JP2015224527A - Sound isolation device for hydraulic hammer - Google Patents
Sound isolation device for hydraulic hammer Download PDFInfo
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- JP2015224527A JP2015224527A JP2014112258A JP2014112258A JP2015224527A JP 2015224527 A JP2015224527 A JP 2015224527A JP 2014112258 A JP2014112258 A JP 2014112258A JP 2014112258 A JP2014112258 A JP 2014112258A JP 2015224527 A JP2015224527 A JP 2015224527A
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Abstract
Description
本発明は、鋼管杭を油圧ハンマで打設する際に使用する油圧ハンマ用防音装置に関するものである。 The present invention relates to a soundproofing device for a hydraulic hammer used when placing a steel pipe pile with a hydraulic hammer.
重量のある比較的大きな構造物(建築物)を設置固定する場合、構造物(建築物)の基礎となる杭を十分な支持力が得られる地層まで打ち込む必要がある。また杭としては、鋼管杭が強度があり長尺のものも容易に製造でき、品質も安定していることから非常によく使用される。 When installing and fixing a relatively large structure (building) having a heavy weight, it is necessary to drive a pile serving as a foundation of the structure (building) to a stratum where sufficient supporting force can be obtained. In addition, as a pile, a steel pipe pile is very often used because it has strength, can be easily manufactured in a long length, and has a stable quality.
このような鋼管杭の打設作業において、油圧ハンマが使用されるが、油圧ハンマと鋼管杭の衝突により、大きな打撃音が発生するため、施工時における現場周辺への騒音が問題となっている。 In such steel pipe pile driving work, hydraulic hammers are used, but a large impact sound is generated due to the collision between the hydraulic hammer and the steel pipe piles, so noise around the site during construction is a problem. .
このような騒音対策としては、油圧ハンマ全体と鋼管杭の地面から突出している部分とを覆って、外部への騒音を遮断する防音装置もあるが、規模が大きくなり過ぎて多数の鋼管杭を作業効率良く打設していくことができない。 As a measure against such noise, there is a soundproofing device that covers the entire hydraulic hammer and the part of the steel pipe pile that protrudes from the ground to block the noise to the outside. It is not possible to place the work efficiently.
油圧ハンマ全体を覆わない比較的小規模の防音装置としては、クレーンのワイヤロープにより吊り下げて用いられる油圧ハンマの防音装置であって、油圧ハンマの鋼管杭との係合部を収容可能な直径を有し、壁部に吸音材を内蔵する大径円筒管と、中央部に油圧ハンマ又は鋼管杭を挿通可能な直径の開口を有し、壁部に吸音材を内蔵する下蓋及び上蓋とで構成されたカバーと、鋼管杭を挿通可能な直径を有し前記下蓋の開口から所定長さ突出する小径円筒管とを備え、前記大径円筒管と、前記下蓋又は前記上蓋とが相互に固定されることなく吸音材を介して密着し、前記下蓋及び上蓋の各々に、クレーンの補巻きワイヤロープを玉掛けするための吊具が設けられていることを特徴とする油圧ハンマの防音装置がある(例えば、特許文献1参照。)。 As a relatively small-sized soundproofing device that does not cover the entire hydraulic hammer, it is a soundproofing device for a hydraulic hammer that is suspended by a wire rope of a crane and has a diameter that can accommodate an engagement portion of a hydraulic hammer with a steel pipe pile. A large-diameter cylindrical tube having a sound absorbing material built in the wall portion, and a lower lid and an upper lid having a diameter of an opening through which a hydraulic hammer or a steel pipe pile can be inserted in the central portion and the sound absorbing material built in the wall portion. And a small-diameter cylindrical tube having a diameter through which a steel pipe pile can be inserted and projecting a predetermined length from the opening of the lower lid, and the large-diameter cylindrical tube and the lower lid or the upper lid A hydraulic hammer characterized in that it is brought into close contact with each other through a sound absorbing material without being fixed to each other, and each of the lower lid and the upper lid is provided with a hanging tool for hanging a supplementary winding wire rope of a crane. There is a soundproofing device (see, for example, Patent Document 1) ).
この防音装置では、油圧ハンマに対しては全体ではなく打設する先端側を収納する大径円筒管が設けられていて(特許文献1の図1参照。)、比較的小規模な防音装置となっているが、このように油圧ハンマの先端側のみを収納すると、油圧ハンマが鉛直方向に摺動できるように、大径円筒管の開口と油圧ハンマとの間には隙間が必要であり、そのために油圧ハンマ全体を覆う防音装置に比べて、その隙間から大きな音が漏れるという問題がある。 In this soundproofing device, a large-diameter cylindrical tube is provided for housing the front end side of the hydraulic hammer instead of the whole (see FIG. 1 of Patent Document 1). However, if only the tip side of the hydraulic hammer is housed in this way, a gap is required between the opening of the large diameter cylindrical tube and the hydraulic hammer so that the hydraulic hammer can slide in the vertical direction, Therefore, there is a problem that a loud sound leaks from the gap as compared with the soundproofing device that covers the entire hydraulic hammer.
更にこの防音装置では、防音装置自体をクレーンにより吊り下げる必要があり、作業に手間が掛かかるだけでなく、防音装置の位置が安定しないため、作業に支障をきたす場合もある。 Furthermore, in this soundproofing device, it is necessary to suspend the soundproofing device itself with a crane, which not only takes time and labor, but also the position of the soundproofing device is not stable, which may hinder the work.
本発明は前記の問題に鑑み、防音効果が高く、音漏れを確実に防ぎ小規模で簡便に使用できる油圧ハンマ用防音装置を提供することを課題とする。 In view of the above problems, an object of the present invention is to provide a soundproofing device for a hydraulic hammer that has a high soundproofing effect, reliably prevents sound leakage, and can be used easily on a small scale.
本発明者らは前記課題を解決すべく鋭意検討を重ねた結果、
それぞれ鋼板製の上面と下面と側面とが一体となるように形成されていて内周部に吸音材が内包されており上面中央に開口部が、また下面中央に開口部が形成された円筒状をなし、該上面の開口部から油圧ハンマの先端部分が挿入された状態で該上面の開口部が該油圧ハンマの先端部分に固定され、該下面の開口部の径が打設される鋼管杭の外径より大きく該下面の開口部から鋼管杭の上端部が摺動自在に挿入されて使用される油圧ハンマ用防音装置を使用すれば、防音装置は油圧ハンマに直接固定されているので、クレーン等で吊り下げる必要がなく、更に防音装置を正確な位置に設置できるので精度の高い施工ができ、また該下面の下側に固定されている円筒状部内に、該鋼管杭の外径より小さい内径を有しその内径側の部位が湾曲されて該鋼管杭の側面に密着するように装着されるドーナッツ円盤状のゴム板材を複数設置すれば、該下面の開口部と該鋼管杭との隙間をゴム板材で塞ぐことによって外部に音が漏れることを防止できるだけでなく、複数のゴム板材を用いることで、ゴム層とゴム板材間の空気層とを設けることで防音効果を向上させることができることを究明して本発明を完成したのである。
As a result of intensive studies to solve the above problems, the present inventors have
A cylindrical shape in which the upper surface, the lower surface, and the side surfaces made of steel plates are formed so as to be integrated, the sound absorbing material is included in the inner periphery, the opening is formed in the center of the upper surface, and the opening is formed in the center of the lower surface. A steel pipe pile in which the opening portion of the upper surface is fixed to the tip portion of the hydraulic hammer and the diameter of the opening portion of the lower surface is driven in a state where the tip portion of the hydraulic hammer is inserted from the opening portion of the upper surface If the soundproofing device for a hydraulic hammer that is used with the upper end of the steel pipe pile being slidably inserted from the opening on the lower surface is larger than the outer diameter of the hydraulic hammer, the soundproofing device is directly fixed to the hydraulic hammer, There is no need to hang it with a crane, etc., and furthermore, the soundproofing device can be installed at an accurate position, so that it can be constructed with high accuracy, and in the cylindrical part fixed to the lower side of the lower surface, from the outer diameter of the steel pipe pile It has a small inner diameter and the inner diameter side is curved. If a plurality of donut disk-shaped rubber plates are installed so as to be in close contact with the side surface of the steel pipe pile, sound leaks to the outside by closing the gap between the opening on the lower surface and the steel pipe pile with the rubber plate material. The present invention has been completed by investigating that the use of a plurality of rubber plate members can improve the soundproofing effect by providing a rubber layer and an air layer between the rubber plate members.
即ち本発明は、それぞれ鋼板製の上面と下面と側面とが一体となるように形成されていて内周部に吸音材が内包されており上面中央に開口部が、また下面中央に開口部が形成された円筒状をなし、該上面の開口部から油圧ハンマの先端部分が挿入された状態で該上面の開口部が該油圧ハンマの先端部分に固定され、該下面の開口部の径が打設される鋼管杭の外径より大きく該下面の開口部から鋼管杭の上端部が摺動自在に挿入されて使用される油圧ハンマ用防音装置であって、
該下面の下側に固定されている円筒状部内に、該鋼管杭の外径より小さい内径を有しその内径側の部位が湾曲されて該鋼管杭の側面に密着するように装着されるドーナッツ円盤状のゴム板材が複数設置されていることを特徴とする油圧ハンマ用防音装置である。
That is, in the present invention, the upper surface, the lower surface and the side surface made of a steel plate are formed so as to be integrated, the sound absorbing material is included in the inner peripheral portion, the opening portion is in the center of the upper surface, and the opening portion is in the center of the lower surface. The formed upper surface is fixed to the tip of the hydraulic hammer with the tip of the hydraulic hammer inserted from the opening of the upper surface, and the diameter of the opening of the lower surface is struck. It is a soundproofing device for a hydraulic hammer that is used by being slidably inserted into the upper end of the steel pipe pile from the opening of the lower surface that is larger than the outer diameter of the steel pipe pile to be installed,
A donut having a smaller inner diameter than the outer diameter of the steel pipe pile in a cylindrical portion fixed to the lower side of the lower surface, and a portion on the inner diameter side being curved so as to be in close contact with the side surface of the steel pipe pile A soundproofing device for a hydraulic hammer, wherein a plurality of disk-shaped rubber plate members are provided.
また円筒状部内にゴム板材が着脱自在に設置されていれば、ゴム板材が劣化した場合であっても容易に交換ができて好ましく、更に円筒状部の下方に鋼管杭を覆うように垂下される防音シートが更に設けられていれば、筒状の鋼管杭から直接外部に響く騒音を簡便に防ぐことができて好ましいのである。 If the rubber plate is detachably installed in the cylindrical portion, it is preferable that the rubber plate can be easily replaced even when the rubber plate is deteriorated. Further, it is suspended so as to cover the steel pipe pile below the cylindrical portion. If the soundproofing sheet is further provided, it is preferable that noise directly resounding from the cylindrical steel pipe pile can be easily prevented.
本発明に係る油圧ハンマ用防音装置は、それぞれ鋼板製の上面と下面と側面とが一体となるように形成されていて内周部に吸音材が内包されており上面中央に開口部が、また下面中央に開口部が形成された円筒状をなし、上面の開口部から油圧ハンマの先端部分が挿入された状態で上面の開口部が油圧ハンマの先端部分に固定され、下面の開口部の径が打設される鋼管杭の外径より大きく下面の開口部から鋼管杭の上端部が摺動自在に挿入されて使用される油圧ハンマ用防音装置であって、下面の下側に固定されている円筒状部内に、鋼管杭の外径より小さい内径を有しその内径側の部位が湾曲されて鋼管杭の側面に密着するように装着されるドーナッツ円盤状のゴム板材が複数設置されているから、防音装置は油圧ハンマに直接固定されているので、クレーン等で吊り下げる必要がなく、更に防音装置を正確な位置に設置できるので精度の高い施工ができ、また下面の開口部と鋼管杭との隙間をゴム板材で塞ぐことによって外部に音が漏れることを防止できるだけでなく、複数のゴム板材を用いることで、ゴム層とゴム板材間の空気層とを設けることで防音効果を向上させることができるのである。 The soundproofing device for a hydraulic hammer according to the present invention is formed such that an upper surface, a lower surface, and a side surface made of a steel plate are integrated with each other, a sound absorbing material is included in an inner peripheral portion, and an opening is formed in the center of the upper surface. It has a cylindrical shape with an opening formed at the center of the bottom surface, and the top opening is fixed to the tip of the hydraulic hammer with the tip of the hydraulic hammer inserted from the top opening. This is a hydraulic hammer soundproofing device that is used by sliding the upper end of the steel pipe pile slidably from the opening on the lower surface, which is larger than the outer diameter of the steel pipe pile to be placed, and is fixed to the lower side of the lower surface. A plurality of donut disk-like rubber plates are installed in the cylindrical portion, which have an inner diameter smaller than the outer diameter of the steel pipe pile and are attached so that the inner diameter side portion is curved and is in close contact with the side surface of the steel pipe pile. From, the soundproofing device is directly fixed to the hydraulic hammer Therefore, it is not necessary to hang it with a crane, etc., and furthermore, the soundproofing device can be installed at an accurate position, so that high-precision construction can be performed, and the gap between the opening on the lower surface and the steel pipe pile is closed by a rubber plate. Not only can the sound be prevented from leaking, but also by using a plurality of rubber plate materials, the soundproofing effect can be improved by providing a rubber layer and an air layer between the rubber plate materials.
また円筒状部内にゴム板材が着脱自在に設置されている態様では、ゴム板材が劣化した場合であっても容易に交換ができて好ましく、円筒状部の下方に鋼管杭を覆うように垂下される防音シートが更に設けられている態様では、筒状の鋼管杭から直接外部に響く騒音を簡便に防ぐことができて好ましいのである。 Moreover, in the aspect in which the rubber plate material is detachably installed in the cylindrical portion, it is preferable that the rubber plate material can be easily replaced even when the rubber plate material is deteriorated, and is hung so as to cover the steel pipe pile below the cylindrical portion. In the aspect in which the soundproof sheet is further provided, it is preferable that noise directly resounding from the cylindrical steel pipe pile can be easily prevented.
以下、図面を用いて本発明に係る油圧ハンマ用防音装置について詳細に説明する。 Hereinafter, the soundproofing device for a hydraulic hammer according to the present invention will be described in detail with reference to the drawings.
Xは油圧ハンマであり、Yは油圧ハンマXによって打設される鋼管杭である。 X is a hydraulic hammer, and Y is a steel pipe pile driven by the hydraulic hammer X.
1は鋼板製の上面であり、上面1の開口部1aから後述する貫通穴5内に油圧ハンマXの先端部分Xaが挿入された状態で上面1の開口部1aが油圧ハンマXの先端部分Xaに固定されている。
Reference numeral 1 denotes a steel plate upper surface, and the opening 1a of the hydraulic hammer X is inserted into the
2は鋼板製の下面であり、下面2の開口部2aの径は打設される鋼管杭Yの外径より大きく下面2の開口部2aから鋼管杭Yの上端部Yaが摺動自在に挿入される。
2 is a lower surface made of steel plate, and the diameter of the opening 2a of the
3は鋼板製の側面であり、この側面3は上述の上面1と下面2と一体となるように形成されていて内周部に吸音材4が内包されている。
5は鋼管杭Yの外径より小さい内径を有しその内径側の部位が湾曲されて鋼管杭Yの側面Ybに密着するように装着されるドーナッツ円盤状のゴム板材であり、下面2の下側に固定されている円筒状部2b内に複数設置されている。そしてこのゴム板材5が円筒状部2b内に着脱自在に設置されている場合には、ゴム板材5が劣化した場合であっても容易に交換ができて好ましいのである。
5 is a donut disk-like rubber plate that has an inner diameter smaller than the outer diameter of the steel pipe pile Y and is mounted so that a portion on the inner diameter side is curved and is in close contact with the side surface Yb of the steel pipe pile Y. A plurality of
6は円筒状部2bの下方に鋼管杭Yを覆うように垂下される防音シートであり、この防音シート6が更に設けられていれば、筒状の鋼管杭Yから直接外部に響く騒音を簡便に防ぐことができて好ましいのである。
6 is a soundproofing sheet that hangs down below the
このような本発明に係る油圧ハンマ用防音装置を実際に使用するには、先ず鋼板製の上面1の開口部1aを油圧ハンマXの先端部分Xaに固定することにより、本発明に係る油圧ハンマ用防音装置を油圧ハンマXに固定すると共に、上面1の開口部1aからの音漏れを確実に防止できるようにするのである。なお油圧ハンマXへの固定は上面1の溶着が好ましい。 In order to actually use the soundproofing device for a hydraulic hammer according to the present invention, first, the opening 1a of the upper surface 1 made of steel plate is fixed to the tip portion Xa of the hydraulic hammer X, whereby the hydraulic hammer according to the present invention. In addition to fixing the soundproofing device to the hydraulic hammer X, sound leakage from the opening 1a of the upper surface 1 can be reliably prevented. In addition, welding to the upper surface 1 is preferable for fixing to the hydraulic hammer X.
次にこのように上面1を油圧ハンマXに固定した状態で、下面2の開口部2aから打設する鋼管杭Yを挿入して、鋼管杭Yの打設を開始できるようにするのである。その際、例えば、油圧ハンマXの先端部分Xaに段差部を設け先端を先細りにすれば、油圧ハンマXの先端を鋼管杭Yの管内に挿入し、鋼管杭Yの上面と油圧ハンマXの段差部とを当接させることによって鋼管杭Yに油圧ハンマXの打撃力を加えて打設することができるのである。
Next, in such a state that the upper surface 1 is fixed to the hydraulic hammer X, the steel pipe pile Y to be driven from the opening 2a of the
また鋼管杭Yは油圧ハンマXの打撃力によって徐々に地面へと埋入されていくので、ゴム板材5は内径側の部位が図3の如く上方側に捲れ上がって湾曲した状態で鋼管杭Yの側面Ybに密着するのである。
Further, since the steel pipe pile Y is gradually embedded into the ground by the hammering force of the hydraulic hammer X, the
そして、このようなゴム板材5を鋼管杭Yの側面Ybに複数当接させることによって、下面2の開口部2aと鋼管杭Yとの隙間をゴム板材5で塞いで外部に音が漏れることを防止することができるだけでなく、複数のゴム板材5を用いることで、ゴム板材5とゴム板材5との間に空気層が形成されるので、音の伝搬速度等の異なる各層を通してから音を外部に伝えるため、音量等が低減され高い遮音効果が得られるのである。
And by making such a
なおこのようなゴム板材5は、鋼管杭Yの打設作業を繰り返すと、劣化しやすいため、交換が必要となる。
In addition, since such a
そのため下面2の円筒状部2b内にゴム板材5が着脱自在に設置されていれば、ゴム板材5の交換が容易にできて作業性が向上して好ましいのである。
Therefore, if the
また鋼管杭Yは、油圧ハンマXによって打撃力を受ける上端部からの騒音だけでなく、鋼管杭Yは筒状で鋼材から形成されていることから、地上に突出した中間部等からも大きな音を発するため、円筒状部2bの下方に鋼管杭Yを覆うように防音シート6を垂下させるように設ければ、鋼管杭Yの中間部等から響く大きな音も確実に防止でき、より一層騒音防止効果が向上して好ましいのである。
In addition, the steel pipe pile Y is not only noise from the upper end receiving impact force by the hydraulic hammer X, but also because the steel pipe pile Y is formed of a steel material with a cylindrical shape, a loud noise is also generated from the intermediate part protruding above the ground. Therefore, if the
X 油圧ハンマ
Xa 先端部分
Y 鋼管杭
Ya 上端部
Yb 側面
1 上面
1a 開口部
2 下面
2a 開口部
2b 円筒状部
3 側面
4 吸音材
5 ゴム板材
6 防音シート
X Hydraulic hammer
Xa Tip Y Steel pipe pile
Ya top edge
Yb Side 1 Top
2a opening
Claims (3)
該下面(2)の下側に固定されている円筒状部(2b)内に、該鋼管杭(Y)の外径より小さい内径を有しその内径側の部位が湾曲されて該鋼管杭(Y)の側面(Yb)に密着するように装着されるドーナッツ円盤状のゴム板材(5)が複数設置されていることを特徴とする油圧ハンマ用防音装置。 Each of the upper surface (1), the lower surface (2) and the side surface (3) made of steel plate is formed so as to be integrated, and the sound absorbing material (4) is included in the inner peripheral portion, and the upper surface (1) is opened at the center. The portion (1a) has a cylindrical shape with an opening (2a) formed at the center of the lower surface (2), and the tip (Xa) of the hydraulic hammer (X) extends from the opening (1a) of the upper surface (1). The opening (1a) of the upper surface (1) is fixed to the tip portion (Xa) of the hydraulic hammer (X) with the diameter of the opening (2a) of the lower surface (2) inserted. The soundproofing for hydraulic hammer that is used with the upper end (Ya) of the steel pipe pile (Y) slidably inserted from the opening (2a) of the lower surface (2) that is larger than the outer diameter of the steel pipe pile (Y) A device,
The cylindrical portion (2b) fixed to the lower side of the lower surface (2) has an inner diameter smaller than the outer diameter of the steel pipe pile (Y), and a portion on the inner diameter side thereof is curved so that the steel pipe pile ( A soundproofing device for a hydraulic hammer, wherein a plurality of donut disc-like rubber plate members (5) mounted so as to be in close contact with the side surface (Yb) of Y) are installed.
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JP2014112258A JP2015224527A (en) | 2014-05-30 | 2014-05-30 | Sound isolation device for hydraulic hammer |
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
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JP2021134591A (en) * | 2020-02-27 | 2021-09-13 | 株式会社高知丸高 | Pile driver soundproof structure and soundproof method |
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JPS5845745U (en) * | 1981-09-25 | 1983-03-28 | 前田製管株式会社 | Soundproof cover device for pile driver |
JPS58106016A (en) * | 1981-12-18 | 1983-06-24 | Hitachi Constr Mach Co Ltd | Sound shielding device for pile driver |
JPS58180934U (en) * | 1982-05-24 | 1983-12-02 | 日立建機株式会社 | drop hammer |
JP2002021105A (en) * | 2000-07-06 | 2002-01-23 | Tomisu:Kk | Buried case |
JP2010180689A (en) * | 2009-04-20 | 2010-08-19 | Toyo Constr Co Ltd | Soundproof device for hydraulic hammer |
US20130294842A1 (en) * | 2006-02-20 | 2013-11-07 | Menck Gmbh | Method and device for environmentally friendly ramming under water |
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JPS55106252U (en) * | 1979-01-19 | 1980-07-24 | ||
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JPS5845745U (en) * | 1981-09-25 | 1983-03-28 | 前田製管株式会社 | Soundproof cover device for pile driver |
JPS58106016A (en) * | 1981-12-18 | 1983-06-24 | Hitachi Constr Mach Co Ltd | Sound shielding device for pile driver |
JPS58180934U (en) * | 1982-05-24 | 1983-12-02 | 日立建機株式会社 | drop hammer |
JP2002021105A (en) * | 2000-07-06 | 2002-01-23 | Tomisu:Kk | Buried case |
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JP2021134591A (en) * | 2020-02-27 | 2021-09-13 | 株式会社高知丸高 | Pile driver soundproof structure and soundproof method |
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