JP2015089721A - Structural member for vehicle - Google Patents
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- JP2015089721A JP2015089721A JP2013230147A JP2013230147A JP2015089721A JP 2015089721 A JP2015089721 A JP 2015089721A JP 2013230147 A JP2013230147 A JP 2013230147A JP 2013230147 A JP2013230147 A JP 2013230147A JP 2015089721 A JP2015089721 A JP 2015089721A
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Abstract
Description
本発明は自動車用構造部材に関するものであり、特にTRIP鋼板を用いた自動車用構造部材に関するものである。 The present invention relates to an automotive structural member, and more particularly to an automotive structural member using a TRIP steel plate.
現在の自動車においては、衝突安全性・乗員保護の観点から車体の高強度化が求められており、またこれと同時に経済性・環境的配慮の観点から、車体の軽量化が求められている。そしてこれらの要求を実現するために、ハイテンと呼ばれる高強度鋼板の採用が進められてきた。 In current automobiles, the strength of the vehicle body is required from the viewpoint of collision safety and occupant protection, and at the same time, the weight reduction of the vehicle body is required from the viewpoint of economic efficiency and environmental considerations. In order to realize these requirements, the adoption of high-strength steel plates called high tension has been promoted.
従来の自動車用の高強度鋼板としては、特許文献1に示されるように、主としてDP鋼(複合組織鋼)が用いられてきた。DP鋼は軟質のフェライト組織と硬質のマルテンサイト組織とを鋼板中に分散させた鋼であり、延性と強度とを両立させた鋼材として広く実用化されている。しかしその実用的引張強度は概ね600MPa未満のものが多く、最近ではさらに高強度の超ハイテンと呼ばれる900MPa以上のDP鋼板を用いることにより、一層の軽量化が試みられている。 As a conventional high-strength steel plate for automobiles, as disclosed in Patent Document 1, DP steel (composite structure steel) has been mainly used. DP steel is a steel in which a soft ferrite structure and a hard martensite structure are dispersed in a steel sheet, and is widely put into practical use as a steel material having both ductility and strength. However, there are many practical tensile strengths of less than 600 MPa, and recently, attempts have been made to further reduce the weight by using DP steel sheets of 900 MPa or more called super high tensile strength.
ところがこのような超ハイテン鋼板は、従来用いられてきた実用的引張強度600MPa未満のDP鋼板よりもさらに伸びが少ないため、車両衝突時に大変形、特に引張変形が発生した場合には、伸びがほとんどないまま亀裂が入った後に破断に至ることが懸念され、自動車用構造部材として使い難いという問題があった。そこで超ハイテン鋼板を自動車用構造部材に使用する場合には、周囲に軟質で低強度の鋼板を配置してこれを変形させ、超ハイテン鋼板をなるべく変形させないようにする工夫もなされてきたが、これは自動車用構造部材の厚肉化を招くため、軽量化と相反する結果となっていた。 However, such super high-tensile steel sheet has a smaller elongation than a DP steel sheet having a practical tensile strength of less than 600 MPa, which has been used in the past. There was a concern that it would break after it cracked, and there was a problem that it was difficult to use as a structural member for automobiles. Therefore, when using ultra high-tensile steel plates for structural members for automobiles, it has been devised to place a soft, low-strength steel plate around it and deform it so that the ultra-high tensile steel plate is not deformed as much as possible. This leads to an increase in the thickness of the structural member for automobiles, which has a contradictory effect on weight reduction.
なお、900MPa以上の超ハイテン鋼板として、TRIP鋼板も開発されている。これは図1に示すようにプレス成形前には降伏応力が低く伸びが大きいため加工性が良好であり、しかも成形後に加工硬化して高強度を達成する特徴を持つ。しかしこれを自動車用構造部材に用いる場合には、ビード部や稜線に代表される局所プレス加工部において加工硬化が起こっているため、車両衝突時には従来の超ハイテン鋼板(900MPa以上のDP鋼板)と同様に加工硬化部を起点とした亀裂や破断が発生し易いという問題があった。 A TRIP steel sheet has also been developed as a super high-tensile steel sheet of 900 MPa or more. As shown in FIG. 1, before press forming, the yield stress is low and the elongation is large, so that the workability is good, and after forming, the material is work hardened to achieve high strength. However, when this is used for a structural member for automobiles, work hardening has occurred in a local press working part represented by a bead part or a ridge line, and therefore, when a vehicle collides, a conventional ultra high-tensile steel sheet (DP steel sheet of 900 MPa or more) and Similarly, there is a problem that cracks and breaks are easily generated starting from the work-hardened portion.
また、車両衝突時のような複雑な変形進行状態によっては、一時的な変形をした後に二次的変形が発生する場合があり、この場合にもTRIP鋼板は破断が発生し易いという問題があった。衝突時に破断が発生した場合、十分な衝突エネルギー吸収を発揮することが出来ない場合が有り、また衝突エネルギーを吸収し得たとしてもロバスト性の観点から変形が不安定になる可能性があり好ましくない。 In addition, depending on the complicated deformation progress state, such as at the time of a vehicle collision, secondary deformation may occur after temporary deformation. In this case as well, there is a problem that the TRIP steel sheet is likely to break. It was. If breakage occurs at the time of collision, it may not be possible to fully absorb the collision energy, and even if the collision energy can be absorbed, the deformation may be unstable from the viewpoint of robustness. Absent.
従って本発明の目的は上記した従来の問題点を解決し、900MPa以上の超ハイテン鋼板を使用することによる軽量化が可能であり、しかも車両衝突時における亀裂や破断の発生を抑制した自動車用構造部材を提供することである。 Accordingly, the object of the present invention is to solve the above-mentioned conventional problems, and can be reduced in weight by using a super high-tensile steel plate of 900 MPa or more, and further, the structure for an automobile that suppresses the occurrence of cracks and breaks at the time of a vehicle collision. It is to provide a member.
上記の課題を解決するために本発明者等は検討を重ねた結果、TRIP鋼板が持つプレス成形前には降伏応力が低く伸びが大きいという特性を、構造および材料の最適配置を考慮することで、TRIP鋼板のデメリットを回避しつつ、衝突時における変形性能へ活用できるのではないかとの着想に至った。すなわち、この特性はこれまでは専ら成形性の観点から利用されていたのであるが、この特性を構造および材料の最適配置を考慮して衝突時の変形吸収に活用すれば、従来にない高強度の自動車用構造部材が得られることを見出した。 As a result of repeated studies by the present inventors to solve the above problems, the TRIP steel sheet has the characteristics that the yield stress is low and the elongation is large before press forming, and the optimal arrangement of the structure and material is taken into consideration. This led to the idea that it could be used for the deformation performance in the event of a collision while avoiding the disadvantages of the TRIP steel sheet. In other words, this property has been used exclusively from the viewpoint of moldability so far, but if this property is used for absorbing deformation at the time of collision in consideration of the optimal arrangement of structure and material, it has an unprecedented high strength. It has been found that a structural member for automobile can be obtained.
本発明はこのような知見に基づいてなされたものであって、その要旨とするところは、高強度鋼板からなる自動車用構造部材であって、衝突時に引張応力が発生する側面をTRIP鋼板で構成し、衝突時に圧縮応力が発生する側面をDP鋼板で構成したことを特徴とする自動車用構造部材である。 The present invention has been made on the basis of such knowledge, and the gist thereof is a structural member for an automobile made of a high-strength steel plate, and a side surface on which a tensile stress is generated at the time of collision is constituted by a TRIP steel plate. And, it is a structural member for an automobile characterized in that a side surface on which a compressive stress is generated at the time of a collision is made of a DP steel plate.
なお請求項2のように、DP鋼板の引張強度が900MPa以上および/またはTRIP鋼板の引張強度が900MPa以上であることが好ましい。また請求項3のように、TRIP鋼板とDP鋼板とを結合した中空断面構造を有する自動車用構造部材とすることが好ましく、請求項4のように、TRIP鋼板とDP鋼板の何れか一方または両方がハット型断面の成形品であることが好ましい。 As in claim 2, it is preferable that the DP steel sheet has a tensile strength of 900 MPa or more and / or a TRIP steel sheet has a tensile strength of 900 MPa or more. Moreover, it is preferable to set it as the structural member for motor vehicles which has the hollow cross-section structure which couple | bonded the TRIP steel plate and DP steel plate like Claim 3, and it is any one or both of a TRIP steel plate and DP steel plate like Claim 4. Is preferably a molded product having a hat-shaped cross section.
本発明の自動車用構造部材は、衝突時に引張応力が発生する側面をTRIP鋼板で構成したものであるから、TRIP鋼板の伸びが大きいという特性を生かすことができ、従来は使用できなかった箇所への高強度鋼板の使用が可能となった。また衝突時に引張応力が発生する側面の反対面には圧縮応力が発生することが多いが、この部分には圧縮特性に優れたDP鋼板を採用したため、全体として高強度で軽量であり、しかも車両衝突時における亀裂や破断の発生を抑制することができる。 Since the structural member for automobiles of the present invention is composed of a TRIP steel plate on the side where tensile stress is generated at the time of a collision, it can take advantage of the property that the TRIP steel plate has a large elongation, and to a place that could not be used conventionally. High-strength steel sheets can be used. In addition, compressive stress often occurs on the opposite side of the side where tensile stress is generated in the event of a collision. However, because this section uses DP steel with excellent compressive properties, the overall strength and weight is low, and the vehicle Generation of cracks and breaks at the time of collision can be suppressed.
以下に本発明の好ましい実施形態を示す。
図2は本発明の実施形態の自動車用構造部材を示す模式図であり、ハット型断面に加工された2枚の鋼板1,2がフランジ部3で接合され、中空断面形状の自動車用構造部材を構成している。鋼板1はTRIP鋼板であり、鋼板2はDP鋼板である。
Preferred embodiments of the present invention are shown below.
FIG. 2 is a schematic view showing an automotive structural member according to an embodiment of the present invention, in which two steel plates 1 and 2 processed into a hat-shaped cross section are joined together by a flange portion 3 and have a hollow cross-sectional shape. Is configured. The steel plate 1 is a TRIP steel plate, and the steel plate 2 is a DP steel plate.
TRIP鋼板は衝突時に引張応力が発生する側面、すなわち車体内側となる側面として配置されるものであり、DP鋼板は衝突時に圧縮応力が発生する側面、すなわち車体外側となる側面として配置されるものである。これらTRIP鋼板、DP鋼板は900MPa以上の引張強度を持つものであることが好ましい。 The TRIP steel plate is arranged as a side surface that generates tensile stress at the time of collision, that is, a side surface that is the inside of the vehicle body, and the DP steel plate is arranged as a side surface that generates compressive stress at the time of the collision, that is, a side surface that is outside the vehicle body. is there. These TRIP steel plates and DP steel plates preferably have a tensile strength of 900 MPa or more.
前記したようにDP鋼板は軟質のフェライト組織と硬質のマルテンサイト組織とを鋼板中に分散させた鋼であり、強度が600MPa未満のDP鋼板は図1に示したように伸びが大きい。しかし900MPa以上のDP鋼板は延びが小さく、引張り側に用いると破断のおそれがある。しかし圧縮側に使用すれば破断のおそれがなく、高強度の特性を十分に発揮することができる。 As described above, the DP steel sheet is a steel in which a soft ferrite structure and a hard martensite structure are dispersed in the steel sheet, and the DP steel sheet having a strength of less than 600 MPa has a large elongation as shown in FIG. However, the DP steel sheet of 900 MPa or more has a small extension and may be broken when used on the tension side. However, if used on the compression side, there is no risk of breakage, and high strength characteristics can be sufficiently exhibited.
一方、TRIP鋼板は図1に示すように破断に至るまでの伸びが大きいので、特に引張強度が900MPa以上である場合に引張り側に使用すれば破断しにくく、しかも高強度の特性を十分に発揮することができる。なお、この特性を生かすためにTRIP鋼板1は成形段階においてできるだけ局所プレス加工を回避し、加工硬化を抑制しておく必要がある。また、一次的変形による局所硬化の発生後に、二次的変形による破断が生じないようにするため、二次的変形が起こらない部位に使用することが好ましい。さらに、伸び変形が予測される引張り方向と垂直な方向への局所的加工部、例えば折れビード等を設けることは、加工硬化を避けるために好ましくない。 On the other hand, as shown in FIG. 1, the TRIP steel sheet has a large elongation until it breaks. Therefore, when the tensile strength is 900 MPa or more, it is difficult to break when used on the tension side, and also exhibits high strength characteristics sufficiently. can do. In order to take advantage of this characteristic, the TRIP steel sheet 1 needs to avoid local pressing as much as possible in the forming stage and suppress work hardening. Moreover, it is preferable to use it for the site | part which a secondary deformation does not occur in order to prevent the fracture | rupture by a secondary deformation | transformation from occurring after the generation | occurrence | production of the local hardening by a primary deformation. Furthermore, it is not preferable to provide a locally processed portion, such as a bent bead, in a direction perpendicular to the tensile direction in which elongation deformation is expected, in order to avoid work hardening.
このように、本発明の自動車用構造部材は衝突時に引張応力が発生する側面を引張強度がTRIP鋼板1(好ましくは引張強度が900MPa以上)で構成し、その反対側をDP鋼板(必要に応じ好ましくは引張強度が900MPa以上)で構成したので、表裏両面ともに超ハイテン鋼板製とすることができ、軽量化を図ることができる。しかもTRIP鋼板の伸びが大きいという特性を生かすことができ、車両衝突時における亀裂や破断の発生を抑制することができる。 As described above, the structural member for automobiles of the present invention has a tensile strength TRIP steel plate 1 (preferably a tensile strength of 900 MPa or more) on the side surface where tensile stress is generated at the time of collision, and a DP steel plate (if necessary) on the opposite side. Preferably, the tensile strength is 900 MPa or more), so that both the front and back surfaces can be made of super high-tensile steel plates, and the weight can be reduced. Moreover, the characteristic that the elongation of the TRIP steel plate is large can be utilized, and the occurrence of cracks and breaks at the time of a vehicle collision can be suppressed.
本発明の自動車用構造部材は、車両側面衝突に対しては、センターピラー(Bピラー)インナー、サイドシルインナー等に使用することができる。また車両前面衝突に対しては、ダッシュクロスメンバー、ダッシュロア、フロントバンパーリンフォース等に使用することができる。また車両後面衝突に対して、リアエンドクロスメンバーインナー、リアバンパーリンフォース等に使用することができる。これらの使用部位を図3に示した。なお、使用部位によって衝突時に引張応力が発生する側面であるか、圧縮応力が発生する側面であるかはほとんどの場合、予測可能である。 The structural member for automobile of the present invention can be used for a center pillar (B pillar) inner, a side sill inner and the like against a vehicle side collision. It can also be used for dash cross members, dash lowers, front bumper reinforcements, etc. for vehicle front collisions. It can also be used for rear end cross member inners, rear bumper reinforcements, etc. against vehicle rear collisions. These use sites are shown in FIG. In most cases, it can be predicted whether a side surface is a side where tensile stress is generated or a side surface where compressive stress is generated depending on the use site.
上記した図2の実施形態では、強度を確保するためTRIP鋼板とDP鋼板の両方がハット型断面に加工された2枚の鋼板1,2を接合した中空断面構造としたが、断面形状は必ずしもこの実施形態に限定されるものではなく、例えば一方が板状であったり、一方もしくは両方の断面が半円形状の2枚の鋼板1,2を接合しても差し支えない。またその断面形状を自動車用構造部材の長手方向に連続的に、あるいは非連続的に変化させることもできる。さらに各種の取付け部材を、溶接その他の方法により接合一体化したり、穴開け加工等もできることはいうまでもない。 In the embodiment of FIG. 2 described above, in order to ensure the strength, both the TRIP steel plate and the DP steel plate have a hollow cross-sectional structure in which two steel plates 1 and 2 processed into a hat-shaped cross section are joined. The present invention is not limited to this embodiment. For example, two steel plates 1 and 2 having one plate shape or one or both of which have semicircular cross sections may be joined. The cross-sectional shape can be changed continuously or discontinuously in the longitudinal direction of the structural member for automobile. Further, it goes without saying that various attachment members can be joined and integrated by welding or other methods, or can be drilled.
図4に本発明をBピラーに適用した場合の、破断判定を含んだ荷重と変位の関係を示す。引張応力が発生するインナー側にTRIP鋼板を配置した場合は破断が発生しなかったが、インナー側にDP鋼板を配置した場合は破断が発生している。 FIG. 4 shows the relationship between load and displacement including fracture determination when the present invention is applied to a B-pillar. When the TRIP steel plate was arranged on the inner side where tensile stress was generated, no fracture occurred, but when the DP steel plate was arranged on the inner side, the fracture occurred.
以上に説明したように、本発明の自動車用構造部材は、性質の異なる2種類の高強度鋼板を組み合わせることによって、軽量化が可能であり、しかも車両衝突時における亀裂や破断の発生を抑制することができる利点がある。 As described above, the structural member for automobiles of the present invention can be reduced in weight by combining two types of high-strength steel plates having different properties, and also suppresses the occurrence of cracks and breaks during a vehicle collision. There are advantages that can be made.
1 鋼板(TRIP鋼板)
2 鋼板(DP鋼板)
3 フランジ部
1 Steel plate (TRIP steel plate)
2 Steel plate (DP steel plate)
3 Flange
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DE102018106310A1 (en) | 2017-03-22 | 2018-09-27 | Toyota Jidosha Kabushiki Kaisha | Vehicle frame member |
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JP2009286351A (en) * | 2008-05-30 | 2009-12-10 | Nippon Steel Corp | Collision-proof reinforcing member for vehicle with superior buckling resistance and manufacturing method for it |
JP2011038120A (en) * | 2009-08-06 | 2011-02-24 | Nippon Steel Corp | High-strength steel sheet superior in ductility, weldability and surface properties, and method for manufacturing the same |
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JP2002120758A (en) * | 2000-09-20 | 2002-04-23 | Kia Motors Corp | Center pillar for vehicle |
JP2002160020A (en) * | 2000-11-28 | 2002-06-04 | Sumitomo Metal Ind Ltd | Bonded metal strip for car body and method of manufacturing the same |
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Publication number | Priority date | Publication date | Assignee | Title |
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DE102018106310A1 (en) | 2017-03-22 | 2018-09-27 | Toyota Jidosha Kabushiki Kaisha | Vehicle frame member |
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CN108674489B (en) * | 2017-03-22 | 2021-10-22 | 丰田自动车株式会社 | Vehicle frame member |
DE102018106310B4 (en) | 2017-03-22 | 2024-07-18 | Toyota Jidosha Kabushiki Kaisha | Vehicle frame element |
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