JP2015221395A - Work production method - Google Patents

Work production method Download PDF

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JP2015221395A
JP2015221395A JP2014105800A JP2014105800A JP2015221395A JP 2015221395 A JP2015221395 A JP 2015221395A JP 2014105800 A JP2014105800 A JP 2014105800A JP 2014105800 A JP2014105800 A JP 2014105800A JP 2015221395 A JP2015221395 A JP 2015221395A
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workpiece
work
outer frame
resin
liquid resin
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三郎 藤原
Saburo Fujiwara
三郎 藤原
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Abstract

PROBLEM TO BE SOLVED: To provide a method of improving a step of smoothing the surface of work after drawing the work immersed in a resin vessel, a step of boring a connection part between a suspension metal fitting and the work and a step of repairing the trace parts after the boring step, in conducting uniform dip coating of the surface of a to-be-coated object (work), e.g. a metal product.SOLUTION: A work production method comprises connecting together a freely rotatable outer frame body 5 and a frame part of work W, e.g. a metal body, through three or more wires (metal wires) 6 and fixing the resultant body, immersing the whole of the work and the work-side connection parts of the wires 6 in a resin vessel 7 containing a thermoplastic liquid resin in a state where the work W is suspended from the back surface of the outer frame body 5, taking out the work from the resin vessel 8 after adhesion of the liquid resin 8 and reversing the outer frame body 5 and the work together, cutting the individual connection parts 6CR of the wires 6 connected with the work W, in order, by using a nipper after hardening of the liquid resin 8 and repairing the trace parts of the wires 6 through a step of plugging the individual trace parts of the wires 6 after the cutting with a resin.

Description

本発明は、金属製品(例えば動物飼育ケージ用の床スノコ。)等のワーク(被コーティング物に該当。ワーク全般に該当。)の表面(上面及び下面。)を均一にディップコーティングするための製造技術に関する。   The present invention is a process for uniformly dip-coating the surface (upper surface and lower surface) of a workpiece (corresponding to a coating object, generally corresponding to a workpiece) such as a metal product (for example, a floor slat for an animal cage) Regarding technology.

従来、種々の製品のワークに対してディップコーティングを行う場合には、枠体とワークとを一本又は2本の針金で繋いで当該枠体よりワークを吊り下げた状態にて当該ワークを、熱可塑性液体樹脂が入れられた樹脂槽内に浸漬する方法が一般的に行われている。この方法では、ワークに付着された、半溶融状態にある熱可塑性液体樹脂が垂れ落ちない様に、ゆっくりと時間をかけて、樹脂槽内よりワークを取り出す。そのため、吊り下げられた状態でワークの下面側を被覆する膜は、被浸漬時間が長くなるので、ワークの上面側を被覆する膜よりも厚くなる結果、ワークの上下面の厚さが不均一となる。又、比較的に目立ち難いとはいえ、ワークの下面上に、半溶融状態にある熱可塑性液体樹脂の垂れ流れた痕跡が残る。これらの被覆膜の厚みの不均一及びワーク表面の滑らかさが製品の品質として問題とならない場合には、斯かる製造方法で事足りると言える。尚、本出願人は、この従来技術を開示した先行技術文献の存在場所を知る者ではない。   Conventionally, when performing dip coating on workpieces of various products, the workpiece is connected in a state where the workpiece is suspended from the frame by connecting the frame and the workpiece with one or two wires. A method of immersing in a resin tank containing a thermoplastic liquid resin is generally performed. In this method, the work is taken out from the resin tank slowly taking time so that the thermoplastic liquid resin in a semi-molten state attached to the work does not drip. For this reason, the film that covers the lower surface of the work in a suspended state has a longer immersion time, and therefore becomes thicker than the film that covers the upper surface of the work. It becomes. Moreover, although it is relatively inconspicuous, a trace of the thermoplastic liquid resin in a semi-molten state dripping is left on the lower surface of the workpiece. If the uneven thickness of the coating film and the smoothness of the workpiece surface do not matter as product quality, it can be said that such a manufacturing method is sufficient. The applicant is not a person who knows where the prior art document disclosing this prior art exists.

みのる産業株式会社のホームページの「塩ビコーティング半自動ライン」の記事(http://www.f−minoru.co.jp/tokusetsu/)Article of “PVC coating semi-automatic line” on the Minoru Sangyo Co., Ltd. website (http://www.f-minoru.co.jp/tokusetsu/) 株式会社コバヤシのホームページの記事(http://www.kbjapan.co.jp/jpn/business/01.html)Articles on the website of Kobayashi Co., Ltd. (http://www.kbjapan.co.jp/jpn/business/01.html)

しかし、ワークの品質として、例えば床スノコ等の金属体の様に、1)コーティング膜の厚みが全体的に均一であることが要求され、且つ、2)ワーク表面が滑らかで凹凸部がないことが要求される場合には、既述のディップコーティング方法を採用することは好ましくない。   However, as the quality of the workpiece, for example, a metal body such as floor slats is required, 1) the coating film thickness is required to be uniform overall, and 2) the workpiece surface is smooth and has no irregularities. Is required, it is not preferable to employ the dip coating method described above.

斯かる要求を満たすためには、先ず、枠体より吊り下げられたワークの樹脂槽内の浸漬時間が比較的に短く、ワークを樹脂槽より素早く取り出して被覆膜の厚みの均一性を実現す必要性がある。そして、ワークの下面に付着した熱可塑性液体樹脂がワークの上下運動時に垂れ落ちない状態にする必要性がある。そのためには、ワークを枠体にしっかりと固設してワークの上下運動を行うことが求められる。   In order to satisfy such a requirement, first, the immersion time of the work suspended from the frame body in the resin tank is relatively short, and the work is taken out of the resin tank quickly to achieve a uniform coating film thickness. There is a need. And it is necessary to make the thermoplastic liquid resin adhering to the lower surface of a workpiece | work not to drip at the time of a vertical motion of a workpiece | work. For this purpose, it is required to move the workpiece up and down by firmly fixing the workpiece to the frame.

例えば、非特許文献1に於いては、大型の金属製品(床スノコ等)のワークを樹脂槽に浸漬して当該ワークの表面をコーティングする工程に於いて、外枠より延在した4本の柱状の吊り下げ金具をワークの上面に固設した上で当該ワークを樹脂槽内に浸漬する技術が開示されてはいる。   For example, in Non-Patent Document 1, in a process of coating a surface of a workpiece by immersing a workpiece of a large metal product (floor slats, etc.) in a resin tank, four pieces extending from the outer frame are provided. There is disclosed a technique in which a column-shaped hanging metal fitting is fixed on the upper surface of a work and the work is immersed in a resin tank.

この場合、上記コーティング工程の後工程において、各吊り下げ金具をコーティング済みのワークの上面から分離する必要性がある。そのために、各吊り下げ金具の内のコーティングされた下部の周縁部を掘削する必要性がある。各吊り下げ金具とワークとの接続部分の面積はワーク全体の面積から見ても比較的大きいので、掘削工程の作業時間が長くならざるを得ない。   In this case, it is necessary to separate each hanging metal fitting from the upper surface of the coated workpiece in the subsequent process of the coating process. For this purpose, it is necessary to excavate the lower peripheral edge portion of each suspended metal fitting. Since the area of the connection part between each hanging bracket and the work is relatively large even when viewed from the area of the whole work, the work time of the excavation process must be long.

しかも、上記の各吊り下げ金具のワーク表面からの取り外し処理のために、コーティング済みのワークの表面の内で、各吊り下げ金具の上記下部の掘削部分に、比較的に大きな穴状の痕跡が生じてしまう。例えば、上記の柱状金具の寸法から考察して、痕跡部分の寸法は、直径が略20mm乃至30mmの寸法で与えられる範囲になると考えられ、その補修面積はワークの表面の面積から見て比較的に大きいと言える。そして、これらの痕跡を放置したままでは、実使用の観点からは、当該ワークの状態は好ましい状況にあるとは言えない。そこで、ワーク表面に生じた各穴部状の痕跡を同色の樹脂等の部材で逐一埋めてワーク表面を補修することで、痕跡ないしは凹凸の無いワーク表面を実現する工程が更に必要となる。 In addition, due to the removal process of each hanging bracket from the workpiece surface, a relatively large hole-like trace is formed on the excavation portion of the lower portion of each hanging bracket within the surface of the coated workpiece. It will occur. For example, considering the dimensions of the above columnar metal fittings, the size of the trace portion is considered to be in a range where the diameter is given by a dimension of approximately 20 mm to 30 mm, and the repair area is relatively large when viewed from the surface area of the workpiece It can be said that it is big. If these traces are left unattended, it cannot be said that the state of the workpiece is in a favorable state from the viewpoint of actual use. Therefore, it is necessary to further provide a process for realizing a work surface having no traces or irregularities by filling the traces of each hole formed on the work surface with a member such as resin of the same color one by one to repair the work surface.

しかしながら、各吊り下げ金具自体の寸法は当該ワークの寸法と比較して決して小さいとは言えないために、上記掘削作業により生じた各痕跡もまた比較的に大きな寸法の凹部となる。そのため、各痕跡を埋めてワーク表面全体を滑らかにする上記補修工程には、上記の浸漬処理の時間と比較しても長い作業時間が必要とされる。斯かる作業時間もまた、上記の掘削工程と同様に、全体工程の作業時間の相当部分を占めている。   However, since the size of each hanging bracket itself is never smaller than the size of the workpiece, each trace generated by the excavation work also becomes a recess having a relatively large size. For this reason, the repair process for filling the traces and smoothing the entire workpiece surface requires a long work time even compared to the time for the immersion treatment. Such work time also occupies a considerable part of the work time of the whole process, like the excavation process.

以上の結果、ワークのコーティング工程後の吊り下げ金具の取り外し工程及び補修工程に於ける製造コストは高くならざるを得ないという問題点が生じている。 As a result, there is a problem that the manufacturing cost in the removal process and the repair process of the hanging metal fitting after the workpiece coating process must be increased.

又、各痕跡の面積がワーク表面の面積と比較して無視出来ない程に大きいため、補修後のワーク表面は必ずしも凹凸の無い綺麗な表面とはなっていないと、思料される。   Further, since the area of each trace is so large that it cannot be ignored compared with the area of the workpiece surface, it is considered that the workpiece surface after repair is not necessarily a clean surface without irregularities.

この発明は斯かる問題点に鑑みて成されたものであり、その主目的は、コーティング工程後の上記の吊り下げ部分の取り外し工程及びその後の補修工程を実質的に不要としてコーティング工程に於けるワークの製造作業時間を格段に低減可能とし、以って製造コストの削減化を図る点にある。加えて、本発明の主目的は、コーティング工程及びその後の工程を通じて、見た目には殆ど凹凸が見られない程に綺麗なワーク表面を実現し得る、ワークを製造する方法を提案する点にある。   The present invention has been made in view of such problems, and its main object is to eliminate the above-described hanging portion removal step and subsequent repair step after the coating step in the coating step. The manufacturing work time of the workpiece can be remarkably reduced, thereby reducing the manufacturing cost. In addition, the main object of the present invention is to propose a method for manufacturing a workpiece that can realize a workpiece surface that is so beautiful that there is almost no unevenness in appearance through the coating step and the subsequent steps.

本発明の主題に係るワークの製造方法は、回転自在な外枠体とワークとを少なくとも3本の金属線材で繋げて、前記ワークを前記少なくとも3本の金属線材により前記外枠体の裏面より吊り下げ可能とする工程と、前記ワークを前記外枠体の前記裏面より吊り下げた状態にて、前記外枠体を熱可塑性の液体樹脂が入れられた樹脂槽に向けて移動させて、前記ワークの全体と前記少なくとも3本の金属線材の各々のワーク側接続部分とを前記樹脂槽内の前記熱可塑性液体樹脂に浸漬させる工程と、前記浸漬工程によって前記ワークの全部及び前記金属線材の前記ワーク側接続部分に前記熱可塑性液体樹脂を付着させた後に、前記ワーク及び前記少なくとも3本の金属線材の各々の前記ワーク側接続部分を前記樹脂槽より取り出した上で、前記外枠体及び前記ワークを共に反転させて、その反転状態に於いて前記ワーク及び前記金属線材に付着した前記熱可塑性液体樹脂を硬化させる工程と、 前記熱可塑性液体樹脂の硬化工程後に、前記少なくとも3本の金属線材の各々の前記ワーク側接続部分の内で当該金属線材と前記ワークとの接続部分を切断する工程と、を備えたことを特徴とする。   In the method for manufacturing a workpiece according to the subject of the present invention, a rotatable outer frame body and the workpiece are connected by at least three metal wire rods, and the workpiece is connected from the back surface of the outer frame body by the at least three metal wire rods. In a state where the work can be hung and the work is hung from the back surface of the outer frame body, the outer frame body is moved toward a resin tank containing a thermoplastic liquid resin, A step of immersing the entire workpiece and each workpiece-side connection portion of the at least three metal wire rods in the thermoplastic liquid resin in the resin tank; and all of the workpiece and the metal wire rod by the immersion step After the thermoplastic liquid resin is adhered to the work side connection part, the work side connection part of each of the work and the at least three metal wires is taken out from the resin tank, and then the outer side is removed. Both the body and the workpiece are reversed, the thermoplastic liquid resin adhered to the workpiece and the metal wire in the reversed state, and after the thermoplastic liquid resin curing step, the at least three And a step of cutting a connecting portion between the metal wire and the workpiece in each workpiece-side connecting portion of the metal wire.

本発明の主題によれば、ワーク及び少なくとも3本の金属線材の各々のワーク側接続部分が樹脂槽より取り出された後に、外枠体及びワークは共に反転させられ、その反転状態に於いてワーク及び金属線材に付着した熱可塑性液体樹脂が硬化される。そのため、樹脂槽より取り出された後の状態に於いては、ワークの表面乃至は上面側に付着した熱可塑性液体樹脂は半溶融状態から硬化されていく状態にある一方、ワークの裏面乃至は下面側に付着した半溶融状態の熱可塑性液体樹脂は重力によって垂れ落ちつつ硬化されていく状態にある。その状態に於いて、外枠体及びワークは共に反転させられるので、反転後には逆転して表面乃至は上面側に配置されることになるワークの裏面乃至は下面側に付着されている半溶融状態の熱可塑性液体樹脂はワークの面上を均一に広がっていく結果、反転後に表面乃至は上面側に逆転配置された熱可塑性液体樹脂は凹凸部を生じさせることなく、硬化していく。この様に反転工程の実施により、ワークの上面及び下面の両面側とも、ほぼ均一な厚みを有し且つ垂れ流れの痕跡の無い綺麗な面(凹凸部の無い面。)を有するコーティング膜が実現される。   According to the subject of the present invention, after the workpiece and each workpiece-side connecting portion of at least three metal wires are taken out from the resin tank, the outer frame and the workpiece are reversed together, and the workpiece is in the inverted state. And the thermoplastic liquid resin adhering to the metal wire is cured. Therefore, in the state after being taken out from the resin tank, the thermoplastic liquid resin adhering to the surface or upper surface side of the workpiece is in a state of being cured from the semi-molten state, while the back surface or lower surface of the workpiece. The semi-molten thermoplastic liquid resin adhering to the side is in a state of being cured while dripping down due to gravity. In this state, both the outer frame body and the work are reversed, so that after the reversal, they are reversed and are placed on the front surface or the upper surface side. As a result of the thermoplastic liquid resin in a state of being uniformly spread on the surface of the workpiece, the thermoplastic liquid resin reversely arranged on the surface or the upper surface side after the reversal is cured without causing uneven portions. By performing the reversal process in this way, a coating film having a substantially uniform thickness and a surface with no trace of sagging flow (a surface with no irregularities) is realized on both the upper and lower surfaces of the workpiece. Is done.

しかも、本発明の主題によれば、ワークの表面との接続部分を成す金属線材の根元部がワークから切断されて、外枠側の金属線材はワークより分離されることになり、ワークの被覆膜側に残存する金属線材の一部は、引っ張り出される。その際、金属線材の微小な抜け穴が被覆膜に生じるだけである。従って、ワークの浸漬・反転工程後のワークの表面を補修する部分(痕跡部分)の面積を格段に縮小化させることが出来る。このため、本発明の主題に於いては、補修作業が不要、又は補修を行うとしてもその補修時間をより短縮化させることが可能となる結果、コーティング済みワークの製造コストの格段の低減化を図ることが出来る。   Moreover, according to the subject matter of the present invention, the base portion of the metal wire that forms the connection portion with the surface of the workpiece is cut from the workpiece, and the metal wire on the outer frame side is separated from the workpiece, and the workpiece is covered. A part of the metal wire remaining on the covering film side is pulled out. At that time, a minute loophole of the metal wire only occurs in the coating film. Therefore, the area of the portion (trace portion) for repairing the surface of the workpiece after the workpiece immersion / reversing step can be remarkably reduced. For this reason, in the subject matter of the present invention, repair work is unnecessary, or even if repair is performed, the repair time can be further shortened. As a result, the manufacturing cost of the coated workpiece can be greatly reduced. I can plan.

上記の通り、本発明の主題に於いては、ワークの被覆膜の表面上に残る痕跡部分(金属線材の抜け殻である微小な穴。)は、見た目には認知し難い程の小さな部分となる。このため、微小な当該痕跡部分が残っていても、実用面ではコーティング済みワークの使用上の問題は生じず、コーティング膜で被覆されたワーク表面を見た目に綺麗なものとすることが可能である。そして、ワーク表面上の痕跡部分は微小なものなので、短時間で各痕跡部分を補修して痕跡部分が全く無い滑らかなワーク表面全体を実現することも可能となる。 As described above, in the subject of the present invention, a trace portion (a minute hole which is a shell of a metal wire rod) remaining on the surface of the coating film of the workpiece is a small portion that is difficult to recognize visually. Become. For this reason, even if a minute trace portion remains, there is no problem in practical use of the coated workpiece, and it is possible to make the surface of the workpiece coated with the coating film beautiful. . Since the trace portions on the workpiece surface are very small, it is possible to repair each trace portion in a short time to realize a smooth workpiece surface having no trace portion at all.

以下、本発明の様々な具体化を、添付図面を基に、その効果・利点と共に、詳述する。   Hereinafter, various embodiments of the present invention will be described in detail along with the effects and advantages thereof with reference to the accompanying drawings.

本発明の実施の形態1に係るワークコーティング加工装置の構成を模式的に示すブロック図である。It is a block diagram which shows typically the structure of the workpiece coating processing apparatus which concerns on Embodiment 1 of this invention. ワークと外枠体とが針金によって接続された吊り下げ前の状態を模式的に示す平面図である。It is a top view which shows typically the state before suspension in which the workpiece | work and the outer frame body were connected by the wire. ワークと針金のワーク側部分とを樹脂槽に浸漬させた状態を模式的に示す正面図である。It is a front view which shows typically the state which immersed the work and the workpiece | work side part of the wire in the resin tank. 浸漬工程終了後に外枠体及びワークを樹脂槽から引き上げる処理を模式的に示す正面図である。It is a front view which shows typically the process which pulls up an outer frame body and a workpiece | work from a resin tank after completion | finish of an immersion process. 外枠体及びワークを反転(180°の半回転。)させる処理を直前の状態として模式的に示す正面図である。It is a front view which shows typically the process which reverses an outer frame body and a workpiece | work (half rotation of 180 degrees) as a state immediately before. ワークの表面上に結合されている針金を切断した後のワークの状態を模式的に示す正面図である。It is a front view which shows typically the state of the workpiece | work after cut | disconnecting the wire couple | bonded on the surface of a workpiece | work. ワークの表面上の痕跡部分を補修した後のワークの状態を模式的に示す正面図である。It is a front view which shows typically the state of the workpiece | work after repairing the trace part on the surface of a workpiece | work.

(実施の形態1)
<本実施の形態の特徴点>
(Embodiment 1)
<Features of this embodiment>

本実施の形態の特徴点ないしは中核部は、反転可能な外枠体とワーク(例えばワークに設けられた枠部)とを複数本(少なくとも3本以上)の針金等の金属線材で以って互いに繋げてワークを、金属線材を介して、外枠体の裏面より吊り下げ可能としておいた上で、上下運動で当該ワークを樹脂槽に浸漬し、樹脂槽より取り出した後に、外枠体とワークとを共に反転して、ワーク表面全体をコーティング加工する点にある。 A feature point or core part of the present embodiment is that a reversible outer frame body and a work (for example, a frame part provided on the work) are composed of a plurality (at least three or more) of metal wires such as wires. After the workpieces are connected to each other and can be suspended from the back surface of the outer frame body through a metal wire, the workpiece is immersed in the resin tank by vertical movement and taken out from the resin tank. The point is that the whole workpiece surface is coated by reversing the workpiece together.

<ワークコーティング加工装置の構成>   <Configuration of work coating processing equipment>

図1は、本実施の形態に係る「ワークの製造方法」を実現するワークコーティング加工装置の構成を模式的に示すブロック図である。   FIG. 1 is a block diagram schematically showing a configuration of a workpiece coating apparatus that realizes a “work manufacturing method” according to the present embodiment.

図1に於いて、後述する通りに、ステンレス製・スチール製等の針金(「金属線材」に該当。)を介して吊り下げ可能に一体化された外枠体及びワークは、設置・反転装置1内に搬送可能な状態にて設置される。設置後、設置・反転装置1内のコントローラないしはコンピュータ(図示せず。)の指令及び同装置1の動作に応じて、一体化された状態にある外枠体及びワークは、軌道を成すレール4に沿って、浸漬装置2に搬送される。尚、上記の外枠体及びワークのレール4に沿った浸漬装置2への移動は、手動で行われても良い。 In FIG. 1, as will be described later, an outer frame body and a work integrated so as to be able to be suspended via a wire made of stainless steel or steel (corresponding to “metal wire”) is an installation / reversing device. 1 is installed in a state where it can be transported. After the installation, the outer frame body and the work in an integrated state are made into a rail 4 that forms a track in accordance with a command of a controller or computer (not shown) in the installation / reversing device 1 and an operation of the device 1. Are conveyed to the dipping device 2. The movement of the outer frame body and the workpiece along the rail 4 to the immersion device 2 may be performed manually.

浸漬装置2は、樹脂槽(「浸漬槽」に該当。)7を有しており、樹脂槽7内には、熱可塑性液体樹脂8が入れられている。この樹脂槽7の上方に移動ないしは搬送された上記外枠体及びワークは、吊り下げ状態に於いて、樹脂槽7に向けて下降されて、上記ワーク及び各針金の一部は上記の熱可塑性液体樹脂8内に浸漬される。上記の熱可塑性液体樹脂8が半溶融状態として付着された上記ワーク等は、樹脂槽7より取り出されて、再び、レール4に沿った逆向きの搬送によって、設置・反転装置1内に搬送される。 The dipping device 2 has a resin tank (corresponding to “immersion tank”) 7, and a thermoplastic liquid resin 8 is placed in the resin tank 7. The outer frame body and the workpiece moved or conveyed above the resin tank 7 are lowered toward the resin tank 7 in a suspended state, and the work and a part of each wire are part of the thermoplasticity. It is immersed in the liquid resin 8. The workpiece or the like to which the thermoplastic liquid resin 8 is attached in a semi-molten state is taken out from the resin tank 7 and is conveyed again into the installation / reversing device 1 by reverse conveyance along the rail 4. The

設置・反転装置1内に搬送された上記外枠体及びワークは、設置・反転装置1によって180°回動(半回転)されて共に反転される。その後、上記外枠体及びワークは、反転された状態に於いて、レール4に沿って乾燥炉3へ搬送されて炉内で加熱され、付着している熱可塑性液体樹脂8が硬化される。乾燥炉3へ搬送動作は、自動搬送に代えて、手動で行われても良い。 The outer frame body and the workpiece conveyed into the installation / reversing device 1 are rotated 180 degrees (half rotation) by the installation / reversing device 1 and reversed together. Thereafter, in the inverted state, the outer frame body and the work are transported along the rail 4 to the drying furnace 3 and heated in the furnace, and the attached thermoplastic liquid resin 8 is cured. The transfer operation to the drying furnace 3 may be performed manually instead of the automatic transfer.

その後、上記外枠体及びワークは乾燥炉3より取り出されて、後述する針金の切断工程及び切断後の針金の痕跡の補修工程が行われる。 Thereafter, the outer frame body and the workpiece are taken out from the drying furnace 3, and a wire cutting step and a wire trace repairing step after cutting are performed.

<コーティング加工されるワークの製造方法> <Manufacturing method of workpiece to be coated>

以下、図面を参照しつつ、ワークのコーティング加工に於ける一連の処理について記載する。 Hereinafter, a series of processes in the workpiece coating process will be described with reference to the drawings.

ここで、本実施の形態では、「ワーク」乃至は「基材」の一例を成す金属体の一例として、動物飼育用の床スノコが適用される。勿論、他の金属体を「ワーク」の一例として適用することも可能である。あるいは、金属体以外の基材(非特許文献2を参照。)を「ワーク」の一例として適用可能である。 Here, in this embodiment, a floor slat for animal breeding is applied as an example of a metal body that is an example of “work” or “base material”. Of course, other metal bodies can be applied as an example of the “work”. Alternatively, a base material other than a metal body (see Non-Patent Document 2) can be applied as an example of “work”.

又、本実施の形態に於けるコーティング材料としての「熱可塑性の液体樹脂」は、一般的に国内外のメーカーより入手・使用可能な液体樹脂である。本実施の形態の一例としては、株式会社コバヤシが製造・販売する液状プラスチック成形材料(プラスチゾル)である商品「コバゾール(登録商標)」が適用される(非特許文献2を参照。)。「熱可塑性の液体樹脂」は、ペースト用塩化ビニル樹脂を可塑剤等に均一に分散させてなる液状の成形材料である。「コバゾール(登録商標)」(非特許文献2に記載の図3を参照。)は、加熱されていくことによりゲル化し出し、その後、ゲル化し、更に加熱していくと、溶融状態と成り始め、約180℃に於いて溶融状態を終了させて完全溶融状態となる。 The “thermoplastic liquid resin” as a coating material in the present embodiment is a liquid resin that is generally available and usable from domestic and foreign manufacturers. As an example of the present embodiment, a product “Cobasol (registered trademark)” which is a liquid plastic molding material (plastisol) manufactured and sold by Kobayashi Co., Ltd. is applied (see Non-Patent Document 2). “Thermoplastic liquid resin” is a liquid molding material in which a vinyl chloride resin for paste is uniformly dispersed in a plasticizer or the like. “Cobasol (registered trademark)” (see FIG. 3 described in Non-Patent Document 2) begins to gel when heated, then gels and further heats to begin to become molten. At about 180 ° C., the molten state is terminated and a complete molten state is obtained.

又、本実施の形態では、「金属線材」として市場より入手可能な針金(例えばステンレス製又はスチール製等の針金)を適用する。勿論、他の金属性の線材を適用することも可能である。 In the present embodiment, a wire available from the market (for example, a wire made of stainless steel or steel) is applied as the “metal wire”. Of course, other metallic wires can be applied.

A 第1工程
先ず、コーティング対象のワークに対して、当該ワークと樹脂との密着性を高めるために、脱脂及びプライマー(樹脂用の接着剤)の塗布の処理を行う。その上で、金属線材を介したコーティング対象のワークWと外枠体との接続を行う。
A 1st process First, in order to improve the adhesiveness of the said workpiece | work and resin with respect to the workpiece | work to be coated, the process of degreasing and application | coating of a primer (adhesive for resin) is performed. Then, the workpiece W to be coated and the outer frame body are connected via the metal wire.

ここで、図2は、コーティング対象のワークWと外枠体5とが複数本(少なくとも3本)の針金(図3の参照符号6の金属線材に該当。)によって互いに接続された(繋がれた)、吊り下げ前の外枠体5とワークWとの一体化物の状態を模式的に示す平面図である。 Here, in FIG. 2, the workpiece W to be coated and the outer frame body 5 are connected to each other by a plurality (at least three) of wires (corresponding to the metal wire of reference numeral 6 in FIG. 3). It is the top view which shows typically the state of the integrated object of the outer frame 5 and the workpiece | work W before suspension.

図2に例示される外枠体5は、その外壁面5OSの長手方向の側面部に設けられた軸受部(図3の参照符号5RPに該当。)を介して、モーター等の回転駆動部(図示せず。)の軸の回転によって、左右に回転(回動)自在な金属体の回転枠である。そして、外枠体1の中央部全体、即ち、その内壁面5ISで囲まれた領域全体は貫通孔を成している。 An outer frame body 5 illustrated in FIG. 2 is provided with a rotational drive unit (such as a motor) via a bearing portion (corresponding to reference numeral 5RP in FIG. 3) provided on a side surface in the longitudinal direction of the outer wall surface 5OS. It is a rotating frame of a metal body that can be rotated (rotated) to the left and right by the rotation of a shaft (not shown). And the whole center part of the outer frame body 1, ie, the whole area | region enclosed by the inner wall face 5IS, has comprised the through-hole.

本工程では、外枠体5の周縁の枠部(外壁面5OSと内壁面5ISとで挟まれた部分。)と、ワークWの外枠部(中央部WMAのエッジWMAEと外側面WOSとで挟まれた部分。)とは、所定の間隔で配設された複数本の針金6で以って、ワークWが外枠体5の裏面(図3の参照符号5BSに該当。)より下方に吊り下げ可能となる様に、繋げられる。即ち、その様なワークWの下方への吊り下げとワークWの浸漬とが可能となる様に、金属線材である各針金6の長さ寸法は設定されている。換言すれば、この接続作業の段階では、各針金6は、上記のワークWの吊り下げ及びワークWの樹脂槽7内の液体樹脂8への浸漬が後工程に於いて可能となる様に、各針金6は弛まされている。 In this step, the peripheral frame portion of the outer frame body 5 (the portion sandwiched between the outer wall surface 5OS and the inner wall surface 5IS) and the outer frame portion of the workpiece W (the edge WMAE and the outer surface WOS of the central portion WMA) The portion sandwiched between the plurality of wires 6 arranged at a predetermined interval is below the back surface of the outer frame body 5 (corresponding to reference numeral 5BS in FIG. 3). It is connected so that it can be suspended. That is, the length dimension of each wire 6 which is a metal wire is set so that the workpiece W can be suspended downward and the workpiece W can be immersed. In other words, at the stage of this connection work, each wire 6 can be suspended in the above-described work W and immersed in the liquid resin 8 in the resin tank 7 in a later process. Each wire 6 is loosened.

図2に於いては、各針金6によって外枠体5の周縁枠部とワークWの外枠部とが接続されている計12個の接続箇所が、ポイントP1〜P12として示されている。 In FIG. 2, a total of 12 connection points where the peripheral frame portion of the outer frame body 5 and the outer frame portion of the workpiece W are connected by the wires 6 are shown as points P <b> 1 to P <b> 12.

ここで、後述する反転工程を可能とする観点から、原理的には、外枠体5の周縁枠部とワークWの外枠部とを互いに繋げる部材を成す針金6の数は、少なくとも3本となる。尚、外枠体5の周縁枠部を連結する中央部分5SPを外枠体5に設けても良く、その中央部5SPとその下方のワークWの中央部分WMAとを繋げる針金6によって(ポイントP13,P14)、外枠体5の周縁枠部とワークWの外枠部との接続を補強しても良い。 Here, from the viewpoint of enabling the reversing process described later, in principle, the number of the wires 6 constituting the member for connecting the peripheral frame portion of the outer frame body 5 and the outer frame portion of the workpiece W to each other is at least three. It becomes. A central portion 5SP that connects the peripheral frame portions of the outer frame body 5 may be provided in the outer frame body 5, and the wire 6 that connects the central portion 5SP and the central portion WMA of the workpiece W below it (point P13). , P14), the connection between the peripheral frame portion of the outer frame 5 and the outer frame portion of the workpiece W may be reinforced.

尚、図2に示されるワークWの中央部WMAに、便宜上、部分的に表示されている参照符号WMは、ワークWの金網部である。ワークWの金網部WMは、例えば、エキスパンドメタルによって構成されていても良い。 Note that a reference symbol WM partially displayed for convenience in the central portion WMA of the workpiece W shown in FIG. 2 is a wire mesh portion of the workpiece W. The wire mesh part WM of the workpiece W may be made of, for example, expanded metal.

各針金6を外枠体5の周縁の枠部に接続する方法としては、当該針金6の一方の先端部分を外枠体5の枠部に直接に巻き付けて外枠体5に結合させても良い。又は、外枠体5の枠部の所定の接続箇所に貫通孔(図示せず。)を設けておき、各針金6の一方の先端部分を当該貫通孔内に通した上で外枠体5の枠部に巻き付けて、各針金6を外枠体5に結合させても良い。 As a method of connecting each wire 6 to the peripheral frame portion of the outer frame body 5, one end portion of the wire 6 is directly wound around the frame portion of the outer frame body 5 and coupled to the outer frame body 5. good. Alternatively, a through hole (not shown) is provided at a predetermined connection position of the frame portion of the outer frame body 5, and one end portion of each wire 6 is passed through the through hole, and then the outer frame body 5. Each wire 6 may be coupled to the outer frame body 5 by being wound around the frame portion.

又、各針金6をワークWの上記外枠部に接続する方法としては、図3に破線として例示される様に、各針金6の他方の先端部6E(図3を参照。)を傘の柄の形状の如く湾曲させて当該湾曲部をワークWの外枠部に直接に係止させることで各針金6の先端部6Eを当該外枠部に結合させても良い。又は、ワークWの外枠部の所定の接続箇所に貫通孔(図示せず。)を設けておき、各針金6の他方の先端部6Eを当該貫通孔内に通した上で湾曲させることでワークWの枠部に係止させて、各針金6の他方の先端部6EをワークWに結合させても良い。 Further, as a method of connecting each wire 6 to the outer frame portion of the workpiece W, as exemplified by a broken line in FIG. 3, the other tip portion 6E (see FIG. 3) of each wire 6 is an umbrella. The distal end portion 6E of each wire 6 may be coupled to the outer frame portion by bending like the shape of the handle and directly locking the curved portion to the outer frame portion of the workpiece W. Alternatively, a through hole (not shown) is provided at a predetermined connection location of the outer frame portion of the workpiece W, and the other tip 6E of each wire 6 is passed through the through hole and then bent. The other tip 6E of each wire 6 may be coupled to the workpiece W by being locked to the frame portion of the workpiece W.

B 第2工程
先ず、外枠体5の周縁枠部と針金6を通じて繋げられたワークWの予熱処理を実行する。本実施の形態の一例では、図1の乾燥炉3が、当該ワークW用予熱炉を兼ねる。例えば、レール4上の搬送工程を経て、外枠体5とワークWとの一体化物を乾燥炉3内に搬送する。その上で、当該一体化物を、熱可塑性液体樹脂8の溶融状態終了温度以上の所定の温度で、例えば350℃の温度で、乾燥炉3によって加熱する。その後、ワークWを熱可塑性液体樹脂8内に浸漬することで熱伝導により熱可塑性液体樹脂8の温度がゲル化溶融特性に於ける溶融開始温度よりも高く且つ溶融終了温度未満の範囲内の温度(所定の温度)になるまでに対応した温度までに、当該一体化物を冷却する。例えば、熱可塑性液体樹脂8として既述のコバゾール(登録商標)を適用する場合には、上記の所定の温度は略170℃であり、当該温度にまでコバゾール(登録商標)を熱伝導によって加熱することが出来る温度に、当該一体化物を冷却する。
B 2nd process First, the pre-heat processing of the workpiece | work W connected through the peripheral frame part of the outer frame 5 and the wire 6 is performed. In an example of the present embodiment, the drying furnace 3 in FIG. 1 also serves as the workpiece W preheating furnace. For example, an integrated product of the outer frame body 5 and the work W is transported into the drying furnace 3 through a transport process on the rail 4. Then, the integrated product is heated by the drying furnace 3 at a predetermined temperature equal to or higher than the melting state end temperature of the thermoplastic liquid resin 8, for example, at a temperature of 350 ° C. Thereafter, the workpiece W is immersed in the thermoplastic liquid resin 8 so that the temperature of the thermoplastic liquid resin 8 is higher than the melting start temperature in the gelation melting characteristic and lower than the melting end temperature by heat conduction. The integrated product is cooled to a temperature corresponding to the predetermined temperature. For example, when the above-mentioned Covazole (registered trademark) is applied as the thermoplastic liquid resin 8, the predetermined temperature is approximately 170 ° C., and the Covazole (registered trademark) is heated to the temperature by heat conduction. The integrated product is cooled to a temperature that can be obtained.

その上で、ワークWを外枠体5の裏面5BSより、延在した針金6を介して、吊り下げた状態を保持しつつ、外枠体5を熱可塑性液体樹脂8が入れられた樹脂槽7の上方位置に向けて搬送ないし移動させる。   In addition, a resin tank in which the thermoplastic liquid resin 8 is put in the outer frame 5 while maintaining the state in which the workpiece W is suspended from the back surface 5BS of the outer frame 5 via the wire 6 extended. 7 is moved or moved toward the upper position.

そして、図3の正面図に示す様に、ワークWの全体と、針金6の内のワーク側接続部分6CR及びその周辺部とを、樹脂槽7内の熱可塑性液体樹脂8内に浸漬する。この過程に於いては、外枠体5とワークWとの一体化物を下降させる、及び/又は、樹脂槽7を上昇させる。本例に於いては、上記の浸漬の時間は、数十秒である。尚、図3に於いては、便宜上、熱可塑性液体樹脂8はハッチチングにて表示されており、参照符号5ASは外枠体5の表面(上面)に該当する。   Then, as shown in the front view of FIG. 3, the entire workpiece W, the workpiece side connection portion 6CR in the wire 6 and its peripheral portion are immersed in the thermoplastic liquid resin 8 in the resin tank 7. In this process, the integrated body of the outer frame 5 and the workpiece W is lowered and / or the resin tank 7 is raised. In this example, the immersion time is several tens of seconds. In FIG. 3, for convenience, the thermoplastic liquid resin 8 is indicated by hatching, and reference numeral 5 AS corresponds to the surface (upper surface) of the outer frame body 5.

この浸漬工程により、樹脂槽7内の熱可塑性液体樹脂8は溶融開始温度よりも高く且つ溶融終了温度未満内の温度にまで加熱されて、溶融進行状態となる。その結果、溶融された熱可塑性液体樹脂8は、ワークWの全体と、針金6の内の被浸漬部分(ワーク側接続部分6CR及びその周辺部)とに付着して、ワークWの表面の被覆膜を形成する。   By this dipping process, the thermoplastic liquid resin 8 in the resin tank 7 is heated to a temperature higher than the melting start temperature and lower than the melting end temperature, and enters a melting progress state. As a result, the molten thermoplastic liquid resin 8 adheres to the entire workpiece W and the portion to be immersed in the wire 6 (the workpiece side connection portion 6CR and its peripheral portion), and the surface of the workpiece W is covered. A covering film is formed.

C 第3工程
次に、ワークW並びに針金6のワーク側接続部分6CR及びその周辺部分を樹脂槽8より取り出した上で、外枠体5をワークWと共に反転(180°回転)させて当該反転状態に於いて樹脂8を硬化させ、その後に加熱工程を経てワークWの表面全体及び針金6に付着した熱可塑性液体樹脂8を完全に硬化させる。
C 3rd process Next, after taking out workpiece | work W and the workpiece | work side connection part 6CR of the wire 6, and its peripheral part from the resin tank 8, the outer frame body 5 is reversed with the workpiece | work W (180 degree rotation), and the said inversion In the state, the resin 8 is cured, and then the thermoplastic liquid resin 8 attached to the entire surface of the workpiece W and the wire 6 is completely cured through a heating process.

ここで、図4は、ワークW並びに針金6のワーク側接続部分6CR及びその周辺部分を樹脂槽8より取り出す処理を模式的に示す正面図である。この過程においては、外枠体5とワークWとの一体化物を上昇させる、及び/又は、樹脂槽7を下降させる。図4に於いては、熱可塑性液体樹脂8が被覆膜として付着したワークW並びに針金6及びそのワーク側接続部分6CRを、それぞれ、参照符号WA,6A,6CRAとして表示している。又、熱可塑性液体樹脂8が付着したワークWの表面及び裏面を、それぞれ参照符号WAS1,WAS2として表示している。   Here, FIG. 4 is a front view schematically showing a process of taking out the workpiece W and the workpiece side connecting portion 6CR of the wire 6 and the peripheral portion thereof from the resin tank 8. FIG. In this process, the integrated body of the outer frame body 5 and the workpiece W is raised and / or the resin tank 7 is lowered. In FIG. 4, the workpiece W to which the thermoplastic liquid resin 8 adheres as a coating film, the wire 6 and the workpiece side connection portion 6CR are denoted by reference numerals WA, 6A, and 6CRA, respectively. Further, the front and back surfaces of the workpiece W to which the thermoplastic liquid resin 8 is attached are indicated by reference numerals WAS1 and WAS2, respectively.

その後、外枠体5とワークWとの一体化物を図1の設置・反転装置1側へ搬送する。この状態では、ワークWの表面WAS1上に付着している熱可塑性液体樹脂8の硬化は促進している。他方、ワークWの裏面WAS2上に付着している、ゲル化・半溶融状態にある熱可塑性液体樹脂8は、重力によって滴り落ちることになる。その状態を放置すれば、ワークWの裏面WAS2上を被覆している熱可塑性液体樹脂8の膜に凹凸状部が形成されてしまう。そこで、図5に模式的に示す様に、回転機構(図示せず。)により、外枠体5とワークWとの一体化物を左右一方の方向へ180°の角度だけ回転させて(回動)、当該一体化物を反転させることで、ワークWの裏面WBS上を被覆している熱可塑性液体樹脂8の膜の平坦化・均一化(凹凸部が無い滑らかな状態。)を実現する。この反転工程が、本実施の形態に於ける中核部の工程である。 Then, the integrated body of the outer frame 5 and the workpiece W is conveyed to the installation / reversing device 1 side in FIG. In this state, hardening of the thermoplastic liquid resin 8 adhering to the surface WAS1 of the workpiece W is promoted. On the other hand, the thermoplastic liquid resin 8 in a gelled / semi-molten state adhering to the back surface WAS2 of the workpiece W is dripped by gravity. If this state is left as it is, an uneven portion is formed on the film of the thermoplastic liquid resin 8 covering the back surface WAS2 of the workpiece W. Therefore, as schematically shown in FIG. 5, a rotating mechanism (not shown) rotates the integrated body of the outer frame body 5 and the workpiece W by an angle of 180 ° in one of the left and right directions (rotation). ), By reversing the integrated product, the film of the thermoplastic liquid resin 8 covering the back surface WBS of the workpiece W is flattened and made uniform (a smooth state with no irregularities). This inversion process is the process of the core part in the present embodiment.

その後、ワークWの表面上に付着した熱可塑性液体樹脂8の硬化を促進するために、図1の仕上げ炉3によって、外枠体5とワークWとの一体化物を所定の温度に加熱した上で、その後、室温状態に於いて当該一体化物を冷却させる。これにより、ワークWの表面上に被覆膜として付着した熱可塑性液体樹脂8の膜は、両面共に、均一な厚さの膜として、完全に硬化される。斯かる工程を経て、ワークWの表面のコーティングが実現されることになる。   Thereafter, in order to accelerate the curing of the thermoplastic liquid resin 8 adhered on the surface of the work W, the integrated product of the outer frame 5 and the work W is heated to a predetermined temperature by the finishing furnace 3 of FIG. Then, the integrated product is cooled at room temperature. Thereby, the film of the thermoplastic liquid resin 8 attached as a coating film on the surface of the workpiece W is completely cured as a film having a uniform thickness on both sides. The coating of the surface of the workpiece W is realized through such a process.

D 第4工程
次に、作業者は、針金6のワーク側接続部分6CRの各々を、例えばニッパ等の切断用の工具を用いて順次に切断する。上記切断工程によりワークWA側に残存する針金6の残存部は、容易に手で引き出して廃棄することが出来る。ここで、図6は、上記の切断工程後の、外枠体5から分離されたワークWの状態を模式的に示す正面図である。図6に例示される通り、切断後のワークWの表面WAS1上の被覆膜には、それ自体の大きさは微小ながらも、空穴状の痕跡部6CREが残る。この状態に於いても、コーティングされたワークWの全体の見た目は従来の場合と比較して格段に目立ち難く、綺麗である。
D Fourth Step Next, the operator sequentially cuts each of the workpiece side connection portions 6CR of the wire 6 using a cutting tool such as a nipper. The remaining portion of the wire 6 remaining on the workpiece WA side by the cutting step can be easily pulled out by hand and discarded. Here, FIG. 6 is a front view schematically showing the state of the workpiece W separated from the outer frame body 5 after the cutting step. As illustrated in FIG. 6, a hole-like trace portion 6 </ b> CRE remains in the coating film on the surface WAS <b> 1 of the workpiece W after cutting, although the size of the coating film itself is small. Even in this state, the overall appearance of the coated workpiece W is much less noticeable and beautiful compared to the conventional case.

本切断工程に於いては、各針金6の根元部であるワーク側接続部分6CRを順次にニッパ等で切断していけば足りるので、当該切断工程に要する作業時間は格段に短縮化され、製造コストの格段の低減化が図られる。 In this cutting process, it is only necessary to sequentially cut the workpiece side connecting portion 6CR, which is the base part of each wire 6, with a nipper or the like, so that the work time required for the cutting process is significantly shortened and manufactured. Costs can be significantly reduced.

E 第5工程
次に、最終工程として、ワークWの表面WAS1上の各針金6の残存部が抜けて生じた穴状の痕跡部6CREを、例えば被覆膜と同色の樹脂によって埋めて補修し(補修後の部分PA。)、表面WAS1を平坦化する(図6を参照。)。斯かる補修工程に於いては、各痕跡部6CREの横断面の直径は1mmないし3mm程度であるため、従来の場合と比較して補修面積は大幅に縮小化されるので、補修工程に要する作業時間は格段に短縮化されて、製造コストの低減化が促進される。しかも、補修後のワークWの表面WAS1は凹凸部が一切無い滑らかな面として仕上げられるので、ワークWの全体の見た目もより綺麗となる。
E Fifth Step Next, as a final step, the hole-like trace portion 6CRE generated by the remaining portion of each wire 6 on the surface WAS1 of the workpiece W is repaired by, for example, filling with resin of the same color as the coating film. (Part PA after repair.) The surface WAS1 is flattened (see FIG. 6). In such a repair process, since the diameter of the cross section of each trace portion 6CRE is about 1 mm to 3 mm, the repair area is greatly reduced as compared with the conventional case. Time is remarkably shortened, and reduction of manufacturing cost is promoted. Moreover, since the surface WAS1 of the work W after the repair is finished as a smooth surface having no irregularities, the overall appearance of the work W is also made cleaner.

(付記)
以上、本発明の実施の形態を詳細に開示し記述したが、以上の記述は本発明の適用可能な局面を例示したものであって、本発明はこれに限定されるものではない。即ち、記述した局面に対する様々な修正及び/又は変形例を、この発明の範囲から逸脱することの無い範囲内で考えることが可能である。
(Appendix)
While the embodiments of the present invention have been disclosed and described in detail above, the above description exemplifies aspects to which the present invention can be applied, and the present invention is not limited thereto. That is, various modifications and / or variations on the described aspects can be considered without departing from the scope of the invention.

本発明は、例えば床スノコ(金網)等の金属体より成るワークのコーティング及びその後の補修加工に適用して好適なワークの製造技術に係る。   The present invention relates to a workpiece manufacturing technique suitable for application to coating of a workpiece made of a metal body such as a floor slat (metal mesh) and subsequent repair processing.

1 設置・反転装置
2 浸漬装置
3 乾燥炉
4 レール
5 外枠体
6 スチール製等の針金(金属線材)
6A 浸漬後の針金
7 樹脂槽(浸漬槽)
8 熱可塑性液体樹脂
W ワーク(金属体:床スノコ)
WA 浸漬後のワーク

DESCRIPTION OF SYMBOLS 1 Installation and reversing device 2 Immersion device 3 Drying furnace 4 Rail 5 Outer frame 6 Wire made of steel (metal wire)
6A Wire after immersion 7 Resin tank (immersion tank)
8 Thermoplastic liquid resin W Work (metal body: floor slats)
WA Work after immersion

Claims (2)

回転自在な外枠体とワークとを少なくとも3本の金属線材で繋げて、前記ワークを前記少なくとも3本の金属線材により前記外枠体の裏面より吊り下げ可能とする工程と、
前記ワークを前記外枠体の前記裏面より吊り下げた状態にて、前記外枠体を熱可塑性の液体樹脂が入れられた樹脂槽に向けて移動させて、前記ワークの全体と前記少なくとも3本の金属線材の各々のワーク側接続部分とを前記樹脂槽内の前記熱可塑性液体樹脂に浸漬させる工程と、
前記浸漬工程によって前記ワークの全部及び前記金属線材の前記ワーク側接続部分に前記熱可塑性液体樹脂を付着させた後に、前記ワーク及び前記少なくとも3本の金属線材の各々の前記ワーク側接続部分を前記樹脂槽より取り出した上で、前記外枠体及び前記ワークを共に反転させて、その反転状態に於いて前記ワーク及び前記金属線材に付着した前記熱可塑性液体樹脂を硬化させる工程と、
前記熱可塑性液体樹脂の硬化工程後に、前記少なくとも3本の金属線材の各々の前記ワーク側接続部分の内で当該金属線材と前記ワークとの接続部分を切断する工程と
を備えたことを特徴とする、ワークの製造方法。
Connecting the rotatable outer frame and the workpiece with at least three metal wires, and allowing the workpiece to be suspended from the back surface of the outer frame by the at least three metal wires;
In a state where the work is suspended from the back surface of the outer frame body, the outer frame body is moved toward a resin tank containing a thermoplastic liquid resin, and the whole work and the at least three pieces are moved. Immersing each workpiece-side connecting portion of the metal wire in the thermoplastic liquid resin in the resin tank,
After attaching the thermoplastic liquid resin to the entire workpiece and the workpiece-side connection portion of the metal wire by the dipping step, the workpiece and the workpiece-side connection portion of each of the at least three metal wires are After taking out from the resin tank, reversing both the outer frame and the work, and curing the thermoplastic liquid resin attached to the work and the metal wire in the reversed state;
And a step of cutting a connection portion between the metal wire and the workpiece within the workpiece side connection portion of each of the at least three metal wires after the step of curing the thermoplastic liquid resin. A method for manufacturing a workpiece.
請求項1に記載のワークの製造方法であって、
前記金属線材の前記ワークとの前記接続部分の切断後の前記ワークの痕跡部分を樹脂によって埋めて補修する工程を
更に備えたことを特徴とする、ワークの製造方法。

It is a manufacturing method of the work according to claim 1, Comprising:
A method for manufacturing a workpiece, further comprising a step of filling and repairing a trace portion of the workpiece after cutting the connecting portion of the metal wire with the workpiece.

JP2014105800A 2014-05-22 2014-05-22 Work production method Pending JP2015221395A (en)

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Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH02244792A (en) * 1989-03-17 1990-09-28 Hitachi Electron Eng Co Ltd Coating of electronic component with resin
JPH09262523A (en) * 1996-03-27 1997-10-07 Kazuo Takahashi Coating method and coating device
JPH1085655A (en) * 1996-09-13 1998-04-07 Tokyo Kakoki Kk Coating treatment of photosensitive resist and coating treating device therefor
JP2008036474A (en) * 2006-08-02 2008-02-21 Dai Ichi High Frequency Co Ltd Method of coating metal strip with resin and apparatus for holding and turning metal strip

Patent Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH02244792A (en) * 1989-03-17 1990-09-28 Hitachi Electron Eng Co Ltd Coating of electronic component with resin
JPH09262523A (en) * 1996-03-27 1997-10-07 Kazuo Takahashi Coating method and coating device
JPH1085655A (en) * 1996-09-13 1998-04-07 Tokyo Kakoki Kk Coating treatment of photosensitive resist and coating treating device therefor
JP2008036474A (en) * 2006-08-02 2008-02-21 Dai Ichi High Frequency Co Ltd Method of coating metal strip with resin and apparatus for holding and turning metal strip

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