JP2015092580A - Temperature controller for controlling sample temperature, sample stand for mounting sample, and plasma processing apparatus comprising them - Google Patents

Temperature controller for controlling sample temperature, sample stand for mounting sample, and plasma processing apparatus comprising them Download PDF

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JP2015092580A
JP2015092580A JP2014240781A JP2014240781A JP2015092580A JP 2015092580 A JP2015092580 A JP 2015092580A JP 2014240781 A JP2014240781 A JP 2014240781A JP 2014240781 A JP2014240781 A JP 2014240781A JP 2015092580 A JP2015092580 A JP 2015092580A
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temperature
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小藤 直行
Naoyuki Koto
直行 小藤
恒彦 坪根
Tsunehiko Tsubone
恒彦 坪根
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Hitachi High Tech Corp
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Hitachi High Tech Corp
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PROBLEM TO BE SOLVED: To stably perform control for making a temperature of a sample be desired, by accurately predicting a sample temperature.SOLUTION: A temperature controller for sample comprises: a sample stand 10 which includes a mounting surface for a sample and in which a flow channel for a heat transfer medium is formed; a plurality of heaters 13 provided inside the sample stand so as to be distributed to a plurality of areas in a sample stand surface; and a plurality of temperature sensors 15 which correspond to the plurality of areas and measure temperature of the sample stand. The temperature controller for sample: makes respective approximate expressions of correlations among temporal change of respective temperatures of the plurality of temperature sensors and temporal change of respective temperatures of the sample corresponding to the plurality of areas, temperatures obtained by subtracting a temperature of the heating medium from temperatures of the respective temperature sensors and sample, and supply power to the heater, in the case of measurement in a state where plasma processing is not performed; predicts, by using the respective approximate expressions, respective temperatures of the sample corresponding to the plurality of areas during plasma processing from respective temperatures of the plurality of temperature sensors during the plasma processing and respective supply power to the plurality of heaters; and controls the temperature of the sample 11 during the plasma processing by using the respective predicted temperatures of the sample 11.

Description

本発明は、プラズマ処理中の試料の温度を制御する温度制御装置、試料を上面に載置する試料台及びこれらを備えたプラズマ処理装置に関する。   The present invention relates to a temperature control device that controls the temperature of a sample during plasma processing, a sample stage on which a sample is placed, and a plasma processing apparatus including these.

図18は、従来の試料温度の調整方法を説明する図である。図18に示すように試料は冷媒で冷却された試料台10の上に載置されている。試料台にはヒータ13が埋め込まれており、ヒータ13に供給する電力を調整することによって試料台の加熱量を調整できる構造になっている。また、試料台には温度センサ15が埋め込まれており、試料台10の温度を測定できる構造になっている(特許文献1参照)。   FIG. 18 is a diagram for explaining a conventional method for adjusting the sample temperature. As shown in FIG. 18, the sample is placed on a sample table 10 cooled by a refrigerant. A heater 13 is embedded in the sample stage, and the heating amount of the sample stage can be adjusted by adjusting the power supplied to the heater 13. Further, a temperature sensor 15 is embedded in the sample table, and the temperature of the sample table 10 can be measured (see Patent Document 1).

図19は、従来の温度制御装置を説明する図である。図に示すように、温度センサの測定値y1が目標値rになるようにヒータに供給する電力u1をフィードバック制御する方法が用いられている。また、フィードバック制御の方法としてはPI制御が一般的に用いられている。なお、近年では、試料台をセンタ、エッジ、ミドルの3領域に分け、それぞれにヒータと温度センサを具備した構造も実用化されている。   FIG. 19 is a diagram for explaining a conventional temperature control apparatus. As shown in the figure, a method is used in which the electric power u1 supplied to the heater is feedback-controlled so that the measured value y1 of the temperature sensor becomes the target value r. Further, PI control is generally used as a feedback control method. In recent years, a structure in which the sample stage is divided into three regions of a center, an edge, and a middle and each has a heater and a temperature sensor has been put into practical use.

特表2005−522051号公報JP-T-2005-522051

前記従来の方法では試料台の温度を高速に制御することは可能である。しかし、(1)試料台と該試料台上に載置された試料の間の熱伝導は十分でない。このため、ウエハ温度が所望の値になるには長時間を要してしまう。また、(2)前述のように試料台をいくつかの領域に分割して、各領域毎にウエハ温度を制御する場合において、センサ温度の設定値に差を持たせてウエハ温度に勾配を与える場合、ウエハ自身の熱伝導によりウエハの温度勾配が小さくなることがある。このような場合には、ウエハ温度分布と試料台の温度分布は一致しない。さらに、(3)実際のエッチング処理時にはプラズマからの入熱によってウエハが加熱される。このため設定温度よりウエハ温度は高くなる。   In the conventional method, the temperature of the sample stage can be controlled at high speed. However, (1) the heat conduction between the sample stage and the sample placed on the sample stage is not sufficient. For this reason, it takes a long time for the wafer temperature to reach a desired value. (2) As described above, when the sample stage is divided into several regions and the wafer temperature is controlled for each region, a gradient is given to the wafer temperature by giving a difference in the set value of the sensor temperature. In this case, the temperature gradient of the wafer may be reduced due to the heat conduction of the wafer itself. In such a case, the wafer temperature distribution and the sample stage temperature distribution do not match. Further, (3) during the actual etching process, the wafer is heated by heat input from the plasma. For this reason, the wafer temperature becomes higher than the set temperature.

本発明はこれらの問題点に鑑みてなされたもので、試料温度を正確に予測して所望の温度に安定に制御することのできる温度制御装置、試料台及びこれらを備えたプラズマ処理装置を提供するものである。   The present invention has been made in view of these problems, and provides a temperature control device capable of accurately predicting a sample temperature and stably controlling it to a desired temperature, a sample stage, and a plasma processing apparatus including these. To do.

本発明は上記課題を解決するため、主として次のような構成を採用した。
上面に試料を吸着保持可能な載置面を有し内部に伝熱媒体の流路が形成された試料台と、前記試料台面内の複数領域に分けて試料台内に設けられた複数のヒータと、前記複数領域に対応し前記試料台の温度を測定する複数の温度センサと、を具備し、
プラズマ処理されない状態で計測した前記複数の温度センサのそれぞれの温度の時間変化と前記複数領域に対応した前記試料のそれぞれの温度の時間変化と、前記伝熱媒体の温度を減じた前記それぞれの温度センサおよび試料の温度と前記ヒータへの供給電力との相関関係をそれぞれの近似式にし、前記それぞれの近似式を用いてプラズマ処理中の前記複数の温度センサのそれぞれの温度と前記複数のヒータへのそれぞれの供給電力から前記プラズマ処理中の前記複数領域に対応した試料のそれぞれの温度を予測し、前記予測された試料のそれぞれの温度を用いて前記プラズマ処理中の試料の面内の温度を制御する制御装置を設けた構成とする。
In order to solve the above problems, the present invention mainly employs the following configuration.
A sample table having a mounting surface capable of adsorbing and holding a sample on the upper surface and having a heat transfer medium flow path formed therein, and a plurality of heaters provided in the sample table divided into a plurality of regions in the sample table surface And a plurality of temperature sensors for measuring the temperature of the sample stage corresponding to the plurality of regions,
Time variation of each temperature of the plurality of temperature sensors measured without plasma treatment, time variation of each temperature of the sample corresponding to the plurality of regions, and each temperature obtained by subtracting the temperature of the heat transfer medium The correlation between the temperature of the sensor and the sample and the power supplied to the heater is set to an approximate expression, and the temperature of each of the plurality of temperature sensors and the plurality of heaters during the plasma processing are set using the approximate expressions. The temperature of each of the samples corresponding to the plurality of regions during the plasma processing is predicted from each of the supplied powers, and the in-plane temperature of the sample during the plasma processing is calculated using the predicted temperatures of the samples. A control device for controlling is provided.

本発明は、以上の構成を備えるため、試料温度を正確に予測して、試料を所望の温度に安定に制御することができる。   Since the present invention has the above configuration, the sample temperature can be accurately predicted and the sample can be stably controlled to a desired temperature.

第1のウエハ温度予測方法を説明する図である。It is a figure explaining the 1st wafer temperature prediction method. 第2ウエハ温度予測方法を説明する図である。It is a figure explaining the 2nd wafer temperature prediction method. 第3のウエハ温度予測方法を説明する図である。It is a figure explaining the 3rd wafer temperature prediction method. 実プロセス条件のプラズマ入熱を求める方法を説明する図である。It is a figure explaining the method of calculating | requiring the plasma heat input of real process conditions. 本発明で使用する温度制御装置を説明する図である。It is a figure explaining the temperature control apparatus used by this invention. マイクロ波プラズマエッチング装置を説明する図である。It is a figure explaining a microwave plasma etching apparatus. 試料台の詳細を説明する図である。It is a figure explaining the detail of a sample stand. 第1の予測方法によるウエハ温度の予測値の変化を示す図である。It is a figure which shows the change of the predicted value of the wafer temperature by the 1st prediction method. 第1の予測方法によるウエハ温度の実測値の変化を示す図である。It is a figure which shows the change of the actual value of wafer temperature by the 1st prediction method. 第1の予測方法によるセンサ温度の変化を示す図である。It is a figure which shows the change of the sensor temperature by a 1st prediction method. 第1の予測方法によるウエハ温度の実測値の変化を示す図である。It is a figure which shows the change of the actual value of wafer temperature by the 1st prediction method. 第2の予測方法によるエハ温度の予測値の変化を示す図である。It is a figure which shows the change of the predicted value of the haha temperature by a 2nd prediction method. 第2の予測方法によるウエハ温度の実測値の変化を示す図である。It is a figure which shows the change of the actual value of wafer temperature by the 2nd prediction method. 第3の予測方法によるウエハ温度の予測値の変化を示す図である。It is a figure which shows the change of the predicted value of the wafer temperature by the 3rd prediction method. 第3の予測方法によるウエハ温度の実測値の変化を示す図である。It is a figure which shows the change of the actual value of wafer temperature by the 3rd prediction method. 第2の予測方法によるプラズマ入熱ありの場合の予測値の変化を示す図である。It is a figure which shows the change of the predicted value in the case of plasma heat input by the 2nd prediction method. 第2の予測方法によるプラズマ入熱ありの場合の実測値の変化を示す図である。It is a figure which shows the change of the measured value in the case of plasma heat input by the 2nd prediction method. 従来の試料温度の調整方法を説明する図である。It is a figure explaining the adjustment method of the conventional sample temperature. 従来の温度制御装置を説明する図である。It is a figure explaining the conventional temperature control apparatus.

以下、本発明の実施形態を添付図面を参照しながら説明する。図5は、本発明で使用する温度制御装置を説明する図である。図5に示すように、センサ温度y1とヒータ電力u1の時間変化から時々刻々変化するウエハ温度x2を予測して、この予測値(〜x2)(xに上付きした〜を便宜上(〜x)で表した)をヒータ電力u1にフィードバックして、ウエハ温度x2を制御するものである。ウエハ温度予測方法としては、以下の3種類の方法を用いる。   Embodiments of the present invention will be described below with reference to the accompanying drawings. FIG. 5 is a diagram for explaining a temperature control device used in the present invention. As shown in FIG. 5, the wafer temperature x2 that changes from time to time is predicted from the time change of the sensor temperature y1 and the heater power u1, and this predicted value (~ x2) (the superscript to x is given for convenience (~ x)). Is fed back to the heater power u1, and the wafer temperature x2 is controlled. As the wafer temperature prediction method, the following three types of methods are used.

図1は、第1のウエハ温度予測方法を説明する図である。この方法では、ステップS1−1において、事前に温度測定機構を有する擬似ウエハを試料台に搭載した状態で、プラズマをオフしたまま、後述する各ヒータの電力を変化させて、ウエハ温度、センサ温度およびヒータ電力の時間変化を測定する。ステップS1−2において、ウエハ温度、センサ温度およびヒータ電力との間の相関を、線形微分方程式で近似する。ステップS1−3において、ステップS1−2で求めた線形微分方程式を用いた同形観測(Luenberger's states obsever)によって、実試料処理中のセンサ温度とヒータ電力からウエハ温度の予測値を算出する。   FIG. 1 is a diagram for explaining a first wafer temperature prediction method. In this method, in step S1-1, in a state in which a pseudo wafer having a temperature measurement mechanism is mounted on the sample stage in advance, the power of each heater to be described later is changed while the plasma is turned off, so that the wafer temperature and sensor temperature are changed. Measure the time change of the heater power. In step S1-2, the correlation among wafer temperature, sensor temperature, and heater power is approximated by a linear differential equation. In step S1-3, the predicted value of the wafer temperature is calculated from the sensor temperature and the heater power during actual sample processing by isomorphic observation (Luenberger's states obsever) using the linear differential equation obtained in step S1-2.

図2は、第2のウエハ温度予測方法を説明する図である。まず、ステップS2−1において、第1の方法と同様の方法で、各ヒータ電力を変化させて、ウエハ温度、センサ温度およびヒータ電力の時間変化を測定する。ステップS2−2において、試料台に試料を搭載しない状態でヒータ電力をステップS2−1と全く同じように変化させて、試料台表面温度を測定する。ステップS2−3において、ウエハ温度、センサ温度、ヒータ電力および試料台表面温度の間の相関を、線形微分方程式で近似する。ステップS2−4において、ステップS2−3で求めた線形微分方程式を用いた同形観測によって、実試料処理中のセンサ温度とヒータ電力から、試料台表面温度とウエハ温度の予測値を算出する。   FIG. 2 is a diagram for explaining a second wafer temperature prediction method. First, in step S2-1, the heater power is changed by the same method as the first method, and the time change of the wafer temperature, the sensor temperature, and the heater power is measured. In step S2-2, the heater power is changed in the same manner as in step S2-1 without mounting the sample on the sample table, and the sample table surface temperature is measured. In step S2-3, the correlation among the wafer temperature, sensor temperature, heater power, and sample stage surface temperature is approximated by a linear differential equation. In step S2-4, the predicted values of the sample stage surface temperature and the wafer temperature are calculated from the sensor temperature and the heater power during actual sample processing by isomorphic observation using the linear differential equation obtained in step S2-3.

図3は、第3のウエハ温度予測方法を説明する図である。ステップS3−1〜4については、第2の方法と同じ方法で、試料台表面温度とウエハ温度の予測値を算出する。この予測値をそれぞれ試料台表面温度予測値1、ウエハ温度予測値1とする。ステップS3−5において、擬似ウエハを試料台に搭載した状態で、プラズマ放電をオンしてプラズマ入熱条件およびヒータ電力を変化させて、ウエハ温度、センサ温度およびヒータ電力の時間変化を測定する。ステップS3−6において、ウエハ温度、センサ温度、ヒータ電力、プラズマ入熱と試料台表面温度予測値1およびウエハ温度予測値1の間の相関を、線形微分方程式で近似する。   FIG. 3 is a diagram for explaining a third wafer temperature prediction method. About step S3-1 to 4, the predicted value of the sample stage surface temperature and the wafer temperature is calculated by the same method as the second method. These predicted values are defined as a sample stage surface temperature predicted value 1 and a wafer temperature predicted value 1, respectively. In step S3-5, with the pseudo wafer mounted on the sample stage, the plasma discharge is turned on to change the plasma heat input condition and the heater power, and the wafer temperature, sensor temperature, and heater power over time are measured. In step S3-6, the correlation between the wafer temperature, the sensor temperature, the heater power, the plasma heat input, the sample table surface temperature predicted value 1 and the wafer temperature predicted value 1 is approximated by a linear differential equation.

ステップS3−7において、後述する方法によって、実プロセス条件のプラズマ入熱を求める。ステップS3−8において、ステップS3−6の線形微分方程式を用いた同形観測によって、センサ温度とヒータ電力の時間変化およびプラズマ入熱から、試料台表面温度予測値1とウエハ温度予測値1および実際のウエハ温度の予測値を算出する。 In step S3-7, plasma heat input under actual process conditions is obtained by a method described later. In step S3-8, the sample stage surface temperature predicted value 1, wafer temperature predicted value 1, actual wafer temperature predicted value 1 and actual temperature are calculated from the time variation of the sensor temperature and heater power and plasma heat input by isomorphic observation using the linear differential equation in step S3-6. The predicted value of the wafer temperature is calculated.

次に、実プロセス条件のプラズマ入熱を求める方法を説明する。図4は、この方法の概要を説明する図である。ステップS4−1において、擬似ウエハを試料台に搭載した状態して、ヒータ電力をオフした状態で、いくつかのプラズマ入熱条件で定常に達したときのウエハ温度とセンサ温度を測定する。ステップS4−2では、センサ温度とウエハ温度の間の関係が線形であると仮定して、センサ温度からウエハ温度への変換行列を作成する。   Next, a method for obtaining plasma heat input under actual process conditions will be described. FIG. 4 is a diagram for explaining the outline of this method. In step S4-1, the wafer temperature and the sensor temperature are measured when the pseudo wafer is mounted on the sample stage, the heater power is turned off, and a steady state is reached under some plasma heat input conditions. In step S4-2, it is assumed that the relationship between the sensor temperature and the wafer temperature is linear, and a conversion matrix from the sensor temperature to the wafer temperature is created.

ステップS4−3において、実プロセス条件におけるセンサ温度の定常値を測定する。ステップS4−4において、センサ温度の定常値とウエハ温度の定常値からステップS3−6の線形微分方程式を用いて、プラズマ入熱を算出する。 In step S4-3, the steady value of the sensor temperature under actual process conditions is measured. In step S4-4, the plasma heat input is calculated from the steady value of the sensor temperature and the steady value of the wafer temperature using the linear differential equation in step S3-6.

図6は、ウエハ温度の自動制御機能を具備したマイクロ波プラズマエッチング装置を説明する図である。この装置では、マグネトロン5で発生させたマイクロ波を導波管6、石英窓7を介して減圧処理室1に導入して、プラズマ8を生成する。このときガス導入口9から導入された処理ガスはプラズマ8によって解離して、ラジカルと正イオンを生成される。また、減圧処理室1とポンプの間にはバタフライ式のスロットルバルブ3を設けており、スロットルバルブ3の開度を調整することで処理室の圧力を制御することができる。   FIG. 6 is a diagram for explaining a microwave plasma etching apparatus equipped with an automatic wafer temperature control function. In this apparatus, the microwave generated by the magnetron 5 is introduced into the decompression processing chamber 1 through the waveguide 6 and the quartz window 7 to generate plasma 8. At this time, the processing gas introduced from the gas inlet 9 is dissociated by the plasma 8 to generate radicals and positive ions. A butterfly throttle valve 3 is provided between the decompression processing chamber 1 and the pump, and the pressure in the processing chamber can be controlled by adjusting the opening of the throttle valve 3.

また、被エッチング材料であるウエハ11は、高周波電源が接続された試料台10に載置されている。この高周波電源から整合器を介して試料台に電力を印加することにより、ウエハに負のバイアス電圧を発生させることができる。この負のバイアス電圧によってプラズマ中のイオンを加速してウエハに照射することによって、試料がエッチングされる(この高周波電力を以下バイアス電力と呼ぶ)。 Further, the wafer 11 that is the material to be etched is placed on the sample table 10 to which a high frequency power source is connected. A negative bias voltage can be generated on the wafer by applying power from the high-frequency power source to the sample stage via the matching unit. The sample is etched by accelerating ions in the plasma with this negative bias voltage and irradiating the wafer (this high-frequency power is hereinafter referred to as bias power).

また、処理室側面にはフッ化バリウム製の窓12が設けられており、プラズマがない場合には、放射温度計で試料台表面温度を測定できる構造になっている。また、本装置には循環冷媒冷却装置が具備されており、循環冷媒冷却装置で一定温度に冷却された冷媒が循環冷媒冷却装置と試料台の間を循環することによって、試料台全体が冷却される構造になっている。   Further, a barium fluoride window 12 is provided on the side surface of the processing chamber, and when there is no plasma, the surface temperature of the sample table can be measured with a radiation thermometer. In addition, this apparatus is provided with a circulating refrigerant cooling device, and the entire sample stage is cooled by circulating the refrigerant cooled to a constant temperature by the circulating refrigerant cooling apparatus between the circulating refrigerant cooling apparatus and the sample stage. It has a structure.

図7は、試料台10の詳細を説明する図である。試料台10の表面には誘電体膜が溶射されており、膜中には正負1対のESC電極21a、21bが具備されており、電極間に直流電圧を印加することにより、ウエハ11を試料台10に吸着させる構造となっている。さらに誘電膜中には試料台温度分布の制御のためにセンタ、ミドル、エッジの3領域に分けられたヒータ13a,13b,13cが具備されており、各々ヒータ電源14a,14b,14cにより独立に加熱することができる。さらに、誘電膜中には、センタ、ミドル、エッジの試料台の温度を測定するための温度センサ15a,15b,15cがそれぞれ埋め込まれており、各温度センサの出力信号を元に制御演算装置16が各ヒータ電源の出力を制御する構造になっている。また、ウエハと試料台の間の熱伝導を高めるため、ウエハ裏面と試料台の間には一定圧力のHeが充填されている。   FIG. 7 is a diagram for explaining the details of the sample stage 10. A dielectric film is sprayed on the surface of the sample stage 10, and a pair of positive and negative ESC electrodes 21a and 21b are provided in the film. By applying a DC voltage between the electrodes, the wafer 11 is sampled. The structure is made to adsorb to the base 10. Further, the dielectric film is provided with heaters 13a, 13b, and 13c divided into three regions of a center, a middle, and an edge for controlling the temperature distribution of the sample stage. The heater power supplies 14a, 14b, and 14c are used independently. Can be heated. Further, temperature sensors 15a, 15b, and 15c for measuring the temperatures of the center, middle, and edge sample stages are embedded in the dielectric film, respectively, and the control arithmetic unit 16 is based on the output signal of each temperature sensor. Is configured to control the output of each heater power supply. Further, in order to enhance the heat conduction between the wafer and the sample table, a constant pressure of He is filled between the wafer back surface and the sample table.

図6に示すエッチング装置を用いて、第1のウエハ温度予測制御を行う場合の方法を図1の手順に従って説明する。   A method for performing the first wafer temperature prediction control using the etching apparatus shown in FIG. 6 will be described according to the procedure of FIG.

まずステップS1−1において、ヒータ電力u1をステップ状に増加させ、このときのウエハ温度x1の変化、センサ温度y1の変化を測定する。具体的には、まず、冷媒温度30℃に設定して、温度測定機能付き擬似ウエハを試料台に搭載・吸着させた状態で、He圧力を1kPaに調整する。十分時間を経て、ウエハ温度が30℃になったところで、ヒータ電源14a,14b,14cの出力u1を順次0Wから1000Wにして、センタ、ミドル、エッジの各部のウエハ温度x1とセンサ温度y1の時間変化を測定する。   First, in step S1-1, the heater power u1 is increased stepwise, and the change in wafer temperature x1 and the change in sensor temperature y1 at this time are measured. Specifically, first, the refrigerant pressure is set to 30 ° C., and the He pressure is adjusted to 1 kPa in a state where the pseudo wafer with a temperature measurement function is mounted and adsorbed on the sample stage. When the wafer temperature reaches 30 ° C. after sufficient time, the outputs u1 of the heater power supplies 14a, 14b, and 14c are sequentially changed from 0 W to 1000 W, and the time of the wafer temperature x1 and the sensor temperature y1 at each of the center, middle, and edge portions Measure changes.

ステップS1−2において、ウエハ温度x2とセンサ温度y1、ヒータ電力u1の関係を式(1)で近似する。具体的な近似の手法としては最小二乗法を用い、定数行列A11〜A22、B11〜B21の各要素の値を決定する。

Figure 2015092580
In step S1-2, the relationship between the wafer temperature x2, the sensor temperature y1, and the heater power u1 is approximated by equation (1). As a specific approximation method, the least square method is used, and the values of the elements of the constant matrices A11 to A22 and B11 to B21 are determined.

Figure 2015092580

添え字のc,m,eはセンタ、ミドル、エッジの各部を意味する。 The subscripts c, m, and e mean the center, middle, and edge parts.

ステップS1−3において、定数行列A11〜A22、B11〜B21に基づき、同形観測を用いて所望のプロセス条件中のウエハ温度を予測する。具体的には、まずz2なる変数を定義して、式(2)によってz2の時間変化を計算する。

Figure 2015092580
In step S1-3, based on the constant matrices A11 to A22 and B11 to B21, the wafer temperature in a desired process condition is predicted using isomorphous observation. Specifically, first, a variable z2 is defined, and the time change of z2 is calculated by equation (2).
Figure 2015092580

前記z2から次の式(3)によってウエハ温度の予測値(〜x2)を決定する。

Figure 2015092580
A predicted value (˜x2) of the wafer temperature is determined from z2 by the following equation (3).
Figure 2015092580

Lを適切な値に設定して計算すれば、プラズマからの入熱が十分小さい場合に、予測値(〜x2)はほぼウエハ温度に一致する。したがって、(〜x2)に対して適切なPI制御を実施すれば、高速・高精度なウエハ温度制御が可能である。本実施例では、Lの値として式(4)の単位行列を用いた。

Figure 2015092580
If calculation is performed with L set to an appropriate value, the predicted value (˜x2) substantially matches the wafer temperature when the heat input from the plasma is sufficiently small. Accordingly, if appropriate PI control is performed on (˜x2), high-speed and high-precision wafer temperature control is possible. In this embodiment, the unit matrix of Expression (4) is used as the value of L.
Figure 2015092580

この方法を用いて、センタ/ミドル/エッジ部のウエハ温度の目標値をそれぞれ30/30/30℃から70/70/70℃、さらに70/60/50℃へと順次変えてヒータ電力を制御した。このときのウエハ温度の予測値(〜x2)の変化を図8に、ウエハ温度の実測値x2の変化を図9に示す。予測値(〜x2)の変化に追随して、ウエハ温度も変化しており、ウエハ温度を所望の値に高速に制御できることがわかる。   Using this method, the heater power is controlled by sequentially changing the target value of the wafer temperature at the center / middle / edge part from 30/30/30 ° C. to 70/70/70 ° C. and then 70/60/50 ° C. did. FIG. 8 shows a change in the predicted value (˜x2) of the wafer temperature at this time, and FIG. 9 shows a change in the measured value x2 of the wafer temperature. It can be seen that the wafer temperature also changes following the change in the predicted value (˜x2), and the wafer temperature can be controlled to a desired value at high speed.

次に、比較のためにセンサ温度に対してヒータ電力をPI制御する従来法についても検討した。まず、温度測定機能付き擬似ウエハを用いてセンタ/ミドル/エッジ部のウエハ温度x2が(a)30/30/30℃、(b)70/70/70℃および(c)70/60/50℃になるように、ヒータ電力u1を調整し、このときのセンタ/ミドル/エッジ部のセンサ温度y1を測定した。測定値は、それぞれ(a)30/30/30℃、(b)59/58/55℃および(c)59/52/39℃であった。この値をセンタ/ミドル/エッジ部のセンサ温度の目標値に設定してヒータ電力を制御した。このときのセンサ温度y1の変化を図10に、ウエハ温度の実測値x2の変化を図11に示す。   Next, for comparison, a conventional method for PI control of the heater power with respect to the sensor temperature was also examined. First, using a pseudo wafer with a temperature measuring function, the wafer temperature x2 at the center / middle / edge portion is (a) 30/30/30 ° C., (b) 70/70/70 ° C. and (c) 70/60/50. The heater power u1 was adjusted so that the temperature was 0 ° C., and the sensor temperature y1 at the center / middle / edge portion at this time was measured. The measured values were (a) 30/30/30 ° C, (b) 59/58/55 ° C, and (c) 59/52/39 ° C, respectively. The heater power was controlled by setting this value as a target value of the sensor temperature at the center / middle / edge portion. FIG. 10 shows a change in sensor temperature y1 at this time, and FIG. 11 shows a change in measured value x2 of the wafer temperature.

処理開始後40〜70sで、センサ温度y1が目標の値に達しているにもかかわらず、ウエハ温度x2はいつまでも目標温度に到達していない。すなわち、制御に要する時間が長い。また、この方法では、プロセス条件を変更するたびに、温度測定機能付き擬似ウエハを用いて所望のウエハ温度になるようにヒータ電力を調整して、そのときのセンサ温度を調べる必要がある。   Although the sensor temperature y1 has reached the target value in 40 to 70 s after the start of processing, the wafer temperature x2 has not reached the target temperature indefinitely. That is, the time required for control is long. Further, in this method, it is necessary to adjust the heater power so as to obtain a desired wafer temperature using a pseudo wafer with a temperature measurement function each time the process condition is changed, and to check the sensor temperature at that time.

以上のように、本実施例によれば、プロセス条件毎のウエハ温度を実測・調整しなくても、ウエハ温度を所望の値に、高速かつ高精度に制御できることがわかる。また、センサ温度の測定位置や試料台と試料の間の熱伝達率に機差がある場合でも、機差のない高速温度制御が可能である。  As described above, according to this embodiment, it is understood that the wafer temperature can be controlled to a desired value at high speed and with high accuracy without actually measuring and adjusting the wafer temperature for each process condition. Further, even when there are machine differences in the sensor temperature measurement position and the heat transfer coefficient between the sample stage and the sample, high-speed temperature control without machine difference is possible.

なお本実施例では、定数行列A11〜A22、B11〜B21の値を一つに固定した例で説明したが、冷媒の温度が大きく異なる場合や冷媒の流量が異なる場合などは、予測値と実測値がずれるケースがある。そのような場合は、各冷媒条件での行列を取得しておき、冷媒変更と同時に切換えれば、高速高精度な制御が可能である。  In this embodiment, the values of the constant matrices A11 to A22 and B11 to B21 are fixed to one. However, when the temperature of the refrigerant is greatly different or the flow rate of the refrigerant is different, the predicted value and the actual measurement are obtained. There is a case where the value shifts. In such a case, high-speed and high-precision control is possible by acquiring a matrix for each refrigerant condition and switching at the same time as changing the refrigerant.

図6に示すエッチング装置を用いて、第2のウエハ温度予測制御を行う場合の方法を図2の手順に従って説明する。
まず、ステップS2−1において、実施例1のステップS1−1と同様にして、センタ、ミドル、エッジの各部のウエハ温度x1とセンサ温度y1の時間変化を測定する。ステップS2−2において、ステップS2−1と全く同じタイムシーケンスでヒータ電力u1をステップ状に増加させ、試料台温度x3の変化を図6の放射温度計で測定する。ステップS2−3において、ステップS2−1,2−2で測定したヒータ電力u1、ウエハ温度x1、センサ温度y1および試料台温度x3の関係を式(5)で近似する。具体的な近似手法としては、最小二乗法を用いて、定数行列A11〜A33、B11〜B31の値を決定する。

Figure 2015092580
A method for performing the second wafer temperature prediction control using the etching apparatus shown in FIG. 6 will be described according to the procedure of FIG.
First, in step S2-1, the time change of the wafer temperature x1 and the sensor temperature y1 of each part of the center, middle, and edge is measured as in step S1-1 of the first embodiment. In step S2-2, the heater power u1 is increased stepwise in exactly the same time sequence as in step S2-1, and the change in the sample stage temperature x3 is measured with the radiation thermometer of FIG. In step S2-3, the relationship between the heater power u1, the wafer temperature x1, the sensor temperature y1, and the sample stage temperature x3 measured in steps S2-1 and 2-2 is approximated by equation (5). As a specific approximation method, the values of the constant matrices A11 to A33 and B11 to B31 are determined using a least square method.
Figure 2015092580

添え字のc,m,eはセンタ、ミドル、エッジの各部を意味する。 The subscripts c, m, and e mean the center, middle, and edge parts.

次に、ステップS2−3において、定数行列A11〜A33、B11〜B31に基づき、同形観測を用いて所望のプロセス条件中のウエハ温度を予測する。具体的には、まずz2,z3なる変数を定義して、式(6)によってz2,z3の時間変化を計算する。

Figure 2015092580
Next, in step S2-3, based on the constant matrices A11 to A33 and B11 to B31, the wafer temperature in a desired process condition is predicted using isomorphous observation. Specifically, first, the variables z2 and z3 are defined, and the time change of z2 and z3 is calculated by Equation (6).
Figure 2015092580

このz2,z3から式(7)によってウエハ温度の予測値(〜x2)を決定する。

Figure 2015092580
The predicted value (˜x2) of the wafer temperature is determined from the z2 and z3 by the equation (7).
Figure 2015092580

L1,L2を適切な値に設定して計算すれば、プラズマからの入熱が十分小さい場合に、予測値(〜x2)がほぼウエハ温度に一致する。したがって、予測値(〜x2)に対して適切なPI制御を実施すれば、高速・高精度なウエハ温度制御が可能である。本実施例では、L1,L2の値として式(8)、式(9)の単位行列を用いた。

Figure 2015092580

Figure 2015092580
If calculation is performed by setting L1 and L2 to appropriate values, the predicted value (˜x2) substantially matches the wafer temperature when the heat input from the plasma is sufficiently small. Therefore, high-speed and high-accuracy wafer temperature control is possible if appropriate PI control is performed on the predicted value (˜x2). In the present embodiment, the unit matrices of the equations (8) and (9) are used as the values of L1 and L2.
Figure 2015092580

Figure 2015092580

この方法を用いて、センタ/ミドル/エッジ部のウエハ温度の目標値をそれぞれ30/30/30℃から70/70/70℃、さらに70/60/50℃へと順次変えてヒータ電力を制御した。このとき のウエハ温度の予測値(〜x2)の変化を図12に、ウエハ温度の実測値x2の変化を図13に示す。   Using this method, the heater power is controlled by sequentially changing the target value of the wafer temperature at the center / middle / edge part from 30/30/30 ° C. to 70/70/70 ° C. and then 70/60/50 ° C. did. FIG. 12 shows the change in the predicted value (˜x2) of the wafer temperature at this time, and FIG. 13 shows the change in the measured value x2 of the wafer temperature.

予測値(〜x2)の変化に追随して、ウエハ温度も変化しており、ウエハ温度を所望の値に高速に制御できることがわかる。また、図9に示す第1の方法よりも、高速・高精度に制御できていることがわかる。   It can be seen that the wafer temperature also changes following the change in the predicted value (˜x2), and the wafer temperature can be controlled to a desired value at high speed. Further, it can be seen that the control can be performed with higher speed and higher accuracy than the first method shown in FIG.

以上のように、第2のウエハ温度予測制御方法を用いれば、第1のウエハ温度予測制御方法や、従来の方法に比べて、高速高精度なウエハ温度制御が可能となる。また、この方法によれば、センサ温度の測定位置や試料台と試料の間の熱伝達率に機差がある場合でも、機差のない高速温度制御が可能である。   As described above, if the second wafer temperature prediction control method is used, it is possible to perform wafer temperature control with higher speed and higher accuracy than the first wafer temperature prediction control method and the conventional method. Further, according to this method, even when there is a difference in the sensor temperature measurement position and the heat transfer coefficient between the sample stage and the sample, high-speed temperature control without any difference is possible.

なお、本実施例では、行列A11〜A33、B11〜B31の値を一つに固定した例で説明したが、冷媒の温度が大きく異なる場合や冷媒の流量が異なる場合などは、予測値と実測値がずれるケースがある。そのような場合は、各冷媒条件での行列を取得しておき、冷媒変更と同時に切換えれば、高速高精度な制御が可能である。また、本実施例では試料台表面温度を真空中で測定したが、大気中で測定しても効果は十分得られる。   In this embodiment, the values of the matrices A11 to A33 and B11 to B31 are fixed to one. However, when the temperature of the refrigerant is significantly different or the flow rate of the refrigerant is different, the predicted value and the actual measurement are obtained. There is a case where the value shifts. In such a case, high-speed and high-precision control is possible by acquiring a matrix for each refrigerant condition and switching at the same time as changing the refrigerant. In this example, the surface temperature of the sample stage was measured in a vacuum, but a sufficient effect can be obtained even if measured in the air.

図6に示すエッチング装置を用いて、第3のウエハ温度予測制御方法を図3の手順に従って説明する。図6において、ステップS3−1〜3−4では、実施例2と同じ処理を実行し、ウエハ温度の予測値(〜x2),電極表面温度の予測値(〜x3)を算出する。ステップS3−5において、任意の3種類のプラズマ条件かつ異なるヒータ加熱条件でウエハ温度x2、センサ温度y1の時間変化を測定する。具体的には、温度測定機能付きウエハを試料台に搭載・吸着させた状態で、He圧力を1kPaに調整して十分時間を経て、ウエハ温度が30℃になったところで、実施例1の方法でウエハ温度制御しながら、(1)センタ部のプラズマ入熱が大きい条件かつセンタ/ミドル/エッジの設定温度を40/30/30℃で制御した条件、(2)ミドル部の入熱が大きい条件かつ30/40/30℃で制御した条件、(3)エッジ部の入熱が大きい条件かつ30/30/40℃で制御した条件の3種類の条件でウエハを処理して、ウエハ温度x2およびセンサ温度y1の変化を測定する。   A third wafer temperature prediction control method will be described according to the procedure shown in FIG. 3 using the etching apparatus shown in FIG. In FIG. 6, in steps S3-1 to S3-4, the same processing as that in the second embodiment is executed to calculate a predicted value of wafer temperature (˜x2) and a predicted value of electrode surface temperature (˜x3). In step S3-5, temporal changes in wafer temperature x2 and sensor temperature y1 are measured under any three types of plasma conditions and different heater heating conditions. Specifically, in a state where a wafer with a temperature measuring function is mounted and adsorbed on a sample stage, the He pressure is adjusted to 1 kPa, and after a sufficient time has passed, the wafer temperature reaches 30 ° C. (1) Conditions where the plasma heat input at the center is large and the center / middle / edge set temperature is controlled at 40/30/30 ° C. (2) Heat input at the middle is large The wafer is processed under three conditions: a condition controlled at 30/40/30 ° C., and (3) a condition where the heat input at the edge is large and a condition controlled at 30/30/40 ° C., and the wafer temperature x2 And the change of sensor temperature y1 is measured.

次に、ステップS3−6において、ウエハ温度x2、センサ温度y1、式(7)で算出されるウエハ温度の予測値(〜x2)、電極温度の予測値(〜x3)、プラズマ入熱量u2の関係を式(10)で近似する。具体的には、最小二乗法を用いて定数行列A41〜A44、B42を決定する。

Figure 2015092580
Next, in step S3-6, the wafer temperature x2, the sensor temperature y1, the predicted value of the wafer temperature (˜x2) calculated by the equation (7), the predicted value of the electrode temperature (˜x3), and the plasma heat input u2 The relationship is approximated by equation (10). Specifically, the constant matrices A41 to A44 and B42 are determined using the least square method.
Figure 2015092580

この際、各条件のプラズマ入熱量u2については、正確に測定する必要はなく、式(11)に示すように、独立な任意の3種類の行列を用いてよい。

Figure 2015092580
At this time, the plasma heat input u2 under each condition does not need to be measured accurately, and any three independent matrixes may be used as shown in Equation (11).
Figure 2015092580

次に、ステップS3−7において、後述する方法で、実プロセス条件中のプラズマ入熱量u2を算出した後、ステップS3−8において、同形観測を用いて、プラズマ入熱時のウエハ温度の予測値(^x2)(xに上付きした^を便宜上(^x)で表示した)を算出する。具体的には、式(12)および(13)を用いて、プラズマ入熱時のウエハ温度の予測値(^x2)を計算する。ただし、プラズマ入熱量u2の値はプラズマ入熱開始と同時に0からステップS3−7で求めた値に変更する。

Figure 2015092580
Figure 2015092580
Next, in step S3-7, after calculating the plasma heat input u2 in the actual process conditions by a method described later, in step S3-8, using the isomorphic observation, the predicted value of the wafer temperature at the time of plasma heat input (^ X2) (^ added to x is represented by (^ x) for convenience) is calculated. Specifically, a predicted value (^ x2) of the wafer temperature at the time of plasma heat input is calculated using equations (12) and (13). However, the value of the plasma heat input amount u2 is changed from 0 to the value obtained in step S3-7 simultaneously with the start of plasma heat input.
Figure 2015092580
Figure 2015092580

なお、本実施例では、L3の値として式(14)の単位行列を用いた。

Figure 2015092580
In this embodiment, the unit matrix of Expression (14) is used as the value of L3.
Figure 2015092580

次に、ステップS3−7に示す実プロセス条件中のプラズマ入熱量u2の算出方法の詳細を、図4の手順に従って説明する。   Next, details of the calculation method of the plasma heat input amount u2 in the actual process conditions shown in step S3-7 will be described according to the procedure of FIG.

ステップS4−1では、ヒータ制御を行わずに、前述の条件(1),(2),(3)のそれぞれの処理を行い定常に達した時点のウエハ温度とセンサ温度を測定し、この温度とプラズマ入熱前の温度との差分(変化量)を計算する。次に、ステップS4−2において、ウエハ温度、センサ温度の変化量を用いて、式(15)により、センサ温度からウエハ温度への変換行列を求める。

Figure 2015092580
In step S4-1, without performing the heater control, the processing of the above-described conditions (1), (2), and (3) is performed, and the wafer temperature and the sensor temperature at the time when the steady state is reached are measured. And the difference (change amount) between the temperature before plasma heat input. Next, in step S4-2, a conversion matrix from the sensor temperature to the wafer temperature is obtained by Expression (15) using the wafer temperature and the change amount of the sensor temperature.
Figure 2015092580

次に、ステップS4−3では、所望のプロセス条件において、ヒータ制御なしのまま、プラズマ処理を行い、定常状態に達した時点におけるセンサ温度と初期温度との差分Δyを求める。次に、ステップS4−4において、温度差Δyから式(16)により、プラズマ入熱による温度上昇分Δxを求める。

Figure 2015092580
Next, in step S4-3, plasma processing is performed under the desired process conditions without heater control, and a difference Δy between the sensor temperature and the initial temperature when the steady state is reached is obtained. Next, in step S4-4, a temperature increase Δx due to plasma heat input is obtained from the temperature difference Δy according to equation (16).
Figure 2015092580

次に、ステップS4−5において、プラズマ入熱によるセンサ温度の増分Δyと温度上昇分Δxを式(10)に代入して、左辺の微分項が0として、所望のプロセス条件のプラズマ入熱量u2を求める。   Next, in step S4-5, the sensor temperature increment Δy and the temperature rise Δx due to plasma heat input are substituted into equation (10), the differential term on the left side is set to 0, and the plasma heat input amount u2 of the desired process condition is set. Ask for.

この方法を用いれば、プラズマ入熱のある場合でも正確にウエハ温度を予測できるため、予測値(^x2)に対して適切なPI制御を行えば、高速かつ高精度にウエハ温度を制御できる。   If this method is used, the wafer temperature can be accurately predicted even in the presence of plasma heat input. Therefore, if appropriate PI control is performed on the predicted value (^ x2), the wafer temperature can be controlled at high speed and with high accuracy.

この方法を用いて、センタ/ミドル/エッジ部の目標温度をそれぞれ30/30/30℃から70/70/70℃、さらに70/60/50℃へと制御した。このとき のウエハ温度の予測値(^x2)の変化を図14に、ウエハ温度の実測値x2の変化を図15に示す。 比較のため、本発明の第2のウエハ温度予測制御方法で制御した場合の予測値(〜x2)、実測値x2の変化をそれぞれ図16、図17に示す。   Using this method, the target temperature of the center / middle / edge portion was controlled from 30/30/30 ° C. to 70/70/70 ° C. and further to 70/60/50 ° C., respectively. FIG. 14 shows the change in the predicted value (^ x2) of the wafer temperature at this time, and FIG. 15 shows the change in the measured value x2 of the wafer temperature. For comparison, FIGS. 16 and 17 show changes in the predicted value (˜x2) and the actual measurement value x2 when controlled by the second wafer temperature predictive control method of the present invention, respectively.

第2のウエハ温度予測制御方法では、処理開始後50〜70sおよび110s〜130sのプラズマ入熱時にウエハ温度の実測値x2が予測値(〜x2)より高くなるため、ウエハ温度が目標温度より高くなってしまう。第3のウエハ温度予測制御方法を用いれば、プラズマ入熱のある間も、ウエハ温度の実測値x2が予測値(^x2)と一致するため、予測値(^x2)を制御することで、ウエハ温度x2を高速かつ高精度に制御できることがわかる。また、この方法では、センサ温度の測定位置や試料台と試料の間の熱伝達率に機差がある場合でも、機差のない高速温度制御が可能である。   In the second wafer temperature prediction control method, the actual measured value x2 of the wafer temperature becomes higher than the predicted value (up to x2) at the time of plasma heat input for 50 to 70 s and 110 s to 130 s after the start of processing, so the wafer temperature is higher than the target temperature. turn into. If the third wafer temperature predictive control method is used, since the measured value x2 of the wafer temperature coincides with the predicted value (^ x2) even during the plasma heat input, by controlling the predicted value (^ x2), It can be seen that the wafer temperature x2 can be controlled at high speed and with high accuracy. Further, in this method, even when there is a difference in the measurement position of the sensor temperature and the heat transfer coefficient between the sample stage and the sample, high-speed temperature control without any difference is possible.

なお、本実施例では、行列A41〜A44、およびB41の値を一つに固定した例を説明したが、冷媒の温度が大きく異なる場合や冷媒の流量が異なる場合などは、予測値と実測値がずれるケースがある。そのような場合は、各冷媒条件での行列を取得しておき、冷媒変更と同時に切換えれば、高速高精度な制御が可能である。また、本実施例では試料台表面温度を真空中で測定したが、大気中で測定しても効果は十分得られる。   In the present embodiment, the example in which the values of the matrices A41 to A44 and B41 are fixed to one has been described. However, when the refrigerant temperature is greatly different or the refrigerant flow rate is different, the predicted value and the actual measurement value are described. There is a case that shifts. In such a case, high-speed and high-precision control is possible by acquiring a matrix for each refrigerant condition and switching at the same time as changing the refrigerant. In this example, the surface temperature of the sample stage was measured in a vacuum, but a sufficient effect can be obtained even if measured in the air.

以上説明したように、本発明の実施例によれば、ヒータ電力、ウエハ温度、センサ温度の3者を測定し、その関係を連立一次微分方程式で近似し、この連立微分方程式を用いた同形観測によってウエハ温度を予測し、予測されたウエハ温度でフィードバック制御を行う。このため、ウエハ温度を高速かつ安定に制御することができる。また、本発明の前記第1のウエハ温度予測方法によれば、プラズマ入熱が十分小さい場合に、ウエハ温度を精度よく予測できる。また、第2のウエハ温度予測方法によれば、第1の方法よりも、さらに高精度なウエハ温度が可能である。また、第3のウエハ温度予測方法によれば、プラズマ入熱がある場合でも、ウエハ温度を高精度に予測できる。このようにして得られたウエハ温度予測値をもとにヒータ電力のフィードバック制御を行えば、前述のようにウエハ温度を高速かつ安定に制御することができる。   As described above, according to the embodiment of the present invention, the heater power, the wafer temperature, and the sensor temperature are measured, the relationship is approximated by the simultaneous linear differential equation, and the isomorphic observation using the simultaneous differential equation is performed. The wafer temperature is predicted by, and feedback control is performed at the predicted wafer temperature. For this reason, the wafer temperature can be controlled at high speed and stably. Further, according to the first wafer temperature prediction method of the present invention, the wafer temperature can be accurately predicted when the plasma heat input is sufficiently small. Further, according to the second wafer temperature prediction method, a wafer temperature with higher accuracy than that of the first method is possible. Further, according to the third wafer temperature prediction method, the wafer temperature can be predicted with high accuracy even when there is plasma heat input. If the heater power feedback control is performed based on the wafer temperature prediction value thus obtained, the wafer temperature can be controlled at high speed and stably as described above.

1 減圧処理室
2 ポンプ
3 圧力制御用のバルブ
4 圧力計
5 マグネトロン
6 導波管
7 石英窓
8 プラズマ
9 ガス導入口
10 試料台
11 試料
12 フッ化バリウム製窓
13 ヒータ
14 ヒータ電源
15 温度センサ
16 制御演算装置
18 高周波電源
19 整合器
20 循環冷媒冷却装置
DESCRIPTION OF SYMBOLS 1 Pressure reduction processing chamber 2 Pump 3 Pressure control valve 4 Pressure gauge 5 Magnetron 6 Waveguide 7 Quartz window 8 Plasma 9 Gas inlet 10 Sample stage 11 Sample 12 Barium fluoride window 13 Heater 14 Heater power supply 15 Temperature sensor 16 Control arithmetic device 18 High frequency power source 19 Matching device 20 Circulating refrigerant cooling device

Claims (3)

上面に試料を吸着保持可能な載置面を有し内部に伝熱媒体の流路が形成された試料台と、
前記試料台面内の複数領域に分けて試料台内に設けられた複数のヒータと、
前記複数領域に対応し前記試料台の温度を測定する複数の温度センサと、を具備し、
プラズマ処理されない状態で計測した前記複数の温度センサのそれぞれの温度の時間変化と前記複数領域に対応した前記試料のそれぞれの温度の時間変化と、前記伝熱媒体の温度を減じた前記それぞれの温度センサおよび試料の温度と、前記ヒータへの供給電力との相関関係をそれぞれの近似式にし、
前記それぞれの近似式を用いてプラズマ処理中の前記複数の温度センサのそれぞれの温度と前記複数のヒータへのそれぞれの供給電力から前記プラズマ処理中の前記複数領域に対応した試料のそれぞれの温度を予測し、
前記予測された試料のそれぞれの温度を用いて前記プラズマ処理中の試料の面内の温度を制御する制御装置を設けた
ことを特徴とする試料の温度制御装置。
A sample stage having a mounting surface capable of adsorbing and holding a sample on the upper surface and having a heat transfer medium flow path formed therein;
A plurality of heaters provided in the sample table divided into a plurality of regions in the sample table surface;
A plurality of temperature sensors for measuring the temperature of the sample stage corresponding to the plurality of regions,
Time variation of each temperature of the plurality of temperature sensors measured without plasma treatment, time variation of each temperature of the sample corresponding to the plurality of regions, and each temperature obtained by subtracting the temperature of the heat transfer medium The correlation between the temperature of the sensor and the sample and the power supplied to the heater is an approximate expression,
Using the respective approximate equations, the respective temperatures of the plurality of temperature sensors during the plasma processing and the respective powers supplied to the plurality of heaters are used to calculate the respective temperatures of the samples corresponding to the plurality of regions during the plasma processing. Predict,
A control apparatus for controlling the temperature in the surface of the sample during the plasma processing using each predicted temperature of the sample is provided.
上面に試料を吸着保持可能な載置面と、内部に形成された伝熱媒体の流路と、面内の複数領域に分けて内部に設けられた複数のヒータと、前記複数領域に対応した箇所の温度を測定する複数の温度センサと、を備え、温度制御装置によりプラズマ処理中の前記試料の面内の温度が制御された試料台において、
前記温度制御装置は、プラズマ処理されない状態で計測した前記複数の温度センサのそれぞれの温度の時間変化と前記複数領域に対応した前記試料のそれぞれの温度の時間変化と、前記伝熱媒体の温度を減じた前記それぞれの温度センサおよび試料の温度と、前記ヒータへの供給電力との相関関係をそれぞれの近似式にし、
前記それぞれの近似式を用いてプラズマ処理中の前記複数の温度センサのそれぞれの温度と前記複数のヒータへのそれぞれの供給電力から前記プラズマ処理中の前記複数領域に対応した試料のそれぞれの温度を予測し、
前記予測された試料のそれぞれの温度を用いて前記プラズマ処理中の試料の面内の温度を制御する
ことを特徴とする試料台。
A mounting surface capable of adsorbing and holding a sample on the upper surface, a flow path of a heat transfer medium formed inside, a plurality of heaters provided inside divided into a plurality of regions within the surface, and corresponding to the plurality of regions A plurality of temperature sensors that measure the temperature of the location, and in a sample stage in which the temperature in the surface of the sample during plasma processing is controlled by a temperature control device,
The temperature control device is configured to measure a time change of each temperature of the plurality of temperature sensors measured in a state where the plasma treatment is not performed, a time change of each temperature of the sample corresponding to the plurality of regions, and a temperature of the heat transfer medium. Correlation between the reduced temperature sensor and sample temperature and the power supplied to the heater is an approximate expression,
Using the respective approximate equations, the respective temperatures of the plurality of temperature sensors during the plasma processing and the respective powers supplied to the plurality of heaters are used to calculate the respective temperatures of the samples corresponding to the plurality of regions during the plasma processing. Predict,
The temperature of the surface of the sample during the plasma processing is controlled using the predicted temperature of each sample.
試料がプラズマ処理されるプラズマ処理室と、前記プラズマ処理室の内部にプラズマを生成するための高周波電力を供給する高周波電源と、上面に試料を吸着保持可能な載置面を有し内部に伝熱媒体の流路が形成された試料台と、前記試料台面内の複数領域に分けて試料台内に設けられた複数のヒータと、前記複数領域に対応し前記試料台の温度を測定する複数の温度センサと、プラズマ処理中の試料の面内の温度を制御する温度制御装置と、を備えるプラズマ処理装置において、
前記温度制御装置は、プラズマ処理されない状態で計測した前記複数の温度センサのそれぞれの温度の時間変化と前記複数領域に対応した前記試料のそれぞれの温度の時間変化と、前記伝熱媒体の温度を減じた前記それぞれの温度センサおよび試料の温度と、前記ヒータへの供給電力との相関関係をそれぞれの近似式にし、
前記それぞれの近似式を用いてプラズマ処理中の前記複数の温度センサのそれぞれの温度と前記複数のヒータへのそれぞれの供給電力から前記プラズマ処理中の前記複数領域に対応した試料のそれぞれの温度を予測し、
前記予測された試料のそれぞれの温度を用いて前記プラズマ処理中の試料の面内の温度を制御する
ことを特徴とするプラズマ処理装置。
A plasma processing chamber in which the sample is plasma-processed, a high-frequency power source for supplying high-frequency power for generating plasma in the plasma processing chamber, and a mounting surface on which the sample can be adsorbed and held are provided on the upper surface. A sample table in which a flow path of the heat medium is formed; a plurality of heaters provided in the sample table divided into a plurality of regions in the sample table surface; and a plurality of measuring the temperature of the sample table corresponding to the plurality of regions In a plasma processing apparatus comprising: a temperature sensor of: and a temperature control device that controls a temperature in a plane of a sample during plasma processing;
The temperature control device is configured to measure a time change of each temperature of the plurality of temperature sensors measured in a state where the plasma treatment is not performed, a time change of each temperature of the sample corresponding to the plurality of regions, and a temperature of the heat transfer medium. Correlation between the reduced temperature sensor and sample temperature and the power supplied to the heater is an approximate expression,
Using the respective approximate equations, the respective temperatures of the plurality of temperature sensors during the plasma processing and the respective powers supplied to the plurality of heaters are used to calculate the respective temperatures of the samples corresponding to the plurality of regions during the plasma processing. Predict,
The temperature in the surface of the sample during the plasma processing is controlled using the predicted temperature of each sample. The plasma processing apparatus.
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