JP2015191198A5 - - Google Patents

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JP2015191198A5
JP2015191198A5 JP2014070170A JP2014070170A JP2015191198A5 JP 2015191198 A5 JP2015191198 A5 JP 2015191198A5 JP 2014070170 A JP2014070170 A JP 2014070170A JP 2014070170 A JP2014070170 A JP 2014070170A JP 2015191198 A5 JP2015191198 A5 JP 2015191198A5
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carbon dioxide
solvent
mass
binder resin
index
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JP2014070170A
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JP6272105B2 (en
JP2015191198A (en
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Claims (7)

a)結着樹脂と、前記結着樹脂を溶解し得る溶媒とを混合し、樹脂溶液を調製する工程、
b)前記樹脂溶液と、分散剤及び液体状態又は超臨界状態の二酸化炭素を含有する分散媒体とを混合し、造粒することにより前記樹脂溶液の液滴を形成する工程、及び
c)前記液滴に含まれる前記溶媒を除去してトナー粒子を得る工程、
を有するトナーの製造方法であって、
下記[評価手法1]によって求められる前記結着樹脂の通過率Aが、90.0%以上であり、
下記[評価手法2]によって求められる前記溶媒に対する二酸化炭素の溶け込み指数Bが、40.0質量%以下であり、かつ、下記[評価手法3]によって求められる二酸化炭素に対する前記溶媒の溶け出し指数Cが、2.0質量%以上20.0質量%以下であることを特徴とするトナーの製造方法。
[評価手法1]
予め粉砕した結着樹脂を篩にかけた時、目開き150μmの篩を通過し、かつ、目開き38μmの篩を通過しない結着樹脂を評価用結着樹脂として、前記評価用結着樹脂の質量をW1(g)とする。
次に、前記評価用結着樹脂を温度25℃、圧力6.5MPaの二酸化炭素と2時間混合した後、再度、目開き150μmの篩にかけて、通過した結着樹脂の質量をW2(g)とする。
前記W1及び前記W2の値から、下記式(1)によって通過率Aを求める。
通過率A(%)=W2/W1×100 (1)
[評価手法2]
密閉容器に溶媒をV1(g)投入する。次に、温度25℃で二酸化炭素を前記溶媒に対して飽和に達するまで、大気圧から加圧しながら導入し、この時の二酸化炭素の導入量をV2(g)とする。
前記溶媒と前記溶媒に飽和した二酸化炭素の総量に対する前記溶媒に飽和した二酸化炭素の含有率を溶け込み指数Bとし、前記V1及びV2の値から、下記式(2)によって、溶け込み指数Bを求める。
溶け込み指数B(質量%)=V2/(V1+V2)×100 (2)
[評価手法3]
前記[評価手法2]における溶け込み指数Bの評価後、さらに二酸化炭素を温度25℃
で圧力6.5MPaまで導入して、溶媒相と二酸化炭素相に相分離させ、この時追加導入された二酸化炭素の導入量をX1(g)とする。
前記溶媒相から、前記二酸化炭素相に移行した二酸化炭素の質量をX2(g)、前記二酸化炭素相に移行した溶媒の質量をX3(g)とする。
前記二酸化炭素相における溶媒の含有率を溶け出し指数Cとし、前記X1,X2,X3の値から下記式(3)によって溶け出し指数Cを求める。
溶け出し指数C(質量%)=X3/(X1+X2+X3)×100 (3)
a) a step of mixing a binder resin and a solvent capable of dissolving the binder resin to prepare a resin solution;
b) mixing the resin solution with a dispersant and a dispersion medium containing carbon dioxide in a liquid state or supercritical state, and granulating the mixture to form droplets of the resin solution; and c) the liquid Removing the solvent contained in the droplets to obtain toner particles;
A method for producing a toner comprising:
The passing rate A of the binder resin obtained by the following [Evaluation technique 1] is 90.0% or more,
The solubility index B of carbon dioxide with respect to the solvent obtained by the following [Evaluation Method 2] is 40.0% by mass or less, and the dissolution index C of the solvent with respect to carbon dioxide obtained by the following [Evaluation Method 3]. Is 2.0% by mass or more and 20.0% by mass or less.
[Evaluation Method 1]
When the pre-ground binder resin is sieved, the mass of the evaluation binder resin is defined as a binder resin that passes through a sieve having an opening of 150 μm and does not pass through a sieve having an opening of 38 μm. Is W1 (g).
Next, after the binder resin for evaluation was mixed with carbon dioxide having a temperature of 25 ° C. and a pressure of 6.5 MPa for 2 hours, it was passed through a sieve having an opening of 150 μm again, and the mass of the binder resin passed through was determined as W2 (g). To do.
From the values of W1 and W2, the passage rate A is obtained by the following equation (1).
Passing rate A (%) = W2 / W1 × 100 (1)
[Evaluation Method 2]
V1 (g) of the solvent is put into the sealed container. Next, carbon dioxide is introduced while being pressurized from atmospheric pressure at a temperature of 25 ° C. until saturation with respect to the solvent, and the amount of carbon dioxide introduced at this time is defined as V2 (g).
The content of carbon dioxide saturated in the solvent relative to the total amount of the solvent and carbon dioxide saturated in the solvent is defined as a penetration index B, and the penetration index B is obtained from the values of V1 and V2 by the following formula (2).
Penetration index B (mass%) = V2 / (V1 + V2) × 100 (2)
[Evaluation Method 3]
After the evaluation of the penetration index B in [Evaluation Method 2], carbon dioxide was further added at a temperature of 25 ° C.
The pressure is introduced to 6.5 MPa and phase separation is carried out into a solvent phase and a carbon dioxide phase, and the amount of carbon dioxide additionally introduced at this time is X1 (g).
Let X2 (g) be the mass of carbon dioxide transferred from the solvent phase to the carbon dioxide phase, and X3 (g) be the mass of solvent transferred to the carbon dioxide phase.
The solvent content in the carbon dioxide phase is taken as the dissolution index C, and the dissolution index C is determined from the values of X1, X2, and X3 by the following formula (3).
Melting index C (mass%) = X3 / (X1 + X2 + X3) × 100 (3)
前記溶け込み指数Bが、30.0質量%以下である請求項1に記載のトナーの製造方法。   The toner production method according to claim 1, wherein the penetration index B is 30.0 mass% or less. 前記溶け出し指数Cが、2.0質量%以上10.0質量%以下である請求項1又は2に記載のトナーの製造方法。   The toner production method according to claim 1, wherein the melting index C is 2.0% by mass or more and 10.0% by mass or less. 前記溶媒の融点が30℃以下であり、沸点が250℃以下である請求項1〜3のいずれか一項に記載のトナーの製造方法。   The method for producing a toner according to claim 1, wherein the solvent has a melting point of 30 ° C. or lower and a boiling point of 250 ° C. or lower. 前記溶媒が、ベンジルアルコール、2−フェニルエタノール、アニリン、シナミルアルコール、p−クレゾール、o−ニトロアニソール、N−エチルアニリン、p−トルイジン、及びN−メチルアニリンからなる群より選択される少なくとも1つである請求項1〜3のいずれか1項に記載のトナーの製造方法。The solvent is at least one selected from the group consisting of benzyl alcohol, 2-phenylethanol, aniline, cinamyl alcohol, p-cresol, o-nitroanisole, N-ethylaniline, p-toluidine, and N-methylaniline. The method for producing a toner according to claim 1, wherein the toner is a toner. 前記結着樹脂が結晶構造を取り得る部位を含有する樹脂を含有する請求項1〜のいずれか一項に記載のトナーの製造方法。 Method for producing a toner according to any one of claims 1 to 5 containing a resin containing a site where the binder resin is capable of forming a crystal structure. 前記結晶構造を取り得る部位を含有する樹脂は、結晶構造を取り得る部位と結晶構造を取り得ない部位とを化学的に結合したブロックポリマーであり、
前記結晶構造を取り得る部位の含有量が結着樹脂を基準として50.0質量%以上90.0質量%以下である請求項に記載のトナーの製造方法。
The resin containing a part capable of taking a crystal structure is a block polymer in which a part that can take a crystal structure and a part that cannot take a crystal structure are chemically bonded,
The method for producing a toner according to claim 6 , wherein the content of the portion capable of taking the crystal structure is 50.0% by mass or more and 90.0% by mass or less based on the binder resin.
JP2014070170A 2014-03-28 2014-03-28 Toner production method Active JP6272105B2 (en)

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JP2015191198A JP2015191198A (en) 2015-11-02
JP2015191198A5 true JP2015191198A5 (en) 2017-04-13
JP6272105B2 JP6272105B2 (en) 2018-01-31

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US9798256B2 (en) * 2015-06-30 2017-10-24 Canon Kabushiki Kaisha Method of producing toner
JP6562821B2 (en) * 2015-11-20 2019-08-21 キヤノン株式会社 Resin particle manufacturing method and toner manufacturing method
JP2018124317A (en) * 2017-01-30 2018-08-09 コニカミノルタ株式会社 Toner for electrostatic charge image development, two-component developer for electrostatic charge image development, and method for manufacturing toner for electrostatic charge image development

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* Cited by examiner, † Cited by third party
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JP5005730B2 (en) * 2008-05-23 2012-08-22 三洋化成工業株式会社 Resin particles and method for producing the same
TWI461864B (en) * 2011-06-03 2014-11-21 Canon Kk Toner
JP5773764B2 (en) * 2011-06-03 2015-09-02 キヤノン株式会社 Toner production method
JP2013155210A (en) * 2012-01-26 2013-08-15 Sanyo Chem Ind Ltd Core-shell type resin particle, and method for manufacturing the same
JP2014038169A (en) * 2012-08-14 2014-02-27 Ricoh Co Ltd Production method of toner, and toner

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