JP2015132425A - air conditioner - Google Patents

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JP2015132425A
JP2015132425A JP2014004113A JP2014004113A JP2015132425A JP 2015132425 A JP2015132425 A JP 2015132425A JP 2014004113 A JP2014004113 A JP 2014004113A JP 2014004113 A JP2014004113 A JP 2014004113A JP 2015132425 A JP2015132425 A JP 2015132425A
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heat exchanger
indoor heat
row
rows
drain pan
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JP2014004113A
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修 金谷
Osamu Kanetani
修 金谷
潔 吉村
Kiyoshi Yoshimura
潔 吉村
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Mitsubishi Electric Corp
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Mitsubishi Electric Corp
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Priority to JP2014004113A priority Critical patent/JP2015132425A/en
Priority to CN201420561078.6U priority patent/CN204141823U/en
Publication of JP2015132425A publication Critical patent/JP2015132425A/en
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Abstract

PROBLEM TO BE SOLVED: To solve a problem that, in a conventional air conditioner, the seal performance of blown air at a drain pan portion of a lower stage of an indoor heat exchanger is not taken into consideration, air which is not heat-exchanged is liable to pass through a clearance between a drain pan and the heat exchanger, and thereby there arises a possibility that a heat exchange capacity of the heat exchanger becomes insufficient, and drain water is blown out and spilled by air blowing.SOLUTION: In an indoor heat exchanger 7, a lower part of an indoor heat exchanger 7a in a partial row is formed shorter than an indoor heat exchanger 7b in the other row so that the number of upper rows becomes larger than the number of lower rows, and a vertical dimension between a lower end 7h of a fin 7d contacting with a drain pan 11 and the piping 7f of the lowest stage of the indoor heat exchanger 7b in the other row is set at 1 mm or longer and not larger than a half of a clearance between the vertically-adjoining piping 7f.

Description

本発明は、空気調和機に係り、特に室内機の熱交換器とドレンパンの構成に関するものである。   The present invention relates to an air conditioner, and more particularly to a configuration of a heat exchanger and a drain pan of an indoor unit.

空気調和機の室内機では中央部の下方に形成された吸込口から吸込んだ空気を回転軸に対して径方向外方に吹出すターボファンを用い、その径方向外方を囲むように熱交換器が配置され、熱交換器の下部を覆うようにドレンパンが配置されている。(例えば特許文献1参照)。   Air conditioner indoor units use a turbofan that blows air sucked in from the suction port formed below the center to the outside in the radial direction, and heat exchange is performed to surround the outside in the radial direction. A drain pan is disposed so as to cover the lower part of the heat exchanger. (For example, refer to Patent Document 1).

特開2004−232952号公報(段落0009、図2)Japanese Patent Laying-Open No. 2004-232952 (paragraph 0009, FIG. 2)

しかし、従来の空気調和機は室内機のターボファン(送風機)により送風される空気の流通方向の熱交換器の幅が上下に渡り同じ幅になっているため、風速の遅い熱交換器の下段部で熱交換能力不足となる可能性があり、また、熱交換器の下段部のドレンパン部分の送風される空気のシール性が考慮されておらず、ドレンパンと熱交換器の間から熱交換していない空気が通過しやすく、熱交換器の熱交換能力が不足したり、または凝縮水(ドレン水)が送風により吹出されて零れる可能性があるという課題があった。   However, in the conventional air conditioner, the width of the heat exchanger in the flow direction of the air blown by the turbo fan (blower) of the indoor unit is the same across the top and bottom, so the lower stage of the heat exchanger with a slow wind speed The heat exchange capacity may be insufficient in the heat exchanger, and the sealing performance of the air blown in the drain pan part at the lower part of the heat exchanger is not considered, so heat is exchanged between the drain pan and the heat exchanger. However, there is a problem that the air that has not been passed easily passes through and the heat exchange capacity of the heat exchanger is insufficient, or condensate water (drain water) may be blown out and blown out.

本発明はかかる課題を解消するためになされたもので、熱交換器の下段部のドレンパン部分での送風に対するシール性を向上させて、熱交換器の熱交換能力不足を防止でき、また、ドレンパンから凝縮水(ドレン水)が送風により吹出されて零れることを防止できる空気調和機を得ることを目的とする。   The present invention has been made to solve such a problem, and can improve the sealing performance against air blowing at the drain pan portion of the lower stage of the heat exchanger, and can prevent the heat exchanger from having insufficient heat exchange capability. An object of the present invention is to obtain an air conditioner that can prevent condensed water (drain water) from being blown out by blowing air and spilling.

この発明に係る空気調和機は、下方の吸込口から吸い込んだ室内の空気を前記吸込口の周囲に設けられた吹出口へと送風するターボファンと、上下に配置された複数段の配管にフィンを積層して形成され前記ターボファンの周囲を取り囲むように設けられた複数列からなる室内熱交換器と、前記室内熱交換器の下部を覆うように設けられたドレンパンと、を備え、前記室内熱交換器は上部の列数が下部の列数より多くなるように一部の列の室内熱交換器の下部を他の列の室内熱交換器より短く形成し、前記他の列の室内熱交換器の最下段の前記配管から前記ドレンパンに接触する前記フィンの下端までの上下寸法を、1mm以上から上下に隣り合う前記配管の隙間寸法の1/2以下に形成したものである。   An air conditioner according to the present invention includes a turbo fan that blows indoor air sucked from a lower suction port to a blow-out port provided around the suction port, and fins arranged in a plurality of stages of pipes arranged vertically. A plurality of rows of indoor heat exchangers formed so as to surround the turbofan and a drain pan provided so as to cover a lower portion of the indoor heat exchanger, The heat exchanger is formed such that the lower part of the indoor heat exchangers in some rows is shorter than the indoor heat exchangers in the other rows so that the number of upper rows is greater than the number of lower rows, The vertical dimension from the lowermost pipe of the exchanger to the lower end of the fin in contact with the drain pan is formed from 1 mm or more to ½ or less of the gap dimension of the pipe adjacent vertically.

また、この発明に係る空気調和機は、下方の吸込口から吸い込んだ室内の空気を前記吸込口の周囲に設けられた吹出口へと送風するターボファンと、上下に配置された複数段の配管にフィンを積層して形成され前記ターボファンの周囲を取り囲むように設けられた複数列からなる室内熱交換器と、前記室内熱交換器の下部を覆うように設けられたドレンパンと、を備え、前記室内熱交換器は上部の列数が下部の列数より多くなるように一部の列の室内熱交換器の下部を他の列の室内熱交換器より短く形成し、前記他の列の室内熱交換器の最下段の前記配管から前記ドレンパンに接触する前記フィンの下端までの上下寸法を、1mm以上3mm以下に形成したものである。   An air conditioner according to the present invention includes a turbo fan that blows indoor air sucked from a lower suction port to a blower outlet provided around the suction port, and a plurality of pipes arranged vertically. A plurality of rows of indoor heat exchangers that are formed by laminating fins and are provided so as to surround the periphery of the turbofan, and a drain pan that is provided so as to cover a lower portion of the indoor heat exchanger, The indoor heat exchanger is formed such that the lower part of the indoor heat exchanger in some rows is shorter than the indoor heat exchangers in other rows so that the number of upper rows is greater than the lower row number, The vertical dimension from the lowermost pipe of the indoor heat exchanger to the lower end of the fin contacting the drain pan is formed to be 1 mm or more and 3 mm or less.

この発明の空気調和機は、下方の吸込口から吸い込んだ室内の空気を前記吸込口の周囲に設けられた吹出口へと送風するターボファンと、上下に配置された複数段の配管にフィンを積層して形成され前記ターボファンの周囲を取り囲むように設けられた複数列からなる室内熱交換器と、前記室内熱交換器の下部を覆うように設けられたドレンパンと、を備え、前記室内熱交換器は上部の列数が下部の列数より多くなるように一部の列の室内熱交換器の下部を他の列の室内熱交換器より短く形成し、前記他の列の室内熱交換器の最下段の前記配管から前記ドレンパンに接触する前記フィンの下端までの上下寸法を、1mm以上から上下に隣り合う前記配管の隙間寸法の1/2以下に形成したので、ターボファンの送風の流速が遅い室内熱交換器の下部も熱交換が促進されるとともに、室内熱交換器のドレンパンと接触する部分の変形が防止されて室内熱交換器の下端とドレンパンの間に隙間をでき難くでき、送風に対するシール性を向上させてさらに室内熱交換器の熱交換能力不足を防止できる。また、ドレンパンからドレン水が送風により吹出されて零れることを防止できるという効果を有する。   An air conditioner according to the present invention includes a turbo fan that blows indoor air sucked from a lower suction port to a blow-out port provided around the suction port, and fins in a plurality of stages of pipes arranged above and below. A plurality of rows of indoor heat exchangers formed so as to surround the turbofan and a drain pan provided to cover a lower portion of the indoor heat exchanger, the indoor heat The exchanger is formed such that the lower part of the indoor heat exchanger in some rows is shorter than the indoor heat exchanger in the other rows so that the number of upper rows is larger than the number of lower rows, and the indoor heat exchange in the other rows. Since the vertical dimension from the lowermost pipe of the vessel to the lower end of the fin in contact with the drain pan is formed from 1 mm or more to 1/2 or less of the gap dimension of the pipe adjacent to the upper and lower sides, Indoor heat exchanger with low flow rate Heat exchange is also promoted in the lower part, and deformation of the portion of the indoor heat exchanger that comes into contact with the drain pan is prevented, making it difficult to form a gap between the lower end of the indoor heat exchanger and the drain pan, and improving the sealing performance against blowing. Furthermore, it is possible to prevent a shortage of heat exchange capacity of the indoor heat exchanger. Moreover, it has the effect that it can prevent that drain water blows off from a drain pan by ventilation, and spills.

また、この発明の空気調和機は、下方の吸込口から吸い込んだ室内の空気を前記吸込口の周囲に設けられた吹出口へと送風するターボファンと、上下に配置された複数段の配管にフィンを積層して形成され前記ターボファンの周囲を取り囲むように設けられた複数列からなる室内熱交換器と、前記室内熱交換器の下部を覆うように設けられたドレンパンと、を備え、前記室内熱交換器は上部の列数が下部の列数より多くなるように一部の列の室内熱交換器の下部を他の列の室内熱交換器より短く形成し、前記他の列の室内熱交換器の最下段の前記配管から前記ドレンパンに接触する前記フィンの下端までの上下寸法を、1mm以上3mm以下に形成したので、ターボファンの送風の流速が遅い室内熱交換器の下部も熱交換が促進されるとともに、室内熱交換器のドレンパンと接触する部分の変形が防止されて室内熱交換器の下端とドレンパンの間に隙間をでき難くでき、送風に対するシール性を向上させてさらに室内熱交換器の熱交換能力不足を防止できる。また、ドレンパンからドレン水が送風により吹出されて零れることを防止できるという効果を有する。   Further, the air conditioner of the present invention includes a turbo fan that blows indoor air sucked from a lower suction port to a blower outlet provided around the suction port, and a plurality of pipes arranged vertically. A plurality of rows of indoor heat exchangers formed by laminating fins so as to surround the turbofan, and a drain pan provided so as to cover a lower portion of the indoor heat exchanger, The indoor heat exchanger is formed such that the lower part of the indoor heat exchangers in some rows is shorter than the indoor heat exchangers in other rows so that the number of upper rows is larger than the lower row number, Since the vertical dimension from the lowermost pipe of the heat exchanger to the lower end of the fin contacting the drain pan is 1 mm or more and 3 mm or less, the lower part of the indoor heat exchanger where the flow rate of the turbofan is slow is also heated. Exchange is promoted and The deformation of the portion of the indoor heat exchanger that comes into contact with the drain pan is prevented, making it difficult to form a gap between the lower end of the indoor heat exchanger and the drain pan, improving the sealing performance against air blowing, and further exchanging the heat of the indoor heat exchanger Insufficient capacity can be prevented. Moreover, it has the effect that it can prevent that drain water blows off from a drain pan by ventilation, and spills.

この発明の実施の形態1による空気調和機の室内機の概観全体を示す斜視図である。It is a perspective view which shows the whole general view of the indoor unit of the air conditioner by Embodiment 1 of this invention. この発明の実施の形態1による空気調和機の化粧パネルを省略して示す室内機の縦断面図である。It is a longitudinal cross-sectional view of the indoor unit which abbreviate | omits and shows the decorative panel of the air conditioner by Embodiment 1 of this invention. この発明の実施の形態1による空気調和機の図2の右半面を拡大して示す縦断面図である。It is a longitudinal cross-sectional view which expands and shows the right half surface of FIG. 2 of the air conditioner by Embodiment 1 of this invention. この発明の実施の実施1による空気調和機の図3の室内熱交換器の寸法関係を説明する縦断面図である。It is a longitudinal cross-sectional view explaining the dimensional relationship of the indoor heat exchanger of FIG. 3 of the air conditioner by Embodiment 1 of this invention. この発明の実施の形態1による空気調和機の熱交換器全体の概略構成を説明するする上下の方向から見た室内熱交換器の平面図である。It is a top view of the indoor heat exchanger seen from the up-and-down direction explaining the schematic structure of the whole heat exchanger of the air conditioner by Embodiment 1 of this invention. この発明の実施の形態1による空気調和機の室内熱交換器の配管に沿って積層されるフィンの積層する間隔寸法を説明する上下の方向から見た室内熱交換器の一部分の平面図である。BRIEF DESCRIPTION OF THE DRAWINGS FIG. 1 is a plan view of a part of an indoor heat exchanger as viewed from the top and bottom directions for explaining the interval dimensions of fins stacked along the piping of an indoor heat exchanger of an air conditioner according to Embodiment 1 of the present invention. . この発明の実施の形態1による他の例を示す図6に相等する空気調和機の室内熱交換器の配管に沿って積層されるフィンの積層する間隔寸法を説明する上下の方向から見た室内熱交換器の一部分の平面図である。The room seen from the up-and-down direction explaining the space | interval dimension of the lamination | stacking of the fin laminated | stacked along the piping of the indoor heat exchanger of the air conditioner equivalent to FIG. 6 which shows the other example by Embodiment 1 of this invention It is a top view of a part of heat exchanger. この発明の実施の形態1による別の例を示す図3に相当する縦断面図である。It is a longitudinal cross-sectional view equivalent to FIG. 3 which shows another example by Embodiment 1 of this invention.

実施の形態1.
以下、この発明の実施の形態1を図1〜図6により説明する。図1はこの発明の実施の形態1による空気調和機の室内機の概観全体を示す斜視図である。図2は実施の形態1による空気調和機の室内機の縦断面図である。図3は実施の形態1による空気調和機の図2の右半面を拡大して示す縦断面図である。図4は実施の実施1による空気調和機の図3の室内熱交換器の寸法関係を説明する縦断面図である。図5は実施の形態1による空気調和機の室内熱交換器全体の概略構成を説明するする上下の方向から見た室内熱交換器の平面図である。図6は実施の形態1による空気調和機の室内熱交換器の配管に沿って積層されるフィンのピッチの寸法関係を説明する上下の方向から見た室内熱交換器の一部分の平面図である。
Embodiment 1.
Embodiment 1 of the present invention will be described below with reference to FIGS. FIG. 1 is a perspective view showing the overall appearance of an indoor unit of an air conditioner according to Embodiment 1 of the present invention. FIG. 2 is a longitudinal sectional view of the indoor unit of the air conditioner according to the first embodiment. FIG. 3 is an enlarged longitudinal sectional view of the right half surface of FIG. 2 of the air conditioner according to the first embodiment. 4 is a longitudinal sectional view for explaining the dimensional relationship of the indoor heat exchanger of FIG. 3 of the air conditioner according to the first embodiment. FIG. 5 is a plan view of the indoor heat exchanger as viewed from above and below, explaining the schematic configuration of the entire indoor heat exchanger of the air conditioner according to Embodiment 1. FIG. 6 is a plan view of a part of the indoor heat exchanger as viewed from above and below, explaining the dimensional relationship of the pitch of the fins stacked along the piping of the indoor heat exchanger of the air conditioner according to Embodiment 1. .

空気調和機は図1の斜視図に示すように、室内機1と図示ない室外機とによって構成されており、室外機は屋外に設置され、また、室内機1は屋内に設置されて部屋の暖房や冷房などの空調を行うものでる。この室内機1は下面が開口した室内機本体2と室内機本体2の下面にこの実施の形態では四角形状の化粧パネル3が取り付けられて形成され、室内の天井に据え付けられる。そして、室内機本体2は天井面の裏側に配置され、化粧パネル3が天井面に配置されて、化粧パネル3だけが天井に見えるように見栄えよく据え付けられている。   As shown in the perspective view of FIG. 1, the air conditioner is composed of an indoor unit 1 and an outdoor unit (not shown). The outdoor unit is installed outdoors, and the indoor unit 1 is installed indoors. It performs air conditioning such as heating and cooling. This indoor unit 1 is formed by attaching an indoor unit main body 2 having an open bottom surface and a rectangular decorative panel 3 to the lower surface of the indoor unit main body 2 in this embodiment, and is installed on the ceiling of the room. And the indoor unit main body 2 is arrange | positioned on the back side of a ceiling surface, the decorative panel 3 is arrange | positioned on the ceiling surface, and it is installed beautifully so that only the decorative panel 3 can be seen on the ceiling.

化粧パネル3の中央付近には室内機1内へ空気を吸い込む吸込口4が設けられ、吸込口4の周囲には化粧パネル3の各辺(四辺)に沿って熱交換された空気を吹き出す吹出口5が設けられている。室内機本体2の内部には室内機本体2の中央部に形成された吸込口4から吸込んだ空気を回転軸に対して径方向外方に吹出すターボファン6が設けられ、そのターボファン6の径方向外方を囲むように室内熱交換器7(以下、熱交換器と称す)が配置されている。また、ターボファン6は室内機本体2の中央上部に配置されたファンモータ6aによって回転されて、室内機本体2の下部に設けられたベルマウス8により吸込口4から吸い込まれた空気が図2、図3に矢印9a〜9dで示す空気の流れのように、ターボファン6の下方から吸い込まれてターボファン6の羽の回転によりターボファン6の周囲へと吹出され、熱交換器7を通過し熱交換されて室内機本体2内の周囲に形成された風路10を通り、四辺の吹出口5から再び室内へと吹出されるようにしている。   A suction port 4 for sucking air into the indoor unit 1 is provided in the vicinity of the center of the decorative panel 3, and a blower that blows out heat-exchanged air around each side (four sides) of the decorative panel 3 around the suction port 4. An outlet 5 is provided. Inside the indoor unit main body 2 is provided a turbo fan 6 that blows air sucked from a suction port 4 formed in the central portion of the indoor unit main body 2 radially outward with respect to the rotation axis. An indoor heat exchanger 7 (hereinafter referred to as a heat exchanger) is disposed so as to surround the outside in the radial direction. Further, the turbo fan 6 is rotated by a fan motor 6a disposed at the upper center of the indoor unit body 2, and the air sucked from the suction port 4 by the bell mouth 8 provided at the lower part of the indoor unit body 2 is shown in FIG. 3, as indicated by arrows 9 a to 9 d in FIG. 3, the air is sucked from below the turbo fan 6, blown out around the turbo fan 6 by the rotation of the blades of the turbo fan 6, and passes through the heat exchanger 7. Then, the air is exchanged and passes through the air passage 10 formed around the interior of the indoor unit body 2 so that the air is again blown out into the room from the outlets 5 on the four sides.

また、熱交換器7の下部を覆うようにドレンパン11が配置され、冷房時や除湿運転時に熱交換器7で冷やされて除湿された空気の水分(ドレン水)が、熱交換器7から下に垂れてドレンパン11に一旦溜まり、図示しないドレンポンプ等により外部へと排出されるようにして、ドレン水が室内に漏れたりすることがないようにしている。   Further, a drain pan 11 is disposed so as to cover the lower part of the heat exchanger 7, and moisture (drain water) of air cooled and dehumidified by the heat exchanger 7 during cooling or dehumidifying operation is discharged from the heat exchanger 7. The drain water is temporarily accumulated in the drain pan 11 and discharged to the outside by a drain pump or the like (not shown) so that the drain water does not leak into the room.

次に、この室内熱交換器7の詳細な構成について説明する。この実施の形態では熱交換器7を、一部の列の室内熱交換器であるターボファン6の送風方向に沿って空気の流れ9bで示す風上側となる上流側の一列目の室内熱交換器7a(以下、一列目の熱交換器と称す)と他の列の室内熱交換器である空気の流れ9cで示す風下側となる下流側の二列目の室内熱交換器7b(以下、二列目の熱交換器と称す)の2列を積層して構成している。そして、熱交換器7は、それぞれ一列目の熱交換器7aと二列目の熱交換器7bがアルミ等の材質で熱交換効率がよいように例えば0.05mm〜0.15mm程度の厚さ寸法の上下に長い平板形状のフィン7c,7dを上下複数段に設けられた配管7e,7fに沿って空気が通過するように僅かな隙間を開けて横方向である平面方向に積層して形成され、室内空気がフィン7c,7dの積層された隙間を通過することで、配管7e,7f内を流れる冷媒と熱交換されて、室内の冷房、除湿、暖房を行なうようにしている。フィン7c,7dの厚さ寸法の一例をさらに示すと例えば0.1mm程度の厚さ寸法の上下に長いフィン7c,7dを用いてもよい。   Next, a detailed configuration of the indoor heat exchanger 7 will be described. In this embodiment, the heat exchanger 7 is used as the indoor heat exchanger in the first row on the upstream side, which is the windward side indicated by the air flow 9b along the air blowing direction of the turbo fan 6 that is the indoor heat exchanger in some rows. A second row of indoor heat exchangers 7b (hereinafter, referred to as the first row heat exchanger) and the downstream second row of indoor heat exchangers 7b (hereinafter referred to as the air flow 9c) that are the indoor heat exchangers of the other rows. The two rows (referred to as the second row heat exchanger) are laminated. The heat exchanger 7 has a thickness of, for example, about 0.05 mm to 0.15 mm so that the heat exchanger 7a in the first row and the heat exchanger 7b in the second row are made of a material such as aluminum and have good heat exchange efficiency. Flat plate-like fins 7c and 7d that are long in the upper and lower dimensions are formed by laminating in a plane direction that is a lateral direction with a slight gap so that air can pass along the pipes 7e and 7f provided in a plurality of upper and lower stages. Then, the indoor air passes through the gap between the fins 7c and 7d, so that heat is exchanged with the refrigerant flowing in the pipes 7e and 7f, thereby performing indoor cooling, dehumidification, and heating. If an example of the thickness dimension of the fins 7c and 7d is further shown, the long fins 7c and 7d having a thickness dimension of about 0.1 mm may be used.

そして、この実施の形態の熱交換器7の寸法関係について説明すると、風上側となる一列目の熱交換器7aの上下の高さを二列目の熱交換器7bの高さより短くして、複数列で構成された熱交換器7は上部の熱交換器列数(2列)を、下部の熱交換器列数(一列)よりも多くしている。つまり、室内熱交換器7(熱交換器)は上部の列数が下部の列数より多くなるように一部の列の室内熱交換器7a(一列目の熱交換器)の下部を他の列の室内熱交換器7b(二列目の熱交換器)より短く形成している。これは、ターボファン6の特性上、図2,図3の矢印9b,9cに示すように下方の吸込口4から吸い込んだ空気9aを周囲方向へと送風9b,9cするため、空気の流れに遠心力が生じ、この遠心力により吹出される流速が下方より上方側が早くなる。このため、上部側の熱交換器7の列数を下方より多くして上部の熱交換器7で十分に熱交換できるようにしている。   And when explaining the dimensional relationship of the heat exchanger 7 of this embodiment, the vertical height of the heat exchanger 7a in the first row on the windward side is made shorter than the height of the heat exchanger 7b in the second row, The heat exchanger 7 composed of a plurality of rows has an upper heat exchanger row number (two rows) larger than a lower heat exchanger row number (one row). That is, in the indoor heat exchanger 7 (heat exchanger), the lower part of the indoor heat exchanger 7a (first row heat exchanger) in some rows is placed in the other row so that the number of upper rows is larger than the lower row number. It is formed shorter than the row of indoor heat exchangers 7b (second row heat exchanger). This is because the air 9a sucked from the lower suction port 4 is blown in the peripheral direction 9b and 9c as indicated by arrows 9b and 9c in FIGS. Centrifugal force is generated, and the flow rate blown out by this centrifugal force is faster on the upper side than on the lower side. For this reason, the number of rows of the heat exchangers 7 on the upper side is increased from below so that the heat exchanger 7 on the upper side can sufficiently exchange heat.

また、一列目の熱交換器7aの配管7eと二列目の熱交換器7bの配管7fはこの実施の形態では銅材料の円管を用いたもので、図4のA寸法に示すように配管径で一例を示すと直径5mmから直径9mm程度の物がよく用いられ、例えば直径7mm程度のものを用いてもよい。熱交換器7の上下の大きさを説明する際に、配管7e,7fのそれぞれ上下に並べて配置する配管の数量を段数と言うことにする。そして図4に示すように各段の間隔である配管7eの中心間の距離B寸法を段ピッチと言うことにする。この例ではそれぞれの配管7e,7fの上下の段ピッチB寸法を一列目の熱交換器7aと二列目の熱交換器7bとも例えば同じピッチ寸法にしている。この段ピッチB寸法は一例を示すと15mm〜25mm程度で実施される場合があり、例えば20mm程度にしてもよい。   Further, the pipe 7e of the first row heat exchanger 7a and the pipe 7f of the second row heat exchanger 7b are made of copper material circular pipes in this embodiment, as shown in dimension A of FIG. As an example of the pipe diameter, an article having a diameter of about 5 mm to about 9 mm is often used. For example, a pipe having a diameter of about 7 mm may be used. When the upper and lower sizes of the heat exchanger 7 are described, the number of pipes arranged side by side above and below the pipes 7e and 7f is referred to as the number of stages. As shown in FIG. 4, the distance B between the centers of the pipes 7e, which is the interval between the steps, is referred to as a step pitch. In this example, the upper and lower stage pitch B dimensions of the respective pipes 7e and 7f are set to the same pitch dimension, for example, in both the first row heat exchanger 7a and the second row heat exchanger 7b. For example, the step pitch B dimension may be about 15 mm to 25 mm, and may be about 20 mm, for example.

また、一列目の熱交換器7aと二列目の熱交換器7bの同じ段ピッチ(B寸法)の配管7e,7fを二列目の熱交換器7bの配管7fの上下の段の間に一列目の熱交換器7aの配管7eが配置されて交互に(千鳥)に配管7e,7fが上下に配置されるようにして配管7eと配管7fが上下方向に重ならないようにして熱交換器7を通過する空気が1列目の熱交換器7aから二列目の熱交換器7bへとスムースに通過するようにして効率良く熱交換器7と熱交換されるようにしている。   In addition, the pipes 7e and 7f having the same stage pitch (dimension B) of the heat exchanger 7a in the first row and the heat exchanger 7b in the second row are placed between the upper and lower stages of the pipe 7f of the heat exchanger 7b in the second row. The heat exchanger 7a and the pipe 7f are arranged so that the pipes 7e and 7f are alternately arranged in a staggered manner so that the pipes 7e and 7f do not overlap in the vertical direction. The air passing through the heat exchanger 7 is smoothly exchanged from the heat exchanger 7a in the first row to the heat exchanger 7b in the second row so as to be efficiently exchanged with the heat exchanger 7.

また、一列目の熱交換器7aと二列目の熱交換器7bの幅寸法も幅寸法Cに示すようにこの実施の形態では同じ幅寸法にしている。例えば配管7e,7fの直径が7mm程度の場合一例を示すと幅寸法Cを10mm〜20mm程度にするとよい。このようにこの実施の形態では一列目の熱交換器7aと二列目の熱交換器7bを上下の寸法は異なるが、同じ材質で配管径A寸法,段ピッチB寸法,幅C寸法を同じ寸法にしているので、一列目の熱交換器7aと2列目の熱交換器7bを製造する際に製造設備を共通にできる部分が多くなり、品質良く安価に熱交換器7を製造できるという効果もある。   Further, the width dimension of the heat exchanger 7a in the first row and the heat exchanger 7b in the second row are also set to the same width dimension in this embodiment as shown in the width dimension C. For example, when the diameters of the pipes 7e and 7f are about 7 mm, for example, the width C may be about 10 mm to 20 mm. As described above, in this embodiment, the heat exchanger 7a in the first row and the heat exchanger 7b in the second row have different upper and lower dimensions, but the same material has the same pipe diameter A size, step pitch B size, and width C size. Because it is sized, when manufacturing the first row of heat exchangers 7a and the second row of heat exchangers 7b, there are many parts that can share the same production equipment, and the heat exchanger 7 can be manufactured with good quality and at low cost. There is also an effect.

また、一列目の熱交換器7aと二目の熱交換器7bを一体に形成する場合に比べて設備が簡単に作れ、また、三列の幅が必要な熱交換器を製造する場合でも、積層する列数を一列増やすだけで済み、設備が簡単で色々な幅の熱交換器を容易に作れるという効果がある。また、この天井に収納される室内機1では図5の熱交換器の概略全体構成に示すようにターボファン6を囲むように何回も折り曲げて作られるケース(この例では3回曲げられている)が多く、一列目の熱交換器7aと二列目の熱交換器7bのように、一列ずつ分かれて分割されていることで曲げ加工も行ないやすいという効果もある。   In addition, compared to the case where the first row heat exchanger 7a and the second heat exchanger 7b are integrally formed, the equipment can be easily made, and even when a heat exchanger that requires a three row width is manufactured, It is only necessary to increase the number of rows to be stacked, and the equipment is simple and heat exchangers of various widths can be easily produced. Further, in the indoor unit 1 housed in the ceiling, as shown in the schematic overall configuration of the heat exchanger in FIG. 5, a case that is bent many times so as to surround the turbofan 6 (in this example, it is bent three times). There is also an effect that it is easy to perform bending work because it is divided into one row and divided like the first row heat exchanger 7a and the second row heat exchanger 7b.

また、一列目の熱交換器7aと二列目の熱交換器7bの平面方向への積層ピッチは図6のJ寸法に示すように同じピッチにしている。積層寸法の一例を示すと1mmから2mm程度の間隔にするとよく、一列目の熱交換器7aのフィン7cと二列目の熱交換器7bのフィン7d間の積層ピッチ(J寸法)を同じにしているので、さらに熱交換器7を作りやすいという効果がある。   The stacking pitch in the plane direction of the heat exchanger 7a in the first row and the heat exchanger 7b in the second row is the same as shown in dimension J in FIG. An example of the stacking dimensions is an interval of about 1 mm to 2 mm. The stacking pitch (J dimension) between the fins 7c of the first row heat exchanger 7a and the fins 7d of the second row heat exchanger 7b is the same. Therefore, there is an effect that it is easier to make the heat exchanger 7.

次に二列目の熱交換器7bの下部におけるフィン7dと配管7fの配置構成について説明する。熱交換器7から滴下するドレン水を全て受けるように熱交換器7の全周囲の下部を覆って設けられた皿形状のドレンパン11の内側には二列目の熱交換器7bの下部であるフィン7dの下端7hに接するように上方へ突出した土手部11aが形成されている。土手部11aの高さはドレンパン11のドレン水が溜まることができる深さより低く形成され、二列目の熱交換器7bを伝って落ちてくるドレン水がドレンパン11内に確実に収集されるようにするとともに、二列目の熱交換器7bとドレンパン11の間に隙間が空かないようにしてターボファン6から吹出された空気が、熱交換されることなく二列目の熱交換器7bの下端7hとドレンパン11の間から通過(バイパス)して二列目の熱交換器7bと熱交換されずに通過することで熱交換能力不足を引き起こしたり、また、二列目の熱交換器7bの下部とドレンパン11の間から通過する風の流れによりドレンパン11内のドレン水を巻上げてドレンパン6からドレン水が吹き零れたり、第二の熱交換器7bからドレンパン11へ滴下する際に吹き飛ばされて吹出口5からドレン水が吹き出すようなことがないようにしている。   Next, the arrangement configuration of the fins 7d and the pipes 7f in the lower part of the second row heat exchanger 7b will be described. Inside the dish-shaped drain pan 11 provided to cover the lower part of the entire circumference of the heat exchanger 7 so as to receive all of the drain water dripped from the heat exchanger 7 is the lower part of the heat exchanger 7b in the second row. A bank portion 11a protruding upward is formed so as to contact the lower end 7h of the fin 7d. The height of the bank portion 11a is formed to be lower than the depth at which the drain water of the drain pan 11 can be accumulated, so that the drain water falling through the heat exchanger 7b in the second row is surely collected in the drain pan 11. In addition, the air blown out from the turbofan 6 so that there is no gap between the second row heat exchanger 7b and the drain pan 11 is not exchanged in the second row heat exchanger 7b. Passing (bypassing) between the lower end 7h and the drain pan 11 and passing without heat exchange with the second row heat exchanger 7b causes insufficient heat exchange capacity, or the second row heat exchanger 7b. The drain water in the drain pan 11 is wound up by the flow of wind passing between the lower part of the drain pan 11 and the drain pan 11, and the drain water is blown from the drain pan 6 or dropped from the second heat exchanger 7 b to the drain pan 11. To being blown up so that there is no such thing as drain water is blown out from the air outlet 5.

しかし、前記のように熱交換器7のフィン7c、7dは非常に薄い寸法のアルミ等で形成されているため簡単に変形してしまう材質の部品であり、特に土手部11aと接する熱交換器7の下端となる二列目の熱交換器7bの下端7h部分はフィン7dの切り端部分となるため簡単に変形しやすい部分であり、折れ曲がって変形したりすると、熱交換器7の下端7hとドレンパン11との上下の間に隙間ができ、上記のように熱交換していない空気が通過してしまったり、送風によりドレン水がドレンパン11から吹き零れる可能性があるという課題があった。   However, as described above, the fins 7c and 7d of the heat exchanger 7 are parts made of a material that is easily deformed because they are formed of very thin aluminum or the like, and in particular, the heat exchanger that is in contact with the bank portion 11a. The lower end 7h of the heat exchanger 7b in the second row, which is the lower end of 7 is the cut end portion of the fin 7d and is easily deformable. When bent and deformed, the lower end 7h of the heat exchanger 7 There is a problem that there is a gap between the upper and lower sides of the drain pan 11 and air that is not heat-exchanged as described above may pass or the drain water may be blown from the drain pan 11 by blowing.

このため、この実施の形態では熱交換器7の下端となる二列目の熱交換器7b部分の下端7h部分において、図4に示すように二列目の熱交換器7bの一番下段の配管7fと土手部11aまでの寸法となる二列目の熱交換器7bの一番下段の配管7fの下端からフィン7dの下端7hまでのD寸法を上下に隣り合う配管7fの外径間距離である隙間寸法E寸法の1/2の寸法より短くなるようにしている。   For this reason, in this embodiment, in the lower end 7h portion of the second row heat exchanger 7b, which is the lower end of the heat exchanger 7, as shown in FIG. 4, the lowermost row of the second row heat exchanger 7b. The distance between the outer diameters of the pipes 7f adjacent to each other up and down is the D dimension from the lower end of the lowermost pipe 7f of the second row heat exchanger 7b to the lower end 7h of the fin 7d. The gap dimension E is shorter than half of the dimension E.

つまり、段ピッチB寸法の半分の寸法から配管7fの半径を引いた寸法より小さくなるようにしている。このように二列目の熱交換器7bの最下段の配管7fからフィン7dの下端7hまでのD寸法を短くすることで、フィン7dの下端7h部分が最下段の配管7fに支えられて変形し難くなり、フィン7dの下端7hがフィン7dの積層方向に変形して熱交換器7の下端7hとドレンパン11の上下の間に隙間ができることを防止でき、上記のように熱交換していない空気が通過してしまったり、通過した送風によりドレン水がドレンパン11から吹き零れることを防止できるという効果がある。   That is, it is made smaller than the dimension obtained by subtracting the radius of the pipe 7f from the half of the step pitch B dimension. In this way, by shortening the D dimension from the lowermost line 7f of the heat exchanger 7b in the second row to the lower end 7h of the fin 7d, the lower end 7h part of the fin 7d is supported by the lowermost line 7f and deformed. It is difficult to prevent the lower end 7h of the fin 7d from deforming in the laminating direction of the fin 7d to form a gap between the lower end 7h of the heat exchanger 7 and the top and bottom of the drain pan 11, and heat is not exchanged as described above. There is an effect that it is possible to prevent the air from passing through or the drain water from being blown from the drain pan 11 due to the passing air.

なお、この二列目の熱交換器7bの一番下段の配管7fからフィン7dの下端7hまでのD寸法は、短ければ短いほどよいが、短くした場合でも1mm程度までがよい。つまり、1mmより短い寸法ではフィン7dの繋がっている部分が少なくなり過ぎて繋がり部分が弱くなり最下段の配管7fと接続する際にフィン7dが変形する可能性があるためであり、寸法Dは1mm以上で配管7f間の上下の隙間E寸法の1/2の寸法より短くなるようにするとよい。   The D dimension from the lowermost pipe 7f of the heat exchanger 7b in the second row to the lower end 7h of the fin 7d is preferably as short as possible. That is, when the dimension is shorter than 1 mm, the portion where the fin 7d is connected is too small and the connected portion is weakened, and the fin 7d may be deformed when connected to the lowermost pipe 7f. It is preferable that the length is 1 mm or more and shorter than a half of the upper and lower clearance E between the pipes 7f.

また、この二列目の熱交換器7bの一番下の配管7fからフィン7dの下端7hまでのD寸法は、特に1mmから3mmの範囲にすると効果的にフィン7dの下端7hがフィン7dの積層方向へ変形するのを防止でき、熱交換器7の下端7hとドレンパン11の上下の間に隙間ができることを防止できた。つまり、この二列目の熱交換器7bの一番下の配管7fからフィン7dの下端7hまでのD寸法は、上記のとおり1mmより短い寸法では繋がっている部分が少な過ぎて弱くなり配管7fと接続する際にフィン7dが変形する可能性があり、また3mm程度までであれば、非常に薄い厚さのフィン7dでもフィン7dの下端7hが簡単には配管7fの長さ方向であるフィン7dの積層方向に変形し難い十分な強さがあった。 In addition, when the D dimension from the lowermost pipe 7f of the heat exchanger 7b in the second row to the lower end 7h of the fin 7d is in the range of 1 mm to 3 mm, the lower end 7h of the fin 7d is effectively the fin 7d. It was possible to prevent deformation in the stacking direction, and to prevent a gap from being formed between the lower end 7 h of the heat exchanger 7 and the top and bottom of the drain pan 11. That is, the dimension D from the lowermost pipe 7f of the heat exchanger 7b in the second row to the lower end 7h of the fin 7d is weaker because there are too few connected portions if the dimension is shorter than 1 mm as described above. The fins 7d may be deformed when they are connected to each other, and if it is up to about 3 mm, even if the fins 7d have a very thin thickness, the lower end 7h of the fins 7d is simply the length of the pipe 7f. It was strong enough not to be deformed in the laminating direction of 7d.

また、2列目の熱交換器7bの最上段の配管7fとフィン7dの上端7kまでのF寸法について図4により説明する。この2列目の熱交換器7bの最上段の配管7fとフィン7dの上端7kまでのF寸法はターボファン6からの空気と十分に熱交換できるように長く形成するとよく、F寸法は二列目の熱交換器7bの一番下の配管7fからフィン7dの下端7hまでのD寸法より長い寸法とするとよい。つまり、一列目の熱交換器7aの上端7jと二列目の熱交換器7bの上端7kは同じ高さに形成して熱交換器7の上部に隙間ができないように熱交換器7の上部を2列構成にしているため、2列目の熱交換器7bの上端7kが若干変形したとしても1列目の熱交換器7aにより、熱交換器7上部に熱交換されない空気が流通する隙間ができるのを防止して影響を少なくできるためであり、2列目の熱交換器7bの最上段の配管7fとフィン7dの上端7kまでのF寸法は配管7f間の隙間寸法E寸法の1/2より長く、配管7f間の隙間寸法E寸法程度までの範囲の寸法とするとよい。   Further, the F dimension up to the uppermost pipe 7f of the second row heat exchanger 7b and the upper end 7k of the fin 7d will be described with reference to FIG. The F dimension between the uppermost pipe 7f of the second row heat exchanger 7b and the upper end 7k of the fin 7d is preferably formed long enough to exchange heat with the air from the turbofan 6, and the F dimension is two rows. The dimension may be longer than the dimension D from the bottom pipe 7f of the eye heat exchanger 7b to the lower end 7h of the fin 7d. That is, the upper end 7j of the first row heat exchanger 7a and the upper end 7k of the second row heat exchanger 7b are formed at the same height so that there is no gap in the upper portion of the heat exchanger 7. Since the upper row 7k of the second row heat exchanger 7b is slightly deformed, the first row heat exchanger 7a allows the air that is not heat exchanged to flow above the heat exchanger 7 even if the upper end 7k of the second row heat exchanger 7b is slightly deformed. The F dimension from the uppermost pipe 7f of the heat exchanger 7b in the second row to the upper end 7k of the fin 7d is 1 of the gap dimension E between the pipes 7f. It is good to set it as the dimension of the range longer than / 2, and the clearance gap dimension E dimension between the pipes 7f.

また、一列目の熱交換器7aの際上段の配管7eが二列目の熱交換器7bの最上段の配管7fとフィン7dの上端7kまでのF寸法の上下の高さ範囲に配置されるようにして、一列目の熱交換器7aの最上段の配管7eからフィン7cの上端7jまでの寸法を、2列目の熱交換器7bの下端7hの配管7fからフィン7dの下端7hまでのD寸法と同様に、G寸法を1mm以上で配管7f間のE寸法の1/2の寸法より短くなるようにするとフィン7cの上端7j部分の変形を防止でき熱交換器7の上端7j,7kに隙間ができ難く、熱交換器7の上部で熱交換されない空気が吹出口5側へ送風されるのをさらに防止でき、特にG寸法をD寸法と同様に1mm以上、3mm以下の寸法にすれば効率よくフィン7cの上端7j部分の変形を防止でき熱交換器7の上端7j,7kと室内機本体2の上部との間に隙間ができ難くできるものが得られる効果がある。   Further, in the case of the heat exchanger 7a in the first row, the upper pipe 7e is arranged in the upper and lower height ranges of the F dimension to the uppermost pipe 7f and the upper end 7k of the fin 7d in the second row heat exchanger 7b. Thus, the dimension from the uppermost line 7e of the heat exchanger 7a of the first row to the upper end 7j of the fin 7c is changed from the pipe 7f of the lower end 7h of the heat exchanger 7b to the lower end 7h of the fin 7d. Similarly to the D dimension, if the G dimension is 1 mm or more and shorter than half the E dimension between the pipes 7f, the upper end 7j of the fin 7c can be prevented from being deformed, and the upper ends 7j and 7k of the heat exchanger 7 can be prevented. In addition, it is possible to further prevent air that is not heat-exchanged at the upper part of the heat exchanger 7 from being blown to the outlet 5 side. In particular, the G dimension is set to 1 mm or more and 3 mm or less like the D dimension. If the upper end 7j portion of the fin 7c is efficiently prevented Can heat exchanger 7 the upper end 7j of the effect of obtained it can hardly a gap between the 7k and indoor unit upper part of the main body 2.

また、この熱交換器7の上部の送風の流れ方向の列数が下部より多くなるように一列目の熱交換器7aの下部を短くするH1寸法について説明する。図3〜図4に示すように一例を示すとH1寸法は一列目の熱交換器7aの下端7g部分の高さを二列目の熱交換器7bの下端7h部分の高さより配管7e、7fの段ピッチB寸法の二段から五段程度(配管7fの段ピッチB寸法の2倍から5倍の高さ)の高さ寸法となるようにするとよく、この実施の形態では四段程度の高さの例を示している。また、一列目の熱交換器7aの上下寸法は図3のH2,H3寸法に示すようにターボファン6が側方周囲へと空気を送風するターボファンの送付部6bの上下寸法(H3寸法の)の範囲より上下に長く形成すると効率よく熱交換ができる。つまり、H2寸法に示すようにフィン7cの下端7gの位置がターボファン6の送風部の下端6cの位置より下の位置で二列目の熱交換器7bより上下に短くなるように形成するとよい。   In addition, the dimension H1 for shortening the lower portion of the heat exchanger 7a in the first row so that the number of rows in the flow direction of the air flow at the upper portion of the heat exchanger 7 is larger than the lower portion will be described. As shown in FIG. 3 to FIG. 4, for example, the dimension H1 indicates that the height of the lower end 7g portion of the first row heat exchanger 7a is higher than the height of the lower end 7h portion of the second row heat exchanger 7b. The height of the step pitch B may be about 2 to 5 steps (2 to 5 times the step pitch B size of the pipe 7f). In this embodiment, the height is about 4 steps. An example of the height is shown. The vertical dimension of the heat exchanger 7a in the first row is the vertical dimension (H3 dimension) of the turbo fan sending section 6b in which the turbo fan 6 blows air around the side as shown by the dimensions H2 and H3 in FIG. ), The heat can be exchanged efficiently. In other words, as shown in the dimension H2, the position of the lower end 7g of the fin 7c is preferably formed so as to be shorter than the position of the lower end 6c of the blower portion of the turbofan 6 above and below the heat exchanger 7b in the second row. .

このように、室内機本体内2に設けられ下方の中央の吸込口4から吸い込んだ室内の空気を側方へと吹出し前記吸込口4の周囲に設けられた吹出口5へと送風するターボファン6と、上下複数段に設けられた配管7e,7f及び配管7e,7fに積層されたフィン7c,7dとによりターボファン6の周囲を取り囲むように形成された熱交換器7と、室内熱交換器7の下部を覆うように設けられたドレンパン11と、を備えた空気調和機1であって、熱交換器7の送風方向の上部の列数を下部の列数より多くなるように形成して熱交換器7の二列目の熱交換機7bがドレンパン11に接するように配置し、ドレンパン11に接する二列目の熱交換器7bの最下段の配管7fからフィン7dの下端7hまでの距離を1mmから配管7f間の上下の隙間寸法E寸法の1/2以下の寸法にしたので、フィン7dの下端7h部分が最下段の配管7fに支えられて変形し難くなり、フィン7dの下端7hがフィン7dの積層方向に変形して熱交換器7の下端7hとドレンパン11の間に隙間ができることを防止でき、熱交換していない空気が通過してしまったり、通過した送風によりドレン水がドレンパン11から吹き零れることを防止できるという効果がある。   Thus, the turbo fan which is provided in the indoor unit main body 2 and blows out indoor air sucked from the lower central suction port 4 to the side and blows it to the blower outlet 5 provided around the suction port 4. And a heat exchanger 7 formed so as to surround the periphery of the turbofan 6 by pipes 7e and 7f provided in a plurality of upper and lower stages and fins 7c and 7d stacked on the pipes 7e and 7f, and indoor heat exchange An air conditioner 1 having a drain pan 11 provided so as to cover the lower part of the heat exchanger 7, wherein the number of upper rows in the blowing direction of the heat exchanger 7 is larger than the number of lower rows. The heat exchanger 7b in the second row of the heat exchanger 7 is arranged so as to be in contact with the drain pan 11, and the distance from the lowermost pipe 7f of the heat exchanger 7b in the second row in contact with the drain pan 11 to the lower end 7h of the fin 7d Up and down between 1mm and pipe 7f Since the gap dimension E is ½ or less of the dimension E, the lower end 7h of the fin 7d is supported by the lowermost pipe 7f and is difficult to deform, and the lower end 7h of the fin 7d is deformed in the laminating direction of the fin 7d. Thus, it is possible to prevent a gap from being formed between the lower end 7 h of the heat exchanger 7 and the drain pan 11, and it is possible to prevent air that has not been heat exchanged from passing through or the drain water from being blown from the drain pan 11 due to the passing air. There is an effect.

また、図7はこの発明の実施の形態1による他の例を示す図6に相等する空気調和機の熱交換器の配管に沿って積層されるフィンの積層する間隔寸法を説明する上下の方向から見た熱交換器の一部分の平面図である。上記の実施の形態では、一列目の熱交換器7aのフィン7c間の積層ピッチJ寸法と二列目の熱交換器7bの及びフィン7d間の積層ピッチJ寸法が同じ例を示したが、図7に示すように一列目の熱交換器7aのフィン7c間の積層ピッチJ寸法と二列目の熱交換器7bの及びフィン7d間の積層ピッチJ1寸法を異なるようにしてもよい。ドレンパン11に接する側であるの二列目の熱交換器7b側のフィン7dの積層ピッチJ1寸法を一列目の熱交換器7aのフィン7cの積層ピッチJ寸法より狭くしている。このように、二列目の熱交換器7bのフィン7dの積層ピッチを狭くすることで、2列目の熱交換器7bのフィン7dが強い構造となり変形が防止されるとともに二列目の熱交換器7bの下部の熱交換されない空気が通過するバイパス量をさらに低減することができ熱交換の向上も図れるという効果がある。 FIG. 7 shows another example according to the first embodiment of the present invention. Up and down directions for explaining the interval dimensions of the fins laminated along the piping of the heat exchanger of the air conditioner equivalent to FIG. It is a top view of a part of heat exchanger seen from. In the above embodiment, the stacking pitch J dimension between the fins 7c of the first row heat exchanger 7a and the stacking pitch J dimension of the second row heat exchanger 7b and between the fins 7d are the same. As shown in FIG. 7, the stacking pitch J dimension between the fins 7c of the first row heat exchanger 7a may be different from the stacking pitch J1 dimension of the second row heat exchanger 7b and between the fins 7d. The lamination pitch J1 dimension of the fins 7d on the side of the heat exchanger 7b in the second row, which is in contact with the drain pan 11, is made smaller than the lamination pitch J dimension of the fins 7c in the heat exchanger 7a in the first row. In this way, by narrowing the stacking pitch of the fins 7d of the second row heat exchanger 7b, the fins 7d of the second row heat exchanger 7b have a strong structure, which prevents deformation and prevents the second row heat. There is an effect that it is possible to further reduce the amount of bypass through which air that is not heat-exchanged below the exchanger 7b passes and to improve heat exchange.

また、図8はこの発明の実施の形態1による別の例を示す図3に相当する縦断面図である。この例では熱交換器7の下部を覆うように配置されたドレンパン11は、二列目の熱交換器7bの下部におけるフィン7dと接触する送風の下流側となる外側の土手部11aに少なくともK寸法に示すように最下段の配管7fの中心部の高さ以上の突部11bを設けている。この突部11bにより、熱交換されていない空気が二列目の熱交換器7bの下部を通過することが遮えぎられ(バイパス防止)、ドレン水の吹出しも防止できる。また、この突部11bを設ける事により、D寸法を広く形成することも可能となり2列目の熱交換器7bの上下の寸法であるD寸法とF寸法を逆にしても、二列目の熱交換器7bの下部とドレンパン11との間から、熱交換されていない空気が二列目の熱交換器7bの下部を通過することが遮えぎられ(バイパス防止)、ドレン水の吹出しも防止できる。   FIG. 8 is a longitudinal sectional view corresponding to FIG. 3 and showing another example according to Embodiment 1 of the present invention. In this example, the drain pan 11 arranged so as to cover the lower portion of the heat exchanger 7 is at least K on the outer bank portion 11a on the downstream side of the air blowing contacting the fins 7d in the lower portion of the second row heat exchanger 7b. As shown in the dimensions, a protrusion 11b having a height equal to or higher than the center of the lowermost pipe 7f is provided. By this protrusion 11b, air that has not been heat-exchanged is blocked from passing through the lower part of the heat exchanger 7b in the second row (prevention of bypass), and drain water can be prevented from being blown out. Also, by providing this protrusion 11b, it is possible to make the D dimension wide, and even if the D dimension and the F dimension, which are the upper and lower dimensions of the heat exchanger 7b in the second row, are reversed, the second row Between the lower part of the heat exchanger 7b and the drain pan 11, air that has not been heat-exchanged is blocked from passing through the lower part of the second-row heat exchanger 7b (bypass prevention), and the drain water is also blown out. Can be prevented.

また、上記実施の形態では上下寸法が短い一列目の熱交換器7aがドレンパン11に接する二列目の熱交換器7bの内側(空気の流れ9bで示すターボファン6による送風の上流側)に配置され、短い一列目の熱交換器7aの下端7gからドレン水が滴下しターボファン6の送風により飛ばされても二列目の熱交換器7bにより受けられてドレン水がドレンパン11内に入りやすい例を説明したが、上下に短い一列目の熱交換器が二列目の熱交換器の外側(空気の流れ9cで示すターボファン6による送風の下流側)に配置されるようにしてもよい。また、上記実施の形態では一列目の熱交換器7aと二列目の熱交換器7bの2列で構成された熱交換器を示したが、三列の構成の熱交換器であってもよい。   Moreover, in the said embodiment, the heat exchanger 7a of the 1st line with short vertical dimension is inside the heat exchanger 7b of the 2nd line which contact | connects the drain pan 11 (upstream side of the ventilation by the turbo fan 6 shown by the air flow 9b). Even if the drain water drops from the lower end 7g of the short first row heat exchanger 7a and is blown off by the blow of the turbofan 6, the drain water is received by the second row heat exchanger 7b and enters the drain pan 11. Although an easy example has been described, the first row of heat exchangers that are short in the vertical direction may be arranged outside the second row of heat exchangers (downstream of the air blown by the turbofan 6 indicated by the air flow 9c). Good. Moreover, in the said embodiment, although the heat exchanger comprised by 2 rows of the heat exchanger 7a of the 1st row and the heat exchanger 7b of the 2nd row was shown, even if it is a heat exchanger of a 3 rows structure, Good.

この実施の形態によれば、下方の吸込口4から吸い込んだ室内の空気を吸込口4の周囲に設けられた吹出口5へと送風するターボファン6と、上下に配置された複数段の配管7e,7fにフィン7c,7dを積層して形成されターボファン6の周囲を取り囲むように設けられた複数列からなる熱交換器7と、熱交換器7の下部を覆うように設けられたドレンパン11と、を備え、熱交換器7は上部の列数が下部の列数より多くなるように一部の列の熱交換器(一列目の熱交換器7a)の下部を他の列の熱交換器(二列目の熱交換器7b)より短く形成し、他の列の熱交換器7bの最下段の配管7fからドレンパン11に接触するフィン7dの下端7hまでの上下寸法(D寸法)を、1mm以上から上下に隣り合う配管7f間の隙間寸法(E寸法)の1/2以下に形成したので、ターボファン6の送風の流速が遅い熱交換器7bの下部も通風抵抗が少なく熱交換が促進されるとともに、熱交換器7のドレンパン11と接触する部分の変形が防止されて熱交換器7の下端7hとドレンパン11の間に隙間をでき難くでき、送風に対するシール性を向上させてさらに熱交換器7の熱交換能力不足を防止でき、また、ドレンパン11からドレン水が送風により吹出されて零れることを防止できるという効果がある。   According to this embodiment, the turbo fan 6 that blows indoor air sucked from the lower suction port 4 to the blower outlet 5 provided around the suction port 4, and a plurality of pipes arranged vertically 7e and 7f are laminated with fins 7c and 7d, and are formed of a plurality of rows of heat exchangers 7 provided so as to surround the periphery of the turbofan 6, and a drain pan provided so as to cover the lower part of the heat exchanger 7 11, and the heat exchanger 7 is configured so that the lower part of the heat exchanger in one row (the first heat exchanger 7 a) is connected to the heat in the other row so that the upper row number is larger than the lower row number. The vertical dimension (D dimension) from the lowermost pipe 7f of the heat exchanger 7b in the other row to the lower end 7h of the fin 7d that contacts the drain pan 11 is formed shorter than the exchanger (second row heat exchanger 7b). The clearance dimension (E dimension) between the pipes 7f vertically adjacent to each other from 1 mm or more ), The lower part of the heat exchanger 7b where the air flow rate of the turbo fan 6 is slow has little resistance to ventilation and heat exchange is promoted, and the part that contacts the drain pan 11 of the heat exchanger 7 Is prevented from forming a gap between the lower end 7h of the heat exchanger 7 and the drain pan 11, improving the sealing performance against the air blowing, and further preventing the heat exchanger 7 from being insufficient in heat exchange capacity. 11 has an effect that drain water can be prevented from being blown out by air blowing and spilling.

また、下方の吸込口4から吸い込んだ室内の空気を吸込口4の周囲に設けられた吹出口5へと送風するターボファン6と、上下に配置された複数段の配管7e,7fに放熱フィン7c,7dを積層して形成されターボファン6の周囲を取り囲むように設けられた複数列からなる熱交換器7と、熱交換器7の下部を覆うように設けられたドレンパン11と、を備え、熱交換器7は上部の列数が下部の列数より多くなるように一部の列の熱交換器(一列目の熱交換器7a)の下部を他の列の熱交換器(二列目の熱交換器7b)より短く形成し、他の列の熱交換器(二列目の熱交換器7b)の最下段の配管7fからドレンパン11に接触するフィン7dの下端7hまでの上下寸法(D寸法)を、1mm以上3mm以下に形成したので、ターボファン6の送風の流速が遅い熱交換器7の下部も熱交換が促進されるとともに、熱交換器7のドレンパン11と接触する部分の変形が防止されて熱交換器7の下端7hとドレンパン11の間に隙間をでき難くでき、送風に対するシール性を向上させてさらに熱交換器7の熱交換能力不足を防止でき、また、ドレンパン11からドレン水が送風により吹出されて零れることを防止できるという効果がある。   In addition, a turbofan 6 that blows indoor air sucked in from the lower suction port 4 to a blowout port 5 provided around the suction port 4, and heat radiation fins in a plurality of upper and lower pipes 7 e and 7 f A heat exchanger 7 composed of a plurality of rows formed so as to surround the turbo fan 6 and a drain pan 11 provided so as to cover the lower portion of the heat exchanger 7. In the heat exchanger 7, the lower part of the heat exchanger in one row (the first heat exchanger 7a) is connected to the heat exchanger in the other row (two rows) so that the upper row number is larger than the lower row number. The vertical dimension from the lowermost pipe 7f of the heat exchanger in the other row (second row heat exchanger 7b) to the lower end 7h of the fin 7d in contact with the drain pan 11 is formed shorter than the heat exchanger 7b). (D dimension) is 1mm or more and 3mm or less, so turbo fan Heat exchange is also promoted at the lower part of the heat exchanger 7 where the flow rate of the air is slow, and deformation of the portion of the heat exchanger 7 that contacts the drain pan 11 is prevented, so that the space between the lower end 7h of the heat exchanger 7 and the drain pan 11 It is difficult to form a gap in the air, and it is possible to improve the sealing performance against the air blowing, to further prevent the heat exchanger 7 from being insufficient in heat exchanging ability, and to prevent the drain water from being blown out from the drain pan 11 by the air blowing. is there.

また、フィン7c,7dを積層するピッチ寸法(J,j1)は、一部の列の室内熱交換器(一列目の熱交換器7a)よりドレンパン11に接触する他の列の室内熱交換器(二列目の熱交換器7b)を狭く形成したので、さらに熱交換器7の下部とドレンパン11とのの間に隙間をでき難くでき、送風に対するシール性を向上させて熱交換器7の熱交換能力不足を防止でき、また、ドレンパン11からドレン水が送風により吹出されて零れることを防止できるという効果がある。   Further, the pitch dimension (J, j1) for laminating the fins 7c and 7d is such that the indoor heat exchangers in the other rows coming into contact with the drain pan 11 from the indoor heat exchangers in the first row (the first heat exchanger 7a). Since the (second-row heat exchanger 7b) is narrowly formed, it is difficult to form a gap between the lower portion of the heat exchanger 7 and the drain pan 11, and the heat exchanger 7 is improved in sealing performance against blowing. Insufficient heat exchange capability can be prevented, and drain water can be prevented from being blown out from the drain pan 11 by blowing air and spilling.

また、一部の列の室内熱交換器(一列目の熱交換器7a)の最上段の配管7eからフィン7cの上端までの上下寸法(G寸法)を、1mm以上3mm以下に形成したので、熱交換器7上部の送風に対するシール性を向上できるという効果がある。   In addition, since the vertical dimension (G dimension) from the uppermost pipe 7e to the upper end of the fin 7c of the indoor heat exchanger of some rows (the first row heat exchanger 7a) is 1 mm or more and 3 mm or less, There exists an effect that the sealing performance with respect to the ventilation of the heat exchanger 7 upper part can be improved.

また、他の列の室内熱交換器(二列目の熱交換器7b)の最上段の配管7fからフィン7dの上端7kまでの上下寸法(F寸法)を、最下段の配管7fからフィン7dの下端7hまでの上下寸法(D寸法)より長く形成したので、熱交換器7上部の熱交換効率を向上できるという効果がある。   Further, the vertical dimension (F dimension) from the uppermost pipe 7f to the upper end 7k of the fin 7d of the indoor heat exchanger in the other row (second row heat exchanger 7b) is changed from the lowermost pipe 7f to the fin 7d. Since it was formed longer than the vertical dimension (D dimension) up to the lower end 7h, there is an effect that the heat exchange efficiency of the upper part of the heat exchanger 7 can be improved.

また、他の列の室内熱交換器(二列目の熱交換器7b)より下部を短く形成された一部の列の室内熱交換器(一列目の熱交換器7a)を、他の列の室内熱交換器(二列目の熱交換器7b)よりターボファン6の送風の上流側に配置したので、熱交換器7からのドレン水を収集できやすいという効果がある。   In addition, the indoor heat exchangers in some rows (first row heat exchangers 7a), which are shorter than the indoor heat exchangers in the other rows (second row heat exchanger 7b), are connected to the other rows. Since it arrange | positions in the upstream of the ventilation of the turbo fan 6 rather than the indoor heat exchanger (2nd row heat exchanger 7b), there exists an effect that it is easy to collect the drain water from the heat exchanger 7. FIG.

また、一部の列の室内熱交換器(一列目の熱交換器7a)の下部を他の列の室内熱交換器(二列目の熱交換器7b)より短く形成する寸法(H1寸法)は、配管7e,7fの段ピッチ(B寸法)の2倍から5倍の範囲にしたので、熱交換器7の熱交換効率を向上できるという効果がある。   Also, a dimension (H1 dimension) in which the lower part of the indoor heat exchangers in some rows (first row heat exchanger 7a) is formed shorter than the other row indoor heat exchangers (second row heat exchanger 7b). Is in the range of 2 to 5 times the step pitch (B dimension) of the pipes 7e, 7f, and therefore has the effect of improving the heat exchange efficiency of the heat exchanger 7.

また、配管7e,7fには直径が5mm以上9mm以下の銅管を用い、フィン7c,7dには厚さが0.05mm以上0.15mm以下のアルミ材を用いたので、熱交換器7の熱交換効率を向上できるという効果がある。   In addition, the pipes 7e and 7f are made of copper pipes having a diameter of 5 mm or more and 9 mm or less, and the fins 7c and 7d are made of aluminum material having a thickness of 0.05 mm or more and 0.15 mm or less. There is an effect that heat exchange efficiency can be improved.

また、他の列の室内熱交換器(二列目の熱交換器7b)のターボファン6による送風の下流側下部に接触する突部11bをドレンパン11に設けたので、さらに熱交換器7の下部とドレンパン11との間に隙間をでき難くでき、送風に対するシール性を向上させて熱交換器7の熱交換能力不足を防止でき、また、ドレンパン11からドレン水が送風により吹出されて零れることを防止できるという効果がある。   In addition, since the drain pan 11 is provided with a projection 11b that contacts the lower downstream side of the air blown by the turbo fan 6 of the indoor heat exchanger in the other row (second row heat exchanger 7b), the heat exchanger 7 It is difficult to form a gap between the lower part and the drain pan 11, the sealing performance against the air blowing can be improved, and the heat exchange capacity of the heat exchanger 7 can be prevented from being insufficient, and the drain water is blown out from the drain pan 11 by the air blowing. There is an effect that can be prevented.

1 室内機、2 室内機本体、3 化粧パネル、4 吸込口、5 吹出口、6 ターボファン、6a ファンモータ、6b ターボファンの送風部、6c 送風部の下端、7 室内熱交換器(熱交換器)、7a 一列目の室内熱交換器(一部の列の室内熱交換器)、7b 二列目の室内熱交換器(他の列の室内熱交換器)、7c フィン、7d フィン、7e 配管、7f 配管、7g 下端、7h 下端、7j 上端、7k 上端、8 ベルマウス、9a〜9d 空気の流れ、10 風路、11 ドレンパン、11a 土手部、11b突部。   DESCRIPTION OF SYMBOLS 1 Indoor unit, 2 Indoor unit main body, 3 Cosmetic panel, 4 Suction inlet, 5 Air outlet, 6 Turbo fan, 6a Fan motor, 6b Turbo fan ventilation part, 6c Lower end of ventilation part, 7 Indoor heat exchanger (Heat exchange ), 7a Indoor heat exchanger in the first row (some of the indoor heat exchangers), 7b Indoor heat exchanger in the second row (inner heat exchangers in the other rows), 7c fins, 7d fins, 7e Piping, 7f Piping, 7g lower end, 7h lower end, 7j upper end, 7k upper end, 8 bell mouth, 9a to 9d Air flow, 10 air passage, 11 drain pan, 11a bank portion, 11b protrusion.

Claims (9)

下方の吸込口から吸い込んだ室内の空気を前記吸込口の周囲に設けられた吹出口へと送風するターボファンと、上下に配置された複数段の配管にフィンを積層して形成され前記ターボファンの周囲を取り囲むように設けられた複数列からなる室内熱交換器と、前記室内熱交換器の下部を覆うように設けられたドレンパンと、を備え、前記室内熱交換器は上部の列数が下部の列数より多くなるように一部の列の室内熱交換器の下部を他の列の室内熱交換器より短く形成し、前記他の列の室内熱交換器の最下段の前記配管から前記ドレンパンに接触する前記フィンの下端までの上下寸法を、1mm以上から上下に隣り合う前記配管の隙間寸法の1/2以下に形成したことを特徴とする空気調和機。   A turbo fan that blows indoor air sucked from a lower suction port to a blower outlet provided around the suction port, and the turbofan formed by laminating fins on a plurality of upper and lower pipes. A plurality of rows of indoor heat exchangers provided so as to surround the periphery of the indoor heat exchanger, and a drain pan provided so as to cover a lower portion of the indoor heat exchanger, the indoor heat exchanger having an upper row number The lower part of the indoor heat exchanger of some rows is formed shorter than the indoor heat exchangers of other rows so as to be larger than the number of lower rows, and the lowermost piping of the indoor heat exchangers of the other rows The air conditioner characterized in that the vertical dimension to the lower end of the fin in contact with the drain pan is formed from 1 mm or more to ½ or less of the gap dimension of the pipe adjacent vertically. 下方の吸込口から吸い込んだ室内の空気を前記吸込口の周囲に設けられた吹出口へと送風するターボファンと、上下に配置された複数段の配管にフィンを積層して形成され前記ターボファンの周囲を取り囲むように設けられた複数列からなる室内熱交換器と、前記室内熱交換器の下部を覆うように設けられたドレンパンと、を備え、前記室内熱交換器は上部の列数が下部の列数より多くなるように一部の列の室内熱交換器の下部を他の列の室内熱交換器より短く形成し、前記他の列の室内熱交換器の最下段の前記配管から前記ドレンパンに接触する前記フィンの下端までの上下寸法を、1mm以上3mm以下に形成したことを特徴とする空気調和機。   A turbo fan that blows indoor air sucked from a lower suction port to a blower outlet provided around the suction port, and the turbofan formed by laminating fins on a plurality of upper and lower pipes. A plurality of rows of indoor heat exchangers provided so as to surround the periphery of the indoor heat exchanger, and a drain pan provided so as to cover a lower portion of the indoor heat exchanger, the indoor heat exchanger having an upper row number The lower part of the indoor heat exchanger of some rows is formed shorter than the indoor heat exchangers of other rows so as to be larger than the number of lower rows, and the lowermost piping of the indoor heat exchangers of the other rows The air conditioner characterized in that the vertical dimension to the lower end of the fin that contacts the drain pan is 1 mm or more and 3 mm or less. 前記フィンを積層するピッチ寸法は、前記一部の列の室内熱交換器より前記ドレンパンに接触する前記他の列の室内熱交換器を狭く形成したことを特徴とする請求項1または請求項2に記載の空気調和機。   The pitch dimension for laminating the fins is characterized in that the indoor heat exchanger of the other row contacting the drain pan is formed narrower than the indoor heat exchanger of the partial row. Air conditioner as described in. 前記一部の列の室内熱交換器の最上段の前記配管から前記フィンの上端までの上下寸法を、1mm以上3mm以下に形成したことを特徴とする請求項1から請求項3のいずれか1項に記載の空気調和機。   4. The vertical dimension from the uppermost pipe of the partial row of indoor heat exchangers to the upper end of the fin is formed to be 1 mm or more and 3 mm or less. 5. The air conditioner described in the paragraph. 前記他の列の室内熱交換器の最上段の前記配管から前記フィンの上端までの上下寸法を、最下段の前記配管から前記フィンの下端までの上下寸法より長く形成したことを特徴とする請求項1から請求項4のいずれか1項に記載の空気調和機。   The vertical dimension from the uppermost line of the indoor heat exchanger in the other row to the upper end of the fin is longer than the vertical dimension from the lowermost line to the lower end of the fin. The air conditioner according to any one of claims 1 to 4. 前記他の列の室内熱交換器より下部を短く形成された前記一部の列の室内熱交換器を、前記他の列の室内熱交換器より前記ターボファンの送風の上流側に配置したことを特徴とする請求項1から請求項5のいずれか1項に記載の空気調和機。   The indoor heat exchangers of the partial rows, which are formed shorter than the indoor heat exchangers of the other rows, are arranged on the upstream side of the blower of the turbofan from the indoor heat exchangers of the other rows. The air conditioner according to any one of claims 1 to 5, wherein: 前記一部の列の室内熱交換器の下部を前記他の列の室内熱交換器より短く形成する寸法は、前記配管の段ピッチの2倍から5倍の範囲にしたことを特徴とする請求項1から請求項6のいずれか1項に記載の空気調和機。   The dimension of forming the lower part of the indoor heat exchanger of the partial row shorter than the indoor heat exchanger of the other row is in a range of 2 to 5 times the step pitch of the pipe. The air conditioner according to any one of claims 1 to 6. 前記配管には直径が5mm以上9mm以下の銅管を用い、前記フィンには厚さが0.05mm以上0.15mm以下のアルミ材を用いたことを特徴とする請求項1から請求項7のいずれか1項に記載の空気調和機。   8. The copper pipe having a diameter of 5 mm or more and 9 mm or less is used for the pipe, and an aluminum material having a thickness of 0.05 mm or more and 0.15 mm or less is used for the fin. The air conditioner of any one of Claims. 前記他の列の室内熱交換器の前記ターボファンによる送風の下流側下部に接触する突部を前記ドレンパンに設けたことを特徴とする請求項1から請求項8のいずれか1項に記載の空気調和機。   9. The projection according to claim 1, wherein the drain pan is provided with a protrusion that contacts a lower downstream side of the air blown by the turbofan of the indoor heat exchanger of the other row. Air conditioner.
JP2014004113A 2014-01-14 2014-01-14 air conditioner Pending JP2015132425A (en)

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CN107850318B (en) 2015-07-08 2020-06-26 日立江森自控空调有限公司 Indoor unit of air conditioner
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