JP2015127996A - Electromagnetic relay - Google Patents

Electromagnetic relay Download PDF

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Publication number
JP2015127996A
JP2015127996A JP2013272856A JP2013272856A JP2015127996A JP 2015127996 A JP2015127996 A JP 2015127996A JP 2013272856 A JP2013272856 A JP 2013272856A JP 2013272856 A JP2013272856 A JP 2013272856A JP 2015127996 A JP2015127996 A JP 2015127996A
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Prior art keywords
movable contact
contact
piece
movable
open
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JP2013272856A
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JP5741679B1 (en
Inventor
香織 新海
Kaori Shinkai
香織 新海
弘泰 田中
Hiroyasu Tanaka
弘泰 田中
裕二 小材
Yuji Kozai
裕二 小材
秀雄 中崎
Hideo Nakasaki
秀雄 中崎
近藤 純久
Sumihisa Kondo
純久 近藤
和也 早田
Kazuya Hayata
和也 早田
高橋 慶
Kei Takahashi
慶 高橋
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Omron Corp
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Omron Corp
Omron Tateisi Electronics Co
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Priority to JP2013272856A priority Critical patent/JP5741679B1/en
Application filed by Omron Corp, Omron Tateisi Electronics Co filed Critical Omron Corp
Priority to BR112015004480-8A priority patent/BR112015004480A2/en
Priority to MX2015003168A priority patent/MX2015003168A/en
Priority to RU2015107869A priority patent/RU2015107869A/en
Priority to EP14841354.5A priority patent/EP3089190B1/en
Priority to CN201480001681.1A priority patent/CN104969325B/en
Priority to PCT/JP2014/070777 priority patent/WO2015098171A1/en
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Publication of JP5741679B1 publication Critical patent/JP5741679B1/en
Publication of JP2015127996A publication Critical patent/JP2015127996A/en
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    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01HELECTRIC SWITCHES; RELAYS; SELECTORS; EMERGENCY PROTECTIVE DEVICES
    • H01H50/00Details of electromagnetic relays
    • H01H50/54Contact arrangements
    • H01H50/56Contact spring sets
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01HELECTRIC SWITCHES; RELAYS; SELECTORS; EMERGENCY PROTECTIVE DEVICES
    • H01H9/00Details of switching devices, not covered by groups H01H1/00 - H01H7/00
    • H01H9/30Means for extinguishing or preventing arc between current-carrying parts
    • H01H9/38Auxiliary contacts on to which the arc is transferred from the main contacts
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01HELECTRIC SWITCHES; RELAYS; SELECTORS; EMERGENCY PROTECTIVE DEVICES
    • H01H50/00Details of electromagnetic relays
    • H01H50/64Driving arrangements between movable part of magnetic circuit and contact
    • H01H50/641Driving arrangements between movable part of magnetic circuit and contact intermediate part performing a rectilinear movement
    • H01H50/642Driving arrangements between movable part of magnetic circuit and contact intermediate part performing a rectilinear movement intermediate part being generally a slide plate, e.g. a card

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  • Physics & Mathematics (AREA)
  • Electromagnetism (AREA)
  • Contacts (AREA)
  • Relay Circuits (AREA)
  • Switch Cases, Indication, And Locking (AREA)
  • Arc-Extinguishing Devices That Are Switches (AREA)
  • Electromagnets (AREA)

Abstract

PROBLEM TO BE SOLVED: To provide an electromagnetic relay which has a long life and can be conducted always by a stable contact resistance.SOLUTION: In an electromagnetic relay, a movable contact piece unit 50 composed of a plurality of laminated movable contact pieces 52, 53 and 54 is rotated by an operation plate 70 which reciprocally moves on the basis of a magnetic force caused by conduction of an electromagnet unit, and a pair of movable contacts 57 and 58 provided in first and second split pieces 55 and 56 formed by dividing the movable contact piece unit 50 into two in a width direction are in contact with/separate from a pair of fixed contacts 31 and 32 provided in a fixed contact terminal 30, respectively. Of the pair of movable contacts 57 and 58, one opening/closing movable contact 57 is first brought into contact with one opening/closing fixed contact 31, and then the other conductive movable contact 58 is brought into contact with the other conductive fixed contact 32.

Description

本発明は電磁継電器、特に、ツイン接点構造を有する電磁継電器に関する。   The present invention relates to an electromagnetic relay, and more particularly to an electromagnetic relay having a twin contact structure.

従来、ツイン接点を有する電磁継電器としては、例えば、コイル装置12への通電方向の切り替えに基づいて駆動する操作腕22でバネ装置33を回動し、前記バネ装置33を巾方向に2分割して形成した分割片にそれぞれ設けた一対の接点ボタン37を、端子31に設けた一対の接点ボタン34にそれぞれ接離する電磁継電器がある(特許文献1参照)。
そして、前記電磁継電器のツイン接点構造では、一対の接点ボタン37および一対の接点ボタン34を同一形状および同一材料で形成し、一対の前記接点ボタン37を一対の前記接点ボタン34に同時に接触させることを前提にしている。
Conventionally, as an electromagnetic relay having a twin contact, for example, a spring device 33 is rotated by an operating arm 22 that is driven based on switching of the energization direction to the coil device 12, and the spring device 33 is divided into two in the width direction. There is an electromagnetic relay that contacts and separates a pair of contact buttons 37 provided on each of the divided pieces formed on the terminal 31 (see Patent Document 1).
In the twin contact structure of the electromagnetic relay, the pair of contact buttons 37 and the pair of contact buttons 34 are formed of the same shape and the same material, and the pair of contact buttons 37 are simultaneously brought into contact with the pair of contact buttons 34. On the premise.

米国特許第7659800号公報US Pat. No. 7,659,800

しかしながら、前述の電磁継電器は、部品精度,組立精度のバラツキによって一対の接点ボタン37が対応する一対の接点ボタン34に同時に接離しにくく、通常、片側の接点ボタン37が対応する接点ボタン34に先に接触する。この結果、先に接触する前記接点ボタン37および前記接点ボタン34の摩耗が進みやすく、寿命が短いという問題点がある。
また、前述の一対の接点ボタン37が一対の接点ボタン34に設計通りに同時に接離するとしても、2組の接点ボタン37,34がアークの発生によって同時に摩耗することにより、接触抵抗が安定しないという問題点がある。
本発明は、前記問題点に鑑み、寿命が長く、常に安定した接触抵抗で通電できる電磁継電器を提供することを課題とする。
However, the electromagnetic relay described above is unlikely to be simultaneously connected to and separated from the pair of contact buttons 34 corresponding to the pair of contact buttons 37 due to variations in component accuracy and assembly accuracy. To touch. As a result, there is a problem in that the contact button 37 and the contact button 34 that come into contact with each other easily wear and have a short life.
Further, even if the pair of contact buttons 37 contacts and separates the pair of contact buttons 34 at the same time as designed, the contact resistance is not stabilized because the two sets of contact buttons 37 and 34 are simultaneously worn by the generation of an arc. There is a problem.
In view of the above problems, an object of the present invention is to provide an electromagnetic relay that has a long life and can always be energized with a stable contact resistance.

本発明に係る電磁継電器は、前述の課題を解決すべく、電磁石ユニットへの通電によって生じる磁力に基づいて往復移動する操作板で、複数枚の積層した可動接触片からなる可動接触片ユニットを回動し、前記可動接触片ユニットを巾方向に2分割して形成した第1,第2分割片にそれぞれ設けた一対の可動接点を、固定接点端子に設けた一対の固定接点にそれぞれ接離する電磁継電器であって、一対の前記可動接点のうち、一方の開閉用可動接点を一方の開閉用固定接点に先に接触させた後、他方の通電用可動接点を他方の通電用固定接点に接触させる構成としてある。   An electromagnetic relay according to the present invention is an operation plate that reciprocates on the basis of a magnetic force generated by energization of an electromagnet unit in order to solve the above-described problems, and rotates a movable contact piece unit composed of a plurality of stacked movable contact pieces. The pair of movable contacts provided on the first and second divided pieces formed by dividing the movable contact piece unit into two in the width direction are moved toward and away from the pair of fixed contacts provided on the fixed contact terminals. It is an electromagnetic relay, and one of the pair of movable contacts is brought into contact with one open / close fixed contact first, and then the other conductive contact is contacted with the other fixed contact. This is a configuration to be made.

本発明によれば、開閉用可動接点と開閉用固定接点との間にアークが生じても、通電用可動接点と通電用固定接点との間にアークが発生することがない。このため、通電用可動接点および通電用固定接点の接点摩耗が少なく、接点寿命が長いとともに、安定した通電特性を有する電磁継電器が得られる。   According to the present invention, even if an arc is generated between the open / close movable contact and the open / close fixed contact, no arc is generated between the energized movable contact and the energized fixed contact. For this reason, there is little contact wear of the energizing movable contact and the energizing fixed contact, the contact life is long, and an electromagnetic relay having stable energization characteristics can be obtained.

本発明の実施形態としては、記操作板で直接、押圧される前記可動接触片の分割片の自由端部のうち、前記開閉用可動接点および前記通電用可動接点をそれぞれ設けた領域の周囲にスリットを設けるとともに、前記スリットの外側に位置する領域を曲げ起こして弾性変形可能な折り曲げ片をそれぞれ形成しておいてもよい。
本実施形態によれば、折り曲げ片を形成することにより、前記折り曲げ片のバネ力で接圧を調整できる。
As an embodiment of the present invention, among the free ends of the split pieces of the movable contact piece that are directly pressed by the operation plate, around the area where the open / close movable contact and the energizing movable contact are provided. A slit may be provided, and a bent piece that may be elastically deformed may be formed by bending an area located outside the slit.
According to this embodiment, by forming the bent piece, the contact pressure can be adjusted by the spring force of the bent piece.

本発明の他の実施形態としては、前記通電用可動接点を設けた分割片の前記折り曲げ片のバネ定数を、前記開閉用可動接点を設けた前記分割片の折り曲げ片のバネ定数よりも大きくしてもよい。
本実施形態によれば、通電用可動接点に対する押し込み量が開閉用可動接点よりも少ない場合であっても、前記通電用可動接点は最終位置で開閉用可動接点と同一の接圧が得られる。
As another embodiment of the present invention, the spring constant of the bent piece of the divided piece provided with the movable contact for energization is set larger than the spring constant of the bent piece of the divided piece provided with the movable contact for opening and closing. May be.
According to the present embodiment, even when the amount of pressing with respect to the energizing movable contact is smaller than that of the open / close movable contact, the energizing movable contact can obtain the same contact pressure as the open / close movable contact at the final position.

本発明の別の実施形態としては、前記固定接点端子に設けた開閉用固定接点の高さ寸法を、前記通電用固定接点の高さ寸法よりも高くしてもよい。
本実施形態によれば、前述の発明と同等の効果が得られるとともに、開閉用固定接点および通電用固定接点の高さ寸法の調整が容易であるので、部品精度,組立精度が高く、動作特性にバラツキのない電磁継電器が得られる。
As another embodiment of the present invention, the height dimension of the open / close fixed contact provided on the fixed contact terminal may be higher than the height dimension of the energizing fixed contact.
According to the present embodiment, the same effects as those of the above-described invention can be obtained, and the height dimensions of the open / close fixed contact and the energized fixed contact can be easily adjusted. An electromagnetic relay with no variation is obtained.

本発明の他の実施形態としては、前記固定接点端子の表面のうち、前記通電用固定接点を設けた領域よりも一段高い領域に、前記開閉用固定接点を設けてもよい。
本実施形態によれば、前述の発明と同等の効果が得られるとともに、設計の自由度が広がる電磁継電器が得られる。
As another embodiment of the present invention, the open / close fixed contact may be provided in a region one step higher than the region in which the energization fixed contact is provided on the surface of the fixed contact terminal.
According to the present embodiment, an electromagnetic relay that provides the same effects as those of the above-described invention and increases the degree of design freedom can be obtained.

本発明の別の実施形態としては、前記第1分割片に設けた開閉用可動接点よりも前記可動接触片の自由端側に、通電用可動接点を第2分割片に設けてもよい。
本実施形態によれば、前述の発明と同等の効果が得られるとともに、操作板の押圧に基づくてこの原理で大きな曲げモーメントが開閉用可動接点に作用し、高い接点圧が得られる。
As another embodiment of the present invention, an energizing movable contact may be provided on the second divided piece on the free end side of the movable contact piece relative to the open / close movable contact provided on the first divided piece.
According to this embodiment, an effect equivalent to that of the above-described invention can be obtained, and a large bending moment acts on the movable contact for opening and closing by this principle based on the pressing of the operation plate, and a high contact pressure can be obtained.

本発明の異なる実施形態としては、前記第1,第2分割片を押圧する前記操作板の押圧面のうち、前記通電用可動接点を設けた第2分割片を押圧する領域よりも、前記開閉用可動接点を設けた第1分割片を押圧する領域を一段高くしてもよい。
本実施形態によれば、前述の発明と同等の効果が得られるとともに、前記操作板の押圧面に段差を設けるだけで、所望の接点圧を確保でき、所望の動作特性を確保しやすい。
As a different embodiment of the present invention, the opening and closing of the operation plate that presses the first and second divided pieces is more open than the region that presses the second divided piece provided with the energizing movable contact. The region for pressing the first divided piece provided with the movable contact may be raised by one step.
According to this embodiment, an effect equivalent to that of the above-described invention can be obtained, and a desired contact pressure can be ensured and desired operation characteristics can be easily ensured only by providing a step on the pressing surface of the operation plate.

本発明の新たな実施形態としては、前記第1,第2分割片のうち、前記開閉用可動接点を設けた第1分割片を、前記第2分割片に設けた通電用可動接点よりも前記開閉用可動接点が固定接点側に迫り出すように折り曲げてもよい。
本実施形態によれば、前述の発明と同等の効果が得られるとともに、前記第1,第2分割片を板厚方向に適宜、曲げることにより、調整がしやすく、動作特性のバラツキの少ない電磁継電器が得られるという効果がある。
As a new embodiment of the present invention, among the first and second divided pieces, the first divided piece provided with the movable contact for opening and closing is more than the movable contact for energization provided on the second divided piece. The movable contact for opening and closing may be bent so as to protrude toward the fixed contact.
According to this embodiment, an effect equivalent to that of the above-described invention can be obtained, and the first and second divided pieces can be adjusted easily by bending them appropriately in the thickness direction, and electromagnetic characteristics with less variation in operating characteristics can be obtained. There is an effect that a relay is obtained.

図A,Bは本発明に係る電磁継電器の第1実施形態を示す斜視図およびカバーを外した状態を示す斜視図である。FIGS. A and B are a perspective view showing a first embodiment of an electromagnetic relay according to the present invention and a perspective view showing a state where a cover is removed. 図A,Bは図1で示した電磁継電器の動作前後を示す平面図である。FIGS. A and B are plan views showing before and after operation of the electromagnetic relay shown in FIG. 図1Aで示した電磁継電器の分解斜視図である。It is a disassembled perspective view of the electromagnetic relay shown in FIG. 1A. 図1Aで示した電磁継電器の異なる角度から視た分解斜視図である。It is the disassembled perspective view seen from a different angle of the electromagnetic relay shown in FIG. 1A. 図A,Bは図3で図示した電磁石ユニットの分解斜視図である。FIGS. A and B are exploded perspective views of the electromagnet unit shown in FIG. 図A,Bは図3で示した可動接点端子および可動接触片ユニットの分解斜視図である。FIGS. A and B are exploded perspective views of the movable contact terminal and the movable contact piece unit shown in FIG. 図Aは図6で示した第1可動接触片の斜視図、図Bは可動接点端子および可動接触片ユニットの組み付け方法を説明するための斜視図である。FIG. A is a perspective view of the first movable contact piece shown in FIG. 6, and FIG. B is a perspective view for explaining a method of assembling the movable contact terminal and the movable contact piece unit. 図A,B,C,Dは可動接点端子および可動接触片ユニットの組付工程を説明するための断面図である。FIGS. A, B, C, and D are cross-sectional views for explaining the assembly process of the movable contact terminal and the movable contact piece unit. 図Aは図6で示した第1可動接触片の変形例を示す斜視図、図Bは可動接点端子および可動接触片の組み付け方法を説明するための斜視図である。FIG. A is a perspective view showing a modification of the first movable contact piece shown in FIG. 6, and FIG. B is a perspective view for explaining a method of assembling the movable contact terminal and the movable contact piece. 図A,B,C,Dは可動接点端子および可動接触片ユニットの変形例の組付工程を説明するための断面図である。FIGS. A, B, C, and D are cross-sectional views for explaining an assembly process of a modification of the movable contact terminal and the movable contact piece unit. 図Aは接点機構を示す部分正面図、図B,C,Dは動作過程を説明するためのB−B線断面図である。FIG. A is a partial front view showing a contact mechanism, and FIGS. 図Aは本発明に係る電磁継電器の第2実施形態を示す接点機構の部分正面図、図Bは固定接点端子の斜視図、および、図Cは図12AのC−C線断面図である。FIG. A is a partial front view of a contact mechanism showing a second embodiment of an electromagnetic relay according to the present invention, FIG. B is a perspective view of a fixed contact terminal, and FIG. C is a cross-sectional view taken along line CC in FIG. 図Aは本発明に係る電磁継電器の第3実施形態を示す接点機構の部分正面図、図B,Cは可動接点端子,可動接触片ユニットおよび固定接点端子の斜視図、および、図Dは図13AのD−D線断面図である。FIG. A is a partial front view of a contact mechanism showing a third embodiment of an electromagnetic relay according to the present invention, FIGS. B and C are perspective views of a movable contact terminal, a movable contact piece unit, and a fixed contact terminal, and FIG. It is DD sectional view taken on the line of 13A. 図A,Bは本発明に係る電磁継電器の第4実施形態を示す接点機構の部分正面図,底面図、図Cは図14A,Bで図示したカードの斜視図、図Dは図14AのD−D線断面図である。FIGS. A and B are a partial front view and a bottom view of a contact mechanism showing a fourth embodiment of an electromagnetic relay according to the present invention, FIG. C is a perspective view of the card shown in FIGS. 14A and B, and FIG. FIG. 図A,Bは本発明に係る電磁継電器の第5実施形態を示す接点機構の部分正面図,底面図、図Cは図15A,Bで図示した可動接触片ユニットの斜視図、図Dは図15AのD−D線断面図である。FIGS. A and B are a partial front view and a bottom view of a contact mechanism showing a fifth embodiment of an electromagnetic relay according to the present invention, FIG. C is a perspective view of the movable contact piece unit shown in FIGS. 15A and 15B, and FIG. It is DD sectional view taken on the line of 15A.

本発明に係る電磁継電器の実施形態を、図1ないし図15に基づいて説明する。
第1実施形態に係る電磁継電器は、図1ないし図8に示すように、大略、ベース10、電磁石ユニット20、固定接点端子30、可動接触片ユニット50をカシメ固定した可動接点端子40、回動操作体60、操作板70、位置規制板80およびカバー90で構成されている。
An embodiment of an electromagnetic relay according to the present invention will be described with reference to FIGS.
As shown in FIGS. 1 to 8, the electromagnetic relay according to the first embodiment is generally composed of a base 10, an electromagnet unit 20, a fixed contact terminal 30, a movable contact terminal 40 in which a movable contact piece unit 50 is fixed by caulking, a rotation The operation body 60, the operation plate 70, the position restriction plate 80, and the cover 90 are configured.

前記ベース10は平面方形の箱形状を有し、図3に示すように、その底面に仕切り壁11を突設するとともに、前記仕切り壁11の内向面の上方側に嵌合段部11aを形成してある。また、前記ベース10は、前記仕切り壁11で仕切られた一方の内部空間を形成する側壁に、一対の端子スリット12a,12bを設けてある。さらに、一方の前記内部空間には後述する可動接点端子40の一端部を圧入,固定するための圧入溝13を形成してある。そして、前記ベース10は、前記仕切り壁11で仕切られた他方の内部空間に、後述する電磁石ユニット20を位置決めするための位置決め突部14および位置決めリブ15(図2)を設けてある。前記位置決め突部14および位置決めリブ15には、その上端面に位置決め孔14a,15aをそれぞれ設けてある。また、前記ベース10は、対角線上の隅部に取付孔16,16を設けてあるとともに、前記取付孔16の両側に位置する外側面に係止突起17をそれぞれ設けてある。   The base 10 has a flat rectangular box shape. As shown in FIG. 3, a partition wall 11 protrudes from the bottom surface of the base 10 and a fitting step 11a is formed above the inward surface of the partition wall 11. It is. Further, the base 10 is provided with a pair of terminal slits 12 a and 12 b on a side wall forming one internal space partitioned by the partition wall 11. Further, a press-fitting groove 13 for press-fitting and fixing one end of a movable contact terminal 40 to be described later is formed in one of the internal spaces. The base 10 is provided with positioning protrusions 14 and positioning ribs 15 (FIG. 2) for positioning an electromagnet unit 20 described later in the other internal space partitioned by the partition wall 11. The positioning protrusion 14 and the positioning rib 15 are provided with positioning holes 14a and 15a on the upper end surfaces thereof. The base 10 is provided with mounting holes 16 at the diagonal corners, and locking projections 17 are provided on the outer surfaces located on both sides of the mounting hole 16.

電磁石ユニット20は、図5に示すように、両端に鍔部21a,21bを有し、かつ、コイル22を巻回したスプール21の貫通孔21cに鉄芯23を挿通し、突出する両端部に断面略L字形状のヨーク24,25をそれぞれカシメ固定してある。前記鍔部21bの同一縁部に3本のコイル端子26a,26b,26cを圧入してある。そして、図2に示すように、前記ベース10に前記電磁石ユニット20を前記仕切り壁11、位置決め突部14および位置決めリブ15を介して位置決めし、組み付けられる。   As shown in FIG. 5, the electromagnet unit 20 has flanges 21 a and 21 b at both ends, and an iron core 23 is inserted into the through hole 21 c of the spool 21 around which the coil 22 is wound. The yokes 24 and 25 having a substantially L-shaped cross section are fixed by caulking. Three coil terminals 26a, 26b, and 26c are press-fitted into the same edge portion of the flange portion 21b. As shown in FIG. 2, the electromagnet unit 20 is positioned and assembled to the base 10 via the partition wall 11, the positioning protrusion 14 and the positioning rib 15.

前記固定接点端子30は、図3に示すように、その一端部に開閉用固定接点31と通電用固定接点32とをカシメ固定してあるとともに、その他端部を端子部33としてある。前記開閉用固定接点31は、例えば、銀のような導電性に優れた金属材料で形成されている。そして、前記開閉用固定接点31は、前記固定接点端子30から突出する高さ寸法が前記通電用固定接点32の突出する高さ寸法よりも大きいとともに、前記通電用固定接点32よりも大径である。特に、前記開閉用固定接点31の表面を被覆する銀材の厚さは、前記通電用固定接点32の表面を被覆する銀材の厚さよりも厚い。   As shown in FIG. 3, the fixed contact terminal 30 has an open / close fixed contact 31 and an energizing fixed contact 32 fixed at one end thereof and a terminal portion 33 at the other end. The open / close fixed contact 31 is made of a metal material having excellent conductivity such as silver. The open / close fixed contact 31 has a height dimension protruding from the fixed contact terminal 30 larger than a height dimension protruding from the energizing fixed contact 32 and a larger diameter than the energizing fixed contact 32. is there. In particular, the thickness of the silver material covering the surface of the open / close fixed contact 31 is greater than the thickness of the silver material covering the surface of the energizing fixed contact 32.

前記可動接点端子40は、その一端部に設けたカシメ突起41(図6B)を介して前記可動接触片ユニット50の一端部をカシメ固定してあるとともに、その他端部を端子部42としてある。   The movable contact terminal 40 has one end portion of the movable contact piece unit 50 fixed by crimping via a crimping protrusion 41 (FIG. 6B) provided at one end portion thereof, and the other end portion is used as a terminal portion 42.

前記可動接触片ユニット50は、図6に示すように、4枚の第1,第2,第3,第4可動接触片51,52,53,54を積層し、それらの一端部を前記可動接点端子40のカシメ突起41でカシメ固定したものである。そして、前記可動接触片ユニット50は、図4に示すように、巾方向に2分割して形成した第1,第2分割片55,56の自由端部に、開閉用可動接点57および通電用可動接点58をそれぞれカシメ固定してある。
前記開閉用可動接点57は、例えば、銀のような導電性に優れた金属材料で形成されている。また、前記開閉用可動接点57は、前記可動接触片ユニット50から突出する高さ寸法が前記通電用可動接点58の突出する高さ寸法よりも大きいとともに、前記通電用可動接点58よりも大径である。特に、前記開閉用可動接点57の表面を被覆する銀材の厚さは、前記通電用可動接点58の表面を被覆する銀材の厚さよりも厚い。さらに、前記第1,第2分割片55,56はいずれも、その基部に略U字形状に板厚方向に屈曲した屈曲部55a,56aを形成してある。そして、可動接触片ユニット50は、その一端側角部に切り欠き部50aを形成してある。
As shown in FIG. 6, the movable contact piece unit 50 includes four first, second, third, and fourth movable contact pieces 51, 52, 53, and 54, and one end thereof is movable. The contact terminal 40 is fixed by a crimping protrusion 41. As shown in FIG. 4, the movable contact piece unit 50 has an open / close movable contact 57 and a current-carrying contact at the free ends of the first and second divided pieces 55 and 56 formed by being divided into two in the width direction. Each movable contact 58 is fixed by caulking.
The open / close movable contact 57 is made of a metal material having excellent conductivity, such as silver. The opening / closing movable contact 57 has a height dimension protruding from the movable contact piece unit 50 larger than a height dimension protruding the energizing movable contact 58 and a larger diameter than the energizing movable contact 58. It is. In particular, the thickness of the silver material covering the surface of the open / close movable contact 57 is thicker than the thickness of the silver material covering the surface of the energizing movable contact 58. Further, both the first and second divided pieces 55 and 56 are formed with bent portions 55a and 56a bent in the thickness direction in a substantially U shape at the base portions thereof. The movable contact piece unit 50 has a notch 50a formed at one end side corner.

なお、本実施形態では、前記開閉用固定接点31,前記開閉用可動接点57の両方が、前記通電用固定接点32,前記通電用可動接点58よりも突出する高さ寸法が大きい場合を説明した。しかし、必ずしも前述のものに限らず、前記開閉用固定接点31,前記開閉用可動接点57の少なくともいずれか一方が、前記通電用固定接点32,前記通電用可動接点58よりも高さ寸法が大きければよい。
また、前記可動接触片ユニット50は少なくとも2枚の可動接触片で形成されていればよいことは勿論である。
In the present embodiment, a case has been described in which both the open / close fixed contact 31 and the open / close movable contact 57 have a larger protruding height than the energized fixed contact 32 and the energized movable contact 58. . However, the present invention is not limited to the above, and at least one of the open / close fixed contact 31 and the open / close movable contact 57 is larger in height than the energized fixed contact 32 and the energized movable contact 58. That's fine.
Of course, the movable contact piece unit 50 may be formed of at least two movable contact pieces.

前記第1可動接触片51は、図6に示すように、一端側を巾方向に2分割して分割片51a,51bを形成するとともに、前記分割片51a,51bの基部を略U字形状に屈曲した屈曲部51cを形成してある。また、前記第1可動接触片51は、その他端縁部に複数個のカシメ孔51dを並設してあるとともに、その他端角部に切り欠き部51eを形成してある。また、前記分割片51a,51bは、その自由端部のうち、前記開閉用可動接点57および前記通電用可動接点58をそれぞれ設ける領域の周囲に半円形状のスリット51fを設けるとともに、前記スリット51fの外側に位置する切り残した領域を曲げ起こして弾性変形可能な折り曲げ片51gをそれぞれ形成してある。   As shown in FIG. 6, the first movable contact piece 51 has one end side divided into two in the width direction to form divided pieces 51a and 51b, and the bases of the divided pieces 51a and 51b have a substantially U-shape. A bent portion 51c is formed. The first movable contact piece 51 has a plurality of caulking holes 51d arranged in parallel at the other end edge portion, and a notch 51e formed at the other end corner portion. The split pieces 51a and 51b are provided with a semicircular slit 51f around a region where the open / close movable contact 57 and the energizing movable contact 58 are provided in the free ends thereof, and the slit 51f. Bending pieces 51g that can be elastically deformed by bending and raising the uncut region located on the outer side of each are formed.

本実施形態によれば、開閉用可動接点57および通電用可動接点58を設けた領域を囲むように略U字形状のスリット51fを設けてあり、前記スリット51fの外側に位置する切り残した領域を曲げ起こして弾性変形可能な折り曲げ片51gとしてある。このため、前記スリット51fおよび前記折り曲げ片51gの形成の仕方によって接圧を調整できる。
特に、図6Bに示すように、前記第1可動接触片51のうち、開閉用可動接点57を設けた分割片51aに設けた折り曲げ片51gよりも、通電用可動接点58を設けた分割片51bに設けた折り曲げ片51gが短く、バネ定数が大きい。これは、通電用可動接点58に対する押し込み量が開閉用可動接点57よりも少ない場合であっても、通電用可動接点58は動作位置で開閉用可動接点57と同一の接圧を確保するためである。
なお、前記スリットは半円形状である必要は必ずしもなく、少なくとも1本の真直なスリットであってもよい。
According to the present embodiment, the substantially U-shaped slit 51f is provided so as to surround the region where the opening / closing movable contact 57 and the energizing movable contact 58 are provided, and the uncut region located outside the slit 51f. The bent piece 51g is elastically deformable by bending. For this reason, the contact pressure can be adjusted depending on how the slits 51f and the bent pieces 51g are formed.
In particular, as shown in FIG. 6B, of the first movable contact piece 51, the split piece 51b provided with the energizing movable contact 58 rather than the bent piece 51g provided on the split piece 51a provided with the open / close movable contact 57. The bent piece 51g provided in is short and the spring constant is large. This is because the energizing movable contact 58 ensures the same contact pressure as the open / close movable contact 57 at the operating position even when the pushing amount to the energizing movable contact 58 is smaller than that of the open / close movable contact 57. is there.
The slit does not necessarily have a semicircular shape, and may be at least one straight slit.

前記第2可動接触片52は、図6に示すように、一端側を巾方向に2分割して分割片52a,52bを形成するとともに、前記分割片52a,52bの基部を略U字形状に屈曲した屈曲部52cを形成してある。また、前記第2可動接触片52は、その他端縁部に複数個のカシメ孔52dを並設してあるとともに、その他端角部に切り欠き部52eを形成してある。   As shown in FIG. 6, the second movable contact piece 52 is divided into one end side in the width direction to form divided pieces 52a and 52b, and the bases of the divided pieces 52a and 52b are substantially U-shaped. A bent portion 52c is formed. The second movable contact piece 52 has a plurality of caulking holes 52d arranged in parallel at the other end edge portion, and a notch portion 52e formed at the other end corner portion.

前記第3可動接触片53は、図6に示すように、一端側を巾方向に2分割して分割片53a,53bを形成するとともに、前記分割片53a,53bの基部を略U字形状に屈曲した屈曲部53cを形成してある。また、前記第3可動接触片53は、その他端縁部に複数個のカシメ孔53dを並設してあるとともに、その他端角部に切り欠き部53eを形成してある。   As shown in FIG. 6, the third movable contact piece 53 is divided into two in the width direction at one end side to form divided pieces 53a and 53b, and the bases of the divided pieces 53a and 53b are formed in a substantially U shape. A bent portion 53c is formed. The third movable contact piece 53 has a plurality of caulking holes 53d arranged in parallel at the other end edge portion, and a notch 53e formed at the other end corner portion.

前記第4可動接触片54は、図6に示すように、一端側を巾方向に2分割して分割片54a,54bを形成するとともに、前記分割片54a,54bの基部を略U字形状に屈曲した屈曲部54cを形成してある。また、前記第4可動接触片54は、その他端縁部に複数個のカシメ孔54dを並設してあるとともに、その他端角部に切り欠き部54eを形成してあり、残る他端角部に圧入突起54fを突き出し加工で形成してある。
そして、一方の前記分割片54aの先端部には、後述する操作板70の係合腕部72に上下に係合するための一対の位置規制舌片54g,54gを同一方向に折り曲げてある。
さらに、同様に、他方の分割片54bの先端部には、後述する操作板70の係合腕部72を上下に位置決めするための一対の位置規制舌片54h,54hを同一方向に折り曲げてある。一方の前記位置規制舌片54hには、その両端部を曲げ起こすことにより、巾方向の位置規制を行う位置規制リブ54i,54iを形成してある。
As shown in FIG. 6, the fourth movable contact piece 54 has one end side divided into two in the width direction to form divided pieces 54a and 54b, and the bases of the divided pieces 54a and 54b have a substantially U-shape. A bent portion 54c is formed. The fourth movable contact piece 54 has a plurality of caulking holes 54d arranged in parallel at the other end edge portion and a notch portion 54e formed at the other end corner portion, and the remaining other end corner portion. The press-fitting projection 54f is formed by extrusion processing.
A pair of position restricting tongue pieces 54g and 54g for vertically engaging with an engagement arm portion 72 of an operation plate 70, which will be described later, are bent in the same direction at the tip of one of the divided pieces 54a.
Further, similarly, a pair of position restricting tongue pieces 54h and 54h for vertically positioning an engaging arm portion 72 of the operation plate 70 described later are bent in the same direction at the tip of the other divided piece 54b. . One of the position restricting tongues 54h is formed with position restricting ribs 54i and 54i for restricting the position in the width direction by bending both ends thereof.

前記ベース10の圧入溝13に、可動接触片ユニット50をカシメ固定した可動接点端子40の一端部を圧入する場合には、図7に示すように、前記ベース10に設けた圧入溝13に前記可動接点端子40の一端部を上方から位置決めして挿入する。このとき、図8に示すように、前記圧入溝13の巾寸法W2よりもカシメ突起41を含めた前記可動接点端子40の一端部の厚さ寸法W1が小さいので(W1<W2)、削り屑を形成することなく、スムーズに組み付けることができる。特に、前記可動接触片ユニット50の一端側の角部に切り欠き部50aを設けてあるので、圧入作業がより一層容易である。
さらに、前記可動接点端子40の一端部を前記圧入溝13に挿入すると、圧入突起54fを含めた可動接点端子40の厚さ寸法W3が前記圧入溝13の巾寸法W2よりも大きいか、等しいので(W2≦W3)、大きな抵抗を感じることができる。さらに、前記可動接点端子40を押し込むと、前記可動接点端子40の下端縁部が圧入溝13の内側面に形成した削り代部13aに食い込み、強固に保持される。なお、圧入の際に生じた切り屑は圧入溝13の底面に形成した屑溜め溝13bに溜めることができ、可動接点端子40で密封される。
When one end of the movable contact terminal 40 with the movable contact piece unit 50 being caulked and fixed is press-fitted into the press-fitting groove 13 of the base 10, the press-fitting groove 13 provided in the base 10 is inserted into the press-fitting groove 13 as shown in FIG. One end of the movable contact terminal 40 is positioned and inserted from above. At this time, as shown in FIG. 8, the thickness dimension W1 of the one end portion of the movable contact terminal 40 including the caulking projection 41 is smaller than the width dimension W2 of the press-fitting groove 13 (W1 <W2). Can be assembled smoothly without forming. In particular, since the notch 50a is provided at the corner on one end side of the movable contact piece unit 50, the press-fitting operation is further facilitated.
Further, when one end of the movable contact terminal 40 is inserted into the press-fit groove 13, the thickness dimension W3 of the movable contact terminal 40 including the press-fit protrusion 54f is greater than or equal to the width dimension W2 of the press-fit groove 13. (W2 ≦ W3), a large resistance can be felt. Further, when the movable contact terminal 40 is pushed in, the lower end edge of the movable contact terminal 40 bites into the cutting margin 13a formed on the inner surface of the press-fit groove 13 and is firmly held. Note that chips generated during press-fitting can be stored in a dust storage groove 13 b formed on the bottom surface of the press-fitting groove 13 and sealed with the movable contact terminal 40.

前述の実施形態では、可動接触片ユニット50の第4可動接触片54に2個の圧入突起54fを形成した場合について説明したが、必ずしもこれに限らず、少なくとも1つあればよく、また、図9および図10に図示するように、第4可動接触片54の一端部の両側縁部に2個ずつ、計4個の圧入突起54fを形成してもよい。
他は前述の第1実施形態とほぼ同様であるので、同一部分には同一番号を付して説明を省略する。
In the above-described embodiment, the case where the two press-fitting protrusions 54f are formed on the fourth movable contact piece 54 of the movable contact piece unit 50 has been described. However, the present invention is not limited thereto, and at least one is sufficient. As shown in FIGS. 9 and 10, a total of four press-fitting protrusions 54 f may be formed, two on each side edge of one end of the fourth movable contact piece 54.
The other parts are almost the same as those in the first embodiment, and the same parts are denoted by the same reference numerals and description thereof is omitted.

回動操作体60は、図3および図4に示すように、図示しない永久磁石を挟持する2枚の第1,第2可動鉄片61,62を一体成形したものであり、その上下面に回動軸部63,64を同一軸心上に突設してある一方、その側面に操作腕部65を突設してある。
そして、前記回動操作体60は、その回動軸部63を前記ベース10の底面に設けた軸受け凹部(図示せず)に嵌合する一方、前記第1,第2可動鉄片61,62の両端を前記電磁石ユニット20の磁極部24a,25aに交互に接離可能に配置する(図2)。
As shown in FIGS. 3 and 4, the rotating operation body 60 is formed by integrally molding two first and second movable iron pieces 61, 62 that sandwich a permanent magnet (not shown). The moving shaft portions 63 and 64 project on the same axis, and the operating arm portion 65 projects on the side surface.
The rotating operation body 60 fits the rotating shaft portion 63 into a bearing recess (not shown) provided on the bottom surface of the base 10, while the first and second movable iron pieces 61 and 62 are engaged with each other. Both ends of the electromagnet unit 20 are alternately arranged so as to be able to contact and separate from the magnetic pole portions 24a and 25a (FIG. 2).

操作板70は、図3および図4に示すように、その一端部に前記回動操作体60の操作腕部65に係合可能な平面方形の係合孔71を設けてある一方、その他端部に係合腕部72を延在して係合スリット73を形成してある。特に、前記係合腕部72の下端には一対の位置規制突起74,74を突設してある。
そして、前記操作板70の係合孔71を前記回動操作体60の操作腕部65に係合する一方、前記係合スリット73に前記可動接触片ユニット50の自由端部を係合する。特に、前記係合腕部72に、第4可動接触片54の分割片54aに設けた一対の位置規制舌片54g,54gを係合するとともに、分割片54bに設けた一対の位置規制舌片54h,54hを係合する。
さらに、前記位置規制舌片54hに形成した位置規制リブ54iが、前記係合腕部72の一対の位置規制突起74,74の間に位置決めされ、可動接触片ユニット50が巾方向に位置ズレを生じないので、動作特性の良い電磁継電器が得られる。
As shown in FIGS. 3 and 4, the operation plate 70 is provided with a flat rectangular engagement hole 71 that can be engaged with the operation arm portion 65 of the rotational operation body 60 at one end thereof, while the other end. An engaging slit 73 is formed by extending an engaging arm portion 72 in the portion. In particular, a pair of position restricting projections 74 are provided at the lower end of the engaging arm portion 72.
Then, the engagement hole 71 of the operation plate 70 is engaged with the operation arm portion 65 of the rotation operation body 60, while the free end portion of the movable contact piece unit 50 is engaged with the engagement slit 73. In particular, a pair of position restricting tongues 54g and 54g provided on the split piece 54a of the fourth movable contact piece 54 are engaged with the engaging arm portion 72, and a pair of position restricting tongue pieces provided on the split piece 54b. 54h and 54h are engaged.
Further, a position restricting rib 54i formed on the position restricting tongue piece 54h is positioned between the pair of position restricting projections 74, 74 of the engaging arm portion 72, and the movable contact piece unit 50 is displaced in the width direction. Since it does not occur, an electromagnetic relay with good operating characteristics can be obtained.

位置規制板80は、図3および図4に示すように、前記位置決め突部14および前記位置決めリブ15に架け渡し可能な平面形状を有するとともに、その下面の両端部に、前記位置決め突部14および前記位置決めリブ15の位置決め孔14a,15aにそれぞれ嵌合可能な位置決め突部81,82を突設してある。また、前記位置規制板80は、その中央部に、前記回動操作体60の回動軸部64に嵌合可能な貫通孔83を設けてある。   As shown in FIGS. 3 and 4, the position regulating plate 80 has a planar shape that can be bridged between the positioning protrusion 14 and the positioning rib 15, and the positioning protrusion 14 and Positioning protrusions 81 and 82 that can be fitted into the positioning holes 14a and 15a of the positioning rib 15 are provided. Further, the position restricting plate 80 is provided with a through hole 83 that can be fitted into the rotation shaft portion 64 of the rotation operation body 60 at the center thereof.

カバー90は、図3および図4に示すように、前記ベース10の開口部を被覆可能な平面形状を有し、その天井面の対向する隅部に貫通孔91aを備えた取付筒部91,91を突設してある。また、前記カバー90は、外周縁部のうち、前記ベース10の前記係止突起17に対応する位置に弾性爪部92をそれぞれ形成してある。さらに、前記カバー90は、その天井面に前記ベース10の仕切り壁11に設けた嵌合段部11aに嵌合する突条93を形成してある。
そして、前述の内部構成部品を組み込んだ前記ベース10に前記カバー90を上方から位置決めし、前記カバー90の取付筒部91を前記ベース10に設けた取付孔16に嵌合するとともに、前記カバー90の弾性爪部92を前記ベース10の係止突起17に係止することにより、組立作業が完了する。
As shown in FIGS. 3 and 4, the cover 90 has a planar shape that can cover the opening of the base 10, and is provided with a mounting cylinder portion 91 provided with through holes 91a at opposite corners of the ceiling surface. 91 is protruded. Further, the cover 90 is formed with elastic claw portions 92 at positions corresponding to the locking projections 17 of the base 10 in the outer peripheral edge portion. Further, the cover 90 is formed with a protrusion 93 that fits on the fitting step portion 11 a provided on the partition wall 11 of the base 10 on the ceiling surface.
Then, the cover 90 is positioned from above on the base 10 in which the above-described internal components are incorporated, and the mounting cylinder portion 91 of the cover 90 is fitted into the mounting hole 16 provided in the base 10, and the cover 90 The assembly operation is completed by locking the elastic claw portion 92 of the elastic claw portion 92 to the locking projection 17 of the base 10.

本実施形態によれば、大径の開閉用可動接点57がベース10の開口部側に配置されているので、組立工程における検査および調整がしやすく、生産性が高いという利点がある。   According to this embodiment, since the large-diameter opening / closing movable contact 57 is disposed on the opening side of the base 10, there is an advantage that inspection and adjustment in the assembly process are easy and productivity is high.

次に、本実施形態に係る電磁継電器の動作について説明する。
まず、図2Aに示すように、永久磁石の磁力により、第1可動鉄片61の一端部61aおよび第2可動鉄片62の他端部62bが、ヨーク24,25の磁極部24a,25aにそれぞれ吸着しているとして説明を始める。このとき、前記回動操作体60の操作腕部65に係合している操作板70は復帰位置にあり、開閉用および通電用可動接点57,58が、開閉用および通電用固定接点31,32から開離している。このとき、開閉用固定接点31と開閉用可動接点57との対向距離は、通電用固定接点32と通電用可動接点58との対向距離よりも短い(図11A)。
Next, the operation of the electromagnetic relay according to this embodiment will be described.
First, as shown in FIG. 2A, one end portion 61a of the first movable iron piece 61 and the other end portion 62b of the second movable iron piece 62 are attracted to the magnetic pole portions 24a and 25a of the yokes 24 and 25, respectively, by the magnetic force of the permanent magnet. Start explaining as if you are. At this time, the operation plate 70 engaged with the operation arm portion 65 of the rotational operation body 60 is in the return position, and the open / close and energization movable contacts 57 and 58 are the open / close and energization fixed contacts 31. Separated from 32. At this time, the facing distance between the open / close fixed contact 31 and the open / close movable contact 57 is shorter than the facing distance between the energizing fixed contact 32 and the energizing movable contact 58 (FIG. 11A).

そして、前記コイル22に前記永久磁石の磁力を打ち消す方向に電圧を印加して励磁すると、永久磁石の磁力に抗して前記回動操作体60が回動する。このため、第1可動鉄片61の一端部61aおよび第2可動鉄片62の他端部62bが、ヨーク24,25の磁極部24a,25aから開離した後、第1可動鉄片61の他端部61bおよび第2可動鉄片62の一端部62aがヨーク25,24の磁極部25a,24aにそれぞれ吸着する。この結果、回動した回動操作体60の操作腕部65が操作板70をスライド移動させ、前記操作板70の係合スリット73の内側面が第1可動接触片51の折り曲げ片51g,51gを同時に押圧する。このため、開閉用可動接点57および通電用可動接点58がカシメ突起41を介して可動接点端子40にカシメ固定された部分を中心に回動する。そして、開閉用可動接点57が開閉用固定接点31に先に当接した後(図11C)、通電用可動接点58が通電用固定接点32に接触する(図11D)。さらに、操作板70が可動接触片ユニット50の折り曲げ片51gを押し込む。このとき、通電用可動接点58を設けた分割片51bに設けた折り曲げ片51gは、分割片51aに設けた折り曲げ片51gよりも短く、バネ定数が大きい。このため、通電用可動接点58に対する押し込み量が開閉用可動接点57よりも少ないにも拘わらず、開閉用可動接点57および通電用可動接点58が開閉用固定接点31および通電用固定接点32に最終位置において同一の接点圧でそれぞれ圧接する。
ついで、前記コイル22に対する電圧の印加を停止しても、永久磁石の磁力によって前記回動操作体60が、その状態を保持する(図3)。
When a voltage is applied to the coil 22 in a direction that cancels the magnetic force of the permanent magnet, the rotating operation body 60 rotates against the magnetic force of the permanent magnet. For this reason, after the one end portion 61a of the first movable iron piece 61 and the other end portion 62b of the second movable iron piece 62 are separated from the magnetic pole portions 24a and 25a of the yokes 24 and 25, the other end portion of the first movable iron piece 61 is obtained. 61b and one end portion 62a of the second movable iron piece 62 are attracted to the magnetic pole portions 25a and 24a of the yokes 25 and 24, respectively. As a result, the operating arm portion 65 of the rotated rotating operation body 60 slides the operation plate 70, and the inner side surface of the engagement slit 73 of the operation plate 70 is the bent pieces 51 g and 51 g of the first movable contact piece 51. Press simultaneously. For this reason, the movable contact 57 for opening and closing and the movable contact 58 for energization rotate around the portion fixed to the movable contact terminal 40 via the crimping protrusion 41. Then, after the movable contact 57 for opening / closing comes into contact with the fixed contact 31 for opening / closing first (FIG. 11C), the movable contact 58 for energization contacts the fixed contact 32 for energization (FIG. 11D). Further, the operation plate 70 pushes the bent piece 51 g of the movable contact piece unit 50. At this time, the bent piece 51g provided on the split piece 51b provided with the energizing movable contact 58 is shorter than the bent piece 51g provided on the split piece 51a and has a larger spring constant. For this reason, although the pushing amount to the energizing movable contact 58 is smaller than that of the opening / closing movable contact 57, the opening / closing movable contact 57 and the energizing movable contact 58 finally become the opening / closing fixed contact 31 and the energizing fixed contact 32. Each position is pressed with the same contact pressure.
Then, even if the application of voltage to the coil 22 is stopped, the rotating operation body 60 maintains the state by the magnetic force of the permanent magnet (FIG. 3).

さらに、前記永久磁石の磁力を打ち消す方向に磁束が生じるように前記コイル22に電圧を印加すると、前記回動操作体60が逆方向に回動することにより、操作腕部65が操作板70を引き戻し、前記操作板70の係合腕部72が可動接触片ユニット50の自由端部を引き戻し、元の位置に復帰する(図2)。   Further, when a voltage is applied to the coil 22 so that a magnetic flux is generated in a direction that cancels the magnetic force of the permanent magnet, the rotating operation body 60 rotates in the reverse direction, so that the operating arm portion 65 causes the operating plate 70 to move the operating plate 70. The engaging arm portion 72 of the operation plate 70 pulls back the free end portion of the movable contact piece unit 50 and returns to the original position (FIG. 2).

本実施形態によれば、開閉用可動接点57と開閉用固定接点31との間にアークが生じても、損傷しにくいだけでなく、通電用可動接点58と通電用固定接点32との間にアークが発生することがない。このため、接点摩耗による接点寿命が短くなることがないとともに、安定した通電特性を有する電磁継電器が得られるという利点がある。   According to the present embodiment, even if an arc occurs between the open / close movable contact 57 and the open / close fixed contact 31, not only is it difficult to damage, but also between the energizing movable contact 58 and the energizing fixed contact 32. There is no arcing. For this reason, there is an advantage that the contact life due to contact wear is not shortened, and an electromagnetic relay having stable energization characteristics can be obtained.

第2実施形態は、前述の第1実施形態とほぼ同様であり、異なる点は、図12に示すように、固定接点端子30の表面に突出し加工を施して一段高い段部34および一段低い凹部35を設け、前記段部34および前記凹部35に開閉用固定接点31および通電用固定接点32をそれぞれカシメ固定した場合である。   The second embodiment is substantially the same as the first embodiment described above. The difference is that, as shown in FIG. 12, the surface of the fixed contact terminal 30 protrudes and is processed so that it is one step higher and one step lower. 35, and the open / close fixed contact 31 and the energizing fixed contact 32 are fixed by caulking to the step portion 34 and the recess 35, respectively.

このため、本実施形態によれば、前述の実施形態と同様な効果が得られるだけでなく、設計の自由度が広がるという利点がある。
他は前述の第1実施形態と同様であるので、同一部分に同一番号を付して説明を省略する。
For this reason, according to this embodiment, there is an advantage that not only the same effects as those of the above-described embodiment can be obtained, but also the degree of freedom of design is widened.
Others are the same as those in the first embodiment described above, and thus the same parts are denoted by the same reference numerals and description thereof is omitted.

第3実施形態は、前述の第1実施形態とほぼ同様であり、異なる点は、図13に示すように、第1分割片55に設けた開閉用可動接点57よりも、第2分割片56に設けた通電用可動接点58を第4可動接触片54の自由端側に配置した点である。
より具体的には、可動接触片ユニット50の第1分割片55の基部に開閉用可動接点57を設ける一方、その第2分割片56の自由端部に通電用可動接点58を設けた点である。そして、固定接点端子30は、前記開閉用可動接点57および前記通電用可動接点58に対向する位置に、開閉用固定接点31および通電用固定接点32をカシメ固定してある。
本実施形態によれば、第1,第2分割片55,56は自己のバネ力で固定接点端子30側に移動可能であり、開閉用固定接点31と開閉用可動接点57との対向距離は、通電用固定接点32と通電用可動接点58との対向距離よりも短い。このため、前記可動接触片ユニット50の自由端部を操作板70で押圧して回動させると、開閉用可動接点57が開閉用固定接点31に接触した後、通電用可動接点58が通電用固定接点32に接触する。
The third embodiment is substantially the same as the first embodiment described above. The difference is that, as shown in FIG. 13, the second divided piece 56 rather than the movable contact 57 for opening and closing provided on the first divided piece 55. This is the point that the energizing movable contact 58 provided in is disposed on the free end side of the fourth movable contact piece 54.
More specifically, an opening / closing movable contact 57 is provided at the base of the first divided piece 55 of the movable contact piece unit 50, while an energizing movable contact 58 is provided at the free end of the second divided piece 56. is there. In the fixed contact terminal 30, the open / close fixed contact 31 and the energizing fixed contact 32 are caulked and fixed at positions facing the open / close movable contact 57 and the energizing movable contact 58.
According to the present embodiment, the first and second divided pieces 55 and 56 can move to the fixed contact terminal 30 side by their own spring force, and the facing distance between the open / close fixed contact 31 and the open / close movable contact 57 is as follows. It is shorter than the facing distance between the energizing fixed contact 32 and the energizing movable contact 58. For this reason, when the free end portion of the movable contact piece unit 50 is pressed and rotated by the operation plate 70, the open / close movable contact 57 contacts the open / close fixed contact 31, and then the energizing movable contact 58 is energized. The fixed contact 32 is contacted.

このため、本実施形態によれば、前述の第1実施形態と同様な効果が得られるだけでなく、操作板70の押圧によるてこの原理で大きな曲げモーメントが開閉用可動接点57に作用し、高い接点圧力が得られるという利点がある。
他は前述の第1実施形態と同様であるので、同一部分に同一番号を付して説明を省略する。
For this reason, according to this embodiment, not only the same effects as those of the first embodiment described above can be obtained, but also a large bending moment acts on the open / close movable contact 57 by the principle of the lever by pressing the operation plate 70, There is an advantage that a high contact pressure can be obtained.
Others are the same as those in the first embodiment described above, and thus the same parts are denoted by the same reference numerals and description thereof is omitted.

第4実施形態は、図14に示すように、前述の第1実施形態とほぼ同様であり、異なる点は、操作板70の係合スリット73の内側面のうち、可動接触片ユニット50の第1分割片55に当接する領域に、可動接触片ユニット50の第2分割片56に当接する領域よりも一段高い押圧突条73aを突設した点である。
本実施形態によれば、前記操作板70をスライド移動させると、第1分割片55が先に押圧されるので、開閉用可動接点57が開閉用固定接点31に先に接触した後、通電用可動接点58が通電用固定接点32に接触する。
As shown in FIG. 14, the fourth embodiment is substantially the same as the first embodiment described above, except that the fourth embodiment of the movable contact piece unit 50 among the inner surfaces of the engagement slit 73 of the operation plate 70 is different. This is that a pressing protrusion 73 a that is one step higher than the region that contacts the second divided piece 56 of the movable contact piece unit 50 protrudes from the region that contacts the one divided piece 55.
According to the present embodiment, when the operation plate 70 is slid, the first divided piece 55 is pressed first, so that the open / close movable contact 57 contacts the open / close fixed contact 31 first, and then the energization is performed. The movable contact 58 contacts the energizing fixed contact 32.

このため、本実施形態によれば、前述の第1実施形態と同様な効果が得られるだけでなく、前記操作板70の押圧突条73aの高さ寸法を調整するだけで、所望の接点圧を確保でき、所望の動作特性を確保しやいすという利点がある。
他は前述の第1実施形態と同様であるので、同一部分に同一番号を付して説明を省略する。
For this reason, according to this embodiment, not only the same effect as the first embodiment described above can be obtained, but also the desired contact pressure can be obtained only by adjusting the height dimension of the pressing protrusion 73a of the operation plate 70. Can be secured, and there is an advantage that desired operation characteristics can be easily secured.
Others are the same as those in the first embodiment described above, and thus the same parts are denoted by the same reference numerals and description thereof is omitted.

第5実施形態は、図15に示すように、前述の第1実施形態とほぼ同様であり、異なる点は、可動接触片ユニット50の第1分割片55を、第2分割片56よりも固定接点端子30側に迫り出すように曲げ加工を施した点である。
本実施形態によれば、前記操作板70をスライド移動させると、第1分割片55に設けた開閉用可動接点57が開閉用固定接点31に先に接触した後、第2分割片56に設けた通電用可動接点58が通電用固定接点32に接触する。
As shown in FIG. 15, the fifth embodiment is substantially the same as the first embodiment described above, except that the first divided piece 55 of the movable contact piece unit 50 is fixed more than the second divided piece 56. It is the point which performed the bending process so that it may approach to the contact terminal 30 side.
According to the present embodiment, when the operation plate 70 is slid, the open / close movable contact 57 provided on the first split piece 55 comes into contact with the open / close fixed contact 31 first, and then provided on the second split piece 56. The energized movable contact 58 contacts the energized fixed contact 32.

このため、本実施形態によれば、前述の第1実施形態と同様な効果が得られるだけでなく、前記第1,第2分割片55,56を板厚方向に曲げることにより、調整がしやすく、動作特性のバラツキの少ない電磁継電器が得られるという利点がある。
他は前述の第1実施形態と同様であるので、同一部分に同一番号を付して説明を省略する。
For this reason, according to the present embodiment, not only the same effects as those of the first embodiment described above can be obtained, but also the first and second divided pieces 55 and 56 can be adjusted by bending them in the plate thickness direction. There is an advantage that an electromagnetic relay that is easy and has little variation in operating characteristics can be obtained.
Others are the same as those in the first embodiment described above, and thus the same parts are denoted by the same reference numerals and description thereof is omitted.

なお、本実施形態では、第1可動接触片51の一の折り曲げ片51gを隣り合う他の折り曲げ片51gよりも可動接点端子40側に大きく折り曲げることにより、開閉用可動接点57の当接するタイミングをずらしてもよい。   In the present embodiment, one folding piece 51g of the first movable contact piece 51 is bent largely toward the movable contact terminal 40 side with respect to the other neighboring folding pieces 51g, whereby the contact timing of the opening / closing movable contact 57 is determined. It may be shifted.

本発明に係る電磁継電器は、前述の電磁継電器に限らず、他の電磁継電器,電気機器に適用してもよいことは勿論である。   Of course, the electromagnetic relay according to the present invention is not limited to the above-described electromagnetic relay, but may be applied to other electromagnetic relays and electrical devices.

10 ベース
11 仕切り壁
12a,12b 端子スリット
13 圧入溝
13a 削り代部
13b 屑溜め溝
20 電磁石ユニット
21 スプール
22 コイル
23 鉄芯
24 ヨーク
24a 磁極部
25 ヨーク
25a 磁極部
30 固定接点端子
31 開閉用固定接点
32 通電用固定接点
33 端子部
34 段部
35 凹部
40 可動接点端子
41 カシメ突起
42 端子部
50 可動接触片ユニット
50a 切り欠き部
51 第1可動接触片
51f スリット
51g 折り曲げ片
52 第2可動接触片
53 第3可動接触片
54 第4可動接触片
54f 圧入突起
55 第1分割片
55a 屈曲部
56 第2分割片
56a 屈曲部
57 開閉用可動接点
58 通電用可動接点
60 回動操作体
61 第1可動鉄片
62 第2可動鉄片
63 回動軸部
64 回動軸部
65 操作腕部
70 操作板
71 係合孔
72 係合腕部
73 係合スリット
73a 押圧突条
74 位置規制突起
80 位置規制板
90 カバー
DESCRIPTION OF SYMBOLS 10 Base 11 Partition wall 12a, 12b Terminal slit 13 Press-fit groove 13a Cutting allowance part 13b Waste storage groove 20 Electromagnet unit 21 Spool 22 Coil 23 Iron core 24 York 24a Magnetic pole part 25 York 25a Magnetic pole part 30 Fixed contact terminal 31 Open / close fixed contact 32 Current-carrying fixed contact 33 Terminal portion 34 Step portion 35 Recess 40 Movable contact terminal 41 Caulking projection 42 Terminal portion 50 Movable contact piece unit 50a Notch portion 51 First movable contact piece 51f Slit 51g Bending piece 52 Second movable contact piece 53 Third movable contact piece 54 Fourth movable contact piece 54f Press-fit protrusion 55 First divided piece 55a Bent portion 56 Second divided piece 56a Bent portion 57 Opening and closing movable contact 58 Current carrying movable contact 60 Rotating operation body 61 First movable iron piece 62 Second movable iron piece 63 Rotating shaft portion 64 Rotating shaft portion 5 operating arm portion 70 the operation plate 71 engaging hole 72 engagement arm 73 engages the slit 73a pressing protrusion 74 position regulating projection 80 position regulating plate 90 cover

本発明は電磁継電器、特に、ツイン接点構造を有する電磁継電器に関する。   The present invention relates to an electromagnetic relay, and more particularly to an electromagnetic relay having a twin contact structure.

従来、ツイン接点を有する電磁継電器としては、例えば、コイル装置12への通電方向の切り替えに基づいて駆動する操作腕22でバネ装置33を回動し、前記バネ装置33を巾方向に2分割して形成した分割片にそれぞれ設けた一対の接点ボタン37を、端子31に設けた一対の接点ボタン34にそれぞれ接離する電磁継電器がある(特許文献1参照)。
そして、前記電磁継電器のツイン接点構造では、一対の接点ボタン37および一対の接点ボタン34を同一形状および同一材料で形成し、一対の前記接点ボタン37を一対の前記接点ボタン34に同時に接触させることを前提にしている。
Conventionally, as an electromagnetic relay having a twin contact, for example, a spring device 33 is rotated by an operating arm 22 that is driven based on switching of the energization direction to the coil device 12, and the spring device 33 is divided into two in the width direction. There is an electromagnetic relay that contacts and separates a pair of contact buttons 37 provided on each of the divided pieces formed on the terminal 31 (see Patent Document 1).
In the twin contact structure of the electromagnetic relay, the pair of contact buttons 37 and the pair of contact buttons 34 are formed of the same shape and the same material, and the pair of contact buttons 37 are simultaneously brought into contact with the pair of contact buttons 34. On the premise.

米国特許第7659800号公報US Pat. No. 7,659,800

しかしながら、前述の電磁継電器は、部品精度,組立精度のバラツキによって一対の接点ボタン37が対応する一対の接点ボタン34に同時に接離しにくく、通常、片側の接点ボタン37が対応する接点ボタン34に先に接触する。この結果、先に接触する前記接点ボタン37および前記接点ボタン34の摩耗が進みやすく、寿命が短いという問題点がある。
また、前述の一対の接点ボタン37が一対の接点ボタン34に設計通りに同時に接離するとしても、2組の接点ボタン37,34がアークの発生によって同時に摩耗することにより、接触抵抗が安定しないという問題点がある。
本発明は、前記問題点に鑑み、寿命が長く、常に安定した接触抵抗で通電できる電磁継電器を提供することを課題とする。
However, the electromagnetic relay described above is unlikely to be simultaneously connected to and separated from the pair of contact buttons 34 corresponding to the pair of contact buttons 37 due to variations in component accuracy and assembly accuracy. To touch. As a result, there is a problem in that the contact button 37 and the contact button 34 that come into contact with each other easily wear and have a short life.
Further, even if the pair of contact buttons 37 contacts and separates the pair of contact buttons 34 at the same time as designed, the contact resistance is not stabilized because the two sets of contact buttons 37 and 34 are simultaneously worn by the generation of an arc. There is a problem.
In view of the above problems, an object of the present invention is to provide an electromagnetic relay that has a long life and can always be energized with a stable contact resistance.

本発明に係る電磁継電器は、前述の課題を解決すべく、電磁石ユニットへの通電によって生じる磁力に基づいて往復移動する操作板で、複数枚の積層した可動接触片からなる可動接触片ユニットを回動し、前記可動接触片ユニットを巾方向に2分割して形成した第1,第2分割片にそれぞれ設けた一対の可動接点を、固定接点端子に設けた一対の固定接点にそれぞれ接離する電磁継電器であって、前記操作板で直接、押圧される前記可動接触片の分割片の自由端部のうち、開閉用可動接点および通電用可動接点をそれぞれ設けた領域の周囲にスリットを設けるとともに、前記スリットの外側に位置する領域を曲げ起こして弾性変形可能な折り曲げ片をそれぞれ形成し、前記通電用可動接点を設けた前記分割片の前記折り曲げ片のバネ定数を、前記開閉用可動接点を設けた前記分割片の前記折り曲げ片のバネ定数よりも大きくし、前記開閉用可動接点を開閉用固定接点に先に接触させた後、前記通電用可動接点を通電用固定接点に接触させる構成としてある。 An electromagnetic relay according to the present invention is an operation plate that reciprocates on the basis of a magnetic force generated by energization of an electromagnet unit in order to solve the above-described problems, and rotates a movable contact piece unit composed of a plurality of stacked movable contact pieces. The pair of movable contacts provided on the first and second divided pieces formed by dividing the movable contact piece unit into two in the width direction are moved toward and away from the pair of fixed contacts provided on the fixed contact terminals. The electromagnetic relay, wherein a slit is provided around a region where the movable contact for opening and closing and the movable contact for energization are provided in the free end portion of the split piece of the movable contact piece that is directly pressed by the operation plate. , Bending the region located outside the slit to form elastically deformable bent pieces, respectively, the spring constant of the bent pieces of the split pieces provided with the energizing movable contact, Serial larger than the spring constant of the bent piece of the opening and closing the split pieces in which a movable contact, after contacting the opening and closing movable contacts earlier closing fixed contact, the fixed current-carrying said energizing movable contact It is configured to contact the contact.

本発明によれば、開閉用可動接点と開閉用固定接点との間にアークが生じても、通電用可動接点と通電用固定接点との間にアークが発生することがない。このため、通電用可動接点および通電用固定接点の接点摩耗が少なく、接点寿命が長いとともに、安定した通電特性を有する電磁継電器が得られる。
また、折り曲げ片を形成することにより、前記折り曲げ片のバネ力で接圧を調整できる。
そして、通電用可動接点に対する押し込み量が開閉用可動接点よりも少ない場合であっても、前記通電用可動接点は最終位置で開閉用可動接点と同一の接圧が得られる。
According to the present invention, even if an arc is generated between the open / close movable contact and the open / close fixed contact, no arc is generated between the energized movable contact and the energized fixed contact. For this reason, there is little contact wear of the energizing movable contact and the energizing fixed contact, the contact life is long, and an electromagnetic relay having stable energization characteristics can be obtained.
Moreover, by forming the bent piece, the contact pressure can be adjusted by the spring force of the bent piece.
Even when the amount of pressing with respect to the energizing movable contact is smaller than that of the open / close movable contact, the energizing movable contact can obtain the same contact pressure as the open / close movable contact at the final position.

本発明に係る他の電磁継電器としては、電磁石ユニットへの通電によって生じる磁力に基づいて往復移動する操作板で、複数枚の積層した可動接触片からなる可動接触片ユニットを回動し、前記可動接触片ユニットを巾方向に2分割して形成した第1,第2分割片にそれぞれ設けた一対の可動接点を、固定接点端子に設けた一対の固定接点にそれぞれ接離する電磁継電器であって、前記操作板で直接、押圧される前記可動接触片の前記分割片の自由端部のうち、開閉用可動接点および通電用可動接点をそれぞれ設けた領域の周囲にスリットを設けるとともに、前記スリットの外側に位置する領域を曲げ起こして弾性変形可能な折り曲げ片をそれぞれ形成し、前記開閉用可動接点を設けた前記分割片の前記折り曲げ片よりも、前記通電用可動接点を設けた前記分割片の前記折り曲げ片を短くし、前記開閉用可動接点を開閉用固定接点に先に接触させた後、前記通電用可動接点を通電用固定接点に接触させる構成としてもよい Another electromagnetic relay according to the present invention is an operation plate that reciprocates on the basis of a magnetic force generated by energization of an electromagnet unit, and rotates a movable contact piece unit composed of a plurality of stacked movable contact pieces to move the movable relay piece. An electromagnetic relay that contacts and separates a pair of movable contacts provided on first and second divided pieces formed by dividing a contact piece unit into two in the width direction, respectively, to a pair of fixed contacts provided on a fixed contact terminal. In addition, a slit is provided around an area where the movable contact for opening and closing and the movable contact for energization are respectively provided in the free end portion of the divided piece of the movable contact piece that is directly pressed by the operation plate. Bending pieces that can be elastically deformed by bending an area located outside are formed, and the energizing movable contact is more than the bent piece of the split piece provided with the open / close movable contact. The shorter the bent piece of the divided piece provided, after contacting the previously said opening and closing movable contacts for opening and closing the fixed contacts may be configured to contact the energizing movable contacts energizing the fixed contact.

本発明によれば、開閉用可動接点と開閉用固定接点との間にアークが生じても、通電用可動接点と通電用固定接点との間にアークが発生することがない。このため、通電用可動接点および通電用固定接点の接点摩耗が少なく、接点寿命が長いとともに、安定した通電特性を有する電磁継電器が得られる。According to the present invention, even if an arc is generated between the open / close movable contact and the open / close fixed contact, no arc is generated between the energized movable contact and the energized fixed contact. For this reason, there is little contact wear of the energizing movable contact and the energizing fixed contact, the contact life is long, and an electromagnetic relay having stable energization characteristics can be obtained.
また、折り曲げ片を形成することにより、前記折り曲げ片のバネ力で接圧を調整できる。Moreover, by forming the bent piece, the contact pressure can be adjusted by the spring force of the bent piece.
そして、通電用可動接点に対する押し込み量が開閉用可動接点よりも少ない場合であっても、前記通電用可動接点は最終位置で開閉用可動接点と同一の接圧が得られる。Even when the amount of pressing with respect to the energizing movable contact is smaller than that of the open / close movable contact, the energizing movable contact can obtain the same contact pressure as the open / close movable contact at the final position.

本発明の実施形態としては、前記固定接点端子に設けた開閉用固定接点の高さ寸法を、前記通電用固定接点の高さ寸法よりも高くしてもよい。
本実施形態によれば、前述の発明と同等の効果が得られるとともに、開閉用固定接点および通電用固定接点の高さ寸法の調整が容易であるので、部品精度,組立精度が高く、動作特性にバラツキのない電磁継電器が得られる。
As an embodiment of the present invention, the height dimension of the open / close fixed contact provided on the fixed contact terminal may be higher than the height dimension of the energizing fixed contact.
According to the present embodiment, the same effects as those of the above-described invention can be obtained, and the height dimensions of the open / close fixed contact and the energized fixed contact can be easily adjusted. An electromagnetic relay with no variation is obtained.

本発明の他の実施形態としては、前記固定接点端子の表面のうち、前記通電用固定接点を設けた領域よりも一段高い領域に、前記開閉用固定接点を設けてもよい。
本実施形態によれば、前述の発明と同等の効果が得られるとともに、設計の自由度が広がる電磁継電器が得られる。
As another embodiment of the present invention, the open / close fixed contact may be provided in a region one step higher than the region in which the energization fixed contact is provided on the surface of the fixed contact terminal.
According to the present embodiment, an electromagnetic relay that provides the same effects as those of the above-described invention and increases the degree of design freedom can be obtained.

本発明の別の実施形態としては、前記第1分割片に設けた前記開閉用可動接点よりも前記可動接触片の自由端側に、前記通電用可動接点を第2分割片に設けてもよい。
本実施形態によれば、前述の発明と同等の効果が得られるとともに、操作板の押圧に基づくてこの原理で大きな曲げモーメントが開閉用可動接点に作用し、高い接点圧が得られる。
Another embodiment of the present invention, the free end side of the moving contact piece than the opening and closing movable contact provided on the first divided piece, may be provided with the energizing movable contact to the second divided piece .
According to this embodiment, an effect equivalent to that of the above-described invention can be obtained, and a large bending moment acts on the movable contact for opening and closing by this principle based on the pressing of the operation plate, and a high contact pressure can be obtained.

本発明の異なる実施形態としては、前記第1,第2分割片を押圧する前記操作板の押圧面のうち、前記通電用可動接点を設けた第2分割片を押圧する領域よりも、前記開閉用可動接点を設けた第1分割片を押圧する領域を一段高くしてもよい。
本実施形態によれば、前述の発明と同等の効果が得られるとともに、前記操作板の押圧面に段差を設けるだけで、所望の接点圧を確保でき、所望の動作特性を確保しやすい。
As a different embodiment of the present invention, the opening and closing of the operation plate that presses the first and second divided pieces is more open than the region that presses the second divided piece provided with the energizing movable contact. The region for pressing the first divided piece provided with the movable contact may be raised by one step.
According to this embodiment, an effect equivalent to that of the above-described invention can be obtained, and a desired contact pressure can be ensured and desired operation characteristics can be easily ensured only by providing a step on the pressing surface of the operation plate.

本発明の新たな実施形態としては、前記第1,第2分割片のうち、前記開閉用可動接点を設けた第1分割片を、前記第2分割片に設けた前記通電用可動接点よりも前記開閉用可動接点が固定接点側に迫り出すように折り曲げてもよい。
本実施形態によれば、前述の発明と同等の効果が得られるとともに、前記第1,第2分割片を板厚方向に適宜、曲げることにより、調整がしやすく、動作特性のバラツキの少ない電磁継電器が得られるという効果がある。
As a new embodiment of the present invention, the first, of the second divided piece, the first divided piece provided the opening for the movable contact, than the energizing movable contact provided on the second divided piece The opening / closing movable contact may be bent so as to protrude toward the fixed contact.
According to this embodiment, an effect equivalent to that of the above-described invention can be obtained, and the first and second divided pieces can be adjusted easily by bending them appropriately in the thickness direction, and electromagnetic characteristics with less variation in operating characteristics can be obtained. There is an effect that a relay is obtained.

図A,Bは本発明に係る電磁継電器の第1実施形態を示す斜視図およびカバーを外した状態を示す斜視図である。FIGS. A and B are a perspective view showing a first embodiment of an electromagnetic relay according to the present invention and a perspective view showing a state where a cover is removed. 図A,Bは図1で示した電磁継電器の動作前後を示す平面図である。FIGS. A and B are plan views showing before and after operation of the electromagnetic relay shown in FIG. 図1Aで示した電磁継電器の分解斜視図である。It is a disassembled perspective view of the electromagnetic relay shown in FIG. 1A. 図1Aで示した電磁継電器の異なる角度から視た分解斜視図である。It is the disassembled perspective view seen from a different angle of the electromagnetic relay shown in FIG. 1A. 図A,Bは図3で図示した電磁石ユニットの分解斜視図である。FIGS. A and B are exploded perspective views of the electromagnet unit shown in FIG. 図A,Bは図3で示した可動接点端子および可動接触片ユニットの分解斜視図である。FIGS. A and B are exploded perspective views of the movable contact terminal and the movable contact piece unit shown in FIG. 図Aは図6で示した第1可動接触片の斜視図、図Bは可動接点端子および可動接触片ユニットの組み付け方法を説明するための斜視図である。FIG. A is a perspective view of the first movable contact piece shown in FIG. 6, and FIG. B is a perspective view for explaining a method of assembling the movable contact terminal and the movable contact piece unit. 図A,B,C,Dは可動接点端子および可動接触片ユニットの組付工程を説明するための断面図である。FIGS. A, B, C, and D are cross-sectional views for explaining the assembly process of the movable contact terminal and the movable contact piece unit. 図Aは図6で示した第1可動接触片の変形例を示す斜視図、図Bは可動接点端子および可動接触片の組み付け方法を説明するための斜視図である。FIG. A is a perspective view showing a modification of the first movable contact piece shown in FIG. 6, and FIG. B is a perspective view for explaining a method of assembling the movable contact terminal and the movable contact piece. 図A,B,C,Dは可動接点端子および可動接触片ユニットの変形例の組付工程を説明するための断面図である。FIGS. A, B, C, and D are cross-sectional views for explaining an assembly process of a modification of the movable contact terminal and the movable contact piece unit. 図Aは接点機構を示す部分正面図、図B,C,Dは動作過程を説明するためのB−B線断面図である。FIG. A is a partial front view showing a contact mechanism, and FIGS. 図Aは本発明に係る電磁継電器の第2実施形態を示す接点機構の部分正面図、図Bは固定接点端子の斜視図、および、図Cは図12AのC−C線断面図である。FIG. A is a partial front view of a contact mechanism showing a second embodiment of an electromagnetic relay according to the present invention, FIG. B is a perspective view of a fixed contact terminal, and FIG. C is a cross-sectional view taken along line CC in FIG. 図Aは本発明に係る電磁継電器の第3実施形態を示す接点機構の部分正面図、図B,Cは可動接点端子,可動接触片ユニットおよび固定接点端子の斜視図、および、図Dは図13AのD−D線断面図である。FIG. A is a partial front view of a contact mechanism showing a third embodiment of an electromagnetic relay according to the present invention, FIGS. B and C are perspective views of a movable contact terminal, a movable contact piece unit, and a fixed contact terminal, and FIG. It is DD sectional view taken on the line of 13A. 図A,Bは本発明に係る電磁継電器の第4実施形態を示す接点機構の部分正面図,底面図、図Cは図14A,Bで図示したカードの斜視図、図Dは図14AのD−D線断面図である。FIGS. A and B are a partial front view and a bottom view of a contact mechanism showing a fourth embodiment of an electromagnetic relay according to the present invention, FIG. C is a perspective view of the card shown in FIGS. 14A and B, and FIG. FIG. 図A,Bは本発明に係る電磁継電器の第5実施形態を示す接点機構の部分正面図,底面図、図Cは図15A,Bで図示した可動接触片ユニットの斜視図、図Dは図15AのD−D線断面図である。FIGS. A and B are a partial front view and a bottom view of a contact mechanism showing a fifth embodiment of an electromagnetic relay according to the present invention, FIG. C is a perspective view of the movable contact piece unit shown in FIGS. 15A and 15B, and FIG. It is DD sectional view taken on the line of 15A.

本発明に係る電磁継電器の実施形態を、図1ないし図15に基づいて説明する。
第1実施形態に係る電磁継電器は、図1ないし図8に示すように、大略、ベース10、電磁石ユニット20、固定接点端子30、可動接触片ユニット50をカシメ固定した可動接点端子40、回動操作体60、操作板70、位置規制板80およびカバー90で構成されている。
An embodiment of an electromagnetic relay according to the present invention will be described with reference to FIGS.
As shown in FIGS. 1 to 8, the electromagnetic relay according to the first embodiment is generally composed of a base 10, an electromagnet unit 20, a fixed contact terminal 30, a movable contact terminal 40 in which a movable contact piece unit 50 is fixed by caulking, a rotation The operation body 60, the operation plate 70, the position restriction plate 80, and the cover 90 are configured.

前記ベース10は平面方形の箱形状を有し、図3に示すように、その底面に仕切り壁11を突設するとともに、前記仕切り壁11の内向面の上方側に嵌合段部11aを形成してある。また、前記ベース10は、前記仕切り壁11で仕切られた一方の内部空間を形成する側壁に、一対の端子スリット12a,12bを設けてある。さらに、一方の前記内部空間には後述する可動接点端子40の一端部を圧入,固定するための圧入溝13を形成してある。そして、前記ベース10は、前記仕切り壁11で仕切られた他方の内部空間に、後述する電磁石ユニット20を位置決めするための位置決め突部14および位置決めリブ15(図2)を設けてある。前記位置決め突部14および位置決めリブ15には、その上端面に位置決め孔14a,15aをそれぞれ設けてある。また、前記ベース10は、対角線上の隅部に取付孔16,16を設けてあるとともに、前記取付孔16の両側に位置する外側面に係止突起17をそれぞれ設けてある。   The base 10 has a flat rectangular box shape. As shown in FIG. 3, a partition wall 11 protrudes from the bottom surface of the base 10 and a fitting step 11a is formed above the inward surface of the partition wall 11. It is. Further, the base 10 is provided with a pair of terminal slits 12 a and 12 b on a side wall forming one internal space partitioned by the partition wall 11. Further, a press-fitting groove 13 for press-fitting and fixing one end of a movable contact terminal 40 to be described later is formed in one of the internal spaces. The base 10 is provided with positioning protrusions 14 and positioning ribs 15 (FIG. 2) for positioning an electromagnet unit 20 described later in the other internal space partitioned by the partition wall 11. The positioning protrusion 14 and the positioning rib 15 are provided with positioning holes 14a and 15a on the upper end surfaces thereof. The base 10 is provided with mounting holes 16 at the diagonal corners, and locking projections 17 are provided on the outer surfaces located on both sides of the mounting hole 16.

電磁石ユニット20は、図5に示すように、両端に鍔部21a,21bを有し、かつ、コイル22を巻回したスプール21の貫通孔21cに鉄芯23を挿通し、突出する両端部に断面略L字形状のヨーク24,25をそれぞれカシメ固定してある。前記鍔部21bの同一縁部に3本のコイル端子26a,26b,26cを圧入してある。そして、図2に示すように、前記ベース10に前記電磁石ユニット20を前記仕切り壁11、位置決め突部14および位置決めリブ15を介して位置決めし、組み付けられる。   As shown in FIG. 5, the electromagnet unit 20 has flanges 21 a and 21 b at both ends, and an iron core 23 is inserted into the through hole 21 c of the spool 21 around which the coil 22 is wound. The yokes 24 and 25 having a substantially L-shaped cross section are fixed by caulking. Three coil terminals 26a, 26b, and 26c are press-fitted into the same edge portion of the flange portion 21b. As shown in FIG. 2, the electromagnet unit 20 is positioned and assembled to the base 10 via the partition wall 11, the positioning protrusion 14 and the positioning rib 15.

前記固定接点端子30は、図3に示すように、その一端部に開閉用固定接点31と通電用固定接点32とをカシメ固定してあるとともに、その他端部を端子部33としてある。前記開閉用固定接点31は、例えば、銀のような導電性に優れた金属材料で形成されている。そして、前記開閉用固定接点31は、前記固定接点端子30から突出する高さ寸法が前記通電用固定接点32の突出する高さ寸法よりも大きいとともに、前記通電用固定接点32よりも大径である。特に、前記開閉用固定接点31の表面を被覆する銀材の厚さは、前記通電用固定接点32の表面を被覆する銀材の厚さよりも厚い。   As shown in FIG. 3, the fixed contact terminal 30 has an open / close fixed contact 31 and an energizing fixed contact 32 fixed at one end thereof and a terminal portion 33 at the other end. The open / close fixed contact 31 is made of a metal material having excellent conductivity such as silver. The open / close fixed contact 31 has a height dimension protruding from the fixed contact terminal 30 larger than a height dimension protruding from the energizing fixed contact 32 and a larger diameter than the energizing fixed contact 32. is there. In particular, the thickness of the silver material covering the surface of the open / close fixed contact 31 is greater than the thickness of the silver material covering the surface of the energizing fixed contact 32.

前記可動接点端子40は、その一端部に設けたカシメ突起41(図6B)を介して前記可動接触片ユニット50の一端部をカシメ固定してあるとともに、その他端部を端子部42としてある。   The movable contact terminal 40 has one end portion of the movable contact piece unit 50 fixed by crimping via a crimping protrusion 41 (FIG. 6B) provided at one end portion thereof, and the other end portion is used as a terminal portion 42.

前記可動接触片ユニット50は、図6に示すように、4枚の第1,第2,第3,第4可動接触片51,52,53,54を積層し、それらの一端部を前記可動接点端子40のカシメ突起41でカシメ固定したものである。そして、前記可動接触片ユニット50は、図4に示すように、巾方向に2分割して形成した第1,第2分割片55,56の自由端部に、開閉用可動接点57および通電用可動接点58をそれぞれカシメ固定してある。
前記開閉用可動接点57は、例えば、銀のような導電性に優れた金属材料で形成されている。また、前記開閉用可動接点57は、前記可動接触片ユニット50から突出する高さ寸法が前記通電用可動接点58の突出する高さ寸法よりも大きいとともに、前記通電用可動接点58よりも大径である。特に、前記開閉用可動接点57の表面を被覆する銀材の厚さは、前記通電用可動接点58の表面を被覆する銀材の厚さよりも厚い。さらに、前記第1,第2分割片55,56はいずれも、その基部に略U字形状に板厚方向に屈曲した屈曲部55a,56aを形成してある。そして、可動接触片ユニット50は、その一端側角部に切り欠き部50aを形成してある。
As shown in FIG. 6, the movable contact piece unit 50 includes four first, second, third, and fourth movable contact pieces 51, 52, 53, and 54, and one end thereof is movable. The contact terminal 40 is fixed by a crimping protrusion 41. As shown in FIG. 4, the movable contact piece unit 50 has an open / close movable contact 57 and a current-carrying contact at the free ends of the first and second divided pieces 55 and 56 formed by being divided into two in the width direction. Each movable contact 58 is fixed by caulking.
The open / close movable contact 57 is made of a metal material having excellent conductivity, such as silver. The opening / closing movable contact 57 has a height dimension protruding from the movable contact piece unit 50 larger than a height dimension protruding the energizing movable contact 58 and a larger diameter than the energizing movable contact 58. It is. In particular, the thickness of the silver material covering the surface of the open / close movable contact 57 is thicker than the thickness of the silver material covering the surface of the energizing movable contact 58. Further, both the first and second divided pieces 55 and 56 are formed with bent portions 55a and 56a bent in the thickness direction in a substantially U shape at the base portions thereof. The movable contact piece unit 50 has a notch 50a formed at one end side corner.

なお、本実施形態では、前記開閉用固定接点31,前記開閉用可動接点57の両方が、前記通電用固定接点32,前記通電用可動接点58よりも突出する高さ寸法が大きい場合を説明した。しかし、必ずしも前述のものに限らず、前記開閉用固定接点31,前記開閉用可動接点57の少なくともいずれか一方が、前記通電用固定接点32,前記通電用可動接点58よりも高さ寸法が大きければよい。
また、前記可動接触片ユニット50は少なくとも2枚の可動接触片で形成されていればよいことは勿論である。
In the present embodiment, a case has been described in which both the open / close fixed contact 31 and the open / close movable contact 57 have a larger protruding height than the energized fixed contact 32 and the energized movable contact 58. . However, the present invention is not limited to the above, and at least one of the open / close fixed contact 31 and the open / close movable contact 57 is larger in height than the energized fixed contact 32 and the energized movable contact 58. That's fine.
Of course, the movable contact piece unit 50 may be formed of at least two movable contact pieces.

前記第1可動接触片51は、図6に示すように、一端側を巾方向に2分割して分割片51a,51bを形成するとともに、前記分割片51a,51bの基部を略U字形状に屈曲した屈曲部51cを形成してある。また、前記第1可動接触片51は、その他端縁部に複数個のカシメ孔51dを並設してあるとともに、その他端角部に切り欠き部51eを形成してある。また、前記分割片51a,51bは、その自由端部のうち、前記開閉用可動接点57および前記通電用可動接点58をそれぞれ設ける領域の周囲に半円形状のスリット51fを設けるとともに、前記スリット51fの外側に位置する切り残した領域を曲げ起こして弾性変形可能な折り曲げ片51gをそれぞれ形成してある。   As shown in FIG. 6, the first movable contact piece 51 has one end side divided into two in the width direction to form divided pieces 51a and 51b, and the bases of the divided pieces 51a and 51b have a substantially U-shape. A bent portion 51c is formed. The first movable contact piece 51 has a plurality of caulking holes 51d arranged in parallel at the other end edge portion, and a notch 51e formed at the other end corner portion. The split pieces 51a and 51b are provided with a semicircular slit 51f around a region where the open / close movable contact 57 and the energizing movable contact 58 are provided in the free ends thereof, and the slit 51f. Bending pieces 51g that can be elastically deformed by bending and raising the uncut region located on the outer side of each are formed.

本実施形態によれば、開閉用可動接点57および通電用可動接点58を設けた領域を囲むように略U字形状のスリット51fを設けてあり、前記スリット51fの外側に位置する切り残した領域を曲げ起こして弾性変形可能な折り曲げ片51gとしてある。このため、前記スリット51fおよび前記折り曲げ片51gの形成の仕方によって接圧を調整できる。
特に、図6Bに示すように、前記第1可動接触片51のうち、開閉用可動接点57を設けた分割片51aに設けた折り曲げ片51gよりも、通電用可動接点58を設けた分割片51bに設けた折り曲げ片51gが短く、バネ定数が大きい。これは、通電用可動接点58に対する押し込み量が開閉用可動接点57よりも少ない場合であっても、通電用可動接点58は動作位置で開閉用可動接点57と同一の接圧を確保するためである。
なお、前記スリットは半円形状である必要は必ずしもなく、少なくとも1本の真直なスリットであってもよい。
According to the present embodiment, the substantially U-shaped slit 51f is provided so as to surround the region where the opening / closing movable contact 57 and the energizing movable contact 58 are provided, and the uncut region located outside the slit 51f. The bent piece 51g is elastically deformable by bending. For this reason, the contact pressure can be adjusted depending on how the slits 51f and the bent pieces 51g are formed.
In particular, as shown in FIG. 6B, of the first movable contact piece 51, the split piece 51b provided with the energizing movable contact 58 rather than the bent piece 51g provided on the split piece 51a provided with the open / close movable contact 57. The bent piece 51g provided in is short and the spring constant is large. This is because the energizing movable contact 58 ensures the same contact pressure as the open / close movable contact 57 at the operating position even when the pushing amount to the energizing movable contact 58 is smaller than that of the open / close movable contact 57. is there.
The slit does not necessarily have a semicircular shape, and may be at least one straight slit.

前記第2可動接触片52は、図6に示すように、一端側を巾方向に2分割して分割片52a,52bを形成するとともに、前記分割片52a,52bの基部を略U字形状に屈曲した屈曲部52cを形成してある。また、前記第2可動接触片52は、その他端縁部に複数個のカシメ孔52dを並設してあるとともに、その他端角部に切り欠き部52eを形成してある。   As shown in FIG. 6, the second movable contact piece 52 is divided into one end side in the width direction to form divided pieces 52a and 52b, and the bases of the divided pieces 52a and 52b are substantially U-shaped. A bent portion 52c is formed. The second movable contact piece 52 has a plurality of caulking holes 52d arranged in parallel at the other end edge portion, and a notch portion 52e formed at the other end corner portion.

前記第3可動接触片53は、図6に示すように、一端側を巾方向に2分割して分割片53a,53bを形成するとともに、前記分割片53a,53bの基部を略U字形状に屈曲した屈曲部53cを形成してある。また、前記第3可動接触片53は、その他端縁部に複数個のカシメ孔53dを並設してあるとともに、その他端角部に切り欠き部53eを形成してある。   As shown in FIG. 6, the third movable contact piece 53 is divided into two in the width direction at one end side to form divided pieces 53a and 53b, and the bases of the divided pieces 53a and 53b are formed in a substantially U shape. A bent portion 53c is formed. The third movable contact piece 53 has a plurality of caulking holes 53d arranged in parallel at the other end edge portion, and a notch 53e formed at the other end corner portion.

前記第4可動接触片54は、図6に示すように、一端側を巾方向に2分割して分割片54a,54bを形成するとともに、前記分割片54a,54bの基部を略U字形状に屈曲した屈曲部54cを形成してある。また、前記第4可動接触片54は、その他端縁部に複数個のカシメ孔54dを並設してあるとともに、その他端角部に切り欠き部54eを形成してあり、残る他端角部に圧入突起54fを突き出し加工で形成してある。
そして、一方の前記分割片54aの先端部には、後述する操作板70の係合腕部72に上下に係合するための一対の位置規制舌片54g,54gを同一方向に折り曲げてある。
さらに、同様に、他方の分割片54bの先端部には、後述する操作板70の係合腕部72を上下に位置決めするための一対の位置規制舌片54h,54hを同一方向に折り曲げてある。一方の前記位置規制舌片54hには、その両端部を曲げ起こすことにより、巾方向の位置規制を行う位置規制リブ54i,54iを形成してある。
As shown in FIG. 6, the fourth movable contact piece 54 has one end side divided into two in the width direction to form divided pieces 54a and 54b, and the bases of the divided pieces 54a and 54b have a substantially U-shape. A bent portion 54c is formed. The fourth movable contact piece 54 has a plurality of caulking holes 54d arranged in parallel at the other end edge portion and a notch portion 54e formed at the other end corner portion, and the remaining other end corner portion. The press-fitting projection 54f is formed by extrusion processing.
A pair of position restricting tongue pieces 54g and 54g for vertically engaging with an engagement arm portion 72 of an operation plate 70, which will be described later, are bent in the same direction at the tip of one of the divided pieces 54a.
Further, similarly, a pair of position restricting tongue pieces 54h and 54h for vertically positioning an engaging arm portion 72 of the operation plate 70 described later are bent in the same direction at the tip of the other divided piece 54b. . One of the position restricting tongues 54h is formed with position restricting ribs 54i and 54i for restricting the position in the width direction by bending both ends thereof.

前記ベース10の圧入溝13に、可動接触片ユニット50をカシメ固定した可動接点端子40の一端部を圧入する場合には、図7に示すように、前記ベース10に設けた圧入溝13に前記可動接点端子40の一端部を上方から位置決めして挿入する。このとき、図8に示すように、前記圧入溝13の巾寸法W2よりもカシメ突起41を含めた前記可動接点端子40の一端部の厚さ寸法W1が小さいので(W1<W2)、削り屑を形成することなく、スムーズに組み付けることができる。特に、前記可動接触片ユニット50の一端側の角部に切り欠き部50aを設けてあるので、圧入作業がより一層容易である。
さらに、前記可動接点端子40の一端部を前記圧入溝13に挿入すると、圧入突起54fを含めた可動接点端子40の厚さ寸法W3が前記圧入溝13の巾寸法W2よりも大きいか、等しいので(W2≦W3)、大きな抵抗を感じることができる。さらに、前記可動接点端子40を押し込むと、前記可動接点端子40の下端縁部が圧入溝13の内側面に形成した削り代部13aに食い込み、強固に保持される。なお、圧入の際に生じた切り屑は圧入溝13の底面に形成した屑溜め溝13bに溜めることができ、可動接点端子40で密封される。
When one end of the movable contact terminal 40 with the movable contact piece unit 50 being caulked and fixed is press-fitted into the press-fitting groove 13 of the base 10, the press-fitting groove 13 provided in the base 10 is inserted into the press-fitting groove 13 as shown in FIG. One end of the movable contact terminal 40 is positioned and inserted from above. At this time, as shown in FIG. 8, the thickness dimension W1 of the one end portion of the movable contact terminal 40 including the caulking projection 41 is smaller than the width dimension W2 of the press-fitting groove 13 (W1 <W2). Can be assembled smoothly without forming. In particular, since the notch 50a is provided at the corner on one end side of the movable contact piece unit 50, the press-fitting operation is further facilitated.
Further, when one end of the movable contact terminal 40 is inserted into the press-fit groove 13, the thickness dimension W3 of the movable contact terminal 40 including the press-fit protrusion 54f is greater than or equal to the width dimension W2 of the press-fit groove 13. (W2 ≦ W3), a large resistance can be felt. Further, when the movable contact terminal 40 is pushed in, the lower end edge of the movable contact terminal 40 bites into the cutting margin 13a formed on the inner surface of the press-fit groove 13 and is firmly held. Note that chips generated during press-fitting can be stored in a dust storage groove 13 b formed on the bottom surface of the press-fitting groove 13 and sealed with the movable contact terminal 40.

前述の実施形態では、可動接触片ユニット50の第4可動接触片54に2個の圧入突起54fを形成した場合について説明したが、必ずしもこれに限らず、少なくとも1つあればよく、また、図9および図10に図示するように、第4可動接触片54の一端部の両側縁部に2個ずつ、計4個の圧入突起54fを形成してもよい。
他は前述の第1実施形態とほぼ同様であるので、同一部分には同一番号を付して説明を省略する。
In the above-described embodiment, the case where the two press-fitting protrusions 54f are formed on the fourth movable contact piece 54 of the movable contact piece unit 50 has been described. However, the present invention is not limited thereto, and at least one is sufficient. As shown in FIGS. 9 and 10, a total of four press-fitting protrusions 54 f may be formed, two on each side edge of one end of the fourth movable contact piece 54.
The other parts are almost the same as those in the first embodiment, and the same parts are denoted by the same reference numerals and description thereof is omitted.

回動操作体60は、図3および図4に示すように、図示しない永久磁石を挟持する2枚の第1,第2可動鉄片61,62を一体成形したものであり、その上下面に回動軸部63,64を同一軸心上に突設してある一方、その側面に操作腕部65を突設してある。
そして、前記回動操作体60は、その回動軸部63を前記ベース10の底面に設けた軸受け凹部(図示せず)に嵌合する一方、前記第1,第2可動鉄片61,62の両端を前記電磁石ユニット20の磁極部24a,25aに交互に接離可能に配置する(図2)。
As shown in FIGS. 3 and 4, the rotating operation body 60 is formed by integrally molding two first and second movable iron pieces 61, 62 that sandwich a permanent magnet (not shown). The moving shaft portions 63 and 64 project on the same axis, and the operating arm portion 65 projects on the side surface.
The rotating operation body 60 fits the rotating shaft portion 63 into a bearing recess (not shown) provided on the bottom surface of the base 10, while the first and second movable iron pieces 61 and 62 are engaged with each other. Both ends of the electromagnet unit 20 are alternately arranged so as to be able to contact and separate from the magnetic pole portions 24a and 25a (FIG. 2).

操作板70は、図3および図4に示すように、その一端部に前記回動操作体60の操作腕部65に係合可能な平面方形の係合孔71を設けてある一方、その他端部に係合腕部72を延在して係合スリット73を形成してある。特に、前記係合腕部72の下端には一対の位置規制突起74,74を突設してある。
そして、前記操作板70の係合孔71を前記回動操作体60の操作腕部65に係合する一方、前記係合スリット73に前記可動接触片ユニット50の自由端部を係合する。特に、前記係合腕部72に、第4可動接触片54の分割片54aに設けた一対の位置規制舌片54g,54gを係合するとともに、分割片54bに設けた一対の位置規制舌片54h,54hを係合する。
さらに、前記位置規制舌片54hに形成した位置規制リブ54iが、前記係合腕部72の一対の位置規制突起74,74の間に位置決めされ、可動接触片ユニット50が巾方向に位置ズレを生じないので、動作特性の良い電磁継電器が得られる。
As shown in FIGS. 3 and 4, the operation plate 70 is provided with a flat rectangular engagement hole 71 that can be engaged with the operation arm portion 65 of the rotational operation body 60 at one end thereof, while the other end. An engaging slit 73 is formed by extending an engaging arm portion 72 in the portion. In particular, a pair of position restricting projections 74 are provided at the lower end of the engaging arm portion 72.
Then, the engagement hole 71 of the operation plate 70 is engaged with the operation arm portion 65 of the rotation operation body 60, while the free end portion of the movable contact piece unit 50 is engaged with the engagement slit 73. In particular, a pair of position restricting tongues 54g and 54g provided on the split piece 54a of the fourth movable contact piece 54 are engaged with the engaging arm portion 72, and a pair of position restricting tongue pieces provided on the split piece 54b. 54h and 54h are engaged.
Further, a position restricting rib 54i formed on the position restricting tongue piece 54h is positioned between the pair of position restricting projections 74, 74 of the engaging arm portion 72, and the movable contact piece unit 50 is displaced in the width direction. Since it does not occur, an electromagnetic relay with good operating characteristics can be obtained.

位置規制板80は、図3および図4に示すように、前記位置決め突部14および前記位置決めリブ15に架け渡し可能な平面形状を有するとともに、その下面の両端部に、前記位置決め突部14および前記位置決めリブ15の位置決め孔14a,15aにそれぞれ嵌合可能な位置決め突部81,82を突設してある。また、前記位置規制板80は、その中央部に、前記回動操作体60の回動軸部64に嵌合可能な貫通孔83を設けてある。   As shown in FIGS. 3 and 4, the position regulating plate 80 has a planar shape that can be bridged between the positioning protrusion 14 and the positioning rib 15, and the positioning protrusion 14 and Positioning protrusions 81 and 82 that can be fitted into the positioning holes 14a and 15a of the positioning rib 15 are provided. Further, the position restricting plate 80 is provided with a through hole 83 that can be fitted into the rotation shaft portion 64 of the rotation operation body 60 at the center thereof.

カバー90は、図3および図4に示すように、前記ベース10の開口部を被覆可能な平面形状を有し、その天井面の対向する隅部に貫通孔91aを備えた取付筒部91,91を突設してある。また、前記カバー90は、外周縁部のうち、前記ベース10の前記係止突起17に対応する位置に弾性爪部92をそれぞれ形成してある。さらに、前記カバー90は、その天井面に前記ベース10の仕切り壁11に設けた嵌合段部11aに嵌合する突条93を形成してある。
そして、前述の内部構成部品を組み込んだ前記ベース10に前記カバー90を上方から位置決めし、前記カバー90の取付筒部91を前記ベース10に設けた取付孔16に嵌合するとともに、前記カバー90の弾性爪部92を前記ベース10の係止突起17に係止することにより、組立作業が完了する。
As shown in FIGS. 3 and 4, the cover 90 has a planar shape that can cover the opening of the base 10, and is provided with a mounting cylinder portion 91 provided with through holes 91a at opposite corners of the ceiling surface. 91 is protruded. Further, the cover 90 is formed with elastic claw portions 92 at positions corresponding to the locking projections 17 of the base 10 in the outer peripheral edge portion. Further, the cover 90 is formed with a protrusion 93 that fits on the fitting step portion 11 a provided on the partition wall 11 of the base 10 on the ceiling surface.
Then, the cover 90 is positioned from above on the base 10 in which the above-described internal components are incorporated, and the mounting cylinder portion 91 of the cover 90 is fitted into the mounting hole 16 provided in the base 10, and the cover 90 The assembly operation is completed by locking the elastic claw portion 92 of the elastic claw portion 92 to the locking projection 17 of the base 10.

本実施形態によれば、大径の開閉用可動接点57がベース10の開口部側に配置されているので、組立工程における検査および調整がしやすく、生産性が高いという利点がある。   According to this embodiment, since the large-diameter opening / closing movable contact 57 is disposed on the opening side of the base 10, there is an advantage that inspection and adjustment in the assembly process are easy and productivity is high.

次に、本実施形態に係る電磁継電器の動作について説明する。
まず、図2Aに示すように、永久磁石の磁力により、第1可動鉄片61の一端部61aおよび第2可動鉄片62の他端部62bが、ヨーク24,25の磁極部24a,25aにそれぞれ吸着しているとして説明を始める。このとき、前記回動操作体60の操作腕部65に係合している操作板70は復帰位置にあり、開閉用および通電用可動接点57,58が、開閉用および通電用固定接点31,32から開離している。このとき、開閉用固定接点31と開閉用可動接点57との対向距離は、通電用固定接点32と通電用可動接点58との対向距離よりも短い(図11A)。
Next, the operation of the electromagnetic relay according to this embodiment will be described.
First, as shown in FIG. 2A, one end portion 61a of the first movable iron piece 61 and the other end portion 62b of the second movable iron piece 62 are attracted to the magnetic pole portions 24a and 25a of the yokes 24 and 25, respectively, by the magnetic force of the permanent magnet. Start explaining as if you are. At this time, the operation plate 70 engaged with the operation arm portion 65 of the rotational operation body 60 is in the return position, and the open / close and energization movable contacts 57 and 58 are the open / close and energization fixed contacts 31. Separated from 32. At this time, the facing distance between the open / close fixed contact 31 and the open / close movable contact 57 is shorter than the facing distance between the energizing fixed contact 32 and the energizing movable contact 58 (FIG. 11A).

そして、前記コイル22に前記永久磁石の磁力を打ち消す方向に電圧を印加して励磁すると、永久磁石の磁力に抗して前記回動操作体60が回動する。このため、第1可動鉄片61の一端部61aおよび第2可動鉄片62の他端部62bが、ヨーク24,25の磁極部24a,25aから開離した後、第1可動鉄片61の他端部61bおよび第2可動鉄片62の一端部62aがヨーク25,24の磁極部25a,24aにそれぞれ吸着する。この結果、回動した回動操作体60の操作腕部65が操作板70をスライド移動させ、前記操作板70の係合スリット73の内側面が第1可動接触片51の折り曲げ片51g,51gを同時に押圧する。このため、開閉用可動接点57および通電用可動接点58がカシメ突起41を介して可動接点端子40にカシメ固定された部分を中心に回動する。そして、開閉用可動接点57が開閉用固定接点31に先に当接した後(図11C)、通電用可動接点58が通電用固定接点32に接触する(図11D)。さらに、操作板70が可動接触片ユニット50の折り曲げ片51gを押し込む。このとき、通電用可動接点58を設けた分割片51bに設けた折り曲げ片51gは、分割片51aに設けた折り曲げ片51gよりも短く、バネ定数が大きい。このため、通電用可動接点58に対する押し込み量が開閉用可動接点57よりも少ないにも拘わらず、開閉用可動接点57および通電用可動接点58が開閉用固定接点31および通電用固定接点32に最終位置において同一の接点圧でそれぞれ圧接する。
ついで、前記コイル22に対する電圧の印加を停止しても、永久磁石の磁力によって前記回動操作体60が、その状態を保持する(図3)。
When a voltage is applied to the coil 22 in a direction that cancels the magnetic force of the permanent magnet, the rotating operation body 60 rotates against the magnetic force of the permanent magnet. For this reason, after the one end portion 61a of the first movable iron piece 61 and the other end portion 62b of the second movable iron piece 62 are separated from the magnetic pole portions 24a and 25a of the yokes 24 and 25, the other end portion of the first movable iron piece 61 is obtained. 61b and one end portion 62a of the second movable iron piece 62 are attracted to the magnetic pole portions 25a and 24a of the yokes 25 and 24, respectively. As a result, the operating arm portion 65 of the rotated rotating operation body 60 slides the operation plate 70, and the inner side surface of the engagement slit 73 of the operation plate 70 is the bent pieces 51 g and 51 g of the first movable contact piece 51. Press simultaneously. For this reason, the movable contact 57 for opening and closing and the movable contact 58 for energization rotate around the portion fixed to the movable contact terminal 40 via the crimping protrusion 41. Then, after the movable contact 57 for opening / closing comes into contact with the fixed contact 31 for opening / closing first (FIG. 11C), the movable contact 58 for energization contacts the fixed contact 32 for energization (FIG. 11D). Further, the operation plate 70 pushes the bent piece 51 g of the movable contact piece unit 50. At this time, the bent piece 51g provided on the split piece 51b provided with the energizing movable contact 58 is shorter than the bent piece 51g provided on the split piece 51a and has a larger spring constant. For this reason, although the pushing amount to the energizing movable contact 58 is smaller than that of the opening / closing movable contact 57, the opening / closing movable contact 57 and the energizing movable contact 58 finally become the opening / closing fixed contact 31 and the energizing fixed contact 32. Each position is pressed with the same contact pressure.
Then, even if the application of voltage to the coil 22 is stopped, the rotating operation body 60 maintains the state by the magnetic force of the permanent magnet (FIG. 3).

さらに、前記永久磁石の磁力を打ち消す方向に磁束が生じるように前記コイル22に電圧を印加すると、前記回動操作体60が逆方向に回動することにより、操作腕部65が操作板70を引き戻し、前記操作板70の係合腕部72が可動接触片ユニット50の自由端部を引き戻し、元の位置に復帰する(図2)。   Further, when a voltage is applied to the coil 22 so that a magnetic flux is generated in a direction that cancels the magnetic force of the permanent magnet, the rotating operation body 60 rotates in the reverse direction, so that the operating arm portion 65 causes the operating plate 70 to move the operating plate 70. The engaging arm portion 72 of the operation plate 70 pulls back the free end portion of the movable contact piece unit 50 and returns to the original position (FIG. 2).

本実施形態によれば、開閉用可動接点57と開閉用固定接点31との間にアークが生じても、損傷しにくいだけでなく、通電用可動接点58と通電用固定接点32との間にアークが発生することがない。このため、接点摩耗による接点寿命が短くなることがないとともに、安定した通電特性を有する電磁継電器が得られるという利点がある。   According to the present embodiment, even if an arc occurs between the open / close movable contact 57 and the open / close fixed contact 31, not only is it difficult to damage, but also between the energizing movable contact 58 and the energizing fixed contact 32. There is no arcing. For this reason, there is an advantage that the contact life due to contact wear is not shortened, and an electromagnetic relay having stable energization characteristics can be obtained.

第2実施形態は、前述の第1実施形態とほぼ同様であり、異なる点は、図12に示すように、固定接点端子30の表面に突出し加工を施して一段高い段部34および一段低い凹部35を設け、前記段部34および前記凹部35に開閉用固定接点31および通電用固定接点32をそれぞれカシメ固定した場合である。   The second embodiment is substantially the same as the first embodiment described above. The difference is that, as shown in FIG. 12, the surface of the fixed contact terminal 30 protrudes and is processed so that it is one step higher and one step lower. 35, and the open / close fixed contact 31 and the energizing fixed contact 32 are fixed by caulking to the step portion 34 and the recess 35, respectively.

このため、本実施形態によれば、前述の実施形態と同様な効果が得られるだけでなく、設計の自由度が広がるという利点がある。
他は前述の第1実施形態と同様であるので、同一部分に同一番号を付して説明を省略する。
For this reason, according to this embodiment, there is an advantage that not only the same effects as those of the above-described embodiment can be obtained, but also the degree of freedom of design is widened.
Others are the same as those in the first embodiment described above, and thus the same parts are denoted by the same reference numerals and description thereof is omitted.

第3実施形態は、前述の第1実施形態とほぼ同様であり、異なる点は、図13に示すように、第1分割片55に設けた開閉用可動接点57よりも、第2分割片56に設けた通電用可動接点58を第4可動接触片54の自由端側に配置した点である。
より具体的には、可動接触片ユニット50の第1分割片55の基部に開閉用可動接点57を設ける一方、その第2分割片56の自由端部に通電用可動接点58を設けた点である。そして、固定接点端子30は、前記開閉用可動接点57および前記通電用可動接点58に対向する位置に、開閉用固定接点31および通電用固定接点32をカシメ固定してある。
本実施形態によれば、第1,第2分割片55,56は自己のバネ力で固定接点端子30側に移動可能であり、開閉用固定接点31と開閉用可動接点57との対向距離は、通電用固定接点32と通電用可動接点58との対向距離よりも短い。このため、前記可動接触片ユニット50の自由端部を操作板70で押圧して回動させると、開閉用可動接点57が開閉用固定接点31に接触した後、通電用可動接点58が通電用固定接点32に接触する。
The third embodiment is substantially the same as the first embodiment described above. The difference is that, as shown in FIG. 13, the second divided piece 56 rather than the movable contact 57 for opening and closing provided on the first divided piece 55. This is the point that the energizing movable contact 58 provided in is disposed on the free end side of the fourth movable contact piece 54.
More specifically, an opening / closing movable contact 57 is provided at the base of the first divided piece 55 of the movable contact piece unit 50, while an energizing movable contact 58 is provided at the free end of the second divided piece 56. is there. In the fixed contact terminal 30, the open / close fixed contact 31 and the energizing fixed contact 32 are caulked and fixed at positions facing the open / close movable contact 57 and the energizing movable contact 58.
According to the present embodiment, the first and second divided pieces 55 and 56 can move to the fixed contact terminal 30 side by their own spring force, and the facing distance between the open / close fixed contact 31 and the open / close movable contact 57 is as follows. It is shorter than the facing distance between the energizing fixed contact 32 and the energizing movable contact 58. For this reason, when the free end portion of the movable contact piece unit 50 is pressed and rotated by the operation plate 70, the open / close movable contact 57 contacts the open / close fixed contact 31, and then the energizing movable contact 58 is energized. The fixed contact 32 is contacted.

このため、本実施形態によれば、前述の第1実施形態と同様な効果が得られるだけでなく、操作板70の押圧によるてこの原理で大きな曲げモーメントが開閉用可動接点57に作用し、高い接点圧力が得られるという利点がある。
他は前述の第1実施形態と同様であるので、同一部分に同一番号を付して説明を省略する。
For this reason, according to this embodiment, not only the same effects as those of the first embodiment described above can be obtained, but also a large bending moment acts on the open / close movable contact 57 by the principle of the lever by pressing the operation plate 70, There is an advantage that a high contact pressure can be obtained.
Others are the same as those in the first embodiment described above, and thus the same parts are denoted by the same reference numerals and description thereof is omitted.

第4実施形態は、図14に示すように、前述の第1実施形態とほぼ同様であり、異なる点は、操作板70の係合スリット73の内側面のうち、可動接触片ユニット50の第1分割片55に当接する領域に、可動接触片ユニット50の第2分割片56に当接する領域よりも一段高い押圧突条73aを突設した点である。
本実施形態によれば、前記操作板70をスライド移動させると、第1分割片55が先に押圧されるので、開閉用可動接点57が開閉用固定接点31に先に接触した後、通電用可動接点58が通電用固定接点32に接触する。
As shown in FIG. 14, the fourth embodiment is substantially the same as the first embodiment described above, except that the fourth embodiment of the movable contact piece unit 50 among the inner surfaces of the engagement slit 73 of the operation plate 70 is different. This is that a pressing protrusion 73 a that is one step higher than the region that contacts the second divided piece 56 of the movable contact piece unit 50 protrudes from the region that contacts the one divided piece 55.
According to the present embodiment, when the operation plate 70 is slid, the first divided piece 55 is pressed first, so that the open / close movable contact 57 contacts the open / close fixed contact 31 first, and then the energization is performed. The movable contact 58 contacts the energizing fixed contact 32.

このため、本実施形態によれば、前述の第1実施形態と同様な効果が得られるだけでなく、前記操作板70の押圧突条73aの高さ寸法を調整するだけで、所望の接点圧を確保でき、所望の動作特性を確保しやいすという利点がある。
他は前述の第1実施形態と同様であるので、同一部分に同一番号を付して説明を省略する。
For this reason, according to this embodiment, not only the same effect as the first embodiment described above can be obtained, but also the desired contact pressure can be obtained only by adjusting the height dimension of the pressing protrusion 73a of the operation plate 70. Can be secured, and there is an advantage that desired operation characteristics can be easily secured.
Others are the same as those in the first embodiment described above, and thus the same parts are denoted by the same reference numerals and description thereof is omitted.

第5実施形態は、図15に示すように、前述の第1実施形態とほぼ同様であり、異なる点は、可動接触片ユニット50の第1分割片55を、第2分割片56よりも固定接点端子30側に迫り出すように曲げ加工を施した点である。
本実施形態によれば、前記操作板70をスライド移動させると、第1分割片55に設けた開閉用可動接点57が開閉用固定接点31に先に接触した後、第2分割片56に設けた通電用可動接点58が通電用固定接点32に接触する。
As shown in FIG. 15, the fifth embodiment is substantially the same as the first embodiment described above, except that the first divided piece 55 of the movable contact piece unit 50 is fixed more than the second divided piece 56. It is the point which performed the bending process so that it may approach to the contact terminal 30 side.
According to the present embodiment, when the operation plate 70 is slid, the open / close movable contact 57 provided on the first split piece 55 comes into contact with the open / close fixed contact 31 first, and then provided on the second split piece 56. The energized movable contact 58 contacts the energized fixed contact 32.

このため、本実施形態によれば、前述の第1実施形態と同様な効果が得られるだけでなく、前記第1,第2分割片55,56を板厚方向に曲げることにより、調整がしやすく、動作特性のバラツキの少ない電磁継電器が得られるという利点がある。
他は前述の第1実施形態と同様であるので、同一部分に同一番号を付して説明を省略する。
For this reason, according to the present embodiment, not only the same effects as those of the first embodiment described above can be obtained, but also the first and second divided pieces 55 and 56 can be adjusted by bending them in the plate thickness direction. There is an advantage that an electromagnetic relay that is easy and has little variation in operating characteristics can be obtained.
Others are the same as those in the first embodiment described above, and thus the same parts are denoted by the same reference numerals and description thereof is omitted.

なお、本実施形態では、第1可動接触片51の一の折り曲げ片51gを隣り合う他の折り曲げ片51gよりも可動接点端子40側に大きく折り曲げることにより、開閉用可動接点57の当接するタイミングをずらしてもよい。   In the present embodiment, one folding piece 51g of the first movable contact piece 51 is bent largely toward the movable contact terminal 40 side with respect to the other neighboring folding pieces 51g, whereby the contact timing of the opening / closing movable contact 57 is determined. It may be shifted.

本発明に係る電磁継電器は、前述の電磁継電器に限らず、他の電磁継電器,電気機器に適用してもよいことは勿論である。   Of course, the electromagnetic relay according to the present invention is not limited to the above-described electromagnetic relay, but may be applied to other electromagnetic relays and electrical devices.

10 ベース
11 仕切り壁
12a,12b 端子スリット
13 圧入溝
13a 削り代部
13b 屑溜め溝
20 電磁石ユニット
21 スプール
22 コイル
23 鉄芯
24 ヨーク
24a 磁極部
25 ヨーク
25a 磁極部
30 固定接点端子
31 開閉用固定接点
32 通電用固定接点
33 端子部
34 段部
35 凹部
40 可動接点端子
41 カシメ突起
42 端子部
50 可動接触片ユニット
50a 切り欠き部
51 第1可動接触片
51f スリット
51g 折り曲げ片
52 第2可動接触片
53 第3可動接触片
54 第4可動接触片
54f 圧入突起
55 第1分割片
55a 屈曲部
56 第2分割片
56a 屈曲部
57 開閉用可動接点
58 通電用可動接点
60 回動操作体
61 第1可動鉄片
62 第2可動鉄片
63 回動軸部
64 回動軸部
65 操作腕部
70 操作板
71 係合孔
72 係合腕部
73 係合スリット
73a 押圧突条
74 位置規制突起
80 位置規制板
90 カバー
DESCRIPTION OF SYMBOLS 10 Base 11 Partition wall 12a, 12b Terminal slit 13 Press-fit groove 13a Cutting allowance part 13b Waste storage groove 20 Electromagnet unit 21 Spool 22 Coil 23 Iron core 24 York 24a Magnetic pole part 25 York 25a Magnetic pole part 30 Fixed contact terminal 31 Open / close fixed contact 32 Current-carrying fixed contact 33 Terminal portion 34 Step portion 35 Recess 40 Movable contact terminal 41 Caulking projection 42 Terminal portion 50 Movable contact piece unit 50a Notch portion 51 First movable contact piece 51f Slit 51g Bending piece 52 Second movable contact piece 53 Third movable contact piece 54 Fourth movable contact piece 54f Press-fit protrusion 55 First divided piece 55a Bent portion 56 Second divided piece 56a Bent portion 57 Opening and closing movable contact 58 Current carrying movable contact 60 Rotating operation body 61 First movable iron piece 62 Second movable iron piece 63 Rotating shaft portion 64 Rotating shaft portion 5 operating arm portion 70 the operation plate 71 engaging hole 72 engagement arm 73 engages the slit 73a pressing protrusion 74 position regulating projection 80 position regulating plate 90 cover

Claims (8)

電磁石ユニットへの通電によって生じる磁力に基づいて往復移動する操作板で、複数枚の積層した可動接触片からなる可動接触片ユニットを回動し、前記可動接触片ユニットを巾方向に2分割して形成した第1,第2分割片にそれぞれ設けた一対の可動接点を、固定接点端子に設けた一対の固定接点にそれぞれ接離する電磁継電器であって、
一対の前記可動接点のうち、一方の開閉用可動接点を一方の開閉用固定接点に先に接触させた後、他方の通電用可動接点を他方の通電用固定接点に接触させることを特徴とする電磁継電器。
An operation plate that reciprocates on the basis of the magnetic force generated by energizing the electromagnet unit. The movable contact piece unit composed of a plurality of stacked movable contact pieces is rotated, and the movable contact piece unit is divided into two in the width direction. An electromagnetic relay that contacts and separates a pair of movable contacts provided on the formed first and second divided pieces respectively from a pair of fixed contacts provided on a fixed contact terminal,
Of the pair of movable contacts, one open / close movable contact is first brought into contact with one open / close fixed contact, and the other energized movable contact is brought into contact with the other energized fixed contact. Electromagnetic relay.
前記操作板で直接、押圧される前記可動接触片の分割片の自由端部のうち、前記開閉用可動接点および前記通電用可動接点をそれぞれ設けた領域の周囲にスリットを設けるとともに、前記スリットの外側に位置する領域を曲げ起こして弾性変形可能な折り曲げ片をそれぞれ形成したことを特徴とする請求項1に記載の電磁継電器。   Of the free ends of the split pieces of the movable contact piece that are directly pressed by the operation plate, a slit is provided around the area where the open / close movable contact and the energizing movable contact are provided, and the slit 2. The electromagnetic relay according to claim 1, wherein a bent piece that can be elastically deformed is formed by bending a region located outside. 3. 前記通電用可動接点を設けた分割片の前記折り曲げ片のバネ定数を、前記開閉用可動接点を設けた前記分割片の折り曲げ片のバネ定数よりも大きくしたことを特徴とする請求項2に記載の電磁継電器。   The spring constant of the bent piece of the split piece provided with the energizing movable contact is made larger than the spring constant of the bent piece of the split piece provided with the open / close movable contact. Electromagnetic relay. 前記固定接点端子に設けた開閉用固定接点の高さ寸法を、前記通電用固定接点の高さ寸法よりも高くしたことを特徴とする請求項1ないし3のいずれか1項に記載の電磁継電器。   4. The electromagnetic relay according to claim 1, wherein a height dimension of the open / close fixed contact provided on the fixed contact terminal is higher than a height dimension of the energizing fixed contact. 5. . 前記固定接点端子の表面のうち、前記通電用固定接点を設けた領域よりも一段高い領域に、前記開閉用固定接点を設けたことを特徴とする請求項1ないし3のいずれか1項に記載の電磁継電器。   4. The open / close fixed contact is provided in a region that is one step higher than the region in which the current-carrying fixed contact is provided on the surface of the fixed contact terminal. 5. Electromagnetic relay. 前記第1分割片に設けた開閉用可動接点よりも前記可動接触片の自由端側に、通電用可動接点を第2分割片に設けたことを特徴とする請求項1ないし3のいずれか1項に記載の電磁継電器。   4. The power supply movable contact is provided on the second divided piece on the free end side of the movable contact piece relative to the open / close movable contact provided on the first divided piece. 5. The electromagnetic relay according to item. 前記第1,第2分割片を押圧する前記操作板の押圧面のうち、前記通電用可動接点を設けた第2分割片を押圧する領域よりも、前記開閉用可動接点を設けた第1分割片を押圧する領域を一段高くしたことを特徴とする請求項1ないし3のいずれか1項に記載の電磁継電器。   1st division | segmentation which provided the said movable contact for opening / closing rather than the area | region which presses the 2nd division | segmentation piece which provided the said movable contact for conduction among the press surfaces of the said operation plate which presses the said 1st, 2nd division | segmentation piece. The electromagnetic relay according to any one of claims 1 to 3, wherein a region where the piece is pressed is raised by one step. 前記第1,第2分割片のうち、前記開閉用可動接点を設けた第1分割片を、前記第2分割片に設けた通電用可動接点よりも前記開閉用可動接点が固定接点側に迫り出すように折り曲げたことを特徴とする請求項1ないし3のいずれか1項に記載の電磁継電器。   Of the first and second divided pieces, the first movable piece provided with the open / close movable contact is moved closer to the fixed contact side than the movable movable contact provided on the second divided piece. The electromagnetic relay according to any one of claims 1 to 3, wherein the electromagnetic relay is bent so as to protrude.
JP2013272856A 2013-12-27 2013-12-27 Electromagnetic relay Active JP5741679B1 (en)

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JP2013272856A JP5741679B1 (en) 2013-12-27 2013-12-27 Electromagnetic relay
MX2015003168A MX2015003168A (en) 2013-12-27 2014-08-06 Electromagnetic relay.
RU2015107869A RU2015107869A (en) 2013-12-27 2014-08-06 ELECTROMAGNETIC RELAY
EP14841354.5A EP3089190B1 (en) 2013-12-27 2014-08-06 Electromagnetic relay
BR112015004480-8A BR112015004480A2 (en) 2013-12-27 2014-08-06 Electromagnetism relay
CN201480001681.1A CN104969325B (en) 2013-12-27 2014-08-06 Electromagnetic relay
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MX (1) MX2015003168A (en)
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EP3089190B1 (en) 2020-10-07
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