JP2015229322A - Press ruling member, ruling template, ruling device and cardboard sheet - Google Patents

Press ruling member, ruling template, ruling device and cardboard sheet Download PDF

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JP2015229322A
JP2015229322A JP2014117662A JP2014117662A JP2015229322A JP 2015229322 A JP2015229322 A JP 2015229322A JP 2014117662 A JP2014117662 A JP 2014117662A JP 2014117662 A JP2014117662 A JP 2014117662A JP 2015229322 A JP2015229322 A JP 2015229322A
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groove
crease
ruled
rib
cardboard sheet
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JP5687793B1 (en
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竹内 孝之
Takayuki Takeuchi
孝之 竹内
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Nippon Die Steel Co Ltd
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Nippon Die Steel Co Ltd
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Abstract

PROBLEM TO BE SOLVED: To provide a press ruling member that can form a rule capable of folding a cardboard sheet with high accuracy.SOLUTION: One end of a metallic strip-shaped plate 11 is made a ruling part 12, and a rib-forming recess is formed in the length direction of the ruling part 12. The rib-forming recess comprises: a straight groove 13 formed in the central part of the width direction between both side edges of the ruling part 12; a first inclined groove 14 plurally provided at intervals in the length direction of the ruling part 12 between the central part of the width direction of the ruling part 12 and one side edge; and a second inclined groove 15 plurally provided at intervals in the length direction of the ruling part 12 between the central part of the width direction of the ruling part 12 and the other side edge. A linear rib 17 and inclined ribs 18a, 18b are formed in the groove bottom B of a rule L by the push-up of the ruling part 12 to the cardboard sheet A.

Description

この発明は、段ボールシートに折曲げ用の罫線を罫入れする押罫部材、その押罫部材が取付けられた型板および罫入れ装置並びに段ボールシートに関する。   BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a ruled member for marking a folding ruled line on a cardboard sheet, a template having the ruled member attached thereto, a ruler, and a cardboard sheet.

一般的に、段ボールシートの中芯の波の高さ(段の高さ)としては種々なものがあり、また、波形状に形成された中芯を一層設ける場合や複数層設ける場合があり、なかでもよく使用される段ボールシートとしては、2mm〜8mmの範囲の種々な厚みのものがある。また、波(段)の形状にも種々なものがある。   In general, there are various wave heights (core heights) of the core of the corrugated cardboard sheet, and there are cases where a single core formed in a wave shape is provided or a plurality of layers are provided. Among them, cardboard sheets that are often used include those having various thicknesses ranging from 2 mm to 8 mm. There are also various wave (stage) shapes.

さらに、段ボールシートを構成する各層の紙にも種々な品質のものがある。   Furthermore, there are papers of various layers constituting the corrugated board sheet.

このような様々な波形状の中芯や様々な品質の紙等の組み合わせによって、段ボールシートには数百にも及ぶ品種のものがあり、種々な性状がある。   Depending on the combination of various corrugated cores, various quality papers, etc., there are several hundred corrugated cardboard varieties with various properties.

このように多様な性状を有する段ボールシートを打抜くことによって、例えば、図15に示すような段ボール箱形成用のブランクAを形成する場合、合板からなるボードにブランクAの外形を打抜く外形打抜き刃を取付けると共に、その外形打抜き刃の内側に、上記ブランクAの縦罫線Lおよび横罫線Lを罫入れする罫入れ用の押罫部材を取付けて型板を形成し、その型板によって段ボールシートを打ち抜くようにしている。 By punching the cardboard sheet having such diverse nature, for example, when forming the blank A 1 for cardboard boxes formed as shown in FIG. 15, punch the external shape of the blank A 1 in the board consisting of plywood An outer punching blade is attached, and a ruled member for crease marking the vertical ruled line L 1 and the horizontal ruled line L 2 of the blank A 1 is attached to the inside of the outer punching blade to form a template, A cardboard sheet is punched out by a template.

ここで、縦罫線Lは、段ボールシートAの波形状に成形された中芯Sの段目Cにほぼ平行し、一方、横罫線Lは上記中芯Sの段目Cと直交する方向に延びている。 Here, vertical lines L 1 is substantially parallel to the stage C of corrugated medium S 2 formed into corrugated cardboard sheet A, whereas the horizontal ruled line L 2 is perpendicular to the stage C above in the core S 2 It extends in the direction to do.

上記縦罫線Lおよび横罫線Lを罫入れする押罫部材として、図16に示したものが従来から知られている。この押罫部材60は、金属製帯状板61の一端部を罫入れ部62とし、その罫入れ部62により段ボールシートAの一面を押し込むことによって中芯Sの波形状部を押し潰して溝状の縦罫線Lおよび横罫線Lを形成するようにしている。 As押罫member for putting ruffled the vertical line L 1 and the horizontal ruled line L 2, those shown in FIG. 16 has been known. The押罫member 60, one end of the metal strip-shaped plate 61 and ruffled insertion portion 62, by crushing the corrugated portion of the corrugated medium S 2 by forcing one side of the cardboard sheet A by its ruling insertion portion 62 groove It is as in forming the Jo of vertical ruled lines L 1 and the horizontal ruled line L 2.

帯状板61は、一般的に、上下両端間における高さ寸法が20数mm程度であり、両側部間(両側面間)における幅寸法については、0.7mm、1.0mm、1.4mm、2.0mmおよび3.0mmの5種類がある。段ボールシートAに対する罫入れには、幅寸法が1.4mm、2.0mmおよび3.0mmの3種類のものが多く用いられている。   In general, the belt-like plate 61 has a height dimension between upper and lower ends of about 20 and several mm, and the width dimension between both side portions (between both side surfaces) is 0.7 mm, 1.0 mm, 1.4 mm, There are five types: 2.0 mm and 3.0 mm. For the crease on the corrugated cardboard sheet A, three types having a width dimension of 1.4 mm, 2.0 mm and 3.0 mm are often used.

ただし、段ボールシートAの性状に応じて、0.7mm〜3.5mmの幅寸法の帯状板が用いられる。   However, a strip-shaped plate having a width of 0.7 mm to 3.5 mm is used depending on the properties of the cardboard sheet A.

ところで、図16に示す押罫部材60においては、罫入れ部62で厚み方向に弾性を有する段ボールシートAの一面を押し込むことによって中芯Sの波形状部を押し潰して両側壁を有する罫線L、Lを形成する際、罫入れ部62の表面が全長にわたって滑らかであるため、鮮明な罫線L、Lを入れることができず、上記罫線L、Lの両側壁の底部に沿って段ボールシートAを高精度に折り曲げることができない。 By the way, in the ruled member 60 shown in FIG. 16, a ruled line having both side walls by crushing the corrugated portion of the core S 2 by pushing one surface of the corrugated cardboard sheet A having elasticity in the thickness direction at the ruled portion 62. When forming L 1 and L 2 , the surface of the ruled portion 62 is smooth over the entire length, so that the clear ruled lines L 1 and L 2 cannot be entered, and the both side walls of the ruled lines L 1 and L 2 cannot be inserted. The corrugated cardboard sheet A cannot be bent with high accuracy along the bottom.

ここで、図15に示すブランクAは、平行する3本の縦罫線Lのうち、両側2本の縦罫線Lに沿って折り曲げて、一側のパネルPに連続して形成されたのり代Pに他側のパネルPの端縁部を重ね合わせ、その重なり部を接着することによって扁平な箱体とされる。このとき、縦罫線Lでの折曲げ精度が悪い場合、一側のパネルPと他側のパネルPに相対的な傾きが生じたり、縦罫線間に所要の寸法が得られないために精度の高い扁平な箱体を形成することができず、角筒状に開箱した際、側壁や端壁に傾きが生じたり、所要の内寸法の得られない歪な箱体が形成され、不良品となる。 Here, the blank A 1 shown in FIG. 15, of the three vertical lines L 1 parallel and folded along the vertical lines L 1 2 This either side of, is formed continuously on one side the panel P 1 A flat box is formed by overlapping the edge portion of the panel P 4 on the other side with the margin P 5 and bonding the overlapping portion. At this time, if the folding precision in the vertical lines L 1 is poor, or occur relative slope on one side of the panel P 1 and the other side panel P 4, because the required dimensions between vertical lines is not obtained It is not possible to form a flat box with high accuracy, and when the box is opened in a square tube shape, the side walls and end walls are inclined, and a distorted box that does not have the required internal dimensions is formed. , Become a defective product.

そのような不都合を解消するため、本件出願人においては、特許文献1および特許文献2において、精度の高い折り曲げが可能な罫線を形成する押罫部材を提案している。   In order to eliminate such inconvenience, the present applicant has proposed a ruled line member that forms a ruled line that can be folded with high accuracy in Patent Document 1 and Patent Document 2.

ここで、特許文献1に記載された押罫部材おいては、金属製帯状板における一端部を罫入れ部とし、その罫入れ部の長さ方向に、段ボールシートの厚みより深さが浅くて、平面形状が四角形の各切欠部を等ピッチで形成している。   Here, in the ruled line member described in Patent Document 1, one end of the metal belt-like plate is used as a crease, and the depth of the crease is shorter than the thickness of the cardboard sheet. The cutouts having a square planar shape are formed at an equal pitch.

一方、特許文献2においては、帯状基板に形成された円弧状断面のシート押圧面の中央部に罫入れ部を設け、その罫入れ部の長さ方向に切欠部を間隔をおいて設けている。   On the other hand, in Patent Document 2, a crease portion is provided at the center of the sheet pressing surface of the arc-shaped cross section formed on the belt-like substrate, and notches are provided at intervals in the length direction of the crease portion. .

上記いずれの押罫部材においても、罫入れ部で段ボールシートを押し込んで中芯の波形状部を押し潰すことにより、切欠部間に形成された平面形状が長方形の各突起部においては押し込み量が多いため、段ボールシートが強く押し込まれて凹状の平面形状が長方形の各深溝部が形成され、切欠部においては押し込み量が少ないため、上記切欠部と対応する位置で凸状リブとなって平面形状が長方形の各浅溝部が形成されて、段ボールシートの一面に深溝部と浅溝部とが交互に並び、対向する側壁間に幅を有する溝状の罫線が形成されることになる。   In any of the above-described ruled members, by pushing the corrugated cardboard sheet at the crease portion and crushing the corrugated portion of the core, the pushing amount is reduced at each of the projections having a rectangular planar shape formed between the notches. Because there are many, the corrugated cardboard sheet is pushed in strongly, each concave groove has a rectangular deep groove, and the amount of pushing in the notch is small, so it becomes a convex rib at a position corresponding to the notch. The rectangular shallow groove portions are formed, and the deep groove portions and the shallow groove portions are alternately arranged on one surface of the corrugated cardboard sheet, and groove-like ruled lines having a width are formed between the opposing side walls.

この際、上記浅溝部は上記各側壁の中間部の高さ位置で罫線の長さ方向へ線状に交わり、上記深溝部は上記各側壁の底部の位置で交わるため、それぞれの交わり部が段差を持った状態で罫線の長さ方向へ交互に並んだ状態となる。   At this time, the shallow groove portion linearly intersects in the length direction of the ruled line at the height position of the middle portion of each side wall, and the deep groove portion intersects at the position of the bottom portion of each side wall. In this state, the lines are alternately arranged in the length direction of the ruled line.

上記のように、溝底面に形成されたリブが罫線の対向する側壁の倒れを防止するように作用するため、上記罫線の対向する側壁と溝底面の線状の交差部位に沿って段ボールシートを折り曲げることができるように改善はされている。   As described above, the rib formed on the bottom surface of the groove acts to prevent the side wall facing the ruled line from collapsing, so that the corrugated cardboard sheet is placed along the linear intersection of the side wall facing the ruled line and the bottom surface of the groove. Improvements have been made so that it can be folded.

特開2000−289124号公報JP 2000-289124 A 特開2001−239598号公報JP 2001-239598 A

ところが、上記押罫部材においては、罫線の溝底面に形成されるリブが罫線の長さ方向に直交して両側壁へ延びる横リブであって、罫線の長さ方向に間隔をおいて形成されるため、罫線の溝底面は横リブの形成位置での剛性が高く、隣接する横リブ間の剛性は低いものとなって、溝底面の長さ方向での剛性は不均一となる。   However, in the above-described ruled member, ribs formed on the bottom surface of the ruled line groove are transverse ribs extending to both side walls perpendicular to the length direction of the ruled line, and are formed at intervals in the length direction of the ruled line. Therefore, the groove bottom surface of the ruled line has high rigidity at the position where the lateral rib is formed, and the rigidity between adjacent lateral ribs is low, and the rigidity in the length direction of the groove bottom surface becomes uneven.

また、段ボールシートにおいては、上記様々な特有の性状の他に、その素材が剛性の弱い紙であり、中芯は波形状に成形された構造になっているという性状も有するため、折り曲げ位置が不安定となって、罫線の対向する側壁と溝底面の交差部位に沿って正確に折り曲げができないという問題点があり、改善すべき点が残されている。   Further, in addition to the above-mentioned various specific properties, the corrugated cardboard sheet has a property that the material is a paper with low rigidity and the core has a wave-shaped structure. There is a problem that it becomes unstable and cannot be bent accurately along the intersecting portion of the side wall and the groove bottom face where the ruled line is opposed.

特に、中芯の段目に平行する方向に罫線を形成する場合には、中芯の波形状のどこの高さ位置に相当する部位を押罫部材で押し潰すのかはまちまちであり、中芯の押し潰される形状も一定しない。この現象は、中芯の品種や波形状の性状にも起因する。   In particular, when the ruled line is formed in a direction parallel to the step of the center core, it depends on where the height position of the corrugated shape of the center core is crushed by the ruled member. The shape to be crushed is not constant. This phenomenon is also caused by the varieties of cores and the wave shape.

また、中芯の段目方向と押罫部材の平行度が狂っていると、上記現象はより顕著になるため、段ボールシートを正確に折り曲げることができず、この問題を解消する必要がある。   In addition, if the degree of parallelism between the step direction of the core and the ruled member is out of order, the above phenomenon becomes more prominent, and the corrugated cardboard sheet cannot be bent accurately, and this problem needs to be solved.

さらに、平面形状が長方形の上記横リブ(浅溝部)の各長辺部と上記罫線の各側壁との線状の交わり部が、平面形状が長方形の上記深溝部の各長辺部と上記罫線の各側壁との線状の交わり部より高い位置で段差を持って長く形成されているので、正確な溝幅を保って罫線を折り曲げることができない。   Furthermore, the linear intersections between the long side portions of the horizontal ribs (shallow groove portions) having a rectangular planar shape and the side walls of the ruled lines are the long side portions of the deep groove portions having the rectangular planar shape and the ruled lines. Since it is formed long with a step at a position higher than the linear intersection with each side wall, the ruled line cannot be bent while maintaining an accurate groove width.

さらに、また、様々な性状を有する数百種類にも及ぶ段ボールシートに対して、画一的に正確な罫線を形成することは困難である。   Furthermore, it is difficult to form uniform uniform ruled lines for hundreds of cardboard sheets having various properties.

この発明の課題は、中芯の段目に平行する方向であっても、中芯の波形状に影響されることなく、出来るだけ画一的に剛性の低い強度の弱い紙を素材とする種々な性状を有する段ボールシートに対して正確な溝幅を保って精度よく折り曲げることができる罫線を形成することができるようにした押罫部材、型板、罫入れ装置並びに折曲げ性が良好な段ボールシートを提供することである。   The object of the present invention is to use various kinds of paper made of low-strength paper with low rigidity as much as possible without being affected by the corrugation of the core even in the direction parallel to the center step. Corrugated sheet member, template, crease device, and corrugated cardboard with good bendability, capable of forming a ruled line that can be accurately folded while maintaining an accurate groove width for corrugated cardboard sheets having various properties Is to provide a sheet.

上記の課題を解決するために、この発明に係る押罫部材においては、金属製帯状板の一端部が罫入れ部とされ、その罫入れ部にリブ成形用凹部を形成し、段ボールシートに対する前記罫入れ部の押し込みによって溝底面にリブを有する溝状の折曲げ用罫線を形成する押罫部材において、前記リブ成形用凹部が、前記罫入れ部の両側縁間における幅方向中央部に形成されて罫入れ部の長さ方向に延びる直線溝と、前記罫入れ部の幅方向中央部と一側縁間において罫入れ部の長さ方向に間隔をおいて複数設けられた第一傾斜溝と、前記罫入れ部の幅方向中央部と他側縁間において罫入れ部の長さ方向に間隔をおいて複数設けられた第二傾斜溝とを有してなる構成を採用したのである。   In order to solve the above-described problems, in the ruled member according to the present invention, one end of a metal strip is formed as a crease, and a rib forming recess is formed in the crease, and the corrugated cardboard sheet is In the ruled member for forming a groove-shaped folding ruled line having ribs on the groove bottom surface by pressing the ruled part, the rib forming recess is formed in the center in the width direction between both side edges of the ruled part. A linear groove extending in the length direction of the crease section, and a plurality of first inclined grooves provided at intervals in the length direction of the crease section between the width direction center and one side edge of the crease section. A configuration is adopted in which a plurality of second inclined grooves are provided between the center portion in the width direction of the crease portion and the other side edge at intervals in the length direction of the crease portion.

上記のように、罫入れ部の幅方向中央部に直線溝と、幅方向中央部と一側縁間および幅方向中央部と他側縁間のそれぞれに間隔をおいて第一傾斜溝および第二傾斜溝を設けることにより、段ボールシートに罫入れ部を押し付けて罫線を形成すると、罫線の溝底面には、上記直線溝と対応する部位に直線状リブが形成され、第一傾斜溝および第二傾斜溝と対応する部位に傾斜状リブが形成される。   As described above, the straight inclined groove and the first inclined groove and the first groove in the width direction center portion of the ruled portion are spaced apart from each other between the width direction center portion and one side edge and between the width direction center portion and the other side edge. By providing the two inclined grooves, when the crease line is pressed against the corrugated cardboard sheet to form a ruled line, a linear rib is formed on the groove bottom surface of the ruled line at a portion corresponding to the linear groove, and the first inclined groove and the second An inclined rib is formed at a portion corresponding to the two inclined grooves.

このとき、傾斜状リブは罫線の両側壁の内方向への倒れを防止する突っかい棒として作用し、その傾斜状リブは罫線の長さ方向の全長にわたって間隔をおいて形成されるため、剛性の低い強度の弱い紙を素材とする段ボールシートの上記溝底面に対して長さ方向および幅方向の全体にわたって剛性を高めることができる。   At this time, the inclined rib acts as a stick rod that prevents the side walls of the ruled line from falling inward, and the inclined rib is formed at intervals over the entire length in the length direction of the ruled line. The rigidity can be increased over the entire length and width of the groove bottom surface of the corrugated cardboard sheet made of paper with low strength and low strength.

また、罫線の溝底面の幅方向の中央部に形成される直線状リブの両側部は、その直線状リブの形成時に強く押し込まれるため、強度的に弱く、その強度の弱い部分が罫線の長さ方向に連続して形成されるため、罫線に沿って段ボールシートを折り曲げた際、段ボールシートは罫線の対向する側壁の各底部と溝底面の両側部との二つの長さ方向に線状の交差部位を起点として正確に折れ曲がり、中芯の波形状に影響されることなく精度の高い折り曲げとすることができる。   In addition, both sides of the linear rib formed at the center in the width direction of the bottom surface of the ruled line groove are strongly pressed when the linear rib is formed, so the strength is weak, and the weak part is the length of the ruled line. Since the corrugated sheet is bent along the ruled line, the corrugated sheet is linearly formed in two length directions, that is, each bottom part of the opposite side wall of the ruled line and both side parts of the groove bottom surface. It is possible to bend accurately with the intersection as a starting point, and bend with high accuracy without being affected by the corrugation of the core.

ここで、押罫部材として、帯状基板の表面に幅方向の中央部で高く、両側に至るに従って次第に低くなるシート押圧面を設け、そのシート押圧面の幅方向中央部に、帯状基板の長さ方向に延びる突条からなる罫入れ部を設け、その罫入れ部の長さ方向にわたってリブ成形用凹部を一定ピッチで連続して複数形成し、段ボールシートに対する前記罫入れ部の押し込みによって、溝底面にリブを有する溝状の折曲げ用罫線を形成し、かつ、その罫線の両側部に押し潰し部を形成するようにしたものが従来から知られている。   Here, as the ruled member, a sheet pressing surface is provided on the surface of the belt-shaped substrate that is high at the center in the width direction and gradually decreases as it reaches both sides. The groove bottom is provided by forming a plurality of crease depressions extending in the direction, continuously forming a plurality of rib forming recesses at a constant pitch over the length direction of the crease, and pressing the crease into the corrugated cardboard sheet. Conventionally, a groove-like folding ruled line having ribs is formed, and crushing parts are formed on both sides of the ruled line.

上記のような押罫部材においては、リブ成形用凹部を、罫入れ部の幅方向中央部に形成されて罫入れ部の長さ方向に延びる直線溝と、上記罫入れ部の幅方向中央部と一側縁間において罫入れ部の長さ方向に間隔をおいて複数設けられた第一傾斜溝と、上記罫入れ部の幅方向中央部と他側縁間において罫入れ部の長さ方向に間隔をおいて複数設けられた第二傾斜溝として、上記直線溝で直線状リブが形成され、第一傾斜溝および第二傾斜溝で傾斜状リブが形成されるようにする。   In the crease member as described above, the rib forming concave portion is formed in the central portion in the width direction of the crease portion and extends in the length direction of the crease portion, and the central portion in the width direction of the crease portion. And a plurality of first inclined grooves provided at intervals in the length direction of the crease portion between one side edge, and the length direction of the crease portion between the center portion in the width direction of the crease portion and the other side edge. As the plurality of second inclined grooves provided at intervals, linear ribs are formed by the linear grooves, and inclined ribs are formed by the first inclined grooves and the second inclined grooves.

ここで、罫入れ部の長さ方向に間隔をおいて形成される第一傾斜溝と第二傾斜溝は、逆向きの傾斜として罫入れ部の幅方向中央部に位置する内端が互い繋がる平面V字形のV字状溝とし、そのV字状溝を罫入れ部の長さ方向に間隔をおいて形成することにより、罫線の溝底面にV字状リブを長さ方向に間隔をおいて形成することができ、突っかい棒としての機能を高め、段ボールシートを罫線に沿ってより精度よく折り曲げることができる。   Here, the first inclined groove and the second inclined groove that are formed at intervals in the length direction of the crease portion are connected to each other at the inner ends located at the center portion in the width direction of the crease portion as opposite inclinations. By forming a V-shaped groove with a flat V shape and forming the V-shaped groove with an interval in the length direction of the ruled portion, the V-shaped ribs are spaced on the bottom surface of the groove of the ruled line in the length direction. The function as a stick stick can be enhanced, and the corrugated cardboard sheet can be folded along the ruled line more accurately.

この場合、V字状溝を、隣接するV字状溝に対して逆向きとすることにより、向きの異なるV字状リブを交互に形成することができる。このため、突っかい棒としての機能をさらに高めることができ、段ボールシートを罫線に沿ってより精度よく折り曲げることができる。   In this case, V-shaped ribs having different orientations can be alternately formed by making the V-shaped grooves opposite to the adjacent V-shaped grooves. For this reason, the function as a stick stick can be further enhanced, and the corrugated cardboard sheet can be folded along the ruled line with higher accuracy.

ここで、罫入れ部のV字状溝を形成する第一傾斜溝および第二傾斜溝の、罫入れ部の長さ方向での交差角度αが必要以上に小さくなると、段ボールシートに成形されるV字状リブの長さが長くなって剛性が低下し、形成された罫線の溝底面の強度が長さ方向および幅方向の両方向で不均一となり、折曲げ位置にバラツキが生じて、折曲げ精度が低下する。また、必要以上に大きくなると、成形されるV字状リブの両端部間の長さが短くなって折曲げ性が阻害されることになるため、段ボールシートの性状を考慮して交差角度αは20°〜150°の範囲とし、より好ましくは40°〜120°とする。   Here, when the intersecting angle α in the length direction of the ruled portion of the first inclined groove and the second inclined groove forming the V-shaped groove of the ruled portion becomes smaller than necessary, the cardboard sheet is formed. The length of the V-shaped rib is increased, the rigidity is lowered, the strength of the bottom surface of the formed ruled line is uneven in both the length direction and the width direction, and the bending position is uneven. Accuracy is reduced. Further, if it becomes larger than necessary, the length between both end portions of the V-shaped rib to be molded is shortened and the bendability is hindered. The range is 20 ° to 150 °, and more preferably 40 ° to 120 °.

また、罫入れ部のV字状溝は、対向する二つのV字状溝間に必要以上に大きな間隔が形成されると、段ボールシートに成形される二つのV字状リブの対向部間に大きな間隔が生じて、罫線における溝底面の剛性は長さ方向において不均一となって折曲げ位置にバラツキが生じ、折曲げ精度が低下することになる。このため、対向する二つのV字状溝間の間隔は20mm以下とするのが好ましい。   In addition, the V-shaped groove of the crease portion is formed between the opposing portions of the two V-shaped ribs formed on the cardboard sheet when an unnecessarily large space is formed between the two opposing V-shaped grooves. A large space is generated, and the rigidity of the groove bottom surface in the ruled line becomes non-uniform in the length direction, resulting in variations in the bending position, and the bending accuracy is lowered. For this reason, it is preferable that the interval between the two V-shaped grooves facing each other is 20 mm or less.

上記押罫部材のそれぞれにおいて、罫入れ部の幅寸法が必要以上に大きくなると、罫線の幅寸法が大きくなって折曲げ位置を特定することができなくなり、精度の高い折曲げとすることができないため、罫入れ部の幅寸法Wは段ボールシートの厚さTより小さく(W<T)しておくのが好ましい。   In each of the above-mentioned ruled members, if the width dimension of the crease part becomes larger than necessary, the width dimension of the ruled line becomes large and the folding position cannot be specified, so that it is not possible to perform the folding with high accuracy. Therefore, it is preferable that the width dimension W of the ruled portion is smaller than the thickness T of the cardboard sheet (W <T).

なお、第一傾斜溝と第二傾斜溝は、同一勾配でもって同一方向に傾斜し、罫入れ部の幅方向中央部に位置する内端が互いに繋がる直線状傾斜溝としてもよく、あるいは、第一傾斜溝と第二傾斜溝が相反する方向に傾斜し、隣接する第一傾斜溝の内端間に第二傾斜溝の内端が位置する千鳥状に配置されたものであってもよい。   The first inclined groove and the second inclined groove may be linearly inclined grooves that are inclined in the same direction with the same gradient and in which inner ends located at the center portion in the width direction of the ruled portion are connected to each other. The first inclined groove and the second inclined groove may be inclined in opposite directions, and may be arranged in a staggered manner in which the inner end of the second inclined groove is located between the inner ends of the adjacent first inclined grooves.

この発明に係る罫入れ用型板においては、合板からなるボードに押罫部材を取り付け、その押罫部材の押し込みによって段ボールシートに溝状の折曲げ用罫線を形成する罫入れ用型板において、前記押罫部材として、この発明に係る上記押罫部材を採用したのである。   In the crease template according to the present invention, in the crease template for attaching a crease member to a board made of plywood, and forming a groove-like crease ruled line on the corrugated cardboard sheet by pressing the crease member, The ruled member according to the present invention is employed as the ruled member.

また、この発明に係る罫入れ装置においては、受板に対向して設けられた型板が、合板からなるボードおよびそのボードに取り付けられた押罫部材を有し、前記型板と受板との接近により前記押罫部材により受板で支持された段ボールシートを押圧して溝状の折曲げ用罫線を形成する罫入れ装置において、前記型板として、この発明に係る上記罫入れ用型板を採用したのである。   Further, in the crease device according to the present invention, the template provided facing the receiving plate includes a board made of plywood and a ruled member attached to the board, and the template and the receiving plate In the crease forming apparatus for forming a groove-like folding ruled line by pressing the corrugated cardboard sheet supported by the crease member by the crease member, the crease template according to the present invention is used as the template. Was adopted.

さらに、この発明に係る罫入れ装置においては、アンビルロールに対設されたダイロールの外周に型板を取付け、その型板が、合板からなる円筒状のボードおよびそのボードに取り付けられた押罫部材を有し、その押罫部材によって両ロール間に送り込まれる段ボールシートに溝状の折曲げ用罫線を形成する罫入れ装置において、前記押罫部材として、この発明に係る前述の押罫部材を採用したのである。   Furthermore, in the crease device according to the present invention, a template is attached to the outer periphery of the die roll provided to the anvil roll, and the template is a cylindrical board made of plywood and a ruled member attached to the board. In the crease forming apparatus for forming a groove-like folding ruled line on a corrugated cardboard sheet fed between both rolls by the crease member, the aforementioned crease member according to the present invention is adopted as the crease member. It was.

さらに、この発明に係る罫入れ装置においては、受けロールと罫入れロールとを相対的に逆方向に回転し、罫入れロールの外周に設けられた環状の罫入れ用突条によって前記両ロール間に送り込まれる段ボールシートに溝状の折曲げ用罫線を形成する罫入れ装置において、前記罫入れ用突条の外周に全長にわたってリブ成形用凹部を設け、そのリブ成形用凹部が、前記罫入れ用突条の幅方向中央部に形成されて罫入れ用突条の周方向に延びる円弧状溝と、前記罫入れ用突条の幅方向中央部と一側縁間において罫入れ用突条の周方向に間隔をおいて複数設けられた第一傾斜溝と、前記罫入れ用突条の幅方向中央部と他側縁間において罫入れ用突条の長さ方向に間隔をおいて複数設けられた第二傾斜溝とを有する構成を採用したのである。   Further, in the crease device according to the present invention, the receiving roll and the crease roll are rotated relatively in the opposite directions, and an annular crease ridge provided on the outer periphery of the crease roll is used between the two rolls. In a crease forming apparatus for forming a groove-like folding ruled line on a corrugated cardboard sheet fed into a rib, a rib forming recess is provided over the entire length of the crease ridge, and the rib forming recess is used for the crease. An arc-shaped groove formed in the center in the width direction of the ridge and extending in the circumferential direction of the ridge for crease, and the circumference of the ridge for crease between the center in the width direction of the ridge for crease and one side edge A plurality of first inclined grooves provided at intervals in the direction, and a plurality of intervals between the central portion in the width direction of the crease ridge and the other side edge in the length direction of the crease ridge. A configuration having a second inclined groove is employed.

また、この発明に係る段ボールシートにおいては、対向する一対の側壁と溝底面を有する溝状の折曲げ用罫線が形成された段ボールシートにおいて、前記溝底面の幅方向中央部に直線状リブと、溝底面の幅方向中央部と一側壁間に罫線の長さ方向に間隔をおいて形成された第一傾斜状リブと、溝底面の幅方向中央部と他側壁間に罫線の長さ方向に間隔をおいて複数形成された第二傾斜状リブとを設けた構成を採用したのである。   Further, in the corrugated cardboard sheet according to the present invention, in the corrugated cardboard sheet in which a groove-shaped folding ruled line having a pair of side walls and a groove bottom face is formed, a linear rib at the center in the width direction of the groove bottom face, A first inclined rib formed between the central portion in the width direction of the groove bottom surface and one side wall with an interval in the length direction of the ruled line, and in the length direction of the ruled line between the central portion in the width direction of the groove bottom surface and the other side wall. A configuration in which a plurality of second inclined ribs formed at intervals is provided is employed.

この発明においては、剛性が低く、強度の弱い紙を素材として多様で特有の性状を有する段ボールシートに対して、対向する二つの側壁間の中央部で側壁に平行する直線状リブと、二つの側壁間にこの直線状リブに対して傾斜する傾斜状リブを溝底面に形成したので、溝底面の剛性の高い折曲げ性に優れた溝状の罫線を得ることができ、中芯の波形状に影響されることなく、罫線の対向する側壁の二つの線状の底部を起点にして極めて精度よく折り曲げることができる。   In the present invention, for a corrugated cardboard sheet having various and unique properties made of paper having low rigidity and low strength, a linear rib parallel to the side wall at the center between two opposing side walls, and two Since the inclined ribs that are inclined with respect to the straight ribs are formed between the side walls on the bottom surface of the groove, a groove-like ruled line with high rigidity at the bottom surface of the groove can be obtained, and the corrugated core It is possible to bend with extremely high accuracy starting from the two linear bottom portions of the opposing side walls of the ruled line.

(I)はこの発明に係る罫入れ装置の縦断面図、(II)は罫入れ時の状態を示す縦断面図、(III)は罫入れされた段ボールシートの断面図(I) is a longitudinal sectional view of a crease forming apparatus according to the present invention, (II) is a longitudinal sectional view showing a state at the time of crease, and (III) is a sectional view of a corrugated cardboard sheet. この発明に係る押罫部材の平面図Plan view of a ruled member according to the present invention 図2の一部切欠正面図Partially cutaway front view of FIG. 図3のIV−IV線に沿った断面図Sectional view along line IV-IV in FIG. この発明に係る段ボールシートの一部分を示す斜視図The perspective view which shows a part of cardboard sheet | seat based on this invention 図5の平面図Plan view of FIG. (a)乃至(g)はリブ成形用凹部の他の例を示す模式図(A) thru | or (g) is a schematic diagram which shows the other example of the recessed part for rib shaping | molding. (a)乃至(d)はリブ成形用凹部のさらに他の例を示す模式図(A) thru | or (d) is a schematic diagram which shows the further another example of the recessed part for rib shaping | molding. (a)乃至(d)はリブ成形用凹部のさらに他の例を示す模式図(A) thru | or (d) is a schematic diagram which shows the further another example of the recessed part for rib shaping | molding. (I)はこの発明に係る押罫部材のさらに他の例を示す斜視図、(II)はその断面図(I) is a perspective view showing still another example of the ruled member according to the present invention, and (II) is a sectional view thereof. (I)はこの発明に係る罫入れ装置の他の例を示す縦断面図、(II)は押罫部材の一部分を示す斜視図(I) is a longitudinal sectional view showing another example of the crease forming apparatus according to the present invention, and (II) is a perspective view showing a part of the crease member. (I)はこの発明に係る罫入れ装置のさらに他の例を示す正面図、(II)は側面図、(III)は罫入れロールの一部分を示す斜視図(I) is a front view showing still another example of a crease forming apparatus according to the present invention, (II) is a side view, and (III) is a perspective view showing a part of a crease roll. (a)乃至(i)はリブ成形用凹部のさらに他の例を示す模式図(A) thru | or (i) is a schematic diagram which shows the further another example of the recessed part for rib shaping | molding. (a)乃至(g)はリブ成形用凹部のさらに他の例を示す模式図(A) thru | or (g) is a schematic diagram which shows the further another example of the recessed part for rib shaping | molding. 段ボール箱形成用のブランクを示す一部切欠正面図Partially cutaway front view showing a blank for forming a cardboard box 従来の押罫部材を示す斜視図A perspective view showing a conventional ruled member

以下、この発明の実施の形態を図面に基づいて説明する。図1は、段ボールシートに罫入れを施す罫入れ装置を示す。この罫入れ装置は、段ボールシートAを支持する平板状の受板1と、この受板1に対して進退可能に設けられた型板2とを有し、上記型板2は、ベニヤ合板からなる平板状のボード3にレーザ加工等によって罫取付け溝4を形成し、その罫取付け溝4に押罫部材10をその高さ方向に圧入した構成とされている。   Hereinafter, embodiments of the present invention will be described with reference to the drawings. FIG. 1 shows a scoring device for scoring cardboard sheets. The ruler includes a flat plate-shaped receiving plate 1 that supports the corrugated cardboard sheet A, and a template 2 that can be moved forward and backward with respect to the receiving plate 1. The template 2 is made of veneer plywood. A ruled attachment groove 4 is formed in the flat board 3 formed by laser processing or the like, and a ruled member 10 is press-fitted in the height direction of the ruled attachment groove 4.

図2乃至図4に示すように、この実施形態においては、段ボールシートAの性状に応じて、押罫部材10は、上下両端間の高さ寸法が20数mm程度とされ、両側部間(両側面間)の幅寸法Wが0.7mm〜3.5mmとされ、長さは適宜寸法とされた金属製の帯状板11から成り、その帯状板11の上下のいずれか一端部が罫入れ部12とされている。 As shown in FIGS. 2 to 4, in this embodiment, according to the properties of the corrugated cardboard sheet A, the ruled member 10 has a height dimension between upper and lower ends of about 20 and several millimeters, width W 1 of both side to side) is a 0.7Mm~3.5Mm, length is made of a metallic strip-shaped plate 11 which is the appropriate size, one end portion is ruled of above and below the strip-shaped plate 11 The insertion portion 12 is used.

罫入れ部12は両側部に丸みを有する平坦面とされているが、円弧状のものであってもよい。その罫入れ部12にはリブ成形用凹部としての直線溝13と、同じくリブ成形用凹部としての第一傾斜溝14および第二傾斜溝15が形成されている。   The ruled part 12 is a flat surface with rounded sides, but may be arcuate. The ruled portion 12 is formed with a straight groove 13 as a rib forming recess, and a first inclined groove 14 and a second inclined groove 15 as rib forming recesses.

直線溝13は、罫入れ部12の両側縁間の幅方向中央部に長さ方向に延びるように両側部の突出部13aを残して設けられている。また、直線溝13は、罫入れ部12の長さ方向に間隔をおいて直線状に設けられた不連続の溝からなっている。   The straight groove 13 is provided in the middle portion in the width direction between both side edges of the ruled portion 12 so as to extend in the length direction, leaving the protruding portions 13a on both sides. The straight groove 13 is a discontinuous groove provided in a straight line at intervals in the length direction of the ruled portion 12.

第一傾斜溝14は、罫入れ部12の幅方向中央部と一側縁間に直線状に同一勾配でもって同一方向に傾斜して、かつ罫入れ部12の長さ方向に間隔をおいて互いに交わることなく複数設けられている。一方、第二傾斜溝15は罫入れ部12の幅方向中央部と他側縁間に直線状に同一勾配でもって同一方向に傾斜して、かつ罫入れ部12の長さ方向に間隔をおいて互いに交わることなく複数設けられている。   The first inclined groove 14 is linearly inclined in the same direction between the central portion in the width direction of the crease portion 12 and one side edge, and is spaced in the length direction of the crease portion 12. A plurality are provided without crossing each other. On the other hand, the second inclined groove 15 is linearly inclined in the same direction with the same gradient between the center portion in the width direction of the crease portion 12 and the other side edge, and is spaced in the length direction of the crease portion 12. A plurality of them are provided without crossing each other.

第一傾斜溝14と第二傾斜溝15は罫入れ部12の幅方向中央部を境に対称となるように対向する位置に相反する方向に傾斜して設けられ、この相反する方向に傾斜して対向する第一傾斜溝14と第二傾斜溝15は罫入れ部12の幅方向中央部に位置する内端が互いに繋がっている。その内端の繋がりによって尖り部16aが形成されて、第一傾斜溝14と第二傾斜溝15は平面V字形の横向きV字状溝16と成る。   The first inclined groove 14 and the second inclined groove 15 are provided to be inclined in opposite directions at opposite positions so as to be symmetrical with respect to the central portion in the width direction of the crease portion 12, and are inclined in the opposite directions. The first inclined groove 14 and the second inclined groove 15 that are opposed to each other are connected to each other at the inner ends located at the center in the width direction of the ruled part 12. A sharp portion 16a is formed by the connection of the inner ends, and the first inclined groove 14 and the second inclined groove 15 become a horizontal V-shaped groove 16 having a flat V shape.

V字状溝16は、不連続の直線溝13間で対をなすようにして隣接する直線溝13間のそれぞれに形成されていると共に、各一対の尖り部16aが互いに向き合うようにして形成されている。   The V-shaped grooves 16 are formed between the adjacent linear grooves 13 so as to form a pair between the discontinuous linear grooves 13, and are formed so that each pair of sharp portions 16a face each other. ing.

V字状溝16は、幅方向中央を境に対称形となることが好ましいが、尖り部16aは、罫入れ部12の両側縁間に位置すれば、必ずしも幅方向中央に位置しなくてもよく、また、第一傾斜溝14と第二傾斜溝15のそれぞれの傾斜角は異なっていてもよい。直線溝13、第一傾斜溝14および第二傾斜溝15は、直線状であれば、溝が断続的に途切れたものであってもよい。されに、第一傾斜溝14および第二傾斜溝15は、緩やかな湾曲状であってもよい。   The V-shaped groove 16 is preferably symmetric with respect to the center in the width direction, but the sharp portion 16a does not necessarily need to be positioned in the center in the width direction as long as it is positioned between both side edges of the ruled portion 12. In addition, the inclination angles of the first inclined groove 14 and the second inclined groove 15 may be different. As long as the linear groove 13, the first inclined groove 14, and the second inclined groove 15 are linear, the groove may be intermittently interrupted. In addition, the first inclined groove 14 and the second inclined groove 15 may be gently curved.

直線溝13およびV字状溝16は、プレス成形により形成されたものであってもよく、あるいは、切削により形成されたものであってもよい。V字状溝16を形成する第一傾斜溝14と第二傾斜溝15の交差角度αは20°〜150°の範囲とされている。また、V字状溝16は、隣接するV字状溝16との間に20.0mm以下の一定の間隔δが開けられるようにして罫入れ部12の長さ方向に連続して形成されているが各間隔が異なるピッチであってもよい。 The linear groove 13 and the V-shaped groove 16 may be formed by press molding, or may be formed by cutting. The crossing angle α between the first inclined groove 14 and the second inclined groove 15 forming the V-shaped groove 16 is in the range of 20 ° to 150 °. Further, the V-shaped groove 16 is continuously formed in the length direction of the ruled portion 12 so that a constant interval δ 1 of 20.0 mm or less is opened between the adjacent V-shaped grooves 16. However, each interval may be a different pitch.

さらに、直線溝13およびV字状溝16を形成する第一傾斜溝14と第二傾斜溝15のそれぞれの断面形状はV字状とされているが、その断面形状は任意であり、丸形状や角形状の溝であってもよい。   Furthermore, the first inclined groove 14 and the second inclined groove 15 that form the linear groove 13 and the V-shaped groove 16 are V-shaped in cross section, but the cross-sectional shape is arbitrary, and is round. Or a square groove.

上記の構成からなる罫入れ装置において、図1(I)に示すように、型板2の下方に対向して設けられた受板1で段ボールシートAを支持し、受板1と型板2を接近させるよう受板1に対して型板2を下降させると、図1(II)に示すように、押罫部材10の罫入れ部12が段ボールシートAの一面を押し込んで段形状の中芯Sを押し潰すので、段ボールシートAに対向する一対の側壁Sと溝底面Bを有する罫線Lが押罫部材10の幅寸法Wと同じ幅寸法を有するように線状でかつ溝状に形成される。 In the crease device having the above configuration, as shown in FIG. 1 (I), the corrugated sheet A is supported by the receiving plate 1 provided facing the lower side of the template 2, and the receiving plate 1 and the template 2 are supported. When the template 2 is lowered with respect to the receiving plate 1 so as to approach, the ruled portion 12 of the ruled member 10 pushes one surface of the corrugated cardboard sheet A, as shown in FIG. since crushing the core S 2, linear as borders L having a pair of side walls S and the groove bottom B facing the cardboard sheet a has the same width as the width dimension W 1 of押罫member 10 and grooved Formed.

このとき、罫入れ部12には、直線溝13と、第一傾斜溝14と第二傾斜溝15から成るV字状溝16が形成されているため、図5および図6に示すように、罫線Lの溝底面Bには、直線溝13と対応する部位に直線状リブ17が形成される。   At this time, the ruled part 12 is formed with the straight groove 13, and the V-shaped groove 16 composed of the first inclined groove 14 and the second inclined groove 15, so as shown in FIGS. On the groove bottom surface B of the ruled line L, linear ribs 17 are formed at portions corresponding to the linear grooves 13.

また、V字状溝16と対応する部位に、溝底面Bの幅方向中央部と一側壁S間に罫線Lの長さ方向に間隔をおいて形成された第一傾斜状リブ18aと、溝底面Bの幅方向中央部と他側壁S間に罫線Lの長さ方向に間隔をおいて形成された第二傾斜状リブ18bとによって、上記交差角度αと同じ交差角度を有する平面V字状のリブ18が両側壁Sにわたって突起した状態で途切れることなく長さ方向に間隔を開けて連続して成形される。   In addition, the first inclined rib 18a formed in the portion corresponding to the V-shaped groove 16 with a space in the length direction of the ruled line L between the central portion in the width direction of the groove bottom surface B and the one side wall S, and the groove A plane V-shape having the same crossing angle α as the crossing angle α is formed by the second inclined ribs 18b formed in the lengthwise direction of the ruled line L between the central portion in the width direction of the bottom surface B and the other side wall S. The ribs 18 are continuously formed at intervals in the length direction without interruption in a state where the ribs 18 protrude over the side walls S.

なお、各V字状リブ18は、上記各側壁Sの中間部の高さ位置で各側壁と交わるが、その交わりは罫線Lの長さ方向に短い直線状となる。   Each V-shaped rib 18 intersects each side wall at the height position of the intermediate portion of each side wall S, but the intersection is a straight line that is short in the length direction of the ruled line L.

このように、両側壁SにわたるV字状リブ18が罫線Lの長さ方向に連続して形成されるため、剛性の低い強度の弱い紙を素材とする段ボールシートAの上記溝底面Bに対して長さ方向および幅方向の全体にわたって剛性を高めて、溝底面Bの幅方向の中間部での折れ曲がりを防止できると共に、V字状リブ18は両側壁Sの内方への倒れを防止する突っかい棒としての機能を発揮する。   In this way, since the V-shaped ribs 18 across the side walls S are continuously formed in the length direction of the ruled line L, the groove bottom surface B of the corrugated cardboard sheet A made of paper having low rigidity and low strength is used. Thus, the rigidity in the entire length direction and the width direction can be increased to prevent bending at the intermediate portion in the width direction of the groove bottom surface B, and the V-shaped ribs 18 prevent the side walls S from falling inward. It functions as a stick.

また、罫入れ部12の直線溝13によって、罫線Lの溝底面Bの幅方向中央部において対向するV字状リブ18間に長さ方向に延びる直線状リブ17が成形されて、罫線Lの幅方向中央部に直線状に剛性が大きく付与され、さらに、罫入れ部12の突出部13aによって、直線状リブ17の両側部は、その直線状リブ17の形成時に強く押し込まれて、強度的に弱く、その強度の弱い部分が罫線Lの長さ方向に連続して形成されるため、罫線Lに沿って段ボールシートAを折り曲げた際、中芯Sの波形状に影響されることなく、さらに、罫線Lの幅方向の中間部で折れ曲がることなく段ボールシートAは罫線Lの対向する側壁Sの各底部と溝底面Bの両側部との二つの長さ方向に線状の交差部位を起点として正確に折れ曲がり、精度の高い折り曲げとすることができる。 In addition, the linear groove 13 of the ruled part 12 forms a linear rib 17 extending in the length direction between the V-shaped ribs 18 facing each other at the center in the width direction of the groove bottom surface B of the ruled line L. The central portion in the width direction is linearly increased in rigidity, and the protruding portions 13a of the ruled portion 12 push the both side portions of the linear rib 17 strongly when the linear rib 17 is formed. weakly, since the weak portion of the intensity is continuously formed in the longitudinal direction of the ruled line L, when bending the corrugated cardboard sheet a along the border L, without being affected by the corrugated medium S 2 of corrugated Further, the cardboard sheet A does not bend at the intermediate portion in the width direction of the ruled line L, and the corrugated sheet A has two linear crossing portions in the two length directions, that is, each bottom portion of the side wall S facing the ruled line L and both sides of the groove bottom surface B. Bends accurately as a starting point, high accuracy It can be bent.

ここで、図2に示すV字状溝16を形成する第一傾斜溝14および第二傾斜溝15の交差角度αが必要以上に小さくなると、成形されるV字状リブ18の長さが長くなって罫線Lの溝底面の剛性が弱くなり、突っかい棒としての機能が低下し、罫入れされた罫線Lの溝底面Bの剛性が長さ方向および幅方向の両方向で不均一となり、折曲げ位置にバラツキが生じて、折曲げ精度が低下する。また、必要以上に大きくなると、成形されるV字状リブ18の両端部間の長さlが短くなって折曲げ性が阻害されることになる。従って、この交差角度αは段ボールシートAの種々の性状を考慮すると20°〜150°が限度であるが、40°〜120°がより好ましい。   Here, when the crossing angle α between the first inclined groove 14 and the second inclined groove 15 forming the V-shaped groove 16 shown in FIG. 2 becomes smaller than necessary, the length of the V-shaped rib 18 to be formed becomes longer. Thus, the rigidity of the bottom surface of the groove of the ruled line L is weakened, the function as a sticking rod is lowered, and the rigidity of the bottom surface B of the ruled line L of the ruled line L is uneven in both the length direction and the width direction. The bending position varies and the bending accuracy decreases. On the other hand, if it becomes larger than necessary, the length 1 between both ends of the V-shaped rib 18 to be molded is shortened and the bendability is hindered. Accordingly, the crossing angle α is limited to 20 ° to 150 ° in consideration of various properties of the cardboard sheet A, but more preferably 40 ° to 120 °.

なお、厚さの大きい段ボールシートAほど交差角度αを大きくする方が好ましい。   It is preferable to increase the crossing angle α as the thickness of the corrugated cardboard sheet A increases.

さらに、V字状溝16は、対向する二つのV字状溝16間に必要以上に大きな間隔が形成されると、成形される二つのV字状リブ18の対向部間に大きな間隔δが生じて、罫線Lにおける溝底面Bの剛性は長さ方向において不均一となって折曲げ位置にバラツキが生じ、折曲げ精度が低下する。従って、この間隔δを20mm以下とすることが好ましい。 Further, when an unnecessarily large space is formed between the two V-shaped grooves 16 facing each other, the V-shaped groove 16 has a large space δ 1 between the facing portions of the two V-shaped ribs 18 to be molded. As a result, the rigidity of the groove bottom surface B in the ruled line L becomes non-uniform in the length direction, resulting in variations in the folding position and lowering the folding accuracy. Therefore, it is preferable to make this gap [delta] 1 and 20mm or less.

なお、段ボールシートAの性状を考慮すると、厚さの小さい段ボールシートAほど間隔δを小さくする方がより好ましい。 In consideration of the nature of the cardboard sheet A, better to reduce the extent interval [delta] 1 small cardboard sheet A of thickness is more preferable.

上記のように、段ボールシートAの種々の性状を考慮して、V字状溝16を形成する第一傾斜溝14と第二傾斜溝15の交差角度αを20°〜150°の範囲とし、また、対向する二つのV字状溝16間の間隔δを20.0mm以下としているため、長さ方向および幅方向の全体にわたって剛性の高い溝底面Bを形成することができ、精度の高い折り曲げとすることができる。 As described above, in consideration of various properties of the corrugated cardboard sheet A, the intersecting angle α of the first inclined groove 14 and the second inclined groove 15 forming the V-shaped groove 16 is in a range of 20 ° to 150 °, Further, since the interval δ 1 between the two V-shaped grooves 16 facing each other is 20.0 mm or less, a highly rigid groove bottom surface B can be formed over the entire length direction and width direction, and the accuracy is high. It can be bent.

ここで、段ボールシートA用の押罫部材10を形成する金属製の帯状板11の両側部間(両側面間)の幅寸法Wが0.7〜3.5mmであり、段ボールシートAの厚さ等の性状に応じて適正な幅寸法の帯状板11を用いるようにする。図1(I)に示すように、段ボールシートAの厚さをTとしたとき、帯状板11は、W<Tの関係が成り立つものを用いるようにする。 Here, the width W 1 between both side portions of the metallic strip-shaped plate 11 which forms a押罫member 10 for cardboard sheet A (between both sides) is 0.7~3.5Mm, of the cardboard sheet A The belt-like plate 11 having an appropriate width dimension is used according to the properties such as the thickness. As shown in FIG. 1 (I), when the thickness of the corrugated cardboard sheet A is T, the belt-like plate 11 is used that satisfies the relationship of W 1 <T.

なお、段ボールシートAには様々な性状があるので、帯状板11の幅寸法Wが段ボールシートAの厚さTより大きいと、形成される罫線Lの幅寸法が必要以上に大きくなって、折り曲げ位置を特定することができなくなって、精度の高い折り曲げとすることができなくなると共に、段ボールシートAを折り曲げて箱にした場合、その内寸法が一定しなくなるという不都合が生じる。従って、W<Tの関係にするとよい。 Since the cardboard sheet A has various properties, the width dimension W 1 of the strip-shaped plate 11 is greater than necessary width of larger than the thickness T of the cardboard sheet A, borders L formed, The folding position cannot be specified, so that the folding cannot be performed with high accuracy, and when the corrugated cardboard sheet A is folded into a box, the inner dimensions thereof are not constant. Therefore, it is preferable to have a relationship of W 1 <T.

ここで、図2に示す押罫部材10においては、直線溝13とV字状溝16の両端部間に5.0mm程度の間隔δを設けている。このため、V字状リブ18と直線状リブ17の端部間に5.0mm程度の間隔δが形成されることになる。 Here, in the ruled member 10 shown in FIG. 2, an interval δ 2 of about 5.0 mm is provided between both ends of the linear groove 13 and the V-shaped groove 16. For this reason, an interval δ 2 of about 5.0 mm is formed between the end portions of the V-shaped rib 18 and the linear rib 17.

なお、直線溝13の端部とV字状溝16の端部間に形成される間隔δは5mmに限定されるものではなく、5mm以下であれば段ボールシートAの性状に適合する。5.0mm以下とはマイナスの値も含み、直線溝13がV字状溝16の端部より内側へ食い込むような長さであってもよい。 The distance [delta] 2 formed between the end portions of the V-shaped groove 16 of the linear groove 13 is not limited to 5mm, compatible with the nature of the cardboard sheet A long 5mm or less. The length of 5.0 mm or less may include a negative value, and may be a length such that the linear groove 13 bites inward from the end of the V-shaped groove 16.

図2では、リブ成形用凹部として、罫入れ部12の長さ方向に間隔をおき、両側部に突出部13aを残して形成された不連続の直線溝13と、隣接する直線溝13間に形成された一対の向きの異なるV字状溝16とからなるものを示したが、これに限定されるものではない。   In FIG. 2, the rib forming recesses are spaced apart in the length direction of the ruled part 12, and the discontinuous linear grooves 13 formed by leaving the protruding parts 13 a on both sides, and the adjacent linear grooves 13. Although what consists of a pair of V-shaped groove | channel 16 from which a different direction was formed was shown, it is not limited to this.

図7(a)乃至(g)は、リブ成形用凹部の他の例を模式的に示している。いずれの例においても、尖り部16aを左向きとするV字状溝16(以下、「左向きV字状溝16」という)と尖り部16aを右向きとするV字状溝16(以下、「右向きV字状溝16」という)を互いに交わらないよう罫入れ部の長さ方向に間隔を開けて交互に設け、さらに、その幅方向の中央部に両側に突出部13aを残すように直線溝13を設けている。(a)においては、各隣り合う右向きV字状溝16と左向きV字状溝16間に間隔をおいて直線溝13を設けている。
(b)においては、各隣り合う右向きV字状溝16と左向きV字状溝16間と各隣り合う左向きV字状溝16と右向きV字状溝16間のそれぞれに間隔をおいて直線溝13を設けている。
(c)においては、右向きV字状溝16と左向きV字状溝16のそれぞれの尖り部16aを間隔を開けて設けた各直線溝13の長さ方向の中央部に設けている。
(d)においては、隣接する右向きV字状溝16と左向きV字状溝16を対とし、その対のV字状溝16を直線溝13上に一体的に設けている。
(e)においては、左向きV字状溝16とこれに隣接する右向きV字状溝16間に直線溝13を設け、その直線溝13の両端にそれぞれのV字状溝16の尖り部16aが位置するようにしている。
(f)においては、隣接する右向きV字状溝16と左向きV字状溝16のそれぞれの内側に直線溝13を設け、右向きV字状溝16が直線溝13の一端部に位置し、間隔を開けて隣接する左向きV字状溝16が間隔を開けて隣接する直線溝13の他端に位置するようにしている。
(g)においては、直線溝13を、総てのV字状溝16の尖り部16aを横切って、罫入れ部の長さ方向に連続して延びる単一の直線溝としている。
FIGS. 7A to 7G schematically show other examples of the rib forming recesses. In any of these examples, the V-shaped groove 16 (hereinafter referred to as “left-facing V-shaped groove 16”) having the sharp portion 16a facing left and the V-shaped groove 16 having the sharp portion 16a facing right (hereinafter referred to as “right-facing V”). Are formed alternately with intervals in the length direction of the crease portion so as not to cross each other, and further, the linear grooves 13 are formed so as to leave the protruding portions 13a on both sides at the center in the width direction. Provided. In (a), the linear groove | channel 13 is provided in the space | interval between each rightward V-shaped groove | channel 16 and leftward V-shaped groove | channel 16 which adjoin each other.
In (b), a straight groove is spaced between each adjacent rightward V-shaped groove 16 and leftward V-shaped groove 16 and between each adjacent leftward V-shaped groove 16 and rightward V-shaped groove 16. 13 is provided.
In (c), the sharpened portions 16a of the right-facing V-shaped groove 16 and the left-facing V-shaped groove 16 are provided at the central portion in the length direction of each linear groove 13 provided at an interval.
In (d), the adjacent rightward V-shaped groove 16 and leftward V-shaped groove 16 are paired, and the pair of V-shaped grooves 16 are integrally provided on the linear groove 13.
In (e), a straight groove 13 is provided between the left-facing V-shaped groove 16 and the right-facing V-shaped groove 16 adjacent thereto, and the sharp portions 16a of the respective V-shaped grooves 16 are provided at both ends of the straight groove 13. To be located.
In (f), a straight groove 13 is provided inside each of the adjacent right-facing V-shaped groove 16 and left-facing V-shaped groove 16, and the right-facing V-shaped groove 16 is located at one end of the straight groove 13, The left-facing V-shaped groove 16 adjacent to each other is positioned at the other end of the adjacent linear groove 13 with a gap therebetween.
In (g), the straight groove 13 is a single straight groove extending continuously in the length direction of the ruled portion across the sharpened portions 16a of all the V-shaped grooves 16.

図2および図7では、右向きV字状溝16と左向きV字状溝16を罫入れ部の長さ方向に交互に設けるようにしたが、図8(a)乃至(d)に示すように、V字状溝16は同一方向に向くものであってもよく、あるいは、図9(a)乃至(d)に示すように、右向きV字状溝16および左向きV字状溝16のそれぞれを複数個を一単位とし、その一単位の右向きV字状溝16と左向きV字状溝16とを互いに交わらないように罫入れ部の長さ方向に間隔を開けて交互に配置したものであってもよい。   2 and 7, the right-facing V-shaped groove 16 and the left-facing V-shaped groove 16 are alternately provided in the length direction of the ruled portion, but as shown in FIGS. 8A to 8D. The V-shaped groove 16 may be oriented in the same direction, or, as shown in FIGS. 9A to 9D, each of the right-facing V-shaped groove 16 and the left-facing V-shaped groove 16 is formed. One unit is a plurality, and the rightward V-shaped groove 16 and the leftward V-shaped groove 16 of one unit are alternately arranged at intervals in the length direction of the ruled portion so as not to cross each other. May be.

なお、図8(a)乃至(c)および図9(a)乃至(c)は、間隔を開けて連続するV字状溝16と間隔を開けて複数の直線溝13の位置関係の各例を示し、図8(d)および図9(d)は直線溝13を総てのV字状溝16の尖り部16aを横切って、罫入れ部の長さ方向に連続して延びる単一の直線溝とした例を示している。   FIGS. 8A to 8C and FIGS. 9A to 9C are examples of the positional relationship between the V-shaped grooves 16 that are continuous at intervals and the plurality of linear grooves 13 that are spaced apart. 8 (d) and FIG. 9 (d) show a single line extending continuously in the length direction of the ruled portion across the straight portions 13a of the V-shaped grooves 16 and the straight portions 13a. An example of a straight groove is shown.

図10(I)、(II)は押罫部材のさらに他の例を示す。この押罫部材20は帯状基板21の裏面に形成された平坦な取付面22の幅方向中央部に浅い溝部23を設けている。また、帯状基板21の表面には、その帯状基板21の幅方向中央部を厚肉とし、両側に至るに従って厚みを次第に薄くするシート押圧面24を形成し、このシート押圧面24の幅方向中央部に帯状基板21の長さ方向に長く延びる罫入れ部としての幅寸法Wを有する突条25を設け、その突条25の全長にわたってリブ成形用凹部を設けている。 10 (I) and (II) show still another example of the ruled member. The ruled member 20 is provided with a shallow groove 23 at the center in the width direction of a flat mounting surface 22 formed on the back surface of the belt-like substrate 21. Further, a sheet pressing surface 24 is formed on the surface of the band-shaped substrate 21 so that the central portion in the width direction of the band-shaped substrate 21 is thick, and the thickness is gradually reduced toward both sides. part of the ridge 25 having a width W 2 of the ruling insertion portion extending long in the longitudinal direction of the belt-shaped substrate 21 provided, is provided with a recess for the ribs forming over the entire length of the projection 25.

ここで、リブ成形用凹部は、図2乃至図3に示すリブ成形用凹部と同一であるため、同一の部分には同一の符号を付して説明を省略する。   Here, since the rib forming recess is the same as the rib forming recess shown in FIGS. 2 to 3, the same portions are denoted by the same reference numerals and description thereof is omitted.

上記の構成から成る押罫部材20を図1(I)に示される罫入れ装置の型板2に釘止めあるいは接着による手段を介して取付けて段ボールシートAに罫入れを施すことにより、段ボールシートAの一面はシート押圧面24で押し込まれて、図10(II)に示すように、幅方向中央部で深く、両側に至るに従って次第に浅くなる段ボールシートAの押し潰し部bが形成される。また、押し潰し部bの幅方向中央部が長い突条25により押し込まれて、突条25と同じ幅寸法Wを有する罫線Lが線状に形成される。 A corrugated sheet 20 is formed by attaching the ruled member 20 having the above structure to the template 2 of the creasing apparatus shown in FIG. One side of A is pushed by the sheet pressing surface 24, and as shown in FIG. 10 (II), a crushed portion b of the corrugated cardboard sheet A is formed which is deep at the center in the width direction and gradually becomes shallower as it reaches both sides. The width direction central portion of the crushed portion b is pushed by the long protrusion 25, ruled line L having the same width W 2 and ridges 25 are formed in a linear shape.

このとき、突条25には両側部に突出部13aを残した直線溝13とV字状溝16が連続して形成されているため、罫線Lの溝底面Bに図5および図6に示す両側部が押し潰された直線状リブ17とV字状リブ18が連続して形成される。   At this time, since the linear groove 13 and the V-shaped groove 16 with the protruding portions 13a remaining on both sides are continuously formed on the protrusion 25, the groove bottom surface B of the ruled line L is shown in FIGS. Linear ribs 17 and V-shaped ribs 18 whose sides are crushed are continuously formed.

図10(II)に示すように、シート押圧面24で段ボールシートAを押し潰し、その押し潰し部bに罫線Lを罫入れすることにより、ライナに割れを生じさせることなく罫入れを施すことができる。   As shown in FIG. 10 (II), the cardboard sheet A is crushed by the sheet pressing surface 24, and the ruled line L is creased in the crushed portion b, thereby forming the crease without causing the liner to crack. Can do.

また、押し潰し部bによって段ボールシートAの罫線Lの両側部が押し潰されて薄くなっているので、罫線Lに沿って段ボールシートAを180°折り曲げる際に、その両側部が互いに当って折り曲げを阻害することを防止できる。   Further, since both sides of the ruled line L of the corrugated cardboard sheet A are crushed and thinned by the crushing part b, when the cardboard sheet A is folded 180 degrees along the ruled line L, the both side parts hit each other and bend. Can be prevented.

さらに、溝底面に図5および図6に示す直線状リブ17とV字状リブ18を形成することができるため、剛性の高い溝底面Bが形成されることになり、図5および図6に示す場合と同様に、溝底面Bと両側面の一対の線状の交差部位に沿って段ボールシートAを精度よく折り曲げることができる。   Furthermore, since the linear rib 17 and the V-shaped rib 18 shown in FIGS. 5 and 6 can be formed on the groove bottom surface, a highly rigid groove bottom surface B is formed, and FIG. 5 and FIG. Similarly to the case shown, the corrugated board sheet A can be accurately folded along a pair of linear intersections between the groove bottom surface B and both side surfaces.

この実施形態においても、罫入れ部の幅寸法Wと、段ボールシートの厚さ寸法Tとの関係は、W<Tとされるため、特定した折り曲げ位置で高い精度で折り曲げできると共に、内寸法の一定した箱を製造することができる。 Also in this embodiment, the width W 2 of the ruling insertion portion, the relationship between the thickness T of the cardboard sheet, since it is a W 2 <T, it is possible to bend with high accuracy specified bending position, the inner Boxes with constant dimensions can be manufactured.

図10(I)、(II)では、図2に示す直線溝13およびV字状溝16からなるリブ成形用凹部を示したが、図7乃至図9に示すリブ成形用凹部を設けるようにしてもよい。   10 (I) and 10 (II) show the rib forming recesses including the straight grooves 13 and the V-shaped grooves 16 shown in FIG. 2, but the rib forming recesses shown in FIGS. 7 to 9 are provided. May be.

図11は罫入れ打抜き装置を示す。この装置は、アンビルロール30に対設したダイロール31の外周に型板32を取付け、互いに反対方向に回転するアンビルロール30とダイロール31間に送り込まれる段ボールシートAを型板32を形成する円弧状ボード33に取り付けられた打抜き刃34によって所定の形状に打抜くと共に、上記ボード33に取り付けられた押罫部材40によって段ボールシートAに罫入れを施すようにしている。   FIG. 11 shows a ruled punching device. In this apparatus, a template 32 is attached to the outer periphery of a die roll 31 facing the anvil roll 30, and the corrugated sheet A fed between the anvil roll 30 and the die roll 31 rotating in opposite directions forms an arc shape. The punching blade 34 attached to the board 33 is used for punching into a predetermined shape, and the cardboard sheet A is creased by the ruled member 40 attached to the board 33.

ここで、段ボールシートAの移送方向に罫線を形成する押罫部材40は、図11(II)に示すように、円弧状の金属製帯状板41の外径側の端面を罫入れ部42とし、その罫入れ部42の外周に図2乃至図4で示す両側部に突出部13aを残した直線溝13およびV字状溝16でなるリブ成形用凹部を連続して設けている。   Here, in the ruled member 40 that forms a ruled line in the transport direction of the corrugated cardboard sheet A, as shown in FIG. 11 (II), the end face on the outer diameter side of the arc-shaped metal strip 41 is used as a ruled part 42. In addition, a rib-forming recess made up of a straight groove 13 and a V-shaped groove 16 is provided continuously on the outer periphery of the ruled portion 42, leaving the protruding portions 13a on both sides shown in FIGS.

上記押罫部材40によって段ボールシートAに罫入れを施すことにより、図5および図6に示す罫線Lを線状に形成することができる。   By ruled the corrugated cardboard sheet A by the ruled member 40, the ruled lines L shown in FIGS. 5 and 6 can be formed in a linear shape.

また、上記押罫部材40を用いることにより、罫入れを施す罫入れ部42は多数の凹凸を有するため、段ボールシートAに対する係合力が強く、押罫部材40と段ボールシートAの相互間で滑りが生じるのを防止することができ、寸法精度の高い打抜きと罫入れを行うことができる。   Further, by using the ruled member 40, the crease portion 42 for crease has a large number of irregularities, so that the engaging force with the corrugated cardboard sheet A is strong, and the ruled member 40 and the corrugated cardboard sheet A slide between each other. Can be prevented, and punching and ruled with high dimensional accuracy can be performed.

図12(I)、(II)は罫入れ装置の他の例を示す。この例では、段ボールシートAを図12(I)の矢印方向に送る上下一対の送りローラ50の下流側に互いに反対方向に回転する一対の回転軸51、52を上下に設け、上側回転軸51に押罫部材としての罫入れロール53を取付け、下側回転軸52に受けロール54を取付けている。   12 (I) and (II) show another example of a ruler. In this example, a pair of rotary shafts 51 and 52 that rotate in opposite directions are provided on the downstream side of the pair of upper and lower feed rollers 50 that feed the cardboard sheet A in the direction of the arrow in FIG. A crease roll 53 as a crease member is attached, and a receiving roll 54 is attached to the lower rotary shaft 52.

また、罫入れロール53の外周に罫入れ用の突条55を設け、その突条55の外周の罫入れ部に図12(III)に示すように、リブ成形用凹部としての両側部に突出部13aを残した直線溝13に相当する円弧状溝13および第一傾斜溝14と第二傾斜溝15から成るV字状溝16を周方向に間隔をおいて連続して設けている。   Further, a ridge 55 for crease is provided on the outer periphery of the crease roll 53, and the crease 55 on the outer periphery of the ridge 55 protrudes on both sides as a rib forming recess as shown in FIG. An arc-shaped groove 13 corresponding to the linear groove 13 leaving the portion 13a and a V-shaped groove 16 composed of the first inclined groove 14 and the second inclined groove 15 are provided continuously at intervals in the circumferential direction.

上記の構成からなる罫入れ装置において、一対の送りローラ50によって図12(I)の矢印方向に回転する罫入れロール53と受けロール54間に段ボールシートAを送り込むと、罫入れロール53の環状の突条55が段ボールシートAの一面を押し込むため、段ボールシートAに図5および図6に示す罫線Lを形成することができ、その罫線Lに沿って段ボールシートAを精度よく折り曲げることができる。   When the corrugated sheet A is fed between the ruler roll 53 and the receiving roll 54 that rotate in the direction of the arrow in FIG. 5 and 6 can be formed on the cardboard sheet A, and the cardboard sheet A can be accurately folded along the ruled line L. .

図2および図7乃至図9に示す例においては、第一傾斜溝14と第二傾斜溝15を罫入れ部12の幅方向で対向し、その対向する一対の第一傾斜溝14と第二傾斜溝15を相反する方向に傾斜させて内端での繋ぎにより尖り部16aを有するV字状溝16としたが、図13(a)乃至(i)に示すように、第一傾斜溝14と第二傾斜溝15を同一方向に同一勾配でもって傾斜させ、罫入れ部12の幅方向中央部に位置する内端を互いに繋げて直線状傾斜溝19とし、その直線状傾斜溝19を罫入れ部12の長さ方向に間隔をおいて形成してもよい。また、この例においても、罫入れ部12の幅方向中央に両側部に突出部13aを残した直線溝13が設けられている。   In the example shown in FIGS. 2 and 7 to 9, the first inclined groove 14 and the second inclined groove 15 are opposed to each other in the width direction of the ruled portion 12, and the pair of first inclined grooves 14 and the second opposed to each other. Although the inclined groove 15 is inclined in the opposite direction to form the V-shaped groove 16 having the pointed portion 16a by the connection at the inner end, as shown in FIGS. 13A to 13I, the first inclined groove 14 is provided. And the second inclined groove 15 are inclined in the same direction with the same gradient, and the inner ends located at the center in the width direction of the ruled portion 12 are connected to each other to form a linear inclined groove 19, and the linear inclined groove 19 is ruled. You may form in the length direction of the insertion part 12 at intervals. Also in this example, a straight groove 13 is provided in the center of the ruled portion 12 in the width direction, leaving the protruding portions 13a on both sides.

この場合、図13(a)乃至(c)に示すように、直線状傾斜溝19は同一方向に傾斜するものを罫入れ部12の長さ方向に間隔をおいて多数形成してもよく、図13(d)乃至(f)に示すように、相反する方向に傾斜する直線状傾斜溝19を罫入れ部の長さ方向に間隔をおいて交互に設けるようにしてもよい。また、図13(g)乃至(i)に示すように、傾斜方向が異なる直線状傾斜溝19のそれぞれを複数個を一単位として罫入れ部12の長さ方向に交互に設けるようにしてもよい。   In this case, as shown in FIGS. 13A to 13C, a large number of linear inclined grooves 19 that are inclined in the same direction may be formed at intervals in the length direction of the ruled portion 12, As shown in FIGS. 13D to 13F, linear inclined grooves 19 inclined in opposite directions may be alternately provided in the longitudinal direction of the ruled portion. Further, as shown in FIGS. 13 (g) to (i), a plurality of linear inclined grooves 19 having different inclination directions may be alternately provided in the length direction of the ruled portion 12 as a unit. Good.

さらに、第一傾斜溝14と第二傾斜溝15は、図14(a)乃至(d)に示すように、相反する方向に傾斜させて罫入れ部12の長さ方向に互いに間隔を開けて交互に設けるようにしてもよい。この場合、罫入れ部12の幅方向中央部の両側部に突出部13aを残した直線溝13は、図14(a)乃至(c)に示すように、第一傾斜溝14および第二傾斜溝15のそれぞれに接合させて設けた不連続のものであってもよく、あるいは、図14(d)に示すように、罫入れ部12の長さ方向に延びる単一の連続したものであってもよい。   Further, as shown in FIGS. 14A to 14D, the first inclined groove 14 and the second inclined groove 15 are inclined in opposite directions and spaced apart from each other in the length direction of the ruled portion 12. You may make it provide alternately. In this case, the straight groove 13 leaving the protruding portions 13a on both sides of the center portion in the width direction of the ruled portion 12 is formed by the first inclined groove 14 and the second inclined groove as shown in FIGS. 14 (a) to 14 (c). The grooves 15 may be discontinuous joined to each of the grooves 15 or may be a single continuous one extending in the length direction of the ruled portion 12 as shown in FIG. May be.

また、第一傾斜溝14と第二傾斜溝15は、図14(e)に示すように、同一方向に傾斜する複数個を一単位として罫入れ部12の長さ方向に互いに間隔を開けて交互に設け、あるいは、図14(f)に示すように、互いに傾斜方向が異なる複数個の第一傾斜溝14を一単位とし、互いに傾斜方向が異なる複数個の第二傾斜溝15を一単位として、それぞれの単位を罫入れ部12の長さ方向に間隔を開けて交互に設けるようにしてもよい。   Further, as shown in FIG. 14E, the first inclined groove 14 and the second inclined groove 15 are spaced apart from each other in the length direction of the ruled portion 12 with a plurality of the inclined portions in the same direction as one unit. As shown in FIG. 14F, a plurality of first inclined grooves 14 having different inclination directions are used as one unit, and a plurality of second inclined grooves 15 having different inclination directions are used as one unit. As an alternative, the units may be provided alternately at intervals in the length direction of the ruled portion 12.

また、図14(g)に示すように、第1傾斜溝14と第に傾斜溝15を同一方向に傾斜させて千鳥状の配置となるようにして設けてもよい。図14(a)乃至(g)の例の場合も、直線溝13は、両側部に突出部13aを残して形成されている。   Further, as shown in FIG. 14 (g), the first inclined groove 14 and the second inclined groove 15 may be provided so as to be inclined in the same direction to form a staggered arrangement. Also in the example of FIGS. 14A to 14G, the linear groove 13 is formed leaving the protruding portions 13a on both sides.

図7(a)乃至(g)、図8(a)乃至(d)、図9(a)乃至(d)、図13(a)乃至(i)および図14(a)乃至(g)の例の場合においても、直線溝13、第一傾斜溝14および第二傾斜溝15は、直線状であれば、溝が断続的にわずかに途切れたものであってもよい。   7 (a) to (g), FIGS. 8 (a) to (d), FIGS. 9 (a) to (d), FIGS. 13 (a) to (i), and FIGS. 14 (a) to (g). Also in the case of the example, as long as the linear groove 13, the first inclined groove 14, and the second inclined groove 15 are linear, the groove may be intermittently slightly interrupted.

また、第一傾斜溝14および第二傾斜溝15は、緩やかな曲線状であってもよい。   Further, the first inclined groove 14 and the second inclined groove 15 may be gently curved.

図7(a)乃至(g)、図8(a)乃至(d)、図9(a)乃至(d)、図13(a)乃至(i)および図14(a)乃至(g)の例における罫入れ部12で段ボールシートAに形成された罫線Lにおいては、第一傾斜溝14および第二傾斜溝15によって両側壁Sにわたる傾斜状リブが罫線Lの長さ方向に連続して設けられるため、剛性の低い強度の弱い紙を素材とする段ボールシートAの溝底面Bに対して長さ方向および幅方向の全体にわたって剛性を高めて、溝底面Bの幅方向の中間部での折れ曲がりを防止できると共に、その傾斜状リブは両側壁Sの内方向への倒れを防止する突っかい棒としての機能を発揮する。   7 (a) to (g), FIGS. 8 (a) to (d), FIGS. 9 (a) to (d), FIGS. 13 (a) to (i), and FIGS. 14 (a) to (g). In the ruled line L formed on the corrugated cardboard sheet A in the ruled part 12 in the example, the inclined ribs extending on both side walls S by the first inclined groove 14 and the second inclined groove 15 are provided continuously in the length direction of the ruled line L. Therefore, the rigidity of the groove bottom surface B of the corrugated cardboard sheet A made of paper having low rigidity and low strength is increased over the entire length and width, and the groove bottom B is bent at the intermediate portion in the width direction. And the inclined rib functions as a stick rod that prevents the side walls S from falling inward.

また、罫入れ部12の直線溝13によって、罫線Lの溝底面Bの幅方向中央部に長さ方向に直線状リブが成形されて、罫線Lの幅方向の中央部に直線状に剛性が大きく付与され、さらに、罫入れ部12の突出部13aによって、直線状リブの両側部は、その直線状リブの形成時に強く押し込まれて、強度的に弱く、その強度の弱い部分が罫線Lの長さ方向に連続して形成されるため、罫線Lに沿って段ボールシートAを折り曲げた際、中芯Sの波形状に影響されることなく、さらに、罫線Lの幅方向中央部で折れ曲がることなく段ボールシートAは罫線Lの対向する側壁Sの各底部と溝底面Bの両側部との二つの長さ方向に線状の交差部位を起点として正確に折れ曲がり、精度の高い折り曲げとすることができる。 Further, the linear groove 13 of the crease portion 12 forms a linear rib in the longitudinal direction at the central portion in the width direction of the groove bottom surface B of the crease line L, and linear rigidity is formed in the central portion in the width direction of the ruled line L. Further, both sides of the linear rib are strongly pushed by the protrusion 13a of the ruled portion 12 when the linear rib is formed, and the strength is weak. because it is formed continuously in the longitudinal direction, when bending the corrugated cardboard sheet a along the border L, without being affected by the corrugated medium S 2 of corrugated, further, it bends widthwise central portion of the ruled line L The corrugated cardboard sheet A is bent accurately in the two length directions of the bottom part of the side wall S facing the ruled line L and the both side parts of the groove bottom surface B, and is bent with high accuracy. Can do.

本発明の各実施態様においては、対向する二つの第一傾斜溝14の各一端部と対向する二つの第二傾斜溝の各一端部との四つの一端部が罫入れ部12の幅方向中央部で接することなく、その長さ方向に適宜間隔を開けて設けられる。   In each embodiment of the present invention, the four end portions of the two first inclined grooves 14 and the one end portions of the two second inclined grooves facing each other are at the center in the width direction of the ruled portion 12. Without being in contact with each other, it is provided with an appropriate interval in the length direction.

したがって、その罫入れ部12で形成された凹状の罫線Lの溝底面Bの平坦部の面積が比較的大きくなるので、第一傾斜溝14と第二傾斜溝15によって形成された傾斜状リブが際立って、この傾斜状リブによる突っかい棒のような作用が顕著になり、段ボールシートAが正確に折り曲げられて罫線Lが正確な溝幅を保った状態で形成される。   Accordingly, since the area of the flat portion of the groove bottom surface B of the concave ruled line L formed by the ruled portion 12 is relatively large, the inclined rib formed by the first inclined groove 14 and the second inclined groove 15 is formed. Remarkably, the action like a sticking rod by the inclined rib becomes remarkable, and the corrugated board sheet A is accurately bent and the ruled line L is formed in a state in which the accurate groove width is maintained.

A 段ボールシート
1 受板
2 型板
3 ボード
10 押罫部材
11 帯状板
12 罫入れ部
13 直線溝
13a 突出部
14 第一傾斜溝
15 第二傾斜溝
16 V字状溝
17 直線状リブ
18 V字状リブ
18a 第一傾斜状リブ
18b 第二傾斜状リブ
20 押罫部材
21 帯状基板
24 シート押圧面
25 突条(罫入れ部)
30 アンビルロール
31 ダイロール
32 型板
33 円弧状ボード
40 押罫部材
41 帯状板
42 罫入れ部
53 罫入れロール
54 受けロール
55 突条
A Corrugated sheet 1 Receiving plate 2 Template 3 Board 10 Ruled member 11 Strip plate 12 Ruled portion 13 Straight groove 13a Projecting portion 14 First inclined groove 15 Second inclined groove 16 V-shaped groove 17 Linear rib 18 V-shaped Rib 18a first inclined rib 18b second inclined rib 20 ruled member 21 strip-shaped substrate 24 sheet pressing surface 25 ridge (ruled portion)
30 Anvil roll 31 Die roll 32 Template 33 Arc-shaped board 40 Ruled member 41 Strip-shaped plate 42 Ruled part 53 Ruled roll 54 Receiving roll 55 Projection

この発明は、段ボールシートに折曲げ用の罫線を罫入れする押罫部材、その押罫部材が取付けられた型板および罫入れ装置並びに段ボールシートに関する。   BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a ruled member for marking a folding ruled line on a cardboard sheet, a template having the ruled member attached thereto, a ruler, and a cardboard sheet.

一般的に、段ボールシートの中芯の波の高さ(段の高さ)としては種々なものがあり、また、波形状に形成された中芯を一層設ける場合や複数層設ける場合があり、なかでもよく使用される段ボールシートとしては、2mm〜8mmの範囲の種々な厚みのものがある。また、波(段)の形状にも種々なものがある。   In general, there are various wave heights (core heights) of the core of the corrugated cardboard sheet, and there are cases where a single core formed in a wave shape is provided or a plurality of layers are provided. Among them, cardboard sheets that are often used include those having various thicknesses ranging from 2 mm to 8 mm. There are also various wave (stage) shapes.

さらに、段ボールシートを構成する各層の紙にも種々な品質のものがある。   Furthermore, there are papers of various layers constituting the corrugated board sheet.

このような様々な波形状の中芯や様々な品質の紙等の組み合わせによって、段ボールシートには数百にも及ぶ品種のものがあり、種々な性状がある。   Depending on the combination of various corrugated cores, various quality papers, etc., there are several hundred corrugated cardboard varieties with various properties.

このように多様な性状を有する段ボールシートを打抜くことによって、例えば、図15に示すような段ボール箱形成用のブランクAを形成する場合、合板からなるボードにブランクAの外形を打抜く外形打抜き刃を取付けると共に、その外形打抜き刃の内側に、上記ブランクAの縦罫線Lおよび横罫線Lを罫入れする罫入れ用の押罫部材を取付けて型板を形成し、その型板によって段ボールシートを打ち抜くようにしている。 By punching the cardboard sheet having such diverse nature, for example, when forming the blank A 1 for cardboard boxes formed as shown in FIG. 15, punch the external shape of the blank A 1 in the board consisting of plywood An outer punching blade is attached, and a ruled member for crease marking the vertical ruled line L 1 and the horizontal ruled line L 2 of the blank A 1 is attached to the inside of the outer punching blade to form a template, A cardboard sheet is punched out by a template.

ここで、縦罫線Lは、段ボールシートAの波形状に成形された中芯Sの段目Cにほぼ平行し、一方、横罫線Lは上記中芯Sの段目Cと直交する方向に延びている。 Here, vertical lines L 1 is substantially parallel to the stage C of corrugated medium S 2 formed into corrugated cardboard sheet A, whereas the horizontal ruled line L 2 is perpendicular to the stage C above in the core S 2 It extends in the direction to do.

上記縦罫線Lおよび横罫線Lを罫入れする押罫部材として、図16に示したものが従来から知られている。この押罫部材60は、金属製帯状板61の一端部を罫入れ部62とし、その罫入れ部62により段ボールシートAの一面を押し込むことによって中芯Sの波形状部を押し潰して溝状の縦罫線Lおよび横罫線Lを形成するようにしている。 As押罫member for putting ruffled the vertical line L 1 and the horizontal ruled line L 2, those shown in FIG. 16 has been known. The押罫member 60, one end of the metal strip-shaped plate 61 and ruffled insertion portion 62, by crushing the corrugated portion of the corrugated medium S 2 by forcing one side of the cardboard sheet A by its ruling insertion portion 62 groove It is as in forming the Jo of vertical ruled lines L 1 and the horizontal ruled line L 2.

帯状板61は、一般的に、上下両端間における高さ寸法が20数mm程度であり、両側部間(両側面間)における幅寸法については、0.7mm、1.0mm、1.4mm、2.0mmおよび3.0mmの5種類がある。段ボールシートAに対する罫入れには、幅寸法が1.4mm、2.0mmおよび3.0mmの3種類のものが多く用いられている。   In general, the belt-like plate 61 has a height dimension between upper and lower ends of about 20 and several mm, and the width dimension between both side portions (between both side surfaces) is 0.7 mm, 1.0 mm, 1.4 mm, There are five types: 2.0 mm and 3.0 mm. For the crease on the corrugated cardboard sheet A, three types having a width dimension of 1.4 mm, 2.0 mm and 3.0 mm are often used.

ただし、段ボールシートAの性状に応じて、0.7mm〜3.5mmの幅寸法の帯状板が用いられる。   However, a strip-shaped plate having a width of 0.7 mm to 3.5 mm is used depending on the properties of the cardboard sheet A.

ところで、図16に示す押罫部材60においては、罫入れ部62で厚み方向に弾性を有する段ボールシートAの一面を押し込むことによって中芯Sの波形状部を押し潰して両側壁を有する罫線L、Lを形成する際、罫入れ部62の表面が全長にわたって滑らかであるため、鮮明な罫線L、Lを入れることができず、上記罫線L、Lの両側壁の底部に沿って段ボールシートAを高精度に折り曲げることができない。 By the way, in the ruled member 60 shown in FIG. 16, a ruled line having both side walls by crushing the corrugated portion of the core S 2 by pushing one surface of the corrugated cardboard sheet A having elasticity in the thickness direction at the ruled portion 62. When forming L 1 and L 2 , the surface of the ruled portion 62 is smooth over the entire length, so that the clear ruled lines L 1 and L 2 cannot be entered, and the both side walls of the ruled lines L 1 and L 2 cannot be inserted. The corrugated cardboard sheet A cannot be bent with high accuracy along the bottom.

ここで、図15に示すブランクAは、平行する3本の縦罫線Lのうち、両側2本の縦罫線Lに沿って折り曲げて、一側のパネルPに連続して形成されたのり代Pに他側のパネルPの端縁部を重ね合わせ、その重なり部を接着することによって扁平な箱体とされる。このとき、縦罫線Lでの折曲げ精度が悪い場合、一側のパネルPと他側のパネルPに相対的な傾きが生じたり、縦罫線間に所要の寸法が得られないために精度の高い扁平な箱体を形成することができず、角筒状に開箱した際、側壁や端壁に傾きが生じたり、所要の内寸法の得られない歪な箱体が形成され、不良品となる。 Here, the blank A 1 shown in FIG. 15, of the three vertical lines L 1 parallel and folded along the vertical lines L 1 2 This either side of, is formed continuously on one side the panel P 1 A flat box is formed by overlapping the edge portion of the panel P 4 on the other side with the margin P 5 and bonding the overlapping portion. At this time, if the folding precision in the vertical lines L 1 is poor, or occur relative slope on one side of the panel P 1 and the other side panel P 4, because the required dimensions between vertical lines is not obtained It is not possible to form a flat box with high accuracy, and when the box is opened in a square tube shape, the side walls and end walls are inclined, and a distorted box that does not have the required internal dimensions is formed. , Become a defective product.

そのような不都合を解消するため、本件出願人においては、特許文献1および特許文献2において、精度の高い折り曲げが可能な罫線を形成する押罫部材を提案している。   In order to eliminate such inconvenience, the present applicant has proposed a ruled line member that forms a ruled line that can be folded with high accuracy in Patent Document 1 and Patent Document 2.

ここで、特許文献1に記載された押罫部材おいては、金属製帯状板における一端部を罫入れ部とし、その罫入れ部の長さ方向に、段ボールシートの厚みより深さが浅くて、平面形状が四角形の各切欠部を等ピッチで形成している。   Here, in the ruled line member described in Patent Document 1, one end of the metal belt-like plate is used as a crease, and the depth of the crease is shorter than the thickness of the cardboard sheet. The cutouts having a square planar shape are formed at an equal pitch.

一方、特許文献2においては、帯状基板に形成された円弧状断面のシート押圧面の中央部に罫入れ部を設け、その罫入れ部の長さ方向に切欠部を間隔をおいて設けている。   On the other hand, in Patent Document 2, a crease portion is provided at the center of the sheet pressing surface of the arc-shaped cross section formed on the belt-like substrate, and notches are provided at intervals in the length direction of the crease portion. .

上記いずれの押罫部材においても、罫入れ部で段ボールシートを押し込んで中芯の波形状部を押し潰すことにより、切欠部間に形成された平面形状が長方形の各突起部においては押し込み量が多いため、段ボールシートが強く押し込まれて凹状の平面形状が長方形の各深溝部が形成され、切欠部においては押し込み量が少ないため、上記切欠部と対応する位置で凸状リブとなって平面形状が長方形の各浅溝部が形成されて、段ボールシートの一面に深溝部と浅溝部とが交互に並び、対向する側壁間に幅を有する溝状の罫線が形成されることになる。   In any of the above-described ruled members, by pushing the corrugated cardboard sheet at the crease portion and crushing the corrugated portion of the core, the pushing amount is reduced at each of the projections having a rectangular planar shape formed between the notches. Because there are many, the corrugated cardboard sheet is pushed in strongly, each concave groove has a rectangular deep groove, and the amount of pushing in the notch is small, so it becomes a convex rib at a position corresponding to the notch. The rectangular shallow groove portions are formed, and the deep groove portions and the shallow groove portions are alternately arranged on one surface of the corrugated cardboard sheet, and groove-like ruled lines having a width are formed between the opposing side walls.

この際、上記浅溝部は上記各側壁の中間部の高さ位置で罫線の長さ方向へ線状に交わり、上記深溝部は上記各側壁の底部の位置で交わるため、それぞれの交わり部が段差を持った状態で罫線の長さ方向へ交互に並んだ状態となる。   At this time, the shallow groove portion linearly intersects in the length direction of the ruled line at the height position of the middle portion of each side wall, and the deep groove portion intersects at the position of the bottom portion of each side wall. In this state, the lines are alternately arranged in the length direction of the ruled line.

上記のように、溝底面に形成されたリブが罫線の対向する側壁の倒れを防止するように作用するため、上記罫線の対向する側壁と溝底面の線状の交差部位に沿って段ボールシートを折り曲げることができるように改善はされている。   As described above, the rib formed on the bottom surface of the groove acts to prevent the side wall facing the ruled line from collapsing, so that the corrugated cardboard sheet is placed along the linear intersection of the side wall facing the ruled line and the bottom surface of the groove. Improvements have been made so that it can be folded.

特開2000−289124号公報JP 2000-289124 A 特開2001−239598号公報JP 2001-239598 A

ところが、上記押罫部材においては、罫線の溝底面に形成されるリブが罫線の長さ方向に直交して両側壁へ延びる横リブであって、罫線の長さ方向に間隔をおいて形成されるため、罫線の溝底面は横リブの形成位置での剛性が高く、隣り合う横リブ間の剛性は低いものとなって、溝底面の長さ方向での剛性は不均一となる。 However, in the above-described ruled member, ribs formed on the bottom surface of the ruled line groove are transverse ribs extending to both side walls perpendicular to the length direction of the ruled line, and are formed at intervals in the length direction of the ruled line. Therefore, the groove bottom surface of the ruled line has high rigidity at the position where the horizontal rib is formed, and the rigidity between adjacent horizontal ribs is low, and the rigidity in the length direction of the groove bottom surface becomes non-uniform.

また、段ボールシートにおいては、上記様々な特有の性状の他に、その素材が剛性の弱い紙であり、中芯は波形状に成形された構造になっているという性状も有するため、折り曲げ位置が不安定となって、罫線の対向する側壁と溝底面の交差部位に沿って正確に折り曲げができないという問題点があり、改善すべき点が残されている。   Further, in addition to the above-mentioned various specific properties, the corrugated cardboard sheet has a property that the material is a paper with low rigidity and the core has a wave-shaped structure. There is a problem that it becomes unstable and cannot be bent accurately along the intersecting portion of the side wall and the groove bottom face where the ruled line is opposed.

特に、中芯の段目に平行する方向に罫線を形成する場合には、中芯の波形状のどこの高さ位置に相当する部位を押罫部材で押し潰すのかはまちまちであり、中芯の押し潰される形状も一定しない。この現象は、中芯の品種や波形状の性状にも起因する。   In particular, when the ruled line is formed in a direction parallel to the step of the center core, it depends on where the height position of the corrugated shape of the center core is crushed by the ruled member. The shape to be crushed is not constant. This phenomenon is also caused by the varieties of cores and the wave shape.

また、中芯の段目方向と押罫部材の平行度が狂っていると、上記現象はより顕著になるため、段ボールシートを正確に折り曲げることができず、この問題を解消する必要がある。   In addition, if the degree of parallelism between the step direction of the core and the ruled member is out of order, the above phenomenon becomes more prominent, and the corrugated cardboard sheet cannot be bent accurately, and this problem needs to be solved.

さらに、平面形状が長方形の上記横リブ(浅溝部)の各長辺部と上記罫線の各側壁との線状の交わり部が、平面形状が長方形の上記深溝部の各長辺部と上記罫線の各側壁との線状の交わり部より高い位置で段差を持って長く形成されているので、正確な溝幅を保って罫線を折り曲げることができない。   Furthermore, the linear intersections between the long side portions of the horizontal ribs (shallow groove portions) having a rectangular planar shape and the side walls of the ruled lines are the long side portions of the deep groove portions having the rectangular planar shape and the ruled lines. Since it is formed long with a step at a position higher than the linear intersection with each side wall, the ruled line cannot be bent while maintaining an accurate groove width.

さらに、また、様々な性状を有する数百種類にも及ぶ段ボールシートに対して、画一的に正確な罫線を形成することは困難である。   Furthermore, it is difficult to form uniform uniform ruled lines for hundreds of cardboard sheets having various properties.

この発明の課題は、中芯の段目に平行する方向であっても、中芯の波形状に影響されることなく、出来るだけ画一的に剛性の低い強度の弱い紙を素材とする種々な性状を有する段ボールシートに対して正確な溝幅を保って精度よく折り曲げることができる罫線を形成することができるようにした押罫部材、型板、罫入れ装置並びに折曲げ性が良好な段ボールシートを提供することである。   The object of the present invention is to use various kinds of paper made of low-strength paper with low rigidity as much as possible without being affected by the corrugation of the core even in the direction parallel to the center step. Corrugated sheet member, template, crease device, and corrugated cardboard with good bendability, capable of forming a ruled line that can be accurately folded while maintaining an accurate groove width for corrugated cardboard sheets having various properties Is to provide a sheet.

上記の課題を解決するために、この発明に係る押罫部材においては、金属製帯状板の一端部が罫入れ部とされ、その罫入れ部にリブ成形用凹部を形成し、段ボールシートに対する前記罫入れ部の押し込みによって溝底面にリブを有する溝状の折曲げ用罫線を形成する押罫部材において、前記リブ成形用凹部が、前記罫入れ部の両側縁間における幅方向中央部に形成されて罫入れ部の長さ方向に延びる直線溝と、前記罫入れ部の幅方向中央部と一側縁間において罫入れ部の長さ方向に間隔をおいて複数設けられた第一傾斜溝と、前記罫入れ部の幅方向中央部と他側縁間において罫入れ部の長さ方向に間隔をおいて複数設けられた第二傾斜溝とを有してなる構成を採用したのである。   In order to solve the above-described problems, in the ruled member according to the present invention, one end of a metal strip is formed as a crease, and a rib forming recess is formed in the crease, and the corrugated cardboard sheet is In the ruled member for forming a groove-shaped folding ruled line having ribs on the groove bottom surface by pressing the ruled part, the rib forming recess is formed in the center in the width direction between both side edges of the ruled part. A linear groove extending in the length direction of the crease section, and a plurality of first inclined grooves provided at intervals in the length direction of the crease section between the width direction center and one side edge of the crease section. A configuration is adopted in which a plurality of second inclined grooves are provided between the center portion in the width direction of the crease portion and the other side edge at intervals in the length direction of the crease portion.

上記のように、罫入れ部の幅方向中央部に直線溝と、幅方向中央部と一側縁間および幅方向中央部と他側縁間のそれぞれに間隔をおいて第一傾斜溝および第二傾斜溝を設けることにより、段ボールシートに罫入れ部を押し付けて罫線を形成すると、罫線の溝底面には、上記直線溝と対応する部位に直線状リブが形成され、第一傾斜溝および第二傾斜溝と対応する部位に傾斜状リブが形成される。   As described above, the straight inclined groove and the first inclined groove and the first groove in the width direction center portion of the ruled portion are spaced apart from each other between the width direction center portion and one side edge and between the width direction center portion and the other side edge. By providing the two inclined grooves, when the crease line is pressed against the corrugated cardboard sheet to form a ruled line, a linear rib is formed on the groove bottom surface of the ruled line at a portion corresponding to the linear groove, and the first inclined groove and the second An inclined rib is formed at a portion corresponding to the two inclined grooves.

このとき、傾斜状リブは罫線の両側壁の内方向への倒れを防止する突っかい棒として作用し、その傾斜状リブは罫線の長さ方向の全長にわたって間隔をおいて形成されるため、剛性の低い強度の弱い紙を素材とする段ボールシートの上記溝底面に対して長さ方向および幅方向の全体にわたって剛性を高めることができる。   At this time, the inclined rib acts as a stick rod that prevents the side walls of the ruled line from falling inward, and the inclined rib is formed at intervals over the entire length in the length direction of the ruled line. The rigidity can be increased over the entire length and width of the groove bottom surface of the corrugated cardboard sheet made of paper with low strength and low strength.

また、罫線の溝底面の幅方向の中央部に形成される直線状リブの両側部は、その直線状リブの形成時に強く押し込まれるため、強度的に弱く、その強度の弱い部分が罫線の長さ方向に連続して形成されるため、罫線に沿って段ボールシートを折り曲げた際、段ボールシートは罫線の対向する側壁の各底部と溝底面の両側部との二つの長さ方向に線状の交差部位を起点として正確に折れ曲がり、中芯の波形状に影響されることなく精度の高い折り曲げとすることができる。   In addition, both sides of the linear rib formed at the center in the width direction of the bottom surface of the ruled line groove are strongly pressed when the linear rib is formed, so the strength is weak, and the weak part is the length of the ruled line. Since the corrugated sheet is bent along the ruled line, the corrugated sheet is linearly formed in two length directions, that is, each bottom part of the opposite side wall of the ruled line and both side parts of the groove bottom surface. It is possible to bend accurately with the intersection as a starting point, and bend with high accuracy without being affected by the corrugation of the core.

ここで、押罫部材として、帯状基板の表面に幅方向の中央部で高く、両側に至るに従って次第に低くなるシート押圧面を設け、そのシート押圧面の幅方向中央部に、帯状基板の長さ方向に延びる突条からなる罫入れ部を設け、その罫入れ部の長さ方向にわたってリブ成形用凹部を一定ピッチで連続して複数形成し、段ボールシートに対する前記罫入れ部の押し込みによって、溝底面にリブを有する溝状の折曲げ用罫線を形成し、かつ、その罫線の両側部に押し潰し部を形成するようにしたものが従来から知られている。   Here, as the ruled member, a sheet pressing surface is provided on the surface of the belt-shaped substrate that is high at the center in the width direction and gradually decreases as it reaches both sides. The groove bottom is provided by forming a plurality of crease depressions extending in the direction, continuously forming a plurality of rib forming recesses at a constant pitch over the length direction of the crease, and pressing the crease into the corrugated cardboard sheet. Conventionally, a groove-like folding ruled line having ribs is formed, and crushing parts are formed on both sides of the ruled line.

上記のような押罫部材においては、リブ成形用凹部を、罫入れ部の幅方向中央部に形成されて罫入れ部の長さ方向に延びる直線溝と、上記罫入れ部の幅方向中央部と一側縁間において罫入れ部の長さ方向に間隔をおいて複数設けられた第一傾斜溝と、上記罫入れ部の幅方向中央部と他側縁間において罫入れ部の長さ方向に間隔をおいて複数設けられた第二傾斜溝として、上記直線溝で直線状リブが形成され、第一傾斜溝および第二傾斜溝で傾斜状リブが形成されるようにする。   In the crease member as described above, the rib forming concave portion is formed in the central portion in the width direction of the crease portion and extends in the length direction of the crease portion, and the central portion in the width direction of the crease portion. And a plurality of first inclined grooves provided at intervals in the length direction of the crease portion between one side edge, and the length direction of the crease portion between the center portion in the width direction of the crease portion and the other side edge. As the plurality of second inclined grooves provided at intervals, linear ribs are formed by the linear grooves, and inclined ribs are formed by the first inclined grooves and the second inclined grooves.

ここで、罫入れ部の長さ方向に間隔をおいて形成される第一傾斜溝と第二傾斜溝は、逆向きの傾斜として罫入れ部の幅方向中央部に位置する内端が互い繋がる平面V字形のV字状溝とし、そのV字状溝を罫入れ部の長さ方向に間隔をおいて形成し、隣り合うV字状溝同士は接しないものとすることにより、罫線の溝底面にV字状リブを長さ方向に間隔をおいて、隣り合うV字状リブ同士が接しないように形成することができ、突っかい棒としての機能を高め、段ボールシートを罫線に沿ってより精度よく折り曲げることができる。 Here, the first inclined groove and the second inclined groove that are formed at intervals in the length direction of the crease portion are connected to each other at the inner ends located at the center portion in the width direction of the crease portion as opposite inclinations. By forming a V-shaped groove having a flat V-shape, the V-shaped grooves are formed at intervals in the length direction of the ruled portion , and adjacent V-shaped grooves are not in contact with each other. V-shaped ribs can be formed on the bottom surface at intervals in the length direction so that adjacent V-shaped ribs do not touch each other , enhancing the function as a sticking bar, and corrugated sheet along the ruled line It can be bent more accurately.

この場合、V字状溝を、隣り合うV字状溝に対して逆向きとすることにより、向きの異なるV字状リブを交互に形成することができる。このため、突っかい棒としての機能をさらに高めることができ、段ボールシートを罫線に沿ってより精度よく折り曲げることができる。 In this case, V-shaped ribs having different orientations can be alternately formed by making the V-shaped grooves opposite to the adjacent V-shaped grooves. For this reason, the function as a stick stick can be further enhanced, and the corrugated cardboard sheet can be folded along the ruled line with higher accuracy.

ここで、罫入れ部のV字状溝を形成する第一傾斜溝および第二傾斜溝の、罫入れ部の長さ方向での交差角度αが必要以上に小さくなると、段ボールシートに成形されるV字状リブの長さが長くなって剛性が低下し、形成された罫線の溝底面の強度が長さ方向および幅方向の両方向で不均一となり、折曲げ位置にバラツキが生じて、折曲げ精度が低下する。また、必要以上に大きくなると、成形されるV字状リブの両端部間の長さが短くなって折曲げ性が阻害されることになるため、段ボールシートの性状を考慮して交差角度αは20°〜150°の範囲とし、より好ましくは40°〜120°とする。   Here, when the intersecting angle α in the length direction of the ruled portion of the first inclined groove and the second inclined groove forming the V-shaped groove of the ruled portion becomes smaller than necessary, the cardboard sheet is formed. The length of the V-shaped rib is increased, the rigidity is lowered, the strength of the bottom surface of the formed ruled line is uneven in both the length direction and the width direction, and the bending position is uneven. Accuracy is reduced. Further, if it becomes larger than necessary, the length between both end portions of the V-shaped rib to be molded is shortened and the bendability is hindered. The range is 20 ° to 150 °, and more preferably 40 ° to 120 °.

また、罫入れ部のV字状溝は、対向する二つのV字状溝間に必要以上に大きな間隔が形成されると、段ボールシートに成形される二つのV字状リブの対向部間に大きな間隔が生じて、罫線における溝底面の剛性は長さ方向において不均一となって折曲げ位置にバラツキが生じ、折曲げ精度が低下することになる。このため、対向する二つのV字状溝間の間隔は20mm以下とするのが好ましい。   In addition, the V-shaped groove of the crease portion is formed between the opposing portions of the two V-shaped ribs formed on the cardboard sheet when an unnecessarily large space is formed between the two opposing V-shaped grooves. A large space is generated, and the rigidity of the groove bottom surface in the ruled line becomes non-uniform in the length direction, resulting in variations in the bending position, and the bending accuracy is lowered. For this reason, it is preferable that the interval between the two V-shaped grooves facing each other is 20 mm or less.

上記押罫部材のそれぞれにおいて、罫入れ部の幅寸法が必要以上に大きくなると、罫線の幅寸法が大きくなって折曲げ位置を特定することができなくなり、精度の高い折曲げとすることができないため、罫入れ部の幅寸法Wは段ボールシートの厚さTより小さく(W<T)しておくのが好ましい。   In each of the above-mentioned ruled members, if the width dimension of the crease part becomes larger than necessary, the width dimension of the ruled line becomes large and the folding position cannot be specified, so that it is not possible to perform the folding with high accuracy. Therefore, it is preferable that the width dimension W of the ruled portion is smaller than the thickness T of the cardboard sheet (W <T).

この発明に係る罫入れ用型板においては、合板からなるボードに押罫部材を取り付け、その押罫部材の押し込みによって段ボールシートに溝状の折曲げ用罫線を形成する罫入れ用型板において、前記押罫部材として、この発明に係る上記押罫部材を採用したのである。   In the crease template according to the present invention, in the crease template for attaching a crease member to a board made of plywood, and forming a groove-like crease ruled line on the corrugated cardboard sheet by pressing the crease member, The ruled member according to the present invention is employed as the ruled member.

また、この発明に係る罫入れ装置においては、受板に対向して設けられた型板が、合板からなるボードおよびそのボードに取り付けられた押罫部材を有し、前記型板と受板との接近により前記押罫部材により受板で支持された段ボールシートを押圧して溝状の折曲げ用罫線を形成する罫入れ装置において、前記型板として、この発明に係る上記罫入れ用型板を採用したのである。   Further, in the crease device according to the present invention, the template provided facing the receiving plate includes a board made of plywood and a ruled member attached to the board, and the template and the receiving plate In the crease forming apparatus for forming a groove-like folding ruled line by pressing the corrugated cardboard sheet supported by the crease member by the crease member, the crease template according to the present invention is used as the template. Was adopted.

さらに、この発明に係る罫入れ装置においては、アンビルロールに対設されたダイロールの外周に型板を取付け、その型板が、合板からなる円筒状のボードおよびそのボードに取り付けられた押罫部材を有し、その押罫部材によって両ロール間に送り込まれる段ボールシートに溝状の折曲げ用罫線を形成する罫入れ装置において、前記押罫部材として、この発明に係る前述の押罫部材を採用したのである。   Furthermore, in the crease device according to the present invention, a template is attached to the outer periphery of the die roll provided to the anvil roll, and the template is a cylindrical board made of plywood and a ruled member attached to the board. In the crease forming apparatus for forming a groove-like folding ruled line on a corrugated cardboard sheet fed between both rolls by the crease member, the aforementioned crease member according to the present invention is adopted as the crease member. It was.

さらに、この発明に係る罫入れ装置においては、受けロールと罫入れロールとを相対的に逆方向に回転し、罫入れロールの外周に設けられた環状の罫入れ用突条によって前記両ロール間に送り込まれる段ボールシートに溝状の折曲げ用罫線を形成する罫入れ装置において、前記罫入れ用突条の外周の罫入れ部に全長にわたってリブ成形用凹部を設け、そのリブ成形用凹部が、前記罫入れ部の両側縁間における幅方向中央部に形成されて罫入れ部の周方向に延びる円弧状溝と、前記罫入れ部の幅方向中央部と一側縁間において罫入れ部の周方向に間隔をおいて複数設けられた第一傾斜溝と、前記罫入れ部の幅方向中央部と他側縁間において罫入れ部の長さ方向に間隔をおいて複数設けられた第二傾斜溝とを有し、前記第一傾斜溝と前記第二傾斜溝が、逆向きの傾斜とされて罫入れ部の幅方向中央部に位置する内端が互いに繋がる平面V字形のV字状溝を形成し、そのV字状溝が罫入れ部の長さ方向に間隔をおいて形成され、隣り合うV字状溝同士は接しない構成を採用したのである。 Further, in the crease device according to the present invention, the receiving roll and the crease roll are rotated relatively in the opposite directions, and an annular crease ridge provided on the outer periphery of the crease roll is used between the two rolls. In the crease forming apparatus for forming a groove-like folding ruled line in the corrugated cardboard sheet fed into the crease ridge, a rib forming recess is provided over the entire length of the crease on the outer periphery of the crease ridge. An arc-shaped groove formed at the center in the width direction between both side edges of the crease portion and extending in the circumferential direction of the crease portion, and the periphery of the crease portion between the width direction center portion and one side edge of the crease portion. A plurality of first inclined grooves provided at intervals in the direction, and a plurality of second inclinations provided at intervals in the length direction of the ruled portion between the widthwise central portion and the other side edge of the ruled portion. possess a groove, said second inclined to the first inclined groove However, a flat V-shaped groove is formed in which the inner ends located at the center in the width direction of the ruled part are connected to each other, and the V-shaped groove is the length direction of the ruled part. In other words, a configuration in which the adjacent V-shaped grooves are not in contact with each other is employed.

また、この発明に係る段ボールシートにおいては、対向する一対の側壁と溝底面を有する溝状の折曲げ用罫線が形成された段ボールシートにおいて、前記溝底面の幅方向中央部に直線状リブと、溝底面の幅方向中央部と一側壁間に罫線の長さ方向に間隔をおいて形成された第一傾斜状リブと、溝底面の幅方向中央部と他側壁間に罫線の長さ方向に間隔をおいて複数形成された第二傾斜状リブとを設け、前記第一傾斜状リブと前記第二傾斜状リブが、逆向きの傾斜とされて罫線の幅方向中央部に位置する内端が互いに繋がる平面V字状リブを形成し、そのV字状リブが罫線の長さ方向に間隔をおいて形成され、隣り合うV字状リブ同士は接しない構成を採用したのである。 Further, in the corrugated cardboard sheet according to the present invention, in the corrugated cardboard sheet in which a groove-shaped folding ruled line having a pair of side walls and a groove bottom face is formed, a linear rib at the center in the width direction of the groove bottom face, A first inclined rib formed between the central portion in the width direction of the groove bottom surface and one side wall with an interval in the length direction of the ruled line, and a length direction of the ruled line between the central portion in the width direction of the groove bottom surface and the other side wall. only set a second inclined ribs formed in plurality at intervals, said first inclined rib and the second inclined ribs are inclined in opposite directions among located in the central portion in the width direction of the ruled line A flat V-shaped rib whose ends are connected to each other is formed, the V-shaped ribs are formed at intervals in the length direction of the ruled line, and the adjacent V-shaped ribs are not in contact with each other .

この発明においては、剛性が低く、強度の弱い紙を素材として多様で特有の性状を有する段ボールシートに対して、対向する二つの側壁間の中央部で側壁に平行する直線状リブと、二つの側壁間にこの直線状リブに対して傾斜する平面V字状リブを溝底面に形成し、そのV字状リブを罫線の長さ方向に間隔をおいて形成し、隣り合うV字状リブ同士は接しない構成としたので、溝底面の剛性の高い折曲げ性に優れた溝状の罫線を得ることができ、中芯の波形状に影響されることなく、罫線の対向する側壁の二つの線状の底部を起点にして極めて精度よく折り曲げることができる。 In the present invention, for a corrugated cardboard sheet having various and unique properties made of paper having low rigidity and low strength, a linear rib parallel to the side wall at the center between two opposing side walls, and two A flat V-shaped rib inclined with respect to the linear rib is formed between the side walls on the groove bottom surface, and the V-shaped ribs are formed at intervals in the length direction of the ruled line. Since it is configured so as not to contact, a groove-like ruled line with high rigidity at the bottom of the groove can be obtained, and the two opposite side walls of the ruled line can be obtained without being affected by the corrugated shape of the core. It can be bent very accurately starting from the linear bottom.

(I)はこの発明に係る罫入れ装置の縦断面図、(II)は罫入れ時の状態を示す縦断面図、(III)は罫入れされた段ボールシートの断面図(I) is a longitudinal sectional view of a crease forming apparatus according to the present invention, (II) is a longitudinal sectional view showing a state at the time of crease, and (III) is a sectional view of a corrugated cardboard sheet. この発明に係る押罫部材の平面図Plan view of a ruled member according to the present invention 図2の一部切欠正面図Partially cutaway front view of FIG. 図3のIV−IV線に沿った断面図Sectional view along line IV-IV in FIG. この発明に係る段ボールシートの一部分を示す斜視図The perspective view which shows a part of cardboard sheet | seat based on this invention 図5の平面図Plan view of FIG. (a)乃至(g)はリブ成形用凹部の他の例を示す模式図(A) thru | or (g) is a schematic diagram which shows the other example of the recessed part for rib shaping | molding. (a)乃至(d)はリブ成形用凹部のさらに他の例を示す模式図(A) thru | or (d) is a schematic diagram which shows the further another example of the recessed part for rib shaping | molding. (a)乃至(d)はリブ成形用凹部のさらに他の例を示す模式図(A) thru | or (d) is a schematic diagram which shows the further another example of the recessed part for rib shaping | molding. (I)はこの発明に係る押罫部材のさらに他の例を示す斜視図、(II)はその断面図(I) is a perspective view showing still another example of the ruled member according to the present invention, and (II) is a sectional view thereof. (I)はこの発明に係る罫入れ装置の他の例を示す縦断面図、(II)は押罫部材の一部分を示す斜視図(I) is a longitudinal sectional view showing another example of the crease forming apparatus according to the present invention, and (II) is a perspective view showing a part of the crease member. (I)はこの発明に係る罫入れ装置のさらに他の例を示す正面図、(II)は側面図、(III)は罫入れロールの一部分を示す斜視図(I) is a front view showing still another example of a crease forming apparatus according to the present invention, (II) is a side view, and (III) is a perspective view showing a part of a crease roll. (a)乃至(i)はリブ成形用凹部の参考例を示す模式図(A) thru | or (i) is a schematic diagram which shows the reference example of the recessed part for rib shaping | molding (a)乃至(g)はリブ成形用凹部の参考例を示す模式図(A) thru | or (g) is a schematic diagram which shows the reference example of the recessed part for rib shaping | molding 段ボール箱形成用のブランクを示す一部切欠正面図Partially cutaway front view showing a blank for forming a cardboard box 従来の押罫部材を示す斜視図A perspective view showing a conventional ruled member

以下、この発明の実施の形態を図面に基づいて説明する。図1は、段ボールシートに罫入れを施す罫入れ装置を示す。この罫入れ装置は、段ボールシートAを支持する平板状の受板1と、この受板1に対して進退可能に設けられた型板2とを有し、上記型板2は、ベニヤ合板からなる平板状のボード3にレーザ加工等によって罫取付け溝4を形成し、その罫取付け溝4に押罫部材10をその高さ方向に圧入した構成とされている。   Hereinafter, embodiments of the present invention will be described with reference to the drawings. FIG. 1 shows a scoring device for scoring cardboard sheets. The ruler includes a flat plate-shaped receiving plate 1 that supports the corrugated cardboard sheet A, and a template 2 that can be moved forward and backward with respect to the receiving plate 1. The template 2 is made of veneer plywood. A ruled attachment groove 4 is formed in the flat board 3 formed by laser processing or the like, and a ruled member 10 is press-fitted in the height direction of the ruled attachment groove 4.

図2乃至図4に示すように、この実施形態においては、段ボールシートAの性状に応じて、押罫部材10は、上下両端間の高さ寸法が20数mm程度とされ、両側部間(両側面間)の幅寸法Wが0.7mm〜3.5mmとされ、長さは適宜寸法とされた金属製の帯状板11から成り、その帯状板11の上下のいずれか一端部が罫入れ部12とされている。 As shown in FIGS. 2 to 4, in this embodiment, according to the properties of the corrugated cardboard sheet A, the ruled member 10 has a height dimension between upper and lower ends of about 20 and several millimeters, width W 1 of both side to side) is a 0.7Mm~3.5Mm, length is made of a metallic strip-shaped plate 11 which is the appropriate size, one end portion is ruled of above and below the strip-shaped plate 11 The insertion portion 12 is used.

罫入れ部12は両側部に丸みを有する平坦面とされているが、円弧状のものであってもよい。その罫入れ部12にはリブ成形用凹部としての直線溝13と、同じくリブ成形用凹部としての第一傾斜溝14および第二傾斜溝15が形成されている。   The ruled part 12 is a flat surface with rounded sides, but may be arcuate. The ruled portion 12 is formed with a straight groove 13 as a rib forming recess, and a first inclined groove 14 and a second inclined groove 15 as rib forming recesses.

直線溝13は、罫入れ部12の両側縁間の幅方向中央部に長さ方向に延びるように両側部の突出部13aを残して設けられている。また、直線溝13は、罫入れ部12の長さ方向に間隔をおいて直線状に設けられた不連続の溝からなっている。   The straight groove 13 is provided in the middle portion in the width direction between both side edges of the ruled portion 12 so as to extend in the length direction, leaving the protruding portions 13a on both sides. The straight groove 13 is a discontinuous groove provided in a straight line at intervals in the length direction of the ruled portion 12.

第一傾斜溝14は、罫入れ部12の幅方向中央部と一側縁間に直線状に同一勾配でもって交互に逆方向に傾斜して、かつ罫入れ部12の長さ方向に間隔をおいて互いに交わることなく複数設けられている。一方、第二傾斜溝15は罫入れ部12の幅方向中央部と他側縁間に直線状に同一勾配でもって交互に逆方向に傾斜して、かつ罫入れ部12の長さ方向に間隔をおいて互いに交わることなく複数設けられている。 The first inclined groove 14 is alternately inclined in the opposite direction with the same gradient linearly between the center portion in the width direction of the crease portion 12 and one side edge, and is spaced in the length direction of the crease portion 12. A plurality of them are provided without crossing each other. On the other hand, the second inclined groove 15 is alternately inclined in the opposite direction with the same gradient linearly between the center portion in the width direction of the crease portion 12 and the other side edge, and is spaced in the length direction of the crease portion 12. A plurality are provided without crossing each other.

第一傾斜溝14と第二傾斜溝15は罫入れ部12の幅方向中央部を境に対称となるように対向する位置に相反する方向に傾斜して設けられ、この相反する方向に傾斜して対向する第一傾斜溝14と第二傾斜溝15は罫入れ部12の幅方向中央部に位置する内端が互いに繋がっている。その内端の繋がりによって尖り部16aが形成されて、第一傾斜溝14と第二傾斜溝15は平面V字形の横向きV字状溝16と成る。   The first inclined groove 14 and the second inclined groove 15 are provided to be inclined in opposite directions at opposite positions so as to be symmetrical with respect to the central portion in the width direction of the crease portion 12, and are inclined in the opposite directions. The first inclined groove 14 and the second inclined groove 15 that are opposed to each other are connected to each other at the inner ends located at the center in the width direction of the ruled part 12. A sharp portion 16a is formed by the connection of the inner ends, and the first inclined groove 14 and the second inclined groove 15 become a horizontal V-shaped groove 16 having a flat V shape.

V字状溝16は、不連続の直線溝13間で対をなすようにして隣り合う直線溝13間のそれぞれに形成されていると共に、各一対の尖り部16aが互いに向き合うようにして形成されている。 The V-shaped grooves 16 are formed between the adjacent linear grooves 13 so as to form a pair between the discontinuous linear grooves 13, and are formed so that each pair of sharp portions 16a face each other. ing.

V字状溝16は、幅方向中央を境に対称形となることが好ましいが、尖り部16aは、罫入れ部12の両側縁間に位置すれば、必ずしも幅方向中央に位置しなくてもよく、また、第一傾斜溝14と第二傾斜溝15のそれぞれの傾斜角は異なっていてもよい。直線溝13、第一傾斜溝14および第二傾斜溝15は、直線状であれば、溝が断続的に途切れたものであってもよい。さらに、第一傾斜溝14および第二傾斜溝15は、緩やかな湾曲状であってもよい。 The V-shaped groove 16 is preferably symmetric with respect to the center in the width direction, but the sharp portion 16a does not necessarily need to be positioned in the center in the width direction as long as it is positioned between both side edges of the ruled portion 12. In addition, the inclination angles of the first inclined groove 14 and the second inclined groove 15 may be different. As long as the linear groove 13, the first inclined groove 14, and the second inclined groove 15 are linear, the groove may be intermittently interrupted. Further , the first inclined groove 14 and the second inclined groove 15 may be gently curved.

直線溝13およびV字状溝16は、プレス成形により形成されたものであってもよく、あるいは、切削により形成されたものであってもよい。V字状溝16を形成する第一傾斜溝14と第二傾斜溝15の交差角度αは20°〜150°の範囲とされている。また、V字状溝16は、隣り合うV字状溝16との間に20.0mm以下の一定の間隔δが開けられるようにして罫入れ部12の長さ方向に連続して形成されているが各間隔が異なるピッチであってもよい。 The linear groove 13 and the V-shaped groove 16 may be formed by press molding, or may be formed by cutting. The crossing angle α between the first inclined groove 14 and the second inclined groove 15 forming the V-shaped groove 16 is in the range of 20 ° to 150 °. Further, the V-shaped groove 16 is continuously formed in the length direction of the ruled portion 12 so that a constant interval δ 1 of 20.0 mm or less is opened between the adjacent V-shaped grooves 16. However, each interval may be a different pitch.

さらに、直線溝13およびV字状溝16を形成する第一傾斜溝14と第二傾斜溝15のそれぞれの断面形状はV字状とされているが、その断面形状は任意であり、丸形状や角形状の溝であってもよい。   Furthermore, the first inclined groove 14 and the second inclined groove 15 that form the linear groove 13 and the V-shaped groove 16 are V-shaped in cross section, but the cross-sectional shape is arbitrary, and is round. Or a square groove.

上記の構成からなる罫入れ装置において、図1(I)に示すように、型板2の下方に対向して設けられた受板1で段ボールシートAを支持し、受板1と型板2を接近させるよう受板1に対して型板2を下降させると、図1(II)に示すように、押罫部材10の罫入れ部12が段ボールシートAの一面を押し込んで段形状の中芯Sを押し潰すので、段ボールシートAに対向する一対の側壁Sと溝底面Bを有する罫線Lが押罫部材10の幅寸法Wと同じ幅寸法を有するように線状でかつ溝状に形成される。 In the crease device having the above configuration, as shown in FIG. 1 (I), the corrugated sheet A is supported by the receiving plate 1 provided facing the lower side of the template 2, and the receiving plate 1 and the template 2 are supported. When the template 2 is lowered with respect to the receiving plate 1 so as to approach, the ruled portion 12 of the ruled member 10 pushes one surface of the corrugated cardboard sheet A, as shown in FIG. since crushing the core S 2, linear as borders L having a pair of side walls S and the groove bottom B facing the cardboard sheet a has the same width as the width dimension W 1 of押罫member 10 and grooved Formed.

このとき、罫入れ部12には、直線溝13と、第一傾斜溝14と第二傾斜溝15から成るV字状溝16が形成されているため、図5および図6に示すように、罫線Lの溝底面Bには、直線溝13と対応する部位に直線状リブ17が形成される。   At this time, the ruled part 12 is formed with the straight groove 13, and the V-shaped groove 16 composed of the first inclined groove 14 and the second inclined groove 15, so as shown in FIGS. On the groove bottom surface B of the ruled line L, linear ribs 17 are formed at portions corresponding to the linear grooves 13.

また、V字状溝16と対応する部位に、溝底面Bの幅方向中央部と一側壁S間に罫線Lの長さ方向に間隔をおいて形成された第一傾斜状リブ18aと、溝底面Bの幅方向中央部と他側壁S間に罫線Lの長さ方向に間隔をおいて形成された第二傾斜状リブ18bとによって、上記交差角度αと同じ交差角度を有する平面V字状のリブ18が両側壁Sにわたって突起した状態で途切れることなく長さ方向に間隔を開けて連続して成形される。   In addition, the first inclined rib 18a formed in the portion corresponding to the V-shaped groove 16 with a space in the length direction of the ruled line L between the central portion in the width direction of the groove bottom surface B and the one side wall S, and the groove A plane V-shape having the same crossing angle α as the crossing angle α is formed by the second inclined ribs 18b formed in the lengthwise direction of the ruled line L between the central portion in the width direction of the bottom surface B and the other side wall S. The ribs 18 are continuously formed at intervals in the length direction without interruption in a state where the ribs 18 protrude over the side walls S.

なお、各V字状リブ18は、上記各側壁Sの中間部の高さ位置で各側壁と交わるが、その交わりは罫線Lの長さ方向に短い直線状となる。   Each V-shaped rib 18 intersects each side wall at the height position of the intermediate portion of each side wall S, but the intersection is a straight line that is short in the length direction of the ruled line L.

このように、両側壁SにわたるV字状リブ18が罫線Lの長さ方向に連続して形成されるため、剛性の低い強度の弱い紙を素材とする段ボールシートAの上記溝底面Bに対して長さ方向および幅方向の全体にわたって剛性を高めて、溝底面Bの幅方向の中間部での折れ曲がりを防止できると共に、V字状リブ18は両側壁Sの内方への倒れを防止する突っかい棒としての機能を発揮する。   In this way, since the V-shaped ribs 18 across the side walls S are continuously formed in the length direction of the ruled line L, the groove bottom surface B of the corrugated cardboard sheet A made of paper having low rigidity and low strength is used. Thus, the rigidity in the entire length direction and the width direction can be increased to prevent bending at the intermediate portion in the width direction of the groove bottom surface B, and the V-shaped ribs 18 prevent the side walls S from falling inward. It functions as a stick.

また、罫入れ部12の直線溝13によって、罫線Lの溝底面Bの幅方向中央部において対向するV字状リブ18間に長さ方向に延びる直線状リブ17が成形されて、罫線Lの幅方向中央部に直線状に剛性が大きく付与され、さらに、罫入れ部12の突出部13aによって、直線状リブ17の両側部は、その直線状リブ17の形成時に強く押し込まれて、強度的に弱く、その強度の弱い部分が罫線Lの長さ方向に連続して形成されるため、罫線Lに沿って段ボールシートAを折り曲げた際、中芯Sの波形状に影響されることなく、さらに、罫線Lの幅方向の中間部で折れ曲がることなく段ボールシートAは罫線Lの対向する側壁Sの各底部と溝底面Bの両側部との二つの長さ方向に線状の交差部位を起点として正確に折れ曲がり、精度の高い折り曲げとすることができる。 In addition, the linear groove 13 of the ruled part 12 forms a linear rib 17 extending in the length direction between the V-shaped ribs 18 facing each other at the center in the width direction of the groove bottom surface B of the ruled line L. The central portion in the width direction is linearly increased in rigidity, and the protruding portions 13a of the ruled portion 12 push the both side portions of the linear rib 17 strongly when the linear rib 17 is formed. weakly, since the weak portion of the intensity is continuously formed in the longitudinal direction of the ruled line L, when bending the corrugated cardboard sheet a along the border L, without being affected by the corrugated medium S 2 of corrugated Further, the cardboard sheet A does not bend at the intermediate portion in the width direction of the ruled line L, and the corrugated sheet A has two linear crossing portions in the two length directions, that is, each bottom portion of the opposing side wall S of the ruled line L and both sides of the groove bottom surface B. Bends accurately as a starting point, high accuracy It can be bent.

ここで、図2に示すV字状溝16を形成する第一傾斜溝14および第二傾斜溝15の交差角度αが必要以上に小さくなると、成形されるV字状リブ18の長さが長くなって罫線Lの溝底面の剛性が弱くなり、突っかい棒としての機能が低下し、罫入れされた罫線Lの溝底面Bの剛性が長さ方向および幅方向の両方向で不均一となり、折曲げ位置にバラツキが生じて、折曲げ精度が低下する。また、必要以上に大きくなると、成形されるV字状リブ18の両端部間の長さlが短くなって折曲げ性が阻害されることになる。従って、この交差角度αは段ボールシートAの種々の性状を考慮すると20°〜150°が限度であるが、40°〜120°がより好ましい。   Here, when the crossing angle α between the first inclined groove 14 and the second inclined groove 15 forming the V-shaped groove 16 shown in FIG. 2 becomes smaller than necessary, the length of the V-shaped rib 18 to be formed becomes longer. Thus, the rigidity of the bottom surface of the groove of the ruled line L is weakened, the function as a sticking rod is lowered, and the rigidity of the bottom surface B of the ruled line L of the ruled line L is uneven in both the length direction and the width direction. The bending position varies and the bending accuracy decreases. On the other hand, if it becomes larger than necessary, the length 1 between both ends of the V-shaped rib 18 to be molded is shortened and the bendability is hindered. Accordingly, the crossing angle α is limited to 20 ° to 150 ° in consideration of various properties of the cardboard sheet A, but more preferably 40 ° to 120 °.

なお、厚さの大きい段ボールシートAほど交差角度αを大きくする方が好ましい。   It is preferable to increase the crossing angle α as the thickness of the corrugated cardboard sheet A increases.

さらに、V字状溝16は、対向する二つのV字状溝16間に必要以上に大きな間隔が形成されると、成形される二つのV字状リブ18の対向部間に大きな間隔δが生じて、罫線Lにおける溝底面Bの剛性は長さ方向において不均一となって折曲げ位置にバラツキが生じ、折曲げ精度が低下する。従って、この間隔δを20mm以下とすることが好ましい。 Further, when an unnecessarily large space is formed between the two V-shaped grooves 16 facing each other, the V-shaped groove 16 has a large space δ 1 between the facing portions of the two V-shaped ribs 18 to be molded. As a result, the rigidity of the groove bottom surface B in the ruled line L becomes non-uniform in the length direction, resulting in variations in the folding position and lowering the folding accuracy. Therefore, it is preferable to make this gap [delta] 1 and 20mm or less.

なお、段ボールシートAの性状を考慮すると、厚さの小さい段ボールシートAほど間隔δを小さくする方がより好ましい。 In consideration of the nature of the cardboard sheet A, better to reduce the extent interval [delta] 1 small cardboard sheet A of thickness is more preferable.

上記のように、段ボールシートAの種々の性状を考慮して、V字状溝16を形成する第一傾斜溝14と第二傾斜溝15の交差角度αを20°〜150°の範囲とし、また、対向する二つのV字状溝16間の間隔δを20.0mm以下としているため、長さ方向および幅方向の全体にわたって剛性の高い溝底面Bを形成することができ、精度の高い折り曲げとすることができる。 As described above, in consideration of various properties of the corrugated cardboard sheet A, the intersecting angle α of the first inclined groove 14 and the second inclined groove 15 forming the V-shaped groove 16 is in a range of 20 ° to 150 °, Further, since the interval δ 1 between the two V-shaped grooves 16 facing each other is 20.0 mm or less, a highly rigid groove bottom surface B can be formed over the entire length direction and width direction, and the accuracy is high. It can be bent.

ここで、段ボールシートA用の押罫部材10を形成する金属製の帯状板11の両側部間(両側面間)の幅寸法Wが0.7〜3.5mmであり、段ボールシートAの厚さ等の性状に応じて適正な幅寸法の帯状板11を用いるようにする。図1(I)に示すように、段ボールシートAの厚さをTとしたとき、帯状板11は、W<Tの関係が成り立つものを用いるようにする。 Here, the width W 1 between both side portions of the metallic strip-shaped plate 11 which forms a押罫member 10 for cardboard sheet A (between both sides) is 0.7~3.5Mm, of the cardboard sheet A The belt-like plate 11 having an appropriate width dimension is used according to the properties such as the thickness. As shown in FIG. 1 (I), when the thickness of the corrugated cardboard sheet A is T, the belt-like plate 11 is used that satisfies the relationship of W 1 <T.

なお、段ボールシートAには様々な性状があるので、帯状板11の幅寸法Wが段ボールシートAの厚さTより大きいと、形成される罫線Lの幅寸法が必要以上に大きくなって、折り曲げ位置を特定することができなくなって、精度の高い折り曲げとすることができなくなると共に、段ボールシートAを折り曲げて箱にした場合、その内寸法が一定しなくなるという不都合が生じる。従って、W<Tの関係にするとよい。 Since the cardboard sheet A has various properties, the width dimension W 1 of the strip-shaped plate 11 is greater than necessary width of larger than the thickness T of the cardboard sheet A, borders L formed, The folding position cannot be specified, so that the folding cannot be performed with high accuracy, and when the corrugated cardboard sheet A is folded into a box, the inner dimensions thereof are not constant. Therefore, it is preferable to have a relationship of W 1 <T.

ここで、図2に示す押罫部材10においては、直線溝13とV字状溝16の両端部間に5.0mm程度の間隔δを設けている。このため、V字状リブ18と直線状リブ17の端部間に5.0mm程度の間隔δが形成されることになる。 Here, in the ruled member 10 shown in FIG. 2, an interval δ 2 of about 5.0 mm is provided between both ends of the linear groove 13 and the V-shaped groove 16. For this reason, an interval δ 2 of about 5.0 mm is formed between the end portions of the V-shaped rib 18 and the linear rib 17.

なお、直線溝13の端部とV字状溝16の端部間に形成される間隔δは5mmに限定されるものではなく、5mm以下であれば段ボールシートAの性状に適合する。5.0mm以下とはマイナスの値も含み、直線溝13がV字状溝16の端部より内側へ食い込むような長さであってもよい。 The distance [delta] 2 formed between the end portions of the V-shaped groove 16 of the linear groove 13 is not limited to 5mm, compatible with the nature of the cardboard sheet A long 5mm or less. The length of 5.0 mm or less may include a negative value, and may be a length such that the linear groove 13 bites inward from the end of the V-shaped groove 16.

図2では、リブ成形用凹部として、罫入れ部12の長さ方向に間隔をおき、両側部に突出部13aを残して形成された不連続の直線溝13と、隣り合う直線溝13間に形成された一対の向きの異なるV字状溝16とからなるものを示したが、これに限定されるものではない。 In FIG. 2, the rib forming recesses are spaced apart in the length direction of the crease portion 12, and the discontinuous linear grooves 13 formed by leaving the protruding portions 13 a on both sides, and the adjacent linear grooves 13. Although what consists of a pair of V-shaped groove | channel 16 from which a different direction was formed was shown, it is not limited to this.

図7(a)乃至(g)は、リブ成形用凹部の他の例を模式的に示している。いずれの例においても、尖り部16aを左向きとするV字状溝16(以下、「左向きV字状溝16」という)と尖り部16aを右向きとするV字状溝16(以下、「右向きV字状溝16」という)を互いに交わらないよう罫入れ部の長さ方向に間隔を開けて交互に設け、さらに、その幅方向の中央部に両側に突出部13aを残すように直線溝13を設けている。(a)においては、各隣り合う右向きV字状溝16と左向きV字状溝16間に間隔をおいて直線溝13を設けている。
(b)においては、各隣り合う右向きV字状溝16と左向きV字状溝16間と各隣り合う左向きV字状溝16と右向きV字状溝16間のそれぞれに間隔をおいて直線溝13を設けている。
(c)においては、右向きV字状溝16と左向きV字状溝16のそれぞれの尖り部16aを間隔を開けて設けた各直線溝13の長さ方向の中央部に設けている。
(d)においては、隣り合う右向きV字状溝16と左向きV字状溝16を対とし、その対のV字状溝16を直線溝13上に一体的に設けている。
(e)においては、左向きV字状溝16とこれに隣り合う右向きV字状溝16間に直線溝13を設け、その直線溝13の両端にそれぞれのV字状溝16の尖り部16aが位置するようにしている。
(f)においては、隣り合う右向きV字状溝16と左向きV字状溝16のそれぞれの内側に直線溝13を設け、右向きV字状溝16が直線溝13の一端部に位置し、間隔を開けて隣り合う左向きV字状溝16が間隔を開けて隣り合う直線溝13の他端に位置するようにしている。
(g)においては、直線溝13を、総てのV字状溝16の尖り部16aを横切って、罫入れ部の長さ方向に連続して延びる単一の直線溝としている。
FIGS. 7A to 7G schematically show other examples of the rib forming recesses. In any of these examples, the V-shaped groove 16 (hereinafter referred to as “left-facing V-shaped groove 16”) having the sharp portion 16a facing left and the V-shaped groove 16 having the sharp portion 16a facing right (hereinafter referred to as “right-facing V”). Are formed alternately with intervals in the length direction of the crease portion so as not to cross each other, and further, the linear grooves 13 are formed so as to leave the protruding portions 13a on both sides at the center in the width direction. Provided. In (a), the linear groove | channel 13 is provided in the space | interval between each rightward V-shaped groove | channel 16 and leftward V-shaped groove | channel 16 which adjoin each other.
In (b), a straight groove is spaced between each adjacent rightward V-shaped groove 16 and leftward V-shaped groove 16 and between each adjacent leftward V-shaped groove 16 and rightward V-shaped groove 16. 13 is provided.
In (c), the sharpened portions 16a of the right-facing V-shaped groove 16 and the left-facing V-shaped groove 16 are provided at the central portion in the length direction of each linear groove 13 provided at an interval.
In (d), the adjacent rightward V-shaped groove 16 and leftward V-shaped groove 16 are paired, and the pair of V-shaped grooves 16 are integrally provided on the linear groove 13.
In (e), a straight groove 13 is provided between the left-facing V-shaped groove 16 and the right-facing V-shaped groove 16 adjacent thereto, and the sharp portions 16a of the respective V-shaped grooves 16 are formed at both ends of the straight groove 13. To be located.
In (f), a straight groove 13 is provided inside each of the adjacent rightward V-shaped groove 16 and leftward V-shaped groove 16, and the rightward V-shaped groove 16 is positioned at one end of the straight groove 13, left V-shaped groove 16 adjacent opening the are to be positioned at the other end of the linear groove 13 adjacent spaced.
In (g), the straight groove 13 is a single straight groove extending continuously in the length direction of the ruled portion across the sharpened portions 16a of all the V-shaped grooves 16.

図2および図7では、右向きV字状溝16と左向きV字状溝16を罫入れ部の長さ方向に交互に設けるようにしたが、図8(a)乃至(d)に示すように、V字状溝16は同一方向に向くものであってもよく、あるいは、図9(a)乃至(d)に示すように、右向きV字状溝16および左向きV字状溝16のそれぞれを複数個を一単位とし、その一単位の右向きV字状溝16と左向きV字状溝16とを互いに交わらないように罫入れ部の長さ方向に間隔を開けて交互に配置したものであってもよい。   2 and 7, the right-facing V-shaped groove 16 and the left-facing V-shaped groove 16 are alternately provided in the length direction of the ruled portion, but as shown in FIGS. 8A to 8D. The V-shaped groove 16 may be oriented in the same direction, or, as shown in FIGS. 9A to 9D, each of the right-facing V-shaped groove 16 and the left-facing V-shaped groove 16 is formed. One unit is a plurality, and the rightward V-shaped groove 16 and the leftward V-shaped groove 16 of one unit are alternately arranged at intervals in the length direction of the ruled portion so as not to cross each other. May be.

なお、図8(a)乃至(c)および図9(a)乃至(c)は、間隔を開けて連続する複数のV字状溝16と間隔を開けて連続する複数の直線溝13の位置関係の各例を示し、図8(d)および図9(d)は直線溝13を総てのV字状溝16の尖り部16aを横切って、罫入れ部の長さ方向に連続して延びる単一の直線溝とした例を示している。 Incidentally shown in FIG. 8 (a) to (c) and FIG. 9 (a) to (c) includes a plurality of V-shaped grooves 16 a continuous spaced, the plurality of straight grooves 13 consecutive spaced 8 (d) and 9 (d) show examples of the positional relationship. In FIG. 8 (d) and FIG. 9 (d), the straight grooves 13 cross all the sharp portions 16a of the V-shaped grooves 16, and continue in the length direction of the ruled portion. An example of a single straight groove extending in the direction is shown.

図10(I)、(II)は押罫部材のさらに他の例を示す。この押罫部材20は帯状基板21の裏面に形成された平坦な取付面22の幅方向中央部に浅い溝部23を設けている。また、帯状基板21の表面には、その帯状基板21の幅方向中央部を厚肉とし、両側に至るに従って厚みを次第に薄くするシート押圧面24を形成し、このシート押圧面24の幅方向中央部に帯状基板21の長さ方向に長く延びる幅寸法Wを有する突条25を設け、その突条25の頂面の罫入れ部12の全長にわたってリブ成形用凹部を設けている。 10 (I) and (II) show still another example of the ruled member. The ruled member 20 is provided with a shallow groove 23 at the center in the width direction of a flat mounting surface 22 formed on the back surface of the belt-like substrate 21. Further, a sheet pressing surface 24 is formed on the surface of the band-shaped substrate 21 so that the central portion in the width direction of the band-shaped substrate 21 is thick, and the thickness is gradually reduced toward both sides. the ridge 25 having a width W 2 of Ru elongated in the longitudinal direction of the belt-shaped substrate 21 provided in parts, is provided with a recess for the ribs forming over the entire length of the crease insertion portion 12 of the top surface of the projection 25.

ここで、リブ成形用凹部は、図2乃至図3に示すリブ成形用凹部と同一であるため、同一の部分には同一の符号を付して説明を省略する。   Here, since the rib forming recess is the same as the rib forming recess shown in FIGS. 2 to 3, the same portions are denoted by the same reference numerals and description thereof is omitted.

上記の構成から成る押罫部材20を図1(I)に示される罫入れ装置の型板2に釘止めあるいは接着による手段を介して取付けて段ボールシートAに罫入れを施すことにより、段ボールシートAの一面はシート押圧面24で押し込まれて、図10(II)に示すように、幅方向中央部で深く、両側に至るに従って次第に浅くなる段ボールシートAの押し潰し部bが形成される。また、押し潰し部bの幅方向中央部が長い突条25により押し込まれて、突条25と同じ幅寸法Wを有する罫線Lが線状に形成される。 A corrugated sheet 20 is formed by attaching the ruled member 20 having the above structure to the template 2 of the creasing apparatus shown in FIG. One side of A is pushed by the sheet pressing surface 24, and as shown in FIG. 10 (II), a crushed portion b of the corrugated cardboard sheet A is formed which is deep at the center in the width direction and gradually becomes shallower as it reaches both sides. The width direction central portion of the crushed portion b is pushed by the long protrusion 25, ruled line L having the same width W 2 and ridges 25 are formed in a linear shape.

このとき、突条25には両側部に突出部13aを残した直線溝13とV字状溝16が連続して形成されているため、罫線Lの溝底面Bに図5および図6に示す両側部が押し潰された直線状リブ17とV字状リブ18が連続して形成される。   At this time, since the linear groove 13 and the V-shaped groove 16 with the protruding portions 13a remaining on both sides are continuously formed on the protrusion 25, the groove bottom surface B of the ruled line L is shown in FIGS. Linear ribs 17 and V-shaped ribs 18 whose sides are crushed are continuously formed.

図10(II)に示すように、シート押圧面24で段ボールシートAを押し潰し、その押し潰し部bに罫線Lを罫入れすることにより、ライナに割れを生じさせることなく罫入れを施すことができる。   As shown in FIG. 10 (II), the cardboard sheet A is crushed by the sheet pressing surface 24, and the ruled line L is creased in the crushed portion b, thereby forming the crease without causing the liner to crack. Can do.

また、押し潰し部bによって段ボールシートAの罫線Lの両側部が押し潰されて薄くなっているので、罫線Lに沿って段ボールシートAを180°折り曲げる際に、その両側部が互いに当って折り曲げを阻害することを防止できる。   Further, since both sides of the ruled line L of the corrugated cardboard sheet A are crushed and thinned by the crushing part b, when the cardboard sheet A is folded 180 degrees along the ruled line L, the both side parts hit each other and bend. Can be prevented.

さらに、溝底面に図5および図6に示す直線状リブ17とV字状リブ18を形成することができるため、剛性の高い溝底面Bが形成されることになり、図5および図6に示す場合と同様に、溝底面Bと両側面の一対の線状の交差部位に沿って段ボールシートAを精度よく折り曲げることができる。   Furthermore, since the linear rib 17 and the V-shaped rib 18 shown in FIGS. 5 and 6 can be formed on the groove bottom surface, a highly rigid groove bottom surface B is formed, and FIG. 5 and FIG. Similarly to the case shown, the corrugated board sheet A can be accurately folded along a pair of linear intersections between the groove bottom surface B and both side surfaces.

この実施形態においても、罫入れ部の幅寸法Wと、段ボールシートの厚さ寸法Tとの関係は、W<Tとされるため、特定した折り曲げ位置で高い精度で折り曲げできると共に、内寸法の一定した箱を製造することができる。 Also in this embodiment, the width W 2 of the ruling insertion portion, the relationship between the thickness T of the cardboard sheet, since it is a W 2 <T, it is possible to bend with high accuracy specified bending position, the inner Boxes with constant dimensions can be manufactured.

図10(I)、(II)では、図2に示す直線溝13およびV字状溝16からなるリブ成形用凹部を示したが、図7乃至図9に示すリブ成形用凹部を設けるようにしてもよい。   10 (I) and 10 (II) show the rib forming recesses including the straight grooves 13 and the V-shaped grooves 16 shown in FIG. 2, but the rib forming recesses shown in FIGS. 7 to 9 are provided. May be.

図11は罫入れ打抜き装置を示す。この装置は、アンビルロール30に対設したダイロール31の外周に型板32を取付け、互いに反対方向に回転するアンビルロール30とダイロール31間に送り込まれる段ボールシートAを型板32を形成する円弧状ボード33に取り付けられた打抜き刃34によって所定の形状に打抜くと共に、上記ボード33に取り付けられた押罫部材40によって段ボールシートAに罫入れを施すようにしている。   FIG. 11 shows a ruled punching device. In this apparatus, a template 32 is attached to the outer periphery of a die roll 31 facing the anvil roll 30, and the corrugated sheet A fed between the anvil roll 30 and the die roll 31 rotating in opposite directions forms an arc shape. The punching blade 34 attached to the board 33 is used for punching into a predetermined shape, and the cardboard sheet A is creased by the ruled member 40 attached to the board 33.

ここで、段ボールシートAの移送方向に罫線を形成する押罫部材40は、図11(II)に示すように、円弧状の金属製帯状板41の外径側の端面を罫入れ部12とし、その罫入れ部12の外周に図2乃至図4で示す両側部に突出部13aを残した直線溝13およびV字状溝16でなるリブ成形用凹部を連続して設けている。 Here,押罫member 40 which forms a border to the transport direction of the cardboard sheet A, as shown in FIG. 11 (II), the end face of the outer diameter side of the arcuate metal strip-shaped plate 41 and the ruling insertion portion 12 In addition, a rib-forming recess made up of a straight groove 13 and a V-shaped groove 16 is provided continuously on the outer periphery of the ruled portion 12 so as to leave the protruding portions 13a on both sides shown in FIGS.

上記押罫部材40によって段ボールシートAに罫入れを施すことにより、図5および図6に示す罫線Lを線状に形成することができる。   By ruled the corrugated cardboard sheet A by the ruled member 40, the ruled lines L shown in FIGS. 5 and 6 can be formed in a linear shape.

また、上記押罫部材40を用いることにより、罫入れを施す罫入れ部12は多数の凹凸を有するため、段ボールシートAに対する係合力が強く、押罫部材40と段ボールシートAの相互間で滑りが生じるのを防止することができ、寸法精度の高い打抜きと罫入れを行うことができる。 In addition, by using the ruled member 40, the crease portion 12 to be creased has a large number of irregularities, so that the engaging force with the corrugated cardboard sheet A is strong, and the slippage between the ruled sheet member 40 and the corrugated cardboard sheet A is strong. Can be prevented, and punching and ruled with high dimensional accuracy can be performed.

図12(I)、(II)は罫入れ装置の他の例を示す。この例では、段ボールシートAを図12(I)の矢印方向に送る上下一対の送りローラ50の下流側に互いに反対方向に回転する一対の回転軸51、52を上下に設け、上側回転軸51に押罫部材としての罫入れロール53を取付け、下側回転軸52に受けロール54を取付けている。   12 (I) and (II) show another example of a ruler. In this example, a pair of rotary shafts 51 and 52 that rotate in opposite directions are provided on the downstream side of the pair of upper and lower feed rollers 50 that feed the cardboard sheet A in the direction of the arrow in FIG. A crease roll 53 as a crease member is attached, and a receiving roll 54 is attached to the lower rotary shaft 52.

また、罫入れロール53の外周に罫入れ用の突条55を設け、その突条55の外周の罫入れ部12に図12(III)に示すように、リブ成形用凹部としての両側部に突出部13aを残した直線溝13に相当する円弧状溝13および第一傾斜溝14と第二傾斜溝15から成るV字状溝16を周方向に間隔をおいて連続して設けている。 Further, a ridge 55 for crease is provided on the outer periphery of the crease roll 53, and the crease portion 12 on the outer periphery of the ridge 55 is provided on both sides as rib forming recesses as shown in FIG. An arcuate groove 13 corresponding to the linear groove 13 leaving the protruding portion 13a and a V-shaped groove 16 composed of the first inclined groove 14 and the second inclined groove 15 are continuously provided at intervals in the circumferential direction.

上記の構成からなる罫入れ装置において、一対の送りローラ50によって図12(I)の矢印方向に回転する罫入れロール53と受けロール54間に段ボールシートAを送り込むと、罫入れロール53の環状の突条55が段ボールシートAの一面を押し込むため、段ボールシートAに図5および図6に示す罫線Lを形成することができ、その罫線Lに沿って段ボールシートAを精度よく折り曲げることができる。   When the corrugated sheet A is fed between the ruler roll 53 and the receiving roll 54 that rotate in the direction of the arrow in FIG. 5 and 6 can be formed on the cardboard sheet A, and the cardboard sheet A can be accurately folded along the ruled line L. .

図2および図7乃至図9に示す例においては、第一傾斜溝14と第二傾斜溝15を罫入れ部12の幅方向で対向し、その対向する一対の第一傾斜溝14と第二傾斜溝15を相反する方向に傾斜させて内端での繋ぎにより尖り部16aを有するV字状溝16としたが、図13(a)乃至(i)に示す参考例においては、第一傾斜溝14と第二傾斜溝15を同一方向に同一勾配でもって傾斜させ、罫入れ部12の幅方向中央部に位置する内端を互いに繋げて直線状傾斜溝19とし、その直線状傾斜溝19を罫入れ部12の長さ方向に間隔をおいて形成している。また、この例においても、罫入れ部12の幅方向中央に両側部に突出部13aを残した直線溝13が設けられている。 In the example shown in FIGS. 2 and 7 to 9, the first inclined groove 14 and the second inclined groove 15 are opposed to each other in the width direction of the ruled portion 12, and the pair of first inclined grooves 14 and the second opposed to each other. Although the inclined groove 15 is inclined in the opposite direction to form the V-shaped groove 16 having the pointed portion 16a by the connection at the inner end, in the reference example shown in FIGS. The groove 14 and the second inclined groove 15 are inclined in the same direction with the same gradient, and the inner ends located at the center in the width direction of the ruled portion 12 are connected to each other to form a linear inclined groove 19. They are formed at intervals in the longitudinal direction of the ruling insertion portion 12. Also in this example, a straight groove 13 is provided in the center of the ruled portion 12 in the width direction, leaving the protruding portions 13a on both sides.

この場合、図13(a)乃至(c)に示すように、直線状傾斜溝19は同一方向に傾斜するものを罫入れ部12の長さ方向に間隔をおいて多数形成してもよく、図13(d)乃至(f)に示すように、相反する方向に傾斜する直線状傾斜溝19を罫入れ部の長さ方向に間隔をおいて交互に設けるようにしてもよい。また、図13(g)乃至(i)に示すように、傾斜方向が異なる直線状傾斜溝19のそれぞれを複数個を一単位として罫入れ部12の長さ方向に交互に設けるようにしてもよい。   In this case, as shown in FIGS. 13A to 13C, a large number of linear inclined grooves 19 that are inclined in the same direction may be formed at intervals in the length direction of the ruled portion 12, As shown in FIGS. 13D to 13F, linear inclined grooves 19 inclined in opposite directions may be alternately provided in the longitudinal direction of the ruled portion. Further, as shown in FIGS. 13 (g) to (i), a plurality of linear inclined grooves 19 having different inclination directions may be alternately provided in the length direction of the ruled portion 12 as a unit. Good.

さらに、図14は、他の参考例を示す。この例において、第一傾斜溝14と第二傾斜溝15は、図14(a)乃至(d)に示すように、相反する方向に傾斜させて罫入れ部12の長さ方向に互いに間隔を開けて交互に設けるようにしている。この場合、罫入れ部12の幅方向中央部の両側部に突出部13aを残した直線溝13は、図14(a)乃至(c)に示すように、第一傾斜溝14および第二傾斜溝15のそれぞれに接合させて設けた不連続のものであってもよく、あるいは、図14(d)に示すように、罫入れ部12の長さ方向に延びる単一の連続したものであってもよい。 Furthermore, FIG. 14 shows another reference example. In this example, as shown in FIGS. 14A to 14D , the first inclined groove 14 and the second inclined groove 15 are inclined in opposite directions and spaced from each other in the length direction of the ruled portion 12. open it and be provided alternately. In this case, the straight groove 13 leaving the protruding portions 13a on both sides of the center portion in the width direction of the ruled portion 12 is formed by the first inclined groove 14 and the second inclined groove as shown in FIGS. 14 (a) to 14 (c). The grooves 15 may be discontinuous joined to each of the grooves 15 or may be a single continuous one extending in the length direction of the ruled portion 12 as shown in FIG. May be.

また、第一傾斜溝14と第二傾斜溝15は、図14(e)に示すように、同一方向に傾斜する複数個を一単位として罫入れ部12の長さ方向に互いに間隔を開けて交互に設け、あるいは、図14(f)に示すように、互いに傾斜方向が異なる複数個の第一傾斜溝14を一単位とし、互いに傾斜方向が異なる複数個の第二傾斜溝15を一単位として、それぞれの単位を罫入れ部12の長さ方向に間隔を開けて交互に設けるようにしてもよい。   Further, as shown in FIG. 14E, the first inclined groove 14 and the second inclined groove 15 are spaced apart from each other in the length direction of the ruled portion 12 with a plurality of the inclined portions in the same direction as one unit. As shown in FIG. 14F, a plurality of first inclined grooves 14 having different inclination directions are used as one unit, and a plurality of second inclined grooves 15 having different inclination directions are used as one unit. As an alternative, the units may be provided alternately at intervals in the length direction of the ruled portion 12.

また、図14(g)に示すように、第1傾斜溝14と第に傾斜溝15を同一方向に傾斜させて千鳥状の配置となるようにして設けてもよい。図14(a)乃至(g)の例の場合も、直線溝13は、両側部に突出部13aを残して形成されている。   Further, as shown in FIG. 14 (g), the first inclined groove 14 and the second inclined groove 15 may be provided so as to be inclined in the same direction to form a staggered arrangement. Also in the example of FIGS. 14A to 14G, the linear groove 13 is formed leaving the protruding portions 13a on both sides.

図7(a)乃至(g)、図8(a)乃至(d)、図9(a)乃至(d)、図13(a)乃至(i)および図14(a)乃至(g)の例の場合においても、直線溝13、第一傾斜溝14および第二傾斜溝15は、直線状であれば、溝が断続的にわずかに途切れたものであってもよい。   7 (a) to (g), FIGS. 8 (a) to (d), FIGS. 9 (a) to (d), FIGS. 13 (a) to (i), and FIGS. 14 (a) to (g). Also in the case of the example, as long as the linear groove 13, the first inclined groove 14, and the second inclined groove 15 are linear, the groove may be intermittently slightly interrupted.

また、第一傾斜溝14および第二傾斜溝15は、緩やかな曲線状であってもよい。   Further, the first inclined groove 14 and the second inclined groove 15 may be gently curved.

図7(a)乃至(g)、図8(a)乃至(d)、図9(a)乃至(d)、図13(a)乃至(i)および図14(a)乃至(g)の例における罫入れ部12で段ボールシートAに形成された罫線Lにおいては、第一傾斜溝14および第二傾斜溝15によって両側壁Sにわたる傾斜状リブが罫線Lの長さ方向に連続して設けられるため、剛性の低い強度の弱い紙を素材とする段ボールシートAの溝底面Bに対して長さ方向および幅方向の全体にわたって剛性を高めて、溝底面Bの幅方向の中間部での折れ曲がりを防止できると共に、その傾斜状リブは両側壁Sの内方向への倒れを防止する突っかい棒としての機能を発揮する。   7 (a) to (g), FIGS. 8 (a) to (d), FIGS. 9 (a) to (d), FIGS. 13 (a) to (i), and FIGS. 14 (a) to (g). In the ruled line L formed on the corrugated cardboard sheet A in the ruled part 12 in the example, the inclined ribs extending on both side walls S by the first inclined groove 14 and the second inclined groove 15 are provided continuously in the length direction of the ruled line L. Therefore, the rigidity of the groove bottom surface B of the corrugated cardboard sheet A made of paper having low rigidity and low strength is increased over the entire length and width, and the groove bottom B is bent at the intermediate portion in the width direction. And the inclined rib functions as a stick rod that prevents the side walls S from falling inward.

また、罫入れ部12の直線溝13によって、罫線Lの溝底面Bの幅方向中央部に長さ方向に直線状リブが成形されて、罫線Lの幅方向の中央部に直線状に剛性が大きく付与され、さらに、罫入れ部12の突出部13aによって、直線状リブの両側部は、その直線状リブの形成時に強く押し込まれて、強度的に弱く、その強度の弱い部分が罫線Lの長さ方向に連続して形成されるため、罫線Lに沿って段ボールシートAを折り曲げた際、中芯Sの波形状に影響されることなく、さらに、罫線Lの幅方向中央部で折れ曲がることなく段ボールシートAは罫線Lの対向する側壁Sの各底部と溝底面Bの両側部との二つの長さ方向に線状の交差部位を起点として正確に折れ曲がり、精度の高い折り曲げとすることができる。 Further, the linear groove 13 of the crease portion 12 forms a linear rib in the longitudinal direction at the central portion in the width direction of the groove bottom surface B of the crease line L, and linear rigidity is formed in the central portion in the width direction of the ruled line L. Further, both sides of the linear rib are strongly pushed by the protrusion 13a of the ruled portion 12 when the linear rib is formed, and the strength is weak. because it is formed continuously in the longitudinal direction, when bending the corrugated cardboard sheet a along the border L, without being affected by the corrugated medium S 2 of corrugated, further, it bends widthwise central portion of the ruled line L The corrugated cardboard sheet A is bent accurately in the two length directions of the bottom part of the side wall S facing the ruled line L and the both side parts of the groove bottom surface B, and is bent with high accuracy. Can do.

本発明の各実施態様においては、対向する二つの第一傾斜溝14の各一端部と対向する二つの第二傾斜溝15の各一端部との四つの一端部が罫入れ部12の幅方向中央部で接することなく、その長さ方向に適宜間隔を開けて設けられる。 In each embodiment of the present invention, the four end portions of the two first inclined grooves 14 and the one end portions of the two second inclined grooves 15 facing each other are in the width direction of the crease portion 12. They are provided at appropriate intervals in the length direction without contact at the center.

したがって、その罫入れ部12で形成された凹状の罫線Lの溝底面Bの平坦部の面積が比較的大きくなるので、第一傾斜溝14と第二傾斜溝15によって形成された傾斜状リブが際立って、この傾斜状リブによる突っかい棒のような作用が顕著になり、段ボールシートAが正確に折り曲げられて罫線Lが正確な溝幅を保った状態で形成される。   Accordingly, since the area of the flat portion of the groove bottom surface B of the concave ruled line L formed by the ruled portion 12 is relatively large, the inclined rib formed by the first inclined groove 14 and the second inclined groove 15 is formed. Remarkably, the action like a sticking rod by the inclined rib becomes remarkable, and the corrugated board sheet A is accurately bent and the ruled line L is formed in a state in which the accurate groove width is maintained.

A 段ボールシート
1 受板
2 型板
3 ボード
10 押罫部材
11 帯状板
12 罫入れ部
13 直線溝(円弧状溝)
13a 突出部
14 第一傾斜溝
15 第二傾斜溝
16 V字状溝
17 直線状リブ
18 V字状リブ
18a 第一傾斜状リブ
18b 第二傾斜状リブ
20 押罫部材
21 帯状基板
24 シート押圧面
25 突条
30 アンビルロール
31 ダイロール
32 型板
33 円弧状ボード
40 押罫部材
41 帯状板
53 罫入れロール
54 受けロール
55 突条
A Corrugated cardboard sheet 1 Receiving plate 2 Mold plate 3 Board 10 Ruled member 11 Strip plate 12 Ruled portion 13 Straight groove (arc-shaped groove)
13a Protruding portion 14 First inclined groove 15 Second inclined groove 16 V-shaped groove 17 Linear rib 18 V-shaped rib 18a First inclined rib 18b Second inclined rib 20 Ruled member 21 Strip substrate 24 Sheet pressing surface 25 ridge 30 anvil roll 31 die roll 32 template 33 arc-shaped board 40 ruled member 41 strip plate 53 crease roll 54 receiving roll 55 ridge

Claims (10)

金属製帯状板の一端部が罫入れ部とされ、その罫入れ部にリブ成形用凹部を形成し、段ボールシートに対する前記罫入れ部の押し込みによって溝底面にリブを有する溝状の折曲げ用罫線を形成する押罫部材において、
前記リブ成形用凹部が、前記罫入れ部の両側縁間における幅方向中央部に形成されて罫入れ部の長さ方向に延びる直線溝と、前記罫入れ部の幅方向中央部と一側縁間において罫入れ部の長さ方向に間隔をおいて複数設けられた第一傾斜溝と、前記罫入れ部の幅方向中央部と他側縁間において罫入れ部の長さ方向に間隔をおいて複数設けられた第二傾斜溝とを有してなることを特徴とする押罫部材。
One end of the metal strip is a crease, a rib forming recess is formed in the crease, and a groove-like folding ruled line having ribs on the groove bottom by pressing the crease into the cardboard sheet. In the ruled member forming
The rib forming recess is formed in the widthwise central portion between both side edges of the crease portion and extends in the length direction of the crease portion, and the widthwise central portion and one side edge of the crease portion A plurality of first inclined grooves are provided at intervals in the length direction of the crease portion, and a gap is provided in the length direction of the crease portion between the center portion in the width direction of the crease portion and the other side edge. And a plurality of second inclined grooves.
帯状基板の表面に幅方向の中央部で高く、両側に至るに従って次第に低くなるシート押圧面を設け、そのシート押圧面の幅方向中央部に、帯状基板の長さ方向に延びる突条からなる罫入れ部を設け、その罫入れ部にリブ成形用凹部を形成し、段ボールシートに対する前記罫入れ部の押し込みによって溝底面にリブを有する溝状の折曲げ用罫線を形成し、かつ、その罫線の両側部に押し潰し部を形成する押罫部材において、
前記リブ成形用凹部が、前記罫入れ部の両側縁間における幅方向中央部に形成されて罫入れ部の長さ方向に延びる直線溝と、前記罫入れ部の幅方向中央部と一側縁間において罫入れ部の長さ方向に間隔をおいて複数設けられた第一傾斜溝と、前記罫入れ部の幅方向中央部と他側縁間において罫入れ部の長さ方向に間隔をおいて複数設けられた第二傾斜溝とを有してなることを特徴とする押罫部材。
A sheet pressing surface is provided on the surface of the belt-like substrate so as to be higher at the center in the width direction and gradually lower as it reaches both sides, and a ruled line formed of a ridge extending in the lengthwise direction of the belt-like substrate at the center in the width direction of the sheet pressing surface. Forming a recess for forming a rib in the crease, forming a groove-like bending ruled line having a rib on the bottom of the groove by pressing the crease into the corrugated cardboard sheet; and In the ruled member that forms the crushing parts on both sides,
The rib forming recess is formed in the widthwise central portion between both side edges of the crease portion and extends in the length direction of the crease portion, and the widthwise central portion and one side edge of the crease portion A plurality of first inclined grooves are provided at intervals in the length direction of the crease portion, and a gap is provided in the length direction of the crease portion between the center portion in the width direction of the crease portion and the other side edge. And a plurality of second inclined grooves.
前記第一傾斜溝と前記第二傾斜溝が、逆向きの傾斜とされて罫入れ部の幅方向中央部に位置する内端が互い繋がる平面V字形のV字状溝を形成し、そのV字状溝が罫入れ部の長さ方向に間隔をおいて形成された請求項1又は2に記載の押罫部材。   The first inclined groove and the second inclined groove are inclined in opposite directions to form a V-shaped groove having a flat V shape in which inner ends located at the center portion in the width direction of the ruled portion are connected to each other. The ruled line member according to claim 1 or 2, wherein the character-shaped grooves are formed at intervals in the length direction of the ruled part. 前記V字状溝が、隣接するV字状溝に対して逆向きとされた請求項3に記載の押罫部材。   The ruler member according to claim 3, wherein the V-shaped groove is opposite to the adjacent V-shaped groove. 前記第一傾斜溝と前記第二傾斜溝が、同一勾配でもって同一方向に傾斜し、罫入れ部の幅方向中央に位置する内端が互いに繋がる直線状傾斜溝とされ、その直線状溝が罫入れ部の長さ方向に間隔をおいて形成された請求項1又は2に記載の押罫部材。   The first inclined groove and the second inclined groove are inclined in the same direction with the same gradient, and are linear inclined grooves in which inner ends located at the center in the width direction of the ruled portion are connected to each other, and the linear groove is The crease member according to claim 1 or 2, wherein the crease member is formed at intervals in the length direction of the crease portion. 合板からなるボードに押罫部材を取り付け、その押罫部材の押し込みによって段ボールシートに溝状の折曲げ用罫線を形成する罫入れ用型板において、
前記押罫部材が請求項1乃至5のいずれか1項に記載の押罫部材からなることを特徴とする罫入れ用型板。
In a crease template that attaches a ruled member to a board made of plywood and forms a groove-like folding ruled line on the cardboard sheet by pushing the ruled member,
6. A ruled template, wherein the ruled member comprises the ruled member according to any one of claims 1 to 5.
受板に対向して設けられた型板が、合板からなるボードおよびそのボードに取り付けられた押罫部材を有し、前記型板と受板との接近により前記押罫部材により受板で支持された段ボールシートを押圧して溝状の折曲げ用罫線を形成する罫入れ装置において、
前記型板が、請求項6に記載の罫入れ用型板からなることを特徴とする罫入れ装置。
A template provided opposite the receiving plate has a board made of plywood and a ruled member attached to the board, and is supported by the ruled member by the ruled member by the approach of the template and the receiving plate. In a crease forming apparatus that forms a groove-like folding ruled line by pressing the corrugated cardboard sheet,
The crease forming apparatus according to claim 6, wherein the stencil is a crease stencil according to claim 6.
アンビルロールに対設されたダイロールの外周に型板を取付け、その型板が、合板からなる円筒状のボードおよびそのボードに取り付けられた押罫部材を有し、その押罫部材によって両ロール間に送り込まれる段ボールシートに溝状の折曲げ用罫線を形成する罫入れ装置において、
前記押罫部材が、請求項1乃至5のいずれか1項に記載の押罫部材からなることを特徴とする罫入れ装置。
A template is attached to the outer periphery of a die roll facing the anvil roll, and the template has a cylindrical board made of plywood and a ruled member attached to the board. In a crease forming apparatus for forming a groove-like folding ruled line in a corrugated cardboard sheet fed into
6. A crease forming apparatus, wherein the crease member comprises the crease member according to any one of claims 1 to 5.
受けロールと罫入れロールとを相対的に逆方向に回転し、罫入れロールの外周に設けられた環状の罫入れ用突条によって前記両ロール間に送り込まれる段ボールシートに溝状の折曲げ用罫線を形成する罫入れ装置において、
前記罫入れ用突条の外周にリブ成形用凹部を設け、そのリブ成形用凹部が、前記罫入れ用突条の両側縁間における幅方向中央部に形成されて罫入れ用突条の周方向に延びる円弧状溝と、前記罫入れ用突条の幅方向中央部と一側縁間において罫入れ用突条の周方向に間隔をおいて複数設けられた第一傾斜溝と、前記罫入れ用突条の幅方向中央部と他側縁間において罫入れ用突条の周方向に間隔をおいて複数設けられた第二傾斜溝とを有してなることを特徴とする罫入れ装置。
For rotating the receiving roll and the crease roll in opposite directions and bending the groove into the corrugated cardboard sheet fed between the two rolls by an annular crease protrusion provided on the outer periphery of the crease roll In the crease forming device for forming crease lines,
A rib-forming recess is provided on the outer periphery of the crease ridge, and the rib-forming recess is formed at the center in the width direction between both side edges of the crease ridge. A plurality of first inclined grooves provided at intervals in the circumferential direction of the ridges for scoring between the central portion in the width direction and one side edge of the ridges for scoring, and the creases A scoring device comprising a plurality of second inclined grooves provided at intervals in the circumferential direction of the scoring ridge between the central portion in the width direction of the projecting ridge and the other side edge.
対向する一対の側壁と溝底面を有する溝状の折曲げ用罫線が形成された段ボールシートにおいて、
前記溝底面の幅方向中央部に直線状リブと、溝底面の幅方向中央部と一側壁間に罫線の長さ方向に間隔をおいて形成された第一傾斜状リブと、溝底面の幅方向中央部と他側壁間に罫線の長さ方向に間隔をおいて形成された第二傾斜状リブとを設けたことを特徴とする段ボールシート。
In a corrugated cardboard sheet in which a groove-like folding ruled line having a pair of opposing side walls and a groove bottom is formed,
A straight rib at the center in the width direction of the bottom surface of the groove, a first inclined rib formed at a distance in the length direction of the ruled line between the center portion in the width direction of the groove bottom surface and one side wall, and the width of the groove bottom surface A corrugated cardboard sheet comprising a second inclined rib formed between the central portion in the direction and the other side wall at intervals in the length direction of the ruled line.
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CN110588060A (en) * 2019-07-26 2019-12-20 苏州瑞赛科物流科技股份有限公司 Honeycomb panel crease pressing die
US11298907B2 (en) 2017-07-06 2022-04-12 Bobst Mex Sa Creasing plate for creasing a sheet from paper, cardboard, carton, foil or a similar material
US11541622B2 (en) 2017-07-06 2023-01-03 Bobst Mex Sa Creasing machine, creasing cylinder for the creasing machine and method for creasing sheets

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CN113927564B (en) * 2021-11-08 2024-07-16 沪东中华造船(集团)有限公司 Rib plate allowance line scribing method and portable rib plate allowance line scribing device

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US11298907B2 (en) 2017-07-06 2022-04-12 Bobst Mex Sa Creasing plate for creasing a sheet from paper, cardboard, carton, foil or a similar material
US11541622B2 (en) 2017-07-06 2023-01-03 Bobst Mex Sa Creasing machine, creasing cylinder for the creasing machine and method for creasing sheets
CN110588060A (en) * 2019-07-26 2019-12-20 苏州瑞赛科物流科技股份有限公司 Honeycomb panel crease pressing die

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