JP2015118881A - Induction heating coil and induction heating method - Google Patents

Induction heating coil and induction heating method Download PDF

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JP2015118881A
JP2015118881A JP2013263119A JP2013263119A JP2015118881A JP 2015118881 A JP2015118881 A JP 2015118881A JP 2013263119 A JP2013263119 A JP 2013263119A JP 2013263119 A JP2013263119 A JP 2013263119A JP 2015118881 A JP2015118881 A JP 2015118881A
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conductor
workpiece
induction heating
groove
work
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JP6343443B2 (en
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智一 稲葉
Tomokazu Inaba
智一 稲葉
清澤 裕
Yutaka Kiyozawa
裕 清澤
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Neturen Co Ltd
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Neturen Co Ltd
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Priority to JP2013263119A priority Critical patent/JP6343443B2/en
Priority to PCT/JP2014/084202 priority patent/WO2015093621A2/en
Priority to EP14827876.5A priority patent/EP3084016B1/en
Priority to US15/102,381 priority patent/US10314118B2/en
Priority to CN201480069783.7A priority patent/CN105829549B/en
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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P10/00Technologies related to metal processing
    • Y02P10/25Process efficiency

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Abstract

PROBLEM TO BE SOLVED: To provide an induction heating coil and an induction heating method for inductively heating a work-piece in which a groove is formed along an axis in a longer direction.SOLUTION: An induction heating coil 1 comprises a first conductor 10 and a second conductor 20. The first conductor 10 is formed by orbit parts 11, 12 which are coaxially arranged at a distance from each other and connected with each other and each of the orbit parts 11, 12 orbits the work-piece 30 around an axis of the work-piece 30. The second conductor 20 has a projection 21 so as to face the groove 31 of the work-piece 30 and is arranged between the orbit part 11 and the orbit part 12. Any of the induction heating coil 1 and the work-piece 30 is moved in an axial direction while passing a high-frequency current through the induction heating coil 1 with the work-piece 30 being inserted into the orbit parts 11, 12 of the induction heating coil 1.

Description

本発明は、溝部が長手方向の軸に沿って設けられて成るワークを誘導加熱する誘導加熱コイル及び誘導加熱方法に関する。   The present invention relates to an induction heating coil and an induction heating method for induction heating a workpiece in which a groove is provided along a longitudinal axis.

円柱状のワークの表面焼入れのために、その外周面が誘導加熱コイルで加熱される(例えば特許文献1及び2)。特許文献1及び2では、誘導加熱コイルは、加熱用の固定コイルと加熱範囲調節用の可動コイルとを備え、可動コイルをワークの軸長方向に移動させることにより、ワークの全長に応じてその軸方向の加熱範囲を調整することができる。   In order to quench the surface of the cylindrical workpiece, the outer peripheral surface is heated by an induction heating coil (for example, Patent Documents 1 and 2). In Patent Documents 1 and 2, the induction heating coil includes a fixed coil for heating and a movable coil for adjusting the heating range, and the movable coil is moved in the axial length direction of the workpiece, so that The axial heating range can be adjusted.

特許第2913615号公報Japanese Patent No. 2913615 特許第3117008号公報Japanese Patent No. 3117008

上述のように、特許文献1及び2に開示された誘導加熱コイルでは、円柱状のワークの表面のうち軸長方向の長さを指定して誘導加熱することができる。しかしながら、誘導加熱する円柱状のワークが、軸方向の断面が軸長手方向で異なり、中空管体の一部又は全部を内部に向かって陥没することにより溝部が外周側に向って開いて長手方向の軸に沿って設けられて成る場合には、特許文献1及び2に開示された誘導加熱コイルを用いることはできない。   As described above, in the induction heating coils disclosed in Patent Documents 1 and 2, induction heating can be performed by specifying the length in the axial direction of the surface of the cylindrical workpiece. However, the cylindrical workpiece to be induction-heated differs in the axial cross-section in the axial longitudinal direction, and the groove is opened toward the outer peripheral side by sinking a part or all of the hollow tube body into the longitudinal direction. In the case of being provided along the direction axis, the induction heating coils disclosed in Patent Documents 1 and 2 cannot be used.

そこで、本発明は、溝部が長手方向の軸に沿って設けられて成るワークを誘導加熱する誘導加熱コイル及び誘導加熱方法を提供することを目的とする。   Then, an object of this invention is to provide the induction heating coil and induction heating method which carry out induction heating of the workpiece | work in which a groove part is provided along the axis | shaft of a longitudinal direction.

上記目的を達成するために、本発明の誘導加熱コイルは、
溝部が長手方向の軸に沿って設けられて成るワークを加熱する誘導加熱コイルであって、
ワークの軸回りにワークを周回する周回部が同軸に間隔をおいて配置され、周回部同士が接続された第1導体と、
ワークの溝部に向い合うように突出部を有し、周回部の間に配置されて周回部に流れる電流により誘導電流が流れる第2導体と、
を備える。
In order to achieve the above object, the induction heating coil of the present invention comprises:
An induction heating coil for heating a workpiece in which a groove is provided along a longitudinal axis,
A first conductor in which a revolving part that circulates the work around an axis of the work is arranged coaxially at an interval, and the revolving parts are connected to each other;
A second conductor having a projecting portion so as to face the groove portion of the workpiece, and being arranged between the circulating portions and causing an induced current to flow through the circulating portion;
Is provided.

上記目的を達成するために、本発明の誘導加熱方法は、溝部が長手方向の軸に沿って設けられて成るワークを加熱するに当たり、本発明の誘導加熱コイルに上記ワークを挿通して、誘導加熱コイル、ワークの何れかを軸方向へ移動する。   In order to achieve the above object, the induction heating method according to the present invention inserts the work into the induction heating coil according to the present invention and heats the work in which the groove is provided along the longitudinal axis. Either the heating coil or the workpiece is moved in the axial direction.

本発明の誘導加熱コイルによれば、第1導体が、ワークの軸回りにワークを周回する周回部を同軸に間隔をおいて配置され、第2導体が、その突出部をワークの溝部に向い合うように配置され、第2導体が周回部の間に配置されるので、周回部に電流を流すことにより第2導体及びワークに誘導電流が流れる。よって、溝部が長手方向の軸に沿って設けられて成るワークを、溝部を含めて誘導加熱することができる。   According to the induction heating coil of the present invention, the first conductor is disposed around the workpiece around the axis of the workpiece at a coaxial interval, and the second conductor faces the protruding portion toward the workpiece groove. Since the second conductor is disposed between the surrounding portions, an induced current flows through the second conductor and the workpiece by flowing current through the surrounding portion. Therefore, the work in which the groove portion is provided along the longitudinal axis can be induction-heated including the groove portion.

本発明の誘導加熱方法によれば、本発明の誘導加熱コイルにワークを挿通して、該ワークの軸方向に誘導加熱コイルとワークとを相対移動させる。これにより、誘導加熱コイルがワークの加熱すべき領域と重なり合う際に、誘導加熱コイルに電流を流すことで、ワークの溝部及び背面部に誘導電流を生じさせることができる。   According to the induction heating method of the present invention, the work is inserted through the induction heating coil of the present invention, and the induction heating coil and the work are relatively moved in the axial direction of the work. Thereby, when the induction heating coil overlaps the region to be heated of the workpiece, an induced current can be generated in the groove portion and the back surface portion of the workpiece by flowing a current through the induction heating coil.

本発明の実施形態に係る誘導加熱コイルの平面図である。It is a top view of the induction heating coil which concerns on embodiment of this invention. 図1に示す誘導加熱コイルの正面図である。It is a front view of the induction heating coil shown in FIG. 図1に示す誘導加熱コイルにより加熱されるワークを模式的に示し、(a)は斜視図、(b)はX−X線に沿う端面図、(c)は図3(b)に示すX−X線に沿う端面と異なる別の形態を示す端面図である。The workpiece | work heated by the induction heating coil shown in FIG. 1 is shown typically, (a) is a perspective view, (b) is an end view along XX line, (c) is X shown in FIG.3 (b). It is an end view which shows another form different from the end surface along -X-ray. 図1に示す誘導加熱コイルを用いてワークを誘導加熱する工程を模式的に示す図である。It is a figure which shows typically the process of induction-heating a workpiece | work using the induction heating coil shown in FIG. (a)は実施例の結果を示す図であり、(b)は比較例の結果を示す図である。(A) is a figure which shows the result of an Example, (b) is a figure which shows the result of a comparative example.

以下、図面を参照しながら、本発明の実施形態を詳細に説明する。   Hereinafter, embodiments of the present invention will be described in detail with reference to the drawings.

〔誘導加熱コイル〕
図1は本発明の実施形態に係る誘導加熱コイル1の平面図であり、図2は図1に示す誘導加熱コイル1の正面図である。本発明の実施形態に係る誘導加熱コイル1は、溝部31が長手方向の軸に沿って設けられて成るワーク30を加熱する際に用いられる。誘導加熱コイル1は、第1導体10と第2導体20とで構成される。
[Induction heating coil]
FIG. 1 is a plan view of an induction heating coil 1 according to an embodiment of the present invention, and FIG. 2 is a front view of the induction heating coil 1 shown in FIG. The induction heating coil 1 according to the embodiment of the present invention is used when heating a workpiece 30 in which the groove portion 31 is provided along the longitudinal axis. The induction heating coil 1 includes a first conductor 10 and a second conductor 20.

第1導体10は、同軸に間隔をおいて配置される周回部11,12同士を接続して構成され、各周回部11,12はワーク30の軸回りにワーク30を周回する。第2導体20は、ワーク30の溝部31に向い合うように突出部21を有し、周回部11と周回部12の間に配置される。第1導体10の周回部11,12の中空にワーク30を挿通して、ワーク30の溝部31に第2導体20の突出部21を出し入れすることができる。そして、第1導体10に電流を流してワーク30を誘導加熱するが、その際、第1導体10から第2導体20に誘導電流が流れ、さらにこの誘導電流により溝部31及びその近傍に誘導磁場を発生させることができる。以上のように、突出部21をワーク30の溝部31に挿入して突出部21が溝部31に対向する状態にすることで、ワーク30の溝部31にも誘導電流が流れ易くなる。   The first conductor 10 is configured by connecting the circumferential portions 11 and 12 that are arranged coaxially at intervals, and each of the circumferential portions 11 and 12 circulates the workpiece 30 around the axis of the workpiece 30. The second conductor 20 has a protruding portion 21 so as to face the groove portion 31 of the workpiece 30, and is disposed between the rotating portion 11 and the rotating portion 12. The workpiece 30 can be inserted through the hollow portions 11 and 12 of the first conductor 10, and the protruding portion 21 of the second conductor 20 can be put in and out of the groove portion 31 of the workpiece 30. Then, current is passed through the first conductor 10 to inductively heat the work 30. At this time, an induced current flows from the first conductor 10 to the second conductor 20, and this induced current further induces an induced magnetic field in the groove 31 and the vicinity thereof. Can be generated. As described above, by inserting the protruding portion 21 into the groove portion 31 of the workpiece 30 so that the protruding portion 21 faces the groove portion 31, an induced current can easily flow through the groove portion 31 of the workpiece 30.

第1導体10は、図1に二点鎖線で示すワーク30を周回可能な寸法を有している。よって、ワーク30の軸方向に溝部31の深さが変化している場合であっても、更には部分的に溝部31が形成されていない場合であっても、ワーク30の軸方向全長にわたってワーク30を第1導体10に貫通させることができる。図3を参照して後述するように、例えば、ワーク30の両端部に溝部31が形成されていないようなワーク30を誘導加熱する場合であっても、第1導体10がワーク30を周回した状態のまま第2導体20の突出部21を溝部31に挿入したり突出部21を溝部31から出したりすることができる。   The 1st conductor 10 has the dimension which can circulate the workpiece | work 30 shown with a dashed-two dotted line in FIG. Therefore, even when the depth of the groove portion 31 is changed in the axial direction of the workpiece 30, or even when the groove portion 31 is not partially formed, the workpiece is covered over the entire axial length of the workpiece 30. 30 can be passed through the first conductor 10. As will be described later with reference to FIG. 3, for example, the first conductor 10 circulates around the workpiece 30 even when induction heating is performed on the workpiece 30 in which the groove portions 31 are not formed at both ends of the workpiece 30. The protruding portion 21 of the second conductor 20 can be inserted into the groove portion 31 or the protruding portion 21 can be taken out of the groove portion 31 in the state.

ここで、図1及び図2に示す誘導加熱コイル1を詳細に説明する前に、誘導加熱コイル1により加熱されるワーク30の一例を説明する。図3は、ワーク30の一例を模式的に示し、(a)は斜視図、(b)はX−X線に沿う端面図、(c)は図3(b)に示すX−X線に沿う端面と異なる別の形態を示す端面図である。   Here, before describing the induction heating coil 1 shown in FIGS. 1 and 2 in detail, an example of the workpiece 30 heated by the induction heating coil 1 will be described. FIG. 3 schematically shows an example of the workpiece 30, (a) is a perspective view, (b) is an end view taken along line XX, and (c) is taken along line XX shown in FIG. 3 (b). It is an end view which shows another form different from the end surface which follows.

ワーク30は、図3(a)に示すように、例えば、断面が円又は楕円或いは多角形等の中空の管体又は中実の長尺体で成り、軸方向、すなわち長手方向に沿って溝部又は凹部(本出願では、これらを総称して溝部と称する。)31を有しており、溝部31が形成されている領域の両端部を除く部分X1が加熱すべき領域として設定されている。ワーク30の一方の端部36と他方の端部37には溝部が形成されていない。   As shown in FIG. 3 (a), the workpiece 30 is formed of, for example, a hollow tube or a solid long body whose cross section is a circle, an ellipse, or a polygon, and a groove portion along the axial direction, that is, the longitudinal direction. Or it has the recessed part (in this application, these are named generically and are called a groove part) 31, and the part X1 except the both ends of the area | region in which the groove part 31 is formed is set as an area | region which should be heated. A groove is not formed in one end 36 and the other end 37 of the work 30.

ワーク30の溝部31について詳細に説明する。ワーク30は、長手方向に沿う溝部31を有している。一方の内側部32aと他方の内側部32bとが鋭角に曲げられて溝底部33が形成されている。一方の内側部32aに沿って一方の外側部34aが配置され、他方の内側部32bに沿って他方の外側部34bが配置されている。一方の内側部32aと一方の外側部34aとがつながって一方の開口縁部35aが形成され、他方の内側部32bと他方の外側部34bとがつながって他方の開口縁部35bが形成されている。このようなワーク30は、素材となる中空管体の両端部を除いて中空管体の周壁の一部が中空管体の内部に向って陥没するように、中空管体をプレス成形することによって製造することができる。ワーク30の開口縁部35a、35bは図3(b)に示すように、図3(c)と比べて僅かに膨らんでいる点で異なるが、それ以外については図3(b)と図3(c)とのワーク30の形状はほぼ共通している。本発明の実施形態では、開口縁部35a,35bの形状については、図3(b)に示すように膨らみを有していても、図3(c)に示すように膨らみを有さないで湾曲していてもよく、さらには、溝部31が長手方向の軸に沿って設けられて成るワークであれば、本発明の実施形態は適用される。   The groove portion 31 of the workpiece 30 will be described in detail. The work 30 has a groove 31 along the longitudinal direction. One inner portion 32a and the other inner portion 32b are bent at an acute angle to form a groove bottom portion 33. One outer portion 34a is disposed along one inner portion 32a, and the other outer portion 34b is disposed along the other inner portion 32b. One inner edge 32a and one outer edge 34a are connected to form one opening edge 35a, and the other inner edge 32b and the other outer edge 34b are connected to form the other opening edge 35b. Yes. Such a workpiece 30 presses the hollow tube so that a part of the peripheral wall of the hollow tube is depressed toward the inside of the hollow tube except for both ends of the hollow tube as a material. It can be manufactured by molding. As shown in FIG. 3B, the opening edge portions 35a and 35b of the workpiece 30 are different in that they are slightly swollen as compared with FIG. 3C. Other than that, FIG. 3B and FIG. The shape of the workpiece 30 is substantially the same as (c). In the embodiment of the present invention, the shape of the opening edge portions 35a and 35b does not have a bulge as shown in FIG. 3 (c) even if it has a bulge as shown in FIG. 3 (b). The embodiment of the present invention can be applied to any workpiece that may be curved and is a workpiece in which the groove 31 is provided along the longitudinal axis.

図1及び図2に示す形態は、図3に例示するワーク30を誘導加熱するために好適なように作製されており、具体的な構成としては次の通りである。第1導体10は、好ましくは二段の周回部11,12が間隔をおいて同軸に配置されて構成され、二段の周回部11,12が直列又は並列に接続されている。一方の周回部11の両端が接近しており、他方の周回部12の両端が接近している。一方の周回部11の一端にリード部13が接続され、一方の周回部11の他端に連結部14が鉛直方向に延びて他方の周回部12の一端に接続され、他方の周回部12の他端にリード部15が接続されている。これにより、周回部11と周回部12とが直列に接続されている。リード部13及び15は、整合器を経由して高周波電源に接続される。   The embodiment shown in FIG. 1 and FIG. 2 is manufactured so as to be suitable for induction heating of the workpiece 30 illustrated in FIG. 3, and the specific configuration is as follows. The first conductor 10 is preferably configured such that the two-stage circumferential portions 11 and 12 are arranged coaxially with an interval, and the two-stage circumferential portions 11 and 12 are connected in series or in parallel. Both ends of one circulating portion 11 are close to each other, and both ends of the other rotating portion 12 are close to each other. A lead portion 13 is connected to one end of one of the surrounding portions 11, a connecting portion 14 extends in the vertical direction to the other end of the one surrounding portion 11, and is connected to one end of the other surrounding portion 12. A lead portion 15 is connected to the other end. Thereby, the circulation part 11 and the circulation part 12 are connected in series. The lead parts 13 and 15 are connected to a high frequency power source via a matching unit.

第2導体20は、第1導体10の周回部11と周回部12との隙間に配置され、図示しない移動機構が第2導体20に接続されており、移動機構により第2導体20の一部がワーク30の溝部31に出し入れされる。これにより、二段の周回部11,12に高周波電流が流れると、第2導体20に誘導磁界が生じ誘導電流が流れ、溝部31及びその周囲に誘導磁界を生じさせる。   The second conductor 20 is disposed in a gap between the circulating portion 11 and the circulating portion 12 of the first conductor 10, and a moving mechanism (not shown) is connected to the second conductor 20, and a part of the second conductor 20 is connected by the moving mechanism. Is put into and out of the groove 31 of the workpiece 30. As a result, when a high-frequency current flows through the two-stage circulating portions 11 and 12, an induced magnetic field is generated in the second conductor 20, an induced current flows, and an induced magnetic field is generated in the groove portion 31 and its surroundings.

第2導体20は、ワーク30の溝部31の開口に向けて配置され、ワーク30の溝部31の断面形状に沿った形状を有する突出部21と、第1導体10の周回部11,12に沿って部分的に配置される湾曲部22と、突出部21と湾曲部22とを連結する連結部23と、を備える。これら突出部21と湾曲部22と連結部23とは別体でそれぞれ接合されて成るが、一体的に形成されていてもよい。第2導体20の突出部21がワーク30の溝部31の断面形状に沿った形状を有することにより、突出部21をワーク30の溝部31に挿入した状態にすれば、ワーク30の溝部31及びその近傍に誘導磁場を効率良く発生させることができる。   The second conductor 20 is disposed toward the opening of the groove portion 31 of the work 30, and extends along the protruding portion 21 having a shape along the cross-sectional shape of the groove portion 31 of the work 30 and the surrounding portions 11 and 12 of the first conductor 10. And a bending portion 22 that is partially disposed, and a connecting portion 23 that connects the protruding portion 21 and the bending portion 22. The protruding portion 21, the curved portion 22, and the connecting portion 23 are separately joined, but may be integrally formed. If the protruding portion 21 of the second conductor 20 has a shape along the cross-sectional shape of the groove portion 31 of the workpiece 30, the protruding portion 21 is inserted into the groove portion 31 of the workpiece 30. An induction magnetic field can be efficiently generated in the vicinity.

図1に示すように、ワーク30の溝部31が断面V字状である場合には、突出部21は、ワーク30の溝部31に沿ってV字状の中空導体によって構成される。すなわち、突出部21は、ワーク30の溝部31の一方の内側部32aに沿って直線状に延びる一方の突出部21aと、ワーク30の他方の内側部32bに沿って直線状に延びる他方の突出部21bとを、鋭角で結合して形成され、その結果、平面視でV字状をなす。溝部31がU字状あれば突出部21はU字状の中空導体によって構成される。   As shown in FIG. 1, when the groove portion 31 of the workpiece 30 has a V-shaped cross section, the protruding portion 21 is configured by a V-shaped hollow conductor along the groove portion 31 of the workpiece 30. That is, the protruding portion 21 includes one protruding portion 21 a that extends linearly along one inner portion 32 a of the groove portion 31 of the workpiece 30 and the other protruding portion that extends linearly along the other inner portion 32 b of the workpiece 30. The portion 21b is formed by joining at an acute angle, and as a result, has a V shape in plan view. If the groove part 31 is U-shaped, the protrusion part 21 is comprised by the U-shaped hollow conductor.

湾曲部22は、第1導体10の二段の周回部11,12よりも大きな曲率を有している。第2導体20の突出部21が溝部31に挿入されている状態では、周回部11,12よりも中心側である内側に、周回部11,12と平面視で重ならないように湾曲部22が配置される。これにより、第1導体10から第2導体20に誘導電流が効率良く流れる。   The curved portion 22 has a larger curvature than the two-stage rotating portions 11 and 12 of the first conductor 10. In a state in which the protruding portion 21 of the second conductor 20 is inserted into the groove portion 31, the curved portion 22 is arranged on the inner side, which is the center side of the surrounding portions 11 and 12, so as not to overlap the surrounding portions 11 and 12 in plan view. Be placed. Thereby, an induced current efficiently flows from the first conductor 10 to the second conductor 20.

連結部23は、一方の突出部21aの先端と他方の突出部21bの先端で接続している。よって、平面視でL字状をなす各連結部23a,23bの対でなる。湾曲部22は、対をなす連結部23a,23bの先端に接続されている。第2導体20の湾曲部22は、第2導体20を溝部31に挿入した状態において、ワーク30の溝部31の角度と同程度の中心角を有する。また、第2導体の円弧部が第1導体の周回部に沿って配置されることにより、第1導体の周回部から第2導体の円弧部に対して誘導電流を効率良く発生させることができる。   The connection part 23 is connected by the front-end | tip of one protrusion part 21a, and the front-end | tip of the other protrusion part 21b. Therefore, it consists of a pair of each connection part 23a, 23b which makes L shape by planar view. The bending portion 22 is connected to the tips of the connecting portions 23a and 23b that make a pair. The curved portion 22 of the second conductor 20 has a central angle similar to the angle of the groove portion 31 of the workpiece 30 in a state where the second conductor 20 is inserted into the groove portion 31. Further, since the arc portion of the second conductor is disposed along the circumference of the first conductor, an induced current can be efficiently generated from the circumference of the first conductor to the arc portion of the second conductor. .

第1導体10が周回部11,12を直列接続して構成するのが好ましい理由について説明する。一方の周回部11はその両端が接近しており、他方の周回部12はその両端が接近している。つまり、各周回部11,12は必ずしも環状とはなっていない。各周回部11,12において各端は接近するが隙間を有し、その隙間には高周波電流が流れないことから、磁場が軸回りに生じない部分が生じる。また、本発明の実施形態では、ワーク30を回転させていない。そこで、第1導体10を一段の周回部とせず、好ましくは二段の周回部11,12で順巻の方向に電流が流れるように構成する。ワーク30を軸回りに回転しなくても、周回部11,12からワーク30の軸回りに出来るだけ一様に誘導磁場を生じさせることができる。   The reason why the first conductor 10 is preferably configured by connecting the winding portions 11 and 12 in series will be described. One rotating part 11 is close to both ends thereof, and the other rotating part 12 is close to both ends thereof. In other words, the revolving parts 11 and 12 are not necessarily annular. In each of the revolving parts 11 and 12, each end approaches but has a gap, and a high-frequency current does not flow in the gap, and therefore a portion where a magnetic field does not occur around the axis occurs. In the embodiment of the present invention, the work 30 is not rotated. In view of this, the first conductor 10 is configured not to be a one-stage winding portion, but preferably to have a current flow in the forward winding direction at the two-stage winding portions 11 and 12. Even if the work 30 is not rotated around the axis, the induction magnetic field can be generated as uniformly as possible around the axis of the work 30 from the circulating portions 11 and 12.

第1導体10の周回部11,12と第2導体20との間、特に各周回部11,12と湾曲部22との間には、図示しない絶縁シートを介在してもよいし、又は、第1導体10と第2導体20とが対向し得る部分、例えば湾曲部22の周回部11,12との対向面に絶縁シート材26を固定するとよい。これにより、第1導体10と第2導体20との間でスパークの発生を抑制することができる。   An insulating sheet (not shown) may be interposed between the surrounding portions 11 and 12 of the first conductor 10 and the second conductor 20, particularly between the surrounding portions 11 and 12 and the curved portion 22, or The insulating sheet material 26 may be fixed to a portion where the first conductor 10 and the second conductor 20 can face each other, for example, the facing surface of the curved portions 22 and the surrounding portions 11 and 12. Thereby, generation | occurrence | production of a spark can be suppressed between the 1st conductor 10 and the 2nd conductor 20. FIG.

第1導体10において、非導電性の支持部16a,16bが、鉛直方向に延びて配置され、各周回部11,12に固定されている。これにより、一方の周回部11と他方の周回部12とを間隔をあけてその間隔を一定に保ちつつ水平に維持することができる。   In the first conductor 10, non-conductive support portions 16 a and 16 b are arranged to extend in the vertical direction and are fixed to the surrounding portions 11 and 12. As a result, it is possible to maintain the one circulating portion 11 and the other circulating portion 12 horizontally while maintaining a constant spacing.

第1導体10及び第2導体20の何れも、所定の形状を有する中空導体部材をろう付け等で接続して形成されている。これにより、冷却液を外部から注入し、中空導体部材に流して冷却し、外部に排出することができる。第1導体10についての冷却液注入口、排出口については図示していないが、例えばリード部13,15に設けられている。   Both the first conductor 10 and the second conductor 20 are formed by connecting hollow conductor members having a predetermined shape by brazing or the like. Thereby, a cooling liquid can be inject | poured from the outside, it can be made to flow through a hollow conductor member, can be cooled, and can be discharged | emitted outside. Although the coolant inlet and outlet for the first conductor 10 are not shown, they are provided, for example, in the lead portions 13 and 15.

第2導体20では、湾曲部22の中間に、仕切り部材24、好ましくは導電性の仕切り部材24が設けられ、仕切り部材24を挟んで両側の湾曲部22a,22bのそれぞれに配管接続部25a,25bが外側に向けて取り付けられている。   In the second conductor 20, a partition member 24, preferably a conductive partition member 24, is provided in the middle of the curved portion 22, and the pipe connection portions 25 a and 25 b are respectively connected to the curved portions 22 a and 22 b on both sides of the partition member 24. 25b is attached toward the outside.

第2導体20を用いず、第1導体10の周回部11,12の軸に沿ってワーク30を配置し、リード部13,15から高周波電流を流すことにより、ワーク30を誘導加熱することも考えられる。   The work 30 may be induction-heated by arranging the work 30 along the axis of the surrounding parts 11 and 12 of the first conductor 10 without using the second conductor 20 and flowing a high-frequency current from the lead parts 13 and 15. Conceivable.

しかし、溝部31に突出部21を挿入しないと、突出部21とワーク30の溝部31とのギャップが大きいため、突出部21から溝部31への誘導電流が分散されて流れることになる。すると、ワーク30の溝部31と逆側、つまり、リード部13,15側の背面部38側に大きな誘導電流が流れるようになり、ワーク30の背面部38側だけが部分的に加熱される端面加熱の状態となる。   However, if the protrusion 21 is not inserted into the groove 31, the gap between the protrusion 21 and the groove 31 of the workpiece 30 is large, and the induced current from the protrusion 21 to the groove 31 is distributed and flows. Then, a large induced current flows on the side opposite to the groove portion 31 of the workpiece 30, that is, on the back portion 38 side of the lead portions 13 and 15, and only the back portion 38 side of the workpiece 30 is partially heated. It becomes a state of heating.

そこで、本発明の実施形態のように突出部21を溝部31に挿入し、湾曲部22と周回部11,12とが電磁気的に結合し易い状態で、リード部13,15から周回部11,12へ電流を流す。すると、湾曲部22に誘導電流が流れ、連結部23を経由して突出部21にその誘導電流が流れる。ワーク30のうち内側部32a、32bには、突出部21a,21bによる誘導磁界の影響を受けて誘導電流が流れ、ワーク30のうち開口縁部35a,35bには連結部23a,23bによる誘導磁界の影響を受けて誘導電流が流れ、外側部34a,34bは、周回部11のうちリード部13,15側の部分、つまり、外側部34a、34bと対向する部分による誘導磁界の影響を受けて誘導電流が流れる。このように、周回部11,12により生じる磁界と突出部21などの第2導体20により生じる磁界とを重ね合わせることにより、ワーク30の部位によらず昇温させることができる。   Therefore, as in the embodiment of the present invention, the protruding portion 21 is inserted into the groove portion 31, and the bending portion 22 and the surrounding portions 11, 12 are easily electromagnetically coupled to each other from the lead portions 13, 15 to the surrounding portions 11, A current is supplied to 12. Then, an induced current flows through the bending portion 22 and the induced current flows through the protruding portion 21 via the connecting portion 23. An induced current flows in the inner portions 32a and 32b of the workpiece 30 due to the influence of the induced magnetic field due to the protrusions 21a and 21b, and an induced magnetic field due to the coupling portions 23a and 23b in the opening edge portions 35a and 35b of the workpiece 30. Inductive current flows under the influence of the external portion 34a, 34b, and the outer portions 34a, 34b are affected by the induced magnetic field by the portions on the lead portions 13, 15 side of the rotating portion 11, that is, the portions facing the outer portions 34a, 34b. An induced current flows. Thus, by superimposing the magnetic field generated by the circulating portions 11 and 12 and the magnetic field generated by the second conductor 20 such as the protruding portion 21, the temperature can be raised regardless of the part of the work 30.

このように、溝部31に突出部21を挿入することにより、突出部21からワーク30の溝部31に誘導電流が分散することなく流れ、内側部32a,32bの溝部31と外側部34a、34bの背面部38とに環状に誘導電流を流すことができ、ワーク30の断面の周方向に均一に電流が流れ、ワーク30を均一に加熱することができる。   Thus, by inserting the protruding portion 21 into the groove portion 31, the induced current flows from the protruding portion 21 to the groove portion 31 of the work 30 without being dispersed, and the groove portions 31 of the inner portions 32a and 32b and the outer portions 34a and 34b An induced current can be caused to flow in an annular manner with respect to the back surface portion 38, and a current can flow uniformly in the circumferential direction of the cross section of the work 30, thereby heating the work 30 uniformly.

〔誘導加熱方法〕
本発明の実施形態に係る誘導加熱方法は、図3に示すように、溝部31が長手方向の軸に沿って設けられて成るワーク30を加熱する場合に用いられる。本発明の実施形態に係る誘導加熱コイル1にワーク30を挿通して、誘導加熱コイル1、ワーク30の何れかを軸方向へ移動する。これにより、誘導加熱コイル1がワーク30のうち加熱すべき領域と重なり合う際には誘導加熱コイル1に電流を流すことにより、ワーク30の溝部31及び背面部38に誘導電流を生じさせることができる。
[Induction heating method]
As shown in FIG. 3, the induction heating method according to the embodiment of the present invention is used when heating a workpiece 30 in which the groove portion 31 is provided along the longitudinal axis. The work 30 is inserted through the induction heating coil 1 according to the embodiment of the present invention, and either the induction heating coil 1 or the work 30 is moved in the axial direction. Thereby, when the induction heating coil 1 overlaps the region to be heated in the work 30, an induction current can be generated in the groove portion 31 and the back surface portion 38 of the work 30 by flowing a current through the induction heating coil 1. .

その際、誘導加熱コイル1の突出部21とワーク30の溝部31とのギャップが一定の範囲内に収まるように、誘導加熱コイル1、ワーク30の何れかを相対的に移動することが好ましい。これにより、ワーク30の背面部38のみならず溝部31にも効率的に誘導電流を生じさせることができ、ワーク30を、例えば変態点温度以上で均一に加熱することができる。   At that time, it is preferable to relatively move either the induction heating coil 1 or the workpiece 30 so that the gap between the protruding portion 21 of the induction heating coil 1 and the groove portion 31 of the workpiece 30 is within a certain range. Thereby, an induced current can be efficiently generated not only in the back surface portion 38 of the workpiece 30 but also in the groove portion 31, and the workpiece 30 can be heated uniformly, for example, at a transformation point temperature or higher.

具体的に説明すると、誘導加熱コイル1には移動機構(図示せず)が取り付けられており、移動機構が誘導加熱コイル1を水平二軸方向に移動する。よって、突出部21をワーク30の溝部31に出し入れ自在に第2導体20を水平方向に移動することができる。ワーク30の各端部36,37を第1導体10に挿通している状態では、溝部31に突出部21を挿入せず、一方、ワーク30の中間部を第1導体10に挿通している状態では、溝部31に突出部21を挿入するようにすることができる。これにより、ワーク30の溝部31の深さが軸方向に変化していても、ワーク30の溝部31が直線的に延びておらず屈曲していても、ワーク30の溝部31の形状に応じてワーク30の溝部31を誘導加熱することができる。   More specifically, a movement mechanism (not shown) is attached to the induction heating coil 1, and the movement mechanism moves the induction heating coil 1 in the horizontal biaxial direction. Therefore, the second conductor 20 can be moved in the horizontal direction so that the protrusion 21 can be inserted into and removed from the groove 31 of the work 30. In a state where the end portions 36 and 37 of the work 30 are inserted through the first conductor 10, the protruding portion 21 is not inserted into the groove portion 31, while the intermediate portion of the work 30 is inserted through the first conductor 10. In the state, the protrusion 21 can be inserted into the groove 31. Thereby, even if the depth of the groove part 31 of the workpiece 30 is changed in the axial direction, even if the groove part 31 of the workpiece 30 is not linearly extended and bent, depending on the shape of the groove part 31 of the workpiece 30. The groove 31 of the work 30 can be induction heated.

溝部31に突出部21を挿入し、好ましくは、溝部31の深さに応じて突出部21と溝部31のギャップを所定の一定範囲内とすることにより、突出部21からワーク30の溝部31に誘導電流が分散せずに流れ、ワーク30の溝部31とワーク30の背面部38とに環状に誘導電流を流すことができる。よって、ワーク30の断面の周方向に均一に電流が流れ、誘導加熱コイル1に流す電流の大きさを調整することによりワーク30を均一に加熱することができる。   The protruding portion 21 is inserted into the groove portion 31, and preferably, the gap between the protruding portion 21 and the groove portion 31 is set within a predetermined fixed range in accordance with the depth of the groove portion 31, so that the protruding portion 21 changes to the groove portion 31 of the workpiece 30. The induced current flows without being dispersed, and the induced current can be caused to flow annularly through the groove portion 31 of the work 30 and the back surface portion 38 of the work 30. Therefore, a current flows uniformly in the circumferential direction of the cross section of the work 30, and the work 30 can be heated uniformly by adjusting the magnitude of the current flowing through the induction heating coil 1.

以下では、図3に示すように、ワーク30の両端部36,37を除く中間部に溝部31が長手方向に沿って形成されているワーク30を誘導加熱する場合を例に挙げる。
図1及び図2に示す誘導加熱コイル1を用いて、図3に示すワーク30の溝部31の部位X1を誘導加熱する方法について説明する。図4は、図1に示す誘導加熱コイルを用いてワークを誘導加熱する工程を模式的に示す図である。図4(a)〜(d)に順次示すように、ワークの溝部31の加熱処理を行うには、第2導体20の突出部21をワーク30の溝部31内の加熱始点Sに挿入し、この溝31内に沿ってワーク30の溝部31内の加熱終点Fまで第2導体20をスライド移動させる。そしてこの加熱終点Fにおいて第2導体20の突出部21をワークの溝部31から引き出すことで、溝31の所定個所の加熱が終了する。このとき、ワーク30と誘導加熱コイル1とは、何れを移動させてもよい。
Below, as shown in FIG. 3, the case where the workpiece | work 30 in which the groove part 31 is formed along the longitudinal direction in the intermediate part except the both ends 36 and 37 of the workpiece | work 30 is mentioned as an example.
A method for induction heating the portion X1 of the groove portion 31 of the workpiece 30 shown in FIG. 3 using the induction heating coil 1 shown in FIGS. FIG. 4 is a diagram schematically showing a process of induction heating a workpiece using the induction heating coil shown in FIG. 4A to 4D, in order to heat the groove 31 of the workpiece, the protrusion 21 of the second conductor 20 is inserted into the heating start point S in the groove 31 of the workpiece 30, The second conductor 20 is slid along the groove 31 to the heating end point F in the groove 31 of the work 30. And at this heating end point F, by pulling out the protruding portion 21 of the second conductor 20 from the groove portion 31 of the workpiece, heating of a predetermined portion of the groove 31 is completed. At this time, either the workpiece 30 or the induction heating coil 1 may be moved.

具体的に説明すると、先ず、本発明の実施形態に係る誘導加熱コイル1の中心軸が鉛直方向になるように誘導加熱コイル1を水平に配置し、第1導体10の周回部11,12にワーク30の一端部を挿通する。例えば図4(a)に示すように、第1導体10の周回部11,12の下側に、焼入れ液を噴射するための中空のジャケット40が配置されており、ジャケット40の上方に同軸に二段の周回部11,12が配置されている。その際、第2導体20の突出部21は、周回部11,12の中空に挿入されていない。このような状態において、二段の周回部11,12に、同軸状にワーク30の下端側を挿入する。なお、ワーク30の上端部と下端部にはチャック機構41,41がそれぞれ取り付けられ、図示しない移動機構によりチャック機構41,41を上下方向に連動して移動する。   More specifically, first, the induction heating coil 1 is horizontally arranged such that the central axis of the induction heating coil 1 according to the embodiment of the present invention is in the vertical direction, and the first conductor 10 has the surrounding portions 11 and 12. One end of the work 30 is inserted. For example, as shown in FIG. 4A, a hollow jacket 40 for injecting quenching liquid is disposed below the surrounding portions 11 and 12 of the first conductor 10, and coaxially above the jacket 40. Two-stage rotating portions 11 and 12 are arranged. At this time, the protruding portion 21 of the second conductor 20 is not inserted into the hollow portions 11 and 12. In such a state, the lower end side of the workpiece 30 is inserted coaxially into the two-stage rotating portions 11 and 12. Note that chuck mechanisms 41 and 41 are respectively attached to the upper end portion and the lower end portion of the work 30, and the chuck mechanisms 41 and 41 are moved in conjunction with the vertical direction by a moving mechanism (not shown).

次に、図4(a)に示すように、第2導体20の突出部21をワーク30の溝部31に挿入しないで、ワーク30の長手方向への移動を開始する。そして、ワーク30の溝部31の一端が第1導体10の上側の周回部11を通過すると、第2導体20の突出部21をワーク30の溝部31に挿入する。これが、溝部31の加熱始点Sとなり、その状態を示したのが図4(b)である。   Next, as shown in FIG. 4A, the movement of the workpiece 30 in the longitudinal direction is started without inserting the protruding portion 21 of the second conductor 20 into the groove portion 31 of the workpiece 30. Then, when one end of the groove portion 31 of the workpiece 30 passes through the upper circumferential portion 11 of the first conductor 10, the protruding portion 21 of the second conductor 20 is inserted into the groove portion 31 of the workpiece 30. This is the heating start point S of the groove 31 and FIG. 4B shows this state.

第2導体20を図示しない移動機構により相対移動して、突出部21を溝部31に挿入するのと同時に又はその前後において、第1導体10に高周波電流を流す。これにより、第1導体10及び第2導体20により、ワーク30のうち、誘導加熱コイル1の周回部11,12に挿入されて重なり合う部分が誘導加熱される。   The second conductor 20 is relatively moved by a moving mechanism (not shown), and a high-frequency current is passed through the first conductor 10 simultaneously with or before and after the protrusion 21 is inserted into the groove 31. As a result, the first conductor 10 and the second conductor 20 inductively heat the overlapping portions of the work 30 that are inserted into the surrounding portions 11 and 12 of the induction heating coil 1.

上下のチャック機構41,41が移動機構により下方に移動することにより、ワーク30が長手方向に沿って下降する。これにより、ワーク30の加熱すべき領域が中間部の下端から上端に移動することになる。   When the upper and lower chuck mechanisms 41, 41 are moved downward by the moving mechanism, the work 30 is lowered along the longitudinal direction. Thereby, the area | region which should heat the workpiece | work 30 moves to the upper end from the lower end of an intermediate part.

さらに、ワーク30の溝部31の上端が第1導体10の上側の周回部11を通過する前に、すなわち溝部31の加熱終点Fにおいて第2導体20をワーク30の溝部31から取り出す。この取り出しと同時又はその前後において、第1導体10への通電を停止する。   Further, the second conductor 20 is taken out from the groove 31 of the work 30 before the upper end of the groove 31 of the work 30 passes through the upper circumferential portion 11 of the first conductor 10, that is, at the heating end point F of the groove 31. At the same time before or after the take-out, the energization to the first conductor 10 is stopped.

以上の手順により、ワーク30の溝部31のうち、例えば図3(a)に示すX1の部分だけを焼入れすることができる。さらに突出部21が溝部31に挿入されているような状態のうち或る一定の状態だけ通電時間を調整することにより、ワーク30の溝部31及び背面部38の全長ではなく一部を熱処理することができる。   By the above procedure, only the portion X1 shown in FIG. 3A, for example, of the groove 31 of the workpiece 30 can be quenched. Further, by adjusting the energization time only in a certain state among the state in which the protruding portion 21 is inserted in the groove portion 31, heat treatment is performed on a part rather than the entire length of the groove portion 31 and the back surface portion 38 of the work 30. Can do.

上述のようにチャック機構を下方に移動してワーク30を下降させる場合のみならず、チャック機構を上方に移動してワーク30を上昇させてもよいし、さらには、チャック機構をワーク30の長手方向に沿って移動してもよい。   As described above, the chuck mechanism may be moved downward to lower the workpiece 30, and the chuck mechanism may be moved upward to raise the workpiece 30. You may move along the direction.

ワーク30として、図3(a)に示すように両端部36,37を除いてV溝が長手方向に形成された鋼材を用いた。その鋼材の開口縁部35a、35bは図3(b)に示すように、図3(c)に示すものと比べて僅かに膨らんでいるものを用いた。既に説明した誘導加熱方法を用い、次の手順により焼入れを行った。ワーク30を移動させながら、先ず溝部31の下端が他方の周回部12を通過した後に、突出部21を溝部31に挿入して第1導体10に高周波電流を流し、次に、溝部31の上端が一方の周回部11を通過する前に通電を停止し、突出部21を溝部31から取り出した。その際、図3(b)で符号A,B,Cで示す部分に熱電対を配置して、温度を測定した。符号Aは溝底部33であり、符号Bは開口縁部35bであり、符号Cは背面部38である。   As the work 30, a steel material in which V grooves are formed in the longitudinal direction except for both end portions 36 and 37 as shown in FIG. As the opening edge portions 35a and 35b of the steel material, as shown in FIG. 3 (b), those slightly swelled compared with those shown in FIG. 3 (c) were used. Quenching was performed by the following procedure using the induction heating method described above. While moving the workpiece 30, first, the lower end of the groove 31 passes through the other circulating portion 12, and then the protruding portion 21 is inserted into the groove 31 to pass a high-frequency current through the first conductor 10, and then the upper end of the groove 31. Energization was stopped before passing through one of the circulating portions 11, and the protruding portion 21 was taken out from the groove portion 31. At that time, thermocouples were arranged at portions indicated by reference signs A, B, and C in FIG. Reference numeral A is the groove bottom 33, reference numeral B is the opening edge 35 b, and reference numeral C is the back surface 38.

(比較例)
比較例として、実施例において、第2導体20を用いないで第1導体10だけで焼入れを行った。
(Comparative example)
As a comparative example, in the example, the second conductor 20 was not used and the first conductor 10 was used for quenching.

図5(a)は実施例の結果を示す図であり、(b)は比較例の結果を示す図である。何れも縦軸は温度(℃)であり、横軸は時間である。実施例では、図5(a)に示すように、ワーク30の部位Bと部位Cとはほぼ同じ温度プロファイルを描き、部位Aとの温度差が約200℃である。一方、比較例では、図5(b)に示すように、ワーク30の部位Bと部位Cとで温度差がある。しかも、部位Bと部位Cとの温度差が約275℃ある。よって、実施例と比較例とを比べると、第2導体20を出し入れした方が、部位Bと部位Cの温度差が小さいことが分かった。   FIG. 5A is a diagram showing the results of the example, and FIG. 5B is a diagram showing the results of the comparative example. In either case, the vertical axis represents temperature (° C.), and the horizontal axis represents time. In the embodiment, as shown in FIG. 5A, the part B and the part C of the work 30 draw substantially the same temperature profile, and the temperature difference from the part A is about 200 ° C. On the other hand, in the comparative example, there is a temperature difference between the part B and the part C of the workpiece 30 as shown in FIG. Moreover, the temperature difference between the part B and the part C is about 275 ° C. Therefore, comparing the example and the comparative example, it was found that the temperature difference between the part B and the part C was smaller when the second conductor 20 was taken in and out.

本発明の実施形態に係る誘導加熱コイルは、図1及び図2に示す形態のみならず、ワーク30の溝部31の形状に応じて適宜変更することができる。以下では便宜上図示した符号を合わせて記載することにする。
ワーク30の溝部31は、その断面がV字状である場合に限らず、略凹字状、略U字状等、窪んでいればよく、誘導加熱コイル1の突出部21の形状はその窪みの形状に沿ったものでとしてもよい。
さらに、ワークの溝部の横断面形状が非対称であれば、突出部21はワーク30の溝部31の形状に対応して非対称でもよく、その場合には溝部31の各面と突出部21の外周面とが一定の距離を保つ形状であることが好ましい。
湾曲部22は図1に示すように円弧状の円弧部である必要はなく、突出部21及び連結部23によりワーク30を環状に取り巻くものであればよい。
The induction heating coil according to the embodiment of the present invention can be changed as appropriate according to the shape of the groove 31 of the workpiece 30 as well as the configuration shown in FIGS. In the following, the reference numerals shown for convenience will be described together.
The groove portion 31 of the workpiece 30 is not limited to a V-shaped cross section, and may be recessed such as a substantially concave shape or a substantially U shape. The shape of the protruding portion 21 of the induction heating coil 1 is a depression. It may be along the shape.
Furthermore, if the cross-sectional shape of the groove portion of the workpiece is asymmetric, the protruding portion 21 may be asymmetrical corresponding to the shape of the groove portion 31 of the workpiece 30, and in that case, each surface of the groove portion 31 and the outer peripheral surface of the protruding portion 21. Is preferably a shape that maintains a certain distance.
The bending portion 22 does not need to be an arcuate arc portion as shown in FIG. 1, and may be any one that surrounds the workpiece 30 in an annular shape by the protruding portion 21 and the connecting portion 23.

本発明の実施形態に係る誘導加熱方法及び誘導加熱方法は、図3に示すワーク30に限ることなく、溝部31がワーク30の全長に形成されていてもよく、溝部31の深さが軸方向に沿って変化していてもよい。この場合には誘導加熱コイル1の突出部21がワーク30の溝部31に挿入されている部位を調整すればよい。
さらには、ワーク30の軸方向に沿う形状が直線状である必要はなく、ワーク30の用途に応じて両端部だけが屈曲した形状を有していてもよい。この場合には、軸方向を法線とする面上で少なくとも二方向に誘導加熱コイル1を移動機構により移動させればよい。
The induction heating method and the induction heating method according to the embodiment of the present invention are not limited to the work 30 shown in FIG. 3, and the groove 31 may be formed over the entire length of the work 30, and the depth of the groove 31 is axial. It may change along. In this case, what is necessary is just to adjust the site | part in which the protrusion part 21 of the induction heating coil 1 is inserted in the groove part 31 of the workpiece | work 30. FIG.
Furthermore, the shape along the axial direction of the workpiece 30 does not have to be linear, and may have a shape in which only both end portions are bent according to the use of the workpiece 30. In this case, the induction heating coil 1 may be moved by the moving mechanism in at least two directions on the surface having the normal direction as the axial direction.

1:誘導加熱コイル
10:第1導体
11,12:周回部
13,15:リード部
14:連結部
16a,16b:支持部
20:第2導体
21,21a,21b:突出部
22,22a,22b:湾曲部
23,23a,23b:連結部
24:仕切り部材
25a,25b:配管接続部
26:絶縁シート材
31,g:溝部
32a,32b:内側部
33:溝底部
34a,34b:外側部
35a,35b:開口縁部
36:ワークの一端部
37:ワークの他端部
38:背面部
1: induction heating coil 10: first conductor 11, 12: rotating portion 13, 15: lead portion 14: connecting portion 16a, 16b: support portion 20: second conductors 21, 21a, 21b: projecting portions 22, 22a, 22b : Curved portions 23, 23a, 23b: connecting portion 24: partition members 25a, 25b: pipe connecting portion
26: Insulating sheet material 31, g: Groove portions 32a, 32b: Inner portion 33: Groove bottom portions 34a, 34b: Outer portions 35a, 35b: Opening edge portion 36: One end portion 37: Workpiece other end portion 38: Back portion

Claims (7)

溝部が長手方向の軸に沿って設けられて成るワークを加熱する誘導加熱コイルであって、
上記ワークの軸回りに上記ワークを周回する周回部が同軸に間隔をおいて配置され、該周回部同士が接続された第1導体と、
上記ワークの溝部に向い合うように突出部を有し、上記周回部の間に配置されて上記周回部に流れる電流により誘導電流が流れる第2導体と、
を備える、誘導加熱コイル。
An induction heating coil for heating a workpiece in which a groove is provided along a longitudinal axis,
A first conductor in which a circulating portion that circulates the workpiece around the workpiece axis is coaxially disposed at an interval, and the circulating portions are connected to each other;
A second conductor that has a protrusion so as to face the groove of the workpiece, and that is arranged between the surrounding portions and through which an induced current flows due to a current that flows through the surrounding portion,
An induction heating coil comprising:
前記第2導体が、前記ワークの溝部の開口に向けて配置され該ワークの溝部の断面形状に沿った形状を有する前記突出部と、前記第1導体の周回部に沿って配置される湾曲部と、前記突出部と上記湾曲部とを連結する連結部と、を備える、請求項1に記載の誘導加熱コイル。   The second conductor is disposed toward the opening of the groove portion of the workpiece, the protruding portion having a shape along the cross-sectional shape of the groove portion of the workpiece, and a curved portion disposed along the circumferential portion of the first conductor. The induction heating coil according to claim 1, further comprising: a connecting portion that connects the protruding portion and the bending portion. 前記第2導体の湾曲部が、前記第1導体の周回部よりも大きな曲率を有し、
前記突出部が前記ワークの溝部に挿入された状態で、前記第1導体の周回部よりも内側に前記第2導体の湾曲部が配置される、請求項2に記載の誘導加熱コイル。
The curved portion of the second conductor has a larger curvature than the circular portion of the first conductor;
The induction heating coil according to claim 2, wherein the curved portion of the second conductor is disposed on the inner side of the circumferential portion of the first conductor in a state where the protruding portion is inserted into the groove portion of the workpiece.
溝部が長手方向の軸に沿って設けられて成るワークを加熱するに当たり、
請求項1乃至3の何れかに記載の誘導加熱コイルに上記ワークを挿通して、上記誘導加熱コイル、上記ワークの何れかをワークの軸方向に沿って移動する、誘導加熱方法。
When heating a workpiece in which the groove is provided along the longitudinal axis,
An induction heating method, wherein the work is inserted through the induction heating coil according to claim 1, and any one of the induction heating coil and the work is moved along an axial direction of the work.
前記第2導体の突出部と前記ワークの溝部とのギャップが一定の範囲に収まるように前記第2導体、前記ワークの何れかを移動する、請求項4に記載の誘導加熱方法。   The induction heating method according to claim 4, wherein either the second conductor or the workpiece is moved so that a gap between the protruding portion of the second conductor and the groove portion of the workpiece is within a certain range. 前記ワークの溝部の深さに応じて前記第2導体の突出部と前記ワークの溝部とのギャップを変化させる、請求項4又は5に記載の誘導加熱方法。   The induction heating method according to claim 4 or 5, wherein a gap between the projecting portion of the second conductor and the groove portion of the workpiece is changed according to the depth of the groove portion of the workpiece. 前記第2導体の突出部を前記ワーク溝部の加熱始点に挿入すると共に、前記ワーク溝部の加熱終点まで前記第2導体を相対移動させ、該加熱終点において前記第2導体の突出部を前記ワークの溝部から引き出す、請求項4乃至6の何れかに記載の誘導加熱方法。   The protruding portion of the second conductor is inserted into the heating start point of the work groove portion, and the second conductor is relatively moved to the heating end point of the work groove portion, and at the heating end point, the protruding portion of the second conductor is moved to the work groove portion. The induction heating method according to claim 4, wherein the induction heating method is drawn out from the groove.
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