JP2015105591A - Oil strainer - Google Patents

Oil strainer Download PDF

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JP2015105591A
JP2015105591A JP2013247243A JP2013247243A JP2015105591A JP 2015105591 A JP2015105591 A JP 2015105591A JP 2013247243 A JP2013247243 A JP 2013247243A JP 2013247243 A JP2013247243 A JP 2013247243A JP 2015105591 A JP2015105591 A JP 2015105591A
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tubular body
annular
oil
filter
side tubular
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信幸 保見
Nobuyuki Yasumi
信幸 保見
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DaikyoNishikawa Corp
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DaikyoNishikawa Corp
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Abstract

PROBLEM TO BE SOLVED: To materialize welding with high airtightness, while preventing the generation of resin pieces or metallic pieces during vibration-welding.SOLUTION: At a place corresponding to an annular recessed portion 37 on a surface 41b on a downstream side of an inflow side tubular body 19, an annular projecting portion 47 is formed, which projects toward an outflow side tubular body 17 to be stored in a sandwiching portion 53 of a filter 7, and clips and fixes the sandwiching portion 53 with a surface 31b on an upstream side of the outflow side tubular body 17. An annular projecting portion tip end portion 47b is formed to be narrower than the opening width of the annular recessed portion 37 so as to form a clearance S3 in a width direction between the sandwiching portion 53 and the annular projecting portion tip end portion 47b while a welding rib 35 is vibration-welded by the inflow side tubular body 19 and a fixing portion 51 is clipped and fixed by the annular projecting portion 47 and the surface 31b on the upstream side of a downstream end flange 31.

Description

本発明は、例えば、車両における動力装置の内部を循環するオイルから不純物を除去するオイルストレーナに関する。   The present invention relates to an oil strainer that removes impurities from oil circulating inside a power unit in a vehicle, for example.

従来より、車両におけるエンジンやトランスミッション等の動力装置には、該動力装置の内部を循環するオイルに含まれるゴミ等の不純物を除去するオイルストレーナが配設されている。特許文献1には、このようなオイルストレーナの一例が開示されている。   Conventionally, a power device such as an engine or transmission in a vehicle is provided with an oil strainer that removes impurities such as dust contained in oil circulating inside the power device. Patent Document 1 discloses an example of such an oil strainer.

このオイルストレーナは、オイル流入口を有する合成樹脂製のカップ状の下ケースと、該下ケースと対向して設けられ、オイル流出口を有する合成樹脂製のカップ状の上ケースと、両ケースの周縁部間で周縁部が挟持固定されるナイロンまたはポリエステル等の繊維からなるフェルト状のフィルタと、を備えている。   The oil strainer includes a synthetic resin cup-shaped lower case having an oil inlet, a synthetic resin cup-shaped upper case provided opposite to the lower case, and an oil outlet. And a felt-like filter made of a fiber such as nylon or polyester in which the peripheral portion is sandwiched and fixed between the peripheral portions.

下ケースの開口周縁部には、外方に張り出す鍔部が全周に亘って一体に形成されている。この鍔部の上面内周側には、段部が一段低く形成され、該段部内の内周側に全周に亘って突起が一体に形成されている。   A flange that projects outward is integrally formed on the peripheral edge of the opening of the lower case over the entire circumference. A step portion is formed one step lower on the inner peripheral side of the upper surface of the flange portion, and a protrusion is integrally formed on the inner peripheral side in the step portion over the entire circumference.

一方、上ケースの開口周縁部には、外方に張り出す鍔部が全周に亘って一体に形成されている。この鍔部の下面内周側には、下ケースの段部に対応する突部が形成され、該突部の下端には、下ケースの突起に対応する突起が全周に亘って形成されている。また、鍔部の下面外周側には、振動溶着時に下ケースの鍔部上面側に接合される溶着リブが形成されている。   On the other hand, a flange that protrudes outward is integrally formed on the periphery of the opening of the upper case over the entire circumference. A protrusion corresponding to the step portion of the lower case is formed on the inner peripheral side of the lower surface of the flange, and a protrusion corresponding to the protrusion of the lower case is formed on the entire lower end of the protrusion. Yes. In addition, a welding rib is formed on the outer peripheral side of the lower surface of the collar portion so as to be joined to the upper surface side of the collar portion of the lower case during vibration welding.

フィルタは、シート状のものを2つ折りにして袋状にしたものである。そして、フィルタの折り曲げ部分を除く周縁部が下ケースの段部内に位置し、かつフィルタの上側に上ケースが位置した状態で、上ケースの突部を下ケースの鍔部上面側に振動溶着で接合させることにより、オイルストレーナが製造される。この接合状態で、フィルタの折り曲げ部分を除く周縁部は、上ケースの突部の突起と下ケースの段部内の突起とによって上下から挟まれている。これにより、フィルタが両ケースの間から脱落するのを防止している。   The filter is formed by folding a sheet-like material into two to form a bag. Then, with the periphery of the filter excluding the bent portion positioned in the step of the lower case and the upper case positioned on the upper side of the filter, the protrusion of the upper case is vibrated and welded to the upper surface side of the flange of the lower case. By joining, an oil strainer is manufactured. In this joined state, the peripheral edge portion excluding the bent portion of the filter is sandwiched from above and below by the protrusion of the protrusion of the upper case and the protrusion in the step portion of the lower case. This prevents the filter from falling off between the two cases.

特開平9−10525号公報(段落0015欄〜段落0021欄、図1〜図3)JP-A-9-10525 (paragraph 0015 column to paragraph 0021 column, FIGS. 1 to 3)

しかしながら、特許文献1のオイルストレーナに用いられるフィルタがフェルト状であるため、フィルタを透過するオイルの単位面積当たりの流動抵抗が大きい。そこで、オイルストレーナ全体で流動抵抗を下げるためにフィルタの面積を増やす必要があった。また、フィルタの剛性が低いので、フィルタを保持するケースの剛性を上げる必要もあった。その結果、オイルストレーナ全体が大型化し、重量が増すとともに設計レイアウトの自由度が損なわれ、コスト面からも好ましくなかった。   However, since the filter used in the oil strainer of Patent Document 1 has a felt shape, the flow resistance per unit area of oil that passes through the filter is large. Therefore, it is necessary to increase the area of the filter in order to reduce the flow resistance in the entire oil strainer. Further, since the rigidity of the filter is low, it is necessary to increase the rigidity of the case holding the filter. As a result, the entire oil strainer is increased in size and weight, and the degree of freedom in design layout is impaired, which is not preferable from the viewpoint of cost.

そこで、フェルト等の樹脂製フィルタの代わりに、剛性があり、比較的目の小さくフィルタ機能を満足した上でオイルの単位面積当たりの流動抵抗が小さなネット状の金属製フィルタを用い、オイルストレーナ全体を小型化するという対策が考えられる。しかしながら、特許文献1のオイルストレーナに金属製フィルタを用いると、振動溶着時に以下に示す様々な問題が生じる。   Therefore, instead of a resin filter such as felt, a net-like metal filter that has rigidity, is relatively small and satisfies the filter function, and has a low flow resistance per unit area of oil is used. It is possible to take measures to reduce the size. However, when a metal filter is used for the oil strainer of Patent Document 1, the following various problems occur during vibration welding.

即ち、金属製フィルタの折り曲げ部分を除く周縁部が上ケースの突起と下ケースの突起とによって挟まれている。そのため、振動溶着時、金属製フィルタによって合成樹脂製の両ケースが削れ、樹脂片が発生するという問題がある。   That is, the peripheral edge portion except the bent portion of the metal filter is sandwiched between the upper case protrusion and the lower case protrusion. Therefore, at the time of vibration welding, there is a problem in that both cases made of synthetic resin are scraped off by the metal filter and resin pieces are generated.

また、金属製フィルタは、複数の金属線材を編み込んで形成されたネット状をなしているので、その周縁部がほぐれやすい。そのため、振動溶着時、両ケースの突起が金属製フィルタの周縁部を挟んだ状態で振動すると、フィルタの周縁部がほぐれて金属片が発生する。その結果、オイルストレーナを通るオイルに金属片が混入するという問題がある。   Moreover, since the metal filter has a net shape formed by weaving a plurality of metal wires, the peripheral edge thereof is easily loosened. Therefore, at the time of vibration welding, if the protrusions of both cases vibrate with the peripheral portion of the metal filter sandwiched between them, the peripheral portion of the filter is loosened and a metal piece is generated. As a result, there is a problem that metal pieces are mixed into the oil passing through the oil strainer.

さらに、振動溶着時、上ケースの突起と下ケースに向が金属製フィルタの折り曲げ部分を除く周縁部を挟んでいるため、溶着リブが形成された上ケースに金属製フィルタからの反力が作用する。その結果、上ケースの溶着リブが下ケースの鍔部上面に十分に圧接せず、気密性の高い溶着が困難になるという問題がある。   In addition, during vibration welding, the upper case protrusion and the lower case sandwich the peripheral edge except for the bent portion of the metal filter, so the reaction force from the metal filter acts on the upper case where the welding ribs are formed. To do. As a result, there is a problem that the welding rib of the upper case is not sufficiently pressed against the upper surface of the flange portion of the lower case, making it difficult to weld with high airtightness.

本発明は、かかる点に鑑みてなされたものであり、その目的とするところは、振動溶着時に樹脂片や金属片が発生するのを防止しつつ、気密性の高い溶着を実現して、小型で安価なオイルストレーナを提供することにある。   The present invention has been made in view of the above points, and the object of the present invention is to realize a highly airtight welding while preventing resin pieces and metal pieces from being generated during vibration welding, and to achieve a small size. And providing an inexpensive oil strainer.

上記の目的を達成するために、本発明は、金属製のフィルタとこのフィルタを挟持固定する一対の樹脂製管状体を備えたオイルストレーナにおいて、各管状体の分割面における形状に工夫を凝らしたものである。   In order to achieve the above object, in the oil strainer provided with a metal filter and a pair of resin tubular bodies that sandwich and fix the filter, the present invention has been devised in the shape of the divided surface of each tubular body. Is.

具体的には、本発明は、一端部及び他端部にそれぞれオイル流入口及びオイル流出口が形成されると共に該両端部間にオイル流路が形成され、上記オイル流入口から流入したオイルが上記オイル流路を通って上記オイル流出口から流出する筒状の樹脂製ケースと、上記オイル流路に配設されたオイル濾過用のフィルタと、を備え、上記ケースは、その中間部において筒中心線と交差する分割面で分割された第1管状体及び第2管状体を有し、これら第1管状体及び第2管状体が上記分割面において振動溶着することによって構成されている一方、上記フィルタの外周縁部が上記分割面に対応する箇所において上記第1管状体及び第2管状体によって挟持固定されたオイルストレーナを対象とし、次のような解決手段を講じた。   Specifically, in the present invention, an oil inlet and an oil outlet are formed at one end and the other end, respectively, and an oil flow path is formed between the both ends. A cylindrical resin case that flows out from the oil outlet through the oil flow path; and an oil filtering filter disposed in the oil flow path. While having a first tubular body and a second tubular body divided by a dividing surface intersecting the center line, the first tubular body and the second tubular body are configured by vibration welding on the dividing surface, The following solution was taken for the oil strainer in which the outer peripheral edge of the filter was sandwiched and fixed by the first tubular body and the second tubular body at a location corresponding to the dividing surface.

すなわち、本発明は、上記フィルタは、複数の金属線材で構成されたネット状をなし、上記オイル流路を覆う濾過部と、該濾過部の外周縁から外方に張り出して上記第1管状体及び第2管状体によって挟持固定される環状の固定部と、を有し、該固定部には、上記第1管状体に向かって突出する断面凸形状をなす環状の挟着部が設けられ、少なくとも一方の上記管状体における相手側の上記管状体と対向する面には、該相手側の管状体に向かって突出し、先端部が該相手側の管状体に振動溶着された環状の溶着部が設けられ、上記第1管状体の上記第2管状体側の面における上記溶着部内側には、上記挟着部の断面凸形状に対応する断面凹形状をなし、該挟着部が収容される環状凹部が形成されている一方、上記第2管状体の上記第1管状体側の面における上記環状凹部に対応する箇所には、該第1管状体に向かって突出して上記挟着部と対向する環状凸部が形成され、該環状凸部の先端部は、上記溶着部が上記相手側の管状体に振動溶着され、かつ上記固定部が該環状凸部と上記第1管状体とによって挟持固定された状態で上記狭着部に収容され上記挟着部との間で幅方向に隙間が形成されるように、該挟着部の幅よりも細く形成されていることを特徴とする。   That is, according to the present invention, the filter has a net shape composed of a plurality of metal wires, the filter section covering the oil passage, and the first tubular body projecting outward from the outer peripheral edge of the filter section. And an annular fixing portion sandwiched and fixed by the second tubular body, and the fixing portion is provided with an annular sandwiching portion having a convex cross section projecting toward the first tubular body, At least one of the tubular bodies facing the counterpart tubular body is provided with an annular welded portion that protrudes toward the counterpart tubular body and whose tip is vibration welded to the counterpart tubular body. An annular shape is provided on the inside of the welded portion on the surface of the first tubular body on the second tubular body side, corresponding to the convex shape of the cross section of the sandwiched portion, and the sandwiched portion is accommodated. While the recess is formed, the first tubular body of the second tubular body An annular convex portion that protrudes toward the first tubular body and opposes the sandwiched portion is formed at a location corresponding to the annular concave portion on the surface, and the welded portion is formed at the tip of the annular convex portion. It is vibration welded to the opposite tubular body, and the fixed portion is held and fixed between the annular convex portion and the first tubular body. It is characterized by being formed narrower than the width of the sandwiched portion so that a gap is formed in the direction.

本発明によれば、比較的安価なネット状の金属製フィルタを用いており、この金属製フィルタは、剛性を有し、かつ比較的目が小さく、フィルタ機能を満足した上でオイルの単位面積当たりの流動抵抗を小さくすることができる。そのため、小型で安価なオイルストレーナを提供することが可能となる。   According to the present invention, a relatively inexpensive net-like metal filter is used. This metal filter has rigidity, is relatively small in size, satisfies the filter function, and has a unit area of oil. The flow resistance per hit can be reduced. Therefore, it is possible to provide a small and inexpensive oil strainer.

また、本発明によれば、両管状体が振動溶着して接合され、かつフィルタの固定部の一部である挟着部が第1管状体の環状凹部に収容され、固定部が第2管状体の環状凸部と第1管状体の第2管状体側の面とによって挟持固定された状態で、環状凸部の先端部と挟着部で幅方向に隙間が形成されている。したがって、振動溶着時に、環状凸部の先端部は、環状凹部の底面に沿って嵌り込んだ挟着部に強く当たらない。よって、環状凸部が金属製のフィルタによって削られず、樹脂片の発生を防止することができる。また同時に、フィルタの挟着部が第2管状体の環状凸部に強く当たらないため、フィルタを形成する金属線材の端末がほぐれず、金属片の発生を防止することができる。   Further, according to the present invention, both the tubular bodies are vibration welded and joined, and the sandwiched portion that is a part of the fixed portion of the filter is accommodated in the annular recess of the first tubular body, and the fixed portion is the second tubular shape. A gap is formed in the width direction between the distal end portion and the sandwiched portion of the annular projecting portion in a state of being sandwiched and fixed by the annular projecting portion of the body and the surface on the second tubular body side of the first tubular body. Therefore, at the time of vibration welding, the tip of the annular convex portion does not strongly hit the sandwiched portion fitted along the bottom surface of the annular concave portion. Therefore, the annular convex portion is not scraped by the metal filter, and the generation of the resin piece can be prevented. At the same time, since the sandwiched portion of the filter does not hit the annular convex portion of the second tubular body, the end of the metal wire forming the filter is not loosened, and the generation of metal pieces can be prevented.

また、本発明によれば、フィルタの挟着部が第1管状体の環状凹部に収容され、かつ第2管状体の環状凸部の先端部がこの挟着部に収容されている。そのため、オイル流路をオイルが流れ、フィルタの濾過部がオイルによって押され、濾過部外周縁部の挟着部が内側に引っ張られても、挟着部の径方向内側部分が環状凹部の底面に引っかかると共に、該挟着部の径方向外側部分が環状凸部の先端部に引っかかるので、挟着部が第1管状体の第2管状体側の面から外れることがない。したがって、フィルタがケースから外れるのを防止することができる。   According to the present invention, the sandwiched portion of the filter is accommodated in the annular recess of the first tubular body, and the tip of the annular projecting portion of the second tubular body is accommodated in the sandwiched portion. Therefore, even if oil flows through the oil flow path, the filter portion of the filter is pushed by the oil, and the sandwiched portion of the outer peripheral edge of the filter portion is pulled inward, the radially inner portion of the sandwiched portion is the bottom surface of the annular recess. And the radially outer portion of the sandwiched portion is caught by the tip of the annular convex portion, so that the sandwiched portion does not come off the surface of the first tubular body on the second tubular body side. Therefore, it is possible to prevent the filter from coming off from the case.

さらに、本発明によれば、上記引っかかりによって挟着部が第1管状体の第2管状体側の面から外れることがないので、振動溶着時に上記固定部を上記第1管状体及び第2管状体で強く押さえ上記固定部を強固に挟持する必要がなく、上記挟着部から両管状体に該両管状体を互いに離間させる大きな反力が作用しない。したがって、振動溶着時に溶着部を相手側の管状体に十分に圧接させることが可能となる。よって、気密性の高い溶着を実現することができる。   Further, according to the present invention, since the sandwiching portion does not come off from the surface of the first tubular body on the second tubular body side due to the catch, the fixing portion is fixed to the first tubular body and the second tubular body during vibration welding. Therefore, it is not necessary to firmly hold the fixing portion, and a large reaction force that separates the two tubular bodies from the sandwiching portion to the two tubular bodies does not act. Therefore, the welded portion can be sufficiently brought into pressure contact with the counterpart tubular body during vibration welding. Therefore, it is possible to realize welding with high airtightness.

本発明の実施形態に係るオイルストレーナを示す図であって、(a)は平面図であり、(b)は側面図であり、(c)は(b)のIc部拡大断面図である。It is a figure which shows the oil strainer which concerns on embodiment of this invention, Comprising: (a) is a top view, (b) is a side view, (c) is the Ic part expanded sectional view of (b). 流出側分割体を示す図であって、(a)は平面図であり、(b)は側面図であり、(c)は(b)のIIc部拡大図であり、(d)は(a)のIId-IId線断面図である。It is a figure which shows an outflow side division body, Comprising: (a) is a top view, (b) is a side view, (c) is the IIc part enlarged view of (b), (d) is (a) Is a sectional view taken along line IId-IId of FIG. 流入側分割体を示す図であって、(a)は平面図であり、(b)は側面図であり、(c)は(b)のIIIc部拡大図である。It is a figure which shows an inflow side division body, Comprising: (a) is a top view, (b) is a side view, (c) is the IIIc part enlarged view of (b). フィルタを示す断面図である。It is sectional drawing which shows a filter. 図1のV部拡大図であって、(a)は振動溶着前の状態を示す図であり、(b)は振動溶着完了状態を示す図である。It is the V section enlarged view of Drawing 1, and (a) is a figure showing the state before vibration welding, and (b) is a figure showing the vibration welding completion state.

以下、本発明の実施形態を図面に基づいて説明する。尚、以下の好ましい実施形態の説明は本質的に例示に過ぎず、本発明、その適用物或いはその用途を制限することを意図するものではない。   Hereinafter, embodiments of the present invention will be described with reference to the drawings. In addition, the following description of preferable embodiment is only an illustration essentially, and is not intending restrict | limiting this invention, its application thing, or its use.

図1は本発明の実施形態に係るオイルストレーナ1を示す図であって、(a)は平面図、(b)は側面図、(c)は(b)のIc部拡大断面図である。このオイルストレーナ1は、図示しないが車両のエンジン下部のオイルパン内部に配置されてエンジンの潤滑経路の一部を構成し、オイルを濾過してゴミ等の不純物を取り除く。   1A and 1B are views showing an oil strainer 1 according to an embodiment of the present invention, in which FIG. 1A is a plan view, FIG. 1B is a side view, and FIG. 1C is an enlarged sectional view of a portion Ic in FIG. Although not shown, the oil strainer 1 is arranged inside an oil pan below the engine of the vehicle to constitute a part of the lubrication path of the engine, and removes impurities such as dust by filtering the oil.

上記オイルストレーナ1は、内部にオイル流路3が形成された細長い略円筒状のケース5と、該オイル流路3に配設されたオイル濾過用の金属製フィルタ7と、を備えている。   The oil strainer 1 includes an elongated, substantially cylindrical case 5 having an oil passage 3 formed therein, and a metal filter 7 for oil filtration disposed in the oil passage 3.

上記ケース5は、下流端(上端)に上記オイル流路3に連通するオイル流出口9が形成され、このオイル流出口9から緩やかに下降傾斜して延びた後、屈曲部11で屈曲して略鉛直下方へ延び、上流端(下端)に上記オイル流路3に連通するオイル流入口13が形成されている。このオイル流入口13から流入したオイルは、上記ケース5内のオイル流路3を通って上方に流れて上記オイル流出口9から流出する。   The case 5 is formed with an oil outlet 9 communicating with the oil flow path 3 at the downstream end (upper end). The case 5 extends from the oil outlet 9 while descending gently and then bent at the bent portion 11. An oil inflow port 13 that extends substantially vertically downward and communicates with the oil flow path 3 is formed at the upstream end (lower end). The oil flowing in from the oil inlet 13 flows upward through the oil passage 3 in the case 5 and flows out from the oil outlet 9.

上記ケース5は、その中間部において筒中心線と略直交する分割面15で分割された、共に略円筒状の流出側管状体17(第1管状体)及び流入側管状体19(第2管状体、相手側の管状体)を有し、これら流出側管状体17及び流入側管状体19が上記分割面15において振動溶着することによって構成されている。   The case 5 is divided by a dividing surface 15 that is substantially orthogonal to the cylinder center line at an intermediate portion thereof, and both the substantially cylindrical outflow side tubular body 17 (first tubular body) and inflow side tubular body 19 (second tubular shape). The outflow side tubular body 17 and the inflow side tubular body 19 are formed by vibration welding on the dividing surface 15.

図2は、流出側管状体17を示す図であって、(a)は平面図、(b)は側面図、(c)は(b)のIIc部拡大図、(d)は(a)のIId-IId線断面図である。なお、図2(b)では、流出側管状体17の略上流側半部分を筒中心線を通る平面で切った断面で示している。   2A and 2B are views showing the outflow side tubular body 17, wherein FIG. 2A is a plan view, FIG. 2B is a side view, FIG. 2C is an enlarged view of a portion IIc of FIG. 2B, and FIG. FIG. 2 is a sectional view taken along line IId-IId. In FIG. 2B, a substantially upstream half portion of the outflow side tubular body 17 is shown by a cross section cut by a plane passing through the cylinder center line.

上記流出側管状体17は、樹脂成形品であって、例えばナイロンからなる。この流出側管状体17は、上記オイル流路3の下流側部分を形成する円筒状の流出側管状体本体21を有している。この流出側管状体本体21は、上記流入側管状体19との接続部から上昇傾斜して延びた後に屈曲して略鉛直上方へ延び、下流端部に円環状の流出端フランジ23が径方向外方に張り出している。該流出端フランジ23の上面には、円環状の溝25が形成されていて、この溝25に円環状のガスケット27(図1(b)参照)が配設される。このガスケット27は、例えばアクリルゴム(ACM)で構成されている。また、上記流出端フランジ23の筒中心線と直交する方向における両側には、上記オイルストレーナ1を上記エンジンに締結固定するためのボルトが挿通されるボス29,29が形成されている。該各ボス29の外周縁と上記流出端フランジ23の外周縁とは、該流出端フランジ23に近づくに従って幅広となる略三角形状の補強リブ30,30によって連結されている。このボス29,29には上記ボルトの緩み防止のため金属カラー28,28(図1(b)参照)が圧入される。   The outflow side tubular body 17 is a resin molded product, and is made of, for example, nylon. The outflow side tubular body 17 has a cylindrical outflow side tubular body main body 21 that forms a downstream portion of the oil flow path 3. The outflow side tubular body 21 extends upwardly from the connection portion with the inflow side tubular body 19 and then bends and extends substantially vertically upward. An annular outflow end flange 23 is radially provided at the downstream end. It protrudes outward. An annular groove 25 is formed on the upper surface of the outflow end flange 23, and an annular gasket 27 (see FIG. 1B) is disposed in the groove 25. The gasket 27 is made of, for example, acrylic rubber (ACM). Further, bosses 29 and 29 through which bolts for fastening and fixing the oil strainer 1 to the engine are formed on both sides of the outflow end flange 23 in a direction orthogonal to the cylinder center line. The outer peripheral edge of each boss 29 and the outer peripheral edge of the outflow end flange 23 are connected by substantially triangular reinforcing ribs 30, 30 that become wider as they approach the outflow end flange 23. Metal collars 28 and 28 (see FIG. 1B) are press-fitted into the bosses 29 and 29 to prevent the bolts from loosening.

一方、上記流出側管状体本体21の上流側半部分(下半部分)は、下流側半部分(上半部分)よりも拡径しており、上記オイル流路3の当該上流側半部分に対応する部分は、当該下流側半部分に対応する部分よりも流路面積が大きくなっている。そして、上記流出側管状体本体21の上流端には、径方向外方に張り出す円環状の上流端フランジ31が形成されている。   On the other hand, the upstream half portion (lower half portion) of the outflow side tubular body 21 has a diameter larger than that of the downstream half portion (upper half portion). The corresponding part has a larger channel area than the part corresponding to the downstream half part. An annular upstream end flange 31 projecting radially outward is formed at the upstream end of the outflow side tubular body main body 21.

該上流端フランジ31の下流側の面31aには、この面31aと上記流出側管状体本体21の上流端部外周面とを連結する一対のリブ33,33が周方向に180度間隔で形成されている。これらリブ33,33は、振動溶着時に上記流出側管状体17を図示しない治具にセットする際の位置決めに利用される。   On the downstream surface 31a of the upstream end flange 31, a pair of ribs 33, 33 connecting the surface 31a and the upstream end outer peripheral surface of the outflow side tubular body 21 are formed at intervals of 180 degrees in the circumferential direction. Has been. The ribs 33 are used for positioning when the outflow side tubular body 17 is set on a jig (not shown) during vibration welding.

上記上流端フランジ31の上流側の面31b、即ち、上記流入側管状体19と対向する面には、幅方向中央外寄りの部分から該上流側の面31bと直交するように円環状の溶着リブ35(溶着部)が上記流入側管状体19に向かって突出している。この溶着リブ35の径方向内側には、断面円弧状をなす環状凹部37が形成されている。   The upstream surface 31b of the upstream end flange 31, that is, the surface facing the inflow side tubular body 19, is welded in an annular shape so as to be orthogonal to the upstream side surface 31b from the outer portion in the center in the width direction. Ribs 35 (welded portions) protrude toward the inflow side tubular body 19. An annular recess 37 having a circular arc cross section is formed on the inner side in the radial direction of the welding rib 35.

図3は、流入側管状体19を示す図であって、(a)は平面図、(b)は側面図、(c)は(b)のIIIc部拡大図である。なお、図2(b)では、流入側管状体19の上流端部及び下流端部を、筒中心線を通る平面で切った断面で示している。   FIGS. 3A and 3B are views showing the inflow side tubular body 19, wherein FIG. 3A is a plan view, FIG. 3B is a side view, and FIG. 3C is an enlarged view of a portion IIIc in FIG. In FIG. 2B, the upstream end portion and the downstream end portion of the inflow side tubular body 19 are shown by a cross section cut by a plane passing through the cylinder center line.

上記流入側管状体19は、樹脂成形品であって、例えばナイロンからなる。該流入側管状体19は、上記オイル流路3の上流側部分を形成する円筒状の流入側管状体本体39を有している。この流入側管状体本体39は、上記流出側管状体17との接続部から下降傾斜して延びた後に屈曲部11で屈曲して略鉛直下方へ延び、上流端に上記オイル流入口13が形成されている。該流入側管状体本体39の下流端部(上端部)は、それよりも上流側の部分よりも拡径しており、上記オイル流路3の当該下流端部に対応する部分は、上流側部分に対応する部分よりも流路面積が大きくなっている。   The inflow side tubular body 19 is a resin molded product, and is made of, for example, nylon. The inflow side tubular body 19 has a cylindrical inflow side tubular body main body 39 that forms the upstream portion of the oil flow path 3. The inflow-side tubular body 39 extends downwardly from the connection portion with the outflow-side tubular body 17 and then bends at the bent portion 11 to extend substantially vertically downward. The oil inlet 13 is formed at the upstream end. Has been. The downstream end portion (upper end portion) of the inflow side tubular body 39 has a diameter larger than the upstream portion, and the portion corresponding to the downstream end portion of the oil flow path 3 is the upstream side. The channel area is larger than the portion corresponding to the portion.

そして、上記流入側管状体本体39の下流端(上端)には、径方向外方に張り出す円環状の下流端フランジ41が形成されている。   An annular downstream end flange 41 projecting radially outward is formed at the downstream end (upper end) of the inflow side tubular body main body 39.

該下流端フランジ41の上流側の面41aには、この面41aと上記流入側管状体本体39の下流端部外周面とを連結する一対のリブ43,43が周方向に180度間隔で形成されている。これらリブ43,43は、振動溶着時に上記流入側管状体19を図示しない治具にセットする際の位置決めに利用される。   On the upstream surface 41a of the downstream end flange 41, a pair of ribs 43, 43 connecting the surface 41a and the outer peripheral surface of the downstream end portion of the inflow side tubular body 39 are formed at intervals of 180 degrees in the circumferential direction. Has been. The ribs 43 are used for positioning when the inflow side tubular body 19 is set on a jig (not shown) during vibration welding.

上記下流端フランジ41の上記流出側管状体17側の面の外周縁、即ち、該下流端フランジ41の下流側の面41bの外周縁には、該下流側の面41bと直交するように円環状の立壁部45が筒中心線に沿って立ち上がっている。また、上記下流側の面41bの内周縁、即ち、上記流出側管状体17の環状凹部37に対応する箇所には、該下流側の面41bと直交するように円環状の環状凸部47が上記流出側管状体17に向かって突出している。該環状凸部47は、上記下流端フランジ41の下流側の面41bから延びる断面矩形状の環状凸部本体47aと、該環状凸部本体47aの先端面から突出して上記環状凹部37に収容される環状凸部先端部47bと、を有している。上記環状凸部先端部47bは、その基端幅W2が該環状凸部本体47aよりも幅狭となっていて、先端に近づく従って幅が狭くなっている。   The outer peripheral edge of the surface on the outflow side tubular body 17 side of the downstream end flange 41, that is, the outer peripheral edge of the downstream surface 41 b of the downstream end flange 41 is circular so as to be orthogonal to the downstream surface 41 b. An annular standing wall 45 rises along the cylinder center line. Further, an annular annular convex portion 47 is formed at an inner peripheral edge of the downstream surface 41b, that is, at a position corresponding to the annular concave portion 37 of the outflow side tubular body 17 so as to be orthogonal to the downstream surface 41b. Projecting toward the outflow side tubular body 17. The annular convex portion 47 is accommodated in the annular concave portion 37 projecting from the annular convex portion main body 47a having a rectangular cross section extending from the downstream surface 41b of the downstream end flange 41 and the distal end surface of the annular convex portion main body 47a. And an annular convex tip end portion 47b. The base end width W2 of the annular convex portion distal end portion 47b is narrower than that of the annular convex portion main body 47a, and the width is narrowed as it approaches the distal end.

図4はフィルタ7を示す断面図である。上記フィルタ7は、複数の金属線材を例えば平織して形成されたネット状のものである。当該金属線材は、例えば銅線や鋼線からなる。上記フィルタ7は、略ハット状をなし、上記オイル流路3を覆ってオイル内の不純物を取り除く濾過部49と、該濾過部49の外周縁から外方に張り出して上記流出側管状体17及び流入側管状体19によって挟持固定される略円環状の鍔部51(固定部)と、を有している。   FIG. 4 is a sectional view showing the filter 7. The filter 7 has a net shape formed by plain weaving a plurality of metal wires, for example. The said metal wire consists of a copper wire and a steel wire, for example. The filter 7 has a substantially hat shape, covers the oil flow path 3 and removes impurities in the oil, and protrudes outward from the outer peripheral edge of the filtration portion 49 to the outflow side tubular body 17 and A substantially annular flange 51 (fixed portion) sandwiched and fixed by the inflow side tubular body 19.

上記濾過部49は、図1(c)に示すように上記分割面15から下流側に向かって膨出しており、上流側半部分が円筒状をなし、この円筒部から下流側に向かって徐々に縮径している。一方、図4に示すように、上記鍔部51の幅方向中央内周寄りから外周端部に亘る部分には、上記流出側管状体17に向かって突出する断面凸形状の環状挟着部53が形成されている。この挟着部53は、上記流出側管状体17の環状凹部37の底面37aに沿うように形成され、その開口幅W3は、上記流出側管状体17の環状凹部37の開口幅W1よりも小さく、かつ上記流入側管状体19の環状凸部先端部47bの基端幅W2よりも大きく設定されている。また、上記狭着部53と濾過部49との間には、内側円環部55が形成されている一方、該挟着部53の外周縁から径方向外方に外側円環部57に張り出している。この外側円環部57の外径は、上記流出側管状体17の環状凹部37の外径よりも大きく、上記溶着リブ35よりも小径に設定されている。   As shown in FIG. 1C, the filtering part 49 bulges from the dividing surface 15 toward the downstream side, and the upstream half is cylindrical, and gradually from the cylindrical part toward the downstream side. The diameter is reduced. On the other hand, as shown in FIG. 4, an annular sandwiching portion 53 having a convex cross-section projecting toward the outflow side tubular body 17 is formed in a portion extending from the inner periphery of the flange portion 51 toward the outer peripheral end portion. Is formed. The sandwiching portion 53 is formed along the bottom surface 37a of the annular recess 37 of the outflow side tubular body 17, and its opening width W3 is smaller than the opening width W1 of the annular recess 37 of the outflow side tubular body 17. And it is set larger than the base end width W2 of the cyclic | annular convex part front-end | tip part 47b of the said inflow side tubular body 19. FIG. In addition, an inner annular portion 55 is formed between the narrow portion 53 and the filtering portion 49, and projects from the outer peripheral edge of the sandwich portion 53 to the outer annular portion 57 radially outward. ing. The outer diameter of the outer annular portion 57 is set larger than the outer diameter of the annular recess 37 of the outflow side tubular body 17 and smaller than the welding rib 35.

そして、上記フィルタ7は、その外周縁部が上記ケース5の上記分割面15に対応する箇所において上記流出側管状体17及び流入側管状体19によって挟持固定されている。この挟持固定された状態について、図5を参照して説明する。図5は、図1(c)のV部拡大図であって、(a)は振動溶着前の状態を示す図、(b)は振動溶着完了状態を示す図である。   The filter 7 is sandwiched and fixed by the outflow side tubular body 17 and the inflow side tubular body 19 at locations where the outer peripheral edge thereof corresponds to the dividing surface 15 of the case 5. This sandwiched and fixed state will be described with reference to FIG. 5A and 5B are enlarged views of a portion V in FIG. 1C, where FIG. 5A is a diagram showing a state before vibration welding, and FIG. 5B is a diagram showing a vibration welding completion state.

即ち、上記流出側管状体17の溶着リブ35の先端部が上記流入側管状体19の下流端フランジ41の下流側の面41bにおける上記環状凸部47と立壁部45との間の部分に溶着している。そして、上記フィルタ7の挟着部53は、上記流出側管状体17の環状凹部37に収容され、該挟着部53の径方向内側にある上記内側円環部55が該流出側管状体17の上流側の面31b内周縁に当接すると共に、該挟着部53の径方向外側にある上記外側円環部57が当該上流側の面31bの環状凹部37と溶着リブ35との間の部分に当接している。そして、上記環状凹部37と対向する上記流入側管状体19の環状凸部先端部47bが上記挟着部53に嵌り込んで上記上流端フランジ31の上流側の面31bと共に挟持固定している。この状態で、上記立壁部45は、上記流出側管状体17の上流端フランジ31の下流側の面31a外周縁部と接触して振動溶着による溶融樹脂の屑が生じないように、また、溶着リブ35によって発生する溶融樹脂の屑が外部に出ないように、僅かに隙間S1をあけて対向している。また、この状態で、上記挟着部53と上記環状凹部37の底面37aとの間に隙間S2が形成されていると共に、上記環状凸部47の環状凸部先端部47bと上記狭着部53との間で幅方向に隙間S3が形成されている。   That is, the distal end portion of the welding rib 35 of the outflow side tubular body 17 is welded to a portion between the annular convex portion 47 and the standing wall portion 45 on the downstream surface 41 b of the downstream end flange 41 of the inflow side tubular body 19. doing. The sandwiching portion 53 of the filter 7 is accommodated in the annular recess 37 of the outflow side tubular body 17, and the inner annular portion 55 on the radially inner side of the sandwiching portion 53 is the outflow side tubular body 17. A portion between the annular recess 37 of the upstream surface 31b and the welding rib 35, the outer annular portion 57 being in contact with the inner peripheral edge of the upstream surface 31b and radially outside the sandwiching portion 53. Abut. And the annular convex part front-end | tip part 47b of the said inflow side tubular body 19 facing the said annular recessed part 37 fits in the said clamping part 53, and is clamped and fixed with the upstream surface 31b of the said upstream end flange 31. FIG. In this state, the standing wall portion 45 is in contact with the outer peripheral edge portion of the downstream surface 31a of the upstream end flange 31 of the outflow side tubular body 17, so that molten resin debris is not generated by vibration welding. In order to prevent molten resin debris generated by the ribs 35 from coming out, they are opposed to each other with a slight gap S1. Further, in this state, a gap S <b> 2 is formed between the sandwiched portion 53 and the bottom surface 37 a of the annular recess 37, and the annular convex tip end portion 47 b of the annular convex portion 47 and the narrow portion 53. A gap S3 is formed in the width direction.

次に、オイルストレーナ1を製造する手順について図5を参照して説明する。   Next, the procedure for manufacturing the oil strainer 1 will be described with reference to FIG.

先ず、流出側管状体17の内部にフィルタ7の濾過部49を挿入し、フィルタ7の挟着部53を流出側管状体17の環状凹部37に収容する。このとき、フィルタ7の内側円環部55が流出側管状体17の上流側の面31bの内周縁に当接すると共に、フィルタ7の外側円環部57が該上流側の面31bの環状凹部37と溶着リブ35との間の部分に当接する。したがって、この状態で、フィルタ7の挟着部53と環状凹部37の底面37aとの間には、隙間S2が形成されている。   First, the filtering part 49 of the filter 7 is inserted into the outflow side tubular body 17, and the sandwiching part 53 of the filter 7 is accommodated in the annular recess 37 of the outflow side tubular body 17. At this time, the inner annular portion 55 of the filter 7 abuts on the inner peripheral edge of the upstream surface 31b of the outflow side tubular body 17, and the outer annular portion 57 of the filter 7 is an annular recess 37 of the upstream surface 31b. And the weld rib 35. Accordingly, in this state, a gap S <b> 2 is formed between the sandwiching portion 53 of the filter 7 and the bottom surface 37 a of the annular recess 37.

次に、図示しない振動溶着機に、フィルタ7が装着された流出側管状体17と流入側管状体19とをセットする。このとき、各管状体17,19は、それぞれリブ33,33及びリブ43,43によって位置決めされ、図5(a)に示すように、流出側管状体17の溶着リブ35が流入側管状体19の下流端フランジ41の下流側の面41bに圧接されると共に、流入側管状体19の環状凸部先端部47bがフィルタ7の挟着部53に該挟着部53の頂部と間隔をあけた状態で収容される。   Next, the outflow side tubular body 17 and the inflow side tubular body 19 to which the filter 7 is attached are set in a vibration welding machine (not shown). At this time, the tubular bodies 17 and 19 are positioned by the ribs 33 and 33 and the ribs 43 and 43, respectively, and the welding rib 35 of the outflow side tubular body 17 is connected to the inflow side tubular body 19 as shown in FIG. The downstream end 41 b of the downstream end flange 41 is pressed against the downstream surface 41 b, and the annular convex tip end 47 b of the inflow side tubular body 19 is spaced from the top of the sandwiched portion 53 in the sandwiched portion 53 of the filter 7. Housed in state.

次いで、振動溶着機を作動させて、一方の管状体を他方の管状体に対して筒中心線と直交する方向に振動させる。このとき、流入側管状体19の環状凸部先端部47bとフィルタ7の挟着部53との間には隙間が形成され、両者は接触していない。   Next, the vibration welding machine is operated to vibrate one tubular body in a direction perpendicular to the cylinder center line with respect to the other tubular body. At this time, a gap is formed between the annular convex end portion 47b of the inflow side tubular body 19 and the sandwiching portion 53 of the filter 7, and they are not in contact with each other.

続いて、流出側管状体17の溶着リブ35の先端部が振動による摩擦熱で溶融して流出側管状体17と流入側管状体19とが互いに接近し、図5(b)に示すように流入側管状体19の環状凸部先端部47bがフィルタ7の挟着部53に当接すると、振動が停止する。このとき、環状凸部先端部47bがフィルタ7の挟着部53に当接するが、上記隙間S2が挟着部53のたわみ代になって環状凸部先端部47bが削れることが抑えられる。   Subsequently, the tip of the welding rib 35 of the outflow side tubular body 17 is melted by frictional heat due to vibration, and the outflow side tubular body 17 and the inflow side tubular body 19 approach each other, as shown in FIG. 5B. When the annular convex tip end portion 47b of the inflow side tubular body 19 comes into contact with the clamping portion 53 of the filter 7, the vibration stops. At this time, the annular convex tip end portion 47 b abuts on the sandwiching portion 53 of the filter 7, but it is possible to prevent the annular convex tip end portion 47 b from being scraped by the gap S <b> 2 being a deflection allowance of the sandwiching portion 53.

また、環状凸部先端部47bがフィルタ7の挟着部53に当接させるだけなので、挟着部53から両管状体17,19に該両管状体17,19を互いに離間させる大きな反力が作用しない。したがって、振動溶着時に溶着リブ35を流入側管状体19に十分に圧接させることが可能となる。   In addition, since the annular protrusion tip 47b is only brought into contact with the sandwiching portion 53 of the filter 7, a large reaction force that separates the tubular bodies 17, 19 from the sandwiching portion 53 to the tubular bodies 17, 19 is obtained. Does not work. Therefore, the welding rib 35 can be sufficiently pressed against the inflow side tubular body 19 during vibration welding.

さらに、溶着リブ35の先端部から溶融した樹脂は、その内側の環状凸部47によって堰き止められる。したがって、溶融樹脂がオイル流路3に流入するのを防止することができる。また、溶融樹脂は、溶着リブ35外側の立壁部45によっても堰き止められる。そのため、ケース5外側に溶融樹脂が屑となって漏れ出てオイルに混入することがなく、また、オイルストレーナ1の外観を損なうことがない。   Further, the resin melted from the front end portion of the welding rib 35 is blocked by the annular convex portion 47 inside thereof. Therefore, it is possible to prevent the molten resin from flowing into the oil flow path 3. The molten resin is also dammed by the standing wall portion 45 outside the welding rib 35. For this reason, the molten resin does not leak into the outside of the case 5 and is not mixed into the oil, and the appearance of the oil strainer 1 is not impaired.

そして、溶着リブ35の溶融した樹脂が固化して該溶着リブ35が流入側管状体19の下流端フランジ41に溶着すると、流出側管状体17と流入側管状体19とが互いに溶着されて、フィルタ7の挟着部53が流入側管状体19の環状凸部47と流出側管状体17の上流側の面31bとによって挟持固定される。   When the molten resin of the welding rib 35 is solidified and the welding rib 35 is welded to the downstream end flange 41 of the inflow side tubular body 19, the outflow side tubular body 17 and the inflow side tubular body 19 are welded to each other. The sandwiching portion 53 of the filter 7 is sandwiched and fixed by the annular convex portion 47 of the inflow side tubular body 19 and the upstream surface 31 b of the outflow side tubular body 17.

この状態で、フィルタ7の挟着部53が流出側管状体17の環状凹部37に嵌まり込むと共に、流入側管状体19の環状凸部先端部47bがこの挟着部53に嵌まり込んでいる。そのため、オイル流路3をオイルが流れ、フィルタ7の濾過部49がオイルによって下流側に押され、濾過部49外周縁部の挟着部53が内側に引っ張られても、挟着部53の径方向内側部分が環状凹部37の底面37aに引っかかると共に、該挟着部53の径方向外側部分が環状凸部47に引っかかるので、挟着部53が環状凹部37から外れることがない。よって、フィルタ7がケース5から外れない。   In this state, the sandwiching portion 53 of the filter 7 is fitted into the annular recess 37 of the outflow side tubular body 17, and the annular projection tip end portion 47 b of the inflow side tubular body 19 is fitted into the sandwiching portion 53. Yes. Therefore, even if oil flows through the oil flow path 3, the filtering part 49 of the filter 7 is pushed downstream by the oil, and the clamping part 53 at the outer peripheral edge of the filtering part 49 is pulled inward, the Since the radially inner portion is caught by the bottom surface 37 a of the annular recess 37 and the radially outer portion of the sandwiched portion 53 is caught by the annular projecting portion 47, the sandwiched portion 53 is not detached from the annular recess 37. Therefore, the filter 7 does not come off from the case 5.

−発明の実施形態の効果−
上記実施形態によれば、両管状体17,19が振動溶着して接合され、かつフィルタ7の固定部51の一部である挟着部53が流出側管状体17の環状凹部37に収容され、固定部51が流入側管状体19の環状凸部47と流出側管状体17の上流側の面31bとによって挟持固定された状態で、環状凸部先端部47bと挟着部53で幅方向に隙間S3が形成されている。したがって、振動溶着時に、環状凸部先端部47bは、環状凹部37の底面37aに沿って嵌り込んだ挟着部53に強く当たらない。よって、環状凸部47が金属製のフィルタ7によって削られず、樹脂片の発生を防止することができる。また同時に、フィルタ7の挟着部53が流入側管状体19の環状凸部47に強く当たらないため、フィルタ7を形成する金属線材の端末がほぐれず、金属片の発生を防止することができる。
-Effects of the embodiment of the invention-
According to the above-described embodiment, both the tubular bodies 17 and 19 are joined by vibration welding, and the sandwiching portion 53 that is a part of the fixing portion 51 of the filter 7 is accommodated in the annular recess 37 of the outflow side tubular body 17. In the state in which the fixing portion 51 is sandwiched and fixed by the annular convex portion 47 of the inflow side tubular body 19 and the upstream surface 31b of the outflow side tubular body 17, the annular convex portion tip portion 47b and the sandwiching portion 53 have a width direction. A gap S3 is formed in the gap. Therefore, at the time of vibration welding, the annular convex portion distal end portion 47 b does not hit the sandwiched portion 53 fitted along the bottom surface 37 a of the annular concave portion 37. Therefore, the annular protrusion 47 is not scraped by the metal filter 7, and the generation of resin pieces can be prevented. At the same time, since the sandwiching portion 53 of the filter 7 does not hit the annular convex portion 47 of the inflow side tubular body 19, the end of the metal wire forming the filter 7 is not loosened, and the generation of metal pieces can be prevented. .

また、上記実施形態では、フィルタ7の挟着部53が流出側管状体17の環状凹部37に嵌り込み、かつ流入側管状体19の環状凸部先端部47bがこの挟着部53に嵌り込んでいる。そのため、オイル流路3をオイルが流れ、フィルタ7の濾過部49がオイルによって押され、濾過部49外周縁部の挟着部53が内側に引っ張られても、挟着部53の径方向内側部分が環状凹部37の底面37aに引っかかると共に、該挟着部53の径方向外側部分が環状凸部47に引っかかるので、挟着部53が流出側管状体17の流入側管状体19側の面31bから外れることがない。したがって、フィルタ7がケース5から外れるのを防止することができる。   Further, in the above embodiment, the sandwiched portion 53 of the filter 7 is fitted into the annular recess 37 of the outflow side tubular body 17, and the annular convex portion tip portion 47 b of the inflow side tubular body 19 is fitted into the sandwiched portion 53. It is out. Therefore, even if oil flows through the oil flow path 3, the filtering part 49 of the filter 7 is pushed by the oil, and the clamping part 53 at the outer peripheral edge of the filtering part 49 is pulled inward, the radially inner side of the clamping part 53 Since the portion is caught by the bottom surface 37a of the annular recess 37 and the radially outer portion of the sandwiching portion 53 is caught by the annular projection 47, the sandwiching portion 53 is the surface of the outflow side tubular body 17 on the inflow side tubular body 19 side. It does not deviate from 31b. Therefore, it is possible to prevent the filter 7 from coming off the case 5.

さらに、上記実施形態によれば、挟着部53が上述の如く引っかかることによって挟着部53が流出側管状体17の流入側管状体19側の面31bから外れることがないので、振動溶着時に固定部51を流出側管状体17及び流入側管状体19によって強く押さえ、固定部51を強固に挟持する必要がなく、挟着部53から両管状体17,19に該両管状体17,19を互いに離間させる大きな反力が作用しない。したがって、振動溶着時に溶着リブ35を相手側の流入側管状体19の上流端フランジ41に十分に圧接させることが可能となる。よって、気密性の高い溶着を実現することが可能となる。   Furthermore, according to the above-described embodiment, since the sandwiching portion 53 is caught as described above, the sandwiching portion 53 is not detached from the surface 31b of the outflow side tubular body 17 on the inflow side tubular body 19 side. The fixing portion 51 is strongly pressed by the outflow side tubular body 17 and the inflow side tubular body 19, and it is not necessary to firmly hold the fixing portion 51, and both the tubular bodies 17, 19 are connected from the clamping portion 53 to both the tubular bodies 17, 19. The large reaction force that separates them from each other does not act. Therefore, the welding rib 35 can be sufficiently pressed against the upstream end flange 41 of the counterpart inflow side tubular body 19 during vibration welding. Therefore, it is possible to realize welding with high airtightness.

なお、上記実施形態では、流出側管体17を第1管状体、流入側管体19を第2管状体としたが、両者の分割面15の形状は、フィルタ7の挟着部53の突出方向を逆にして流出側管体17を第2管状体の形状、流入側管体19を第1管状体の形状としてもよい。   In the above embodiment, the outflow side pipe body 17 is the first tubular body, and the inflow side pipe body 19 is the second tubular body. However, the shape of the dividing surface 15 is the protrusion of the sandwiching portion 53 of the filter 7. The outflow side pipe body 17 may be formed in the shape of the second tubular body, and the inflow side pipe body 19 may be formed in the shape of the first tubular body by reversing the direction.

また、上記実施形態では、溶着リブ35が流出側管状体17だけに設けられているが、これに限定されず、流入側管状体19だけに設けられてもよく、または、両管状体17,19に設けられてもよい。   Moreover, in the said embodiment, although the welding rib 35 is provided only in the outflow side tubular body 17, it is not limited to this, You may provide only in the inflow side tubular body 19, or both the tubular bodies 17, 19 may be provided.

以上説明したように、本発明に係るオイルストレーナは、振動溶着時に樹脂片や金属片が発生するのを防止しつつ、気密性の高い溶着を実現する用途に適用することができる。   As described above, the oil strainer according to the present invention can be applied to an application that realizes highly airtight welding while preventing generation of resin pieces and metal pieces during vibration welding.

1 オイルストレーナ
3 オイル流路
5 ケース
7 フィルタ
9 オイル流出口
13 オイル流入口
15 分割面
17 流出側管状体(第1管状体)
19 流入側管状体(第2管状体)
31b 上流端フランジの上流側の面(一方の管状体における相手側の管状体と対向する面)
35 溶着リブ(溶着部)
37 環状凹部
37a 環状凹部の底面
41b 下流端フランジの下流側の面(第2管状体の第1管状体側の面)
47 環状凸部
47b 環状凸部先端部(環状凸部の先端部)
49 濾過部
51 鍔部(固定部)
53 挟着部
S3 隙間(環状凸部の先端部と挟着部との間の隙間)
DESCRIPTION OF SYMBOLS 1 Oil strainer 3 Oil flow path 5 Case 7 Filter 9 Oil outflow port 13 Oil inflow port 15 Dividing surface 17 Outflow side tubular body (first tubular body)
19 Inflow side tubular body (second tubular body)
31b The upstream surface of the upstream end flange (the surface facing the counterpart tubular body in one tubular body)
35 Welding rib (welded part)
37 annular recess 37a bottom surface 41b of annular recess downstream surface of downstream end flange (surface of second tubular body on first tubular body side)
47 annular projection 47b annular projection tip (tip of annular projection)
49 Filtration part 51 ridge part (fixing part)
53 Clamping part S3 Crevice (gap between the tip of the annular convex part and the clamping part)

Claims (1)

一端部及び他端部にそれぞれオイル流入口(13)及びオイル流出口(9)が形成されると共に該両端部間にオイル流路(3)が形成され、上記オイル流入口(13)から流入したオイルが上記オイル流路(3)を通って上記オイル流出口(9)から流出する筒状の樹脂製ケース(5)と、上記オイル流路(3)に配設されたオイル濾過用のフィルタ(7)と、を備え、上記ケース(5)は、その中間部において筒中心線と交差する分割面(15)で分割された第1管状体(17)及び第2管状体(19)を有し、これら第1管状体(17)及び第2管状体(19)が上記分割面(15)において振動溶着することによって構成されている一方、上記フィルタ(7)の外周縁部が上記分割面(15)に対応する箇所において上記第1管状体(17)及び第2管状体(19)によって挟持固定されたオイルストレーナであって、
上記フィルタ(7)は、複数の金属線材で構成されたネット状をなし、上記オイル流路(3)を覆う濾過部(49)と、該濾過部(49)の外周縁から外方に張り出して上記第1管状体(17)及び第2管状体(19)によって挟持固定される環状の固定部(51)と、を有し、
該固定部(51)には、上記第1管状体(17)に向かって突出する断面凸形状をなす環状の挟着部(53)が設けられ、
少なくとも一方の上記管状体(17)における相手側の上記管状体(19)と対向する面(31b)には、該相手側の管状体(19)に向かって突出し、先端部が該相手側の管状体(19)に振動溶着された環状の溶着部(35)が設けられ、
上記第1管状体(17)の上記第2管状体(19)側の面(31b)における上記溶着部(35)内側には、上記挟着部(53)の断面凸形状に対応する断面凹形状をなして該挟着部(53)が収容される環状凹部(37)が形成されている一方、
上記第2管状体(19)の上記第1管状体(17)側の面(41b)における上記環状凹部(37)に対応する箇所には、該第1管状体(17)に向かって突出して上記挟着部(53)と対向する環状凸部(47)が形成され、
該環状凸部(47)の先端部(47b)は、上記溶着部(35)が上記相手側の管状体(19)に振動溶着され、かつ上記固定部(51)が上記環状凸部(47)と上記第1管状体(17)の上記第2管状体(19)側の面(31b)とによって挟持固定された状態で上記狭着部(53)に収容され該挟着部(53)との間で幅方向に隙間(S3)が形成されるように、該挟着部(53)の幅よりも細く形成されていることを特徴とするオイルストレーナ。
An oil inlet (13) and an oil outlet (9) are formed at one end and the other end, respectively, and an oil flow path (3) is formed between the both ends, and flows from the oil inlet (13). And a cylindrical resin case (5) through which the oil flows out from the oil outlet (9) through the oil passage (3), and an oil filter disposed in the oil passage (3). The case (5) includes a first tubular body (17) and a second tubular body (19) divided by a dividing surface (15) intersecting the cylinder center line at an intermediate portion thereof. The first tubular body (17) and the second tubular body (19) are formed by vibration welding at the dividing surface (15), while the outer peripheral edge of the filter (7) is An oil strainer clamped and fixed by the first tubular body (17) and the second tubular body (19) at a location corresponding to the dividing surface (15),
The filter (7) has a net shape composed of a plurality of metal wires, and the filter part (49) that covers the oil flow path (3) and projects outward from the outer peripheral edge of the filter part (49). An annular fixing portion (51) sandwiched and fixed by the first tubular body (17) and the second tubular body (19),
The fixing portion (51) is provided with an annular sandwiching portion (53) having a convex cross-section projecting toward the first tubular body (17),
The surface (31b) of the at least one tubular body (17) facing the counterpart tubular body (19) protrudes toward the counterpart tubular body (19), and the distal end portion of the counterpart tubular body (19) An annular welded portion (35) that is vibration welded to the tubular body (19) is provided,
On the inner side of the welded portion (35) in the surface (31b) of the first tubular body (17) on the second tubular body (19) side, a cross-sectional concave corresponding to the cross-sectional convex shape of the sandwiched portion (53) While an annular recess (37) is formed to accommodate the sandwiching part (53) in a shape,
A portion corresponding to the annular recess (37) on the surface (41b) of the second tubular body (19) on the first tubular body (17) side protrudes toward the first tubular body (17). An annular convex portion (47) facing the sandwiched portion (53) is formed,
The tip (47b) of the annular convex part (47) is such that the welded part (35) is vibration welded to the counterpart tubular body (19), and the fixing part (51) is the annular convex part (47). ) And the surface (31b) of the first tubular body (17) on the second tubular body (19) side, and is accommodated in the narrowed portion (53) and held in the narrowed portion (53). An oil strainer characterized in that the gap (S3) is formed narrower than the width of the sandwiched portion (53) so that a gap (S3) is formed in the width direction.
JP2013247243A 2013-11-29 2013-11-29 Oil strainer Pending JP2015105591A (en)

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CN108856315A (en) * 2018-08-08 2018-11-23 浙江辛子精工机械股份有限公司 A kind of improved cold tube rolling outer surface oil-scraping device
CN108979790A (en) * 2018-08-21 2018-12-11 宁波神通模塑有限公司 A kind of engine oil collector of engine
EP3521005A1 (en) 2018-01-31 2019-08-07 Toyota Boshoku Kabushiki Kaisha Resin pipe member
DE102021123071A1 (en) 2021-09-07 2023-03-09 Schaeffler Technologies AG & Co. KG Dry sump suction unit for an electric axle system and electric axle system

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Cited By (8)

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Publication number Priority date Publication date Assignee Title
EP3521005A1 (en) 2018-01-31 2019-08-07 Toyota Boshoku Kabushiki Kaisha Resin pipe member
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DE102021123071A1 (en) 2021-09-07 2023-03-09 Schaeffler Technologies AG & Co. KG Dry sump suction unit for an electric axle system and electric axle system

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