although this disclosure describes and illustrates a particular storage, this disclosure contemplates any suitable storage.

  In certain embodiments, the I / O interface 908 includes hardware, software, or both that provide one or more interfaces for communication between the computer system 900 and one or more I / O devices. Including. Computer system 900 may include one or more of these I / O devices, where appropriate. One or more of these I / O devices may enable communication between a person and the computer system 900. By way of example and not limitation, an I / O device can be a keyboard, keypad, microphone, monitor, mouse, printer, scanner, speaker, still camera, stylus, tablet, touch screen, trackball, video camera, other Appropriate I / O devices, or combinations of two or more of these may be included. An I / O device may include one or more sensors. This disclosure contemplates any suitable I / O devices and any suitable I / O interface 908 for them. Where appropriate, the I / O interface 908 may include one or more devices or software drivers that allow the processor 902 to drive one or more of these I / O devices. The I / O interface 908 may include one or more I / O interfaces 908, where appropriate. Although this disclosure describes and illustrates a particular I / O interface, this disclosure contemplates any suitable I / O interface.

  In certain embodiments, the communication interface 910 is one or more for communication (eg, packet-based communication, etc.) between the computer system 900 and one or more other computer systems 900 or one or more networks. Hardware, software, or both that provide the interface. By way of example, and not limitation, communication interface 910 may be a network interface controller (NIC) or network adapter for communicating with Ethernet or other wire-based networks, such as a Wi-Fi network or the like. A wireless NIC (WNIC) or wireless adapter for communicating with a wireless network may be included. This disclosure contemplates any suitable network and any suitable communication interface 910 for it. Although this disclosure describes and illustrates a particular communication interface, this disclosure contemplates any suitable communication interface.

  In particular embodiments, bus 912 includes hardware, software, or both that couple the components of computer system 900 together. Although this disclosure describes and illustrates a particular bus, this disclosure contemplates any suitable bus or interconnect.

  References herein to computer readable storage media include computer readable storage media having one or more non-transitory tangible structures. By way of example, and not limitation, computer-readable storage media can be semiconductor-based or other integrated circuits (ICs), such as field programmable gate arrays (FPGAs) or application specific ICs (where appropriate). ASIC), hard disk, HDD, hybrid hard drive (HHD), optical disk, optical disk drive (ODD), magneto-optical disk, magneto-optical drive, floppy (registered trademark) disk, floppy (registered trademark) disk drive (FDD), Including magnetic tape, holographic storage medium, solid state drive (SSD), RAM drive, secure digital card, secure digital drive, or another suitable computer readable storage medium, or a combination of two or more thereof Good. A non-transitory computer readable storage medium may be volatile, non-volatile, or a combination of volatile and non-volatile, where appropriate.

  This disclosure contemplates one or more computer-readable storage media that implement any suitable storage. In certain embodiments, computer-readable storage media may include one or more portions of processor 902 (eg, one or more internal registers or caches), one or more portions of memory 904, storage 906, where appropriate. Implement one or more portions of, or a combination thereof. In particular embodiments, the computer-readable storage medium implements RAM or ROM. In certain embodiments, the computer-readable storage medium implements volatile or persistent memory. In certain embodiments, one or more computer readable storage media embody software. References to software herein include where appropriate, one or more applications, bytecode, one or more computer programs, one or more executables, one or more instructions, logic, machines It may contain code, one or more scripts, or source code, and vice versa. In certain embodiments, the software includes one or more application programming interfaces (APIs). This disclosure contemplates any suitable software written in or otherwise expressed in any suitable programming language or combination of programming languages. In particular embodiments, software is expressed as source code or object code.

  As used herein, “or” is inclusive and not exclusive, unless expressly indicated otherwise or indicated otherwise by context. Thus, “A or B” herein means “A, B, or both,” unless expressly indicated otherwise or indicated otherwise by context. Furthermore, “and” is both joint and separate unless explicitly indicated otherwise or by context. Accordingly, “A and B” herein means “jointly or separately, A and B” unless specifically indicated otherwise or indicated otherwise by context.

  This disclosure includes all changes, substitutions, variations, changes, and modifications to the exemplary embodiments herein that would be understood by one of ordinary skill in the art. Similarly, where appropriate, the appended claims encompass all changes, substitutions, variations, changes, and modifications to the exemplary embodiments herein that would be understood by one of ordinary skill in the art. Furthermore, any device or system that is adapted, arranged, capable of performing, configured, enabled, operable, or operative to perform a particular function in the appended claims. Or reference to a component of a device or system is such that the device, system or component is so adapted, arranged, possible, configured, enabled, operable or operative ( as long as it is operational, it includes that device, system, component, regardless of whether this or its particular function is activated, turned on or unlocked.

  Any of the steps, operations, or processes described herein may be performed or performed alone or in combination with other devices, with one or more hardware or software modules. In one embodiment, a software module includes a computer readable medium that stores computer program code that can be executed by a computer processor for performing any or all of the steps, operations, or processes described. Implemented with

  Embodiments of the invention may relate to an apparatus for performing the operations herein. The apparatus may be specially constructed for the required purposes and / or may include a general purpose computing device selectively activated or reconfigured by a computer program stored in the computer. Such a computer program may be stored on a tangible computer readable storage medium or any type of medium coupled to a computer system bus suitable for storing electronic instructions. Further, any computing system referred to herein may include a single processor or an architecture that employs multiple processor designs to increase computing power.

  Although a specific embodiment of the inventory system 10 is shown, it should be understood that the teachings of the present disclosure may be applied to any type and number of inventory systems. For example, inventory system 10 may represent a merchandise return facility. In such embodiments, inventory items may represent merchandise returned by the customer. Such merchandise may be stored in the inventory holder 130 as it is received at the facility from individual customers. At the appropriate time, a large number of units may be removed from a particular inventory holder 30 and transferred to the order holder 40 at the inventory pier 50, for example, an inventory item may return a large number of these inventory items. May be related to product recall. As another example, system 10 may represent a manufacturing facility, and inventory items may represent individual components of a manufacturing kit. Accordingly, individual items of the manufacturing kit may be stored in the inventory holder 30. Orders for manufactured products may be assembled from individual items at inventory peer 50. The final product may be transported by the mobile drive unit 20 using an order holder and shipped to an appropriate destination. Thus, although some exemplary embodiments are described in this disclosure, the inventory system 10 may generally represent any suitable facility or system for storing or processing inventory items and inventory items. May represent any type of object suitable for storage, retrieval, and / or processing in a particular inventory system 10.

  The management module 15 may generate task assignments as part of the overall management and maintenance of the inventory system 10, in some embodiments, independent of such inventory requests. For example, the management module 15 may be responsive to the occurrence of a specific event (eg, in response to a mobile drive unit 20 requesting parking space) according to a predetermined schedule (eg, part of a routine that starts daily). As such, or at any suitable time based on the configuration and characteristics of the inventory system 10, task assignments may be generated. In addition, the management module 15 may be configured to manage various aspects of the operation of the components of the inventory system 10, although in certain embodiments the components themselves relate to certain aspects of their operation. It may be responsible for decision making, which reduces the processing load on the management module 15. In particular, the individual components are configured to independently respond to certain localized situations in a manner that allows these components to improve their effectiveness without degrading the overall efficiency of inventory system 10. May be. As an example, the management module 15 may rely on the mobile drive unit 20's own decision making to prevent collisions. Furthermore, while the above description focuses on one or more embodiments in which the mobile drive unit 20 requests a route from the management module 15, the mobile drive unit 20 in its alternative embodiment has its own A route may be generated. Further, while the above description describes moving the order holder 40 along one side of the inventory pier 50, the teachings of the present disclosure teach that the transport equipment is along one side of the inventory pier 50. The present invention can also be applied to the installed configuration. Container 60 may move along the transport equipment and stop at various locations to accept inventory items 42 in a manner similar to that described above with respect to order holder 40. Further, in some embodiments, the mobile drive unit 20 may include a transport device.

Various embodiments of the present disclosure can be described in terms of the following supplementary notes.
1. A method for specifying a plurality of inventory holders to be deferred in a plurality of defined areas along a first side of an inventory peer by a management module; Instructing the one or more first mobile drive units to transport to a defined area of the plurality of inventory holders, wherein the plurality of inventory holders are deferred in the plurality of defined areas while a plurality of orders are fulfilled. To receive an order for multiple inventory items and to determine by the management module that the inventory item requested by the order is stored in an inventory holder that is deferred in a defined area of the inventory peer And in this case, the inventory holder is one of a plurality of inventory holders, and the management module causes the order holder to Instructing the second mobile drive unit to transport to the two sides, wherein the second mobile drive unit has the inventory holder opposite the defined area of the inventory holder. A method of moving along a second side to be operable to receive an inventory item at a location along the second side of the peer.
2. Determining that the order requests additional inventory items, instructing the second mobile drive unit to transport the order holder to the inventory station, and removing an inventory holder from the inventory storage location to store additional inventory items. The method of claim 1, further comprising instructing one of the first mobile drive units to transport to an inventory station.
3. The inventory peer is the first inventory peer, and the method instructs the second mobile drive unit to determine that the order requests additional inventory items and to transport the order holder to the second inventory peer. The method of claim 1, further comprising: completing an order with a second inventory peer having additional inventory items.
4). Activating a signal at the inventory peer indicating that the order holder moving along the second side will stop at a location opposite to the defined area and defining based at least in part on the signal The method of claim 1, further comprising: directing an inventory peer operator to move to the designated area.
5. The defined area includes a first defined area, the inventory holder includes a first inventory holder, and the method is based at least in part on the first trigger event from the first defined area. Instructing one of the first mobile drive units to remove the first inventory holder and transport the first inventory holder to a drift location associated with the inventory peer; and Instructing the third mobile drive unit to transport to one defined area and secondly moving the first inventory holder from the drift location to the second of the inventory peer based at least in part on the second trigger event. The method of claim 1, further comprising: instructing one of the first mobile drive units to transport to the defined area.
6). Determining the rate at which each of multiple inventory items is ordered in the inventory system, comparing the rates of each of multiple inventory items, and how many above a given rate based at least in part on the comparison Selecting a certain inventory item, and specifying a plurality of inventory holders to be deferred in a plurality of defined areas, wherein a number of inventory items are stored in the plurality of inventory holders The method of claim 1, wherein the method is based at least in part on the determination.
7). A system,
A plurality of defined peers, comprising a first side and a second side, wherein the first side includes a plurality of defined areas designated to have a plurality of inventory holders placed thereon; An inventory peer operable to accept inventory items from at least one of the inventory holders in at least one of the defined areas;
A mobile drive unit operable to transport the order holder along the second side of the inventory peer;
And the order holder is operable to accept inventory items from the inventory peer at a location along the second side of the inventory peer.
system.
8). Appendix 7 where the location along the second side of the inventory pier is opposite to the defined area on the first side, the defined area having an inventory holder for storing inventory items The system described in.
9. The mobile drive unit includes a first mobile drive unit and the system is operable to transport one or more of the plurality of inventory holders to one or more of the defined areas of the inventory peer. The system of claim 7, further comprising a mobile drive unit.
10. The system of claim 7, wherein the plurality of inventory holders are specified with respect to an area defined based at least in part on a product speed of one or more inventory items stored in the plurality of inventory holders.
11. The system of claim 7, wherein the plurality of inventory holders remain stationary in a defined area while multiple orders are fulfilled.
12 The order holder is operable to hold a plurality of containers, and at least a portion of the containers is associated with one or more orders that request inventory items stored in one of the plurality of inventory holders. The system according to appendix 7, wherein:
13. The mobile drive unit is further operable to replace the first inventory holder of the plurality of inventory holders with a second inventory holder in one of the defined areas, the first inventory holder comprising: The system of claim 7, wherein the system is replaced based at least in part on a metric associated with the first inventory holder.
14 The system of claim 7, wherein one or more of the defined areas are designated for storage of the waste holder and the mobile drive unit is operable to transport the waste holder.
15. The system of claim 7, wherein the first mobile drive unit is operable to move one of the plurality of inventory holders to a drift location associated with the inventory peer.
16. An interface operable to instruct the inventory peer operator to remove the inventory item from one of the plurality of inventory holders and place the inventory item in a container stored in the order holder. The system of claim 7 including a container associated with the order.
17. The inventory peer further includes a first operator area and a second operator area, where the first operator area places inventory items in the order holder in a first subset of the area in which the first operator is defined. The system of claim 7, wherein the designated second operator area is designated for placing inventory items in the order holder in a second subset of the area defined by the second operator.
18. The system of claim 7, wherein the inventory peer further includes one or more of a plane, a high surface, and a virtual area of the workspace.
19. A system comprising an inventory holder, an order holder, and a mobile drive unit, wherein the mobile drive unit transports the inventory holder to a defined area on the first side of the inventory peer and transports the order holder to the inventory peer And moving the order holder along the second side of the inventory pier and operable to stop at a location along the second side opposite the defined area. A system operable to accept inventory items from an inventory holder in a designated area.
20. The inventory holder is a first inventory holder and the mobile drive unit is further operable to replace the first inventory holder with a second inventory holder, wherein the system is associated with a first inventory holder associated with the first inventory holder. A management module that instructs the mobile drive unit to replace the first inventory holder with the second inventory holder based at least in part on comparing the metric of the first inventory holder with the second metric associated with the second inventory holder. The system according to appendix 19, further comprising:
21. 21. The appendix 20, wherein the first metric includes one or more of an amount of inventory items stored in the first inventory holder and a speed of inventory items stored in the first inventory holder. System.
22. The first metric includes a first expected demand, the second metric includes a second expected demand, and the management module determines that the second expected demand is a first expectation at a particular point in time. Is further operable to schedule the first inventory holder to be replaced by the second inventory holder at a particular time based at least in part on the determination that it is expected to exceed the demanded The system according to appendix 20.
23. The mobile drive unit moves below the inventory holder, lifts the docking head towards the surface of the inventory holder, lifts the inventory holder using the docking head, and transports the inventory holder by moving while lifting the inventory holder 21. The system according to appendix 20, wherein the system is operable.
24. Determine that the inventory holder should be rotated, and based at least in part on the determination that the inventory holder should be rotated, move the inventory holder away from the defined area and rotate the inventory holder 20. The system of clause 19, further comprising a management module operable to direct the mobile drive unit to return the inventory holder to the defined area.

A1. A method for fulfilling an order at an inventory peer, wherein a plurality of orders are received by a management module, wherein the first order includes a request for one or more inventory items, and the inventory module Analyzing a plurality of orders to identify the inventory item, in which case the inventory item is stored by an inventory holder deferred at the inventory peer, and the management module causes the first order and the second order to request the inventory item. Grouping a first order of a plurality of orders with a second order based at least in part on a determination to include and relating to a first container and a second order associated with the first order Arranging the second container on the order holder at the introduction station and in this case the first container and the second container are in stock Instructing the mobile drive unit to transport the order holder from the introduction station to the inventory peer, wherein the order holder is opposite to the inventory holder. Accepting inventory items from inventory peers at a location.
A2. Determining whether the first order and the second order are completed at the inventory peer and transporting the order holder to the shipping station if the first order and the second order are completed at the inventory peer; Directing the mobile drive unit to transport the order holder to the inventory station if the first order and the second order are not completed at the inventory peer. The method according to appendix A1, further comprising:
A3. Determining whether the order holder has available space for additional containers after the first container and the second container have been added, and if the order holder has available space, further The method of appendix A1, further comprising adding a container to the order holder.
A4. The inventory item includes a first inventory item, the inventory holder includes a first inventory holder, and the method analyzes the plurality of orders for an order that includes a request for a second inventory item in the plurality of inventory items. Wherein the second inventory item is stored by a second inventory holder deferred at the inventory peer and is one of the first order and the second order including the first inventory item and the second inventory item. The method of appendix A1, wherein the first order and the second order are grouped based at least in part on one or more.
A5. Assigning a first score to the first order and a second score to the second order, where the score is the number of trips required to accept one or more inventory items requested by the order; A first on the order holder based at least in part on the number and the number of the ordered inventory items present at the inventory peer, based at least in part on the first score and the second score. The method of claim A1, further comprising: deciding to group the orders with a second order.
A6. A management module, a memory operable to store information related to a plurality of orders of a plurality of inventory items, and communicatively coupled to the memory to obtain information related to the plurality of orders; And a processor operable to select two or more of the plurality of orders to respond using and direct the mobile drive unit to transport the order holder to an inventory peer. A management module that accepts inventory items requested by two or more orders as the order holder moves along the inventory peer.
A7. The processor calculates the number of mobile driven unit trips to the inventory peers required to fulfill multiple orders and selects two or more orders based at least in part on the calculated number of trips The management module of clause A6, further operable to determine that transporting the order holder to the inventory peer by the mobile drive unit will reduce the number of trips.
A8. From multiple orders to add to an order holder based at least in part on a determination that the processor only requests inventory items that are present in one or more inventory holders deferred at an inventory peer The management module of appendix A6, further operable to select two or more orders.
A9. A processor provides a first instruction to assemble an order holder with an order that includes a first inventory item stored in an inventory holder that is deferred at an inventory peer, and in the inventory holder that is deferred at an inventory peer Providing a second instruction to assemble an order holder with an order that includes a first inventory item stored at a location and a second inventory item stored at a location other than an inventory peer; The management module of appendix A6, further operable to provide a third instruction to assemble an order holder using an order that includes a second inventory item stored.
A10. A processor obtains information indicating a rate at which inventory items are added to one or more order holders moving along a side of the inventory peer, and based at least in part on the rate, a first indication, a second The management module of appendix A9, further operable to determine to provide a selected one of the instructions and the third instruction.
A11. The processor is further operable to determine if the workload at the inventory peer exceeds the maximum workload and, if the workload exceeds the maximum, to decide to fulfill the order at a different inventory station than the inventory peer The management module according to Appendix A6.
A12.2 or more orders include a first order and a second order, and the processor is stored by a first inventory holder where the first order is deferred in a first defined area of an inventory peer Determining that the second order is for a first inventory item and that the second order is for a second inventory item stored by a second inventory holder deferred in a second defined area of the inventory peer. The management module of appendix A6, further operable to select a first order and a second order to respond using an order holder based at least in part on the determination.
A13. The processor of clause A6, wherein the processor is further operable to display to the inventory peer operator a specific location that the order holder expects to accept inventory items as the order holder moves along the inventory peer. Management module.
A14. A non-transitory computer readable medium containing logic, wherein when the logic is executed by a processor, one order holder is used for two or more orders, and the order holder is a first side of an inventory peer. Operable to instruct the mobile drive unit to transport along the section, wherein a container is associated with each order, each container being located in the order holder, and two or more in the order holder A computer readable medium in which a container accepts inventory items associated with each of two or more orders.
A15. Where the logic is further operable to activate an indicator on the inventory peer, where the indicator will cause the operator of the inventory peer to stop the order holder to accept inventory items in more than one container The computer-readable medium according to appendix A14, which gives instructions for:
A16. The computer-readable medium of appendix A14, wherein the logic is further operable to determine to transport the order holder to the inventory peer based at least in part on a work distribution of a plurality of operators at the inventory peer.
A17. The logic directs the operator to move the order holder to a location along the inventory peer that will accept the first inventory item in the first of the two or more containers, and the multiple inventory at the location. The computer readable medium of appendix A14, further operable to instruct an operator to move a first inventory item from an inventory holder containing the item to a first container.
A18. The logic is further operable to decide to transport order holders to inventory peers, where the inventory peer includes multiple work areas, and the decision is calculated to balance the workload across multiple work areas The computer-readable medium according to Appendix A14.
A19. The work area includes several defined areas, the inventory holder is deferred in the defined area, and the logic is defined based at least in part on the speed of inventory items stored by the inventory holder The computer-readable medium of appendix A18, which decides to transport to an area.
A20. The order holder includes a first order holder, and the logic is:
A second order holder moving in the same direction on the path between the order holder and the first destination to which the order holder should accept inventory items as the first order holder moves along the inventory peer Determine whether or not
If the second order holder is blocking the path, determine the second destination of the second order holder and if the second destination is further along the inventory peer than the first destination, Activating the indicator at one location and instructing the mobile drive unit to proceed to the first location;
The computer-readable medium of appendix A14, further operable as described above.
A21. Logic directs the mobile drive unit to transport the order holder to the drift location associated with the inventory peer in response to the first trigger event, and in response to the second trigger event, removes the order holder from the drift location to inventory. The computer readable medium of appendix A14, further operable to instruct a mobile drive unit to transport to a peer.
A22. Appendix A21 wherein the first trigger event includes a determination that the workload at the inventory peer exceeds a predetermined workload and the second trigger event includes a determination that the workload is below the predetermined workload The computer-readable medium described.
B1. A method for calculating multiple product rates by a management module, and the product rate is related to the demand for inventory items available for an order in an inventory system and deferred to an inventory peer by the management module Selecting a fixed number of inventory holders, and the fixed number corresponds to a plurality of defined areas along the first side of the inventory peer, and the inventory holders to be deferred in the defined areas The selection is based at least in part on the product speed of the inventory item, the inventory item is stored by the inventory holder, and the management module instructs the mobile drive unit to transport the selected inventory holder to the defined area. And receiving an order for inventory items via the management module and managing the order via the management module. Directing the mobile drive unit to transport the ordered holder to the second side of the inventory peer, wherein the order holder is located along the second side opposite to the defined area A method that is operable to accept items in stock.
B2. The inventory holder includes a first inventory holder, and the method further includes determining a total number of lines in a first order that the first inventory holder will fill with an inventory peer, and selecting the first inventory holder Is further based at least in part on the determination that the total number of lines in the first order exceeds the total number of lines in the second order that the second inventory holder will fill with inventory peers. The method described in 1.
B3. The selection of the first inventory holder is further based on the determination that the first inventory holder will complete a greater number of orders at the inventory peer than the second inventory holder, and the method depends on the order Appendix B2 further includes determining that an order will be completed at the inventory peer if the requested plurality of inventory items are all present in one or more inventory holders deferred at the inventory peer. The method described.
B4. Multiple product rates are a first frequency at which a first inventory item appears on multiple orders of inventory items and a second frequency at which a second inventory item is expected to appear on multiple orders of inventory items The method of appendix B1, comprising one or more of:
B5. The inventory holder includes a first inventory holder for storing a first inventory item, and the method determines that the first frequency has changed, and based at least in part on the change in the first frequency, The method of claim B4, further comprising: determining to transport the second inventory holder to a defined area of the first inventory holder to replace the one inventory holder.
B6. An inventory peer with defined areas arranged to defer inventory holders, an inventory holder for storing inventory items, a mobile drive unit operable to transport order holders, and a management module And the management module calculates metrics related to the demand for inventory items and stores inventory items to be deferred from multiple inventory holders in a defined area of the inventory peer based at least in part on the metrics Operable to instruct the mobile drive unit to select an inventory holder to receive, receive an order for the inventory item, and transport the order holder to an inventory peer, where the order holder is in inventory near a defined area A system operable to accept inventory items from a holder.
B7. A demand related metric includes an amount of task allocation generated by the management module, and the management module calculates an amount of task allocation generated based at least in part upon receipt of an order for inventory items; The system of claim B6, further operable to select an inventory holder that stores inventory items to be deferred in a defined area based at least in part on reducing the amount of task assignment generated .
B8. The management module
Compare the product speeds of each of a plurality of inventory items available for an order and select a number of inventory holders to store inventory items with high product speeds based at least in part on the comparison;
Instruct one or more mobile drive units to transport several inventory holders to an inventory peer;
The system of appendix B6, further operable as described above.
B9. The system of claim B6, wherein the order holder accepts inventory items at a location opposite to a defined area of the inventory holder that stores inventory items.
B10. Appendix B6, wherein the mobile drive unit is further operable to transport the inventory holder and the management module is further operable to instruct the mobile drive unit to transport the inventory holder to the defined area. The system described in.
B11. The system of claim B10, wherein the inventory holder includes a first inventory holder and the management module is further operable to instruct the mobile drive unit to replace the first inventory holder with the second inventory holder. .
B12. The system of clause B6, wherein the metric includes a product speed determined based at least in part on at least one of past order information, known demand, and expected future order information.
B13. The system of appendix B12, wherein the metric further includes a product volume, wherein the product volume includes a cubic volume of a number of inventory items requested by multiple orders.
B14. An inventory holder includes two or more sides, each side can store one or more inventory items, and the management module stores an amount of inventory items stored on the first side of the inventory holder Mobile drive to rotate the inventory holder so that the first side faces the inventory pier and the second side of the inventory holder faces the inventory pier The system of claim B6, further operable to instruct a unit.
B15. A non-transitory computer readable medium containing logic, when the logic is executed by a processor,
Instructing the first mobile drive unit to transport the inventory holder to an inventory peer, the instruction corresponding to the speed of one or more inventory items stored by the inventory holder;
Instructing the second mobile drive unit to transport the order holder to an inventory peer, the instruction corresponding to an order including one or more inventory items;
The second mobile drive unit moves the order holder along the inventory peer to accept one or more of the inventory items;
Non-transitory computer readable medium.
B16. The logic of clause B15, wherein the logic is further operable to designate the inventory holder to remain deferred in one of the plurality of defined areas of the inventory peer while the plurality of orders are fulfilled. Computer readable media.
B17. The speed includes a first speed, the one or more inventory items include one or more first inventory items, the inventory holder includes a first inventory holder, and the logic is one or more first inventory Calculating a first speed of the item, wherein the first speed of the one or more first inventory items is greater than the second speed of the one or more second inventory items stored by the second inventory holder. The computer readable medium of appendix B15, further operable to instruct the first mobile drive unit to transport the first inventory holder to the inventory peer based at least in part on the determination of being high.
B18. At a later time after the logic directs the first mobile drive unit to transport the first inventory holder to the inventory peer, the first rate of the one or more first inventory items is calculated; Further operable to instruct the first mobile drive unit to transport the third inventory holder to the inventory peer based at least in part on the calculation that the first speed is lower than the third speed. The computer-readable medium according to appendix B17.
B19. The computer readable medium of appendix B15, wherein the speed further includes one or more of a historical speed, a known demand, and an expected demand.
B20. The order holder includes a first order holder and the logic is further operable to instruct the third mobile drive unit to transport the second order holder along the inventory peer; The computer readable medium of appendix B15, wherein the drive unit and the second mobile drive unit move in the same direction and move substantially simultaneously along the inventory pier.
B21. The first inventory holder includes a first inventory holder, the order holder includes a first order holder, and the logic transports a second inventory holder that stores one or more inventory items to an inventory peer. Further operable to instruct the mobile drive unit and instruct the third mobile drive unit to transport the second order holder to the inventory peer, wherein the first holder is in stock from the first inventory holder. While accepting one or more of the items, the second order holder accepts one or more of the inventory items from the second inventory holder, and the inventory item in the first inventory holder and the second inventory holder The computer-readable medium of appendix B15, wherein the inventory items in are the same.

  While the invention has been described in conjunction with several embodiments, innumerable variations, variations, changes, transformations, and modifications may occur to those skilled in the art and the invention falls within the scope of the appended claims. It is intended to encompass such changes, variations, changes, transformations, and modifications that come in. Further, although the present disclosure has been described in connection with various embodiments, it is fully expected that the teachings of the present disclosure may be combined in a single embodiment as appropriate.

Claims (15)

A system,
An inventory pier comprising a first side and a second side, wherein the first side includes a plurality of defined areas designated to have a plurality of inventory holders placed thereon; An inventory peer operable to accept inventory items from at least one of the inventory holders in at least one of the defined areas;
A mobile drive unit operable to transport an order holder along a second side of the inventory peer;
The order holder is operable to accept inventory items from the inventory peer at a location along a second side of the inventory peer.
system.   The plurality of inventory holders are specified for the defined area based at least in part on a product speed of one or more inventory items stored in the plurality of inventory holders. system.   The order holder is operable to hold a plurality of containers, at least a portion of the containers request one or more inventory items that are stored in one of the plurality of inventory holders. The system of claim 1, wherein the system is associated with an order.   The mobile drive unit is further operable to replace a first inventory holder of the plurality of inventory holders with a second inventory holder in one of the defined areas; The system of claim 1, wherein an inventory holder is replaced based at least in part on a metric associated with the first inventory holder.   The inventory peer instructing the operator of the inventory peer to remove the inventory item from one of the plurality of inventory holders and place the inventory item in a container stored in the order holder. The system of claim 1, further comprising an operable interface, wherein the container is associated with the order. A method for fulfilling an order at an inventory peer,
Receiving a plurality of orders by a management module, wherein the first order includes a request for one or more inventory items;
Analyzing the plurality of orders to identify an inventory item by the management module, wherein the inventory item is stored by an inventory holder deferred at an inventory peer;
The management module, at least in part, determines that the first order of the plurality of orders, along with a second order, the first order and the second order include a request for the inventory item Grouping based on,
Arrangement of a first container associated with the first order and a second container associated with the second order on an order holder at an introduction station, the first container and the second container The container is operable to accept the inventory item;
Directing the mobile drive unit by the management module to transport the order holder from the introduction station to the inventory peer, wherein the order holder is away from the inventory peer at a location opposite the inventory holder. Accepting said inventory items;
Including a method. Determining whether the first order and the second order are completed at the inventory peer;
Instructing the mobile drive unit to transport the order holder to a shipping station when the first order and the second order are completed at the inventory peer;
Instructing the mobile drive unit to transport the order holder to an inventory station if the first order and the second order are not completed at the inventory peer;
The method of claim 6, further comprising: The inventory item includes a first inventory item, the inventory holder includes a first inventory holder, and the method includes:
Analyzing the plurality of orders with respect to an order including a request for a second inventory item in the plurality of inventory items, wherein the second inventory item is deferred by a second inventory holder deferred to the inventory peer. Further comprising being stored,
The first order and the second order based at least in part on one or more of the first order and the second order including the first inventory item and the second inventory item. Are grouped,
The method of claim 6. Assigning a first score to the first order and a second score to the second order, wherein the score is:
The number of trips required to accept one or more inventory items requested by the order;
Based at least in part on the number of in-stock items being ordered at the inventory peer;
Deciding to group the first order with the second order on the order holder based at least in part on the first score and the second score;
The method of claim 6, further comprising: A non-transitory computer readable medium comprising logic, said logic being executed by a processor;
Instructing the first mobile drive unit to transport the inventory holder to an inventory peer, said instruction corresponding to the speed of one or more inventory items stored by said inventory holder;
Instructing a second mobile drive unit to transport an order holder to the inventory peer, wherein the instruction corresponds to an order including the one or more inventory items;
The second mobile drive unit moves the order holder along the inventory pier to accept one or more of the inventory items;
Non-transitory computer readable medium.   The logic is further operable to designate the inventory holder to remain deferred in one of a plurality of defined areas of the inventory peer while a plurality of orders are fulfilled. Item 11. The computer-readable medium according to Item 10. The speed includes a first speed;
The one or more inventory items include one or more first inventory items;
The inventory holder includes a first inventory holder;
The logic is
Calculating the first rate of the one or more first inventory items;
At least in part in determining that the first rate of the one or more first inventory items is higher than a second rate of the one or more second inventory items stored by the second inventory holder. Is further operable to instruct the first mobile drive unit to transport the first inventory holder to the inventory peer based on
The computer readable medium of claim 10.   The computer readable medium of claim 10, wherein the speed further comprises one or more of a historical speed, a known demand, and an expected demand.   The order holder includes a first order holder, and the logic is further operable to instruct a third mobile drive unit to transport a second order holder along the inventory peer; The computer readable medium of claim 10, wherein a third mobile drive unit and the second mobile drive unit move in the same direction and move substantially simultaneously along the inventory peer. The inventory holder includes a first inventory holder, the order holder includes a first order holder, and the logic includes:
Instructing the first mobile drive unit to transport a second inventory holder storing the one or more inventory items to the inventory peer;
Instructing a third mobile drive unit to transport a second order holder to the inventory peer;
And the second order holder from the second inventory holder while the first holder receives one or more of the inventory items from the first inventory holder. The computer-readable medium of claim 10, wherein the computer-readable medium accepts one or more of items and the inventory item in the first inventory holder and the inventory item in the second inventory holder are the same.

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