JP2015205758A - Booklet transport device - Google Patents

Booklet transport device Download PDF

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JP2015205758A
JP2015205758A JP2014087800A JP2014087800A JP2015205758A JP 2015205758 A JP2015205758 A JP 2015205758A JP 2014087800 A JP2014087800 A JP 2014087800A JP 2014087800 A JP2014087800 A JP 2014087800A JP 2015205758 A JP2015205758 A JP 2015205758A
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booklet
roller
driven
roller pair
interval
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JP6341741B2 (en
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晋 藤森
Susumu Fujimori
晋 藤森
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Nidec Copal Corp
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Nidec Copal Corp
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Abstract

PROBLEM TO BE SOLVED: To prevent occurrence of a transportation failure and so on when a booklet having a step part is held and transported by plural roller pairs arranged in a transportation direction.SOLUTION: A booklet transport device is equipped with: roller pairs R1, R2 which hold and transport a booklet W having a thin region W1 and a thick region W2 with a step part Ws interposed therebetween; and a roller drive mechanism 70 for applying a driving force onto the roller pairs. In the device, an interval adjustment mechanism 80 which so adjusts an interval between the roller pairs as to adjust a holding force for holding the booklet by the roller pairs according to thicknesses of the thin region and the thick region of the booklet, and control means 121 which controls driving of the interval adjustment mechanism are provided. Thus, the device can smoothly transport the booklet without occurrence of a transportation failure.

Description

本発明は、冊子等の薄い搬送物をローラで挟みこんで順次に搬送する冊子搬送装置に関し、特に、冊子等を開いて搬送する際に綴じ部を境に搬送方向において厚さが変化する冊子等を搬送する冊子搬送装置に関する。   The present invention relates to a booklet conveying apparatus that sequentially conveys a thin conveyed product such as a booklet with a roller, and in particular, when a booklet or the like is opened and conveyed, the booklet whose thickness changes in the conveying direction with a binding portion as a boundary. The present invention relates to a booklet transport device for transporting the like.

従来の冊子搬送装置としては、綴じ部を備えた冊子を所定の方向に搬送するべく、冊子の両面を挟持しながら回転する駆動ローラ及び従動ローラ(ピンチローラ)を備え、従動ローラの材質の硬度をA15/S〜A45/Sのいずれかの値として、冊子の綴じ部が駆動ローラと従動ローラとのニップ部を通過するときに駆動ローラと従動ローラとにかかる負荷が増大するものの従動ローラの材質の硬度がA15/S〜A45/Sの範囲のいずれかの値であるため、綴じ部に押された従動ローラが適度に変形することにより、駆動ローラと従動ローラによる冊子の挟持状態を維持しつつ冊子の搬送力を確保するようにしたもの、又、従動ローラの外周面の全周に亘って凹部と凸部とを交互に複数形成し、冊子の綴じ部に押される従動ローラの凸部をさらに変形し易くして、駆動ローラと従動ローラによる挟持状態を維持しつつ冊子の搬送力を確保するようにしたものが知られている(例えば、特許文献1を参照)。   The conventional booklet transport device includes a driving roller and a driven roller (pinch roller) that rotate while sandwiching both sides of the booklet in order to transport a booklet having a binding portion in a predetermined direction. The hardness of the material of the driven roller Is a value of A15 / S to A45 / S, the load on the driving roller and the driven roller increases when the binding portion of the booklet passes through the nip portion between the driving roller and the driven roller. Since the hardness of the material is any value within the range of A15 / S to A45 / S, the driven roller pressed by the binding portion is appropriately deformed, so that the booklet is held between the driving roller and the driven roller. However, the conveying force of the booklet is ensured, and a plurality of concave and convex portions are alternately formed over the entire circumference of the outer peripheral surface of the driven roller, and the convexity of the driven roller pressed by the binding portion of the booklet. It was further easily deformed, while maintaining the holding state by the driving roller and the driven roller that is adapted to ensure the transport force of the booklet are known (e.g., see Patent Document 1).

しかしながら、この冊子搬送装置においては、冊子の(頁数の少ない)薄い領域と(頁数の多い(厚い領域)が常に一定になる場合は、予め設定された従動ローラの材質硬度や凹凸形状でよいものの、搬送される冊子の種類に応じて薄い領域と厚い領域の寸法が変化すれば、それぞれの冊子に応じた材質硬度及び凹凸形状を備えた複数の種類の従動ローラを予め用意する必要があり、部品の種類が増加すると共に、コストの増加を招き、又、搬送される冊子の種類に応じて、一つの冊子搬送装置において従動ローラを交換するか、又は、冊子の種類に対応した複数の冊子搬送装置を製造する必要がある。   However, in this booklet transport device, if the thin area (with a small number of pages) and the area with a large number of pages (a thick area) are always constant, the material hardness of the driven roller and the uneven shape set in advance Although it is good, if the dimensions of the thin region and the thick region change according to the type of booklet to be conveyed, it is necessary to prepare a plurality of types of driven rollers having material hardness and uneven shape according to each booklet in advance. Yes, the number of parts increases and the cost increases, and according to the type of booklet to be transported, the driven roller is replaced in one booklet transport device, or a plurality corresponding to the type of booklet It is necessary to manufacture a booklet transport apparatus.

特開2013−119477号公報JP 2013-119477 A

本発明は、上記従来技術の事情に鑑みて成されたものであり、その目的とするところは、構造の簡素化、部品の種類の削減、低コスト化等を図りつつ、段差部を有する冊子を(例えば、綴じ部を有する冊子を異なる厚さに開いた状態で)挟み込んで搬送するような場合に、綴じ部における搬送不良を生じることなく、円滑に搬送動作を行うことができる冊子搬送装置を提供することにある。   The present invention has been made in view of the above-described prior art, and the object of the present invention is to provide a booklet having a stepped portion while simplifying the structure, reducing the types of parts, reducing costs, and the like. Booklet transport apparatus capable of smoothly performing a transport operation without causing a transport failure in the binding section, for example, when a booklet having a binding section is sandwiched and transported (with a different thickness opened) Is to provide.

本発明の冊子搬送装置は、段差部を境に薄い領域及び厚い領域を有する冊子を挟持して搬送するローラ対と、ローラ対に駆動力を及ぼすローラ駆動機構と、を備えた冊子搬送装置であって、上記ローラ対が冊子を挟持する挟持力を冊子の薄い領域及び厚い領域の厚さに応じて調整するべくローラ対の間隔を調整する間隔調整機構と、間隔調整機構を駆動制御する制御手段と、を含むことを特徴としている。
この構成によれば、ローラ駆動機構によりローラ対が駆動された状態で、搬送方向の上流側から冊子が(例えば、薄い領域→段差部→厚い領域の順で)搬入されると、搬送される冊子の薄い領域及び厚い領域の厚さに応じて、制御手段により駆動制御される間隔調整機構によりローラ対の間隔が調整され、それ故に、冊子を挟み込んで搬送するための所定の挟持力が確保される。これにより、冊子の段差部がローラ対により挟み込まれることなく(冊子が詰まることなく)、挟持力が一定に維持され、詰まりや位置ずれ等の搬送不良を生じることなく、所定のタイミングで冊子を上流側から下流側に向けて円滑に搬送することができる。
A booklet transport apparatus according to the present invention is a booklet transport apparatus including a roller pair that sandwiches and transports a booklet having a thin region and a thick region with a stepped portion as a boundary, and a roller driving mechanism that exerts a driving force on the roller pair. The roller pair clamps the booklet so that the holding force is adjusted according to the thickness of the thin area and the thick area of the booklet. Means.
According to this configuration, when a booklet is carried in from the upstream side in the conveyance direction (for example, in the order of a thin region → a stepped portion → a thick region) while the roller pair is driven by the roller driving mechanism, the booklet is conveyed. The distance between the roller pairs is adjusted by the distance adjusting mechanism driven and controlled by the control means according to the thickness of the thin area and the thick area of the booklet. Therefore, a predetermined holding force for holding and conveying the booklet is secured. Is done. As a result, the stepped portion of the booklet is not pinched by the roller pair (the booklet is not jammed), the holding force is maintained constant, and the booklet is loaded at a predetermined timing without causing a conveyance failure such as clogging or misalignment. It can be smoothly transported from the upstream side toward the downstream side.

上記構成において、搬送方向において所定間隔をおいて配置されると共に搬送方向における冊子の位置を検出する第1冊子検出センサ及び第2冊子検出センサを含み、制御手段は、第1冊子検出センサの検出信号に基づいてローラ対を冊子の薄い領域に対応する間隔に調整し、第2冊子検出センサの検出信号に基づいてローラ対を冊子の厚い領域に対応する間隔に調整するべく、間隔調整機構を駆動制御する、構成を採用することができる。
この構成によれば、上流側から搬入されてきた冊子を第1冊子検出センサが検出すると、その検出信号に基づき間隔調整機構が駆動制御されて、ローラ対が冊子の薄い領域に対応する間隔に調整されることで薄い領域に適した挟持力が確保され、又、搬入されてきた冊子を第2冊子検出センサが検出すると、その検出信号に基づき間隔調整機構が駆動制御されて、ローラ対が冊子の厚い領域に対応する間隔に調整されることで厚い領域に適した挟持力が確保される。
The above configuration includes a first booklet detection sensor and a second booklet detection sensor which are arranged at a predetermined interval in the transport direction and detect the position of the booklet in the transport direction, and the control means detects the first booklet detection sensor. An interval adjustment mechanism is provided to adjust the roller pair to an interval corresponding to the thin area of the booklet based on the signal, and to adjust the roller pair to an interval corresponding to the thick area of the booklet based on the detection signal of the second booklet detection sensor. It is possible to adopt a configuration that controls driving.
According to this configuration, when the first booklet detection sensor detects the booklet carried in from the upstream side, the interval adjusting mechanism is driven and controlled based on the detection signal, so that the roller pair has an interval corresponding to the thin area of the booklet. As a result of the adjustment, a clamping force suitable for a thin area is secured, and when the second booklet detection sensor detects the booklet that has been carried in, the distance adjustment mechanism is driven and controlled based on the detection signal, and the roller pair is By adjusting the interval corresponding to the thick area of the booklet, a clamping force suitable for the thick area is ensured.

上記構成において、ローラ対は、ローラ駆動機構により駆動されると共に冊子を下側から支持する駆動ローラと、上下動自在に支持されて冊子を上側から押えるように付勢された従動ローラを含み、間隔調整機構は、駆動ローラに対して従動ローラを上下動させて間隔を調整するように形成されている、構成を採用することができる。
この構成によれば、冊子は、駆動ローラにより下面が支持され、従動ローラにより上面が駆動ローラに向けて押し付けられた状態で搬送されるため、間隔調整機構により、従動ローラが上下動しても、冊子の落下や位置ずれ等を生じることなく、冊子を円滑に搬送することができる。
In the above configuration, the roller pair includes a driving roller that is driven by a roller driving mechanism and supports the booklet from the lower side, and a driven roller that is supported so as to be movable up and down and pressed to press the booklet from the upper side, The interval adjusting mechanism can adopt a configuration that is configured to adjust the interval by moving the driven roller up and down relative to the driving roller.
According to this configuration, the booklet is conveyed with the lower surface supported by the driving roller and the upper surface pressed against the driving roller by the driven roller. Therefore, even if the driven roller moves up and down by the interval adjusting mechanism. The booklet can be smoothly transported without causing the booklet to fall or be displaced.

上記構成において、間隔調整機構は、従動ローラを持ち上げるように支持するフォロワ部材と、フォロワ部材に対して上下動のカム作用を及ぼすカム部材を含む、構成を採用することができる。
この構成によれば、カム部材が適宜回転して、フォロワ部材(及び従動ローラ)に対して冊子の厚さに対応したカム作用を及ぼすことにより、ローラ対の間隔が冊子の厚さに応じて調整される。
このように、間隔調整機構として、従動ローラを持ち上げるように支持するフォロワ部材及びフォロワ部材にカム作用を及ぼすカム部材を採用したことにより、構造の簡素化、部品点数の削減、低コスト化等を達成しつつ、冊子の搬送方向における厚さの変化に応じて、ローラ対の間隔(隙間)を適宜調整することで所定の挟持力を確保することができ、安定した搬送動作を行うことができる。
In the above configuration, the interval adjusting mechanism can employ a configuration including a follower member that supports the driven roller so as to lift up, and a cam member that exerts a cam action that moves the follower member up and down.
According to this configuration, the cam member is rotated as appropriate, and the cam action corresponding to the thickness of the booklet is exerted on the follower member (and the driven roller), whereby the interval between the roller pairs depends on the thickness of the booklet. Adjusted.
As described above, by adopting the follower member that supports the follower roller to lift the follower roller and the cam member that exerts a cam action on the follower member, the structure can be simplified, the number of parts can be reduced, and the cost can be reduced. While achieving, a predetermined clamping force can be ensured by appropriately adjusting the interval (gap) between the roller pairs in accordance with the thickness change in the booklet transport direction, and a stable transport operation can be performed. .

上記構成において、カム部材のカム位置を検出するカム位置検出センサを含む、構成を採用することができる。
この構成によれば、カム位置検出センサによりカム部材のカム位置を検出することにより、搬送される冊子の厚さの変化に対応させて、ローラ対の間隔を高精度に調整することができる。
The said structure can employ | adopt the structure containing the cam position detection sensor which detects the cam position of a cam member.
According to this configuration, by detecting the cam position of the cam member by the cam position detection sensor, it is possible to adjust the interval between the roller pairs with high accuracy in accordance with the change in the thickness of the conveyed booklet.

上記構成において、ローラ対は、搬送方向の上流側に配置された第1ローラ対と、第1ローラ対よりも下流側に配置された第2ローラ対を含み、第1ローラ対は、ローラ駆動機構により駆動されると共に冊子を下側から支持する第1駆動ローラと、フォロワ部材により持ち上げられるように支持されると共に冊子を上側から押えるように付勢された第1従動ローラを含み、第2ローラ対は、ローラ駆動機構により駆動されると共に冊子を下側から支持する第2駆動ローラと、フォロワ部材により持ち上げられるように支持されると共に冊子を上側から押えるように付勢された第2従動ローラを含む、構成を採用することができる。
この構成によれば、第1駆動ローラ及び第2駆動ローラがローラ駆動機構により駆動され、第1従動ローラが第1駆動ローラに連動しかつ第2従動ローラが第2駆動ローラに連動することにより冊子が挟持されつつ搬送され、カム部材が適宜駆動されて所望(対応するリフト量)のカム作用を及ぼすことによりフォロワ部材が持ち上げられることで、第1従動ローラ及び第2従動ローラがフォロワ部材と一緒に上方に移動して、冊子の厚さに応じた間隔に調整され、冊子は厚さの変化に拘わらず所定の挟持力にてローラ対(駆動ローラ及び従動ローラ)により挟持されて搬送される。これにより、段差部を境に薄い領域及び厚い領域を有する冊子を、詰まりや位置ずれ等の搬送不良を生じることなく、所定のタイミングで上流側から下流側に向けて円滑に搬送することができる。
In the above configuration, the roller pair includes a first roller pair disposed on the upstream side in the conveying direction and a second roller pair disposed on the downstream side of the first roller pair, and the first roller pair is driven by a roller. A first drive roller driven by the mechanism and supporting the booklet from below; a first driven roller supported by the follower member to be lifted and urged to press the booklet from above; The roller pair is driven by a roller driving mechanism and supports a booklet from the lower side, and a second driven roller supported to be lifted by a follower member and urged to press the booklet from the upper side. Configurations including rollers can be employed.
According to this configuration, the first driving roller and the second driving roller are driven by the roller driving mechanism, the first driven roller is interlocked with the first driving roller, and the second driven roller is interlocked with the second driving roller. The booklet is conveyed while being sandwiched, the cam member is appropriately driven, and the follower member is lifted by exerting a desired (corresponding lift amount) cam action, so that the first driven roller and the second driven roller become the follower member. It moves upward together and is adjusted to an interval according to the thickness of the booklet. The booklet is nipped by a pair of rollers (driving roller and driven roller) with a predetermined holding force regardless of the change in thickness and conveyed. The Accordingly, a booklet having a thin region and a thick region with the stepped portion as a boundary can be smoothly transported from the upstream side to the downstream side at a predetermined timing without causing a transport failure such as clogging or misalignment. .

上記構成をなす冊子搬送装置によれば、構造の簡素化、部品の種類の削減、低コスト化等を達成しつつ、段差部を有する冊子を(例えば、綴じ部を有する冊子を異なる厚さに開いた状態で)挟み込んで搬送するような場合に、綴じ部における搬送不良を生じることなく、円滑に搬送動作を行うことができる。   According to the booklet transport apparatus having the above-described configuration, the booklet having the stepped portion (for example, the booklet having the binding portion having different thicknesses) is achieved while achieving simplification of the structure, reduction of the types of parts, cost reduction, and the like. When the paper is sandwiched and transported (in an open state), the transport operation can be performed smoothly without causing a transport failure in the binding portion.

本発明に係る冊子搬送装置の一実施形態を示す外観斜視図である。1 is an external perspective view showing an embodiment of a booklet transport apparatus according to the present invention. 本発明に係る冊子搬送装置の一実施形態を示す外観斜視図である。1 is an external perspective view showing an embodiment of a booklet transport apparatus according to the present invention. 図1及び図2に示す冊子搬送装置において、本体フレームを取り除いた構造を示す斜視図である。FIG. 3 is a perspective view showing a structure in which a main body frame is removed in the booklet conveying apparatus shown in FIGS. 1 and 2. 図1及び図2に示す冊子搬送装置において、冊子の薄い領域が搬入された状態を示す側面図である。FIG. 3 is a side view showing a state in which a thin area of a booklet is carried in the booklet transport apparatus shown in FIGS. 1 and 2. 図4に示す冊子搬送装置において、冊子の薄い領域が搬入された状態を示す縦断面図である。FIG. 5 is a longitudinal sectional view showing a state where a thin area of a booklet is carried in the booklet transport apparatus shown in FIG. 4. 図1及び図2に示す冊子搬送装置において、冊子の厚い領域が搬入され、間隔調整機構(カム部部材、フォロワ部材)が作動して、従動ローラが所定量持ち上げられて冊子の厚い領域に対応する間隔に調整された状態を示す側面図である。In the booklet transport apparatus shown in FIGS. 1 and 2, a thick region of the booklet is carried in, the interval adjusting mechanism (cam member, follower member) is activated, and the driven roller is lifted by a predetermined amount to correspond to the thick region of the booklet. It is a side view which shows the state adjusted to the space | interval to do. 図6に示す冊子搬送装置において、駆動ローラ、従動ローラ、冊子の状態を示す縦断面図である。FIG. 7 is a longitudinal sectional view showing states of a driving roller, a driven roller, and a booklet in the booklet transport apparatus shown in FIG. 6. 図1及び図2に示す冊子搬送装置において、冊子の薄い領域が搬出され冊子の厚い領域が搬入され、間隔調整機構(カム部部材、フォロワ部材)が作動して、従動ローラが所定量持ち上げられて冊子の厚い領域に対応する間隔に調整された状態を示す側面図である。In the booklet transport apparatus shown in FIGS. 1 and 2, the thin area of the booklet is unloaded, the thick area of the booklet is loaded, the interval adjusting mechanism (cam member, follower member) is operated, and the driven roller is lifted by a predetermined amount. It is a side view which shows the state adjusted to the space | interval corresponding to the thick area | region of a booklet. 図8に示す冊子搬送装置において、駆動ローラ、従動ローラ、冊子の状態を示す縦断面図である。FIG. 9 is a longitudinal cross-sectional view illustrating a state of a driving roller, a driven roller, and a booklet in the booklet transport apparatus illustrated in FIG. 8. 本発明に係る冊子搬送装置の制御を司る制御システム(制御部、ローラ駆動機構及び間隔調整機構の駆動モータのモータ駆動回路、第1冊子検出センサ及び第2冊子検出センサの信号処理回路、カム位置検出センサの信号処理回路、記憶部等を含む構成)を示すブロック図である。Control system for controlling the booklet conveying device according to the present invention (control unit, motor drive circuit for drive motor of roller drive mechanism and interval adjustment mechanism, signal processing circuit for first booklet detection sensor and second booklet detection sensor, cam position 1 is a block diagram showing a configuration including a signal processing circuit of a detection sensor, a storage unit, and the like.

以下、本発明の実施形態について、添付図面を参照しつつ説明する。
この実施形態に係る冊子搬送装置は、図1ないし図3に示すように、本体フレームF、冊子Wの搬送方向Lに所定間隔をおいて配列されたローラ対としての第1ローラ対R1(第1駆動ローラ10、第1従動ローラ20、第1付勢バネ30)及び第2ローラ対R2(第2駆動ローラ40、第2従動ローラ50、第2付勢バネ60)、第1ローラ対R1及び第2ローラ対R2に駆動力を及ぼすローラ駆動機構70(駆動モータ71、駆動プーリ72、従動プーリ73、無端ベルト74、連動歯車75,76,77、及び補助操作用としての補助回転軸78a、補助プーリ78b,78c、補助無端ベルト78d)、第1ローラ対R1及び第2ローラ対R2の間隔を調整する間隔調整機構80(駆動モータ81、歯車82,83、回転軸84、カム部材85、フォロワ部材86、被検出片87)、冊子Wの先端領域Wtを検出するべく搬送方向Lにおいて所定間隔をおいて配置された第1冊子検出センサ90及び第2冊子検出センサ100、カム部材85のカム位置を検出するカム位置検出センサ110、検出信号等を処理して種々の制御信号を発する制御手段としての制御部121を含む制御システム120等を備えている。
Hereinafter, embodiments of the present invention will be described with reference to the accompanying drawings.
As shown in FIGS. 1 to 3, the booklet transport apparatus according to this embodiment includes a first roller pair R1 (first roller pair) arranged as a roller pair arranged at a predetermined interval in the transport direction L of the main body frame F and the booklet W. 1 driving roller 10, first driven roller 20, first biasing spring 30) and second roller pair R2 (second driving roller 40, second driven roller 50, second biasing spring 60), first roller pair R1 And a roller driving mechanism 70 (driving motor 71, driving pulley 72, driven pulley 73, endless belt 74, interlocking gears 75, 76, 77, and auxiliary rotating shaft 78a for auxiliary operation that exert driving force on the second roller pair R2. , Auxiliary pulleys 78b and 78c, auxiliary endless belt 78d), a distance adjusting mechanism 80 for adjusting the distance between the first roller pair R1 and the second roller pair R2 (driving motor 81, gears 82 and 83, rotating shaft 84, coupling) Member 85, follower member 86, detected piece 87), first booklet detection sensor 90 and second booklet detection sensor 100 arranged at predetermined intervals in the conveying direction L so as to detect the tip region Wt of the booklet W, cam A cam position detection sensor 110 for detecting the cam position of the member 85, a control system 120 including a control unit 121 as control means for processing detection signals and generating various control signals, and the like are provided.

ここで、上記の構成部品は、本体フレームFに設けられて支持ないし固定されている。また、冊子Wは、図5、図7、図9に示すように、段差部Wsを境に(頁数の少ない)薄い領域W1及び(頁数の多い)厚い領域W2を含み、搬送方向Lの前方に先端領域Wtを向けて、薄い領域W1→段差部Ws→厚い領域W2の順に搬送されるようになっている。   Here, the above-described components are provided on the main body frame F and supported or fixed. Further, as shown in FIGS. 5, 7, and 9, the booklet W includes a thin area W <b> 1 (with a small number of pages) and a thick area W <b> 2 (with a large number of pages) with the stepped portion Ws as a boundary. The tip region Wt is directed in front of the sheet, and the thin region W1 → the stepped portion Ws → the thick region W2 is conveyed in this order.

第1ローラ対R1は、図1ないし図3に示すように、冊子Wを下側から支持する第1駆動ローラ10、フォロワ部材86により持ち上げられるように支持されて冊子Wを上側から押えるように付勢された第1従動ローラ20、第1従動ローラ20を下向きに付勢する第1付勢バネ30により構成されている。
第1駆動ローラ10は、図1ないし図3に示すように、本体フレームFに回動自在に支持された第1駆動軸11と一体的に回転するように形成されている。
第1駆動軸11は、図1ないし図3に示すように、一端部においてローラ駆動機構70の従動プーリ73を一体的に回転するように連結する共に掛止輪31を空回り可能に連結し、かつ、他端部においてローラ駆動機構70の連動歯車75一体的に回転するように連結する共に及び掛止輪31を空回り可能に連結するように形成されている。
第1従動ローラ20は、図1ないし図3に示すように、フォロワ部材86の縦長孔86bに挿入された第1従動軸21により回動自在に支持されている。
第1従動軸21は、図1ないし図3に示すように、一端部において掛止輪32を空回り可能に連結し、他端部において掛止輪32を空回り可能に連結するように形成されている。
第1付勢バネ30は、図1ないし図3に示すように、無端状のコイルバネであり、第1駆動軸11の掛止輪31及び第1従動軸21の掛止輪32に巻き掛けられており、第1従動軸21(及び第1従動ローラ20)を第1駆動ローラ10に向かう下向きに付勢している。
As shown in FIGS. 1 to 3, the first roller pair R <b> 1 is supported so as to be lifted by a first drive roller 10 and a follower member 86 that support the booklet W from below, and presses the booklet W from above. The first driven roller 20 that is biased and the first biasing spring 30 that biases the first driven roller 20 downward are configured.
As shown in FIGS. 1 to 3, the first drive roller 10 is formed to rotate integrally with a first drive shaft 11 that is rotatably supported by the main body frame F.
As shown in FIGS. 1 to 3, the first drive shaft 11 connects the driven pulley 73 of the roller drive mechanism 70 at one end so as to rotate integrally, and connects the retaining ring 31 so as to be idle, In addition, the other end portion is formed so as to be coupled so as to rotate integrally with the interlocking gear 75 of the roller driving mechanism 70 and to connect the retaining ring 31 so as to be able to rotate freely.
As shown in FIGS. 1 to 3, the first driven roller 20 is rotatably supported by the first driven shaft 21 inserted into the vertically long hole 86 b of the follower member 86.
As shown in FIGS. 1 to 3, the first driven shaft 21 is formed so as to connect the retaining ring 32 at one end so as to be able to idle and to connect the retaining ring 32 at the other end so as to be able to idle. Yes.
As shown in FIGS. 1 to 3, the first biasing spring 30 is an endless coil spring and is wound around the retaining ring 31 of the first drive shaft 11 and the retaining ring 32 of the first driven shaft 21. The first driven shaft 21 (and the first driven roller 20) is urged downward toward the first drive roller 10.

第2ローラ対R2は、図1ないし図3に示すように、冊子Wの搬送方向Lにおいて第1ローラ対R1と所定間隔をおいて下流側に配置されており、冊子Wを下側から支持する第2駆動ローラ40、フォロワ部材86により持ち上げられるように支持されて冊子Wを上側から押えるように付勢された第2従動ローラ50、第2従動ローラ50を下向きに付勢する第2付勢バネ60により構成されている。
第2駆動ローラ40は、図1ないし図3に示すように、本体フレームFに回動自在に支持された第2駆動軸41と一体的に回転するように形成されている。
第2駆動軸41は、図1ないし図3に示すように、一端部においてローラ駆動機構70の補助プーリ78cを一体的に回転するように連結する共に掛止輪61を空回り可能に連結し、かつ、他端部においてローラ駆動機構70の連動歯車76を一体的に回転するように連結する共に及び掛止輪61を空回り可能に連結するように形成されている。
第2従動ローラ50は、図1ないし図3に示すように、フォロワ部材86の縦長孔86bに挿入された第2従動軸51により回動自在に支持されている。
第2従動軸51は、図1ないし図3に示すように、一端部において掛止輪62を空回り可能に連結し、他端部において掛止輪62を空回り可能に連結するように形成されている。
第2付勢バネ60は、図1ないし図3に示すように、無端状のコイルバネであり、第2駆動軸41の掛止輪61及び第2従動軸51の掛止輪62に巻き掛けられており、第2従動軸51(及び第2従動ローラ50)を第2駆動ローラ40に向かう下向きに付勢している。
As shown in FIGS. 1 to 3, the second roller pair R2 is arranged downstream from the first roller pair R1 in the conveyance direction L of the booklet W, and supports the booklet W from below. The second driven roller 40 and the second driven roller 50 supported by the follower member 86 so as to be lifted up and urged to press the booklet W from the upper side. The second driven roller 50 urges the second driven roller 50 downward. A force spring 60 is used.
As shown in FIGS. 1 to 3, the second drive roller 40 is formed so as to rotate integrally with a second drive shaft 41 that is rotatably supported by the main body frame F.
As shown in FIGS. 1 to 3, the second drive shaft 41 connects the auxiliary pulley 78 c of the roller drive mechanism 70 at one end so as to rotate integrally, and connects the retaining ring 61 so as to be idle, In addition, at the other end, the interlocking gear 76 of the roller drive mechanism 70 is connected so as to rotate integrally, and the retaining ring 61 is connected so as to be able to idle.
As shown in FIGS. 1 to 3, the second driven roller 50 is rotatably supported by a second driven shaft 51 inserted into the vertically long hole 86 b of the follower member 86.
As shown in FIGS. 1 to 3, the second driven shaft 51 is configured to connect the retaining ring 62 at one end so as to be able to rotate freely and to connect the retaining ring 62 at the other end so as to be able to rotate freely. Yes.
As shown in FIGS. 1 to 3, the second biasing spring 60 is an endless coil spring and is wound around the retaining ring 61 of the second drive shaft 41 and the retaining ring 62 of the second driven shaft 51. The second driven shaft 51 (and the second driven roller 50) is urged downward toward the second drive roller 40.

ローラ駆動機構70は、図1ないし図3に示すように、本体フレームFに固定された駆動モータ71、駆動モータ71の回転軸に直結された駆動プーリ72、第1駆動軸11の一端部に一体的に回転するように連結された従動プーリ73、駆動プーリ72及び従動プール73に巻き掛けられた無端ベルト74、第1駆動軸11の他端部に一体的に回転するように連結された連動歯車75、第2駆動軸41の他端部に一体的に回転するように連結された連動歯車76、連動歯車75と連動歯車76の間に介在して噛合するべく本体フレームFに回動自在に支持された連動歯車77、補助操作用として本体フレームFに回動自在に支持された補助回転軸78a、補助回転軸78aの一端部に一体的に回転するように連結された補助プーリ78b、第2駆動軸41の一端部に一体的に回転するように連結された補助プーリ78c、補助プーリ78b及び補助プーリ78cに巻き掛けられた補助無端ベルト78d等により構成されている。   As shown in FIGS. 1 to 3, the roller drive mechanism 70 includes a drive motor 71 fixed to the main body frame F, a drive pulley 72 directly connected to the rotation shaft of the drive motor 71, and one end of the first drive shaft 11. A driven pulley 73 connected to rotate integrally, a drive pulley 72, an endless belt 74 wound around the driven pool 73, and the other end of the first drive shaft 11 are connected to rotate integrally. The interlocking gear 75, the interlocking gear 76 that is connected to the other end of the second drive shaft 41 so as to rotate integrally, and the body frame F that rotates between the interlocking gear 75 and the interlocking gear 76 to mesh with each other. An interlocking gear 77 that is freely supported, an auxiliary rotating shaft 78a that is rotatably supported by the main body frame F for auxiliary operation, and an auxiliary pulley 78b that is connected to one end of the auxiliary rotating shaft 78a so as to rotate integrally. , 2 coupled so as to rotate integrally with the one end of the drive shaft 41 auxiliary pulleys 78c, it is constituted by the auxiliary pulleys 78b and wound around the auxiliary pulley 78c auxiliary endless belt 78d and the like.

そして、駆動モータ71が一方向に回転すると、駆動プーリ72→無端ベルト74→従動プーリ73→第1駆動軸11を介して第1駆動ローラ10を回転させ、又、第1駆動軸11→連動歯車75→連動歯車77→連動歯車76→第2駆動軸41を介して第2駆動ローラ40を回転させるようになっている。
また、駆動モータ71の駆動力を使わない場合、例えば手動操作にて、補助回転軸78aを回転させると、補助プーリ78b→補助無端ベルト78d→補助プーリ78c→第2駆動軸41を介して第2駆動ローラ40を回転させ、又、第2駆動軸41→連動歯車76→連動歯車77→連動歯車75→第1駆動軸11を介して第1駆動ローラ10を回転させるようになっている。
When the drive motor 71 rotates in one direction, the first drive roller 10 is rotated through the drive pulley 72 → the endless belt 74 → the driven pulley 73 → the first drive shaft 11, and the first drive shaft 11 → interlocked The second drive roller 40 is rotated via the gear 75 → the interlocking gear 77 → the interlocking gear 76 → the second drive shaft 41.
When the driving force of the driving motor 71 is not used, for example, when the auxiliary rotating shaft 78a is rotated by manual operation, the auxiliary pulley 78b → the auxiliary endless belt 78d → the auxiliary pulley 78c → the second driving shaft 41 is used. The second driving roller 40 is rotated, and the first driving roller 10 is rotated via the second driving shaft 41 → the interlocking gear 76 → the interlocking gear 77 → the interlocking gear 75 → the first driving shaft 11.

間隔調整機構80は、図1ないし図3に示すように、ウォーム81aを有すると共に本体フレームFに固定された駆動モータ81、本体フレームFに回動自在に支持されてウォーム81aに噛合する歯車82、歯車82に噛合する歯車83、歯車83と一体的に回転するべく本体フレームFに支持された回転軸84、回転軸84の両端部に一体的に回転するように連結された二つのカム部材85、二つのカム部材85と上方から対向するフォロワ部86aを有する共に第1従動軸21及び第2従動軸51を持ち上げるように支持して上向きに移動するように上下動自在に本体フレームFに支持された二つのフォロワ部材86、回転軸84に設けられカム位置検出センサ110により検出される被検出片87等を備えている。
カム部材85は、図3、図4、図6、図8に示すように、フォロワ部材86のフォロワ部86aに対して離脱可能に係合して上下方向のカム作用を及ぼすカム部85aを備えている。
フォロワ部材86は、上下方向に移動自在に本体フレームFに支持されると共に、カム部材85のカム部85aに係合してカム作用を受けるフォロワ部86a、第1従動軸21及び第2従動軸51に下端内縁が係合して持ち上げるように上下方向に伸長して形成された縦長孔86b、本体フレームFにより上下方向に移動自在に支持される縦長孔86c等を備えている。
As shown in FIGS. 1 to 3, the interval adjusting mechanism 80 has a worm 81a and a drive motor 81 fixed to the main body frame F, and a gear 82 that is rotatably supported by the main body frame F and meshes with the worm 81a. A gear 83 meshing with the gear 82, a rotating shaft 84 supported by the main body frame F to rotate integrally with the gear 83, and two cam members connected to both ends of the rotating shaft 84 so as to rotate integrally. 85, two cam members 85 and a follower portion 86a facing from above, and supporting the first driven shaft 21 and the second driven shaft 51 so that the first driven shaft 21 and the second driven shaft 51 are lifted up and moving up and down so as to move upward. Two follower members 86 supported, a detected piece 87 provided on the rotation shaft 84 and detected by the cam position detection sensor 110, and the like are provided.
As shown in FIGS. 3, 4, 6, and 8, the cam member 85 includes a cam portion 85a that removably engages with the follower portion 86a of the follower member 86 to exert a vertical cam action. ing.
The follower member 86 is supported by the main body frame F so as to be movable in the vertical direction, and engages with the cam portion 85a of the cam member 85 to receive a cam action, the first driven shaft 21 and the second driven shaft. 51 is provided with a vertically elongated hole 86b formed so as to extend vertically so that the inner edge of the lower end engages and lifts, and a vertically elongated hole 86c supported by the body frame F so as to be movable in the vertical direction.

そして、駆動モータ81が回転し、ウォーム81a→歯車82→歯車83→回転軸84→カム部材85(のカム部85a)を介して、フォロワ部材86が上向きに所定量持ち上げられると、第1従動軸21及び第2従動軸51と一緒に第1従動ローラ20及び第2従動ローラ50がカム部85aのリフト量に応じて持ち上げられて、第1駆動ローラ10と第1従動ローラ20の間隔及び第2駆動ローラ40と第2従動ローラ50の間隔が冊子Wの厚さに応じて調整され、第1ローラ対R1(第1駆動ローラ10、第1従動ローラ20)が冊子Wを挟持する挟持力及び第2ローラ対R2(第2駆動ローラ40、第2従動ローラ50)が冊子Wを挟持する挟持力が、冊子Wの薄い領域W1及び厚い領域W2に応じて調整されるようになっている。
ここでは、カム位置検出センサ110により、回転軸84に設けられた被検出片87を検出することで、カム部材85のカム位置を検出し、搬送される冊子Wの厚さの変化に応じて、所定のタイミングでカム作用を及ぼすように駆動制御される。
上記のように、間隔調整機構として、第1従動軸21及び第2従動軸51を持ち上げるように支持するフォロワ部材86、フォロワ部材86に上下動のカム作用を及ぼすカム部材85を設けたことにより、構造の簡素化、部品点数の削減、低コスト化等を達成しつつ、冊子Wの搬送方向Lにおける厚さの変化(薄い領域W1、厚い領域W2)に応じて、ローラ対R1,R2の間隔(隙間)を適宜調整することで所定の挟持力を確保することができ、安定した搬送動作を行うことができる。
Then, when the drive motor 81 rotates and the follower member 86 is lifted upward by a predetermined amount via the worm 81a → the gear 82 → the gear 83 → the rotating shaft 84 → the cam member 85 (the cam portion 85a), the first driven The first driven roller 20 and the second driven roller 50 together with the shaft 21 and the second driven shaft 51 are lifted according to the lift amount of the cam portion 85a, and the distance between the first drive roller 10 and the first driven roller 20 and The distance between the second driving roller 40 and the second driven roller 50 is adjusted according to the thickness of the booklet W, and the first roller pair R1 (the first driving roller 10 and the first driven roller 20) holds the booklet W. The holding force by which the force and the second roller pair R2 (second driving roller 40, second driven roller 50) hold the booklet W is adjusted according to the thin area W1 and the thick area W2 of the booklet W. Yes.
Here, the cam position of the cam member 85 is detected by detecting the detected piece 87 provided on the rotating shaft 84 by the cam position detection sensor 110, and according to the change in the thickness of the booklet W being conveyed. The drive is controlled so as to exert a cam action at a predetermined timing.
As described above, by providing the follower member 86 that supports the first driven shaft 21 and the second driven shaft 51 so as to lift up and the cam member 85 that exerts a cam action for the vertical movement on the follower member 86 as the interval adjusting mechanism. The roller pair R1, R2 can be changed according to the thickness change (thin area W1, thick area W2) in the conveyance direction L of the booklet W while achieving simplification of the structure, reduction in the number of parts, cost reduction, etc. By appropriately adjusting the interval (gap), a predetermined clamping force can be secured, and a stable transport operation can be performed.

第1冊子検出センサ90及び第2冊子検出センサ100は、図1及び図2に示すように、本体フレームFに設けられて、投光素子及び受光素子を含む透過型の光センサであり、冊子Wの搬送方向Lにおいて所定間隔をおいて、第1冊子検出センサ90が上流側に配置され、第2冊子検出センサ100が下流側に配置されている。
そして、第1冊子検出センサ90は、冊子Wの薄い領域W1が第1ローラ対R1(第1駆動ローラ10及び第1従動ローラ20)の下流側まで搬入されたとき、冊子Wの先端領域Wtを検出してその検出信号を発するようになっている。
また、第2冊子検出センサ100は、冊子Wの段差部Wsが第1ローラ対R1(第1駆動ローラ10及び第1従動ローラ20)の直前まで搬入されたとき、冊子Wの先端領域Wtを検出してその検出信号を発するようになっている。
そして、第1冊子検出センサ90が上流側から搬入されてきた冊子Wを検出すると、その検出信号に基づき間隔調整機構80が駆動制御されて、ローラ対R1,R2が冊子Wの薄い領域W1に対応する間隔に調整されることで薄い領域に適した挟持力が確保されるようになっている。
また、第2冊子検出センサ100が搬入されてきた冊子Wを検出すると、その検出信号に基づき間隔調整機構80が駆動制御されて、ローラ対R1,R2が冊子Wの厚い領域W2に対応する間隔に調整されることで厚い領域に適した挟持力が確保されるようになっている。
As shown in FIGS. 1 and 2, the first booklet detection sensor 90 and the second booklet detection sensor 100 are transmissive optical sensors that are provided on the main body frame F and include a light projecting element and a light receiving element. The first booklet detection sensor 90 is disposed on the upstream side and the second booklet detection sensor 100 is disposed on the downstream side at a predetermined interval in the conveyance direction L of W.
Then, the first booklet detection sensor 90 detects the leading edge region Wt of the booklet W when the thin region W1 of the booklet W is carried to the downstream side of the first roller pair R1 (the first driving roller 10 and the first driven roller 20). Is detected and a detection signal is issued.
Further, the second booklet detection sensor 100 detects the leading end region Wt of the booklet W when the stepped portion Ws of the booklet W is carried in just before the first roller pair R1 (the first driving roller 10 and the first driven roller 20). A detection signal is generated upon detection.
When the first booklet detection sensor 90 detects the booklet W carried in from the upstream side, the interval adjustment mechanism 80 is driven and controlled based on the detection signal, and the roller pair R1, R2 is moved to the thin area W1 of the booklet W. The clamping force suitable for the thin region is secured by adjusting the corresponding interval.
When the second booklet detection sensor 100 detects the booklet W that has been carried in, the interval adjusting mechanism 80 is driven based on the detection signal, and the roller pair R1, R2 corresponds to the thick region W2 of the booklet W. As a result, the clamping force suitable for a thick region is ensured.

カム位置検出センサ110は、本体フレームFに固定されて投光素子及び受光素子を含む透過型の光センサであり、図5、図7、図9に示すように、回転軸84に設けられた被検出片87を検出し得るようになっている。
そして、カム位置検出センサ110がカム部材85のカム位置を検出することにより、その検出信号に基づいて駆動制御される間隔調整機構80により、ローラ対R1,R2の間隔が搬送される冊子Wの厚さに応じて高精度に調整されるようになっている。
The cam position detection sensor 110 is a transmissive optical sensor that is fixed to the main body frame F and includes a light projecting element and a light receiving element, and is provided on the rotating shaft 84 as shown in FIGS. 5, 7, and 9. The detected piece 87 can be detected.
Then, when the cam position detection sensor 110 detects the cam position of the cam member 85, the interval adjustment mechanism 80 that is driven and controlled based on the detection signal causes the interval between the roller pair R1 and R2 to be conveyed. It is adjusted with high accuracy according to the thickness.

制御システム120は、図10に示すように、種々の情報に基づき演算処理を行って制御を司る制御部121、ローラ駆動機構70の駆動モータ71を駆動するモータ駆動回路122、間隔調整機構80の駆動モータ81を駆動するモータ駆動回路123、第1冊子検出センサ90の信号を処理する信号処理回路124、第2冊子検出センサ100の信号を処理する信号処理回路125、カム位置検出センサ110の信号を処理する信号処理回路126、種々の情報(冊子Wの寸法等に関する情報、間隔調整機構80の制御マップ等の情報)を記憶する記憶部127等を備えている。
そして、制御部121は、種々の検出信号及び予め記憶された情報に基づき演算処理を行って、ローラ対R1,R2が冊子Wを挟持する挟持力を冊子Wの薄い領域W1及び厚い領域W2の厚さに応じて調整する(第1冊子検出センサ90の検出信号に基づいてローラ対R1,R2を冊子Wの薄い領域W1に対応する間隔に調整し、第2冊子検出センサ100の検出信号に基づいてローラ対R1,R2を冊子Wの厚い領域W2に対応する間隔に調整する)べく、間隔調整機構80を駆動制御するようになっている。
As shown in FIG. 10, the control system 120 performs arithmetic processing based on various information to control the motor 121, the motor drive circuit 122 that drives the drive motor 71 of the roller drive mechanism 70, and the interval adjustment mechanism 80. A motor drive circuit 123 for driving the drive motor 81, a signal processing circuit 124 for processing a signal of the first booklet detection sensor 90, a signal processing circuit 125 for processing a signal of the second booklet detection sensor 100, and a signal of the cam position detection sensor 110 A signal processing circuit 126 for processing the information, a storage unit 127 for storing various information (information on the size and the like of the booklet W, information on the control map of the interval adjusting mechanism 80, and the like).
Then, the control unit 121 performs arithmetic processing based on various detection signals and information stored in advance, and determines the clamping force with which the roller pair R1 and R2 sandwich the booklet W between the thin area W1 and the thick area W2 of the booklet W. Adjust according to the thickness (based on the detection signal of the first booklet detection sensor 90, the roller pair R1, R2 is adjusted to an interval corresponding to the thin area W1 of the booklet W, and the detection signal of the second booklet detection sensor 100 is adjusted. Based on this, the distance adjustment mechanism 80 is driven and controlled so as to adjust the roller pair R1 and R2 to the distance corresponding to the thick area W2 of the booklet W.

次に、上記構成をなす冊子搬送装置の搬送動作(及び間隔調整動作)について、図4ないし図9を参照しつつ説明する。
先ず、ローラ駆動機構70が起動し、第1ローラ対R1の第1駆動ローラ10及び第2ローラ対R2の第2駆動ローラ40が駆動された状態で、搬送方向Lの上流側に配置された搬送手段(不図示)により、冊子Wが(薄い領域W1→段差部Ws→厚い領域W2の順で)搬入され、第1冊子検出センサ90により冊子Wの先端領域Wtが検出されると、間隔調整機構80が駆動制御されて、カム部材85がフォロワ部材86を下降させ、図4及び図5に示すように、第1ローラ対R1(第1駆動ローラ10及び第1従動ローラ20)及び第2ローラ対R2(第2駆動ローラ40及び第2従動ローラ50)が冊子Wの薄い領域W1の厚さに対応する間隔に調整され、冊子Wの薄い領域W1が所定の挟持力により挟持されて、冊子Wが搬送方向Lの下流側に向けて搬送される。
Next, the conveying operation (and the interval adjusting operation) of the booklet conveying apparatus having the above configuration will be described with reference to FIGS.
First, the roller driving mechanism 70 is activated, and the first driving roller 10 of the first roller pair R1 and the second driving roller 40 of the second roller pair R2 are driven and arranged on the upstream side in the conveying direction L. When the booklet W is loaded (in the order of the thin area W1 → the stepped portion Ws → the thick area W2) by the conveying means (not shown) and the leading edge area Wt of the booklet W is detected by the first booklet detection sensor 90, the interval The adjustment mechanism 80 is driven and controlled, and the cam member 85 lowers the follower member 86. As shown in FIGS. 4 and 5, the first roller pair R1 (the first driving roller 10 and the first driven roller 20) and the first roller The two-roller pair R2 (second driving roller 40 and second driven roller 50) is adjusted to an interval corresponding to the thickness of the thin area W1 of the booklet W, and the thin area W1 of the booklet W is clamped by a predetermined clamping force. , Booklet W is in conveyance direction L It is conveyed toward the downstream side.

続いて、冊子Wの段差部Wsが第1ローラ対R1(第1駆動ローラ10及び第1従動ローラ20)の直前に至った時点で、冊子Wの先端領域Wtが第2冊子検出センサ100により検出されると、間隔調整機構80が駆動制御されて、図6及び図7に示すように、カム部材85がフォロワ部材86を所定量上昇させ、第1ローラ対R1(第1駆動ローラ10及び第1従動ローラ20)及び第2ローラ対R2(第2駆動ローラ40及び第2従動ローラ50)が冊子Wの厚い領域W2の厚さに対応する間隔に調整され、第1ローラ対R1(第1駆動ローラ10及び第1従動ローラ20)により冊子Wの厚い領域W2が所定の挟持力により挟持されて、冊子Wが搬送方向Lの下流側に向けて搬送される。   Subsequently, when the stepped portion Ws of the booklet W reaches immediately before the first roller pair R1 (the first driving roller 10 and the first driven roller 20), the leading end region Wt of the booklet W is detected by the second booklet detection sensor 100. When detected, the distance adjustment mechanism 80 is driven and controlled, and as shown in FIGS. 6 and 7, the cam member 85 raises the follower member 86 by a predetermined amount, and the first roller pair R1 (first driving roller 10 and The first driven roller 20) and the second roller pair R2 (second driving roller 40 and second driven roller 50) are adjusted to an interval corresponding to the thickness of the thick area W2 of the booklet W, and the first roller pair R1 (first The thick area W2 of the booklet W is clamped by a predetermined clamping force by the one driving roller 10 and the first driven roller 20), and the booklet W is transported toward the downstream side in the transport direction L.

その後、図8及び図9に示すように、第1ローラ対R1(第1駆動ローラ10及び第1従動ローラ20)だけでなく第2ローラ対R2(第2駆動ローラ40及び第2従動ローラ50)によっても、冊子Wの厚い領域W2が所定の挟持力により挟持されて、冊子Wが搬送方向Lの下流側に向けて搬送される。
そして、冊子Wが下流側の所定の位置に搬出されると、次の冊子Wが上流側から搬入され、上述の図4ないし図9に示す搬送動作及び間隔調整動作を行う制御シーケンスが繰り返えされることになる。
Thereafter, as shown in FIGS. 8 and 9, not only the first roller pair R1 (first driving roller 10 and first driven roller 20) but also the second roller pair R2 (second driving roller 40 and second driven roller 50). ), The thick area W2 of the booklet W is sandwiched by a predetermined clamping force, and the booklet W is transported toward the downstream side in the transport direction L.
Then, when the booklet W is carried out to a predetermined position on the downstream side, the next booklet W is carried in from the upstream side, and the control sequence for performing the conveying operation and the interval adjusting operation shown in FIGS. 4 to 9 is repeated. It will be.

このように、ローラ駆動機構70によりローラ対R1,R2が駆動された状態で、搬送方向Lの上流側から冊子Wが(例えば、薄い領域W1→段差部Ws→厚い領域W2の順で)搬入されると、搬送される冊子Wの薄い領域W1及び厚い領域W2の厚さに応じて、制御手段(制御部121)により駆動制御される間隔調整機構80により、ローラ対R1,R2の間隔が調整され、それ故に、冊子Wを挟み込んで搬送するための所定の挟持力が確保される。
これにより、冊子Wの段差部Wsがローラ対R1,R2により挟み込まれることなく(冊子Wが詰まることなく)、挟持力が一定に維持され、詰まりや位置ずれ等の搬送不良を生じることなく、所定のタイミングで冊子Wを上流側から下流側に向けて円滑に搬送することができる。
In this manner, the booklet W is carried in from the upstream side in the transport direction L (for example, in the order of the thin area W1 → the stepped portion Ws → the thick area W2) with the roller pair R1 and R2 being driven by the roller driving mechanism 70. Then, according to the thickness of the thin area W1 and the thick area W2 of the booklet W to be conveyed, the distance between the roller pair R1, R2 is set by the distance adjusting mechanism 80 that is driven and controlled by the control means (control unit 121). Therefore, a predetermined clamping force for sandwiching and transporting the booklet W is secured.
As a result, the stepped portion Ws of the booklet W is not pinched by the roller pair R1, R2 (the booklet W is not clogged), the holding force is maintained constant, and the conveyance failure such as clogging or misalignment does not occur. The booklet W can be smoothly conveyed from the upstream side toward the downstream side at a predetermined timing.

以上述べたように、上記構成をなす冊子搬送装置によれば、構造の簡素化、部品点数の削減、低コスト化等を達成しつつ、ローラ対R1,R2により、段差部Wsを有する冊子Wを(例えば、綴じ部を有する冊子Wを異なる厚さに開いた状態で)挟み込んで搬送するような場合に、搬送不良を生じることなく、円滑に搬送動作を行うことができる。   As described above, according to the booklet conveying apparatus having the above configuration, the booklet W having the stepped portion Ws by the roller pairs R1 and R2 while achieving the simplification of the structure, the reduction of the number of parts, the cost reduction, and the like. (For example, when the booklet W having a binding portion is opened in different thicknesses) and transported, the transport operation can be performed smoothly without causing a transport failure.

上記実施形態においては、ローラ対として搬送方向Lに所定の間隔をおいて配列された第1ローラ対R1及び第2ローラ対R2を備えた構成において、本発明の間隔調整機構80を採用した場合を示したが、これに限定されるものではなく、一つのローラ対あるいは及び3つ以上のローラ対を備えた構成において、本発明を採用してもよい。
上記実施形態においては、冊子Wの先端領域Wtを検出する冊子検出センサ(第1冊子検出センサ90及び第2冊子検出センサ100)を採用した構成を示したが、これに限定されるものではなく、予め冊子Wの寸法等が明確であれば、冊子検出センサを廃止した構成において、冊子の寸法情報、搬送速度等の種々の情報に基づいて、あるいは、駆動モータがステップモータ等の場合にそのステップ数をカウントすることにより、間隔調整機構を所望のタイミングで駆動制御することで、ローラ対の間隔を冊子の厚さに応じて調整することができる。
上記実施形態においては、冊子Wの先端領域Wtを検出する冊子検出センサ(第1冊子検出センサ90及び第2冊子検出センサ100)を採用した構成を示したが、これに限定されるものではなく、冊子Wの厚さを検出する検出手段を採用し、この検出手段により検出された冊子Wの厚さ情報に基づき、制御手段により間隔調整機構を駆動制御する構成を採用してもよい。
In the above embodiment, when the interval adjusting mechanism 80 of the present invention is employed in the configuration including the first roller pair R1 and the second roller pair R2 arranged as a roller pair at a predetermined interval in the transport direction L. However, the present invention is not limited to this, and the present invention may be adopted in a configuration including one roller pair or three or more roller pairs.
In the above-described embodiment, the configuration in which the booklet detection sensors (the first booklet detection sensor 90 and the second booklet detection sensor 100) for detecting the leading end region Wt of the booklet W are shown, but the present invention is not limited to this. If the dimensions of the booklet W are clear, the booklet detection sensor can be used in a configuration in which the booklet detection sensor is abolished, based on various information such as booklet dimension information, transport speed, or when the drive motor is a step motor or the like. By counting the number of steps, the interval adjusting mechanism is driven and controlled at a desired timing, whereby the interval between the roller pairs can be adjusted according to the thickness of the booklet.
In the above-described embodiment, the configuration in which the booklet detection sensors (the first booklet detection sensor 90 and the second booklet detection sensor 100) for detecting the leading end region Wt of the booklet W are shown, but the present invention is not limited to this. Alternatively, a detection unit that detects the thickness of the booklet W may be employed, and a configuration may be employed in which the interval adjusting mechanism is driven and controlled by the control unit based on the thickness information of the booklet W detected by the detection unit.

以上述べたように、本発明の冊子搬送装置は、構造の簡素化、部品の種類の削減、低コスト化等を達成しつつ、段差部を有する冊子を(例えば、綴じ部を有する冊子を異なる厚さに開いた状態で)挟み込んで搬送するような場合に、綴じ部における搬送不良を生じることなく、円滑に搬送動作を行うことができるため、綴じ部を境に頁数を異なるように開いた冊子を搬送するために適用できるのは勿論のこと、段差部を有するようなものであれば冊子以外の搬送物を搬送する搬送装置としても有用である。   As described above, the booklet transport apparatus of the present invention is different from a booklet having a stepped portion (for example, a booklet having a binding portion) while achieving simplification of the structure, reduction of types of parts, cost reduction, and the like. When the paper is sandwiched and transported (with the thickness open), it can be smoothly transported without causing poor transport at the binding, so the pages can be opened with different numbers at the binding. Of course, the present invention can be applied to transport a booklet, and can also be used as a transport device that transports a transported object other than a booklet as long as it has a stepped portion.

L 搬送方向
W 冊子
W1 薄い領域
W2 厚い領域
Ws 段差部
Wt 先端領域
10 第1駆動ローラ(第1ローラ対)
20 第1従動ローラ(第1ローラ対)
30 第1付勢バネ
40 第2駆動ローラ(第2ローラ対)
50 第2従動ローラ(第2ローラ対)
60 第2付勢バネ
70 ローラ駆動機構
80 間隔調整機構
85 カム部材
86 フォロワ部材
90 第1冊子検出センサ
100 第2冊子検出センサ
110 カム位置検出センサ
120 制御システム
121 制御部(制御手段)
L Transport direction W Booklet W1 Thin region W2 Thick region Ws Stepped portion Wt Tip region 10 First drive roller (first roller pair)
20 First driven roller (first roller pair)
30 First urging spring 40 Second driving roller (second roller pair)
50 Second driven roller (second roller pair)
60 Second urging spring 70 Roller drive mechanism 80 Interval adjustment mechanism 85 Cam member 86 Follower member 90 First booklet detection sensor 100 Second booklet detection sensor 110 Cam position detection sensor 120 Control system 121 Control unit (control means)

Claims (6)

段差部を境に薄い領域及び厚い領域を有する冊子を挟持して搬送するローラ対と、前記ローラ対に駆動力を及ぼすローラ駆動機構と、を備えた冊子搬送装置であって、
前記ローラ対が冊子を挟持する挟持力を冊子の薄い領域及び厚い領域の厚さに応じて調整するべく、前記ローラ対の間隔を調整する間隔調整機構と、
前記間隔調整機構を駆動制御する制御手段と、
を含むことを特徴とする冊子搬送装置。
A booklet transport apparatus comprising: a roller pair that sandwiches and transports a booklet having a thin region and a thick region with a stepped portion as a boundary; and a roller driving mechanism that exerts a driving force on the roller pair,
An interval adjusting mechanism that adjusts the interval between the roller pairs in order to adjust the holding force with which the roller pair holds the booklet according to the thickness of the thin area and the thick area of the booklet;
Control means for driving and controlling the interval adjusting mechanism;
A booklet transport device comprising:
前記搬送方向において所定間隔をおいて配置されると共に前記搬送方向における冊子の位置を検出する第1冊子検出センサ及び第2冊子検出センサを含み、
前記制御手段は、前記第1冊子検出センサの検出信号に基づいて前記ローラ対を冊子の薄い領域に対応する間隔に調整し、前記第2冊子検出センサの検出信号に基づいて前記ローラ対を冊子の厚い領域に対応する間隔に調整するべく、前記間隔調整機構を駆動制御する、
ことを特徴とする請求項1に記載の冊子搬送装置。
Including a first booklet detection sensor and a second booklet detection sensor which are arranged at a predetermined interval in the transport direction and detect the position of the booklet in the transport direction;
The control means adjusts the roller pair to an interval corresponding to a thin area of the booklet based on the detection signal of the first booklet detection sensor, and sets the roller pair to the booklet based on the detection signal of the second booklet detection sensor. Driving and controlling the interval adjusting mechanism to adjust the interval corresponding to a thick region of
The booklet transport apparatus according to claim 1.
前記ローラ対は、前記ローラ駆動機構により駆動されると共に冊子を下側から支持する駆動ローラと、上下動自在に支持されて冊子を上側から押えるように付勢された従動ローラを含み、
前記間隔調整機構は、前記駆動ローラに対して前記従動ローラを上下動させて間隔を調整するように形成されている、
ことを特徴とする請求項1又は2に記載の冊子搬送装置。
The roller pair includes a driving roller that is driven by the roller driving mechanism and supports the booklet from below, and a driven roller that is supported so as to move up and down and is urged to press the booklet from above.
The interval adjusting mechanism is formed to adjust the interval by moving the driven roller up and down with respect to the drive roller.
The booklet transport apparatus according to claim 1 or 2, wherein
前記間隔調整機構は、前記従動ローラを持ち上げるように支持するフォロワ部材と、前記フォロワ部材に対して上下動のカム作用を及ぼすカム部材を含む、
ことを特徴とする請求項3に記載の冊子搬送装置。
The spacing adjustment mechanism includes a follower member that supports the driven roller so as to lift up, and a cam member that exerts a cam action for vertical movement on the follower member.
The booklet transport apparatus according to claim 3.
前記カム部材のカム位置を検出するカム位置検出センサを含む、
ことを特徴とする請求項4に記載の冊子搬送装置。
A cam position detection sensor for detecting a cam position of the cam member;
The booklet transport apparatus according to claim 4.
前記ローラ対は、前記搬送方向の上流側に配置された第1ローラ対と、前記第1ローラ対よりも下流側に配置された第2ローラ対を含み、
前記第1ローラ対は、前記ローラ駆動機構により駆動されると共に冊子を下側から支持する第1駆動ローラと、前記フォロワ部材により持ち上げられるように支持されると共に冊子を上側から押えるように付勢された第1従動ローラを含み、
前記第2ローラ対は、前記ローラ駆動機構により駆動されると共に冊子を下側から支持する第2駆動ローラと、前記フォロワ部材により持ち上げられるように支持されると共に冊子を上側から押えるように付勢された第2従動ローラを含む、
ことを特徴とする請求項4又は5に記載の冊子搬送装置。
The roller pair includes a first roller pair disposed on the upstream side in the transport direction, and a second roller pair disposed on the downstream side of the first roller pair,
The first roller pair is driven by the roller driving mechanism and is supported by the first drive roller that supports the booklet from the lower side, and is lifted by the follower member, and urged to press the booklet from the upper side. A first driven roller
The second roller pair is driven by the roller driving mechanism and is supported by the second drive roller that supports the booklet from the lower side and is lifted by the follower member, and is urged to press the booklet from the upper side. A second driven roller
The booklet transport apparatus according to claim 4 or 5, wherein
JP2014087800A 2014-04-22 2014-04-22 Booklet transport device Expired - Fee Related JP6341741B2 (en)

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Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH01209238A (en) * 1988-02-15 1989-08-23 Fuji Photo Film Co Ltd Conveyer for booklet
JPH0820455A (en) * 1994-07-06 1996-01-23 Oki Electric Ind Co Ltd Passbook printer
JP2009143696A (en) * 2007-12-14 2009-07-02 Ricoh Co Ltd Document carrier
JP2011121702A (en) * 2009-12-10 2011-06-23 Fuji Xerox Co Ltd Medium clamping device and image forming device

Patent Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH01209238A (en) * 1988-02-15 1989-08-23 Fuji Photo Film Co Ltd Conveyer for booklet
JPH0820455A (en) * 1994-07-06 1996-01-23 Oki Electric Ind Co Ltd Passbook printer
JP2009143696A (en) * 2007-12-14 2009-07-02 Ricoh Co Ltd Document carrier
JP2011121702A (en) * 2009-12-10 2011-06-23 Fuji Xerox Co Ltd Medium clamping device and image forming device

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