CN111173071B - Bucket side edge protection mechanism - Google Patents

Bucket side edge protection mechanism Download PDF

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Publication number
CN111173071B
CN111173071B CN202010212140.0A CN202010212140A CN111173071B CN 111173071 B CN111173071 B CN 111173071B CN 202010212140 A CN202010212140 A CN 202010212140A CN 111173071 B CN111173071 B CN 111173071B
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China
Prior art keywords
side edge
bucket
sheath
edge sheath
pin
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CN202010212140.0A
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Chinese (zh)
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CN111173071A (en
Inventor
韩嫔
齐俊阔
路振坡
魏加洁
刘冰
王桂珍
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Science and Technology Branch of XCMG
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Science and Technology Branch of XCMG
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Priority to CN202010212140.0A priority Critical patent/CN111173071B/en
Publication of CN111173071A publication Critical patent/CN111173071A/en
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    • EFIXED CONSTRUCTIONS
    • E02HYDRAULIC ENGINEERING; FOUNDATIONS; SOIL SHIFTING
    • E02FDREDGING; SOIL-SHIFTING
    • E02F9/00Component parts of dredgers or soil-shifting machines, not restricted to one of the kinds covered by groups E02F3/00 - E02F7/00
    • E02F9/28Small metalwork for digging elements, e.g. teeth scraper bits
    • EFIXED CONSTRUCTIONS
    • E02HYDRAULIC ENGINEERING; FOUNDATIONS; SOIL SHIFTING
    • E02FDREDGING; SOIL-SHIFTING
    • E02F9/00Component parts of dredgers or soil-shifting machines, not restricted to one of the kinds covered by groups E02F3/00 - E02F7/00
    • E02F9/28Small metalwork for digging elements, e.g. teeth scraper bits
    • E02F9/2883Wear elements for buckets or implements in general

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  • Engineering & Computer Science (AREA)
  • Mining & Mineral Resources (AREA)
  • Civil Engineering (AREA)
  • General Engineering & Computer Science (AREA)
  • Structural Engineering (AREA)
  • Component Parts Of Construction Machinery (AREA)

Abstract

The invention discloses a bucket side edge protection mechanism, and belongs to the technical field of engineering machinery. Comprises a bucket side edge and a side edge sheath; the two sides of the side edge sheath are provided with wing plates, the side edge sheath is sleeved on the side edge of the bucket, and the wing plates of the side edge sheath are respectively arranged at the two sides of the side edge of the bucket; the side edge sheath wing plate and the side edge of the bucket are provided with opposite mounting through holes, and pins are mounted in the mounting through holes of the side edge sheath wing plate and the side edge of the bucket; the two ends of the pin are respectively clamped with a clamp spring; two clamping springs are respectively arranged at two sides of the side edge of the bucket, and the clamping springs are embedded in the mounting through holes of the wing plates of the side edge sheath. The side edge sheath is fixed on the side edge of the bucket in a pin-clamp spring connection mode, so that the operation is convenient, the replacement is convenient, and the maintainability of the side edge sheath is improved; the limiting block is fixed in the U-shaped groove of the side edge sheath, so that the side edge sheath is more firmly connected; the problem of current bucket side edge protection mechanism easily become flexible, fragile and change inefficiency is solved, work efficiency has been improved, side edge sheath production, use cost have been reduced.

Description

Bucket side edge protection mechanism
Technical Field
The invention relates to a bucket, in particular to a bucket side edge protection mechanism, and belongs to the technical field of engineering machinery.
Background
At present, machines with a bucket such as a loader and an excavator are often used on engineering machines, and during the processes of loading and unloading, the parts, which are in direct contact with working materials, on the bucket are severely worn, wherein the parts comprise side edges of the bucket.
The mode that is used for reducing the bucket side blade wearing and tearing is mainly that side blade sheath is installed on the side blade, offers the through-hole on side blade sheath and the side blade to be fixed with bolted connection's mode, and the side blade sheath outside is opened there is the counter bore simultaneously, sinks the bolt head in the counter bore.
However, under the working environment that the bucket is frequently subjected to vibration and impact, the structure is easy to loosen the bolts, so that the bolts are deformed and damaged, the bolts are required to be replaced frequently, and the use cost is high. Simultaneously, the bolt and the nut are in direct contact with the working material, the bolt head is worn, and when the side edge sheath is replaced, the disassembly is difficult, and the working efficiency is low.
Disclosure of Invention
Aiming at the problems in the prior art, the invention provides the bucket side edge protection mechanism which is simple in structure, convenient to install and replace and reliable in connection.
In order to achieve the above purpose, the technical scheme adopted by the invention is as follows: a bucket side edge protection mechanism comprises a bucket side edge and a side edge sheath; the two sides of the side edge sheath are provided with wing plates, the side edge sheath is sleeved on the side edge of the bucket, and the wing plates of the side edge sheath are respectively arranged at two sides of the side edge of the bucket; the side edge sheath wing plate and the side edge of the bucket are provided with opposite mounting through holes, and pins are mounted in the mounting through holes of the side edge sheath wing plate and the side edge of the bucket; the two ends of the pin are respectively clamped with a clamp spring; the two clamping springs are respectively arranged at two sides of the side edge of the bucket, and the clamping springs are embedded in the mounting through holes of the side edge sheath wing plates.
It is further: the side edge sheath wing plate and the bucket side edge are provided with 2 opposite mounting through holes; the side edge sheath wing plate is provided with a U-shaped groove, and the U-shaped groove is positioned between 2 mounting through holes on the side edge sheath wing plate; and a limiting block is embedded in the U-shaped groove and is welded with the side face of the side edge of the bucket.
Two bosses are arranged at the bottom of the side edge sheath and between the two wing plates, and the bosses are propped against the end face of the side edge of the bucket.
The inner end of the side edge sheath wing plate mounting through hole is provided with a counter bore, and the outer ring of the clamp spring is embedded in the counter bore at the inner end of the side edge sheath wing plate mounting through hole.
The two ends of the pin do not exceed the side edge sheath wing plate; annular grooves are formed in the two ends of the pin, and the inner rings of the clamp springs are embedded in the annular grooves in the two ends of the pin.
And chamfers are arranged at both ends of the pin and at the inner side of the annular groove of the pin.
Compared with the prior art, the invention has the beneficial effects that:
1, a side edge sheath is fixed on a side edge of a bucket in a pin-clamp spring connection mode, and a pin is only required to be embedded into or knocked out of an installation through hole during installation or disassembly, so that the operation is convenient, and the installation is firmer; the pin can be mounted and dismounted from the two sides of the side edge of the bucket, so that the replacement is convenient, and the maintainability of the side edge sheath is improved;
2, the lug boss in the side edge sheath is matched with the upper end face of the side edge of the bucket, so that the toughness of the side edge sheath is increased, and the service life of the side edge sheath is prolonged;
3, the limiting block is fixed in the U-shaped groove of the side edge sheath, so that the side edge sheath is more firmly connected, cannot fall off, and the service life of the side edge sheath is prolonged; the problem that an existing bucket side edge protection mechanism is easy to loosen, easy to damage and low in replacement efficiency is solved, and the working efficiency is improved; because the side edge sheath is a vulnerable part and is frequently replaced, the design of the limiting block and the U-shaped groove also reduces the production cost and the use cost of the side edge sheath.
Drawings
FIG. 1 is a schematic side view of a bucket side edge protection mechanism of the present invention;
FIG. 2 is a cross-sectional view of a bucket side edge protection mechanism of the present invention;
FIG. 3 is a schematic view of a side edge of a bucket in an embodiment of the invention;
FIG. 4 is a schematic side view of a side edge sheath in the practice of the invention;
FIG. 5 is a cross-sectional view of a side edge sheath in the practice of the invention;
FIG. 6 is a schematic view of a pin in the practice of the invention;
FIG. 7 is a schematic view of a snap spring in the practice of the invention;
FIG. 8 is a schematic view of a stopper in an embodiment of the present invention;
in the figure: 1. the side edge sheath, 11, through holes I, 12, boss, 13, counter bore, 14, U-shaped groove, 2, bucket side edge, 21, through holes II, 22, end face, 3, limiting block, 4, pin, 41, annular groove, 42, chamfer, 5, jump ring.
Detailed Description
The following description of the embodiments of the present invention will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present invention, but not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the invention without making any inventive effort, are intended to be within the scope of the invention.
Referring to fig. 1 to 5, there is a bucket side edge protection mechanism, wherein wing plates are provided on both sides of a side edge sheath 1, the side edge sheath 1 is sleeved on a bucket side edge 2, and the wing plates of the side edge sheath 1 are respectively arranged on both sides of the bucket side edge 2. Two bosses 12 are arranged at the position between the two wing plates at the bottom of the side edge sheath 1, the bosses 12 and the side edge sheath 1 are integrally formed, and when the side edge sheath 1 is sleeved on the side edge 2 of the bucket, the bosses 12 are abutted against the end face 22 of the side edge 2 of the bucket. During bucket construction, the bucket side edge 2 is often impacted by materials, and the two bosses 12 in the side edge sheath 1 are in installation fit with the bucket side edge end face 22, so that only part of the inner end face of the side edge sheath 1 is in contact with the bucket side edge end face 22, toughness of the side edge sheath 1 can be increased, and impact on the bucket side edge 2 and the pin 4 can be reduced.
The wing plate of the side edge sheath 1 and the side edge 2 of the bucket are provided with a plurality of opposite mounting through holes, so that the side edge sheath 1 is prevented from rotating due to uneven stress. In this embodiment, the number of the through holes I11 on the wing plate of the side edge sheath 1 is preferably 2, and the through holes II 21 on the side edge 2 of the bucket. A pin 4 is arranged in the mounting through holes of the wing plate of the side edge sheath 1 and the side edge 2 of the bucket. The inner end of the upper through hole I11 of the wing plate of the side blade sheath 1 is provided with a counter bore 13, the depth of the counter bore 13 is equal to the thickness of the clamp spring 5, and the outer ring of the clamp spring 5 is embedded in the counter bore 13 at the inner end of the mounting through hole of the wing plate of the side blade sheath 1. The distance between two wing plates of the side edge sheath 1 is consistent with the thickness of the side edge 2 of the bucket, and the clamp spring 5 can be completely embedded into the counter bore 13, so that the side edge sheath 1 is tightly matched with the side edge 2 of the bucket. The inner diameter of the counter bore 13 is slightly larger than the outer diameter of the clamp spring 5, so that the clamp spring 5 can be spread, and the pin 4 is convenient to install.
And in combination with the figures 6 to 8, the two ends of the pin 4 do not exceed the wing plates of the side edge sheath 1, so that the impact and abrasion of materials on the pin 4 during construction are reduced. Annular grooves 41 are formed in the two ends of the pin 4, and the inner rings of the clamp springs 5 are embedded in the annular grooves 41 in the two ends of the pin 4. The pin 4 is provided with chamfers 42 at both ends and inside the annular groove 41 of the pin 4, and the pin 4 can be mounted and dismounted from any side of the side edge sheath 1 by the chamfers 42.
In addition, the wing plate of the side edge sheath 1 is provided with a U-shaped groove 14, and the U-shaped groove 14 is positioned between 2 through holes I11 on the wing plate of the side edge sheath 1. The size of the limiting block 3 is consistent with that of the U-shaped groove 14, the limiting block 3 is embedded in the U-shaped groove 14, one side of the limiting block 3 is welded with the side edge 2 of the bucket, the other three sides of the limiting block 3 are in close fit with the side edge sheath 1, the influence of the insecurity in installation of the side edge sheath 1 caused by the machining error of the side edge 2 of the bucket is overcome, the reliability of connection is enhanced, and the impact on the pin 4 is reduced. Because the side edge sheath 1 is a vulnerable part and is frequently replaced, the design of the U-shaped groove 14 also reduces the production cost of the side edge sheath 1 and the use cost of the bucket.
Before the side edge sheath 1 and the bucket side edge 2 are mutually installed, the clamp spring 5 is installed in the counter bore 13 in advance, and then the upper through hole I11 of the side edge sheath is aligned with the side edge through hole II 21 of the bucket;
then the pin 4 is inserted into the snap spring 5 from any end;
knocking the pin 4 by using tools such as a hammer, so that the end part of the pin 4 is chamfered to prop open the first clamp spring 5, and smoothly passing the front end of the pin 4 through the first clamp spring 5 by using a chamfer 42 on the pin 4;
continuously knocking the pin 4 to enable the front end of the pin 4 to enter the second clamping spring 5, and enabling the two clamping springs 5 to be clamped in the annular groove 41 of the pin 4;
the limiting block 3 is welded on site, one side of the limiting block 3 is welded with the side edge 2 of the bucket, and the other three sides of the limiting block 3 are tightly matched with the side edge sheath 1;
when the side edge sheath 1 is dismantled, only the pin 4 needs to be smashed out from any one end, and the limiting block 3 can be used continuously, so that the replacement is convenient.
In this embodiment, the whole bucket side edge protection mechanism adopts bilateral symmetry structure, and the connection is more firm, equalizes pin 4 both ends atress simultaneously, avoids stress concentration. This bucket side edge protection machanism has avoided using the not hard up problem of side edge sheath that the bolt installation caused for the installation of side edge sheath is dismantled more conveniently, has improved the operating efficiency, has reduced scraper bowl use cost.
The preferred embodiments of the invention disclosed above are intended only to assist in the explanation of the invention. The preferred embodiments are not exhaustive or to limit the invention to the precise form disclosed. Obviously, many modifications and variations are possible in light of the above teaching. The embodiments were chosen and described in order to best explain the principles of the invention and the practical application, to thereby enable others skilled in the art to best understand and utilize the invention. The invention is limited only by the claims and the full scope and equivalents thereof.

Claims (5)

1. The bucket side edge protection mechanism comprises a bucket side edge (2) and a side edge sheath (1); the method is characterized in that: wing plates are arranged on two sides of the side edge sheath (1), the side edge sheath (1) is sleeved on the side edge (2) of the bucket, and the wing plates of the side edge sheath (1) are respectively arranged on two sides of the side edge (2) of the bucket; opposite mounting through holes are formed in the wing plate of the side edge sheath (1) and the side edge (2) of the bucket, and pins (4) are mounted in the mounting through holes of the wing plate of the side edge sheath (1) and the side edge (2) of the bucket; the two ends of the pin (4) are respectively clamped with a clamp spring (5); the two clamp springs (5) are respectively arranged at two sides of the side edge (2) of the bucket, and the clamp springs (5) are embedded in the mounting through holes of the wing plates of the side edge sheath (1);
2 opposite mounting through holes are formed in the wing plate of the side edge sheath (1) and the side edge (2) of the bucket; u-shaped grooves (14) are formed in the wing plates of the side edge sheath (1), and the U-shaped grooves (14) are positioned between 2 mounting through holes in the wing plates of the side edge sheath (1); a limiting block (3) is embedded in the U-shaped groove (14), and the limiting block (3) is welded with the side face of the side edge (2) of the bucket;
the single side of the limiting block (3) is welded with the side edge (2) of the bucket, and the other three sides of the limiting block (3) are tightly matched with the side edge sheath (1).
2. The dipper edge protection mechanism of claim 1, wherein: two bosses (12) are arranged at the positions between two wing plates at the bottom of the side edge sheath (1), and the bosses (12) are propped against the end face (22) of the bucket side edge (2).
3. The dipper edge protection mechanism of claim 1, wherein: the inner end of the wing plate installation through hole of the side blade sheath (1) is provided with a counter bore (13), and the outer ring of the clamp spring (5) is embedded in the counter bore (13) at the inner end of the wing plate installation through hole of the side blade sheath (1).
4. The dipper edge protection mechanism of claim 1, wherein: the two ends of the pin (4) do not exceed the wing plates of the side edge sheath (1); annular grooves (41) are formed in the two ends of the pin (4), and the inner rings of the clamp springs (5) are embedded in the annular grooves (41) in the two ends of the pin (4).
5. The dipper edge protection mechanism of claim 4, wherein: both ends of the pin (4) and the inner side of the annular groove (41) of the pin (4) are provided with chamfers (42).
CN202010212140.0A 2020-03-24 2020-03-24 Bucket side edge protection mechanism Active CN111173071B (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202010212140.0A CN111173071B (en) 2020-03-24 2020-03-24 Bucket side edge protection mechanism

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202010212140.0A CN111173071B (en) 2020-03-24 2020-03-24 Bucket side edge protection mechanism

Publications (2)

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CN111173071A CN111173071A (en) 2020-05-19
CN111173071B true CN111173071B (en) 2023-11-10

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Citations (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102653949A (en) * 2012-04-11 2012-09-05 宁波市鄞州精铸五金厂 Excavator bucket tooth
CN202989998U (en) * 2012-12-28 2013-06-12 上海三一重机有限公司 Digging bucket with detachable bottom plate
CN203684312U (en) * 2013-11-28 2014-07-02 江麓机电集团有限公司 Wear-resisting rock type bucket of hydraulic excavator
JP5687793B1 (en) * 2014-06-06 2015-03-18 日本ダイスチール株式会社 Crease member, crease template, crease device and cardboard sheet
CN109196171A (en) * 2016-05-16 2019-01-11 卡特彼勒公司 Retainer sleeve for ground engagement tool
CN110106932A (en) * 2019-04-18 2019-08-09 中联重科股份有限公司 excavator bucket design method
CN209223456U (en) * 2018-09-30 2019-08-09 蚌埠液力机械有限公司 The welding tooling of dump ram cylinder bottom and cylinder barrel
CN211816580U (en) * 2020-03-24 2020-10-30 徐工集团工程机械股份有限公司科技分公司 Scraper bowl side edge protection mechanism

Patent Citations (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102653949A (en) * 2012-04-11 2012-09-05 宁波市鄞州精铸五金厂 Excavator bucket tooth
CN202989998U (en) * 2012-12-28 2013-06-12 上海三一重机有限公司 Digging bucket with detachable bottom plate
CN203684312U (en) * 2013-11-28 2014-07-02 江麓机电集团有限公司 Wear-resisting rock type bucket of hydraulic excavator
JP5687793B1 (en) * 2014-06-06 2015-03-18 日本ダイスチール株式会社 Crease member, crease template, crease device and cardboard sheet
CN109196171A (en) * 2016-05-16 2019-01-11 卡特彼勒公司 Retainer sleeve for ground engagement tool
CN209223456U (en) * 2018-09-30 2019-08-09 蚌埠液力机械有限公司 The welding tooling of dump ram cylinder bottom and cylinder barrel
CN110106932A (en) * 2019-04-18 2019-08-09 中联重科股份有限公司 excavator bucket design method
CN211816580U (en) * 2020-03-24 2020-10-30 徐工集团工程机械股份有限公司科技分公司 Scraper bowl side edge protection mechanism

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