JP2015202463A - Cleaning method for cleaning object - Google Patents
Cleaning method for cleaning object Download PDFInfo
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- JP2015202463A JP2015202463A JP2014083770A JP2014083770A JP2015202463A JP 2015202463 A JP2015202463 A JP 2015202463A JP 2014083770 A JP2014083770 A JP 2014083770A JP 2014083770 A JP2014083770 A JP 2014083770A JP 2015202463 A JP2015202463 A JP 2015202463A
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- 238000004140 cleaning Methods 0.000 title claims abstract description 214
- 238000000034 method Methods 0.000 title claims description 35
- 238000001035 drying Methods 0.000 claims abstract description 185
- 239000007788 liquid Substances 0.000 claims abstract description 56
- 230000006837 decompression Effects 0.000 claims abstract description 32
- 238000013020 steam cleaning Methods 0.000 claims abstract description 24
- 238000004891 communication Methods 0.000 claims abstract description 13
- 239000012530 fluid Substances 0.000 claims abstract description 13
- 239000002904 solvent Substances 0.000 claims description 44
- 238000005192 partition Methods 0.000 claims description 23
- 238000001816 cooling Methods 0.000 claims description 9
- 230000002093 peripheral effect Effects 0.000 claims description 8
- YCKRFDGAMUMZLT-UHFFFAOYSA-N Fluorine atom Chemical compound [F] YCKRFDGAMUMZLT-UHFFFAOYSA-N 0.000 claims description 6
- 239000011737 fluorine Substances 0.000 claims description 6
- 229910052731 fluorine Inorganic materials 0.000 claims description 6
- 239000004215 Carbon black (E152) Substances 0.000 claims description 5
- 229930195733 hydrocarbon Natural products 0.000 claims description 5
- 150000002430 hydrocarbons Chemical class 0.000 claims description 5
- 229920001296 polysiloxane Polymers 0.000 claims description 5
- 150000003505 terpenes Chemical class 0.000 claims description 5
- 235000007586 terpenes Nutrition 0.000 claims description 5
- WKBOTKDWSSQWDR-UHFFFAOYSA-N Bromine atom Chemical compound [Br] WKBOTKDWSSQWDR-UHFFFAOYSA-N 0.000 claims description 3
- ZAMOUSCENKQFHK-UHFFFAOYSA-N Chlorine atom Chemical compound [Cl] ZAMOUSCENKQFHK-UHFFFAOYSA-N 0.000 claims description 3
- LFQSCWFLJHTTHZ-UHFFFAOYSA-N Ethanol Chemical compound CCO LFQSCWFLJHTTHZ-UHFFFAOYSA-N 0.000 claims description 3
- GDTBXPJZTBHREO-UHFFFAOYSA-N bromine Substances BrBr GDTBXPJZTBHREO-UHFFFAOYSA-N 0.000 claims description 3
- 229910052794 bromium Inorganic materials 0.000 claims description 3
- 229910052801 chlorine Inorganic materials 0.000 claims description 3
- 239000000460 chlorine Substances 0.000 claims description 3
- 238000007654 immersion Methods 0.000 abstract description 9
- 239000011859 microparticle Substances 0.000 abstract 1
- 239000010419 fine particle Substances 0.000 description 30
- 239000007789 gas Substances 0.000 description 22
- 238000010586 diagram Methods 0.000 description 8
- 230000000903 blocking effect Effects 0.000 description 5
- 230000003028 elevating effect Effects 0.000 description 5
- XKRFYHLGVUSROY-UHFFFAOYSA-N Argon Chemical compound [Ar] XKRFYHLGVUSROY-UHFFFAOYSA-N 0.000 description 4
- 238000009835 boiling Methods 0.000 description 4
- 230000000694 effects Effects 0.000 description 4
- 239000002245 particle Substances 0.000 description 4
- 238000001291 vacuum drying Methods 0.000 description 4
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 4
- 238000005406 washing Methods 0.000 description 3
- IJGRMHOSHXDMSA-UHFFFAOYSA-N Atomic nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 description 2
- 150000001298 alcohols Chemical class 0.000 description 2
- 239000003125 aqueous solvent Substances 0.000 description 2
- 229910052786 argon Inorganic materials 0.000 description 2
- 239000000356 contaminant Substances 0.000 description 2
- 229910001873 dinitrogen Inorganic materials 0.000 description 2
- 239000000428 dust Substances 0.000 description 2
- 238000010438 heat treatment Methods 0.000 description 2
- 238000012856 packing Methods 0.000 description 2
- 230000001737 promoting effect Effects 0.000 description 2
- 238000010025 steaming Methods 0.000 description 1
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- Cleaning In General (AREA)
- Cleaning By Liquid Or Steam (AREA)
Abstract
Description
本発明は被洗浄物の洗浄方法に係るもので、被洗浄物の洗浄液による浸漬洗浄、蒸気洗浄、乾燥等の洗浄作業を、簡易な手段で精密に行うことを可能にしようとするものである。 The present invention relates to a method for cleaning an object to be cleaned, and is intended to enable accurate cleaning operations such as immersion cleaning, steam cleaning, and drying using a cleaning liquid for the object to be cleaned. .
従来より、被洗浄物の洗浄方法として、特許文献1に示すごとく、洗浄液による浸漬洗浄、蒸気洗浄、乾燥等の如く一つの被洗浄物に異なる洗浄作業を加えることが一般的に行われている。この方式は被洗浄物に付着した汚染物質を異なる手段で除去することができるため有効なものである。
しかしながら、特許文献1に記載の発明では、被洗浄物に付着した油分や比較的大きな粒径の粒子を除去するには有効なものである。しかし、被洗浄物に付着している微粒子を除去するには有効なものではなかった。被洗浄物に付着していた無機質の微粒子やホコリ等は、通常の洗浄作業で被洗浄物から分離しても洗浄作業中に再付着し易いものとなっている。 However, the invention described in Patent Document 1 is effective for removing oil adhering to the object to be cleaned and particles having a relatively large particle size. However, it is not effective for removing fine particles adhering to the object to be cleaned. Inorganic fine particles and dust adhering to the object to be cleaned are easily reattached during the cleaning operation even if separated from the object to be cleaned in a normal cleaning operation.
そこで本発明は、上述の如き課題を解決しようとするものであって、被洗浄物に付着する微粒子を簡易な構成により有効に除去することを可能にしようとするものである。 Accordingly, the present invention is intended to solve the above-described problems, and is intended to enable effective removal of fine particles adhering to an object to be cleaned with a simple configuration.
本願発明は、被洗浄物の洗浄方法にかかるもので、被洗浄物の蒸気洗浄又は液洗浄を洗浄室内で行った後、この洗浄室と連通する乾燥室に被洗浄物を移送して洗浄室と乾燥室との連通を遮断し、乾燥室に接続した減圧機構を作動して乾燥室内で被洗浄物の減圧乾燥を行い、この減圧乾燥後に乾燥室に接続した制御弁を開放して乾燥室内に外気を連続的に又は断続的に繰り返して導入し、乾燥室内の被洗浄物に気体を流動接触させるものである。 The present invention relates to a method for cleaning an object to be cleaned. After performing a vapor cleaning or liquid cleaning of an object to be cleaned in the cleaning chamber, the object to be cleaned is transferred to a drying chamber communicating with the cleaning chamber. The communication between the drying chamber and the drying chamber is cut off, and the decompression mechanism connected to the drying chamber is operated to dry the objects to be washed under reduced pressure. After this decompression drying, the control valve connected to the drying chamber is opened to open the drying chamber. The outside air is continuously or intermittently introduced to the fluid, and the gas is brought into fluid contact with the object to be cleaned in the drying chamber.
また、洗浄室と乾燥室との間には、中央部を被洗浄物の出入口とした仕切鍔を突出形成し、この仕切鍔の洗浄室側に、被洗浄物を載置する為の載置体を上下動可能に配置するとともに載置体の乾燥室方向への移動時に、外周部の上面を仕切鍔の下面に接触し、洗浄室と乾燥室を遮断可能としたものであっても良い。 In addition, a partition rod having a central portion as an entrance / exit of the object to be cleaned is formed between the cleaning chamber and the drying chamber, and the object to be cleaned is placed on the cleaning chamber side of the partition wall. The body may be arranged to be movable up and down, and the upper surface of the outer peripheral portion may be in contact with the lower surface of the partition wall when the mounting body is moved in the direction of the drying chamber so that the cleaning chamber and the drying chamber can be shut off. .
また、乾燥室内への外気の連続的な導入は、制御弁を開放するとともに減圧機構を、乾燥のための減圧作動時から継続して連続的に作動することにより外気を導入するものであっても良い。 In addition, continuous introduction of outside air into the drying chamber introduces outside air by opening the control valve and continuously operating the pressure reducing mechanism from the time of pressure reducing operation for drying. Also good.
また、乾燥室内への外気の断続的導入は、制御弁を開放するとともに減圧機構の作動を停止し、乾燥室内を大気圧に戻した後に、減圧機構を再作動することにより外気を導入するものであっても良い。 In addition, intermittent introduction of outside air into the drying chamber introduces outside air by opening the control valve, stopping the operation of the decompression mechanism, returning the drying chamber to atmospheric pressure, and then reactivating the decompression mechanism. It may be.
また、乾燥室内への外気の断続的導入は、制御弁を開放するとともに減圧機構の作動を停止し、乾燥室内を大気圧に戻した後に、制御弁を閉止し減圧機構を再作動することにより乾燥室を減圧した後、制御弁を開放し外気を導入することを繰り返すものであっても良い。 In addition, intermittent introduction of outside air into the drying chamber is achieved by opening the control valve and stopping the operation of the decompression mechanism, returning the drying chamber to atmospheric pressure, then closing the control valve and reactivating the decompression mechanism. After decompressing the drying chamber, the control valve may be opened and the outside air may be repeatedly introduced.
また、乾燥室で流動気体と接触することにより冷却された被洗浄物を、洗浄室に再度導入して洗浄蒸気と接触し、被洗浄物の精密蒸気洗浄を行うものであっても良い。 Alternatively, the object to be cleaned cooled by contact with the flowing gas in the drying chamber may be reintroduced into the cleaning chamber and contacted with the cleaning vapor to perform precision steam cleaning of the object to be cleaned.
また、乾燥室に導入する外気は、清浄化フイルターを介して導入するものであっても良い。 Moreover, the outside air introduced into the drying chamber may be introduced via a cleaning filter.
また、乾燥室に導入する外気は、冷却機構を介して導入するものであっても良い。 Moreover, the outside air introduced into the drying chamber may be introduced through a cooling mechanism.
また、洗浄液は、塩素系溶剤、フッ素系溶剤、臭素系溶剤、フッ素系液、アルコール類、揮発性溶剤、炭化水素系溶剤、シリコーン系溶剤、テルペン系溶剤、水系溶剤の一種又は複数種を選択的に使用するものであっても良い。 In addition, as the cleaning liquid, select one or more of chlorinated solvents, fluorinated solvents, brominated solvents, fluorinated liquids, alcohols, volatile solvents, hydrocarbon solvents, silicone solvents, terpene solvents, aqueous solvents. It may be used for the purpose.
本発明は上述の如く構成したものであって、被洗浄物の蒸気洗浄又は液洗浄を洗浄室内で行った後、この洗浄室と連通する乾燥室に被洗浄物を移送して洗浄室と乾燥室との連通を遮断し、減圧機構を作動して乾燥室内で被洗浄物の減圧乾燥を行う事で、従来の洗浄工程は完了していた。この状態では、被洗浄物の表面に洗浄液中に混入していた微粒子が再付着したままとなる。本発明では、上記の減圧乾燥後に乾燥室に接続した制御弁を開放し、乾燥室内に外気を導入し、乾燥室内の被洗浄物に気体を流動接触させることにより、被洗浄物の表面に付着している微粒子を物理的に除去することが可能となる。 The present invention is configured as described above, and after the object to be cleaned is subjected to vapor cleaning or liquid cleaning in the cleaning chamber, the object to be cleaned is transferred to a drying chamber communicating with the cleaning chamber to dry the cleaning chamber and the drying chamber. The conventional cleaning process has been completed by shutting off the communication with the chamber and operating the pressure reducing mechanism to dry the object to be cleaned in the drying chamber. In this state, the fine particles mixed in the cleaning liquid remain on the surface of the object to be cleaned. In the present invention, after drying under reduced pressure, the control valve connected to the drying chamber is opened, outside air is introduced into the drying chamber, and the fluid is brought into fluid contact with the cleaning object in the drying chamber, thereby adhering to the surface of the cleaning object. It is possible to physically remove the fine particles.
また、蒸気洗浄や液洗浄によって高温化している被洗浄物に、気体を流動接触させることにより冷却することが可能となり、洗浄を完了した被洗浄物を乾燥室から取り出す等の後作業を容易に行うことができる。また、気体を流動接触させることにより被洗浄物を冷却することができるから、必要に応じて溶剤蒸気と再度接触させ、再度の蒸気洗浄を行うことも可能となり、被洗浄物の精密洗浄を可能とする。 In addition, it is possible to cool the object to be cleaned, which has been heated by steam cleaning or liquid cleaning, by fluid contact with the gas, and it is easy to perform post-operation such as removing the object to be cleaned from the drying chamber. It can be carried out. In addition, the object to be cleaned can be cooled by fluid contact with the gas, so that it can be re-contacted with the solvent vapor as necessary, and the steam can be cleaned again, allowing precise cleaning of the object to be cleaned. And
また、上述のごとき技術効果を、従来の蒸気洗浄、真空乾燥装置に備えられた機構によって実現出来るから、特別の機構を必要とせずに廉価に高度の精密洗浄を可能とすることができるものである。 In addition, since the technical effects as described above can be realized by the mechanism provided in the conventional steam cleaning and vacuum drying apparatus, it is possible to perform highly precise cleaning at low cost without requiring a special mechanism. is there.
本発明の実施例を図面において詳細に説明すると、(1)は被洗浄物の洗浄槽で、上端を蓋体(2)で密閉被覆するとともに内部を上下に2分し、下部を洗浄室(3)とし上部を乾燥室(4)としている。この洗浄室(3)には、塩素系溶剤、フッ素系溶剤、臭素系溶剤、フッ素系液、アルコール類、揮発性溶剤、炭化水素系溶剤、シリコーン系溶剤、テルペン系溶剤、水系溶剤等の一種又は複数種を選択的に使用した洗浄液(5)を充填し、ヒータ、スチーム等の加熱源(6)と温度センサー(7)を配置する事により、洗浄液(5)の加熱を可能としている。また、この洗浄室(3)と乾燥室(4)との間には、中央部を被洗浄物(8)の出入口(10)とした仕切鍔(11)を、下面にパッキン(12)設けて突出形成している。そして、この仕切鍔(11)の下面側の洗浄室(3)内に、被洗浄物(8)を載置する為の載置体(13)を適宜の昇降機構により上下動可能に配置している。この載置体(13)の乾燥室(4)方向への移動時に外周部の上面を仕切鍔(11)の下面に接触し、洗浄室(3)と乾燥室(4)を遮断可能としている。 An embodiment of the present invention will be described in detail with reference to the drawings. (1) is a cleaning tank for an object to be cleaned. The upper end is hermetically covered with a lid (2) and the inside is divided into two parts vertically, and the lower part is a cleaning chamber ( 3) and the upper part is the drying chamber (4). This cleaning chamber (3) is a kind of chlorine solvent, fluorine solvent, bromine solvent, fluorine liquid, alcohol, volatile solvent, hydrocarbon solvent, silicone solvent, terpene solvent, water solvent, etc. Alternatively, the cleaning liquid (5) can be heated by filling a cleaning liquid (5) selectively using a plurality of types and arranging a heating source (6) such as a heater and steam and a temperature sensor (7). Further, between the cleaning chamber (3) and the drying chamber (4), a partition wall (11) having a central portion as an entrance / exit (10) of the object to be cleaned (8) is provided on the lower surface with a packing (12). Projecting. In the cleaning chamber (3) on the lower surface side of the partition rod (11), a mounting body (13) for mounting the object to be cleaned (8) is arranged so as to be movable up and down by an appropriate lifting mechanism. ing. When the mounting body (13) moves in the direction of the drying chamber (4), the upper surface of the outer peripheral portion is brought into contact with the lower surface of the partition wall (11) so that the cleaning chamber (3) and the drying chamber (4) can be shut off. .
また洗浄室(3)には、第1開閉弁(14)を介して洗浄液(5)のプールタンク(15)を接続し、このプールタンク(15)に凝縮器(16)を接続している。また、乾燥室(4)には第2開閉弁(17)を介して前記の凝縮器(16)を接続し、この凝縮器(16)にバキュームポンプ、エゼクター等の減圧機構(18)を接続している。また、乾燥室(4)には前記の第2開閉弁(17)とは別個に、乾燥室(4)への外気の導入を制御する制御弁(20)を設けている。この制御弁(20)は、外気を直接導入するものであっても良いし、一定の処理機構(21)を介して外気を導入するものであっても良い。この処理機構(21)は、外気を清浄化して導入するためのフイルターであっても良いし、被洗浄物(8)の冷却を促進するための冷却器であっても良い。又これらを適宜組み合わせたものであっても良い。また、外気は洗浄槽(1)の外部に存在する大気のみを必ずしも意味するものではなく、窒素ガス、アルゴンガス等を含むものであって、乾燥室(4)に外部から導入するものであっても良い。 In addition, a pool tank (15) for cleaning liquid (5) is connected to the cleaning chamber (3) via a first on-off valve (14), and a condenser (16) is connected to the pool tank (15). . In addition, the condenser (16) is connected to the drying chamber (4) via a second on-off valve (17), and a vacuum pump, an ejector or other decompression mechanism (18) is connected to the condenser (16). doing. The drying chamber (4) is provided with a control valve (20) for controlling the introduction of outside air into the drying chamber (4) separately from the second on-off valve (17). This control valve (20) may be one that directly introduces outside air, or one that introduces outside air via a fixed processing mechanism (21). This processing mechanism (21) may be a filter for purifying and introducing outside air, or may be a cooler for promoting the cooling of the object to be cleaned (8). Moreover, what combined these suitably may be used. Further, the outside air does not necessarily mean only the air existing outside the cleaning tank (1), but includes nitrogen gas, argon gas, etc., and is introduced into the drying chamber (4) from the outside. May be.
上述の如く構成した実施例1に於いて、被洗浄物(8)の洗浄を行うには、昇降機構により図2に示す如く、載置体(13)を上昇して載置体(13)の外周上面を仕切鍔(11)の下面に密着し、洗浄室(3)と乾燥室(4)の連通を遮断する。この遮断により洗浄室(3)の揮発した洗浄液(5)の蒸気が乾燥室(4)に流入することがない。次に洗浄槽(1)の蓋体(2)を開放し、人手または前記の昇降機構とは別個の昇降機構により、被洗浄物(8)を乾燥室(4)内に挿入して載置体(13)の上面に載置する。次に洗浄槽(1)の蓋体(2)を密閉し、図1に示す如く、載置体(13)を洗浄液(5)中まで下降して被洗浄物(8)を洗浄液(5)に浸漬し、洗浄液(5)により被洗浄物(8)の液洗浄を行う。 In the first embodiment configured as described above, in order to clean the object to be cleaned (8), the mounting body (13) is raised by the elevating mechanism as shown in FIG. The upper surface of the outer periphery is closely attached to the lower surface of the partition wall (11), and the communication between the cleaning chamber (3) and the drying chamber (4) is blocked. This shut-off prevents vapor of the cleaning liquid (5) volatilized in the cleaning chamber (3) from flowing into the drying chamber (4). Next, the lid (2) of the cleaning tank (1) is opened, and the object to be cleaned (8) is inserted into the drying chamber (4) and placed by hand or by a lifting mechanism separate from the lifting mechanism. Place on top of body (13). Next, the lid (2) of the cleaning tank (1) is sealed, and as shown in FIG. 1, the mounting body (13) is lowered into the cleaning liquid (5) and the object to be cleaned (8) is cleaned with the cleaning liquid (5). Then, the object to be cleaned (8) is cleaned with the cleaning liquid (5).
この液洗浄の完了後に載置体(13)を上昇し、図2に示す如く被洗浄物(8)を出入口(10)から乾燥室(4)内に挿入するとともに、載置体(13)の外周上面を仕切鍔(11)の下面に密着し、洗浄室(3)と乾燥室(4)の連通を遮断する。この遮断により洗浄室(3)の洗浄液(5)の揮発蒸気が乾燥室(4)に流入することはない。この状態で第2開閉弁(17)を開放し減圧機構(18)を作動すれば、乾燥室(4)内は減圧され、被洗浄物(8)に付着した溶剤の沸点が低下し揮発されて被洗浄物(8)の乾燥が行われる。 After the liquid cleaning is completed, the mounting body (13) is raised, and the object to be cleaned (8) is inserted into the drying chamber (4) from the entrance / exit (10) as shown in FIG. The upper surface of the outer periphery is closely attached to the lower surface of the partition wall (11), and the communication between the cleaning chamber (3) and the drying chamber (4) is blocked. This blocking prevents the volatile vapor of the cleaning liquid (5) in the cleaning chamber (3) from flowing into the drying chamber (4). If the second on-off valve (17) is opened and the pressure reducing mechanism (18) is operated in this state, the inside of the drying chamber (4) is depressurized, and the boiling point of the solvent adhering to the object to be cleaned (8) is lowered and volatilized. Thus, the object to be cleaned (8) is dried.
また、乾燥室(4)での被洗浄物(8)の乾燥が完了したら、乾燥室(4)内へ外気の連続的な導入を行う。この外気の連続的な導入は、制御弁(20)を開放するとともに減圧機構(18)を、乾燥のための減圧作動時から継続して連続的に作動することにより行うものである。この外気の連続的導入により、乾燥室(4)内に気体の流動が生じ被洗浄物(8)と接触するから、被洗浄物(8)の表面に残留又は再付着している微粒子を除去することが可能となる。洗浄作業前に被洗浄物(8)の表面に付着していた油分や液体は、浸漬洗浄よって除去されているから、被洗浄物(8)の表面に残留または再付着している微粒子は、乾燥室(4)内に生じる気体の流動によって容易に除去される。また、外気の導入口、導出口を複数設ければ、被洗浄物(8)の表面に広く複雑な気体の流動を生じさせることができるから、微粒子の除去を更に効率的に行う事が出来る。 Further, when the drying of the article to be cleaned (8) in the drying chamber (4) is completed, the outside air is continuously introduced into the drying chamber (4). The continuous introduction of the outside air is performed by opening the control valve (20) and continuously operating the pressure reducing mechanism (18) from the time of the pressure reducing operation for drying. The continuous introduction of the outside air causes a gas flow in the drying chamber (4) to come into contact with the object to be cleaned (8), thereby removing fine particles remaining on or reattached to the surface of the object to be cleaned (8). It becomes possible to do. Since oil and liquid adhering to the surface of the object to be cleaned (8) before the cleaning operation are removed by immersion cleaning, the fine particles remaining or reattached to the surface of the object to be cleaned (8) are It is easily removed by the flow of gas generated in the drying chamber (4). Further, if a plurality of outside air inlets and outlets are provided, a wide and complicated flow of gas can be generated on the surface of the object to be cleaned (8), so that fine particles can be removed more efficiently. .
また、乾燥室(4)内への外気の導入は、前記の制御弁(20)を開放するとともに減圧機構(18)を、乾燥のための減圧作動時から継続して連続的に作動することにより行うものであっても良いが、他の方法では乾燥室(4)内への外気の導入を断続的に行うものとしても良い。例えば、乾燥室(4)内への外気の断続的導入は、制御弁(20)を開放するとともに減圧機構(18)の作動を停止し、乾燥室(4)内を大気圧に戻した後に、減圧機構(18)を再作動することにより外気を導入するものである。また、他の方法では、乾燥室(4)内への外気の断続的導入は、制御弁(20)を開放するとともに減圧機構(18)の作動を停止し、乾燥室(4)内を大気圧に戻した後に、制御弁(20)を閉止し減圧機構(18)を再作動することにより乾燥室(4)を減圧した後、制御弁(20)を開放し外気を導入することを繰り返すものである。 In addition, the introduction of outside air into the drying chamber (4) is to open the control valve (20) and continuously operate the pressure reducing mechanism (18) from the time of the pressure reducing operation for drying. However, other methods may intermittently introduce outside air into the drying chamber (4). For example, the intermittent introduction of outside air into the drying chamber (4) is performed after the control valve (20) is opened and the operation of the pressure reducing mechanism (18) is stopped to return the drying chamber (4) to atmospheric pressure. The outside air is introduced by re-activating the decompression mechanism (18). In another method, intermittent introduction of outside air into the drying chamber (4) opens the control valve (20) and stops the operation of the pressure reducing mechanism (18), thereby increasing the size of the drying chamber (4). After returning to atmospheric pressure, the control valve (20) is closed and the decompression mechanism (18) is re-actuated to depressurize the drying chamber (4), and then the control valve (20) is opened and outside air is repeatedly introduced. Is.
減圧機構(18)を、減圧乾燥工程時から連続的に作動することにより外気を導入するものであれば、乾燥後の微粒子の除去作業を、乾燥工程と連続して行う事が出来、作業効率が良いものと成る。また、制御弁(20)を開放するとともに減圧機構(18)の作動を停止し、乾燥室(4)内を大気圧に戻した後に、減圧機構(18)を再作動することにより外気を導入するものとすれば、減圧機構(18)を、減圧乾燥工程時から連続的に作動する場合に比較し、乾燥室(4)内に多くの乱気流を発生させ、被洗浄物(8)と外気との接触を効率よく行い、微粒子の除去作業を良好に行う事が出来る。 If the decompression mechanism (18) introduces outside air by continuously operating from the time of the decompression drying step, the removal operation of the fine particles after drying can be performed continuously with the drying step, and the work efficiency Will be good. Further, the control valve (20) is opened and the operation of the pressure reducing mechanism (18) is stopped. After returning the inside of the drying chamber (4) to the atmospheric pressure, the pressure reducing mechanism (18) is restarted to introduce outside air. If this is the case, the evacuation mechanism (18) generates more turbulence in the drying chamber (4), compared to the case where the decompression mechanism (18) is continuously operated from the time of the vacuum drying process, and the object to be cleaned (8) and the outside air Can be efficiently contacted with each other and fine particles can be removed well.
また、外気の導入を処理機構(21)を介して行えば、作業目的に合わせた加工を外気に加えることが可能となる。例えば処理機構(21)をフイルターとすれば、外気を浄化して導入し被洗浄物(8)と接触することができるから、高度の精密洗浄を可能とすることができる。また、処理機構(21)を冷却器とすれば、外気を冷却して導入することができるから、被洗浄物(8)の冷却効果を高め、次工程への被洗浄物(8)の移送を熱に妨げられることなく迅速に行う事ができる。また、処理機構(21)に上記の複数の構成を併用することも勿論可能である。例えば、冷却器で冷却した外気をフイルターで濾過した後に被洗浄物(8)に接触させることも可能となる。 Further, if the introduction of the outside air is performed via the processing mechanism (21), it becomes possible to add the processing according to the work purpose to the outside air. For example, if the processing mechanism (21) is a filter, the outside air can be purified and introduced and brought into contact with the object to be cleaned (8), so that highly precise cleaning can be performed. Further, if the processing mechanism (21) is a cooler, the outside air can be cooled and introduced, so that the cooling effect of the object to be cleaned (8) is enhanced and the object to be cleaned (8) is transferred to the next process. Can be performed quickly without being disturbed by heat. Of course, the processing mechanism (21) can be used in combination with the above-described plurality of configurations. For example, after the outside air cooled by the cooler is filtered by a filter, it can be brought into contact with the object to be cleaned (8).
上記の実施例1に於いては、被洗浄物(8)を洗浄液(5)に浸漬する液洗浄を行った後に、この被洗浄物(8)を減圧乾燥し、流動する外気と接触して表面に付着した微粒子を除去する洗浄方法としている。これに対し、本実施例2に於いては図3、図4に示す如く被洗浄物(8)を洗浄蒸気(22)と接触させる蒸気洗浄を行った後に、この被洗浄物(8)を減圧乾燥し、流動する外気と接触して表面に付着した微粒子を除去する洗浄方法としている。この洗浄方法は、昇降機構により図4に示す如く、載置体(13)を上昇して載置体(13)の外周上面を仕切鍔(11)の下面に密着し、洗浄蒸気(22)を発生させている洗浄室(3)と、乾燥室(4)の連通を遮断する。この遮断により洗浄室(3)内に発生している洗浄蒸気(22)が乾燥室(4)に流入することがない。次に洗浄槽(1)の蓋体(2)を開放し、人手または前記の昇降機構又は別個の昇降機構により、被洗浄物(8)を乾燥室(4)内に挿入して載置体(13)の上面に載置する。次に洗浄槽(1)の蓋体(2)を密閉し、図3に示す如く、載置体(13)を洗浄室(3)内に下降して、被洗浄物(8)を洗浄蒸気(22)に接触させ、被洗浄物(8)の表面で洗浄蒸気(22)を凝縮させることにより被洗浄物(8)の蒸気洗浄を行う。 In Example 1 described above, after performing liquid cleaning in which the object to be cleaned (8) is immersed in the cleaning liquid (5), the object to be cleaned (8) is dried under reduced pressure and brought into contact with flowing outside air. The cleaning method removes fine particles adhering to the surface. On the other hand, in the second embodiment, as shown in FIG. 3 and FIG. 4, the object to be cleaned (8) is brought into contact with the cleaning steam (22) and then the object to be cleaned (8) is removed. The cleaning method is to dry under reduced pressure and remove fine particles adhering to the surface in contact with flowing outside air. In this cleaning method, as shown in FIG. 4, the mounting body (13) is raised and the outer peripheral upper surface of the mounting body (13) is brought into close contact with the lower surface of the partition wall (11) by the elevating mechanism. The communication between the cleaning chamber (3) generating the water and the drying chamber (4) is shut off. This blocking prevents cleaning steam (22) generated in the cleaning chamber (3) from flowing into the drying chamber (4). Next, the lid (2) of the cleaning tank (1) is opened, and the object to be cleaned (8) is inserted into the drying chamber (4) manually or by the above-described lifting mechanism or a separate lifting mechanism. Place on top of (13). Next, the lid (2) of the cleaning tank (1) is sealed, and the mounting body (13) is lowered into the cleaning chamber (3) as shown in FIG. The object to be cleaned (8) is subjected to steam cleaning by bringing it into contact with (22) and condensing the cleaning steam (22) on the surface of the object (8) to be cleaned.
この蒸気洗浄の完了後に載置体(13)を上昇し、図4に示す如く被洗浄物(8)を出入口(10)から乾燥室(4)内に挿入するとともに、載置体(13)の外周上面を仕切鍔(11)の下面に密着し、洗浄室(3)と乾燥室(4)の連通を遮断する。この遮断により洗浄室(3)の洗浄蒸気(22)が乾燥室(4)に流入することはない。この状態で第2開閉弁(17)を開放し減圧機構(18)を作動すれば、乾燥室(4)内は減圧され、被洗浄物(8)に付着した溶剤の沸点が低下し揮発されて被洗浄物(8)の乾燥が行われる。また、減圧によって減圧機構(18)に吸引された洗浄蒸気(22)は、凝縮器(16)で凝縮液化しプールタンク(15)に収納される。このプールタンク(15)の洗浄液(5)は、洗浄室(3)の洗浄液(5)の消耗に伴い補給される。 After completion of this steam cleaning, the mounting body (13) is raised, and the object to be cleaned (8) is inserted into the drying chamber (4) from the entrance (10) as shown in FIG. 4, and the mounting body (13). The upper surface of the outer periphery is closely attached to the lower surface of the partition wall (11), and the communication between the cleaning chamber (3) and the drying chamber (4) is blocked. This blocking prevents the cleaning vapor (22) from the cleaning chamber (3) from flowing into the drying chamber (4). If the second on-off valve (17) is opened and the pressure reducing mechanism (18) is operated in this state, the inside of the drying chamber (4) is depressurized, and the boiling point of the solvent adhering to the object to be cleaned (8) is lowered and volatilized. Thus, the object to be cleaned (8) is dried. Further, the cleaning vapor (22) sucked into the pressure reducing mechanism (18) by the pressure reduction is condensed and liquefied by the condenser (16) and stored in the pool tank (15). The cleaning liquid (5) in the pool tank (15) is replenished as the cleaning liquid (5) in the cleaning chamber (3) is consumed.
乾燥室(4)での被洗浄物(8)の乾燥が完了したら、制御弁(20)を開放し外気を導入すれば、乾燥室(4)内に気体の流動が生じ被洗浄物(8)と接触するから、被洗浄物(8)の表面に残留付着している微粒子を除去することが可能となる。洗浄作業前に被洗浄物(8)の表面に付着していた油分や液体は、蒸気洗浄によって除去されているから、被洗浄物(8)の表面に残留または再付着している微粒子は、乾燥室(4)内に生じる気体の流動によって容易に除去される。また、外気の導入口、導出口を複数設ければ、被洗浄物(8)の表面に広く気体の流動を生じさせることができるから、微粒子の除去を更に効率的に行う事が出来る。また、乾燥室(4)内への外気の導入方法は、実施例1の場合と同様におこなうことができる。 When the drying of the article to be cleaned (8) in the drying chamber (4) is completed, if the control valve (20) is opened and the outside air is introduced, gas flow occurs in the drying chamber (4) and the object to be cleaned (8 ), The fine particles remaining on the surface of the object to be cleaned (8) can be removed. Since oil and liquid adhering to the surface of the object to be cleaned (8) before the cleaning operation are removed by steam cleaning, the fine particles remaining or reattached to the surface of the object to be cleaned (8) are It is easily removed by the flow of gas generated in the drying chamber (4). Further, if a plurality of outside air inlets and outlets are provided, a gas flow can be widely generated on the surface of the object to be cleaned (8), so that fine particles can be removed more efficiently. Moreover, the method of introducing the outside air into the drying chamber (4) can be performed in the same manner as in the first embodiment.
また、外気の導入を処理機構(21)を介して行えば、作業目的に合わせた加工を外気に加えることが可能となる事も実施例1の場合と同様である。また、処理機構(21)を冷却器とし、この冷却器を介して導入した外気や、常温の外気との接触により冷却した被洗浄物(8)を、洗浄蒸気(22)と再度接触して蒸気洗浄することも可能となり、再度の蒸気洗浄により1回の蒸気洗浄に比較し高度の精密洗浄が可能となる。 In addition, if the outside air is introduced through the processing mechanism (21), it is possible to apply processing according to the work purpose to the outside air as in the case of the first embodiment. Further, the processing mechanism (21) is a cooler, and the object to be cleaned (8) cooled by contact with the outside air introduced through the cooler or the normal temperature outside air is brought into contact with the cleaning steam (22) again. Steam cleaning can also be performed, and high-precision cleaning can be performed by re-steaming as compared with a single steam cleaning.
3 洗浄室
4 乾燥室
5 洗浄液
8 被洗浄物
10 出入口
11 仕切鍔
13 載置体
18 減圧機構
20 制御弁
DESCRIPTION OF
本発明は被洗浄物の洗浄方法に係るもので、被洗浄物の洗浄液による浸漬洗浄、蒸気洗
浄、乾燥等の洗浄作業を、簡易な手段で精密に行うことを可能にしようとするものである
。
The present invention relates to a method for cleaning an object to be cleaned, and is intended to enable accurate cleaning operations such as immersion cleaning, steam cleaning, and drying using a cleaning liquid for the object to be cleaned. .
従来より、被洗浄物の洗浄方法として、特許文献1に示すごとく、洗浄液による浸漬洗
浄、蒸気洗浄、乾燥等の如く一つの被洗浄物に異なる洗浄作業を加えることが一般的に行
われている。この方式は被洗浄物に付着した汚染物質を異なる手段で除去することができ
るため有効なものである。
しかしながら、特許文献1に記載の発明では、被洗浄物に付着した油分や比較的大きな
粒径の粒子を除去するには有効なものである。しかし、被洗浄物に付着している微粒子を
除去するには有効なものではなかった。被洗浄物に付着していた無機質の微粒子やホコリ
等は、通常の洗浄作業で被洗浄物から分離しても洗浄作業中に再付着し易いものとなって
いる。
However, the invention described in Patent Document 1 is effective for removing oil adhering to the object to be cleaned and particles having a relatively large particle size. However, it is not effective for removing fine particles adhering to the object to be cleaned. Inorganic fine particles and dust adhering to the object to be cleaned are easily reattached during the cleaning operation even if separated from the object to be cleaned in a normal cleaning operation.
そこで本発明は、上述の如き課題を解決しようとするものであって、被洗浄物に付着す
る微粒子を簡易な構成により有効に除去することを可能にしようとするものである。
Accordingly, the present invention is intended to solve the above-described problems, and is intended to enable effective removal of fine particles adhering to an object to be cleaned with a simple configuration.
本願発明は、被洗浄物の洗浄方法にかかるもので、被洗浄物の蒸気洗浄又は液洗浄を洗
浄室内で行った後、この洗浄室と連通する乾燥室に被洗浄物を移送して洗浄室と乾燥室と
の連通を遮断し、乾燥室に接続した減圧機構を作動して乾燥室内で被洗浄物の減圧乾燥を
行い、この減圧乾燥後に乾燥室に接続した制御弁を開放して乾燥室内に清浄化フイルターを介して外気を連続的に又は断続的に繰り返して導入し、乾燥室内の被洗浄物に気体を流動接触させるものである。
The present invention relates to a method for cleaning an object to be cleaned. After performing a vapor cleaning or liquid cleaning of an object to be cleaned in the cleaning chamber, the object to be cleaned is transferred to a drying chamber communicating with the cleaning chamber. The communication between the drying chamber and the drying chamber is cut off, and the decompression mechanism connected to the drying chamber is operated to dry the objects to be washed under reduced pressure. After this decompression drying, the control valve connected to the drying chamber is opened to open the drying chamber. The outside air is continuously or intermittently introduced through the cleaning filter to bring the gas into fluid contact with the object to be cleaned in the drying chamber.
また、洗浄室と乾燥室との間には、中央部を被洗浄物の出入口とした仕切鍔を突出形成
し、この仕切鍔の洗浄室側に、被洗浄物を載置する為の載置体を上下動可能に配置すると
ともに載置体の乾燥室方向への移動時に、外周部の上面を仕切鍔の下面に接触し、洗浄室
と乾燥室を遮断可能としたものであっても良い。
In addition, a partition rod having a central portion as an entrance / exit of the object to be cleaned is formed between the cleaning chamber and the drying chamber, and the object to be cleaned is placed on the cleaning chamber side of the partition wall. The body may be arranged to be movable up and down, and the upper surface of the outer peripheral portion may be in contact with the lower surface of the partition wall when the mounting body is moved in the direction of the drying chamber so that the cleaning chamber and the drying chamber can be shut off. .
また、乾燥室内への外気の連続的な導入は、制御弁を開放するとともに減圧機構を、乾
燥のための減圧作動時から継続して連続的に作動することにより外気を導入するものであ
っても良い。
In addition, continuous introduction of outside air into the drying chamber introduces outside air by opening the control valve and continuously operating the pressure reducing mechanism from the time of pressure reducing operation for drying. Also good.
また、乾燥室内への外気の断続的導入は、制御弁を開放するとともに減圧機構の作動を
停止し、乾燥室内を大気圧に戻した後に、減圧機構を再作動することにより外気を導入す
るものであっても良い。
In addition, intermittent introduction of outside air into the drying chamber introduces outside air by opening the control valve, stopping the operation of the decompression mechanism, returning the drying chamber to atmospheric pressure, and then reactivating the decompression mechanism. It may be.
また、乾燥室内への外気の断続的導入は、制御弁を開放するとともに減圧機構の作動を
停止し、乾燥室内を大気圧に戻した後に、制御弁を閉止し減圧機構を再作動することによ
り乾燥室を減圧した後、制御弁を開放し外気を導入することを繰り返すものであっても良
い。
In addition, intermittent introduction of outside air into the drying chamber is achieved by opening the control valve and stopping the operation of the decompression mechanism, returning the drying chamber to atmospheric pressure, then closing the control valve and reactivating the decompression mechanism. After decompressing the drying chamber, the control valve may be opened and the outside air may be repeatedly introduced.
また、乾燥室で流動気体と接触することにより冷却された被洗浄物を、洗浄室に再度導
入して洗浄蒸気と接触し、被洗浄物の精密蒸気洗浄を行うものであっても良い。
Alternatively, the object to be cleaned cooled by contact with the flowing gas in the drying chamber may be reintroduced into the cleaning chamber and contacted with the cleaning vapor to perform precision steam cleaning of the object to be cleaned.
また、乾燥室に導入する外気は、冷却機構を介して導入するものであっても良い。 Moreover, the outside air introduced into the drying chamber may be introduced through a cooling mechanism.
また、洗浄液は、塩素系溶剤、フッ素系溶剤、臭素系溶剤、フッ素系液、アルコール類
、揮発性溶剤、炭化水素系溶剤、シリコーン系溶剤、テルペン系溶剤、水系溶剤の一種又
は複数種を選択的に使用するものであっても良い。
In addition, as the cleaning liquid, select one or more of chlorinated solvents, fluorinated solvents, brominated solvents, fluorinated liquids, alcohols, volatile solvents, hydrocarbon solvents, silicone solvents, terpene solvents, aqueous solvents. It may be used for the purpose.
本発明は上述の如く構成したものであって、被洗浄物の蒸気洗浄又は液洗浄を洗浄室内
で行った後、この洗浄室と連通する乾燥室に被洗浄物を移送して洗浄室と乾燥室との連通
を遮断し、減圧機構を作動して乾燥室内で被洗浄物の減圧乾燥を行う事で、従来の洗浄工
程は完了していた。この状態では、被洗浄物の表面に洗浄液中に混入していた微粒子が再
付着したままとなる。本発明では、上記の減圧乾燥後に乾燥室に接続した制御弁を開放し
、乾燥室内に外気を導入し、乾燥室内の被洗浄物に気体を流動接触させることにより、被
洗浄物の表面に付着している微粒子を物理的に除去することが可能となる。
The present invention is configured as described above, and after the object to be cleaned is subjected to vapor cleaning or liquid cleaning in the cleaning chamber, the object to be cleaned is transferred to a drying chamber communicating with the cleaning chamber to dry the cleaning chamber and the drying chamber. The conventional cleaning process has been completed by shutting off the communication with the chamber and operating the pressure reducing mechanism to dry the object to be cleaned in the drying chamber. In this state, the fine particles mixed in the cleaning liquid remain on the surface of the object to be cleaned. In the present invention, after drying under reduced pressure, the control valve connected to the drying chamber is opened, outside air is introduced into the drying chamber, and the fluid is brought into fluid contact with the cleaning object in the drying chamber, thereby adhering to the surface of the cleaning object. It is possible to physically remove the fine particles.
また、蒸気洗浄や液洗浄によって高温化している被洗浄物に、気体を流動接触させるこ
とにより冷却することが可能となり、洗浄を完了した被洗浄物を乾燥室から取り出す等の
後作業を容易に行うことができる。また、気体を流動接触させることにより被洗浄物を冷
却することができるから、必要に応じて溶剤蒸気と再度接触させ、再度の蒸気洗浄を行う
ことも可能となり、被洗浄物の精密洗浄を可能とする。
In addition, it is possible to cool the object to be cleaned, which has been heated by steam cleaning or liquid cleaning, by fluid contact with the gas, and it is easy to perform post-operation such as removing the object to be cleaned from the drying chamber. It can be carried out. In addition, the object to be cleaned can be cooled by fluid contact with the gas, so that it can be re-contacted with the solvent vapor as necessary, and the steam can be cleaned again, allowing precise cleaning of the object to be cleaned. And
また、上述のごとき技術効果を、従来の蒸気洗浄、真空乾燥装置に備えられた機構によ
って実現出来るから、特別の機構を必要とせずに廉価に高度の精密洗浄を可能とすること
ができるものである。
In addition, since the technical effects as described above can be realized by the mechanism provided in the conventional steam cleaning and vacuum drying apparatus, it is possible to perform highly precise cleaning at low cost without requiring a special mechanism. is there.
本発明の実施例を図面において詳細に説明すると、(1)は被洗浄物の洗浄槽で、上端を
蓋体(2)で密閉被覆するとともに内部を上下に2分し、下部を洗浄室(3)とし上部を乾燥
室(4)としている。この洗浄室(3)には、塩素系溶剤、フッ素系溶剤、臭素系溶剤、フッ
素系液、アルコール類、揮発性溶剤、炭化水素系溶剤、シリコーン系溶剤、テルペン系溶
剤、水系溶剤等の一種又は複数種を選択的に使用した洗浄液(5)を充填し、ヒータ、スチ
ーム等の加熱源(6)と温度センサー(7)を配置する事により、洗浄液(5)の加熱を可能と
している。また、この洗浄室(3)と乾燥室(4)との間には、中央部を被洗浄物(8)の出入
口(10)とした仕切鍔(11)を、下面にパッキン(12)設けて突出形成している。そして
、この仕切鍔(11)の下面側の洗浄室(3)内に、被洗浄物(8)を載置する為の載置体(1
3)を適宜の昇降機構により上下動可能に配置している。この載置体(13)の乾燥室(4)
方向への移動時に外周部の上面を仕切鍔(11)の下面に接触し、洗浄室(3)と乾燥室(4)
を遮断可能としている。
An embodiment of the present invention will be described in detail with reference to the drawings. (1) is a cleaning tank for an object to be cleaned. The upper end is hermetically covered with a lid (2) and the inside is divided into two parts vertically, and the lower part is a cleaning chamber ( 3) and the upper part is the drying chamber (4). This cleaning chamber (3) is a kind of chlorine solvent, fluorine solvent, bromine solvent, fluorine liquid, alcohol, volatile solvent, hydrocarbon solvent, silicone solvent, terpene solvent, water solvent, etc. Alternatively, the cleaning liquid (5) can be heated by filling a cleaning liquid (5) selectively using a plurality of types and arranging a heating source (6) such as a heater and steam and a temperature sensor (7). Further, between the cleaning chamber (3) and the drying chamber (4), a partition wall (11) having a central portion as an entrance / exit (10) of the object to be cleaned (8) is provided on the lower surface with a packing (12). Projecting. And in the washing | cleaning chamber (3) of the lower surface side of this partition rod (11), the mounting body (1) for mounting a to-be-cleaned object (8)
3) is arranged so as to be movable up and down by an appropriate lifting mechanism. Drying chamber (4) of this mounting body (13)
When moving in the direction, the upper surface of the outer peripheral part comes into contact with the lower surface of the partition wall (11), and the cleaning room (3) and the drying room (4)
Can be shut off.
また洗浄室(3)には、第1開閉弁(14)を介して洗浄液(5)のプールタンク(15)を接
続し、このプールタンク(15)に凝縮器(16)を接続している。また、乾燥室(4)には第
2開閉弁(17)を介して前記の凝縮器(16)を接続し、この凝縮器(16)にバキュームポ
ンプ、エゼクター等の減圧機構(18)を接続している。また、乾燥室(4)には前記の第2
開閉弁(17)とは別個に、乾燥室(4)への外気の導入を制御する制御弁(20)を設けてい
る。この制御弁(20)は、外気を清浄化して導入するための清浄化フィルター(21)を介して外気を導入するものである。また、清浄化フィルター(21)は、被洗浄物(8)の冷却を促進するための冷却器と組み合わせたものであっても良い。また、外気は洗浄槽(1)の外部に存在する大気のみを必ずしも意味するものではなく、窒素ガス、アルゴンガス等を含むものであって、乾燥室(4)に外部から導入するものであっても良い。
In addition, a pool tank (15) for cleaning liquid (5) is connected to the cleaning chamber (3) via a first on-off valve (14), and a condenser (16) is connected to the pool tank (15). . In addition, the condenser (16) is connected to the drying chamber (4) via a second on-off valve (17), and a vacuum pump, an ejector or other decompression mechanism (18) is connected to the condenser (16). doing. The drying chamber (4) has the second
A control valve (20) for controlling the introduction of outside air into the drying chamber (4) is provided separately from the on-off valve (17). This control valve (20) introduces outside air through a cleaning filter (21) for purifying and introducing outside air. The cleaning filter (21) may be combined with a cooler for promoting cooling of the object to be cleaned (8). Further, the outside air does not necessarily mean only the air existing outside the cleaning tank (1), but includes nitrogen gas, argon gas, etc., and is introduced into the drying chamber (4) from the outside. May be.
上述の如く構成した実施例1に於いて、被洗浄物(8)の洗浄を行うには、昇降機構によ
り図2に示す如く、載置体(13)を上昇して載置体(13)の外周上面を仕切鍔(11)の下
面に密着し、洗浄室(3)と乾燥室(4)の連通を遮断する。この遮断により洗浄室(3)の揮
発した洗浄液(5)の蒸気が乾燥室(4)に流入することがない。次に洗浄槽(1)の蓋体(2)
を開放し、人手または前記の昇降機構とは別個の昇降機構により、被洗浄物(8)を乾燥室
(4)内に挿入して載置体(13)の上面に載置する。次に洗浄槽(1)の蓋体(2)を密閉し、
図1に示す如く、載置体(13)を洗浄液(5)中まで下降して被洗浄物(8)を洗浄液(5)に
浸漬し、洗浄液(5)により被洗浄物(8)の液洗浄を行う。
In the first embodiment configured as described above, in order to clean the object to be cleaned (8), the mounting body (13) is raised by the elevating mechanism as shown in FIG. The upper surface of the outer periphery is closely attached to the lower surface of the partition wall (11), and the communication between the cleaning chamber (3) and the drying chamber (4) is blocked. This shut-off prevents vapor of the cleaning liquid (5) volatilized in the cleaning chamber (3) from flowing into the drying chamber (4). Next, the lid (2) of the washing tank (1)
And the object to be cleaned (8) is removed from the drying chamber by a manual or an elevating mechanism separate from the elevating mechanism.
(4) Insert in and place on the upper surface of the mounting body (13). Next, seal the lid (2) of the washing tank (1),
As shown in FIG. 1, the mounting body (13) is lowered into the cleaning liquid (5), the object to be cleaned (8) is immersed in the cleaning liquid (5), and the liquid of the object to be cleaned (8) is washed with the cleaning liquid (5). Wash.
この液洗浄の完了後に載置体(13)を上昇し、図2に示す如く被洗浄物(8)を出入口(
10)から乾燥室(4)内に挿入するとともに、載置体(13)の外周上面を仕切鍔(11)の
下面に密着し、洗浄室(3)と乾燥室(4)の連通を遮断する。この遮断により洗浄室(3)の
洗浄液(5)の揮発蒸気が乾燥室(4)に流入することはない。この状態で第2開閉弁(17)
を開放し減圧機構(18)を作動すれば、乾燥室(4)内は減圧され、被洗浄物(8)に付着し
た溶剤の沸点が低下し揮発されて被洗浄物(8)の乾燥が行われる。
After this liquid cleaning is completed, the mounting body (13) is raised, and the object to be cleaned (8) is moved in and out of the entrance (as shown in FIG. 2).
10) is inserted into the drying chamber (4) and the outer peripheral upper surface of the mounting body (13) is brought into close contact with the lower surface of the partition wall (11) to block communication between the cleaning chamber (3) and the drying chamber (4). To do. This blocking prevents the volatile vapor of the cleaning liquid (5) in the cleaning chamber (3) from flowing into the drying chamber (4). In this state, the second on-off valve (17)
If the pressure reducing mechanism (18) is opened and the inside of the drying chamber (4) is depressurized, the boiling point of the solvent adhering to the object to be cleaned (8) is lowered and volatilized to dry the object to be cleaned (8). Done.
また、乾燥室(4)での被洗浄物(8)の乾燥が完了したら、乾燥室(4)内へ外気の連続的
な導入を行う。この外気の連続的な導入は、制御弁(20)を開放するとともに減圧機構(
18)を、乾燥のための減圧作動時から継続して連続的に作動することにより行うもので
ある。この外気の連続的導入により、乾燥室(4)内に気体の流動が生じ被洗浄物(8)と接
触するから、被洗浄物(8)の表面に残留又は再付着している微粒子を除去することが可能
となる。洗浄作業前に被洗浄物(8)の表面に付着していた油分や液体は、浸漬洗浄よって
除去されているから、被洗浄物(8)の表面に残留または再付着している微粒子は、乾燥室
(4)内に生じる気体の流動によって容易に除去される。また、外気の導入口、導出口を複
数設ければ、被洗浄物(8)の表面に広く複雑な気体の流動を生じさせることができるから
、微粒子の除去を更に効率的に行う事が出来る。
Further, when the drying of the article to be cleaned (8) in the drying chamber (4) is completed, the outside air is continuously introduced into the drying chamber (4). This continuous introduction of outside air opens the control valve (20) and reduces the pressure reducing mechanism (
18) is performed by continuously operating the pressure reducing operation for drying. The continuous introduction of the outside air causes a gas flow in the drying chamber (4) to come into contact with the object to be cleaned (8), thereby removing fine particles remaining on or reattached to the surface of the object to be cleaned (8). It becomes possible to do. Since oil and liquid adhering to the surface of the object to be cleaned (8) before the cleaning operation are removed by immersion cleaning, the fine particles remaining or reattached to the surface of the object to be cleaned (8) are Drying room
(4) Easily removed by the flow of gas generated inside. Further, if a plurality of outside air inlets and outlets are provided, a wide and complicated flow of gas can be generated on the surface of the object to be cleaned (8), so that fine particles can be removed more efficiently. .
また、乾燥室(4)内への外気の導入は、前記の制御弁(20)を開放するとともに減圧機
構(18)を、乾燥のための減圧作動時から継続して連続的に作動することにより行うもの
であっても良いが、他の方法では乾燥室(4)内への外気の導入を断続的に行うものとして
も良い。例えば、乾燥室(4)内への外気の断続的導入は、制御弁(20)を開放するととも
に減圧機構(18)の作動を停止し、乾燥室(4)内を大気圧に戻した後に、減圧機構(18)
を再作動することにより外気を導入するものである。また、他の方法では、乾燥室(4)内
への外気の断続的導入は、制御弁(20)を開放するとともに減圧機構(18)の作動を停止
し、乾燥室(4)内を大気圧に戻した後に、制御弁(20)を閉止し減圧機構(18)を再作動
することにより乾燥室(4)を減圧した後、制御弁(20)を開放し外気を導入することを繰
り返すものである。
In addition, the introduction of outside air into the drying chamber (4) is to open the control valve (20) and continuously operate the pressure reducing mechanism (18) from the time of the pressure reducing operation for drying. However, other methods may intermittently introduce outside air into the drying chamber (4). For example, the intermittent introduction of outside air into the drying chamber (4) is performed after the control valve (20) is opened and the operation of the pressure reducing mechanism (18) is stopped to return the drying chamber (4) to atmospheric pressure. , Pressure reducing mechanism (18)
The outside air is introduced by re-activating. In another method, intermittent introduction of outside air into the drying chamber (4) opens the control valve (20) and stops the operation of the pressure reducing mechanism (18), thereby increasing the size of the drying chamber (4). After returning to atmospheric pressure, the control valve (20) is closed and the decompression mechanism (18) is re-actuated to depressurize the drying chamber (4), and then the control valve (20) is opened and outside air is repeatedly introduced. Is.
減圧機構(18)を、減圧乾燥工程時から連続的に作動することにより外気を導入するも
のであれば、乾燥後の微粒子の除去作業を、乾燥工程と連続して行う事が出来、作業効率
が良いものと成る。また、制御弁(20)を開放するとともに減圧機構(18)の作動を停止
し、乾燥室(4)内を大気圧に戻した後に、減圧機構(18)を再作動することにより外気を
導入するものとすれば、減圧機構(18)を、減圧乾燥工程時から連続的に作動する場合に
比較し、乾燥室(4)内に多くの乱気流を発生させ、被洗浄物(8)と外気との接触を効率よ
く行い、微粒子の除去作業を良好に行う事が出来る。
If the decompression mechanism (18) introduces outside air by continuously operating from the time of the decompression drying step, the removal operation of the fine particles after drying can be performed continuously with the drying step, and the work efficiency Will be good. Further, the control valve (20) is opened and the operation of the pressure reducing mechanism (18) is stopped. After returning the inside of the drying chamber (4) to the atmospheric pressure, the pressure reducing mechanism (18) is restarted to introduce outside air. If this is the case, the evacuation mechanism (18) generates more turbulence in the drying chamber (4), compared to the case where the decompression mechanism (18) is continuously operated from the time of the vacuum drying process, and the object to be cleaned (8) and the outside air Can be efficiently contacted with each other and fine particles can be removed well.
また、外気の導入を清浄化フィルター(21)を介して行えば、外気を浄化して導入し被洗浄物(8)と接触することができるから、高度の精密洗浄を可能とすることができる。また、清浄化フィルター(21)に冷却機構を組み合わせれば、外気を冷却して導入することができるから、被洗浄物(8)の冷却効果を高め、次工程への被洗浄物(8)の移送を熱に妨げられることなく迅速に行う事ができる。 Further, if the outside air is introduced through the cleaning filter (21), the outside air can be purified and introduced and brought into contact with the object to be cleaned (8), so that highly precise cleaning can be performed. . Further, if the cleaning filter (21) is combined with a cooling mechanism, the outside air can be cooled and introduced. Therefore, the cooling effect of the object to be cleaned (8) is enhanced, and the object to be cleaned (8) to the next process. Can be quickly transferred without being disturbed by heat.
上記の実施例1に於いては、被洗浄物(8)を洗浄液(5)に浸漬する液洗浄を行った後に
、この被洗浄物(8)を減圧乾燥し、流動する外気と接触して表面に付着した微粒子を除去
する洗浄方法としている。これに対し、本実施例2に於いては図3、図4に示す如く被洗
浄物(8)を洗浄蒸気(22)と接触させる蒸気洗浄を行った後に、この被洗浄物(8)を減圧
乾燥し、流動する外気と接触して表面に付着した微粒子を除去する洗浄方法としている。
この洗浄方法は、昇降機構により図4に示す如く、載置体(13)を上昇して載置体(13)
の外周上面を仕切鍔(11)の下面に密着し、洗浄蒸気(22)を発生させている洗浄室(3)
と、乾燥室(4)の連通を遮断する。この遮断により洗浄室(3)内に発生している洗浄蒸気
(22)が乾燥室(4)に流入することがない。次に洗浄槽(1)の蓋体(2)を開放し、人手ま
たは前記の昇降機構又は別個の昇降機構により、被洗浄物(8)を乾燥室(4)内に挿入して
載置体(13)の上面に載置する。次に洗浄槽(1)の蓋体(2)を密閉し、図3に示す如く、
載置体(13)を洗浄室(3)内に下降して、被洗浄物(8)を洗浄蒸気(22)に接触させ、被
洗浄物(8)の表面で洗浄蒸気(22)を凝縮させることにより被洗浄物(8)の蒸気洗浄を行
う。
In Example 1 described above, after performing liquid cleaning in which the object to be cleaned (8) is immersed in the cleaning liquid (5), the object to be cleaned (8) is dried under reduced pressure and brought into contact with flowing outside air. The cleaning method removes fine particles adhering to the surface. On the other hand, in the second embodiment, as shown in FIG. 3 and FIG. 4, the object to be cleaned (8) is brought into contact with the cleaning steam (22) and then the object to be cleaned (8) is removed. The cleaning method is to dry under reduced pressure and remove fine particles adhering to the surface in contact with flowing outside air.
In this cleaning method, as shown in FIG. 4, the placing body (13) is lifted by the lifting mechanism to place the placing body (13).
The cleaning chamber (3) in which the upper surface of the outer periphery is closely attached to the lower surface of the partition wall (11) and the cleaning vapor (22) is generated.
And the communication of the drying chamber (4) is cut off. Cleaning steam generated in the cleaning chamber (3) by this shut-off
(22) does not flow into the drying chamber (4). Next, the lid (2) of the cleaning tank (1) is opened, and the object to be cleaned (8) is inserted into the drying chamber (4) manually or by the above-described lifting mechanism or a separate lifting mechanism. Place on top of (13). Next, the lid (2) of the cleaning tank (1) is sealed, and as shown in FIG.
The mounting body (13) is lowered into the cleaning chamber (3), the object to be cleaned (8) is brought into contact with the cleaning vapor (22), and the cleaning vapor (22) is condensed on the surface of the object to be cleaned (8). By doing so, the object to be cleaned (8) is subjected to steam cleaning.
この蒸気洗浄の完了後に載置体(13)を上昇し、図4に示す如く被洗浄物(8)を出入口
(10)から乾燥室(4)内に挿入するとともに、載置体(13)の外周上面を仕切鍔(11)の
下面に密着し、洗浄室(3)と乾燥室(4)の連通を遮断する。この遮断により洗浄室(3)の
洗浄蒸気(22)が乾燥室(4)に流入することはない。この状態で第2開閉弁(17)を開放
し減圧機構(18)を作動すれば、乾燥室(4)内は減圧され、被洗浄物(8)に付着した溶剤
の沸点が低下し揮発されて被洗浄物(8)の乾燥が行われる。また、減圧によって減圧機構
(18)に吸引された洗浄蒸気(22)は、凝縮器(16)で凝縮液化しプールタンク(15)に
収納される。このプールタンク(15)の洗浄液(5)は、洗浄室(3)の洗浄液(5)の消耗に
伴い補給される。
After completion of this steam cleaning, the mounting body (13) is raised, and the object to be cleaned (8) is moved in and out as shown in FIG.
(10) is inserted into the drying chamber (4), and the outer peripheral upper surface of the mounting body (13) is brought into close contact with the lower surface of the partition wall (11) so that the cleaning chamber (3) and the drying chamber (4) communicate with each other. Cut off. This blocking prevents the cleaning vapor (22) from the cleaning chamber (3) from flowing into the drying chamber (4). If the second on-off valve (17) is opened and the pressure reducing mechanism (18) is operated in this state, the inside of the drying chamber (4) is depressurized, and the boiling point of the solvent adhering to the object to be cleaned (8) is lowered and volatilized. Thus, the object to be cleaned (8) is dried. In addition, the decompression mechanism
The cleaning vapor (22) sucked into (18) is condensed and liquefied by the condenser (16) and stored in the pool tank (15). The cleaning liquid (5) in the pool tank (15) is replenished as the cleaning liquid (5) in the cleaning chamber (3) is consumed.
乾燥室(4)での被洗浄物(8)の乾燥が完了したら、制御弁(20)を開放し外気を導入す
れば、乾燥室(4)内に気体の流動が生じ被洗浄物(8)と接触するから、被洗浄物(8)の表
面に残留付着している微粒子を除去することが可能となる。洗浄作業前に被洗浄物(8)の
表面に付着していた油分や液体は、蒸気洗浄によって除去されているから、被洗浄物(8)
の表面に残留または再付着している微粒子は、乾燥室(4)内に生じる気体の流動によって
容易に除去される。また、外気の導入口、導出口を複数設ければ、被洗浄物(8)の表面に
広く気体の流動を生じさせることができるから、微粒子の除去を更に効率的に行う事が出
来る。また、乾燥室(4)内への外気の導入方法は、実施例1の場合と同様におこなうこと
ができる。
When the drying of the article to be cleaned (8) in the drying chamber (4) is completed, if the control valve (20) is opened and the outside air is introduced, gas flow occurs in the drying chamber (4) and the object to be cleaned (8 ), The fine particles remaining on the surface of the object to be cleaned (8) can be removed. Since oil and liquid adhering to the surface of the object to be cleaned (8) before the cleaning operation are removed by steam cleaning, the object to be cleaned (8)
The fine particles remaining on or reattached to the surface of the water are easily removed by the flow of gas generated in the drying chamber (4). Further, if a plurality of outside air inlets and outlets are provided, a gas flow can be widely generated on the surface of the object to be cleaned (8), so that fine particles can be removed more efficiently. Moreover, the method of introducing the outside air into the drying chamber (4) can be performed in the same manner as in the first embodiment.
また、外気の導入を清浄化フィルター(21)を介して行えば、外気を浄化して導入し被洗浄物(8)と接触することができるから、高度の精密洗浄を可能とすることができる事も実施例1の場合と同様である。また、清浄化フィルター(21)に冷却機構を組み合わせれば、外気との接触により冷却した被洗浄物(8)を、洗浄蒸気(22)と再度接触して蒸気洗浄することも可能となり、再度の蒸気洗浄により1回の蒸気洗浄に比較し高度の精密洗浄が可能となる。 Further, if the outside air is introduced through the cleaning filter (21), the outside air can be purified and introduced and brought into contact with the object to be cleaned (8), so that highly precise cleaning can be performed. This is the same as in the first embodiment. In addition, if a cooling mechanism is combined with the cleaning filter (21), the object to be cleaned (8) cooled by contact with the outside air can be again brought into contact with the cleaning steam (22) and cleaned with steam. Compared to a single steam cleaning, a high degree of precision cleaning is possible.
3 洗浄室
4 乾燥室
5 洗浄液
8 被洗浄物
10 出入口
11 仕切鍔
13 載置体
18 減圧機構
20 制御弁
21 清浄化フィルター
DESCRIPTION OF
Claims (9)
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Cited By (2)
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JP6351195B1 (en) * | 2017-10-30 | 2018-07-04 | ジャパン・フィールド株式会社 | Cleaning equipment for objects to be cleaned |
JP2019042683A (en) * | 2017-09-04 | 2019-03-22 | ジャパン・フィールド株式会社 | Decompression drying and washing transfer device of object to be washed |
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