JP2015144046A - Rotatable led illumination device - Google Patents

Rotatable led illumination device Download PDF

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JP2015144046A
JP2015144046A JP2014016505A JP2014016505A JP2015144046A JP 2015144046 A JP2015144046 A JP 2015144046A JP 2014016505 A JP2014016505 A JP 2014016505A JP 2014016505 A JP2014016505 A JP 2014016505A JP 2015144046 A JP2015144046 A JP 2015144046A
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led lighting
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led illumination
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憲一 畑
Kenichi Hata
憲一 畑
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Abstract

PROBLEM TO BE SOLVED: To provide a rotatable LED illumination device which, in a situation where LED illumination fixture units are rapidly growing popular as an illumination energy saving measure, can help various makers which need to develop and sell many types of new products in a short period of time because of the rapid technical development of the LED illumination fixture units, avoid developing, producing and selling various types of similar LED illumination fixture units most suitable for various markets and uses, and prevent production costs from increasing because of huge development costs and impossibility of production with large production lots; and which can help a customer select the LED illumination fixture units in an easier way.SOLUTION: Low power LED illumination fixture units of the same specification or a plurality of specifications which are mounted to rotary shafts are developed, and by connecting and integrating them, an LED illumination device having various types of fixture light fluxes, light colors and light distributions can be configured easily and inexpensively. Therefore, development costs, product costs, and logistics costs of the makers are reduced and a customer can easily select the LED illumination fixture.

Description

本発明は、主として屋内高天井照明用や屋外照明用の光束・光色・配光が多種可能で組立簡単・低コスト・軽量・コンパクトなLED照明装置とこれに使用されるLED照明器具ユニットとに関する。
本発明のLED照明器具ユニットは、照射方向の個別設定が可能に回動軸に装着される光束・光色・配光が複数仕様の低WのLED照明器具ユニットであるが、本発明においては、回動軸への装着手段とLED照明器具ユニットの構造とが対象となる。
本発明のLED照明装置は、前記の同一仕様又は複数仕様の1個以上のLED照明器具ユニットが、回動軸に照射方向を個別に設定して装着・固定されたLED照明装置である。
低W〜中W のLED照明器具ユニットを使用した舞台照明用のLED照明装置とすることも出来る。
The present invention mainly provides a variety of luminous fluxes, light colors, and light distributions for indoor high ceiling lighting and outdoor lighting, and is an easy-to-assemble, low-cost, light-weight and compact LED lighting device, and an LED lighting fixture unit used therefor About.
The LED luminaire unit of the present invention is a low W LED luminaire unit with multiple specifications of luminous flux, light color, and light distribution mounted on a rotating shaft so that the irradiation direction can be individually set. The mounting means on the rotating shaft and the structure of the LED lighting apparatus unit are the objects.
The LED lighting device of the present invention is an LED lighting device in which one or more LED lighting fixture units having the same specification or a plurality of specifications are mounted and fixed with the irradiation direction individually set on the rotation axis.
It can also be an LED lighting device for stage lighting using a low W to medium W LED lighting fixture unit.

照明の省エネ化対策としてLED照明が急速に拡大しているが、現状はメーカー各社が各市場・用途に最適とした類似の多種のLED照明器具を開発・生産・販売しており、技術進歩の速いLED照明器具では短期間に多くの種類の新製品を開発・販売するため、メーカー側では開発コストが多大となり、顧客側では選択に迷う状況となっている。
これを解決する対策として、連結可能な構造の複数の照明器具を連結一体化したり、同一の照明器具の中で照射方向、光色、配光等を変化させたりすることが提案されているが、前記の状況を基本的に改善するものでは無い。
LED lighting is rapidly expanding as an energy-saving measure for lighting, but at present, manufacturers are developing, producing, and selling various types of similar LED lighting fixtures that are optimal for each market and application. Fast LED lighting equipment develops and sells many kinds of new products in a short period of time, leading to high development costs on the part of the manufacturer and a lack of choice on the part of the customer.
As measures to solve this, it has been proposed to connect and integrate a plurality of lighting fixtures having connectable structures, or to change the irradiation direction, light color, light distribution, etc. in the same lighting fixture. The above situation is not basically improved.

特開2006-114237 照明器具JP2006-114237 lighting equipment 実用新案登録 第3162608号Utility Model Registration No. 3162608 特開2011-187973 LEDランプ及び照明装置JP 2011-187973 LED lamp and lighting device 特開2012-89453 照明器具JP 2012-89453 luminaire 特開平11-162243 照明装置JP-A-11-162243 Illumination device 実用新案登録 第3162336号Utility model registration No. 3162336

本発明は、技術進歩の速いLED照明器具の開発コストを削減するとともに顧客が最適なLED照明器具を簡単に選択可能とするため、回動軸に照射方向の個別設定が可能に装着・固定する低Wの光束・光色・配光が複数仕様のLED照明器具ユニットを開発し、これ等のLED照明器具ユニットを回動軸に装着・固定することにより、主として屋内高天井照明用や屋外照明用の多種の器具光束・光色・配光が可能な組立簡単・低コスト・軽量・コンパクトなLED照明装置を提供することを目的とする。
本発明の低WのLED照明器具ユニットの消費電力は、現在のLEDモジュールの効率、LED照明装置が通常必要とする光束範囲、光束区分、全体コスト等から20〜60Wが概略の想定範囲となる。
The present invention reduces the development cost of LED luminaires with fast technological progress, and allows the customer to easily select the optimal LED luminaire, so that the irradiation direction can be individually set on the rotating shaft. Developed LED luminaire units with multiple specifications of low-W luminous flux, light color, and light distribution, and by mounting and fixing these LED luminaire units on the rotating shaft, mainly for indoor high ceiling lighting and outdoor lighting The purpose is to provide an LED lighting device that is easy to assemble, low-cost, lightweight, and compact, capable of light flux, light color, and light distribution.
The power consumption of the low-W LED illuminator unit of the present invention is an estimated range of 20 to 60 W from the current LED module efficiency, the luminous flux range normally required by the LED lighting apparatus, the luminous flux classification, the overall cost, and the like. .

これらの課題を解決するために成した第一の発明は、
1個以上のLED照明器具ユニットと、該LED照明器具ユニットが装着・固定される回動軸と、該LED照明器具ユニットに給電するLED電源とで構成されるLED照明装置において;
前記LED照明器具ユニットは、LED発光部と器具本体とを備え、
前記器具本体は、
両端解放で連続した断面のアルミ押出又はアルミダイキャストによる成型材であり、
前面にLED発光部の装着部を備え、該装着部の裏面にLED発光部の発生熱を放熱する複数の放熱フインを備える前面薄肉部と、
前記回動軸に回動可能に装着するための回動用軸受部と、
前記放熱フインを通気可能にカバーする放熱フインカバー用薄肉部とを備えており;
前記LED照明器具ユニットの器具本体の回動用軸受部を前記回動軸に装着し、該回動軸に対して直接に又は間接的に固定することを特徴とするLED照明装置である。
The first invention made to solve these problems is:
In an LED lighting device comprising one or more LED lighting fixture units, a pivot shaft on which the LED lighting fixture unit is mounted and fixed, and an LED power source that supplies power to the LED lighting fixture unit;
The LED lighting apparatus unit includes an LED light emitting unit and an apparatus main body,
The instrument body is
It is a molding material by aluminum extrusion or aluminum die casting with a continuous cross section with both ends released,
A front thin-walled portion provided with a mounting portion for the LED light-emitting portion on the front surface, and a plurality of heat-dissipating fins for radiating heat generated by the LED light-emitting portion on the back surface of the mounting portion;
A pivot bearing for pivotally mounting the pivot shaft;
A heat radiation fin cover thin-walled portion that covers the heat radiation fin so as to allow ventilation;
The LED lighting device is characterized in that a rotating bearing portion of a fixture main body of the LED lighting fixture unit is mounted on the rotary shaft and fixed directly or indirectly to the rotary shaft.

本発明のLED照明器具ユニットは、LED発光部と、LED発光部が装着される器具本体とを備える。
前記のLED発光部は、一般的な構成の低WのLED発光部で、光束・光色が複数仕様のLEDモジュールの何れかと、配光が複数仕様の配光制御用レンズ板の何れかと、屋内用又は屋外用の透明カバーと、透明カバーと前面薄肉部との間に装着される防塵用又は防水用パッキンとを備える。配光制御用レンズ板と透明カバーとは、一体化しても良い。
前記の器具本体は、前面薄肉部と、回動用軸受部と、放熱フインカバー用薄肉部とを備えるアルミ押出又はアルミダイキャストによる連続したほぼ同一断面で両端解放の成型材で、通常は一体成型される。
The LED lighting apparatus unit of the present invention includes an LED light emitting unit and an apparatus main body to which the LED light emitting unit is attached.
The LED light-emitting unit is a low-W LED light-emitting unit having a general configuration, and one of the LED modules having a plurality of specifications of luminous flux and light color, and one of the light distribution control lens plates having a plurality of light distributions, A transparent cover for indoor or outdoor use, and a dustproof or waterproof packing attached between the transparent cover and the front thin portion. The light distribution control lens plate and the transparent cover may be integrated.
The above-mentioned instrument body is a molding material which is open at both ends with a substantially the same continuous cross section by aluminum extrusion or aluminum die-casting provided with a front thin part, a rotating bearing part, and a heat radiation fin cover thin part, and is usually integrally molded. The

一般のLED照明器具の器具本体は、LED発光部の発生熱を効率よく伝導・放熱するための放熱部材を兼用するためにアルミダイキャストで成型されることが多い。しかし、通常のアルミダイキャストは、形状設計の自由度は高いものの金型費用が高く、小ロット生産が難しく、部品単価も高い欠点がある。
アルミ押出成型の成型材は最大外径と断面形状に制限があるが、金型費用と部品コストが安く、小ロット生産にも対応し易く、押出方向の長さも自由に設定出来る長所がある。回動用軸受部等を下記の様に一体成型し、一体成型材を所定寸法に切断してLED照明器具ユニットの器具本体を低コストで製作する。
アルミダイキャストの成型材は、金型の抜勾配相当分の断面変化があるが、連続したほぼ同一断面の成型材を使用すれば金型費用も比較的安価で成型後の切断加工が不要なので製造ロットによっては部品単価も安価となる。複数の成型材を連接して器具本体を構成すれば、成型材単位の長さ変更が可能で、金型費用も削減される。
The fixture body of a general LED lighting fixture is often molded by aluminum die casting in order to also serve as a heat radiating member for efficiently conducting and radiating the heat generated by the LED light emitting part. However, ordinary aluminum die-casting has the disadvantages that although the degree of freedom in shape design is high, the die cost is high, small-lot production is difficult, and the unit cost is high.
Aluminum extrusion molding materials are limited in maximum outer diameter and cross-sectional shape, but they have the advantages of low mold costs and low part costs, ease of small-lot production, and the length in the extrusion direction can be set freely. The rotating bearing and the like are integrally molded as follows, and the integrally molded material is cut to a predetermined size to manufacture the LED lighting unit unit body at a low cost.
Aluminum die-cast molding material has a cross-sectional change equivalent to the draft of the mold, but using a continuous molding material with almost the same cross-section makes the mold cost relatively low and does not require cutting after molding. Depending on the production lot, the unit price is also low. If a tool body is configured by connecting a plurality of molding materials, the length of the molding material can be changed, and the mold cost can be reduced.

器具本体を両端が解放されている連続した断面の成型材とすることにより、放熱フィンを最も放熱効率の良い前面薄肉部の裏面に設置するとともに放熱フィン周辺に十分な冷却用通気路を確保してLEDモジュールの速やかな冷却を行う。両端だけでなく、側面の一部を開放する断面とし側面からの換気を行っても良い。
前記の回動用軸受部は、LED照明器具ユニットを回動軸に回動可能に装着する軸受部である。照射方向を設定した後固定前の自由回動を防止するため、回動軸受部にプランジャーを設けたり、合成ゴム等の弾性体を装着する凹溝を設け合成ゴム等を装着したりしても良い。凹溝は、軸方向であれば成型時に、リング状であれば後加工で設ける。
前記の前面薄肉部は、器具本体の前面側に設けられ、前面にLED発光部を装着する平滑な平面の装着部を持ち、装着部の裏面にLED発光部の発生熱を放熱する複数の放熱フインを設けた薄肉部である。前面薄肉部の平面は、単一の平面でも良いが、複数の平面を備える多面とすれば、LED照明器具ユニットの配光を広げることが出来る。
LED発光部の各構成要素の固定は通常ネジ止めとなるが、屋外用照明器具の場合は、ネジ部にシール材を塗布後ネジ込むより、薄肉部のネジ止め部をネジ穴が非貫通となる肉厚として外部水分のネジ止め部からの侵入を完全に遮断する方が良い。
前記の放熱フインカバー用薄肉部は、放熱フインをカバーして、放熱フインへの塵埃・油煙の付着堆積や鳥糞の堆積等の防止と、冷却用空気の通気路の確保と、飛来物等の外力からの保護とを行う薄肉部で、放熱部ともなる。
また、回動用軸受部と前面薄肉部とが直接連結されていない場合は、回動用軸受部と前面薄肉部とを連結固定する構造材ともなる。
By making the instrument body a molding material with a continuous cross-section that is open at both ends, the radiation fins are installed on the back of the thin front part with the best heat radiation efficiency, and a sufficient cooling air passage is secured around the radiation fins. To cool the LED module quickly. You may ventilate not only from both ends but also from the side with a section that opens a part of the side.
The said rotation bearing part is a bearing part which mounts | wears the rotation axis | shaft so that a LED lighting fixture unit can be rotated. In order to prevent free rotation before fixing after setting the irradiation direction, a plunger is provided in the rotating bearing part, or a concave groove for attaching an elastic body such as synthetic rubber is provided and synthetic rubber or the like is attached. Also good. The concave groove is provided at the time of molding in the axial direction, and post-processed in the ring shape.
The front thin part is provided on the front side of the instrument body, has a smooth flat mounting part for mounting the LED light emitting part on the front surface, and a plurality of heat dissipations that dissipate heat generated by the LED light emitting part on the back surface of the mounting part. It is a thin part with fins. The plane of the front thin part may be a single plane, but if it is a multiple plane with a plurality of planes, the light distribution of the LED luminaire unit can be expanded.
Fixing each component of the LED light emitting unit is usually screwed, but in the case of outdoor lighting fixtures, the screw hole is not penetrated through the screwed part of the thin part rather than screwed after applying the sealing material to the screw part. It is better to completely block the intrusion of external moisture from the screwing portion as a thick wall.
The thin part for the heat dissipation fin cover covers the heat dissipation fin, prevents dust and oily smoke from accumulating on the heat dissipation fin, accumulation of bird droppings, securing a cooling air ventilation path, and flying objects. A thin-walled part that protects against external forces and also serves as a heat dissipation part.
Moreover, when the rotation bearing part and the front thin part are not directly connected, it becomes a structural material for connecting and fixing the rotation bearing part and the front thin part.

前記のLED照明装置の回動軸は、回動軸受部を持つLED照明器具ユニットを装着・固定する共通軸である。
回動軸の断面は、LED照明器具ユニットの回動中心が変化しなければ、円形に拘らず多角形又は円弧状に形成しても良い。回動軸は、中実軸に拘らずパイプ状としても良い。また、LED照明器具ユニットの照射方向を設定した後固定前の自由回動を防止するため、回動軸に合成ゴム等の弾性体を装着する凹溝を設け、合成ゴム等を装着しても良い。凹溝は、軸方向に連続に設けても、必要箇所にリング状に設けてOリングを装着しても良い。
回動軸の長さは、LED照明器具ユニットの装着数に応じた長さとする。
回動軸は、LED照明装置のブラケット等で回動可能に固定される回動軸とした方が、LED照明装置の全体照射方向の設定もし易く、簡単・堅牢・低コストとなる。
さらに、回動軸又は個々のLED照明器具ユニットを回動する駆動機構を設ければ、舞台照明用の照射方向を随時変化させるLED照明装置となる。駆動機構としては、減速モーター又は減速モーターを使用したリンク機構がある。
The rotation axis of the LED lighting device is a common axis for mounting and fixing an LED lighting apparatus unit having a rotation bearing portion.
The cross section of the rotation shaft may be formed in a polygonal shape or an arc shape regardless of the circular shape as long as the rotation center of the LED lighting device unit does not change. The rotation axis may be a pipe shape regardless of the solid axis. Also, in order to prevent free rotation before fixing after setting the irradiation direction of the LED lighting fixture unit, a concave groove for mounting an elastic body such as synthetic rubber is provided on the rotation shaft, and synthetic rubber etc. good. The concave groove may be provided continuously in the axial direction, or may be provided in a ring shape at a required location and an O-ring may be attached.
The length of the rotating shaft is set according to the number of LED lighting fixture units attached.
If the rotation axis is a rotation axis fixed so as to be rotatable by a bracket or the like of the LED lighting device, it is easy to set the entire irradiation direction of the LED lighting device, which is simple, robust, and low cost.
Furthermore, if a drive mechanism for rotating the rotating shaft or the individual LED lighting device units is provided, an LED lighting device that changes the irradiation direction for stage lighting at any time can be obtained. As a drive mechanism, there is a speed reducing motor or a link mechanism using a speed reducing motor.

LED照明器具ユニットの回動軸への装着・固定は、回動用軸受部を回動軸に個別に固定又は回動軸を一括押圧固定用ボルトに兼用して固定する直接に固定する方法と、全てのLED照明器具ユニットを一括押圧固定用ボルトで軸方向に押圧固定後にLED照明装置のブラケットに固定する等の間接的に固定する方法とがある。
隣接するLED照明器具ユニットは、対向する端部を密接しても、端面間に通気用隙間を設けても良い。
回動軸を両端ネジ切シャフトとし、所定数のLED照明器具ユニットを装着し個別に照射方向を設定後にシャフト端部の締め付けナットでLED照明器具ユニットを一括押圧して固定しても良い。一括押圧して固定する場合は、LED照明器具ユニットの間に通気用空隙を設けるために、回動軸にワッシャーを装着しても良い。
The mounting and fixing of the LED luminaire unit to the rotating shaft is a method of directly fixing the rotating bearing portion to the rotating shaft individually or fixing the rotating shaft also as a batch pressing fixing bolt, There is a method of indirectly fixing such as fixing all LED lighting fixture units to the bracket of the LED lighting apparatus after pressing and fixing in the axial direction with a collective pressing fixing bolt.
Adjacent LED luminaire units may be in close contact with each other, or may be provided with a ventilation gap between end surfaces.
The rotating shaft may be a threaded shaft on both ends, and a predetermined number of LED luminaire units may be mounted, and after individually setting the irradiation direction, the LED luminaire units may be pressed together and fixed with a tightening nut at the end of the shaft. In the case of fixing by pressing all at once, a washer may be attached to the rotating shaft in order to provide a ventilation gap between the LED lighting device units.

第二の発明は、
前記回動軸を複数備えたことを特徴とする請求項1記載のLED照明装置である。
The second invention is
The LED illumination device according to claim 1, wherein a plurality of the rotation shafts are provided.

本発明は、LED照明装置に回動軸を複数設け、選択された回動軸にLED照明器具ユニットを装着・固定することにより、LED照明装置に対するLED照明器具ユニットの光軸の設定可能範囲を拡大するとともにLED照明装置をコンパクト化することを目的とする。
LED照明器具ユニットの光軸の設定可能範囲は、LED照明装置に対する回動軸の位置関係で限定される。従って、1本の回動軸ではLED照明装置に対するLED照明器具ユニットの光軸の設定可能範囲も限定される。また、1本の回動軸に全てのLED照明器具ユニットを装着・固定すれば、LED照明装置が長尺となり支持・固定が問題となることもある。
これ等を解決するために、回動軸をLED照明装置のデザインで指定された位置に、平行に、格子状に、多角形状に、放射状等に設け、LED照明器具ユニットを選択された1本以上の回動軸に装着・固定する。回動軸は、同一平面上にでも、円錐面上にでも配置可能である。
The present invention provides a settable range of the optical axis of the LED lighting device unit with respect to the LED lighting device by providing a plurality of rotating shafts in the LED lighting device and mounting and fixing the LED lighting device unit on the selected rotating shaft. The purpose is to expand and make the LED lighting device compact.
The settable range of the optical axis of the LED lighting apparatus unit is limited by the positional relationship of the rotation axis with respect to the LED lighting device. Therefore, the settable range of the optical axis of the LED lighting apparatus unit with respect to the LED lighting device is limited by one rotation axis. Also, if all LED lighting fixture units are mounted and fixed on a single rotating shaft, the LED lighting device may be long and support / fixing may be a problem.
In order to solve these problems, the rotation axis is arranged in parallel to the position specified by the design of the LED lighting device, in a lattice shape, in a polygonal shape, radially, etc., and one LED lighting fixture unit is selected. Mount and fix on the above rotating shaft. The pivot shaft can be arranged on the same plane or on a conical surface.

第三の発明は、
前記LED照明器具ユニットの器具本体にLED電源を外力又は落雷から保護するLED電源保護用薄肉部を備えたことを特徴とする第一又は第二の発明のLED照明装置である。
The third invention is
The LED lighting device according to the first or second invention is characterized in that the LED main body of the LED lighting device unit includes a thin portion for protecting the LED power source from external force or lightning.

前記LED照明器具ユニットの器具本体にLED電源を装着する場合は、器具本体にLED電源保護用薄肉部を備える。
前記のLED電源保護用薄肉部は、LED電源に飛来物等により外力が直接加わらない様に、屋外照明用器具の場合はさらにLED電源に直接落雷しない様に保護する薄肉部である。
LED電源の固定は、LED電源のケースコーナー部又はケース取り付け用リブに係合する連続溝を、LED電源保護用薄肉部、放熱フインカバー用薄肉部等に成型時に設け、連続溝にLED電源を装着後にLED電源の移動・脱落を防止する固定用部材を連続溝の端部に装着した方が良い。連続溝の形状は、圧入ピン、圧入板、タッピングビス等を固定用部材として装着可能な形状とし、追加加工を不要とする方が良い。
When the LED power source is mounted on the fixture main body of the LED lighting fixture unit, the fixture main body is provided with a thin portion for protecting the LED power source.
The thin portion for protecting the LED power source is a thin portion that protects the LED power source from direct lightning to the LED power source so that an external force is not directly applied to the LED power source by a flying object or the like.
For fixing the LED power supply, a continuous groove that engages with the case corner of the LED power supply or the case mounting rib is provided at the time of molding in the thin part for protecting the LED power supply, the thin part for the heat radiation fin cover, etc., and the LED power supply is installed in the continuous groove It is better to attach a fixing member to the end of the continuous groove to prevent the LED power supply from moving or dropping later. The shape of the continuous groove should be such that a press-fit pin, press-fit plate, tapping screw, etc. can be mounted as a fixing member, and no additional processing is required.

第四の発明は、
前記LED照明器具ユニットの器具本体が、回動用軸受部と同心の円柱状又は一部円弧部の無い円柱状であることを特徴とする第一、第二、又は第三の発明のLED照明装置である。
The fourth invention is
The LED lighting device according to the first, second, or third invention, wherein the fixture main body of the LED lighting fixture unit has a cylindrical shape concentric with the rotating bearing portion or a cylindrical shape without a partial arc portion. It is.

本発明のLED照明器具ユニットは、照射方向の異なる複数のLED照明器具ユニットを回動軸に装着してもLED照明装置の全体外観に統一感を与えるLED照明器具ユニットである。
前記のLED照明器具ユニットは、外形は規制されていないので、個別に照射方向を設定すれば隣接するLED照明器具ユニットの回動軸に対する装着方向はバラバラになり、LED照明装置の全体外観に統一感を与えることが出来ない。これを解決するため、LED照明器具ユニットの器具本体が、回動用軸受部と同心の円柱状又は一部円弧部の無い円柱状とし、柱状外形のLED照明器具ユニットが整然と設置された全体外観とする。さらに、隣接するLED照明器具ユニットの器具本体の半径を同一とすれば、より整然とした全体外観となる。
The LED lighting fixture unit of the present invention is an LED lighting fixture unit that gives a sense of unity to the overall appearance of the LED lighting device even when a plurality of LED lighting fixture units having different irradiation directions are mounted on a rotating shaft.
The external shape of the LED lighting fixture unit is not regulated, so if the irradiation direction is set individually, the mounting direction of the adjacent LED lighting fixture unit with respect to the rotation axis will be different, and the overall appearance of the LED lighting device will be unified I can't give a feeling. In order to solve this problem, the LED luminaire unit body has a cylindrical shape that is concentric with the bearing for rotation or a column shape that does not have a circular arc portion, and the LED luminaire unit with a columnar outer shape is installed in an orderly manner. To do. Furthermore, if the radii of the fixture main bodies of the adjacent LED lighting fixture units are made the same, the overall appearance becomes more orderly.

第五の発明は、
第一、第二、第三、又は第四の発明のLED照明装置に使用されるLED照明器具ユニットである。
The fifth invention is
It is an LED lighting fixture unit used for the LED lighting device of 1st, 2nd, 3rd, or 4th invention.

第一、第二、第三の発明によれば、多種の器具光束・光色・配光を持つ組立簡単・低コスト・軽量・コンパクトで放熱効率の良いLED照明装置が得られるので、下記の効果がある。
また、装着・固定構造を規格化すれば、メーカー毎の効果だけでなく顧客にとっても選択範囲はさらに拡大される。
1)器具開発コストの削減
標準的な回動軸の軸径を設定し、この軸径に適合する回動用軸受を持つ略同一消費電力で、光束・光色・配光が複数仕様の低WのLED照明器具ユニットを開発すれば、ほとんどの仕様のLED照明装置を提供できるので、屋外・屋内、消費電力、光束、光色、配光等が異なる多種多様なLED照明器具の開発が不要又は簡略化される。これにより新製品開発のための設計・試作・試験・品質確認等の各種の開発コストが、大幅削減される。
a)装着・固定構造を同一とすることによる構造部品開発コストの削減
b)消費電力を略同一にすることによる電源部開発コストの削減
c)a)及びb)によるLED発光部開発コストの削減
2)製造間接コストの削減
LED照明器具ユニットの基本形状が同一なので必要な金型・設備・治工具が集約・削減され、これらに必要な購入費用・管理コストが削減される。また、購入部材の種類が
削減され、これらに必要な購入・在庫等の管理コストが削減される。
3) 金型費用の削減
高価なアルミダイキャスト金型が安価なアルミ押出金型又は安価なアルミダイキャスト金型となり、新規の金型コストが大幅に削減され、仕様変更も容易となる。
アルミ押出の場合、切断長さの変更が容易なのでLED照明器具ユニットの設計変更も容易となる。
アルミダイキャストの場合、複数の単位長さの成型材を連接・一体化して器具本体を構成すれば、LED照明器具ユニットの設計変更も容易となり、金型費用も削減される。
4)製造直接コストの削減
LED照明器具ユニットの製品・購入部材の種類が集約・削減され、量産効果により部材コスト・製造コストが削減される。また、LEDモジュールの発生熱が器具本体の内外表面の放熱用フインから速やかに放熱されることにより、LED照明器具ユニットが軽量・コンパクト化されて部材コストが削減される。
また、安価な一体成型材となり、一体成型により装着部位等の追加加工が削減出来るので、部材コストが削減される。
5)製品在庫・物流コストの削減と納期短縮
LED照明器具ユニットの種類が集約・削減され、基本製品を組み合わせて出荷すればよくなるので、製品在庫・物流コストの削減となり、納期短縮も図れる。
6)照明設計の最適化と効率化
照明対象場所に最適なLED照明器具ユニットを簡単に選択・組合せ出来、個別のLED照明器具ユニットの照射方向も変化させることが可能なLED照明装置を使用出来るので、従来の均一照明に拘らない多様性のある最適で効率的な照明が可能となる。
7)照明設備施工費の削減
多種類のLED照明装置の使用・設置が簡単に出来るので、LED照明装置の設置個所及び設置数の集約・削減が可能となる。これにより、屋外照明用ポール等の削減、装置設置個所数の削減等が可能となり施工費が削減される。
8)施工後の照明設計の変更が容易
装着するLED照明器具ユニットの変更・交換・増減が個別に簡単に出来るので、施工後でも照明設計の変更が容易となる。
9)照明装置のメンテが簡単・低コスト
故障したLED照明器具ユニットのみの交換が簡単に出来るので、LED照明装置の全体交換が不要となりメンテコストが削減される。
また、放熱フイン・LED電源が適切に保護されているので、メンテの必要性も低下し、メンテコストが削減される。
10) LED照明器具ユニットの性能向上
LEDモジュールが速やかに冷却されるので、発光効率・寿命が改善される。
11)メーカー間互換性の向上
回動軸を規格化すれば、メーカー間でその他の仕様が異なっても顧客は最適なLED照明器具ユニットを選択・組み合わせることが出来る。
According to the first, second, and third inventions, an LED lighting device having a variety of fixture luminous flux, light color, light distribution, easy assembly, low cost, light weight, compact and good heat dissipation efficiency can be obtained. effective.
If the mounting / fixing structure is standardized, not only the effects of each manufacturer but also the selection range for customers can be expanded.
1) Reduction of equipment development costs A standard rotating shaft diameter is set, and a rotating bearing that fits this shaft diameter is used with approximately the same power consumption. Low luminous flux, light color, and light distribution with multiple specifications. If we develop LED lighting fixture units, we can provide LED lighting devices with almost all specifications, so it is unnecessary to develop a wide variety of LED lighting fixtures that differ in outdoor / indoor use, power consumption, luminous flux, light color, light distribution, etc. Simplified. This greatly reduces various development costs such as design, prototyping, testing, and quality confirmation for new product development.
a) Reduction of structural component development costs by using the same mounting and fixing structure
b) Reduction of power supply development costs by making power consumption substantially the same c) Reduction of LED light emission development costs by a) and b) 2) Reduction of manufacturing indirect costs
Since the basic shape of the LED luminaire unit is the same, the necessary molds, facilities, and jigs are consolidated and reduced, and the necessary purchase and management costs are reduced. In addition, the types of purchased parts are reduced, and management costs such as purchase and inventory necessary for these are reduced.
3) Reduction of mold cost An expensive aluminum die-casting mold becomes an inexpensive aluminum extrusion mold or an inexpensive aluminum die-casting mold, and the new mold cost is greatly reduced and the specification can be easily changed.
In the case of aluminum extrusion, it is easy to change the cutting length, making it easy to change the design of the LED luminaire unit.
In the case of aluminum die-casting, if the fixture body is configured by connecting and integrating molding materials of multiple unit lengths, the design of the LED lighting fixture unit can be easily changed, and the die cost can be reduced.
4) Reduction of direct manufacturing costs
The types of LED lighting unit products and purchased parts are consolidated and reduced, and the material and manufacturing costs are reduced due to the mass production effect. In addition, the heat generated by the LED module is quickly radiated from the heat radiation fins on the inner and outer surfaces of the fixture body, so that the LED lighting fixture unit is reduced in weight and size, and the member cost is reduced.
Moreover, since it becomes an inexpensive integral molding material and additional processing of a mounting part etc. can be reduced by integral molding, member cost is reduced.
5) Reduce product inventory and logistics costs and shorten delivery times
The types of LED lighting fixture units are consolidated and reduced, and it is only necessary to ship basic products in combination. This reduces product inventory and logistics costs, and shortens delivery times.
6) Optimization and efficiency of lighting design The LED lighting unit that can easily select and combine the LED lighting unit that best suits the lighting target location and can change the irradiation direction of the individual LED lighting unit can be used. Therefore, a variety of optimum and efficient illumination is possible regardless of the conventional uniform illumination.
7) Reduction of lighting equipment construction costs Since various types of LED lighting devices can be used and installed easily, it is possible to consolidate and reduce the number and location of LED lighting devices. As a result, the number of outdoor lighting poles and the like can be reduced, and the number of installation locations can be reduced, thereby reducing the construction cost.
8) Easy to change the lighting design after construction Since it is possible to easily change, replace, and increase / decrease the LED luminaire unit to be installed individually, it is easy to change the lighting design even after construction.
9) Simple and low cost maintenance of the lighting device Since it is possible to easily replace only a failed LED lighting fixture unit, it is not necessary to replace the entire LED lighting device, and maintenance costs are reduced.
In addition, the heat dissipation fins and LED power supply are properly protected, reducing the need for maintenance and reducing maintenance costs.
10) Improved performance of LED lighting unit
Since the LED module is cooled quickly, the luminous efficiency and life are improved.
11) Improved inter-maker compatibility By standardizing the pivot axis, customers can select and combine optimal LED luminaire units even if other specifications differ between manufacturers.

第四の発明によれば、照射方向の異なる複数のLED照明器具ユニットに対しても、LED照明装置の全体外観に統一感を与えることが出来る。 According to the fourth aspect of the invention, it is possible to give a sense of unity to the overall appearance of the LED lighting device even for a plurality of LED lighting fixture units having different irradiation directions.

実施例1の説明図(a)図は正面図、(b)図は側面図。Explanatory drawing (a) figure of Example 1 is a front view, (b) The figure is a side view. 実施例2の説明図(a)図は平面図、(b)図は側面図。Explanatory drawing (a) figure of Example 2 is a top view, (b) The figure is a side view. 実施例3の説明図( 平面図) 。Explanatory drawing (plan view) of Example 3. FIG. 実施例4の説明図(a)図は平面図、(b)図は側面図。Explanatory drawing (a) figure of Example 4 is a top view, (b) The figure is a side view. 実施例5の説明図(a)図は平面図、(b)図は側面図。Explanatory drawing (a) figure of Example 5 is a top view, (b) The figure is a side view.

放熱部とLED電源とを備えた第四の発明のLED照明装置のLED照明器具ユニットの実施例である。 It is an Example of the LED lighting fixture unit of the LED lighting apparatus of 4th invention provided with the thermal radiation part and LED power supply.

1)
LED照明器具ユニットの構成
(図1参照)
LED照明器具ユニット1は、LED発光部20と、照明器具本体10と、LED電源30と、接続配線材とを備える。接続配線材は、簡略化のため図1に表示されていない。
a) 照明器具本体10は、LED電源保護用薄肉部10aと、放熱フインカバー用薄肉部10b、10h,10jと、回動用軸受部10c と、LED電源装着用溝部10dと、回動防止用合成ゴム11が装着されるゴム装着溝10eと、前面薄肉部10fと、放熱フィン10gと、ネジ止め部10iとを備えるアルミ押出成型材の定寸切断品である。
本実施例では、放熱フインカバー用薄肉部は、上面薄肉部10bと連結用薄肉部10hと側面薄肉部10jとで構成される。上面薄肉部10b と側面薄肉部10jとの間には、換気用スリット10kが設けられている。
LED電源保護用薄肉部10aは、照明器具本体10の背面側に設けられた薄肉部で、回動用軸受部10cと同心の円弧状に形成されている。
放熱フインカバー用薄肉部の上面薄肉部10bは、回動軸受部10cに連結固定され、LED電源保護用薄肉部10aを支持する。
回動用軸受部10cは、照明器具本体10の中心に設けられ、回動防止用合成ゴム11を装着するゴム装着溝10eを備える回動軸に装着される軸受部である。
LED電源装着用溝部10dは、放熱フインカバー用薄肉部の上面薄肉部10bに2カ所設けられ、LED電源30の取付用リブ30aを装着するとともに両端部に圧入ピン31又は6角穴付き止めネジ32とを装着しLED電源30を固定する。6角穴付き止めネジ32は、LED電源30の交換時に着脱する。
前面薄肉部10fは、照明器具本体10の前面側に設けられた薄肉部で、前面にLED発光部20が装着され、背面に複数の放熱フィン10gと放熱フインカバー用薄肉部の連結用薄肉部10hと側面薄肉部10jとが設けられる。
放熱フィン10gは、LED発光部20で発生し前面薄肉部10fの裏面に伝導された熱を輻射・対流により放熱する。
放熱フインカバー用薄肉部の連結用薄肉部10hは、前面薄肉部10fと回動軸受部10cとを連結固定する薄肉部で、放熱フィンを兼ねる。
ネジ止め部10iは、前面薄肉部10hの裏面に設けられ、ネジ穴が貫通されない様にするための肉厚部である。
放熱フインカバー用薄肉部の側面薄肉部10jは、前面薄肉部10fの端部より立ち上がる円弧状の放熱フィンを兼ねる側面薄肉部である。
回動防止用合成ゴム11は、LED照明器具ユニット1を回動軸に照射方向を設定して装着した後固定される迄に、LED照明器具ユニット1が回動することを防止する。
器具本体を、アルミ押出材とせず、アルミダイキャスト材としても良い。さらに、単位幅のアルミダイキャスト材の所定数を連接・一体化して器具本体としても良い。連接・一体化する場合は、LED電源装着用溝部10dに圧入された圧入ピン31で連結する方法が簡便である。
1)
Configuration of LED lighting unit (see Fig. 1)
The LED lighting device unit 1 includes an LED light emitting unit 20, a lighting device body 10, an LED power source 30, and a connection wiring material. The connection wiring material is not shown in FIG. 1 for simplicity.
a) The luminaire main body 10 includes a thin portion 10a for protecting the LED power source, thin portions 10b, 10h, 10j for the radiation fin cover, a bearing portion 10c for rotation, a groove portion 10d for mounting the LED power source, and a synthetic rubber for preventing rotation. 11 is a sizing cut product of an aluminum extruded material provided with a rubber mounting groove 10e to which 11 is mounted, a thin front portion 10f, a heat radiating fin 10g, and a screwing portion 10i.
In the present embodiment, the thin portion for the heat radiation fin cover is composed of the top thin portion 10b, the connecting thin portion 10h, and the side thin portion 10j. A ventilation slit 10k is provided between the upper thin portion 10b and the side thin portion 10j.
The thin portion 10a for protecting the LED power source is a thin portion provided on the back side of the luminaire main body 10, and is formed in an arc shape concentric with the rotating bearing portion 10c.
The thin upper portion 10b of the thin portion for the heat radiation fin cover is connected and fixed to the rotary bearing portion 10c, and supports the thin portion 10a for protecting the LED power source.
The rotation bearing portion 10c is a bearing portion that is provided at the center of the luminaire main body 10 and that is mounted on a rotation shaft including a rubber mounting groove 10e in which the rotation preventing synthetic rubber 11 is mounted.
The LED power supply mounting groove 10d is provided in two places on the upper thin portion 10b of the thin portion for the heat radiation fin cover, and the mounting rib 30a for the LED power supply 30 is mounted and the press-fit pin 31 or the hexagon socket set screw 32 at both ends. And fix the LED power supply 30. The hexagon socket set screw 32 is attached and detached when the LED power supply 30 is replaced.
The front thin part 10f is a thin part provided on the front side of the luminaire main body 10.The LED light emitting part 20 is attached to the front, and the thin part 10h for connecting the plurality of heat radiation fins 10g and the thin part for the heat radiation fin cover on the back. And a thin side wall portion 10j.
The heat radiating fin 10g radiates heat generated in the LED light emitting portion 20 and conducted to the back surface of the front thin portion 10f by radiation and convection.
The connecting thin portion 10h of the thin portion for the heat radiation fin cover is a thin portion that connects and fixes the front thin portion 10f and the rotary bearing portion 10c, and also serves as a radiation fin.
The screwing portion 10i is a thick portion that is provided on the back surface of the front thin portion 10h and prevents the screw hole from penetrating.
The thin side portion 10j of the thin portion for the heat radiation fin cover is a thin side portion that also serves as an arc-shaped heat radiation fin rising from the end of the front thin portion 10f.
The rotation preventing synthetic rubber 11 prevents the LED lighting apparatus unit 1 from rotating until it is fixed after the LED lighting apparatus unit 1 is mounted with the irradiation direction set to the rotation axis.
The instrument body may be an aluminum die cast material instead of an aluminum extruded material. Furthermore, a predetermined number of aluminum die cast materials having a unit width may be connected and integrated to form an instrument body. When connecting and integrating, a method of connecting with the press-fit pin 31 press-fitted into the LED power supply mounting groove 10d is simple.

b) LED発光部20は、LED発光モジュール21と、配光制御用レンズ板22と、グローブ23と、防塵パッキン24とを備える。
LED発光モジュール21は、LEDをモジュール化した基板で前面薄肉部10fの前面の平滑な面にネジ止めされる。LED発光モジュール21で発生した熱は、主として放熱フィン10gで放熱されるが、LED電源保護用薄肉部10aと放熱フインカバー用薄肉部の上面薄肉部10bと連結用薄肉部10hと側面薄肉部10jとでも放熱される。
配光制御用レンズ板22は、LED発光モジュール21と位置合わせしてLED発光モジュール21と同様に前面薄肉部10fの前面にネジ止めされる。
グローブ23は, LED発光モジュール21と配光制御用レンズ板22とを保護する透明カバーである。配光制御用レンズ板22と一体化しても良い。屋内用器具の場合は防塵パッキン24を装着後に、LED発光モジュール21と同様に前面薄肉部10fのネジ止め部10iにネジ止めされる。屋外用器具の場合は防水パッキンを装着する。ねじ止め箇所をパッキンの外部に設ければネジ止め箇所を貫通穴としボルト止めとすることも出来る。
c)
LED電源30は、LED電源装着用溝部10dに取付用リブ30aを装着して固定され、LED電源保護用薄肉部10aと放熱フインカバー用薄肉部の上面薄肉部10bで構成された空間に収納される。屋外用器具の場合は防水構造とする。放熱フィン10gの輻射熱と対流熱とは、放熱フインカバー用薄肉部の上面薄肉部10bで遮蔽される。LED電源装着用ベース板に取付用リブ30aを固定しこのベース板をLED電源装着用溝部10dに装着し固定しても良い。この方法によれば、LED電源30の外形寸法の制約は緩和され複数タイプのLED電源30の採用が容易となる。
d) 接続配線材は、図1には表示されていないが放熱フインカバー用薄肉部の上面薄肉部10bと前面薄肉部10f とを貫通してLED発光モジュール20とLED電源30とを接続する配線材である。屋外用LED照明器具ユニットの場合は、前面薄肉部10fの貫通部を防水する。
2)LED照明器具ユニットの使用方法
LED照明器具ユニット1は、実施例2〜5に記載される様に複数ユニットを連結・一体化したLED照明装置として使用されるが、単体としても同様に使用可能である。
b) The LED light emitting unit 20 includes an LED light emitting module 21, a light distribution control lens plate 22, a globe 23, and a dustproof packing 24.
The LED light-emitting module 21 is screwed to a smooth surface on the front surface of the front thin portion 10f with a substrate in which LEDs are modularized. The heat generated in the LED light emitting module 21 is mainly dissipated by the radiation fin 10g. But heat is dissipated.
The light distribution control lens plate 22 is aligned with the LED light emitting module 21 and screwed to the front surface of the front thin portion 10f in the same manner as the LED light emitting module 21.
The globe 23 is a transparent cover that protects the LED light emitting module 21 and the light distribution control lens plate 22. The light distribution control lens plate 22 may be integrated. In the case of an indoor device, after the dust-proof packing 24 is attached, it is screwed to the screwing portion 10i of the front thin portion 10f in the same manner as the LED light emitting module 21. For outdoor equipment, install waterproof packing. If the screwing point is provided outside the packing, the screwing point can be a through hole and bolted.
c)
The LED power supply 30 is fixed by attaching a mounting rib 30a to the LED power supply mounting groove 10d, and is housed in a space constituted by the thin part 10a for protecting the LED power supply and the upper thin part 10b of the thin part for the heat radiation fin cover. . For outdoor equipment, it shall be waterproof. The radiant heat and convective heat of the radiating fin 10g are shielded by the thin upper surface portion 10b of the radiating fin cover thin portion. The mounting rib 30a may be fixed to the LED power supply mounting base plate, and this base plate may be mounted and fixed to the LED power supply mounting groove 10d. According to this method, restrictions on the external dimensions of the LED power supply 30 are alleviated, and the use of a plurality of types of LED power supplies 30 is facilitated.
d) Although the connection wiring material is not shown in FIG. 1, it connects the LED light emitting module 20 and the LED power source 30 through the thin upper surface portion 10b and the front thin portion 10f of the thin portion for the heat radiation fin cover. It is. In the case of an outdoor LED lighting fixture unit, the through portion of the front thin portion 10f is waterproofed.
2) Usage of LED lighting unit
The LED lighting fixture unit 1 is used as an LED lighting device in which a plurality of units are connected and integrated as described in Examples 2 to 5, but can be used as a single unit as well.

第四の発明のLED照明装置の実施例として、LED照明器具ユニット1を2列並置した屋内用のLED照明装置Aを記載する。
1)
LED照明装置Aの構成(図2参照)
LED照明装置A100は、8個のLED照明器具ユニット1と、連結支持板2と、8個のワッシャ3と、2本の回動軸4とを備える。
LED照明装置A100は、連結支持板2の両面に各4個のLED照明器具ユニット1と各4個のワッシャ3とを回動軸4で押圧・連結一体化した並列設置タイプのLED照明装置である。
ワッシャ3は、連結支持板2とLED照明器具ユニット1との間、及び、LED照明器具ユニット1同士の間に通気用の空隙を設けるために回動軸4に装着される。
LED照明装置A100は、複数の器具長の異なるLED照明器具ユニット1が連結可能である。
2)使用方法
LED照明装置A100を天井に吊下支持又は固定する場合は、全体照射方向が鉛直下方となる様に連結支持板2で吊下支持又は固定する。LED照明器具ユニット1の照射方向は個別に設定する。図2はその一例で星印のLED照明器具ユニット1は鉛直下方にその他のLED照明器具ユニット1は矢印方向に照射して必要な照度分布を確保する。
LED照明装置A 100を壁面等に固定し投光照明をする場合は、全体照射方向が所定方向となる様に連結支持板2で固定し、個別にLED照明器具ユニット1の照射方向を設定する。
ワッシャ3を使用せず、LED電源保護用薄肉部10aと上面薄肉部10bと前面薄肉部10f とに通気用の小さい穴又は切り欠き部を設けても良い。
As an embodiment of the LED lighting device of the fourth invention, an indoor LED lighting device A in which two rows of LED lighting fixture units 1 are juxtaposed is described.
1)
Configuration of LED lighting device A (see Fig. 2)
The LED lighting apparatus A100 includes eight LED lighting fixture units 1, a connection support plate 2, eight washers 3, and two rotating shafts 4.
The LED lighting device A100 is a LED lighting device of a parallel installation type in which four LED lighting device units 1 and four washers 3 are pressed and connected and integrated with each other on both sides of the connecting support plate 2 by a rotating shaft 4. is there.
The washer 3 is attached to the rotating shaft 4 in order to provide a ventilation gap between the connection support plate 2 and the LED lighting fixture units 1 and between the LED lighting fixture units 1.
The LED lighting apparatus A100 can connect a plurality of LED lighting apparatus units 1 having different apparatus lengths.
2) How to use
When the LED lighting device A100 is suspended or supported on the ceiling, it is suspended or supported by the connection support plate 2 so that the entire irradiation direction is vertically downward. The irradiation direction of the LED luminaire unit 1 is set individually. FIG. 2 shows an example, and the star-shaped LED luminaire unit 1 irradiates vertically downward and the other LED luminaire units 1 irradiate in the direction of the arrow to ensure the necessary illuminance distribution.
When the LED lighting device A 100 is fixed to a wall or the like for floodlighting, it is fixed with the connection support plate 2 so that the entire irradiation direction is a predetermined direction, and the irradiation direction of the LED lighting apparatus unit 1 is individually set. .
Instead of using the washer 3, a small hole or a notch for ventilation may be provided in the thin portion 10a for protecting the LED power source, the thin portion 10b on the upper surface, and the thin portion 10f on the front surface.

第四の発明のLED照明装置の実施例として、LED照明器具ユニット1を放射状に配置した屋内用のLED照明装置Bを記載する。
1)
LED照明装置Bの構成(図3参照)
LED照明装置B200は、8個のLED照明器具ユニット1と、箱型連結支持板5と、8個のワッシャ3と、4 本の回動軸4とを備える。
LED照明装置B200は、箱型連結支持板5の各側面に各2個のLED照明器具ユニット1と各2個のワッシャ3とを回動軸4で押圧・連結一体化したLED照明装置である。箱型連結支持板5は、4角形以外の多角形でも良い。
2)使用方法
LED照明装置B200を天井に吊下支持又は固定する場合は、全体照射方向が鉛直下方となる様に箱型連結支持板5で吊下支持又は固定する。LED照明器具ユニット1の照射方向は個別に設定する。図3はその一例で矢印方向に照射して必要な照度分布を確保する。本実施例は、実施例1に比較してより広範囲を照明出来る。箱型連結支持板5の側面を台形状にすれば、回動軸4に仰角を持たせることも出来る。
LED照明装置B200を壁面等に固定し投光照明をする場合は、全体照射方向が所定方向となる様に箱型連結支持板5で固定し、個別にLED照明器具ユニット1の照射方向を設定する。
実施例2と同様に、ワッシャ3を使用せず、LED電源保護用薄肉部10aと上面薄肉部10bと前面薄肉部10f とに通気用の小さい穴又は切り欠き部を設けても良い。
As an embodiment of the LED lighting device of the fourth invention, an indoor LED lighting device B in which the LED lighting fixture units 1 are arranged radially will be described.
1)
Configuration of LED lighting device B (see Fig. 3)
The LED lighting device B200 includes eight LED lighting fixture units 1, a box-type connection support plate 5, eight washers 3, and four rotating shafts 4.
The LED lighting device B200 is an LED lighting device in which two LED lighting fixture units 1 and two washers 3 are pressed and connected and integrated with each other on each side of a box-type connection support plate 5 by a rotating shaft 4. . The box-type connection support plate 5 may be a polygon other than a quadrangle.
2) How to use
When the LED lighting device B200 is suspended or supported on the ceiling, it is suspended or supported by the box-type connection support plate 5 so that the entire irradiation direction is vertically downward. The irradiation direction of the LED luminaire unit 1 is set individually. FIG. 3 shows an example of such a case to ensure the necessary illuminance distribution by irradiating in the arrow direction. The present embodiment can illuminate a wider area than the first embodiment. If the side surface of the box-type connection support plate 5 is trapezoidal, the rotation shaft 4 can have an elevation angle.
When the LED lighting device B200 is fixed to a wall or the like for floodlighting, it is fixed with the box-type connecting support plate 5 so that the entire irradiation direction is a predetermined direction, and the irradiation direction of the LED lighting fixture unit 1 is individually set. To do.
Similarly to the second embodiment, the washer 3 may not be used, and a small hole or notch for ventilation may be provided in the thin portion 10a for protecting the LED power supply, the thin portion 10b on the upper surface, and the thin portion 10f on the front surface.

第四の発明のLED照明装置の実施例として、LED照明装置の回動軸4が水平になる様に照明用ポールに設置した屋外用のLED照明装置Cを記載する。
1)LED照明装置Cの構成(図4参照)
LED照明装置C300は、2個のLED照明器具ユニット1と、2個のカバー7と、回動軸4と、共通固定ボルト6と、水平取付ブラケット81とを備える。
ワッシャ3を使用しない本実施例では、上面薄肉部10bと前面薄肉部10f とに通気用の小さい穴又は切り欠き部を設けた方が良い。
LED照明装置C300は、LED照明器具ユニット1とカバー7とを、水平取付ブラケット81のアーム81aの両側に、回動軸4と共通固定ボルト6とで連結・固定した屋外用のLED照明装置である。
LED照明装置C300は、水平取付ブラケット81のキャップ部81bを照明用ポール9の頭部に装着・固定して設置する。
a) LED照明器具ユニット1は、防水パッキン24とLED電源30とが屋外仕様のLED照明器具ユニットである。
b)
共通固定ボルト6は、カバー7と、LED照明器具ユニット1と、水平取付ブラケット81のアーム81aとを貫通して、これ等を押圧固定する両端部がネジ切されたボルトである。
c)
カバー7は、照明器具本体10の端面を覆う様に装着されるキャップ状のカバーで、LED電源30への直接落雷を防止する。また、側面下部に通気口7aを設けて、放熱フィン10g周辺の通気を確保する。器具外観を整えるために、照明器具本体10と一体化されたイメージの形状とし、回動軸4と共通固定ボルト6の押圧固定用袋ナットが外観上外部に突出しない様にする。
d)
水平取付ブラケット81は、アーム81aとキャップ部81bとを備える。
アーム81aは、回動軸4と共通固定ボルト6のための貫通穴が設けられ、LED照明器具ユニット1とカバー7とが押圧固定される平板である。
キャップ部81bは、照明用ポール9の頭部に装着・固定される筒状部材である。
e) 照明用ポール9は、鋼管製の独立柱で内部に電源線が収納される
f)
回動軸4と共通固定ボルト6とは、ステンレス製とした方が良い。
2)
使用方法
本実施例は、図4に示す照明用ポール9の半径方向に広範囲に照明する場合に使用される。また、照明用ポール9をハイポールとし、水平取付ブラケット81のアーム81aを放射状に配置すれば、照明用ポール9を中心とした円形の広範囲を照明出来る。
As an embodiment of the LED lighting device according to the fourth aspect of the invention, an outdoor LED lighting device C installed on the lighting pole so that the rotating shaft 4 of the LED lighting device is horizontal will be described.
1) Configuration of LED lighting device C (see Fig. 4)
The LED lighting device C300 includes two LED lighting device units 1, two covers 7, a rotating shaft 4, a common fixing bolt 6, and a horizontal mounting bracket 81.
In the present embodiment in which the washer 3 is not used, it is preferable to provide a small hole or notch for ventilation in the upper thin part 10b and the front thin part 10f.
The LED lighting device C300 is an outdoor LED lighting device in which an LED lighting device unit 1 and a cover 7 are connected and fixed to both sides of an arm 81a of a horizontal mounting bracket 81 by a rotating shaft 4 and a common fixing bolt 6. is there.
The LED lighting device C300 is installed by attaching and fixing the cap portion 81b of the horizontal mounting bracket 81 to the head of the lighting pole 9.
a) The LED luminaire unit 1 is an LED luminaire unit having a waterproof packing 24 and an LED power supply 30 for outdoor use.
b)
The common fixing bolt 6 passes through the cover 7, the LED lighting device unit 1, and the arm 81 a of the horizontal mounting bracket 81, and is a bolt in which both ends for pressing and fixing them are threaded.
c)
The cover 7 is a cap-like cover that is mounted so as to cover the end face of the luminaire main body 10, and prevents direct lightning strike to the LED power source 30. In addition, a ventilation hole 7a is provided at the lower part of the side surface to ensure ventilation around the radiating fin 10g. In order to adjust the appearance of the fixture, the shape of the image is integrated with the luminaire main body 10 so that the press-fixing cap nut of the rotating shaft 4 and the common fixing bolt 6 does not protrude outwardly in appearance.
d)
The horizontal mounting bracket 81 includes an arm 81a and a cap portion 81b.
The arm 81a is a flat plate in which a through hole for the rotation shaft 4 and the common fixing bolt 6 is provided, and the LED lighting device unit 1 and the cover 7 are pressed and fixed.
The cap portion 81b is a cylindrical member that is attached to and fixed to the head of the lighting pole 9.
e) The lighting pole 9 is an independent pillar made of steel pipe and the power line is housed inside.
f)
The rotating shaft 4 and the common fixing bolt 6 are preferably made of stainless steel.
2)
Method of Use This embodiment is used when illuminating a wide range in the radial direction of the illumination pole 9 shown in FIG. Further, if the lighting pole 9 is a high pole and the arms 81a of the horizontal mounting bracket 81 are arranged radially, a circular wide area around the lighting pole 9 can be illuminated.

第四の発明のLED照明装置の実施例として、LED照明装置の回動軸4に仰角を持たせて照明用ポールに設置した屋外用のLED照明装置Dを記載する。
1)LED照明装置Dの構成(図5参照)
LED照明装置D400は、4個のLED照明器具ユニット1と、カバー7と、回動軸4と、共通固定ボルト6と、仰角取付ブラケット82とを備える。
ワッシャ3を使用しない本実施例では、上面薄肉部10bと前面薄肉部10f とに通気用の小さい穴又は切り欠き部を設けた方が良い。
LED照明装置D400は、照明用ポール9の頭部に設置する仰角取付ブラケット82にLED照明器具ユニット1とカバー7とを回動軸4と共通固定ボルト6とで連結・固定した屋外用のLED照明装置Dである。
LED照明装置D400は、仰角取付ブラケット82のキャップ部82bを照明用ポール9の頭部に装着・固定して設置する。
a) LED照明器具ユニット1と、回動軸4 と、共通固定ボルト6と、カバー7と、照明用ポール9とは、実施例4と同様である。
b) 仰角取付ブラケット82は、アーム82aとキャップ部82bとLED照明器具ユニット装着板82cを備える。仰角取付ブラケット82が回動軸4に仰角を持たせる以外は実施例4と同様である。
2)
使用方法
本実施例は、図5に示す照明用ポール9の直交方向に広範囲に照明する場合に使用される。また、照明用ポール9をハイポールとし、ブラケット82を放射状ブラケットにすれば、実施例4と同様に照明用ポール9を中心とした円形の広範囲を照明出来る。
また、ブラケットを変更すれば、実施例4のLED照明装置Cと実施例5のLED照明装置Dとを複数組み合わせて使用することも出来る。
As an embodiment of the LED illumination device according to the fourth aspect of the invention, an outdoor LED illumination device D installed on an illumination pole with the elevation angle of the rotating shaft 4 of the LED illumination device will be described.
1) Configuration of LED lighting device D (see Fig. 5)
The LED lighting device D400 includes four LED lighting fixture units 1, a cover 7, a rotating shaft 4, a common fixing bolt 6, and an elevation mounting bracket 82.
In the present embodiment in which the washer 3 is not used, it is preferable to provide a small hole or notch for ventilation in the upper thin part 10b and the front thin part 10f.
The LED lighting device D400 is an outdoor LED in which an LED lighting fixture unit 1 and a cover 7 are connected and fixed to an elevation mounting bracket 82 installed on the head of a lighting pole 9 by a rotating shaft 4 and a common fixing bolt 6. Illumination device D.
The LED lighting device D400 is installed by attaching and fixing the cap portion 82b of the elevation mounting bracket 82 to the head of the lighting pole 9.
a) The LED lighting unit 1, the rotating shaft 4, the common fixing bolt 6, the cover 7, and the lighting pole 9 are the same as those in the fourth embodiment.
b) The elevation mounting bracket 82 includes an arm 82a, a cap portion 82b, and an LED lighting device unit mounting plate 82c. Example 4 is the same as Example 4 except that the elevation angle mounting bracket 82 gives the rotation axis 4 an elevation angle.
2)
Method of Use This embodiment is used when illuminating a wide range in the orthogonal direction of the illumination pole 9 shown in FIG. If the illumination pole 9 is a high pole and the bracket 82 is a radial bracket, a wide circular area centering on the illumination pole 9 can be illuminated as in the fourth embodiment.
Moreover, if the bracket is changed, a plurality of LED lighting devices C according to the fourth embodiment and LED lighting devices D according to the fifth embodiment can be used.

1 LED照明器具ユニット
2 連結支持板
3 ワッシャ
4 回動軸
5 箱型連結支持板
6 共通固定ボルト
7 カバー
7a カバーの通気口

81 水平取付ブラケット
81a 水平取付ブラケットのアーム
81b 水平取付ブラケットのキャップ
82 仰角取付ブラケット
82a
仰角取付ブラケットのアーム
82b
仰角取付ブラケットのキャップ
82c 仰角取付ブラケットのLED照明器具ユニット装着板
9 照明用ポール

10 照明器具本体
10a LED電源保護用薄肉部
10b 放熱フインカバー用薄肉部の上面薄肉部
10c 回動用軸受部
10d LED電源装着用溝部
10e ゴム装着溝
10f 前面薄肉部
10g 放熱フィン
10h 放熱フインカバー用薄肉部の連結用薄肉部
10i 照明器具本体のネジ止め部
10j 放熱フインカバー用薄肉部の側面薄肉部
10k 換気用スリット

20 LED発光部
21 LED発光モジュール
22 配光制御用レンズ板
23 グローブ
24 防塵用ガスケット又は防水ガスケット

30 LED電源
30a
LED電源の取付用リブ
31 圧入ピン
32 6角穴付き止めネジ

100 LED照明装置A
200 LED照明装置B
300 LED照明装置C
400 LED照明装置D
DESCRIPTION OF SYMBOLS 1 LED lighting fixture unit 2 Connection support plate 3 Washer 4 Rotating shaft 5 Box type connection support plate 6 Common fixing bolt 7 Cover
7a Cover vent

81 Horizontal mounting bracket
81a Horizontal mounting bracket arm
81b Horizontal mounting bracket cap
82 Elevation bracket
82a
Arm of elevation mounting bracket
82b
Elevation angle mounting bracket cap
82c Elevator mounting bracket LED lighting unit mounting plate 9 Lighting pole

10 Luminaire body
10a Thin section for LED power supply protection
10b Thin top surface of thin part for heat radiation fin cover
10c Rotating bearing
10d LED power supply groove
10e Rubber mounting groove
10f Front thin part
10g heat dissipation fin
10h Thin part for connection of thin part for heat radiation fin cover
10i Screw fixing part of the luminaire body
10j Side wall thin part of thin part for heat radiation fin cover
10k Ventilation slit

20 LED light emitting section
21 LED light emitting module
22 Lens plate for light distribution control
23 Globe
24 Dust-proof gasket or waterproof gasket

30 LED power supply
30a
LED power supply mounting rib
31 Press-fit pin
32 Hexagon socket set screw

100 LED lighting device A
200 LED lighting device B
300 LED lighting device C
400 LED lighting device D

Claims (5)

1個以上のLED照明器具ユニットと、該LED照明器具ユニットが装着・固定される回動軸と、該LED照明器具ユニットに給電するLED電源とで構成されるLED照明装置において;
前記LED照明器具ユニットは、LED発光部と器具本体とを備え、
前記器具本体は、
両端解放で連続した断面のアルミ押出又はアルミダイキャストによる成型材であり、
前面にLED発光部の装着部を備え、該装着部の裏面にLED発光部の発生熱を放熱する複数の放熱フインを備える前面薄肉部と、
前記回動軸に回動可能に装着するための回動用軸受部と、
前記放熱フインを通気可能にカバーする放熱フインカバー用薄肉部とを備えており;
前記LED照明器具ユニットの器具本体の回動用軸受部を前記回動軸に装着し該回動軸に対して直接に又は間接的に固定することを特徴とするLED照明装置。
In an LED lighting device comprising one or more LED lighting fixture units, a pivot shaft on which the LED lighting fixture unit is mounted and fixed, and an LED power source that supplies power to the LED lighting fixture unit;
The LED lighting apparatus unit includes an LED light emitting unit and an apparatus main body,
The instrument body is
It is a molding material by aluminum extrusion or aluminum die casting with a continuous cross section with both ends released,
A front thin-walled portion provided with a mounting portion for the LED light-emitting portion on the front surface, and a plurality of heat-dissipating fins for radiating heat generated by the LED light-emitting portion on the back surface of the mounting portion;
A pivot bearing for pivotally mounting the pivot shaft;
A heat radiation fin cover thin-walled portion that covers the heat radiation fin so as to allow ventilation;
An LED lighting device, wherein a rotation bearing portion of a fixture body of the LED lighting fixture unit is attached to the rotary shaft and fixed directly or indirectly to the rotary shaft.
前記回動軸を複数備えたことを特徴とする請求項1記載のLED照明装置。 The LED lighting device according to claim 1, comprising a plurality of the rotation shafts. 前記LED照明器具ユニットの器具本体にLED電源を外力又は落雷から保護するLED電源保護用薄肉部を備えたことを特徴とする請求項1又は2記載のLED照明装置。 3. The LED lighting apparatus according to claim 1, wherein the LED main body of the LED lighting unit includes a thin portion for protecting the LED power source from external force or lightning. 前記LED照明器具ユニットの器具本体が、回動用軸受部と同心の円柱状又は一部円弧部の無い円柱状であることを特徴とする請求項1、2、又は3記載のLED照明装置。 The LED lighting device according to claim 1, 2, or 3, wherein the LED main body of the LED lighting device unit has a cylindrical shape concentric with the rotating bearing portion or a cylindrical shape without a partial arc portion. 請求項1、2、3、又は4記載のLED照明装置に使用されるLED照明器具ユニット。 The LED lighting fixture unit used for the LED lighting apparatus of Claim 1, 2, 3, or 4.
JP2014016505A 2014-01-31 2014-01-31 Rotatable led illumination device Pending JP2015144046A (en)

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