JP2015209970A - Pipe damaged part encapsulation band fixation tool and method for fixing pipe damaged part encapsulation band - Google Patents

Pipe damaged part encapsulation band fixation tool and method for fixing pipe damaged part encapsulation band Download PDF

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JP2015209970A
JP2015209970A JP2014094259A JP2014094259A JP2015209970A JP 2015209970 A JP2015209970 A JP 2015209970A JP 2014094259 A JP2014094259 A JP 2014094259A JP 2014094259 A JP2014094259 A JP 2014094259A JP 2015209970 A JP2015209970 A JP 2015209970A
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band
pipe
wedge
damaged part
damaged
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JP6297401B2 (en
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常次 三戸
Tsuneji Mito
常次 三戸
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Showa Sangyo Co Ltd
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Showa Sangyo Co Ltd
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Abstract

PROBLEM TO BE SOLVED: To provide a pipe damaged part encapsulation band fixation tool for repairing a pipe damaged part and a method for fixing a pipe damaged part encapsulation band.SOLUTION: This invention relates to a pipe damaged part encapsulation band fixing tool for repairing the pipe damaged part. This tool has a band in which both ends in a peripheral direction have a wedge-like clearance and the band is formed into band-shape by thin plates so as to be laid over a pipe entire inner peripheral surface and an implantation wedge so as to bury the clearance in the circumferential direction of the band to cause the band to be closely fixed to the pipe inner peripheral surface. The band and the implantation wedge are applied to cause the fixing plates connected to each other after laying to connect the adjoining bands to each other.

Description

この発明は、水道や下水などの配水管あるいは工業用の排水管などにおける管内の損傷部を補修するための、管内損傷部封止バンド固定具及び管内損傷部封止バンド固定方法に関する。   The present invention relates to an in-pipe damaged portion sealing band fixing tool and an in-pipe damaged portion sealing band fixing method for repairing a damaged portion in a pipe such as a water pipe or sewage distribution pipe or an industrial drain pipe.

従来から、水道や下水などの配水管あるいは工業用の排水管などにおける管内の損傷部を補修するため、補修用の部品や補修方法が提案されており、さらに工事現場では各種の補修方法が用いられてきた。   Conventionally, repair parts and repair methods have been proposed to repair damaged parts in water pipes such as water and sewage or industrial drainage pipes, and various repair methods are used at construction sites. Has been.

そして、同一出願人は一つの提案として特許文献1において、管内損傷部封止バンドを発明して具体的に内容を開示した。   And the same applicant invented the damage part sealing band in a pipe | tube in patent document 1 as one proposal, and disclosed the content concretely.

特開2014−58995号公報(図3参照)JP 2014-58995 A (see FIG. 3)

即ち、図3に示すように三枚の損傷部封止バンド22、23、24および打ち込み楔25によって、損傷部を有する部分の排水管21等の内面を覆ったうえで、確実に排水管21等の内面に三枚の損傷部封止バンド22、23、24および打ち込み楔25固定するためにそれぞれにねじ穴が形成されており、このねじ穴にアンカーボルトを取り付けて締め付けることによって、位置ずれを生じ難くして強固に固定するものである。   That is, as shown in FIG. 3, the damaged pipes 21, 23, 24 and the driving wedge 25 cover the inner surface of the drain pipe 21 or the like in the part having the damaged section, and then securely drain the pipe 21. In order to fix the three damaged portion sealing bands 22, 23, 24 and the driving wedge 25 on the inner surface, etc., screw holes are respectively formed. It is difficult to produce and firmly fixed.

しかしながら、アンカーボルトを取り付けて締め付けることによって、一時的には位置ずれが生じ難くなり強固に固定されるが、アンカーボルトにより局部的な応力が管内面にかかるために、経時変化によって排水管等の内面の劣化が進みアンカーボルト先端と排水管等の内面とに隙間が生じ易くなる。また、地震その他の振動によってボルト先端部が微振動を起すことによって排水管などの表面を削り取る現象が生じて、この面からも信頼性を欠くことになる。そのため、このような従来のアンカーボルトを用いた取り付け方法では、長期に亘って損傷部封止バンドを所定状態で固定することが困難である。   However, when the anchor bolt is attached and tightened, the positional displacement hardly occurs temporarily and it is firmly fixed. However, since the local stress is applied to the inner surface of the pipe by the anchor bolt, the drain pipe or the like is changed with time. Deterioration of the inner surface advances and a gap is easily generated between the tip of the anchor bolt and the inner surface of the drain pipe or the like. In addition, the bolt tip portion is slightly vibrated by an earthquake or other vibration, which causes a phenomenon in which the surface of the drain pipe or the like is scraped off, and this aspect also lacks reliability. For this reason, it is difficult to fix the damaged portion sealing band in a predetermined state over a long period of time using such a conventional anchor bolt mounting method.

このような状況下において補修作業が簡便であって補修の手間が掛からず、かつ補修部分が安定して封止効果が持続可能な補修部品及び補修方法が求められている。   Under such circumstances, there is a need for a repair part and a repair method in which the repair work is simple and does not require labor, and the repair portion is stable and the sealing effect is sustainable.

この発明は、前記のような課題を解決するものであり、管内の損傷部を補修するための管内損傷部封止バンドを管内面の損傷部を含む部位に敷設し、当該バンドを管内面に密着させた上で、経時変化に伴う各種の現象よって劣化したりバンドの緩みが生じたりすることとなく、確実に損傷部に設置される管内損傷部封止バンド固定具及び当該バンドを用いた管内損傷部封止バンド固定方法を提供することを目的とする。   The present invention solves the above-described problems, and lays an in-tube damaged portion sealing band for repairing a damaged portion in the tube in a portion including the damaged portion on the inner surface of the tube, and the band is attached to the inner surface of the tube. In-pipe damaged part sealing band fixing tool and the band used in the damaged part surely without being deteriorated or loosened by various phenomena with time change after being in close contact An object of the present invention is to provide a method for fixing a damaged portion sealing band in a tube.

上記の目的を達成するため、請求項1に記載の発明によれば、管内の損傷部を補修するための管内損傷部封止バンド固定具において、円周方向の両端が楔状の隙間を有し管内の内周面全周囲に亘って敷設されるように薄板で帯状に形成されたバンドと、前記バンドの円周方向両端の前記隙間を埋めるとともに装着時に前記バンドを管内周面に密着させるように楔状に構成された打ち込み楔とを有し、前記バンドおよび前記打ち込み楔は、敷設後に相互に連結する固定板が隣り合うバンド相互間を連結して固定するように構成したことを特徴とする。   In order to achieve the above object, according to the first aspect of the present invention, in the in-pipe damaged part sealing band fixture for repairing a damaged part in the pipe, both ends in the circumferential direction have wedge-shaped gaps. A band formed of a thin plate so as to be laid over the entire inner peripheral surface of the pipe, and the gap between both ends in the circumferential direction of the band are filled and the band is brought into close contact with the inner peripheral surface of the pipe when installed. The band and the driving wedge are configured such that a fixing plate connected to each other after laying connects and fixes adjacent bands to each other. .

また、請求項2に記載の発明によれば、管内の損傷部を補修するための管内損傷部封止バンド固定方法において、円周方向の両端が楔状の隙間を有し管内の内周面全周囲に亘って敷設されるように薄板で帯状に形成されたバンドと、前記バンドの円周方向の前記隙間を埋めるとともに装着時に前記バンドを管内周面に密着させるように楔状に構成された打ち込み楔と、前記バンドおよび記打ち込み楔を連結して結合する固定板とを順次敷設し、前記バンドおよび記打ち込み楔を敷設後に前記バンドおよび記打ち込み楔を前記固定板によって連結した固定方法を特徴とする。   According to the second aspect of the present invention, in the in-pipe damaged part sealing band fixing method for repairing a damaged part in the pipe, both ends in the circumferential direction have wedge-shaped gaps and the entire inner peripheral surface in the pipe A band formed in a strip shape with a thin plate so as to be laid over the circumference, and a driving configured to be wedge-shaped so as to fill the gap in the circumferential direction of the band and to bring the band into close contact with the inner peripheral surface of the pipe when mounted A fixing method in which a wedge and a fixing plate for connecting and coupling the band and the writing wedge are sequentially laid, and after the band and the writing wedge are installed, the band and the writing wedge are connected by the fixing plate. To do.

請求項1に記載の発明によれば、バンドおよび打ち込み楔は敷設後に相互に連結する固定板が隣り合うバンド相互を連結して固定するように構成したから、管内の損傷部を補修するための管内損傷部封止バンドを管内面の損傷部を含む部位に敷設し、当該バンドを管内面に密着させた上で局部的な応力を生じさせることなく、経時変化に伴う各種の現象によって劣化したりバンドの緩みが生じたりすることとなく、確実に損傷部に設置される管内損傷部封止バンド固定具を提供し、管内損傷部を補修することができる。   According to the first aspect of the present invention, since the band and the driving wedge are configured so that the fixing plates connected to each other after laying connect and fix the adjacent bands, it is possible to repair a damaged portion in the pipe. The damaged band in the tube is laid on the part including the damaged part on the inner surface of the tube, and the band is brought into close contact with the inner surface of the tube, and no local stress is generated. In addition, it is possible to provide an in-tube damaged portion sealing band fixing device that is surely installed in a damaged portion without causing loosening of the band, and to repair the in-tube damaged portion.

また、請求項2に記載の発明によれば、管内の損傷部を補修するための管内損傷部封止バンドを管内面の損傷部を含む部位に敷設し、当該バンドを管内面に密着させた上で、経時変化に伴う各種の現象によって劣化したりバンドの緩みが生じたりすることとなく、確実に損傷部に設置される管内損傷部封止バンド固定具を用いた管内損傷部封止バンド固定方法を提供できる。   Further, according to the invention described in claim 2, the in-tube damaged part sealing band for repairing the damaged part in the pipe is laid in a site including the damaged part on the inner surface of the pipe, and the band is brought into close contact with the inner surface of the pipe. In-pipe damaged part sealing band using in-pipe damaged part sealing band fixture securely installed in damaged part without deterioration or loosening of the band due to various phenomena with time change A fixing method can be provided.

この発明の実施の一形態による管内損傷部封止バンド固定具の設置を説明した斜視図である。It is the perspective view explaining installation of the damage part sealing band fixing tool in a pipe by one embodiment of this invention. この発明の実施の一形態による管内損傷部封止バンドの楔取り付け具を設置した斜視図である。It is the perspective view which installed the wedge attachment tool of the damage part sealing band in a pipe | tube by one Embodiment of this invention. 従来の管内損傷部封止バンドの斜視図である。It is a perspective view of the conventional in-tube damage part sealing band.

以下、この発明の実施の一形態を図面に基づいて説明する。図1は、既設の排水管21等の内部に、この排水管21等の接合部の水漏れや部分的な欠損などが生じることがあり、このような損傷部分21aの補修が必要になる場合の解決策の一つである。   Hereinafter, an embodiment of the present invention will be described with reference to the drawings. In FIG. 1, there is a case where water leakage or a partial defect of a joint portion of the drainage pipe 21 or the like may occur inside the existing drainage pipe 21 or the like, and it is necessary to repair such a damaged part 21a. Is one of the solutions.

損傷部分21aを含む円周方向内面に、厚さが5ミリメートルで幅が200ミリメートルのステンレス鋼板で形成された損傷部封止バンドが貼り付けられる。なお、損傷部封止バンドの厚さ並びに幅は適用される既設の排水管21等の内径及び損傷部の幅に対応して適宜設定され、厚さが12ミリメートル以上に及ぶこともある。   A damaged portion sealing band formed of a stainless steel plate having a thickness of 5 mm and a width of 200 mm is attached to the inner circumferential surface including the damaged portion 21a. The thickness and width of the damaged portion sealing band are appropriately set according to the inner diameter of the existing drain pipe 21 to be applied and the width of the damaged portion, and the thickness may reach 12 millimeters or more.

図1は、この発明が適用される損傷部封止バンド22,23,24及び打ち込み楔25を設置した場合の斜視図である。既設の排水管21等は、例えば内径が1100ミリメートルのヒューム管などで製作され設置されている。   FIG. 1 is a perspective view when the damaged portion sealing bands 22, 23 and 24 and the driving wedge 25 to which the present invention is applied are installed. The existing drain pipe 21 and the like are manufactured and installed, for example, as a fume pipe having an inner diameter of 1100 millimeters.

この損傷部封止バンドは一枚で構成しても良いが、運搬などの都合上から本実施形態では三枚の損傷部封止バンド22、23、24及び打ち込み楔25で構成している。また、損傷部封止バンド22,23,24の両側終端の接合部分には、図1に示すように打ち込み楔25が配置される。打ち込み楔25は隙間28に挿入するために一方が広口25bで、他方が狭口25aとなるように構成される。即ち、図1に示すように損傷部封止バンドは、三枚のバンド22、23、24を連結して構成され、下側に構成される両側終端の接合部分には、打ち込み楔25を挿入する隙間28が形成されている。   This damaged portion sealing band may be composed of a single sheet, but in the present embodiment, it is composed of three damaged portion sealing bands 22, 23 and 24 and a driving wedge 25 for convenience of transportation. Further, as shown in FIG. 1, a driving wedge 25 is disposed at the joint portion at both ends of the damaged portion sealing bands 22, 23, 24. In order to insert the driving wedge 25 into the gap 28, one is a wide opening 25b and the other is a narrow opening 25a. That is, as shown in FIG. 1, the damaged portion sealing band is formed by connecting three bands 22, 23, and 24, and a driving wedge 25 is inserted into a joint portion at both ends formed on the lower side. A gap 28 is formed.

楔状の傾斜角度は実験結果からは8〜9°が好ましい。そして、傾斜した楔状の端面両側には図1に示すように細長い突起25cが形成されている。この端面両側の細長い突起25cは、封止バンド22、24の両側終端の接合部分に打ち込み楔25が挿入される際に、両側終端の接合部分に形成された薄い幅の溝22a、24aに嵌合される。   The wedge-shaped inclination angle is preferably 8 to 9 ° from the experimental results. Further, elongated projections 25c are formed on both sides of the inclined wedge-shaped end surface as shown in FIG. The elongated protrusions 25c on both sides of the end face are fitted into the thin-width grooves 22a and 24a formed at the joint portions at both ends when the driving wedge 25 is inserted into the joint portions at both ends of the sealing bands 22 and 24. Combined.

本発明は、このように構成された封止バンド22、23、24および打ち込み楔25のそれぞれの接合部に、固定板34を取り付けて排水管21等の接合部の水漏れ或は部分的な欠損などの損傷部分21aの補修を完全にするものである。   In the present invention, a fixing plate 34 is attached to each joint portion of the sealing bands 22, 23, 24 and the driving wedge 25 configured as described above to cause water leakage or partial leakage of the joint portion such as the drain pipe 21. The repair of the damaged portion 21a such as a defect is completed.

即ち、図1に示すように封止バンド22、24の端部及び打ち込み楔25の中央部にはそれぞれねじ穴22b、24b及び25dが形成されている。そして、固定板34にはこれらのねじ穴に対応させるべく、ねじ取り付け穴34aおよび34bが形成されている。ここで、ねじ取り付け穴34aおよび34bは、封止バンド22、24の端部及び打ち込み楔25の延び縮みや製作誤差のために位置ずれが生じるのでこの点を考慮してある。即ち、封止バンド22、24のそれぞれねじ穴22b、24bに対応するねじ取り付け穴34aは円周方向の長穴とし、打ち込み楔25のねじ穴25cに対応するねじ取り付け穴34bは円筒方向の長穴として形成されている。   That is, as shown in FIG. 1, screw holes 22b, 24b and 25d are formed in the end portions of the sealing bands 22 and 24 and the central portion of the driving wedge 25, respectively. The fixing plate 34 is formed with screw mounting holes 34a and 34b so as to correspond to these screw holes. Here, the screw mounting holes 34a and 34b are taken into account because the end portions of the sealing bands 22 and 24 and the driving wedge 25 are extended and contracted and manufacturing errors occur. That is, the screw attachment holes 34a corresponding to the screw holes 22b and 24b of the sealing bands 22 and 24, respectively, are long holes in the circumferential direction, and the screw attachment holes 34b corresponding to the screw holes 25c of the driving wedge 25 are long in the cylindrical direction. It is formed as a hole.

固定板34の敷設には、三枚の封止バンド22、23、24を連結して排水管21等の内面に仮止めされ、最後に打ち込み楔25が排水管21等の内面で円筒方向から両側終端の接合部分の隙間28に挿入された後、ねじ穴22b、24b及び25cに合わせて固定板34が設置されて、取り付けねじがそれぞれのねじ穴22b、24b及び25dに取り付けられる。   For the laying of the fixing plate 34, the three sealing bands 22, 23, 24 are connected and temporarily fixed to the inner surface of the drain pipe 21, etc., and finally the driving wedge 25 is formed on the inner surface of the drain pipe 21 etc. from the cylindrical direction. After being inserted into the gap 28 at the joint portion at both ends, the fixing plate 34 is installed in accordance with the screw holes 22b, 24b and 25c, and the mounting screws are attached to the respective screw holes 22b, 24b and 25d.

即ち、打ち込み楔25の挿入により封止バンド全体の内径が大きく膨らむことを意味し、それによって封止バンド22、23、24を排水管21等の内面に密着させるように作用するが、この状態で放置すると打ち込み楔25が抜ける方向に位置ずれなどを生じ易い。そのために固定板34を取り付けることによって損傷部封止バンド22、23、24及び打ち込み楔25の設置当初の強固な取り付け状態を維持し、そのような問題が生じないようにしている。   That is, it means that the inner diameter of the entire sealing band swells greatly due to the insertion of the driving wedge 25, thereby acting to bring the sealing bands 22, 23, 24 into close contact with the inner surface of the drain pipe 21, etc. If left unattended, a displacement or the like tends to occur in the direction in which the driving wedge 25 is removed. For this purpose, the fixing plate 34 is attached to maintain the strong attachment state at the beginning of the installation of the damaged portion sealing bands 22, 23, 24 and the driving wedge 25 so that such a problem does not occur.

上記実施形態では、固定板34が打ち込み楔25の部分に取り付けられた実施形態について説明したが、封止バンド22、23、24の相互間の接合部に取り付けて実施することもできる。   In the above-described embodiment, the embodiment in which the fixing plate 34 is attached to the driving wedge 25 has been described. However, the fixing plate 34 may be attached to the joint between the sealing bands 22, 23, and 24.

また、固定板34と封止バンド22、23、24および打ち込み楔25との結合を、ねじによって取り付ける実施形態について説明したが、これに限定されるものでなくリベットや溶接或は強力な接着剤によって結合しても良い。   Moreover, although the embodiment in which the fixing plate 34, the sealing bands 22, 23, 24, and the driving wedge 25 are connected by screws has been described, the present invention is not limited to this, and the present invention is not limited to this. You may combine by.

なお、本発明は上記実施形態に限定されるものではなく、本発明の技術思想の範囲内で適宜実施形態を変更して実施することができる。   In addition, this invention is not limited to the said embodiment, Embodiment can be changed suitably and implemented within the range of the technical idea of this invention.

21;既設の排水管
21a;損傷部分
22,23,24;損傷部封止バンド
25;打ち込み楔
34;固定板
21; Existing drain pipe 21a; Damaged parts 22, 23, 24; Damaged part sealing band 25; Driving wedge 34; Fixing plate

Claims (2)

管内の損傷部を補修するための管内損傷部封止バンド固定具において、
円周方向の両端が楔状に隙間を有し管内の内周面全周囲に亘って敷設されるように薄板で帯状に形成されたバンドと、
前記バンドの円周方向の前記隙間を埋めるとともに装着時に前記バンドを管内周面に密着させるように楔状に構成された打ち込み楔とを有し、
前記バンドおよび前記打ち込み楔は、敷設後に相互に連結する固定板が隣り合うバンド相互間を連結するように構成したことを特徴とする管内損傷部封止バンド固定具。
In the damaged band sealing band fixing tool for repairing the damaged part in the tube,
A band formed in a strip shape with a thin plate so that both ends in the circumferential direction have a wedge-shaped gap and are laid over the entire inner peripheral surface of the pipe,
And a driving wedge configured in a wedge shape so as to fill the gap in the circumferential direction of the band and to bring the band into close contact with the inner peripheral surface of the pipe at the time of mounting,
The in-tube damaged portion sealing band fixing tool, wherein the band and the driving wedge are configured such that fixing bands that are connected to each other after laying connect the adjacent bands.
管内の損傷部を補修するための管内損傷部封止バンド固定方法において、
円周方向の両端が楔状の隙間を有し管内の内周面全周囲に亘って敷設されるように薄板で帯状に形成されたバンドと、前記バンドの円周方向の前記隙間を埋めるとともに装着時に前記バンドを管内周面に密着させるように楔状に構成された打ち込み楔と、前記バンドおよび記打ち込み楔を連結する固定板とを順次敷設し、
前記バンドおよび記打ち込み楔を敷設後に前記バンドおよび記打ち込み楔を前記固定板によって連結して固定結合するようにしたことを特徴とする管内損傷部封止バンド固定方法。
In the damaged band sealing band fixing method for repairing the damaged part in the tube,
A band formed in a strip shape with a thin plate so that both ends in the circumferential direction have a wedge-shaped gap and are laid around the entire inner circumferential surface of the pipe, and the gap in the circumferential direction of the band is filled and mounted Sometimes, a driving wedge configured in a wedge shape so that the band is in close contact with the inner peripheral surface of the pipe, and a fixing plate for connecting the band and the driving wedge are laid sequentially.
An in-tube damaged portion sealing band fixing method, wherein the band and the writing wedge are connected by the fixing plate and fixedly coupled after the band and the writing wedge are laid.
JP2014094259A 2014-04-30 2014-04-30 In-pipe damaged part sealing band fixture Active JP6297401B2 (en)

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Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
DE1218233B (en) * 1961-09-06 1966-06-02 Ziefle Kg Eisenbau Albert Device for the subsequent sealing of leaking pipe joints in accessible pipelines from the inside
JP2003130282A (en) * 2001-08-13 2003-05-08 Toa Grout Kogyo Co Ltd Coating body for repairing of existing pipeline
JP2005147294A (en) * 2003-11-17 2005-06-09 Mikimoto Co Ltd Fixation band and its fixation tool
JP2010133175A (en) * 2008-12-05 2010-06-17 Ebata Kk Jig for reconstruction work of sewerage facilities and jig assembly using the same

Patent Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
DE1218233B (en) * 1961-09-06 1966-06-02 Ziefle Kg Eisenbau Albert Device for the subsequent sealing of leaking pipe joints in accessible pipelines from the inside
JP2003130282A (en) * 2001-08-13 2003-05-08 Toa Grout Kogyo Co Ltd Coating body for repairing of existing pipeline
JP2005147294A (en) * 2003-11-17 2005-06-09 Mikimoto Co Ltd Fixation band and its fixation tool
JP2010133175A (en) * 2008-12-05 2010-06-17 Ebata Kk Jig for reconstruction work of sewerage facilities and jig assembly using the same

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