JP2015136765A - Punching die, and cutting work method of work piece - Google Patents

Punching die, and cutting work method of work piece Download PDF

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JP2015136765A
JP2015136765A JP2014010164A JP2014010164A JP2015136765A JP 2015136765 A JP2015136765 A JP 2015136765A JP 2014010164 A JP2014010164 A JP 2014010164A JP 2014010164 A JP2014010164 A JP 2014010164A JP 2015136765 A JP2015136765 A JP 2015136765A
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base
punching die
support member
attached
punching
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JP5608296B1 (en
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周藏 黒岩
Shuzo Kuroiwa
周藏 黒岩
寛之 藤津
Hiroyuki Fujitsu
寛之 藤津
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KUROIWA KK
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Abstract

PROBLEM TO BE SOLVED: To provide a punching die and a cutting work method of a work piece in which one punching die can be used for the production of multiple products.SOLUTION: A punching die 1 comprises a base 2, an annular punching blade 3, and a cylindrical member 21 for supporting a sheet material which is a processing object. The cylindrical member 21 is attached to an attachment position P at the edge part of a square through hole 22 provided in the base 2. The cylindrical member 21 includes a wooden base part 21a and an elastic member 21b made of an urethan sponge. On the back side surface of the elastic member 21b, a first member of a hook-and-loop fastener is fastened. At the attachment position P of the base 2, a second member of a hook-and-loop fastener is fastened, and thereby the cylindrical member 21 can be attached to or detached from the attachment position P.

Description

本発明は、合成樹脂製のトレイ等に用いられる被加工材を切断加工するための打ち抜き型及び被加工材の切断加工方法に関する。   The present invention relates to a punching die for cutting a workpiece used for a synthetic resin tray or the like and a cutting method of the workpiece.

合成樹脂製のトレイ、紙箱、ダンボール箱等は、打ち抜き型によって材料であるシート材(被加工材)を切断することにより製作される(例えば、特許文献1参照)。   Synthetic resin trays, paper boxes, cardboard boxes, and the like are manufactured by cutting a sheet material (material to be processed) as a material with a punching die (see, for example, Patent Document 1).

打ち抜き型は、打ち抜くべき平面形状に曲げられた帯状のトムソン刃(以下、「帯状刃」という。)が打抜側台座(基台)に固定されたものである。特許文献1に記載された打ち抜き型では、切断加工の際、シート材がずれたり変形したりすることを防止するために、被加工材を支持する内側ガイド部材が設けられている。この内側ガイド部材は、環状の帯状刃(打抜刃)の内側に、内側弾性体を介して配置される。シート材の切断加工が行われるとき、シート材が内側ガイド部材によって支持され、成型シート打抜用受台がシート材の上方から下降し、成型シート打抜用受台と成型シート打抜型との間にシート材が挟まれ、打抜刃によってシート材が切断される。   The punching die is obtained by fixing a strip-shaped Thomson blade (hereinafter referred to as “strip-shaped blade”) bent into a planar shape to be punched to a punching base (base). In the punching die described in Patent Document 1, an inner guide member that supports the workpiece is provided in order to prevent the sheet material from being displaced or deformed during the cutting process. This inner guide member is disposed inside an annular belt-like blade (punching blade) via an inner elastic body. When the sheet material is cut, the sheet material is supported by the inner guide member, the molded sheet punching pedestal descends from above the sheet material, and the molded sheet punching pedestal and the molded sheet punching die are The sheet material is sandwiched therebetween, and the sheet material is cut by the punching blade.

また、シート材を支持する部材としては、特許文献1に記載されているような、製品の立体形状に合わせた形状を有する内側ガイド部材だけでなく、基台に設けられた貫通孔を取り囲むように立設された、主としてスポンジからなる筒状部材のようなものもある。この筒状部材の場合、貫通孔から負圧が与えられ、打ち抜き加工された製品が筒状部材に吸着されるようになっている。   Further, as a member for supporting the sheet material, not only the inner guide member having a shape matched to the three-dimensional shape of the product as described in Patent Document 1, but also surrounding the through hole provided in the base. There is also a cylindrical member that is erected on the main body and is mainly made of sponge. In the case of this cylindrical member, a negative pressure is applied from the through hole, and the punched product is attracted to the cylindrical member.

特開2012−236238号公報JP 2012-236238 A

しかしながら、上述のような従来の打ち抜き型では、内側ガイド部材及び筒状部材のようなシート材の支持部材が、製品の形状に合わせて作られており、かかる支持部材が基台に固着されているので、打ち抜き型はその製品専用のものとされている。このため、製品毎に打ち抜き型を製作する必要があり、コスト及び時間がかかり、打ち抜き型の製作負担が大きかった。   However, in the conventional punching die as described above, the support member of the sheet material such as the inner guide member and the cylindrical member is made according to the shape of the product, and the support member is fixed to the base. Therefore, the punching die is dedicated to the product. For this reason, it is necessary to manufacture a punching die for each product, which is costly and time consuming, and the manufacturing burden of the punching die is large.

本発明は斯かる事情に鑑みてなされたものであり、その主たる目的は、上記課題を解決することができる打ち抜き型及び被加工材の切断加工方法を提供することにある。   This invention is made | formed in view of such a situation, The main objective is to provide the punching die and the cutting method of a workpiece which can solve the said subject.

上述した課題を解決するために、本発明の一の態様の打ち抜き型は、基台と、前記基台に取り付けられ、2次元の環状に屈曲された帯状刃と、前記基台の前記帯状刃の内側に取り付けられ、被加工材を支持する支持部材と、を備える、打ち抜き型において、前記支持部材は、前記基台の取付位置に着脱自在に構成されており、前記取付位置から前記支持部材を取り外し、前記支持部材とは高さの異なる交換支持部材を前記取付位置に取り付けることが可能であるように構成されている。   In order to solve the above-described problems, a punching die according to an aspect of the present invention includes a base, a belt-like blade attached to the base and bent in a two-dimensional ring shape, and the belt-like blade of the base. And a support member that supports the workpiece, and the support member is configured to be detachable from an attachment position of the base, and the support member extends from the attachment position. And an exchange support member having a height different from that of the support member can be attached to the attachment position.

この態様において、前記基台は、前記取付位置がその周囲よりも低くなるように、前記取付位置の周囲に段部が形成されており、前記段部によって前記支持部材の位置決めが可能に構成されていてもよい。   In this aspect, the base is formed with a step portion around the attachment position so that the attachment position is lower than the periphery thereof, and the step member can position the support member. It may be.

また、上記態様において、前記基台は、前記取付位置が凹部として形成されていてもよい。   Moreover, the said aspect WHEREIN: As for the said base, the said attachment position may be formed as a recessed part.

また、上記態様において、前記基台は、前記取付位置を囲繞する凸部を有していてもよい。   Moreover, the said aspect WHEREIN: The said base may have a convex part surrounding the said attachment position.

また、上記態様において、前記基台は、前記取付位置に面ファスナーの第1部材が取り付けられており、前記支持部材は、前記基台への接続面に、前記第1部材と着脱自在な面ファスナーの第2部材が取り付けられていてもよい。   Moreover, the said aspect WHEREIN: The said base has the 1st member of a hook_and_loop | surface fastener attached to the said attachment position, and the said support member is a surface which can be attached or detached with the said 1st member on the connection surface to the said base. A second member of the fastener may be attached.

また、上記態様において、前記基台は、前記取付位置に磁石又は磁性体が取り付けられており、前記支持部材は、前記基台への接続面に、磁石又は磁性体と吸着する磁性体又は磁石が取り付けられていてもよい。   In the above aspect, the base is attached with a magnet or a magnetic body at the mounting position, and the support member is a magnetic body or magnet that adsorbs the magnet or the magnetic body to a connection surface to the base. May be attached.

また、上記態様において、前記支持部材は、前記基台への接続面を有する剛性部材と、前記剛性部材に固着された弾性部材とを有していてもよい。   Moreover, the said aspect WHEREIN: The said supporting member may have a rigid member which has a connection surface to the said base, and an elastic member fixed to the said rigid member.

また、本発明の一の態様の被加工材の切断加工方法は、基台と、前記基台に取り付けられ、2次元の環状に屈曲された帯状刃とを有する打ち抜き型によって、被加工材を切断加工する切断加工方法において、所定の底の深さの第1の形状を有する第1製品を製造する場合には、前記基台の前記帯状刃の内側の取付位置に、前記第1製品に対応する高さを有する第1支持部材を着脱可能に取り付け、前記第1支持部材に支持された被加工材を前記帯状刃によって切断加工し、前記第1の形状とは底の深さが異なる第2の形状を有する第2製品を製造する場合には、前記基台の前記帯状刃の内側の取付位置に、前記第2製品に対応する高さを有する第2支持部材を着脱可能に取り付け、前記第2支持部材に支持された被加工材を前記帯状刃によって切断加工する。   According to another aspect of the present invention, there is provided a method for cutting a workpiece by using a punching die having a base and a band-shaped blade attached to the base and bent in a two-dimensional ring shape. In the cutting method for cutting, in the case of manufacturing a first product having a first shape with a predetermined bottom depth, the first product is attached to the mounting position inside the strip blade of the base. A first supporting member having a corresponding height is detachably attached, and a workpiece supported by the first supporting member is cut by the strip blade, and the depth of the bottom is different from the first shape. In the case of manufacturing a second product having the second shape, a second support member having a height corresponding to the second product is detachably attached to an attachment position inside the band-shaped blade of the base. The workpiece supported by the second support member is moved by the strip blade. Cutting machining.

本発明に係る打ち抜き型及び被加工材の切断加工方法によれば、1つの打ち抜き型を複数の製品の製造に使用することが可能となる。   According to the punching die and the workpiece cutting method according to the present invention, one punching die can be used for manufacturing a plurality of products.

実施の形態1に係る打ち抜き型の概略構成を示す斜視図。FIG. 3 is a perspective view showing a schematic configuration of a punching die according to the first embodiment. 実施の形態1に係る打ち抜き型の概略構成を示す正面断面図。FIG. 3 is a front sectional view showing a schematic configuration of the punching die according to the first embodiment. 加工対象のシート材の一例を示す斜視図。The perspective view which shows an example of the sheet | seat material of a process target. 加工後の製品の一例であるトレイを示す斜視図。The perspective view which shows the tray which is an example of the product after a process. 基台から筒状部材が取り外されたときの状態を示す正面断面図。Front sectional drawing which shows a state when a cylindrical member is removed from the base. 筒状部材の交換を説明するための模式図。The schematic diagram for demonstrating replacement | exchange of a cylindrical member. 打ち抜き型によるシート材の打ち抜き加工工程を示す模式図。The schematic diagram which shows the punching process of the sheet material by a punching die. 打ち抜き型によるシート材の打ち抜き加工工程を示す模式図。The schematic diagram which shows the punching process of the sheet material by a punching die. 打ち抜き型によるシート材の打ち抜き加工工程を示す模式図。The schematic diagram which shows the punching process of the sheet material by a punching die. 実施の形態2に係る打ち抜き型の概略構成を示す正面断面図。FIG. 4 is a front sectional view showing a schematic configuration of a punching die according to a second embodiment. 実施の形態3に係る打ち抜き型の概略構成を示す正面断面図。FIG. 6 is a front sectional view showing a schematic configuration of a punching die according to a third embodiment. 実施の形態4に係る打ち抜き型の概略構成を示す正面断面図。FIG. 6 is a front sectional view showing a schematic configuration of a punching die according to a fourth embodiment.

以下、本発明の好ましい実施の形態を、図面を参照しながら説明する。   Hereinafter, preferred embodiments of the present invention will be described with reference to the drawings.

(実施の形態1)
図1は、本実施の形態に係る打ち抜き型の概略構成を示す斜視図であり、図2は、その正面断面図である。打ち抜き型1は、木製の基台2の一面に帯状の打ち抜き刃3が配置されて構成されている。以下、基台2の打ち抜き刃3が配置されている側を「表側」、その反対側を「裏側」という。
(Embodiment 1)
FIG. 1 is a perspective view showing a schematic configuration of a punching die according to the present embodiment, and FIG. 2 is a front sectional view thereof. The punching die 1 is configured by arranging a strip-shaped punching blade 3 on one surface of a wooden base 2. Hereinafter, the side of the base 2 on which the punching blade 3 is disposed is referred to as “front side”, and the opposite side is referred to as “back side”.

基台2の表面は、平坦面であり、この表面にレーザ加工によって打ち抜くべき形状の溝(図示せず)が形成され、当該溝に帯状の打ち抜き刃3が嵌合されることで、打ち抜き型1が構成される。かかる打ち抜き刃3は、表側に刃先が位置づけられるように、刃先と反対側の端部が基台2の溝に嵌入される。   The surface of the base 2 is a flat surface, and a groove (not shown) having a shape to be punched by laser processing is formed on the surface, and a strip-shaped punching blade 3 is fitted into the groove, thereby punching die. 1 is configured. The punching blade 3 is fitted into the groove of the base 2 at the end opposite to the cutting edge so that the cutting edge is positioned on the front side.

図3Aは、加工対象のシート材の一例を示す斜視図であり、図3Bは、加工後の製品の一例であるトレイを示す斜視図である。打ち抜き型1が使用される場合には、加工対象のシート材4が打ち抜き型1の打ち抜き刃3の表側に配置され、シート材4が打ち抜き型1とまな板として機能する受け台6(図6A参照)との間に挟み込まれ、押し切られることによって切断加工される。シート材4に設けられた凹部41のそれぞれは、1つずつ打ち抜き型刃3の各四角形状に対応している。つまり、図1及び2に示される打ち抜き型1は、マトリックス状に並べられ、シート材4の各凹部41が打ち抜き刃3の四角形の内部に1つずつ収まるように、シート材4が打ち抜き型1に対して配置され、各凹部41の周囲が打ち抜き刃3によって同時に切断される。こうして、図3Bに示すトレイ5が作成される。   FIG. 3A is a perspective view illustrating an example of a sheet material to be processed, and FIG. 3B is a perspective view illustrating a tray that is an example of a product after processing. When the punching die 1 is used, the sheet material 4 to be processed is arranged on the front side of the punching blade 3 of the punching die 1, and the cradle 6 in which the sheet material 4 functions as the punching die 1 and a cutting board (see FIG. 6A). ), And is cut by being pushed out. Each of the concave portions 41 provided in the sheet material 4 corresponds to each rectangular shape of the punching die blade 3 one by one. In other words, the punching dies 1 shown in FIGS. 1 and 2 are arranged in a matrix, and the sheet material 4 is punched into the punching die 1 so that the concave portions 41 of the sheet material 4 are accommodated one by one inside the square of the punching blade 3. The periphery of each recess 41 is simultaneously cut by the punching blade 3. In this way, the tray 5 shown in FIG. 3B is created.

図1に示すように、本実施の形態に係る打ち抜き刃3は角が丸みを帯びた複数の四角形を形成するように配置されている。各四角形が、シート材4が打ち抜かれる形状、即ち、製品であるトレイ5の形状である。このように、打ち抜き刃3は、打ち抜くべき形状に沿って配置されるのであり、その形状は四角形に限られない。   As shown in FIG. 1, the punching blade 3 according to the present embodiment is arranged so as to form a plurality of quadrangles with rounded corners. Each square is a shape in which the sheet material 4 is punched, that is, the shape of the tray 5 that is a product. Thus, the punching blade 3 is arranged along the shape to be punched, and the shape is not limited to a quadrangle.

図1及び図2に示すように、基台2の表側面には、平面視において四角形をなす筒状部材21が立設されている。基台2の中央部分には、四角形の貫通孔22が設けられており、この貫通孔22の縁部分に筒状部材21は取り付けられている(図2参照)。つまり、筒状部材21は、貫通孔22を囲繞するように基台2に取り付けられている。   As shown in FIGS. 1 and 2, a cylindrical member 21 having a quadrangular shape in a plan view is erected on the front side surface of the base 2. A square through hole 22 is provided in the central portion of the base 2, and the cylindrical member 21 is attached to an edge portion of the through hole 22 (see FIG. 2). That is, the cylindrical member 21 is attached to the base 2 so as to surround the through hole 22.

かかる筒状部材21は、シート材4が切断加工されるときに、シート材4を支持するためのものである。筒状部材21は、木製のベース部21aと、ウレタン製のスポンジからなる弾性部材21bとを有しており、ベース部21aの表側端に、弾性部材21bが固着されている。シート材4が切断加工されるとき、弾性部材21bがシート材4に接することで、シート材4が支持される。   The cylindrical member 21 is for supporting the sheet material 4 when the sheet material 4 is cut. The tubular member 21 has a wooden base portion 21a and an elastic member 21b made of urethane sponge, and the elastic member 21b is fixed to the front side end of the base portion 21a. When the sheet material 4 is cut, the elastic member 21b comes into contact with the sheet material 4 so that the sheet material 4 is supported.

筒状部材21は、基台2に着脱自在とされている。図4は、基台2から筒状部材21が取り外されたときの状態を示す正面断面図である。ベース部21aの裏側端面には、面ファスナーの一方の部材(多数のフック状起毛を有する側)である第1部材23aが固着されている。また、上述したように、基台2の貫通孔22の縁部は筒状部材21の取付位置Pとされており、この取付位置には面ファスナーの他方の部材(多数のループ状起毛を有する側)である第2部材23bが固着されている。第1部材23aが第2部材23bに貼着されることにより、筒状部材21が基台2の取付位置Pに取り付けられる。   The cylindrical member 21 is detachably attached to the base 2. FIG. 4 is a front sectional view showing a state when the tubular member 21 is removed from the base 2. The 1st member 23a which is one member (the side which has many hook-like raising) of a hook_and_loop | surface fastener is adhering to the back side end surface of the base part 21a. Further, as described above, the edge portion of the through hole 22 of the base 2 is the attachment position P of the cylindrical member 21, and the other member of the hook-and-loop fastener (having a large number of loop-like raised portions) is provided at this attachment position. The second member 23b which is the side) is fixed. The cylindrical member 21 is attached to the attachment position P of the base 2 by sticking the first member 23a to the second member 23b.

かかる筒状部材21は、トレイ5を製造するための専用品とされる。つまり、筒状部材21は、トレイ5の深さに対応した高さを有している。本実施の形態に係る打ち抜き型1においては、筒状部材21を取り外し、トレイ5とは別のトレイ(トレイ5よりも深さが大きいトレイ)を製造するための専用品である他の筒状部材(以下、「交換筒状部材」という)に交換することができる。図5は、筒状部材の交換を説明するための模式図である。交換筒状部材24は、平面形状が筒状部材21と同一の大きさ及び形状であり、高さが筒状部材21よりも大きい。この交換筒状部材24も、ベース部24a及び当該ベース部24aの表側面に固着された弾性部材24bを有しており、ベース部24aの裏側面に面ファスナーの第1部材23cが固着されている。この第1部材23cが第2部材23bに貼着されることで、交換筒状部材24が基台2の取付位置Pに取り付けられる。   The cylindrical member 21 is a dedicated product for manufacturing the tray 5. That is, the cylindrical member 21 has a height corresponding to the depth of the tray 5. In the punching die 1 according to the present embodiment, the tubular member 21 is removed, and another tubular shape that is a dedicated product for producing a tray different from the tray 5 (a tray having a depth larger than the tray 5). It can be exchanged for a member (hereinafter referred to as “exchange cylindrical member”). FIG. 5 is a schematic diagram for explaining replacement of the cylindrical member. The replacement tubular member 24 has a planar shape that is the same size and shape as the tubular member 21, and a height that is greater than that of the tubular member 21. The replacement cylindrical member 24 also includes a base portion 24a and an elastic member 24b fixed to the front side surface of the base portion 24a. The first member 23c of the surface fastener is fixed to the back side surface of the base portion 24a. Yes. The replacement cylindrical member 24 is attached to the attachment position P of the base 2 by sticking the first member 23c to the second member 23b.

また、打ち抜き型1は、打ち抜き刃3の内側面に接するように基台2に取り付けられた支持部材25と、打ち抜き刃3の外側面に接するように基台2に取り付けられた支持部材26とを有している。なお、図1においては支持部材26を省略している。支持部材25,26も、筒状部材24と同様に、木製のベース部25a,26aと、弾性部材25b,26bとを有しており、ベース部25a,26aの表側面に弾性部材25b,26bが固着されている。   The punching die 1 includes a support member 25 attached to the base 2 so as to be in contact with the inner surface of the punching blade 3, and a support member 26 attached to the base 2 so as to be in contact with the outer surface of the punching blade 3. have. In FIG. 1, the support member 26 is omitted. Similarly to the cylindrical member 24, the support members 25, 26 also have wooden base portions 25a, 26a and elastic members 25b, 26b, and elastic members 25b, 26b on the front side surfaces of the base portions 25a, 26a. Is fixed.

支持部材26は、その高さが打ち抜き刃3よりも若干高い。さらに詳細に説明すると、支持部材26のベース部26aの表側端面が、打ち抜き刃3の刃先よりも若干裏側に位置し、弾性部材26bの表側端面が、打ち抜き刃3の刃先よりも若干表側に位置している。つまり、打ち抜き刃3の刃先は、弾性部材26bの表裏方向の中間位置に位置している。   The height of the support member 26 is slightly higher than that of the punching blade 3. More specifically, the front side end surface of the base portion 26a of the support member 26 is located slightly behind the cutting edge of the punching blade 3, and the front side end surface of the elastic member 26b is located slightly front side of the cutting edge of the punching blade 3. doing. That is, the cutting edge of the punching blade 3 is located at an intermediate position in the front and back direction of the elastic member 26b.

これに対して、支持部材25は、その高さが打ち抜き刃3よりも若干低い。つまり、支持部材25の弾性部材25bの表側端面が、打ち抜き刃3の刃先よりも裏側に位置している。   On the other hand, the height of the support member 25 is slightly lower than the punching blade 3. That is, the front side end surface of the elastic member 25 b of the support member 25 is located on the back side of the cutting edge of the punching blade 3.

以下、シート材4の打ち抜き加工工程について説明する。図6A乃至図6Cは、打ち抜き型1によるシート材4の打ち抜き加工工程を示す模式図である。シート材4の打ち抜き加工が行われるとき、図6Aに示すように、シート材4は打ち抜き型1の表側に位置づけられる。本実施の形態では、シート材4の打ち抜き加工は、シート材4の下方に配置された打ち抜き型1によって行われる。つまり、本実施の形態では、表側方向が上方であり、裏側方向が下方である。なお、打ち抜き型1は、本実施の形態のようにシート材4の下方に配置されるのみならず、シート材4の上方に配置される場合もある。   Hereinafter, the punching process of the sheet material 4 will be described. 6A to 6C are schematic diagrams illustrating a punching process of the sheet material 4 by the punching die 1. When the punching of the sheet material 4 is performed, the sheet material 4 is positioned on the front side of the punching die 1 as shown in FIG. 6A. In the present embodiment, the punching of the sheet material 4 is performed by the punching die 1 disposed below the sheet material 4. That is, in the present embodiment, the front side direction is upward, and the back side direction is downward. The punching die 1 is not only disposed below the sheet material 4 as in the present embodiment, but may be disposed above the sheet material 4.

シート材4のさらに上方には、受け台6が配置される。この受け台6は、シート材4の打ち抜き加工を行う際に、打ち抜き刃3のまな板として機能する。受け台6は、基台61と、支持部材62と、刃受け部材63とによって主として構成されている。   A cradle 6 is disposed further above the sheet material 4. The cradle 6 functions as a cutting board for the punching blade 3 when punching the sheet material 4. The cradle 6 is mainly composed of a base 61, a support member 62, and a blade receiving member 63.

木製の基台61は、その中央部分に四角形の貫通孔61aが設けられており、この貫通孔61aの縁部分に四角環状の支持部材62が取り付けられている。つまり、支持部材62は、貫通孔61aを囲繞するように基台61に取り付けられている。図6Aに示すように、基台61の貫通孔61aは、基台2の貫通孔22と同じ大きさであり、また、その平面位置も貫通孔22の平面位置と同一とされている。そのため支持部材62の内側端の四角形は、筒状部材21の内側端の四角形と同じ大きさとされている。また、支持部材62の外側端の四角形は、筒状部材21の外側端の四角形よりも大きくなされている。これにより、上下方向において、筒状部材21の上端面(表側端面)の全体が、支持部材62の下端面(裏側端面)に重なっている。かかる支持部材62は、ウレタン製のスポンジによって構成されている。   The wooden base 61 is provided with a square through hole 61a at the center thereof, and a square annular support member 62 is attached to the edge of the through hole 61a. That is, the support member 62 is attached to the base 61 so as to surround the through hole 61a. As shown in FIG. 6A, the through hole 61 a of the base 61 is the same size as the through hole 22 of the base 2, and the planar position thereof is also the same as the planar position of the through hole 22. Therefore, the square at the inner end of the support member 62 has the same size as the square at the inner end of the tubular member 21. In addition, the square at the outer end of the support member 62 is larger than the square at the outer end of the tubular member 21. Thereby, the whole upper end surface (front side end surface) of the cylindrical member 21 overlaps the lower end surface (back side end surface) of the support member 62 in the vertical direction. The support member 62 is made of a urethane sponge.

刃受け部材63は、打ち抜き刃3の刃先を受ける部材であり、基台61において、打ち抜き刃3の刃先に沿って、丸みを帯びた四角環状に配置されている。刃受け部材63は、木製のベース部63aの下端に、ポリプロピレン製の板状部材63bが固着されて構成されている。   The blade receiving member 63 is a member that receives the cutting edge of the punching blade 3, and is arranged in a rounded square ring along the cutting edge of the punching blade 3 on the base 61. The blade receiving member 63 is configured by fixing a plate member 63b made of polypropylene to the lower end of a wooden base portion 63a.

上記のような受け台6が下降し、また打ち抜き型1が上昇することで、シート材4が打ち抜き型1と受け台6との間に挟まれた状態で、打ち抜き型1と受け台6とが相対的に近接する(図6A参照)。   As the cradle 6 is lowered and the punching die 1 is lifted, the punching die 1 and the cradle 6 are placed in a state where the sheet material 4 is sandwiched between the punching die 1 and the cradle 6. Are relatively close to each other (see FIG. 6A).

シート材4は、その下面が打ち抜き型1の筒状部材21の上端面と、支持部材25の上端面と、支持部材26の上端面とに接触する。また、シート材4の上面は、受け台6の支持部材62の下端面と、刃受け部材63の下端面とに接触する。この状態から、シート材4が刃受け部材63によって下方に押される。これに伴って、支持部材26の弾性部材26bが圧縮変形され、シート材4が打ち抜き刃3によって切断される(図6B参照)。   The lower surface of the sheet material 4 is in contact with the upper end surface of the cylindrical member 21 of the punching die 1, the upper end surface of the support member 25, and the upper end surface of the support member 26. Further, the upper surface of the sheet material 4 is in contact with the lower end surface of the support member 62 of the cradle 6 and the lower end surface of the blade receiving member 63. From this state, the sheet material 4 is pushed downward by the blade receiving member 63. Accordingly, the elastic member 26b of the support member 26 is compressed and deformed, and the sheet material 4 is cut by the punching blade 3 (see FIG. 6B).

シート材4が切断されるとき、シート材4は筒状部材21、支持部材25、26、62によって支持される。このとき、筒状部材21と支持部材62とは、シート材4の同じ部位を裏側と表側とから挟むようにして支持する。また、筒状部材21の弾性部材21bと、支持部材62の弾性部材62bとが、シート材の形状に応じて変形する。これによって、シート材4が、傷ついたり変形したりすることなく、打ち抜き加工される。   When the sheet material 4 is cut, the sheet material 4 is supported by the cylindrical member 21 and the support members 25, 26 and 62. At this time, the cylindrical member 21 and the support member 62 support the same part of the sheet material 4 so as to be sandwiched between the back side and the front side. Further, the elastic member 21b of the cylindrical member 21 and the elastic member 62b of the support member 62 are deformed according to the shape of the sheet material. As a result, the sheet material 4 is punched without being damaged or deformed.

シート材4が打ち抜かれ、トレイ5が作製されると、打ち抜き型1の下方に接続されたバキューム装置(図示せず)によって貫通孔22を通じて負圧が与えられ、トレイ5が筒状部材21に吸着される。この状態で、受け台6が上昇し、受け台6がトレイ5から離反される(図6C参照)。   When the sheet material 4 is punched and the tray 5 is manufactured, negative pressure is applied through the through hole 22 by a vacuum device (not shown) connected to the lower side of the punching die 1, and the tray 5 is applied to the cylindrical member 21. Adsorbed. In this state, the cradle 6 is raised and the cradle 6 is separated from the tray 5 (see FIG. 6C).

その後、バキューム装置による負圧の付与が停止され、打ち抜き加工されたトレイ5が図示しない搬送装置によって打ち抜き型1から図示しない回収位置へと搬送される。   Thereafter, application of negative pressure by the vacuum device is stopped, and the punched tray 5 is transported from the punching die 1 to a collection position (not shown) by a transport device (not shown).

トレイ5と平面視形状が同一であり、且つトレイ5よりも深さの大きい別のトレイを作製する場合には、打ち抜き型1の筒状部材21を当該トレイ用の交換筒状部材24に交換する。つまり、基台2から筒状部材21を取り外し、基台2の取付位置Pに交換筒状部材24を取り付ける。このようにして交換筒状部材24を装着した打ち抜き型1を使用して、上述したシート4と同様の打ち抜き加工工程を実行することにより、深さの大きいトレイが作製される。したがって、製品毎に打ち抜き型を製作する必要がなく、筒状部材を変更するだけで複数の製品(底の深さが異なる製品)に対応することが可能となる。   When another tray having the same shape as that of the tray 5 and having a depth larger than that of the tray 5 is manufactured, the tubular member 21 of the punching die 1 is replaced with the replacement tubular member 24 for the tray. To do. That is, the cylindrical member 21 is removed from the base 2 and the replacement cylindrical member 24 is attached to the mounting position P of the base 2. By using the punching die 1 to which the replacement tubular member 24 is mounted in this manner, a punching process similar to that for the sheet 4 described above is performed, thereby producing a tray having a large depth. Therefore, it is not necessary to manufacture a punching die for each product, and it is possible to cope with a plurality of products (products having different bottom depths) only by changing the cylindrical member.

(実施の形態2)
図7は、本実施の形態に係る打ち抜き型の概略構成を示す正面断面図である。本実施の形態に係る打ち抜き型201は、環状に配置された打ち抜き刃3の内側に、製品であるトレイ51の内側形状に合致する形状を有するガイド部材221を有している。
(Embodiment 2)
FIG. 7 is a front sectional view showing a schematic configuration of the punching die according to the present embodiment. The punching die 201 according to the present embodiment has a guide member 221 having a shape that matches the inner shape of the tray 51 that is a product, inside the punching blade 3 that is arranged in an annular shape.

本実施の形態に係る打ち抜き型201の構成についてさらに詳細に説明する。打ち抜き型201の基台202は、貫通孔等を有しない平坦な板状をなしている。また、基台202には、筒状部材21及び支持部材25に代えて、ガイド部材221が取り付けられている。   The configuration of the punching die 201 according to the present embodiment will be described in more detail. The base 202 of the punching die 201 has a flat plate shape having no through holes. A guide member 221 is attached to the base 202 in place of the cylindrical member 21 and the support member 25.

ガイド部材221は、製品であるトレイに相当するシート材の凹部を内側から支持するためのものであり、前記凹部の内面形状と同一の外形を有するガイド部221aを有している。ガイド部221aは、木又はプラスチック等の概ね弾性変形を生じない剛性材料によって構成されている。ガイド部221aの裏側面には、ウレタン製のスポンジからなる弾性部材221bが取り付けられている。また、この弾性部材221bの裏側端面には、面ファスナーの一方の部材(多数のフック状起毛を有する側)である第1部材が固着されている。他方、基台202の表側面には、ガイド部材221を取り付けるための取付位置P2が設けられており、この取付位置P2には面ファスナーの他方の部材(多数のループ状起毛を有する側)である第2部材が固着されている。ガイド部材221の第1部材が基台202の第2部材に貼着されることにより、ガイド部材221が基台202の取付位置P2に取り付けられる。   The guide member 221 is for supporting a concave portion of a sheet material corresponding to a tray as a product from the inside, and has a guide portion 221a having the same outer shape as the inner surface shape of the concave portion. The guide portion 221a is made of a rigid material that does not substantially elastically deform, such as wood or plastic. An elastic member 221b made of a urethane sponge is attached to the back side surface of the guide portion 221a. A first member, which is one member of the hook-and-loop fastener (the side having a large number of hook-like raised portions), is fixed to the back end face of the elastic member 221b. On the other hand, a mounting position P2 for mounting the guide member 221 is provided on the front side surface of the base 202, and the mounting position P2 is the other member of the hook-and-loop fastener (the side having a large number of looped raising). A certain second member is fixed. The guide member 221 is attached to the attachment position P <b> 2 of the base 202 by sticking the first member of the guide member 221 to the second member of the base 202.

かかるガイド部材221は、所定形状のトレイを製造するための専用品とされる。本実施の形態に係る打ち抜き型201においては、ガイド部材221を取り外し、前記トレイとは別のトレイ(前記トレイよりも底の深さが大きいトレイ)を製造するための専用品である他のガイド部材(以下、「交換ガイド部材」という)に交換することができる。交換ガイド部材は、底の深さが大きいトレイの内面形状と同一の外形を有するガイド部を有しており、その他の構成はガイド部材221と同様とされている。交換ガイド部材の裏側端面に固着された第1部材が基台202の第2部材に貼着されることにより、交換ガイド部材が基台202の取付位置P2に取り付けられる。   The guide member 221 is a dedicated product for manufacturing a tray having a predetermined shape. In the punching die 201 according to the present embodiment, the guide member 221 is removed, and another guide that is a dedicated product for manufacturing a tray different from the tray (a tray having a deeper bottom than the tray). It can be replaced with a member (hereinafter referred to as “exchange guide member”). The replacement guide member has a guide portion having the same outer shape as the inner surface shape of the tray having a large bottom depth, and the other configuration is the same as that of the guide member 221. The replacement member is attached to the attachment position P <b> 2 of the base 202 by sticking the first member fixed to the back side end surface of the replacement guide member to the second member of the base 202.

なお、本実施の形態に係る打ち抜き型201のその他の構成については、実施の形態1に係る打ち抜き型1と同様であるので、その説明を省略する。   In addition, since the other structure of the punching die 201 according to the present embodiment is the same as that of the punching die 1 according to the first embodiment, the description thereof is omitted.

(実施の形態3)
図8は、本実施の形態に係る打ち抜き型の概略構成を示す正面断面図である。本実施の形態に係る打ち抜き型301は、基台302の中央部に設けられた貫通孔22を囲繞するように、基台302の表側面に環状の凹部302aが設けられている。つまり、基台302の取付位置Pが、その周囲よりも一段低い凹部302aとされている。この凹部302aには、面ファスナーの第2部材23bが固着されている。
(Embodiment 3)
FIG. 8 is a front sectional view showing a schematic configuration of the punching die according to the present embodiment. In the punching die 301 according to the present embodiment, an annular recess 302 a is provided on the front side surface of the base 302 so as to surround the through hole 22 provided in the center of the base 302. That is, the mounting position P of the base 302 is a recess 302a that is one step lower than the surroundings. A second member 23b of a hook-and-loop fastener is fixed to the recess 302a.

筒状部材21を基台302に取り付けるときには、取付位置Pが凹部302aとされているので、取付位置Pの周囲の段部に筒状部材21の外周を合わせるようにして、筒状部材21が位置決めされる。これにより、筒状部材21を取付位置Pに正確に取り付けることが可能となる。   When the cylindrical member 21 is attached to the base 302, the attachment position P is set as the concave portion 302a, so that the outer periphery of the cylindrical member 21 is aligned with the stepped portion around the attachment position P so that the cylindrical member 21 is Positioned. Thereby, the cylindrical member 21 can be accurately attached to the attachment position P.

また、筒状部材21が凹部302aに嵌合されるため、筒状部材21と基台302との接続箇所において高い密閉性が確保される。したがって、バキューム装置によって筒状部材21の内部に負圧が付与されたときに、負圧のロスが低減される。   In addition, since the cylindrical member 21 is fitted into the recess 302 a, high sealing performance is secured at the connection portion between the cylindrical member 21 and the base 302. Therefore, when a negative pressure is applied to the inside of the cylindrical member 21 by the vacuum device, the loss of the negative pressure is reduced.

なお、本実施の形態に係る打ち抜き型301のその他の構成については、実施の形態1に係る打ち抜き型1と同様であるので、その説明を省略する。   Since the other configuration of the punching die 301 according to the present embodiment is the same as that of the punching die 1 according to the first embodiment, the description thereof is omitted.

(実施の形態4)
図9は、本実施の形態に係る打ち抜き型の概略構成を示す正面断面図である。本実施の形態に係る打ち抜き型401は、基台402の環状の取付位置Pを囲繞するように、基台402の表側面に四角環状の凸部403が設けられている。つまり、基台402の取付位置Pの周囲に、取付位置Pよりも一段高い凸部403が設けられている。
(Embodiment 4)
FIG. 9 is a front sectional view showing a schematic configuration of the punching die according to the present embodiment. In the punching die 401 according to the present embodiment, a square annular convex portion 403 is provided on the front side surface of the base 402 so as to surround the annular mounting position P of the base 402. That is, the convex portion 403 that is one step higher than the mounting position P is provided around the mounting position P of the base 402.

筒状部材21を基台402に取り付けるときには、取付位置Pの周囲に凸部403が設けられているので、凸部403の内側面に筒状部材21の外周を合わせるようにして、筒状部材21が位置決めされる。これにより、筒状部材21を取付位置Pに正確に取り付けることが可能となる。   When the cylindrical member 21 is attached to the base 402, since the convex portion 403 is provided around the attachment position P, the cylindrical member 21 is aligned with the inner surface of the convex portion 403 so that the outer periphery of the cylindrical member 21 is aligned. 21 is positioned. Thereby, the cylindrical member 21 can be accurately attached to the attachment position P.

また、筒状部材21が凸部403の内側に嵌合されるため、筒状部材21と基台402との接続箇所において高い密閉性が確保される。したがって、バキューム装置によって筒状部材21の内部に負圧が付与されたときに、負圧のロスが低減される。   Moreover, since the cylindrical member 21 is fitted inside the convex part 403, high sealing performance is ensured at the connection portion between the cylindrical member 21 and the base 402. Therefore, when a negative pressure is applied to the inside of the cylindrical member 21 by the vacuum device, the loss of the negative pressure is reduced.

なお、本実施の形態に係る打ち抜き型401のその他の構成については、実施の形態1に係る打ち抜き型1と同様であるので、その説明を省略する。   In addition, about the other structure of the punching die 401 which concerns on this Embodiment, since it is the same as that of the punching die 1 which concerns on Embodiment 1, the description is abbreviate | omitted.

(その他の実施の形態)
なお、上述した実施の形態1乃至4においては、筒状部材21及びガイド部材221を面ファスナーによって基台2,202,302,402に着脱可能とし、交換筒状部材24及び交換ガイド部材に交換可能とする構成について述べたが、これに限定されるものではない。筒状部材21又はガイド部材221の裏側端面に、シート状の磁石を固着し、基台2,202,302,402の取付位置P,P2に、磁性体である炭素鋼製の板材を固着して、筒状部材21及びガイド部材221を磁石によって基台2,202,302,402に着脱可能とし、裏側端面に磁石が固着された交換筒状部材24及び交換ガイド部材と交換可能な構成とすることも可能である。また、筒状部材21又はガイド部材221(並びに交換筒状部材及び交換ガイド部材)に磁性体の板材を固着し、基台2,202,302,402に磁石を固着することもできるし、筒状部材21又はガイド部材221(並びに交換筒状部材及び交換ガイド部材)と、基台2,202,302,402との両方に、互いに対向面側が反対の極性となるようにして、筒状部材21及びガイド部材221を磁力によって基台2,202,302,402に着脱可能とし、交換筒状部材24及び交換ガイド部材と交換可能な構成とすることもできる。
(Other embodiments)
In the first to fourth embodiments described above, the cylindrical member 21 and the guide member 221 can be attached to and detached from the bases 2, 202, 302, and 402 by means of a hook-and-loop fastener, and replaced with the replacement cylindrical member 24 and the replacement guide member. Although the possible configuration has been described, the present invention is not limited to this. A sheet-like magnet is fixed to the back side end surface of the cylindrical member 21 or the guide member 221, and a carbon steel plate material, which is a magnetic body, is fixed to the mounting positions P and P 2 of the bases 2, 202, 302, and 402. The cylindrical member 21 and the guide member 221 can be attached to and detached from the bases 2, 202, 302, and 402 by a magnet, and the replacement cylindrical member 24 and the replacement guide member can be exchanged with the magnet fixed to the back side end surface. It is also possible to do. Further, a magnetic plate can be fixed to the cylindrical member 21 or the guide member 221 (and the replacement cylindrical member and the replacement guide member), and a magnet can be fixed to the bases 2, 202, 302, and 402. The cylindrical member 21 or the guide member 221 (and the replacement cylindrical member and the replacement guide member) and the bases 2, 202, 302, and 402 are arranged so that the opposite surfaces have opposite polarities. 21 and the guide member 221 can be attached to and detached from the bases 2, 202, 302, and 402 by magnetic force, and can be replaced with the replacement cylindrical member 24 and the replacement guide member.

また、筒状部材21及びガイド部材221と、基台2,202,302,402とに面ファスナー又は磁石等の吸着部材を設けることなく、実施の形態3及び4の基台302,402のように、取付位置Pを凹部としたり、取付位置Pの周囲に凸部を設けることにより、この取付位置Pの周囲の段部に、筒状部材21及びガイド部材221を嵌合させることで、筒状部材21及びガイド部材221を基台2,202,302,402に着脱可能とし、同じく裏側端面に面ファスナー又は磁石が設けられていない交換筒状部材24及び交換ガイド部材と交換可能な構成とすることも可能である。   Further, the cylindrical members 21, the guide member 221, and the bases 2, 202, 302, 402 are not provided with adsorption members such as hook-and-loop fasteners or magnets, and the bases 302, 402 of the third and fourth embodiments. In addition, by making the mounting position P a concave portion or providing a convex portion around the mounting position P, the cylindrical member 21 and the guide member 221 are fitted to the stepped portion around the mounting position P, thereby The cylindrical member 21 and the guide member 221 can be attached to and detached from the bases 2, 202, 302, and 402, and can be exchanged for the replacement cylindrical member 24 and the replacement guide member that are not provided with surface fasteners or magnets on the back side surface. It is also possible to do.

また、上述した実施の形態1乃至4においては、基台2,202,302,402に着脱可能な部材を筒状部材21及びガイド部材221とする構成について述べたが、これに限定されるものではない。環状の打ち抜き刃3の内側に配置される支持部材25を基台2に着脱可能にすることも可能であるし、筒状部材21、支持部材25、ガイド部材221とは異なる部材、例えば、打ち抜き刃3の内側に配置される木製ガイド部材、ハネ板等の他のシート材4の支持部材を基台に対して着脱自在に構成し、前記木製ガイド部材、ハネ板等に比べて高さが異なる交換用の木製ガイド部材、ハネ板等に交換可能とすることで、底の深さが異なる複数の製品を製造可能な構成とすることも可能である。   In the first to fourth embodiments described above, the configuration in which the cylindrical member 21 and the guide member 221 are used as the members that can be attached to and detached from the bases 2, 202, 302, and 402 has been described. is not. It is possible to make the support member 25 arranged inside the annular punching blade 3 detachable from the base 2, and a member different from the cylindrical member 21, the support member 25, and the guide member 221, for example, punching A support member for the other sheet material 4 such as a wooden guide member and a honeycomb plate disposed inside the blade 3 is configured to be detachable from the base, and has a height higher than that of the wooden guide member and the honeycomb plate. It is also possible to make it possible to manufacture a plurality of products with different bottom depths by making it possible to replace with different replacement wooden guide members, honeycomb plates or the like.

また、上述した実施の形態2においては、ガイド部材221の弾性部材221bに直接面ファスナーの第1部材を固着する構成について述べたが、これに限定されるものではない。弾性部材221bの裏側面に木又はプラスチック等の概ね弾性変形を生じない材料によって構成された板状部材を固着し、この板状部材の裏側面に面ファスナーの第1部材を固着する構成とすることも可能である。このように、ガイド部材221の基台202への取付面側に板状部材を設けることによって、着脱の際における弾性部材221bの破損を防止することが可能となる。   Moreover, in Embodiment 2 mentioned above, although the structure which adheres the 1st member of a surface fastener directly to the elastic member 221b of the guide member 221 was described, it is not limited to this. A plate-like member made of a material that does not generate elastic deformation, such as wood or plastic, is fixed to the back side surface of the elastic member 221b, and the first member of the hook-and-loop fastener is fixed to the back side surface of the plate-like member. It is also possible. Thus, by providing the plate-like member on the mounting surface side of the guide member 221 to the base 202, it is possible to prevent the elastic member 221b from being damaged during attachment / detachment.

また、上述した実施の形態1乃至4においては、弾性部材をウレタンスポンジとする構成について述べたが、これに限定されるものではない。合成樹脂製のゴムを弾性部材として使用することも可能である。   Moreover, in Embodiment 1 thru | or 4 mentioned above, although the structure which uses an elastic member as a urethane sponge was described, it is not limited to this. It is also possible to use synthetic resin rubber as the elastic member.

本発明の打ち抜き型及び非加工材の切断加工方法は、合成樹脂製のトレイ等に用いられる被加工材を切断加工するための打ち抜き型及び被加工材の切断加工方法として有用である。   The punching die and the non-working material cutting method of the present invention are useful as a punching die and a work material cutting method for cutting a work material used for a synthetic resin tray or the like.

1 打ち抜き型
2 基台
21 筒状部材
21a ベース部
21b 弾性部材
22 貫通孔
23a 第1部材
23b 第2部材
24 交換筒状部材
3 打ち抜き刃
4 シート材
5 トレイ
P 取付位置
DESCRIPTION OF SYMBOLS 1 Punching die 2 Base 21 Cylindrical member 21a Base part 21b Elastic member 22 Through-hole 23a 1st member 23b 2nd member 24 Replacement cylindrical member 3 Punching blade 4 Sheet material 5 Tray P Attachment position

上述した課題を解決するために、本発明の一の態様の打ち抜き型は、基台と、前記基台に取り付けられ、2次元の環状に屈曲された帯状刃と、前記基台の前記帯状刃の内側に取り付けられ、被加工材を支持する支持部材と、を備える、打ち抜き型において、前記支持部材は、凹部を有する被加工材の前記凹部の内底面を支持するために前記凹部の深さに応じた高さを有し、前記基台の取付位置に着脱自在に構成されており、前記取付位置から前記支持部材を取り外し、前記被加工材の前記凹部とは深さの異なる凹部を有する他の被加工材の前記凹部の内底面を支持するために、前記他の被加工材の前記凹部の深さに応じた高さを有する交換支持部材を前記取付位置に取り付けることが可能であるように構成されている。 In order to solve the above-described problems, a punching die according to an aspect of the present invention includes a base, a belt-like blade attached to the base and bent in a two-dimensional ring shape, and the belt-like blade of the base. And a support member that supports the workpiece, and the support member has a depth of the recess to support the inner bottom surface of the recess of the workpiece having the recess. And has a recess having a depth different from that of the recessed portion of the workpiece. In order to support the inner bottom surface of the concave portion of another workpiece , an exchange support member having a height corresponding to the depth of the concave portion of the other workpiece can be attached to the attachment position. It is configured as follows.

また、上記態様において、前記支持部材は、被加工材を吸着するための空洞を有する筒状体であり、環状の一端面において前記被加工材の前記凹部の内底面を支持し、環状の他端面において前記基台の取付位置に着脱自在に構成されていてもよい。 Further, in the above aspect, the support member is a cylindrical body having a cavity for adsorbing the workpiece, and supports the inner bottom surface of the recess of the workpiece on one annular end surface. You may be comprised so that attachment or detachment is possible at the attachment position of the said base in an end surface .

また、本発明の一の態様の被加工材の切断加工方法は、基台と、前記基台に取り付けられ、2次元の環状に屈曲された帯状刃とを有する打ち抜き型によって、被加工材を切断加工する切断加工方法において、所定の深さの第1の凹部を有する第1製品を製造する場合には、前記基台の前記帯状刃の内側の取付位置に、第1の被加工材に設けられた第1の凹部の内底面を支持するために前記第1の凹部の深さに応じた高さを有する第1支持部材を着脱可能に取り付け、前記第1支持部材によって前記第1の凹部の内底面が支持された前記第1の被加工材を前記帯状刃によって切断加工し、前記第1の凹部は深さが異なる第2の凹部を有する第2製品を製造する場合には、前記基台の前記帯状刃の内側の取付位置に、第2の被加工材に設けられた第2の凹部の内底面を支持するために前記第2の凹部の深さに応じた高さを有する第2支持部材を着脱可能に取り付け、前記第2支持部材によって前記第2の凹部の内底面が支持された前記第2の被加工材を前記帯状刃によって切断加工する。 According to another aspect of the present invention, there is provided a method for cutting a workpiece by using a punching die having a base and a band-shaped blade attached to the base and bent in a two-dimensional ring shape. In the cutting method for cutting, in the case of manufacturing a first product having a first recess having a predetermined depth , the first workpiece is attached to the mounting position inside the belt-like blade of the base. attaching a first support member having a height corresponding to the depth of said first recess to support the inner bottom surface of the first concave portion provided detachably, thus the first to the first support member of the first workpiece whose inner bottom face is supported in the recess was cut by the band blade, when the depth from the first recess to produce a second product having a different second recess It is on the inside of the mounting position of the strip edges of the base, provided in the second workpiece Attaching a second support member having a height corresponding to the depth of the second recess to support the inner bottom surface of the second recess detachably, said thus the second recess to the second supporting member The second workpiece with the inner bottom surface supported is cut by the strip blade.

Claims (8)

基台と、
前記基台に取り付けられ、2次元の環状に屈曲された帯状刃と、
前記基台の前記帯状刃の内側に取り付けられ、被加工材を支持する支持部材と、
を備える、打ち抜き型において、
前記支持部材は、前記基台の取付位置に着脱自在に構成されており、
前記取付位置から前記支持部材を取り外し、前記支持部材とは高さの異なる交換支持部材を前記取付位置に取り付けることが可能であるように構成されている、
打ち抜き型。
The base,
A band-shaped blade attached to the base and bent into a two-dimensional ring;
A support member attached to the inside of the belt-like blade of the base and supporting a workpiece;
In a punching die comprising
The support member is configured to be detachable at the mounting position of the base,
The support member is removed from the attachment position, and an exchange support member having a height different from that of the support member can be attached to the attachment position.
Punching mold.
前記基台は、前記取付位置がその周囲よりも低くなるように、前記取付位置の周囲に段部が形成されており、前記段部によって前記支持部材の位置決めが可能に構成されている、
請求項1に記載の打ち抜き型。
The base has a step formed around the mounting position so that the mounting position is lower than the surroundings, and the support member can be positioned by the step.
The punching die according to claim 1.
前記基台は、前記取付位置が凹部として形成されている、
請求項2に記載の打ち抜き型。
In the base, the mounting position is formed as a recess,
The punching die according to claim 2.
前記基台は、前記取付位置を囲繞する凸部を有する、
請求項2又は3に記載の打ち抜き型。
The base has a convex portion surrounding the mounting position,
The punching die according to claim 2 or 3.
前記基台は、前記取付位置に面ファスナーの第1部材が取り付けられており、
前記支持部材は、前記基台への接続面に、前記第1部材と着脱自在な面ファスナーの第2部材が取り付けられている、
請求項1乃至4の何れかに記載の打ち抜き型。
The base has a first member of a hook-and-loop fastener attached to the attachment position,
The support member has a second surface of a hook-and-loop fastener detachably attached to the first member on a connection surface to the base.
The punching die according to any one of claims 1 to 4.
前記基台は、前記取付位置に磁石又は磁性体が取り付けられており、
前記支持部材は、前記基台への接続面に、磁石又は磁性体と吸着する磁性体又は磁石が取り付けられている、
請求項1乃至4の何れかに記載の打ち抜き型。
The base has a magnet or a magnetic body attached to the attachment position,
The support member has a magnetic body or a magnet attached to the connection surface to the base to be attracted to the magnet or the magnetic body.
The punching die according to any one of claims 1 to 4.
前記支持部材は、前記基台への接続面を有する剛性部材と、前記剛性部材に固着された弾性部材とを有する、
請求項5又は6に記載の打ち抜き型。
The support member includes a rigid member having a connection surface to the base, and an elastic member fixed to the rigid member.
The punching die according to claim 5 or 6.
基台と、前記基台に取り付けられ、2次元の環状に屈曲された帯状刃とを有する打ち抜き型によって、被加工材を切断加工する切断加工方法において、
所定の底の深さの第1の形状を有する第1製品を製造する場合には、
前記基台の前記帯状刃の内側の取付位置に、前記第1製品に対応する高さを有する第1支持部材を着脱可能に取り付け、
前記第1支持部材に支持された被加工材を前記帯状刃によって切断加工し、
前記第1の形状とは底の深さが異なる第2の形状を有する第2製品を製造する場合には、
前記基台の前記帯状刃の内側の取付位置に、前記第2製品に対応する高さを有する第2支持部材を着脱可能に取り付け、
前記第2支持部材に支持された被加工材を前記帯状刃によって切断加工する、
被加工材の切断加工方法。
In a cutting method for cutting a workpiece by a punching die having a base and a band-shaped blade attached to the base and bent in a two-dimensional ring shape,
When manufacturing a first product having a first shape with a predetermined bottom depth,
A first support member having a height corresponding to the first product is detachably attached to an attachment position inside the strip blade of the base,
The workpiece supported by the first support member is cut by the strip blade,
When manufacturing a second product having a second shape having a bottom depth different from the first shape,
A second support member having a height corresponding to the second product is detachably attached to an attachment position inside the strip blade of the base,
The workpiece supported by the second support member is cut by the strip blade,
A method of cutting a workpiece.
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