JP2015206139A - Method for producing dissolved pulp - Google Patents

Method for producing dissolved pulp Download PDF

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JP2015206139A
JP2015206139A JP2014087959A JP2014087959A JP2015206139A JP 2015206139 A JP2015206139 A JP 2015206139A JP 2014087959 A JP2014087959 A JP 2014087959A JP 2014087959 A JP2014087959 A JP 2014087959A JP 2015206139 A JP2015206139 A JP 2015206139A
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pulp
bleaching
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JP6522885B2 (en
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森 智夫
Tomoo Mori
智夫 森
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Chuetsu Pulp and Paper Co Ltd
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    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08BPOLYSACCHARIDES; DERIVATIVES THEREOF
    • C08B15/00Preparation of other cellulose derivatives or modified cellulose, e.g. complexes
    • C08B15/08Fractionation of cellulose, e.g. separation of cellulose crystallites
    • DTEXTILES; PAPER
    • D21PAPER-MAKING; PRODUCTION OF CELLULOSE
    • D21CPRODUCTION OF CELLULOSE BY REMOVING NON-CELLULOSE SUBSTANCES FROM CELLULOSE-CONTAINING MATERIALS; REGENERATION OF PULPING LIQUORS; APPARATUS THEREFOR
    • D21C3/00Pulping cellulose-containing materials
    • D21C3/02Pulping cellulose-containing materials with inorganic bases or alkaline reacting compounds, e.g. sulfate processes
    • DTEXTILES; PAPER
    • D21PAPER-MAKING; PRODUCTION OF CELLULOSE
    • D21CPRODUCTION OF CELLULOSE BY REMOVING NON-CELLULOSE SUBSTANCES FROM CELLULOSE-CONTAINING MATERIALS; REGENERATION OF PULPING LIQUORS; APPARATUS THEREFOR
    • D21C9/00After-treatment of cellulose pulp, e.g. of wood pulp, or cotton linters ; Treatment of dilute or dewatered pulp or process improvement taking place after obtaining the raw cellulosic material and not provided for elsewhere

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  • Wood Science & Technology (AREA)
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Abstract

PROBLEM TO BE SOLVED: To provide a method for producing dissolved pulp satisfying an ultrahigh purity (α cellulose content>97%), a high polymerization degree (η>700) and a high whiteness (ISO brightness>90).SOLUTION: Provided is a method for producing dissolved pulp immersing a bleach pulp into cold concentrated alkali, thus hemicellulose is removed to increase the purity of α cellulose, in which the step of immersing the bleach pulp into cold concentrated alkali is a treatment where the bleach pulp is immersed into a sodium hydroxide aqueous solution of 7.0 to 7.5 wt.% in the range of 15 to 100°C for 30 to 90 min.

Description

本発明は溶解パルプの製造方法に関する。   The present invention relates to a method for producing dissolving pulp.

溶解パルプは化学パルプのなかで,とくに精製度が高くαセルロース含有量が90%以上のパルプとして知られる。この溶解パルプの製造にあたって、αセルロースの超高純度を得る際には、蒸煮法であっても冷アルカリ抽出を必要とする。   Dissolving pulp is known as a pulp having a high refining degree and an α-cellulose content of 90% or more among chemical pulps. In the production of this dissolving pulp, cold alkali extraction is required even if it is a steaming method when obtaining ultra-high purity of α-cellulose.

特許文献1は、溶解パルプの形成に用いられるセルロース繊維の品質を高める方法を提供することを課題として、セルロース繊維を、約5%〜約30%(v:v)のアンモニア水と約0.5%〜3%(OD繊維に対して)の過酸化水素とを含む脱ガム液で、約50℃〜約200℃の温度において、約3:1〜約20:1の液と固形分の濃度(v/w)で処理する工程を含む、セルロース繊維を脱ガムする方法を開示した。   Patent document 1 makes it a subject to provide the method of improving the quality of the cellulose fiber used for formation of melt | dissolution pulp, a cellulose fiber is made into about 5%-about 30% (v: v) ammonia water, and about 0.00. A degumming solution containing 5% to 3% hydrogen peroxide (relative to OD fiber) at a temperature of about 50 ° C. to about 200 ° C. and a liquid and solid content of about 3: 1 to about 20: 1 Disclosed is a method for degumming cellulose fibers comprising the step of treating at a concentration (v / w).

特表2010−528191Special table 2010-528191

特許文献1のセルロース繊維を脱ガムする方法を適用する溶解パルプの製造方法にあっても未だ超高純度(αセルロース含有率 >97%)、高重合度(η> 700)、高白色度(ISO brightness > 90)の溶解パルプの製造法を確立したものではない。   Even in the dissolving pulp manufacturing method to which the cellulose fiber degumming method of Patent Document 1 is applied, ultra high purity (α cellulose content> 97%), high degree of polymerization (η> 700), high whiteness ( It does not establish a method for producing dissolved pulp of ISO brightness> 90).

本発明は以上の従来技術における問題に鑑み、超高純度(αセルロース含有率 >97%)、高重合度(η> 700)、高白色度(ISO brightness > 90)の溶解パルプの製造法を提供することを目的とする。   In view of the above problems in the prior art, the present invention provides a method for producing a dissolving pulp of ultra high purity (α cellulose content> 97%), high degree of polymerization (η> 700), and high whiteness (ISO brightness> 90). The purpose is to provide.

本発明の溶解パルプの製造方法は、漂白パルプを冷濃アルカリ中に浸漬することで、脱ヘミセルロースし、溶解パルプの純度すなわち溶解パルプにおけるαセルロースの含有率(以下本明細書において「αセルロース純度」と称する。)を高める溶解パルプの製造方法において、漂白パルプを冷濃アルカリ中に浸漬する工程が、7.0−7.5wt%の水酸化ナトリウム水溶液中に漂白パルプを15−100℃の範囲で30−120分、好ましくは30−90分間浸漬する処理であることを特徴とする。   In the method for producing a dissolving pulp of the present invention, bleached pulp is immersed in a cold concentrated alkali to remove hemicellulose, and the purity of the dissolving pulp, that is, the content of α cellulose in the dissolving pulp (hereinafter referred to as “α cellulose purity” in this specification). In the method for producing dissolved pulp, the step of immersing the bleached pulp in a cold concentrated alkali is carried out at 15-100 ° C. in a 7.0-7.5 wt% aqueous sodium hydroxide solution. The treatment is characterized in that the treatment is immersed for 30 to 120 minutes, preferably 30 to 90 minutes.

また水酸化ナトリウム水溶液の温度を15−45℃の範囲に管理するのがよく、水酸化ナトリウム水溶液の温度を15−40℃の範囲に管理し、漂白パルプを45−90分間浸漬するのがさらに望ましい。   The temperature of the aqueous sodium hydroxide solution should be controlled within the range of 15-45 ° C, the temperature of the aqueous sodium hydroxide solution should be controlled within the range of 15-40 ° C, and the bleached pulp should be immersed for 45-90 minutes. desirable.

漂白パルプを冷濃アルカリ中に浸漬し、十分に水洗した後に、パルプに対する重量でメタケイ酸ナトリウムを0.2−0.5%の範囲で漂白液に添加しpHを11−11.5調整し、0.2%以下の過酸化水素漂白を行うのがよい。   After immersing the bleached pulp in cold concentrated alkali and thoroughly washing it with water, sodium metasilicate is added to the bleaching solution in a range of 0.2-0.5% by weight relative to the pulp to adjust the pH to 11-11.5. It is preferable to perform 0.2% or less hydrogen peroxide bleaching.

漂白パルプとして竹素材由来の漂白クラフト蒸解パルプから100μm以下の粒子(柔細胞)を取り除いた繊維画分を用いることができる。 As a bleached pulp, a fiber fraction obtained by removing particles (soft cells) of 100 μm or less from a bleached kraft digested pulp derived from a bamboo material can be used.

本発明の溶解パルプの製造法によれば、超高純度(αセルロース含有率 >97%)、高重合度(η> 700)、高白色度(ISO brightness > 90)の溶解パルプを得ることができる。   According to the method for producing a dissolving pulp of the present invention, it is possible to obtain a dissolving pulp having ultra-high purity (α cellulose content> 97%), high polymerization degree (η> 700), and high whiteness (ISO brightness> 90). it can.

LBKP・アルカリ処理による溶解パルプ作成時のアルカリ濃度および反応温度が、溶解パルプのαセルロース純度および極限粘度数に与える影響を示す本発明の溶解パルプの製造方法の実施例の説明図である。It is explanatory drawing of the Example of the manufacturing method of the melt | dissolution pulp of this invention which shows the influence which the alkali concentration and reaction temperature at the time of melt | dissolution pulp preparation by LBKP * alkali treatment have on the alpha cellulose purity and intrinsic viscosity number of melt | dissolution pulp. LBKP-アルカリ処理による処理時間および温度がαセルロース純度に与える影響を示す本発明の溶解パルプの製造方法の実施例の説明図である。It is explanatory drawing of the Example of the manufacturing method of the melt | dissolution pulp of this invention which shows the influence which the processing time and temperature by LBKP-alkali treatment have on alpha cellulose purity. LBKP-アルカリ処理による反応温度がアルカリ処理後溶解パルプのαセルロース純度および粘度に与える影響を示す本発明の溶解パルプの製造方法の実施例の説明図である。It is explanatory drawing of the Example of the manufacturing method of the melt | dissolution pulp of this invention which shows the influence which the reaction temperature by LBKP-alkali treatment has on the alpha cellulose purity and viscosity of melt pulp after alkali treatment. LBKP-アルカリ処理における温度変化の影響を示す本発明の溶解パルプの製造方法の実施例の説明図である。It is explanatory drawing of the Example of the manufacturing method of the dissolving pulp of this invention which shows the influence of the temperature change in a LBKP-alkali process. 各種漂白処理がLBKP 中セルロースおよび白色度に与える影響を示す本発明の溶解パルプの製造方法の実施例の説明図である。It is explanatory drawing of the Example of the manufacturing method of the dissolving pulp of this invention which shows the influence which various bleaching processes have on the cellulose and whiteness in LBKP. 溶解パルプの過酸化水素系による漂白における、漂白助剤添加の影響を示す本発明の溶解パルプの製造方法の実施例の説明図である。It is explanatory drawing of the Example of the manufacturing method of the dissolving pulp of this invention which shows the influence of bleaching auxiliary agent addition in the bleaching by the hydrogen peroxide type | system | group of dissolving pulp. アルカリ処理パルプの中和法が与えるαセルロース純度への影響を示す本発明の溶解パルプの製造方法の実施例の説明図である。It is explanatory drawing of the Example of the manufacturing method of the dissolving pulp of this invention which shows the influence on the alpha cellulose purity which the neutralization method of an alkali treatment pulp gives. LBKP-アルカリ処理前後における過酸化水素漂白が溶解パルプの品質に与える影響を示す本発明の溶解パルプの製造方法の実施例の説明図である。It is explanatory drawing of the Example of the manufacturing method of the dissolving pulp of this invention which shows the influence which the hydrogen peroxide bleaching before and behind LBKP-alkali processing has on the quality of dissolving pulp. LBKP(A)、NBKP(B)、竹BKP(C)および竹繊維(D)竹柔細胞(E)の電子顕微鏡写真(500倍)である。It is an electron micrograph (500 times) of LBKP (A), NBKP (B), bamboo BKP (C) and bamboo fiber (D) bamboo soft cells (E).

以下、本発明の溶解パルプの製造法について詳細に説明する。
本発明の溶解パルプの製造法では、漂白パルプを冷濃アルカリ中に浸漬する工程が、7.0−7.5wt%の水酸化ナトリウム水溶液中に漂白パルプを浸漬する工程とする。
7.0wt%未満ではαセルロース純度が十分に上昇しない。7.5wt%を超えてもαセルロース純度の上昇は極わずかしか生じない。
Hereinafter, the manufacturing method of the dissolving pulp of this invention is demonstrated in detail.
In the method for producing dissolved pulp of the present invention, the step of immersing the bleached pulp in a cold concentrated alkali is a step of immersing the bleached pulp in a 7.0-7.5 wt% sodium hydroxide aqueous solution.
If it is less than 7.0 wt%, the α-cellulose purity does not sufficiently increase. Even if it exceeds 7.5 wt%, the increase in α-cellulose purity is negligible.

その水酸化ナトリウム水溶液の温度は15−100℃の範囲とする。より高温になるとαセルロース純度は十分に上昇しない。70°C以上であると若干純度は上昇するが、αセルロースの分解も生じてしまう。
100℃を超えるとαセルロース純度が低下する。
さらに望ましくは水酸化ナトリウム水溶液の温度を15−45℃の範囲に管理する。これによって最も高いαセルロース純度の溶解パルプが得られる。45℃を超えるとαセルロース純度が十分に上昇しない。
The temperature of the aqueous sodium hydroxide is in the range of 15-100 ° C. At higher temperatures, the alpha cellulose purity does not increase sufficiently. If it is 70 ° C. or higher, the purity slightly increases, but α cellulose is also decomposed.
When it exceeds 100 degreeC, alpha cellulose purity will fall.
More preferably, the temperature of the sodium hydroxide aqueous solution is controlled in the range of 15 to 45 ° C. This gives the highest alpha cellulose purity dissolving pulp. When it exceeds 45 degreeC, alpha cellulose purity will not fully raise.

水酸化ナトリウム水溶液中に漂白パルプを浸漬する時間は30−90分間とする。30分間未満ではαセルロース純度が十分に上昇しない。90分間を超えるとαセルロース純度が低下する。   The time for immersing the bleached pulp in the aqueous sodium hydroxide solution is 30-90 minutes. If it is less than 30 minutes, the alpha cellulose purity does not rise sufficiently. When it exceeds 90 minutes, alpha cellulose purity will fall.

最も望ましくは水酸化ナトリウム水溶液の温度を15−45℃の範囲に管理し、漂白パルプを45−90分間浸漬する。これによって最も高いαセルロース純度の溶解パルプが得られる。
水酸化ナトリウム水溶液の温度が45℃を超えるとαセルロース純度が十分に上昇しない。一方、15℃未満の場合には、冷却に要する費用に見合うだけの効果が得られない。 また浸漬する時間が90分間を超えるとαセルロース純度が低下する。一方、45分未満ではαセルロース純度が十分に上昇しない。

Most preferably, the temperature of the aqueous sodium hydroxide solution is controlled in the range of 15 to 45 ° C, and the bleached pulp is immersed for 45 to 90 minutes. This gives the highest alpha cellulose purity dissolving pulp.
If the temperature of the sodium hydroxide aqueous solution exceeds 45 ° C., the α-cellulose purity does not sufficiently increase. On the other hand, when the temperature is lower than 15 ° C., an effect corresponding to the cost required for cooling cannot be obtained. Moreover, when the immersion time exceeds 90 minutes, the α cellulose purity is lowered. On the other hand, if it is less than 45 minutes, alpha cellulose purity does not rise sufficiently.

その際にメタケイ酸ナトリウムをパルプに対する重量で0.2−0.5%の範囲で漂白液に添加する必要がある。
これによって反応系内をアルカリ性にすることができ、緩衝作用をもつ。また、多価金属イオンと反応し、過酸化水素の不均解裂を押さえることができるという効果がある。
0.2%未満では十分にアルカリを保てず漂白効果が十分ではなく、0.5%を超えると漂白効果の向上はほとんどなく、効果的ではない。
At that time, it is necessary to add sodium metasilicate to the bleaching solution in the range of 0.2 to 0.5% by weight based on the pulp.
As a result, the reaction system can be made alkaline and has a buffering action. In addition, there is an effect that it can react with polyvalent metal ions and suppress disproportionate cleavage of hydrogen peroxide.
If it is less than 0.2%, the alkali cannot be sufficiently maintained and the bleaching effect is not sufficient, and if it exceeds 0.5%, the bleaching effect is hardly improved and is not effective.

漂白パルプとしては、広葉樹、針葉樹、竹由来のECF(Elemental Chlorine Free)及びTCF (Total Chlorine Free) 漂白パルプを用いることができる。
特に竹素材由来の漂白クラフト蒸解パルプから100μm以下の粒子を取り除いた繊維画分を用いることができる。
As bleached pulp, hardwood, conifer, bamboo-derived ECF (Elemental Chlorine Free) and TCF (Total Chlorine Free) bleached pulp can be used.
In particular, a fiber fraction obtained by removing particles of 100 μm or less from bleached kraft digested pulp derived from bamboo material can be used.

以下、本発明を実施例によりさらに具体的に説明する。
実施例1
ポリプロピレン袋中で反応温度85℃、100℃中各種濃度の水酸化ナトリウム水溶液中で60分間LBKP(広葉樹を原料とするクラフトパルプ)を浸漬処理した。処理は乾燥庫あるいは水浴中で行い、反応開始を所定温度±3℃の時点とした。また、昇温時間は20分から30分程度であった。処理後、水で希釈・濾過を2−3回繰り返しpH中性とした。得られたアルカリ処理パルプは、強制循環式乾燥機で60℃、一晩乾燥した。乾燥後、室温で放置し乾燥溶解パルプサンプルを得た。得られた溶解パルプサンプルはカッターミルで粉砕し、含水率を測定した。
Hereinafter, the present invention will be described more specifically with reference to examples.
Example 1
In a polypropylene bag, LBKP (craft pulp made from hardwood) was immersed for 60 minutes in aqueous sodium hydroxide solutions at various concentrations at a reaction temperature of 85 ° C. and 100 ° C. The treatment was performed in a drying cabinet or a water bath, and the reaction was started at a predetermined temperature ± 3 ° C. The temperature raising time was about 20 to 30 minutes. After the treatment, dilution and filtration with water were repeated 2-3 times to make the pH neutral. The obtained alkali-treated pulp was dried overnight at 60 ° C. with a forced circulation dryer. After drying, the sample was left at room temperature to obtain a dry dissolving pulp sample. The obtained dissolved pulp sample was pulverized with a cutter mill, and the water content was measured.

得られた乾燥溶解パルプサンプルは、αセルロース純度測定ならびに粘度の測定に供した。αセルロース純度は、絶乾150mg程度を0.1mgの精度で測り取り、水酸化ナトリウム17.5wt%となるように20%水酸化ナトリウム水溶液とmili−Q水(超純水)を加えた。これをスターラ―で30分撹拌した。その後mili−Q水を7.5mL加えさらに5分間撹拌した。撹拌後、あらかじめ絶乾重量を秤量しておいた直径47mmのガラス繊維濾紙(GF/C、Advantec社製)で吸引濾過した。アルカリ処理に用いた溶液は、7.0−7.5wt%の水酸化ナトリウム水溶液で2度共洗いし、洗液はガラス繊維濾紙で濾過した。得られたアルカリ抽出繊維は、mili−Q水で数回洗浄し、10%酢酸溶液を加え吸引濾過した。さらに水で洗浄した後に、再度10%酢酸を濾紙に添加し1分程度放置した。その後吸引し、水で6回洗浄した。得られた濾紙および残渣は105℃の乾燥機で一晩(あるいは4時間以上)乾燥し、真空デシケーターで室温まで放冷した後に重量を測定し、αセルロース回収量を求めた。   The obtained dry dissolving pulp sample was subjected to α cellulose purity measurement and viscosity measurement. The α-cellulose purity was measured by measuring about 150 mg of absolute dryness with an accuracy of 0.1 mg, and a 20% sodium hydroxide aqueous solution and mili-Q water (ultra pure water) were added so as to be 17.5 wt% of sodium hydroxide. This was stirred with a stirrer for 30 minutes. Thereafter, 7.5 mL of miri-Q water was added and further stirred for 5 minutes. After stirring, suction filtration was performed with a glass fiber filter paper having a diameter of 47 mm (GF / C, manufactured by Advantec), which had been weighed in advance. The solution used for the alkali treatment was washed twice with a 7.0-7.5 wt% sodium hydroxide aqueous solution, and the washing was filtered through a glass fiber filter paper. The obtained alkali-extracted fiber was washed several times with mili-Q water, 10% acetic acid solution was added and suction filtered. After further washing with water, 10% acetic acid was again added to the filter paper and left for about 1 minute. Then, it aspirated and washed 6 times with water. The obtained filter paper and residue were dried overnight (or 4 hours or more) with a 105 ° C. dryer, allowed to cool to room temperature with a vacuum desiccator, and then weighed to determine the amount of α-cellulose recovered.

粘度の測定は、絶乾50mg程度の溶解パルプサンプルを0.1mgの精度で測り取り、これにmili−Q水を水分量7.5mLとなるように加え、パルプが十分分散するまでスターラ―で撹拌した(〜30分)後に、1mol/L 銅エチレンジアミン溶液(関東化学)を7.5mL加えさらに15−20分間スターラ―で撹拌し溶解させた。溶解後の0.5mol/Lの銅エチレンジアミン溶液の粘度を、キャノンフェンスケ動粘度管に取り25℃で5分間保温した後に、流下時間を測定する事で粘度の測定を行った。測定結果から、JIS8215:極限粘度数測定法に従って極限粘度数を算出した。   Viscosity is measured by measuring a dissolved pulp sample of about 50 mg of absolute dryness with an accuracy of 0.1 mg, adding mili-Q water to a water content of 7.5 mL, and using a stirrer until the pulp is sufficiently dispersed. After stirring (˜30 minutes), 7.5 mL of 1 mol / L copper ethylenediamine solution (Kanto Chemical) was added and stirred for 15-20 minutes with a stirrer to dissolve. The viscosity of the 0.5 mol / L copper ethylenediamine solution after dissolution was taken in a Cannon Fenceke dynamic viscosity tube and kept at 25 ° C. for 5 minutes, and then the flow down time was measured to measure the viscosity. From the measurement results, the intrinsic viscosity was calculated according to JIS 8215: Intrinsic Viscosity Measurement.

結果を図1に示す。αセルロース純度は、処理温度85℃、100℃いずれの場合であっても水酸化ナトリウム溶液の濃度が7.0wt%程度までは上昇した。7.0wt%以上の濃度では、αセルロース純度は飽和状態にあり、水酸化ナトリウム溶液濃度を7.0%以上にすることによるαセルロース純度の改善効果は小さかった。一方飽和前のアルカリ濃度では、100℃の処理条件のほうが、若干αセルロース純度が高い傾向が観察された。   The results are shown in FIG. The α-cellulose purity increased up to a concentration of about 7.0 wt% of the sodium hydroxide solution regardless of whether the treatment temperature was 85 ° C. or 100 ° C. At a concentration of 7.0 wt% or more, the α cellulose purity was in a saturated state, and the effect of improving the α cellulose purity by making the sodium hydroxide solution concentration 7.0% or more was small. On the other hand, at the alkali concentration before saturation, a tendency that the α-cellulose purity was slightly higher under the treatment condition of 100 ° C. was observed.

一方で、粘度はアルカリ濃度が高いほど低下する傾向が見られた。しかしながら処理温度による影響はほとんど見られなかった。しかしながら、最も粘度が低い処理条件であっても極限粘度定数は700程度であり、充分に高い粘度を保持していると判断した。以上より、LBKPのアルカリ処理では、水酸化ナトリウム濃度 7wt%前後の水溶液中にパルプ濃度が10%程度になるように浸漬し、60分程度の処理を行う事で充分進行する事が明らかとなった。   On the other hand, the viscosity tended to decrease as the alkali concentration increased. However, there was almost no effect due to the treatment temperature. However, the intrinsic viscosity constant was about 700 even under the processing conditions with the lowest viscosity, and it was judged that the viscosity was sufficiently high. From the above, it has been clarified that the alkali treatment of LBKP proceeds sufficiently by immersing in an aqueous solution having a sodium hydroxide concentration of about 7 wt% so that the pulp concentration is about 10% and performing the treatment for about 60 minutes. It was.

実施例2
実施例1と同様にアルカリ処理を行った。ただし、処理温度を15℃から100℃まで変化させた。また、処理時間を0分から120分まで変化させた。85℃の反応系は、処理開始後25分までに温度が室温から85℃まで上昇した。
αセルロースの測定法などは、実施例1と同様にして行った。
Example 2
The alkali treatment was performed in the same manner as in Example 1. However, the treatment temperature was changed from 15 ° C to 100 ° C. Further, the treatment time was changed from 0 minutes to 120 minutes. In the 85 ° C. reaction system, the temperature rose from room temperature to 85 ° C. by 25 minutes after the start of the treatment.
The α cellulose measurement method and the like were carried out in the same manner as in Example 1.

処理温度85℃および25℃の場合の結果を図2に示す。処理時間0分は、原料となるLBKPのαセルロース純度をあらわしている。処理時間25分になり処理系の温度が85℃に達するまでにαセルロース純度が96%に達していた。また、処理時間60分の時点で最大純度96.4%が得られ、その後徐々にαセルロース純度が低下する傾向が観察された。   The results at the treatment temperatures of 85 ° C. and 25 ° C. are shown in FIG. The treatment time of 0 minutes represents the alpha cellulose purity of LBKP used as a raw material. The α cellulose purity had reached 96% by the time the treatment time reached 25 minutes and the temperature of the treatment system reached 85 ° C. In addition, a maximum purity of 96.4% was obtained when the treatment time was 60 minutes, and thereafter a tendency for the α cellulose purity to gradually decline was observed.

処理系温度が85℃に達するまでに十分に高いαセルロース純度が得られたことから、パルプからのヘミセルロースの除去はより低温でも十分に進行することが予想された。そこで室温(25℃)でアルカリ処理を行った。その結果、25℃処理45分間でLBKPのαセルロース純度は10%程度向上し、97.8%に達していた。処理時間を90分まで延長した場合、97.7%と45分処理とほぼ変わらない、あるいは若干低下する事が明らかとなった。   Since sufficiently high α-cellulose purity was obtained before the treatment system temperature reached 85 ° C., it was expected that the removal of hemicellulose from the pulp would proceed sufficiently even at lower temperatures. Therefore, alkali treatment was performed at room temperature (25 ° C.). As a result, the α-cellulose purity of LBKP was improved by about 10% in 45 minutes at 25 ° C. and reached 97.8%. It was revealed that when the treatment time was extended to 90 minutes, 97.7% was almost the same as the 45 minute treatment, or slightly decreased.

処理温度25℃の場合で、極めて高いαセルロース純度が得られたため、処理系温度についてより詳細な検討を行った結果を図3に示す。処理温度15℃が最も高い純度(> 98%)を示し、温度が上昇するにつれ徐々に純度は低下していく事が解った。さらに処理温度60℃付近から急激に純度は低下し、60−80℃付近に極小値が存在していた。その後さらに温度を上げると純度は緩やかに上昇し、96%以上にまで回復していた。粘度を見ると、αセルロース純度の場合と異なり低温〜中温領域(〜70℃)ではほとんど影響を受けていないことが解る。それ以上の高温域になると著しい粘度の低下が生じることがある。   Since extremely high α-cellulose purity was obtained at a treatment temperature of 25 ° C., the results of a more detailed examination of the treatment system temperature are shown in FIG. It was found that the treatment temperature of 15 ° C. showed the highest purity (> 98%), and the purity gradually decreased as the temperature increased. Furthermore, the purity dropped sharply from around the treatment temperature of 60 ° C., and there was a minimal value around 60-80 ° C. Thereafter, when the temperature was further raised, the purity gradually increased and recovered to 96% or more. Looking at the viscosity, it can be seen that unlike the case of α cellulose purity, there is almost no effect in the low to medium temperature range (˜70 ° C.). If the temperature is higher than that, a significant decrease in viscosity may occur.

一般に、アルカリ処理温度が低温側ではアルカリによる繊維の膨潤が良く、ヘミセルロースのアルカリ溶液への抽出が効率よく行われ、高温側ではヘミセルロースの分解が起き、パルプ中のαセルロース純度が向上すると言われており、今回の結果と同様にαセルロース純度の極小値が中温域に存在する事が知られている。これらの事から、低温アルカリ処理による膨潤・ヘミセルロースの抽出と高温アルカリ処理によるヘミセルロースの分解を組み合わせた場合に、αセルロース純度がどのような影響を受けるかについての検討を行った。   In general, when the alkali treatment temperature is low, the fibers are well swollen by alkali, and extraction of hemicellulose into an alkaline solution is performed efficiently. On the high temperature side, it is said that the decomposition of hemicellulose occurs and the purity of α cellulose in the pulp is improved. It is known that there is a minimum value of α cellulose purity in the middle temperature range as in this result. Based on these facts, we examined how α cellulose purity is affected when combining swelling and extraction of hemicellulose by low-temperature alkali treatment and decomposition of hemicellulose by high-temperature alkali treatment.

一段目の処理を低温(4、15、22.5℃)で45分行い、その後85℃まで25分間で上昇させたのち45分処理した系と、室温から85℃まで上昇させ45分保持した後に、低温(15、30℃)にし45分処理した系でアルカリ処理を行った。その結果、図4に示すように、温度変化させた場合は、85℃で90分間処理した場合に比してαセルロース純度は高くなっているものの、15℃で90分間処理した場合よりもかなりαセルロース純度は低かった。以上の事から、LBKPのアルカリ処理による溶解パルプの製造には、4−45℃の低温域、望ましくは15−40℃程度の処理温度で、7.0−7.5wt%の水酸化ナトリウム水溶液中で45−90分程度行う事が最も高いαセルロース純度の溶解パルプが得られる事が明らかとなった。
The first stage treatment was carried out at low temperature (4, 15, 22.5 ° C.) for 45 minutes, then raised to 85 ° C. over 25 minutes and then treated for 45 minutes, and raised from room temperature to 85 ° C. and held for 45 minutes Later, alkali treatment was carried out in a system that was treated at a low temperature (15, 30 ° C.) for 45 minutes. As a result, as shown in FIG. 4, when the temperature was changed, the α cellulose purity was higher than that when treated at 85 ° C. for 90 minutes, but considerably more than when treated at 15 ° C. for 90 minutes. Alpha cellulose purity was low. From the above, for the production of dissolving pulp by alkali treatment of LBKP, a 7.0-7.5 wt% sodium hydroxide aqueous solution is used at a low temperature range of 4-45 ° C., preferably about 15-40 ° C. It has been clarified that a dissolving pulp having the highest α-cellulose purity can be obtained when it is carried out for about 45 to 90 minutes.

実施例3
ポリプロピレン袋内でLBKPあるいはアルカリ処理後LBKP(DP)をパルプ濃度10%で水に懸濁し、漂白剤ないし助剤を添加した後に、水酸化ナトリウムあるいは硫酸水溶液を用いて所定のpHに調整した。パルプと漂白試薬は良く馴染ませたのち、所定の60℃水浴に120分間浸漬させた。漂白終了後、パルプは水でさらに希釈した後に濾過洗浄を行った。洗浄後60℃で一晩風乾させ、この試料をαセルロース純度、粘度、ISO白色度の測定サンプルとした。
Example 3
LBKP or alkali-treated LBKP (DP) was suspended in water at a pulp concentration of 10% in a polypropylene bag, a bleaching agent or an auxiliary agent was added, and then adjusted to a predetermined pH using sodium hydroxide or an aqueous sulfuric acid solution. The pulp and the bleaching reagent were well blended and then immersed in a predetermined 60 ° C. water bath for 120 minutes. After completion of the bleaching, the pulp was further diluted with water and filtered and washed. After washing, the sample was air-dried at 60 ° C. overnight, and this sample was used as a measurement sample for α cellulose purity, viscosity, and ISO whiteness.

溶解パルプの品質において、白色度はリグニン量を示す値として重要である。概ね白色度90以上、望ましくは、91以上を目指す必要がある。まず予備検討として、LBKPの漂白処理を行った。漂白系は、次亜塩素酸(pH10.5)、オキソン(過硫酸塩、pH3.0)、チオ尿素(pH6.5 or 10.5)および過酸化水素との混合系を用意した。また、過酸化水素(pH10.6−12.4)単独、ないし過酸化水素にメタケイ酸ナトリウムを添加した系を用意した。その結果を図5に示した。各種漂白処理中、ISO白色度の向上が見られたのは、過酸化水素単独および過酸化水素+メタケイ酸の漂白系のみであった。次亜塩素酸漂白系は、αセルロース純度の大幅な低下を招き、過硫酸塩漂白系は、粘度の低下が観察された。チオ尿素漂白系ではパルプに影響を与えていない様であった。過酸化水素漂白では、白色度の向上は観察されたものの、粘度の低下とセルロースの低分子化に伴うαセルロース純度の若干の低下が観察された。一方で、セルロースの保護剤としても知られるメタケイ酸ナトリウムを過酸化水素と共に添加した場合では、白色度の上昇のみが観察され、粘度およびαセルロース純度の低下は見られなかった。   In the quality of dissolving pulp, whiteness is important as a value indicating the amount of lignin. It is generally necessary to aim for a whiteness of 90 or more, preferably 91 or more. First, as a preliminary study, LBKP was bleached. As a bleaching system, a mixed system of hypochlorous acid (pH 10.5), oxone (persulfate, pH 3.0), thiourea (pH 6.5 or 10.5) and hydrogen peroxide was prepared. Also, hydrogen peroxide (pH 10.6-12.4) alone or a system in which sodium metasilicate was added to hydrogen peroxide was prepared. The results are shown in FIG. During various bleaching treatments, the improvement in ISO whiteness was observed only in the hydrogen peroxide alone and hydrogen peroxide + metasilicic acid bleaching systems. The hypochlorous acid bleaching system caused a significant decrease in α cellulose purity, and the persulfate bleaching system was observed to decrease in viscosity. The thiourea bleaching system did not seem to affect the pulp. In the hydrogen peroxide bleaching, although an increase in whiteness was observed, a slight decrease in α cellulose purity accompanying a decrease in viscosity and a lower molecular weight of cellulose was observed. On the other hand, when sodium metasilicate, also known as a cellulose protective agent, was added together with hydrogen peroxide, only an increase in whiteness was observed, and a decrease in viscosity and α-cellulose purity was not observed.

LBKPの過酸化水素+メタケイ酸ナトリウム漂白系で処理することにより、粘度、αセルロース純度を維持したまま高い白色度を得ることができたため、85℃、7.0wt%の水酸化ナトリウム溶液処理をした溶解パルプの漂白を行った。メタケイ酸ナトリウムに加え、過酸化水素漂白系のセルロース保護剤として知られる硫酸マグネシウムも併せて検討した。図6にみられるように、メタケイ酸ナトリウムの添加系では、白色度は無添加系とほぼ同等の高い白色度(ISO brightness >91.5%)を示した。一方で硫酸マグネシウム添加系では、白色度の上昇が抑えられるという結果となった。これは、一般に硫酸マグネシウムの方がメタケイ酸より低濃度で保護効果を示し、より多くの金属をキレートして副反応を抑えるなどの特徴を有することから、硫酸マグネシウムの方がより強力に多糖に配位する事で、パルプ中で褐変化した糖残基も保護した結果ではないかと考えられる。   By treating with LBKP hydrogen peroxide + sodium metasilicate bleaching system, we were able to obtain high whiteness while maintaining viscosity and alpha cellulose purity, so we treated the sodium hydroxide solution at 85 ° C and 7.0 wt%. The dissolved pulp was bleached. In addition to sodium metasilicate, magnesium sulfate known as a hydrogen peroxide bleach-based cellulose protective agent was also studied. As shown in FIG. 6, the whiteness of the addition system of sodium metasilicate was as high as that of the non-addition system (ISO brightness> 91.5%). On the other hand, in the magnesium sulfate addition system, the result was that increase in whiteness was suppressed. This is because magnesium sulfate generally has a protective effect at a lower concentration than metasilicic acid, and has features such as chelating more metals to suppress side reactions, so magnesium sulfate is more powerful in polysaccharides. By coordinating, it is thought that the sugar residue browned in the pulp was also protected.

実施例4
アルカリ処理温度21℃と85℃のパルプを作成した。水洗の場合は、アルカリ処理パルプは水で希釈・濾過を3度繰り返し中性pHとした。酸による中和の場合、吸引濾過によりパルプ濃度を10%から30%程度まで濃縮し、5wt%の希硫酸を加えpHを中性に近い8−9まで低下させ、その後水で2回洗浄を行った。αセルロース純度の測定は実施例1〜実施例3と同様とした。
Example 4
Pulp having an alkali treatment temperature of 21 ° C. and 85 ° C. was prepared. In the case of washing with water, the alkali-treated pulp was diluted with water and filtered three times to obtain a neutral pH. In the case of neutralization with acid, the pulp concentration is concentrated from 10% to 30% by suction filtration, 5 wt% dilute sulfuric acid is added to lower the pH to 8-9, which is close to neutrality, and then washed twice with water. went. The α cellulose purity was measured in the same manner as in Examples 1 to 3.

これまでの検討で、高濃度のアルカリでパルプを処理した後に、pH11前後で過酸化水素漂白処理を行う事が高い白色度を得る為に必要であることが分かった。アルカリ処理後、ある程度はアルカリを脱水回収する事が出来るが、パルプに残存するアルカリは洗浄するか、中和せねばならない。そこで、中性付近のpHまで水洗がよいか、酸による中和が良いかを調査した。何れの処理温度で作成した溶解パルプにおいても、水による洗浄でpHを中性付近まで下げた場合の方がαセルロース純度は1%ほど高い値を示した(図7)。これは、アルカリ処理により抽出あるいは部分的に分解され溶出したヘミセルロース分が、中和により再析出しセルロースに再吸着したことによると予想した。従って、高純度の溶解パルプの作成には酸による中和ではなく、水による洗浄が適していると思われる。
In the examination so far, it has been found that it is necessary to perform a hydrogen peroxide bleaching treatment at about pH 11 after treating the pulp with a high concentration of alkali in order to obtain high whiteness. After alkali treatment, alkali can be dehydrated and recovered to some extent, but the alkali remaining in the pulp must be washed or neutralized. Therefore, it was investigated whether washing with water until neutral pH was good or neutralization with acid was good. In the dissolving pulp prepared at any treatment temperature, the α cellulose purity was higher by about 1% when the pH was lowered to near neutral by washing with water (FIG. 7). This was presumed to be due to the hemicellulose component extracted or partially decomposed and eluted by the alkali treatment, re-precipitated by neutralization and re-adsorbed to the cellulose. Therefore, washing with water rather than neutralization with acid seems to be suitable for producing high purity dissolving pulp.

実施例5
アルカリ処理は7.3wt%水酸化ナトリウム水溶液をLBKPが乾燥重量で10wt%となるように加え良く撹拌し、後漂白処理の場合は18℃、前漂白の場合は45℃で45分間処理を行った。パルプの洗浄は前述の通り行った。
アルカリ処理前過酸化水素漂白は、所定濃度の過酸化水素および1.0wt%(対パルプ)のメタケイ酸ナトリウムを加え、系内のpHが11−11.5となるように調整した。パルプ濃度は10wt%とした。後漂白の場合は、過酸化水素濃度0.1−0.375%、前漂白は0.5−1.5%とした(いずれも対パルプ重量%濃度)。漂白は60℃、120分間行った。得られた溶解パルプサンプルは洗浄後、60℃で風乾した後に、αセルロース純度、極限粘度定数、ISO白色度を測定した。
Example 5
For alkali treatment, add 7.3 wt% sodium hydroxide aqueous solution so that LBKP is 10 wt% by dry weight, and stir well. After post-bleaching, treat at 18 ° C for 45 minutes at 45 ° C for pre-bleaching. It was. The pulp was washed as described above.
In the hydrogen peroxide bleaching before alkali treatment, a predetermined concentration of hydrogen peroxide and 1.0 wt% (vs. pulp) sodium metasilicate were added to adjust the pH in the system to 11-11.5. The pulp concentration was 10 wt%. In the case of post-bleaching, the hydrogen peroxide concentration was 0.1-0.375%, and the pre-bleaching was 0.5-1.5% (both in weight percent of pulp). Bleaching was performed at 60 ° C. for 120 minutes. The obtained dissolved pulp sample was washed and air-dried at 60 ° C., and then the α cellulose purity, intrinsic viscosity constant, and ISO whiteness were measured.

前漂白を行った場合に比べ、後漂白を行った場合の方が、αセルロース純度、粘度、白色度すべてにおいて良好な値を示していた(図8)。過酸化水素0.5%以下ではαセルロース純度、粘度は充分上昇しなかった。粘度は前漂白の場合、過酸化水素濃度に限らず800前後の極限粘度数を示したのに対し、後漂白の場合では過酸化水素濃度に応じて低下する傾向が観察された。しかしながら、ほとんどの場合で前漂白よりも後漂白の方が高い数値を示した。αセルロース純度は後漂白で0.1あるいは0.2%(対パルプ)の過酸化水素を用いた場合に最も高い値を示し、漂白しないもの(図8の0%)より高い値を示したが、それ以外の場合では漂白しない場合より若干純度が低下する傾向にあった。白色度では、0.2%wt(対パルプ)の過酸化水素を用いた場合が最も高い値を示した。以上の事から溶解パルプの漂白は、アルカリ処理後に0.2%の過酸化水素にセルロース保護剤としてメタケイ酸ナトリウムを併用し、pH11.5、60℃で120分漂白する事が最適であると判断した。   Compared with the pre-bleaching, the post-bleaching showed better values in all of the α-cellulose purity, viscosity and whiteness (FIG. 8). When the hydrogen peroxide was 0.5% or less, the α cellulose purity and viscosity were not sufficiently increased. In the case of pre-bleaching, the limiting viscosity number was about 800, not limited to the hydrogen peroxide concentration, whereas in the case of post-bleaching, a tendency to decrease according to the hydrogen peroxide concentration was observed. In most cases, however, post-bleaching was higher than pre-bleaching. The alpha cellulose purity showed the highest value when 0.1 or 0.2% (vs. pulp) hydrogen peroxide was used in post-bleaching, and higher than that without bleaching (0% in FIG. 8). However, in other cases, purity tended to be slightly lower than when not bleached. With regard to whiteness, the highest value was obtained when 0.2% wt (vs. pulp) hydrogen peroxide was used. From the above, bleaching of dissolving pulp is optimally performed after alkali treatment with 0.2% hydrogen peroxide and sodium metasilicate as a cellulose protective agent, and bleaching at pH 11.5 and 60 ° C. for 120 minutes. It was judged.

また、対パルプ濃度0.2%の過酸化水素で漂白する際に、メタケイ酸ナトリウムの添加量を0.2−1.0%に変動させて漂白を行ったが、αセルロース純度、極限粘度定数共にほとんど変化がなかった。したがって、メタケイ酸ナトリウム水溶液はアルカリ性であるため、この濃度の範囲でpHが11−11.5になるようにメタケイ酸ナトリウムを添加すれば良い。   Further, when bleaching with hydrogen peroxide having a pulp concentration of 0.2%, bleaching was performed by changing the amount of sodium metasilicate added to 0.2 to 1.0%. There was almost no change in both constants. Therefore, since the sodium metasilicate aqueous solution is alkaline, sodium metasilicate may be added so that the pH becomes 11-11.5 within this concentration range.

実施例6
竹BKPは、8Lの水を張ったタライの中に目開き100μmの篩(直径30−cm、深さ8−cm)を浸漬させ、篩に絶乾100g相当のBKPを入れた。パルプはラボスターラ―(Yamato製)で4時間、50rpmで撹拌し洗浄した。篩を通った微細粒子は、目開き50μmのナイロンメッシュで吸引濾過した。これを柔細胞とした。篩上に残ったパルプは、上記洗浄を計5回繰り返し、微細粒子を極力排除した。この画分を竹繊維とした。
Example 6
Bamboo BKP was obtained by immersing a sieve (diameter 30-cm, depth 8-cm) with an opening of 100 μm in a tarai filled with 8 L of water, and putting BKP corresponding to 100 g of absolutely dry on the sieve. The pulp was washed with a lab stirrer (manufactured by Yamato) for 4 hours at 50 rpm. The fine particles that passed through the sieve were subjected to suction filtration with a nylon mesh having an opening of 50 μm. This was a parenchyma. For the pulp remaining on the sieve, the above washing was repeated a total of 5 times to eliminate fine particles as much as possible. This fraction was used as bamboo fiber.

NBKP(針葉樹を原料とするクラフトパルプ)は、7.0wt%水酸化ナトリウム水溶液中にパルプが10wt%となるように加え、85℃、60分間アルカリ処理した後に、脱水機でアルカリを除去し、パルプ濃度が10%となるように希釈し、硫酸でpHを11.5に調整した。これに過酸化水素を0.25%(対パルプ)となるように加え、60℃で60分間漂白を行った。漂白後水で洗浄し、風乾後、αセルロース純度、粘度を測定した。   NBKP (craft pulp made from softwood) is added to 7.0 wt% sodium hydroxide aqueous solution so that the pulp becomes 10 wt%, and after alkali treatment at 85 ° C for 60 minutes, the alkali is removed with a dehydrator. The pulp concentration was diluted to 10%, and the pH was adjusted to 11.5 with sulfuric acid. Hydrogen peroxide was added to this so that it might become 0.25% (vs. pulp), and bleaching was performed at 60 ° C. for 60 minutes. After bleaching, washing with water and air drying, the α cellulose purity and viscosity were measured.

LBKP、NBKP(針葉樹を原料とするクラフトパルプ)、TCF−LBKP、竹BKP、竹繊維および柔細胞は、7.3wt%の水酸化ナトリウム水溶液中パルプ濃度10%となるようにパルプを加え、25℃で50分間保持した。処理後、パルプはpHが中性付近になるまで水で洗浄した。洗浄したアルカリ処理パルプは、パルプ濃度10%とし、過酸化水素 0.2%、メタケイ酸ナトリウム0.5wt%(いずれも対パルプ濃度)となるように加えた。この時反応系のpHは11.3−11.4であった。これを良く撹拌した後に60℃の水浴中で120分間静置した。漂白処理後、パルプは再度水で洗浄し、60℃で風乾後、αセルロース純度、粘度、白色度などを測定した。   LBKP, NBKP (craft pulp made from softwood), TCF-LBKP, bamboo BKP, bamboo fiber and soft cells are added with pulp so that the pulp concentration becomes 10% in a 7.3 wt% sodium hydroxide aqueous solution. Hold at 50 ° C. for 50 minutes. After treatment, the pulp was washed with water until the pH was near neutral. The washed alkali-treated pulp was added so as to have a pulp concentration of 10%, hydrogen peroxide of 0.2%, and sodium metasilicate of 0.5 wt% (both with respect to pulp concentration). At this time, the pH of the reaction system was 11.3-11.4. After stirring well, this was left still in a 60 ° C. water bath for 120 minutes. After the bleaching treatment, the pulp was washed again with water, air-dried at 60 ° C., and the α-cellulose purity, viscosity, whiteness and the like were measured.

本実施例で溶解パルプ製造に用いたパルプおよびアルカリ処理後の溶解パルプ品質はTable 1に示した様に、LBKPとNBKPのαセルロース純度は殆ど変らない事が解る。一方で、竹BKPは純度85%と特に低い。これはαセルロース純度の高い繊維(92.6%)と低い柔細胞(78.4%)が60−50:40−50程度の割合で混在しているからである。一方, 溶解パルプ製造に用いたパルプに関しては粘度はLBKPが高く、NBKPと竹BKPではほぼ同等であった。また、竹繊維と柔細胞間で大きな差異は見られなかった。 As shown in Table 1, the pulp used for dissolving pulp production in this example and the dissolved pulp quality after alkali treatment are shown in Table 1, and it is understood that the α cellulose purity of LBKP and NBKP hardly changes. On the other hand, bamboo BKP has a particularly low purity of 85%. This is because fibers with high α cellulose purity (92.6%) and low parenchyma cells (78.4%) are mixed at a ratio of about 60-50: 40-50. On the other hand, as for the pulp used for dissolving pulp production, the viscosity was high in LBKP, and NBKP and bamboo BKP were almost the same. There was no significant difference between bamboo fiber and parenchyma cells.

Table1を見ると、アルカリ処理で作成した溶解パルプの結果では、NBKPと竹柔細胞に関しては92%程度までしかαセルロース純度は向上していない事が解る。一方でLBKPと竹繊維に関しては、97%を上回る純度が得られ、特に竹繊維では98%を超える純度を示しており、純セルロースと呼べる品質となっていた。アルカリ処理後の竹BKPのαセルロース純度は未処理竹BKPと同様に繊維と柔細胞の重量比から予想される値と同程度であった。粘度は漂白時にメタケイ酸ナトリウムを添加していないNBKP以外では、原料パルプよりも高い粘度を示した。また、竹繊維およびLBKPから作成した溶解パルプは、極限粘度数が700mL/gを超えておりαセルロース純度と併せて、高級グレードの溶解パルプである。またこれらの溶解パルプの白色度はそれぞれ92.2、91.3であり充分な白色度を示した。以上より、竹繊維は最高級グレードの溶解パルプの製造に最も適しており、次いでLBKPが向いていることが分かった。   Looking at Table 1, it can be seen from the results of the dissolving pulp prepared by alkali treatment that the purity of α-cellulose is improved only to about 92% for NBKP and bamboo soft cells. On the other hand, with respect to LBKP and bamboo fiber, a purity exceeding 97% was obtained, and in particular, bamboo fiber had a purity exceeding 98%, which was a quality that can be called pure cellulose. The α-cellulose purity of the bamboo BKP after the alkali treatment was similar to the value expected from the weight ratio of fiber to parenchyma, as with the untreated bamboo BKP. The viscosity was higher than that of the raw material pulp except for NBKP to which sodium metasilicate was not added at the time of bleaching. Moreover, the dissolving pulp produced from bamboo fiber and LBKP has a limiting viscosity number exceeding 700 mL / g, and is a high-grade dissolving pulp together with α cellulose purity. The whiteness of these dissolving pulps was 92.2 and 91.3, respectively, indicating a sufficient whiteness. From the above, it was found that bamboo fiber is most suitable for the production of the highest grade dissolving pulp, followed by LBKP.

各BKPおよび繊維、柔細胞のSEM写真を図9に示した。竹繊維およびLBKPは繊維径が平均して8−12μm程度であるのに対し、NBKPは20μm−30μmの繊維径があり、竹柔細胞は繊維ではなく径20μm−100μmの粒子である事が解る。このように繊維形状が大幅に異なることがNBKPおよび竹柔細胞のαセルロース純度が向上しなかった一因である可能性がある。




SEM photographs of each BKP, fiber, and parenchyma are shown in FIG. Bamboo fiber and LBKP have an average fiber diameter of about 8-12 μm, whereas NBKP has a fiber diameter of 20-30 μm, and bamboo soft cells are not fibers but particles of 20 μm-100 μm in diameter. . Such a large difference in fiber shape may be one of the reasons why the α cellulose purity of NBKP and bamboo parenchyma cells has not improved.




Claims (6)

漂白パルプを冷濃アルカリ中に浸漬することで、脱ヘミセルロースし、αセルロース純度を高める溶解パルプの製造方法において、漂白パルプを冷濃アルカリ中に浸漬する工程が、7.0−7.5wt%の水酸化ナトリウム水溶液中に漂白パルプを15−100℃の範囲で30−120分間浸漬する処理であることを特徴とする溶解パルプの製造方法。 The step of immersing the bleached pulp in the cold concentrated alkali in the method for producing a dissolved pulp which is dehemicellulosed by immersing the bleached pulp in the cold concentrated alkali to increase the alpha cellulose purity is 7.0-7.5 wt%. A method for producing a dissolving pulp, characterized in that the bleaching pulp is immersed in an aqueous solution of sodium hydroxide at 15 to 100 ° C. for 30 to 120 minutes. 水酸化ナトリウム水溶液の温度を15−45℃の範囲に管理する請求項1に記載の溶解パルプの製造方法。 The manufacturing method of the dissolving pulp of Claim 1 which manages the temperature of sodium hydroxide aqueous solution in the range of 15-45 degreeC. 水酸化ナトリウム水溶液の温度を15−40℃の範囲に管理し、漂白パルプを45−90分間浸漬する請求項1又は請求項2に記載の溶解パルプの製造方法。 The manufacturing method of the dissolving pulp of Claim 1 or Claim 2 which manages the temperature of sodium hydroxide aqueous solution in the range of 15-40 degreeC, and immerses a bleached pulp for 45-90 minutes. 漂白パルプを冷濃アルカリ中に浸漬した後に、漂白パルプに対する重量で0.2%以下の過酸化水素漂白を行う請求項1〜請求項3のいずれか一に記載の溶解パルプの製造方法。 The manufacturing method of the dissolving pulp as described in any one of Claims 1-3 which performs 0.2% or less of hydrogen peroxide bleaching by the weight with respect to a bleached pulp, after immersing a bleached pulp in a cold concentrated alkali. メタケイ酸ナトリウムをパルプに対する重量で0.2−0.5%の範囲で漂白液に添加する請求項3又は請求項4記載の溶解パルプの製造方法。 The method for producing a dissolving pulp according to claim 3 or 4, wherein sodium metasilicate is added to the bleaching solution in a range of 0.2 to 0.5% by weight with respect to the pulp. 漂白パルプとして竹素材由来の漂白クラフト蒸解パルプから100μm以下の粒子を取り除いた繊維画分を用いる請求項1〜請求項5のいずれか一に記載の溶解パルプの製造方法。
The method for producing a dissolving pulp according to any one of claims 1 to 5, wherein a fiber fraction obtained by removing particles of 100 µm or less from a bleached kraft cooking pulp derived from a bamboo material is used as the bleaching pulp.
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WO2020141589A1 (en) * 2018-12-31 2020-07-09 ユニ・チャーム株式会社 Method for producing pulp fiber raw material, and pulp fiber raw material as cellulose raw material

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