JP2015515128A - Semiconductor structure and method for planarizing a plurality of conductive posts - Google Patents

Semiconductor structure and method for planarizing a plurality of conductive posts Download PDF

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JP2015515128A
JP2015515128A JP2015500432A JP2015500432A JP2015515128A JP 2015515128 A JP2015515128 A JP 2015515128A JP 2015500432 A JP2015500432 A JP 2015500432A JP 2015500432 A JP2015500432 A JP 2015500432A JP 2015515128 A JP2015515128 A JP 2015515128A
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posts
liner
conductive
forming
planarized
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JP5965537B2 (en
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ガンディ,ジャスプリート,エス.
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マイクロン テクノロジー, インク.
マイクロン テクノロジー, インク.
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Abstract

幾つかの実施形態は、平坦化方法を含む。ライナーは、半導体基板にわたって、かつ、基板から上方に伸長するポストに沿って形成される。有機充填材料は、ライナー上かつポスト間に形成される。ポストにわたって、かつ、ライナーおよび充填材料のうちの一方もしくは双方にわたって伸長する平坦化表面が形成される。幾つかの実施形態は、半導体ダイを含む半導体構造を含む。導電性ポストは、ダイを通って伸長する。ポストは、ダイの裏側表面上の上部表面を有し、裏側表面と上部表面の間に伸長する側壁表面を有する。ライナーは、ダイの裏側表面にわたって、かつポストの側壁表面に沿っている。導電性キャップは、ポストの上部表面上にあり、ポストの側壁表面に隣接したライナーに沿ってリムを有する。【選択図】図7Some embodiments include a planarization method. The liner is formed along the post extending across the semiconductor substrate and upward from the substrate. The organic filler material is formed on the liner and between the posts. A planarized surface is formed that extends across the post and over one or both of the liner and filler material. Some embodiments include a semiconductor structure that includes a semiconductor die. The conductive post extends through the die. The post has a top surface on the back surface of the die and a sidewall surface extending between the back surface and the top surface. The liner extends over the backside surface of the die and along the sidewall surface of the post. The conductive cap is on the top surface of the post and has a rim along the liner adjacent to the side wall surface of the post. [Selection] Figure 7

Description

複数の導電性ポストにわたって平坦化する半導体構造および方法。   A semiconductor structure and method for planarizing over a plurality of conductive posts.

メモリダイスなどの集積回路デバイスの商業的製造は、単一の半導体ウェーハもしくは他のバルク半導体基板上に、多数の同一の回路パターンの作製を含むことがある。半導体デバイスの製造効率の向上および半導体デバイスの性能の向上を達成するために、任意のサイズの半導体基板上に作製される半導体デバイスの密度を増加させることは、半導体製造業者にとって今なお目標とされる。   Commercial manufacture of integrated circuit devices such as memory dice may involve the creation of a number of identical circuit patterns on a single semiconductor wafer or other bulk semiconductor substrate. Increasing the density of semiconductor devices fabricated on any size semiconductor substrate is still a goal for semiconductor manufacturers to achieve improved semiconductor device manufacturing efficiency and improved semiconductor device performance. The

半導体アセンブリ内の半導体デバイスの密度を増加させる一方法は、半導体ダイの全体を通って伸長し、つまり、ダイの逆側の裏側表面へとダイのアクティブ表面から伸長するビア(即ち、スルーホール)を作成することである。ダイのアクティブ表面からダイの裏側表面へ電気的経路を提供するスルー基板相互接続を形成するために、ビアは、導電性材料で充填されてもよい。スルー基板相互接続は、ダイの裏側に沿い、ダイの外部の回路コンポーネントへと伸長する電気的接触に対して、電気的に結合されてもよい。幾つかの用途においては、ダイは、3次元マルチチップモジュール(3−D MCM)に組み込まれ、ダイの外部の回路コンポーネントは、別の半導体ダイおよび/もしくはキャリア基板によって構成されてもよい。   One way to increase the density of semiconductor devices in a semiconductor assembly is to extend through the entire semiconductor die, ie vias that extend from the active surface of the die to the backside surface on the opposite side of the die. Is to create. The vias may be filled with a conductive material to form a through substrate interconnect that provides an electrical path from the active surface of the die to the backside surface of the die. The through-substrate interconnect may be electrically coupled to electrical contacts that extend along the back side of the die to circuit components outside the die. In some applications, the die may be incorporated into a three-dimensional multi-chip module (3-D MCM), and circuit components outside the die may be constituted by another semiconductor die and / or carrier substrate.

半導体基板内のスルー基板相互接続を形成するための種々の方法が開示されてきた。例えは、米国特許整理番号7,855,140、7,626,269および6,943,106は、スルー基板相互接続を形成するために使用されうる例示的な方法を記述する。   Various methods have been disclosed for forming through-substrate interconnects in semiconductor substrates. For example, US Pat. Nos. 7,855,140, 7,626,269, and 6,943,106 describe exemplary methods that can be used to form through-substrate interconnects.

スルー基板相互接続の作製中に、種々の問題に遭遇することがある。例えば、スルー基板相互接続の導電性ポストは、処理段階において、半導体ダイの裏側表面上に伸長し、ポストおよびダイにわたって伸長する平坦化された表面を形成するために、当該ポストを平坦化することが望ましいことがある。しかしながら、ポスト内の銅は、平坦化中に塗沫することがあり、および/もしくはポストは、平坦化中に傾斜するかもしくは破損することがある。従来の処理で遭遇する問題を軽減し、予防し、および/もしくは克服する、スルー基板相互接続を形成する新規方法を開発することが望まれる。さらには、新規のスルー基板相互接続アーキテクチャを開発することが望まれる。   Various problems may be encountered during the creation of through-substrate interconnects. For example, through-substrate interconnect conductive posts may be planarized to form a planarized surface that extends over the backside surface of the semiconductor die and extends across the post and die during the processing stage. May be desirable. However, the copper in the post may smear during planarization and / or the post may tilt or break during planarization. It is desirable to develop new methods of forming through-substrate interconnects that reduce, prevent, and / or overcome problems encountered with conventional processing. Furthermore, it is desirable to develop a new through-board interconnect architecture.

例示的な実施形態の方法の種々の処理段階における、構造の一部の断面図である。2 is a cross-sectional view of a portion of a structure at various stages of processing of an example embodiment method. FIG. 図1の構造の上面図である。図1の図は、図1Aの直線1−1に沿ったものである。It is a top view of the structure of FIG. The view of FIG. 1 is taken along line 1-1 of FIG. 1A. 例示的な実施形態の方法の種々の処理段階における、構造の一部の断面図である。2 is a cross-sectional view of a portion of a structure at various stages of processing of an example embodiment method. FIG. 例示的な実施形態の方法の種々の処理段階における、構造の一部の断面図である。2 is a cross-sectional view of a portion of a structure at various stages of processing of an example embodiment method. FIG. 例示的な実施形態の方法の種々の処理段階における、構造の一部の断面図である。2 is a cross-sectional view of a portion of a structure at various stages of processing of an example embodiment method. FIG. 例示的な実施形態の方法の種々の処理段階における、構造の一部の断面図である。2 is a cross-sectional view of a portion of a structure at various stages of processing of an example embodiment method. FIG. 例示的な実施形態の方法の種々の処理段階における、構造の一部の断面図である。2 is a cross-sectional view of a portion of a structure at various stages of processing of an example embodiment method. FIG. 例示的な実施形態の方法の種々の処理段階における、構造の一部の断面図である。2 is a cross-sectional view of a portion of a structure at various stages of processing of an example embodiment method. FIG. 図7の構造の上面図である。図7の図は、図7Aの直線7−7に沿ったものである。FIG. 8 is a top view of the structure of FIG. 7. The view of FIG. 7 is taken along line 7-7 of FIG. 7A. 例示的な実施形態の方法の種々の処理段階における、構造の一部の断面図である。2 is a cross-sectional view of a portion of a structure at various stages of processing of an example embodiment method. FIG. 例示的な実施形態の方法の種々の処理段階における、構造の一部の断面図である。2 is a cross-sectional view of a portion of a structure at various stages of processing of an example embodiment method. FIG. 例示的な実施形態の方法の種々の処理段階における、構造の一部の断面図である。2 is a cross-sectional view of a portion of a structure at various stages of processing of an example embodiment method. FIG. 例示的な実施形態の方法の種々の処理段階における、構造の一部の断面図である。2 is a cross-sectional view of a portion of a structure at various stages of processing of an example embodiment method. FIG. 例示的な実施形態の方法の種々の処理段階における、構造の一部の断面図である。2 is a cross-sectional view of a portion of a structure at various stages of processing of an example embodiment method. FIG. 図12の構造の上面図である。図12の図は、図12Aの直線12−12に沿ったものである。It is a top view of the structure of FIG. The view of FIG. 12 is taken along line 12-12 of FIG. 12A. 例示的な実施形態の方法の種々の処理段階における、構造の一部の断面図である。2 is a cross-sectional view of a portion of a structure at various stages of processing of an example embodiment method. FIG. 図13の構造の上面図である。図13の図は、図13Aの直線13−13に沿ったものである。FIG. 14 is a top view of the structure of FIG. 13. The view of FIG. 13 is taken along line 13-13 of FIG. 13A. 例示的な実施形態の方法の種々の処理段階における、構造の一部の断面図である。2 is a cross-sectional view of a portion of a structure at various stages of processing of an example embodiment method. FIG. 例示的な実施形態の方法の種々の処理段階における、構造の一部の断面図である。2 is a cross-sectional view of a portion of a structure at various stages of processing of an example embodiment method. FIG.

幾つかの実施形態においては、本発明は、複数の導電性ポストにわたって平坦化表面を形成するための方法を含む。当該ポストは、スルー基板相互接続に対応し、幾つかの実施形態においては、銅を含んでもよい。   In some embodiments, the present invention includes a method for forming a planarized surface across a plurality of conductive posts. The post corresponds to a through-board interconnect and may include copper in some embodiments.

例示的実施形態は、図1−図15を参照して記述される。   Exemplary embodiments are described with reference to FIGS.

図1および図1Aを参照して、半導体構造10は、半導体ベース12へと伸長する複数の導電性ポスト20−22を含むように示される。幾つかの実施形態においては、ベース12は、半導体ダイに対応してもよい。当該ダイは、裏側14および表側16を有する。(図示されていない)集積回路は、表側に関連付けられ、破線17は、ダイ内の回路のおおよその境界を図示するために提供される。集積回路は、メモリ(例えば、NAND、DRAMなど)、論理などを含んでもよい。集積回路は、主に表側に関連付けられてもよいが、幾つかの実施形態においては、裏側に関連付けられた集積回路が存在してもよい。   With reference to FIGS. 1 and 1A, the semiconductor structure 10 is shown to include a plurality of conductive posts 20-22 that extend to a semiconductor base 12. In some embodiments, the base 12 may correspond to a semiconductor die. The die has a back side 14 and a front side 16. An integrated circuit (not shown) is associated with the front side, and a dashed line 17 is provided to illustrate the approximate boundaries of the circuit within the die. The integrated circuit may include a memory (eg, NAND, DRAM, etc.), logic, and the like. The integrated circuit may be primarily associated with the front side, but in some embodiments there may be an integrated circuit associated with the back side.

裏側は、面15を有する。ポスト20−22は、裏側表面15上の上部表面と、裏側表面15へと上部表面から伸長する側壁表面とを有する。例えば、導電性ポスト20は、上部表面25を含むように示され、ベース12の裏側表面15へと上部表面25から伸長する側壁表面23を含むように示される。   The back side has a surface 15. Posts 20-22 have a top surface on backside surface 15 and a sidewall surface that extends from top surface to backside surface 15. For example, the conductive post 20 is shown to include an upper surface 25 and is shown to include a sidewall surface 23 that extends from the upper surface 25 to the backside surface 15 of the base 12.

ベースは、表側表面も有し、幾つかの実施形態においては、ポスト20−22は、ポストがダイの表側表面に沿った表面を有するように、ダイの全体を通って通過してもよい。表側表面は、図1には示されていない。ダイの表側表面は、ダイ内を通りぬける処理装置間の輸送を支援するために、図1および図1Aの処理段階において、(図示されていない)キャリアウェーハに接合されてもよい。   The base also has a front surface, and in some embodiments the posts 20-22 may pass through the entire die such that the post has a surface along the front surface of the die. The front surface is not shown in FIG. The front surface of the die may be bonded to a carrier wafer (not shown) during the processing steps of FIGS. 1 and 1A to assist in transport between processing devices through the die.

ベース12は、単結晶シリコンを含み、半導体基板もしくは、半導体基板の一部と称されてもよい。“半導電性基板”、“半導体構造”および“半導体基板”という用語は、半導体ウェーハ(単独もしくは他の材料を含むアセンブリのいずれか)などのバルク半導電性材料および半導電性材料層(単独もしくは他の材料を含むアセンブリのいずれか)を含むがそのいずれにも限定はされない半導電性材料を含む任意の構造を意味する。“基板”という用語は、上述された半導電性基板を含むが限定はされない任意の支持構造のことを称する。   The base 12 includes single crystal silicon and may be referred to as a semiconductor substrate or a part of the semiconductor substrate. The terms “semiconductive substrate”, “semiconductor structure” and “semiconductor substrate” refer to bulk semiconductive materials and semiconductive material layers (single layers) such as semiconductor wafers (either alone or assemblies containing other materials). Or any assembly that includes other materials) means any structure that includes a semiconductive material, including but not limited to any. The term “substrate” refers to any support structure, including but not limited to the semiconductive substrates described above.

導電性ポスト20−22は、任意の適切な導電性組成もしくは組成の組み合わせを含んでもよい。幾つかの実施形態においては、ポストは、スルー基板ビア(TSV)内に形成された一つ以上の導電性組成を含んでもよい。幾つかの実施形態においては、ポストは、銅を含んでもよい。   Conductive posts 20-22 may include any suitable conductive composition or combination of compositions. In some embodiments, the post may include one or more conductive compositions formed in a through substrate via (TSV). In some embodiments, the post may include copper.

図1および図1Aに示された実施形態においては、ポストは、ベース12の裏側表面15上で異なる距離で形成される。露出されたポスト寸法の当該不均一性は、ポストを作製するために使用される処理および/もしくはポスト表面の研磨中もしくは研磨後に生じる総厚さ変化(TTV)の結果として生じる可能性がある。露出されたポスト寸法における変化は、幾つかの実施形態においては、1マイクロメートルを超えるか、10マイクロメートルを超えることがある。   In the embodiment shown in FIGS. 1 and 1A, the posts are formed at different distances on the backside surface 15 of the base 12. Such non-uniformity of exposed post dimensions may result from the process used to make the post and / or the total thickness change (TTV) that occurs during or after polishing of the post surface. The change in exposed post size may be greater than 1 micrometer or greater than 10 micrometers in some embodiments.

図2を参照すると、ライナー26は、表面15にわたって、かつ、ポスト20−22の上部表面の側壁に沿って形成される。ライナー26は、任意の適切な組成もしくは組成の組み合わせを含んでもよい。ライナーは、単一の均質な組成であるものとして示されているが、幾つかの実施形態においては、ライナーは、二つ以上の個別の材料を含んでもよい。例えば、ライナーは、窒化シリコン上の二酸化シリコンを含んでもよい。幾つかの実施形態においては、ライナー26は、無機材料で構成される。幾つかの実施形態においては、ライナーは、ルテニウムもしくは酸化ルテニウムを含むか、ルテニウムもしくは酸化ルテニウムで実質的に構成されるか、ルテニウムもしくは酸化ルテニウムで構成される材料などの、銅バリア材料を含む。銅バリア材料は、銅を含むポストと組み合わせて使用されてもよいし、銅含有ポストから生じうる銅拡散を軽減するか防止してもよい。ルテニウム含有材料は、単独で使用されてもよいし、二酸化シリコンおよび窒化シリコンのうちの一方もしくはその双方と組み合わせられて使用されてもよい。したがって、幾つかの例示的実施形態においては、ライナー26は、二酸化シリコン、窒化シリコンおよびルテニウムのうちの一つ以上を含むか、それらで実質的に構成されるか、それらで構成される。   Referring to FIG. 2, the liner 26 is formed over the surface 15 and along the sidewalls of the upper surface of the posts 20-22. The liner 26 may include any suitable composition or combination of compositions. Although the liner is shown as being a single homogeneous composition, in some embodiments, the liner may include two or more individual materials. For example, the liner may include silicon dioxide on silicon nitride. In some embodiments, the liner 26 is composed of an inorganic material. In some embodiments, the liner includes a copper barrier material, such as a material comprising ruthenium or ruthenium oxide, substantially composed of ruthenium or ruthenium oxide, or a material composed of ruthenium or ruthenium oxide. The copper barrier material may be used in combination with a post containing copper, and may reduce or prevent copper diffusion that may result from a copper-containing post. The ruthenium-containing material may be used alone or in combination with one or both of silicon dioxide and silicon nitride. Accordingly, in some exemplary embodiments, liner 26 includes, is substantially comprised of, or consists of one or more of silicon dioxide, silicon nitride, and ruthenium.

ライナー26は、例えば、原子層堆積(ALD)、化学蒸着(CVD)および物理蒸着(PVD)を含む、任意の適切な方法によって形成されてもよい。   The liner 26 may be formed by any suitable method, including, for example, atomic layer deposition (ALD), chemical vapor deposition (CVD), and physical vapor deposition (PVD).

ライナーは、任意の適切な厚さへと形成され、幾つかの実施形態においては、500ナノメートル以下の厚さに形成される。   The liner is formed to any suitable thickness, and in some embodiments is formed to a thickness of 500 nanometers or less.

幾つかの実施形態においては、ベース12に関連付けられた回路に悪影響を及ぼすことを回避するために、低温(即ち、約200℃以下の温度)で、ライナー26を形成することが望ましいことがある。当該実施形態においては、ライナーは、約200℃以下の温度で堆積されたシリコンを含むか、実質的にシリコンで構成されるか、シリコンで構成されてもよい。   In some embodiments, it may be desirable to form the liner 26 at a low temperature (ie, a temperature of about 200 ° C. or less) to avoid adversely affecting the circuitry associated with the base 12. . In such embodiments, the liner may comprise silicon deposited at a temperature of about 200 ° C. or less, consist essentially of silicon, or consist of silicon.

図3を参照すると、充填材料28が、ライナー26上のポスト20−22の間に形成される。示された実施形態においては、充填材料はポスト間の領域内に提供されるが、ポスト上には提供されない。(図8に示された実施形態などの)他の実施形態においては、充填材料は、ポストのうちの少なくともいくらかを被覆する厚さへと提供されてもよい。   With reference to FIG. 3, a filler material 28 is formed between the posts 20-22 on the liner 26. In the embodiment shown, the filler material is provided in the area between the posts but not on the posts. In other embodiments (such as the embodiment shown in FIG. 8), the filler material may be provided to a thickness that covers at least some of the posts.

充填材料は、任意の適切な組成もしくは組成の組み合わせを含んでもよい。幾つかの実施形態においては、一つ以上の有機(即ち、炭素含有)組成を含んでもよい。例えば、幾つかの実施形態においては、充填材料28は、フォトレジストを含むか、フォトレジストで実質的に構成されるか、フォトレジストで構成されてもよい。   The filler material may comprise any suitable composition or combination of compositions. In some embodiments, one or more organic (ie, carbon-containing) compositions may be included. For example, in some embodiments, the fill material 28 may include, consist essentially of, or consist of photoresist.

充填材料は、任意の適切な厚さへと提供されてもよい。幾つかの実施形態においては、充填材料は、約500ナノメートルから約4ミクロンの範囲内の厚さへと提供されてもよい。幾つかの実施形態においては、充填材料およびライナーを合わせた厚さは、約500ナノメートルから約5ミクロンの範囲内にあってもよい。   The filler material may be provided to any suitable thickness. In some embodiments, the filler material may be provided to a thickness in the range of about 500 nanometers to about 4 microns. In some embodiments, the combined thickness of the filler material and liner may be in the range of about 500 nanometers to about 5 microns.

図4を参照すると、構造10は、平坦化表面29を形成するために、平坦化に晒される。平坦化は、例えば、化学機械研磨(CMP)などの任意の適切な方法を利用して達成されてもよい。示された実施形態においては、平坦化は、充填材料28(図3)を除去し、ライナー26およびポスト20−22にわたって伸長する平坦化表面29を形成する。(例えば、図9を参照して以下に記述される実施形態などの)他の実施形態においては、平坦化表面は、充填材料およびポストにわたって伸長することがある。   With reference to FIG. 4, the structure 10 is subjected to planarization to form a planarized surface 29. Planarization may be achieved utilizing any suitable method such as, for example, chemical mechanical polishing (CMP). In the illustrated embodiment, the planarization removes the filler material 28 (FIG. 3) and forms a planarization surface 29 that extends across the liner 26 and posts 20-22. In other embodiments (eg, the embodiment described below with reference to FIG. 9), the planarizing surface may extend across the filler material and post.

図5を参照すると、導電性材料30は、平坦化表面29にわたって形成され、パターン化されたマスキング材料31は、導電性材料上に形成される。幾つかの実施形態においては、導電性材料は銅を含み、その後の銅の電解成長用のシード材料として利用されてもよい(例えば、材料30は、チタンと銅の混合物を含むか、チタンと銅の混合物で実質的に構成されるか、チタンド島の混合物で構成されてもよい)。幾つかの実施形態においては、パターン化されたマスキング材料31は、フォトリソグラフィーによってパターン化されたフォトレジストを含んでもよい。   Referring to FIG. 5, a conductive material 30 is formed over the planarized surface 29 and a patterned masking material 31 is formed on the conductive material. In some embodiments, the conductive material comprises copper and may be utilized as a seed material for subsequent copper electrolytic growth (eg, material 30 comprises a mixture of titanium and copper, or titanium and It may consist essentially of a mixture of copper or may consist of a mixture of titanium islands). In some embodiments, the patterned masking material 31 may comprise a photoresist patterned by photolithography.

パターン化されたマスキング材料は、其々、ポスト20−22上の領域を露出するために、そこを通って伸長する開口32−34を有する。   The patterned masking material has openings 32-34 extending therethrough, respectively, to expose areas on the posts 20-22.

図6を参照すると、導電性材料36および38は、開口32−34内に形成される。幾つかの実施形態においては、材料36は、導電性材料30上に成長した銅を含むか、銅で実質的に構成されるか、銅で構成されてもよいし、材料38はニッケルもしくはパラジウムを含んでもよい。示された実施形態においては、二つの材料36および38は、開口32−34内に形成されるが、他の実施形態においては、単一の導電性材料が開口内に形成されてもよいし、または、二つ以上の材料が当該開口内に形成されてもよい。幾つかの実施形態においては、例えば、ニッケルおよびパラジウムの双方は、銅含有材料36上に形成されてもよい。材料36および38は、最終的にバンプ金属(UBM)下へと組み込まれてもよく、それによって、幾つかの実施形態においては、UBMにおける利用のために適切な従来の組成を含んでもよい。   Referring to FIG. 6, conductive materials 36 and 38 are formed in openings 32-34. In some embodiments, material 36 includes, is substantially composed of, or may be composed of copper grown on conductive material 30, and material 38 may be nickel or palladium. May be included. In the illustrated embodiment, the two materials 36 and 38 are formed in the openings 32-34, but in other embodiments a single conductive material may be formed in the openings. Alternatively, two or more materials may be formed in the opening. In some embodiments, for example, both nickel and palladium may be formed on the copper-containing material 36. The materials 36 and 38 may eventually be incorporated under the bump metal (UBM), thereby in some embodiments including a conventional composition suitable for use in the UBM.

材料36および38は、其々、開口32−34内の積層40−42を形成する。当該積層は、示された実施形態においては、マスキング材料31の介在領域によって、互いから間隔を開けられる。   Materials 36 and 38 form a stack 40-42 within openings 32-34, respectively. The stacks are spaced from each other by the intervening regions of the masking material 31 in the illustrated embodiment.

図7および図7Aを参照すると、マスキング材料31(図6)は除去され、その後、積層40−42は、材料30のエッチング中にハードマスクとして使用される。図7および図7Aの構造は、積層40−42の材料36および38と組み合わせて材料30を含む複数の導電性キャップ44−46を含むものと考えられてもよい。キャップ44−46は、ポスト20−22と一対一対応にあり、最終的には、ポストを有する導電性結合はんだボールもしくは(図示されていない)他の配線コンポーネント用に使用されるUBMに対応してもよい。   Referring to FIGS. 7 and 7A, the masking material 31 (FIG. 6) is removed, after which the stack 40-42 is used as a hard mask during the etching of the material 30. FIG. The structure of FIGS. 7 and 7A may be considered to include a plurality of conductive caps 44-46 that include material 30 in combination with materials 36 and 38 of laminates 40-42. Caps 44-46 have a one-to-one correspondence with posts 20-22 and ultimately correspond to UBMs used for conductively bonded solder balls with posts or other wiring components (not shown). May be.

キャップ44−46は、任意の適切な形状を有し、図7Aは、キャップが円形である一実施形態を示す。   The caps 44-46 have any suitable shape, and FIG. 7A shows one embodiment where the cap is circular.

複数の導電性ポストにわたって伸長する平坦化表面を形成するための別の例示的実施形態の方法が、図8−図12を参照して記述される。   Another exemplary embodiment method for forming a planarized surface that extends across a plurality of conductive posts is described with reference to FIGS.

図8を参照すると、構造10aは、図3を参照して上述された処理段階と類似する処理段階において示される。図8の構造は、充填材料28がポスト21を被覆するように示されているという点で、図3の構造とはやや異なる。当該相違は、充填材料28の深さが種々の実施形態で変化することがあることを示すために提供される。幾つかの実施形態においては、充填材料28は、図3の処理段階において示された深さと、図8の処理段階において同一の深さへと提供されてもよいし、その逆であってもよい。   Referring to FIG. 8, structure 10a is shown in a processing stage similar to the processing stage described above with reference to FIG. The structure of FIG. 8 is slightly different from the structure of FIG. 3 in that the filler material 28 is shown covering the post 21. The difference is provided to show that the depth of the filler material 28 can vary in various embodiments. In some embodiments, the filler material 28 may be provided to the depth shown in the processing stage of FIG. 3 and to the same depth in the processing stage of FIG. 8 or vice versa. Good.

図9を参照すると、平坦化表面49は、構造10aにわたって形成される。当該平坦化表面は、例えば、CMPを利用して形成されてもよい。平坦化表面は、ポスト20−22にわたって、かつ、充填材料28にわたって伸長する。示された実施形態においては、平坦化表面は、ポスト20−22の側壁に隣接するライナー26の一部にわたっても伸長する。   Referring to FIG. 9, a planarized surface 49 is formed over the structure 10a. The planarized surface may be formed using, for example, CMP. The planarized surface extends across the posts 20-22 and across the filler material 28. In the illustrated embodiment, the planarizing surface also extends over a portion of the liner 26 adjacent the sidewalls of the posts 20-22.

図10を参照すると、充填材料28(図9)は、ライナー26およびポスト20−22に対して選択的に除去される。幾つかの実施形態においては、充填材料は有機組成(例えば、フォトレジスト)を含み、酸化条件(例えば、プラズマ存在下のO)を利用して、ライナー26およびポスト20−22の無機組成に対して選択的に除去される。ポスト20−22の上部領域は、平坦化表面49を含む。 Referring to FIG. 10, filler material 28 (FIG. 9) is selectively removed relative to liner 26 and post 20-22. In some embodiments, the filling material an organic composition (e.g., photoresist) comprises, oxidation conditions (e.g., O 2 of the presence of plasma) by using, in the inorganic composition of the liner 26 and posts 20-22 Selectively removed. The upper region of post 20-22 includes a planarized surface 49.

図11を参照すると、導電性材料30は、ライナー26およびポスト20−22にわたって形成され、パターン化されたマスキング材料31は、材料30上に形成され、導電性材料36および38は、マスキング材料31を通って伸長する開口32−34内に形成される。   Referring to FIG. 11, conductive material 30 is formed over liner 26 and posts 20-22, patterned masking material 31 is formed on material 30, and conductive materials 36 and 38 are masking material 31. Formed in openings 32-34 extending therethrough.

図12および図12Aを参照すると、構造10aは、図7および図7Aの処理段階に類似する処理段階において示される。マスキング材料31(図11)は除去され、材料30、36および38は、複数の導電性キャップ44a−46aへと組み込まれる。幾つかの実施形態においては、材料30は、(図示されるように)ライナー26およびポストの上部表面に直面して形成され、材料36は、材料30上に電解成長した銅含有材料に対応する。   Referring to FIGS. 12 and 12A, structure 10a is shown in a processing stage similar to the processing stage of FIGS. 7 and 7A. Masking material 31 (FIG. 11) is removed and materials 30, 36 and 38 are incorporated into a plurality of conductive caps 44a-46a. In some embodiments, material 30 is formed facing the top surface of liner 26 and post (as shown), and material 36 corresponds to a copper-containing material that has been electrolytically grown on material 30. .

図12および図12Aの示された実施形態においては、ポスト20−22は、平坦化された表面49に対応する平坦化された上部表面を有し、ベース12の裏側表面15へと平坦化された上部表面から伸長する側壁表面を有する。例えば、ポスト20は、示された側壁表面23を有する。示された実施形態においては、導電性材料30は、ポストの上部表面に直面し、それによって、キャップ44a−46aは、ポストの平坦化された上部表面に直面する。キャップ44a−46aは、ポストの側壁表面に沿って伸長する領域を有する。例えば、キャップ44aは、ポストの20の側壁表面32に沿って伸長する領域50を有するように示される。側壁に沿ったキャップの領域は、“リム”と称され、示された実施形態においては、ライナー26によってポストの側壁表面から分離される。   In the illustrated embodiment of FIGS. 12 and 12A, the post 20-22 has a planarized top surface corresponding to the planarized surface 49 and is planarized to the backside surface 15 of the base 12. A sidewall surface extending from the upper surface. For example, post 20 has a sidewall surface 23 shown. In the illustrated embodiment, the conductive material 30 faces the top surface of the post so that the caps 44a-46a face the planarized top surface of the post. Caps 44a-46a have a region extending along the sidewall surface of the post. For example, the cap 44a is shown having a region 50 that extends along the sidewall surface 32 of the post 20. The area of the cap along the sidewall is referred to as the “rim” and is separated from the sidewall surface of the post by the liner 26 in the illustrated embodiment.

キャップ44a−46aは、任意の適切な形状を有し、図12Aは、キャップが円形である一実施形態を示す。   The caps 44a-46a have any suitable shape, and FIG. 12A shows one embodiment where the cap is circular.

複数の導電性ポストにわたって伸長する平坦化表面を形成するための方法の別の例示的な実施形態の方法が、図13−図15を参照して記述される。   Another exemplary embodiment method of a method for forming a planarized surface that extends across a plurality of conductive posts is described with reference to FIGS.

図13および図13Aを参照して、構造10bは、図10の処理段階の後の処理段階において示される。パターン化された電気的に絶縁性の材料60は、ライナー26上に形成される。パターン化された電気的に絶縁性の材料は、薄い領域63および厚い領域65を含む。薄い領域は、ポストの平坦化された上部表面49周囲に伸長する挿入領域62を画定するものと考えられてもよい。   Referring to FIGS. 13 and 13A, structure 10b is shown in a processing stage after the processing stage of FIG. A patterned electrically insulating material 60 is formed on the liner 26. The patterned electrically insulating material includes a thin region 63 and a thick region 65. The thin area may be considered to define an insertion area 62 that extends around the planarized upper surface 49 of the post.

材料60は、任意の適切な組成もしくは組成の組み合わせを含み、例えば、ポリイミドを含むか、ポリイミドで実質的に構成されるか、ポリイミドで構成されてもよい。幾つかの実施形態においては、ライナー26は、低温プロセスによって形成された窒化シリコンを含む。当該窒化シリコンは、その中もしくはそこを通って伸長するピンホールを有してもよい。当該実施形態においては、その後に形成されるキャップ(即ち、図15を参照して以下に記述されるキャップ44b−46b)の導電性材料が、ベース12の半導体材料と直接接触しないように、材料60は、当該ピンホールを塞ぐために使用されてもよい。   The material 60 includes any suitable composition or combination of compositions, and may include, for example, polyimide, substantially composed of polyimide, or composed of polyimide. In some embodiments, the liner 26 includes silicon nitride formed by a low temperature process. The silicon nitride may have pinholes extending therein or therethrough. In this embodiment, the conductive material of the subsequently formed cap (ie, caps 44b-46b described below with reference to FIG. 15) is not exposed to direct contact with the semiconductor material of the base 12. 60 may be used to close the pinhole.

材料60は、任意の適切な方法を利用してパターン化されてもよい。幾つかの実施形態においては、(図示されていない)フォトレジストマスクは、マスク内の階段領域を生成するフォトリソグラフィープロセスを利用して(例えば、“漏れやすい”レチクルは、マスクをパターン化するために使用されてもよい)、材料60の広がりの上に形成され、その後、パターンは、フォトレジストマスクから材料60へと、一つ以上の適切なエッチングによって転写されてもよい。それによって、材料60内に階段領域を形成し、階段領域の薄い部分は、領域63に対応し、階段領域の厚い部分は、領域65に対応する。フォトレジストマスクは、その後、図13および図13Aの構造を残すために除去されてもよい。   Material 60 may be patterned using any suitable method. In some embodiments, a photoresist mask (not shown) utilizes a photolithographic process that produces a stepped area in the mask (eg, a “leaky” reticle to pattern the mask). Formed on the spread of the material 60, and then the pattern may be transferred from the photoresist mask to the material 60 by one or more suitable etches. Thereby, a staircase region is formed in the material 60, the thin part of the staircase region corresponds to the region 63, and the thick part of the staircase region corresponds to the region 65. The photoresist mask may then be removed to leave the structure of FIGS. 13 and 13A.

ポスト20−22の上部表面は、材料60を通して露出される。幾つかの実施形態においては、エッチングおよび/もしくは平坦化は、ポスト20−22の上部表面を露出するために、材料60の広がりの形成後で、かつ、材料60内の階段領域の形成前に実施されてもよい。   The top surface of post 20-22 is exposed through material 60. In some embodiments, the etching and / or planarization is performed after the formation of the material 60 spread and before the formation of the staircase region in the material 60 to expose the top surface of the post 20-22. May be implemented.

図14を参照すると、構造10bは、図11の処理段階に類似する処理段階において示される。導電性材料30は、材料60およびポスト20−22にわたって形成され、パターン化されたマスキング材料31は、材料30上に形成され、導電性材料36および38は、マスキング材料31を通って伸長する開口32−34内に形成される。   Referring to FIG. 14, structure 10b is shown in a processing stage similar to the processing stage of FIG. Conductive material 30 is formed over material 60 and posts 20-22, patterned masking material 31 is formed on material 30, and conductive materials 36 and 38 are apertures extending through masking material 31. 32-34.

図15および図15Aを参照すると、構造10bは、図12および図12Aの処理段階に類似する処理段階において示される。マスキング材料31(図14)は除去され、材料30、36および38は、複数の導電性キャップ44b−46bへと組み込まれる。キャップは、ポスト20の側壁表面に沿って伸長するリムを有し(例えば、キャップ44bのリム50は、ポスト20の側壁表面23に沿って伸長する)、リムは、示された実施形態においては、ライナー26によってポストの側壁表面から分離される。   Referring to FIGS. 15 and 15A, structure 10b is shown in a processing stage similar to the processing stage of FIGS. 12 and 12A. Masking material 31 (FIG. 14) is removed and materials 30, 36 and 38 are incorporated into a plurality of conductive caps 44b-46b. The cap has a rim that extends along the sidewall surface of the post 20 (eg, the rim 50 of the cap 44b extends along the sidewall surface 23 of the post 20), and the rim is in the illustrated embodiment. , Separated from the side wall surface of the post by liner 26.

本明細書で記述される実施形態のうちの幾つかは、スルー基板相互接続(例えば、図1−図15のポスト20−22に類似する相互接続)の銅およびシリコン(例えば、図1−図15のベース12に類似するシリコン含有ダイ)の双方にわたる平坦化に関連する従来技術の問題を有利に回避する可能性がある。つまりは、ポスト20−22は、ライナー26(図4の実施形態)および/もしくは充填材料28(図9の実施形態)を含む露出された表面で同時に平坦化される。したがって、ポスト20−22は、銅もしくは平坦化中に塗沫する別の材料を含み、塗沫した導電性材料は、ベース12の半導体材料に直面せず、その代わりにライナー26および/もしくは充填材料28に直面する。塗沫した導電性材料は、その後、下層材料の除去中に除去されることがあるか(例えば、図9および図10の実施形態においては、充填材料28にわたって塗沫した任意の導電性材料は、充填材料の除去中に除去されてもよい)、または、結果として生じる構造の性能に悪影響を及ぼさない場合には、下層の絶縁性材料上に残されてもよい。   Some of the embodiments described herein include copper and silicon (eg, FIG. 1-FIG. 1) of through-substrate interconnects (eg, interconnects similar to posts 20-22 of FIGS. 1-15). Prior art problems associated with planarization across both of the 15 base 12 silicon-containing dies) may be advantageously avoided. That is, posts 20-22 are simultaneously planarized with an exposed surface that includes liner 26 (the embodiment of FIG. 4) and / or filler material 28 (the embodiment of FIG. 9). Thus, posts 20-22 include copper or another material that is smeared during planarization, and the smeared conductive material does not face the semiconductor material of base 12, but instead liner 26 and / or filling. Face material 28. The smeared conductive material may then be removed during removal of the underlying material (eg, in the embodiments of FIGS. 9 and 10, any conductive material smeared across the filler material 28 is May be removed during the removal of the filler material) or may be left on the underlying insulating material if it does not adversely affect the performance of the resulting structure.

幾つかの実施形態においては、本明細書で記述された処理の利点は、研磨後の銅塗沫の軽減もしくは予防、シリコンドライエッチング化学に関連する問題(例えば、硫化物形成、不均一なエッチング速度など)の軽減もしくは予防、スルー基板相互接続用に使用されるポストへの研磨なく、過度の研磨後の層厚さ変化を扱うための性能および/もしくは、高精度ステッパーを利用する処理ステップの排除を含む可能性がある。   In some embodiments, the advantages of the processes described herein may include reduction or prevention of copper smear after polishing, problems associated with silicon dry etch chemistry (eg, sulfide formation, non-uniform etching). Performance and / or processing steps utilizing high-precision steppers to handle excessive post-polishing layer thickness changes without polishing to posts used for through-substrate interconnects May include exclusion.

ライナー26および/もしくは充填材料28は、幾つかの実施形態においては、ポストにわたる平坦化中に類似のポストが適切に支持されない従来技術のプロセスで生じうる傾斜、屈曲、破損などを軽減するか予防するために、ポスト20−22への支持を提供してもよい。   The liner 26 and / or filler material 28, in some embodiments, reduces or prevents tilting, bending, breakage, etc. that can occur in prior art processes where similar posts are not properly supported during planarization across the posts. To do so, support to posts 20-22 may be provided.

幾つかの実施形態においては、本明細書で記述された構造は、例えば、論理回路上に積層されたDRAM回路を含むアーキテクチャなどのハイブリッドメモリキュービック(HMC)アーキテクチャに組み込まれてもよい。   In some embodiments, the structures described herein may be incorporated into a hybrid memory cubic (HMC) architecture, such as, for example, an architecture that includes DRAM circuits stacked on a logic circuit.

図面における種々の実施形態の特定の方向は、例示的な目的のためだけのものであって、実施形態は、幾つかの用途においては、示された方向に対して回転されてもよい。本明細書で提供された記述およびそれに続く請求項は、構造が図面の特定の方向にあるか否か、もしくは当該方向に対して回転されているか否かに関わらず、種々のフィーチャ間の記述された関係を有する任意の構造に関する。   The specific directions of the various embodiments in the drawings are for illustrative purposes only, and the embodiments may be rotated relative to the indicated directions in some applications. The description provided herein and the claims that follow provide a description between various features, regardless of whether the structure is in a particular direction in the drawing or whether it is rotated relative to that direction. Relates to any structure having a defined relationship.

添付の図面の断面図は、断面平面内のフィーチャのみを示すものであり、図面を簡略化するために、断面平面の背後にある材料は示していない。   The cross-sectional views of the accompanying drawings show only the features in the cross-sectional plane, and the material behind the cross-sectional plane is not shown to simplify the drawing.

ある構造が別の構造“上(on)”もしくは“相対して(against)”いるものとして上記で称されるとき、他の構造上に直接存在するか、または、中間構造が存在してもよい。対照的に、ある構造が別の構造の“直接上(directly on)”もしくは“直面して(directly against)”いるものとして称されるとき、中間構造は存在しない。ある構造が、別の構造に対して“接続される(connected)”もしくは“結合される(coupled)”ものとして称されるとき、別の構造に対して直接接続されるか結合されるか、または中間構造が存在してもよい。対照的に、ある構造が別の構造に対して、“直接接続される(directly connected)”か“直接結合される(directly coupled)”ものとして称されるとき、中間構造は存在しない。   When one structure is referred to above as being “on” or “against” another structure, it may be present directly on another structure or even if an intermediate structure is present Good. In contrast, when one structure is referred to as being “directly on” or “directly against” another structure, there is no intermediate structure. When one structure is referred to as being “connected” or “coupled” to another structure, is it directly connected or coupled to another structure; Or an intermediate structure may exist. In contrast, when one structure is referred to as being “directly connected” or “directly coupled” to another structure, there is no intermediate structure.

幾つかの実施形態は、半導体基板へと伸長する複数の導電性ポストにわたって平坦化する方法を含む。ライナーは、基板表面にわたって、かつ、ポストの側壁表面および上部表面に沿って形成される。充填材料は、ライナー上かつポスト間に形成される。充電材料は、一つ以上の有機組成を含む。平坦化された表面は、ポストにわたって、かつライナーおよび充填材料のうちの一方もしくは双方にわたって、伸長するように形成される。   Some embodiments include a method of planarizing over a plurality of conductive posts extending to a semiconductor substrate. The liner is formed over the substrate surface and along the sidewall surface and top surface of the post. Filler material is formed on the liner and between the posts. The charging material includes one or more organic compositions. The planarized surface is formed to extend over the post and over one or both of the liner and filler material.

幾つかの実施形態は、半導体基板へと伸長する複数の導電性ポストを平坦化する方法を含む。ライナーは、基板表面にわたって、かつ、ポストの側壁表面および上部表面に沿って形成される。ライナーは、一つ以上の無機組成を含んでもよい。充填材料は、ライナー上かつポスト間に形成される。充填材料は、一つ以上の有機組成を含む。平坦化された表面は、充填材料およびポストにわたって伸長するように形成される。平坦化された表面が形成された後、エッチングは、ポスト間から充填材料を除去するために使用され、ポストの側壁表面に沿って、ポスト間の基板表面にわたってライナーを残す。充填材料を除去するために使用されるエッチングは、例えば、適切な湿式化学もしくは適切な乾式化学を含み、幾つかの実施形態においては、オキシダントを使用してもよい。   Some embodiments include a method of planarizing a plurality of conductive posts extending to a semiconductor substrate. The liner is formed over the substrate surface and along the sidewall surface and top surface of the post. The liner may include one or more inorganic compositions. Filler material is formed on the liner and between the posts. The filler material includes one or more organic compositions. The planarized surface is formed to extend across the filler material and post. After the planarized surface is formed, etching is used to remove the filler material from between the posts, leaving a liner across the substrate surface between the posts along the sidewall surfaces of the posts. The etch used to remove the fill material includes, for example, a suitable wet chemistry or a suitable dry chemistry, and in some embodiments an oxidant may be used.

幾つかの実施形態は、半導体基板へと伸長する複数の導電性ポストを平坦化する方法を含む。ライナーは、基板表面上かつポストの側壁表面および上部表面に沿って形成される。充填材料は、ライナー上かつポスト間に形成される。平坦化表面は、ポストおよびライナーにわたって伸長するように形成される。導電性材料は、平坦化表面上に形成される。導電性キャップは、導電性材料上に形成される。導電性キャップを形成することは、導電性材料上にパターン化されたマスクを形成することと、パターン化されたマスクを通って伸長する開口内の導電性材料上に銅含有層を成長させることと、パターン化されたマスク内の開口内の銅含有層上にニッケルおよびパラジウムのうちの一方もしくは双方を形成することと(ニッケルおよびパラジウムのうちの一方もしくは双方を有する銅含有層は、導電性材料上に間隔の開いた積層を形成する)、積層間の空間から導電性材料を除去することとを含む。   Some embodiments include a method of planarizing a plurality of conductive posts extending to a semiconductor substrate. The liner is formed on the substrate surface and along the sidewall surface and top surface of the post. Filler material is formed on the liner and between the posts. The planarized surface is formed to extend across the post and liner. A conductive material is formed on the planarized surface. The conductive cap is formed on the conductive material. Forming a conductive cap forms a patterned mask on the conductive material and grows a copper-containing layer on the conductive material in an opening extending through the patterned mask. Forming one or both of nickel and palladium on the copper-containing layer in the opening in the patterned mask (the copper-containing layer having one or both of nickel and palladium is conductive) Forming spaced laminates on the material), removing the conductive material from the space between the laminates.

幾つかの実施形態は、半導体構造を含む。構造は、半導体ダイを通って伸長する導電性ポストを有する。ポストは、ダイの裏側表面上に上部表面を有し、ダイの裏側表面と上部表面の間に伸長する側壁表面を有する。ライナーは、ポストの側壁表面に沿っている。導電性キャップは、ポストの上部表面に直面し、ポストの側壁表面に沿って、かつライナーによって側壁表面から間隔を開けられるリムを有する。   Some embodiments include a semiconductor structure. The structure has conductive posts that extend through the semiconductor die. The post has a top surface on the back side surface of the die and a sidewall surface extending between the back side surface and the top surface of the die. The liner is along the sidewall surface of the post. The conductive cap has a rim that faces the top surface of the post and is spaced from the sidewall surface along the sidewall surface of the post and by the liner.

Claims (34)

半導体基板へと伸長する複数の導電性ポストを平坦化する方法であって、
基板表面にわたって、かつ、前記複数のポストの複数の側壁表面および複数の上部表面に沿ってライナーを形成することと、
前記ライナー上かつ前記複数のポストの間に充填材料を形成することであって、前記充填材料は、一つ以上の有機組成を含むように、形成することと、
前記複数のポストにわたって、かつ、前記ライナーおよび前記充填材料のうちの一方もしくは双方にわたって伸長する平坦化された表面を形成するために、平坦化することと、
を含む、
ことを特徴とする方法。
A method of planarizing a plurality of conductive posts extending to a semiconductor substrate,
Forming a liner over the substrate surface and along the plurality of sidewall surfaces and the plurality of top surfaces of the plurality of posts;
Forming a filler material on the liner and between the plurality of posts, wherein the filler material includes one or more organic compositions;
Planarizing to form a planarized surface extending across the plurality of posts and over one or both of the liner and the filler material;
including,
A method characterized by that.
前記充填材料はフォトレジストを含む、
ことを特徴とする請求項1に記載の方法。
The filling material includes a photoresist;
The method according to claim 1.
前記基板は、半導体ダイを含み、前記表面は前記ダイの裏側表面であって、前記複数の導電性ポストは、前記ダイ全体を通って伸長する、
ことを特徴とする請求項1に記載の方法。
The substrate includes a semiconductor die, the surface is a backside surface of the die, and the plurality of conductive posts extend through the die;
The method according to claim 1.
前記平坦化することは、前記ライナーおよび前記複数のポストにわたって伸長するための前記平坦化された表面を形成し、前記方法は、前記複数のポストの前記平坦化された複数の表面に直面し、かつ前記複数のポストと一対一対応の複数の導電性キャップを形成することをさらに含む、
ことを特徴とする請求項1に記載の方法。
The planarizing forms the planarized surface for extending across the liner and the plurality of posts, and the method faces the planarized surfaces of the plurality of posts; And forming a plurality of conductive caps corresponding one-to-one with the plurality of posts,
The method according to claim 1.
前記平坦化することは、前記充填材料および前記複数のポストにわたって伸長するための前記平坦化された表面を形成し、前記方法は、前記平坦化された表面を形成した後で、前記複数のポストの間から前記充填材料を除去して、前記複数のポストの複数の側壁表面に沿って、かつ、前記複数のポストの間の前記基板表面にわたって、前記ライナーを残すことをさらに含む、
ことを特徴とする請求項1に記載の方法。
The planarizing forms the planarized surface for extending across the filler material and the plurality of posts, and the method includes forming the planarized surface and then forming the plurality of posts. Further removing the filler material between the plurality of posts, leaving the liner along a plurality of sidewall surfaces of the plurality of posts and across the substrate surface between the plurality of posts;
The method according to claim 1.
前記充填材料の前記除去は、湿式もしくは乾式化学を含む、
ことを特徴とする請求項5に記載の方法。
The removal of the filler material comprises wet or dry chemistry;
6. The method of claim 5, wherein:
前記複数のポストの複数の平坦化された上部表面に直面し、かつ、前記複数のポストの前記複数の側壁表面に沿って、複数の導電性キャップを形成することをさらに含み、前記複数のポストの前記複数の側壁表面に沿った前記複数の導電性キャップの複数の領域は、前記ライナーによって前記複数の側壁表面から間隔を開けられる、
ことを特徴とする請求項5に記載の方法。
Further comprising forming a plurality of conductive caps facing a plurality of planarized top surfaces of the plurality of posts and along the plurality of sidewall surfaces of the plurality of posts. A plurality of regions of the plurality of conductive caps along the plurality of sidewall surfaces are spaced from the plurality of sidewall surfaces by the liner;
6. The method of claim 5, wherein:
前記平坦化の後、前記ライナーにわたって、パターン化された電気的に絶縁性の材料を形成することであって、前記パターン化された電気的に絶縁性の材料は、前記複数のポストの平坦化された複数の上部表面周囲に複数の挿入領域を画定するように、形成することと、
前記複数の挿入領域内、かつ前記複数のポストの前記平坦化された複数の上部表面に直面し、前記複数のポストの前記複数の側壁表面に沿って複数の導電性キャップを形成することであって、前記複数のポストの前記複数の側壁表面に沿った前記複数の導電性キャップの複数の領域は、前記ライナーによって前記複数の側壁表面から間隔を開けられるように、形成することと、
をさらに含む、
ことを特徴とする請求項5に記載の方法。
After the planarization, forming a patterned electrically insulating material over the liner, the patterned electrically insulating material being planarized of the plurality of posts Forming a plurality of insertion regions around the plurality of top surfaces formed;
Forming a plurality of conductive caps within the plurality of insertion regions and facing the planarized top surfaces of the plurality of posts along the plurality of sidewall surfaces of the plurality of posts; Forming a plurality of regions of the plurality of conductive caps along the plurality of side wall surfaces of the plurality of posts so as to be spaced from the plurality of side wall surfaces by the liner;
Further including
6. The method of claim 5, wherein:
前記パターン化された電気的に絶縁性の材料はポリイミドを含む、
ことを特徴とする請求項8に記載の方法。
The patterned electrically insulating material comprises polyimide;
The method according to claim 8, wherein:
前記ライナーは、その中に伸長する一つ以上のピンホールを有する窒化シリコンを含み、前記パターン化された電気的に絶縁性の材料は、前記一つ以上のピンホールを充填する、
ことを特徴とする請求項8に記載の方法。
The liner includes silicon nitride having one or more pinholes extending therein, and the patterned electrically insulating material fills the one or more pinholes;
The method according to claim 8, wherein:
前記複数の導電性ポストは銅を含む、
ことを特徴とする請求項1に記載の方法。
The plurality of conductive posts include copper;
The method according to claim 1.
前記ライナーは窒化シリコンを含む、
ことを特徴とする請求項11に記載の方法。
The liner includes silicon nitride;
The method according to claim 11.
前記ライナーはルテニウムを含む、
ことを特徴とする請求項11に記載の方法。
The liner includes ruthenium;
The method according to claim 11.
半導体基板へと伸長する複数の導電性ポストを平坦化する方法であって、
基板表面上かつ、前記複数のポストの複数の側壁表面および複数の上部表面に沿ってライナーを形成することであって、前記ライナーは、一つ以上の無機組成を含むように、形成することと、
前記ライナー上かつ前記複数のポスト間に充填材料を形成することであって、前記充填材料は一つ以上の有機組成を含むように、形成することと、
前記充填材料および前記複数のポストにわたって伸長する平坦化表面を形成するために平坦化することと、
前記平坦化の後、前記複数のポスト間から前記充填材料を除去し、前記複数のポストの複数の側壁方面に沿って、かつ、前記複数のポスト間の前記基板表面にわたって前記ライナーを残すことと、
を含む、
ことを特徴とする方法。
A method of planarizing a plurality of conductive posts extending to a semiconductor substrate,
Forming a liner on a substrate surface and along a plurality of sidewall surfaces and a plurality of upper surfaces of the plurality of posts, wherein the liner includes one or more inorganic compositions; ,
Forming a filler material on the liner and between the plurality of posts, wherein the filler material includes one or more organic compositions;
Planarizing to form a planarized surface extending across the filler material and the plurality of posts;
After the planarization, removing the filler material from between the plurality of posts, leaving the liner along a plurality of sidewall directions of the plurality of posts and across the substrate surface between the plurality of posts; ,
including,
A method characterized by that.
前記基板は、半導体ダイを含み、前記表面は、前記ダイの裏側表面であって、前記複数の導電性ポストは、全体に前記ダイを通って伸長する複数の銅含有ポストである、
ことを特徴とする請求項14に記載の方法。
The substrate includes a semiconductor die, the surface is a backside surface of the die, and the plurality of conductive posts are a plurality of copper-containing posts that extend through the die as a whole.
15. The method of claim 14, wherein:
前記複数のポストの複数の平坦化された上部表面に直面し、前記複数のポストの前記複数の側壁表面に沿った前記ライナーに直面するように、導電性材料を形成することと、
前記複数のポストの前記平坦化された複数の上部表面上に複数の導電性キャップを形成するために、前記導電性材料上に銅を成長させることと、
をさらに含む、
ことを特徴とする請求項14に記載の方法。
Forming a conductive material to face a plurality of planarized top surfaces of the plurality of posts and to face the liner along the plurality of sidewall surfaces of the plurality of posts;
Growing copper on the conductive material to form a plurality of conductive caps on the planarized top surfaces of the plurality of posts;
Further including
15. The method of claim 14, wherein:
前記平坦化の後、前記ライナーにわたってパターン化された電気的に絶縁性の材料を形成することであって、前記パターン化された電気的に絶縁性の材料は、前記複数のポストの複数の平坦化された上部表面周囲に複数の挿入領域を画定するように、形成することと、
前記複数のポストの複数の平坦化された上部表面に直面し、前記複数のポストの前記複数の側壁表面に沿った前記ライナーに直面して、導電性材料を形成することと、
前記複数のポストの前記平坦化された複数の上部表面上に複数の導電性キャップを形成するために、前記導電性材料上に銅を成長させることと、
をさらに含む、
ことを特徴とする請求項14に記載の方法。
After the planarization, forming a patterned electrically insulating material across the liner, wherein the patterned electrically insulating material is a plurality of planar surfaces of the plurality of posts. Forming a plurality of insertion regions around the structured upper surface;
Facing a plurality of planarized upper surfaces of the plurality of posts and facing the liner along the plurality of sidewall surfaces of the plurality of posts to form a conductive material;
Growing copper on the conductive material to form a plurality of conductive caps on the planarized top surfaces of the plurality of posts;
Further including
15. The method of claim 14, wherein:
半導体基板へと伸長する複数の導電性ポストにわたって平坦化する方法であって、
基板表面にわたって、かつ前記複数のポストの複数の側壁表面および複数の上部表面に沿って、ライナーを形成することと、
前記ライナー上かつ前記複数のポスト間に充填材料を形成することと、
前記複数のポストおよび前記ライナーにわたって伸長する平坦化表面を形成するために、平坦化することと、
前記平坦化表面上に導電性材料を形成することと、
前記導電性材料上に複数の導電性キャップを形成することであって、
前記導電性材料上にパターン化されたマスクを形成することと、
前記パターン化されたマスクを通って伸長する複数の開口内の前記導電性材料上に銅含有層を成長させることと、
前記パターン化されたマスク内の前記複数の開口内の前記銅含有層上にニッケルおよびパラジウムの一方もしくは双方を形成することであって、ニッケルおよびパラジウムのうちの一つもしくは双方を有する前記銅含有層は、前記導電性材料上に間隔の開いた複数の積層を形成するように、形成することと、
前記パターン化されたマスクを除去することと、
前記複数の積層間の複数の空間から前記導電性材料を除去することと、
を含む、複数の導電性キャップを形成することと、
を含む、
ことを特徴とする方法。
A method of planarizing over a plurality of conductive posts extending to a semiconductor substrate,
Forming a liner over a substrate surface and along a plurality of sidewall surfaces and a plurality of top surfaces of the plurality of posts;
Forming a filler material on the liner and between the plurality of posts;
Planarizing to form a planarized surface extending across the plurality of posts and the liner;
Forming a conductive material on the planarized surface;
Forming a plurality of conductive caps on the conductive material;
Forming a patterned mask on the conductive material;
Growing a copper-containing layer on the conductive material in a plurality of openings extending through the patterned mask;
Forming one or both of nickel and palladium on the copper-containing layer in the plurality of openings in the patterned mask, the copper-containing having one or both of nickel and palladium Forming a layer to form a plurality of spaced-apart stacks on the conductive material;
Removing the patterned mask;
Removing the conductive material from a plurality of spaces between the plurality of stacks;
Forming a plurality of conductive caps comprising:
including,
A method characterized by that.
前記ライナーは窒化シリコンを含む、
ことを特徴とする請求項18に記載の方法。
The liner includes silicon nitride;
The method according to claim 18, wherein:
前記ライナーはルテニウムを含む、
ことを特徴とする請求項18に記載の方法。
The liner includes ruthenium;
The method according to claim 18, wherein:
前記ライナーは、唯一つの均質な物質を含む、
ことを特徴とする請求項18に記載の方法。
The liner comprises only one homogeneous substance,
The method according to claim 18, wherein:
前記ライナーは、二つ以上の物質を含む、
ことを特徴とする請求項18に記載の方法。
The liner includes two or more substances;
The method according to claim 18, wherein:
前記ライナーは、窒化シリコン上の二酸化シリコンを含む、
ことを特徴とする請求項22に記載の方法。
The liner comprises silicon dioxide on silicon nitride;
23. The method of claim 22, wherein:
前記充填材料は炭素を含む、
ことを特徴とする請求項18に記載の方法。
The filler material includes carbon;
The method according to claim 18, wherein:
前記充填材料はフォトレジストを含む、
ことを特徴とする請求項18に記載の方法。
The filling material includes a photoresist;
The method according to claim 18, wherein:
半導体ダイを通って伸長する複数の導電性ポストであって、前記複数のポストは、前記ダイの裏側表面上の複数の上部表面を有し、前記ダイの前記裏側表面および前記複数の上部表面の間に伸長する複数の側壁表面を有する、複数の導電性ポストと、
前記複数のポストの前記裏側表面に沿ったライナーと、
前記複数のポストの前記複数の上部表面に直面する複数の導電性キャップであって、前記複数のキャップは、前記複数のポストの複数の側壁表面に沿い、かつ前記ライナーによって前記複数の側壁表面から間隔をあけられた複数のリムを有する、複数の導電性キャップと、
を含む、
ことを特徴とする半導体構造。
A plurality of conductive posts extending through a semiconductor die, the plurality of posts having a plurality of top surfaces on the back side surface of the die, wherein the back side surface of the die and the plurality of top surfaces A plurality of conductive posts having a plurality of sidewall surfaces extending therebetween;
A liner along the backside surface of the plurality of posts;
A plurality of conductive caps facing the plurality of top surfaces of the plurality of posts, the plurality of caps being along the plurality of sidewall surfaces of the plurality of posts and from the plurality of sidewall surfaces by the liner; A plurality of conductive caps having a plurality of spaced rims;
including,
A semiconductor structure characterized by that.
前記複数のポストの前記複数の上部表面周囲の複数の挿入領域を画定するパターン化された電気的に絶縁性の材料をさらに含み、前記複数のキャップの前記複数のリムは、前記複数の挿入領域へと伸長する、
ことを特徴とする請求項26に記載の構造。
And further comprising a patterned electrically insulating material defining a plurality of insertion regions around the plurality of top surfaces of the plurality of posts, wherein the plurality of cap rims includes the plurality of insertion regions. Elongate,
27. The structure of claim 26.
前記パターン化された電気的に絶縁性の材料は、ポリイミドを含む、
ことを特徴とする請求項27に記載の構造。
The patterned electrically insulating material includes polyimide,
28. The structure of claim 27, wherein:
前記ライナーは、唯一つの均質な物質で構成される、
ことを特徴とする請求項26に記載の構造。
The liner is composed of only one homogeneous material,
27. The structure of claim 26.
前記ライナーは、窒化シリコンで構成される、
ことを特徴とする請求項29に記載の構造。
The liner is made of silicon nitride;
30. The structure of claim 29, wherein:
前記ライナーはルテニウムを含む、
ことを特徴とする請求項29に記載の構造。
The liner includes ruthenium;
30. The structure of claim 29, wherein:
前記複数の導電性ポストは銅を含む、
ことを特徴とする請求項31に記載の構造。
The plurality of conductive posts include copper;
32. The structure of claim 31 wherein:
前記ライナーは二つ以上の物質を含む、
ことを特徴とする請求項26に記載の構造。
The liner includes two or more substances;
27. The structure of claim 26.
前記複数の導電性キャップは、ニッケルおよびパラジウムのうちの一方もしくは双方を含む、
ことを特徴とする請求項26に記載の構造。
The plurality of conductive caps include one or both of nickel and palladium.
27. The structure of claim 26.
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