JP2015221046A - Powder type soybean protein raw material - Google Patents

Powder type soybean protein raw material Download PDF

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JP2015221046A
JP2015221046A JP2015145706A JP2015145706A JP2015221046A JP 2015221046 A JP2015221046 A JP 2015221046A JP 2015145706 A JP2015145706 A JP 2015145706A JP 2015145706 A JP2015145706 A JP 2015145706A JP 2015221046 A JP2015221046 A JP 2015221046A
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soy protein
protein material
dextrin
powdered
fatty acid
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JP6229696B2 (en
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茂樹 水嶋
Shigeki Mizushima
茂樹 水嶋
坂田 哲夫
Tetsuo Sakata
哲夫 坂田
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Fuji Oil Holdings Inc
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    • AHUMAN NECESSITIES
    • A23FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23LFOODS, FOODSTUFFS, OR NON-ALCOHOLIC BEVERAGES, NOT COVERED BY SUBCLASSES A21D OR A23B-A23J; THEIR PREPARATION OR TREATMENT, e.g. COOKING, MODIFICATION OF NUTRITIVE QUALITIES, PHYSICAL TREATMENT; PRESERVATION OF FOODS OR FOODSTUFFS, IN GENERAL
    • A23L2/00Non-alcoholic beverages; Dry compositions or concentrates therefor; Their preparation
    • A23L2/52Adding ingredients
    • A23L2/66Proteins
    • AHUMAN NECESSITIES
    • A23FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23JPROTEIN COMPOSITIONS FOR FOODSTUFFS; WORKING-UP PROTEINS FOR FOODSTUFFS; PHOSPHATIDE COMPOSITIONS FOR FOODSTUFFS
    • A23J3/00Working-up of proteins for foodstuffs
    • A23J3/14Vegetable proteins
    • A23J3/16Vegetable proteins from soybean
    • AHUMAN NECESSITIES
    • A23FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23LFOODS, FOODSTUFFS, OR NON-ALCOHOLIC BEVERAGES, NOT COVERED BY SUBCLASSES A21D OR A23B-A23J; THEIR PREPARATION OR TREATMENT, e.g. COOKING, MODIFICATION OF NUTRITIVE QUALITIES, PHYSICAL TREATMENT; PRESERVATION OF FOODS OR FOODSTUFFS, IN GENERAL
    • A23L13/00Meat products; Meat meal; Preparation or treatment thereof
    • A23L13/40Meat products; Meat meal; Preparation or treatment thereof containing additives
    • A23L13/42Additives other than enzymes or microorganisms in meat products or meat meals
    • A23L13/426Addition of proteins, carbohydrates or fibrous material from vegetable origin other than sugars or sugar alcohols
    • AHUMAN NECESSITIES
    • A23FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23LFOODS, FOODSTUFFS, OR NON-ALCOHOLIC BEVERAGES, NOT COVERED BY SUBCLASSES A21D OR A23B-A23J; THEIR PREPARATION OR TREATMENT, e.g. COOKING, MODIFICATION OF NUTRITIVE QUALITIES, PHYSICAL TREATMENT; PRESERVATION OF FOODS OR FOODSTUFFS, IN GENERAL
    • A23L13/00Meat products; Meat meal; Preparation or treatment thereof
    • A23L13/60Comminuted or emulsified meat products, e.g. sausages; Reformed meat from comminuted meat product
    • A23L13/65Sausages
    • AHUMAN NECESSITIES
    • A23FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23LFOODS, FOODSTUFFS, OR NON-ALCOHOLIC BEVERAGES, NOT COVERED BY SUBCLASSES A21D OR A23B-A23J; THEIR PREPARATION OR TREATMENT, e.g. COOKING, MODIFICATION OF NUTRITIVE QUALITIES, PHYSICAL TREATMENT; PRESERVATION OF FOODS OR FOODSTUFFS, IN GENERAL
    • A23L2/00Non-alcoholic beverages; Dry compositions or concentrates therefor; Their preparation
    • A23L2/385Concentrates of non-alcoholic beverages
    • A23L2/39Dry compositions
    • AHUMAN NECESSITIES
    • A23FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23LFOODS, FOODSTUFFS, OR NON-ALCOHOLIC BEVERAGES, NOT COVERED BY SUBCLASSES A21D OR A23B-A23J; THEIR PREPARATION OR TREATMENT, e.g. COOKING, MODIFICATION OF NUTRITIVE QUALITIES, PHYSICAL TREATMENT; PRESERVATION OF FOODS OR FOODSTUFFS, IN GENERAL
    • A23L33/00Modifying nutritive qualities of foods; Dietetic products; Preparation or treatment thereof
    • A23L33/10Modifying nutritive qualities of foods; Dietetic products; Preparation or treatment thereof using additives
    • A23L33/17Amino acids, peptides or proteins
    • A23L33/185Vegetable proteins

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  • Life Sciences & Earth Sciences (AREA)
  • Health & Medical Sciences (AREA)
  • Chemical & Material Sciences (AREA)
  • Nutrition Science (AREA)
  • Engineering & Computer Science (AREA)
  • Food Science & Technology (AREA)
  • Polymers & Plastics (AREA)
  • Proteomics, Peptides & Aminoacids (AREA)
  • Molecular Biology (AREA)
  • Mycology (AREA)
  • Biochemistry (AREA)
  • Meat, Egg Or Seafood Products (AREA)
  • General Preparation And Processing Of Foods (AREA)
  • Grain Derivatives (AREA)
  • Jellies, Jams, And Syrups (AREA)
  • Non-Alcoholic Beverages (AREA)
  • Coloring Foods And Improving Nutritive Qualities (AREA)
  • Beans For Foods Or Fodder (AREA)

Abstract

PROBLEM TO BE SOLVED: To provide a novel powder type soybean protein raw material enhancing transparency of its solution without reducing extraction efficiency of the protein and a manufacturing method therefor.SOLUTION: There is provided a powder type soybean protein raw material containing one or more kind of emulsifier selected from sorbitan fatty acid ester, fatty acid ester of glycerin and sucrose fatty acid ester, and dextrin. The dextrin content is 1 to 50 wt.%, the emulsifier content is preferably 0.1 to 10 wt.%, a HLB value of the emulsifier is 2 to 13 and a DE value of the dextrin is preferably 10 to 35.

Description

本発明は、その水溶液や水性ゲルが透明性に優れた粉末状大豆蛋白素材を提供するものである。   The present invention provides a powdered soy protein material whose aqueous solution or aqueous gel is excellent in transparency.

大豆蛋白素材は、その加熱ゲル化性や栄養機能が注目され、各種の食品に利用されている。しかしながら、その水溶液や水性ゲルの透明性が低い為、各種の食品を製造する上で、色調面に違和感を与えることが問題となる。   Soy protein materials are attracting attention for their heat-gelling properties and nutritional functions, and are used in various foods. However, since the transparency of the aqueous solution or aqueous gel is low, there is a problem in giving an uncomfortable feeling to the color tone surface in producing various foods.

たとえば畜肉加工品の場合、一般にハムなどの食肉製品の製造工程では、原料肉にピックル液を混合あるいは注入することにより、食肉製品の保水性,抱脂性,結着性、あるいは硬さや弾力性,食感の改良を行っているが、消費者の購買意欲および食欲を向上させるためには、該当食肉製品の色調が赤く発色していることが好ましい。このピックル液には、後述する多くの成分が含まれているが、配合される大豆蛋白素材の水溶液の透明性が低い程、肉および発色剤の赤い色調が低下し、彩度が低く、見た目の悪いハムとなる。
このため、配合される粉末状大豆蛋白素材は、その水溶液の透明性がより高いものが望ましい。
For example, in the case of processed meat products, generally in the production process of meat products such as ham, the pickling liquid is mixed or injected into the raw meat, so that the water retention, fat retention, binding, or hardness and elasticity of the meat products, Although the texture is improved, in order to improve consumers' willingness to purchase and appetite, it is preferable that the color of the corresponding meat product is colored red. This pickle solution contains many components, which will be described later. The lower the transparency of the aqueous solution of the soy protein material to be mixed, the lower the red color of the meat and the color former, the lower the saturation, and the appearance. Become a bad ham.
For this reason, the powdery soy protein material to be blended is preferably one whose transparency of the aqueous solution is higher.

また、近年粉末状大豆蛋白素材は、ダイエット素材としても利用され、健康市場分野での使用量も増加している。健康市場分野においては、顧客が飽きずに摂取しつづけるために、様々な風味・色調をもつバリエーションが企画されている。各バリエーションの色調をより際立たせ、食欲を増進するために、最終製品の色調は重要となってくる。例えばフリーズドライされた苺などを用いる場合は、配合する粉末状蛋白素材の水溶液が濁っている程、食品素材および色素に由来する発色を悪化させ、彩度の低い製品となる。食肉製品の例と同様に、配合される粉末状大豆蛋白素材の水溶液はより透明性の高いものが望ましい。   In recent years, powdered soy protein materials are also used as diet materials, and the amount used in the health market is increasing. In the health market field, variations with various flavors and colors have been planned in order for customers to continue to eat. The color tone of the final product is important in order to make the color tone of each variation stand out more and improve appetite. For example, when freeze-dried koji or the like is used, the more the aqueous solution of the powdered protein material to be mixed becomes cloudy, the worse the color developed from the food material and the pigment, resulting in a product with low saturation. As in the case of the meat product, the aqueous solution of the powdered soy protein material to be blended is preferably more transparent.

これまでにも、種々の粉末状大豆蛋白の色調を改善する試みがなされてきた。特許文献1においては、酸沈殿大豆たん白の水分散性液を、アルカリ金属水酸化物で中和してpHを6.2〜8.0に調整することで、色調が明るくかつ白色な大豆たん白素材を製造する方法が示されている。特許文献2においては、脱脂大豆から大豆蛋白を水抽出する前に、脱脂大豆に対して2〜5重量倍の水を加え、55〜80℃で10分間以上処理することにより、白色化とゲル形成性の改善の両立を図っている。特許文献3においては、大豆蛋白より除鉄することで、大豆たん白の暗色化を防止する製造法が示されている。これら特許文献1〜3の何れも白色化に関する方法であって、透明性の改善を目的としたものではない。そして白色化では、畜肉加工品や飲料の色調を改善することは難しい。   In the past, attempts have been made to improve the color tone of various powdered soy proteins. In Patent Document 1, a water-dispersible liquid of acid-precipitated soybean protein is neutralized with an alkali metal hydroxide and the pH is adjusted to 6.2 to 8.0, whereby a bright and white soybean protein material is obtained. A method of manufacturing is shown. In Patent Document 2, before extracting soy protein from defatted soybean with water, 2-5 times by weight of water is added to the defatted soybean and treated at 55-80 ° C. for 10 minutes or more to obtain whitening and gel. We are trying to improve both formability. Patent Document 3 discloses a production method for preventing darkening of soybean protein by removing iron from soybean protein. None of these Patent Documents 1 to 3 are methods relating to whitening, and are not intended to improve transparency. In whitening, it is difficult to improve the color tone of processed meat products and beverages.

特許文献4には、大豆蛋白質を、硫酸,酢酸,又はクエン酸から選択される酸および0〜200mMのアルカリ土類金属の塩類または水酸化物が添加されたpH4以下の水溶液で処理して、生じる沈降性画分を除去し、上清画分を採取することで、透明性を改善できることが開示されている。特許文献5には、脱脂大豆から水系下に大豆蛋白を分離する方法において、大豆蛋白が会合を起こさないように脱脂豆乳を抽出し、脱脂豆乳抽出から大豆蛋白を分離する前までの脱脂豆乳の温度を40℃以下に保つことを特徴とする大豆蛋白の製造法が示されている。しかしながら特許文献4〜5の方法は、大豆に含有される蛋白成分の中で、透明性の比較的高い成分のみを分画により得る方法である。つまり、これらの方法は、脱脂大豆からの蛋白質の回収率が低下するため、生産性および環境負荷の点から望ましいものではない。   In Patent Document 4, soy protein is treated with an aqueous solution having a pH of 4 or less to which an acid selected from sulfuric acid, acetic acid, or citric acid and 0 to 200 mM of an alkaline earth metal salt or hydroxide is added. It is disclosed that transparency can be improved by removing the resulting sedimentation fraction and collecting the supernatant fraction. In Patent Document 5, in a method for separating soybean protein from defatted soybean under water, defatted soymilk is extracted so that the soy protein does not cause association, and the defatted soymilk before the separation of the soy protein from the defatted soymilk is described. A method for producing soy protein characterized by maintaining the temperature at 40 ° C. or lower is shown. However, the methods of Patent Documents 4 to 5 are methods in which only a relatively highly transparent component is obtained by fractionation among protein components contained in soybean. That is, these methods are not desirable from the viewpoint of productivity and environmental load because the recovery rate of protein from defatted soybeans decreases.

ところで、デキストリンを粉末状大豆蛋白に応用した例が幾つか知られている。特許文献6には、大豆蛋白成分を含有する水溶液を乾燥して、粉末状大豆蛋白を製造するに際し、DE値が5〜30である澱粉の部分加水分解物を乾燥前の当該水溶液の固形分100重量部に対し、2〜40重量部添加することを特徴とする粉末状大豆蛋白の製造法が示されている。また、特許文献7においては分離大豆蛋白粉末に対し、難消化性デキストリンを、また特許文献8においては、分離大豆蛋白粉末に対してDE値が10〜25のデキストリンを噴霧することを特徴とする粉末状分離粉末状大豆蛋白素材の製造法が提案されている。これらは、粉末状大豆蛋白と炭水化物を組み合わせることで、分散性の改良、つまり溶解時のママコの改善を図ったものであり、本発明のように溶解後の透明性の改善を図ったものはない。   By the way, several examples in which dextrin is applied to powdered soybean protein are known. Patent Document 6 discloses that when a powdered soy protein is produced by drying an aqueous solution containing a soy protein component, the starch hydrolyzate having a DE value of 5 to 30 is solid content of the aqueous solution before drying. A method for producing a powdery soy protein characterized by adding 2 to 40 parts by weight per 100 parts by weight is shown. Further, Patent Document 7 is characterized by spraying indigestible dextrin on the isolated soybean protein powder, and Patent Document 8 by spraying dextrin having a DE value of 10 to 25 on the isolated soybean protein powder. A method for producing a powdery separated soy protein material has been proposed. These are a combination of powdered soy protein and carbohydrates to improve dispersibility, that is, to improve maco at the time of dissolution, and those that have improved transparency after dissolution as in the present invention. Absent.

さらに、乳化剤を粉末状大豆蛋白に応用した例も幾つか知られている。特許文献9には、大豆蛋白質に、実質的に溶媒を含まない形態である乳化剤を接触させることにより付着することを特徴とする、飛散防止された大豆蛋白質の製造方法が示されている。また、特許文献10には、大豆蛋白含有水溶液を粉末化し、油脂を大豆蛋白粉末100重量部に対して0.3重量部以上、5重量部未満かつ乳化剤が油脂の10分の1未満添加することを特徴とする粉末状大豆蛋白の製造法が示されている。これらも、粉末状大豆蛋白の溶解時の水分散性の改善を図ったものであり、本発明のように溶解後の透明性の改善を図ったものはない。   Furthermore, some examples in which an emulsifier is applied to powdered soybean protein are also known. Patent Document 9 discloses a method for producing a soy protein that is prevented from scattering, wherein the soy protein is adhered by contacting an emulsifier that is substantially free of a solvent. Patent Document 10 discloses that a soybean protein-containing aqueous solution is pulverized, and fats and oils are added at 0.3 parts by weight or more and less than 5 parts by weight with respect to 100 parts by weight of soybean protein powder and an emulsifier is added to less than one-tenth of the fats and oils. A characteristic method for producing powdered soy protein is shown. These are also intended to improve water dispersibility during dissolution of powdered soy protein, and none of the present invention has improved transparency after dissolution as in the present invention.

このように粉末状大豆蛋白素材の製造に関し、蛋白の抽出効率を低下させること無く、水溶液や水性ゲルの透明性を向上させる製造法並びに、デキストリンおよび乳化剤を併用することで、粉末状大豆蛋白素材の水溶液や水性ゲルの透明性を向上させる知見は知られていない。   Thus, regarding the production of a powdery soy protein material, a powdery soy protein material can be obtained by using a production method that improves the transparency of an aqueous solution or aqueous gel without reducing the protein extraction efficiency, as well as a dextrin and an emulsifier. The knowledge which improves the transparency of the aqueous solution and aqueous gel is not known.

特開平4−207159号公報JP-A-4-207159 特開平8−89176号公報JP-A-8-89176 特開平10−215782号公報JP 10-215782 A 特開平10−70959号公報Japanese Patent Laid-Open No. 10-70959 特開平8−187052号公報Japanese Patent Laid-Open No. 8-187052 特開平9−275911号公報Japanese Patent Laid-Open No. 9-275911 特開2001−346522号公報JP 2001-346522 A WO2003/022069パンフレットWO2003 / 022069 brochure 特開2000−262223号公報JP 2000-262223 A 特開2000−102352号公報JP 2000-102352 A

本発明は、上記問題点を解決するため、蛋白の抽出効率を低下させること無く、水溶液や水性ゲルの透明性を向上させる、新規な粉末状大豆蛋白素材およびその製造方法を提供することを目的とする。   In order to solve the above problems, an object of the present invention is to provide a novel powdery soy protein material and a method for producing the same that improve the transparency of an aqueous solution or aqueous gel without reducing the protein extraction efficiency. And

本発明者らは、上記の課題に対して鋭意研究を重ねた結果、デキストリンと特定の乳化剤を含んだ大豆蛋白素材の水溶液が、改善された透明性を有することを見出し、本発明を完成させた。
すなわち本発明は、
(1)ソルビタン脂肪酸エステル,グリセリン脂肪酸エステルおよびショ糖脂肪酸エステルからなる群より選択される一種類以上の乳化剤、並びにデキストリンを含有することを特徴とする、粉末状大豆蛋白素材、
(2)粉末状大豆蛋白素材中のデキストリン含量が1〜50重量%である、前記(1)記載の粉末状大豆蛋白素材、
(3)粉末状大豆蛋白素材中の乳化剤含量が0.1〜10重量%である、前記(1)記載の粉末状大豆蛋白素材、
(4)含有する乳化剤のHLB値が2〜13である、前記(1)記載の粉末状大豆蛋白素材、
(5)含有するデキストリンのDE値が10〜35である、前記(1)記載の粉末状大豆蛋白素材、
(6)デキストリンの添加が、大豆蛋白含有水溶液を乾燥する工程の前においてなされることを特徴とする、前記(1)記載の粉末状大豆蛋白素材の製造法、
(7)前記(1)記載の粉末状大豆蛋白素材を使用した、畜肉加工製品、
(8)前記(1)記載の粉末状大豆蛋白素材を使用した、粉末飲料または液体飲料、
である。
As a result of intensive studies on the above problems, the present inventors have found that an aqueous solution of soy protein material containing dextrin and a specific emulsifier has improved transparency, and completed the present invention. It was.
That is, the present invention
(1) A powdered soy protein material comprising one or more emulsifiers selected from the group consisting of sorbitan fatty acid ester, glycerin fatty acid ester and sucrose fatty acid ester, and dextrin,
(2) The powdered soy protein material according to (1), wherein the dextrin content in the powdered soy protein material is 1 to 50% by weight,
(3) The powdered soy protein material according to (1), wherein the emulsifier content in the powdered soy protein material is 0.1 to 10% by weight,
(4) The powdery soy protein material according to (1), wherein the emulsifier contained has an HLB value of 2 to 13,
(5) The powdery soy protein material according to (1) above, wherein the dextrin contained has a DE value of 10 to 35,
(6) The method for producing a powdery soy protein material according to (1) above, wherein the dextrin is added before the step of drying the soy protein-containing aqueous solution,
(7) Livestock meat processed product using the powdery soy protein material according to (1),
(8) Powdered drink or liquid drink using the powdered soy protein material according to (1),
It is.

本発明により、水溶液や水性ゲルの透明性が向上した、新規な粉末状大豆蛋白素材を効率よく得ることができる。   According to the present invention, a novel powdery soy protein material with improved transparency of an aqueous solution or aqueous gel can be obtained efficiently.

(粉末状大豆蛋白素材)
本発明における粉末状大豆蛋白素材とは、脱脂大豆から水抽出して得た脱脂豆乳、または脱脂豆乳を等電点沈澱させてホエイを除き、中和した分離大豆蛋白について、これらの水溶液である大豆蛋白素材水溶液を乾燥した粉末を指す。分離大豆蛋白は、風味やゲル形成性の点で、脱脂豆乳より好ましい。
(Powdered soy protein material)
The powdered soy protein material in the present invention is defatted soy milk obtained by water extraction from defatted soybeans, or an aqueous solution of separated soy protein neutralized by isoelectric point precipitation of defatted soy milk and neutralized. A powder obtained by drying a soy protein material aqueous solution. Isolated soy protein is preferable to defatted soymilk in terms of flavor and gel formation.

分離大豆蛋白の中和pHは6〜8、好ましくは7〜7.5とすることができる。pHが低いと粉末状大豆蛋白素材の溶解性が低くなるため、ゲル化力が低下する傾向にある。また、pHが高い場合、アルカリ臭の発生や色調に黄緑がかった変色が生ずることがある。   The neutralized pH of the isolated soybean protein can be 6-8, preferably 7-7.5. When the pH is low, the solubility of the powdered soy protein material is low, and the gelling power tends to be reduced. Moreover, when pH is high, the generation | occurrence | production of alkali odor and discoloration with yellowish green may occur.

噴霧乾燥前の大豆蛋白素材水溶液を、酵素分解することができる。これにより、本発明の粉末状大豆蛋白素材をピックル液に用いる際に、粘度を下げる効果がある。この蛋白加水分解の程度は0.22Mトリクロロ酢酸(TCA)可溶率で4〜20%、好ましくは5〜10%とすることができる。TCA可溶化率は、大豆蛋白素材の2重量%水溶液に、0.44M TCA水溶液を等量加え、可溶性蛋白質の割合をケルダール法により測定して求めることができる。加水分解の程度が低すぎるとピックル液の粘度低下効果が少なく、高すぎると透明性が低下し、また、水性ゲルの強度の低下を招くことがある。   The soy protein material aqueous solution before spray drying can be enzymatically decomposed. Thereby, when using the powdery soybean protein raw material of this invention for a pickle liquid, there exists an effect which reduces a viscosity. The degree of protein hydrolysis can be 4 to 20%, preferably 5 to 10% in terms of 0.22M trichloroacetic acid (TCA) solubility. The TCA solubilization rate can be determined by adding an equal amount of 0.44M TCA aqueous solution to a 2% by weight aqueous solution of soybean protein material and measuring the proportion of soluble protein by the Kjeldahl method. If the degree of hydrolysis is too low, the effect of reducing the viscosity of the pickle liquid is small, and if it is too high, the transparency is lowered and the strength of the aqueous gel may be lowered.

(デキストリン)
本発明におけるデキストリンは、澱粉を化学的或いは酵素的方法により低分子化した、DE値2〜50の澱粉部分加水分解物である。この澱粉の原料は、コーン,キャッサバ,米,馬鈴薯,甘藷,小麦等があげられる。なお、DE値(Dextrose Equivalent)とはデキストリンの構成単位であるグルコース残基の鎖長の指標となるものであり、デキストリン中の還元糖の含有量(%)を示す値である。値が大きいほどデキストリンの鎖長は短くなる。分解していない澱粉、並びに、DE値が2未満の澱粉分解物および、DE値が50を超える澱粉分解物は、本発明で定義するデキストリンに含めない。
(dextrin)
The dextrin in the present invention is a starch partial hydrolyzate having a DE value of 2 to 50, which is obtained by reducing the molecular weight of starch by a chemical or enzymatic method. Examples of raw materials for the starch include corn, cassava, rice, potato, sweet potato, and wheat. The DE value (Dextrose Equivalent) is an index of the chain length of a glucose residue, which is a structural unit of dextrin, and is a value indicating the content (%) of reducing sugar in dextrin. The higher the value, the shorter the dextrin chain length. Undegraded starch, starch degradation products having a DE value of less than 2, and starch degradation products having a DE value of more than 50 are not included in the dextrin as defined in the present invention.

DE値が2未満では、これらを大豆蛋白溶液に添加しても透明性の改善効果が得難い上に、大豆蛋白素材水溶液の粘度が高くなりすぎ、噴霧が行い難くなる。透明性の改善効果が高い、DE値が10以上が好ましく、DE値17以上が最も好ましい。一方、DE値が50を超えると、物性が単糖に近くなるため、これらを大豆蛋白素材水溶液に添加すると、液が加熱により褐変し、粉末状大豆蛋白素材自体の色調が褐変する傾向にある。更に、大豆蛋白素材の甘味度が増し、畜肉加工品等に用いた場合、味に違和感を与える傾向にある。砂糖,乳糖等の二糖類やラフィノース,マルトトリオース等の三糖類を使用しても同様の影響を認めることがあり、DEは35%以下が好ましく、25%以下が最も好ましい。   When the DE value is less than 2, even if these are added to the soy protein solution, it is difficult to obtain the effect of improving transparency, and the viscosity of the soy protein material aqueous solution becomes too high and spraying becomes difficult. A DE value of 10 or higher is preferable, and a DE value of 17 or higher is most preferable because of its high transparency improvement effect. On the other hand, when the DE value exceeds 50, the physical properties are close to monosaccharides, so when these are added to the soy protein material aqueous solution, the solution browns by heating, and the powdery soy protein material itself tends to brown . Furthermore, the sweetness of the soy protein material increases, and when used for processed meat products, the taste tends to be uncomfortable. Even if disaccharides such as sugar and lactose and trisaccharides such as raffinose and maltotriose are used, the same effect may be observed. DE is preferably 35% or less, and most preferably 25% or less.

このデキストリンは、噴霧乾燥された粉末状大豆蛋白素材中1〜50重量%、好ましくは5〜30重量%となるように添加することが適当である。本発明の粉末状大豆蛋白素材中のデキストリン含量が少なすぎると透明性の改善効果が得難く、多すぎると水性ゲルの強度の低下を招くことがある。   The dextrin is suitably added so as to be 1 to 50% by weight, preferably 5 to 30% by weight, in the spray-dried powdered soy protein material. If the dextrin content in the powdery soy protein material of the present invention is too small, it is difficult to obtain the effect of improving transparency, and if it is too large, the strength of the aqueous gel may be reduced.

このデキストリンは粉末状大豆蛋白素材に含有されることが必要であるが、その添加時期は、大豆蛋白素材水溶液を噴霧乾燥する前に添加することが好ましく、後述する加熱工程の前に添加することがより好ましい。乾燥工程前に加えると顕著に、加熱工程前に加えると更に顕著に、本発明の効果を得ることができる。   This dextrin needs to be contained in the powdery soy protein material, but it is preferably added before spray drying the soy protein material aqueous solution, and added before the heating step described later. Is more preferable. The effect of the present invention can be obtained remarkably when added before the drying step, and more remarkably when added before the heating step.

(乳化剤)
本発明に用いる乳化剤は、ソルビタン脂肪酸エステル,グリセリン脂肪酸エステルおよびショ糖脂肪酸エステルからなる群より選択される、一種類以上の脂肪酸エステルである。グリセリン脂肪酸エステルには、モノグリセリン脂肪酸エステル,モノグリセリド誘導体およびポリグリセリン脂肪酸エステルが例示され、ポリグリセリン脂肪酸エステルがより好ましい。乳化剤は必ずしも単一物である必要はなく、複数混合物の形態で使用することができる。乳化剤のHLB値としては、2〜13のものが好ましく、4〜10のものがより好ましい。HLBが低すぎると、透明性の改善効果が得難く、また高すぎても同様に透明性の改善効果が得難い。尚、HLB(Hydrophilic-Lipophilic Balance)値とは界面活性剤の水と油(水に不溶性の有機化合物)への親和性の程度を表す値である。
(emulsifier)
The emulsifier used in the present invention is one or more fatty acid esters selected from the group consisting of sorbitan fatty acid esters, glycerin fatty acid esters and sucrose fatty acid esters. Examples of the glycerin fatty acid ester include monoglycerin fatty acid esters, monoglyceride derivatives, and polyglycerin fatty acid esters, and polyglycerin fatty acid esters are more preferable. The emulsifier does not necessarily need to be a single substance, and can be used in the form of a plurality of mixtures. The HLB value of the emulsifier is preferably 2 to 13, and more preferably 4 to 10. If the HLB is too low, it is difficult to obtain the effect of improving the transparency, and if it is too high, it is difficult to obtain the effect of improving the transparency. The HLB (Hydrophilic-Lipophilic Balance) value is a value representing the degree of affinity of a surfactant for water and oil (an organic compound insoluble in water).

添加される乳化剤は、噴霧乾燥された粉末状大豆蛋白素材中0.1〜10重量%、好ましくは0.5〜5重量%となるように添加することが適当である。添加される乳化剤の量が少なすぎると透明性の改善効果が得難く。また、多すぎても透明性の改善効果が得難く、更に風味の悪化および、水性ゲルの強度の低下を招くことがある。   The added emulsifier is suitably added in an amount of 0.1 to 10% by weight, preferably 0.5 to 5% by weight, in the spray-dried powdered soybean protein material. If the amount of the added emulsifier is too small, it is difficult to obtain the effect of improving transparency. On the other hand, if the amount is too large, it is difficult to obtain the effect of improving transparency, which may further deteriorate the flavor and decrease the strength of the aqueous gel.

本発明は、上記のデキストリンと乳化剤が同時に存在するときに初めて顕著な効果が認められるもので、デキストリンまたは乳化剤が単独で存在しても、本発明ほどの効果を得ることができない。   In the present invention, a remarkable effect is recognized only when the above dextrin and the emulsifier are present at the same time. Even when the dextrin or the emulsifier is present alone, the effect as in the present invention cannot be obtained.

(調製)
大豆蛋白素材水溶液は、必要により加熱処理を行ったのちに、乾燥を行う。加熱処理は脱臭や殺菌効果がを期待できる。加熱手段は間接過熱方式、直接加熱方式の何れの方法も利用可能であるが、脱臭効率の点から高温高圧の水蒸気を直接大豆蛋白溶液に吹き込み、加熱保持した後、真空フラッシュパン内で急激に圧力開放させるスチームインジェクション式直接加熱殺菌機=UHT殺菌機(アルファ・ラバル(株)製「VTIS殺菌機」等)を用いることが大豆臭の低減には好適である。加熱温度は、100〜155℃、より好ましくは110〜150℃の範囲で、加熱時間は1秒間〜5分間、より好ましくは5秒間〜3分間の範囲で実施することが良い。
(Preparation)
The soy protein material aqueous solution is dried after heat treatment if necessary. Heat treatment can be expected to have deodorizing and bactericidal effects. Either the indirect superheating method or the direct heating method can be used as the heating means, but from the point of deodorizing efficiency, high-temperature and high-pressure steam is blown directly into the soy protein solution, heated and held, and then rapidly heated in a vacuum flash pan. It is preferable to use a steam injection type direct heating sterilizer for releasing pressure = UHT sterilizer (such as “VTIS sterilizer” manufactured by Alfa Laval Co., Ltd.) in order to reduce soybean odor. The heating temperature is 100 to 155 ° C, more preferably 110 to 150 ° C, and the heating time is 1 second to 5 minutes, more preferably 5 seconds to 3 minutes.

大豆蛋白素材水溶液を乾燥して粉末状大豆蛋白素材を得る。乾燥方法としては噴霧乾燥方式が好ましく、ディスク型のアトマイザー方式や1流体、2流体ノズルによるスプレー乾燥等を利用することができる。本発明の粉末状大豆蛋白素材の水分含量は、保存中に腐敗しない程度であれば特に限定するものではないが、通常、3〜12重量%程度、好ましくは4〜7重量%の範囲に調整を行うことが良い。   The soy protein material aqueous solution is dried to obtain a powdery soy protein material. As a drying method, a spray drying method is preferable, and a disk-type atomizer method, spray drying using a one-fluid, two-fluid nozzle, or the like can be used. The water content of the powdered soybean protein material of the present invention is not particularly limited as long as it does not rot during storage, but is usually adjusted to a range of about 3 to 12% by weight, preferably 4 to 7% by weight. Good to do.

(デキストリンおよび乳化剤の添加時期)
デキストリンおよび乳化剤の添加は、上記工程の各点で行うことができるが、加熱前に添加することが最も効果的であり、特に加熱前のデキストリン添加は顕著な効果が得られる。また、加熱後噴霧乾燥前の添加も有効である。蛋白素材水溶液への添加は、デキストリンおよび/または乳化剤を大豆蛋白素材水溶液に加え、必要により均質化する。これらが均一に分散していれば攪拌や混合でも目的は達成できるが、好ましくは高圧ホモゲナイザーなどを用いて均一化処理することが適当である。
(Dextrin and emulsifier addition time)
Addition of dextrin and emulsifier can be performed at each point in the above process, but it is most effective to add it before heating, and particularly the addition of dextrin before heating provides a remarkable effect. Addition after heating and before spray drying is also effective. For the addition to the aqueous protein material solution, dextrin and / or emulsifier is added to the aqueous soy protein material solution and homogenized as necessary. If these are uniformly dispersed, the object can be achieved by stirring or mixing, but it is preferable to perform a homogenization treatment using a high-pressure homogenizer or the like.

乾燥後の粉末状大豆蛋白素材に、デキストリンおよび乳化剤を添加することもできる。添加方法としては、粉体混合や流動層乾燥装置を持いる方法等が挙げられる。   A dextrin and an emulsifier can also be added to the powdered soybean protein material after drying. Examples of the addition method include powder mixing and a method having a fluidized bed drying apparatus.

粉末状大豆蛋白素材は、分散性や粉体性状等を改良する目的で、油脂を含有する事もできる。   The powdery soybean protein material can also contain fats and oils for the purpose of improving dispersibility and powder properties.

(畜肉加工製品)
畜肉加工製品とは、牛,豚,馬,羊,鶏等の畜肉を用いた加工食品であり、ハム,ソーセージ,ベーコン,焼豚あるいは食肉フライ製品(とんかつ、てんぷら)等が例示できる。本発明の粉末状大豆蛋白素材を用いる方法としては、畜肉に対し、粉末状大豆蛋白素材を粉末状で直接添加し、ミートチョッパーやフードカッター等の手段で、それらをミンチ状に混捏する方法(練り込み法)、並びに、粉末状大豆蛋白素材を含有する水溶液(ピックル液)を一旦調製し、これを畜肉に注射する方法(漬け込み法)がある。
(Livestock processed products)
Processed meat products are processed foods using livestock such as cattle, pigs, horses, sheep, chickens, and examples include ham, sausage, bacon, grilled pork or fried meat products (tonkatsu, tempura). As a method of using the powdered soy protein material of the present invention, a method of directly adding powdered soy protein material in a powder form to livestock meat and kneading them in a minced form by means such as a meat chopper or a food cutter ( Kneading method) and a method of once preparing an aqueous solution (pickling solution) containing a powdered soy protein material and injecting it into livestock meat (dipping method).

練り込み法を用いる食品としては、ハンバーグやソーセージ等が例示できる。畜肉,水,粉末状大豆蛋白素材,食塩,糖類,調味料,香辛料等を混合し、加熱して製造される。本発明の粉末状大豆蛋白素材を用いることで、既存の粉末状大豆蛋白素材が持つ、保水性,抱脂性,結着性に加え、畜肉の色調を損なわず赤い発色が非常に強い畜肉加工製品を得ることができる。   Examples of foods using the kneading method include hamburgers and sausages. Manufactured by mixing and heating livestock meat, water, powdered soy protein material, salt, sugar, seasonings, spices, etc. By using the powdered soy protein material of the present invention, in addition to the water retention, fat retention and binding properties of the existing powdered soy protein material, the processed meat product has a very strong red color without impairing the color of the meat. Can be obtained.

漬け込み法を用いる食品としては、ハムやベーコン等が例示できる。大豆蛋白をはじめ、卵白,カゼインナトリウム,乳蛋白,血液蛋白等の結着材料(蛋白素材)等が配合されたピックル液は、製品の保水性,抱脂性,結着性,あるいは硬さや弾力性といった食感の改良等を目的に、肉に混合或いは注入される。ここに本発明の粉末状大豆蛋白素材を用いることで、色素の発色に優れたピックル液を製造することができ、これを用いることで、既存の粉末状大豆蛋白素材が持つ、保水性,抱脂性,結着性に加え、畜肉の色調を損なわず赤い発色が非常に強い畜肉加工製品を得ることができる。   Examples of foods using the pickling method include ham and bacon. Pickle liquids containing soy protein, egg white, casein sodium, milk protein, blood protein, and other binding materials (protein materials) are water-retaining, sebaceous, binding, or firm and elastic. It is mixed or injected into meat for the purpose of improving the texture. By using the powdered soy protein material of the present invention, it is possible to produce a pickle solution excellent in coloring of the pigment. By using this, the water-retaining, emulsifying property of the existing powdered soy protein material is possessed. In addition to oiliness and binding properties, it is possible to obtain a processed meat product that has a very strong red color without impairing the color of the meat.

(飲料)
粉末飲料とは、粉末での喫食または粉末を液体に溶解して喫食することを目的とした粉末である。また、液体飲料とは、即時の喫食を目的とし液状で調製された飲料や、上記粉末飲料を構成する成分が液体に溶解した状態に調製された飲料を指す。粉末飲料や液体飲料には、濃縮果汁や凍結させた果実、色素を含むことが多いが、本発明の粉末状大豆蛋白素材を用いることで、透明性が高まり、同時に配合される色素や濃縮果汁の色調を損なわず、飲料の商品イメージに則した外観を付与することができる。
(Beverage)
A powdered beverage is a powder intended for eating with powder or by dissolving powder in a liquid. Moreover, a liquid drink refers to the drink prepared in the liquid form for the purpose of immediate eating, and the drink prepared in the state which the component which comprises the said powder drink melt | dissolved in the liquid. Powdered beverages and liquid beverages often contain concentrated fruit juices, frozen fruits, and pigments, but by using the powdered soy protein material of the present invention, transparency is increased and pigments and concentrated fruit juices to be blended at the same time The appearance according to the product image of the beverage can be imparted without impairing the color tone.

以下、実施例などにより本発明の実施態様を説明する。
○試験例1〜10
低変性脱脂大豆10kgに15倍の水を加え、水酸化ナトリウムでpH7.5に調整し、室温でホモミキサーを用い1時間攪拌抽出を行った後、遠心分離機(1000×g,10分間)によりおから成分を除去して脱脂豆乳を得た。これに塩酸を加え、pHを4.5に調整し、蛋白質成分を等電点沈澱させ、遠心分離して沈澱物を採取し、分離大豆蛋白カード(以下「大豆蛋白カードA」)を得た。このカードの固形分は約30重量%であり、固形分重量は3.5kgであった。大豆蛋白カードAに加水し、水酸化ナトリウムを用い中和した後、大豆蛋白固形分濃度が10重量%となるように水を加え調整し、大豆蛋白素材水溶液(以下「大豆蛋白溶液B」)を得た。
大豆蛋白とデキストリン(DE=25:松谷化学工業(株)製「パインデックス#3」)とショ糖脂肪酸エステル(HLB=8:第一工業製薬(株)製「DKエステルF-70」)の固形分量が表1に示す割合となるように配合し、混合後、次いで、VTIS殺菌機を用いて加熱処理(140℃,15秒間)を行い、噴霧乾燥し、粉末状大豆蛋白素材を得た。
Hereinafter, embodiments of the present invention will be described with reference to examples.
○ Test Examples 1-10
Add 15 times more water to 10 kg of low-denatured defatted soybeans, adjust to pH 7.5 with sodium hydroxide, perform stirring and extraction for 1 hour at room temperature using a homomixer, then centrifuge (1000 × g, 10 minutes) Was used to remove the components from the okara to obtain defatted soymilk. Hydrochloric acid was added thereto to adjust the pH to 4.5, the protein component was subjected to isoelectric precipitation, and the precipitate was collected by centrifugation to obtain a separated soy protein curd (hereinafter referred to as “soy protein curd A”). The curd had a solid content of about 30% by weight and a solid content weight of 3.5 kg. After adding water to soy protein curd A and neutralizing with sodium hydroxide, water is added to adjust soy protein solids concentration to 10% by weight, soy protein material aqueous solution (hereinafter “soy protein solution B”) Got.
Of soy protein and dextrin (DE = 25: “Paindex # 3” manufactured by Matsutani Chemical Co., Ltd.) and sucrose fatty acid ester (HLB = 8: “DK Ester F-70” manufactured by Daiichi Kogyo Seiyaku Co., Ltd.) Blended so that the solid content is the ratio shown in Table 1, and after mixing, then heat-treated (140 ° C, 15 seconds) using a VTIS sterilizer and spray-dried to obtain a powdered soy protein material .

透明性は濁度の低下として評価した。尚、濁度は以下の方法で求めた数値を指標とした。
サンプル5gを正確に秤量し200mlの水を加えて、25℃でホモミキサー(プライミクス(株)製「TK homo mixer Mk-2」)を用いて粉末状大豆蛋白素材を分散・溶解後、粗蛋白含量が0.5重量%となるように水を加え、分光光度計((株)島津製作所製「UV-1800」)で600nmの吸光度を測定し、濁度(吸光度)として表した。
尚、粉末状大豆蛋白素材の粗蛋白含量は、ケルダール法を用い求めた。
Transparency was evaluated as a decrease in turbidity. The turbidity was obtained by using the numerical value obtained by the following method as an index.
Weigh accurately 5 g of sample, add 200 ml of water, disperse and dissolve the powdered soy protein material using a homomixer (“TK homo mixer Mk-2” manufactured by Primix Co., Ltd.) at 25 ° C. Water was added so that the content was 0.5% by weight, and the absorbance at 600 nm was measured with a spectrophotometer (“UV-1800” manufactured by Shimadzu Corporation), and expressed as turbidity (absorbance).
The crude protein content of the powdery soy protein material was determined using the Kjeldahl method.

また、水性ゲルの強度の指標として水性ゲルの破断強度を測定し「ゲル形成性」とした。ゲル形成性は、粉末状大豆蛋白素材と5倍量の水をワーリンブレンダー等により均一なペーストとし、80℃,30分間加熱後に水道水を流しながら水浴中で30分間冷却して得られた水性ゲルを、テクスチャーアナライザー(Stable Micro Systems, Ltd.製「TA-XT2i」)で破断強度を測定値し、数値化し相対的に比較した。
試験例7に対し、
・90%以上の破断強度を有するものを優:◎
・80%以上の破断強度を有するものを良:○
・50%以上の破断強度を有するものを可:△
・50%未満の破断強度を有するものを不可:×
とした。
これらの粉末状大豆蛋白素材の濁度(吸光度)とゲル形成性を比較した結果を表1に示す。
In addition, the breaking strength of the aqueous gel was measured as an index of the strength of the aqueous gel, and was defined as “gel-forming property”. The gel-forming property was obtained by making powdery soybean protein material and 5 times the amount of water into a uniform paste using a Warin blender, etc., and heating for 30 minutes at 80 ° C and then cooling in a water bath for 30 minutes while flowing tap water. The aqueous gel was measured for the breaking strength with a texture analyzer (“TA-XT2i” manufactured by Stable Micro Systems, Ltd.), converted into a numerical value, and relatively compared.
For Test Example 7,
・ Excellent 90% or more break strength: ◎
-Good with a breaking strength of 80% or more: ○
・ Applicable to those having a breaking strength of 50% or more: △
・ Unable to have a breaking strength of less than 50%: ×
It was.
Table 1 shows the results of comparing the turbidity (absorbance) and gel-forming properties of these powdery soybean protein materials.

(表1)デキストリン配合量の検討

Figure 2015221046
(Table 1) Examination of the amount of dextrin
Figure 2015221046

試験例1〜3に示す様に、乳化剤の添加により僅かに濁度(吸光度)が低下し、デキストリンを併用することで、濁度(吸光度)が大きく低下した。
また、試験例3〜10に示す様に、デキストリンの配合量を増加させるに伴ない濁度(吸光度)は更に低下する傾向にあり、デキストリンの配合量が5重量%以上の時に濁度(吸光度)低下効果は顕著であった。ただし、デキストリンの配合量が50重量%を超えると粉末状大豆蛋白素材のゲル形成性の低下が顕著となり、品質を損なう傾向であった。
As shown in Test Examples 1 to 3, turbidity (absorbance) slightly decreased by the addition of an emulsifier, and turbidity (absorbance) significantly decreased by using dextrin together.
Further, as shown in Test Examples 3 to 10, the turbidity (absorbance) tends to further decrease as the amount of dextrin is increased, and the turbidity (absorbance) when the amount of dextrin is 5% by weight or more. ) The reduction effect was remarkable. However, when the blending amount of dextrin exceeds 50% by weight, the gel-forming property of the powdery soy protein material is significantly lowered, and the quality tends to be impaired.

○試験例11〜18
試験例1と同様に調製した大豆蛋白溶液Bに対し、大豆蛋白固形分量が79部、DEの異なる炭水化物(澱粉,デキストリン各種またはブドウ糖)を20部、更にショ糖脂肪酸エステル(HLB=8)1部を、表2に示す様に配合し、混合後、次いで、VTIS殺菌機を用いて加熱処理(140℃,15秒間)を行い、噴霧乾燥し、粉末状大豆蛋白素材を得、上記試験例に従って透明性を評価した。尚、炭水化物は以下の物を用いた。
・澱粉(DE=0:三和澱粉(株)製「コーンスターチ」)
・デキストリン(DE=4:松谷化学工業(株)製「パインデックス#100)
・デキストリン(DE=20:昭和産業(株)製「M-SPD」)
・デキストリン(DE=25)
・デキストリン(DE=30:昭和産業(株)製「SPD」)
・デキストリン(DE=15:松谷化学工業(株)製「グリスター」)
・デキストリン(DE=45:三和澱粉(株)製「三和酵素水飴E-45」)
・デキストリン(DE=54:昭和産業(株)製「マルトリッチ750」)
・ブドウ糖(DE=100:三栄糖化(株)製「無水結晶ブドウ糖」)
○ Test Examples 11-18
For soybean protein solution B prepared in the same manner as in Test Example 1, the soybean protein solid content is 79 parts, 20 parts of carbohydrates (starch, various dextrins or glucose) having different DE, and sucrose fatty acid ester (HLB = 8) 1 Parts are blended as shown in Table 2, mixed and then heat treated (140 ° C, 15 seconds) using a VTIS sterilizer, spray dried to obtain a powdered soy protein material, the above test example Transparency was evaluated according to The following carbohydrates were used.
・ Starch (DE = 0: “Corn Starch” manufactured by Sanwa Starch Co., Ltd.)
・ Dextrin (DE = 4: “Paindex # 100” manufactured by Matsutani Chemical Co., Ltd.)
・ Dextrin (DE = 20: “M-SPD” manufactured by Showa Sangyo Co., Ltd.)
・ Dextrin (DE = 25)
・ Dextrin (DE = 30: “SPD” manufactured by Showa Sangyo Co., Ltd.)
・ Dextrin (DE = 15: “Grister” manufactured by Matsutani Chemical Industry Co., Ltd.)
・ Dextrin (DE = 45: Sanwa Enzyme Minamata E-45 manufactured by Sanwa Starch Co., Ltd.)
・ Dextrin (DE = 54: “Martrich 750” manufactured by Showa Sangyo Co., Ltd.)
・ Glucose (DE = 100: “Anhydrous crystalline glucose” manufactured by Sanei Saccharification Co., Ltd.)

(表2)デキストリンのDE値の検討

Figure 2015221046
(Table 2) Examination of DE value of dextrin
Figure 2015221046

表2の試験例11〜19に示す様に、炭水化物の加水分解度(DE値)が高い方が、濁度(吸光度)が低下する傾向にあり、DEが15以上で特に濁度(吸光度)が低下する傾向にあった。ただし、DEが50を超え高くなりすぎると、粉末状大豆蛋白素材の色調が黄ばみ、品質を損なう傾向であった。また、甘味が強く感じられ、ハム等の畜肉製品に使用した場合に味を損なうものであった。DEが50以下では甘味が抑えられ、DEが35以下では更に抑えられ畜肉製品に使用した場合に好適であった。   As shown in Test Examples 11 to 19 in Table 2, turbidity (absorbance) tends to decrease as the degree of carbohydrate hydrolysis (DE value) increases. Tended to decrease. However, when DE exceeded 50 and became too high, the color of the powdered soy protein material tended to be yellow and deteriorated in quality. Moreover, sweetness was felt strongly, and when used for livestock meat products such as ham, the taste was impaired. When DE is 50 or less, sweetness is suppressed, and when DE is 35 or less, it is further suppressed, which is suitable for use in livestock meat products.

○試験例20〜26
試験例1と同様に調製した大豆蛋白溶液Bに対し、大豆蛋白とデキストリン(DE=25)とショ糖脂肪酸エステル(HLB=8)の固形分量が表3に示す割合となるように配合し、混合後、次いで、VTIS殺菌機を用いて加熱処理(140℃,15秒間)を行い、噴霧乾燥し、粉末状大豆蛋白素材を得た。上記試験例に従って、透明性とゲル形成性を評価した。
○ Test Examples 20 to 26
To the soy protein solution B prepared in the same manner as in Test Example 1, the solid content of soy protein, dextrin (DE = 25) and sucrose fatty acid ester (HLB = 8) is blended so as to have the ratio shown in Table 3, After mixing, heat treatment (140 ° C., 15 seconds) was then performed using a VTIS sterilizer, followed by spray drying to obtain a powdery soy protein material. According to the above test examples, transparency and gel-forming property were evaluated.

(表3)乳化剤配合量の検討

Figure 2015221046
(Table 3) Examination of amount of emulsifier
Figure 2015221046

表3の試験例20〜26に示す様に、乳化剤の配合量が0.1〜10重量%の時に濁度(吸光度)が低下する傾向にあり、0.5〜5重量%の時に特に濁度(吸光度)が低下した。また、乳化剤の配合量が増加するに従いゲル形成性が低下する傾向にあった。更に、風味が悪化する傾向にもあり、10重量%以上となると風味の悪化が顕著であった。   As shown in Test Examples 20 to 26 in Table 3, the turbidity (absorbance) tends to decrease when the amount of the emulsifier is 0.1 to 10% by weight, and the turbidity (absorbance) particularly when it is 0.5 to 5% by weight. Decreased. Moreover, the gel-forming property tended to decrease as the blending amount of the emulsifier increased. Furthermore, there is also a tendency for the flavor to deteriorate. When the content was 10% by weight or more, the flavor was significantly deteriorated.

○試験例27〜35
試験例1と同様に調製した大豆蛋白溶液Bに対し、大豆蛋白固形分量を79部、デキストリン(DE=25)を20部、HLB値の異なる乳化剤を1部、表4に示す様に配合し、混合後、次いで、VTIS殺菌機を用いて加熱処理(140℃,15秒間)を行い、噴霧乾燥し、粉末状大豆蛋白素材を得、上記試験例に従って透明性を評価した。尚、乳化剤は以下の物を用いた。
・ショ糖脂肪酸エステル(HLB=1:第一工業製薬(株)製「DKエステルF-10」)
・ソルビタン脂肪酸エステル(HLB=3:理研ビタミン(株)製「ポエムS-65V」)
・ソルビタン脂肪酸エステル(HLB=4.3:花王(株)製「エマゾールO‐10」)
・ショ糖脂肪酸エステル(HLB=6:第一工業製薬(株)製「DKエステルF-50」)
・ショ糖脂肪酸エステル(HLB=8)
・ポリグリセリン脂肪酸エステル(HLB=8.8:阪本薬品工業(株)製「SYグリスターMO-310」)
・ショ糖脂肪酸エステル(HLB=9.5:第一工業製薬(株)製「DKエステルF-90」)
・ポリグリセリン脂肪酸エステル(HLB=11:阪本薬品工業(株)製「SYグリスターMO-500」)
・ショ糖脂肪酸エステル(HLB=15:第一工業製薬(株)「DKエステルF-160」)
○ Test examples 27-35
To the soy protein solution B prepared in the same manner as in Test Example 1, 79 parts of soy protein solid content, 20 parts of dextrin (DE = 25), 1 part of emulsifier with different HLB values, are blended as shown in Table 4. Then, after mixing, heat treatment (140 ° C., 15 seconds) was performed using a VTIS sterilizer, followed by spray drying to obtain a powdery soy protein material, and the transparency was evaluated according to the above test example. The following emulsifiers were used.
・ Sucrose fatty acid ester (HLB = 1: “DK Ester F-10” manufactured by Daiichi Kogyo Seiyaku Co., Ltd.)
・ Sorbitan fatty acid ester (HLB = 3: “Poem S-65V” manufactured by Riken Vitamin Co., Ltd.)
・ Sorbitan fatty acid ester (HLB = 4.3: “Emazol O-10” manufactured by Kao Corporation)
・ Sucrose fatty acid ester (HLB = 6: “DK Ester F-50” manufactured by Daiichi Kogyo Seiyaku Co., Ltd.)
・ Sucrose fatty acid ester (HLB = 8)
・ Polyglycerin fatty acid ester (HLB = 8.8: “SY Glyster MO-310” manufactured by Sakamoto Pharmaceutical Co., Ltd.)
・ Sucrose fatty acid ester (HLB = 9.5: “DK Ester F-90” manufactured by Daiichi Kogyo Seiyaku Co., Ltd.)
・ Polyglycerin fatty acid ester (HLB = 11: “SY Glyster MO-500” manufactured by Sakamoto Pharmaceutical Co., Ltd.)
・ Sucrose fatty acid ester (HLB = 15: Daiichi Kogyo Seiyaku Co., Ltd. “DK Ester F-160”)

(表4)乳化剤HLB値の検討

Figure 2015221046
(Table 4) Examination of emulsifier HLB value
Figure 2015221046

表4の試験例27〜35に示す様に、乳化剤のHLB値が3〜11の時に濁度(吸光度)が低下する傾向にあり、4〜10の時に特に低下する傾向であった。   As shown in Test Examples 27 to 35 in Table 4, turbidity (absorbance) tends to decrease when the HLB value of the emulsifier is 3 to 11, and particularly tends to decrease when the HLB value is 4 to 10.

○製造例1(中和前デキストリン&乳化剤添加)
以降の製造例および比較製造例に於いて、デキストリンとは(DE=25)のものを、ショ糖脂肪酸エステルとは(HLB=8)のものを使用した。試験例1と同様に調製した大豆蛋白カードAを用い、カードの固形分79部に対し、デキストリンを20部、ショ糖脂肪酸エステルを1部配合し、混合後、水酸化ナトリウムを用いて中和した後、固形分濃度が12.5重量%となるように水を加え、VTIS殺菌機を用いて加熱処理(140℃,15秒間)を行い、噴霧乾燥し、粉末状大豆蛋白素材を得た。
○ Production Example 1 (Addition of dextrin and emulsifier before neutralization)
In the following production examples and comparative production examples, dextrin (DE = 25) and sucrose fatty acid ester (HLB = 8) were used. Using soy protein curd A prepared in the same manner as in Test Example 1, 20 parts of dextrin and 1 part of sucrose fatty acid ester are blended with 79 parts of the solid content of the curd, and after mixing, neutralize with sodium hydroxide After that, water was added so that the solid content concentration would be 12.5% by weight, and heat treatment (140 ° C., 15 seconds) was performed using a VTIS sterilizer, followed by spray drying to obtain a powdery soy protein material.

○製造例2(加熱前デキストリン&乳化剤添加)
試験例7と同様に粉末状大豆蛋白素材を調製した。
○ Production Example 2 (Addition of dextrin and emulsifier before heating)
A powdery soy protein material was prepared in the same manner as in Test Example 7.

○製造例3(加熱前デキストリン、噴霧乾燥後乳化剤添加)
試験例1と同様に調製した大豆蛋白溶液Bを用い、大豆蛋白固形分量79部に対して、デキストリン20部を配合し、混合後、VTIS殺菌機を用いて加熱処理(140℃,15秒間)を行い、噴霧乾燥し大豆蛋白素材中間物99部を得た。1部のショ糖脂肪酸エステルを、70℃の湯水20部にホモミキサーを用いて攪拌混合した賦形液を別途調製し、流動層乾燥機であるフローコーター(大川原製作所(株)製)内において、大豆蛋白粉末を風圧により流動させながら賦形液を大豆蛋白粉末に対して噴霧し加熱乾燥させて、粉末状大豆蛋白素材を得た。
○ Production Example 3 (dextrin before heating, emulsifier added after spray drying)
Using soy protein solution B prepared in the same manner as in Test Example 1, 20 parts of dextrin is blended with 79 parts of soy protein solid content, and after mixing, heat treatment using a VTIS sterilizer (140 ° C., 15 seconds) And spray-dried to obtain 99 parts of soy protein material intermediate. A separate shaping solution was prepared by stirring and mixing 1 part of sucrose fatty acid ester with 20 parts of 70 ° C hot water using a homomixer, and in a flow coater (Okawara Seisakusho Co., Ltd.) that is a fluidized bed dryer. The soy protein powder was sprayed onto the soy protein powder while the soy protein powder was fluidized by wind pressure and dried by heating to obtain a powdery soy protein material.

○製造例4(加熱後デキストリン、加熱前乳化剤添加)
試験例1と同様に調製した大豆蛋白溶液Bを用い、大豆蛋白固形分量79部に対して、ショ糖脂肪酸エステルを1部配合し、混合後、VTIS殺菌機を用いて加熱処理(140℃,15秒間)を行った。この溶液の固形分80部に対し、デキストリン20部を配合し、混合後、噴霧乾燥し粉末状大豆蛋白素材を得た。
○ Production Example 4 (Addition of dextrin after heating, emulsifier before heating)
Using soy protein solution B prepared in the same manner as in Test Example 1, 1 part of sucrose fatty acid ester is blended with 79 parts of soy protein solid content, and after mixing, heat treatment using a VTIS sterilizer (140 ° C, For 15 seconds). To 80 parts of the solid content of this solution, 20 parts of dextrin was blended, mixed and then spray-dried to obtain a powdery soy protein material.

○製造例5(乾燥後デキストリン、加熱前乳化剤添加)
試験例1と同様に調製した大豆蛋白溶液Bを用い、大豆蛋白固形分量79部に対して、ショ糖脂肪酸エステルを1部配合し、混合後、VTIS殺菌機を用いて加熱処理(140℃,15秒間)および噴霧乾燥を行った。得られた粉末状大豆蛋白の80部に対し、デキストリン20部を配合し、粉体混合を行い均一とし、粉末状大豆蛋白素材を調整した。
○ Production Example 5 (Dextrin after drying, emulsifier added before heating)
Using soy protein solution B prepared in the same manner as in Test Example 1, 1 part of sucrose fatty acid ester is blended with 79 parts of soy protein solid content, and after mixing, heat treatment using a VTIS sterilizer (140 ° C, 15 seconds) and spray drying. To 80 parts of the obtained powdery soy protein, 20 parts of dextrin was blended and mixed uniformly to prepare a powdery soy protein material.

○製造例6(酵素分解)
試験例1と同様に調製した大豆蛋白溶液Bを用い、大豆蛋白固形分量79部に対して、デキストリンを20部、ショ糖脂肪酸エステルを1部配合し、対乾物量あたり0.02重量%の蛋白加水分解酵素(Novozymes製「アルカラーゼ」)を加え、50℃の反応温度で30分間、蛋白加水分解を行った。その後VTIS殺菌機を用いて加熱処理(140℃,15秒間)を行い、噴霧乾燥し、粉末状大豆蛋白素材を得た。TCA可溶化率は7.5であった。
○ Production Example 6 (Enzymatic degradation)
Using soybean protein solution B prepared in the same manner as in Test Example 1, 20 parts of dextrin and 1 part of sucrose fatty acid ester are added to 79 parts of soybean protein solids, and 0.02% by weight of protein hydrolyzed per dry matter Degradation enzyme (“Alcalase” manufactured by Novozymes) was added, and protein hydrolysis was performed at a reaction temperature of 50 ° C. for 30 minutes. Thereafter, heat treatment (140 ° C., 15 seconds) was performed using a VTIS sterilizer, followed by spray drying to obtain a powdery soy protein material. The TCA solubilization rate was 7.5.

○製造例7(デキストリンの下限量)
試験例3と同様に粉末状大豆蛋白素材を調製した。
○ Production Example 7 (lower limit of dextrin)
A powdery soy protein material was prepared in the same manner as in Test Example 3.

○比較製造例1(デキストリン&乳化剤無)
試験例1と同様に粉末状大豆蛋白素材を調製した。
○ Comparative Production Example 1 (without dextrin & emulsifier)
A powdery soy protein material was prepared in the same manner as in Test Example 1.

○比較製造例2(デキストリン無)
試験例2と同様に粉末状大豆蛋白素材を調製した。
○ Comparative Production Example 2 (without dextrin)
A powdery soy protein material was prepared in the same manner as in Test Example 2.

○比較製造例3(乳化剤無)
試験例20と同様に粉末状大豆蛋白素材を調製した。
○ Comparative Production Example 3 (without emulsifier)
A powdery soy protein material was prepared in the same manner as in Test Example 20.

○実施例1(ハム評価)
以上の製造例1〜7および、製造比較例1〜3について、調製した粉末状大豆蛋白素材を用い、表5の配合に従い、攪拌混合して、常法により、ロースハムピックル液60kgを調製し、これを用いてロースハムを調製した。さらに各ピックル液を用いて製造したロースハムについて5名のパネラーを用い、ハム断面の色調について品質評価を行った。
製造例1に対し、色調の赤い方を優位とし、同等=優:◎、良:○、可:△、不可:×と記載した。
○ Example 1 (ham evaluation)
For the above Production Examples 1 to 7 and Production Comparative Examples 1 to 3, using the prepared powdered soy protein material, stirring and mixing according to the formulation of Table 5, and preparing a ham ham pickle solution 60 kg by a conventional method, This was used to prepare roast ham. Furthermore, the quality evaluation was performed about the color tone of the ham | cross section using five panelists about the loin ham manufactured using each pickle liquid.
With respect to Production Example 1, the red color tone is dominant, and equality = excellent: ◎, good: ◯, acceptable: Δ, impossible: x.

(表5)ピックル液配合

Figure 2015221046
(Table 5) Pickle liquid formulation
Figure 2015221046

○実施例2(飲料評価)
次に、調製した粉末状大豆蛋白素材50重量部、凍結乾燥苺20重量部、グラニュー糖30重量部、ビタミンCを2重量部、ステビア製剤(守田化学工業(株)製:レバウディオACK250)を0.3重量部、β-サイクロデキストリン(日本食品化工(株)製:サンデックB-100)1重量部、香料1.7重量部をよく混合し、粉末飲料を得た。この粉末飲料10gを90mlの水に分散させ調製した飲料に対し、5名のパネラーを用い、色調について品質評価を行った。
製造例1に対し、色調の赤い方を優位とし、同等=優:◎、良:○、可:○、不可:×と記載した。
○ Example 2 (beverage evaluation)
Next, 50 parts by weight of the prepared powdered soy protein material, 20 parts by weight of freeze-dried koji, 30 parts by weight of granulated sugar, 2 parts by weight of vitamin C, 0.3% of stevia preparation (Morita Chemical Industries, Ltd .: Rebaudio ACK250) Part by weight, 1 part by weight of β-cyclodextrin (manufactured by Nippon Shokuhin Kako Co., Ltd .: Sandek B-100) and 1.7 parts by weight of flavor were mixed well to obtain a powdered beverage. The beverage was prepared by dispersing 10 g of this powdered beverage in 90 ml of water, and the quality of the color tone was evaluated using five panelists.
With respect to Production Example 1, the red color tone was dominant, and equality = excellent: ◎, good: ◯, acceptable: ◯, impossible: x.

これらの粉末状大豆蛋白素材の濁度(吸光度)、ハム品質、粉末飲料品質を比較した結果を表6に示す。   Table 6 shows the results of comparing the turbidity (absorbance), ham quality, and powdered beverage quality of these powdery soy protein materials.

(表6)ハムおよび飲料評価

Figure 2015221046
Table 6: Ham and beverage evaluation
Figure 2015221046

表6の結果の様に、得られる粉末状大豆蛋白素材は、製造例1〜7は、比較製造例1〜3に対し、濁度(吸光度)が低く透明性に優れ、また、ハムとした場合のハムの赤色の発色が良好であった。また、粉末飲料に関しても、製造例1〜7は比較製造例1〜3に対し、素材である苺の色が強く感じられ、食欲を掻き立てられるものであった。   Like the result of Table 6, the powdery soybean protein raw material obtained was made into ham in Production Examples 1 to 7 having a low turbidity (absorbance) and excellent transparency compared to Comparative Production Examples 1 to 3. The red color of the ham was good. Moreover, regarding the powdered beverages, Production Examples 1 to 7 were more strongly felt than the Comparative Production Examples 1 to 3, and the color of the koji as a raw material was strongly felt, which stimulated appetite.

Claims (7)

ソルビタン脂肪酸エステル,グリセリン脂肪酸エステルおよびショ糖脂肪酸エステルからなる群より選択される一種類以上の乳化剤、並びにデキストリンを含有することを特徴とする、粉末状大豆蛋白素材。 A powdery soy protein material comprising one or more emulsifiers selected from the group consisting of sorbitan fatty acid ester, glycerin fatty acid ester and sucrose fatty acid ester, and dextrin. 粉末状大豆蛋白素材中のデキストリン含量が1〜50重量%である、請求項1記載の粉末状大豆蛋白素材。 The powdery soy protein material according to claim 1, wherein the dextrin content in the powdered soy protein material is 1 to 50% by weight. 粉末状大豆蛋白素材中の乳化剤含量が0.1〜10重量%である、請求項1記載の粉末状大豆蛋白素材。 The powdery soy protein material according to claim 1, wherein the emulsifier content in the powdered soy protein material is 0.1 to 10% by weight. 含有する乳化剤のHLB値が2〜13である、請求項1記載の粉末状大豆蛋白素材。 The powdery soybean protein raw material of Claim 1 whose HLB value of the emulsifier to contain is 2-13. 含有するデキストリンのDE値が10〜35である、請求項1記載の粉末状大豆蛋白素材。 The powdery soy protein material according to claim 1, wherein the dextrin contained therein has a DE value of 10 to 35. 請求項1記載の粉末状大豆蛋白素材を使用した、畜肉加工製品。 A livestock meat processed product using the powdered soy protein material according to claim 1. 請求項1記載の粉末状大豆蛋白素材を使用した、粉末飲料または液体飲料。 A powdered beverage or a liquid beverage using the powdered soy protein material according to claim 1.
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