JP2015188970A - Guide rail fitting tool - Google Patents

Abstract

PROBLEM TO BE SOLVED: To fit a guide rail in a state of running along a reference surface of a base, by pressing the guide rail under proper pressure.SOLUTION: A guide rail fitting tool (1) fits a guide rail (2) along a reference surface (32) orthogonal to an installation surface to the installation surface (31) formed on a base (3), and comprises a piston (20) abutting on the other side surface (24) of the guide rail so as to press one side surface (23) of the guide rail, a cylinder (10) for storing the piston so as to be capable of advancing-retreating and a spring (15) stored in the cylinder so as to connect a handle (16) for driving the piston to the piston, and the spring is constituted so as to absorb pressing force of a predetermined value or more of the piston.

Description

  The present invention relates to a guide rail mounting tool for mounting a guide rail for guiding a linear movement of a moving unit to a base of an apparatus.

  Conventionally, in a semiconductor manufacturing apparatus, a guide rail is used to move a movable part in the apparatus linearly. Guide rails are distorted in the short direction and often lose linearity as a whole. For this reason, when attaching a guide rail to the installation surface of a base, it is necessary to straighten a guide rail. A reference surface perpendicular to the installation surface is straightly formed on the base to which the guide rail is attached. By pressing the side surface of the guide rail against the reference surface, the guide rail is straightened along the reference surface. By screwing the guide rail in this state, the guide rail can be appropriately attached to the installation surface of the base.

  In order to mount the guide rail straight, a guide rail mounting tool that maintains the guide rail along the reference plane has been proposed (see, for example, Patent Document 1 to Patent Document 4). The guide rail mounting tool described in these patent documents converts the screwing force on the installation surface into a direction orthogonal to the reference surface and presses the guide rail toward the reference surface. Thereby, the guide rail can be attached to the installation surface of the base with the guide rail straightly corrected along the reference surface.

Japanese Patent No. 4170659 JP 2001-1224025 A JP 2003-301817 A JP 2004-263793 A

  However, in the guide rail mounting tool described in the above-mentioned patent document, it is difficult to adjust the pressing force because the pressing force increases as much as the screw is screwed into the installation surface. For this reason, if the screw is excessively screwed into the installation surface, the guide rail may be pressed against the reference surface with a larger pressure than necessary.

  This invention is made | formed in view of such a point, and it aims at providing the guide rail attachment tool which can press a guide rail with an appropriate pressure.

  A guide rail mounting tool according to the present invention is a guide rail mounting tool for mounting a guide rail in a state where one side surface of the guide rail is brought into pressure contact with a reference surface of a base having an extending reference surface with a predetermined pressure. Includes a mounting surface arranged at right angles to the reference surface, a plurality of screw holes formed in the mounting surface in parallel with the reference surface, and a support for supporting the guide rail mounting tool facing the reference surface. The guide rail includes a lower surface that contacts the installation surface, and a through-hole penetrating from the upper surface to the lower surface. The guide rail mounting tool is a piston that advances and retreats, and a cylinder that guides the piston so that the piston can advance and retreat. And a piston drive source that moves the piston forward and backward, and a pressure regulator that regulates the pressure by which the piston is advanced by the piston drive source and presses the guide rail to a certain range. The cylinder is supported by a support portion provided in the base, the piston is advanced, the tip of the piston is brought into contact with the other side surface of the guide rail, and the guide rail is guided to the reference surface with a predetermined pressure by the pressure regulating portion. The guide rail is screwed to the installation surface of the base in a state in which one side surface of the base plate is press-contacted.

  According to this configuration, when the guide rail is pressed toward the reference surface of the base, one side surface of the guide rail comes into contact with the reference surface. For this reason, even if the guide rail loses linearity, the guide rail can be straightened along the reference plane. Then, the guide rail is fixed to the installation surface of the base by being screwed in a straight state. In addition, since the pressing force of the piston contacting the guide rail is regulated to a certain range of pressure, the piston does not press the guide rail too much. For this reason, a guide rail can be appropriately attached, without changing a guide rail more than necessary.

  Further, in the above-described guide rail mounting tool according to the present invention, the support portion formed on the base includes a support surface facing the reference surface, and the guide rail mounting tool has the rear end surface of the cylinder in contact with the support surface, and the piston is mounted. The piston is advanced, the tip of the piston is brought into contact with the other side surface of the guide rail, and the guide rail is pressed with a predetermined pressure.

  Further, in the guide rail mounting tool according to the present invention, the support portion formed on the base includes a support hole disposed on a straight line spaced apart from the reference plane by a predetermined distance and parallel to the reference plane, Has a pin that can be inserted into the support hole on the outer wall of the cylinder, inserts the pin into the support hole to support the guide rail mounting tool, advances the piston, and makes the tip of the piston contact the other side of the guide rail. The guide rail is pressed with a predetermined pressure.

  According to the present invention, the guide rail can be appropriately attached in a state along the reference surface of the base by pressing the guide rail with a certain range of pressure.

It is a figure which shows the state in which the guide rail was attached to the base. It is a cross-sectional schematic diagram which shows an example of the guide rail attachment tool which concerns on this Embodiment. It is a schematic diagram which shows the example of application of the guide rail attachment tool which concerns on this Embodiment. It is an operation | movement figure of the guide rail attachment tool which concerns on this Embodiment. It is a schematic diagram which shows the guide rail attachment tool which concerns on a 1st modification. It is a schematic diagram which shows the guide rail attachment tool which concerns on a 2nd modification.

  Hereinafter, a guide rail attachment according to the present embodiment will be described with reference to the accompanying drawings. FIG. 1 is a view showing a state in which a guide rail is attached to a base. FIG. 2 is a schematic cross-sectional view showing an example of a guide rail attachment according to the present embodiment. FIG. 3 is a schematic diagram illustrating an application example of the guide rail attachment according to the present embodiment. FIG. 3A shows a top view when the guide rail is attached to the base, and FIG. 3B shows a side view when the guide rail is attached to the base. Note that the guide rail attachment according to the present embodiment is not limited to the configuration shown in the following drawings. The guide rail fixture may be configured in any manner as long as the guide rail can be pressed toward the reference plane.

  As shown in FIG. 1, the guide rail 2 is placed on an installation surface 31 that is disposed at right angles to a reference surface 32 that is linearly formed on the base 3. Then, the guide rail 2 is attached to the base 3 by screwing the side surface of the guide rail 2 along the reference surface 32. Thereby, the moving block 26 used as a pair with the guide rail 2 can move straight along the guide rail 2. The guide rail mounting tool 1 (see FIG. 2) according to the present embodiment is configured to maintain the guide rail 2 along the reference surface 32 when the guide rail 2 is attached to the base 3. .

  As shown in FIG. 2, the guide rail mounting tool 1 is configured to move the piston 20 forward and backward along the cylinder 10. The cylinder 10 is formed in a rectangular parallelepiped box shape. In the internal space of the cylinder 10, first and second movable plates 11, 12 that can advance and retreat along the longitudinal direction (front-rear direction) of the cylinder 10 are provided. Contained. The first and second moving plates 11 and 12 are connected by a spring 15.

  A piston rod 13 is provided at the center of the front surface of the first moving plate 11 so as to protrude from the front surface of the cylinder 10. A plate-like pressing portion 14 that presses the guide rail 2 toward the reference surface 32 is attached to the tip of the piston rod 13. In the present embodiment, the first moving plate 11, the piston rod 13 and the presser portion 14 constitute a piston 20 that moves forward and backward with respect to the cylinder 10. The spring 15 is formed of, for example, a compression coil spring, and functions as a pressure regulating unit that regulates the pressing force of the first moving plate 11 within a certain range.

  The second moving plate 12 is accommodated on the rear end side of the internal space of the cylinder 10, and a connection pin 121 is provided on the upper surface. One end of a plate-like connecting member 18 extending in the horizontal direction is connected to the connecting pin 121. A long hole 181 is formed in one end side of the connecting member 18 along the extending direction, and a connecting pin 121 is slidably inserted along the long hole 181 into the long hole 181. A shaft portion 17 extending upward is fixed to the other end of the connecting member 18.

  The shaft portion 17 is provided on the upper wall of the cylinder 10, and the upper end side of the shaft portion 17 protrudes outside the cylinder 10. A handle 16 extending horizontally from the shaft portion 17 is fixed to the upper end of the protruding shaft portion 17. The handle 16 and the connecting member 18 are fixed so as to be substantially perpendicular to each other when viewed from above. The handle 16 constitutes a piston drive source that moves the piston 20 forward and backward. The connecting member 18 can swing with the shaft portion 17 as a fulcrum in accordance with the swinging operation of the handle 16, and the second moving plate 12 moves forward and backward in accordance with the swinging of the connecting member 18.

  A stopper pin 19 that fixes the position of the handle 16 is provided at the rear end portion of the cylinder 10. The stopper pin 19 is usually provided at the rear end portion of the cylinder 10. The stopper pin 19 is urged upward by a urging member 191 through a pin hole formed in the cylinder 10, and can be projected and retracted from the upper surface of the cylinder 10. The tip of the handle 16 is hooked on the stopper pin 19 by swinging the handle 16 to a position beyond the stopper pin 19 and projecting the stopper pin 19 from the upper surface of the cylinder 10. Thereby, the rotation of the handle 16 is restricted and the return of the handle 16 is prevented.

  As shown in FIG. 3, the guide rail 2 to which the present embodiment is applied extends in the guide direction of the moving block 26. Further, distortion occurs in the short direction of the guide rail 2, and as shown in FIG. 3A, the guide rail 2 itself is meandering and loses linearity. A plurality of through holes 21 are formed in the guide rail 2 at equal intervals in the extending direction of the guide rail 2 from the upper surface to the lower surface. A counterbore hole 22 is formed on the upper surface side of each through hole 21 to accommodate the head of the screw that fixes the guide rail 2.

  As shown in FIG. 3B, the base 3 is provided with a reference surface 32 that is perpendicular to the installation surface 31 with which the lower surface 25 of the guide rail 2 contacts. One side surface 23 of the guide rail 2 abuts on the reference surface 32. A plurality of screw holes 33 are formed in the installation surface 31 in accordance with the pitch of the through holes 21 of the guide rail 2. Further, a plate-like support portion 34 that faces the reference surface 32 and supports the guide rail mounting tool 1 is provided on one side surface of the base 3 along the reference surface 32.

  When the guide rail 2 is attached to the base 3, the guide rail 2 is placed on the installation surface 31 along the reference surface 32 of the base 3, and the lower surface 25 of the guide rail 2 is in contact with the installation surface 31. The guide rail mounting tool 1 is set between the guide rail 2 and the support portion 34 of the base 3. In the guide rail fixture 1, the first moving plate 11 (see FIG. 2) is moved forward by the swinging operation of the handle 16. As a result, the presser portion 14 abuts against the guide rail 2 and the guide rail 2 is pressed against the reference surface 32, and the distortion of the guide rail 2 is corrected. In this state, the guide rail 2 can be fixed straight along the reference plane by screwing the guide rail 2 with screws. Further, excessive pressing force is absorbed by the spring 15 (see FIG. 2) so that the guide rail 2 is not excessively pressed by the pressing portion 14. As described above, the pressing force of the pressing portion 14 (first moving plate 11) is restricted to a certain range, so that the guide rail 2 is not pressed more than necessary. Here, the fixed range indicates a range of pressure in which the driving force from the handle 16 is transmitted to the piston 20 via the spring 15 and the piston 20 can press the guide rail 2 against the reference plane.

  Next, with reference to FIG. 4, the mounting operation of the guide rail according to the present embodiment will be described in detail. FIG. 4 is an operation diagram of the guide rail attachment according to the present embodiment. FIG. 4A shows a state before operating the handle of the guide rail mounting tool, and FIG. 4B shows a state after operating the handle of the guide rail mounting tool. In FIG. 4, for convenience of explanation, the guide rail is shown in a rectangular shape in cross section.

  As shown in FIG. 4A, the lower surface 25 of the guide rail 2 is brought into contact with the installation surface 31, and a slight gap is formed between one side surface 23 of the guide rail 2 and the reference surface 32 due to distortion of the guide rail 2. ing. At this time, the through hole 21 of the guide rail 2 and the screw hole 33 of the base 3 are in a state in which their center positions are shifted. The guide rail fixture 1 is set at a position adjacent to the through hole 21 on the installation surface 31 between the guide rail 2 and the support portion 34. The guide rail 2 is restricted from moving backward by the support portion 34.

  When the handle 16 is swung in the direction of the arrow, the connecting member 18 swings integrally with the handle 16. As the connecting member 18 swings, the second moving plate 12 moves forward while sliding the connecting pin 121 along the elongated hole 181 of the connecting member 18. Since the first moving plate 11 is connected to the second moving plate 12 via the spring 15, the first moving plate 11 is pressed against the second moving plate 12 and moves forward. As a result, the presser portion 14 comes into contact with the other side surface 24 of the guide rail 2, and the presser portion 14 presses the guide rail 2 toward the reference surface 32.

  Then, as shown in FIG. 4B, one side surface 23 of the guide rail 2 abuts on the reference surface 32 of the base 3, and the guide rail 2 is along the reference surface 32. Thereby, the distortion of the guide rail 2 is corrected, and the positions of the through hole 21 and the screw hole 33 coincide. At this time, the pressing force of the pressing portion 14 against the guide rail 2 is suppressed to a certain range by the spring 15. That is, the pressing force exceeding the predetermined pressure is absorbed by the spring 15. For this reason, even if the distortion of the guide rail 2 is corrected, the guide rail 2 is not pressed more than necessary. Therefore, it is possible to prevent an excessive pressure from being applied to the guide rail 2. Thus, it is preferable that the spring 15 has a hardness that can remove at least the distortion of the guide rail 2.

  By swinging the handle 16 by a predetermined angle and causing the stopper pin 19 to protrude from the upper surface of the cylinder 10, the tip of the handle 16 is hooked on the stopper pin 19. As a result, the position of the handle 16 is restricted, and the positions of the first and second movable plates 11 and 12 are fixed. Therefore, the state in which the guide rail 2 is along the reference plane 32 can be maintained. The guide rail 2 is fixed to the base 3 by inserting a screw into the through hole 21 and screwing it into the screw hole 33 in a state where the positions of the through hole 21 and the screw hole 33 coincide. By performing a series of these operations at a plurality of locations, the guide rail 2 can be mounted straight along the reference plane 32.

  As described above, according to the guide rail mounting tool 1 according to the present embodiment, the guide rail 2 is pressed against the reference surface 32 of the base, so that one side surface 23 of the guide rail 2 is brought into contact with the reference surface 32. Abut. For this reason, even if the guide rail 2 loses linearity, the guide rail 2 can be straightened along the reference plane 32. The guide rail 2 is fixed to the installation surface 31 of the base 3 by being screwed in a straight state. Further, since the pressing force of the pressing portion 14 that contacts the guide rail 2 is restricted to a certain range of pressure, the pressing portion 14 does not press the guide rail 2 too much. For this reason, the guide rail 2 can be appropriately attached without deforming the guide rail 2 more than necessary.

  Next, with reference to FIG. 5, a guide rail attachment according to a first modification will be described. FIG. 5 is a schematic diagram showing a guide rail attachment according to a first modification. The first modification is different from the present embodiment in that a cylinder is fitted into a groove formed on the installation surface of the base to support the guide rail mounting tool. In the first modified example, the difference will be mainly described. Moreover, the same code | symbol is attached | subjected about the structure same as this Embodiment.

  As shown in FIG. 5, the installation surface 31 of the base 3 is formed with a groove 35 corresponding to the longitudinal dimension of the cylinder 10 along the reference surface 32, and the cylinder 10 is fitted into the groove 35. ing. When the handle 16 is operated, the rear end surface 36 of the groove 35 facing (facing) the reference surface 32 is brought into contact with the rear end surface 102 of the cylinder 10. Thereby, since the movement to the back of the guide rail attachment tool 1 is controlled, the pressing force of the holding part 14 can be appropriately transmitted to the guide rail 2.

  As described above, the rear end surface 36 of the groove 35 is utilized as a support surface for supporting the guide rail mounting tool 1. Therefore, also in the modified example shown in FIG. 5, the guide rail 2 is pressed with a predetermined pressure within a certain range by the guide rail mounting tool 1, and the guide rail 2 is screwed in a state where the guide rail 2 is along the reference plane 32. can do. In the modification shown in FIG. 5, the guide rail mounting tool 1 is easily aligned with the adjacent through-hole 21 by sliding the guide rail mounting tool 1 along the groove 35 after screwing in one place. can do.

  Next, with reference to FIG. 6, a guide rail attachment according to a second modification will be described. FIG. 6 is a schematic diagram illustrating a guide rail attachment according to a second modification. The second modification is different from the present embodiment in that a pin is provided on the lower surface of the cylinder and the pin is inserted into a pin hole formed on the installation surface of the base to support the guide rail mounting tool. To do. In the second modification, the difference will be described mainly. Moreover, the same code | symbol is attached | subjected about the structure same as this Embodiment.

  As shown in FIG. 6, in the guide rail attachment 1 according to the second modification, a pin 101 is attached to the lower surface of the cylinder 10. A plurality of pin holes 37 are formed on the installation surface 31 of the base 3 at positions spaced apart from the reference surface 32 by a predetermined distance. The pin holes 37 are formed to have a slightly larger diameter than the pins 101, and the pin holes 37 are arranged at the same pitch adjacent to the through holes 21 of the guide rail 2 or the screw holes 33 of the base 3.

  In the modification shown in FIG. 6, the pin 101 is inserted into the pin hole 37, so that the backward movement of the guide rail mounting tool 1 is restricted. Therefore, when the handle 16 is operated, the pressing force of the pressing portion 14 can be appropriately transmitted to the guide rail 2. As described above, the pin hole 37 of the base 3 is utilized as a support hole for supporting the guide rail mounting tool 1. Therefore, also in the modification shown in FIG. 6, the guide rail 2 is pressed with a predetermined pressure within a certain range by the guide rail mounting tool 1, and the guide rail 2 is screwed in a state where the guide rail 2 is along the reference plane 32. Can be stopped. Therefore, the guide rail 2 can be attached straight along the reference plane 32.

  In addition, this invention is not limited to the said embodiment, It can change and implement variously. In the above-described embodiment, the size, shape, and the like illustrated in the accompanying drawings are not limited to this, and can be appropriately changed within a range in which the effect of the present invention is exhibited. In addition, various modifications can be made without departing from the scope of the object of the present invention.

  For example, in the above-described embodiment, the pressure restricting portion is configured by the spring 15, but is not limited to this configuration. The pressure regulating unit may be configured in any way as long as it absorbs excessive pressing force of the piston 20.

  Further, in the above-described embodiment, the piston drive source is configured by the handle 16, but is not limited to this configuration. The piston drive source only needs to be able to apply a drive force to the piston 20. For example, the driving force may be automatically applied to the piston 20 instead of the manual operation of the handle 16.

  In the above-described embodiment, any type of guide rail 2 can be attached to the base 3 while maintaining linearity, regardless of the width of the guide rail 2 as long as it is within the expansion / contraction range of the spring 15. .

  As described above, the present invention has an effect that the guide rail can be pressed with an appropriate pressure, and in particular, the guide rail mounting for mounting the guide rail for guiding the linear movement of the moving portion to the base of the apparatus. Useful for ingredients.

1 Guide rail fixture 10 Cylinder 15 Spring (pressure regulating part)
16 Handle (piston drive source)
20 Piston 2 Guide rail 21 Through hole 23 One side surface 24 The other side surface 25 Lower surface 3 Base 31 Installation surface 32 Reference surface 33 Screw hole 34 Support part 36 Rear end surface (support surface)
37 Pin hole (support hole)
101 pin

Claims (3)

A guide rail mounting tool for mounting the guide rail in a state where one side surface of the guide rail is brought into pressure contact with the reference surface of the base having the extending reference surface with a predetermined pressure,
The base includes an installation surface disposed at a right angle to the reference surface, a plurality of screw holes formed in the installation surface in parallel with the reference surface, and the guide facing the reference surface. A support for supporting the rail fixture,
The guide rail includes a lower surface that comes into contact with the installation surface, and a through hole that penetrates from the upper surface to the lower surface.
The guide rail fixture includes a piston that advances and retreats, a cylinder that guides the piston so that the piston can advance and retreat, a piston drive source that moves the piston forward and backward, and a piston drive source that moves the piston forward by the piston drive source. A pressure regulating part that regulates the pressure pressing the rail to a certain range,
The cylinder is supported by the support portion provided in the base, the piston is advanced, the tip of the piston is brought into contact with the other side surface of the guide rail, and the reference surface is brought to a predetermined pressure by the pressure regulating portion. A guide rail mounting tool for pressurizing one side surface of the guide rail and screwing the guide rail to the mounting surface of the base in the pressed state. The support portion formed on the base includes a support surface facing the reference surface,
The guide rail mounting tool brings the rear end surface of the cylinder into contact with the support surface, advances the piston, brings the tip of the piston into contact with the other side surface of the guide rail, and moves the guide rail to a predetermined pressure. The guide rail mounting tool according to claim 1 to be pressed. The support portion formed in the base includes a support hole disposed on a straight line spaced apart from the reference plane by a predetermined distance and parallel to the reference plane.
The guide rail fixture includes a pin that can be inserted into the support hole on the outer wall of the cylinder,
The pin is inserted into the support hole to support the guide rail mounting tool, the piston is advanced, the tip of the piston is brought into contact with the other side of the guide rail, and the guide rail is pressed with a predetermined pressure. The guide rail attachment according to claim 1 to be made.

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